JSW STEEL LTD. DOLVICECON CONSULTANT PVT. LTD.

BHILAICECON/BH/JSW-D/LCP-4/18/SD/001

SL.No DESCRIPTION REFERENCE

1 LOAD INPUT FOR SILO (7m X 7m)
1.1 BASIC INPUT
Material stored in the silo Limestone
Liner material inside the silo None
Bulk density of the material stored W 1 T/m3 IS:9178 (Part-I) Table 2
Height of silo top from FGL 23.8 m
Height of silo top from its support 4.703 m
Total height of silo 10.70 m
Vertical Portion: Length Lc 7 m
Width bc 7 m
Height hc 4.703 m
Area Ac 49 m2
Thickness of cyclinder tc 0.008 m
Hopper Portion : Height hh 6.00 m
Thickness of hopper th 0.008 m
Top portion Length 7 m
Breadth 7 m
Top area a1 49.0 m2
Bottom portion Length 0.8 m
Breadth 0.8 m
Bottom area a2 0.6 m2
Slope of hopper portion wall with horizontal 83 ASSIGNMENT
Corrosion allowance on wall plate thickness 5 mm IS:9178 (Part-II) Cl.13.1
Permissible stresses IS:800-1984
Yield strength fy 250 N /mm2
Poisson's ratio 0.3
Young's modulus of steel E 2*105 N /mm2
Allowable shear stress va 100 N /mm2 Cl.6.4.1
Allowable bending stress bc 165 N /mm2 Cl.6.2.1
Allowable axial tensile stress at 150 N /mm2 Cl.4.1.1
Allowable direct compressive stress ac 150 N /mm2 Cl.5.1.1

1.3.4 Material load on silo IS: 9178 (Part I)

Mean particle diameter of the material >0.02 mm
Angle of internal friction 40 Table 2
Angle of wall friction, Table 3
f, For powdery material 1.0* 40.0
f, For powdery material 1.0* 40.0
Pressure ratio, while filling f 0.5 Table 3
while emptying e 0.7
Coefficient of wall friction
While Filling, f = tanf 0.8
While Emptying, e = tane 0.8
Perimeter of wall P 28.0 m
Hydraulic radius = Area / Perimeter R= A/P 1.75 m

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SL.No DESCRIPTION REFERENCE

Pressure on Silo Wall Table 4
Max. Vertical load transferred to the wall Clause 6.2.1.1
per unit area due to friction, Max. P w = WR 17.2 kN/m2
Max. horizontal pressure on the wall
While Filling, Phf = WR/f 20.46 kN/m2
While Emptying, Phe = WR/e 20.46 kN/m2
Max. vertical pressure on the horizontal
cross section of the stored material
While Filling, Pvf = WR/f f 40.9 kN/m2

Variation of pressure along the depth, Clause 6.2.1.3

Pi (z) = Pi (max) * (1 e(-z/zo))
where, suffix i stands for w, h or v corresponding
to the pressure Pw, Ph or Pv respectively
and, While Filling, Zof = R/(ff) 4.2 m
While Emptying, Zoe = R/(ee) 3.0 m

Ph(des) = Pe upto 1.2dc or 0.75h whichever is less Fig. 3

1.2dc 8.4 m
0.75h 8.025 m
Depth at which Ph(des) is maximum,
h - min(1.2dc, 0.75h) 2.68 m

Variation of Ph & Pv along height of wall

Part Z (m) Z/Zof Z/Zoe Phf (kN/m2) Phe (kN/m2) Ph(des) Pv(des) = Pvf
(kN/m2) (kN/m2)
1.0 0.2 0.3 4.36 5.83 5.83
Cylindrical

2.0 0.5 0.7 7.79 10.00 10.00

porton

3.0 0.7 1.0 10.49 12.98 12.98

4.0 1.0 1.3 12.62 15.12 15.12
4.7 1.1 1.6 13.83 16.23 16.23
5.7 1.4 1.9 15.24 17.44 17.44 30.48
6.7 1.6 2.2 16.35 18.30 18.30 32.71
opper porton

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JSW STEEL LTD. DOLVICECON CONSULTANT PVT. LTD. BHILAICECON/BH/JSW-D/LCP-4/18/SD/001

SL.No DESCRIPTION REFERENCE

Hopper porton 7.7 1.8 2.6 17.23 18.92 18.92 34.46
8.0 1.9 2.7 17.45 19.06 19.06 34.91
8.7 2.1 2.9 17.92 19.36 19.01 35.84
9.7 2.3 3.3 18.46 19.67 18.95 36.92
10.7 2.6 3.6 18.89 19.90 18.89 37.77

1.4 Analysis of forces in Bunker Cl.9

1.4.1 Symmetrical Bunker with trough bottom Cl.9.2

The two forces causing bursting are: Cl.9.2

i.e. H'A= Phe/3= 6.82 kN/m2

H'B= 2Phe/3= 13.64 kN/m2

The bursting are across waist amd at discharge level are:

Cl.9.2

Where h2= 6.00 m

x= 3.1 m Drawing

W1= 40.9 kN/m2 Pvf

W2= 34.91 kN/m2 Pv(des)

W3= 37.77 kN/m2 Pv(des)

P2= 19.06 kN/m2 at H2/2

P3= 18.89 kN/m2 at H2/3

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SL.No DESCRIPTION REFERENCE

HB= 19.97 kN/m 2 Cl.9.2

HC= 64.22 kN/m2

Cl.9.2.1

Where RV= 113.6 kN/m2

RB= -5.98 kN/m2
RC= 59.1 kN/m2
TB= 115.2 kN/m2
TC= 45.3 kN/m2
RN= 53.2 kN/m2
Resolving normal forces at the waist and the orifice level,
PnB= SQRT((P2cos)^2+(W2sin)^2) PnB= 34.9 kN/m2
PnC= SQRT((P3cos)^2+(W3sin)^2) PnB= 37.7 kN/m2

1.5 Analysis and design of trough stffeners (Hopper Porton) Cl.10.4

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SL.No DESCRIPTION REFERENCE

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SL.No DESCRIPTION REFERENCE

1 SHEAR CONNECTION (TYPICAL)
1.1 BASIC INPUT
Permissible stresses IS:800-1984
Yield strength fy 250 N /mm2
Poisson's ratio 0.3
Young's modulus of steel E 2*105 N /mm2
Allowable shear stress va 100 N /mm2 Cl.6.4.1
Allowable bending stress bc 165 N /mm2 Cl.6.2.1
Allowable axial tensile stress at 150 N /mm2 Cl.4.1.1
Allowable direct compressive stress ac 150 N /mm2 Cl.5.1.1
Allowable stress in welding w 100 N /mm2 Cl.4.1.1
Factor of safety for EQ and WL 1.33
Cross section of member
UB 305X165X46

Web area Aw 1981 mm2

% of member capacity to be considered 0.8 170209D001.R01

Design shear capacity of member Vc 158 kN

Shear force from staad @ grid 2-B Vs 40 kN STAAD
Minimum shear force to be considered Vmin 40 kN 170209D001.R01

Shear force to be considered for calculation Vd 158 kN

should be maximum of Vs,Vc & Vmin

Figure :1

1.2 Connection to web of beam

Diameter of bolt of Grade 8.8 considered db M20 mm
Capacity of bolt in single shear Vb 73.2 kN Table-2 IS-4000 1992

Capacity of bolt in double shear V2b 146.4 kN

No: of bolts required nr 2.0

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No: of bolts provided np 2.0

Hence providing 4 no: of bolts @ 75 mm vertical
pitch,50mm from heel of cleat

Horizontal shear force on bolt due to moment due to

eccentricity Vh=(Mx*ryi/ryi2))
where Mx=Vd x rx
rx 45 mm
Mx 7.132 kNm
ry 95 mm
ry1 50 mm
ry2 50 mm
Vh 24 kN
Each bolt carries Vbp Vd/n 79.24 kN
Resultant shear force sqrt(Vbp^2+Vh^2) Vmax 82.84 kN
(if Vmax<Vb,safe or unsafe) safe
Providing 375x160X12 thk plate with 4-M30 bolts of 8.8 grade

1.3 Connection to cleat of column

Providing ISA 90X90X8 of 190 mm length
Welding length available Lw 370 mm
Welding thickness provided tw 6 mm
Shear capacity of weld
wa = Vdx / Lw x tw x 0.707 Vw 8 N /mm2
Allowable stress with factor of safety wf 133 N /mm2
(if Vw<wf,safe or unsafe) safe

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0.557099 1.228299 0.4095 1.173872
5385.573