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Faculty of Engineering and

Materials Science

Sensor Technology
ELCT 903
Lecture # 1
Introduction to Sensor Design
Sept. 9th, 2017

Dr. Amir R. Ali


Assist. Prof. of Mechatronics Engineering
amir.ali@guc.edu.eg
C7.108
Sensor Technology II. Course Assessment
Course assessment
Office hours: By appointment
Teaching Assistant:
Eng. Mohamed Ashraf & Eng. Abdelkreem(C7.116B)
Eng. Omar Khaled & Eng. Ahmed Hmam & Eng. Abdelrahman Hatem (C1.202)
Text Book:
Jon Wilson,SENSOR TECHNOLOGY HANDBOOK,
Newnes Elsevier Publishing, 1st Edition, ISBN :978-0-7506-7729-5
Eugene Hecht,OPTICS,
Addison Wesley Publishing 4th Edition, , ISBN :0-321-18878-0
Course Assessment:
5%..... 3 Assignments (no best) (Theoretical) 10%.....Project (Practical)
10%..... 3 Quizzes (best two) (Theoretical) 5%......Quiz (Practical)
20%..... Mid-Term exam (Theoretical) 25%.....Project(Practical)
40%..... Final-Term exam (Theoretical)
Attendance: 75% of the course must be attended
Important: The student has to attend in his/her scheduled group (No
group change)
Dropping the course:
not later than 2 weeks after the start by notice to the adm. office.
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (2)
Sensor Technology III. Course contents

Course Contents
Introduction to sensor design
General introduction for sensing design
Explore possibility of micro-optical sensors and the industrial
sensors for deferent sensing applications

Static characteristics for sensor design


Mathematical Modeling Representations
Static Characteristics of Sensor
Classifications of sensors

Dynamic characteristics for sensor design


Zero Order Sensing System
First Order Sensing System
Second Order Sensing System

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (5)


Sensor Technology III. Course contents

Resonators, Cavities and Interferometers


Mechanical Resonators
Electrical Resonators
Optical Resonators (Fabry-Perot interferometer)

Capacitance transducers
Capacitance transducers
Displacement transducers
Level gauge
Differential pressure transducers

Inductance transducers
Sensor construction
Signal conditioning circuit
Lead network
Lag network
Design equations
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (6)
Sensor Technology III. Course contents
Resonance frequency shifts (Theory of sensing Design)
Whispering Gallery Modes (WGM) or Morphology Dependent
Resonances (MDR)
Opto-electronics Setups
Opto-electronics arrangement
Laser tuning
Lumped-heat capacity thermal model
Opto-electronics tracking system for sensing applications
Auto-Correlation Method
Cross-Correlation Method
Sensing Modeling and Applications
Multi-degree of Freedom MDOF, General Structure for EOM
Sensor characteristics (Natural frequencies and mode shapes)
Sensors response of MDOF

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (7)


Sensor Technology Lecture # 1

Lecture # 1
Introduction to Sensor Design
Contents
Introduction to the Mechanical, Electrical and Optical
sensing system.

Explore possibility of micro-optical sensors for sensing


applications.
At the end of this lecture the student will know
The difference between all types of sensors in general.
The concept of sensing design.
General ideas about using micro-optical sensors.

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (6)


Sensor Technology (Part 1 of 2) Introduction for Sensing system

Smart vehicles
Sensor Technology
can help!

Smart computer

Prosthetics

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (7)


Sensor Technology (Part 1 of 2) Introduction for Sensing system

German University in Cairo


Procedure of sensing design analysis

Actual
Design sensing Equation of motion
sensing
element (Mathematical model)
problem
Mechanical Differential equations
Sensing phenomena:
Electrical Transfer function
Force Check the
Electromechanical State space
Temperature
Optical
Sensitivity static
Electric field
Q-factor characteristics
Magnetic field Opto-mechanical
Resolution
... etc
(Do not model ... etc
Modeling more than you Check the
need) dynamic
Main objective characteristics
Design sensor for Zero order system
First order system
feedback control system
Second order system

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (8)


Sensor Technology (Part 1 of 2) Introduction for Sensing system

The Sensing element could be based on

Mechanical Electrical Optical


System System System
Strain Gauge Digital Capacitive Sensor Micro-Optical Resonators
Theory of Strain Digital Inductive Sensor Whispering gallery modes
Gauge - Wheatstone Analog Inductive Sensor based sensors
Bridge circuit ... etc
Accelerometer

Opto-mechanical Opto-electrical
Optical Accelerometer Optical-Inductive Switching
Optical Wall shear Stress Frequency Comparison
sensors Optical Electric field Sensors
... etc ... etc
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (9)
Sensor Technology (Part 1 of 2) Introduction for Sensing system

Working principle: Resonance frequency shift


mx cx kx 0 I. Mechanical Resonator

= n1 n2

k

k

k
n1 m mM
m
n
? Q

n 2 n1

n 2
k (m M ) x cx kx 0
mM
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (10)
Sensor Technology (Part 1 of 2) Introduction for Sensing system

Working principle: Resonance frequency shift

If M extremely small
I. Mechanical Resonator

~ 0 But M 0


n
Q

k
n1 n 2
n1 m
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (11)
Sensor Technology (Part 1 of 2) Introduction for Sensing system

Working principle: Resonance frequency shift


I. Mechanical Resonator
If M extremely small
M 0 k
n1 n 2
~ 0 m

DNA in a typical human cell ~ 61015kg


Human sperm cell ~ 2.21014kg
HIV virus ~ 11018kg

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (12)


Sensor Technology (Part 2 of 3) Introduction to optical sensors

Quality factor (Q-factor)

fc fc
Q
f 2 f1 f
The higher the Q, the
narrower and 'sharper'
the peak is.
Resonance Line-width

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (13)


Sensor Technology (Part 2 of 3) Introduction to optical sensors

Quality factor (Q-factor)


Energy stored fc
Q 2
Energy dissipated per cycle f
Pendulum Pendulum
oscillating in air oscillating in oil

Pendulums with high quality factors have low damping so that they
oscillate longer
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (14)
Sensor Technology (Part 2 of 3) Introduction to optical sensors

Quality factor (Q-factor)


Energy stored fc
Q 2
Energy dissipated per cycle f
Pendulum Pendulum
Q1 Q2 oscillating in oil
oscillating in air

Q1 Q2

Amplitude

Frequency
Pendulums with high quality factors have low damping so that they
oscillate longer
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (15)
Sensor Technology (Part 1 of 2) Introduction for Sensing system

Working principle: Resonance frequency shift


Resistance can change the Q- II. Electrical Resonator
factor
Any perturbation for the L or
C it could be used as a sensor
1
n1
LC

n 2 n1

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (16)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Why optical sensors (Resonator)?

Extreme sensitivity to measured property


Large dynamic range (bandwidth) ?
High spatial resolution Static
characteristics
Integrated opto-mechanical and opto-
electronics device
Compact and light (micro-sensor)
Relatively inexpensive to fabricate

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (17)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Optical sensor measurands


Optical sensors have been used to measure the
following:
Temperature
Force Radiation
Pressure Ph
Wall shear stress
Humidity
Chemical concentration
Rotation
Electric field
Magnetic field Vibration
Angular velocity

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (18)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Types of resonators (oscillators)


I. Mechanical II. Electrical III. Optical
Resonator Resonator Resonator
Q factor 10 2
Q factor 102 Q factor 109

Transmission intensity, [arb. units]


Wavelength, [m]

Mass-spring-damper Fabry-Perot cavities


system

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (19)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Types of micro-optical resonant cavities


used in optical based-sensors

Micro-sphere Micro-toroid Micro-ring


resonant cavity resonant cavity resonant cavity

Range between ~100 and 1000 m in


diameter

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (20)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Types of optical sensor

Whispering Gallery Modes based-sensors


(WGM) or Morphology Dependent Resonances
based-sensor (MDR)

Fiber Bragg Gratings (FBG)

Fabry-Perot interferometer
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (21)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

The WGM phenomenon


The sensing approach is based on the
optical whispering gallery mode (WGM)
shifts of the dielectric microspheres.

The WGM are also called morphology


dependent resonances (MDR).

b a
Dome of St. Pauls Cathedral below

First discovered by Lord Raleigh c


Sound propagation in St. Pauls Cathedral
whispers at (a):
-observer (b) hears whisper
-observer (c) cannot

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (22)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Total internal reflection


Angel of
refraction

2 1 2
Fast medium (road) Fast medium
Slow medium (mud) Slow medium

2 1 1
Incident angle

Fast medium Low resistivity Low index of refraction nAir 1


Slow medium High resistivity High index of refraction nWater 1.33

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (23)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Total internal reflection


Angel of Angel of
refraction refraction
nAir 1 2 nAir 1
90o

nWater 1.33 nWater 1.33


C
1
Incident angle Incident angle

1 n fast
nWater Sin C nAir Sin 90 o
Sin C
1.33 n slow
1.33 Sin C 1 Sin 90o
1
1.33 Sin C 1 C Sin 1
48.8
o

1.33
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (24)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

Total internal reflection


Angel of Angel of
refraction refraction

nAir 1 o nAir 1
90 90o

C C
nWater 1.33 nWater 1.33
Incident angle Incident angle

1 n fast
Sin C
Total internal 1.33 n slow

reflection 1
C Sin 1
48.8
o

1.33
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (25)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

Total internal reflection


Angel of
refraction
nAir 1
90o
nWater 1.33
C

Incident angle

Total internal
reflection
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (26)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

Total internal reflection


Angel of
n2
refraction
nAir 1
90o a n1
nWater 1.33
C
Micro-optical
Incident angle resonator

Total internal n1 n2
reflection
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (27)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

Optical resonances of a dielectric cavity

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (28)


Sensor Technology (Part 2 of 3) Introduction to optical sensors

Optical resonances of a dielectric cavity

D 10mplastic cladding D 230m

Silica

Optical fiber

Micro-Torch
0.2 mm Tapered Fiber: Diameter vs. length
150

125 1 mm
Fiber diameter,
micrometers

100

75

50

25

0
0 5 10 15 20 25 30 35 40 45
Position along fiber, mm

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (29)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Optical resonances of a dielectric cavity

intensity, [arb. units]


Transmission
Optical fiber

Tunable Photo
laser diode Wavelength, [m]

intensity, [arb. units]


Micro-sphere

Transmission
Optical fiber
?
Tunable Photo
laser diode

Wavelength, [m]

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (30)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Optical resonances of a dielectric cavity


Micro-sphere

From laser To photodiode

Tapered section

intensity, [arb. units]


Micro-sphere

Tunable
Optical fiber
Photo Transmission
laser diode

Wavelength, [m]
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (31)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

Whispering Gallery Mode:


Optical resonances of a dielectric cavity
When the resonance condition is met, dips in the transmission spectrum occur

Optical quality factor, Q ~ /


- Ratio of energy stored by energy lost in 1 cycle (oscillation)

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (32)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Whispering Gallery Mode:


Optical resonances of a dielectric cavity
Micro-sphere

Tunable laser From laser To photodiode

Optical fiber
Tapered section
Transmission intensity, [arb. units]

2an0 ; ( = integer)


Q

106 ~ 109 n0 a

n0 a
Photodiode
Wavelength, [m]

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (33)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Optical resonance inside a micro-sphere

a n0 a n1

Light orbit in the Light orbit as a wave


geometrical optics limit optics illustration

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (34)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Optical resonance inside a micro-sphere


1
2an0 ;
( = integer) 2 a1
a2
Transmission Intensity

a1 a2 2
1

a 1
amin a1 a1
1 a1 1 Q
1 2
so for a1 = 100 m and Q =108, amin= 1-12 m =1 pm
Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (35)
Sensor Technology (Part 2 of 2) Introduction to optical sensors

Opto-electronic setup

Schematic and photograph


of the opto-electric setup

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (36)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Opto-Mechanical Application

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (37)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Tracking of WGM shifts

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (38)


Sensor Technology (Part 2 of 2) Introduction to optical sensors

Procedure of sensing design analysis

Actual
Design sensing Equation of motion
sensing
element (Mathematical model)
problem
Mechanical Differential equations
Sensing phenomena:
Electrical Transfer function
Force Check the
Electromechanical State space
Temperature
Optical
Sensitivity static
Electric field
Q-factor characteristics
Magnetic field Opto-mechanical
Resolution
... etc
(Do not model ... etc
Modeling more than you Check the
need) dynamic
Main objective characteristics
Design sensor for Zero order system
First order system
feedback control system
Second order system

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (39)


Sensor Technology Next Lecture

Next Lecture

Static characteristics for sensor design


Mathematical Modeling Representations
Static Characteristics of Sensor
Classifications of sensors

Thank you!

Copyright 2017 Dr. Amir R. Ali-Assist. Prof. of Mechatronics Engineering (40)

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