Heat Loss

Data
Document Number :
(4)-CMIA00-16035-ZGN001-2

Project : CGL-2
Customer : CMI SA, Belgium
End Customer : Tatmetal,Turkey
 Heat Loss Data

Version Control

Revision Date Prepared Checked Remarks Distribution

00 OCT 2016 Harish Sanjay Initial Version All stake holder

01 22-11-2016 Vikram Sanjay Detail Data Added All Stake Holder

Data of Zinc POT and

02 23-11-2016 Vikram Sanjay All Stake Holder
Pulpit added

CMIA00-16035-ZGN001-2
 Heat Loss Data

TABLE OF CONTENTS

1. INTRODUCTION ..................................................................................................................................3
2. HEAT LOSS DATA. ...............................................................................................................................4
3. AIR QUALITY REQUIREMENTS. .............................................................................................................7

CMIA00-16035-ZGN001-2
 Heat Loss Data

1. Introduction

This Document gives information on the Heat Produced by the electrical cabinets during their operations and with
their optimum operating capacity.

This data is to be used only for the sizing and selection of Air conditioners. This document contains information only
about the cabinets supplied by CMI Automation. However it is recommended to consider the load of other
equipment, ambient and human load and applicable factors while selecting the Air conditioner capacity.

Data provided in this document is based on various inputs from the Product manufacturer and information
provided in their catalogues.

In second chapter all data of electrical heat loss is provided area wise. This data is calculated at optimum loading
pattern (typically 100%) in idealistic conditions.

Third chapter gives information on the requirement of air quality and ventilation norms as per EN60721.

The purpose of this document is to provide the data to calculate the air conditioning system hence heat load data
other than ECR Such as Motor and Field Component are not provided.

CMIA00-16035-ZGN001-2
 Heat Loss Data

2. Heat Loss Data.

A. Entry Electrical Control Room- 1St Floor.

Air
Sr. Equipment Description Heat Loss (KW) BTU
Conditioner
1 Drives Panels AC-AC Drives Panels Required 56.2 191754

2 Drives Panels Emergency Drives panels Required 2.76 9417

3 Heaters Heater Panels Required 10.21 34836

4 UPS Main UPS 100 KVA Required 3.12 10645

Engineering Station for
5 Computers Required 0.34 1160
Drives
Total Heat Loss In Entry ECR -1st Floor 72.63 KW 247812

B. Entry Electrical Control Room- Ground Floor

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
1 MCC Panels Entry MCC Panels Not Required 7.06 24088

2 Weld MCC Weld MCC Panel Not Required 1.78 6073

Diesel Generator and
3 D.G Set *** *** ***
Distribution Panel
4 Transformers MV and LV Transformers *** *** ***
PFC Power factor correction
5 *** *** ***
Equipment Equipment
Medium Voltage
6 Entry MVD *** *** ***
Distribution Board
Total Heat Loss In Entry ECR -Ground Floor 8.84 30162

*** Cooling requirement and Heat load data need to be confirmed by TAT Metal.

CMIA00-16035-ZGN001-2
 Heat Loss Data

C. Exit Electric Control Room 1ST Floor.

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
Common DC Drives
1 Drives Panels Required 194.62 664043
Panels
PLC Panel in Automation
2 PLC Room Required 3.76 12829
area
3 Computers Engineering Stations Required 2.1 7164

Total Heat Loss Exit ECR 1St Floor 200.48 684037

D. Exit Electric Control Room Ground Floor.

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
PLC Panels and PC in
1 PLC Panels Required 3.76 12829
Automation Room
MCC Panels in Exit
2 Exit MCC Not Required 1.78 6073
Electric Area

3 Transformer MV and LV transformers *** *** ***

4 Exit MVD MVD Panels in EXIT ECR *** *** ***

Total Heat Loss Exit ECR Ground Floor 5.54 18902

*** Cooling requirement and Heat load data need to be confirmed by TAT Metal.

E. Entry Pulpit

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
1 Control Desk Control Desk Required 1.1 3754

2 Computers Operating Stations Required 1.3 4435

Total Heat Loss in PULPIT 3.4 8189

CMIA00-16035-ZGN001-2
 Heat Loss Data

F. Process Pulpit

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
1 Control Desk Control Desk Required 1.1 3754
2 Computers Operating Stations Self-Cooled 1.3 4435
3 Gauge Panels Thickness gauge panels Required 0.5 1706
Total Heat Loss in PULPIT * 2.9 9895

* Temperature dust and ambient condition need to be considering in Process area while selecting air conditioner.

G. Exit Pulpit

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
1 Control Desk Control Desk Required 1.1 3754

2 Computers Operating Stations Required 1.3 4435

Total Heat Loss in PULPIT 2.4 8189

H. Cellar Zinc POT ECR

Heat Loss
Sr. Equipment Description Air Conditioner BTU
(KW)
Zinc Pot Power Panels in
1 Zinc Pot Required 37.2 126926
cellar
Total Heat Loss in Zinc Pot Panel Room 37.2 126926

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 Heat Loss Data

3. Air Quality Requirements.

1. Product supplier has recommended the cool air flow rate from 0.17m3s to 1.48 m3s throughout
the product range.

2. The Electric Room shall have climatic conditions as per EN60721 3K1. The room temperature
should be 200C to 250C. In limit range of 180C to 270C.

3. The relative humidity should be 30% to 60% and the absolute humidity should be in range 3.5 to
15 g.kg-1

4. The air in electric room should be free from any mechanical, solid, or powder dust.

5. The Air should be free from any kind of corrosive gases or shall be in range as specified in
EN60721-3-3 or EN 60068. (Typically Sulphur dioxide, hydrogen sulphide, hydrogen fluoride,
chlorine etc.)

6. The cool air entering electric room should be free from cooling oil, cooling solvent or any kind of
moistures.

7. The electric room ambient should not expose to direct wind, sunlight and its wall shall able to
bear the pressure differences created due to Air cooling system in Electric room.

8. Cool air inlet and hot air exhaust should be planned in such a way that it shall not be create hot
or cold spot in the electric room.

9. The cool air inlet often creates water sprinkle due to malfunction of system or atmospheric
conditions. The cool air inlet shall plan in line with cabinets IP protection class.

CMIA00-16035-ZGN001-2