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C.-JIing Strodural Fngioeen
1.0 INTRODUCTION
2.1 Introduction 5
2.2 Pre-site Work 5
2.3 Verification of Arrangement and Type of Structural Components 6
2.4 Types of Damage 7
2.5 Remaining Useful Life 11
2.6 Floats 12
12
3.1 Introduction 14
3.2 Assumptions and Interpretations 14
4.0 REPORT 17
4.1 Introduction 17
4.2 Section Numbering 17
4.3 Table of Contents 17
5.0 REFERENCES 21
Acknowledgements
This revised edition was developed with the aid of comments from a number of individuals
experienced in assessment of timber docks. In particular we acknowledge the valuable input from
Murray Johnson PEng of Buckland and Taylor Ltd, Chris Henoch PEng, Jerry Chen PEng, and
Michael Liang PEng of Public Works Canada, Janine Toneff PEng and Gary Bouwman PEng of
Sand well Inc., Shannon King PEng and Derek Hodgkinson PEng of Transport Canada.
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1.0 INTRODUCTION
Since the production of the "Procedures for the Inspection and Assessmeht of Fixed
Timber Docks," 3rd edition, 1992, the procedures for inspecting and reporting have been
tested and refined by Harbours and Ports, Transport Canada. Floats, services, and use of
the facilities have been added to the scope of the inspections, and the format of the
reporting has evolved into a standard system which is comprehensive, while allowing for
the unusual situations that arise at some facilities. A number of problems of interpretation
of the applicable codes have been found common to the several engineers performing
assessments, leading to a need for some agreement on these issues.
The inspection, assessment, and reporting procedures outlined in this manual are intended
to provide a defined, consistent, cost-effective set of procedures, and a ,level of detail that
will document the information sufficiently to effect minor repairs without additional site
visits, and in the case of extensive repairs or alterations, will permit the initial development
of drawings and specifications, followed by a site visit by the designers only to review the
final package prior to tenders.
The procedures apply to fixed Timber Dock Structures consisting of piles, timber bracing,
pilecaps, stringers, decking, and the attached floats. The intended loading is vehicular and
storage.
The design criteria, codes and standards that are expected to apply should be clearly
specified prior to the assessment. The criteria depend on reasons for the assessment.
Normally there will be existing criteria developed at the time of the design or the most
recent modification to the structure. In the event of a proposed change of use or upgrade
in capacity, new criteria may be specitied. The criteria should normally be chosen with
regard to the design standards commonly in use for the structure. These are:
Unless otherwise requested, S6 should be the standard used except as noted in Section 4.
There is a number of reasons for inspection or assessment of dock structures. The type of
inspection, level of detail, site effort, calculation effort, level of supervision, and type of
documentation and reporting all depend on the purpose of the inspection or assessment.
The purpose and methods of inspection have changed over the past few years, and the
design criteria with respect to standard loadings and behaviour of timber have also
changed. It has become necessary for Transport Canada Harbours and Ports to develop an
up-to-date data base of the inventory of dock structures with respect to documentation of
physical arrangement and timber dimensions, condition of the various elements in each
structure, and load capacity of each facility or portion. The initial inspection is therefore a
first comprehensive inspection, in which extensive documentation must be prepared,
existing documentation confirmed and engineering calculations for a load rating performed.
The inspection procedures and load rating are more thoroughly discussed in Sections 2 and
3, respectively.
A scheduled comprehensive inspection program should be carried out for all facilities. The
purpose is to ensure that appropriate ongoing maintenance is carried out and unforseen
conditions are provided for. During the first ten to fifteen years in the life of a well-
designed timber structure, it would be expected that such inspections would routinely
confirm that all is well, or that a few damaged items require repair. The kinds of damage
to be expected will depend on the location. The inspection, once complete, provides
assurance that surprises will not result in expensive repairs or maintenance. On occasion
such an inspection will raise questions regarding design criteria, inappropriate design
details, poor materials performance, unexpected loads, and others. When this occurs, it
should trigger an inspection procedure as in 1. 3.4 below.
Normally such inspections should be carried out by a qualified Professional Engineer who
can assess the need and priorities for any remedial measures on site, and, in the case of
minor repairs, prepare the necessary documentation to implement such repairs without the
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necessity for return visits to the site. In the case of extensive repairs the documentation
should be sufficient to initiate the design of the repairs, subject to a site visit by the
designer prior to finalizing the tender documents.
Comprehensive inspections would usually be scheduled and incorporated into the normal
operations of the Department, based on the use and condition of the facility.
Quick inspections typically take a few hours, The two most common reasons for these
would be (1) to get a general overview of the condition when an inspector is in the area for
another reason; or (2) to look at a specific element (deck, handrails, etc.) that is nearing
the end of its useful life.
Generally, these inspections are not very detailed and no effort is made to match any
particular tide. In the case of a deck with a few bad planks or local deterioration to
bullrails, handrails, etc., these should be identified so a local contractor can replace them.
For other cases, the amount of information recorded will depend on the reason for the
inspection, the amount of time available and the extent of the damage.
Special inspections of this nature cannot be scheduled in advance but must take high
priority.
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1.3.5 Special Inspection Due to Change of Use, Sale, Transfer, or Requirement for Physical
Alterations
A change of use or loading requires an assessment to ensure that the new conditions, not
provided for in the original design, can be accommodated.
Efficiency demands that any proposed change of use be checked out before commitments
are made. Adequate notice of future plans will enable the Department to schedule the
necessary inspection or assessment conveniently, and provide advice 'regarding a proposed
change in time to negotiate cost allocations and make renovations if necessary.
The field inspection would normally be done by a Professional Engineer. Field inspections
may not be necessary if recent routine inspections and documentation provide confidence in
field conditions. A change of use involving increased loads, or construction of alterations,
must always include an office assessment by a qualified Professional Engineer.
A dispute may arise regarding the design or use of the structure, or an alleged action by
someone where the facts are in dispute.
The inspection and assessment in this case should be under the direct supervision of a
qualified Professional Engineer, and legal advice may be required.
During construction or reconstruction of a facil ity, part of the inspection duties should
include documentation of the as-built condition to establish the data base for future
inspection and maintenance.
The inspector should note any damage to the existing facility caused during construction,
and damaged elements that may have been missed during the earlier inspection or where
the condition has deteriorated since the earlier inspection. Depending on time, budget, and
contractual issues the damage may be repaired during the construction period or scheduled
for a later date.
The inspector shall record sufficient information to produce as-built drawings of the entire
facility. The information includes, but is not limited to, member sizes, layout, all typical
and all unusual details, date of original construction, and dates of installation of works
performed after the original construction. The objective should be a concise up-to-date
drawing for easy reference during future inspections and construction work.
Additional inspection duties related to contract compliance and administration are beyond
the scope of this document.
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2.1 Introduction
The various inspection and assessment activities noted here are based on the inspection
being an initial or comprehensive inspection as defined in sections 1.3.1 and 1.3.2,
respectively. For other types of inspections, many of the same activities would apply.
The scope of work should be specified in advance to suit the specific circumstances.
Engineering judgement, and in some cases legal advice, is required to define the scope of a
specific inspection, particularly if it differs from the initial or comprehensive inspections.
There is a trade-off between the value of information derived from an inspection and the
cost of obtaining the information. In order to define the level of effort, a common
understanding should be reached by the parties concerned as to the anticipated actions that
would follow the inspection. For example, it should be established in advance whether or
not re-decking or similar actions would follow the inspection should the items be found
deficient.
The inspection includes items down to the low water level (LWL). Thisgenerally means
that the inspection includes piles down to LWL and bracing including its lower connection
points. It is therefore assumed that sufficient time is scheduled to examine the structure at
high tide, to gain close access to undersides of decking, pilecaps, etc., and at LWL, to
access the lower bracing connections. Appropriate dates for the inspection must be
scheduled to ensure that the required tidal variation is achieved.
Documentation includes:
Preparation should include familiarity with the physical situation, including details of
access to all parts of the structure, tidal references, and past inspections reporting
deviations from the drawings.
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This activity is performed to verify that layout, structural members and connections are as
described on the drawings, or to identify specific alterations.
Measurements are made of all member types. It is important that actual dimensions are
taken for both piles and decking, rather than nominal dimensions. For other members, the
dimensions should be used to identify the member, e.g., 6 x 12.
A sampling of piles should be measured at the top and near low water at a known elevation
in order to document the taper. Pile diameters are most easily measured by finding the
circumference. Where variation is evident, it is important to record the minimum pile
diameters and associated tapers.
Connectors should be measured on the threaded end to determine diameters. Presence and
type of washers should be identified. Shear plates and split rings cannot be easily seen,
and should not be assumed to be present unless specifically documented. End distances
beyond connectors are particularly critical.
Where adequate drawings are available, verification will normally be by spot checking a
few key and/or representative members and connections. Unless doubts are raised, the
drawings would then be accepted as accurate.
Wood grades are difficult to determine once wood has been treated. For most structures,
it is reasonable to assume the wood is #1 grade Coast Douglas Fir, since this has
historically been the grade and species specified in the past. If there are indications that
the grade is less than # 1, it may be advisable to employ a professionally qualified lumber
grader. Lumber graders are specially trained, and licensed under the National Lumber
Grades Authority (NLGA). NLGA also publishes "Standard Grading Rules for Canadian
Lumber," which should be used as a reference document in any discussion of grades.
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Where grades or other characteristics related to grade are required, the NLGA "Standard
Grading Rules for Canadian Lumber" may be consulted for guidance, and an experienced
technician or structural engineer may be able to verify the grade-related defect of interest.
Some of the factors that adversely affect the strength of wood and are observable in the
field include the following:
end splits,
holes, and
notches.
In the calculations it is assumed that the material meets the grading requirements of end
splits for select structural. The rules for the acceptance of end splits are as follows:
Holes and notches should be measured. Measurements should include both size and
location.
2.3.2 Soundings
Soundings should be taken with a simple line and weight (leadline) to verify water depth
and pile lengths at key locations around the structure. Generally this is at every corner and
at every 4th to 5th bent along the approach and wharthead. Depth to ground should be
measured relative to deck elevation.
physical,
decay, and
borer.
Decay due to fungal attack may be visible on the exterior of some wood, but is more likely
hidden and can be surprisingly extensive before it appears on the surface. Fungal growth,
hence eventual decay, will occur wherever oxygen and moisture can provide the
environment for growth.
at ends of decking, stringers, pilecaps, and piles, where tield cuts milY have occurred
or where end checking has breached the protective skin of creosote.
locations that have opened up due to checking.
connection regions, where holes provide entry for air and moisture.
where the end grain of wood butts against side grain (the end grain piece harbours
more moisture, both pieces can become infected). End framing connections, and tops
of piles are obvious locations for this.
where a wood member is supported over another, e.g., stringers upon pilecaps.
Marine borers are the last major source of damage to piles and bracing. There are two
distinct types of borers:
bankia, and
limnoria.
Bankia, commonly referred to as shipworms or teredos, are actually bivalves which bore
through timbers. Bankia start their lives as free swimming larvae, until they latch onto a
suitable substrate. Quickly developing teeth and siphons, they start boring. The siphons at
the entrance hole supply the borer with oxygen and part of its food supply, and expel its
wastes. As bankia bore in they quickly grow and can go from 0.2 mm at the entrance hole
to 12 mm in diameter. While creosote treated wood is toxic to the larvae, it is not to the
adults, which are capable of boring through one creosoted timber to another.
Limnoria are similar to sow bugs in many respects. They bore into wood but stay close to
the surface to breathe. The damage is created as the weak friable layer created is eroded
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and they attack successively deeper layers. Creosote treated pilings are adequate protection
provided the protective shell is not breached.
As both these borers will attack any untreated wood in the water, the most common places
to find this type of damage are at the following:
bolt holes. Most bolt holes are either not treated or poorly treated with a light coating
of creosote, which is quickly leached out.
fender piles, where the creosote skin has been abraded.
breaches in the protective coating due to nicks or cuts caused by rafting dogs, peeves,
collisions, etc.
ends of braces, where the creosote gets leached out.
The tools required for assessing physical damage include access, light, measuring
equipment, and a procedure for constructing good notes (surveyor's notebook, camera and
flash, portable audio recording device, etc).
Physical damage should be carefully described and photographed, and located using the
numbering system previously established. Measurements that will permit design of repairs
should be made. Photographs should be staged to include numbers or other identifying
marks written with a bright coloured crayon on the timber components where possible.
The apparent cause of any physical damage should be noted along with the reasons for the
conclusions made.
While looking for physical damage, the inspector should note any construction errors that
need correcting, such as uneven bearing or loose connections.
Assessment of decay begins with a determination of the decay prevention steps that should
have occurred at the original construction. The treatment specification should be
consulted. CSA Specification 080 has covered wood treatment for many years. The
specific version originally used should be consulted.
Creosote pressure treatment, full cell or empty cell, when properly done, will prevent
decay for several decades. Wood treated over 40 years ago can be found in some BC
structures in condition similar to the original. The treatment is most effective when not
exposed to direct sunlight or to extreme drying and wetting cycles.
The treatment provides only a thin (12mm or so) skin of treated wood. Furthermore,
where field cuts were made and painted over with creosote in the field, it is likely to
provide poor protection after a few years. Locations that have been abraded will breach
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the protective skin of creosote. Holes drilled in the tleld, if not tilled with connectors and
thus effectively sealed, will also provide a breach of the protective skin.
The search for decay and borer attack normally requires a few simple tools:
There are four common methods of detecting damage: (1) visual, (2) hammering, (3)
drilling and (4) coring. The first two methods have the advantages of being both fast and
non-destructive. The latter two give better information at a particular location but are
slower, damage the structure, and provide potential locations for rot or borer entry.
Visual examination of the wood is the first method of decay detection. There may be light
coloured streaks on the wood surface. These are part of the fungal growth, but if
observed, the actual mycelia will be well established below the surface. Crazing at the top
of piles is caused by brown rots and it is usually well decayed at that point.
Limnoria damage is visible as tine tunnels or striations in the wood or, if the infestation is
heavy, as an hourglass shape in the intertidal zone.
Bankia damage is visible if the borers tunnel out to the surface or very close to it and
subsequent mechanical damage reveals the tunnels.
The second method of inspection is to use a hammer to tind areas that sound soft or
hollow. While this method is fast, it does not detect decay in all cases, including cases
where over 50% of the member had rotted, and can indicate decay when none is present.
Despite its limitations it is still useful in finding many areas of decay.
The third method of inspection is drilling. Due to the problems with hammering, it will be
necessary to make at least a few holes to contlrm that the visible inspection and hammering
are giving an accurate indication of the condition of the structure. Drill holes should be
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made at the most decay-prone details or where hammering indicates decay. Drilling will
weaken the structure, and in particular the tension face of bending members should be
avoided. To avoid spreading decay, the bit should be dipped in a solution of at least 70%
rubbing alcohol between each use and the hole treated with creosote and plugged with a
creosoted dowel.
With drilling, excessive moisture can easily be detected, because chisel drill bits jam up in
the wood fibres when they are wet. The shavings should also be examined. Fine or
powdery shavings indicate decay. It is also easy to discern soft spots where decay has
started. Where the wood is wet but apparently sound it may be suspect. Shavings can be
retained for further analysis and as a record.
Coring is the fourth method and while it provides the most information it is also the
slowest. A few cores can be taken and retained. Cores should be taken at the same
locations as drilling and the same precautions apply. Laboratories can identify fungus,
moisture content, and species of wood, although presently no laboratories are doing this
type of work commercially. For moisture content, the core sample would have to be
stored in a moisture proof sample container or measured on site with a moisture meter.
Systematically identify each member that has some decay or borer damage. The
combination of hammer blows, drill holes, and cores provides an efficient way to get a
picture of potential decay problems.
Timber in the intertidal zone may have to be scraped clear of growth (mussels, seaweed,
barnacles) to hammer the surface or obtain access for drilling. Marine growth helps
protect pilings from borers and should not be removed except as required.
2.4.3 Hardware
Inspection of steel connections and other hardware is normally a simple visual operation.
Bent or corroded steel, missing bolts, loose nuts, etc., should be noted.
Ladders should be inspected for bent or missing rungs and to check that the anchors are
still attached. This last item can be simply tested by just trying to pick the ladder up.
The inspection report should note estimated remaining useful life of the various
components of the structure. This is an essential part of the long term planning process.
Where creosote- or salt-treated wood has been examined for presence of decay and found
sound, an estimated life in excess of 8 to 10 years is appropriate.
Where some evidence of decay has been found, but very limited in extent, the element can
be assumed to have a residual life on the order of 3 to 6 years on the southwest coast, 5 to
7 years on the north coast and interior.
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Where an element has a weakened cross-section due to decay, based on visual observation
or hammering, and confirmed by drilling, the residual life should be taken as negligible,
and the element should be considered unreliable for structural loads.
Where individual bracing members are damaged and the system is redundant, the
importance of the damaged member should be taken into account in assessing residual life
of the system.
Residual life should be established for each major class of elements in the system, i.e.,
deck, bullrail, hand railings, stringers, pilecaps, piles, and bracing, and for individual
elements within these classes where replacement of the deficient individuals is practical.
2.6 Floats
The top of the floats and any visible support timbers should be inspected in a similar
manner to the wharf. As well, the freeboard and water depth should be measured at all
four corners, along with the tide.
The gangway and its roller and hinges should be visually inspected for wear, rust or
damage. The movement of the roller should be verit1ed.
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Mooring piles and rub boards should be examined for physical wear, decay or borer
damage. Anchor blocks, if visible, should be examined.
2.7. Services
A cursory inspection of the services should be done, noting such items as leaking
waterlines, broken doors, dented walls, etc.
2.8.1 Access
The inspection report should note access information such as presence of ladders, location
of useful equipment (e.g., boat rentals), difficult access problems, and preferred tides for
best accessibility to the various elements of the structure. Cross bracing can be a real
impediment to a small boat.
Other facilities which may be useful to future inspections should also be noted, such as
boat ramps, hardware stores, and hotels.
The types and frequencies of use of the facility are important determiners of the priorities
for maintenance and the load capacities that should be provided for. While it is recognized
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that the inspector is only present for a very short time, it is still possible to acquire useful
information on the use of the facility.
The inspection shall include a detailed description of the use of the facility as observed
during the time the inspection is carried out. This includes a description of the connection,
if any, with the local road system so that the possibility of highway vehicle loadings can be
established. In addition, the types of boats and their purpose should be noted. Presence of
nearby fish packing or similar enterprises should be noted insofar as it may indicate off-
loading or loading of cargoes. The possibility of seasonal activities should be noted. It is
recognized that the observations regarding usage are over a brief time span, and additional
use description is not first hand. Transport Canada will undertake to get usage reports
directly from the various local harbour officials in order to establish a detailed usage
record for the facility.
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3.1 Introduction
Cases requiring engineering analysis for a structural assessment include initial inspections,
changes of use, and changes in the codes. The analysis consists of the application of
engineering judgement and calculations taken to the degree necessary under the
circumstances. In some situations the calculations may be of a survey nature, intended to
provide confidence or an order-of-magnitude idea of a situation. In any case, they should
be organized to provide a record of what was examined, what the results were, and any
conclusions derived from them.
The engineering analysis possible on a wharf can consider a variety of forces including:
To keep the computational effort, and hence costs, to a reasonable level, the analysis is
generally limited to the two most common vertical load cases: truck loads and small
distributed loads. Forklift loads are taken as a proportion of the truck axle load. Lateral
loads and widespread distributed loads are usually only considered if there are indications
of a problem. Examples would include
In such cases, the problems should be noted in the report, so Harbours and Ports can
assess the situation and take appropriate action.
The analysis is done for the approach and whartbead independently and for the worst part
of each. If this area is small and could be easily isolated or upgraded, then the next worst
area should also be done.
1. The structure is in good condition. No reductions are applied for decay, but the deck
thickness may be assumed ~educed to correct for deck wear. Where there has been
significant decay, the structural value of the wood should be taken as negligible.
2. Use the nominal dressed sizes for lumber except as noted for the deck. While this
may be a little conservative for rough timbers, it greatly simplifies the field
measurements, as they only need to identify the member size and not locate the
smallest one. It also avoids a number of problems including whether the rough face is
really effective in resisting loads and volume changes due to moisture.
3. Truck axles shall be assumed parallel or perpendicular to the decking, except where
the deck is less than 6m wide, in which case the truck direction may be taken only in
the long direction. Forklift axles shall be assumed to act in both directions.
4. The wheel load for aCS600 truck is 90 kN. S6 (Clause 5.3.6.1) permits 60 kN and a
shorter axle spacing for some members. The 90 kN load was adopted for simplicity
and to avoid discontinuities when the spacing limits were exceeded. The wheel
footprint for purposes of distributing wheel loads to decking shall be assumed to be
0.25m in the truck direction, O.6m across the truck direction.
5. The rating for forklifts on decking or stringers is 0.3 of the truck axle loading for
these elements. For other elements, it is 0.7 of the truck axle loading.
6. The impact factor should be 1.2. S6 allows 1.4 x 0.7 or 1.28, but with the slower
speeds typical on wharves, it was felt that 1.2 was more reasonable.
7. The specified strength for the deck should be 20 MPa for all thicknesses. The code
specifies 20 MPa for thicknesses greater than 89 mm and 10 MPa for less. These
values were obtained from tests on joists, not deck planks. Clearly such a steep
discontinuity makes no sense.
8. The shear factor for members should be taken as 45/-1d unless large end splits are
noted. While most of the timbers will be nominally #1 grade, end splits and shear
failures are rare.
9. The distribution factor for shear in stringers should be taken as 0~5 for a stringer
spacing less than 610 mm, and I for greater than 810 mm, with a straight line
transition. While S6 indicates the factor should be 1, this leads to very conservative
shear designs.
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10. Reductions for notches should be in accordance with CSA Standard 086.1, Clause
5.5.5.1 for shear and using net section properties for bending. Members with large
holes in the tension face should be tlagged for possible replacement.
11. Application of the slenderness limit of kIlr < 120 of CSA S6 results in many piles
requiring bracing, and very low load limits. This limit is more restrictive than the
limits in effect when most timber docks were constructed. Application of excessive
amounts of bracing to mitigate the slenderness results in difficult access, bracing
vulnerable to driftwood impact, and more damaged braces. At the present time
Transport Canada requests engineers to adopt suitable slenderness provisions from
reputable codes and standards and their engineering experience. The slenderness
depends on ground conditions in addition to pile dimensions. Further studies are
needed to establish appropriate standards for treatment of the pile slenderness
problem.
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4.0 REPORT
4.1 Introduction
The report format for the initial and routine inspections has evolved to a standardized
format for a variety of reasons, including:
cost. Once a standard format is set up it can be re-used at a lower cost than unique
formats for each inspection. The standard format also saves additional time when the
reports are reviewed and drawings produced.
accuracy. It is easier during drawing preparation to get all the information needed
without having to fumble through the reports, decreasing errors.
To keep a consistent format, it was decided to adopt consistent section numbers in all the
reports for the standard items. These section numbers are given in Appendix I. If an item
does not appear for a specitic facility, the section should be included with the note that it is
not applicable.
Tables should be numbered to match the appropriate section of text, e.g., Table 3.2.1
should correspond to the text of Section 3.2.1. Tables are only included as required.
Section 1 Introduction
Section 2 Geometry
Section 3 Inspection Results
Section 4 Estimated Load Ratings
Section 5 Residual Life Estimates
Section 6 Recommendations
Section 1: Introduction
The name of the facil ity, the date of the inspection, the name of the inspector, the
purpose of the inspection, the scope of work and reference materials.
The scope of work should clearly indicate which parts of the facility were inspected
and which were not. .
Section 2: Geometry
The information on the geometry should include concise but complete information on
the layout of the wharf and its structural arrangement. In particular, it should clearly
identify all member sizes and spans so an engineering analysis can be performed.
Included should be a copy of the transfer plan, with any errors noted and a simple
sketch which shows the locations of the bent lines, the extent of the whartbead, if it is
not clear, and any adjacent t10ats.
The inspection results are basically divided into two parts. The first part includes a
very brief description of the condition of the various elements of the wharf along with
the information on soundings and services. The description should summarize the
overall condition of that type of member. If only one or two members are damaged,
the details can be included here.
The second part of the report includes the tables, which itemize damaged elements
along with recommended repair options.
The estimated load ratings should be given for each individual member and the
governing member summarized. Load ratings for trucks should be given as axle
loads. The axle load is 0.3 x CS rating.
Any key information required to calculate these ratings and not included in the
geometry section should be summarized here.
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For routine inspections, just reference the initial inspection if it is still applicable.
Estimate remaining useful life of the various components of the structure, as this is an
essential part of the long term planning process.
Section 6: Recommendations
The recommendations should include an introduction and then the repairs broken
down into the following categories:
Mobilization, which should include the cost of mobilizing for major works, minor
works and fumigation if applicable.
Approach - Minor, for repairs less than $15,000'.
Approach - Major, for repairs of $15,000 plus
Wharthead - Minor, for repairs less than $15,000.
Wharthead - Major, for repairs of $15,000 plus
Total cost without mobilization
Under each of the four major categories, the repairs should have the following:
a number;
a description, with appropriate section and table references;
a recommended date for replacement by the fiscal year that the repair should be
done; and
an estimated cost to a nominal Class C level ( 25%).
The topics that should be covered in this appendix include the following:
weather,
tides,
access,
use of facilities, and
corrections to the transfer plan.
As in the main body of the report, items which are not applicable should be noted.
Appendix B - Photographs
A representative set of photographs showing the general layout of the facilities and all
the key types of damage to the various elements should be included. For all major
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The rest of the photographs should be labelled and included in a separate report or
folder. These photographs do not need to be mounted, but can be placed in sleeves or
envelopes.
an aerial view;
general views from all sides, at both low and high tide;
a view of the topsides;
some views from underneath;
condition of the fender piles at the top;
damage to the structure; and
details of the structure.
5.0 REFERENCES
Society of Wood Science and Technology, Proceedings, Structural Use of Wood in Adverse
Environments, Edited by Robert Meyer and Robert Kellogg, Van Nostrand Reinhold Co.,
New York, 1982
National Lumber Grading Authority, NLGA Standard Grading Rules for Canadian Lumber,
Burnaby, B.C., September 1, 1993.
Notes: 1. This report has been abridged and modified to suit the new format.
Transport Canada
PORT HARDY WHARF INSPECTION
1.0 INTRODUCTION
2.0 GEOMETRY 2
3.1 Approach 7
3.2 Wharfhead 8
3.3 Soundings 10
3.4 Floats 10
3.5 Services
11
TABLE 3.1.1 APPROACH - TOPSIDES 12
TABLE 3.1.5 APPROACH - PILE CAPS DAMAGE 12
TABLE 3.1.6 APPROACH - BEARING PILE DAMAGE 12
TABLE 3.1.8.A APPROACH - BRACING DAMAGE 13
TABLE 3.1.8.B APPROACH - WALE DAMAGE 13
TABLE 3.2.1 WHARFHEAD - TOPSIDES DAMAGE 14
TABLE 3.2.3 WHARFHEAD - STRINGER DAMAGE 14
TABLE 3.2.4 WHARFHEAD - PILECAPS DAMAGE 14
TABLE 3.2.5 WHARFHEAD - CORBELS AND SUBCAPS 14
TABLE 3.2.6 WHARFHEAD - BEARING PILE DAMAGE 15
TABLE 3.2.8 WHARFHEAD - FENDER PILE DAMAGE 15
TABLE 3.2.9.A WHARFHEAD - BRACING DAMAGE 16
TABLE 3.2.9.B WHARFHEAD - WALE DAMAGE 16
TABLE 3.4 FLOAT B - DECK PLANKS 16
6.0 RECOMMENDATIONS 19
1.0 INTRODUCTION
Purpose of Inspection
The purpose of the inspection was to assess the condition of the wharf and two floats at
Transport Canada's Port Hardy facility.
Scope of Work
The inspection of the approach and wharf were by the method outlined in "Procedures for
Inspection and Assessment of Fixed Timber Docks," 4th Edition by RG Sexsmith Ltd. The
services were given a quick general inspection. Only the two adjacent f10ats to the south
were inspected. The floats on the north side owned by Small Craft Harbours were not
inspected.
Reference Materials
Transfer Plan
Port Hardy Bracing Installation, Project 704121,3 sheets.
PW Inspection Reports from Site Construction 1993
RG Sexsmith Ltd. Inspection Report, 1992
Port Hardy Wharf Inspection 21-22 July 1994
Abridged 1st Edition - 22 August 1994 Page 2
2.0 GEOMETRY
The geometry of the facility is divided into two sections: the approach and wharfhead. The
approach and wharfhead are both timber structures on wooden pilings. The general layout of
the wharf is shown on the transfer plan (Figure 1) and in Photographs 1 to 8 in Appendix B.
The reference system used for pile locations is the same as PWC Drawings 704121 and as
shown in Figure 2; there is no bent I. Batter piles are referenced from the closest pile at the
top end and by the direction the tip points. Braces are referenced starting at the top and
going down the brace.
There are hydrographic survey markers by 5C and between 14F and 15F.
2.2 Approach
The approach consists of a wooden deck supported on stringers, pilecaps and bents. The
geometry is summarized below:
The piles are on concrete footings up to ,Bent 19. There are extra piles at 29E and where the
ramps are attached at roughly 34F and 37C.
The abutment for the approach is at Bent 1. Due to very poor access, we were not able to
determine the type or condition of the abutment. Along the south side of the approach to
roughly Bent 15 and along the north side to Bent 5, the earth is retained by untreated logs.
The topsides consist of three bullrails (8 x 10) without risers. The wooden handrails are
standard Public Works design.
I i
2.3 Wharfhead
The structure consists of a wooden deck supported on stringers, pilecaps and bents. The
decking and pilecaps are transverse to the wharfhead and the stringers are parallel, where the
longitudinal axis of the wharthead is east-west. The key geometric information is summarized
below:
The piles are on an approximately eight by ten foot grid. Public Works Drawing 704121, 1
of 3, shows this grid accurately, although the extra piles in the NE corner are not shown.
Figure 2 summarizes the basic layout.
2.4 Services .
Buildings - Coast Guard station in the center of the wharthead, which measures roughly 29'
by 101' (8.8 x 30.8 m). In a little extension near 40A to 39C there is a small
tidal gauge shed.
Ladders - Chain ladders on east, south and north faces of the wharfhead. They are located
as follows: Bent A - 44-45, 51-52, 55-56; Bent 60 - B-C, H-J; Bent K - 45-46,
49-50, 54-55.
Sewer Line - Some form of sewerage is provided and it appears as if there is a grease trap
under the Coast Guard building.
2.5 Floats
There are two wood floats owned by Harbours and Ports on the south side of the approach
(Figure 2). The floats are tied together and anchored by three groups of mooring piles. Float
A has one group of 4 piles at the south end. Float B has. two groups of six piles along the
west side of the float and at roughly the quarter points.
Deck 2 x 12
Bullrails 4 x 6 on 6 x 6 risers
I I
LOCAl! ON CHARTS
s:u; l;z(QlfJXt SCN.E: truro
SITE PLAN
SCJ,I.D 1: 1()))
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i
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-@
Figure 2.
Port Hardy Wharf Inspection 21-22 July 1994
Abridged 1st Edition - 22 August 1994 Page 7
The results are mainly based on visual observations and hammering. While neither is
particularly effective in determining the early stages of rot or borer attack, they are fast and
do not damage the protective coating. As well, the presence of moisture can produce hollow
sounds similar to those caused by rotlbankia without either being present, although in this
case the conditions necessary for rot or bankia attack are there and the member will likely be
degraded in the near future.
A few drill holes and cores were taken to confIrm the results, but because of time constraints
and the detrimental effects of these methods their numbers were limited.
For the piles, this type of inspection is quite limited for the following reasons:
Bankia (and teredos) are very difficult to detect visually as only a small part of the borer
is exposed.
The piles can only be inspected above LLW; however, bankia concentrations increase
with depth.
Marine fouling prevents sounding over much of the piles, but should not be removed as
it provides valuable protection.
For these reasons, this sort of inspection should not be solely relied upon, and other methods
are recommended at periodic intervals.
The general condition of the various elements are as indicated below. For specific
information see tables'as indicated.
3.1 Approach
3.1.1 Topsides
The handrails and bull rails are in fair to poor condition (Table 3.1.1). When the deck is
replaced the bullrails should be put on 2" risers.
3.1.2 Abutment
The abutment is in an unknown condition. Access was not safe due to the low height and
layer of debris.
Port Hardy Wharf Inspection 21-22 July 1994
Abridged 1st Edition - 22 August 1994 Page 8
3.1.3 Deck
3.1.4 Stringers
The stringers appear to be in reasonably good condition. The coring did not indicate any
problems.
3.1.5 Pilecaps
N/A
The braces and wales are in fair condition (Table 3.1.8 A and B). The connections on the
old braces and wales are generally in poor condition and will need to be replaced.
3.2 Wharfhead
3.2.1 Topsides
The bullrails are 10 x 12 without risers. The members are in fair condition with a couple of
sections requiring replacement, although all should have risers installed when the deck is
replaced.
The cleats and ladders are generally in good condition. A few of the ladders had bent rungs
which should be replaced (Table 3.2.1).
3.2.2 Deck
The deck is in poor condition (Photographs 10 and 11) and will need to be replaced, except
under the Coast Guard Station.
, ,,
3.2.3 Stringers
The stringers appear to be in good condition (Table 3.2.3), although our visual inspection on
the night of the 21st indicated some problems in the vicinity of 41C. Some cracked stringers
were noted near bent 60. However, working at night with limited visibility the true extent of
the decay was hard to determine.
There is some untreated formwork between the stringers in the NE corner that should be
removed.
3.2.4 Pilecaps
These appear to be in good condition with the exception of 60F (Table 3.2.5).
The individual bearing piles vary considerably in condition, and on average appear to be in
fair condition. The condition of doubtful piles is summarized in Table 3.2.6.
A considerable number of batter piles is under the whartbead. Their connections are in poor
condition and should be replaced. A number of piles are missing caps, at least 5, and these
should be done when access is good.
The fender piles are in poor condition. They almost all have rot at the top and a few have
bankia attack, although most could not be inspected well at low tide due to access problems.
While the chocks are in better condition,a number have been damaged (Table 3.2.8).
The older braces and wales are in poor condition while the new ones are generally in good
condition (Tables 3.2.9A and 3.2.9B). The connections of the older members are in poor
condition and need to be replaced.
I '
3.3 Soundings
Converting the soundings to LLW (assumed to be 23.5' below deck) gives the following
drafts (note: our calculations indicate this is only 22.6'):
3.4 Floats
The t10ats appear to be in reasonably good condition, although there were a few problem
areas:
there are three deck planks that are broken and need replacing (Table 3.4),
the paint on the gangway is going and it is starting to rust (Photograph 8),
the hinge pins could use some more grease, and
the guides (2x4xl0') for the roller tracks should be replaced.
Port Hardy Wharf Inspection 21-22 July 1994
Abridged 1st Edition - 22 August 1994 Page 11
Float A
NE 420 mm SE 495 mm
NW 420 mm SW 495 mm
Float B
NE 445 mm SE 495 mm
NW 470 mm SW 445 mm
Soundings were taken and the draft at a zero tide estimated as follows:
Float A
NE 1.2 m SE 1.2 m
NW 1.0 m SW 0.9 m
Float B
NE 2.0 m SE 1.3 m
NW 1.8 m SW 1.8 m
3.5 Services
The services are generally in good condition with the following exceptions:
The chain ladder between 45K and 46K has two bent rungs (Photograph 7) and the one
between 60H and 60J has one bent rung.
Port Hardy Wharf Inspection 21~22 July 1994
Abridged 1st Edition - 22 August 1994 Page 12
All items referenced to north handrail posts starting at the west end, which are spaced at 8 foot centers,
~ so 8 - 11 is 24' long.
"Trim" in the table means to cut the top foot or so off the top of .the pile and a few inches above the
chocks. "Recap" includes treating the tops of the piles with creosote prior to applying an aluminum cap.
A load rating was run on the approach and wharfhead using our spreadsheet. The governing
member for the approach is the pilecaps in shear and for the wharfhead is either the pilecaps in
shear or the piles depending on the assumptions. For the approach, it gives an axle load rating of
152 kN and for the wharfhead of 77 or 127 kN. An axle load rating of 180 kN is equivalent to a
CS 600. Forklifts should be limited to less than 44 kN (GVW). The sets of values given reflect
the range of pile sizes from 12 to 14.
WHARFHEAD
Deck Bending 341
Stringers Bending 211
Shear 177
Bearing 147
Pilecaps Bending 127
Shear 152
Bearing 295
Piles Compression/bending 77-159
Port Hardy Wharf' Inspection 21-22 July 1994
Abridged 1st Edition - 22 August 1994 Page 18
The residual life estimates are based on Section 2.5 of "Procedures for Inspection and Assessment
of Fixed Timber Docks," 4th Edition by RG Sexsmith Ltd. These are rough estimates as rot and
bankia can spread very quickly if the conditions are favourable for them.
Approach
Wharfhead
Bullrails - 0 to 2 years
Deck -0 years
Stringers - 8 to 10 years, except as noted
Pilecaps - 8 to 10 years
Bearing Piles - 3 to 10 years, average 7
Batter Piles - 2 to 10 years, average 5
Bracing - 0 to 10 years, average 5
Fender Piles - 0 to 4 years, average 2
Chocks - 3 years
Float
Float - 5 years
Gangway - 10 years
Services
Derrick - 10 years
Coast Guard Station Shed - 10 years
Tidal Gauge Shed - 10 years .
Port Hardy Wharf Inspection 21-22 July 1994
Abridged 1st Edition - 22 August 1994 Page 19
6.0 RECOMMENDATIONS
The recommendations are listed by minor and major for the approach and wharfhead along with the
recommended date and an estimated cost (94/95 dollars). The costs are a nominal Class C estimate
25%, although in a location like this the bids are typically not very consistent. Engineering/site
supervision are not included. Engineering and site supervision is highly dependent on its thoroughness
and the number of contracts involved; it is estimated in the order of $15,000.
Although some of the bracing is in extremely poor condition, most of the repairs to the bracing have been
delayed until the next fiscal year, for two reasons:
1. The best tides for the year have already gone, so the contractor would likely have to use the low
winter tides and would need to mobilize again, but would end up working at night during the stormy
time of the year.
2. The pile results from S6 seem too conservative. The delay of a year might provide some more
information in this area, but in any event more information should be learnt about the fixity of the
piles at this particular site. Do the piles penetrate 5', 10' or 15'?
Some of the braces associated with pile replacements should be done this year as the old pile will have to
at least be unbolted to place the new pile.
6.1 Mobilization
10. Treat 2 piles where they are cracked (Table 94/95 $ 800
3.1.6)
12. Pack footing of 15C (Sec. and Table 3.1.6) 96/97 $ 500
14. Treat 4 open bolt holes in piles (Table 3.1.6) 94/95 $ 100
15. Bolt 1 brace to newer pile (Table 3.1. 8A) 95/96 $ 100
17. Treat and cap tops of 8 braces (Table 3.1.8A) 94/95 $ 400
21. Coat end of wale with mastic and cap (Table 94/95 $ 200
3.1.8B)
Note: The true extent of stringer damage is probably underestimated, and an allowance should be
made for additional members to be replaced.
Note: The piles used for replacement should 14". Given the large number of bolts and braces to
be changed, some additional piles that are deficient will be found and allowance should be made
for this.
11. Treat 12 bearing piles (Sec. and Table 3.2.6) 94/95 $ 2,400
13. Fill 10 open bolt holes in bearing piles (Table 94/95 $ 250
3.2.6)
14. Treat 5 open bolt holes in bearing piles (Table 94/95 $ 150
3.2.6)
25. Fill 29 open bolt holes in braces (Tables 3.2.9) 94/95 $ 800
31. Fill 4 open bolt holes in wales (Table 3.2.9B) 94/95 $ 100
Note: It is likely that during construction some other braces will be found that require
replacement. Some allowance should be made for this.
N/A
GENERAL INFORMATION
I ,
Location
The facilities are located in Port Hardy at the foot of Granville Street adjacent to the Seagate Hotel.
Access
Access to the facility is from Granville Street. A small boat can be launched off one of the floats,
provided room can be found. If the boat is to be left in the water for any period of time, it is
recommended to remove all valuables and lock the boat to the float. Children have been reported to be
stealing items from boats and taking boats for joy rides.
From a standard small aluminum boat, high tides in mid 13-foot range (at Alert Bay) are just high
enough for access, although IS-foot tides provide much better access.
With the tight bracing a fairly small boat is required for good access, and we used a 10' aluminum
punt. With it we were able to access all the bearing piles under the wharthead except the ones in the
extreme NE corner, where extra piles where added for a derrick. Given the tight spacing it is doubtful
if almost any boat would be able to slip through, and these can only be inspected poorly from the
outside if access permits.
In addition to the bracing there is a wooden platform under the wharfhead between bents 49 and 50, at
roughly elevation 13.5 feet for access to some of the base's plumbing.
Weather
Port Hardy is subject to regular afternoon winds in the summer time. The afternoon winds start at
about 11 am and build until 3 or 4 in the afternoon, when they start to abate. These winds which are
I
in the 10-15 knot range produce a rough chop on the water. It is not safe to do high tide inspections in
unsheltered areas although some work can be done if moored boats provide a sufficient breakwater.
Fog is sometimes experienced in the summer. On the 22 July, it developed at about 9 am and started
lifting around 11 am.
Contacts
Use of Facility
The facility was heavily used by fish boats and they were rafted three deep along many of the wharf
faces. We noted fish being unloaded twice.
None
Accommodations
There are numerous motels in Port Hardy, but many of these can get booked up the nights the ferry
from Prince Rupert comes in, which is three times a week in the summer.
We experienced problems at the Port Hardy Inn with a lotof loud mechanical noises during the day
when we were trying to sleep.
I i
PHOTOGRAPHS
Port Hardy Wharf inspectiolll 21-22 July 1994, Page B-1
Photograph 1
Approach
Photograph 2
Approach
Port Hardy Wharf Inspection 21-22 July 1994, Page B-2
Photograph 3
Whartbead - South Side
Photograph 4
Wharfbead - North Side
Port Hardy Wharf Inspection 21-22 July 1994, Page B-3
Photograph 5
Wharfhead - South East Corner
Photograph 6
View under Approach
Port Hardy Wharf Inspection 21-22 July 1994, Page B-4
Photograph 7
Whartbead - North Side
Bents 40-47
Photograph 8
Floats
Port Hardy Wharf Inspection 21-22 July 1994, Page B-5
Photograph 9
Deck on Approach
Note: Decay at Nail
Photograph 10
Deck on North Side of Wharfuead
Port Hardy Wharf Inspection 21-22 July 1994, Page B-6
Photograph 11
Deck on Wharfhead
Awl has 4" Blade
Photograph 12
Pile 32C
Port Hardy Wharf Inspection 21-22 July 1994, Page B-7
Photograph 13
Brace 15F-15E
Photograph 14
Brace 26C-26E
Port Hardy Wharf Inspection 21-22 July 1994, Page :8-8
Photograph 15
Brace 32F-32D
Port Hardy Wharf Inspection 21-22 July 1994, Page B-9
Photograph 16
Brace 39C-39D; Wale 39C-40C
Photograph 17
Stringer 41C-4
Port Hardy Wharf Inspection 21-22 July 1994, Page B-I0
Photograph 18
Corbel 60F - Split
Photograph 19
Pile 45A - Cracked at Top
Port Hardy Wharf Inspection 21-22 July 1994, Page B-ll
Photograph 20
Pile 60D
Split; Not Bearing
Photograph 21
Fender Piles
Rot at top of piles
Port Hardy Wharf Inspection 21-22 July 1994, Page B-12
Photograph 22
Brace 41G-41J
Hanging Loose, Bankia
Photograph 23
Wale SOG-S2G
Bankia
APPENDIX C (to Sample Report)
FIELD NOTES
APPENDIX II
SAMPLE CALCULATIONS
I ;
SUMMARY OF WHARF CAPACITIES - Based on S6 and RG Sexsmith Ltd Report 1992 ; See manual for limitations
Revised 16 Sept. 1994
FI LE: CGUARD\WHARCAL. WQ1 (NOT RUN I NDEPENDENTl Y, USE AHWH, I PWH, and QZWH)
INPUT
CALCULA TI ONS
CAPACITIES Based on S6-88 and Timbers being Dfir-L #1 or better and decking #2 or better
Impact 1.2 1+0.7*0.4 (not used - used rgs ltd. estimate) Cl. 5.2.11
DECK
Loads to Stringers
CS RATINGS
PILECAPS
Loads to Pilecaps - considers that two wheels from the same axle could be on the same cap
CS RATINGS
PILES
Resistances
Loads to Piles
CS RATINGS
SUMMARY OF RATINGS
Truck
(Axle Rating) - The axle rating is 0.3 * the CS Rating
KL/R 91 OKAY
i ;
, APPENDIX III
During the interviews a number of comments were made regarding the inadequacy of various details
that are commonly found on the wharves. The following are suggestions made to overcome these
deficiencies:
Cupping causing checking and Lay sapwood down. While this has less
premature rotting. decay resistance than heartwood, it will
reduce cupping and may result in less
decay.
Dirt holding moisture against Hose down the decks to remove debris
the deck. from members. A fire hose does the job
well.
Bracing/piles Improper treatment of bolt These are hard to treat well, so the options
holes. are as follows:
Avoid by using larger piles.
Treat and use steel/plastic sleeves.
Fill gaps around bolts with foam or
caulk to get a seal.
I '
Procedures for Inspection and Assessment of Fixed Timber Docks Page 111-2
4th Edition ~ 1994 September
Fender Piles Premature rot at top. Same as for piles plus the following;
Use a pile penetration of 4.6 meters to
permit fresh heading.
Leave piles a bit high to permit trimming
off the top and re-treating.
Develop a treating or protection system
that is both cost effective and difficult to
vandalize.