TURBINE HOT START UP

MJIS
Operation order for __# turbine hot status starting.
No

Shift:__# operator: Shift leader: dd mm yyyy

Operation Executed
No. Operation items
time
Operator Supervisor
by

Menerima perintah untuk segerastart-up

unit dari shift leader. Segera infokan
1 kepada operator boiler, electric, I&C and
WT listrik, bahwa start-up akan dimulai.
start exhaust fan dari main oil tank
Oil tank level is __mm. Start HP oil
pumpdan the outlet pressure is __Mpa,
Start __# jacking oil pump dan outlet
pressure is __Mpa. Turning gear will be
putted into use. Pressure in front of oil-
filter in 0m is __Mpa and behind oil-filter
2 is __Mpa, there is no differential pressure
large signal alarm in fine filter in 7m.
Safety oil pressure is __Mpa, main pipe
pressure of lubrication oil is __Mpa, oil
tank level is __mm. Inspect to ensure the
return oil flow is normal.
Inspect to ensure the operation of other
3 auxiliaries are normal, recycle water
system had been putted into operation.
Warming pipe. Open the drain valves of
before and behind of governing stage
and every section steam extraction. Open
the drain valves of before and behind
4 motor isolation valve. Open all the drain
valves in the main steam pipe from
boiler to turbine. Full open motor steam
cut-off valve.
Full open first bypass valve of turbine
motor isolation valve , adjust the second
valve to rise the main steam pressure to
5 0.20.3 Mpa, Warming pipe 20
30min,step-up to above 4.0Mpa and heat
up to above 370 by the 0.10.15
 Mpa/min speed ,but heat up cant be
exceeded 5/min.

Attemperator and decompressor of

surge tank will be putted into use. Adjust
the temperature of surge tank in 150
210 and the pressure in 0.O1
6 0.03Mp .Start feed steam valve of gland
sealing. According to the steam smoking
condition to adjust the pressure of surge
tank. Start __# gland heater fan and
adjust the drain valve.
hydraulic air pump will be putted into
use and the others will be standby. Start
__# water-jet pump after feed water to
7
water-jet tank. Vacuum pumping for
condenser. Current is __A, outlet
pressure is __Mpa, vacuum is __Kpa.
If the unit conditions in line with the
following rolling requirement: vacuum in
above -80kpa, main steam pressure in
above 4.0Mpa,main steam temperature
in above 370, ensure the superheat in
above 50 ,the differential temperature
between up and down casings in above
8
50 and oil temperature is 25. Report
to the shift reader, unit will be ready to
latched-on to rolling the
turbine. Records: the expansion is __,
temperature casings are____ and ____,
differential expansion is ____.
Contact with I&C operator to put ETS
protection into operation before turbine
paralleling and quit the turning gear.
Stop jacking oil pump when the rotate
9 speed is exceeded 200r/min. Spin up
slowly the starting valve on site, In order
to let the main steam valve open slowly.
At the same time, the unit speed cant be
rose.
Operate to DEH to sets up the rate of
rising speed is 100 r/min, rated speed is
500 r/min and warming up 5 minutes.
Inspect to ensure the rolling condition of
10
rotor, act condition of control valve,
vibration, bearing temperature and the
sound of every parts are normal. When
 the exhaust temperature of casing is
80Open a little attemperating water
of behind casing.

Operate DEH to sets up the rate of rising

speed is 500r/min, the rising speed rise
evenly to 2500r/min. The sound of
11 bearing vibration and turbine proper and
oil temperature is about 38 should be
Strict monitored when the speed
decrease to the critical speed.
When the rotate speed rise to
3000r/min, the running condition is
normal after full inspection .Stop the HP
oil pump and interlock will be putted
into use. Record: outlet oil pressure of
main oil pump __Mpa, outlet oil pressure
__Mpa, there is no alarm signal from
12
signal device of pressure differential of
fine filter, pulse oil pressure is __Mpa,
control oil pressure of main steam valve
is __Mpa, protective oil is __Mpa, oil
pressure of main pipe of lubrication oil is
__Mpa.
Adjust the water level of hot wall and
gland sealing in time during rolling the
turbine. When the oil inlet temperature
13
rise to 40 , oil cooler should be putted
into use in time.
Inform the electric operators are ready
14 to parallel. Electric operators to operate
the boosting.
Keep open the drain valve of turbine
proper and close the drain valve of main
15 steam pipe. Close the drain valve of
turbine proper when the load is
1000KW.
The electric operator notice to that the
boosting is finished. DEH will send the
16 signal of synchronize automatically, the
generator finished paralleling. DEH will
automatic increased the initial load.
Contact with I&C operator to put all the
17 ETS interlock protections of turbine into
operation.
According to the outlet fan temperature
18 of generator ,to put the air cooler into
use if it exceeds 40.
 Adjust gland seal, contact with WTP to
19 assay the condensate, feed back to
deaerator after condensate is qualified.
When the units on-load rise to 1.5MW,
inform electrical operator to stop diesel
engine, (when the diesel engine black
starts)inform PLN to implement
synchronous connection automatically
20 or manually. Inform PLN to on-load
slowly based on main power grid, and
when the load rise to 6MW, open the
manual valve of primary extraction to
deaerator
to heat steam main and deaerator.
Notes: rising rate of casing temperature
cant be exceeded 1.5min during
21 warming up and increase load. Dropping
rate cant be exceeded 1min during
decrease load.