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K3VL Series
CONTENTS
1. Ordering Code
1-1. Pump Options 4-6
2. Technical Information
2-1. Technical Data 7-9
2-2. Specifications 10 - 12
2-7. Installation 29 - 34
3. Dimensions
3-1. K3VL28 Installation 35 - 37
2
K3VL Series
Swash-plate Axial Piston Pump
The K3VL series Swash Plate Type Axial PIston Pumps 320 bar continuous pressure rating
are designed to satisfy the marine, mobile and industrial (250 bar for K3VL60)
markets where a medium/high pressure variable
High overall effciency (>90% peak)
displacement pump is required.
Exceptional self priming capability
K3VL pumps are available in nominal displacements
ranging from 28 to 200 cm3/rev with various pressure, SAE and ISO mounting and shaft
torque limiter, and combination of load sensing control
Excellent reliability and very long service
options.
life
Maximum
Rated
Pump Type
Capacity
pressure
self-priming High power to weight ratio
(cm3/rev) speed
(bar)
(rpm)
Numerous control options
K3VL28 28 320 3,000
3
1 Ordering Code
2. Pump Size
Maximum Displacement cm3/rev (H-Impeller) 28 45 60 80 112 140 200 200H
3. Design Series
B Series -
C Series - - - - - - -
5. Circuit Type
1 Open Circuit
7. Direction of Rotation
R Clockwise Rotation
L Counter Clockwise Rotation
4
K3VL PUMPS
9. Porting Threads
M Metric Threads
S UNC Thread (Not Available with M ISO Key Shaft & Mount)
5
K3VL PUMPS
6
K3VL PUMPS
2 Technical Information
Hydraulic Data
Use a high quality, anti-wear, mineral based hydraulic fluid when the pressure exceeds 206
bar. In applications where fire resistant fluids are required, consult KPM UK.
Fluid Selection
1000
VG 8
VG
VG
VG
VG
600
10
2
46
6
2
200
kinematic viscosity (cSt)
100
80
60
40
20
15
10
-20 0 20 40 60 80 100
7
K3VL PUMPS
Maximum
320 320 210
Pressure (bar)
Recommended
Temperature 20 ~ 60 20 ~ 60 20 ~ 60
Range (deg C)
Cavitation
susceptability
Expected life
expectancy
100% <100% 20%
compared
to mineral oil
8
K3VL PUMPS
Direction of Rotation
Check to ensure that direction of rotation is correct and that the inlet and delivery lines are connected correctly.
Start Up
Jog start the motor and check once more for correct rotation. Run the pump unloaded for a period to ensure that
all residual air within the system is released. Check for external leakage, abnormal noise and vibrations.
9
K3VL PUMPS
2-2 Specifications
Pump Model K3VL28 K3VL45 K3VL60 K3VL80 K3VL112 K3VL140 K3VL200 K3VL200H
Self prime *2 rpm 3,000 2,700 2,400 2,400 2,200 2,200 1,900 2,200
Speed
ratings
Max. boosted*3 rpm 3,600 3,250 3,000 3,000 2,700 2,500 2,200 2,200
Case fill capacity L 0.6 0.6 0.6 0.8 1.4 1.4 3.0 3.2
Temperature range 0
C -20 to 95
Viscosity range cSt 10 to 1,000 - viscosities greater than 200 will require a no load warm up
SAE A 61 123
SAE E *4 - 990
*1 : The instant allowable surge pressure as defined by DIN24312. Life and durability of the pump will be affected.
*2 : Steady state inlet pressure should be greater or equal to 0.9 bar absolute.
*3 : Steady state inlet pressure should be greater or equal to 1.3 bar absolute. The maximum boost pressure should not exceed 10 bar.
*4 : SAE E through drive uses the SAE D shaft.
10
K3VL PUMPS
Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E SAE F
Input Torque Rating (Nm) 171 272 552 925 1,470 1,950
Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E
Note:
The shaft surface will have a finite life due to wear unless adequate lubrication is provided.
#1 Maximum allowable shaft torques are based on achieving an infinite life for a coupling assembly that is
lubricated and completely clamped and utilises the full spline/key length as engagement.
i) Lubrication of shaft couplings should be in accordance with the coupling manufacturers instructions.
ii) The maximum allowable input shaft torque is based on ensuring an infinite life condition by limiting the
resultant combined shaft bending and torsional stress.
iii) This allowable input shaft torque can be further increased dependant on the resultant surface stress at the
spline interface which is highly dependant on coupling selection and the provision of adequate spline lubrication.
If you have an application that requires higher input torque please consult KPM UK.
#2 Allowable through drive torques are based on the achieving an infinite life for a fully lubricated coupling
and full spline engagement with a mineral oil based anti-wear hydraulic fluid.
11
K3VL PUMPS
Rated Pressure
Pressure at which life and durability will not be affected.
Peak Pressure
The instant allowable surge pressure as defined by BS ISO 2944:2000. Life and durability however will be
shortened.
Weight
Approximate dry weights, dependant on exact pump type.
Hydraulic Fluid
Mineral anti wear hydraulic fluid - for other fluid types please consult KPM UK.
Viscosity Range
If viscosity is in range 200 to 1,000 cSt, then warming up is necessary before commencing full scale running.
12
K3VL PUMPS
0.75 75
87
86
0.5 85 50
84
83
82
81
80
0.25 75 25
70
0 0
0 5 10 15 20 25 30 35
Delivery pressure (bar)
3600
3400 0.2
Inlet pressure (bar)
3200 0.1
Speed (rpm)
3000 0
2800 -0.1
2600
-0.2
2400
14 16 18 20 22 24 26 28
Displacement (cm3/rev)
Performance Note:
All performance curves are based on the following conditions:
1,500 rpm
ISO VG46 mineral oil
50C oil temperature
Atmospheric inlet condition (0 bar)
13
K3VL PUMPS
90
0.75 75
89
88
0.5 86 50
83
80
75
0.25 70 25
60
0 0
0.1
3000
2800
-0.1
2600
-0.2
2400
2200 0
29 31 33 35 37 39 41 43 45
Displacement (cm3/rev)
Noise Backing
85
80
75
Noise level [dB(A)]
70
65 1800 rpm
60
1500 rpm
55
q = 45 cc/rev
50 Performance Note:
0 50 100 150 200 250 300 350
All performance curves are based on the following conditions:
Delivery pressure Pd [bar]
1,500 rpm
ISO VG46 mineral oil
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) 50C oil temperature
Atmospheric inlet condition (0 bar)
14
K3VL PUMPS
0.75 75
86
85
0.5 50
84
82
80
0.25 75 25
60 65 70
0 0
2800
0.1
0
2400
2200 -0.1
2000
-0.2
1800
36 39 42 45 48 51 54 57 60
Displacement (cm3/rev)
Noise Backing
90
85
80
1500 rpm
Noise Level [dB(A)]
75
70
1800 rpm
65
60
55
Performance Note:
50
0 50 100 150 200 250 300 All performance curves are based on the following conditions:
Delivery Pressure [bar] 1,500 rpm
ISO VG46 mineral oil
50C oil temperature
Atmospheric inlet condition (0 bar)
15
K3VL PUMPS
92
0.75 75
91
89
0.5 50
87
85
83
80
0.25 25
75
70
0 0
2800 0.2
2600
0
2400
-0.1
2200
-0.2
2000
50 55 60 70 80 75 80
Displacement (cm3/rev)
Noise Backing
85
80
75
Noise level [dB(A)]
70
65 1800 rpm
60 1500 rpm
q = 80 cc/rev
55
50
0 50 100 150 200 250 300 350
Performance Note:
Delivery pressure Pd [bar]
All performance curves are based on the following conditions:
Noise level measured in an anechoic chamber where distance from 1,500 rpm
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) ISO VG46 mineral oil
50C oil temperature
Atmospheric inlet condition (0 bar)
16
K3VL PUMPS
0.75 92 75
91
0.5 89 50
87
85
83
80
0.25 75 25
70
0 0
0.1
2200
-0.1
2000
-0.2
1800
76 82 88 94 100 106 112
Displacement (cm3/rev)
Noise Backing
85
80
75
Noise level [dB(A)]
70
1800 rpm
65
1500 rpm
60
55 q = 112 cc/rev
50
0 50 100 150 200 250 300 350 Performance Note:
Delivery pressure Pd [bar] All performance curves are based on the following conditions:
1,500 rpm
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) ISO VG46 mineral oil
50C oil temperature
Atmospheric inlet condition (0 bar)
17
K3VL PUMPS
0.75 75
92
91
0.5 89 50
87
85
83
80
0.25 25
75
70
0 0
2200
-0.1
2000
-0.2
1800
90 100 110 120 130 140
Displacement (cm3/rev)
Noise Backing
85
80
75
Noise level [dB(A)]
70
1800rpm
65
1500rpm
60
q = 140 cc/rev
55
50
0 50 100 150 200 250 300 350 Performance Note:
All performance curves are based on the following conditions:
Delivery pressure Pd [bar]
1,500 rpm
ISO VG46 mineral oil
Noise level measured in an anechoic chamber where distance from
microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A) 50C oil temperature
Atmospheric inlet condition (0 bar)
18
K3VL PUMPS
0.75 90
75
89
0.5 87 50
85
83
80
0.25 75 25
70
0 0
2100
0.1
1900 0
1800
-0.1
1700
1600 -0.2
95
90
85
Noise Level [dB(A)]
80 1500 rpm
75
70
1800 rpm
65
60
55
50
Performance Note:
0 50 100 150 200 250 300 All performance curves are based on the following conditions:
Delivery Pressure [bar] 1,500 rpm
ISO VG46 mineral oil
50C oil temperature
Atmospheric inlet condition (0 bar)
19
K3VL PUMPS
No axial shaft loading posible, radial loading is achievable but in specific orientation:-
Radial shaft loading can be allowed provided that its orientation is such that the front bearing takes the additional
load (see diagram below).
Note: In this case bearing life will be reduced.
acceptable
not acceptable
20
K3VL PUMPS
Dr Drain
PL
L0/L1 Load Sense and
Pressure Cut-off
PL
R3
Dr B
21
K3VL PUMPS
R3
LM Load Sense and Pressure PL
Cut-off with Integrated
Unloading Valve
(Normally Open)
Q
R1
An integrated unloading valve is R4
sandwiched between the Load Sense A
regulator and the pump. An electrical R1
signal must be provided to prevent P
the Load Sense line from draining. Tair
PL
LV/LV2 Load Sense and P0/2 Hydraulic powe
Pressure Cut-off with
R3
Integrated Proportional
Relief Valve Pf
Differential
Pressure Spool
An integrated proportional relief
valve is sandwiched between the Q
Load Sense regulator and pump Cut-off
Pc
to control the maximum pressure Pressure Spool R2
R1
setting by varying an electric Proportional
Relief
signal to the valve. Valve
A
A separate amplifier is required.
P
Tair R4
Note: LV has improved control R1
characteristic.
Dr B
22
K3VL PUMPS
Pf a
L
/2-** Hydraulic Power Shift PL
with Load Sensing
P sv
R3
This function, as with the /1
PL PL
type can be used with Pressure
compensation, Load sense and
additional control options such as
Power shifted
unloader functions. The control value
has the same function as standard
Q R1
torque limit option. In response
to a rise in delivery pressure R4 R4
the swashplate angle is reduced, A
A R1
restricting input torque. Howev- R1
er if a pilot pressure is applied
to the Pi port on the regulator, P Tair
the torque setting can be further Tair
reduced proportionally to the pilot
pressure applied. With L1 option the With L1 option the
The input torque can be reduced Dr B bleed orifice R4 is power shift bleed orifice R4 is
(L0/L1)/2 Hydraulic power shift (L0/L1)/3 Electrical Dr B
LM approximately
by Normally open 40% . Plugged Plugged
Pf a
P0/2 Hydraulic power shift P0/3 Electrical powe
P/3-**
L Electronic Power Shift
L
with Load Sensing
P sv
R3 a
Pf
This function, as with the /1 PL PL
type can be used with Pressure
compensation, Load sense and P sv
additional control options such as Power shifted
Pc Pc
unloader functions. The control value R2
R2
has the same function as standard
R1
torque limit. In response to a rise R4
Q R4
in delivery pressure the swash-
A
plate angle is reduced, restricting R1 A
R1 A
input torque. However a pilot
R4
pressure of 40 bar is required, R4
applied to the Pi port of the reg- Tair Tair A
Tair R1
ulator. The torque setting can be P R1
further reduced proportionally to
With L1 option the With L1 option the
a 24VDC electrical signalDapplied
r B bleed orifice R4 is bleed orifice R4 is Dr B Tair
to the proportional valve on the Plugged Dr B Plugged
regulator.
Pc
P0 Pressure Cut-off Pf R2 a
Dr B
Dr B
K3VL PUMPS
Pc
R2
Dr B
Pc
R2
Dr B
Pc
R2
PV/PV2 Pressure Cut-off
with Integrated Proportional
Relief Valve Differential
Pressure Spool
An integrated proportional relief Q
valve is sandwiched between the
Pressure Cut-off regulator and Cut-off
R1 Pressure Spool
the pump to control the maximum
pressure setting by varying an Proportional
Relief
electric signal to the valve.
P Valve
A
A separate amplifier is required.
Note: PV has improved control Tair
characteristic
Dr B
24
K3VL PUMPS
Torque Spool
P0/1 Pressure Cut-off Limiter
/1-E0 Electrical
Displacement Control Qmax
Pump Flow Rate (Q)
Pi
Varying the input current signal
to the pump controllers electronic
proportional pressure reducing valve Pc
(PPRV) allows the user to control the
pump displacement. As the current
signal to the PPRV increases, the
pump displacement increases
Qmin A
proportionally.
360 600 Tair A1
Note: An external pressure supply of Input Current (mA) of Proportional
40 bar is required at the Pi Port Pressure Reading Valve B1
Dr B
(50 bar max).
Customer
Supplied
25
R3
PL PL
K3VL PUMPS
R1
R4 R4
A
A R1
R1
Tair
Tair
Pf a
PL P0/2 Hydraulic power shift P0/3 Electrical
Regulator Code L Control Curves Hydraulic Circuit
P sv
R3
PL Pf a
PL
/2-** Hydraulic Power Shift
with Pressure Compensation P sv
Pf a
/3-** Electronic Power Shift
with Pressure Compensation
P sv
This function, as with the /1 type can Pc Pc
be used with Pressure compensation, R2
R2
Load sense and additional control Power shifted
options such as unloader functions. value
The control has the same function as
standard torque limit. In response to Q
a rise in delivery pressure the swash- R4
plate angle is reduced, restricting R4
input torque. However a pilot pres- R1 A
R1 A
sure of 40 bar is required, applied
to the Pi port of the regulator. The
torque setting can be further reduced P Tair
Tair
proportionally to a 24VDC electrical
signal applied to the proportional
valve on the regulator.
Dr B
Dr B
26
K3VL PUMPS
27
K3VL PUMPS
45 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - - - - - - -
60 - - - S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 H3 H2 H1 - - - - - - - - - - - - - -
80 - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - -
112 - - - - - - S6 S5 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - -
140 - - - - - - - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M3 M2 M1 H4 H3 H2 H1 - - - - -
200
- - - - - - - - - - - - - - - S2 S1 L5 L4 L3 L2 L1 M3 M2 M1 H6 H5 H4 H3 H2 H1
& 200H
0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752
Pf 10 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648
Pressure
(bar) 20 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553
30 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465
0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752
336 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648
Current
(mA)
473 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553
595 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465
28
K3VL PUMPS
2-7 Installation
Pump Mounting Options
Drain line
It is the preferred option to mount the pump with the case drain piping initially rising above the pump before
continuing to the tank. Do not connect the drain line to the inlet line.
Cautions
A) Inlet and drain pipes must be immersed by
200 mm minimum from the lowest level under
operating conditions.
Must be higher than
top of Pump Case
The uppermost drain port should be used and the drain piping should be equal or larger in size than the drain
port to minimise pressure in the pump case. The pump case pressure should not exceed 1 bar (as measured
at the pump casing) as shown in the illustration below. (Peak pressure should never exceed 4 bar.)
4 bar
(peak)
P
0.1 sec 1 bar
(normal)
200mm
minimum
depth
200mm
minimum
Fluid level
depth
29
K3VL PUMPS
Note: Both the Tair and one case drain port must be used.
For applications requiring vertical installation (shaft up) please remove the Tair bleed plug and connect piping as
shown in the illustration below.
When installing the pump in the tank and submerged in the oil, open the drain port and Tair bleed port to provide
adequate lubrication to the internal components. See illustration [a].
The oil level in the tank should be higher than the pump-mounting flange as shown in illustration [a] below. If the
oil level in the tank is lower than the pump mounting flange then forced lubrication is required through the Tair
bleed port 1 ~ 2 l/min.
When installing the pump outside the tank run piping for the drain and Tair bleed ports to tank (see illustration
[c]). If the drain or Tair bleed piping rise above the level of oil (see illustration [b]) fill the lines with oil before
operation.motor to your national standard is not exceeded.
Pipe for
draining
[A]
[B] [C]
30
K3VL PUMPS
Use a flexible coupling to connect the pump shaft to an engine flywheel or electric motor shaft. Alignment should
be within 0.05 mm TIR as shown in the illustration below.
Do not apply any radial or axial loading to the pump shaft. For applications where radial or side loads exist please
contact KPM UK for recommendations.
Do not force the coupling on or off the pump shaft. Use the threaded hole in the end of the pump shaft to fix or
remove the coupling.
datums
datums
For engine drives a split type pinch bolt drive flange and flexible coupling is recommended.
31
K3VL PUMPS
K3VL60 28 30 SAE A 0 0
K3VL45
& 60
K3VL80 38 40 SAE B & BB 2 20
K3VL112 69 71 SAE A 0 0
K3VL140 69 71
K3VL80 SAE B & BB 3 20
K3VL200 103 105
SAE C, CC & C4 4 24.5
K3VL200H 142 140
SAE A 0 0
K3VL80 130
SAE B & BB 8 25
K3VL112 150
K3VL200 SAE C, CC & C4 8 30
K3VL140 150
32
K3VL PUMPS
100%
Swash angle S[%]
S
100% 50%
S
350 50% 350 0%
Pressure Pd [bar]
250 250
200 200
150 150
100 100
Pd
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000
time (ms) Time [ms]
K3VL112 K3VL140
Dynamic characteristics Dynamic characteristics
(50 bar full to 280 bar zero stroke) (50 bar full to 280 bar zero stroke)
Swash angle S[%]
Swash angle S[%]
100% 100%
S S
50% 50%
350 0% 350 0%
Pressure Pd (bar)
Pressure Pd (bar)
300 300
250 250
200 200
150 150
Pd Pd
100 100
50 50
0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000
Time (ms) Time (ms)
33
K3VL PUMPS
Type E0 - In order for the electronic displacement control to function, a pilot pressure of 40 bar must be
supplied to the Pi port on the regulator. A gear pump attached to the rear of the K3VL pump or an external
pressure source can be used to provide the required pilot pressure.
Type Q0 - In order for the Q0 displacement control to function, a variable pilot pressure between 0 and 40 bar
is requiredto be supplied to the Pi port on the regulator.
Recommended Flow
80 Hz/200 mAp-p 80 Hz/200 mAp-p
Dither l/min gal/min
Coil 1 0.264 US
17.5 3.2
Resistance 1 0.219 UK
Ambient Length
Temperature -30 ~+95C -30 ~+95C mm inch
Range
25.4 1
Water According to JIS D 0203 S2 According to JIS D 0203 S2
Resistance
Torque
SAE J575 SAE J575
Nm lbf.ft
IP Rating IPX6 IPX6 1 0.737
Power
kW hp
1 1.341
Mass
kg lbs
1 2.2
34
K3VL PUMPS
3 Dimensions
SAE B 2 hole
SAE J744-101-2
Dr PL
A
9
Dr
PL
-0.0
B
K3VL28
0
A
Dr
9
a1
0
Dr
9 7 -0.
B
PL PL
PL PL
2-
7
Dr
Dr
7
7
B
A C1
0.98
Dr
9 Dr
9
9
77
77
97
Port Details
Tightening
Des. Port Name Port Size and Description
Torque (Nm)
35
K3VL PUMPS
33 33
28
22.22
21.8
24.
28
SAE A 2 hole
SAE J744-82-2
4 - M10
Depth 1
8 106
2
204
SAE B 2 hole
SAE J744-101-2
4 - M12
Depth 20
8
138
48
224
36
K3VL PUMPS
402 317
742
263 116
116
743
743 743
415
SAE A SAE B
Part Name Qty Cover Kit
T/D Kit T/D Kit
37
K3VL PUMPS
119
See Torque Limit Detail 6.5
and Adjustment
Pl/Pc 154
A
55
Pl/Pc
70
Dr
166
89
80
99
B
A
73
80
Dr
160 B
70
See Max. Flow Adjustment Detail
Adjustment screw Adjustment screw for
for cut-off pressure Adjustment screw for
differential pressure
horsepower setting
Pl/Pc PL/Pc
Pl/Pc
14
.3
40
38
144
25 Dr
45
52.4 0.2
Dr
A Tair B
90
See Port Dr
45
Details Dr
See Port
Details
26.2 0.2 91 13
14
.3
Note: for counter clockwise rotation, the inlet port B and the delivery port A are reversed.
38
K3VL PUMPS
-0.054
0
0
100h8
9.7 9.7 +0.5
0
40
46
46 52
1
1
SAE BB Spline Shaft - Option 'S' SAE BB Straight Shaft - Option 'K'
38
+0.03
38
25.4 -0.05
6.3 0
33 32
28.1 0.13
0
24.981
M8
SAE B Spline Shaft - Option 'T' ISO Straight Shaft - Option 'M'
8 -0.036
42
0
28 -0.3
+0.009
-0.004
36
0
25j6
21.806
M8
28 Shaft end
SAE B 30o Involute Spline Shaft
33 ISO 3019/2-G25N
SAE J744-22-4 13T 16/32 DP 19
25
39
K3VL PUMPS
PL/PC 24
pump rotating direction 8 PL/PC
(UNC screw)
In case of
9.2
S
144
K3VL45/B-1RR S
K
26.20.3
38
89
Tair
B 25
Dr
69.80.3
4- -16UNC-2B
73
depth 18
73 In case of
S
K3VL45/B-1RR S
K
226 depth 22
4-M10
In case of
S
depth 17
K3VL45/B-1RR S
K 35.70.3 52.40.3 In case of
S
58 44 K3VL45/B-1RR M
4-M12 K
depth 20 90 80
In case of
S
K3VL45/B-1RR M
K
Auxillary Ports
Tightening
Des. Port Name Port Size
Torque (Nm)
Through Drive A
SAE "A" 2 hole
+0.050
+0.020
SAE J744-82-2
45
Tair
82.55
B
1
06
Dr
8 6 - M10
30 Depth 17
244
SAE "A" 30 Involute Spline
SAE J744-16-4 9T 16/32 DP
45
101.6
Tair
B
Dr 1
46
11 4 - M12
47 Depth 20
264
SAE "B" 30 Involute Spline
SAE J744-22-2 13T 16/32 DP
45
101.6
Tair
B
Dr 1
46
11 4 - M12
47 Depth 20
264
SAE "BB" 30Involute Spline
SAE J744-25-2 15T 16/32 DP
41
K3VL PUMPS
402
317
116 116
314
742
415
42
K3VL PUMPS
PL/PC 164
62
79
A
182
Dr
PLPC
98
85
99
B
A
85
91
Dr B
79
181
PL/PC
PL/PC PL/PC
17
.5
L
155
50
25
45
Dr
35
Tair
77.8 0.3
52.4 0.2
A Dr Tair B
114
35
Dr
45
Dr
See Port
See Port
Details 26.2 0.2 95 18
17
Details
.5
Note: for counter clockwise rotation, the suction port B and the delivery port A are reversed.
43
K3VL PUMPS
-0.063
127 -0.05
0
0
125h8
0
12.7 -0.5 9 +0.5
0
81
80
1
56 68
SAE C Spline Shaft - Option 'S' SAE C Straight Shaft - Option 'K'
48
-0.025
48
+0.002
+0.002
44
0
43
31.75h7
0
0
35.2
7.94
31.224
M8
4 50
35 -0.3
0
32k6
M12
28
38
44
K3VL PUMPS
(UNC screw)
182
178
155
50
25
98
77.8 0.3
26.2 0.3
A B
Tair
Dr
79
91
Dr
Depth 22
239
52.4 0.3 42.9 0.3
Depth 18 54 56.5
90 95
Auxillary Ports
Tightening
Des. Port Name Port Size
Torque (Nm)
Through Drive A
SAE "A" 2 hole
SAE J744-82-2
+0.035
0
45
Tair
82.55
B
1
06
Dr
8 6 - M10
Through Drive B
Depth 17
272 33
+0.035
0
45
Tair
101.6
1
46
Dr
Tair
101.6
1
Dr 46
Through Drive C
11 4 - M12
47 Depth 20
292 SAE "C" 2 hole
SAE J744-127-2
+0.035
45
Tair
127
1
Dr 81
Through Drive C4 14
53
4 - M16
Depth 24.5
296.5
PLPC SAE "C" 2 hole
SAE J744-127-2
SAE "C" 30Involute Spline
+0.035
Tair
127
Dr
14 4 - M12
4 - M12 Through
53
301.5
46
K3VL PUMPS
116 116
314
742
415
Cover Kit SAE A T/D Kit SAE B, BB, C & C4 T/D Kit
SAE A SAE B
Part Name Qty Cover Kit
T/D Kit T/D Kit
Cover 1 - - -
47
K3VL PUMPS
152
19
PL/PC
188
77
Dr A
224
PL/PC
125
124
100
100
Tair Dr B
PL/PC PL/PC
L
32 64
88.9 0.3
Dr
66.7 0.3
Tair
Dr Tair
140
200
A
30
30
Dr
Dr
Note: for counter clockwise rotation, the suction port B and the delivery port A are reversed.
48
K3VL PUMPS
180h8 -0.063
0
161.6
0
45
2
24
0
161.6 12.7 -0.5 4-18 through 9
92
75
SAE D Spline Shaft - Option 'S' SAE D Straight Shaft - Option 'K'
44.45h7 -0.025
67 67
+0.030
11.11h8 +0.015
0
60
49.3 0.13
63
44.447
7/16-14UNC-2B
SAE "D" 30 Involute Spline Shaft
SAE "D" Straight Shaft
SAE J744-44-4 13T 8/16 DP
SAE J744-44-1 28
38
+0.043
0
14h9
48.5
M16
36
45
49
K3VL PUMPS
152
124
30
10 PL/PC
220
197.5
125
64
31.80.3
Dr
88.90.3
Tair
95
Dr 4-M14
depth 19
4-M12
depth 22 32
280
50.80.3 66.70.3
62 55
Auxillary Ports
Tightening
Des. Port Name Port Size
Torque (Nm)
PL/P C PL/P C
224
197.5
208
204
K3VL140
125
4
6
Dr
30
88.90.3
B A
B
Dr
Dr
See Port Details
50.80.3
20 Tair
48 100 100
136.5
280
326
124
91
PL/P C PL/P C
(UNC screw)
157.5
134.5
30
17.5
Dr
66.70.3
A Dr
17.5
Dr
81
2
3
31.80.3
Tair
136.5 Tair
280 181
103 103
See Port Details 113.3 113.3
218
Dr
PL(PC) A
B
Dr
51
K3VL PUMPS
SAE C Type
SAE "C" 2 hole
SAE J744-127-2
12 7 -0.5
0
1
18
0
12.7 -0.5
56
SAE C Spline Shaft - Option 'C' SAE C Straight Shaft - Option 'X'
48 48
31.75h7 -0.025
43 44
+0.022
0
35.2 -0.3
0
7.94 0
31.224
M8
SAE CC Spline Shaft - Option 'W' SAE CC Straight Shaft - Option 'Y'
54 54
48 50
9.53
38.1
42.92
38.1
SAE "CC" 30
Involute Spline Shaft 7/16-14UNC-2B
28
SAE J744-38-4 SAE "CC" Straight Shaft
SAE J744-38-1 38
17T 12/24 DP 62
52
K3VL PUMPS
Through Drive A
45
82.55
Tair 1
Dr 06
Through Drive B
8 6 - M10 Through Drive "B"
Depth 17
31
307.5
+0.035
0
45
B 101.6
1
46
Tair Dr
45
101.6
14
Tair Dr 6
Through Drive C
Through Drive "C"
11
6 - M12
Depth 25
53
332.5
SAE "C" 2 hole
SAE "BB" 30 Involute Spline SAE J744-127-2
SAE J744-25-4 15T DP
+0.035
0
45
B
127
Tair Dr 1
81
14 6 - M16
Depth 30
58
337.5
53
K3VL PUMPS
Through Drive C4
B
127
Tair Dr 1
62
14 4 - M12
Depth 30
59
337.5
45
B
127
Tair Dr 1
46
Through Drive "D"
14 6 - M16
161.60.2
152.4
Tair Dr
15 4 - M16 Depth 43
161.6 0.2
71
350.5
54
K3VL PUMPS
314
743 743
743
742
415
COVER
Cov KIT SAE"A
SAE A T/D KIT SAE B T/D Ki
SAE "B" KIT
Screw Hex SHC 4 Item 415 Item 415 Item 415 Item 415
Cover 1 - - - -
55
K3VL PUMPS
PL/PC PL/P C
172.5
149.5
Dr
Dr
53
79.4 0.3
32
224.5
264.5
Tair
A
Dr
36.5 0.3
Depth 24
122
292 224.5
123.3 123.3
264.5
162
30
106.4 0.3
10
PL/PC PL/P C
pump rotating direction
K3VL200
K3VL200
239
212.5
219
140
76 B A
Tair B
Dr
61.9 0.3
Depth 24
17.5
26
122
292
345
221
A
Dr 1.6
PL/P C
134
115
115
1.6
Dr
B
56
K3VL PUMPS
SAE Type
4-22 through
224.5
224.5
SAE Spline D Shaft - Option 'S' SAE D Straight Shaft - Option 'K'
44.45
11.11
67
75
67
44.447
63
44.45
60
49.3
75 7/16-14UNC-2B
SAE J744-44-1 28
38
80
50.1
88
K3VL PUMPS
Through Drive A
SAE A 2 hole
K3VL200 SAE J744-82-2
+0.035
2-M10
B
x 20 deep
82.55 0
Tair
Dr
106
8
Through Drive B 365 37 SAE A 30 deg Involute Spline
SAE B 2 hole
K3VL200
SAE J744-101-2
8-M12 Through
45
146
+0.035
B
101.6 0
Tair
45
Dr
SAE B 2 hole
K3VL200
SAE J744-101-2
8-M12 Through
45
146
+0.035
B
101.6 0
Tair
45
Dr
58.5 10.5
Through Drive C 384
SAE BB 30 deg Involute Spline
SAE C 2 hole
SAE J744-127-2
K3VL200
45
+0.035
B
127 0
181
Tair
Dr
6-M16 Through
8
384 58 SAE C 30 deg Involute Spline
58
K3VL PUMPS
Through Drive C4
SAE C 4 hole
SAE J744-127-4
K3VL200
+0.035
114.5
B
127 0
Tair
Dr
4-M12 Through
14 114.5
Through Drive CC 384 58
SAE C 30 deg Involute Spline
SAE C 2 hole
SAE J744-127-2
K3VL200
45
+0.035
B
127 0
Tair 181
Dr 6-M16 Through
14
58 SAE CC 30 deg Involute Spline
384
Through Drive D
SAE C 4 hole
SAE J744-152-2
K3VL200
+0.040
161.6
152.4 H7 0
Tair
Dr
K3VL200
+0.040
224.5 0.2
165.1 H7 0
B
Tair
Dr
8 224.5 0.2
397 75 4-M20 depth 38
SAE D 30 deg Involute Spline
59
K3VL PUMPS
B Suction Port SAE J518C Std pressure (code 61) 3 235 M16
Auxillary Ports
Tightening
Des. Port Name Port Size
Torque (Nm)
SAE Version (S, K in position 8 of model)
SAE J1926/1 Straight thread O ring boss
Dr Drain Port (x2) 167
OD Tube 11/16-12UNF-2B
Load Sensing Port SAE J1926/1 Straight thread O ring boss
PL /PC 12
Pressure Control Port OD Tube 7/16 -20UNF-2B
SAE J1926/1 Straight thread O ring boss
Tair Air Bleeder Port 12
OD Tube 7/16 -20UNF-2B
60
K3VL PUMPS
402
314
743
COVER Kit SAE A T/D Kit SAE B T/D Kit SAE BB T/D Kit
SAE C & C4 T/D Kit SAE CC T/D Kit SAE D T/D Kit SAE E T/D Kit
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
61
K3VL PUMPS
140
165.1 -0.05
0
PB
53
Dr
119
SAE E : 4 hole
SAE J744-164-4 26
122
0
16 -0.05 301
424
9
0
69.9 0.2
B
6.5
A
Dr
Adjustment screw for cut-off pressure Adjustment screw for differential pressure
Approx. pressure change per revolution Approx. pressure change per revolution 134
of screw : 10MPa of screw : 1.4MPa
101
PL PC
187.5
172.5
148.5
Dr
Dr
53
8
3
79.4 0.2
Tair
264.5
224.5
Dr
B
36.5 0.2 122
4-M16 Depth 26 224.5
276
123.3 123.3
264.5
4-22 Through
Recommend
Tightening torque : 435.m
for M20 of strength class 10.9 of JIS
Recommend to use washers
62
K3VL PUMPS
09
1
+0.04
45 0
101.6 h7 0
Tair PB
45
14
6
0.2
0 10
9
Dr SAE B : 2 hole
SAE J744-101-2
8-M12 Depth 25
11.7
60
SAE B 30deg INVOLUTE SPINE
476 SAE J744-22-4 13T 16/32 DP
45 0
101.6 h7 0
Tair PB
45
14
6
0.2
0 10
9
Dr SAE B : 2 hole
SAE J744-101-2
8-M12 Depth 25
11.7
60
SAE BB 30deg INVOLUTE SPINE
476 SAE J744-25-4 15T 16/32 DP
63
K3VL PUMPS
+0.04
181 0
.2
114.5 0.2
127 h7 0
Tair PB
2-M16 Depth 25
Dr SAE C : 2 hole/4 hole
SAE J744-127-2/J744-127-4
4-M12 Depth 25
11.7
114.5 0.2
63
SAE C 30deg INVOLUTE SPINE
476 SAE J744-32-4 14T 12/24 DP
181 0
.2
114.5 0.2
127 h7 0
Tair PB
2-M16 Depth 25
Dr SAE C : 2 hole/4 hole
SAE J744-127-2/J744-127-4
4-M12 Depth 25
11.7
114.5 0.2
63
SAE CC 30deg INVOLUTE SPINE
476 SAE J744-32-4 14T 12/24 DP
64
K3VL PUMPS
+0.04
161.6 0.2
152.4h7 0
Tair PB
Dr
SAE D : 4 hole
SAE J744-152-4
11.7
4-M16 Depth 38 161.6 0.2
79
SAE D 30deg INVOLUTE SPINE
489 SAE J744-47-4 13T 8/16 DP
224.5 0.2
165.1h7 0
Tair PB
Dr
SAE E : 4 hole
SAE J744-165-4
11.7 224.5 0.2
4-M20 Depth 40
79
SAE E 30deg INVOLUTE SPINE
489 SAE J744-47-4 13T 8/16 DP
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116
Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317
65
K3VL PUMPS
Pi
B C F
A
Pi
Pc
D
E
Pump Size A B C D E F G
66
K3VL PUMPS
A : Distance between the centre line of the pump and the top of the bolt head for the cut off regulator.
B : Distance between the centre line of the pump and top of the solenoid valve.
B
A
B
A
67
K3VL PUMPS
B (/2-**) B (/3-** )
C
A
68
K3VL PUMPS
Displacement change
cm3 4.9 6.1 6.0 11.5 12.0 15.3
per turn
Adjustable range of
cm3 16-45 24-60 35-80 56-112 70-140 100-200
displacement
Length of adjustment
mm 0.5-12.1 0.5-12.1 0.5-15.0 3.8-16 1.0-16 8.9-25.3
range (L)
uter spring
lo nut
adjustement of
uter spring external spring
adjuster s rew
adjustement of
Flow
external spring +
inner spring
nner spring
adjuster s rew
nner spring
lo nut
Pressure
69
K3VL PUMPS
NOTES
70
K3VL PUMPS
NOTES
71
HMF MOTORS
KAWASAKI PRECISION
MACHINERY (UK) LTD
Ernesettle, Plymouth
Devon, PL5 2SA, England
JAPAN
Kawasaki Heavy Industry Ltd, Precision Machinery Ltd. Tokyo Office World
Trade Center Bidg.
4-1 Hamamatsu-cho
2-chome, Minato-ku
Tokyo 105-6116
Japan
Tel: +81-3-3435-6862
Website: www.khi.co.jp/kpm
U.S.A
Kawasaki Precision Machinery (U.S.A.), Inc.
3838 Broadmoor Avenue S.E.
Grand Rapids
Michigan 49512
U.S.A.
Tel: +1-616-975-3101
Website: www.kpm-usa.com
CHINA
Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room
1701), The Headquarters Building No168 XiZang Road (M)
Huangpu District
Shanghai 200001
China
Tel: +86-021-3366-3800
KOREA
Flutek, Ltd.
192-11, Shinchon-dong
Changwon
Kyungnam 641-370
Korea
Tel: +82-55-286-5551
Website: www.flutek.co.kr