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EMACO S166

Structural, high build, sprayable, repair mortar

DESCRIPTION PROPERTIES
EMACO S166 is a ready to use cementitious powder Supply form : powder
which, on mixing with the specified quantity of water Colour : cement grey
provides a sprayable high build and shrinkage Density (wet) : 2.18 kg/L
compensated repair mortar with high strength
characteristics. Storage temperature : 10-50C
EMACO S166 is reinforced with synthetic fibres, and is Application temperature : > 10C
free from chlorides.
APPLICATION
FIELDS OF APPLICATION
Surface Preparation
EMACO S166 is recommended for situations requiring a Correct substrate preparation is critical for optimum
spray application of mortar to between 40-120 mm performance. Surfaces should be structurally sound,
thickness in a single layer such as; clean, and free from loose particles, oil, grease, or any
Maintenance of marine structures. other contaminant.
Repairs to industrial structures such as oil storage Cement laitence, loose particles, oil, grease, mould
facilities, silos, chimneys etc. release agent, curing membrane, and other
contaminants must be removed by wet grit blasting, high
Extensive repairs to beams, columns and other pressure water jetting (approx 150 bars) or such other
structural elements. effective methods.
FEATURES AND BENEFITS Prepare the surface of the concrete to a rough profile
with a surface level difference of at least 5 mm between
High build Considerable savings in time and trough and ridge.
labour when building up thick Where deeper removal of concrete is required to obtain
sections. a sound base, first saw cut the boundary of repair area
Dense structure Reduced permeability to perpendicular to the surface to at least 10 mm depth.
aggressive agents. Durable. Where required cut back the concrete to at least 25 mm
Pepacked Ready to use. No batching errors. behind the rebars. Remove all corrosion products from
the rebars by grit blasting or other suitable technique.
Thixotropic Does not sag.
Replace the affected part of rebar if the diameter after
Fibre reinforced Can be applied to vertical and grit blasting is found to be reduced by more than 20% of
overhead sections. the original diameter.
High strength Stronger repair. Note : It is recommended that the decision on
Chloride free Does not corrode steel. replacement of rebars is taken based on the advice of
the structural engineer responsible for the works.
TYPICAL PERFORMANCE DATA In a chloride laden environment, the rebars are
recommended to be coated with BARRAFER S or
Strength (N/mm2) BARRAZINC SP zinc rich primer.
Where the thickness of repair will exceed 30 mm, place
1 Day 28 Days
a 50 mm square welded steel mesh in mid section.
Compressive (ASTM C109) 24.0 70.0 Anchor the mesh firmly to the substrate or to the
exposed steel so as to allow 15-20 mm cover over the
mesh when the repair is completed.
Flexural (ASTM C348) 2.5 7.0 Saturate the surface thoroughly with clean water before
2 applying the mortar.
E-Modulus (N/mm ) : 30,000
Bond to concrete : > tensile strength of Priming
concrete To obtain stronger bonding, the damp substrate can be
primed with a slurry brush coat of EMACO S166 (2 parts
powder to 1 part water) or with BARRA EMULSION 57
diluted with water (ratio 1:1).

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EMACO S166
Mixing
Mechanical mixing is necessary.
Place approximately 80% of the water in the mixer. EQUIPMENT
Keeping the mixer running, add EMACO S166
continuously. Mix for 3-4 minutes or until a lump free mix Deguna 30 combined mixing & spraying unit or similar
is obtained. Add the balance of water while continuing to equipment (see separate data sheet).
mix until the desired consistency is achieved.
CLEANING
Water requirement
Clean tools and equipment with water, before the mortar
Min. Water Max. Water hardens.
Consistency content per 25kg content per 25kg
ESTIMATING DATA
Sprayable 13% (3.25 L) 16% (4.0 L)
A 25 kg bag of EMACO S166 mixed with 3.35 L of water
Placing yields 13 litres(0.013 m3). Therefore material
EMACO S166 has been formulated for placing by spray requirement is 19.2 kg/m2 at 10 mm thickness.
application to high build thickness.
Spray the mortar using a Deguna 30 Spray unit or a BARRA MORTAR L can be stored in unopened original
similar machine available from BASF Construction packing for 12 months, if kept dry and at even
Chemicals. For satisfactory results, an experienced temperature.
operator in sprayed concrete is essential.
PACKAGING
The final surface may be smoothed by a wooden,
plastic, or synthetic sponge faced trowel. Trowelling 25 kg, multi-ply paper sacks with polythene liner.
after spray application may start only after the mortar
has set sufficiently to resist the penetration by fingers SHELF LIFE
into the surface.
EMACO S166 can be stored in tightly sealed original
Curing bags for 12 months, if kept dry and at even temperature.
EMACO S166 requires adequate curing to achieve
optimum performance. Apply an uniform coat of an PRECAUTIONS
BASF Construction Chemicals curing compound such
as MASTERKURE 181 immediately after final finishing Health : EMACO S166 is alkaline like normal cement
by roller or low pressure spray. and can cause skin irritations to persons with sensitive
Protective coating skin. Wear gloves and masks while handling the product.
In high chloride or high carbon dioxide laden atmosphere Take all precautions normally taken while handling
a flexible coating with low permeability to chlorides and cement.
carbon dioxide such as BARRACRYL D or BARRACRYL Safety : Take adequate safety measures during
ELASTIC is strongly recommended to be applied. Refer spraying. Consult the supplier of the spraying machine.
to BASF Construction Chemicals for detailed product Fire : EMACO S166 is not flammable.
selection advice. For detailed Health, Safety and Environmental
Recommendations, please consult and follow all
instructions on the product Material Safety Data Sheet.
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The technical information and application advice given in this BASF Construction Chemicals
publication are based on the present state of our best scientific and practical knowledge. As the
STATEMENT OF information herein is of a general nature, no assumption can be made as to a product's suitability for a
RESPONSIBILITY particular use or application and no warranty as to its accuracy, reliability or completeness either
expressed or implied is given other than those required by law. The user is responsible for checking the
suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by
BASF Construction Chemicals either orally or in writing may be followed, modified or rejected by the
NOTE owner, engineer or contractor since they, and not BASF Construction Chemicals, are responsible for
carrying out procedures appropriate to a specific application.

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