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CHITIN AND CHITOSAN FOR VERSATILE
APPLICATIONS
Pradip Kumar Dutta a; M. N. V. Ravikumar b; Joydeep Dutta c
a
Chemistry Section, Department of Applied Sciences & Humanities, Motilal Nehru
Regional Engineering College, Allahabad, India
b
Department of Preventive Medicine & Environmental Health, University of
Kentucky Medical Center, Lexington, KY, U.S.A.
c
School of Chemical Sciences, D. A. University, Indore, India
CONTENTS
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
2. Processing of Chitin and Chitosan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
3. Economic Aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
4. Properties of Chitin and Chitosan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
5. Derivatives of Chitin and Chitosan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
5.1. Chitin Derivatives of Polysaccharides and Polypeptides . . . . . . . . 315
5.2. Tosyl and Iodo Chitins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
5.3. Ether-Type Chitin Derivatives . . . . . . . . . . . . . . . . . . . . . . . . . . 316
5.4. Mixed Ester-Type Chitin Derivatives . . . . . . . . . . . . . . . . . . . . . 317
5.5. Regioselective Chlorination of Chitin . . . . . . . . . . . . . . . . . . . . . 318
5.6. N-Acyl, N-Arylidene, and N-Alkylidene Chitosan Gels . . . . . . . . 318
5.7. Maleilated Chitosan and Acrylamide Copolymers . . . . . . . . . . . . 319
5.8. Chitosan/Calcium Alginate Beads . . . . . . . . . . . . . . . . . . . . . . . 320
5.9. Calcium CarbonateChitosan Composites . . . . . . . . . . . . . . . . . 321
307
DOI: 10.1081/MC-120006451 1532-1797 (Print); 1532-9038 (Online)
Copyright # 2002 by Marcel Dekker, Inc. www.dekker.com
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ABSTRACT
Chitin and chitosan are versatile polymers, where the interest in chitosan
is due to the large variety of useful forms that are commercially available
or can be made available. Chitin basically is obtained from prawn/crab
shells; chemical treatment of chitin produces chitosan. This article
surveys applications of chitin and chitosan in various industrial and
biomedical elds.
1. INTRODUCTION
Chitin is easily obtained from crab or shrimp shells and fungal mycelia.
Chitin production is associated with food industries such as shrimp canning.
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3. ECONOMIC ASPECTS
(continued )
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Table 1. Continued
Derivatives with tosyl and iodo groups add reactivity and bulkiness
to the chitin macromolecules. The resulting derivatives are soluble reactive
precursors for further regioselective modications, which can be carried
out exclusively in homogeneous solution.[15]
Chitin dissolved in aqueous sodium hydroxide was treated with chloro-
form solution of tosyl chloride, where the reaction was interfacial between
the two immiscible solutions and depends on the rate of stirring. With vigor-
ous stirring, the substitution was quite ecient and reproducible at 0 C.
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The tosyl chitins (VII) thus obtained were soluble and reactive precursors
were subjected to the conversion to iodo chitins. The iodo substitution in the
presence of excess sodium iodide in DMSO takes place easily due to the high
solubility of both tosyl and iodo chitins. The resulting iodo chitins (VIII)
were isolated by pouring the mixtures into acetone (Eq. 4). When the reac-
tions were carried out above 100 C, the products were light tan to brown.
At relatively low temperatures, e.g., at 7585 C, colorless products could
be prepared in high yield.[14,15]
One of the ways of enhancing the solubility of chitin was the introduc-
tion of bulky acyl residues into the polymer.[16] One part powdered chitin was
added to a mixture of four parts methanesulfonic acid and six parts
carboxylic acid anhydrides.
In the case of mixed esters, the products were obtained by varying the
amount of butyric anhydride and acetic anhydride. The reaction mixture was
stirred for 23 hr at 05 C and stored at 20 C overnight to complete the
reaction. The products were precipitated in large quantities of crushed ice,
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ltered o, and washed with distilled water (Eq. 8). The samples were sub-
sequently suspended in distilled water, neutralized with ammonia water, and
boiled for a few minutes to neutralize any traces of remaining acids. The acyl
chitins or mixed esters (XII) were ltered, washed with distilled water, and
dried in vacuum. The acetyl chitin is soluble only in acidic solvents, such as
formic acid, dichloroacetic acid, and methanesulfonic acid, while butyryl
chitin is reported to be soluble in methanol, ethanol, dimethylformamide
(DMF), dioxin, acetone, tetrahydrofuran, and in acidic solvents such as
formic acid.[16]
Huguet et al.[64] reported the use of chitosan and calcium alginate for
the mild encapsulation of hemoglobin. The rst procedure consisted of
adding dropwise a hemoglobin-containing sodium alginate mixture in a chi-
tosan solution, then hardening the interior of capsules thus formed, in the
presence of CaCl2. In the second method, the droplets were directly pulled o
in a chitosanCaCl2 mixture. Both procedures led to beads containing a high
concentration in entrapped hemoglobin, as more than 90% of the initial
concentration was retained inside the beads provided that the chitosan con-
centration was great enough. The molecular weight of chitosan and the pH of
its solution (2, 4, or 5.4) had only a slight eect, the best retention being
obtained with beads prepared at pH 5.4. The best retention during storage in
water was obtained with beads prepared with high molecular weight chitosan
solution at pH 2. Ionic interactions existing between alginate and chitosan at
pH 5.4 and 2.0 are shown as (XV) and (XVI), respectively.
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9
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The interest in chitin originates from the study of the behavior and
chemical characteristics of lysozyme, an enzyme present in human body
uids. It dissolves certain bacteria by cleaving the chitinous material of the
cell walls.[74] A wide variety of medical applications for chitin and chitin
derivatives have been reported over the last three decades.[7578] It has been
suggested that chitosan may be used to inhibit broplasia in wound healing
and to promote tissue growth and dierentiation in tissue culture.[79]
The poor solubility of chitin is the major limiting factor in its utilization,
and the investigation of its properties and structure. Despite these limita-
tions, various applications of chitin and modied chitins have been reported
in the literature, e.g., as raw material for man-made bers.[80] Fibers made of
chitin and chitosan have been useful as absorbable sutures and wound-dres-
sing materials.[8185] These chitin sutures resist attack in bile, urine, and
pancreatic juice, which are dicult with other absorbable sutures.[85] It has
been claimed that wound dressings made of chitin and chitosan bers[82]
accelerate the healing of wounds by up to 75%. Apart from their applications
in the medical eld, chitin and chitosan bers have potential applications
in waste water treatment, where the removal of heavy metal ions by
chitosan through chelation has received much attention.[81,8689] Their use
in the apparel industry, with much larger scope, could be a long-term
possibility.[9093]
the primary action of the cellulose membrane is that of a sieve, there is little
selectivity in the separation of two closely related molecules.[98] These novel
membranes need to be developed for better control of transport, ease of
formability, and inherent blood compatibility.
A series of membranes prepared from chitin and its derivatives
improved dialysis properties.[99,100] One of the most serious problems of
using these articial membranes is surface-induced thrombosis, where hepar-
ization of blood is needed to prevent clotting, and people who are liable to
internal hemorrhage can be dialyzed only at great risk. Hence the most
challenging problem still to be solved is the development of membranes
which are inherently blood compatible. From this point of view, chitosan
is hemostatic, i.e., causes clots.
Albumin, gelatin, and collagen are being widely used for modifying the
polymeric substrates to improve their blood compatibility due to their pas-
sive nature in attaching platelets.[99101] It appears that these protein-blended
membranes improve permeability to small molecules like urea, creatinine,
uric acid, and glucose, compared to the standard membrane of bare chitosan.
These membranes also inhibit the passage of large molecules like albumin
(Mw69 000). Albumin-blended membranes have similar permeability as that
of other protein blended membranes for small molecules when dialyzed for
6 hr from various isolated permeants.[102]
Collagen is easily degraded in biological media, and depending on the
circumstances, this can be considered either as an advantage or a drawback.
A method often chosen to slow down the biodegradation of natural polymers
consists of crosslinking them by various processes[103,104] in order to hinder
the mechanism of recognition by the hydrolytic enzymes specic to these
polymers. Chitosan in interaction with collagen can aect the mechanism
of hydrolysis by collagenase in two ways: by inhibition of the process of
recognition, or by direct interaction with the enzyme. Chitosan is indeed
known to inhibit some proteases.[105]
In 1993, Taravel and Domard[106] were the rst to report the interaction
between atelocollagen and fully deacetylated chitosan. Their investigation
showed that a purely electrostatic complex is formed in which all the chitosan
charges are involved. The process is largely hindered by gel formation in
collagen solutions at high pH, and an encapsulation of microgels of collagen
is suggested. The conformation of collagen in the complex is largely modied
in the solid state. Further studies show that in some circumstances another
type of complex can be obtained.[106]
Zhang et al.[107] reported on the properties of collagen and chitosan
composites using formaldehyde as crosslinking agent. From their studies it
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was clear that the chitosan network can interpenetrate into the collagen net-
work, and that the mechanical and swelling properties were enhanced. They
reported that the crosslinking conditions, such as time, concentration, and
pH, can aect the swelling degree and tensile strength of these composites.
Fibrinogen adsorption kinetics and platelet attachment to various
protein-blended chitosan membranes were also investigated to demonstrate
their blood compatibility.[30] The adhesion of platelets to protein-blended
chitosans can be modied to variable degrees when tyrode-washed calf plate-
lets are exposed to those membranes. Albumin-blended membrane demon-
strates a maximum reduction in platelet adhesion in comparison to other
membranes studied.[30]
It is well understood that the nature of the surface-bound protein can
alter the subsequent platelet adhesion and thrombosis.[99] Hence, reduced
brinogen binding to certain protein-blended membranes may be one of
the parameters for reduced plateletsurface binding via the modulation of
brinogen receptors. Thus, it appears, albumin-blended chitosan membranes
have superior permeability and blood compatibility compared to chitosan or
standard cellulose membranes.
dialysis. These membranes have to be sterilized before clinical use. So, the
variation in permeability, mechanical, and surface properties was studied due
to dierent sterilization techniques on chitosan membranes.[30]
Reports are available regarding the permeability of various molecules
through chitosan membranes[30,120,121] which contain dierent immobilized
and modied biomolecules, such as:
1. Bioactive molecules immobilized to liposome-modied, albumin-
blended chitosan membrane.
2. Phosphoryl choline bilayer immobilized on albumin-blended
chitosan membrane.
3. Chondratin sulfate and phosphoryl choline immobilized on
chitosan surfaces treated with glow discharge and albumin.
Various modications are suggested to dramatically improve the
blood compatibility of chitosan membrane without altering its superior
permeability. The development of a smaller articial kidney may be possible
if these approaches are successful.
Individuals who suer extensive losses of skin are acutely ill and are
exposed to massive infection or to severe uid loss. Patients who survive these
early symptoms must often cope with problems of rehabilitation arising from
deep, disguring scars and crippling contractures. Malette et al.[122] studied
the eect of treatment with chitosan and saline solution on healing and
broplasia of wounds made by scalpel insersions in skin and subcutaneous
tissue in the abdominal surface of dogs. Yannas and Burke[123] proposed a
design for articial skin, applicable to long-term chronic use, and focused on
a non-antigenic membrane which performs as a biodegradable template for
the synthesis of neodermal tissue. It appears that chitosan polysaccharides
having structural characteristics similar to glycosamino glycans can be
considered for developing such a substratum for skin replacement.[123126]
and gelatin is 3:1 to 1:3. To reduce the stiness of the resulting dressing,
plasticizers such as glycerol and sorbitol are added into the mixture. A dressing
lm was cast from this solution on a at plate and dried at room temperature.
It was claimed that, in contrast to conventional biological dressings, this
experimental dressing, displayed excellent adhesion to subcutaneous fat.
Nara et al.[129] patented a wound dressing comprising a non-woven fabric
composed of chitin bers made by a wet spinning technique. In one of the
examples, chitin powder was ground to 100 mesh and treated in 1 N HCl for
1 hr at 4 C. It was then heated to 90 C where it was treated for 3 hr in a 3%
NaOH solution to remove calcium and protein in the chitin powder, and rinsed
repeatedly followed by drying. The resultant chitin had a viscosity of 256 cP at
30 C when it was dissolved in a DMAc solution containing 8% LiCl (w/v) to
form a 0.2% solution (w/v). After ltering and holding to allow defoaming
to occur, the dope was transported to a nozzle under pressure and extruded
into butanol at 60 C. The chitin was coagulated, collected, and the resultant
strand was rinsed with water and dried to obtain a lament of 0.74 dtex with a
strength of 2.8 g/d. The laments were then cut into staple bers. Non-woven
dressings were made by using polyvinyl alcohol as a brous binder.
In 1988, Kifune et al.[130] developed a new wound dressing, composed of
chitin non-woven fabric, which has been proved to be benecial in clinical
practice. Kim and Min[131] have developed a wound covering material from
polyelectrolyte complexes of chitosan with sulfonated chitosan. It is
proposed that wound healing is accelerated by the oligomers of degraded
chitosan by tissue enzymes, and this material was found to be eective in
regeneration of the skin tissue in the wound area.
Biagini et al.[132] developed a chitosan derivative, N-carboxybutyl
chitosan, used in dressings to treat plastic surgery donor sites. The solution
of N-carboxybutyl chitosan was dialyzed and freeze-dried to produce a soft
and exible pad, which was sterilized and applied to the wound. They
reported that this dressing could promote ordered tissue regeneration
compared to control donor sites. Further, the dressing may show better
histoarchitectural order and better vascularization. While the absence of
inammatory cells was observed at the dermal level, fewer aspects of
proliferation of the malpigihan layer were reported at the epidermal level.
Researchers at the British Textile Technology Group (BTTG) patented
a procedure for making chitin-based brous dressing.[133136] In their method
the chitin/chitosan bers were not made by the traditional ber-spinning
technique, and the raw materials were not derived from shrimp shell, but
instead from microfungi. Their procedure can be summarized as follows:
I. Microfungal mycelia preparation from culture of Mucor mucedo
growing in a nutrient solution.
II. Culture washing and treatment with NaOH to remove protein and
precipitate chitin/chitosan.
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6.1.5. Opthalmology
Figure 2. Repeated dose vs. controlled delivery: (a) repeated dose delivery, (b) controlled
delivery.
polymer concentrations. Depending on the ionic strength, these gels are able to
swell to several times their original size in aqueous solutions.
Chandy and Sharma[159] showed the possibility of modifying the for-
mulation to obtain the desired controlled release of the drug in an oral
sustained-delivery system. They prepared chitosan beads for oral sustained
delivery in 2% acetic acid, blowing through nozzles into NaOHmethanol
solution by compressed air. The regenerated porous beads were washed with
hot, and then cold, water. Nishimura et al.[160] reported the properties of
these beads. The in vitro evaluations of nifedipine-loaded chitosan beads
were monitored by ultraviolet (UV) spectrophotometer.
Thacharodi and Rao[161] have developed transdermal propranolol
hydrochloride (prop-HCl) delivery systems which are controlled by mem-
brane permeation. Various chitosan membranes with dierent crosslink den-
sities were used as drug release controlling membranes, and chitosan gel as
the drug reservoir. The physicochemical properties of the membranes have
been well characterized, and the permeability characteristics of these mem-
branes to both lipophilic and hydrophilic drugs have been reported.[162a,b]
A procedure for preparing a homogeneous chitosan gel in NMMO/H2O
has been developed in the authors laboratory for sustained dosages.[43]
Chitosan gel was obtained at 120oC in NMMO/H2O, which is transparent
and suitable for sustained dosages. (Caution! NMMO detonates readily at
130 C.) The swelling and thermal behavior of the new gelling system have
also been studied by the authors.[163a,b]
The characteristics of chitin and chitosan make them of great value for
chromatographic supports. They can interact with organic substances like
proteins and act as electron donors toward transition metal ions.
Townsley,[172a] and Takeda and Tomida[172b] used chitin powder as a chroma-
tographic support in thin layer chromatography for the separation of nucleic
derivatives. Chitin thin layers have higher Rf than for cellulose layers. The
superiority of chitin to silica gel and polyamide for the thin layer chromato-
graphy of some phenols and amino acids has also been reported elsewhere.[173]
Chitosan has also been used by Muzzarelli and Rocchetti[174a] for the determi-
nation of molybdenum and vanadium in sea water. Thus, several elds of
chromatography are open to industrial applications of chitin, chitosan, and
their derivatives,[174b,c] like ion exchange chromatography, chelation chroma-
tography, ligand exchange chromatography, anity chromatography, high
pressure chromatography, and gel chromatography.
6.3. Photography
Figure 3. Inuence of quantity of chitosan on the adsorption of mercury from lower and
higher concentrations.
various forms have been used for the removal of dyes from the euent of
textile industries.[196a,b]
Chitin and chitosan degrade before melting, which is typical for poly-
saccharides with extensive hydrogen bonding. This makes it necessary to
dissolve chitin and chitosan in an appropriate solvent system to spin bers.
Residual solvent must then be either leached or evaporated out of the
ber. Solvent systems for chitin and chitosan have been studied extensively.
Although many solvents have been used, only a handful are practical for
industrial applications due to lack of toxicity, corrosiveness, or mutagenic
properties.[208] Potentially useful solvents include certain acids [aqueous
acetic acid, formic acid (FA)], halogenated solvents, amides with Li com-
plexes, and combinations thereof.
Solution properties of chitin and chitosan have also been studied exten-
sively. For ber spinning, the objective is to obtain a homogeneous non-gel
solution with a maximum polymer-to-solvent ratio. For each solvent system,
polymer concentration, pH, counterion concentration, and temperature
eects on the solution viscosity must be known. Examples of these are mea-
sured mostly for chitosan and reported by various workers elsewhere.[209220]
In the case of bers, comparative data from solvent to solvent are unavail-
able. As a general rule, researchers dissolve the maximum amount of polymer
in a given solvent system that still retains homogeneity and then spin bers
without any further characterization of the solution. To spin bers out of
solution requires a coagulant to allow for polymer regeneration or solidica-
tion. The nature of the coagulant is also highly dependent on the solvent and
solution properties as well as the polymer used.
aqueous acid solutions exhibited breaking strength of 3.81 g/d MPa. A wide
range of chitosan derivatives has also been synthesized, of which mixed ester
derivatives gave the most promising results.[44,253257] Fiber properties of
7.1 g/d are found from liquid crystal solutions.[257] Each of these chitosan
derivatives still had a 10-fold loss of wet tensile strength. Several attempts at
crosslinking chitosan improved the wet strength slightly, while sacricing
elongation. Careful attention should be paid to dierentiate the eects of
degree of N-acetylation, molecular weight, casting solution, thermal drying,
coagulation, and solvent removal. In this respect, the direct dissolution of
chitosan in NMMO/H2O may give a promising prospect for new-generation
bers.[252]
6.7. Cosmetics
7. CONCLUSION
From the foregoing sections it is clear that chitin and chitosan can
readily be derivatized by utilizing the reactivity of the primary amino
group and the primary and secondary hydroxyl groups to nd applications
in diversied areas. In this review various aspects, including the properties,
processing, and applications, have been critically emphasized. Further, in
this review an attempt has been made to increase the understanding of the
importance and characteristics of chitin and chitosan. In view of this, this
review will be of great interest both for industrial and academic institutions.
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