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Applied Energy
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a r t i c l e i n f o a b s t r a c t
Article history: This work investigates post-combustion CO2 capture at ambient temperature in a xed bed by means of
Received 24 April 2014 CaO-based sorbents. Two sorbents were used: limestone and pellets prepared from powdered limestone
Received in revised form 10 November 2014 using calcium aluminate cement as a binder. The results showed that pre-hydration had a signicant
Accepted 14 November 2014
effect on CO2 capture performance of the two sorbents. For instance, after 8 h pre-hydration, the
Available online 18 December 2014
breakthrough time increased from 21 min to 660 min for lime, and from 19 min to 750 min for pellets.
The performance of pellets was more sensitive to hydration conditions than for the lime. At break-
Keywords:
through, full carbonation conversion over half of the reactor was achieved in a pre-hydrated bed of pellets
CO2 capture
Limestone
exposed to a feed with 0.5% CO2, resulting in an average specic capture of 0.51 g CO2/g bed material. This
Pelletization was considered a sufcient capture performance, with a distinct mass transfer zone (MTZ) located in the
CaO-based sorbents upper half of the reactor. However, increasing CO2 inlet concentration to 2% shortened the breakthrough
Fixed bed time and shifted the MTZ toward the entrance zone of the reactor. It was concluded that capturing CO2
from low-CO2 ue gases at ambient temperature using a xed bed of pre-hydrated CaO-based pellets is a
promising approach that has the potential to achieve reasonable capture performance at relatively low
cost. The proposed process can be used for CO2 capture from CO2-depleted ue gases (residual CO2) from
processes such as amine scrubbing and calcium looping. And it would allow for the possibility that cap-
ture could be increased to any given level required by new legislation for plant with carbon capture.
2014 Published by Elsevier Ltd.
http://dx.doi.org/10.1016/j.apenergy.2014.11.030
0306-2619/ 2014 Published by Elsevier Ltd.
298 F.N. Ridha et al. / Applied Energy 140 (2015) 297303
Currently, the commercially applied method for post-combus- versus 16.7 cm3/mol), and (2) agglomeration inside the column
tion CO2 capture is based on amine-scrubbing processes, which causing the operating pressure for the xed bed to increase.
operate at low temperatures, e.g. <50 C on wide ranges of gas
sources with CO2 concentration of up to 15% [6,7]. Although this 2.2. Fixed-bed set-up
technology has been in use for many years, there are a number
of issues that limit its application, such as the degradation of the The experimental set-up used in this work is shown in Fig. 1. All
expensive amine solutions due to impurities in ue gas, corrosion units were connected using 1=4 00 Teon tubes.
in the system, and high energy demand for the amine regeneration A stainless steel xed-bed reactor of column size (Dc) 10.8 mm
[8,9]. Another route for capturing CO2 is swing adsorption pro- i.d. and length (L) 140 mm was used. Thus, the design parameter
cesses (by pressure (PSA), temperature (TSA), or vacuum (VSA)) of Dc/dp and L/Dc were 19 and 13, respectively, where dp is the
[1013]. Typically, such systems use relatively expensive molecu- mean particle diameter. These design values were used to avoid wall
lar sieve zeolites, activated carbons, and amine-based sorbents. effects [23] and to minimize axial dispersion [24]. To prevent
The application of these technologies for capturing CO2 from elutriation of small sorbent particles, a mesh disc layered with
low-CO2 sources raises questions about the economic feasibility lter paper (with a pore size of 1.2 lm) was positioned at each
of such approaches [14]. Capturing CO2 from air (or the so-called end of the column occupying a combined depth of 5 mm (thus bed
direct air capture (DAC)) is perhaps the extreme example of CO2 effective length was 135 mm). The mesh at the bottom of the col-
capture from low-CO2 sources [15]. Wet procedures for DAC have umn also supported the packing material and acted as a distributor.
been proposed, where CO2 is captured at ambient temperature
using sodium-based and potassium-based solutions [16]. 2.3. Methods
Limestone, as a CaO-based sorbent, is an abundant material and
can be obtained in large quantities at low cost. Theoretically, 1 g of The sides of the loaded column were lightly tapped to settle the
CaO can capture 786 mg of CO2, which represents a promising packing (loose bulk density is 10% lower than compacted bulk
large capacity (e.g. activated carbon typically captures 80 mg of density). The column was then attached to the capture system.
CO2 per g of adsorbent [17]) via the following reaction: The capture process at ambient temperature (22 C) was started
by opening the feed tank valve and adjusting the rotameters to a
CaOs CO2g $ CaCO3s 1
ow rate of 650 mL/min, which was maintained constant through-
After hydration (Eq. (2), the Ca(OH)2 product upon calcination has a out the experiment. After passing through the bubbler, the humid-
higher pore volume and pore surface area than the parent material ied gas was then introduced to the bed. The capture pressure was
and can be used for CO2 capture [18]. 100 kPa gauge pressure, which was maintained constant by
adjusting the controlling valves of the rotameters. CO2 concentra-
CaOs H2 Og $ CaOH2s 2 tion in the bed efuent was measured by a CO2 analyzer. Two ana-
lyzers with different detection ranges were used to ensure high
Although carbonation and the effect of moisture in concrete
accuracy of measurements: 05000 ppm, and 03%. The measure-
constructions have been investigated in detail [1922], to date we
ment of breakthrough was stopped when CO2 concentration in the
have found no recent literature on using CaO-based sorbents in
bed efuent was considered to be too low to reach a complete
xed beds as a means of capturing residual CO2 from ue gases at
breakthrough curve in a reasonable period of time. After recording
ambient or near ambient temperature. The implicit assumption
the breakthrough data, the system was shut down and the material
was that this reaction would be too slow at such temperatures for
from the column was removed for analysis. The MTZ was deter-
practical systems. In this work, a xed-bed system with CaO-based
mined by analyzing the hydration and carbonation conversions
sorbents was used for capturing CO2 from low-CO2 gas streams (<2%
across the length of the bed, and obtained at the end of the break-
CO2). CO2 inlet concentration was varied to investigate its effect on
through measurement (50% of breakthrough). CO2 inlet concentra-
the CO2 capture performance of the xed bed. The concentration
tion was varied from 0.5% to 2% (N2 balance). The pre-hydration
time relationship or breakthrough curve of CO2 in the efuent
experiment was performed by owing N2 through the bubbler to
stream was obtained, and selected systems were modeled to obtain
the column at ambient temperature and a ow rate of 650 mL/min.
kinetic parameters. The mass transfer zone (MTZ) was also analyzed
Samples were taken from the system as required and analyzed
to obtain a better understanding of the capture system.
for conversion in a Mettler Toledo TGA/SDTA851 thermogravimet-
ric analyzer (TGA). In this analysis, a sample of 10 mg was heated
2. Experimental in the TGA from ambient temperature to 900 C at a heating rate of
50 C/min under N2 ow of 40 mL/min. Carbonation and hydration
2.1. Sorbents conversions were then calculated from the calcination prole.
seen in Fig. 2, which shows TGA results of CO2 uptake with lime 60
Table 1 40
Critical physical properties of sorbents.
1.8 100
(b)
Lime
1.5
80 Pellets
CO2 capture (%)
1.2
Hydration (%)
60
0.9
0.6 40
Lime
0.3 Pellets 20
0
0 5 10 15 20 0
0 1 2 8
Time (min)
Pre-hydration duration (h)
Fig. 2. Ambient TGA results for dry-basis CO2 capture (dry sorbent and gas) with
0.5% CO2 in feed. Fig. 3. Hydration levels at both ends of the reactor; (a) top, and (b) bottom.
300 F.N. Ridha et al. / Applied Energy 140 (2015) 297303
symmetrical and relatively steep. These curves show a clear effect of 1.2
pre-hydration on the breakthrough curve: the longer the 2% CO2
pre-hydration, the longer the breakthrough time for both sorbents. 1
3000 2500
0h 1h
2500 2000
2000
1500
1500
1000
1000
CO2 in bed effluent (ppm)
500
500
0 0
0 10 20 30 40 0 10 20 30 40 50
400 3000
2h 8h
2500
300 Samples were
2000 taken for SEM
200 1500
1000
100
500
0 0
0 50 100 150 200 250 300 0 200 400 600 800 1000
Time (min)
Fig. 4. Effect of pre-hydration on breakthrough curves of beds subjected to 0.5% CO2 in feed. (s) pellets, and (4) lime. Solid line represents the prediction by Eq. (4).
F.N. Ridha et al. / Applied Energy 140 (2015) 297303 301
Table 2
Kinetic parameters for key systems. (a) 100
Sorbents CO2 inlet concentration (%) Rate constant, k (min1) s (min) Carbonaon
80
Lime 0.5 0.076 745
Conversion (%)
Pellets 0.5 0.045 897
Pellets 2.0 0.684 35.42
60
40
(a) 35
20 Hydraon
30
25
0
Conversion (%)
10
(b) 100
Carbonaon 80
5
Conversion (%)
0
0 20 40 60 80 100 120 140 60
Distance from bottom, z (mm)
40
(b) 100
80 20
Conversion (%)
60 0
0 20 40 60 80 100 120 140
Distance from bottom, z (mm)
40
Fig. 7. Effect of CO2 inlet concentration on bed axial conversion of pellets pre-
hydrated for 8 h; (a) 1% CO2, and (b) 2% CO2.
20
the fast breakthrough observed (Fig. 4 and 0 h). The poor perfor- CO2pre- Figure Bed specic capture Bed total Bed average
mance of the system with 0 h of pre-hydration can be explained hydration (g CO2/g bed material) capture conversion
by the lack of surface moisture on the Ca(OH)2 pellets as CaCO3 duration (g CO2) (%)
and Ca(OH)2 formation proceeded simultaneously in the reactor. 0.5%0 h 6a 0.02 0.22 3.5
This can be clearly seen in Fig. 6b. After 8 h of pre-hydration, 0.5%8 h 6b 0.51 5.06 81.3
1%8 h 7a 0.29 2.91 46.7
pellets in the lower half of the reactor (from z = 0 to z = 60 mm) dis- 2%8 h 7b 0.07 0.67 10.8
played a maximum conversion to CaCO3 of nearly 90% with no
detectable amount of Ca(OH)2. This explains the long breakthrough
time obtained here (Fig. 4 and 8 h). The remaining portion of the
The overall CO2 capture performance can be determined by
bed (from z = 60 to z = 135 mm) contained the MTZ. The carbon-
calculating CO2 captured for the entire bed. Table 3 shows the total
ation conversion decreased gradually then plunged after
capture after calculating the area under the curves in Figs. 6 and 7
z = 100 mm.
up to the point of breakthrough. CO2 capture after the
Increasing CO2 inlet concentration resulted in a strong effect on
breakthrough point is expected to be small in these cases espe-
the MTZ, as shown in Fig. 7. In Fig. 7a, increasing CO2 concentration
cially for the lime bed, which implies that capture capacities in
to 1% widened the MTZ over the entire length of the bed. This is an
Table 3 correctly represent the performance of the bed up to the
undesirable feature for the operation of a xed bed system as an
breakthrough point. The system of 0.58 h (0.5% CO2 with 8 h
important design consideration is to minimize the length of the
pre-hydration) exhibited the best performance with a capture
MTZ for better utilization of the sorbent. Further increase in CO2
capacity 74% higher than that of 1%8 h, and 22 times and 6 times
inlet concentration to 2% shifted the MTZ to the bottom of the
higher than those of 0.5%0 h and 2%8 h, respectively. The bed
bed (from z = 0 to z = 10 mm), as shown in Fig. 7b. This is consistent
average specic capture of 0.51 g CO2/g bed obtained in the
with the short breakthrough time exhibited in Fig. 5. This also
0.5%8 h period appears superior to that of 0.1 g/g captured by
highlights the fact that the Ca(OH)2 formed after 8 h pre-hydration
amine-based adsorbents at 25 C [33]. In addition, the current sys-
is not the only parameter required for sufcient CO2 capture. Mois-
tem captured more CO2 than seen for a high-temperature TGA
ture in the gas stream is also essential to promote the mass transfer
environment where Cadomin limestone particles (1 mm) exhib-
process. It is worth noting that the carbonation conversion of 44%
ited a rst-cycle capture capacity of 0.43 g/g when exposed to
at the bottom of the reactor (Fig. 7b) is most likely attributable to
15% CO2 (N2 balance) at 650 C for 20 min [34].
the presence of a partially moisturized lter paper, which in turn
The surface morphology of pellets withdrawn from the top
wets the layer of pellets in contact with the lter paper.
(z = 135 mm) and bottom (z = 0 mm) of the reactor were found
to have a signicantly different texture, as shown in Fig. 8. In
general, these images are consistent with the results of Fig. 7b.
For instance, Fig. 8a shows that sample taken from the top
(a) appeared to be mainly composed of Ca(OH)2. On the other hand,
Fig. 8b shows the sample taken from the bottom was primarily
composed of Ca(OH)2 and CaCO3.
4. Conclusions
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CaO-based sorbent for CO2 capture from stationary sources. Proc Combust Inst
ple cycles should be investigated.
2011;33:267381.
[19] Talukdar S, Banthia N. Carbonation in concrete infrastructure in the context of
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