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TE2010-GE

Instructions manual

Hardware: 3.1 - 4.0


Software: 3.7

PREFACE

Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment could be a
reason of satisfaction.
This manual is designed to put you in a position to intervene on the equipment and perform different
installations and connections.
In order to ensure efficient operation and durability, it is recommended the strict observance of the
rules laid down here.
Thanks in advance for the suggestions that we will be given to possible further improvements of the
equipment.
For any question always consult the TECNOELETTRA Technical Department.

TECNOELETTRA S.r.l.

Note:
The manufacturer reserves the right to modify the equipment for any manufacturing or commercial
need, without the obligation to promptly update this installation and using manual.

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INDEX
Section 1 Electrical connections
1- 1 Technical data ..................................................................................................................................................................... 4
1- 2 Electrical connection.......................................................................................................................................................... 5
1- 3 Electrical drawing ............................................................................................................................................................... 6
1- 3.1 J1.5 used as siren....................................................................................................................................................... 6
1- 3.2 J1.5 used as command of the generator contactor..................................................................................................... 7
1- 3.3 J1.5 used for other functions....................................................................................................................................... 8
1- 3.4 Single-phase............................................................................................................................................................... 9

Section 2 Equipment description


2- 1 Operative modes............................................................................................................................................................... 11
2- 2 Equipment overview ......................................................................................................................................................... 12
2- 3 Display pages.................................................................................................................................................................... 13
2- 3.1 Stand-by page........................................................................................................................................................... 13
2- 3.2 Vac voltages page .................................................................................................................................................... 14
2- 3.3 Line voltages page ................................................................................................................................................... 14
2- 3.4 Current measurements page ................................................................................................................................... 14
2- 3.5 Alternator measurements page ................................................................................................................................ 15
2- 3.6 Power measurements page ..................................................................................................................................... 15
2- 3.7 Oil and temperature page ........................................................................................................................................ 15
2- 3.8 Fuel page ................................................................................................................................................................. 16
2- 3.9 Battery page ............................................................................................................................................................. 16
2- 3.10 Work hours page 1 ................................................................................................................................................. 16
2- 3.11 Work hours page 2 ................................................................................................................................................. 17
2- 3.12 Expiries page ......................................................................................................................................................... 17
2- 3.13 GSM page .............................................................................................................................................................. 17

Section 3 Programmation menus


3- 1 Navigation chart................................................................................................................................................................ 19
3- 2 General setup description................................................................................................................................................ 20
3- 2.1 Display setup ............................................................................................................................................................ 21
3- 2.2 Backlight setup.......................................................................................................................................................... 21
3- 2.3 Date and time setup.................................................................................................................................................. 21
3- 2.4 Timer start/stop setup ............................................................................................................................................... 22
3- 2.5 Alarms setup............................................................................................................................................................. 23
3- 2.6 Events log ................................................................................................................................................................. 25
3- 2.7 GSM setup................................................................................................................................................................ 25
3- 2.8 MODBUS setup ........................................................................................................................................................ 25
3- 2.9 Master/Slave setup ................................................................................................................................................... 25
3- 2.10 Auto turn-off setup .................................................................................................................................................. 25
3- 3 Engine setup description ................................................................................................................................................. 26
3- 3.1 Start setup ................................................................................................................................................................ 27
3- 3.2 Stop setup................................................................................................................................................................. 28
3- 3.3 Preheat setup ........................................................................................................................................................... 29
3- 3.4 Battery setup............................................................................................................................................................. 30
3- 3.5 Fuel setup ................................................................................................................................................................. 30
3- 3.6 Oil setup.................................................................................................................................................................... 32
3- 3.7 Temperature setup.................................................................................................................................................... 33
3- 3.8 Service setup ............................................................................................................................................................ 34
3- 3.9 Rent setup ................................................................................................................................................................ 34
3- 3.10 Choice of the use of the J1.5 output ....................................................................................................................... 35
3- 3.11 Heating setup.......................................................................................................................................................... 36
3- 3.12 Stop type setup....................................................................................................................................................... 36
3- 4 Alternator setup description ............................................................................................................................................ 37
3- 4.1 Voltage setup............................................................................................................................................................ 37
3- 4.2 Current setup ............................................................................................................................................................ 38
3- 4.3 Frequency setup ....................................................................................................................................................... 38
3- 5 Advanced setup description ............................................................................................................................................ 39
3- 5.1 CSV .......................................................................................................................................................................... 39
3- 5.2 Version...................................................................................................................................................................... 39

Section 4 GSM connection


4- 1 GSM connection preliminary operations ........................................................................................................................ 41
4- 2 Command and control SMS ............................................................................................................................................. 44

Section 5 Programmation via PC with TE2010 Monitor


5- 1 Preliminary operations ..................................................................................................................................................... 46
5- 2 Software description......................................................................................................................................................... 46
5- 3 Calibration of the curves of the instruments.................................................................................................................. 49
5- 4 Setting of the programmed start and stop...................................................................................................................... 51
SYMBOLOGY ......................................................................................................................................................................... 54
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Section 1
Electrical connections

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1- 1 Technical data
GENERAL DATA
Battery rated voltage 12Vdc (24Vdc)
Voltage range 8..35Vdc
Rated Vac 400Vac
Max Vac 500Vac
Frequency 45..65Hz
Fixed consumption 32 mA (16 mA)
Relay consumption 60 mA (60 mA)
Backlight consumption 60 mA (30 mA)
Pre-eccitation consumption 175 mA (175 mA)
Led consumption 60 mA (30 mA)
Digital input closed to negative consumption 7 mA (14 mA)
Max consumption 395 mA (325 mA)
-20 C + 70 C (electronic)
TEMPERATURE RANGE -20 C + 70 C (display)
-30 C + 80 C (stocking)
DISPLAY 128x64 pixel monochromatic
DIGITAL INPUTS
Ninputs 7
Input type negative
Input current <2.5 mA
ALTERNATOR PRE-EXCITATION INPU/OUTPUT (D+)
Input type Voltage measure + pre-excitation current generation
Range of voltage From 0 to 35 Vdc
Input current < 15 mA
Pre-excitation current 175 mA (175 mA)
RELAYS OUTPUT
N outputs 4
Type of contact 3 N.O. contacts with one common pole, 1 dry contact
Rated current 5 A / 30 VDC - 5 A / 250 VAC
SENSORS INPUT
Input type 3 inputs for resistance measures referred to the board negative
Range of measure
- fuel level From 0 to 500 ohm
- engine temperature From 0 to 5000 ohm
- oil pressure From 0 to 500 ohm
Measure current
- fuel level < 20 mA (10 mA)
- engine temperature < 2 mA (1 mA)
- oil pressure < 20 mA (10 mA)
Precision <5%
SERIAL PORTS
Type Serial RS-232 wihtout handshake signals
Cable lenght <3m
Speed Up to 57600 bps
Type RS-485 half-duplex
Cable lenght < 1000 m
Speed Up to 57600 bps
ANALOG OUTPUTS
Noutputs 3
Output type Not insulated voltage referred to the board negative
Output current 1 mA max
Regulation range from 0 to 5 V
LOAD CURRENT INPUTS
NInputs 3
Range of measure from 0 to 5 AC
Type of measure RMS calculated value at 10 KHz and a 10 bits converter
Precision < 0.5 % F.S.
VOLTAGE INPUTS
Ninputs 3+1
Input type Resistive coupling
Rated voltage 230 Vac (L-N) - 400 Vac (L-L)
Range of measure from 0 to 350 Vac (L-N) from 0 to 500 Vac (L-L)
Range of frequency from 45 Hz to 65 Hz
Precision < 1 % F.S.
Input resistance 1 Mohm
Type of measure RMS calculated value at 10 KHz and a 10 bits converter
ACTIVE POWER
Type of measure Integration of the instant power (moltiplication between currents and voltages of the genset)
Precision < 1%

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1- 2 Electrical connection

J1
J2

J4

J3

J1: J3:

1 relay output for glow plugs 1


2 relay output for cranking motor 2 Output for led to indicate Engine ON
3 relay output for electrovalve / electrosolenoid 3 Output for led to indicate General Alarm
4 relays common 4 Output for led to indicate NO Supply (if the
5 dry contact siren / contactor / heating / refuel / engine is On and the phase voltages are under
Honda function / supply ON / block via GSM the threshold)
6 common of the dry contact 5 common led anode
6 input common
7
J2: 8
9 fuel digital input
1 neutral 10 oil pressure digital input
2 phase r 11 input common
3 phase s 12 input common
4 phase t 13 remote start/stop input
14 temperature digital input
15 Programmable alarm input
J4: 16 on/off switch (input from auxiliary contact of
the main switch).
1 ampermetric phase r 17 emergency button
2 ampermetric phase s
3 ampermetric phase t
4 common ampermetrics RS232-485:
5 analogic input common
6 temperature input Pin 1: Terminator for RS485
7 fuel input Pin 2: RX-232
8 oil pressure input Pin 3: TX-232
9 D+ input Pin 5: GND
10 battery positive Pin 6: A RS485
11 battery negative Pin 9: B RS485

N.B: The RS232 and RS485 terminals are in the same 9 poles connector. Its possible to use the RS232 or the
RS485, not both simultaneously.

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1- 3 Electrical drawing

The electrical drawing changes by the use of J1.5 output. You can select the use in the menu 3-3.10.

1- 3.1 Electrical drawing - J1.5 as siren

To use the output as siren, set to 1 the parameter in the menu 3-3.10.

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1- 3.2 Electrical drawing - J1.5 as command of the generator contactor

To use the output as command of the generator contactor, set to 2 the parameter in the menu 3-3.10.

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1- 3.3 Electrical drawing - J1.5 for other functions

To use the output in the other available configurations, set to 3 (heating), 4 (refuel), 5 (Honda function), 6 (supply ON)
or 7 (block via GSM) the parameter in the menu 3-3.10.

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1- 3.4 Electrical drawing - single-phase

N.B: For a single-phase system, remember to use the T phase as phase, and the neutral N as neutral.

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Section 2
Equipment description

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2- 1 Operative modes

Turn-on and turn-off


Keep pressed the On/Off button, the turn-on of the display and the test of every led indicate that the controller is ON.
In Master/Slave mode, the turning-on of one controller automatically turns-on the other one. Press On/Off to turn-off,
on the display appears the Off indication and after 2 seconds the controller turns-off, or it goes in a stand-by state with
low absorption if a programmed start is in memory or if the GSM or Master/Slave mode is enabled. In Master/Slave
mode, the turnign-off of one controller automatically turns-off the other one.
With the board off, the remote start allows the turning-on of the board and the start of the generator (in Master/Slave
mode the remote start must be connected to the Slave board). Sending the START message via GSM, the board, if
off, turns-on then starts the generator. Once stopped the generator, the board turns-off.
If the supply is disconnected, at the turn-on the date and time screen will appear only if a programmed start or GSM is
active.

N.B: The Master/Slave mode and GSM can be used alternatively, because they need the connection to the unique
serial port of the board. In case of Master/Slave communication, the GSM function is automatically disabled.

Manual:
- Start is possible in one of the following procedures:
1) Pressing and releasing quickly the start button
2) Keeping the start button pressed, you command the manual start following this procedure:
a) If the preheat is enabled, the board begins with the preheat for the set time and mode. The START symbol
appears and also the preheat icon (if enabled). Keeping the Start button pressed, you immediately command
the electrovalve and then the output the governs the cranking motor, that will remain active until the button will
remain pressed. There is a security procedure that disables automatically the signal to the cranking motor
when the starting procedure is succesfully completed, or if a time of 10 seconds has expired from the
beginning of the procedure.
b) If the preheat is disabled, the controller immediately commands the electrovalve and then the output the
governs the cranking motor, that will remain active until the button will remain pressed. There is a security
procedure that disables automatically the signal to the cranking motor when the starting procedure is
succesfully completed, or if a time of 10 seconds has expired from the beginning of the procedure.
3) Sending the START message via GSM

- Stop is possible in one of the following ways:


1) Pressing the stop button you enable the stop procedure. The stop procedure is possible in two modes:
a) Keeping the stop button pressed for 5 or more seconds: the engine enters the cooling phase until you release
the button, then stops.
b) Pressing and releasing quickly the stop button the stop procedure is done immediately without cooling.
N.B: The described procedure can be reversed (see menu 3-3.12).
2) Sending the STOP message via GSM

Automatic:
The controller is in automatic mode only in these two cases:
a) When it detects that the remote start/stop request is present. In this case, the stop procedure can be done
removing the remote start/stop signal, or pressing the stop button, or pushing the emergency button, or via
GSM. Otherwise, if a stop procedure is commanded because the programmed Timer start/stop cycle ends, if
the remote signal is still present, this stop request is automatically ignored.
b) When a programmed start is commanded by Timer start/stop. In this case the stop procedure can be done if
the cycle finishes, or pressing the stop button, or pushing the emergency button. If a remote signal is not
present, the system continues the cycle until the programmed end. It doesnt stop if e remote signal is present.
If enabled, the preheat is done in the mode and time you set.
In the stop phase, the engine enters the cooling procedure (showed on display) then stops the engine.

WARNING: To work on the generator safely, press the emergency button or disconnect the battery, to prevent
accidental starting by remote or via GSM.

Bleeding function:
The special function bleeding is available. To activate it, keep pressed for 5 seconds both the arrows left and right.
Once activated, it allows the activation, with engine OFF, of the electrovalve output. The electrovalve symbol will
appear on display. The electrovalve will remain supplied until the stop button is pressed. After 10 minutes, the output
will be de-activated anyway.

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2- 2 Equipment overview

A Q

P
B
O
C
N
D
M

I
E F G H

POS. NAME DESCRIPTION


Backlighted, it allows to view all the functions, measures and alarms of the generator.
A Display The backlight turns off automatically after a programmable time and turns on when you
push a button.
If ON, it shows that the voltage between L1-L3 is present and within the limits. If OFF, it
B Phase L1-L3 indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high,
if it blinks slowly it indicates that the voltage is too low.
If ON, it shows that the voltage between L2-L3 is present and within the limits. If OFF, it
C Phase L2-L3 indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high,
if it blinks slowly it indicates that the voltage is too low.
If ON, it shows that the voltage between L1-L2 is present and within the limits. If OFF, it
D Phase L1-L2 indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high,
if it blinks slowly it indicates that the voltage is too low.
E Temperaure alarm It turns on when the temperature becomes over the set limit.
F Fuel alarm It turns on when the fuel level is under the set limit.
G Oil pressure alarm It turns on when the oil pressure is under the set limit.
H STOP Button used to stop the engine (or to stop the bleeding function).
I ON/OFF Button used to turn on or turn off the TE2010-GE board.
J START Button used to start the engine.
It permits to scroll between the parameters in the programming menu, and to change
K Down arrow
the values of the parameters.
L Left arrow It permits to scroll between the pages and the programmation menus.
M Right arrow It permits to scroll between the pages and the programmation menus.
Inside the menus it permits to select the parameter you want to modify. Then you can
change the value of the parameter with the arrows and then confirm with this button. If
N i, confirm
an alarm is present, you can press this button to activate an alarm icon on the display
page and make the pop-up page of the alarm disappear.
Pressing this button together with i button and the reset button, it allows to enter the
O Men
programming menu.
It permits to scroll between the parameters in the programming menu, and to change
P Up arrow
the values of the parameters.
If an alarm is present, it allows to reset it (but it remains if the cause is still present). It
Q Reset/Esc
permits also to exit from the programming menus.

NOTE: The leds for oil, temperature, fuel level, Vac voltages, arent connected to the engine functioning
state. So, for example, with engine OFF the oil led should be ON.

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2- 3 Display pages
C
2- 3.1 Stand-by page
D

E
A

G
B
H

POS. NAME DESCRIPTION


A Battery Vdc It shows the battery voltage
It shows the fuel level (in percentage). If you set the two thresholds of the fuel
B Fuel level (see menu 3-3.5, parameters 3 and 4) to 0, the board considers the analog fuel
sensor as disconnected, and you will see the OFF symbol instead of the level.
When an alarm condition is reached, a pop-up page appears on the screen with
the alarm icon. If you press the i button, you dont reset the alarm, but you
make the page disappear and this alarm icon remembers you that an alarm
C Alarm icon condition is still present. If you press reset, you reset the alarm, but if the alarm
condition is still present, the pop-icon will appear again. Pressing the i button
you avoid this and you can check the cause without having an alarm appearing
continuosly.
If you have an auxiliary contact from the main switch, you can connect it to the
board at the on/off switch digital input (see chapter 1-2). In this case, with
D Circuit breaker icon engine OFF, if the switch is closed, a circuit breaker icon will appear to
remember you to open the switch before starting. The board doesnt permit to
start with the switch closed.
If the bleeding function has been activated, keeping pressed for 5 seconds the
E Bleeding icon arrows left and right, it appears the bleeding icon, to indicate that the
electrovalve output is activated with engine OFF.
If the post-heating function has been activated (see menu 3-3.3, parameter 4),
F Post-heat icon
the post-heat icon will remain on display as long as the preheat output is active.
If the refuel function has been activated (see menu 3-3.10), as long as the
G Refuel icon
automatic refuel is active the refuel icon will be shown on display.
If the heating function has been activated (see menu 3-3.10), as long as the J1.5
H Heating icon
output is active the heating icon will be shown on display.
If the Master/Slave communication is active (see menu 3-2.9), when the other
controller connected via RS485 enters in the programmation menus, this icon
I Master/Slave settings icon
appears to inform that there is an ongoing parameter modification on the other
controller, and its recommended not to start the generator.

NOTE: If the engine is ON, the stand-by page will be the Vac voltages page.

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2- 3.2 Vac voltages page

POS. NAME DESCRIPTION


A L1-L2 It shows the Vac voltage of the L1-L2 phase
B L2-L3 It shows the Vac voltage of the L2-L3 phase
C L3-L1 It shows the Vac voltage of the L3-L1 phase

NOTE: If the system is set as single-phase (1F+N, see menu 3-4.1), this page will not be shown.

2- 3.3 Line voltages page

POS. NAME DESCRIPTION


A L1/N It shows the line voltage of the L1 phase
B L2/N It shows the line voltage of the L2 phase
C L3/N It shows the line voltage of the L3 phase

NOTE: If the system is set as single-phase (1F+N), this page will show only one measure.

2- 3.4 Currents measurements page

POS. NAME DESCRIPTION


A L1 It shows the current of the L1 phase
B L2 It shows the current of the L2 phase
C L3 It shows the current of the L3 phase

NOTE: If the system is set as single-phase (1F+N, see menu 3-4.1), this page will show only one measure.

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2- 3.5 Alternator measurements page

A
NOTE: the value of the kWh can
be reset at the turning-on of the
B board, keeping pressed arrow
up + arrow down while you
press the on/off button.
C

POS. NAME DESCRIPTION


A Hz It shows the frequency of the generator
B PF It shows the power factor
C kWh It shows the total value of energy produced, measured in kWh

2- 3.6 Power measurements page

POS. NAME DESCRIPTION


A kW It shows the total active power
B kVAR It shows the total reactive power
C kVA It shows the total apparent power

2- 3.7 Oil and temperature page

POS. NAME DESCRIPTION


It shows the oil pressure. If you set the two threshold levels at 0 (see menu
A Oil pressure 3-3.6), the board considers the sensor as disconnected and you will see the
OFF symbol instead of the pressure level.
It shows the engine temperature. If you set the two threshold levels at 0 (see
B Engine temperature menu 3-3.7), the board considers the sensor as disconnected and you will
see the OFF symbol instead of the temperature level.

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2- 3.8 Fuel page

POS. NAME DESCRIPTION


This bar indicates the level of the fuel. It disappears if you set the thresholds
A Fuel Bar
at 0 (see menu 3-3.5).
It shows the level of the fuel in percentage. If you set the two threshold levels
B Fuel level at 0 (see menu 3-3.5), the board considers the sensor as disconnected and
you will see the OFF symbol instead of the fuel level.
It shows the hours of autonomy remained. Its calculated using the fuel level
and the average consumption that you can set in the fuel menu. You will see
C Autonomy
the OFF symbol if you set one of these values or the fuel thresholds at 0
(see menu 3-3.5).

2- 3.9 Battery page

POS. NAME DESCRIPTION


A Battery voltage It shows the battery voltage.
It shows the hours left to battery service. This value shows OFF if the battery
B Time to battery service
service is disabled.

2- 3.10 Work hours page 1

NOTE: the values of the work


A hours can be reset at the
turning-on of the board, keeping
pressed reset + i while you
press the on/off button.
B

POS. NAME DESCRIPTION


A Total work hours It shows the total work hours of the generator
B Daily work hours It shows the work hours totalized in the current day

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2- 3.11 Work hours page 2

POS. NAME DESCRIPTION


A Auto It shows the partial work hours in automatic mode (by remote start)
B Timer It shows the partial work hours in Timer start/stop mode (see menu 3-2.4)

2- 3.12 Expiries page

POS. NAME DESCRIPTION


A Rent hours left It shows the hours left to the end of the rental time
B Time to service It shows the hours left to next service
C Warranty expiry It shows the expiry date of the warranty

2- 3.13 GSM page

C
A

POS. NAME DESCRIPTION


It shows the first number set in the telephone book of the sim card inserted in the
A GSM number 1
GSM modem.
It shows the second number set in the telephone book of the sim card inserted in
B GSM number 2
the GSM modem.
This icon is showed if the GSM connection is down and the the communication is
C Alarm icon
not possible. An OK symbol appears in this location if the connection is good.

NOTE: If the GSM connection is set to OFF (see GSM setup, menu 3-2.7) this page will not be shown. If the GSM is ON
but the programmed output is set to 7 (block via GSM) this page is not shown as a security protection. If the controller is
set in master/slave mode (see menu 3-2.9), the GSM function is automatically disabled.

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Section 3
Programmation menus

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3- 1 Navigation chart

To enter in the programmation menu, press the Menu button together with i button and reset button.

Restoring the factory default:


Its possible, if necessary, to restore the factory values of all the parameters in the programmation menus.
To do this, keep pressed the buttons arrow left, i, arrow right while you turn-on the board pressing the
on/off button.

Menu

Generale setup Engine setup Alternator setup Advanced setup

Display setup Start setup Voltage setup CSV

Backlight setup Stop setup Current setup Version

Date and time setup Preheat setup Frequency setup

Timer start/stop setup Battery setup

Alarms setup Fuel setup

Events log Oil setup

GSM setup Temperature setup

MODBUS setup Service setup

Master/Slave setup Rent setup

Auto turn-off setup Setup use of J1.5 output

Heating setup

Stop type setup

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3- 2 General setup description
GENERAL SETUP

A
C

B F

D E

POS. NAME DESCRIPTION


A Display setup Submenu with the settings of the display: language and contrast
B Backlight setup Submenu to set the duration of the backlight
C Date and time setup Submenu to set date and time
D Timer start/stop setup Submenu to set the programmed start and stop
E Alarms setup Submenu to modify the alarms parameters
F Events log It shows the alarms and the work hour they happened

G
I

J H

POS. NAME DESCRIPTION


G GSM setup Submenu to enable or disable the GSM connection
H MODBUS setup Submenu with the settings of the MODBUS communication
I Master/Slave setup Submenu to set the function mode of the TE2010
J Auto turn-off setup Submenu to enable the auto turn-off function

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3- 2.1 Display setup GENERAL SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Italian
You can select the language. On board there are
English
four languages: Italian, English, Russian and
1 LANGUAGE Russian Italian
Spanish. Its possibile, by request, to install any
French
language.
Programmable
2 CONTRAST Used to set the contrast of the display. 21-47 32

3- 2.2 Backlight setup

1 Min

This parameter indicates the duration of the backlight. If no button is pressed, after this time the backlight turns-off. Set
the parameter at 0 to have the backlight always on. The default is 1 minute.

3- 2.3 Date and time setup

1-DATE
2-TIME

DEFAULT
POS. NAME DESCRIPTION RANGE OF VALUES
VALUES
1 DATE Set the date [day]-[month]-[year] 01/01/11
2 TIME Set the time [hours]:[minutes] 00:10

This screen will appear as the first page at the first installation of the controller. If the supply is disconnected, when you
will turn-on the controller this page will reappear if theres an event in memory that needs the setting of the date (timer
start/stop, see menu 3-2.4, or GSM, see menu 3-2.7). Its important to check this menu to control the date and time,
expecially if you use programmed starts by timer start/stop, and to see the correct value of the daily work hours.

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3- 2.4 Timer start/stop setup
GENERAL SETUP

1-START TIME 1
2-START TIME 2
3-LENGTH
4-REPEAT

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Its used to set the start hour and minutes of the
1 START TIME 1 [hours]:[minutes] 00:00
first programmed cycle.
Its used to set the start hour and minutes of the
2 START TIME 2 [hours]:[minutes] 00:00
second programmed cycle.
This is the duration of the programmed cycles. You
can set h1 (duration of the first cycle) and h2
h1 [hours]:[minutes] h1: 00:00
3 LENGTH (duration of the second cycle). Use the up and
h2 [hours]:[minutes] h2: 00:00
down arrows to scroll the 2 parameters, and the
right and left arrows to set the hour.
Its used to set the number of days you want to
repeat the programmed cycles. You will see 7
numbers:

1=Monday
2=Tuesday 1 [On-Off] 1 Off
3=Wednesday 2 [On-Off] 2 Off
4=Thursday 3 [On-Off] 3 Off
4 REPEAT 5=Friday 4 [On-Off] 4 Off
6=Saturday 5 [On-Off] 5 Off
7=Sunday 6 [On-Off] 6 Off
7 [On-Off] 7 Off
For each day you can select OFF or ON to indicate
if the programmed cycles are disabled or enabled
on that day. Use the up and down arrows to
scroll the parameters, and the right and left
arrows to set the value.

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3- 2.5 Alarms setup GENERAL SETUP

ACTIVATION STOP CONTACT

Enabled with engine On (RUN)


SIGNALLING (siren)

Stop with cooling (COO)


Alarm description

Only signalation (OFF)


Always Enabled (ON)

Stop engine (ON)


Alarm code

RITENITIVE
Alarm icon

Disabled (OFF)

NO / analog
DELAY

SMS
NC
0 Emergency button alarm 0      
1 User alarm 1     
2 Battery charger alternator failure 10      
3 Stop engine failure 15     
4 Mechanical fault 10      
5 Start engine failure 0      
6 Chance of fuel leakage 5     
7 Autonomy low 10     
8 Fuel prealarm (Analog) 10    
9 Low fuel level (Analog) 10    
10 Low fuel level (Digital) 10     
11 Temperature prealarm (Analog) 2    
12 High engine temperature (Analog) 2     
13 High engine temperature (Digital) 2      
14 Oil pressure prealarm (Analog) 2    
15 Low oil pressure (Analog) 2     
16 Low oil pressure (Digital) 2      
17 Oil digital sensor fault 30      
18 High battery voltage 15    
19 Low battery voltage 15     
20 Battery service 10   
21 First service 10    
22 Time to service expired 5     
23 Warranty expired 5   
24 Rent hours expired 10     
25 Generator low frequency 5      
26 Generator high frequency 2      
27 Generator low voltage 5      
28 Generator high voltage 3      
29 Generator wrong phase sequence 2     
30 Generator current overload 2      
31 Generator: short-circuit current 2      

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Alarm name
Alarm code

description
0 Emergency button alarm Indicates that the emergency button has been pushed
1 User alarm Indicates the activation of the alarm programmed by the user
2 Battery charger alternator failure Indicates that the D+ batterycharger signal is not detected
Indicates that after a stopping time set phase, the controller still detects active signals on
3 Stop engine failure
the engine running status.
4 Mechanical fault Indicates that, with engine started, all the running signals are weakened simultaneously
5 Start engine failure Indicates that the attempts are completed but the engine is still not running
6 Chance of fuel leakage It is detected if the fuel level decreases when the engine is not running
Indicates that the generator working autonomy calculated by the TE2010-GE is less than
7 Autonomy low
the set value
Indicates that the fuel level measured by the analog sensor has reached the prealarm
8 Fuel prealarm (Analog)
value set
Indicates that the fuel level measured by the analog sensor has reached the alarm value
9 Low fuel level (Analog)
set
10 Low fuel level (Digital) Indicates that the digital sensor has detected the fuel reserve alarm
Indicates that the temperature measured by the analog sensor has reached the prealarm
11 Temperature prealarm (Analog)
value set
Indicates that the temperature measured by the analog sensor has reached the
12 High engine temperature (Analog)
alarm/shutdown value set
13 High engine temperature (Digital) Indicates that the digital sensor has detected the high temperature alarm
Indicates that the oil pressure measured by the analog sensor has reached the prealarm
14 Oil pressure prealarm (Analog)
value set
Indicates that the oil pressure measured by the analog sensor has reached the
15 Low oil pressure (Analog)
alarm/shutdown value set
16 Low oil pressure (Digital) Indicates that the digital sensor has detected the low oil pressure alarm
17 Oil digital sensor fault Indicates that the sensor is not detected on the proper input
18 High battery voltage Indicates that the battery voltage measured is too high
19 Low battery voltage Indicates that the battery voltage measured is too low
20 Battery service Indicates to control the battery fluid
21 First service It indicates that the first service time has expired
22 Time to service expired Indicates that the time to service has expired
23 Warranty expired Indicates that the warranty time has expired
24 Rent hours expired Indicates the expiration of the rent hours
25 Generator low frequency Indicates that the generator frequency measured is less than the set value
26 Generator high frequency Indicates that the generator frequency measured is higher than the set value
27 Generator low voltage Indicates that the generator voltage measured is less than the set value
28 Generator high voltage Indicates that the generator voltage measured is higher than the set value
Indicates that the sequence of the phases on the generator side is reversed (is detected
29 Generator wrong phase sequence
un-clockwise instead of clockwise)
30 Generator current overload Indicates that the current measured by the board is higher than the overload value.
31 Generator: short-circuit current Indicates that the current measured by the board is higher than the short-circuit value.

3- 2.6 Events log

The events log registers the alarms (it shows the icon of the alarm and the relative work hour), up to 10 events.

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3- 2.7 GSM setup GENERAL SETUP

ON It allows you to enable (ON) or disable (OFF) the GSM connection.


The default is OFF. It will be automatically disabled if the board is set
as Master or Slave (see menu 3-2.9).

3- 2.8 MODBUS setup

In this menu you can set the parameters of the Modbus


1-ADD.MODBUS communication via RS232/RS485. These settings are necessary for
2-BAUD RATE the remote control by PC with TE2010-Monitor. When you set the
COM port on the PC for the remote control, you need to set the same
transmission speed (baud rate) as parameter 2 of this menu.

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
1 ADD.MODBUS It allows you to set the modbus address. 1-127 1
It permits to set the speed of the transmission
2 BAUD RATE 9600-57600 [bps] 9600
during the communication.

3- 2.9 Master/Slave setup

It allows to set the controller for the Master/Slave communication


via RS485 (see terminals on page 5). Follow these steps:
1) Set as Master if the controller is used only as a remote
panel, Slave if the board is mounted on the panel on the
machine and can be commanded by another TE2010
(Master), OFF if the board is used in local and is not
commanded by other devices. In the Master/slave SLAVE
communication, the master controller can start and stop the
generator, can modify the parameters, and visualizes all the
informations (leds, alarms, measures) that appear on the
slave controller on the machine.
2) Set in menu 3-2.8 the same address and baud rate in the
Master and Slave controllers, or the communication is not
allowed.
3) If you want to use 1 Master and more Slaves, the address
that you set in the Master side permits to choose which of the
slaves you want to communicate with.

3- 2.10 Auto turn-off setup

It allows to set a time for a turn-off function. With engine OFF, if


no button is pressed, after this time the TE2010 turns-off
automatically. If you set this parameter to 0, the auto turn-off
function is disabled.

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3- 3 Engine setup description
ENGINE SETUP

B C

A F

POS. NAME DESCRIPTION


A Start setup To set the parameters of the starting procedure
B Stop setup To set the parameters of the stopping procedure
C Preheat setup To set the parametrs about the preheat
D Battery setup To set the battery parameters
E Fuel setup To set the fuel and tank parameters
F Oil setup To set the oil parameters and thresholds

G I

H L

J K

POS. NAME DESCRIPTION

G Temperature setup To set the temperature parameters and thresholds


H Service setup To set the service parameters
I Rent setup To enable the rent and set the time
J Use of J1.5 output To choose the type use of the output J1.5
K Heating setup To set the parameters for the heating function
L Stop type setup To set the type of use of the stop button

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3- 3.1 Start setup
ENGINE SETUP

1-OIL SENSOR
2-OIL THRES
3-D+ THRES
4-Vac THRES
5-Hz THRES

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Permits to detect engine running status by the digital
1 OIL SENSOR On/Off Off
oil pressure sensor.
Permits to detect engine running status by the analog
2 OIL THRES oil pressure value. Set to 0 to not use this for the 0-25.5 [bar-psi] 0 [bar]
detection of engine running.
Permits to set the voltage of D+ of a batterycharger
alternator, over which the engine is considered started.
3 D+ THRES 0-63 [V] 0
Set to 0 to not use this for the detection of engine
running.
You set the voltage value measured of the power
alternator, over which the engine is considered started.
4 Vac THRES 0-255 [Vac] 80
Set to 0 to not use this for the detection of engine
running.
You set the frequency value measured of the power
alternator, over which the engine is considered started.
5 Hz THRES 0-9999 [Hz] 0
Set to 0 to not use this for the detection of engine
running.

6-ENG-DETECT-T
7-N START
8-START LENGTH
9-START PAUSE
10-AL. DELAY

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Minimum time during the starting time during which
6 ENG-DETECT-T 0-20 [s] 6
the engine status is detected.
7 N START You set the number of start attempts. 1- 10 5
It is the maximum duration time of each starting
8 START LENGTH attempt. When the engine is detected running, the 1-10 [s] 6
crancking output is de-activated.
It is the time between a failed starting attempt and the
9 START PAUSE 1-10 [s] 5
next one.
It is the time delay from the engine running detection
10 AL. DELAY to the enable of the alarms; this time allows the 0-255 [s] 8
generator to reach the nominal operating conditions.

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ENGINE SETUP

11-SIREN TIME

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
It is the time during which the programmable output
J1.5 (if programmed at 1, see menu 3-3.10) is
11 SIREN TIME active in case of alarm. If this parameter is set to 0, 0-255 [s] 20
the output is active as long as an alarm is present,
or until you press the reset button.

3- 3.2 Stop setup

1-STOP MODE
2-STOP TIME
3-COOLING TIME

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
It sets the stop system:
- Electrovalve (EV): type of stop called energize to
run, normally used with electric fuel valve
1 STOP MODE connection. EV-EM EV
- Electrosolenoid (EM): type of stop called energize
to stop, normally used with electrosolenoid
connection.
You set the maximum time of the stop phase, after
which the engine must be completly stopped. It also
2 STOP TIME coincides with the time of supplying power to the 1-99 [s] 10
stop electromagnet, to avoid problems due to
permanent power supply.
It sets the cooling time after which the engine is
stopped: after the generator contactor opening, the
3 COOLING TIME 0-255 [s] 15
engine continues to run for the set time, to cool
down without load.

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3- 3.3 Preheat setup
ENGINE SETUP

1-PREHEAT TIME
2-PREHEAT+EV
3-C no PREHEAT
4-PREHEAT TYPE

DEFAULT
POS. NAME DESCRIPTION RANGE OF VALUES
VALUES
1 PREHEAT TIME You set the duration of the preheating. 0-60 [s] 5
If ON, during preheating is also supplied the fuel
2 PREHEAT+EV electrovalve output. If OFF, during the preheating On/Off On
the fuel electrovalve output is not supplied.
You can set the value of the engine temperature
above which are not supplied the glow-plugs
3 C no PREHEAT 0-255 [C-F] 90 [C]
before the starting, because the engine is
already considered "warm".
You can select the type of preheating:
Only Before start: the glow plug output is active
only before each starting attempt for the time set
in parameter 1.
Also during the start: the glow plugs output is
active before each starting attempt for the time
set in parameter 1, and also during each starting
attempt for the whole duration of the attempt.
When the engine is detected running, the output
is de-activated.
Also during attempts: the glow plugs output is 0-Only before start
active before each starting attempt for the time 1-Also during start
4 PREHEAT TYPE 0
set in parameter 1, during the starting attempts 2-Also during attempts
for the whole duration of the attempt and also 3-With post-heat
during the pause between attempts, for the
whole duration of the pause. When the engine is
detected running, the output is de-activated.
With post-heat: the glow plugs output is active
before starting for the time set in parameter 1,
during each starting attempt for the whole
duration of the attempt and also after the
detection of engine running, for the time set at
the parameter 1. In case of failed start attempt,
during the pause the output is de-activated.

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3- 3.4 Battery setup
ENGINE SETUP

1-D+ THRES
2-L-Vdc-BAT
3-H-Vdc-BAT
4-SERV-ON-BAT
5-T-SERV-BAT

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
It sets the minimum voltage on the D+ of the alternator. Under
1 D+ THRES this value an alarm is shown. Set to 0 if the D+ is not 0-24 [V] 6
connected.
It sets the minimum battery voltage; if the battery value is less
2 L-Vdc-BAT 0-255 [Vdc] 10
than this value, the Low battery alarm is shown.
It sets the maximum battery voltage; if the battery value is higher
3 H-Vdc-BAT 0-255 [Vdc] 18
than this value, the High battery alarm is shown.
It permits to enable (if ON) or disable (if OFF) the counter about
4 SERV-ON-BAT On/Off Off
batteries service.
You set the hours at which the manufacturer recommends the
5 T-SERV-BAT 0-20000 [h] 0
checking of the battery fluid.

3- 3.5 Fuel setup

1-TANK CAPACITY
2-L/h ENGINE
3-LOW FUEL
4-PREAL FUEL
5-AUTONOMY AL

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
You set the capacity of the tank. Necessary for the
1 TANK CAPACITY 0-65530 [Lt-gal] 0 [Lt]
management of the autonomy time.
You can set the average hourly consumption of the engine
2 L/h ENGINE declared by the manufacturer. It is necessary for the 0-25.0 [Lt/h-gal/h] 0.0 [Lt/h]
management of the autonomy.
Value under which the display shows, if enabled, an alarm
message of low fuel level. If the parameter A in menu 3-3.10
3 LOW FUEL 0-100 [%] 0
is set to 4 (refuel), when the fuel level reaches this value, the
output J1.5 is closed to start the fuel refill pump.
Value under which the display shows, if enabled, a warning
message about the fuel level. If the parameter A in menu 3-
4 PREAL FUEL 0-100 [%] 0
3.10 is set to 4 (refuel), when the fuel level reaches this
value, the output J1.5 is opened to stop the fuel refill pump.
Value under which the display shows, if enabled, an alarm
5 AUTONOMY AL message about the low generator autonomy. It dependes by 0-100 [h] 2
parameters 1 and 2.

If you set both parameters 3 and 4 at 0, the board considers the sensor as not connected. The display shows OFF
instead of the fuel level.
If also the parameters 1,2 and 5 are set to 0, the display shows OFF instead of the autonomy level.

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Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration.

VDO-Ohm DATACON-
Fuel level (%) VEGLIA-Ohm Fuel level (%) Fuel level (%)
(DEFAULT) Ohm
10 0 0 105 15 105
20 5 2 100 27 100
31 10 4 95 38 95
42 15 7 90 49 90
52 20 10 85 55 85
61 25 15 80 62 80
70 30 22 75 69 75
79 35 30 70 75 70
88 40 40 65 82 65
97 45 51 60 89 60
105 50 65 55 97 55
113 55 80 50 105 50
121 60 97 45 114 45
129 65 116 40 124 40
137 70 137 35 135 35
144 75 159 30 146 30
152 80 181 25 159 25
159 85 205 20 173 20
167 90 229 15 190 15
174 95 254 10 206 10
181 100 279 5 223 5
188 105 304 0 240 0

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3- 3.6 Oil setup
ENGINE SETUP

1-OIL-P-AL
2-OIL-P-PREAL

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Value under which the display shows, if enabled, the
1 OIL-P-AL 0-25.0 [bar-psi] 0 [bar]
alarm of low oil pressure.
Value under which the display shows, if enabled, a
2 OIL-P-PREAL 0-25.0 [bar-psi] 0 [bar]
warning of low oil pressure.

If you set both these two parameters at 0, the board considers the sensor as not connected. The display shows OFF
instead of the oil pressure value.

Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration.

VDO-ohm Oil pressure Oil pressure Oil pressure


VEGLIA-ohm DATACON-ohm
(DEFAULT) (bar) (bar) (bar)
10 0 12 10 37 10
18 0,100 12 9,800 40 9,800
27 1 12 9,199 47 9,199
35 1,200 12 9 50 9
47 1,799 12 8,800 52 8,800
51 2 12 8,199 60 8,199
55 2,200 12 8 62 8
66 2,799 16 7,800 64 7,800
70 3 28 7,199 72 7,199
73 3,200 31 7 75 7
84 3,799 35 6,800 77 6,800
87 4 48 6,199 85 6,199
91 4,199 53 6 88 6
101 4,800 58 5,800 91 5,800
105 5 75 5,199 100 5,199
108 5,199 81 5 103 5
119 5,800 87 4,800 107 4,800
122 6 107 4,199 119 4,199
126 6,199 114 4 123 4
135 6,800 122 3,799 127 3,799
138 7 148 3,200 141 3,200
141 7,199 157 3 146 3
150 7,800 166 2,799 152 2,799
153 8 196 2,200 168 2,200
156 8,199 204 2 174 2
164 8,800 214 1,799 180 1,799
167 9 243 1,200 199 1,200
170 9,199 264 1 213 1
178 9,800 285 0,100 227 0,100
181 10 305 0 240 0

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3- 3.7 Temperature setup
ENGINE SETUP

1-TEMP-AL
2-TEMP-PREAL

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Value beyond which the display shows, if enabled, an
1 TEMP-AL 0-255 [C-F] 0 [C]
alarm of high temperature.
Value beyond which the display shows, if enabled, a
2 TEMP-PREAL 0-255 [C-F] 0 [C]
warning message about the temperature.

If you set both these two parameters at 0, the board considers the sensor as not connected. The display shows OFF
instead of the engine temperature value.

Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration.

VDO-ohm Engine Engine Engine


DATACON-ohm VEGLIA-ohm
(DEFAULT) temperature (C) temperature (C) temperature (C)
15 140 30 140 50 140
16 136 34 136 55 136
17 132 38 132 60 132
18 128 41 128 67 128
20 124 45 124 73 124
22 120 49 120 80 120
24 116 54 116 87 116
26 112 58 112 93 112
28 108 63 108 100 108
31 104 70 104 110 104
35 100 80 100 125 100
38 96 93 96 140 96
44 92 109 92 160 92
50 88 126 88 185 88
57 84 147 84 210 84
65 80 172 80 245 80
75 76 200 76 280 76
90 72 229 72 320 72
104 68 262 68 365 68
123 64 300 64 425 64
145 60 345 60 495 60
170 56 398 56 585 56
200 52 455 52 695 52
237 48 520 48 815 48
277 44 586 44 935 44
325 40 650 40 1050 40
380 36 650 36 1050 36
455 32 650 32 1050 32
530 28 650 28 1050 28
605 24 650 24 1050 24

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3- 3.8 Service setup
ENGINE SETUP

1-SERVICE ON
2-1 SERVICE
3-2 SERVICE

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If ON, the service counter timer is enabled. If
1 SERVICE ON On-Off Off
OFF, the service counter timer is disabled.
Its possible to set the hours of the first service.
2 1 SERVICE Verifiy the advices of the manufacturer of engine 1-20000 [h] 0
and alternator.
Its possible to set the hours of the next services.
3 2 SERVICE Verifiy the advices of the manufacturer of engine 1-20000 [h] 0
and alternator.

If the 1 service alarm is active, on display it wi ll be shown and enabled the countdown of the 1 ser vice
hours, while the 2 service hours remain locked and not shown. Otherwise, if the 1 service alarms is
disabled, on display it will be shown and enabled the countdown of the 2 service hours.
Example:
You set 1 service at 200 h and 2 service at 500 h and both alarms are activated in the alarms menu. After
200 work hours the 1 service alarm appears. When t he service will be done, you have only to enter in the
alarms menu and disable the 1 service alarm to let the board show and enable the countdown of the 2
service hours. For the next services you only have to set the 2 service hours at the desired value.

3- 3.9 Rent setup

1-BLOCK
2-RENT HOURS

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If set to OFF and the rent hours alarm is set to
stop the engine, when the hours expire the
engine will continue to run, but when it will stop it
1 BLOCK will not be possible to restart. If set to ON, when On/Off Off
the hours expire the engine will be stopped if
running. To disable this function, set to OFF this
parameter and disable the relative alarm.
2 RENT HOURS Set the rent hours. 0-65000 [h] 0

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3- 3.10 Setup Use of J1.5 output
ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Once entered in this menu, you can set directly the
type of use of the J1.5 output. You can choose
between one of the followings:
0 Output disabled
1 Siren: the output is enabled to command an
acoustic signalation in case of alarm. The alarms
enabled for the signalation are settable in the alarms
menu (3-2.5).
2 Generator contactor: the output is enabled to
command the generator contactor. The time after
which the contactor will be closed is settable in men
3-4.1, parameter D.
3 Heating: the output is enabled for the heating
function; in this case, the output will be activated when
the temperature will reach the ON value (see men 3-
3.11, parameter B) and it will be de-activated when the
temperature will reach the OFF value (see men 3-
0-Off
3.11, parameter A).
1-Siren
4 Refuel: the output is enabled for the automatic
2-Gen. contactor
refuel function. In this case, the fuel thresholds in men
Choice of use of the 3-Heating
A 3-3.5 (parameters 3 and 4) are used as thresholds for 1
relay output J1.5 4-Refuel
the refuel. The output will be activated when the fuel
5-Honda
level reaches the value at parameter 3 and will be de-
6-Supply ON
activated when the fuel level reaches the value at
7- Block via GSM
parameter 4.
5 Honda function: the output will be activated or
deactivated in the same way of the electrovalve, but it
permits to pilot with a negative instead of a positive
(useful for Honda engines).
6 Supply ON: the output is active when the board is
ON. It can be used for another device that must be
supplied only when the board is ON.
7 Block via GSM: the output is active as long as the
board is in normal operating conditions. When you
send the string BLOCCO via SMS, the starting
procedure is not allowed, the output is de-activated
and the board shows an alarm indication page that
doesnt disappear until the message SBLOCCO is sent
via SMS. When the message SBLOCCO is sent to the
board, the output will be activated, the page will
disappear and the starting procedure will be possible.

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3- 3.11 Heating setup

A B

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If the output J1.5 (see men 3-3.10) is set to 3, it permits to
A set the temperature at which the output is de-activated. It -50-200 [C] 20
must be higher than the temperature at parameter B.
If the output J1.5 (see men 3-3.10) is set to 3, it permits to
B set the temperature at which the output is activated. It must -50-200 [C] 0
be lower than the temperature at parameter A.

3- 3.12 Stop type setup

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
In this menu you can set the functionality of the stop
button. You can choose between:
1: a) Pressing and releasing quickly the stop button, the
stop procedure is immediately commanded.
b) Keeping pressed the stop button for 5 seconds, the
Choice of the stop cooling procedure is done until you release the
A 1-2 1
button use button, then the engine stops.
2: a) Pressing and releasing quickly the stop button, the
cooling procedure is done for the set time (see stop
menu, 3-3.2).
b) Keeping pressed the stop button for 5 seconds, the
stop procedure is immediately commanded.

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3- 4 Alternator setup description
ALTERNATOR SETUP

A C

POS. NAME DESCRIPTION

A Voltage Setup It permits to set the type of system and the voltage thresholds
B Current Setup It permits to set the current thresholds and the parameters of the ampermetrics
C Frequency Setup It permits to set the frequency thresholds

3- 4.1 Voltage setup

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If the generator voltage is higher than this value, the
A board shows, if enabled, the high voltage alarm and 0-2550 [Vac] 460
the generator is considered out of limits.
If the generator voltage is lower than this value, the
B board shows, if enabled, the low voltage alarm and 0-2550 [Vac] 360
the generator is considered out of limits.
It allows to set the type of system: Single-phase
[1F+N] [3F]
C (1F+N), Three-phase (3F), Three-phase with neutral 3F+N
[3F+N]
(3F+N).
If voltage and frequency remain within the limits for
this time, they are considered stable and, if the
D 0-255 [s] 10
output J1.5 is set as generator contactor (see menu
3-3.10), the transfer switch is closed.

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3- 4.2 Current setup
ALTERNATOR SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES

A Current value to activate the current overload alarm. 0-65535 [A] 0

It permits to set the value that can be considered as


short-circuit current. To avoid that the current
transformers arrive to the saturation point, distorting
B 0-65535 [A] 0
the current measure, we suggest to set this value at
max 2,5 times the nominal current of the CTs. For
example, for CT 500/5, set at max 1250 A.
It permits to set the Current Transformers ratio, in
accordance to the current transformers used. For
C 0-999 20
example, if you install current transformers 100/5A,
you must set parameter to 20 (because 100:5 = 20)
You can set the number of ampermetrics. Its strictly
connected with the type of system, settable in the
voltage menu (3-4.1). For single-phase systems the
value is fixed at 1. For three-phase systems its
D 1 or 3 3
possible to set at 1 if only one CT is connected. In this
case all the power measures refer to this current
reading (for balanced loads). If set to 3 you must use 3
CTs and the measures are effective.

3- 4.3 Frequency setup

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If the generator frequency is higher than this value,
A the TE2010-GE shows the alarm of high frequency 0-255 [Hz] 55
and the generator is considered out of limits.
If the generator frequency is lower than this value,
B the TE2010-GE shows the alarm of low frequency 0-255 [Hz] 45
and the generator is considered out of limits.

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3- 5 Advanced setup description
ADVANCED SETUP

POS. NAME DESCRIPTION


Select this menu when you want to change the curve of one or more sensors
A CSV
you use. This way the board can read the data from the RS232 port.
B Version It shows the hardware and software version of the board.

3- 5.1 CSV

Select this menu if you want to calibrate your sensors. The board communicates with your PC and receives
the configuration file you send via PC (see chapter 5).

3- 5.2 Version

It allows you to see the hardware and software version of your TE2010-GE.

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Section 4
GSM connection

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4- 1 GSM communication - Connection preliminary operations

1) Serial cable connection

The controller is equipped with a TE2010 GSM system easy to use.


You can easily connect the GSM modem through a serial cable male-female. This cable consists of two connectors, a
female connector for the TE2010 (A) and a male connector for GSM side (B).

A B

Connect the cable (male connector) at the GSM as shown in the picture:

On the TE2010, remove the protection (C) of the serial port on the back of the board, then connect the serial cable.

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2) Antenna connection

Connect the antenna to the GSM modem as shown.


When the antenna connector is fixed to the antenna and free from barriers you should have a good signal quality. This
antenna has a magnetic base that allows it to be attached to metal supports without tools.

3) Supply connection

Connect the supply cable as shown in the picture:

The other side of the supply cable is composed by four wires. You have to connect the black and the brown together to
the battery negative, and the green and the blue together to the battery positive.

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4) SIM card settings

a) Insert the SIM card in the GSM modem as shown in the picture.
b) You have to set one or two numbers to use for the communication via GSM. To do this, with any mobile phone,
send a SMS to the number of the SIM card inserted in the GSM modem:
SET1 +391234567  inserts the number +391234567 in position 1 of the phone book
SET2 +397654321  inserts the number +397654321 in position 2 of the phone book
These numbers will be able to communicate with the TE2010-GE.
Remember to set the complete number (with +39 for Italy for example, depending on the location).

5) Settings on the controller

To enable the GSM communication, you have to activate it in the GSM menu of the controller (see menu 3-2.7).
Setting to ON that parameter, you enable the communication.

ON

At the end of the operations, disconnect and re-connect the battery to the board and to the modem.

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6) LED diagnosis

When you power up the GSM modem, the LED flashes to show that it is running. Also, after switching on:
- For a few seconds, it blinks slowly every 1 second: normal condition of pre-operation
- After a few seconds after supply, it starts flashing every 2-3 seconds: normal condition, operation enabled
- If it continues to blink slowly, something may be wrong. Possible causes:

- SIM card not included


- PIN is not disabled
- GSM signal absent or very low, try to change the place where the antenna is located

7) Final checks

If the modem has been set correctly, connect the battery to the controller and turn-on the board. Check the GSM page
(see menu 2-3.13): after few seconds you should see the OK symbol and the two numbers set in the phone-book. If the
OK symbol is replaced by an alarm icon it means that something is wrong or the connection is down. The page is not
shown if the programmable output is set to 7 (see menu 3-3.10).

The 2 numbers are enabled to start/stop the engine, send messages to ask informations and receive the messages in
case of alarm.

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4- 2 Command and control SMS

Automatically when the GSM modem and the controller are connected together, if you set to ON the parameter inside
the GSM menu (see GSM setup, 3-2.7), the TE2010-GE sets the GSM modem for all SMS parameters. You only need
to set the numbers inside the phone book of the SIM card as described in the previous paragraph.
.
When the GSM connection is OK, you are able to Start or Stop the generator or request informations, or lock/unlock the
board.

SMS commands:

This is the list of commands:

START TE2010-GE starts the generator and returns an info message


STOP TE2010-GE stops the generator and returns an info message
INFO TE2010-GE responds with an SMS with all the important information and measures of system
BLOCCO TE2010-GE inhibits the startings, shows an alarm page and de-activates the output J1.5, if
its programmed at 7 (block via GSM). The board responds with BLOCCO OK.
SBLOCCO TE2010-GE enables the startings, removes the alarm page and activates the output J1.5, if
its programmed at 7 (block via GSM). The board responds with SBLOCCO OK.

WARNING
The messages must be wrote exactly as showed in the list, following Capital/Small fonts.

The measures available in the message type "INFO" are:

L1-L2:---; Vac voltage of L1-L2


L2-L3:---; Vac voltage of L2-L3
L3-L1:---; Vac voltage of L3-L1
I1:------; Current of phase L1
I2:------; Current of phase L2
I3:------; Current of phase L3
Hz:-----; Frequency
kW:-----; Active power
Oil:----; Oil pressure
T:---; Engine temperature
Fuel:---; Fuel level
Bat:----; Battery voltage
Engine:---; Engine status: OFF (off), PRE (preheat), RUN (running), SHU (stopping)
Work_h:-----; Work hours

When an alarm appears, if the SMS command is enabled, you will receive a SMS with the alarm code. See the table of
the alarms (paragraph 3-2.5) to check the code.

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Section 5
Programmation via PC
with TE2010 Monitor

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5- 1 Preliminary operations

In the TE2010-GE its possible to change the parameters, the curve for all the instruments (oil pressure,
engine temperature and fuel level) and visualize all the parameters and measures via PC. To do this, its
necessary to install the TE2010 Monitor and connect via RS232 the board with the PC. The RS232 port of
the TE2010-GE controller is in the back of the board, as you can see from the terminal board (chapter 1-2).
The cable for this operation is a 9 poles female-female with crossed TX and RX, as shown below:

FOR A COMPLETE DESCRIPTION OF THE SOFTWARE, SEE THE TE2010-MONITOR


MANUAL

5- 2 Software description
After the start, the program shows the following screen:

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Before starting the communication with your TE2010-GE you need to set the serial port available on the PC
and the correct parameters of communication, that are the same parameters of the TE2010-GE.
Set the communication parameters as in the example:

Once you set correctly the communication port, pressing the Start button you begin the communication. If
the instrument TE2010-GE responds correctly on display you can see the functioning parameters.

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Its possible to open a file created
previously, clicking on File then
Open, and selecting the desired file.

Starts or stops the serial communication.


When you see Start on the button, the
communication has been interrupted
and pressing the button you can start it.
When you see Stop on the button the
communication is active and pressing
the button you stop it.
If the communication works correctly the
circle next to the communication
inscription becomes alternately red and
green, otherwise its only red.

It permits to update the data in the


Write boxes with the values read by
the instrument. The selection will be
automatically reset when the updating is
finished.

It is a counter of the errors in the serial


communication. If the communication
works correctly the counter is blocked,
otherwise it increases by one every time
that a communication error appears.
The reset button resets the counter.

It permits to send to the instruments the


parameters in the Write boxes.

At the end of the operations its possible


to save the configuration in a file clicking
on File then Save or Save as.

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5- 3 Programmation of the curves of the instruments

After you press the Instruments calibration button the following screen will open:

Analog inputs calibration is possible with some calibration points for every input, from (X0,Y0) to (Xn,Yn).
The maximum number of calibration points for every input is 6. Not used calibration points must be
programmed to 0.
The choice of these points is important because it determines the fitting with the real curve of the sensor.
The sensors used for measurements convert a normal measure (as oil pressure, temperature, fuel, ecc) in
an electrical measurement (as resistance, current or voltage). It's always necessary as first calibration point
set the minimum electrical value to be measured, and as last calibration point the maximum electrical value
to be measured. For example, for resistive sensors, the first calibration point must be the point with the
lowest resistance value that you want to set.
In the upper part of the screen there are two boxes for the choice of the input type. Its important to set
correctly these parameters and not change them. In the TE2010-GE the settings must be the following:

Analog input 0: 100 Ohm


Analog input 1: 1 KOhm
Analog input 2: 100 Ohm
Analog input 3: Current input

Instead of creating the setting of the curves, its possible to open a preset file (that you can find in the cd
attached to the product) and modify the fields unite of measure and calibration points. To do this, click on
File then Open and select the desired files.

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To begin the trasfer of the file .csv (or .txt) you have to:
a) Enable the reception of the .csv files in the TE2010-GE instrument. You need to enter in the menu
3-5.1 and remain there. This way, the board is in listening position and can receive the configuration
files from the PC.
b) Press the transmit CSV button.
Then the transfer begins. The good performance of the transfer is confirmed by two elements:
a) The progress bar slowly turns blue.
b) The text box on the right of the screen slowly fills up with the data that the TE2010-GE sends as
answer to the trasfer of the file.

Once the operation is finished, this screen will appear:

The calibration data can be modified and saved in a different .csv file. Its also possible to exclude from the
saving procedure the data of an analog input simply unchecking the check box enable saving associated
with the analog input you want to exclude.

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5- 4 Setting of the programmed starts and stops

Its possible, with TE2010 Monitor, to change all the parameters, including the programmed starts and stops.
In the example of the following screen there are two programmed cycles, the first at 09:45 with duration of 2
hours, the second at 15:07 (03:07 pm) with duration of 5 hours, and these cycles work only on Tuesday,
Wednesday, Friday and Saturday.

Once you finished the setting in the Write box, you need to press the Write button to send them to your
TE2010-GE controller. If the data exchange ends correctly, in the Read box you will see the same settings
of the Write box.

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Symbology

MENU SYMBOLOGY:
Stop type setup
General setup

Choice of setup
Voltage setup
Engine setup
Maximum voltage
Alternator setup
Minimum voltage
Advanced setup
System type
Display setup
Generator contactor closure time

Alternator setup
Language
Current setup
Contrast
Maximum current
Backlight setup
Short-circuit current
Date and time setup
TA ratio
General setup

Timer start/stop setup Number of ampermethrics


Alarms setup Frequency setup
Events log Maximum frequency
GSM setup Minimum frequency

Modbus setup

Advanced
CSV

setup
Master/Slave setup
Controller version
Auto turn-off setup

Starting setup

Stop setup
LED SYMBOLOGY:
Preheat setup
Phase L1-L2
Battery setup

Fuel setup Phase L2-L3


Engine setup

Oil setup Phase L1-L3

Temperature setup Temperature alarm

Service setup Fuel level alarm


Rent setup
Oil pressure alarm
Choice of J1.5 output

Heating setup

Heating ON

Heating OFF

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ALARMS SYMBOLOGY: DISPLAY PAGES SYMBOLOGY:

0-Emergency button Battery voltage

1-User alarm Fuel level

2-Battery charger alternator failure General alarm

3-Stop engine failure Circuit breaker warning

4-Mechanical fault Bleeding function active

5-Start engine failure Pre/post-heat

6-Chance of fuel leakage Refueling function active

7-Autonomy low Heating function active

8-Fuel prealarm (Analog) Settings on Master-Slave side

9-Low fuel level (Analog) Oil pressure

10-Low fuel level (Digital) Engine temperature

11-Temperature prealarm (Analog) Autonomy hours

12-High engine temperature (Analog) Battery service

13-High engine temperature (Digital) Daily work hours

14-Oil pressure prealarm (Analog) Total work hours

15-Low oil pressure (Analog) Work hours in automatic mode (remote)

16-Low oil pressure (Digital) Work hours in timer start/stop mode

17-Oil digital sensor fault Rent hours

18-High battery voltage Service hours

19-Low battery voltage Warranty expiry

20-Battery service

21-First service

22-Time to service expired

23-Warranty expired

24-Rent hours expired

25-Generator low frequency

26-Generator high frequency

27-Generator low voltage

28-Generator high voltage

29-Generator wrong phase sequence

30-Generator current overload

31-Generator: short-circuit current

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TECNOELETTRA SRL Authorized distributor
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42016 RE - ITALY

Tel: +39 0522 832004


Fax: +39 0522 832012
E-Mail: info@tecnoelettra.it
Website: www.tecnoelettra.it

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