SERVICE MANUAL

5M19B CHASSIS

Design and specifications are subject to change without prior notice.

(Only Referrence)

Description:
SERVICE MANUAL 5M19B
MODEL. Brand Name: SKYWORTH
JOB NO.

SIZE: A5
Engineering Dept:

Artwork By: Date: 2012-09-18

Checked By: Date:

Approved By: Date:

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Content 5M19B

NO. Name Page

1 Product Overview 2

2 Circuit Introduction 3~5

3 The main signal flow introduction 6~19

4 The main chip introduction 20~22

5 Maintenance instructions 22~23

6 Movement designers Contact 23

Specifications:

1.Movement newest software program files public inquiries Website:

\\172.16.111.249\Home\R & D Center\Technology Management Department
\Technology Management Department Query shortcuts\List of export software information Query

2.Movement of product design technical information(Change the status and version information including all previous)
Public Query Website

A.\\172.16.111.249\Home\R & D Center\Technology Management Department

\Technology Management Department Query shortcuts\The domestic design data query directory

B.\\172.16.111.249\Home\R & D Center\Technology Management Department

\Technology Management Department Query shortcuts\The export design data query directory

3.Movement BOM List of public query system,Corporate SAP system

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Warning 5M19B

This manual is designed for the professional maintenance personnel only. No warning or tip is made in this manual for

the possible harm to not-permitted maintenance. Only the professional technicians can maintain and repair the electric

products, do NOT try to dismantle and repair the product without permit, or it might cause serious harm and even life risk.

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 Product Overview 5M19B
1. Product Overview
1.1 Movement Overview
The movement use the MSTAR Company Integrated chip MSD1309BT-SB, Plug-in a 32Mbit FLASH and 1G DDR.
The hardware system consists motherboardPower board(Or applied constant current board)Receiver board and
Keying board(The LEDs and photosensitive module is included in the receiving plate); Support 1366*768 and 1920*1080
LCD.

1.2 Movement Overview

The movement has a variety of signal interface,Functional configuration as follows:
A. 1-channel digital TV signal input, 1-channel Analog television signal input, 1-channel Video input, 1-channel Component
input, 3-channels HDMI input, 1-channel VGA input;
B. 2-channels USB jack;
C. 3-channels Audio input; 1-channel Video(Component and a video utility),1-channel VGA;
D. 1-channel Digital audio output; 1-channel earphone output;

The movement can through by USB,VGA jack and Burning tools for software upgrades and burn.

1.3 Main technical specifications

1.Support ISDB-T Digital TV.
2.Support PALNTSC Video decoding, Built-in 3D comb filter.
3.Support A variety of audio processing.
4.Built-in IF processing, Reduce costs.
5.3D-DEINTELACE.
6.3D Noise Reduction.
7.LVDS Output reaches 10BIT,1920*1080.
8.Multimedia USB2.0 jack,Support Sound and Pictures simulcast.
9.All channels supports up format.As follow in Table(Figure 1.1):

Input channels The maximum supported formats

TV PAL/NTSC

AV PAL/NTSC

YUV/VGA 1080P/60

HDMI HDMI1.31080P/60

MPEG2 720P/60

USB MPEG4 720P/60

DIVX 720P/60
Figure 1.1 Each channel supports up format

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Circuit Introduction 5M19B
2. Circuit Introduction
2.1 Main Board and vice expansion board interface is defined as follows:
1.Main Board and vice interface:

+5V_Standby
CN2

1 +3.3V_Standby
2 KEY 0-in
3 KEY 1-in
4
5
6
7 IR-in
8
9 LED_R
10
11 light_s
12 R5 0 +3.3V_Standby
C121 C113
CON20W-J20-12 R6 NC/0 +5V_Standby
0.1u 0.1u

Figure 2.1 motherboard with vice plate interface

Explain:
PIN1 Motherboard power standby 3.3V.
PIN 23 Keyed 2-channel analog voltage input, then the CPU A / D port.
PIN 5 Remote control receiver board power supply connected to the motherboard power standby 5V.
PIN 7 Remote input.
PIN 9 LED indicator switch control, then the CPU GPIO.
PIN 11 Ambient light detecting signal is input to an analog voltage, then the CPU of the A / D port.
PIN 12 key0, key1 pull, then the motherboard power standby 3.3V.
PINF46810 Ground.

2.Board LVDS interface:

VCC-Panel

CA18
C393 C394
+
2.2u nc/2.2u
220uF/16V

VCC-Panel
LVDS
LVDS
1 2
3 VCC VCC 4
5 VCC VCC 6
7 GND GND 8
BB1_RXE4+ 9 GND GND 10 BB0_RXE4-
+3.3V_Norm al BB3_RXE3+ RXE4+ RXE4- BB2_RXE3-
11 12 +3.3V_Norm al
BB5_RXEC+ 13 RXE3+ RXE3- 14 BB4_RXEC-
BB7_RXE2+ 15 RXEC+ RXEC- 16 BB6_RXE2-
R165 GG1_RXE1+ RXE2+ RXE2- GG0_RXE1-
17 18 R164
4.7K/NC GG3_RXE0+ RXE1+ RXE1- GG2_RXE0-
19 20 4.7K/NC
0/NC 0/NC 21 RXE0+ RXE0- 22
PANEL-I/O R169 R168 GND GND
23 24
PANEL-PW M 25 I/Osda MODE 26 PANLE-DCR
PANEL-PW M PW M DCRscl PANLE-DCR
27 28
R166 GG5_RXO4+ 29 GND GND 30 GG4_RXO4-
NC/0 GG7_RXO3+ 31 RXO4+ RXO4- 32 GG6_RXO3- R158
RR1_RXOC+ 33 RXO3+ RXO3- 34 RR0_RXOC- NC/0
RR3_RXO2+ 35 RXOC+ RXOC- 36 RR2_RXO2-
RR5_RXO1+ 37 RXO2+ RXO2- 38 RR4_RXO1-
RR7_RXO0+ 39 RXO1+ RXO1- 40 RR6_RXO0-
RXO0+ RXO0-

CN10

Figure 2.2 motherboard LVDS interface

Explain:
PIN 1~4 PANEL power supply to select then motherboard 12V or 5V power supply, depending on screen.
PIN 9~20 A group LVDS signal.
PIN 23 GPIO port connected to the CPU, vacant.

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Circuit Introduction 5M19B

PIN 24Screen TI mode, 8bit/10bit select signal.

PIN 25 PWM signal output, connected to the motherboard CPU backlight control PWM feet.
PIN 26.The screen outputs DCR backlight control signal.
PIN 29~40.Group B LVDS signals.
PIN 5~821222728Ground.

2.2 Motherboard and power supply board interface and power supply system.

1. Motherboard and power supply board interface:

CN5

1 BL-ON/OFF
2 BL-ADJUST
3 GND
4 GND
5 GND
6 +5V_f uture
7
8 +12V_NORMAL
9
10 GND
11
12 STANDBY
13
14 +5V_Standby
CON14

Figure 2.3 motherboard and power supply board interface

Explain:
PIN 1 The backlight switch control signal.
PIN 2 Backlight brightness adjustment signal.
PIN 6 7 5V power supply (output) power board.
PIN 8912V power supply, power board standby power supply.
PIN 12Power board standby control signal.
PIN 14Standby 5V power supply, the power board standby to maintain supply.
PIN 345101113Grounded.
Can be selected according to the different models of power configuration single 12V or 12V +5 V

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Circuit Introduction 5M19B
2. motherboard power supply system
Selection: P-M08
47D9-M94350-00806.2A
The 1309B movement of Switch 1
power supply system: The screen powered (large size)
12V and 5V LVDS power
supply required bead jump

Power 12V DC-DC DC-DC

switch
output can
enable
DC-DC pin

The large size CON DC-DC LDO Standby 3.3V

mouth and adapter
Part of the Selection: P-M08
power supply interface movement Switch 2 47D9-M94350-00806.2A
Power
section compatible design
Main 5V
DC-DC
enable pin to The small
size of the
increase the Switch 1 screen
supply
ON / OFF
signal is
inverting
given circuit
required
motherboard DC-DC

LDO
Backlight

Output 24V 24V Switch Amplifier

Figure 2.4 motherboard power supply system

The brightest DC and LDO output voltage value as shown in Table 2.1
Theoretical
Function Bit number Measurement device voltage value Explain

The main chips U52 CA4 1.15V The highest voltage can not exceed 1.2V
nuclear voltage
+5V_Normal U50 CA2 5.0V Voltage over 5.4 is likely to burn out hard

+3.3V_Normal U18 U18 3.3V

DDR Operating U8 U8 1.5V This voltage is too high or too bottom

voltage DDR PHASE cause deviation caused by the
crash, Huaping problem
Amplifier chip supply F3/F2 F3/F2 F3/F2 12V/24V
The abnormal voltage causes staccato, silent
Panel power supply U12 CA29 5Vor12V 12V points 5V screen will burn out the screen
with screen different voltage
DEMOD Supply voltage U19 U19 1.2V
Table 2.1 brightest DC and LDO output voltage value

2.3 movement part of the circuit

See schematic

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The main signal flow 5M19B
2.4 The main signal flow
The signal flow block diagram as shown in Figure 2.5

DDR3
SPI FLASH
1Gb/sX1
32M bit

HDMI1
HDMI Input X3
YUV
YUV Input X1
VGA L/R Amplifier
VGA Input X1 TEX5707
CVBS1
CVBS Input X1 MSD1309BT-SB IF RF
TUNER
L/R EARPHONE
L/R1
AUDIO Input X2 Output
L/R2 CVBS
S/PDIF
L/R Output

USB
USB Input X2

Main Board LVDS Interface

and vice interface

Figure 2.5 Signal flow

3 main chip, the signal flow

3.1 The main chip (U100): MSD1309BT-SB
3.11 Chip Overview

MSD1309BT-SB is a highly integrated IC also contains in addition to integrated CPU, SCALER, TV DECODER analog TV
demod and intermediate level, audio processing DSP multimedia codecs many powerful features, support for 3-way HDMI1.3
and 2 Road USB2.0. The high level of integration but also to the entire design becomes simple, straightforward workflow.
Many of the video signals from the respective interface input master IC, after demodulation, decoding, ADC, image quality
adjustment, SCALER output 60Hz LVDS signal. In addition, the video signal through a DAC, and also supports the CVBS
outputs. TV built-in IF demodulator to support PAL, NTSC, SECAM video decoder, built-in 3D comb filter, 3D noise reduction,
six-color processing, 3D-DEINTELACE, 10BIT can support up to 1920X1080 screen, HDMI interface support 1.3 version and
HDCP, USB support version 2.0.
Audio signal input main IC, the After demodulation, ADC decoding DSP audio processing amplifier output analog interface
to adjust the volume, the final output of the left and right channels audio to the left and right speakers.
CPU 32-bit MIPS architecture that supports ISP (In-System Programmable) function, support USB upgrade. USB interface,
support U disk, mobile hard drives and other USB storage devices, USB storage devices on a variety of video, audio, images,
text content can play through the built-in powerful multimedia codecs. The video player supports 720P,MPEG2, MPEG4, H.264
decoding. Audio playback support MPGE / 1, MPGE / 2, MP3, WMA and other digital audio formats. Photo support JPEG, BMP,
PNG. Text support TXT. In addition, support for formats FAT32 and NTFS hard disk. (Copyright relations, post software will turn
off some of the features, such as AC3, DIVX, will lead to some USB chip source silent, unable to play)

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The main chip introduction 5M19B

3.12. Chip pin schematic diagram

Figure 3.1 MST6M181VS-LF-Z1-SJ Pin Figure

(1) Chip MSD1309BT-SB Power requirements

Figure 3.2 Chip MSD1309BT-SB Power figure

(2) Chip reset
This Chip reset pin is high level reset, Normal is low.
(3) Bus control pin
This Chip pin MSD1309BT-SB U7, V7, J19, J20, respectively, for the SDA, the SCL.

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The main chip introduction 5M19B

3.2 Amplifier IC(U42): TA5707

3.21 Chip Overview

The amplifier IC amplifier TEXAS companies TA5707, TA5707 is a 20-watt (per channel) efficient, Class D driver bridge
driver stereo speaker audio power amplifier capable of driving down to 4 ohms stereo speakers. The chip can only achieve
the two-channel output.

3.22 Chip internal block diagram

figure3.3 TA5707 Internal frame diagram

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The main chip introduction 5M19B

3.23 Chip Pin Figure

Figure 3.4 TA5707 Chip Pin Figure

3.24 Pin Description

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The main chip introduction 5M19B

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The main chip introduction 5M19B

3.25 Chip corresponding working voltage

Figure3.5 Chip TA57072 working voltage

3.26 Chip abnormal fault phenomenon

If the TA5707 chip bonding is not good, or chip damage, there will be output silent or sound is not normal phenomenon.

3.3 SPI FLASH ChipU103EN25Q32B-104HIP

3.31 Chip Overview
Model for the EN25Q32B-104HIP chip is the EON company production of serial FLASH, capacity of 32Mbit, power supply
voltage range of 2.7V-3.6V, serial input / output, soft / hardware write protection function.

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The main chip introduction 5M19B
3.32 Chip internal block diagram
EN25Q32B-104HIPI Chip internal diagram as shown in Figure 3.6

Figure 3.6 EN25Q32B-104HIP Internal block diagram

3.33 Chip Pin Figure

EN25Q32B-104HIP Chip Pin Figure 3.7

Figure 3.7 EN25Q32B-104HIP Pin Figure

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The main chip introduction 5M19B
EN25Q32B-104HIP Chip Pin functions Figure 3.8

Figure 3. EN25Q32B-104HIP Chip pin function diagram

The DI data input pin, including a write command, data, address information; DO data output pins, mainly from the
device reads the data; CLK clock control pins, mainly for data output, input time, WP is write-protected controlled foot,
when the ground, write protect.

3.34 Chip abnormal fault phenomenon

When the EN25Q32B-104HIP faulty or damaged, there will be abnormal phenomena such as burning program.

3.4 DDR ChipU300K4B1G1646G-BCH9

3.41 Chip overview
Used 5M19B movement is the the SAMSUNG company model K4B1G1646G-BCH9, the capacity of
1G Bits DDR SDRAM (Double Data Rate SDRAM abbreviation for double data rate synchronous dynamic random
access memory), the system boots first main program is loaded into main ICDDR SDRAM, and then began a run of
the main program.

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The main chip introduction 5M19B
3.42 Chip internal frame
Chip internal frame as shown in Figure 3.9

Figure 3.9 Chip K4B1G1646G-BCH9 Internal block diagram

3.43 Chip Pin Figure

Chip Pin Figure 3.10

Figure 3.10 Chip K4B1G1646G-BCH9 pin figure

3.44 Important chip pin functions and Corresponding operating voltage

Chip Pin functions Figure 3.11

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The main chip introduction 5M19B

Figure 3.11 Chip K4B1G1646G-BCH9 Pin Figure

Operating voltage is 1.5V,

Recommended working conditions Figure 3.12, For details, please reference the schematic.

Figure 3.12 Chip K4B1G1646G-BCH9 Operating voltage

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The main chip introduction 5M19B

3.45 Chip abnormal fault phenomenon

If the IC and DDR SDRAM matching between resistance cold solder joint, solder or the DDR pin, chip failure, can appear
the system cannot start phenomenon, show no output signal.

3.5 High frequency tuner ( T1 ) and digital signal demodulator ( U20 )

3.51 The first overview
Produced by SHARP company high frequency tuner is VA4N1BC1201. The vibration frequency is 5.4MHz. Support
simulation system PAL_M, PAL_N, NTSC, ISDB-T. digital NTSC

3.52 Tuner structure diagram

Tuner structure diagram, as shown in Figure 3.13

Fig 3.13 schematic diagram of HFT2-8F/115CW structure

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The main chip introduction 5M19B

3.53The first pin map

The first pin as shown in Figure 3.14

Figure 3.14 LNB pin schematic diagram

Figure 3.15 LNB pin Operating voltage

3.54 Toshiba TC90527FG Chip outline

The Digital signal DEMO of 5M19B chip use TC90527FG from Toshiba company
TC90527FG is Integrated Services Digital Broadcasting Terrestrial(ISDB-T) system
and Integrated Services Digital Broadcasting Terrestrialfor Sound Broadcasting
(ISDB-TSB) system compliant IC that has abuilt-in demodulation and error correction circuits.

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The main chip introduction 5M19B

3.55 Chip Internal block diagram

Chip TC90527FG Internal block diagram Figure 3.15

Figure 3.15 DEMO Chip Pin Figure

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The main chip introduction 5M19B

3.56 Chip Pin Figure

TC90527FGP/ The chip pin functions description Figure 3.16

Figure 3.16 DEMO Chip Pin Figure

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The main chip introduction 5M19B
3.57 Important chip pin functions and Corresponding operating voltage
TC90527FG/ The chip pin functions description Figure 3.17

Figure 3.17 Chip TC90527FG1 Pin Function Description

4.0 The movement to use the DC/DCchip[U50,U52]: AOZ1051PI

4.01 Chip outline
The 5M19B movement of DC/DC chip use the AOS Company AOZ1051PI , can turn 12V into 5V and
turn 12V into 1.15V, The maximum output current is 3A, Input voltage range is 4.5V to 18V.

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The main chip introduction 5M19B
4.02 Chip Internal block diagram
Chip AOZ1051PI Internal block diagram Figure 4.1

Figure 4.1 Chip AOZ1051PI Internal block diagram

4.03 Chip Pin Figure

AOZ1051PI Chip Pin Figure Figure 4.2

Figure 4.2 AOZ1051PI Chip Pin Figure

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Maintenance instructions 5M19B

4.04 Important chip pin functions and Corresponding operating voltage

AOZ1051PI Chip Pin Figure Figure 4.3

Figure 4.3 chip AOZ1051PI1 Pin Function Description

4.05 Chip abnormal failure phenomenon

Chip abnormal or welding is not good when there will be no voltage output or the output voltage is abnormal phenomenon

5. Maintenance instructions
5.1 Analysis and considerations of the common faults
Maintenance check before the whole bad plate there Weld phenomenon, not a bad device, there is no burn device, and then,
depending on the phenomenon maintenance.
1. The screen shows the abnormal situation, serial communication tools and software can through serial output information to
determine whether the software running, with reference to Figure 5.1 Process for judgment and repair:

Abnormal
image display
Black screen Flower Screen

Backlight control Screen power

supply is normal
normal Abnormal normal Abnormal

Backlit panels bad Bad motherboard Remote control, Motherboard

keying is normal voltage is normal
normal Abnormal Abnormal

5.The Crystal Is normal 1.The Crystal Is normal

LVDS A bad
6.The main IC power supply is normal signal 2.The main IC power
supply is normal power
7.The main IC reset is correct output supply
is normal 3.The main IC
8.IIC Whether it is normal reset is correct board
4.IIC Whether it is normal
normal
Abnormal

Screen of the power-on timing wrong 1.LVDS clock is normal

2.The Crystal Is normal
3.The main IC power supply is normal
4.IIC Whether it is normal
Figure 5.1 screen display abnormal repair processes

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Maintenance instructions 5M19B
2.Abnormal TV sound judgment and maintenance procedures, refer to Figure 6.2,
to judge and repair processes:

Silent
TV sound, other
Each channel silent channels are silent

Whether a voice
input amplifier 1.Channel selection is correct
2.Check the silent channel
circuit is connected
Yes No

Audio processing
1.Power amplifier IC whether input
power supply correctly
2.Power mute setting
is correct Yes No
3.The horn is good

4.If the above three are Audio processing

IC bad Check input channel
correct, a preliminary
determination amp bad

Figure 5.2 abnormal sound judgment and repair processes

3TV no signal
a) The CPU work properly, the OSD display properly, AV, TV had no display, check the main chip ADC part of the voltage
signal input capacitance, replace the main chip.
b) TV all stations:
Into the factory mode, clearing EEPROM reboot station search, such as not normal, continue to check;
First tuner IF output disconnect, then disconnect at a 38MHZ signal, signal, such as still no signal, failure may decoding part,
otherwise LNB and its peripheral circuit faultthen check tuner 3.3V voltage supply is normal, as normal, and then check the
IIC bus is smooth, whether data exchange above as normal check station search process is no station flash,Taiwan and not
lock, check TUNER AGC circuit and EEPROM write-protect pin.
c) DTV Desk:
If only the instability in DTV no table or desk, you can check how many DEMOD supply voltage, voltage at this point should
be at 1.2V and 3.3V or so. If the voltage is too low, the operating point will be unstable, such as the power supply is normal,
check whether the reset circuit is high, such as reset normal check crystal onset, such as crystal normal, check whether the
IIC bus. Normal channels, please check whether the AGC circuit.

6.Movement designers Contact

jiang zhe Hardware designers jiangzhe@skyworth.com

Wang hui bo Software designers wanghuibo@skyworth.com

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 SKYWORTH R&D CENTER

Power Supply Service Manual

PART NO. : 168P-P32EXM-W3

DESCRIPTION

VERSION NO. 1.0

PAGE 14

DESCRIBED Zhou Cong

CHECKED Hu xiangfeng

APPROVED Bao xiaojie

Released Date: 2012-08-21

 168P-P32EXM-W3 Service manual

Modification record
Modification
Edition Record Described Checked Approved
date
1.0 2012-8-21 First record Zhou Cong Hu Xiangfeng Bao Xiaojie

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 168P-P32EXM-W3 Service manual

Contents

NO. Main contents Page

1 General Description 1

2 General Introduction of Circuit 2

3 The main chip description 4

4 PCB TopOverlay or BottomOverlay 9

5 Maintenance instructions 11

6 The information of power supply designer 14

7 Schematic diagram 14

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 168P-P32EXM-W3 Service manual

Warning
This manual is only used for the experienced service person , and does not apply to the general
consumerThe manual does not have warnning or alert for the potential hazards caused of the non-technical
personnel attempting to repair this product . Electrical products should be an experienced professional and
technical personnel for maintenance and repair ,any other person attempts to maintain and repair the
products covered by this manual will likely be seriously hurt or even life-threatening.

1.General Description

1.1 General description of power supply

This power apply to 32-inch universal standard power interface; the total standby power consumption
less than 1W (12V DC the Load 20mA); protection functions; low cost; mature power supply structure; the
voltage range is 90-264V and wide supply voltage input,.For 32 LED panel, supplies 5 channels, each
channel nominal current value is 230mA

1.2 Main technical specifications

1.2.1 Input Electrical Characteristics

Input voltage range 90Vac to 264Vac

Rated voltage range 100Vac to 240Vac

Frequency range 50Hz/60Hz5%
Max input ac current 0.85Amax at 100Vac input & full load condition
Inrush current (cold start) 70Atyp peak
Efficiency(full load) 80%min @ 100Vac,Full Load
Harmonic current Meet GB17625.1-1998/IEC61000-3-2 class D
Leakage Current Less Than 0.75mA, 230Vac input
Standby Power Loss 1W, 240Vac input, 20mA Load of 12V
Input Fuse T3.15A L/250Vac

1.2.2 Output Electrical Characteristics

Output Regulation Min. current Rated current Peak current

Voltage

+12V +12V5% 0.1A 2.0A 3.5A

Note:* pulse width within 100ms .

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 168P-P32EXM-W3 Service manual
1.2.3 Output ripple and noise

Output Voltage Ripple & Noise (Max.)

+12V 120mVp-p@25; 200mVp-p@-10

Note: 1) Measurements shall be made with an oscilloscope with 20MHz bandwidth.

2) Outputs shall be bypassed at the connector with a 0.1uF ceramic capacitor and a 10uF
electrolytic capacitor to simulate system loading.

2.Circuit description
2.1 The power circuit diagram

2.2 Each part of the circuit description

2.2.1 the main part of the circuitNXP TEA1733P

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 168P-P32EXM-W3 Service manual

2.2.2 the LED driver of the circuitMICRO ELECTRONICS OZ9967

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 168P-P32EXM-W3 Service manual
3. The main chip description

3.1 The main chip

3.1.1 The main chip general description

The main chip of power supply is the TEA1733P which is produced by NXP corporation.
The operating mode is CCM (continuous conduction mode), and the operating frequency is
65KHz.

3.1.2 The chip pin information

3.1.3 The chip block diagram

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 168P-P32EXM-W3 Service manual
3.1.4 The IC pin description

3.2 The LED driver chip

3.2.1 General description
The OZ9967 is an LED controller that drives a number of LEDs connected in serial or parallel
configuration.

3.2.2 The chip block diagram

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 168P-P32EXM-W3 Service manual

3.3.3 The chip pin information

3.3.4 The pin description and the voltage

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 168P-P32EXM-W3 Service manual

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 168P-P32EXM-W3 Service manual
4. PCB TopOverlay and BottomOverlay
4.1 The power supply TopOverlay

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 168P-P32EXM-W3 Service manual
4.2 The power supply BottomOverlay

5. Maintenance instructions
5.1 Common Fault Analysis and Notes
1.No +12V output voltage
If there is no +12V output voltage , we should focus on checking the IC100 power circuits and judge
whether the IC is operating . Monitor its VIN pin and check voltage is normal or abnormal . If it is normal ,
firstly , check the IC100 peripheral circuit . Secondly, check IC100 and judge it has broken or not. If the
VCC pin voltage not normal, need to check the main IC100 power supply circuit whether normal or not, the
secondary whether there is a short-circuit phenomenon.
2. +12V output voltage is normal, no LED drive voltage output
The first step, to confirm whether ENA is high or not.
The second step, to confirm that the Q411MOS tube is normal, over power protection
resistor is normal.
The third step, using a multimeter to confirm that IC400 ( LED driving chip VCC
voltage ). If abnormal, check the corresponding to the power supply line, if normal, then were
examined with IC peripheral components, confirm the peripheral abnormal, check whether IC
damage.

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 168P-P32EXM-W3 Service manual
5.2 Service process

No LED drive voltage

Check ENA voltage , Y

Examine the reason
Whether the short-circuit

Y
Is IC400 damaged? Change the damaged component

Examine the positive voltage Y Check the peripheral circuit of

of C314: 11.9V-12.2V? IC400

Y
Is IC100 damaged? Change the damaged component

Check the peripheral Y Examine the reason a n d

circuit of IC100 Change the damaged component

Examine overvoltage detection

circuitQ305 ZD303 Q307
& Change the damaged component

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 168P-P32EXM-W3 Service manual
5.2 Port and the connection defined

5.2.1 PIN11 CN400 Connection And Function

NO. Pin Connection Function

1 27V LED+
2 27V LED+
3 27V LED+
4 27V LED+
5 27V LED+
6 NC NC
7 LED- LED-
8 LED- LED-
9 LED- LED-
10 LED- LED-
11 LED- LED-
Note: CN400 TYPE : 2.0mm

5.2.2 PIN14 CN300 Connection And Function

NO. Pin Connection Function

1 ENA BL_ON/OFF
2 ADJ BL_ADJUST
3 GND GND
4 NC NC
5 GND GND
6 NC NC
7 GND GND
8 GND GND
9 +12V +12V OUTPUT
10 +12V +12V OUTPUT
11 GND GND
12 GND GND
13 +12V +12V OUTPUT
14 +12V +12V OUTPUT
Note: CN300 TYPE : 2.5mm

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 168P-P32EXM-W3 Service manual
5.3 Key components and service parts list

Material Position Substitute

NO. Material number Function Remark
models number Material

1 4706-B17330-0080 TEA1733P IC100 Main chip

LED driver
2 476K-Z99671-0280 OZ9967GN IC400
chip
3 4618-K36730-0000 2SK3673-01MR Q201 Main MOS

4 4600-P80080-0S00 P8008BD Q411 Boost MOS

D301 Secondary
5 4500-210200-0000 HBR10200HF
D302 Schottky

6 5101-063207-0000 BCK-33-027T T101 transformer

7 47AH-P817C0-04 BPC-817C0 IC101 Optocoupler

5.4 Storage, transportation and using conditions

5.4.1 Package
Box must have the product name, model, identificationquality inspection department certificationthe
date of manufacture and so on.

5.4.2 Transportation
The productor adapted to cars, boats, aircraft transport .Transportation should be covered, prevented

sunshine and loading lightly.

5.4.3 Storage
Products should be stored in a box if it is not used .The storehouse environment temperature is from
-40 to -55 , relatived humidity is from 10% to -95%. The storehouse must not allow any harmful
gases, flammable ,explosive and corrosive product chemicals, and must not allow strong mechanical
vibration, shock and strong magnetic field. Boxes should be at least 20cm high from the ground .The
distance from the wall, heat source, windows or air enter is at least 50cm. The storage period is about two
years, more than two years should be re-tested under the regulation .

12
 168P-P32EXM-W3 Service manual
6.Information of Power supply designers
Team Power Supply,R&D Center
Hu Xiangfeng and Zhou Cong
Email huxiangfeng@skyworth.com
zhoucong@skyworth.com

7. Schematic diagram
C301

R301
C210 R210

FUSE T2A L 250VAC

+ 1

+18V/2A
D101 D301
D205
D102 C103 C104
+ + +
2 3 C303 C302
F201
T101
D104 D205A
4 -

D103
Q201 9
C305
D206 10
7
8
R203 R203A R302
R207 R208 R209 L302 +12V/2A
D201
D202

R204 IC100 D302

ZD205 15
R202B TEA1733 R211 R212 + C312 +
5 4 16 C314
R101 R102 Visense Isense C309 C310
C311
C202 6 3 C208 + +
R104 Protect Driv er 5
R205

R103 C206
C203 R213
7 2 1
R202A CTRL GND ZD202
R216 8 1
Optimer VCC
ZD204
R105C
R105A

R105B
R105

R202 R217 D207 R215 11

R201 2
12
LF102 ZD201 + 13
2 C209
1 C207 R215A
R206 R313 R309
C205
R106A

R106B

R106C

CY105
R106

3 4 C204

ZD303
VDR101

CX102
VDR102

D303

R312
CY101 CY102

A1 IC101
A2 PC817C
471/400VAC 471/400VAC 4 1

R314
1 2 R327
3 2
C320
R315
3 4 Q307
LF101 PNP
R330

TH101 CX101
SPECIFICATION IC300 C331
Q305
NPN
TNR101 TL431
INPUT: 90-264V AC

R328
R316 R316A
C330

F101 OUTPUT: +18V/2A

F USE T3.15A L 250VAC
+12V/2A
3
2
1

N L

CN101

+18V
D401 VOUTB
L401

R402 D402
ON/ OFF 1
+ C401 + C401A 2
Q411 R418 3
R401A R401
4
DRVB 5
NC 6
LEDB1 7
R446 VSEN 8
R412 LEDB2
LEDB3 9
LEDB4 10
R419
C 411 11
LEDB5

R403 R404 R405 R405A CN400

C405 ZD 402

R 406

LEDB3 LEDB4 LEDB5

LEDB1 LED B1 LEDB2

R415
5V R407

C408 R414
IC400
C403 5V
15 VREF 14
CT
16 GNDA DRV 13 DRVB C402

17 12
ISW GNDP R425 R425 R433 R437 R441 R445
R409 COMPB1 COMPB1 COMPB3 COMPB4 COMPB5 COMPB6
12V 18 11 COMPB6
VIN COMP6
C404
C 413 R410 19 10 ISENB6 Q401 Q400 Q402 Q403 Q404 Q405
ENA ISEN6
20 SSTCMP 9 COMPB5
COMP5
C406 R413 21 LCT 8 R422 R422 R430 R434 R440 R442
ISEN5 ISENB5
PWM I SENB1 ISENB1 ISENB3 I SENB4 ISENB5 ISEN B6
22 UVLS 7 COMPB4
COMP4
23 DIM 6 R423 R424 R423 R424 R431 R432 R 435 R 436 R439 R438 R443 R444
R416 C407 ISEN4 ISENB4
24 COMP3 5 COMPB3
STATUS
DIM R411 DI M 25 4
C409 TIMER ISEN3 ISENB3
VSEN
R417 26 3 COMPB2
OVP COMP2
27 2 ISENB2
RANGLED ISEN2
C410
28 COMP1 1 COMPB1
ISEN1
I SENBI
OZ9967
5V
R420
C412

R421
220K

13