1 0,05 0,5

( 1 0,5) 0, 275
2 2
1 70 6
zm 920,6.(1 .0,05. ) 1083.(1 0, 275. ) 2540MPa p punch
3 6 5
2
.70
Fpunch Ai . p punch .2540 9773kN
4
 A 802
F Qe . fm . A0 where Qe 0,8 1, 2. eq 0,8 1, 2.ln 0 0,8 1,2.ln 2,54
Ai 802 702
n
K. eq 846.(1, 45) 0,16
fm 774 MPa
n 1 1,16
.802
F 2,54.774. 9882kN
4
 3 2
drawing 1 1 1

2
0 0

d0 d1
2 sin L 19,7 mm
L
h (d 0 d1 ) / 2
1,89 2
L L
di 38mm
drawing
d o1 50mm d o2 46mm

m 38mm
o

0,24
f 700. eq

fo 240 MPa

502 382
Fideal A1. fm . eq 111kN eq ln 0,45
462 382
700.0,450,24
fm 467 MPa
1,24
.(46 2 382 )
A1 528mm 2
4
1
Fshear . tan . fm . A1 19,5kN
2
fm . eq . m wp . A1
F frmandrel die
28kN
tan
2. fm . eq . s . A1
F frdie sh.
50,3kN
sin 2
Fdrawing F 209kN
h 5mm
l 500mm
w 125mm
 h
Rb
2 . 91.73o , 88.27o
f b b b
h
Rf
2
 mean
cmean mean

Power Fc .Vc E. mRR Fc E. f .d

Vc . f .d

E E0 .( ac ) ac f .cos 0,12.cos15 0,116mm

0,2
E 1,4.(ac ) 2,154 Fc E. f .d 284,33N

f c n t n o
n
n c n t n

t
 c n 1

c n

s c 2
s s s c

2 n 2.(26,52) 5 41,96
2 2
.
s cA cos( n ) cos(41,96 5)
Fc 383. 685, 4 N
sin cos( n ) cos(26,52 41,96 5)
Fs

P Fc .v 685.2, 2 1507,9W
1 2

1
 180
Vmc .tmc 0,3 180 Vmc 78,64m/ min
(15,8)0,3
180
Vmp .tmp 0,3 180 Vmp 121, 24m/ min
(3,73)0,3

C pr ( R0 Rm )(t1 tc ) nt [tch ( R0 Rm ) Ct ]
1 400 min
tc 3,33min
f .N mm rev
(0,3) .400
rev min

80 77,6 1 m
v .Dm .N . . .400 99,03
2 1000 min
V .T 0,3 180 (99,03).T 0,3 180 T 7,33min
t 3,33
nt c 0, 454
t 7,33
C pr 2, 207$
cos t of tool = $ 6
# of regrinding = 4
cost of reground = $ 1
lathe cost = $ 36000
usage per year = 50.5.8.60=120000 min/year
Amortization time = 10 years
machine overheads = 100%
Operator's wage = $ 6 /hr
operator overheads = 100 %

C pr ( R0 Rm )(tl tc ) nt [tch ( R0 Rm ) Ct ]
6 6$
Ro operator wage rate + overhead = 0.2$ / min
60 60 min
cost of machine 36000
Rm machine overhead = .2 0,06$ / min
Amortization time 10.120000
Ro Rm 0, 26$ / min
B d 0 di l 1 n Ct
tc . . tmc t
V 2 f v n ch Ro Rm
cost of tool cost of grinding 6 $ 4 $
Ct 1 . 2
# of cutting edges cutting edge 4 1 regrind 5 edges edge
tmc 32, 076 min
V (32,076)0,25 240 V 100,87m/ min
3
42 38 400.10
tc . . 2,08 min
2 0, 24 100,847
min
tc ( )
piece 2,08
nt C pr 1, 76$
min
t( ) 32, 076
edge