DSIGNATIONS ET PARTICULARITES DES BNISTERIES
DESIGNATIONS AND SPECIAL FEATURES OF THE TRIM
PARTS
ZONE AVANT
FRONT ZONE
11 Garniture de montant de baie/A-pillar trim
Garnissage du montant A avec ou sans capteur alarme avec ou sans textile
A pillar trimming - with or without alarm sensor - with or without textile
Vrifier rglementations ECE 21 (amnagement inter), ECE 125 (champs de vision conducteur)
Check ECE 21 regulations (interior arrangement), ECE 125 (driver's field of vision)
Gestion des accostages avec PdB, GP, JEP, vitrage pare-brise
Management of the mating with the dashboard, Roof Trimming, Door Gasket, windscreen
11 2
Garniture de montant de baie + garniture sup pied avant/A-
pillar trim + 2 front pillar trim
Garnissage des montants A + A avec ou sans alarme avec ou sans textile
A + A' pillar trimming - with or without alarm sensor - with or without textile
Vrifier rglementations ECE 21 (amnagement inter), ECE 125 (champs de vision conducteur)
Check ECE 21 regulations (interior arrangement), ECE 125 (driver's field of vision)
Gestion des accostages avec PdB, GP, JEP, vitrages pare-brise et fenestron
Management of the mating with the dashboard, Roof Trimming, Door Gasket, windscreen
3
3 Garniture longeron avant/Front
3
side member trim
Garnissage Longeron avant ou 3 garnissage Longeron entier
Front side member trimming or "complete" side member trim
Soumise sollicitation appli dun effort de 80 DAN / 100 x 100 mm = pied utilisateur
Subject to stress applying of a force of 80 daN / 100 x 100 mm = user's foot
Gestion des accostages avec TH, JEP, PdB
Management of the mating with the Passenger Compartment Carpet, Door Gasket, dashboard
Commande ouverture capot prendre en compte sur la pice Gauche
Bonnet opening control to be taken into account on the Left-hand part
4
4 Garniture cot dauvent/Vent side trim
Garnissage du cot de PdB - en fonction du dcoupage pices et du type de PdB
Dashboard side trimming - depending on the part cutting and the type of dashboard
Gestion des accostages avec PdB, JEP
Management of the mating with the Dashboard, Door Gasket
Commande ouverture capot prendre en compte sur la pice Gauche
Bonnet opening control to be taken into account on the Left-hand part
ZONE AVANT PIED CENTRAL
FRONT CENTRAL PILLAR AREA
5 Side (not sure with here)
5 Garniture suprieure pied central/Upper central pillar trim
Garnissage du montant B - avec ou sans marquage/obturateur AIRBAG avec ou sans textile
B pillar trimming - with or without AIRBAG marking/cap - with or without textile
Identifier type rglage en hauteur renvoi C/S : cach ou apparent
Identify type of height adjustment relay to C/S: hidden or visible
Identifier le type de dflecteur Airbag Rideau : intgr ou spar
Identify the type of Curtain Airbag deflector: integrated or separated
Vrifier rglementations ECE 21 (amnagement inter), ECE 16 (C/S)
Check ECE 21 regulations (interior arrangement), ECE 16 (C/S)
! Pice sujette habituellement difficults de montage
Part usually subject to fitting difficulties
Gestion des accostages avec JEP, GP, rglage renvoi sangle C/S
Management of the mating with the Door Gasket, Roof Trimming, strap adjustment relay C/S
6
6 Garniture infrieure pied central/Lower central pillar trim
Garnissage du montant B
B pillar trimming
Vrifier les contraintes choc latral, rglementation ECE 16 (C/S)
Check the side impact constraints, ECE regulation 16 (C/S)
Identifier le besoin dun enjoliveur de passage sangle C/S
Identify the requirement for a C/S strap passage trim
Gestion des accostages avec JEP, TH
Management of the mating with Door Gasket, Passenger Compartment Carpet
7 12
7 Enjoliveur garniture infrieure pied central/ Lower central pillar
trim molding
Passage de sangle C/S
C/S strap passage
Identifier besoin mono ou bi matire (EPDM) : viter transparence des lments techniques
Identify requirement for mono or bi-material (EPDM): avoid transparency of technical elements
Gestion de laccostage avec TH, sangle C/S
Management of the mating with the Passenger Compartment Carpet, C/S strap
ZONE ARRIRE
REAR AREA
8 -
8 Garniture avant de passage de roue arrire/ Front Trim of rear
wheel arch
Garnissage entre de porte - peut intgrer un dormant de sige sur vhicule 4 portes
Door opening trim - can integrate a seat frame on 4 door vehicle
Vrifier rglementation ECE 16 (C/S)
Check ECE regulation 16 (C/S)
Gestion des accostages avec GLC, JEP, TC, Tapis sous Assises / planche talon, C/S
Management of the mating with the boot side trim, Door Gasket, TC, Carpet under the Seats /
dashboard, C/S
9 -
9 Garniture de longeron arrire/Rear side member trim
Garnissage longeron arrire sauf si garnissage longeron entier
Rear side member trimming unless "complete" side member trim
Soumise sollicitation appli dun effort de 80 DAN / 100 x 100 mm = pied utilisateur
Subject to stress applying of a force of 80 daN / 100 x 100 mm = user's foot
Vrifier rglementation ECE 16 (C/S)
Check ECE regulation 16 (C/S)
Gestion des accostages avec TH, tapis sous assises / planche talon, C/S
Management of the mating with the Passenger Compartment Carpet, Carpet under the Seats,
dashboard, C/S
10
10 Garniture de custode/ Rear quarter panel trim
Garnissage des montants C et/ou D Pice simple ou multi-pices avec ou sans textile
C and/or D pillar trimming Single part or multi-part, with or without textile
Identifier le besoin dun renvoi et passage sangle C/S (rglable en hauteur ou non)
Identify the requirement for a C/S strap passage and relay (whether adjustable in height or not)
Identifier le type de dflecteur Airbag Rideau : intgr ou spar
Identify the type of Curtain Airbag deflector: integrated or separated
Vrifier rglementations ECE 21 (amnagement inter) et ECE 16 (C/S)
Check ECE 21 regulations (interior arrangement), ECE 16 (C/S)
! Pice sujette habituellement difficults de montage
Part usually subject to fitting difficulties
Gestion des accostages avec GP, JEP, JEC, vitrage(s)
Management of the mating with the Roof Trimming, Door Gasket, JEC, window(s)
11
11 Garniture support tablette/ Shelf support trim
Appui de tablette - rotation de la tablette - peut tre intgr la garniture de custode
Shelf support - shelf rotation - can be integrated to the rear quarter panel trim
Identifier sollicitation pice / tablette AR
Identify part / rear shelf stress
! Pice sujette habituellement difficults de montage
Part usually subject to fitting difficulties
Gestion des accostages avec (JEP), JEC, GLC, vitrage(s) suivant dcoupage adopt
Management of the mating with the (Door Gasket), JEC, boot side trim, window(s) according to
the cutting adopted
ZONE COFFRE
TRUNK AREA
12
12 Garniture latrale de coffre + composants internes/ Boot side trim
+ internal components
Garnissage passage de roue
Wheel arch trim
Identifier les composants rapports (claireur, lampe, filet, crochet porte sac), faux plancher
Identify the added components (lighting, lamp, net, bag-carrying hook), false floor
! Pice sujette habituellement difficults de montage
Part usually subject to fitting difficulties
Gestion des accostages avec (JEP), JEC, TC, faux plancher, proximit dossier sige AR
Management of the mating with the (Door Gasket), JEC, TC, false floor, rear seat backrest
proximity
13
13 Garniture de panneau arrire / Garniture seuil de coffre/Rear
panel trim / Boot sill trim
Garnissage Panneau ou Seuil de coffre (prise en compte gche coffre ou volet)
Panel or boot sill trimming (taken into account boot or hatch striker)
Soumise sollicitation appli dun effort de 80 DAN / 100 x 100 mm
Subject to stress applying of a force of 80 daN / 100 x 100 mm
Gestion des accostages avec JEC, GLC, TC, gche volet ou coffre
Management of the mating with JEC, GLC, TC, boot or hatch striker
C/S : Ceintures de Scurit DFNs : DFinitions Numrique GLC : Garniture Latrale de Coffre JEP/JEC : Joint dEntre de Porte/Coffre
C/S: Safety belt DFNs: Digital Definition GLC: Boot Side Trim
CSTP : Conception Style Technique Prestation FNR : Fournisseur GP : Garnissage Pavillon
CSTP: Technical Style Design Services FNR: Supplier GP: Roof Trimming
GRANDES ETAPES DE CONCEPTION
RFRENTIEL TECHNIQUE MAIN DESIGN STAGES
Garnissage
EBENISTERIES Dbut de projet : prendre connaissance des lments mis a disposition
Project start: be aware of elements available
Trimming TTECHNICAL Reference Architecture 5e de rfrence, style ext, brief style inter, premiers volumes environnement structure, feuillures, grains,
fiches CSTP/pice, Guide de conception
TRIM
CEST QUOI LES PARTS ? A QUOI CA
EBENISTERIES
Reference architecture, ext style, inter style brief, environment structure preliminary volumes, rabbet, grains, CSTP/part
sheet, Design Guide
SERT ? Prparer les consultations FNR : construction des premiers lments
WHAT ARE TRIM PARTS? WHAT ARE THEY Prepare the supplier consultations: building of primary elements
USED FOR? - suivre tablissement ST Projet bnisterie sur la base de la ST Mtier bnisteries IHPC_MPGI08_0086
Les bnisteries ont pour fonctions principales : - follow drawing up of trim parts Project Technical Specification on the basis of team Technical Specification
The main functions of the trim parts are: IHPC_MPGI08_0086
Le masquage de la structure vhicule - provisionner quantits et localisation des zones gographiques - les interfaces de fixation pour
Masking vehicle structure dimensionnement conomique et physique des outillages des mtiers Structure et Garnissage
La participation lesthtique intrieure, la scurit passive, lacoustique. - supply - quantities and location of geographical areas - the mounting interfaces for economic and physical
Participation in Internal aesthetics, passive safety, acoustics. sizing of the tools of the Structure and Trim teams
Le but nest pas seulement de concevoir une pice, il faut quelle soit ralisable, montable et - transmettre les incontournables du mtier MPGI aux FNRs consults :
dmontable/remontable. - send the MPGI team's indispensables to the suppliers consulted:
The goal is not only to design a part, it must be achievable, should be easy to fit and N1 : Protections
disassemble or reassemble. No. 1: Protections
Chaque pice doit rpondre la synthse vhicule N2 : Aspect en vieillissement
Each part should respond to the vehicle summary No. 2: Appearance in aging
PRINCIPAUX DECOUPAGES PIECES SUIVANT N5 : Gomtrie neuf
SILHOUETTE No. 5: Geometry when new
N8 : Vibration renvoi ceinture
MAIN PARTS' CUTTINGS ACCORDING TO BODY No. 8: Safety belt vibration relay
SHAPE -
-
raliser les dparts pices dessus ou dessous JEP et dcoupage pices suivant :
start the parts above or below the Door Gasket and cutting of parts according to:
o RT Accostage
o RT mating line
BERLINES 4/5 PORTES o Composition vhicule demander lquipe projet
10
4/5 DOOR SALOONS o Vehicle Composition to be requested to the project team
1
5 o feuillure menante structure Cot dHabitacle, Fermeture Avant de Cot dHabitacle
11 o driving rabbet structure Passenger Compartment Side, Front closure Passenger Compartment
13
o type de JEP 1 ou 2 lvre(s) - dans le futur 1 fiche interfaces ICOE/MPGI par type de JEP
4
MONOSPACE
6 8 o type of Door Gasket 1 or 2 lip(s) - in the future 1 ICOE/MPGI interfaces sheet per type of
PEOPLE CARRIER Door Gasket -
- dfinir les types daccostage pice pice (soyage, tuilage, tuilo-soyage) RT Accostage
- define the "part by part" types of mating (dimpling, overlapping, overlapping-dimpling) Mating Technical
Reference Material
3 - prendre en compte les contraintes APrs Vente exigences, dfinir ordre montage / dmontage
- take into account the After Sales constraints requirements, define fitting/removal sequence
- prparer les infos transmettre aux FNRs consults pour chiffrage moules dinjection * :
BERLINE 3 PORTES OU COUP - prepare the information to be sent to the Suppliers consulted for cost-estimate of injection molds *:
o raliser les PdF techniques fournir les dimensions principales des pices
3 DOOR SALOON OR COUPE o make the technical PDFs provide the main dimensions of the parts
10
o dfinir les paisseurs pour chaque pice voir RT Accostage pour ep en fin de pice
o define the thicknesses for each part refer to Mating Technical Reference Material for end of
1 part thickness
2
5 o pr-positionner les fixations et lments disostatisme Guide Fix standards + Bibliothque des
fix
o pre-position the fastenings and isostatism elements Standard Fasteners Guide + Library of
fasteners
6 13 * dterminer le type pour chaque pice (simple, portefeuille, ), la dimension (cubage, nb dempreintes, )
et la complexit (nombre de mouvements internes en matrice ou en poinon, pavs fixes, refroidissement,
tonnage presse, )
9 * determine the type for each part (simple, portfolio, etc...), the dimension (cubic volume, quantity of
3 imprints, etc...) and the complexity (number of internal matrix in punch movements, fixed blocks, cooling,
7
press tonnage, etc...)
Suivre la ralisation des Plan De Forme Style : faisabilit style / technique
Follow the Shape Drawing style: style/technical feasibility
- participer aux runions de convergence style / technique
take part in the style/technical convergence meetings
- dterminer les directions de dmoulage principales inclus dans les archivages PFI
- determine the main mould stripping directions included in the PFI archives
- sassurer dobtenir les dpouilles suffisantes pour chaque pice en fonction des grains adopts (choix projet) pour
sassurer du bon dmoulage Fichier grains
- ensure appropriate draft angles for each part according to the grains adopted (project choice) for ensuring correct
1 5
mould stripping Grains file
10
- sassurer du bon dmoulage (naturel ou avec mouvement) des zones techniques viter les contre-dpouilles:
faces inter des portes-agrafe ou clips naturels avec/sans pige retassure ou surpaisseur locale pour nervures
ensure correct mould stripping (natural or with movement) of the technical areas avoid die locks: internal
face of the clip holders or natural clips, with or without shrinkage traps or localized extra thickness for
ribbing
- identifier et faire reprsenter les Plan de Joint validation style imprative
- identify and provide representation of the Seal Plane style validation is imperative
- assurer le respect du ECE 21 voir guide MPGI (en cours)
- ensure compliance with ECE 21 refer to MPGI guide (in progress)
- intgrer les contraintes Choc (suivant type de pice, proximit / environnement) voir DC Projet SPAT
- integrate the Impact constraints (according to type of part, proximity/environment) refer to SPAT Project DC
3 9 - anticiper les sens de montage modification des formes ou dcoupage pices diffrents si ncessaire
- anticipate the fitting directions if required, change of shapes or different parts cuttings
- suivre larchivage des Plans De Forme incluant les plans de joint et toutes les directions de dmoulage
- track the Shape Drawing archiving including the mating lines and all the mould stripping instructions
Suivre ralisation DFinitions Numriques avec FNR : but = crer DFN RO
Track execution of Digital Definitions with supplier: aim = DFN RO creation
- sassurer que le FNR choisi dispose de la charte dchange CAO PSA (DFN 3D et plans 2D)
- ensure that the selected Supplier has PSA's CAD exchange charter (3D and 2D DFN plans)
- participer aux Runions de Zone (RZ)
- participate in Zone meetings (RZ)
- figer les interfaces structure au plus tt Guide Fixations standards + Bibliothque des fixations
- fix the structure interfaces at the earliest Standard Fasteners Guide + Library of fasteners
- transmettre tout lenvironnement vhicule + interfaces au FNR envois via BILBAO
- send the entire vehicle environment + interfaces to the supplier transmissions via BILBAO
- prendre en compte lenvironnement et suivre son volution suivi dans 3DCom et en direct avec les autres
mtiers (privilgier la communication)
- take into account the environment and follow its development tracking in 3DCom and directly with the
other teams (focus on communication)
- vrifier sens introduction agrafe dans porte agrafe en fct de :
- verify clip insertion direction in clip holder according to:
o Isostatisme ex : agrafe bloque dans un sens = centreur ou bien liberts donner lagrafe
o Isostatism e.g.: clips blocked in one direction = centering device or freeing up the clip
o Montage / dmontage pice Cahier de charges = 5 montages / dmontages
o Part fitting/removal Specification = 5 fittings/removals
o Conditionnement / transport pas de perte dagrafe
o Packaging/Transport no loss of clips
- prendre en compte les contraintes montage, ergonomie fiches APOQUA et ERGO doc
DMOV_MON06_0210, ST projet mtier CMONtage, Exigences gnriques MON
- take into account the fitting, ergonomic constraints APOQUA and ERGO sheets doc
DMOV_MON06_0210, CMONtage team project ST, MON generic requirement
-
-
identifier les sens de dmoulage secondaires (zones techniques) inclus dans chaque DFN
identify the secondary mould stripping directions (technical areas) included in each DFN
- respecter rgles matires plastique ex : ratio paisseur nervure la base : 0,7 x paisseur
- comply with plastic materials rules e.g.: ribbing thickness at the base: 0.7 x thickness
- prendre en compte la problmatique des bruits parasites contacts mat plastique / structure + compatibilit matires plastique
- take into account the issues of interference noises plastic materials / structure contacts + plastic materials
compatibility
- prendre en compte les contraintes choc positionnement des fixations, pas djection pice ou morceau
- take into account the impact constraints location of fasteners, no ejection of part or piece
- faire respecter les incontournables du mtier MPGI vrifications auprs du FNR
- ensure that the MPGI team's indispensables are respected verify with the Supplier
- prendre en compte les demandes ACoustique Vhicule (isolation, absorption, extraction/recyclage dair),
sensibilisation doc IHPC_MPGI07_0281
- take into account the Vehicle Acoustics requirements (insulation, absorption, air extraction/recycling),
sensitization doc IHPC_MPGI07_0281
- prvoir dans moules les zones de marquage logos, dateurs, matire, rfrence, ct, recyclage norme A102260
- make provisions for logo markings, in molds of the marked area logos, date markers, material, reference, side,
recycling A102260 standard
- vrifier les DFNs avant accord de lancement outillage Revue de conception RO
- verify the DFNs before starting the tooling RO Design Review
mise en plan 2D : prparer les officialisations pice
RO : Ralisation Outillage TC : Tapis de Coffre ST : Spcification Technique
JEP/JEC: Door gasket RO: Tool Production TC: Boot Carpet ST: Technical Specification
PdB : Planche de Bord RT : Rfrentiel Technique TH : Tapis Habitacle
PdB: Dashboard RT: Technical Reference Material TH: Passenger Compartment Carpet