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www.dril-quip.com
Dril-quips manufacturing operations are Dril-quip European Headquarters, Dril-quip Asia Pacific Headquarters,
Aberdeen, Scotland Singapore
vertically integrated, with the Company perform-
ing essentially all of its forging, heat treating,
machining, fabrication, inspection, assembly and
testing at its own facilities.
1
Resources
Project management
Project management capabilities have enabled Dril-quip to better
manage the design, manufacture and delivery of Dril-quip products
on large integrated projects throughout the world.
The project management techniques utilize time-proven processes,
which are defined at the start of a project via a formal Project
Execution Plan (PEP). This formalized project management
system has proven invaluable for successful management of the
resources required to complete projects on time and to the
customers requirements.
Engineering
Dril-quips technological leadership in the industry is the result
of an ongoing commitment to a professional engineering staff
with in-depth experience in the design of drilling and production
equipment. This experience is supported by state-of-the-art
computer systems networked to expedite and optimize the process
of modelling, analyzing, modifying and testing each design. These
capabilities enable Dril-Quip to consistently provide new and
improved products to the oil and gas industry worldwide.
Manufacturing
Dril-quip products are manufactured from selected high-grade
forging material. Computer-controlled machine tools are used for
dimensional accuracy, precision machining and consistent quality.
Each product is inspected, assembled and tested prior to shipment.
Computer tracking systems are used to schedule and monitor each
customers order during the manufacturing process. This attention to
detail ensures product quality and on-time delivery.
Service
In order to ensure vital support to the offshore industry, Dril-quip
field service technicians are rigorously trained and tested in the
proper use, handling and repair of Dril-quip products. Only the most
qualified and knowledgeable personnel are employed by Dril-quip
for field service. These technicians are then posted at strategically-
located Dril-quip facilities throughout the world, readily available to
our customers on a 24-hour basis.
Training
The Dril-quip Training Department offers to the industry training
courses in the installation, operation and maintenance of offshore
drilling and production equipment. These courses utilize computer-
assisted training tools, models and actual equipment to enhance the
participants knowledge of offshore operations. Dril-quips Training
Department offers custom courses tailored toward specific projects
and customer requirements.
2
18 " BigBore
Wellhead Selectable
Table of Contents Housing Wear Bushing
Supplemental Casing
Hanger Systems. . . . . . . . . . . .9 Slope Indicator
Mounting Bracket
Intermediate Casing String. . . . . 11
22" x 18"
Supplemental
Adapter Housing
18" Seal
Assembly
Features
Hydrate Diverter
Wellhead housing designed for 15,000 psi and (Optional) 36" Conductor
8.8 million lbs of end-load carrying capacity at
the bottom internal landing/load shoulder profile 28" Casing
High tensile, high bending, high load and 22" Casing
high pressure capacity
22" x 16"
Incorporates ROV-assisted annulus shut-off ball
Supplemental
valve monitoring system
Adapter Housing
Utilizes two 22" adapters for landing 18" and 16"
supplemental casing hanger systems 16" Seal Assembly
Wellhead can pass 18" and 16" casing, casing hangers
and testable/retrievable/replaceable seal assemblies
inside standard 21" OD riser and 18 " BOP stack 22" x 16" Positive
Stop Casing Hanger
All casing hangers and seal assemblies are run, set and
tested on drill pipe in a single trip
Two million lbs preloaded rigid lockdown
wellhead system
Utilizes Dril-Quips reliable high temperature weight-
set metal-to-metal Seal Assembly
Large cement return flow-by areas on all casing
hanger systems 16" Casing
Bit-runnable wear sleeves and wear bushings available 9 7/8" Casing
Compliant to API 17D, Second Edition
22" x 18"
Alternative casing programs available
Supplemental
Adapter Housing
Standard
Conductor Indicator Cam-Actuated
Wellhead Rod Dril-Ahead
Running Tool (CADA) Tool
Indicator Rod Flow-By
Ports
Spring-Loaded
Shear Pin
Running Tool
and Rigid
Lockdown Running Tool
Wellhead Conductor and Rigid
Locking Profile Wellhead Lockdown
Profile
36 x 28
Casing Hanger
Adapter
Slope
Indicator
Mounting
Area
6
18 " Wellhead System
18 " Subsea Wellhead This illustration depicts the H-4 locking
connection profile. Other profiles are
Features available upon request.
Designed for 15,000 psi
working pressure
and H2S service
Compliant to API 17D,
Wellhead Connector
Second Edition
Locking Profile
Grooves provided on
upper ID of wellhead
housing interface with
the 18 " housing cam-
actuated running tool
Wellhead
Housing has internal Running Tool and
multiple load shoulder Tubing Hanger
profile in lower ID to allow Locking Profile
the first position casing
hanger loads to be carried
to bottom of wellhead
Lockdown Sleeve
Internal multiple-groove load shoulder rated Locking Profile
for load of 8.8 million lbs shoulder capacity
Internal multiple-groove load shoulder profile
is recessed to provide a 18.510" minimum ID
inside 18 " wellhead housing
Positive stop shoulder activates split load ring
on first position casing hanger
Two recessed seal areas allow 18 " seal
assemblies to be installed above first and
second position hangers and help protect
seal surfaces from drilling damage during Locking
field operations Tabs
Housing OD has rigid lockdown system Lock Ring
for preloading 18 " housing into 36"
wellhead housing Split Lock
Ring
Deep bucket support plate lands the top of the
wellhead near flush with the rotary table Hydrate
Diversion Seal
Temperature range 35 300 F gas service
Seal Assembly
The Rigid Lockdown System consists of a split Lockdown
lock ring that is expanded into the running Grooves
grooves of the 36" housing via a cam ring that is Bending
actuated by the 18" Mechanical Rigid Lockdown Reaction
Tool. The grooves of the cam ring OD interface Ring
with a ratchet latch ring that ensures the cam ring
does not back off and remains in the preloaded Multiple Load
condition. The high pressure wellhead housing Shoulder
has a 4-shoulder profile in the upper ID to accept Landing Profile
the lockdown sleeve. and Minimum ID
7
18 " Wellhead System Running Tools
Mechanical
18 " Subsea Wellhead Running Tool Rigid Lockdown
Dril-Quips 18" Wellhead Running Tool
Running Tool has a left-hand
make-up, right-hand release,
cam-actuated locking design. An Stroke
indicator rod is used to determine Indicator
lock/unlock status. The running Plate
tool is unaffected by hydrostatic
pressure and has ample exhaust
and fill ports. The Wellhead
Running Tool is used to handle
the 18" wellhead and when
running the wellhead with the
Mechanical Rigid Lockdown Tool.
9
Features of the 16" Supplemental
Casing Hanger System
22" x 16" Supplemental Adapter
Installed in predetermined location
16" BigBore II-H Seal Assembly above 22" x 18" adapter within
22" casing string 22" x 16"
Supplemental
Provides 4-shoulder multiple load profile to
Adapter
interface with casing hanger landing ring
Provides seal area for 16" metal-to-metal 16" Seal
seal assembly Assembly
Allows casing hanger to be set as liner Lockdown
within 22" casing Groove
Contains lockdown groove for casing
hanger and seal assembly Trapped Lock
Rings
16" Supplemental Casing Hanger
Hanger lands out on 22" x 16" supplemental
adapter, and split load ring transfers
casing hanger load and pressure 16" Supplemental
end-load to adapter Casing Hanger
Hanger locks to supplemental adapter
via split lock ring on the seal assembly
Hanger OD has lock ring groove to lock
16" seal assembly to hanger
16" BigBore II-H Supplemental 16" casing carrying capacity 2 million lbs Load Ring
Casing Hanger
16" Seal Assembly
Seal assembly provides weight-set metal-
to-metal annulus seal with HNBR
elastomeric backup
Seal assembly has been successfully
tested per API 6A PR-2 requirements
with zero leakage
Single trip casing hanger and seal assembly
running tool lands casing hanger and
sets seal
Seal assembly has trapped lock rings
to lock to the hanger and supplemental
adapter respectively
1.2 million lb lockdown capacity
16" Casing Hanger Seal Assembly
Running tool (CHSART)
CHSART runs supplemental casing hanger
with seal assembly and lands hanger in
adapter housing in a single trip
CHSART installs 16" seal assembly, pressure
tests it, and retrieves the seal if it does test
and lockdown
22" x 16" Supplemental Adapter 10
Intermediate Casing String
HTHL Landing
The SS-15 BigBore II-H Subsea Wellhead Shoulder
Systems First position casing hanger
incorporates a multiple shoulder split load ring
that supplies an end-load carrying capacity of Seal Assembly
8.8 million lbs. Lockdown Profile
Casing
Casing Hanger
Hanger Seal
Assembly
Wellhead
Running
Tool Detent
Detent Ring
Ring released
Activator
Activator Sleeve
Sleeve landed
Load Ring
Load Ring
engaged
First Position Casing Hanger being landed First Position Casing Hanger in landed and detented position
11
18 " Seal Assembly
The BigBore II-H 18" Casing Hanger Seal Assembly pro-
vides true dual metal-to-metal sealing between the casing
hanger and the wellhead housing, and is suitable for fluid
or gas service.
Designed for 15,000 psi above/10,000 psi below working
pressure and H2S service at 35 to 350 F with all metal-
to-metal seal
Seal Assembly has been successfully tested with gas per
API 6A PR-2 requirements with zero leakage External Inner
Lock Ring Lock Ring
Seal Assembly seals in a recessed groove in the wellhead
bore, which protects against scratches in the seal bore
Seal Assembly is weight set and pressure energized
Seal Assembly locks to casing hanger using the inner
lock ring to resist seal movement when seal is exposed to 18 " Casing
pressure from below Hanger Seal
Lower portion of seal has resilient elastomer section that Assembly
acts as piston to pull seal into position using test pressure Running Tool
Same seal assembly is used on First and Second position
casing hangers; seal locks to both casing hanger
and wellhead
Seal Assembly can be retrieved with straight vertical pull
no rotation required
Seal Assembly can be run separately with Seal Assembly
Running Tool
Seal Assembly locks to the wellhead using the outer lock
ring to hold down the seal and prevent excessive move-
ment of casing hanger and seal
Seal Assembly lockdown 18 " Seal
capacity 850,000 lbs Metal-to-Metal
Assembly
Sealing Area
Resilient Elastomer
Metal-to-Metal Metal-to-Metal
Sealing Area Sealing Area
Metal-to-Metal
Sealing Area
Resilient Elastomer Resilient Elastomer
Metal-to-Metal Casing
Sealing Area Hanger
18 "
BigBore II-H
Wellhead
Release Lock
Segment Sleeve
released Actuator
Release
Ring Seal
Assembly
Outer
Seal Lock Ring
Assembly locked
Seal
Assembly
Running Running Inner Lock
Tool Lock Tool Lock Ring locked
Ring Ring
engaged released
Casing
Hanger
Casing Hanger landed, cementing position Seal Assembly landed, not set Seal Assembly locked and tested
13
18 " Seal Assembly Running Tool
The Dril-Quip 18" Seal Assembly
Running Tool is used to run the standard 18 " 18 "
and emergency seal assemblies. Seal Assembly Seal Assembly
Hydraulic Running
Since seal assembly is weight set, no
Retrieval Tool
rotation is required for installation
Tool
Running Tool automatically locks
4 " API
and tests seal during installation and
IF Box
retrieves seal if it does not lock down
Seals inside the casing hanger to allow
full-function BOP stack testing
Stem
The Dril-Quip 18" Seal Assembly
Hydraulic Retrieval Tool is used
to retrieve the seal assembly and is
functioned by manual over-pull.
Latch Retrieval Ring captures seal
assembly actuating sleeve and unlocks
seal with upward pull
Split Retrieval Ring captures seal Centralizer
assembly intermediate body for
seal retrieval
Lock
Sleeve
Actuator
Seal
Seal
Assembly
Lock Sleeve Assembly
Running
Tool Actuator
Metal-to-
Lock Sleeve Metal Seals
Release Ring
Inner
Seal
Lock Ring
Assembly
Sealing
Casing Element
Hanger
1. Drilling out for 18" Casing with the 18 " x 17" Wear Sleeve
2. Drilling out for 16" Casing with the 18 " x 16" Wear Sleeve
3. Drilling out for the First Position Casing Hanger with the
18 " x 15 1/4" Selectable Wear Bushing
4. Drilling out for the Second Position Casing Hanger with the
18 " x 14 " Selectable Wear Bushing
1 2 3 4 5
Stabilizer
Sub Multi-
Purpose
Wear Tool
Bushing Wear
Adapter Bushing
Adapter
Selectable
Wear Selectable
Wear Bushing Wear
Sleeve Bushing
Bit Sub
Wear
Running
and Re- Bushing
trieving Running
Tool and Re-
trieving
Sub
Wear
Sleeve
Retrieval
Bit Sub Adapter
Running and
Retrieving Tool
15
BOP Isolation Test Tools
BOP Isolation Test Tool Special BOP Test Tool
The BOP Isolation Test Tool is a Dril-Quips Special BOP Test Tool allows
weight-set tool that allows testing testing of the BOP stack with the Nominal Bore
of the BOP stack and the wellhead Protector installed.
housing during the drilling operation
after removal of the Nominal Bore Features
Protector. The seal element activator Allows pressure testing on top of the Nomi-
sleeve can only be released when nal Bore Protector without transferring load
the split release ring engages the to the top of the Protector
minimum ID in the wellhead or
Seal activation mechanism does not allow
wear bushing.
premature activation of seal element
Alternative BOP Test Tool capable of run-
ning and installing Nominal Bore Protector
and test in one trip
Alternative BOP Test Tool capable of land-
ing on wear sleeves
Features
BOP Isolation
Test Tool Allows for BOP Tests when
fitted with Nominal Bore Protector is Special BOP
Special BOP Test
removed (requires BigBore II
BigBore II Tool running Test Tool
Wellhead Wellhead Housing Adapter,
the Nominal on the
Housing as shown)
Bore Protector Wear Sleeve
Adapter Tests on wear bushings (after
Wellhead Housing Adapter
is removed)
Tests BOP while isolating casing
hanger and seal assembly from
test pressure
Can be landed on top of casing
hanger with wear bushing
removed (seal assembly is
isolated from test pressure)
Seal activation mechanism does
not allow premature activation of
seal element
Through-bore tool eliminates
possibility of over-pressuring
casing
Ample flow-by area facilitates
running and prevents swabbing
when tool is retrieved
4 " API IF box up and 4 " API
IF pin down
16
18 " Lockdown Sleeve
The Lockdown Sleeve lands on the production casing
hanger and locks the casing hanger and seal assembly
to the wellhead housing. This prevents cyclic move-
ment of casing hanger and seal assembly from thermal
pipe expansion and annulus pressure build-up.
Features
Profile on upper end of the Lockdown Sleeve is used
for attachment of the running tool
Lockdown mechanism on upper OD of Lockdown
Sleeve is activated by the running tool Lockdown
Lockdown mechanism is adjustable based on the Sleeve
reading obtained by the lead impression tool Running
and can accommodate a casing hanger landing Tool
up to 3/8" high
Lockdown function operates via actuation sleeve
that drives out a lockdown ring into the lockdown
groove profile in the 18" wellhead housing
Metal-to-metal seal on lower end of Lockdown
Sleeve is mechanically trapped in place and is
used to seal off the upper bore of the uppermost
casing hanger Lockdown
Seal has been successfully tested to 15,000 psi with Sleeve
gas per API 6A PR-2 requirements with zero leakage
at 300 F
Lockdown Sleeves upper ID seal surface is lined
with Alloy 625 for corrosion resistance
Lockdown Sleeve interfaces with the subsea trees
stab sub to isolate the VX cavity and production
hanger pack-off
17
Technical Data
36 2-408926-03** 37.60 30.617 45.25 2,900 1,000 4.00 10.9 11.86 35-250
**A707
A707 Material
Material **
** 8630
8630 Material
Material
18
Technical Data
19
18" BBII-H CASING HANGER SEAL ASSEMBLY RUNNING TOOL
NOMINAL PART MAXIMUM MINIMUM LENGTH WEIGHT MAXIMUM INTERNAL OPERATING
SIZE NUMBER OD ID OR EXTERNAL LOAD
PRESSURE CAPACITY
(in) (in) (in) (in) (lb) (psi) (Milion lb)
18 2-408971-02 18.341 3.47 78.00 2,300 5,000* 1.1**
* For pressure requirements in excess of the maximum pressure, contact Dril-Quip Engineering
** For load requirements in excess of the operating load capacity, contact Dril-Quip Engineering
20
Technical Data
18-3/4 x 10-3/4 2-410444-02 18.617 9.553 44.04 1,570 15,000 3.2 35-300
18-3/4 x 10-3/4 2-410443-02 18.617 9.923 43.91 1,500 15,000 3.2 35-300
22
LS-15 Liner Hanger System
1 2
The liner hanger is run to total When released from its locked-down
depth with the slip in the running-in position, the slip will spring
retracted, running position. open and come into contact with the ID
of the supporting casing.
Slip Slip
3 4
The hanger body is then slacked off As the loading increases and travel pro-
onto the slip. The sharp teeth on the gresses, the inner teeth begin to form small
slip will secure the liner hanger to the shoulders on the liner hanger slip cone. As
supporting casing. At light loading, the the shoulders increase in size, the downward
dull inner slip teeth will not yet grab travel of the liner hanger is stopped before
the cone as it slides behind the slip. loading gets high enough to collapse the liner
hanger body or burst the supporting casing.
24
LS-15 R unning T ool
LS-15 Running Tool
The system incorporates high torque capacity for drill-
down, wash-down applications and rotation during Lower
cementing operations Ball Seat
Torque Clutch Hydraulic
The Running Tool incorporates a port isolation system that Release
eliminates the possibility of prematurely setting the slip, Drill Pipe
Load Ring Assembly
or releasing from the hanger while running into the hole Connection
The hydraulics to set the liner hanger slip are built into the Torque Key
Running Tool, not as part of the hanger system, eliminat- for Secondary
ing the need for a hydraulic port through the body of the Release
liner hanger
Locking
The Running Tool is hydraulically released from the liner Junk Basket Cement
hanger and also incorporates a unique right-hand hydro- Bushing
mechanical secondary release
25
Cementing
LS-15 Manifold
C ementing M anifold
D ril-Quips Cementing Manifold is designed
with a unique head that contains four
pockets at circumferentially placed locations. This
Top View