My Home Cement Ltd.

Design parametre of Coal mill No. 02 & 03

S. N0. Parameter Coal mill-2 Coal mill-3 Remarks

1 size of mill in mtr 3.2 x 7.3 3.4 x 7.0

L/D Ratio 2.28 2.06
2 Limm speed RPM 18.00 17.20
Drawing Chamber
3 2.6 1.5
effective length in mtr
Grinding Chamber
4 4.3 5
effective length in mtr
4A Effective dia in mtr 3.07 3.27
Total Volume of mill in m3
32.0 42.0

Design capacity TPH @

4 18 % RESIDUE ON 90 20.0 28
mic
5 Grinding media in Tons 40.0 53
6 % of Filling 26 27
Sp surface area of We get 18.3 m2/ton surface area by
7 Grinding media m2/ton 18.3 17.5 adding 2 tons of each 25 & 30mm.It
increase of 13% of surface area
8 flow in m3/hr (CA Fan) 70000 110000
flow across mill out let
9 66500 104500
(CA Fan) m3 /hr
m3/sec 18 29.03
10 Effective Area of mill 5.47 6.38
11 Velocity in mill m/sec 3.38 4.55
12 Booster Fan Flow m3/hr 41500 85555
 72
0.766792
 COAL MILL-03 Production & Specific Power consumption Report
Date : 26.09.2008
Day Avg Raw coal
Counter Production in Sp.Power
S.No Equipment Description R hours Avg Kw Rated. Kw Avg TPH Residue moisture
Reading Tons kwh/ton
% %
1 Coal Mill Main Drive 14567 660 900
2 Mill Vent Fan 4903 22.08 222 300 568.1 25.73 35.8
3 Boostr Fan 883.2 40 90
Total 20353.2

Date : 27.09.2008
Day Avg Raw coal
Counter Sp.Power
S.No Equipment Description R hours Avg Kw Rated. Kw Production in Ton Avg TPH Residue moisture
Reading kwh/ton
% %
1 Coal Mill Main Drive 13496 674.8 900 23.07
2 Mill Vent Fan 4286 20 214.3 300 570.6 28.53 32.6 & 15.8
3 Boostr Fan 800 40 90 4.07
Total 18582

Note: 3.2 Tons of 30 mm & 1.0 Tons-25mm (Total :4.2 Tons) Of Grinding added to the mill on 27.09.2008 at 11.00 AM
Date : 28.09.2008
Day Avg Raw coal
Counter Sp.Power
S.No Equipment Description R hours Avg Kw Rated. Kw Production in Ton Avg TPH Residue moisture
Reading kwh/ton
% %
1 Coal Mill Main Drive 13790 689.5 900 22.40
2 Mill Vent Fan 4100 20 205 300 563.8 28.19 33.2 & 13.8
3 Boostr Fan 800 40 90 4.00
Total 18690

Date : 29.09.2008
Day Avg Raw coal
Counter Sp.Power
S.No Equipment Description R hours Avg Kw Rated. Kw Production in Ton Avg TPH Residue moisture
Reading kwh/ton
% %
1 Coal Mill Main Drive 13998 694 900 22.49
2 Mill Vent Fan 4375 20.16 217 300 582.00 28.87 32.95 & 14
3 Boostr Fan 806.4 40 90 3.80
Total 19179.4

Date : 30.09.2008
Day Avg Raw coal
Counter Sp.Power
S.No Equipment Description R hours Avg Kw Rated. Kw Production in Tph Avg TPH Residue moisture
Reading kwh/ton
% %
1 Coal Mill Main Drive 14585 697.5 900
22.33 &
2 Mill Vent Fan 4484 20.91 214.4 300 617.2 29.5 32.3 13
3.33
3 Boostr Fan 836.4 40 90
Total 19905.4

Contract : Normal moisture - 6 %, Max. 12 %

 JAYPEE DALLA RAW GRINDING SYSTEM

ORIGINAL LOADING

1 2 3 4

Sp.
actual expec no total Surface
Diameter Piece wt. Surface loading pieces surface Tons Surface (m2) (m2/ton)
( mm ) (g) ( cm2 ) tons nos m2 surface area
100 4120 314 0 0 0 314.2
90 2800 254 0.0 0 0.0 254.5
80 2000 201 0.0 0 0.0 201.1 0
70 1420 154 0.0 0 0.0 153.9
60 850 113 0.0 0 0.0 113.1 0
50 510 79 7 13725 107.79975 7 107.8 15.4 78.54 10.6
50 510 79 0 0 0 78.54
40 260 50 20 76923 386.7 50.27 30.3
30 112 28 39.0 348214 984.6 28.27 59.1
25 65 20 0.0 0 0.0 19.63
20 37 13 0.0 0 0.0 12.57
17 22 9 0 0 0.0 9.079
15 13 7 0 0 0 59 1371.2 23.2 7.069
66 1479.0
22.4
1479.0

After Replace the 25mm grinding media in same tonage, surface area.

1 2 3 4

Sp.
actual expec no total Surface
Diameter Piece wt. Surface loading pieces surface Tons Surface (m2) (m2/ton)
( mm ) (g) ( cm2 ) tons nos m2 surface area
100 4120 314 0 0 0 314.2
90 2800 254 0.0 0 0.0 254.5
80 2000 201 0.0 0 0.0 201.1
70 1420 154 0.0 0 0.0 153.9
60 850 113 0.0 0 0.0 113.1
50 510 79 0 0 0 0 0.0 #DIV/0! 78.54
50 510 79 0 0 0 78.54
40 260 50 20 76923 386.7 50.27
30 112 28 39.0 348214 984.6 28.27
25 65 20 7.0 107692 211.5 19.63
20 37 13 0.0 0 0.0 12.57
17 22 9 0 0 0.0 9.079
15 13 7 0 0 0 66 1582.7 24.0 7.069
66 1582.7
24.0 24.0

1582.7
103.7
7.01

Coal mill-2
1 2 3 4

Sp.
actual expec no total Surface
Diameter Piece wt. Surface loading pieces surface Tons Surface (m2) (m2/ton)
( mm ) (g) ( cm2 ) tons nos m2 surface area
100 4120 314 0 0 314.2
90 2800 254 0.0 0 0.0 254.5
80 2000 201 0.0 0 0.0 201.1
70 1420 154 0.0 0 0.0 153.9
60 850 113 12.0 14118 159.7 113.1 30
50 510 79 10 19608 153.99964 22 313.7 14.3 78.54 25
50 510 79 0 0 78.54
40 260 50 8 30769 154.7 50.27 20
30 112 28 8.0 71429 202.0 28.27 20
25 65 20 2.0 30769 60.4 19.63 5
20 37 13 0.0 0 0.0 12.57
17 22 9 0 0 0.0 9.079
15 13 7 0 0 0 18 417.0 23.2 7.069
40 730.7
18.3 18.3
730.7
COAL MILL - 03
SPECIFIC POWER CONSUMPTION, kWh/T of coal
Output - MT 25.59 26.09.08
S.No Equipment Description Rated Kw Avg. Kw Sp.Power
1 Coal Mill Main Drive 900 660 25.79
2 Mill Vent Fan 300 222 8.68
3 Boostr Fan 90 40 1.56
Total 36.03

Output - MT 27.24 27.09.08

S.No Equipment Description Rated Kw Avg. Kw Sp.Power
1 Coal Mill Main Drive 900 674 24.74
2 Mill Vent Fan 300 213 7.82
3 Boostr Fan 90 40 1.47
Total 34.03

Output - MT 28.20 28.09.08

S.No Equipment Description Rated Kw Avg. Kw Sp.Power
1 Coal Mill Main Drive 900 690 24.47
2 Mill Vent Fan 300 205 7.27
3 Boostr Fan 90 40 1.42
Total 33.16

Output - MT 28.85 29.09.08

S.No Equipment Description Rated Kw Avg. Kw Sp.Power
1 Coal Mill Main Drive 900 694 24.06
2 Mill Vent Fan 300 217 7.52
3 Boostr Fan 90 40 1.39
Total 32.96