Limited
Qatargas Operating Company [Effective
Procedure | 02.16.60,08
01/12/2074
Issue Dato | 23/11/2014
Valid Until | 30/11/2017
Revision | 03
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QATARGAS
Procedure
Protective
Coating
Protective Coating Procedure
Prepared By:
Corrosion Engineering ~ Integrity Division
Issued By:
Engineering & VenturesProcedure [ 021800105
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Zant 1204
Qatargas Operating Company
Limited Valid Until} 30/11/2017
Revision | 03,
18.8 Visual Test & DFT checks - SSPC PA2
‘+ Visual inspection shall reveal no defects such as grit inclusions, pitting, low DFT, Very
high DFT, orange peel, cracking, bubbiing, pinholes, runs, tears, sags, bistering,
missing, brush matks, Mud cracks in Zn slicate coatings, etc. ete
* DFT check of paint system shall be measured after primer, intermediate & final coat.
‘+ Ascertain application of stripe coats by visual checks & fl thickness.
+ Total DFT - no single spot measurement can be less than 80% of specified thickness
and no more than 120%,
‘+ Total DFT of paint system shall be average thickness calculated by averaging thickness
of points measured on painted surface,
189 Coating repairs to application related defects
‘* The crew must understand reasons for occurrence of application related defects and
they shall be trained as to avoid recurrence of such defects
‘= Quality Too! Box shall be held at site to brief above trainings & skills to avoid recurrence
+ Quantity & Intensity of pin holes or holidays shall be recorded before repairs
* Spot repairs & Renovations of defects shall be carried out as per this procedure
18.10 Coating Inspection by Contractor's Coating Inspector
Contractor's Foreman, Supervisor & Coating Inspector shall check Workmanship and
Quality of work carried out on daily basis and also before company’s inspection
Defects, it any, shall be marked for identifications and then repaired as per procedure,
Contractor's Coating Inspector must Inspect Quality & confirm completion of work and then
only shall raise request for company’s final inspection.
Daily Painting Report shall be completed and presented to Company inspector atthe time
of Final Inspection for review and approvals,
18,11 Coating Inspection by Company Coating Inspector / Representative
‘The Company Inspector or its Representative shall be allowed free access to the painting
work site for Qualty surveillance & in progress quaity checks.
‘The Contractor shall make all means of close access like scaffolding etc. required for proper
inspection of paining work.
Up on completion of painting work and final inspection approval, Daily Painting Report shall
be signed off by company inspector.
‘Company Inspector shall prepare *Painting / Coating Inspection Report’ as per approved
format, attached with photographs of painted facility and submit the same fo Corrosion
Engineer for approval
Approved "Painting / Coating Inspection Report’ shall be scanned and filed in company's
Qualification of Personnel
All Coating Inspectors shall be individually certified by an approved organization like BGAS,
FROSIO, NACE, SSPC. Cettification shall be minimum NACE level 2 or equivalent.
All field blasters and painters shall be quaified in accordance with the procedure specified
below as per Qatargas specification 003/00/00/SP/TS/00/025,
Protective Coating Procedure | corrosion Engineering ~inteaily Dirsion
Page 100 Issued By:
Engineering & VenturesQatargas Operating Company — [Entective J oinzm014
Procedure | 02.18.60.08
Issue Date | 23/11/2014
30/11/2017
03
Limited
18.13
18.14
GENERAL
Qualification tests shall be done on test panels as per ASTM D428 standard, Test panel
may be modified by paint applicator to suit specific application configuration
Degree of surface cleanliness and anchor profile shall be in accordance with the
requirements of this procedure,
Application shail be with the same material, solvent, equipment, and methods to be used
during actual application
Inspection and testing of the coated test panel shell be in accordance with the requirements
of his procedure.
“The latest issue of the coating or lining manufacturer's product data sheets, application
instruction and material safety datasheets shall be available and compiled with during
qualification testing
QUALIFICATION
‘The contractor shall schedule the time and ocation for testing,
Qualification of operator shall be determined by the certified inspector conducting the test.
‘Atest panel that exhibits any defect that are not in compliance with the coating or lining
Specification and are considered unacceptable by the inspector shall be rejected and
aaceordingly the applicator qualification shall be rejected,
Applicator may retake the qualification test as often as permitted by the Company.
‘An applicator qualified to apply a coating or lining using a specific application method must
requalify for any other application method.
DOCUMENTATION
Documentation shall be kept to verify compliance to this procedure and to log all qualified
applicators and the coating or lining system they are qualified for and the method of
application,
Up on passing qualification test as above, the applicator shall be provided with Qatargas
trade approval card for the purpose of site verification,
QG - Painting / Coating Inspection Report
As given on page 102 of this procedure.
QG - Painting / Coating Material inspection Report
AAs given on page 103 of this procedure
Protective Coating Procedure | corasion énginaering - integrity Division
Propared By:
Page 101 Issued By
Engineering & Ventures