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Instructions manual
PREFACE
Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment could be a
reason of satisfaction.
This manual is designed to put you in a position to intervene on the equipment and perform different
installations and connections.
In order to ensure efficient operation and durability, it is recommended the strict observance of the
rules laid down here.
Thanks in advance for the suggestions that we will be given to possible further improvements of the
equipment.
For any question always consult the TECNOELETTRA Technical Department.
TECNOELETTRA S.r.l.
Note:
The manufacturer reserves the right to modify the equipment for any manufacturing or commercial
need, without the obligation to promptly update this installation and using manual.
J1
J2
J4
J3
J1: J3:
N.B: The RS232 and RS485 terminals are in the same 9 poles connector. Its possible to use the RS232 or the
RS485, not both simultaneously.
The electrical drawing changes by the use of J1.5 output. You can select the use in the menu 3-3.10.
To use the output as siren, set to 1 the parameter in the menu 3-3.10.
To use the output as command of the generator contactor, set to 2 the parameter in the menu 3-3.10.
To use the output in the other available configurations, set to 3 (heating), 4 (refuel), 5 (Honda function), 6 (supply ON)
or 7 (block via GSM) the parameter in the menu 3-3.10.
N.B: For a single-phase system, remember to use the T phase as phase, and the neutral N as neutral.
N.B: The Master/Slave mode and GSM can be used alternatively, because they need the connection to the unique
serial port of the board. In case of Master/Slave communication, the GSM function is automatically disabled.
Manual:
- Start is possible in one of the following procedures:
1) Pressing and releasing quickly the start button
2) Keeping the start button pressed, you command the manual start following this procedure:
a) If the preheat is enabled, the board begins with the preheat for the set time and mode. The START symbol
appears and also the preheat icon (if enabled). Keeping the Start button pressed, you immediately command
the electrovalve and then the output the governs the cranking motor, that will remain active until the button will
remain pressed. There is a security procedure that disables automatically the signal to the cranking motor
when the starting procedure is succesfully completed, or if a time of 10 seconds has expired from the
beginning of the procedure.
b) If the preheat is disabled, the controller immediately commands the electrovalve and then the output the
governs the cranking motor, that will remain active until the button will remain pressed. There is a security
procedure that disables automatically the signal to the cranking motor when the starting procedure is
succesfully completed, or if a time of 10 seconds has expired from the beginning of the procedure.
3) Sending the START message via GSM
Automatic:
The controller is in automatic mode only in these two cases:
a) When it detects that the remote start/stop request is present. In this case, the stop procedure can be done
removing the remote start/stop signal, or pressing the stop button, or pushing the emergency button, or via
GSM. Otherwise, if a stop procedure is commanded because the programmed Timer start/stop cycle ends, if
the remote signal is still present, this stop request is automatically ignored.
b) When a programmed start is commanded by Timer start/stop. In this case the stop procedure can be done if
the cycle finishes, or pressing the stop button, or pushing the emergency button. If a remote signal is not
present, the system continues the cycle until the programmed end. It doesnt stop if e remote signal is present.
If enabled, the preheat is done in the mode and time you set.
In the stop phase, the engine enters the cooling procedure (showed on display) then stops the engine.
WARNING: To work on the generator safely, press the emergency button or disconnect the battery, to prevent
accidental starting by remote or via GSM.
Bleeding function:
The special function bleeding is available. To activate it, keep pressed for 5 seconds both the arrows left and right.
Once activated, it allows the activation, with engine OFF, of the electrovalve output. The electrovalve symbol will
appear on display. The electrovalve will remain supplied until the stop button is pressed. After 10 minutes, the output
will be de-activated anyway.
A Q
P
B
O
C
N
D
M
I
E F G H
NOTE: The leds for oil, temperature, fuel level, Vac voltages, arent connected to the engine functioning
state. So, for example, with engine OFF the oil led should be ON.
E
A
G
B
H
NOTE: If the engine is ON, the stand-by page will be the Vac voltages page.
NOTE: If the system is set as single-phase (1F+N, see menu 3-4.1), this page will not be shown.
NOTE: If the system is set as single-phase (1F+N), this page will show only one measure.
NOTE: If the system is set as single-phase (1F+N, see menu 3-4.1), this page will show only one measure.
A
NOTE: the value of the kWh can
be reset at the turning-on of the
B board, keeping pressed arrow
up + arrow down while you
press the on/off button.
C
C
A
NOTE: If the GSM connection is set to OFF (see GSM setup, menu 3-2.7) this page will not be shown. If the GSM is ON
but the programmed output is set to 7 (block via GSM) this page is not shown as a security protection. If the controller is
set in master/slave mode (see menu 3-2.9), the GSM function is automatically disabled.
To enter in the programmation menu, press the Menu button together with i button and reset button.
Menu
Heating setup
A
C
B F
D E
G
I
J H
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Italian
You can select the language. On board there are
English
four languages: Italian, English, Russian and
1 LANGUAGE Russian Italian
Spanish. Its possibile, by request, to install any
French
language.
Programmable
2 CONTRAST Used to set the contrast of the display. 21-47 32
1 Min
This parameter indicates the duration of the backlight. If no button is pressed, after this time the backlight turns-off. Set
the parameter at 0 to have the backlight always on. The default is 1 minute.
1-DATE
2-TIME
DEFAULT
POS. NAME DESCRIPTION RANGE OF VALUES
VALUES
1 DATE Set the date [day]-[month]-[year] 01/01/11
2 TIME Set the time [hours]:[minutes] 00:10
This screen will appear as the first page at the first installation of the controller. If the supply is disconnected, when you
will turn-on the controller this page will reappear if theres an event in memory that needs the setting of the date (timer
start/stop, see menu 3-2.4, or GSM, see menu 3-2.7). Its important to check this menu to control the date and time,
expecially if you use programmed starts by timer start/stop, and to see the correct value of the daily work hours.
1-START TIME 1
2-START TIME 2
3-LENGTH
4-REPEAT
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Its used to set the start hour and minutes of the
1 START TIME 1 [hours]:[minutes] 00:00
first programmed cycle.
Its used to set the start hour and minutes of the
2 START TIME 2 [hours]:[minutes] 00:00
second programmed cycle.
This is the duration of the programmed cycles. You
can set h1 (duration of the first cycle) and h2
h1 [hours]:[minutes] h1: 00:00
3 LENGTH (duration of the second cycle). Use the up and
h2 [hours]:[minutes] h2: 00:00
down arrows to scroll the 2 parameters, and the
right and left arrows to set the hour.
Its used to set the number of days you want to
repeat the programmed cycles. You will see 7
numbers:
1=Monday
2=Tuesday 1 [On-Off] 1 Off
3=Wednesday 2 [On-Off] 2 Off
4=Thursday 3 [On-Off] 3 Off
4 REPEAT 5=Friday 4 [On-Off] 4 Off
6=Saturday 5 [On-Off] 5 Off
7=Sunday 6 [On-Off] 6 Off
7 [On-Off] 7 Off
For each day you can select OFF or ON to indicate
if the programmed cycles are disabled or enabled
on that day. Use the up and down arrows to
scroll the parameters, and the right and left
arrows to set the value.
RITENITIVE
Alarm icon
Disabled (OFF)
NO / analog
DELAY
SMS
NC
0 Emergency button alarm 0
1 User alarm 1
2 Battery charger alternator failure 10
3 Stop engine failure 15
4 Mechanical fault 10
5 Start engine failure 0
6 Chance of fuel leakage 5
7 Autonomy low 10
8 Fuel prealarm (Analog) 10
9 Low fuel level (Analog) 10
10 Low fuel level (Digital) 10
11 Temperature prealarm (Analog) 2
12 High engine temperature (Analog) 2
13 High engine temperature (Digital) 2
14 Oil pressure prealarm (Analog) 2
15 Low oil pressure (Analog) 2
16 Low oil pressure (Digital) 2
17 Oil digital sensor fault 30
18 High battery voltage 15
19 Low battery voltage 15
20 Battery service 10
21 First service 10
22 Time to service expired 5
23 Warranty expired 5
24 Rent hours expired 10
25 Generator low frequency 5
26 Generator high frequency 2
27 Generator low voltage 5
28 Generator high voltage 3
29 Generator wrong phase sequence 2
30 Generator current overload 2
31 Generator: short-circuit current 2
description
0 Emergency button alarm Indicates that the emergency button has been pushed
1 User alarm Indicates the activation of the alarm programmed by the user
2 Battery charger alternator failure Indicates that the D+ batterycharger signal is not detected
Indicates that after a stopping time set phase, the controller still detects active signals on
3 Stop engine failure
the engine running status.
4 Mechanical fault Indicates that, with engine started, all the running signals are weakened simultaneously
5 Start engine failure Indicates that the attempts are completed but the engine is still not running
6 Chance of fuel leakage It is detected if the fuel level decreases when the engine is not running
Indicates that the generator working autonomy calculated by the TE2010-GE is less than
7 Autonomy low
the set value
Indicates that the fuel level measured by the analog sensor has reached the prealarm
8 Fuel prealarm (Analog)
value set
Indicates that the fuel level measured by the analog sensor has reached the alarm value
9 Low fuel level (Analog)
set
10 Low fuel level (Digital) Indicates that the digital sensor has detected the fuel reserve alarm
Indicates that the temperature measured by the analog sensor has reached the prealarm
11 Temperature prealarm (Analog)
value set
Indicates that the temperature measured by the analog sensor has reached the
12 High engine temperature (Analog)
alarm/shutdown value set
13 High engine temperature (Digital) Indicates that the digital sensor has detected the high temperature alarm
Indicates that the oil pressure measured by the analog sensor has reached the prealarm
14 Oil pressure prealarm (Analog)
value set
Indicates that the oil pressure measured by the analog sensor has reached the
15 Low oil pressure (Analog)
alarm/shutdown value set
16 Low oil pressure (Digital) Indicates that the digital sensor has detected the low oil pressure alarm
17 Oil digital sensor fault Indicates that the sensor is not detected on the proper input
18 High battery voltage Indicates that the battery voltage measured is too high
19 Low battery voltage Indicates that the battery voltage measured is too low
20 Battery service Indicates to control the battery fluid
21 First service It indicates that the first service time has expired
22 Time to service expired Indicates that the time to service has expired
23 Warranty expired Indicates that the warranty time has expired
24 Rent hours expired Indicates the expiration of the rent hours
25 Generator low frequency Indicates that the generator frequency measured is less than the set value
26 Generator high frequency Indicates that the generator frequency measured is higher than the set value
27 Generator low voltage Indicates that the generator voltage measured is less than the set value
28 Generator high voltage Indicates that the generator voltage measured is higher than the set value
Indicates that the sequence of the phases on the generator side is reversed (is detected
29 Generator wrong phase sequence
un-clockwise instead of clockwise)
30 Generator current overload Indicates that the current measured by the board is higher than the overload value.
31 Generator: short-circuit current Indicates that the current measured by the board is higher than the short-circuit value.
The events log registers the alarms (it shows the icon of the alarm and the relative work hour), up to 10 events.
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
1 ADD.MODBUS It allows you to set the modbus address. 1-127 1
It permits to set the speed of the transmission
2 BAUD RATE 9600-57600 [bps] 9600
during the communication.
B C
A F
G I
H L
J K
1-OIL SENSOR
2-OIL THRES
3-D+ THRES
4-Vac THRES
5-Hz THRES
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Permits to detect engine running status by the digital
1 OIL SENSOR On/Off Off
oil pressure sensor.
Permits to detect engine running status by the analog
2 OIL THRES oil pressure value. Set to 0 to not use this for the 0-25.5 [bar-psi] 0 [bar]
detection of engine running.
Permits to set the voltage of D+ of a batterycharger
alternator, over which the engine is considered started.
3 D+ THRES 0-63 [V] 0
Set to 0 to not use this for the detection of engine
running.
You set the voltage value measured of the power
alternator, over which the engine is considered started.
4 Vac THRES 0-255 [Vac] 80
Set to 0 to not use this for the detection of engine
running.
You set the frequency value measured of the power
alternator, over which the engine is considered started.
5 Hz THRES 0-9999 [Hz] 0
Set to 0 to not use this for the detection of engine
running.
6-ENG-DETECT-T
7-N START
8-START LENGTH
9-START PAUSE
10-AL. DELAY
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Minimum time during the starting time during which
6 ENG-DETECT-T 0-20 [s] 6
the engine status is detected.
7 N START You set the number of start attempts. 1- 10 5
It is the maximum duration time of each starting
8 START LENGTH attempt. When the engine is detected running, the 1-10 [s] 6
crancking output is de-activated.
It is the time between a failed starting attempt and the
9 START PAUSE 1-10 [s] 5
next one.
It is the time delay from the engine running detection
10 AL. DELAY to the enable of the alarms; this time allows the 0-255 [s] 8
generator to reach the nominal operating conditions.
11-SIREN TIME
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
It is the time during which the programmable output
J1.5 (if programmed at 1, see menu 3-3.10) is
11 SIREN TIME active in case of alarm. If this parameter is set to 0, 0-255 [s] 20
the output is active as long as an alarm is present,
or until you press the reset button.
1-STOP MODE
2-STOP TIME
3-COOLING TIME
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
It sets the stop system:
- Electrovalve (EV): type of stop called energize to
run, normally used with electric fuel valve
1 STOP MODE connection. EV-EM EV
- Electrosolenoid (EM): type of stop called energize
to stop, normally used with electrosolenoid
connection.
You set the maximum time of the stop phase, after
which the engine must be completly stopped. It also
2 STOP TIME coincides with the time of supplying power to the 1-99 [s] 10
stop electromagnet, to avoid problems due to
permanent power supply.
It sets the cooling time after which the engine is
stopped: after the generator contactor opening, the
3 COOLING TIME 0-255 [s] 15
engine continues to run for the set time, to cool
down without load.
1-PREHEAT TIME
2-PREHEAT+EV
3-C no PREHEAT
4-PREHEAT TYPE
DEFAULT
POS. NAME DESCRIPTION RANGE OF VALUES
VALUES
1 PREHEAT TIME You set the duration of the preheating. 0-60 [s] 5
If ON, during preheating is also supplied the fuel
2 PREHEAT+EV electrovalve output. If OFF, during the preheating On/Off On
the fuel electrovalve output is not supplied.
You can set the value of the engine temperature
above which are not supplied the glow-plugs
3 C no PREHEAT 0-255 [C-F] 90 [C]
before the starting, because the engine is
already considered "warm".
You can select the type of preheating:
Only Before start: the glow plug output is active
only before each starting attempt for the time set
in parameter 1.
Also during the start: the glow plugs output is
active before each starting attempt for the time
set in parameter 1, and also during each starting
attempt for the whole duration of the attempt.
When the engine is detected running, the output
is de-activated.
Also during attempts: the glow plugs output is 0-Only before start
active before each starting attempt for the time 1-Also during start
4 PREHEAT TYPE 0
set in parameter 1, during the starting attempts 2-Also during attempts
for the whole duration of the attempt and also 3-With post-heat
during the pause between attempts, for the
whole duration of the pause. When the engine is
detected running, the output is de-activated.
With post-heat: the glow plugs output is active
before starting for the time set in parameter 1,
during each starting attempt for the whole
duration of the attempt and also after the
detection of engine running, for the time set at
the parameter 1. In case of failed start attempt,
during the pause the output is de-activated.
1-D+ THRES
2-L-Vdc-BAT
3-H-Vdc-BAT
4-SERV-ON-BAT
5-T-SERV-BAT
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
It sets the minimum voltage on the D+ of the alternator. Under
1 D+ THRES this value an alarm is shown. Set to 0 if the D+ is not 0-24 [V] 6
connected.
It sets the minimum battery voltage; if the battery value is less
2 L-Vdc-BAT 0-255 [Vdc] 10
than this value, the Low battery alarm is shown.
It sets the maximum battery voltage; if the battery value is higher
3 H-Vdc-BAT 0-255 [Vdc] 18
than this value, the High battery alarm is shown.
It permits to enable (if ON) or disable (if OFF) the counter about
4 SERV-ON-BAT On/Off Off
batteries service.
You set the hours at which the manufacturer recommends the
5 T-SERV-BAT 0-20000 [h] 0
checking of the battery fluid.
1-TANK CAPACITY
2-L/h ENGINE
3-LOW FUEL
4-PREAL FUEL
5-AUTONOMY AL
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
You set the capacity of the tank. Necessary for the
1 TANK CAPACITY 0-65530 [Lt-gal] 0 [Lt]
management of the autonomy time.
You can set the average hourly consumption of the engine
2 L/h ENGINE declared by the manufacturer. It is necessary for the 0-25.0 [Lt/h-gal/h] 0.0 [Lt/h]
management of the autonomy.
Value under which the display shows, if enabled, an alarm
message of low fuel level. If the parameter A in menu 3-3.10
3 LOW FUEL 0-100 [%] 0
is set to 4 (refuel), when the fuel level reaches this value, the
output J1.5 is closed to start the fuel refill pump.
Value under which the display shows, if enabled, a warning
message about the fuel level. If the parameter A in menu 3-
4 PREAL FUEL 0-100 [%] 0
3.10 is set to 4 (refuel), when the fuel level reaches this
value, the output J1.5 is opened to stop the fuel refill pump.
Value under which the display shows, if enabled, an alarm
5 AUTONOMY AL message about the low generator autonomy. It dependes by 0-100 [h] 2
parameters 1 and 2.
If you set both parameters 3 and 4 at 0, the board considers the sensor as not connected. The display shows OFF
instead of the fuel level.
If also the parameters 1,2 and 5 are set to 0, the display shows OFF instead of the autonomy level.
VDO-Ohm DATACON-
Fuel level (%) VEGLIA-Ohm Fuel level (%) Fuel level (%)
(DEFAULT) Ohm
10 0 0 105 15 105
20 5 2 100 27 100
31 10 4 95 38 95
42 15 7 90 49 90
52 20 10 85 55 85
61 25 15 80 62 80
70 30 22 75 69 75
79 35 30 70 75 70
88 40 40 65 82 65
97 45 51 60 89 60
105 50 65 55 97 55
113 55 80 50 105 50
121 60 97 45 114 45
129 65 116 40 124 40
137 70 137 35 135 35
144 75 159 30 146 30
152 80 181 25 159 25
159 85 205 20 173 20
167 90 229 15 190 15
174 95 254 10 206 10
181 100 279 5 223 5
188 105 304 0 240 0
1-OIL-P-AL
2-OIL-P-PREAL
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Value under which the display shows, if enabled, the
1 OIL-P-AL 0-25.0 [bar-psi] 0 [bar]
alarm of low oil pressure.
Value under which the display shows, if enabled, a
2 OIL-P-PREAL 0-25.0 [bar-psi] 0 [bar]
warning of low oil pressure.
If you set both these two parameters at 0, the board considers the sensor as not connected. The display shows OFF
instead of the oil pressure value.
Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration.
1-TEMP-AL
2-TEMP-PREAL
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Value beyond which the display shows, if enabled, an
1 TEMP-AL 0-255 [C-F] 0 [C]
alarm of high temperature.
Value beyond which the display shows, if enabled, a
2 TEMP-PREAL 0-255 [C-F] 0 [C]
warning message about the temperature.
If you set both these two parameters at 0, the board considers the sensor as not connected. The display shows OFF
instead of the engine temperature value.
Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration.
1-SERVICE ON
2-1 SERVICE
3-2 SERVICE
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If ON, the service counter timer is enabled. If
1 SERVICE ON On-Off Off
OFF, the service counter timer is disabled.
Its possible to set the hours of the first service.
2 1 SERVICE Verifiy the advices of the manufacturer of engine 1-20000 [h] 0
and alternator.
Its possible to set the hours of the next services.
3 2 SERVICE Verifiy the advices of the manufacturer of engine 1-20000 [h] 0
and alternator.
If the 1 service alarm is active, on display it wi ll be shown and enabled the countdown of the 1 ser vice
hours, while the 2 service hours remain locked and not shown. Otherwise, if the 1 service alarms is
disabled, on display it will be shown and enabled the countdown of the 2 service hours.
Example:
You set 1 service at 200 h and 2 service at 500 h and both alarms are activated in the alarms menu. After
200 work hours the 1 service alarm appears. When t he service will be done, you have only to enter in the
alarms menu and disable the 1 service alarm to let the board show and enable the countdown of the 2
service hours. For the next services you only have to set the 2 service hours at the desired value.
1-BLOCK
2-RENT HOURS
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If set to OFF and the rent hours alarm is set to
stop the engine, when the hours expire the
engine will continue to run, but when it will stop it
1 BLOCK will not be possible to restart. If set to ON, when On/Off Off
the hours expire the engine will be stopped if
running. To disable this function, set to OFF this
parameter and disable the relative alarm.
2 RENT HOURS Set the rent hours. 0-65000 [h] 0
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
Once entered in this menu, you can set directly the
type of use of the J1.5 output. You can choose
between one of the followings:
0 Output disabled
1 Siren: the output is enabled to command an
acoustic signalation in case of alarm. The alarms
enabled for the signalation are settable in the alarms
menu (3-2.5).
2 Generator contactor: the output is enabled to
command the generator contactor. The time after
which the contactor will be closed is settable in men
3-4.1, parameter D.
3 Heating: the output is enabled for the heating
function; in this case, the output will be activated when
the temperature will reach the ON value (see men 3-
3.11, parameter B) and it will be de-activated when the
temperature will reach the OFF value (see men 3-
0-Off
3.11, parameter A).
1-Siren
4 Refuel: the output is enabled for the automatic
2-Gen. contactor
refuel function. In this case, the fuel thresholds in men
Choice of use of the 3-Heating
A 3-3.5 (parameters 3 and 4) are used as thresholds for 1
relay output J1.5 4-Refuel
the refuel. The output will be activated when the fuel
5-Honda
level reaches the value at parameter 3 and will be de-
6-Supply ON
activated when the fuel level reaches the value at
7- Block via GSM
parameter 4.
5 Honda function: the output will be activated or
deactivated in the same way of the electrovalve, but it
permits to pilot with a negative instead of a positive
(useful for Honda engines).
6 Supply ON: the output is active when the board is
ON. It can be used for another device that must be
supplied only when the board is ON.
7 Block via GSM: the output is active as long as the
board is in normal operating conditions. When you
send the string BLOCCO via SMS, the starting
procedure is not allowed, the output is de-activated
and the board shows an alarm indication page that
doesnt disappear until the message SBLOCCO is sent
via SMS. When the message SBLOCCO is sent to the
board, the output will be activated, the page will
disappear and the starting procedure will be possible.
A B
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If the output J1.5 (see men 3-3.10) is set to 3, it permits to
A set the temperature at which the output is de-activated. It -50-200 [C] 20
must be higher than the temperature at parameter B.
If the output J1.5 (see men 3-3.10) is set to 3, it permits to
B set the temperature at which the output is activated. It must -50-200 [C] 0
be lower than the temperature at parameter A.
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
In this menu you can set the functionality of the stop
button. You can choose between:
1: a) Pressing and releasing quickly the stop button, the
stop procedure is immediately commanded.
b) Keeping pressed the stop button for 5 seconds, the
Choice of the stop cooling procedure is done until you release the
A 1-2 1
button use button, then the engine stops.
2: a) Pressing and releasing quickly the stop button, the
cooling procedure is done for the set time (see stop
menu, 3-3.2).
b) Keeping pressed the stop button for 5 seconds, the
stop procedure is immediately commanded.
A C
A Voltage Setup It permits to set the type of system and the voltage thresholds
B Current Setup It permits to set the current thresholds and the parameters of the ampermetrics
C Frequency Setup It permits to set the frequency thresholds
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If the generator voltage is higher than this value, the
A board shows, if enabled, the high voltage alarm and 0-2550 [Vac] 460
the generator is considered out of limits.
If the generator voltage is lower than this value, the
B board shows, if enabled, the low voltage alarm and 0-2550 [Vac] 360
the generator is considered out of limits.
It allows to set the type of system: Single-phase
[1F+N] [3F]
C (1F+N), Three-phase (3F), Three-phase with neutral 3F+N
[3F+N]
(3F+N).
If voltage and frequency remain within the limits for
this time, they are considered stable and, if the
D 0-255 [s] 10
output J1.5 is set as generator contactor (see menu
3-3.10), the transfer switch is closed.
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES VALUES
If the generator frequency is higher than this value,
A the TE2010-GE shows the alarm of high frequency 0-255 [Hz] 55
and the generator is considered out of limits.
If the generator frequency is lower than this value,
B the TE2010-GE shows the alarm of low frequency 0-255 [Hz] 45
and the generator is considered out of limits.
3- 5.1 CSV
Select this menu if you want to calibrate your sensors. The board communicates with your PC and receives
the configuration file you send via PC (see chapter 5).
3- 5.2 Version
It allows you to see the hardware and software version of your TE2010-GE.
A B
Connect the cable (male connector) at the GSM as shown in the picture:
On the TE2010, remove the protection (C) of the serial port on the back of the board, then connect the serial cable.
3) Supply connection
The other side of the supply cable is composed by four wires. You have to connect the black and the brown together to
the battery negative, and the green and the blue together to the battery positive.
a) Insert the SIM card in the GSM modem as shown in the picture.
b) You have to set one or two numbers to use for the communication via GSM. To do this, with any mobile phone,
send a SMS to the number of the SIM card inserted in the GSM modem:
SET1 +391234567 inserts the number +391234567 in position 1 of the phone book
SET2 +397654321 inserts the number +397654321 in position 2 of the phone book
These numbers will be able to communicate with the TE2010-GE.
Remember to set the complete number (with +39 for Italy for example, depending on the location).
To enable the GSM communication, you have to activate it in the GSM menu of the controller (see menu 3-2.7).
Setting to ON that parameter, you enable the communication.
ON
At the end of the operations, disconnect and re-connect the battery to the board and to the modem.
When you power up the GSM modem, the LED flashes to show that it is running. Also, after switching on:
- For a few seconds, it blinks slowly every 1 second: normal condition of pre-operation
- After a few seconds after supply, it starts flashing every 2-3 seconds: normal condition, operation enabled
- If it continues to blink slowly, something may be wrong. Possible causes:
7) Final checks
If the modem has been set correctly, connect the battery to the controller and turn-on the board. Check the GSM page
(see menu 2-3.13): after few seconds you should see the OK symbol and the two numbers set in the phone-book. If the
OK symbol is replaced by an alarm icon it means that something is wrong or the connection is down. The page is not
shown if the programmable output is set to 7 (see menu 3-3.10).
The 2 numbers are enabled to start/stop the engine, send messages to ask informations and receive the messages in
case of alarm.
Automatically when the GSM modem and the controller are connected together, if you set to ON the parameter inside
the GSM menu (see GSM setup, 3-2.7), the TE2010-GE sets the GSM modem for all SMS parameters. You only need
to set the numbers inside the phone book of the SIM card as described in the previous paragraph.
.
When the GSM connection is OK, you are able to Start or Stop the generator or request informations, or lock/unlock the
board.
SMS commands:
WARNING
The messages must be wrote exactly as showed in the list, following Capital/Small fonts.
When an alarm appears, if the SMS command is enabled, you will receive a SMS with the alarm code. See the table of
the alarms (paragraph 3-2.5) to check the code.
In the TE2010-GE its possible to change the parameters, the curve for all the instruments (oil pressure,
engine temperature and fuel level) and visualize all the parameters and measures via PC. To do this, its
necessary to install the TE2010 Monitor and connect via RS232 the board with the PC. The RS232 port of
the TE2010-GE controller is in the back of the board, as you can see from the terminal board (chapter 1-2).
The cable for this operation is a 9 poles female-female with crossed TX and RX, as shown below:
5- 2 Software description
After the start, the program shows the following screen:
Once you set correctly the communication port, pressing the Start button you begin the communication. If
the instrument TE2010-GE responds correctly on display you can see the functioning parameters.
After you press the Instruments calibration button the following screen will open:
Analog inputs calibration is possible with some calibration points for every input, from (X0,Y0) to (Xn,Yn).
The maximum number of calibration points for every input is 6. Not used calibration points must be
programmed to 0.
The choice of these points is important because it determines the fitting with the real curve of the sensor.
The sensors used for measurements convert a normal measure (as oil pressure, temperature, fuel, ecc) in
an electrical measurement (as resistance, current or voltage). It's always necessary as first calibration point
set the minimum electrical value to be measured, and as last calibration point the maximum electrical value
to be measured. For example, for resistive sensors, the first calibration point must be the point with the
lowest resistance value that you want to set.
In the upper part of the screen there are two boxes for the choice of the input type. Its important to set
correctly these parameters and not change them. In the TE2010-GE the settings must be the following:
Instead of creating the setting of the curves, its possible to open a preset file (that you can find in the cd
attached to the product) and modify the fields unite of measure and calibration points. To do this, click on
File then Open and select the desired files.
The calibration data can be modified and saved in a different .csv file. Its also possible to exclude from the
saving procedure the data of an analog input simply unchecking the check box enable saving associated
with the analog input you want to exclude.
Its possible, with TE2010 Monitor, to change all the parameters, including the programmed starts and stops.
In the example of the following screen there are two programmed cycles, the first at 09:45 with duration of 2
hours, the second at 15:07 (03:07 pm) with duration of 5 hours, and these cycles work only on Tuesday,
Wednesday, Friday and Saturday.
Once you finished the setting in the Write box, you need to press the Write button to send them to your
TE2010-GE controller. If the data exchange ends correctly, in the Read box you will see the same settings
of the Write box.
MENU SYMBOLOGY:
Stop type setup
General setup
Choice of setup
Voltage setup
Engine setup
Maximum voltage
Alternator setup
Minimum voltage
Advanced setup
System type
Display setup
Generator contactor closure time
Alternator setup
Language
Current setup
Contrast
Maximum current
Backlight setup
Short-circuit current
Date and time setup
TA ratio
General setup
Modbus setup
Advanced
CSV
setup
Master/Slave setup
Controller version
Auto turn-off setup
Starting setup
Stop setup
LED SYMBOLOGY:
Preheat setup
Phase L1-L2
Battery setup
Heating setup
Heating ON
Heating OFF
20-Battery service
21-First service
23-Warranty expired