Amendment No. 2erer

HINDUSTAN PETROLEUM CORPORATION LIMITED
MUMBAI REFINERY
PDA REVAMP PROJECT
AMENDMENT NO. 2 TO
BIDDING DOCUMENT
FOR
COMPOSITE CIVIL, MECHANICAL, INSTRUMENT,
INSULATION & PAINTING WORKS FOR PDA REVAMP
PROJECT OF M/S HPCL, MUMBAI
BIDDING DOCUMENT NO. A223/T-01/2011-12/RAL/01
(COMMERCIAL AMENDMENT NO. 2 &

TECHNICAL AMENDMENT NO. 1)
Prepared & issued by:

INDEX (AMENDMENT NO. - 2)
NAME OF WORK : COMPOSITE CIVIL, MECHANICAL,

INSTRUMENT, INSULATION & PAINTING
WORKS FOR PDA REVAMP PROJECT OF M/S
HPCL MUMBAI
BIDDING DOCUMENT NO. : A223/T-01/2011-12/RAL/01
PART I : COMMERCIAL SECTION
S. NO. OF
DESCRIPTION
NO. SHEETS
1. COVER PAGE 1
2. INDEX (AMENDMENT NO. - 2) 1
3. COVERING LETTER 1
4. COMMERCIAL AMENDMENT NO. - 2 1
PART II: TECHNICAL SECTION

S.
DESCRIPTION DOCUMENT NO.
NO.
1. PIPING DEPARTMENT TECHNICAL
A223-041-16-43-AD-0001 (Rev. 0)
AMENDMENT NO. 1 WITH ATTACHMENT
2. STATIC EQUIPMENT DEPARTMENT -
TECHNICAL AMENDMENT NO. 1 WITH A223-041-16-46-AD-0001 (Rev. 0)
ATTACHMENT
3. GENERAL CIVIL DEPARTMENT - TECHNICAL
A223-041-16-47-AD-0001 (Rev. 0)
AMENDMENT NO. 1 WITH ATTACHMENT
4. TECHNICAL AMENDMENT # 1 (GENERAL --
INFORMATION) WITH ATTACHMENT
PART III: PRICE PART
S. NO. OF
DESCRIPTION DOCUMENT NO.
NO. SHEETS
1. REVISED SCHEDULE OF PRICES
i) GENERAL CIVIL WORKS A223-041-55-47-SR010 (Rev 1) 27
ii) STRUCTURAL & ARCHITECTURE WORKS A223-041-55-48-SR010 (Rev 1) 24
iii) MECHANICAL WORKS A223-041-55-43-SR010 (Rev 1) 44
iv) STATIC EQUIPMENT WORKS A223-041-55-46-SR010 (Rev 1) 23
2. REVISED SOR Excel File (**) --
** : Bidders are requested to download the Revised SOR excel file from website & submit their
price in the revised SOR Excel file.
4 5 , , , , - 390015
th th
Regional Office : 4 & 5 Floor, Meghdhanush Bilding, Race Course, Near Transpek Circle, Vadodara- 390015
Tel.: 0265-2340368,2340369,2340427,2340517, Fax: 0265-2340328

DELIVERING EXCELLENCE THROUGH PEOPLE
AMENDMENT NO. 2
No. A223/T-01/2011-12/RAL/01 Date: 24.04.2012
TO: ___________________________
Sub: Amendment No. 2 to Composite Civil, Mechanical, Instrument, Insulation &

Painting Works for PDA Revamp Project of M/s. HPCL Mumbai
Bidding Document No. : A223/T-01/2011-12/RAL/01
Dear Sirs,
This has reference to above tender and pre-bid meeting held in Mumbai on 11.04.2012. Please find
enclosed herewith Amendment 2 consisting of Commercial Amendment -2 & Technical
Amendment -1.
Bidder shall take cognizance of the above said Amendment & submit their bids accordingly.
This Amendment forms an integral part of the tender document & the Index for Amendment No. 2
shall be submitted along with the Unpriced bid duly sealed & signed as a token of acceptance of the
same.
Bidders to note that SOR has been revised for Mechanical Work, Static Equipment Work, General
Civil work and Structural & Architecture Works. Revised SOR has been attached in this Amendment.
Consolidated & Revised SOR excel file has been uploaded on web site (www.tenderwizard.com/eil).
Bidders are requested to fill their price in the revised SOR Excel file only.
Please upload your offer latest by extended due date i.e. Dt. 08.05.2012 up to 14:00 hrs
All other terms and conditions of the subject tender remain unchanged.
Thanking you,
Very truly yours,
R. A. LUKTUKE
AGM (C&P)
Encl. : - Refer Index
110066
Regd. Office: Engineers India Bhavan, 1, Bhikaji Cama Place, New Delhi 110066
COMMERCIAL AMENDMENT NO. 2
NAME OF WORK: COMPOSITE CIVIL, MECHANICAL, INSTRUMENT, INSULATION & PAINTING WORKS FOR PDA REVAMP
PROJECT OF M/S. HPCL MUMBAI
The terms, conditions, specification and stipulations of Bidding Document shall stand modified to the extent indicated in last column below and
subject to these modifications; all other terms, conditions, stipulations and specifications of the Bidding Document shall remain unaltered.
Sr. Bidding Document Subject Amendment
No.
Part Page Clause
No. No.
1. ITB 12of 12 New Cartel 7.0 CARTEL FORMATION IN BIDDING
Clause Formation In case any Bidder is found to be involved in cartel formation, his Bid will not be
considered for evaluation / placement order. Such Bidder will also be debarred
from bidding in future.
2. ITB 12of 12 New Submission 8.0 ACTION IN CASE SUBMISSION OF FALSE/FORGED DOCUMENT
Clause of false / 8.1. Bidder is required to furnish the complete and correct information/ documents
forged required for evaluation of their bids. If the information / documents forming basis of
document evaluation is found to be false / forged, the same shall be considered adequate
ground for rejection of the bids and forfeiture of earnest money deposit.
8.2. In case, the information / document furnished by the vendor/ contractor forming
basis of evaluation of his bid is found to be false / forged after the award of the
contract, Owner shall have full right to terminate the contract and get the remaining
job executed at the risk & cost of such vendor / contractor without any prejudice to
other rights available to Owner under the contract such as forfeiture of
CPBG/security deposit, withholding of payment etc.
8.3. In case, this issue of submission of false documents comes to the notice after
execution of work, Owner shall have full right to forfeit any amount due to the
vendor/ contractor along with forfeiture of CPBG/security deposit furnished by the
vendor / contractor.
8.4. Further, such bidder / vendor / contractor shall be put on blacklist / holiday list of
debarring them from future business with Owner/EIL.
3. Price Unpriced SOR indicating Q/NQ to be submitted along with unpriced bid. Bidders are
Part requested to consider Revised SOR for Mechanical Work, Static Equipment Work,
General Civil work and Structural & Architecture Works.
4. Price Bidders are requested to download the revised SOR excel file from web site & submit their
Part price in the revised SOR excel file only.
Bidder Seal & Signature
Page 1 of 1
TECHNICAL AMENDMENT NO: 1 DOCUMENT No.
TO
A223-041-16-43-AD-0001
Rev. 0
NAME OF WORK : COMPOSITE CIVIL, MECHANICAL, INSTRUMENT,
Page 1 of 2
INSULATION & PAINTING WORKS FOR PDA
REVAMP PROJECT OF M/S. HPCL
The terms, conditions and specifications of Bidding Document stand modified to the extent indicated under column MODIFICATIONS/ADDITION/ DELETION. All other terms
& conditions, stipulations and specifications of bidding document shall remain unaltered.
SL. CLAUSE NO. /

DOCUMENT NO. SUBJECT MODIFICATIONS/ ADDITIONS/ DELETIONS
NO. PAGE NO.
Providing scaffolding as per specification A233/T-
01/2011-12/RAL/01 scaffolding, required for third
A233-041-16-43-SOW-
1. Page 7 of 17 New Clause 1 48 added party engaged by owner for executing Small Area
01-Rev. 0
Exposure Radiography, and removal of the same
after completion of the work.
A233-041-16-43-SOW- At S. No.66 standard no A223/T-01/2011-

2. Page 17 of 17 List of Specifications and standards.
01-Rev. 0 2012/RAL/O1 added.
A233-041-16-43-SOW- A223-0642---- mentioned in the last line shall be

3 Cl1.36 Page 6 of 17 Fire Fighting System (Above Ground)
01-Rev. 0 read as INSP/HPMR/001/2011
nd
A233-041-16-43-SOW- Cl 1.3 mentioned in 2 line shall be read as Cl no
4. 1.13, Page 4of17 PIPING WORK (UNDER GROUND)
01-Rev. 0 1.10
Galvanized word stands deleted in the note.

.
A233-041-16-43-SOW-
5. 5.1, Page 11of17 OWNER SCOPE OF SUPPLY Cl 3.2(1) mentioned in note shall be read as
01-Rev. 0
1.3.271.3.3
0 19.04.12 ISSUED FOR BIDS BKP PMD LKK
Rev.No Prepared Checked Approved

Date Purpose
by by by
Format No. 8-00-0001-F7 Rev. 0 Copyright EIL All rights reserved

TECHNICAL AMENDMENT NO: 1 DOCUMENT No.
TO
A223-041-16-46-AD-0001
Rev. 0
NAME OF WORK : COMPOSITE CIVIL, MECHANICAL, INSTRUMENT,
INSULATION & PAINTING WORKS FOR PDA Page 2 of 2
REVAMP PROJECT OF M/S. HPCL
SL. CLAUSE NO. /

DOCUMENT NO. SUBJECT MODIFICATIONS/ ADDITIONS/ DELETIONS
NO. PAGE NO.
A233-041-16-43-SOW- At S. No.67 P&ID for Fire Water System in Unit

9. Page 17 of 17 List of Specifications and standards.
01-Rev. 0 Dwg No. A223-041-16-47-3502, Rev-A added.
0 19.04.12 ISSUED FOR BIDS BKP PMD LKK
Rev.No Prepared Checked Approved

Date Purpose
by by by

DOC NO:
Job No A 223 - PDA Revamp Estimated No of Clips required on Equipments A223 - 041-16-43-SK-001, Rev.0
APPROX NO OF PIPING CLIPS REQUIRED AND ELEVATIONS Apprx. Finished Wt. of

S.NO EQUIPMENT TAG NO. SERVICE EXISTING/ NEW EL of Additional Platform (m)
(m) Piping & Platform Cleats
Nos Approx Elevations Approx Weight of clips ( kg)
1 C-4101 A/B Extractor Column Existing 3 each 117.000 to 123.000 65 Kg each EL 120.00 to 124.45 Piping Cleat Wt. 455 Kg
For Platform Cleat please

3 each 112.000 to 117.000 65 Kg each
refer note-2
1 each 105.000 to 112.000 65 Kg each
2 C-4102 Asphalt Flash Drum Existing 2 105.000 to 112.000 65 Kg each Piping Cleat Wt. 130 Kg
3 DAO Stripper Existing 2 117.000 to 125.000 65 Kg each EL 116.000 to 112.000 1130 Kg
C-4103 / C-4104
4 DAO Flash Drum Existing 2 112.000 to 117.000 65 Kg each EL 112.000 to 108.000 1360 Kg
Combined Equipment
2 105.000 to 112.000 65 Kg each
5 C-4105 Asphalt Stripper Existing 2 112.000 to 117.000 65 Kg each EL 109.000 to 106.000 1330 Kg
Notes: 1) FGL- 100.00 m
2) For Platform cleats of C-4101A/B refer Drg.No. A223-041-16-48-1-703, Rev.A "GA & detail of Platforms for Extraction Column"
3) MOC of Piping / Platform cleat shall be same as that of Shell/Head of the equipment.
izLrq r vkjs [k ,oa blesa fufgr fMt+k bu bathfu;LkZ ba fM;k fyfeVsM dh LkaifRr gS A ;s ek= m/kkj fn, x, gS a vkSj m/kkjdrkZ us ;g Li"V Lke>kS rk fd;k gS fd u rks mUgs a iq u% eqfnzr fd;kk tk,xk] u udy dh tk,xh]
u m/kkj fn, tk,axs] u izn f'kZ r fd, tk,a xs vkS j u gh Lkhfer vkSj futh iz ;ksx ds vykok budk dks bZ vU; iz; ks x gksxk vkSj ;g iz ;ksx m/kkj nsu s okys }kjk m/kkjdrkZ dks fyf[kr :i esa nh xbZ Lkgefr Lks gksxk A
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that
they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a wri tten consent given by the lender to the borrower for the intended use.
A223-041-16-48-1-703
N
SCALE
fgUnqLrku isVfy;e dkiks Zj'ku
LEGEND:
NOTES :-
1:50
REF. DWG. NO.

DATE
ih- Mh- ,- bdkbZ
EXTRACTION COLUMN (T-4101 A&B)
G.A. & DETAIL OF PLATFORMS FOR
A 2 2 3 0 4 1 1 6 4 8 1 7 0 3
fyfeVsMeEcbZ
JOB NO.
REVISIONS
UNIT
REFERENCE DRAWING TITLE

DIVN.
DEPT.
3-1641-0501 REV.2
BY
DWG. NO.
CHKD APPD
A1-841x594
REV.
A
The drawing, design and details given below on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited, or used, except in the limited way permitted by written consent
NOZZLES AND CONNECTIONS GENERAL NOTES SPECIFICATIONS DESIGN DATA

MARK QTY NOM. DIASCH./THK.
FLANGES PROJECT PAD
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE
CLASS TYPE FACING ION WxT 1 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE STATED. X GENERAL SPEC. FOR PRESSURE VESSELS 6-12-0001 WORKING PRESSURE (kg/cm2g)
NOTE-4
F 1 150 -- 150 BL RF -- --
FEED 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. X SUPP. SPEC. FOR CS VESSELS 6-12-0002 DESIGN PRESSURE (kg/cm2g) INT. EXT.
(REFER NOTE-15) 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. X STD. SPEC. FOR BQCS PLATE 6-12-0011 WORKING TEMPERATURE (0C)
VR 1 80 -- 150 BL RF -- --
VAPOUR RETURN 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL X STD. SPEC. FOR STRUCTRAL QUALITY PLATES 6-12-0014 DESIGN TEMPERATURE (0C)
(REFER NOTE-16) CENTER LINE TO FLANGE CONTACT FACE.
X SPEC. FOR PAINTING INSP/HPMR/001/2011 MDMT (0C)
FN 1 200 SCH 80 150 WN RF 910

110 X ASPHALTENE/SOLVENT INLET 4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X STD. SEPC. FOR SS PLATES 6-12-0020 CORROSION ALLLOWANCE (MM)
FLANGE CONTACT FACE.
12 (REFER NOTE-18) TYPE OF HEAD
85 X STRIPPING STEAM (REFER 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER JOINT EFFICIENCY SHELL HEAD
S 1 150 SCH 80 150 WN RF 1210 CONSTRUCTION.
16 NOTE-19) RADIOGRAPHY SHELL HEAD
45 X 6 FLANGE GASKET FACE SHALL HAVE 125 AARH FINISH. STANDARDS POST WELD HEAT TREATMENT
LT5N 1 80 SCH 160 150 WN RF 1160 LEVEL SWITCH
16 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER x VESSEL TOLERANCES 7-12-0001 HEAT TREATMENT
45 X ANSI B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME SUPPORT FOR HORIZONTAL VESSEL 7-12-0002 OPERATING MEDIUM XXX
LT6N 1 80 SCH 160 150 WN RF 1160 LEVEL SWITCH B16.5 UNLESS SPECIFIED OTHERWISE. XX
12 WOODEN PILLOWS FOR SADDLE SUPPORT 7-12-0003 SP. GRAVITY
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF SKIRT BASE DETAILS 7-12-0004 WIND SPECIFICATION
NOZZLE PIPE/SHELL. SKIRT OPENING DETAILS 7-12-0005 SEISMIC
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 ANGLE LEG SUPPORT 7-12-0006 CAPACITY (M3) XX
THK FLATS 900 APART. PIPE LEG SUPPORT 7-12-0007 PAINTING/CLEANING AS PER PAINTING JOB SPEC.
10 ALL REMOVABLE INTERNALS SHALL PASS THROUGH MANWAY. BRACKET SUPPORT FOR VERTICAL VESSEL 7-12-0008 INSULATION THICKNESS (mm) HOT COLD
11 DP CHECK TO BE CARRIED OUT FOR EACH RUN OF NOZZLE TO SHELL MANHOLE WITH HINGED COVER 7-12-0009 FIRE PROOFING YES NO
12 WELD.
HYDORTESTING OF NEW NOZZLES SHALL BE CARRIED OUT BY BOXING MANHOLE WITH DAVIT 7-12-0010 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL VERTICAL (AT TOP)
METHOD AND BOX SHALL BE REMOVED AFTER TEST LEAVING 10-15 MM. LADDER RUNGS FOR MANHOLE/DEMISTER 7-12-0011 PRESSURE (NEW & COLD)
EDGES TO BE GROUND SMOOTH.
RETAINING PLATE 7-12-0012 INSPECTION BY X HPCL/EIL CIB LLOYDS
13 ONLY THOSE NOZZLES WHICH ARE NEW / MODIFIED ARE SHOWN IN THE x NOZZLE REINFORCEMENT AND PROJECTION 7-12-0013 MATERIAL OF CONSTRUCTION
DATASHEET. OTHER NOZZLES SHALL BE AS EXISTING. PAD NOZZLES FOR VESSELS 7-12-0014 (AS PER ASME / IS OR EQUIVALENT)
14 ALL NEW PRESSURE BEARING BUTT WELDS SHALL BE 100% x STANDARD BOLT HOLE ORIENTATION 7-12-0015
15 RADIOGRAPHED.
EXISTING NOZZLE 'F' IS TO BE BLINDED WITH BLIND FLANGE, GASKET & ALLOY LINER DETAILS 7-12-0016 SHELL/BOOT --
BOLTING. REMOVE THE INTERNALS ASSOCIATED WITH NOZZLE 'F'. SIGHT GLASSES FOR PRESSURE VESSELS 7-12-0017 REINFORCEMENT PAD/INSERT PLATE SA 516 Gr.70
16 EXISTING NOZZLE 'VR' IS TO BLINDED WITH BLIND FLANGE, GASKET & X INTERNAL FLANGES 7-12-0018 HEADS --
BOLTING. VORTEX BREAKERS 7-12-0019 SHELL FLANGES
17 REUSE EXISTING ANGLE GRID FOR ENTRAINMENT REDUCTION. REDUCE INLET DEFLECTOR BAFFLE 7-12-0020 NOZZLE FLANGES SA 105
THE EFFECTIVE VAPOR FLOW AREA BY ATTACHING A SOLID DOUGH-NUT SUPPORT RING AND BOLTING BAR 7-12-0021 NOZZLE NECK UPTO 250 NB SA 106 GR. B
PLATE WITH A 750MM DIA. CENTRE OPENING ON THE TOP OF THE GRID.
SUPPORT RING SIZES FOR PACKED TOWERS 7-12-0022 NOZZLE NECK ABOVE 250 NB SA 516 Gr.70
18 INSTALL A NEW NOZZLE 'FN' WITH A NEW DISTRIBUTOR AS SHOWN ON PIPE DAVIT 7-12-0023 PIPE FITTINGS SA 234 GR. WPB
SHEET 3 OF 3. LIFTING LUG TOP HEAD TYPE 7-12-0024 GASKET EXTERNAL SPWD SS316 + GRAFIL + INNER RING
19 INSTALL A NEW NOZZLE 'S' WITH A NEW DISTRIBUTOR AS SHOWN ON FIRE PROOFING AND INSULATION SUPPORTS 7-12-0025
SHEET 3 OF 3. TEMPERATURE AT CONNECTION 'S'=2350C. EARTHING LUG 7-12-0026
20 REMOVE ALL B-1 TO B-10 EXISTING BAFFLES & REPLACE THEM WITH NEW NAME PLATE 7-12-0027
B-1 TO B-14 BAFFLES AS SHOWN ON SHEET 2 OF 3. REUSE SUPPORT MANUFACTURER NAME PLATE 7-12-0028 GASKET INTERNAL CAF (COMPRESSED ASBESTOS FREE)
RINGS OF EXISTING BAFFLES B-6 &B-7 FOR NEW BAFFLES B-8 & B-9
BRACKET FOR NAME PLATE 7-12-0029 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
RESPECTIVELY. REST OF THE EXISTING SUPPORT RINGS ARE TO BE LEFT
NAME PLATE FOR SMALL EQUIPMENT 7-12-0030 SS 304
AS IT IS IN THE COLUMN, UNLESS THEY INTERFERE WITH NEW INTERNALS.
DETAILS OF FORGED NOZZLES 7-12-0031 SKIRT/ SUPPORT
21 DESIGN LIQUID HEAD ON BAFFLE = 100 MM. X SUPPORTS FOR INTERNAL FEED PIPE 7-12-0032 SKIRT/ SUPPORT BASE
22 PROVIDE 50 MM HIGH OVERFLOW WEIR WITH 50 MM X 50 MM HOT INSULATION SUPPORT FOR HORIZONTAL VESSEL 7-12-0033 INTERNAL PARTS (WELDED) / BAFFLE SS 410S
TRIANGULAR NOTCHES. TOTAL HEIGHT IS 100 MM. WEIR HEIGHT TO BE PIPE DAVIT SUPPORT FOR COLD INS. VESSELS 7-12-0034 INTERNAL PARTS (BOLTED) SS 410
MEASURED TO BOTTOM OF NOTCH. ROUND OFF SHARP POINTS.
TYP. DETAILS OF WIRE MESH DEMISTER SUPPORTS 7-12-0036 CLIPS & ATTACHMENTS (EXTERNAL) SA 516 GR.70/ IS 2062 GR. E 250 QUALITY B
23 SLOPE OF BAFFLES IS 1:12 (SAME AS WAS FOR EXISTING BAFFLES). S.R NOZZLE NECK 7-12-0037 WRAPPER PLATE SA 516 GR.70
X ALLOWABLE NOZZLE LOADS (FOR NEW NOZZLES) A223-041-16-46-ST-0038 DEMISTER/GRID

24 WELDS JOINING NON-PRESSURE CONTAINING COMPONENTS TO PAD FOR EXTERNAL ATTACHMENT SA 516 GR.70
PRESSURE CONTAINING COMPONENTS SHALL BE 100% LIQUID INTERNAL SUPPORT RING/ANGLE SA 516 GR.70
PENETRANT OR MAGNETIC PARTICLE EXAMINED (AFTER PWHT, WHEN
PWHT IS REQUIRED). THIS APPLIES TO PERMANENT AND NON-PERMANENT
ATTACHMENTS ON THE INSIDE AND OUTSIDE OF THE VESSEL.
REFERENCE DRAWINGS
X RICHARDSON & CRUDAS'S AS PV-A1-00664
BUILT DWG. FOR C-4105
given by the lender to the borrower for the intended use.
FILE NAME : A223-041-16-46-DS-3010-C-1
STATUTORY REGULATIONS
LICENSOR'S SPECIFICATION INDIAN BOILER REGULATIONS (IBR)
VESSEL LOADSHEET C468-LS-C-4105, 4 SHEETS
FOUNDATION LOADING DATA (OPERATING CONDITION) HOLD UPS C DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
VESSEL DATASHEET 10-R20-C4105, 4 SHEETS
TYPE
MAX MOMENT AT BASE (M)
MAX. SHEAR FORCE AT BASE (H) (kg)
X NOZZLE/BAFFLE ORIENTATIONS SIZE OF NOZZLES LT5N, LT6N APPROXIMATE WEIGHT (kgs) (PER ITEM)
(kgm) NOZZLE ELEVATION OF 'FN' X PIPE SUPPORT CLEATS
SEISMIC
-- --
SUPPORT HEIGHT X LADDER/PLATFORM CLEATS ERECTION -- OPERATING --
LICENSOR'S STANDARD (DB) DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
SEISMIC PIPE DAVIT
(MC) -- -- PACKING SUPPORT
HYDROTEST(SHOP) -- HYDROTEST ( FIELD ) --
WIND -- -- NUMBER OF ITEMS :
DESIGN DATA fMtkbu MkVk

ENGINEERS INDIA LIMITED JOB NO: A223 DRAWING NUMBER REV
CLIENT : HPCL, MUMBAI

C 13.04.2012REVISED & RE-ISSUED FOR BIDS/ENGG. AP MKP SHAIL ASPHALT STRIPPER ] ? ?? E??? A223-041-16-46-DS-3010 C
R.O.VADODARA B 20.02.2012REVISED & RE-ISSUED FOR BIDS/ENGG. AP MKP SHAIL
PLANT : PDA REVAMP

A
REV
09.12.2011
DATE
ISSUED FOR BIDS/ENGG.
REVISION
HP
BY
MKP
CHECKED
SHAIL
APPROVED
ITEM NO. C-4105 ?-4105 SHEET 1 OF 3
FORMAT NO.3-1646-0113 REV.1 (30.03.2010) A3-420 X 297
INSPECTION & TEST PLAN DOCUMENT No.
ENGINEERS INCOMING MATERIAL CHECKING
elr INDIA LIMITED 6-82-1010 Rev.O
(NWT erEvOl2colJorolf0 IA Govt of India Undottakeng)
FOR CONTRACTOR'S SUPPLIED
MATERIALS Page 1 of 7
rot No
laCk I t ATZT tCrl I Tit till 11&11411e11
fLT -1Wttevir 174 1104:fur

w1.4-11 011tettrb New 31T4W
vrrxrdit wfw.
INSPECTION & TEST PLAN (ITP)

FOR INCOMING MATERIAL
CHECKING FOR CONTRACTOR'S
SUPPLIED MATERIALS
0 04.07.2011 ISSUED FOR IMPLEMENTATION

SM 119 Standards
SMStandards
Rev. Prepared Checked Committee Bureau
No Date Purpose by by Convenor Chairman
Approved by

INSPECTION & TEST PLAN STANDARD SPECIFICATION NO.
401 Jed ENGINEERS
$1=?Zif Rire g
We. efewreelnamust)
INDIA LIMITED
IA Gout of India Undeftalongi
INCOMING MATERIAL CHECKING
FOR CONTRACTOR'S SUPPLIED 6-82-1010 Rev. 0
Abbreviations:
ATT Anti Termite Treatment

CGI Corrugated Galvanized Iron
CS Carbon Steel
EOT Electric Operated Traction
FLM Flood Light Mast
HOT Heat Operated Traction
HT High Tension
HV High Voltage
IMIR Incoming Material Inspection Report
IRN Inspection Release Note
ITP Inspection Test Plan
KW Kilo Watt
LR Lorry Receipt
LT Low Tension
LV Low Voltage
LEL Lower Explosive Limit
MOC Material of Construction
MTC Manufacture Test Certificate
NACE National Association of Corrosion Engineers
PLC Programmable Logic Control
PRDS Pressure Reducing and De-superheating Stations
QAP Quality Assurance Plan
RCC Reinforced Cement Concrete
SS Stainless Steel
TC Test Certificate
TPIA Third Party Inspection Agency
WBM Water Bound Macadam
Construction Standards Committee
Convenor: Sh. MK Garg, HOD (Construction)
Members : Sh. VK Budhiraja, GM (C&P)

Sh. MP Jain, DGM (Projects)
Sh. Rakesh Nanda, DGM (Piping)
Sh. S Mukherjee, AGM (Construction)
Sh. GK Iyer, AGM (Construction)

Itil ! t ENGINEERS
INDIA IJMITED
INSPECTION & TEST PLAN
INCOMING MATERIAL CHECKING
STANDARD SPECIFICATION NO.
@I alvel
ellR4evine
'Meg On .71dtvil (A Govt of India Undertaking) FOR CONTRACTOR'S SUPPLIED 6-82-1010 Rev. 0
CONTENTS
S.NO. DESCRIPTION PAGE NO.
General Note & Legend 04
Inspection & Test Plan 05
Format for Incoming Material Inspection Report 07

OD, ENGINEERS INCOMING MATERIAL CHECKING
51g-ar aileg INDIA LIMITED FOR CONTRACTOR'S SUPPLIED 6-82-1010 Rev. 0
1.11,2m Masre ml JOCFN) IA GUN. of India Undeftalong)
GENERAL NOTE
The enclosed ITP's shall be followed for the works to be performed by the contractor. The
provisions indicated for stagewise inspection by EIL/Owner are the minimum and the
Engineer-In-Charge may decide to increase Hold Points/ Witness Points. Activities for
which ITP's are not given, contractor to develop and get the same approved by EIL/Owner
well before start of the work.
Contractor to submit required reporting formats and job procedures for each activity listed
in ITP's and submit to EIL/Owner for approval, well before commencement of the activity.
If the contractor has to deviate from the given ITP for a valid reason, he shall obtain prior
written approval of EIL/Owner. Contractor to carry out 100% examination of all activities.
LEGEND
HP : Hold Point ;
A point which requires inspection/verification and acceptance by Owner/EIL

before any further processing is permitted.
The Contractor shall not process the activity/item beyond a Hold Point without
written approval by Owner/EIL except where prior written permission for further
processing is available.
W Witness Point ;
An activity which requires witnessing by Owner/EIL when the activity is

performed.
After proper notification has been provided (notification modalities and period
shall be finalized before hand), the Contractor is not obliged to hold further
processing if Owner/EIL is not available to witness the activity or does not provide
comments before the date notified. Basis of acceptance shall be as per relevant
technical specification.
Rw Review of Contractor's documentation.
S Surveillance Inspection by Owner/ EIL.

Monitoring or making observations to verify whether or not material/items or
services conform to specified requirements. Surveillance activities may include
audit, inspections, witness of testing, review of quality documentation & records,
personnel qualifications, etc.
WC : 100% Examination by Contractor.
Responsibility for execution of the inspection/testing is with the Contractor; Owner/EIL

only verifies examination or testing done by the Contractor at important stages
Format No. 8-00-0001-F1 Rev. 0 Copyright EILAll rights reserved

401 ENGINEERS INCOMING MATERIAL CHECKING
51gar INDIA LIMITED 6-82-1010 Rev. 0
laapnelia,are,PIJOar.1) IA Govt of India Undeftalong) FOR CONTRACTOR'S SUPPLIED
Records to
SL be
ACTIVITY CONTRACTOR EIL / OWNER ($) submitted /
NO
Format No:
CAT 1 CAT2 CAT 3
A Document Checking
1 Check whether vendor/source is approved? WC HP Rw Rw G-01
2 Availability of QAP/ITP duly approved by WC Rw Rw Rw G-01

TPIA.
3 Availability of MTC / IRN (Availability of WC HP Rw Rw G-01
stage wise Inspection Reports/certificates in
case of inspection by TPIA, Inspection
reports of Contractor).
4 Availability of certificates from statutory WC HP Rw Rw G-01
bodies
5 Delivery challan /LR WC Rw S - G-01
B Physical Verification
1 Checking for Inspection WC HP W* W* G-01
stamp/Identification mark
2 Correlation of MTC w.r.t. Heat nos/ Batch WC HP W* W* G-01
no /lot no.
3 Physical assessment of Quantity. WC W S - G-01
4 Certification of condition of material. WC W S S G-01
5 Storage/Warehouse facilities. WC W S - -
C Sampling for Field tests / tests from WC W W W G-01

approved laboratories, if applicable.
D Review of Field Test reports/Test reports if WC Rw Rw Rw -
applicable.
E Review & Endorsement on WC HP HP HP -
MTC/IRN/TC,etc.
F Endorsement on IMIR WC HP HP HP G-01
NOTES :
($) A generic categorization plan could be firmed based on following guideline and as per Table A:-
(*) Sampling plan for checking of bulk items shall be based on discretion of EIL.
General :
EIL/OWNER and contractor shall jointly finalize the list of incoming materials and categorize in line with
inspection categorization plan for bought out items. The items not covered in Table A shall be
finalized by Engineer Incharge/Owner.
In General SI no of the ITP: A (1,3 5),B, E and F shall be applicable to both (#)and (@) ie. Items with and
without TPI/EIL inspection
In General SI no of the ITP: A (2,4), shall be applicable to (@) i.e. Items with TPI/EIL inspection
In General SI no. of ITP : C and D shall be applicable to (#) i.e. Items without TPI/EIL inspection
All items to be procured from approved vendor/source as per list enclosed in contract /approved vendor
list. Prior approval for the source/vendor to be taken for items not listed in the contract/approved vendor
list.
Anodization / Galavnisation shall be ensured in shops having proven track record and samples are to be
tested to check galvanizing/anodizing thickness prior to dispatch to site.

ENGINEERS INCOMING MATERIAL CHECKING
Ifgar Elf5leg
INV, MOVE' 0,1.719.1)
INDIA LIMITED
IA Goo. of India UndetteMong) FOR CONTRACTOR'S SUPPLIED
6-82-1010 Rev. 0
TABLE :A
SL CAT 1 CAT 2 CAT 3
No (CRITICAL) (MAJOR) (MINOR)
Items without TPI/EIL inspection (#)
1 Cement, Coarse aggregate, Fine aggregate, Stone Water, AC sheets/CGI sheets,
Reinforcement aggregate for road work, Filling soil, Murrum Particle board, Stone for stone
steel & Structural sand, etc., Brick and tile brick, Asphalt (bitumen), masonry, Glazing glass,. All
steel(from paint, Sanitary wares, sanitary fittings (pipes & galvanized, anodized items
primary fittings), Chemicals for ATT, Acid resistant tiles like GI pipes, door/window
producers), and mortar, marble and marble chips, Mechanical frames, Pre-coated sheets,
Refractory, hardener for flooring, grouting compound, wood Steel doors, Rolling shutters,
Anchor fasteners for doors and windows, ventilator, Flush door, Cable ducts/trays, lightning
Paneled door, Roof treatment materials, False arrestors, street light poles,
ceiling & flooring materials, RCC Hume pipes Earthing items
Items with TPI/EIL inspection (@)
1 All process All types of pumps, compressors excluding Hoists, Pipes & Piping
Compressor, category A, Fans, blowers conveyors and material materials (carbon steel &
pumps (with handling equipments. Vessels (thickness less other) excluding category A,
drive above 110 than 50mm (excluding) and other vessels LV Motors ( rating less than
KW), Diesel excluding category A, Trays and tower Internals, 110 KW), Gauges Glass,
Generators, Burners for fired heaters, EOT/HOT crane, Pressure gauges,
Vessels desuperheaters & PRDS Air pre heaters, Damper, Temperature Gauges, Draft
(thickness more Soot blowers, Expansion joint, Gas and Liquid Gauges, Tape coat materials,
than 50 mm) and Filters, Pipes /Piping material (flanges, fittings etc gratings. Insulation materials.
all Vessels with AS, SS, clad steel, inconel, NACE), All types of All fasteners, gaskets.
MOC NACE, valves, All Fire Fighting equipments including
alloy steel, clad Deluge valves, LRM, sprinklers. FLM with fittings,
steels, Inconel. HT/LT switch gear, Bus ducts, Fire alarm system,
All Columns, HV Motors, LV Motors( rating more than 110 KW),
Reactors, Heat DC System including consoles, PLC, Batteries &
Exchangers, battery Chargers, capacitor banks, Plant
Reinforcement communication system, UPS, Transformer,
steel & Structural Variable speed drives, Tank level indicator/
steel (from Instruments, All Control valves, Pressure relief
secondary valves, breather valves, Meter-flow-annubar,
producers), Solenoid valve, annunciators with panels, Self
actuating pressure control valves, Temperature
sensing Element-RTD's, Thermowell and
thermocouple, Mass flow meters, Pressure
switches, Flow switches, Level switches
(explosion Proof), Flow sensing Element Orifice
Plate & Flanges, Pitot Tube Analysers - LEL
Detectors, Level Instruments/ Transmitters, Flame
arrestors, Transmitters, Panel Control and
accessories, All HV/HT and LV/LT cables and
control cables. All types of flameproof fittings &
fixtures.

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The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the
limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
Schedule of Rates
for
General Civil Works
1 Revised and re-issued for Tender AR AR

TENDER : COMPOSITE CIVIL, MECHANICAL,
INSTRUMENT, INSUL. & PAINTING WORKS
0 ISSUED FOR TENDER AR AR
FOR PDA REVAMP PROJECT OF M/S HPCL
REV DATE PURPOSE BY CHECKED APPROVED

Client : HINDUSTAN PETROLEUM CORP. LTD SCHEDULE OF RATES Rev
ENGINEERS INDIA LTD Project : PDA Revamping Project A223-041-55-47-SR010 1
Bidder's Bidder's
VADODARA Date Div.: RO-VADODRA Dept.: ROV-General Civil
Stamp Signature SHEET 1 OF 27
The drawing, design and details given in this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or
used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL 1641-1915, Revision 1.A4 297 x 210.
Rate in Rupees
S. No. Item No Description of Items Unit Quantity Amount in Rs.
Figures Words
1 GC GENERAL CIVIL
2 C008.00.00 CONCRETE PAVEMENTS (SPEC NO.6-65-0019)
3 C008.02.00 Providing and laying Reinforced Cement Concrete with
20mm and down size graded crushed stone aggregates
in flooring, pavements etc. including leaving pockets, if
necessary, making recess/drains, laying in alternate
panels, etc. for all depths including shuttering, tamping,
curing, etc. as specified in any shape, thickness, position
and finishing the top surface smooth etc. all complete as
per drawings, specifications and directions of Engineer-in-
Charge.
4 C008.02.01 For RCC of M-30 grade concrete CUM 130
(all materials including cement but excluding cost of
providing & fixing reinforcement and joint sealing shall be
supplied by the contractor).
5 C008.02.03 For RCC of M-25 grade concrete (all materials including CUM 10
cement but excluding cost of providing & fixing
reinforcement and joint sealing shall be supplied by the
contractor).
6 C008.05.00 Providing 20mm wide Expansion Joints in pavement
slabs as per std. No.7-65-0404 including cleaning the
joints of all loose material, filling with 20mm thick
impregnated fibre boards for the full depth of slab except
for 25mm depth from top and sealing the top 25mm wth
approved Joint Sealing Compound as per IS:1834 Type-B
etc. all complete as per drawings, specifications and
directions of Engineer-in-Charge.
7 C008.05.01 For type-I pavement (Upto and inclusive of thickness of M 20
200 mm). (Including providing and laying MS dowel bar,
painting as required, GI pipe and cap and cotton waste).

ENGINEERS INDIA LTD Project : PDA Revamping Project A223-041-55-47-SR010
Bidder's Bidder's 1
VADODARA Date SHEET 2 OF 27
Stamp Signature Div.: RO-VADODRA Dept.: ROV-General Civi
Rate in Rupees
Figures Words
8 C008.05.03 For type-II pavement (Upto and inclusive of thickness of M 100
150 mm).
9 C008.05.06 For thickened pavement (Upto and inclusive of thickness M 27
of 300 mm).
10 C008.11.00 Providing and laying plain cement concrete of Nominal CUM 50
Mix 1:5:10 with 20mm and down size graded stone
aggregates for all depths below and upto plinth level
below Pavement or any other place, including tamping,
ramming vibrating, curing all as specified in any shape,
position, thickness and finishing the top surface rough or
smooth, etc. all complete as per drawings, specifications
and direction of Engineer-in-Charge. (Including the cost of
shuttering).
11 C008.12.00 Providing joints in pavements and around foundations as

per std no.7-65-404 including cleaning the joints of all
loose materials and sealing with sealing compound
conforming to IS:1834 Type B as required etc. complete
as per drawings, specifications and directions of Engineer
-in-Charge for;
12 C008.12.01 Construction joints 20mm wide x 25mm deep. M 72
13 C008.12.02 Sealing joint around pedestal and column etc. 20mm M 26

wide x 200 mm deep including filling with 20mm thick
impregnated fire board for the full depth of slab except for
25mm depth from top and sealing the top 25mm with
approved joint sealing compound as per IS:1834 Type-B.

Bidder's Bidder's 1
Rate in Rupees
Figures Words
16 C010.00.00 RCC PIPE CULVERTS & ELECTRICAL ROAD
CROSSINGS ETC. SPEC. NO.6-65-0021)
17 C010.01.00 Supplying and laying in position RCC pipes with collars
conforming to IS:458 for pipe culverts, cable crossings
etc. including cutting the pipe if necessary, lowering,
laying in position to proper levels, slopes etc. caulking the
joints with spun yarn soaked in neat cement slurry and
finishing with cement mortar 1:2 (1 cement : 2 sand)
curing etc. all complete as per drawings, specifications
and directions of Engineer-in-Charge. For following Class
and Internal PIPE DIA (MM)
18 C010.01.01V53 M 25
( Pipe Class - NP3 , Dia (internal) - 200 mm )
19 C010.05.00 Supplying and laying in position PVC pipes conforming to

IS:4985 Class - I for cable crossings, including cutting the
pipe if necessary, lowering, laying in position to proper
levels, slopes ,providing proper jointing as per code
requirements or manufacturers recommendations,
sealing the open ends of pipes with gunny bags etc. all
complete as per drawings, specifications and directions of
Engineer-in-Charge. For following NOMINAL OUTSIDE
PIPE DIA (MM)
20 C010.05.01V03 M 10
( Dia (outer) - 160 mm, Piping Material Class - I )
21 C010.06.00 Supplying and fixing in the encasement concrete, cable EACH 2

Bidder's Bidder's 1
Rate in Rupees
Figures Words
crossing indicator, made out of 4mm thick MS circular of
dia. 150mm welded to 16mm dia. MS Rod of
approximately 1.0M length, painted with 2 coats of
approved enamel paint over a coat of red oxide primer
etc. complete. (All materials in contractor's scope of
supply).
22 C025.00.00 MISC. CIVIL AND STRUCTURAL WORKS FOR U/G
PIPING AND OTHER CIVIL WORKS (SPEC. NO. 6-65-
0035)
23 C025.39.00 Supply and laying of gravel/ crush stone ofsize ranging SQM 10
between 27mm to 37mm in compacted thickness of
100mm in valve pit, open area within the unit battery limit
or at any other place as directed, etc. complete as per
drawings, specifications and direction of Engineer-in-
Charge.
24 C025.46.00M01 Supply of all materials, fabrication and erection in KG 25
position, funnels, clean outs, plugs, flame arrester in vent
pipe etc. including the cost of cutting, bolting/welding,
painting as per painting tspecification etc. all complete as
per drawings, specifications and direction of Engineer-in-
Charge.
25 C054.00.00 Micrograding
26 C054.02.00 Micrograding of the area as directed to proper level, SQM 100
grade and camber including earthwork in excavation in all
types of soils up to a maximum depth of 150mm,
removing shrubs, vegetation bushes, grass etc., earth
work in filling with select material from available earlier
excavated soil and borrow earth (in case the select
material from excavated soil is short for filling, filling shall
be done with borrow earth, supply & transportation of
borrow earth shall be paid separately under relevant item)
up to a maximum compacted thickness of 150mm by
spreading in layers not exceeding 20cm loose thickness,

Bidder's Bidder's 1
Rate in Rupees
Figures Words
watering, ramming & compacting with road roller or hand
roller including hand ramming where road rollers or hand
rollers are not accessible to give at least 90% of max.
laboratory dry density as per IS:2720 part VII, including
transportation, leveling, dressing, disposal of surplus
earth, debris, etc. all complete as per specifications,
drawings and direction of Engineer-in-charge. (Disposal
areas shall be anywhere within the plant complex limit as
identified by Engineer-in-Charge.)
27 C054.03.00 Supply of borrow earth for filling in micrograding, Borrow CUM 10
areas shall be arranged by contractor on his own from
anywhere outside plant complex limit. The rate quoted
shall include all royalties, right of way etc. all complete as
per specifications, drawings and directions of Engineer-in-
charge.
28 C999.00.00 Miscellaneous
29 C999.99.00 Miscellaneous
30 C999.99.99V03 Supplying and fixing in position heavy duty CI manhole EACH 6
frame with lugs and cover conforming to IS- 1726
including breaking of brick masonry or concrete surface
to receive frame with lugs and making good the same
with CM 1:3 including applying two coats of anticorrosive
paint inclusive of all labours and materials etc. complete.
Circular size 820 mm dia Heavy duty of grade HD-20.
31 C999.99.99V10 Supply of all materials, fabrication and erection in position MT 3
HDG steel gratings for catch pits, drains etc. including the
cost of cutting, bolting/welding where necessary, including
hot dip galvanizing, etc. all complete as per drawings,
specifications and direction of Engineer-in-Charge.
(Supply of all materials in Contractor's scope)
32 C999.99.99V11 Supplying and filling approved sand of specified quality in CUM 20

Bidder's Bidder's 1
Rate in Rupees
Figures Words
R.C.C. trenches for all depths and heights including
removing the pre-cast R.C.C. slabs, hand packing the
sand below, on sides and top of pipe, manual compaction
of sand and without damaging re-fixing the R.C.C.
Precast slabs / covers in position. The job is inclusive of
cost of sand, royalties, loading, spreading in layers of
loose thickness not exceeding 150 mm, watering
ramming, manually compacting all complete as per
Drawings, Specifications and direction of Engineer - in -
Charge
33 C999.99.99V12 Supplying and filling approved coarse sand (Zone-I & CUM 10
Zone-II gradation) of specified quality for all depths under
pavements, hard stands etc. The job is inclusive of cost
of sand, surface preparation by compacting to 95% max.
lab. dry density as per IS:2720 Part VIII, spreading sand
in layers of loose thickness not exceeding 150mm and
mechanically compacting to 85% relative density as per
IS:2720 part XIV complete as per drawings, specifications
and directions of Engineer-in-charge.
34 C999.99.99V14 Supplying and laying mild steel galvanised pipes M 10
conforming to IS:1239 (heavy grade) and fittings
conforming to IS:1239/ ASTM A105 (Galvanised) and as
per piping materials specification Class including supply
of teflon tapes, white lead, etc. cutting the pipes to
required lengths, making threads, laying of pipes in RCC
trenches, joining the pipes and fittings with threaded
connections, hydrostatic testing of the piping, etc.
including supply of necessary fittings etc. complete as per
specifications, drawings and directions of Engineer-in-
Charge. For following Nom.Size in mm.
( Nom. Dia - 100 mm, Pipe class - J2A )
35 C999.99.99V18 Supply, Installation, testing and commissioning of double NOS 3
headed landing valves, Type A as per IS:5290 and
confirming to data sheet, specification including supply of

Bidder's Bidder's 1
Rate in Rupees
Figures Words
the entire landing valve assembly consisting of pipes,
hydrant valve, flanges, caps etc. as per drawings
including transporting the equipment to worksite, welding,
supply and fixing of nuts, bolts, washers and gaskets etc.
needed for fixing the equipment with matching flange etc.
complete as per drawings, specifications and directions of
Engineer-In-Charge.
36 C999.99.99V19 Supply, Installing hose cabinet Type-II (Self Supporting NOS 3
Type) as per specification/data sheet made up of min. 18
gauge MS sheet with MS frame and suitable to
accommodate all accessories. Type-II hose cabinet shall
be supplied with two delivery hose with end couplings,
one jet nozzle with branch pipe, one universal branch
pipe, self supporting type suitable for outside installation,
branch pipe, universal branch pipe with double panel
glass door, including transportation of materials to
worksite, aligning, fixing in position including all civil
works and supply of all materials including cement etc.
complete as per drawings, specifications and direction of
Engineer-In-Charge. (All materials including hose box,
support structure and inside accessories shall be
supplied by the contractor)
37 C999.99.99V20 Supplying and installing first aid hose reel as per NOS 3
specification and data sheet, transporting to worksite,
fixing in position including all accessories as mentioned in
specification and all labour and material etc. complete as
per drawings, specifications, datasheet and direction of
Engineer-In-Charge.
Wall mounted type for installing inside tech structures.
38 C999.99.99V23 Cutting, Dismantling of existing UG pipes and Sealing/ Inch Mtr 500
Capping of existing underground pipes, existing OWS
funnels with plates/pipes, fixing in position, aligning
including all welding, cutting works, supply of all
consumables/ materials and disposal of dismantled,

Bidder's Bidder's 1
Rate in Rupees
Figures Words
servicable / unservicable materials etc. up to owner's
scrapyard as per direction of Engineer-In-Charge.
39 C999.99.99V26 Supplying & laying underground RCC pipes sewers with M 10
socket and spigot ends conforming to IS:458, of approved
make, to proper grade and alignment, including earthwork
in excavation in all types of soil including soft for pipe
trenches, pits, manholes, etc. including dewatering,
shoring and strutting if necessary, dressing of sides,
levelling, grading and ramming of bottoms, cutting the
R.C.C. pipes to required lengths, lowering the pipe,
jointing , including connecting pipes to manholes and
grouting the pipe body with manhole wall using cement
mortar 1:2 (1 cement : 2 sand), curing of joints, testing,
draining of water, cleaning of pipe after testing,
backfilling, making good the surface, including cutting of
roads wherever required and making good the same,
disposal of surplus earth out side plant battery limits as
specified in scope of work, commissioning etc. complete
for all depths as per drawings, specifications and
instructions of Engineer-in-Charge. For following Pipe
size (mm) Class
300 P1
40 C999.99.99V27 Supplying & laying underground RCC pipes sewers with M 10
socket and spigot ends conforming to IS:458, of approved
make, to proper grade and alignment, including earthwork
in excavation in all types of soil including soft for pipe
trenches, pits, manholes, etc. including dewatering,
shoring and strutting if necessary, dressing of sides,
levelling, grading and ramming of bottoms, cutting the
R.C.C. pipes to required lengths, lowering the pipe,
jointing , including connecting pipes to manholes and
mortar 1:2 (1 cement : 2 sand), curing of joints, testing,
draining of water, cleaning of pipe after testing,
backfilling, making good the surface, including cutting of

Bidder's Bidder's 1
Rate in Rupees
Figures Words
roads wherever required and making good the same,
disposal of surplus earth out side plant battery limits as
specified in scope of work, commissioning etc. complete
for all depths as per drawings, specifications and
instructions of Engineer-in-Charge. For following Pipe
size (mm) Class
400 P1
41 C999.99.99V29 Providing and laying RANDOM STONE MASONRY in CUM 10
cement mortar 1:4 (1 Cement : 4 Sand) in any shape and
thickness for retaining wall, drain or at any other places
as directed at all depth below plinth level including PCC
(M20) in foundation as per drawing & specification,
including the cost of materials, labour, scaffolding/
staging, sampling and testing, dressing and wetting of
stones , providing recesses, openings, sealing the gap
between masonry and soffit of beam/ slab, embedding
the fittings and fixtures, raking out the joints, curing, etc.
all complete as specified. ALL MATERIALS INCLUDING
CEMENT SUPPLIED BY THE CONTRACTOR.
42 C999.99.99V31 PIPING (ABOVE GROUND) M 25
Supply, fabrication, erection, & laying of pipes including
providing cement lining as per specification no. 6891-6-
44-74; transportation of all piping to work site/work shop;
fabrication including cutting, edge preparation, (inclusive
of grinding the edges of pipe, fittings, flanges etc. to
match with the mating edges of uneven/different
thickness wherever required); fit up, bending, preheating
wherever required, welding, threading, and laying of pipes
of all types and thickness over sleepers/pipe supports,
including supply & construction of pipe supports,
overhead on racks, inside pump houses and at all
elevations, provision of pipe joints as per scope of work &
specifications including supply & erection of collars,
breakup flange wherever necessary, connecting with
equipment nozzles, providing corrosion pad, saddles for

Bidder's Bidder's 1
Rate in Rupees
Figures Words
all bare lines on sleepers/pipe supports, erection of
strainer elements, orifice assemblies, rota meters,
tappings for pressure gauges, mass flow meters, thermo
wells, sample connections etc. including fixing of gaskets,
bolts, nuts wherever required & all other online
instruments and fittings, like elbows, reducers, tees
,vents, drains including providing reinforcing pads, stub
in/ branch connections, alignment; including cement lining
of welded joints as per specifications, cleaning & flushing
by water/compressed air, hydrostatic, pneumatic,
vacuum, spark testing and any other type of testing as
specified, draining, drying by compressed air, including
liquid penetration test or any other test required as per
specification, completing all such works in all respects as
per the specifications, drawings and instructions of
Engineer-in-Charge. (All piping materials shall be
supplied by Contractor. Cement lining of pipes shall be
carried out by the contractor outside the existing refinery
area. Area for fabrication & cement lining of piping shall
be arranged by the contractor outside refinery).(Nominal
dia - 6 INCH, Piping Class - A33Y)

Bidder's Bidder's 1
Rate in Rupees
Figures Words
be arranged by the contractor outside refinery).
(Nominal dia - 4 INCH, Piping Class - A33Y)

Bidder's Bidder's 1
Rate in Rupees
Figures Words
be arranged by the contractor outside refinery).
(Nominal dia - 0.75 INCH, Piping Class - A33Y)
45 C999.99.99V34 PIPING (UNDER GROUND) M 25
Supply, fabrication and laying of pipes including providing
cement lining and external tape coating of piping as per
specifications, including transportation of all piping items
to contractor's work site/work shop, earth work in
excavation in all types of soil including soft rock but
excluding hard rock for all depths for pipe trenches, man
way pits, valve pits, instrument pits, saddles etc.;
including dewatering, fabrication including cutting, edge
preparation, (inclusive of grinding the edges of pipe,
fittings, flanges etc. to match with the mating edges of
uneven/different thickness wherever required); fit up,
bending, preheating wherever required, welding,

Bidder's Bidder's 1
Rate in Rupees
Figures Words
threading, and laying of pipes of all types and thickness,
laying the pipes in trenches to required alignment and
levels, welding the same after laying, installation of
flanges, provision of pipe joints as per scope of work &
breakup flanges wherever necessary, tappings for
pressure gauges, sample connections, etc. including
fixing of gaskets, bolts, nuts wherever required & all other
online instruments and fittings, like elbows, reducers,
tees, vents, drains including providing reinforcing pads,
providing stub in/ branch connections, alignment,
including internal cement lining & external tape coating,
cutting of existing road and making good the same,
cleaning & flushing by water/compressed air, hydrostatic,
pneumatic, vacuum, spark testing and any other type of
testing as specified, draining, drying by compressed air,
including Liquid penetration test or any other test required
as per relevant specification, back filling the trenches with
available earth, compaction of soil by suitable means by
backfilling and disposal of the surplus earth anywhere
beyond HPCL complex (disposal areas to be arranged by
contractor) completing all such works in all respects as
carried out by the contractor out side the existing refinery
area . Area for fabrication & cement lining of piping shall
46 C999.99.99V35 PIPING (UNDER GROUND) M 10
Supply, fabrication and laying of pipes including providing
cement lining and external tape coating of piping as per
specifications, including transportation of all piping items
to contractor's work site/work shop, earth work in
excavation in all types of soil including soft rock but
excluding hard rock for all depths for pipe trenches, man

Bidder's Bidder's 1
Rate in Rupees
Figures Words
way pits, valve pits, instrument pits, saddles etc.;
including dewatering, fabrication including cutting, edge
preparation, (inclusive of grinding the edges of pipe,
fittings, flanges etc. to match with the mating edges of
uneven/different thickness wherever required); fit up,
bending, preheating wherever required, welding,
threading, and laying of pipes of all types and thickness,
laying the pipes in trenches to required alignment and
levels, welding the same after laying, installation of
flanges, provision of pipe joints as per scope of work &
breakup flanges wherever necessary, tappings for
pressure gauges, sample connections, etc. including
fixing of gaskets, bolts, nuts wherever required & all other
online instruments and fittings, like elbows, reducers,
tees, vents, drains including providing reinforcing pads,
providing stub in/ branch connections, alignment,
including internal cement lining & external tape coating,
cutting of existing road and making good the same,
including Liquid penetration test or any other test required
as per relevant specification, back filling the trenches with
available earth, compaction of soil by suitable means by
backfilling and disposal of the surplus earth anywhere
beyond HPCL complex (disposal areas to be arranged by
contractor) completing all such works in all respects as

Bidder's Bidder's 1
Rate in Rupees
Figures Words
47 C999.99.99V43 FABRICATION AND ERECTION OF PIPING EACH 2
(SPEC.NO.6-65-0030 and 6-44-0012):
Supply & Installation of the following forged fittings and
flanges, conforming to piping material specifications of
tender documents and delivering the same to contractor's
work site/work shop etc. all complete as per the directions
of Engineer-in- Charge. Bends 90 Degree for following
Nominal Sizes and Piping Material Class
(Dia - 6 INCH, Pipe Class - A33Y)
(SPEC.NO.6-65-0030 and 6-44-0012) :
(SPEC.NO.6-65-0030 and 6-44-0012):
(SPEC.NO.6-65-0030 and 6-44-0012) :

Bidder's Bidder's 1
Rate in Rupees
Figures Words
(SPEC.NO.6-65-0030 and 6-44-0012):
of Engineer-in- Charge. Equal Tees for following
(SPEC.NO.6-65-0030 and 6-44-0012) :
of Engineer-in- Charge. Equal Tees for following
(SPEC.NO.6-65-0030 and 6-44-0012):
of Engineer-in- Charge. Concentric Reducer for following
Nom. Dia x Nom. Dia. and Piping Material Class
(Nom. Dia x Nom. Dia - 6x4 INCH, Pipe Class - A33Y)
(SPEC.NO.6-65-0030 and 6-44-0012) :

Bidder's Bidder's 1
Rate in Rupees
Figures Words
of Engineer-in- Charge. Un Equal Tees for following
(SPEC.NO.6-65-0030 and 6-44-0012) :
of Engineer-in- Charge. Un Equal Tees for following
56 C999.99.99V58 Supply & Installation of T-type strainerT-type strainer EACH 1
assembly as per drawings, specifications etc., welding
including transportation of material from contractor's work
site/work shop to work site, all complete as per drawings,
specifications and directions of Engineer-in-Charge For
Following Nominal Sizes and Piping Material Class
(Nominal Dia - 4 INCH, Piping Material Class - A33Y)
57 C999.99.99V59 RADIOGRAPHIC INSPECTION :- CMW 300
Performing radiographic inspection of all types of piping
joints including providing all necessary equipments and
whatever else, even though not expressly mentioned but
required to perform the work as per specifications and
instructions of Engineer-in-Charge. Radiograph to be
submitted to Engineer-in-Charge. Repeat radiography
due to defective films on repaired joints, due to
contractor's fault or for additional radiography
necessitated due to poor performance of contractor's
welders shall be at Contractor's own cost (Measurement
shall be at nominal bore in case of pipes).

Bidder's Bidder's 1
Rate in Rupees
Figures Words
58 C999.99.99V60 Supplying, fabricating and fixing in position in RCC or NOS 80
brick masonry walls MS rungs made out of 16 mm dia MS
bars including laying or welding to keep in proper position
etc. complete as per drawings, specifications and
instructions of Engineer-in-Charge.
conforming to IS:1239/ASTM A 105 (GALVANISED) and
as per piping materials specification Class including
supply of teflon tapes, white lead, etc. cutting the pipes to
required lengths, making threads, earthwork in
excavation for trenches, valve pits, etc. in all types of soil
including soft rock but excluding hard rock which shall be
paid under separate item, including laying of pipes in
connections, hydrostatic testing of the piping, backfilling
the trenches with selected/approved earth fill material,
cutting of roads wherever required, making good the road
surface after laying, disposal of surplus earth anywhere
beyond HPCL complex (disposal area shall be arranged
by contractor)., etc. including supply of necessary fittings
etc. complete as per specifications, drawings and
directions of Engineer-in-Charge. For Nom.Size 3 INCH ,
Piping Class J2A
conforming to IS:1239/ASTM A 105 (GALVANISED) and
as per piping materials specification Class including
supply of teflon tapes, white lead, etc. cutting the pipes to
required lengths, making threads, earthwork in
excavation for trenches, valve pits, etc. in all types of soil
including soft rock but excluding hard rock which shall be
paid under separate item, including laying of pipes in
connections, hydrostatic testing of the piping, backfilling

Bidder's Bidder's 1
Rate in Rupees
Figures Words
the trenches with selected/approved earth fill material,
cutting of roads wherever required, making good the road
surface after laying, disposal of surplus earth anywhere
beyond HPCL complex (disposal area shall be arranged
by contractor)., etc. including supply of necessary fittings
etc. complete as per specifications, drawings and
directions of Engineer-in-Charge. For Nom.Size 2 INCH ,
Piping Class J2A
61 C999.99.99V63 Supply and installation of gate valves, consisting of 2 EACH 1
no.flages,2 no. gaskets and 2 sets of bolt per
valveassembly in position, including supply and fixing of
nuts, bolts,gaskets, washers etc. complete as per
drawings, specifications and directions of Engineer-in-
Charge.
( Dia - 3 INCH, Piping Class - J2A )
62 C999.99.99V64 Supply and installation of gate valves, consisting of 2 EACH 1
no.flages,2 no. gaskets and 2 sets of bolt per valve
assembly in position, including supply and fixing of nuts,
bolts,gaskets, washers etc. complete as per drawings,
specifications and directions of Engineer-in-Charge.
( Dia - 2 INCH, Piping Class - J2A)
63 C999.99.99V65 Fabrication and erection of fire water hookup from LS 3
existing line (Carbon Steel) for proposed fire water
tapping of 6" and below ( As per A33Y/J2A material
spec.) including cutting of existing line , welding, hydro
testing, NDT testing etc. complete as per instruction of
Engineer-in-Charge.
64 C999.99.99V66 Laying and joining of black steel tubes/ ERW M 30
pipes/Fabricated Steel pipes and specials including
transportation of Pipes from Owner's storage point to
worksite, earthwork in excavation in all types of soil
including soft rock and excluding hard rock for pipe
trenches, saddles, etc. cutting of pipes if required, edge

Bidder's Bidder's 1
Rate in Rupees
Figures Words
preparation, providing corrosion protection coating as per
spec no 6-79-0011 on pipes and specials, including
supply of all coating material, laying the pipes in the
trenches to required alignment and levels, welding the
same after laying, installation of flanges (including
breakup flanges wherever necessary), tapping for
pressure gauges, temperature gauges and all other
online instruments if required, fixing of nuts, bolts,
gaskets and washers, welding, coal tar tape coating of
field joints, NDT as per Job Specification, hydrostatic
testing of the system, flushing, drying the pipeline with
compressed air, backfilling the trenches, pits etc. with
selected materials from available excavated soil including
re-excavating the deposited soil excavated earlier,
breaking clods and laying at all depths in layers of 15cm
loose thickness, watering and ramming to proper
compaction, disposal of surplus earth / unserviceable
material anywhere outside plant boundary (disposal area
to be arranged by contractor), etc. complete as per
drawings, specifications and instructions of Engineer-in-
Charge including connecting the pipes to manhole by
mortar 1:2 (1 cement : 2 sand) and curing the joints
including return of all unused / scrap pipe to owner's
storage point (Pipes and fittings shall be supplied by
owner as free issue).For waste water system (Gravity
Piping),dia.8", Piping Class A1A

Bidder's Bidder's 1
Rate in Rupees
Figures Words

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Figures Words

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Figures Words

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Figures Words
69 C999.99.99V71 Supplying, fabrication and fixing in position black steel M 25
tube vent pipes (Medium class as per IS:1239) 100mm
dia. with specials and necessary fittings including cutting
to required length, edge preparation, jointing by welding,
making and fixing single joint mitre bends wherever
required, earth work in excavation and back filling, fixing
in concrete blocks, providing painting as per HPCL
painting specification on above grade portion and
supplying and fixing clamps, corrosion protection tape
coating as per spec. no. 6-79-0011 for underground
portion complete in all respects including all labour and
materials, etc. as per drawings specifications and
direction of Engineer-in-Charge.
For BELOW grade level/ Pavement level
70 C999.99.99V72 Supplying, fabrication and fixing in position black steel M 50
tube vent pipes (Medium class as per IS:1239) 100mm
dia. with specials and necessary fittings including cutting
to required length, edge preparation, jointing by welding,
making and fixing single joint mitre bends wherever
required, earth work in excavation and back filling, fixing

Bidder's Bidder's 1
Rate in Rupees
Figures Words
in concrete blocks, providing painting as per HPCL
painting specification on above grade portion and
supplying and fixing clamps, corrosion protection tape
coating as per spec. no. 6-79-0011 for underground
portion complete in all respects including all labour and
materials, etc. as per drawings specifications and
direction of Engineer-in-Charge.
For Above grade level/ Pavement level
71 C999.99.99V73 Supply & Installation of gate valves, blind flanges, EACH 1
spectacle blind flanges etc. along with matching flanges
in position including transportation of the material from
contractor's work site/work shop to worksite, supply &
fixing of nuts, bolts, gaskets, washers etc. complete as
Charge including return of all unused / surplus materials
to owner's storage point. Gate Valve for following Nominal
Sizes and Piping Material Class (Nominal dia - 6 INCH,
Piping Class - A33Y)
Sizes and Piping Material Class (Nominal dia - 4 INCH,
Piping Class - A33Y)

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Sizes and Piping Material Class ( Nominal dia - 0.75
INCH, Piping Class - A33Y)

Bidder's Bidder's 1
Schedule of Rates
for
Structural and Architecture Works
1 REVISED AND ISSUED FOR BIDS PRM SCM

0 ISSUED FOR BIDS PRM SCM

Bidder's Bidder's
VADODARA Date Div.: RO-VADODRA Dept.: ROV-Structural
Rate in Rupees
Figures Words
1 S000.00.00 CIVIL & STRUCTURAL
2 S001.00.00 EARTH WORK (REFER SPECIFICATION NO. 6-68-
0003)
3 S001.01.00 Earthwork excavation in soil
4 S001.01.01 Earth work in EXCAVATION below ground level for all Cu.m. 780
kinds of works in ALL TYPES OF SOILS EXCEPT SOFT
ROCK AND HARD ROCK as classified in specification for
a depth upto 1.5m including removal of vegetation,
shrubs and debris, cutting and dressing of sides in
slopes, levelling, grading and ramming of bottoms,
dewatering of accumulated water from any source and
keeping the surface dry for subsequent works and
disposal or stacking of excavated material within a lead of
100m, as directed including providing temporary supports
to existing service lines like water pipes, sewage pipes,
electric overhead and underground cables etc. all
complete, but excluding shoring and strutting.
a depth beyond 1.5m and upto and inclusive of 3.0m
including removal of vegetation, shrubs and debris,
cutting and dressing of sides in slopes, levelling, grading
and ramming of bottoms, dewatering of accumulated
water from any source and keeping the surface dry for
subsequent works and disposal or stacking of excavated
material within a lead of 100m, as directed including
providing temporary supports to existing service lines like
water pipes, sewage pipes, electric overhead and
underground cables etc. all complete, but excluding
shoring and strutting.

Bidder's Bidder's 1
Stamp Signature Div.: RO-VADODRA Dept.: ROV-Structural
Rate in Rupees
Figures Words
a depth beyond 3.0m and upto & inclusive of 4.5m
including removal of vegetation, shrubs and debris,
cutting and dressing of sides in slopes, levelling, grading
and ramming of bottoms, dewatering of accumulated
water from any source and keeping the surface dry for
subsequent works and disposal or stacking of excavated
material within a lead of 100m, as directed including
providing temporary supports to existing service lines like
water pipes, sewage pipes, electric overhead and
underground cables etc. all complete, but excluding
shoring and strutting.
7 S001.02.00 Earthwork excavation in soft rock
kinds of works in SOFT ROCK as classified in
specification for a depth upto 1.5m including removal of
vegetation, shrubs and debris, cutting and dressing of
sides in slopes, levelling, grading and ramming of
bottoms, dewatering of accumulated water from any
source and keeping the surface dry for subsequent works
and disposal or stacking of excavated material within a
lead of 100m, as directed including providing temporary
supports to existing service lines like water pipes, sewage
pipes, electric overhead and underground cables etc. all
kinds of works in SOFT ROCK as classified in
specification for a depth beyond 1.5m and upto &
inclusive of 3.0m including removal of vegetation, shrubs
and debris, cutting and dressing of sides in slopes,
levelling, grading and ramming of bottoms, dewatering of
accumulated water from any source and keeping the
surface dry for subsequent works and disposal or
stacking of excavated material within a lead of 100m, as

Bidder's Bidder's 1
Rate in Rupees
Figures Words
directed including providing temporary supports to
existing service lines like water pipes, sewage pipes,
electric overhead and underground cables etc. all
10 S001.06.00 SHORING AND STRUTTING
11 S001.06.01 Providing and installing approved type of "SHORING AND Sq.m. 600
STRUTTING" by open timbering method for all depths to
retain earth including dismantling and removal of the
same etc. from site after completion of work etc. all
complete as directed.
12 S001.06.02 Providing and installing approved type of "SHORING AND Sq.m. 110
STRUTTING" by close timbering method for all depths to
retain earth including dismantling and removal of the
same etc. from site after completion of work etc. all
complete as directed.
13 S001.09.00 Earthwork Filling by excavation
14 S001.09.04 EARTHWORK IN FILLING by excavating the earth from Cu.m. 330
BORROW AREAS arranged by CONTRACTOR for all
leads, transporting the earth from borrow area including
cleaning & stripping the earth at borrow areas, breaking
clods, loading, unloading and laying at all depths and
heights in layers of thickness not exceeding 15 cms.,
watering, rolling and ramming by manual
methods/mechanical compactors to achieve 90% of the
maximum laboratory dry density, dressing, trimming,
levelling the top surface etc. in foundations, plinths,
trenches etc. all complete.
15 S001.10.00 Transporting & Disposing the SURPLUS EARTH AND
DEBRIS
16 S001.10.04 Transporting and disposing the SURPLUS EARTH AND CUM 488
DEBRIS including shrubs and vegetations from

Bidder's Bidder's 1
Rate in Rupees
Figures Words
construction area beyond the initial LEAD OF 5.0 KM
AND UPTO ANYWHERE within the plant boundary
including re-excavating the deposited soil excavated
earlier, loading, transportation, unloading, laying at all
depths and heights, stacking, levelling and dressing both
the area (viz. from where the earth is transported and
where it is deposited) to required levels and slopes
complete with all lifts as directed. For carting on the basis
of truck measurements (volume of truck reduced by 30%
for voids).
17 S001.11.05
18 S002.00.00 PLAIN & REINFORCED CEMENT CONCRETE: (REFER

SPECIFICATION NO. 6-68-0004)
19 S002.17.00 PCC - Non FIM Items
20 S002.17.01 Providing and laying PLAIN CEMENT CONCRETE for all Cu.m. 50
depths below and upto plinth level in foundations,drains,
fillings, non-suspended floors, pavements & ramps or any
other works etc. including shuttering, tamping, ramming,
vibrating, curing etc. all as specified in any shape,
smooth as specified and directed all complete for
concrete of nominal mix 1:5:10 by mass (1 Cement: 5
Coarse Sand: 10 Crushed Stone Aggregates/Gravels)
with 40mm and down size graded crushed stone
aggaregates/Gravels.ALL MATERIALS INCLUDING
21 S002.17.08 Providing and laying PLAIN CEMENT CONCRETE for all Cu.m. 10
depths below and upto plinth level in foundations,drains,
fillings, non-suspended floors, pavements & ramps or any
other works etc. including shuttering, tamping, ramming,
vibrating, curing, etc. all as specified in any shape,

Bidder's Bidder's 1
Rate in Rupees
Figures Words
smooth as specified and directed all complete for
concrete grade M20 with 20mm and down size graded
crushed stone aggaregates/Gravels.ALL MATERIALS
INCLUDING CEMENT SUPPLIED BY THE
CONTRACTOR.
22 S002.18.00 RCC Substrutures - Non FIM Items
23 S002.18.18 Providing and laying REINFORCED CEMENT CUM 325
CONCRETE OF M-35 GRADE with 20 mm and down
size graded crushed stone aggregates/ gravel in SUB-
STRUCTURE e.g. foundations, raft, beams, slabs, pile
caps, retaining walls, dyke walls, jambs, counterforts,
buttresses, pedestals, pipe sleepers, columns,
suspended floors, staircases, landings, steps, brackets
etc., including equipment/ machine foundations &
pedestals viz. compressors, ID & FD fans, pumps,
generators, crushers, mills, etc., (including single pour
concreting as specified on the drawing), applying cement
wash on concrete surface (wherever no other surface
application is specified), providing pockets, openings,
recesses, chamfering, etc., wherever required, vibrating,
tamping, curing and rendering if required to give a
smooth and even surface etc. (EXCLUDING THE COST
OF REINFORCEMENT, SHUTTERING & SPECIFIED
ADMIXTURES) for all depths below and upto plinth level
in any shape, position and thickness etc. all complete as
specified, shown and directed. ALL MATERIALS
CONTRACTOR.
size graded crushed stone aggregates/ gravel in SUB-
STRUCTURE e.g. trenches, culverts, manholes, pipe
encasement, catchpits, drains, pits, etc., applying cement
wash on concrete surface (wherever no other surface

Bidder's Bidder's 1
Rate in Rupees
Figures Words
recesses, chamfering, etc., wherever required, vibrating,
OF REINFORCEMENT, SHUTTERING & SPECIFIED
ADMIXTURES) for all depths below and upto plinth level
specified, shown and directed. ALL MATERIALS
CONTRACTOR.
25 S002.19.00 RCC Superstructures - Non FIM Items
size graded crushed stone aggregates/ gravel in SUPER
STRUCTURE in suspended floors, slabs, beams,
columns, walls including counterforts, staircases,
landings, steps, facias, fins, mouldings, gutters, shelves,
window sills, canopies, lintels, girders, ducts, brackets,
chajjas with drip moulds, pedestals, posts, struts,
equipment/ machine foundations, ramps etc. (including
single pour concreting as specified on the drawing),
providing cement wash (wherever no other surface
recesses, chamfering wherever required, vibrating,
OF REINFORCEMENT, SHUTTERING AND SPECIFIED
ADMIXTURES) FOR ALL HEIGHTS UPTO &
INCLUSIVE OF 20 m ABOVE PLINTH LEVEL in any
shape, position, thickness etc. all complete as specified,
shown and directed. ALL MATERIALS INCLUDING
27 S002.20.00 RCC Flooring - Non FIM Items

Bidder's Bidder's 1
Rate in Rupees
Figures Words
CONCRETE OF M-35 GRADE with 20mm and down size
graded crushed stone aggregates/ gravel in NON-
SUSPENDED slabs/pavement slabs including pedestals,
ramps etc. leaving pockets, laying in alternate panels to
required slopes, all necessary form work and finishing the
top surface rough or smooth, including cost of admixtures
if used, providing pockets, openings, recesses,
chamfering etc., wherever required, vibrating, tamping,
curing and rendering if required to give a smooth and
even surface etc. (excluding the Cost of Reinforcement
and Shuttering) for all depths below and upto plinth level
specified, shown and directed. All materials including
cement supplied by the contractor.
29 S002.23.00 HYD Bars / MS Bars - Non FIM Items
30 S002.23.07 Supplying and placing in position HIGH YEILD- MT 58
STRENGTH DEFORMED STEEL BARS
REINFORCEMENT of Grade Fe500 (TMT) conforming to
IS:1786, for RCC work including transporting the Steel,
straightening, cleaning, decoiling, cutting, bending to
required shapes and lengths as per details, binding with
18 SWG black soft annealed binding wire at every
intersection, supplying and placing with proper cover
blocks, supports, chairs, overlaps, welding, spacers,
fanhooks etc. for all heights and depths etc. all complete
as directed. SUPPLY OF ALL MATERIAL IN
CONTRACTOR'S SCOPE.
31 S002.24.00 Conc. Encasing - Non FIM Items

32 S002.24.02 Providing and laying Reinforced Cement Concrete of CUM 20
grade M-20 with 20mm and down size graded stone
aggregates for ENCASING OF STRUCTURAL STEEL

Bidder's Bidder's 1
Rate in Rupees
Figures Words
WORK including chamfering wherever required, vibrating,
smooth and even surface etc. (excluding the cost of
Reinforcement and Shuttering) for all heights and depths
in any shape, position, and thickness etc. all complete as
specified and shown. Cement. All materials supplied by
the contractor.
33 S002.25.00 Centering and Shuttering - Non FIM Items
34 S002.25.01 Providing and fixing CENTERING AND SHUTTERING in Sq.m. 850
foundations, footings,raft beams, slabs, pile caps,
retaining walls, jambs, counter-forts, buttresses, trenches,
equipment/machine foundations, pedestals, abutments,
pipe sleepers, columns, plinth beams, lintels, suspended
slabs, beams, staircases, landings, steps, non-circular
tunnels/bunkers/ silos/ shafts/ hoppers/liquid storage
structures etc. for all depths below and upto & inclusive of
plinth level including shuttering for single pour concreting,
strutting, bracing, propping etc., keeping the same in
position during concreting and removal of the same after
specified period etc. for Straight/ Inclined Shuttering,
keeping necessary provision for inserts, projecting
dowels, anchor bolts or any other fixture etc. all complete
and as specified and directed.
35 S004.00.00 STRUCTURAL STEEL WORKS (REFER
36 S004.03.00 General Steel Works - Non FIM Items
37 S004.03.03M02 Supplying, transporting, storing, fabricating & erecting in MT 350
position and testing/ examining bolted and/ or welded
STRUCTURAL STEEL WORKS of Grade E250B as per
IS:2062 at all levels and locations including all builtup
sections/ compound sections made out of rolled sections
and/or plates/ bent plates in all types of structural
frameworks, floor beams, stairs, or any other structural

Bidder's Bidder's 1
Rate in Rupees
Figures Words
items or accessories to support equipments, piping,
conveyor galleries, towers, masts, etc., but excluding
silos, bunkers, hoppers, etc., cutting to required size,
straightening/ bending if required, edge preparation,
cleaning, preheating, bolting/ welding of joints, (including
sealing the joints of box sections with continuous
welding), finishing edges by grinding, fixing in line and
level with temporary staging & bracing and removal of the
same after erection, grouting with Ordinary Grout or
premix free flow Nonshrink Grout as specified, including
preparation and submission of detailed fabrication
drawings, preparing the surface for painting and applying
shop primer(system 1) as per HPCL SPECIFICATION
after fabrication etc. FOR ALL HEIGHTS UPTO &
INCLUSIVE OF35 m ABOVE HPP/ FGL, all complete.
SUPPLY OF ALL MATERIAL IN CONTRACTOR'S
SCOPE.
38 S004.04.00 Painting - Non FIM Items

39 S004.04.07M01 Supplying and applying FIELD PAINT SYSTEM of MT 250
approved quality and shade including a coat of primer as
per system no 1 & 11 (for temperature upto 90 C) of of
HPCL Specification over the coat of shop primer already
applied, including storage, surface preparation,
degreasing, cleaning, drying, providing necessary
arrangement for access, testing etc. including touching up
of shop primer coat as per system no 11 of above
specification, for steel structures at all levels and
locations, all complete as specified, for UNIT areas
considering HIGHLY CORROSIVE Environment.
SUPPLY OF ALL MATERIAL IN CONTRACTOR'S
SCOPE.
40 S006.00.00 MISCELLANEOUS STEEL WORKS (REFER

Bidder's Bidder's 1
Rate in Rupees
Figures Words
SPECIFICATIONS NO. 6-68-0008)
41 S006.15.00 Anchor Bolts - Non FIM Items
42 S006.15.01 Supplying, fabricating, fixing and keeping in position at all MT 7
levels and locations THREADED ANCHOR BOLTS of all
diameters and nomenclature including nuts, washers,
anchor plates, pipe sleeves etc. in foundations, columns,
pedestals, slabs, beams, walls etc. or any other place as
directed including handling & transporting, straightening if
required, turning from relevant size M.S. rounds to
required diameter, threading, welding, providing
necessary templates and auxilliary dummy structures, if
any, necessary tying and welding with reinforcement,
adjustment of shuttering & reinforcement/any other
fixture, greasing exposed metal surfaces, covering bolts
and packing the sleeves with jute cloth etc. all complete
as specified and directed.(SUPPLY OF ALL MATERIALS
IN CONTRACTOR'S SCOPE).
43 S006.16.00 MS Metal Inserts - Non FIM Items
44 S006.16.01 Supplying, transporting, storing, fabricating and fixing in MT 4.5
position M.S. METAL INSERT (with lugs) of any shape
made out of flats, plates, rolled sections, pipes etc.
providing necessary templates, staging, cutting,
straightening, if required, bolting, welding as required and
embedding in position on both Plain and Reinforced
Cement concrete members inclusive of adjusting
shuttering & reinforcement/ any other fixture, welding
where necessary, tying and holding to correct level, line
and position, any auxilliary dummy structures to support
the heavy inserts, painting exposed surfaces with a coat
of primer as per EIL Specification No. 6-44-0004 (or Job
Specification, wherever applicable) etc. all complete for
all depths and heights as specified and directed. (
SUPPLY OF ALL MATERIALS IN CONTRACTOR'S

Bidder's Bidder's 1
Rate in Rupees
Figures Words
SCOPE).
45 S006.18.00 MS Chequered Plates - Non FIM Items
46 S006.18.01 Supplying, fabricating and erecting in position at all levels MT 0.5
and locations bolted, screwed and/or welded M.S.
CHEQUERED PLATES of any thickness in walkways,
platforms, stairtreads, any other place as directed etc.
including cutting to required size, shape, making holes,
notches, openings of required size, nosing, straightening
if required, making the edges smooth, removing the
burrs, fixing, welding, preparation and submission of
fabrication drawings and preparing the surfaces for
painting and applying shop primer as per EIL
Specification No. 6-44-0004 (or Job Specification,
wherever applicable) after fabrication etc. all complete as
specified and directed. (SUPPLY OF ALL MATERIALS IN
CONTRACTOR'S SCOPE).
47 S006.19.00 MS Grating Cat. A,B - Non FIM Items
48 S006.19.06M01 Supplying, fabricating and erecting in position at all levels MT 50
and locations ELECTROFORGED GALVANISED
GRATING (purchased from approved manufacturer by
the Contractor) conforming to HPCL STANDARD, in
walkways, platforms, stair treads etc. including cutting to
required size, shape, making holes, notches, openings of
required size, nosing, straightening if required, making
the edges smooth, removing the burrs, fixing with
manufacturer's supplied galvanised clamps, preparation
and submission of fabrication drawings, all complete as
specified and directed (SUPPLY OF ALL MATERIALS IN
CONTRACTOR'S SCOPE).
49 S006.21.00 Rust Proof Fasteners - Non FIM Items
50 S006.21.01 Supplying, handling, transporting to site of work and fixing Each 50
approved RUSTPROOF EXPANSION FASTENERS

Bidder's Bidder's 1
Rate in Rupees
Figures Words
M.S.bolts of medium duty upto & inclusive of 16mm dia.
at specified positions on concrete floors, roofs, beams
(sides and bottom), walls, columns etc. according to
manufacturer's specifications including all accessories
like nuts, washers etc. of required size., testing,
necessary scaffolding, drilling of the holes in concrete
surface with electric drill cleaning and making good any
damage done to the structure etc. all complete for all
heights, depths and locations as specified and directed.
51 S006.21.03 Supplying, handling, transporting to site of work and fixing Each 150
approved RUSTPROOF EXPANSION FASTENERS
M.S.bolts of medium duty beyond 16mm dia. upto &
inclusive of 25mm dia.at specified positions on concrete
floors, roofs, beams (sides and bottom), walls, columns
etc. according to manufacturer's specifications including
all accessories like nuts, washers etc. of required size,
testing, necessary scaffolding, drilling of the holes in
concrete surface with electric drill cleaning and making
good any damage done to the structure etc. all complete
for all heights, depths and locations as specified and
directed.
52 S007.00.00 BRICK MASONRY (REFER SPECIFICATION NO.6-68-
0009)
53 S007.09.00 CLASS 5.0 - Non FIM Items
54 S007.09.01 Providing and laying BRICK MASONRY WITH BRICKS Cu.m. 25
OF CLASS 5.0 in cement mortar 1:6 (1 Cement : 6 Sand)
in one or more brick thickness and in any shape
(excluding circular/curved brick masonry) at all depths
below plinth level including the cost of materials, labour,
scaffolding/ staging, sampling & testing, soaking of
bricks, cutting and laying of bricks, providing recesses,
making openings of any shape & size, finishing the joints
flush below ground level and raking out the joints above

Bidder's Bidder's 1
Rate in Rupees
Figures Words
ground level, sealing the gap between masonry and soffit
of beam/slab, embedding the fittings & fixtures, curing,
etc. all complete as per specifications. ALL MATERIALS
CONTRACTOR.
55 S007.09.02 Providing and laying BRICK MASONRY WITH BRICKS Cu.m. 5
OF CLASS 5.0 in cement mortar 1:6 (1 Cement : 6 Sand)
in one or more brick thickness and in any shape
(excluding circular/curved brick masonry) at all heights
above plinth level including the cost of materials, labour,
scaffolding/ staging, sampling & testing, soaking of
bricks, cutting and laying of bricks, providing recesses,
making openings of any shape & size, finishing the joints
flush below ground level and raking out the joints above
ground level, sealing the gap between masonry and soffit
of beam/slab, embedding the fittings & fixtures, curing,
etc. all complete as per specifications. ALL MATERIALS
CONTRACTOR.
56 S008.00.00 STONE MASONRY (REFER SPECIFICATION NO.6-68-
0010).
57 S008.06.00 Coursed - Non FIM Items
58 S008.06.02 Providing and laying Coursed STONE MASONRY in Cu.m. 130
cement mortar 1:6 (1 Cement : 6 Sand) in any shape and
thickness at all heights above plinth level including the
cost of materials , labour, scaffolding/staging, sampling
and testing, dressing and wetting of stones , providing
recesses, openings, sealing the gap between masonry
and soffit of beam/ slab, embedding the fittings and
fixtures, raking out the joints, curing etc. all complete as
specified. ALL MATERIALS INCLUDING CEMENT
SUPPLIED BY THE CONTRACTOR.
59 S010.00.00 DEMOLISHING AND DISMANTLING (REFER

Bidder's Bidder's 1
Rate in Rupees
Figures Words
60 S010.01.00 Brickwork - Non FIM Items
61 S010.01.01 Demolishing BRICKWORK (taking all necessary safety Cu.m. 25
precautions) for all depths below plinth level including
supply of all tools and tackles, necessary scaffolding,
propping, underpinning, cleaning and stacking of
serviceable material, disposal of unserviceable material
to spoil heaps anywhere within the plant boundary, all
complete as specified and directed. (Excavation &
backfilling shall be paid separately under relevant
items).
62 S010.01.02 Demolishing BRICKWORK (taking all necessary safety Cu.m. 10
precautions) for all heights above plinth level including
supply of all tools and tackles, necessary scaffolding,
propping, underpinning, cleaning and stacking of
serviceable material, disposal of unserviceable material
complete as specified and directed.
63 S010.02.00 RCC - Non FIM Items
64 S010.02.01 Demolishing RCC WORK (taking all necessary safety Cu.m. 170
precautions) for all depths below plinth level including
supply of all tools & tackles, necessary scaffolding,
propping, underpinning etc., cutting, straightening,
scraping and cleaning of reinforcement bars, stacking of
serviceable materials, disposal of unserviceable material
complete as specified and directed. (Excavation &
backfilling shall be paid separately under relevant
items).
65 S010.02.02 Demolishing RCC WORK (taking all necessary safety Cu.m. 15
precautions) for all heights above plinth level including
supply of all tools & tackles, necessary scaffolding,

Bidder's Bidder's 1
Rate in Rupees
Figures Words
propping, underpinning etc., cutting, straightening,
scraping and cleaning of reinforcement bars, stacking of
serviceable materials, disposal of unserviceable material
complete as specified and directed.
66 S010.02.03 Chipping of RCC WORK (taking all necessary safety Sq.m. 100
precautions) by CHISELLING, upto & inclusive of 25mm
thickness including supply of all tools & tackles,
necessary scaffolding, propping, underpinning etc.,
cutting, lapping/welding of reinforcement bars as per
drawings, disposal of the unserviceable material to spoil
heaps anywhere within the plant boundary, all complete at
all heights and depths, as specified and directed.
(Excavation and backfilling shall be paid separately under
relevant items).
67 S010.02.04 Chipping of RCC WORK (taking all necessary safety Sq.m. 20
precautions) by CHISELLING, beyond 25mm and upto &
inclusive of 50mm thickness including supply of all tools &
tackles, necessary scaffolding, propping, underpinning
etc., cutting, lapping/welding of reinforcement bars as per
drawings, disposal of the unserviceable material to spoil
heaps anywhere within the plant boundary, all complete at
all heights and depths, as specified and directed.
(Excavation and backfilling shall be paid separately under
relevant items).
68 S010.03.00 Pockets - Non FIM Items
69 S010.03.01 Making POCKETS/HOLES of sizes upto & inclusive of Each 20
200 x200x500mm in RCC/PCC works (taking all
necessary safety precautions) by chiselling/drilling,
including supply of all tools & tackles, necessary
scaffolding etc. cutting of reinforcement bars, cleaning the
pockets of all debris, disposal of the unserviceable
material to spoil heaps anywhere within the plant

Bidder's Bidder's 1
Rate in Rupees
Figures Words
boundary all complete at all heights & depths as specified
and directed.
70 S010.05.00 Stonework - Non FIM Works
71 S010.05.02 Demolishing STONE MASONRY WORK (taking all Cu.m. 130
necessary safety precautions) for all heights above plinth
level including supply of all tools and tackles, necessary
scaffolding, propping, underpinning, cleaning and
stacking of serviceable material, disposal of
unserviceable material to spoil heaps anywhere within the
plant boundary, all complete as specified and directed.
72 S010.06.00 Steelwork - Non FIM Items
73 S010.06.01 Dismantling bolted/rivetted/welded STRUCTURAL MT 15
STEEL WORK of all descriptions (taking all necessary
safety precautions), including supply of all tools and
tackles, consumables, necessary scaffolding etc.,
providing temporary bracings as required, cutting (by
flame or saw) gusset plates, bolts, nuts, weldings etc.,
transporting and stacking of the serviceable materials,
cleaning the site of work of all unserviceable materials for
disposal to spoil heaps anywhere within the plant
boundary, all complete at all depths and heights, as
specified and directed.
74 S011.00.00 MISCELLANEOUS ITEMS (REFER SPECIFICATION
NO. 6-68-0013)
75 S011.06.00 Sand Filling - Non FIM Items
76 S011.06.01 Supplying and filling approved SAND of specified quality Cu.m. 50
under floors, in foundations, plinths, tank foundations etc.
for all depths and heights including cost of sand,royalties,
transportation to site for all leads and lifts,including
loading, unloading, spreading in layers of loose thickness
not exceeding 150 mm,watering,ramming,compacting

Bidder's Bidder's 1
Rate in Rupees
Figures Words
with mechanical compactors and/or other equipment to
the specified levels to achive 85% relative density as per
IS:2720 Part XIV,including preparation of subgrade to the
required slope,providing testing apparatus and testing the
degree of consolidation all complete as per drawings,
specifications and direction of Engineer-in-charge.The
rates shall be inclusive of the cost of all
labour,material,equipments etc. all complete .
77 S012.00.00 EPOXY RESIN INJECTION SYSTEM (SPECIFICATION
NO.6-68-0054)
78 S012.01.00 Nipples & Resins - Non FIM items
79 S012.01.01 Providing and fixing nipples for INJECTION OF EPOXY Each 50
RESIN in cracks on vertical/horizontal/inclined surfaces
for all type of concrete structures at all depths and
heights, including cleaning and preparing the surfaces,
making of V-grooves, sealing with surface sealants,
cutting and removal of nipples, plugging, necessary
working platforms, scaffolding, props removal of same
after completion of work etc. complete as specified and
directed.
80 S012.01.02 Providing and injecting approved EPOXY RESIN Kg. 100
(prepared as per manufacturer's recommendation)
through nipples already provided on vertical/
horizontal/inclined surfaces for all types of concrete
structure at all depths and heights including cleaning of
cracks by blowing compressed air, making surface
smooth and flush with the surrounding surfaces etc.
complete as specified and directed. (Excavation,
backfilling, removal of surplus earth, keeping pit dry by
pumping/bailing subsoil water shall be paid separately
under relevant items).
81 S014.00.00 BONDING FRESH CONCRETE TO OLD CONCRETE
BY EPOXY RESIN BONDING SYSTEM (REFER

Bidder's Bidder's 1
Rate in Rupees
Figures Words
82 S014.01.00 Epoxy Resin - non FIM Items
83 S014.01.01 Providing and applying approved EPOXY RESIN Kg. 50
(prepared as per manufacturer's recommendation) for
bonding of fresh concrete to old concrete in all types of
structure at all depths and heights including cleaning of
concrete surface, removing of all loose concrete pieces,
making rough by chiselling, taking off the skin of
concrete, application of Epoxy Resin System by spraying,
necessary working platforms, props, scaffolding and other
safety measures, removal of same after completion etc.
all complete as specified and directed. (Excavation,
backfilling, removal of surplus earth, keeping pit dry by
pumping/bailing subsoil water shall be paid separately
under relevant items).
84 S017.00.00 FIRE PROOFING OF STEEL STRUCTURES (REFER
85 S017.07.00 Vermiculite concrete for Eqpts. Non FIM Items
86 S017.07.01 Supply and laying of vermiculite cementitious concrete Cu.m. 7
coating as fire proofing material on all equipment / vessel
skirts, saddles and supports, including carrying out the
design for the coating thickness and getting the same
reviewed by the owner / EIL, supplying, placing and fixing
in position welded wire fabric reinforcement of 3 mm dia
50 x 50 mesh conforming to IS:1566 and tying the
reinforcement with the pre welded nuts by 16 SWG tying
wire, including straightening, cutting, bending of the
reinforcement, cleaning the steel surfaces, vibrating,
tamping, curing or providing a layer of approved
membrane of curing compound, rendering to achieve a
smooth and even surface, supplying and laying of 10mm
thick bituminous mastic flashing conforming to IS:3037
for protection of top edges, painting the surfaces with 2

Bidder's Bidder's 1
Rate in Rupees
Figures Words
coats of microporous exterior top coat, including the cost
of all labour, materials, shuttering, staging, scaffolding for
all shapes and positions etc. all complete as per
specifications and directions of Engineer-in-Charge. ( ALL
MATERIALS SHALL BE SUPPLIED BY THE
CONTRACTOR )
87 S017.08.00 Vermiculite concrete for structural steel - Non FIM Items
88 S017.08.02 Supply and laying of vermiculite cementitious concrete Cu.m. 100
coating as fire proofing material around structural steel
members (viz beams, columns, bracings etc.) including
carrying out the design for the coating thickness and
getting the same reviewed by the owner / EIL, complete
with supply and welding of m s nuts, cleaning the steel
surfaces, applying primer paint compatible with the
already applied primer; to the nuts and effected surfaces
of the members due to welding; supplying, placing and
fixing in position welded wire fabric reinforcement 3 mm
dia 50 x 50 mesh conforming to IS:1566 and tying the
reinforcement to the nuts with 16 SWG tying wire,
including straightening, cleaning, cutting, bending,
applying the self primer paint after cleaning of steel
members, vibrating, tamping, curing or providing a layer
of approved membrane of curing compound, rendering
wherever required to achieve a smooth and even surface,
providing chamfering at corners, supplying and laying of
10mm thick bituminous mastic flashing conforming to
IS:3037 for protection of top edges; painting the surfaces
with 2 coats of microporous exterior top coat, including
the cost of all labour, materials, shuttering, staging,
scaffolding for all shapes and positions at all heights
above pavement etc. all complete as per specifications
and directions of Engineer-in-Charge. ( ALL MATERIALS
SHALL BE SUPPLIED BY THE CONTRACTOR )
89 S999.00.00 Miscellaneous

Bidder's Bidder's 1
Rate in Rupees
Figures Words
90 S999.99.00 Miscellaneous
91 S999.99.99V01 CUM 10
Supplying ,Applying & Placing in position and curing
Micro-concrete, which shall be cement based prepacked
single component ,chloride free , non-shrink, free flow,
self compacting, ready to use after mixing water in
specified proportion obtained from approved
manufacturer as per specification and directions of
Engineer in charge (payment under this item shall be
made only after proper wet curing has been done and
surface has been satisfactorily evaluated by
sounding/tapping with a blunt metal instrument)
Grade M40
92 S999.99.99V04 Supplying, handling, transporting to site of work and fixing EACH 150
approved
ANCHOR FASTENERS(Chemical) of medium to High
duty upto & inclusive of 30 mm dia. at specified positions
on concrete floors,roofs, beams (sides and bottom),
walls, columns etc. according to specifications of
manufacturer( Hilti/Bosch/Fischer) including all
accessories like nuts, washers etc. of required size.,
directed.
93 S999.99.99V05 Providing and fixing Temporary Saddles Supports of MT 25
Steel Pipes/Joists/Plates for Exchangers, Vertical &
horizontal Equipments, RCC columns,
beams, staircases, landing, steps etc., for all heights
above plinth level, keeping the same in position during
concreting/Erection of Permanent structures and removal
of the same after specified period etc. keeping necessary

Bidder's Bidder's 1
Rate in Rupees
Figures Words
provision for anchor bolts, Steel plates ,
underpining,propping the floor slab/ beams from below,
while Rehabilitation /Erection/fabrication of upper slab is
under progress. Rate to be quoted for performing all
activities mentioned above, all complete as specified,
shown and directed including the cost of Steel Members,
Anchor Bolts and grouting all complete as single item for
payment.(Measurement shall be based on the structural
steel work used for the temporary frames)
94 S999.99.99V06 Providing and laying overlay Reinforced cement SQM 1900

concrete(M30) of 50 mm thick on existing unit pavement
by chipping existing pavement upto and inclusive of 50
mm depth including supply of all tools and tackles,
necessary barricading, propping etc., cutting /welding of
old and new reinforcement , applying epoxy bond coat
wherever required between old & new concrete surface,
including leaving pockets, if necessary, making
recess/drains, laying in alternate panels, etc. including
shuttering, tamping, curing, etc. as specified in any
shape, thickness, position and finishing the top surface
smooth etc. all complete as per drawings, specifications
and directions of Engineer-in-Charge.(Payment under this
item shall be included disposal of unserviceable material
anywhere outside the plant boundary ) ALL MATERIALS
CONTRACTOR AND EXCLUDING THE COST OF
REINFORCEMENT.
95 S999.99.99V07 Supplying, handling, transporting to site of work and fixing EACH 50
approved
ANCHOR FASTENERS(Mechanical) of medium to High
duty upto & inclusive of 30 mm dia. at specified positions
on concrete floors,roofs, beams (sides and bottom),
walls, columns etc. according to specifications of
manufacturer( Hilti/Bosch/Fischer) including all

Bidder's Bidder's 1
Rate in Rupees
Figures Words
accessories like nuts, washers etc. of required size.,
directed.
96 S999.99.99V08 Providing and laying GUNITING (SHOTCRETING) for CUM 10
strengthening and rehabilitating of concrete structures
with cement/aggregate (maximum size 10mm) ratio 1:3
built up in layers at all depths and heights including
shuttering, drilling and grouting of holes with cement
mortar 1:2 ( 1 Cement : 2 Sand ) for fixing U-clips, cost of
admixture if used, cleaning of concrete surfaces,
removing all loose concrete pieces, making rough by
chiselling, taking off skin of concrete, sand blasting of
concrete surface and/or reinforcement if required,
finishing, curing, arranging necessary working platforms,
props, scaffolding and removal of same (excluding cost of
reinforcement) etc. all complete as specified, shown and
directed. ALL MATERIALS INCLUDING CEMENT
SUPPLIED BY THE CONTRACTOR. (EXCAVATION,
BACK FILLING, REMOVAL OF SURPLUS EARTH,
KEEPING PIT DRY BY PUMPING/ BAILING SUB-SOIL
WATER SHALL BE PAID SEPARATELY UNDER
RELEVANT ITEM).
97 S999.99.99V11 Supplying & applying a two coat (alkaline passivating as M 500
primer coat & bonding coat as sealer coat) patented
system of CECRI (Central Electrochemical Research
Institute) including curing, Cost of Cement & other
materials over reinforcement, surface preparation of re-
bar by removing scales, rust ,impurities etc. on
a)Steel reinforcement bars below 12 mm diameter

Bidder's Bidder's 1
Rate in Rupees
Figures Words
98 S999.99.99V12 Supplying & applying a two coat (alkaline passivating as M 500
primer coat & bonding coat as sealer coat) patented
system of CECRI (Central Electrochemical Research
Institute) including curing, Cost of Cement & other
materials over reinforcement, surface preparation of re-
bar by removing scales, rust ,impurities etc. on
a)Steel reinforcement bars above 12 mm diameter

Bidder's Bidder's 1
Schedule of Rates
for
MECHANICAL WORKS
1 REVISED AND REISSUED FOR BIDS BKP PMD LKK

0 ISSUED FOR BIDS BKP PMD LKK

Bidder's Bidder's
VADODARA Date Div.: RO-VADODRA Dept.: ROV-PIPING
Rate in Rupees
Figures Words
1 M10000000000 PIPING-UNITS
2 M10100000000 FABRICATION OF PIPING SPECIALS FROM PIPES
(SUPPLIED BY OWNER) :- Fabrication of the following
specials from pipes of all types & thicknesses including
transportation of materials from Owner's storage points to
work site/workshop, cutting, fitup, edge preparing,
welding, bending, testing (Including DP/MP) & inspection
as per specs etc. supply of all necessary equipment,
consumables, labour, supervision etc. The work shall be
carried out as per the specificatons, drawings and
instructions of Engineer-in-Charge.Note: Sizes mentioned
under the heading of Reducers (Conc. / Ecc.) are for
large end.
3 M10101000000 C.S MITRE BENDS-90; THK. <= 10MM
4 M10101001600 NB 8.000 INCHES Nos 21
5 M10101001700 NB10.000 INCHES Nos 3
6 M10101001800 NB12.000 INCHES Nos 3
7 M10101001900 NB14.000 INCHES Nos 3
8 M10101002000 NB16.000 INCHES Nos 3
9 M10101002100 NB18.000 INCHES Nos 3
10 M10101002400 NB24.000 INCHES Nos 3
11 M10107000000 C.S CONC. REDUCERS; THK. <= 10MM

12 M10107001700 NB10.000 INCHES Nos 3
13 M10900000000 PIPING (ABOVE GROUND) :-Transportation of all piping

items from Owner's storage point to work site/work shop;

Bidder's Bidder's 1
Stamp Signature Div.: RO-VADODRA Dept.: ROV-PIPING
Rate in Rupees
Figures Words
thickness wherever required); fitup, bending, preheating
of all types and thickness over sleepers, overhead on
racks and at all elevations, connecting with equipment
nozzles, strainers, steam traps, orifice assemblies, spray
nozzles, rotameters, tappings for pressure gauges,
thermowells, sample connections, springs, sample
coolers etc. and fixing of gaskets, bolts, nuts including
application of torque wherever required & all other inline
instruments and fittings, like elbows, reducers, tees,vents,
drains (but excluding reinforcing pads), SW valves upto
1.5 NB, Steam Supply/ Condensate Recovery
stations(Cast/Fabricated), Supply & welding of Strip as
per EIL Std 7-51-0112 to all pipes before hydro-testing at
exit points of Units for earthing purpose; alignment,
testing as specified draining, drying by compressed air,
performing Positive Material Identification(PMI) using
alloy analysers, completing all such works in all respects
(including preparation of isometrics as mentioned in the
Scope of Work for the job) as per the specifications,
drawings and instructions of Engineer-in-Charge. PMI
shall be performed by third party as defined in PMI
spec.Rates for tubing (if any) shall include rates for
valves, fittings, all in line instruments and testing etc.
Carbon steel piping includes LTCS piping also.
14 M10901000000 CARBON STEEL PIPING (NON IBR); THK. <= 10MM

15 M10901010000 FABRICATION (BUTT WELD)
16 M10901019100 NB UPTO 1.5 INCH Inch Dia 125
17 M10901019200 NB 2 INCH - 6 INCH Inch Dia 18415

Bidder's Bidder's 1
Rate in Rupees
Figures Words
19 M10901020000 FABRICATION (FILLET WELD)
22 M10901040000 ERECTION
23 M10901049100 NB UPTO 1.5 INCH Inch M 2650
24 M10901049200 NB 2 INCH - 6 INCH Inch M 14770
26 M10902000000 CARBON STEEL PIPING (NON IBR); THK. > 10MM

AND <= 20MM
31 M10902040000 ERECTION
35 M10903000000 CARBON STEEL PIPING (NON IBR); THK. > 20MM

39 M10903040000 ERECTION

Bidder's Bidder's 1
Rate in Rupees
Figures Words
41 M10906000000 CARBON STEEL PIPING (IBR); THK. <= TO 10MM

46 M10906020000 FABRICATION (FILLET WELD)

48 M10906040000 ERECTION
49 M10906049100 NB UPTO 1.5 INCH Inch M 670
52 M10944000000 STEAM TRACERS CARBON STEEL

53 M10944000400 NB 0.500 INCHES Metres 9360
55 M11600000000 VALVES :- Transportation of all types of valves (Including

special & motor operated valves) from Owner's storage
points to contractor's stores/worksite and installation of
valves for all rating including assembly of valves
accessories, if any, fixing of gaskets bolts/nuts wherever
required and performing Positive Material
Identification(PMI) using alloy analysers as per
specification, drawings and directions of Engineer-in-
Charge.
56 M11601000000 FLANGED/WAFER VALVES (UPTO 600#)

Bidder's Bidder's 1
Rate in Rupees
Figures Words
57 M11601000900 NB 2.000 INCHES Nos 267
58 M11601001100 NB 3.000 INCHES Nos 70
59 M11601001300 NB 4.000 INCHES Nos 78
60 M11601001500 NB 6.000 INCHES Nos 86
61 M11601001600 NB 8.000 INCHES Nos 42
62 M11601001700 NB10.000 INCHES Nos 9
63 M11601001800 NB12.000 INCHES Nos 16
64 M11601001900 NB14.000 INCHES Nos 4
65 M12000000000 BOLT TENSIONING :- Carrying out tensioning of bolted

joints on all types of piping as called for in EIL
Specification No.6-76-0002 on already erected system
including supply of all materials, recording devices,
instruments etc; Providing all normal and special
equipment and gadgets, skilled / un skilled labour,
specialist, supervisory staff and completing the work in all
respects as per specifications and instructions of
engineer-in-charge. some joints may require bolt
tensioning more than once, but, payment for one joint
shall be made only once.
66 M12002000000 300# JOINTS
67 M12002001700 NB10.000 INCHES Nos 17
68 M12002001800 NB12.000 INCHES Nos 20
69 M12002001900 NB14.000 INCHES Nos 4
70 M12002002000 NB16.000 INCHES Nos 1
71 M12002002100 NB18.000 INCHES Nos 4
72 M12002002200 NB20.000 INCHES Nos 3

Bidder's Bidder's 1
Rate in Rupees
Figures Words
73 M12002002400 NB24.000 INCHES Nos 1
74 M12004000000 600# JOINTS

75 M12004001500 NB 6.000 INCHES Nos 91
76 M12004001600 NB 8.000 INCHES Nos 72
77 M12004001700 NB10.000 INCHES Nos 8
78 M12004001800 NB12.000 INCHES Nos 46
79 M12004001900 NB14.000 INCHES Nos 20
80 M12004002000 NB16.000 INCHES Nos 3
81 M12004002100 NB18.000 INCHES Nos 10
82 M12004002200 NB20.000 INCHES Nos 1
83 M12004002400 NB24.000 INCHES Nos 3
84 M12005000000 900# JOINTS

85 M12005001300 NB 4.000 INCHES Nos 5
86 M12100000000 REINFORCING PADS FOR PIPES :- Fabrication of

reinforcing pads for pipe connection wherever required
(from pipes only supplied by the Owner) and erection,
fitup, welding & testing (including DP/MP) if required of
the same and performing Positive Material
Identification(PMI) using alloy analysers as per the
specifications, drawings and instructions of the Engineer-
in-Charge. Note: Sizes mentioned for Reinforcing Pads
are for branch pipe
87 M12101000000 C.S REINFORCING PADS
88 M12101000900 NB 2.000 INCHES Nos 130
89 M12101001100 NB 3.000 INCHES Nos 23

Bidder's Bidder's 1
Rate in Rupees
Figures Words
90 M12101001300 NB 4.000 INCHES Nos 16
91 M12101001500 NB 6.000 INCHES Nos 13
92 M12101001600 NB 8.000 INCHES Nos 16
93 M12101001800 NB12.000 INCHES Nos 1
94 M12200000000 RADIOGRAPHY :- Performance of radiographic

inspection on piping of all types & thicknesses including
providing or hiring of all necessary equipment and
whatever else even though not expressly mentioned but
required to perform the work as per specifications and
instructions of Engineer-in-Charge. Radiographs shall be
submitted to the Engineer-in-charge. (Repeat
Radiography due to defective radiograph on repaired
joints due to Contractor's fault and for additional
radiography necessitated due to poor performance of
contractor's welders shall be done at contractor's cost)
Note: Unit for radiography quantity is 'Nos of
circumferencial weld joints'.
95 M12201000000 FOR JOINTS THK. <= 8MM (FOR CS OTHER THAN
CLASS lV OF SPEC 6-44-16)
96 M12201000500 NB 0.750 INCHES Nos 9
97 M12201000600 NB 1.000 INCHES Nos 3
98 M12201000800 NB 1.500 INCHES Nos 5
99 M12201000900 NB 2.000 INCHES Nos 354
100 M12201001100 NB 3.000 INCHES Nos 122
101 M12201001300 NB 4.000 INCHES Nos 107
102 M12201001500 NB 6.000 INCHES Nos 138
103 M12202000000 FOR JOINTS THK. <= 8MM (FOR CS AS PER CLASS lV

Bidder's Bidder's 1
Rate in Rupees
Figures Words
OF SPEC 6-44-16/AS/SS)
104 M12202000500 NB 0.750 INCHES Nos 7
105 M12202000600 NB 1.000 INCHES Nos 10
106 M12202000800 NB 1.500 INCHES Nos 9
107 M12202000900 NB 2.000 INCHES Nos 1105
108 M12202001100 NB 3.000 INCHES Nos 53
109 M12202001500 NB 6.000 INCHES Nos 3
110 M12203000000 FOR JOINTS ABOVE THK. 8MM

111 M12203001300 NB 4.000 INCHES Nos 926
112 M12203001500 NB 6.000 INCHES Nos 520
113 M12203001600 NB 8.000 INCHES Nos 372
114 M12203001700 NB10.000 INCHES Nos 31
115 M12203001800 NB12.000 INCHES Nos 342
116 M12203001900 NB14.000 INCHES Nos 312
117 M12203002000 NB16.000 INCHES Nos 3
118 M12203002100 NB18.000 INCHES Nos 43
119 M12300000000 DYE PENETRATION/MAGNETIC PARTICLE TEST :-

Performance of magnetic particle/ dye penetrant test
including supply of all necessary materials, equipment
and labour for carrying out the work as per specification
and directions of Engineer-in-Charge.
120 M12301000000 DYE PENETRANT TEST Inches 5272
121 M12400000000 PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY

OWNER) :- Fabrication, erection(at all elevations) of pipe

Bidder's Bidder's 1
Rate in Rupees
Figures Words
supports like shoes, cradles, hangers, clamps(of all
sizes/thicknesses manufactured by forming method using
die), turn buckles, saddles, guides, special supports,
pads, T post etc. of all types including supply and
application one coat of primer, all necessary equipments,
consumables, labour, returning surplus materials and
scrap etc to owner's storage points and completing work
as per drawings, specifications and instructions of
Engineer-in-charge. Modifications/rectifications, if
required; and adjustment/ alignment during
precommisioning, commisioning as per the instructions of
Engineer-in-charge.
122 M12404000000 DUMMY PIPE SUPPORTS FOR C.S (OWNER MT 7
SUPPLIED)
123 M12405000000 DUMMY PIPE SUPPORTS FOR S.S (OWNER MT 1
SUPPLIED)
124 M12500000000 PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY
CONTRACTOR) :- Fabrication, erection(at all elevations)
of pipe supports like shoes, cradles, hangers, clamps(of
all sizes/thicknesses manufactured by forming method
using die), turn buckles, saddles, guides, special
supports, pads, T post etc. of all types including supply
and application one coat of primer, all necessary
equipments, consumables, labour, and completing work
as per drawings, specifications and instructions of
Engineer-in-charge. Modifications/rectifications, if
required; and adjustment/ alignment during
precommisioning, commisioning as per the instructions of
Engineer-in-charge.
125 M12501000000 C.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED) MT 15
126 M12502000000 S.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED) MT 1
127 M12503000000 A.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED) MT 1

Bidder's Bidder's 1
Rate in Rupees
Figures Words
128 M12600000000 HARDNESS TEST :- Carrying out hardness testing of
weld joints on all types of piping as called for on shop /
site fabricated already erected system including supply of
all materials, instrument set., providing all normal &
special equipment and gadgets, skilled / unskilled labour,
engineer-in-charge. The joints under this head do not
include Stress Relieved joints. Joints which do not meet
the hardness requirement as per spec shall be stress
relieved and re tested on contractor's cost. No seperate
payment shall be made for this. NOTE : Unit for hardness
testing quantity is 'Nos of circumferencial weld joints'.
129 M12600000500 NB 0.750 INCHES Nos 7
130 M12600000600 NB 1.000 INCHES Nos 10
131 M12600000800 NB 1.500 INCHES Nos 9
132 M12600000900 NB 2.000 INCHES Nos 168
133 M12700000000 STRESS RELIEVING :- Carrying out stress relieving of

weld joints, including attachment welds, as applicable, on
all types of piping as called for on shop/site fabricated
already erected system including supply of all materials,
consumables recording devices, insulation materials,
instruments etc., providing all normal & special
equipment and gadgets, skilled/unskilled labour,
Engineer-in-Charge. Repeat performance due to
defective stress relieving or any other account shall be on
Contractor's cost. Payment shall be done only after
submission and approval of charts. Stress relieving shall
be followed by measurement of hardness and no
separate payment shall be made for this. Note: Unit for
stress relieving quantity is 'Nos of circumferential weld

Bidder's Bidder's 1
Rate in Rupees
Figures Words
joints'
134 M12700000500 NB 0.750 INCHES Nos 36
135 M12700000600 NB 1.000 INCHES Nos 101
136 M12700000800 NB 1.500 INCHES Nos 286
137 M12700000900 NB 2.000 INCHES Nos 168
138 M12700001300 NB 4.000 INCHES Nos 5
139 M12700001500 NB 6.000 INCHES Nos 5
140 M12700001600 NB 8.000 INCHES Nos 5
141 M12700001700 NB10.000 INCHES Nos 5
142 M12700001800 NB12.000 INCHES Nos 5
143 M12700001900 NB14.000 INCHES Nos 307
144 M12700002000 NB16.000 INCHES Nos 3
145 M12700002100 NB18.000 INCHES Nos 43
146 M19900000000 MISC

147 M19901000000 G.I.PIPING FOR FIRE WATER (ABOVE GROUND)
148 M19901010000 Design, pipe routine as per site feasibility, Supply and
Laying ABOVE GROUND Carbon Steel galvanised pipes
as per piping material specification class J2A including
supply of Teflon tapes, white lead, nut bolts, gaskets etc.
cutting the pipes to required lengths, making threads,
including laying of pipes on pipe rack, sleepers, T-
supports, erection of piping on equipments, pumps etc.
including joining of pipes and fittings with
threaded/flanged connections, installation of valves & all
instruments including ROs, hydrostatic testing of the
piping including supply of necessary fittings etc. and

Bidder's Bidder's 1
Rate in Rupees
Figures Words
supply and installation of pipe supports complete as per
specifications, P&ID for fire water spray system and
instrucions of Engineer-in-charge.
149 M19901010100 NB 01.00 INCH Metres 105
150 M19901010200 NB 02.00 INCH Metres 455
151 M19901010300 NB 03.00 INCH Metres 130
152 M19901010400 NB 04.00 INCH Metres 80
153 M19901010500 NB 06.00 INCH Metres 55
154 M19902000000 CEMENT LINED PIPING(FIRE WATER-ABOVE

GROUND)
(For piping class A5Y, A33Y and A21Y):- Design(Piping
General arragment) & supply and Transportation of all
piping items (including specials) to workshop, fabrication
including cutting, edge preparation, fitup, bending,
welding, threading etc., preparing requisite spools
including welding of flanges to pipe, fittings, specials
etc.Cement lining work is to be carried out inside Carbon
Steel pipes coming under specification A5Y, A33Y &
A21Y, as per EIL job specification No. A223-6-44-74 for
CEMENT LINED PIPING.Contractor to supply the pipies,
piping materials, fitting, flages, blined flanges, valves,
strainer, fasteners, gaskets, ROs, cement, sand, RF
mesh, machinery, tools, tackles etc. required to carry-out
cement lining works as per the specification, drawing
developed by contractor, P&ID for fire water spray
systems, complete in all respects and as per instructions
of Engineer-in-charge( All cement lining works including
supply of pipies and piping materials and cement lining
material shall be in Contractor's scope). Fire water spray
system piping layout design/drawing preparation shall be
in contractor's scope of work.

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Transportation of all cement lined piping items from
Contractor,s storage point to worksite, and erection at all
levels as per piping drawings developed by contractor,
cleaning & flushing by water/ compressed air, hydrostatic
testing of the prefabricated spool and any other type of
internal surface preparation, application of pre-fabrication
primer and carrying out repair and joining of cement lined
piping as per specification A223-6-44-0074, installation as
per drawing, tapering out cement lining at flanged end,
laying of the pipes above ground at all elevations,
connecting all online instrumentations, valves, fittings
including fixing of gaskets, bolts and nuts wherever
required, providing reinforcement pads, complete testing
of the system, obtaining approval from statutory bodies,
completing works in all respects as per specification,
drawings developed by contractor and instructions of
Engineer-in-charge including return of unused/ scraped
piping items to owner's storage point.
155 M19902000100 NB 3.000 INCH Metres 30
156 M19902000200 NB 4.000 INCH Metres 55
157 M19902000300 NB 6.000 INCH Metres 100
158 M19903000000 FIRE FIGHTING MISC. EQUIPMENTS

159 M19903010000 Supply and Installation of fixed water spray nozzles along
with half coupling 3000# rating including transportation to
work site, cutting of pipes, screwed/welding, performance
testing of system, flushing etc. complete as per
standards, specification, P&ID for fire water spray system
and directions of Engineer-in-charge.
160 M19903010100 Spray Nozzles Capacity 50 LPM Nos 91

Bidder's Bidder's 1
Rate in Rupees
Figures Words
164 M19909000000 ERECTION OF SAFETY VALVES:- Checking of all types

of safety valves at warehouse, removal of accessories
including proper packing at warehouse, transportation of
safety valves from owner's storage points to contractor's
store/ worksite, installation of valves for all ratings
including accessories if any, fixing of gaskets, bolts/nuts
wherever required, performing Positive Material
Identification(PMI) using alloy analysers, removal of
safety valve for testing/ flushing, re-erection after flushing
as per specification, drawings and directions of Engineer-
in-charge.
165 M19909010000 SAFETY VALVES (UPTO 900#) including pilot operated
166 M19909010100 INLET SIZE NB 0.750 INCH Nos 1
173 M19909020000 SAFETY VALVES (900#) Including pilot operated

175 M19909030000 SAFETY VALVES NPT CONNECTION

176 M19909030100 NB 0.75" X 1.0" Nos 4
177 M19910000000 CONTROL VALVES(UP TO 600#):

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Checking of control valves at warehouse by contractor,
removal of accessories including proper packing at
warehouse, transportation of control valve from owner's
warehouse to contractor's stores/ worksite and installation
of valve at proper location for completion of piping and
cabling including assembly of valves accessories, fixing
of gaskets, bolts/nuts wherever required, performing
positive material identification(PMI) using alloy analysers,
removal of control valves for hydrotesting/ flushing,
reerection after flushing as per specification, drawings
and directions of Engineer-in-Charge.Item includes
control valves, special control valves, on-off valves and
PCVs.
178 M19910000100 NB 1.000 INCHES Nos 8
179 M19910000200 NB 2.000 INCHES Nos 4
180 M19910000300 NB 3.000 INCHES Nos 14
181 M19910000400 NB 4.000 INCHES Nos 21
182 M19910000500 NB 6.000 INCHES Nos 5
183 M19910000600 NB 8.000 INCHES Nos 7
184 M19910000700 NB 10.000 INCHES Nos 1
185 M19910000800 NB 12.000 INCHES Nos 3
186 M19912000000 CEMENT LINED PIPING(COOLING WATER-ABOVE

GROUND)
(For piping class A5Y, A33Y and A21Y):- Transportation
of all piping items (including specials) from Owner's/
contractor's storage point to workshop, fabrication
including cutting, edge preparation, fitup, bending,
welding, threading etc., preparing requisite spools
including welding of flanges to pipe, fittings, specials
etc.Cement lining work is to be carried out inside Carbon

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Steel pipes coming under specification A5Y, A33Y &
A21Y, as per EIL job specification No. A223-6-44-74 for
CEMENT LINED PIPING.Contractor to supply the
cement, sand, RF mesh, machinery, tools and tackles
required to carry-out cement lining works as per the
specification, piping drawing/isometrics, complete in all
respects and as per instructions of Engineer-in-charge
(pipes and piping materials shall be supplied by Owner as
free issue material and cement lining works including
supply of cement lining material shall be in Contractor's
scope).
Transportation of all cement lined piping items from

Contractor,s storage point to worksite, and erection at all
levels as per piping drawings, cleaning & flushing by
water/ compressed air, hydrostatic testing of the
prefabricated spool and any other type of testing as
specified, draining, drying by compressed air, internal
surface preparation, application of pre-fabrication primer
and carrying out repair and joining of cement lined piping
as per specification A223-6-44-0074, installation as per
drawing, tapering out cement lining at flanged end, laying
of the pipes above ground at all elevations, connecting all
online instrumentations, valves, fittings including fixing of
gaskets, bolts and nuts wherever required, providing
reinforcement pads, complete testing of the system,
obtaining approval from statutory bodies, completing
works in all respects as per specification, drawings and
instructions of Engineer-in-charge including return of
unused/ scraped piping items to owner's storage point.

Bidder's Bidder's 1
Rate in Rupees
Figures Words
194 M19913000000 MODIFICATION INCLUDING HOOKUPS AND EXTRA

WORKS (IF ANY) :- Cutting, bevelling, fitup, welding of
different sizes of CS (IBR/NON IBR) / AS / SS, piping of
all types and thicknesses in shop, in position, on
ground/overhead on rack and at all elevations as required
for Hook-up/Modification; transportation of pipes fittings,
flanges etc. from Owner's storage point to work site/work
shop, making necessary scaffoldings, consumables,
machinery, tools, tackles, labour and supervision
including attending repairs for completing the work as per
the instruction of Engineer-in-charge.
195 M19913010000 FLAME CUTTING C.S. PIPING IBR/NON IBR Inch Dia 2005
196 M19913020000 HACKSAW CUTTING C.S. PIPING IBR/NON IBR Inch Dia 1500
197 M19913030000 BEVELLING C.S. IBR/NON IBR Inch Dia 1600
198 M19913040000 FITUP & WELDING C.S. PIPING IBR/NON IBR Inch Dia 2005
199 M19913050000 FLAME CUTTING S.S. PIPING IBR/NON IBR Inch Dia 100
200 M19913060000 HACKSAW CUTTING S.S. PIPING IBR/NON IBR Inch Dia 100
201 M19913070000 BEVELLING S.S. PIPING IBR/NON IBR Inch Dia 100
202 M19913080000 FITUP & WELDING S.S. PIPING IBR/NON IBR Inch Dia 100
203 M19913090000 FLAME CUTTING A.S. PIPING IBR/NON IBR Inch Dia 55
204 M19913100000 HACKSAW CUTTING A.S. PIPING IBR/NON IBR Inch Dia 55
205 M19913110000 BEVELLING A.S. PIPING IBR/NON IBR Inch Dia 55

Bidder's Bidder's 1
Rate in Rupees
Figures Words
206 M19913120000 FITUP & WELDING A.S. PIPING IBR/NON IBR Inch Dia 55
207 M19914000000 FRE LINING OF VALVES, BLIND FLANGES &

STRAINERS: Valves and Y-type strainers for 3.0" above
sizes, coming under spec A5Y, A21Y and A33Y, shall be
internally FRE lined, except the trims, at site. Also, all the
Blind flanges, Fig-8 Flanges, Spacer & Blinds coming
under A5Y, A21Y and A33Y shall be FRE lined for the
wetted portion. Transportation of valves, strainers, blind
flanges, Fig-8 flanges, spacers and blinds etc. from
Owner's/
Contractor's storage point to workshop/ worksite including
supply of coating materials, equipments, tools and tackles
required for FRE lining and carrying out FRE lining is
under contractor's scope.
FRE lining is to be carried out as per HPCL Standard and
208 M19914010000 VALVES, 150#
209 M19914010100 NB 3.00 INCHES Nos 4
210 M19914010200 NB 4.00 INCHES Nos 8
211 M19914010300 NB 6.00 INCHES Nos 8
212 M19914010400 NB 8.00 INCHES Nos 8
213 M19914020000 BLIND FLANGES, FIG-8, SPACERS & BLINDS,150#

214 M19914020100 NB 3.00 INCHES Nos 8
215 M19914020200 NB 4.00 INCHES Nos 3
216 M19914020300 NB 6.00 INCHES Nos 8
217 M19914020400 NB 8.00 INCHES Nos 3
218 M19915000000 REMOVAL ERECTED PIPING(ABOVE GROUND):-

Removal of piping existing/erected including SW valves

Bidder's Bidder's 1
Rate in Rupees
Figures Words
for modification as required as per
GAD's/P&ID's/instructions of Engineer-in-charge at all
elevations, including providing assistance to owner for
draining, cleaning & purging of the lines to be removed,
unbolting of flanged joints/cutting of pipe lines wherever
required, installation of flanges and blind flanges, removal
of insulation from insulated lines, removing supports,
steam tracers,all fittings and flanges, instruments etc,
cutting of pipes in appropriate lenght for transporting
purposes, cleaning, flushing, drying and transporting all
materials to storage point (within the complex battery
limits) designated by Owner/EIL including stacking of
material and disposing of waste etc as instruted by
Engineer-in-charge.
219 M19915010000 C.S/A.S/S.S. PIPING Inch Mtr 14300
220 M19916000000 REMOVAL OF ERECTED VALVES (ABOVE GROUND):-

Removal of all types and ratings of valves by unbolting,
cutting etc. as required, cleaning by flushing with water/air
etc. as required and transportation of the same to
Owner's storage point (within the complex battery limits)
and stacking as per instructions of Engineer-in-Charge.
Dismatling of valves is to be carried-out as per the
drawing.
221 M19916010000 GATE/GLOBE/CHECK VALVES (size 0.250 & above) Inch Dia 2080
222 M19917000000 RE-INSTALLATION OF DISMANTLED EXISTING

PIPING: Re-installation of dismantled piping (existing
piping may be required to dismantled temporarily for the
removal of existing equipments, pumps etc.) at all
elevations including cutting, edge preparation (inclusive of
grinding the edges of pipes.), fittings, flanges etc to match
with the matching edges of uneven/different thicknesses,
whereever required);fitup, bending, preheating whereever
required, welding, threading & laying of new/dismatled

Bidder's Bidder's 1
Rate in Rupees
Figures Words
pipes of all types & thicknesses over sleepers, overhead
on racks & it all elevations connecting with equipments
nozzles, strainers, steam traps, orifice assemblies, spray
nozzles, rotameter, tapping for pressure gauges,
thermowells, sampleconnection etc.including
fixing of gasket, bolts & nuts wherever required and all
other inline instruments and fittings, alignment, cleaning
and flushing by water/compressed air hydrostatic,
pneumatic, vaccum, spark testing and any other type of
completing all such work in all respect as specified in
special condition of contract and as per specifications,
drawings and instructions by Engineer-in-Charge. No
seperate payment shall be made for dismantling of
piping.
223 M19917010000 C.S. Piping (size range NB 0.5 & above) Inch Mtr 2500
224 M19917020000 A.S./S.S. (size range NB 0.5 & above) Inch Mtr 300
225 M19918000000 SPADING/DESPADING:- Supply of plates, fabrication of

spades of adequate thickness, installation of same with
gaskets, studs at the identified spots by Engineer-in-
Charge during shut-down and despading the same,
make-up the line with proper spec., gaskets obtaining
clearances, completing the works in all respect as per
instructions of Engineer-in-Charge. Rate includes for both
spading and despading.
226 M19918010000 Quantity Inch Dia 780
227 M19919000000 HYDROTESTING OF EXISTING LINES DUE TO

HOOKUPS : Scope includes cleaning and flushing by
water / compressed air, hydrostatic, pneumatic, vacumm,
spark testing and any other type of testing as specified,
draining and drying by compressed air, completing all
such works in all respects as specified in special
condition of contract and as per specifications and

Bidder's Bidder's 1
Rate in Rupees
Figures Words
instruction of Engineer-in-Charge.
228 M19919010000 C.S. Piping IBR / Non IBR Inch Mtr 2600
229 M19919020000 A.S. Piping IBR / Non IBR Inch Mtr 51
230 M19919030000 S.S. Piping Non IBR Inch Mtr 100
231 M19920000000 STRESS RELIEVING OF ATTACHMENT WELDS:

Stress relieving of attachment welds like pipe supports,
dummy supports etc.
232 M19920010000 LENGTH OF WELD Inches 200
233 M19921000000 LOW FRICTION PADS:

Supply, fabrication and fixing low friction pads
(Teflon/Graphite/SS304 mirror finish) with suitable
bonding materials/fasteners as specified in
drawings/isometrics/special support sketches.
234 M19921010000 Teflon Pad(10-25 mm thick) with Compressive Strength Mtr Sq. 2
(0.25 offset): 1870 psi
235 M19921020000 Graphite pad(up to 12.7 mm thick) with compressive Mtr Sq. 1
strength 2877 psi
236 M19922000000 CONCRETE PEDSTALS FOR PIPE SUPPORTS: Cu. M 30
Construction of ordinary cement concrete pedstal with
inserts using M25 grade as per EIL standard 7-67-0010.
Welding of pipe supports including earthwork in
excavation, dewatering if required, shuttering, fabrication
and fixing of metal inserts, including levelling, finishing top
surface, curing, backfilling, levelling the area, removal of
surplus earth, complete in all respects as per instruction
of Engineer-in-charge.
237 M19923000000 PRE-COMMISSIONING & COMMISSIONING
ASSISTANCE: Providing precommisioning &
commissioning assitance to Onwer consisting of

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Manhours of skilled/semi-skilled manpower, as per the
directions of Engineer-in-Charge, with hand tools (but
excluding comsumables). Manpower shall be deployed
round the clock as directed by Onwer/EIL and no
overtime shall be considered for payment.
238 M19923010000 Manhours Man hrs 5000
239 M19924000000 CHEMICAL CLEANING/PICKLING :- Cleaning and

pickling of equipment/pipeline includng preparation of
circulation loop, supply of temporary piping, pumps,
heater coils, gaskets, thermometer, hydrometer, valve,
test coupon, spares, laboratory facilities, with all
accessories for conducting test, chemicals, safety
accessories and also providing or hiring all necessary
equipment and whatever else even though not expressly
mentioned herein and in specificaions but required to
perform the work as per specifications and instructions of
Engineer-in-Charge.
240 M19924010000 PRETREATMENT CUM ON-STREAM CLEANING OF
RECIRCULATING FRESH COOLING WATER SYSTEM
AS PER SPEC. A223-0642-CC-001-L11

Bidder's Bidder's 1
Rate in Rupees
Figures Words
250 M19926000000 SPECIAL INSTRUCTIONS TO THE CONTRACTOR:-

251 M19926010000 SPECIAL INSTRUCTIONS TO THE CONTRACTOR:- 1
In addition to the scope of work indicated at Item No
M10900000000, M19901010000, M19902000000 and
M19912000000 PIPING (ABOVE GROUND), Contractor
to note that bare pipes of sizes 2" and above shall be
supported with corrosion pad or pad and shoe on pipe
rack/ sleepers/pipe supports. The rates at Item No
M10900000000, M19901010000, M19902000000 and
M19912000000 shall be inclusive of the above activity.
252 M19926020000 SPECIAL INSTRUCTION TO THE CONTRACTOR:- 2
In addition to the scope of work indicated at Item No
M10900000000, M19901010000, M19902000000 and
M19912000000 for Piping (Above Ground) , Contractor to
note that before fabrication & erection of pipes,
Contractor is required to check the feasibility of routing
indicated in drawings as per site conditions. The rates at
Item No. M10900000000, M19901010000,
M19902000000 and M19912000000(Piping, Above
Ground) are inclusive of the above activity.
253 M19928000000 Supply of steel tubular scaffolding material on hired basis Cu. M 200
including bracing, anchoring, clamps and all other
material required exclusively for Third Party engaged by
HPCL for executing Small Area For Exposure
Radiography, The scaffolding material supplied shall be
utilized for providing scaffolding during the shutdown
period. The scaffolding shall be in line with document
No.A223/T-01/2011-12/RAL/01/scaffolding. The material
supplied will be taken back by the contractor after the
completion of shutdown.
254 M19929000000 Installation of steel tubular scaffolding including bracing, Cu. M 10000
anchoring, clamps etc (supply of all material included in

Bidder's Bidder's 1
Rate in Rupees
Figures Words
item no M19928000000) at different places and different
elevations ensuring total stability of the formwork safety of
the working personnel & providing necessary
serviceability of the formwork. The scaffolding work also
includes necessary platform, approaches to the platform
etc for enabling a third party engaged by HPCL for
executing Small Area For Exposure Radiography. On
completion of radiography, dismantling of the formwork,
supply of all tools and tackles, consumables, stacking of
serviceable materials, cleaning the site of work of all
unserviceable materials for disposal etc. all complete as
directed by Engineer-In-charge. (The scaffolding material
will be taken back by contractor on completion of total
work). The measurements of scaffolding will on the basis
of volume it envelopes.
255 M19930000000 RADIOGRAPHY :- Interpretation of radiographic film ( Inch Dia 11700
radiography done by a Third party hired by HPCL) on
piping of all types & thicknesses as per specifications and
instructions of Engineer-in-Charge. Radiographs shall be
submitted to the Engineer-in-charge. (Repeat
Radiography due to defective radiograph on repaired
joints due to Contractor's fault and for additional
radiography necessitated due to poor performance of
contractor's welders shall be done at contractor's cost at
the average rate).
256 M30000000000 PAINTING (UNITS) :- Supply of paints and primers,
preparation of surfaces and application of primer and
finish paints, identification (Line numbering), lettering,
colour bands, colour coding etc. as specified including
rubdown and touch up of shop primer wherever required,
providing scaffolding for all heights, labour, material, tools
and tackles, consumables supervision etc. to complete
the work in all respects as per HPCL spec.
INSP/HPMR/001/2011, Rev0, drawings and direction of
Engineer-in-Charge for all types of uninsulated piping and

Bidder's Bidder's 1
Rate in Rupees
Figures Words
insulated piping as specified including all pipes, fittings,
flanges, supports, valves etc. Surface preparation by
blast cleaning and application of first coat of primer
(inorganic zinc silicate or any other as per HPCL
specification No. INSP/HPRM/001/2011, Rev-0) shall be
done in fabrication yard prior to erection. For insulated
piping wherever blast cleaning with no primer application
is specified, in such cases finish paints shall also be
applied in the fabrication yard. The identification marks
of the piping and joints shall be noted before blasting and
the same shall be transferred on primed surface with
Polyurethane paint or as per the instructions of Engineer-
in-Charge. Notes: 1. All joints (fabrication as well as
erection joints) shall be left unpainted till hydrotesting. 2.
No extra payment shall be made for identification (line
numbering etc.) of insulated and uninsulated lines.
257 M39100000000 PAINTING OF UNINSULATED CS & AS SURFACES,
USING Cu-SLAG BLASTING TO Sa 2.5 (min.profile 50
microns) AS SURFACE PREPARATION.
258 M39101000000 DESIGN TEMP GROUP: -90 TO 90 (DEG C)As per
SYSTEM 1 of HPCL SPEC NO.INSP/HPMR/001/2011,
REV-0
259 M39101010000 PIPES
260 M39101010400 NB: .5 Inches Metres 2245
262 M39101010600 NB: 1 Inches Metres 1025
263 M39101010800 NB: 1.5 Inches Metres 1380

Bidder's Bidder's 1
Rate in Rupees
Figures Words
274 M39101020000 VALVES

275 M39101020900 NB: 2 Inches Nos. 49
276 M39101021100 NB: 3 Inches Nos. 23
277 M39101021300 NB: 4 Inches Nos. 23
278 M39101021500 NB: 6 Inches Nos. 20
279 M39101021600 NB: 8 Inches Nos. 17
280 M39101021700 NB: 10 Inches Nos. 7
281 M39101021800 NB: 12 Inches Nos. 5
282 M39101021900 NB: 14 Inches Nos. 1
283 M39102000000 DESIGN TEMP GROUP: 91 TO 350 (DEG C)As per

REV-0
284 M39102010000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words
297 M39102020000 VALVES

298 M39102020900 NB: 2 Inches Nos. 78
299 M39102021100 NB: 3 Inches Nos. 8
300 M39102021500 NB: 6 Inches Nos. 8
301 M39102021600 NB: 8 Inches Nos. 5
302 M39200000000 PAINTING OF INSULATED CS & AS SURFACES,

USING Cu-SLAG BLASTING TO Sa 2.5 (min.profile 50
microns) AS SURFACE PREPARATION.
303 M39201000000 DESIGN TEMP GROUP: -90 TO 150 (DEG C)As per
REV-0
304 M39201010000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words
319 M39201020000 VALVES

320 M39201020900 NB: 2 Inches Nos. 21
321 M39201021100 NB: 3 Inches Nos. 4
322 M39201021300 NB: 4 Inches Nos. 9
323 M39201021500 NB: 6 Inches Nos. 10
324 M39201021600 NB: 8 Inches Nos. 10
325 M39201021800 NB: 12 Inches Nos. 10
326 M39201021900 NB: 14 Inches Nos. 3
327 M39202000000 DESIGN TEMP GROUP: 151 TO 400 (DEG C)PAINTING

Bidder's Bidder's 1
Rate in Rupees
Figures Words
UNDER INSULATION FOR INSULATED CS, LTCS & AS
SURFACES. SURFACE PREPARATION: SSPC-SP-10;
PRIMER: 1 COAT OF Inorganic zinc silicate coating (DFT
65-75 MICRON); FINISH PAINT: 2 COATS OF Epoxy
siloxane Amercoat 738/ Berger 938/ Intertherm 751 (DFT
2X125 = 250 MICRON)
328 M39202010000 PIPES
342 M39202020000 VALVES

343 M39202020900 NB: 2 Inches Nos. 42
344 M39202021100 NB: 3 Inches Nos. 10
345 M39202021300 NB: 4 Inches Nos. 14

Bidder's Bidder's 1
Rate in Rupees
Figures Words
346 M39202021500 NB: 6 Inches Nos. 10
347 M39202021700 NB: 10 Inches Nos. 3
348 M39901000000 PAINTING OF UNINSULATED CS SURFACES FACING

SALT WATER SPRAY, USING Cu-SLAG BLASTING TO
Sa 2.5 (min.profile 50 microns) AS SURFACE
PREPARATION.
349 M39901010000 DESIGN TEMP GROUP: -90 TO 100 (DEG C) As per
SYSTEM 4 of HPCL SPEC NO. INSP/HPMR/001/2011,
REV-0
350 M39901020000 PIPES
353 M39901020300 NB 1 INCHES Metres 10
363 M39901030000 VALVES

Bidder's Bidder's 1
Rate in Rupees
Figures Words
364 M39901030100 NB 0.5 INCHES Nos. 5
365 M39901030200 NB 0.75 INCHES Nos. 27
366 M39901030300 NB 1.0 INCHES Nos. 5
367 M39901030400 NB 1.5 INCHES Nos. 5
368 M39901030500 NB 2.0 INCHES Nos. 11
369 M39901030600 NB 3.0 INCHES Nos. 3
370 M39901030700 NB 4.0 INCHES Nos. 2
371 M39901030800 NB 6.0 INCHES Nos. 12
372 M39901030900 NB 8.0 INCHES Nos. 10
373 M39901031000 NB 10.0 INCHES Nos. 1
374 M39901031100 NB 12.0 INCHES Nos. 4
375 M39901031200 NB 14.0 INCHES Nos. 1
376 M39902000000 PAINTING OF UNINSULATED CS AND AS SURFACES

ONLY WHERE SAFETY PROBLEMS LIMIT THE
APPLICATION OF OTEHR SURFACE PREPARATION
PROCEDURE, USING MANUAL CLEANING TO St2 or
POWER TOOL CLEANING TO St3 AS SURFACE
PREPARATION.
377 M39902010000 DESIGN TEMP GROUP: -90 TO 90 (DEG C) As per
SYSTEM 11 of HPCL SPEC NO. INSP/HPMR/001/2011,
REV-0
378 M39902020000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words
395 M39902030000 VALVES

396 M39902030100 NB 2 INCHES Nos. 5
397 M39902030200 NB 3 INCHES Nos. 5
398 M39902030300 NB 4 INCHES Nos. 5
399 M39902030400 NB 6 INCHES Nos. 5
400 M39902030500 NB 8 INCHES Nos. 5
401 M5********** ***************************************************************

LEGENDS / NOTES FOR INSULATION WORKS
***************************************************************
** Types of Insulation :

Bidder's Bidder's 1
Rate in Rupees
Figures Words
IH = Insulation for Heat Conservation
IT = Insulation for Steam Traced Lines
IS = Insulation for Personal Safety
IC = Cold Insulation for Anti-condensation
IE = Insulation for Electrically Traced Lines
IJ = Insulation for Jacketed Lines
IK = Insulation for Dual Insulated Lines
** Basic Line Surface Materials :
CS = Carbon Steel (Including LT Carbon Steel)

AS = Alloy Steel
SS = Stainless Steel
** Notes :
1. For insulation type IT,tracer size and tracer numbers

shall be as per specification.
2. Insulation thickness for IC where insulation material is

Poly Urethane foam (PUF) / Poly Isocyanurate (PIC) +
Cellular Glass includes outer layer of 50mm of Cellular
Glass and Inner layer of balance thickness of PUF/PIC
3. Insulation for IE consists of inner layer of Rockwool

and outer layer of PUF / PIC. The thicknesses have been
specified as THK(I) and THK(O) for inner and outer layers
respectively.
***************************************************************
402 M50000000000 HOT INSULATION (UNITS) ; Providing thermal insulation
including supply of all insulating and ancillary materials,
vapour barrier, weather protective coverings,
consumables and other necessary materials , testing of
materials as required, including transportation of
materials to work site, duly inspected by 3rd party

Bidder's Bidder's 1
Rate in Rupees
Figures Words
inspector(Llyods/BV/DNV or any other Client approved
party) at manufacturer's shop & sample check/inspection
at site by EIL Construction inspector, applying insulation
on surfaces as specified including all preparatory work
there on, binding, tying, lacing, stitching and/or otherwise
securing , finishing with sheet cladding as per spec. ,
providing bolts, rivets, and self tapping screws wherever
specified , providing inspection windows, end seals for
flanges etc., colour coding and identification. Providing
steel scaffolding, all tools , tackles , equipments etc. ,
labour, supervision and completing the work in all
respect, at all heights as per drawings , specifications and
instructions of Engineer-in-charge. (Refer Legend for
applicable EIL specification)
403 M50100000000
404 M50101000000 INSULATION TYPE : IH; SURFACE MATERIAL : CS &

AS; OPERATING TEMP. RANGE : UPTO 125 (DEG C);
INSULATION MATERIAL : ROCKWOOL
405 M50101010000 PIPES
406 M50101010405 NB 0.500 INCHES; THICKNESS 25 MM Metres 10
414 M50101011805 NB12.000 INCHES; THICKNESS 25 MM Metres 290

Bidder's Bidder's 1
Rate in Rupees
Figures Words
417 M50102000000 INSULATION TYPE : IH; SURFACE MATERIAL : CS &

AS; OPERATING TEMP. RANGE : 126 (DEG C) TO 350
(DEG C); INSULATION MATERIAL : ROCKWOOL
418 M50102010000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words
441 M50102020000 FLANGE ASSEMBLIES

442 M50102020805 NB 1.500 INCHES; THICKNESS 25 MM NOs 1
449 M50102030000 BLIND FLANGE ASSEMBLIES


Bidder's Bidder's 1
Rate in Rupees
Figures Words
458 M50102031706 NB10.000 INCHES; THICKNESS 30 MM NOs 1
459 M50102040000 VALVE ASSEMBLIES

469 M50117000000 INSULATION TYPE : IT; SURFACE MATERIAL : CS &

470 M50117010000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words




Bidder's Bidder's 1
Rate in Rupees
Figures Words
509 M50118000000 INSULATION TYPE : IT; SURFACE MATERIAL : CS &

510 M50118010000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words


Bidder's Bidder's 1
Rate in Rupees
Figures Words



Bidder's Bidder's 1
Rate in Rupees
Figures Words
579 M50133000000 INSULATION TYPE : IS; SURFACE MATERIAL : CS &

580 M50133010000 PIPES

Bidder's Bidder's 1
Rate in Rupees
Figures Words
590 M50134000000 INSULATION TYPE : IS; SURFACE MATERIAL : CS &

591 M50134010000 PIPES


Bidder's Bidder's 1
Schedule of Rates
for
Static Equipment Works
1 REVISED & RE-ISSUED FOR TENDER SP

0 ISSUED FOR TENDER SP

Bidder's Bidder's
VADODARA Date Div.: RO-VADODRA Dept.: ROV-Static Equipm
Rate in Rupees
Figures Words
1 VV STATIC EQUIPMENT
2 V151.00.00 STATIC EQUIPMENT
3 V151.02.00 Transportation of reactors, columns, vessels, silencers,
heat exchangers (shell and tube, plate fin, plate) and
electric heater etc. from owner's storage point to work
site, assembly of parts, subassemblies, erection at all
elevations, aligning, verticality checking, grouting,
tightening of foundation bolts, welding of washer on
anchor chairs, erection of wooden pillow for cold
equipments, stacking of multi-tier exchanger(which are
stored in unstacked condition), providing hooks for test
ring/ test flanges in heat exchangers, installation of
demister, internal gratings, distributor, pipe davit,
installation of mixer/agitator, cleaning and flushing by
water, draining, drying by compressed air, providing all
tools, tackles, machinery, consumables, transportation
equipment, erection equipment, instruments, labour,
ancillary, etc. to complete the work in all respects as per
drawings, equipment detail, specifications and
instructions of the Engineer-in-Charge.
4 V151.02.03 Equipment weighing less than 50 MT but 30 MT and MT 253
above
5 V151.02.04 Equipment weighing less than 30 MT but 10 MT and MT 63.7
above
6 V151.02.05 Equipment weighing less than 10 MT MT 46.5
7 V170.00.00 Hydrostatic Testing

8 V170.01.00 HYDROSTATIC TESTING OF EXCHANGERS(shell and
tube): Hydrostatic testing of exchangers single tier or
multitier including dismantling and reassembling of piping
connections wherever required, providing blinds and
gaskets on nozzles, piping, water hoses, gauges, valves,

Bidder's Bidder's 1
Stamp Signature Div.: RO-VADODRA Dept.: ROV-Static Equip
Rate in Rupees
Figures Words
test pumps and all other temporary arrangements, labour
and materials, drying by hot compressed air as per
specifications and instructions of Engineer-in-Charge. In
case, if leakage is found in gaskets and gaskets are
replaced, then rehydrotest to be done with new gasket
after reassembly. .
(AS PER ERECTION SPECIFICATION ENCLOSED )
9 V170.01.01M01 Hydrotesting of shell side NOS 15
10 V170.01.02M01 Hydrotesting of tube side NOS 15
11 V206.00.00 LETTERING AND STENCILING

12 V206.01.00 Surface preparation,supply and application of primer and
paint on insulated and uninsulated equipment for
lettering, stenciling on vessels, columns, drums, for the
purposes of identification (Equipment Name, Equipment
Number & Service Description) as per applicable painting
specification enclosed elsewhere in the tender document,
providing scaffolding for all heights, labour, materials,
tools, tackles, supervision etc. to complete the work as
per specifications and instructions of Engineer-in-
Charge.
13 V206.01.01M01 EQUIPMENT NAME, EQUIPMENT NUMBER AND PerLettr 600
SERVICE DESCRIPTION
14 V252.00.00 HOT INSULATION Providing thermal insulation
including supply of all insulating and anciliary material,
weather protective covering, consumables and other
necessary materials, testing of the material as
required including transportation of the materials to
work sites, applying insulation on surfaces as
specified, including all preparatory works thereon, all
binding, tying, lacing, stitching and/or otherwise
securing, providing vapour barrier, finishing with
plain/corrugated sheet cladding or as specified,

Bidder's Bidder's 1
Rate in Rupees
Figures Words
providing bolts, rivets, self tapping screws wherever
specified, providing inspection windows etc., providing
necessary scaffolding, all tools and tackles,
equipment, apparatus etc., labour and supervision and
completing the work in all respect at all heights as
per drawings, specifications and instructions of
Engineer-in-Charge. (Applicable Specification 6-44-
0002).
15 V252.01.00V01 Shells of vertical vessels, columns, exchangers, reactors, M2 60
silencers etc. Surface material: CS/AS. Insulation type :
IH &IT (Rockwool).
( INSULATION THICKNESS - 25 mm )

IH &IT (Rockwool).

IH &IT (Rockwool).

IH &IT (Rockwool).
19 V252.02.00V01 Shells and heads of horizontal vessels, columns, M2 224.5

reactors, exchangers, silencers etc and heads of above
mentioned vertical equipments. Surface material CS/AS.
Insulation type: IH &IT (Rockwool).

Bidder's Bidder's 1
Rate in Rupees
Figures Words
20 V252.02.00V02 Shells and heads of horizontal vessels, columns, M2 6






Bidder's Bidder's 1
Rate in Rupees
Figures Words


28 V252.06.00 Shells and heads of horizontal vessels, columns,

mentioned vertical equipments. Surface material: CS/AS.
Insulation type: IS;
29 V252.06.01V01 Material Rockwool M2 26
30 V999.00.00 Miscellaneous
31 V999.99.00 Miscellaneous
32 V999.99.99V01 PAINTING (UNINSULATED EQUIPMENT) SQM 3.5
Supply and application of field primers and finish paint on

C.S., L.T.C.S. and low alloy steel vessels, columns,
exchangers, air cooler structure etc., including rubdown

Bidder's Bidder's 1
Rate in Rupees
Figures Words
and touch up of shop primer wherever required as per
attached specification, providing scaffolding for all
heights, labour, material, tools and tackles, consumables,
supervision etc. to complete the work in all respect as per
specifications, drawings, equipment details for painting
and direction of Engineer in-Charge for all type of
uninsulated equipments. The surface area is as per
respective temperature ranges given below.
Note: Surface preparation and first coat of primer
application shall be provided by equipment supplier
Design Temperature Range Minus 14 to 80 Degree C.:

As per HPCL painting specification:
INSP/HPMR/001/2011
33 V999.99.99V02 PAINTING(INSULATED EQUIPMENT) SQM 61.5

application shall be provided by equipment supplier.

INSP/HPMR/001/2011
34 V999.99.99V03 PAINTING(INSULATED EQUIPMENT) SQM 447.5

Bidder's Bidder's 1
Rate in Rupees
Figures Words
application shall be provided by equipment supplier.
Design Temperature Range 126 to 400 Degree C.: As

per HPCL painting specification: INSP/HPMR/001/2011
35 V999.99.99V04 TOUCH UP PAINT FOR AIRCOOLER E-4124 (A~H) SQM 6
Surface preparation, touch up, supply and application of

finish paint for carbon steel equipments, providing
scaffolding if required, labour,materials, tools and tackles,
consumables and supervision etc. to complete the work
in all respect as per specifications, drawings,equipment
details for painting and direction of Engineer-in-Charge.
The surface area is as per respective temperature ranges
given below.

INSP/HPMR/001/2011
36 V999.99.99V05 DISMANTLING OF AIRCOOLER E-4101A~D LS 4

(Refer spec. no. A223-041-16-46-SP-0001)
Job involves dismantling of air coolers from their

Bidder's Bidder's 1
Rate in Rupees
Figures Words
foundations and removing them to the owner's stores,
carefully removing all accessories, fittings and
instruments from air coolers and transporting them to the
owner's stores. The job also includes supplying of all
types of tools and tackles, lifting arrangements/crane,
equipment, machineries, all consumables and labour to
complete the job in a good workmanship like manner.
Erection and removal of steel scaffolding wherever
required. Area preparation for hot job, area cleaning after
completion of the work. The contractor shall observe all
safety norms during execution of the work. All jobs shall
be carried out as per the instructions and to the complete
satisfaction of Engineer-in-charge.
(Refer spec. no. A223-041-16-46-SP-0001)

(Refer spec. no. A223-041-16-46-SP-0001)


Bidder's Bidder's 1
Rate in Rupees
Figures Words
39 V999.99.99V08 DISMANTLING OF COLUMN C-4106 LS 1
(Refer spec. no. A223-041-16-46-SP-0001)
Job involves dismantling of all types of

columns/vessels/heatexchangers from their foundations
and removing them to the owner's stores, carefully
removing all accessories, fittings and instruments from
vessels and transporting them to the owner's stores. The
job also includes supplying of all types of tools and
tackles, lifting arrangements/crane, equipment,
machineries, all consumables and labour to complete the
job in a good workmanship like manner. Erection and
removal of steel scaffolding wherever required. Area
preparation for hot job, area cleaning after completion of
the work. The contractor shall observe all safety norms
during execution of the work. All jobs shall be carried out
as per the instructions and to the complete satisfaction of
Engineer-in-charge.
40 V999.99.99V09 DISMANTLING OF VESSEL V-4106 LS 1
(Refer spec. no. A223-041-16-46-SP-0001)


Bidder's Bidder's 1
Rate in Rupees
Figures Words
Engineer-in-charge.
41 V999.99.99V10 DISMANTLING OF VESSEL V-4116 LS 1
(Refer spec. no. A223-041-16-46-SP-0001)

Engineer-in-charge.
42 V999.99.99V11 DISMANTLING OF HEAT EXCHANGER E-4103A~C LS 3
(Refer spec. no. A223-041-16-46-SP-0001)

Bidder's Bidder's 1
Rate in Rupees
Figures Words
exchangers and transporting them to the owner's stores.
The job also includes supplying of all types of tools and
Engineer-in-charge.
43 V999.99.99V12 DISMANTLING OF HEAT EXCHANGER E-4109 LS 1
(Refer spec. no. A223-041-16-46-SP-0001)

Engineer-in-charge.
(Refer spec. no. A223-041-16-46-SP-0001)

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Engineer-in-charge.
45 V999.99.99V14 ERECTION OF AIR COOLER E-4124A~H LS 8
Transportation from owner's storage points to erection

site of following items, erection and installation at various
elevations on supporting structure, carrying out noise &
vibration tests (dry runs) for compliance to spec. 6-15-
0071 rev.4 under supervision of air cooled heat
exchanger vendor (cost of supervision of air cooled
exchanger vendor is not to be included in quoted price)
and Engineer in-charge, complete in all respects.
(Refer spec. no. A223-041-16-46-SP-0001 for erection
details.)
Item no. E-4124A~H (Type: Plug)
No. of bundles: 8
No. of fans: 8
Motors: 8
Bearing Blocks: 8 nos
Belts & Pulleys: 8 sets
Vibration switch: 8
Note: Supply & fabrication of air cooler

Bidder's Bidder's 1
Rate in Rupees
Figures Words
structurals such as plenum chambers, fan maintenance
platform with approach, all round bundle maintenance
platform and approaching staircase, air seals, bought out
components etc is by Air Cooler Vendor. Refer respective
drawings (A223-041-16-46-DS-3001,3002) of item no. E-
4124 A~H (4 sheets) and equipment layout drawing no.
A223-41-16-43-0001 for elevation and location of Air
cooler.
46 V999.99.99V16 Modification of DAO Stripper (Item No. C-4103) LS 1
(Refer spec. no. A223-041-16-46-SP-0003)
Supply and installation of new nozzles/ manholes

alongwith their distributor, RF pads, support cleats,
platform / piping support cleats (clieat elevation ranging
between 112.7 to 117.25 mtr from grade) etc, baffles B1-
14 alongwith their support rings, stiffener angles etc,
removal of specified, existing internals/distributor, blinding
of specified nozzles with blind flange, gasket & bolting
including spare gasket and bolting and other associated
works as per EIL datasheets / drawings / specifications
and instruction of Engineer-in-Charge. All weld edge
preparation, NDT, heat treatment/ PWHT, local hydrotest
of new nozzles, restoration of insulation & painting etc
shall be carried out as per tender specifications.
Providing scaffoldings for all heights, labour, all

materials including transportation, crane(s), tools and
tackles, consumables, supervision to complete the work
in all respects as per tender specifications,Codes,
drawings, standards, scopeof work, scope of supply and
47 V999.99.99V17 Modification of DAO Flash Drum (Item No. C-4104) LS 1
(Refer spec. no. A223-041-16-46-SP-0003)
Supply & installation of structural / piping cleats as per

Bidder's Bidder's 1
Rate in Rupees
Figures Words
drawing enclosed (cleat elevation ranging between
117.25 to 125.80 mtr from grade), removal of existing
internal tray decks, vertical partition baffle, blinding of
specified nozzles with blind flange, gasket & bolting
including spare gasket and bolting and other associated
works as per EIL datasheets / drawings / specifications
and instruction of Engineer-in-Charge. All weld edge
preparation, NDT, heat treatment/ PWHT, local hydrotest,
restoration of insulation & painting etc shall be carried out
as per tender specifications.

tackles consumables, supervision to complete the work
in all respects as per tender specifications, Codes,
drawings, standards, scope of work, scope of supply and
48 V999.99.99V18 Modification of Asphalt Stripper (Item No. C-4105) LS 1

(Refer spec. no. A223-041-16-46-SP-0003)
Supply and installation of new nozzles alongwith their

distributor, RF pads, support cleats, platform / piping
support cleats etc, baffles B1-14 alongwith their support
rings, stiffener angles etc, removal of specified existing
baffles/internals/distributor, blinding of specified nozzles
with blind flange, gasket & bolting including spare gasket
and bolting and other associated works as per EIL
datasheets / drawings / specifications and instruction of
Engineer-in-Charge. All weld edge preparation, NDT,
heat treatment/ PWHT, local hydrotest of new nozzles,


Bidder's Bidder's 1
Rate in Rupees
Figures Words
tackles, consumables, supervision to complete the work
in all respect as per tender specifications, codes,
49 V999.99.99V19 Modification of Solvent Storage Vessel (Item No. V-4101) LS 1

(Refer spec. no. A223-041-16-46-SP-0003)
Removal of specified existing internals/distributor,

blinding of specified nozzles with blind flange, gasket &
bolting including spare gasket and bolting and other
associated works as per EIL datasheets / drawings /
specifications and instruction of Engineer-in-Charge. All
weld edge preparation, NDT, heat treatment/ PWHT,
local hydrotest of new nozzles/ boot section, restoration of
insulation & painting etc shall be carried out as per tender
specifications.

50 V999.99.99V20 Modification of Knock Out Drum (Item No. V-4102) LS 1
(Refer spec. no. A223-041-16-46-SP-0003)

distributor, RF pads, baffles, vortex breaker, support
cleats etc, partial demister pad alongwith its supporting
arrangement, removal of specified existing demister & its
support grids, blinding of specified nozzles with blind
flange, gasket & bolting including spare gasket and
bolting and other associated works as per EIL datasheets
/ drawings / specifications and instruction of Engineer-in-

Bidder's Bidder's 1
Rate in Rupees
Figures Words
Charge. All weld edge preparation, NDT, heat treatment/
PWHT, local hydrotest of new nozzles/ boot section,

51 V999.99.99V21 Modification of Solvent Steam Mix Condenser (Item No. LS 2

E-4111A/B)
(Refer spec. no. A223-041-16-46-SP-0003)
Removal of pass partition plate on floating head side,

modification of existing pass partition plates on tube side
to reduce number of passes from four to two, supply and
installation of new nozzles on boot section, gaskets for
shell & tube side girth flanges including pass partition and
all other associated works as per EIL datasheets /
drawings / specifications and instruction of Engineer-in-
Charge. All weld edge preparation, NDT, heat treatment/
PWHT, local hydrotest of new nozzles/ boot section,

52 V999.99.99V22 Modification of Solvent Desuperheater (Item No. E- LS 4

Bidder's Bidder's 1
Rate in Rupees
Figures Words
4105A/B/C/D)
(Refer spec. no. A223-041-16-46-SP-0003)
Removal of fans of existing air coolers to convert them

into natural draft from induced draft. Transportation of
fans to owner's store and other associated works are also
included in contractor's scope.

53 V999.99.99V24 Modification of Solvent Desuperheater (Item No. E- LS 4
4105A/B/C/D)
Removal of gear box assembly of existing air coolers to

convert them into natural draft from induced draft.
Transportation of gear box assembly to owner's store and
other associated works are also included in contractor's
scope.

54 V999.99.99V25 Modification of Extractor Column (Item No. C-4101A/B) LS 2
Supply & installation of platform / piping support cleats

(cleat elevation ranging between 106 to 120 mtr from
grade) as per drawing enclosed with the tender. All NDT,
Heat Treatment / local PWHT, restoration of painting /

Bidder's Bidder's 1
Rate in Rupees
Figures Words
insulation etc. shall be carried out as per tender
specifications.
Providing scaffoldings for all heights, labour, all materials

including transportation, crane (s), tools and tackles
consumables, supervision to complete the work in all
respects as per tender specifications, codes, drawings,
standards, scope of work, scope of supply and
55 V999.99.99V26 Modification of Water Disengagement Drum (Item No. V- LS 1
4114)
(Refer Spec. No. A223-041-16-46-SP-0003)

distributor, RF Pads,support cleats etc. and other
associated works as per EIL datasheets / drawings /
specifications and instruction of Engineer-in-Chage. All
weld edge preparation, NDT, heat treatment/PWHT, local
hydrotest of new nozzles, restoration of insulation &
painting etc. shall be carried out as per tender
specifications.
Providing scaffoldings for all heights, labour, all materials

including transportation, crane (s), tools and tackles
respects as per tender specifications, codes, drawing,
(Refer spec. no. A223-041-16-46-SP-0001)


Bidder's Bidder's 1
Rate in Rupees
Figures Words
Engineer-in-charge.
(Refer spec. no. A223-041-16-46-SP-0001)

Engineer-in-charge.
58 V999.99.99V29 DISMANTLING OF HEAT EXCHANGER E-4110A/B LS 2
(Refer spec. no. A223-041-16-46-SP-0001)


Bidder's Bidder's 1
Rate in Rupees
Figures Words
Engineer-in-charge. Item
(Refer spec. no. A223-041-16-46-SP-0001)

Engineer-in-charge.
(Refer spec. no. A223-041-16-46-SP-0001)


Bidder's Bidder's 1
Rate in Rupees
Figures Words
Engineer-in-charge.
(Refer spec. no. A223-041-16-46-SP-0001)

Engineer-in-charge.
62 V999.99.99V33 Modification of Asphalt Evaporator (Item No. C-4102) LS 1
(Refer Amendment No.1 A223-041-16-46-AD-0001)
Supply and installation of platform / piping support cleats

Bidder's Bidder's 1
Rate in Rupees
Figures Words
(cleat elevation ranging between 105 to 112 mtr from
grade) and other associated works as per EIL Datasheets
/ drawings / specifications and instruction of Engineer-In-
Charge. All weld edge preparation, NDT, heat treatment /
PWHT, restoration of insulation & painting etc. shall be
carried out as per tender specifications.
Providing scaffolding for all heights, labour, all material

including transportation, crane(s), tools and tackles,
respects as per tender specifications, codes, drawings,
instructions of Engineer-In-Charge.

Bidder's Bidder's 1

Amendment No. 2erer

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Amendment No. 2erer

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HINDUSTAN PETROLEUM CORPORATION LIMITED

PDA REVAMP PROJECT

BIDDING DOCUMENT NO. A223/T-01/2011-12/RAL/01

(COMMERCIAL AMENDMENT NO. 2 &

Prepared & issued by:

NAME OF WORK : COMPOSITE CIVIL, MECHANICAL,

PART I : COMMERCIAL SECTION

PART II: TECHNICAL SECTION

PART III: PRICE PART

Sub: Amendment No. 2 to Composite Civil, Mechanical, Instrument, Insulation &

Encl. : - Refer Index

Bidder Seal & Signature

SL. CLAUSE NO. /

A233-041-16-43-SOW- At S. No.66 standard no A223/T-01/2011-

A233-041-16-43-SOW- A223-0642---- mentioned in the last line shall be

Galvanized word stands deleted in the note.

0 19.04.12 ISSUED FOR BIDS BKP PMD LKK

Rev.No Prepared Checked Approved

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL All rights reserved

SL. CLAUSE NO. /

A233-041-16-43-SOW- At S. No.67 P&ID for Fire Water System in Unit

0 19.04.12 ISSUED FOR BIDS BKP PMD LKK

Rev.No Prepared Checked Approved

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL All rights reserved

APPROX NO OF PIPING CLIPS REQUIRED AND ELEVATIONS Apprx. Finished Wt. of

Nos Approx Elevations Approx Weight of clips ( kg)

For Platform Cleat please

1 each 105.000 to 112.000 65 Kg each

3 DAO Stripper Existing 2 117.000 to 125.000 65 Kg each EL 116.000 to 112.000 1130 Kg

2 105.000 to 112.000 65 Kg each

Notes: 1) FGL- 100.00 m

fgUnqLrku isVfy;e dkiks Zj'ku

REF. DWG. NO.

REFERENCE DRAWING TITLE

NOZZLES AND CONNECTIONS GENERAL NOTES SPECIFICATIONS DESIGN DATA

FN 1 200 SCH 80 150 WN RF 910

X ALLOWABLE NOZZLE LOADS (FOR NEW NOZZLES) A223-041-16-46-ST-0038 DEMISTER/GRID

FILE NAME : A223-041-16-46-DS-3010-C-1

DESIGN DATA fMtkbu MkVk

CLIENT : HPCL, MUMBAI

PLANT : PDA REVAMP

fLT -1Wttevir 174 1104:fur

INSPECTION & TEST PLAN (ITP)

0 04.07.2011 ISSUED FOR IMPLEMENTATION

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

ATT Anti Termite Treatment

Construction Standards Committee

Convenor: Sh. MK Garg, HOD (Construction)

Members : Sh. VK Budhiraja, GM (C&P)

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

S.NO. DESCRIPTION PAGE NO.

General Note & Legend 04

Inspection & Test Plan 05

Format for Incoming Material Inspection Report 07

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved

A point which requires inspection/verification and acceptance by Owner/EIL

An activity which requires witnessing by Owner/EIL when the activity is

Rw Review of Contractor's documentation.

S Surveillance Inspection by Owner/ EIL.

WC : 100% Examination by Contractor.

Responsibility for execution of the inspection/testing is with the Contractor; Owner/EIL

Format No. 8-00-0001-F1 Rev. 0 Copyright EILAll rights reserved

2 Availability of QAP/ITP duly approved by WC Rw Rw Rw G-01

C Sampling for Field tests / tests from WC W W W G-01