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Section-I
Introduction
Reactive dyes are colored compounds which contain one or two groups
capable of forming covalent bonds between a carbon or phosphorus atom of the dye
ion or molecule and an oxygen, nitrogen or sulphur atom of a hydroxy, an amino or a
mercapto group, respectively, of the substrate. Such covalent bonds are formed with
the amino, hydroxyl groups of cellulosic fibres, with the amino, hydroxyl and
mercapto groups of protein fibres and with the amino groups of polyamides[1]. In
general, reactive dyes are the only textile colorants designed to bond covalently with
the substrate on application. They are used for the dyeing and printing of cellulose
and to a lesser extent polyamide fibres. They are valued for their brilliance and variety
of hue, versatility and high wet fastness profiles.
The reason for such a rapid increase in demand is primarily due to the
excellent characteristics of reactive dyes, e.g. their brilliant shades, excellent wet
fastness of dyeing and simple dyeing operations which have increasingly been
accepted within the industry. However, with the growth in the usage of reactive dyes,
additional properties have been demanded by dye works and apparel manufactures[2-5]
in particular high fixation in exhaustion dyeing and high fastness to chlorine
perspiration, light and washing in the presence of peroxides.
The first dye of this group was introduced in 1956 under the name Procion
by the Dyestuffs Division of Imperial Chemical Industries Ltd. Most of the procion
dyes are water soluble, easily applied and because the reactive group may be attached
to almost any colored molecular system, can be used to produce both very bright and
very dull shades of all colors. Procion dyes are greatly superior to direct cotton dyes,
which have high affinity. Because of their distinctive advantages, the procion dyes,
and fibre reactive dyes generally, have made a greater impact on dyeing technology in
the few years since their introduction than any other class of dyes in so short time.
Close attention has been paid to the fact that the existence of cations results in
some of the coloristic properties of these kinds of dyes[6]. Reactive dyes are well
known and applied for dyeing of different materials[7]. Among them triazine
derivatives have an important place.
Section-I: Introduction 1
Section-I: Introduction
Reactive dyes are widely used for dyeing and printing protein fibres. The
hydrophilic group of conventional reactive dyes is an anionic group, e.g. sulphonate
or carboxylate but the hydrophilic group of reactive cationic dyes is cationic[8].
Reactive dyes, the newest addition of existing dyes are the centre of attraction
in dyestuff research[9,10]. Several new reactive systems have been introduced from
time to time which covers the subject of innumerable patents and publications[11-13].
Hot brand reactive dyes are of major commercial importance in reactive dyeing[14].
It is particularly suitable in dyes for printing. On silk these dyes are reported to give
moderate to poor build-up[15, 16]. Hot brand reactive dyes have been widely considered
due to their higher fixation yield on various fibers[17]. Reactive dyes are becoming
increasingly popular for dyeing cellulosic fibres because of their wide shade range,
ease of application and excellent wet fastness properties. Improvement in the structure
of reactive chromogens, selection and number of reactive groups led to an increased
use of reactive dyes[18-20].
Reactive dyes are now a major group of dyes, though a late entry into the
family of synthetic dyes, have very soon attained a commercial status. There is no
slackening of activity in this field as seen from the large number of patent
specification and several ranges which continue to appear in the market[21-23].
Reactive dyes are the only textile coloration products designed to furnish
covalent bonds between dye and substrate during dyeing. Although many different
reactions can be used for fixation, two main types are exploited commercially, i.e.
hetero aromatic nucleophilic substitution and addition to an activated alkane[24-27].
Thus, the majority of reactive dyes can be distinguished in to two categories
by their reaction modes as:
Section-I: Introduction 2
Section-I: Introduction
(i) Nucleophilic addition-elimination dyes:
acbR
Section-I: Introduction 4
Section-I: Introduction
Major commercial types of reactive dyes for wool and polyamides
Commercial
Structure Year of
Name Firm
Introduction
Section-I: Introduction 5
Section-I: Introduction
CIBA[29] described wool-reactive dyes containing -chloro propionylamino
groups (II) and recognized the suitabilities of -chloro propionylamino dyestuffs,
which are in most cases freely water-soluble and possess less affinity for the
continuous dyeing and printing of cellulosic fibres[30].
Section-I: Introduction 6
Section-I: Introduction
Substituted Alkane - Monocarboxylates
This new reactive dyestuffs group (V) was discovered by General Aniline and
Film Corporation[35]. In such dyes saponification of propionic ester, leads to bond
formation resulting in good yield, good fixation and better fastness to washing.
Alkene Monocarboxamides
Reactive dyes with -chloropropionylamide groups containing acrylamide are
fairly slow in their reaction. They are less suitable for the dyeing of cellulosic
materials than for pad dyeing processes and textile printing. The crotonamide group is
even less reactive.
Section-I: Introduction 7
Section-I: Introduction
For this reason, the majority of papers and patent specifications refer to a
multitude of -substituents (X), which are quite easy to eliminate, e.g. X=Cl.
Reacive dyes containing -haloethyl sulphone groups are recommended by CIBA[38]
for the dyeing of cellulose. Generally -substituents X = Cl, (Alkyl)2N, HO3SS,
H2O3PO, but primarily OSO3H is used. In the case of azo dyes the vinyl sulphone
group is usually substituted directly into the aryl nucleus of the diazo component or
that of the coupling component. In a number of patents, however bridges are included.
e.g. NH, (CH2)n, CONR(CH2)n, SO2NRAryl, CONRAryl and
NRSO2Aryl between the aryl nucleus and the vinylsulphone group. In this
connection references have been made to a large number of patents primarily from
Farbwerke Hoechst, as well Sumitomo and other firms[39,40] covering this reactive
group (VIII & IX).
Section-I: Introduction 8
Section-I: Introduction
Section-I: Introduction 9
Section-I: Introduction
Epoxide Derivatives and Their Precursors
The group (a) and its precursor (b) are nearly always mentioned together.
Water-soluble reactive dyes of this type give dyeing with very good wet fastness
properties.
Due to equivalence of the group >N and CNO2 with regard to the
activation of halogen atoms in the ortho or para position in hetero aromatic or
aromatic rings, the aromatic carrier systems are rarely used. The virtual absence of
papers on the use of well-known aromatic carrier systems shows that they are of little
practical importance. One of the interesting systems[44] is given below (XII).
Pyridine Derivatives
Halogen substituents attached to pyridine or quinoline systems are not
sufficiently reactive to form covalent bonds with cellulose under normal dyeing or
printing conditions unless suitably situated electron-attracting groups are also present
in the ring to give enhanced reactivity. By condensation of amino dyestuffs with
3,5-activated 2,6-dichloropyridine[45] derivatives, easily fixed reactive dyes (XIII) are
obtained.
Section-I: Introduction 10
Section-I: Introduction
Pyridazone derivatives
Reacton/ Drimarine
This reactive group, has been achieved technical importance in reaction, the 6-
pyridazone substituted on nitrogen atom 1 is not an aromatic nitrogen heterocyclic; its
4,5-dihalo derivatives react in the 4-position as vinylogous carbonyl halides.
Pyridazine Derivatives
Dyestuffs containing chloropyridazine groups[46] are suitable for the printing
and continuous dyeing of cellulosic fibres with subsequent fixation in dry heat or in
steam. Tetrachloropyridazine condensed in an aqueous alcoholic medium with
1,3-diamino benzene-4-sulfonic acid, after diazotization and coupling gives the
following dyestuff (XIV).
Section-I: Introduction 11
Section-I: Introduction
Pyrimidine Derivatives
Pyrimidine is the most important heterocyclic carrier system.
(b) Procion M
Phthalazine Derivatives
Dyestuff with 1,4-dichlorophthalazine-6-carbonyl chloride, reactive
components are extremely suitable for textile printing and continuous dyeing.
Bayer[47] recognized the value of this dyestuffs group under the name Elisiane
dyestuffs.
Quinoxaline Derivatives
This technically important reactive principle was developed by Bayer[48],
Dupont[49], CIBA[50] and Francolor[51]. Commercial products on this basis are Levafix
E dyestuffs and the Cavalite dyestuffs.
Section-I: Introduction 13
Section-I: Introduction
F. Oesterlein and K. Seitz[52] have synthesized fibre reactive disazo dye having
structure (XV) gave greenish blue dye from cotton.
ICI[54] discovered the cyanuric bromide is also suitable for the synthesis of
reactive dyestuff (XVII).
Section-I: Introduction 14
Section-I: Introduction
Section-I: Introduction 15
Section-I: Introduction
Ciba Geigy[58] prepared monoazo reactive dye (XXI) for cotton to give golden
yellow shades.
Sumitomo Chemical Co. Ltd[59] prepared reactive disazo dyes (XXII) of free
acid to give reddish brown shades on cotton. Jarkovsky and Horyna[60] prepared
brown fibre reactive triazine disazo dye for dyeing cellulosic fibres (XXIII). The
presence of two o-Me groups disturbs the co-planarity of dye molecular and lowers
the substantivity of unbound dye.
Section-I: Introduction 16
Section-I: Introduction
Jin et al.[61] have synthesized scarlet dyes for cotton fabrics (XXIV).
Where, R = SO2CH2CH2OSO3H
Ciba-Geigy prepared[62] a reactive azo dyes for silk, leather, wool, polyamide,
fibers, polyurathanes, rayon, cotton and cellulose of the structure (XXV).
P. M. Mistry and J. A. Taylor[63] have synthesized navy blue reactive azo dyes
for cotton (XXVI). The compounds are characterized by good strength and ability to
build up exhaust and pad-batch dyeing to heavy depths of shade, producing colored
textiles having good resistance to washing and light.
Section-I: Introduction 17
Section-I: Introduction
K. Seitz[64] prepared disazo reactive dyes for cellulosic fibres based on H-acid,
K-acid, S-acid or J-acid. The synthesized compound show high degree of fixation
when applied by low temperature process and produce fast navy blue dyeing and
printing cotton.
A. Tzikas[65] has synthesized reactive dyes, which gives fast navy blue shades
on cotton in dyeing and printing.
Hardina et al.[68] have synthesized novel reactive dyes for wool. This type of
reactive dyes can be prepared by diazotization of aromatic amine and subsequent
coupling reaction with secondary components. These dyes contain
SO2CH2CH2N(CH3)CH2COOH group capable of liberating reactive vinyl group in
the application dye bath. The dye showed acceptable wash fastness and light fastness.
Section-I: Introduction 18
Section-I: Introduction
Patel et al.[70] have synthesized hot brand reactive dyes (XXIX) by coupling
tetrazotised 4,4'diaminodiphenyl sulphonamide with o-Fluoro anilino cyanurated
coupling component, and their dyeing performance on silk, wool and cotton fibres has
been assessed.
Section-I: Introduction 19
Section-I: Introduction
Where Z =
Where,
A1 = -NH2 -Cl
A2 = -Cl
Section-I: Introduction 20
Section-I: Introduction
Y. W. Ho and W. H. Yao[74] have synthesized heterocyclic monoazo (XXXII)
dyes by appropriate selection of substituents in the coupling components dyes varying
in hue from yellow to blue can be obtained. The dyes were applied to polyester; their
spectral, fastness properties and color assessment are reported.
Where,
R=
Ar =
Section-I: Introduction 21
Section-I: Introduction
shows good dyeing property on silk. The twinned MCT/SES reactive system confers
relatively high fixation efficiency even at low salt/temp condition.
Where R= SO2CH2CH2OSO3Na
Patel et al.[79] have been synthesized hot brand reactive dyes (XXXVI) by
coupling tetrazotized 4,4'methylene bis 2,5dichloroaniline with various m-toluidino
cyanurated coupling component for silk, wool and cotton fabrics.
Where R=m-toluidine
Section-I: Introduction 22
Section-I: Introduction
Ruan and Weixiang[80] have synthesized tetrazo reactive dyes which are
prepared by reaction between sulfonyl containing compound and amine containing
compound and the diamine. This dye is useful for dyeing or printing of fibres.
Chu and Pingzhong[81] have synthesized blue reactive dyes (XXXVII). The
product has high color fixation rate and high binding stability.
Mehta et al.[85] have synthesized cold brand bisazo reactive dyes (XXXXI) for
silk, wool and cotton fibres. Exhaustion, fixation and fastness properties of these dyes
were also reported.
Section-I: Introduction 24
Section-I: Introduction
Where R1= 4-OCH3; 3,4,5-OCH3; 4-OH; 4-Cl; 2-OH, 3-OCH3; 2-OH; 4-N(CH3)2;
H; 4F.
Where R= Methyl, Ethyl, Propyl, Butyl, Pentyl, Hexyl and Heptyl groups.
Section-I: Introduction 25
Section-I: Introduction
were applied to cotton, wool and silk fabrics under the typical exhaust dyeing
condition and their fastness properties were investigated.
Where
Ar =
D. R. Patel and co-worker [89] have synthesized hot brand bisazo reactive dyes
(XXXXV). These dyes were applied on silk, wool and cotton fibres. The fastness
properties, exhaustion and fixation data were also been studied.
D. R. Patel and co-worker [90] have synthesized cold brand reactive dyes with
quinazoline moiety (XXXXVI). All these dyes give yellow to purple color shades
with good fastness properties. The exhaustion and fixation data of all the dyes are
very good.
Section-I: Introduction 26
Section-I: Introduction
Where X= H; p-OCH3 ; p-Cl; p-CH3; m-OCH3; m-Cl; m-CH3; o-OCH3; o-Cl; o-CH3
Where,
Z= SO2CH2CH2OSO3H
X= H H SO3H
Y= H CH3 H
Where R=m-toluidine
Patel et al.[96] have synthesized bisazo reactive dyes (LI) from 4,4'-methylene-
bis-anthranilic acid. These dyes were applied to wool, silk and cotton fibres, which
shows moderate to very good light, wash and rubbing fastness properties.
Section-I: Introduction 28
Section-I: Introduction
Patel et al.[97] have synthesized cold brand bisazo reactive dyes (LII) from
4,4'-methylene bis-(2,3-dichloro aniline). The dyed fibres show moderate to very
good fastness to light, washing and rubbing on silk wool and cotton fibres.
Literature on Quinazolinone
Quinazolinones
Quinazolinones[98] are versatile nitrogen containing heterocyclic compounds.
In 1869 Griess[99] prepared the first quinazoline derivative, 2-cyano-3, 4-dihydro-4-
oxoquinazolinone, by reaction of cyanogens with anthranilic acid. Griess apparently
recognized the bicyclic nature of the product, which he called bicyanoamidobenzene
and used until 1885 when the structure was known with some certainty[100].
Weddige[101] carried out systematic quinazoline synthesis following the observation
that the formyl and acetyl derivatives of anthranilamide lost water on heating. He
correctly interpreted this as a cyclization reaction and was first to realize the
possibility of tautomerism in the oxoquinazolines. The preparation of parent
quinazoline comes many years later when Bischler and Lang[102] obtained it by
decarboxylation of the 2-carboxy derivatives. A more satisfactory synthesis of
quinazoline was subsequently devised by Gabriel[103] who studied its properties and
those of its derivatives in greater detail.
Section-I: Introduction 29
Section-I: Introduction
Numbering System of Quinazolinone
Synthesis of Quinazolinone
The majority of synthetic route of 4-quinazolinone essentially proceeds from
anthranilic acid or its derivatives. A number of methods may be classified into
different categories according to the type of the components undergoing
condensation.
Section-I: Introduction 30
Section-I: Introduction
TYPE 1
This type includes condensation of
(1) N-acetyl anthranilic acid with aromatic amine in presence of
phosphorus trichloride[110-112].
(2) N-acetyl anthranilic acid with acetic anhydride affording 2-methyl-3, 1,
4-benzoxazone that is subsequently allowed to react with an amine[113-119].
(3) N-acetyl anthranilic acid with an amine in a sealed tube[120].
(4) N-acetyl anthranilic acid with formamide[121].
TYPE 2
This type includes condensation of
(1) Anthranilic acid with acid-amide[122-124].
(2) Anthranilic acid with cyanamide[125].
(3) Anthranilic acid with a compound containing N=C-Cl system[126-128].
TYPE 3
This type includes condensation of
(1) Acetanilide with urethane in presence of phosphorus pentoxide[129-131].
(2) Benzanilide imidochloride with urethane and subsequent cyclization[132-133].
TYPE 4
This type includes condensation of
(1) Anthranilamide with acid chloride and subsequent cyclization of
N-acylanthranilamide[134-136].
(2) Anthranilamide with acetic anhydride[137-138].
In addition to this many other reactions are reported which lead to the
synthesis of 4-quinazolinones[139-144].
Heterocyclic coloring matters have been known since prehistoric times in the
form of natural products such as indigo and its 6, 6'-dibromo derivative, Tyrian
Purpssle. The first commercial synthetic dye, Mauveine, discovered by Perkin in 1856
was also heterocyclic. Since that time the contribution of heterocyclic derivatives to
color chemistry has been considerable. Dyes based on the quinazoline ring system
Section-I: Introduction 31
Section-I: Introduction
have been reported as being useful on natural and synthetic fibres[145]. Such dyes have
excellent dyeing properties including low sublimation and high thermal stability[146].
A. Arcoria and G. Scarlata[148] have synthesized azo dyes (LIV) with excellent
light fastness and saturation on wool, cotton, rayon and nylon.
Where X = H or COOH.
Section-I: Introduction 32
Section-I: Introduction
Section-I: Introduction 33
Section-I: Introduction
Fadda et al.[154] have synthesized heterocyclic azo styryl dyes (LX) shows
good fastness property and variety of shade on viscose, silk and polyester.
Rana et al.[155] have prepared various acid dyes (LXI) by coupling diazotized
2-Methyl-3-(2-chlorophenyl)-6-amino-4-oxoquinazoline with various coupling acid
component and their dyeing performance on silk, wool and nylon fibres has been
assessed.
Section-I: Introduction 34
Section-I: Introduction
Section-I: Introduction 35
Section-I: Introduction
H. S. Bhatti and S. Seshadri[158] have synthesized styryl disperse dyes (LXIV)
derived from 6-nitro substituted 3-aryl-2-methyl-4(3H)-quinazolinone. The
application properties of these dyes on polyester and their fastness properties have
been evaluated.
Section-I: Introduction 36
Section-I: Introduction
Section-I: Introduction 37
Section-I: Introduction
Section-I: Introduction 38
Section-I: Introduction
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Section-I: Introduction 40
Section-I: Introduction
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Section-I: Introduction 45