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A

Index
Aisin Warner
03-70, 03-71/L, 03-72L/LE.......8
30-40LE, 30-42LE, 30-80, 30-80LE.......12
50-40LE, 50-42LE (AF14, 20, 22).......17
A130L, A131L, A132L.......22
A140, A141, A142.......24
A20.......26
A210, MX17.......28
A240 Series.......30
A350E.......15
A440F, A442F.......38
A540, A541E.......40
A650E.......43

C
AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII).......20
U140E & U140F.......32
U240E & U241E.......34
U340E & U341E.......36
Allison
AT540, 543, 545.......48
MT644, 654 PHASE 1/2.......52
Audi
01N.......423
087, 089.......405
097.......411
AutomotiveProducts
AP MKII.......58
BMW
6HP19.......526
6HP26.......530
ZF5HP24.......511
ZF 3HP22, 4HP22H & EH.......461
ZF 4HP24.......471
ZF 5HP18.......479
ZF 5HP19.......483
ZF 5HP30.......521
Borg Warner
BW35TA.......66
BW35 & BW40.......62
BW37TB.......68
BW55.......70
BW65 & BW66.......72
Model 8 & Model 12.......76
BTR
72LE, 74LE, 93LE, 97LE.......80
85, 91, 95.......84
Chrysler
45RFE.......90
A404, A413, A470, A670.......106
A500, 42RH, etc.......94
A518, 46RH, 46RE.......100
A604, 40TE, 41TE.......110
A606 (42LE).......116
A618, 47RH, 47RE.......100
TF6, A904.......94
TF8, A727.......100

Revision 22/10/2003
1
Index

A
Citroen
AL4.......381
Daewoo
4T40E.......232
AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII).......20
ZF 4HP14.......437
ECVT
Fiat.......291
Nissan.......291
Subaru.......291
Fiat
ECVT.......291
Ford

C
01P & 099.......427
4F27E ( Ford Focus).......122
4R44E, 4R55E, 5R55E.......132
5R55N.......136
5R55W.......140
A4LD.......126
AOD.......144
AODE, 4R70W.......148
ATX.......154
AX4N.......162
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up.......156
C3.......166
C4, C5.......170
C6.......174
CD4E.......176
CTX, Van Doorne CVT.......182
E40D, 4R100.......186
F4EAT.......279
G4A-EL, G4A-HL, GF4EAT.......281
JF506E.......287
General Motors
325, 325-4L.......250
440T4 (4T60).......236
4L30E, AR25 & AR35.......205
4L80E.......223
4T40E, 4T45E.......232
4T60E (M13).......240
4T80E.......244
Saturn TAAT.......248
TH125 & TH125C.......197
TH180.......201
TH200, TH200C.......209
TH200-R4 (MW9).......211
TH250, TH350, TH350C.......215
TH400 (3L80E).......219
TH700-R4 (4L60), 4L60E.......227
Honda
2 Speed.......253
3 Speed.......255
4 Speed 2 Shaft.......257
4 Speed 3 Shaft.......263

2
Index

A
Hyundai
A4AF1/2 & A4BF1.......355
F4A-41, F4A-42, F5A42.......343
Filter Identification.......338
KM170, KM171, KM172, F3A21, F3A22.......347
KM175, KM176, KM177, F4A21, 22 & 23.......351
KM Series 3 Speed FWD.......347
KM Series 4 Speed FWD.......351
Planetary Identification.......341
Isuzu
AW30-80.......12,14
Jaguar
6HP19.......526

C
6HP26.......530
722-600.......331
JF506E.......287
ZF5HP24.......511
Jatco
3N71B, 4N71B, N4A-EL.......273
F3A.......277
F4A-EL.......279
G4A-HL, G4A-EL, GF4EAT.......281
JF403E.......285
JF404E.......431
JF506E.......287
RE0F05A ECVT SUBARU, NISSAN & FIAT.......291
RE4F04A/V, JF4A-EL.......295
RE4R01A, RE5R01A, MAZDA R4A-EL.......297
RE4R03A.......301
RL3F01A, RN3F01A.......303
RL4F02A, RE4F02A/V.......305
RL4F03A/V, RE4F03A.......308
Lexus
A341E.......12
A350E.......15
A650E.......43
Mazda
F3A.......277
Jatco F4A-EL.......279
Jatco G4A-EL, G4A-HL, GF4EAT.......281
JF506E.......287
N4A-EL.......273,274
R4A-EL.......297
Mercedes
4 Bolt Pan (1970-1980) 722-000, 722-100, 722-200.......321
722-3, 722-4, 722-5 (6 Bolt Pan).......325
722-600.......331
ZF 4HP20.......457

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Index

A
Mitsubishi
03-71, 03-72L.......8
A340E.......12
F4A-41, F4A-42, F5A42.......343
F4A-51, F5A-51.......345
KM170, KM171, KM172, F3A21, F3A22.......347
KM175, KM176, KM177, F4A21, 22 & 23.......351
KM Filter Identification.......338
KM Planetary Identification.......341
R4A-51, V4A-51, V5A-51.......357
W4A-32, F/W4A33-1, F4A33EU.......361
Nissan
3N71B, 4N71B.......273

C
ECVT (Micra).......291
RE4F04A/V, JF4A-EL.......295
RE4R01A, RE5R01A.......297
RE4R03A.......301
RL3F01A, RN3F01A.......303
RL4F02A, RE4F02A/V.......305
RL4F03A/V, RE4F03A.......308
Opel
4L30E (AR25, AR35).......205
AF13, AF17, AF13 MKII.......20
AF14, AF20, AF22.......17
Peugeot
AL4.......381
ZF 4HP20.......457
Renault
4139.......365
4141.......367
50-42LE.......17
AD4.......369
AD8.......373
AR4.......377
DPO.......381
MB1, MB3.......385
MJ1, MJ3.......387
ZF 4HP20.......457
Rover
CVT (Rover & Volvo).......399
G4, L4, L5.......257
JF403E.......285
JF506E.......287
Saturn
TAAT.......248
Seat
01M.......419
01P & 099.......427
JF404E.......431
JF506E.......287
Subaru
4EAT (4 Speed) 2WD & 4WD.......310
4EAT 1999 Up.......314
ECVT (Justy).......291
M41 (3 Speed) 2WD & 4WD.......318
Suzuki
2 Speed.......391

4
Index

A
Technical Manuals
Toyota
A130 Series.......22
A140 Series.......24
A20 Two Speed.......26
A240 Series.......30
A340E, A340H, A341E.......12
A40 Series.......8
A440F, A442F.......38
A540, A541E.......40
A650E.......43
U140E & U140F.......32
U240E & U241E.......34

C
U340E & U341E.......36
Transfer Cases
Borg Warner Model 1350/1354.......536
Borg Warner Model 1356.......538
Borg Warner Model 1361.......540
Borg Warner Model 44-05.......542
Borg Warner Model 4406.......544
Borg Warner Model 4407.......546
Borg Warner Model 4408.......548
Borg Warner Model 4462.......550
Borg Warner Model 4472.......552
New Process Model 208.......554
New Process Model 231, 233, 241, 242, 243.......556
New Process Model 249.......558
Volkswagen
010, 087, 089.......405
01M.......419
01P & 099.......427
095 & 096.......407
098.......415
JF404E (Polo).......431
JF506E.......287
Volvo
03-70, 71,71L,71LE,72,72L,.......10
30-43LE, A341E.......12
AW50-40/42LE.......17
CVT (Rover & Volvo).......399

5
Index

A
ZF
3HP22, 4HP22H, EH & A.......461
4HP14.......437
4HP18.......441
4HP18E.......445
4HP18FLA.......449
4HP18FLE.......453
4HP20.......457
4HP22HL.......467
4HP24.......471
4HP24A.......475
5HP18.......479
5HP19.......483

C
5HP19 FL.......488
5HP19 FLA.......495
5HP19 HL.......501
5HP19 HLA.......506
5HP24.......511
5HP24A.......516
5HP30.......521
6HP19.......526
6HP26.......530

6
A
C
Aisin Warner

7
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES

A
4 SPEED RWD (Electronic & Hydraulic Control)

C 8
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES

A
4 SPEED RWD (Electronic & Hydraulic Control)

C 9
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES
4 SPEED RWD (Electronic & Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
A40 SERIES IDENTIFICATION RUBBER COMPONENTS
HOW TO FIND TRANSMISSION TYPE FROM 3A Front Pump to Case D Ring ........ To-79 1 BW55.GAS02
TRANSMISSION TAG OR CASE I.D. 3A Front Pump to Case O Ring ........ 79-ON 1 A43.OR01
NI Overdrive Housing to Case
CASE I.D. .................................... TYPE O Ring ......................................... 77-ON 1 A43.OR02
03-51 ........................................... A40D
03-55 ........................................... A40
03-56 ........................................... A41
03-70 ........................................... AW70
03-70L ......................................... A42DL
03-71 Toyota................................ A43D/AW71
03-71 Mitsubishi .......................... A44D SEALS
03-71E......................................... A43DE
4A Front Pump Seal ......................... All 1 BW55.MCS01
03-71L ......................................... A43DL
5H Extension Housing Toyota
03-71LE....................................... A43DE
(58mm x38mm x 11mm)) ............ All 1 A43.MCS01
03-71LE....................................... A46DE
5H Extension Housing Vauxhall
03-72 ........................................... A44D
Also Volvo with Ball Race in
03-72L ......................................... A44DL
Ext Housing (55mm x 42mm)...... 82-ON 1 A43.MCS02
03-72LE Excluding Suzuki .......... A44DE
5H Extension Housing Volvo ............ 77-ON 1 BW35.MCS02
03-72LE Suzuki Vitara................. A43DE
5H Extension Housing
03-75 ........................................... A43
Shogun & Pajero ......................... 88-ON 1 A43.MCS03

KITS
Kit Overhaul Volvo 03-70/71
Non L/Up (Transtec).................... 79-ON 1 A43.OHK01
Kit Overhaul Kit 4 Speed SEALING RINGS
Non Lock Up A40D, 42D,
Kit Sealing Ring Kit 4 Speed ............ 77-ON 1 A43.SRK01
43D, AW70, AW71 (Bryco) .......... 79-ON 1 A43.OHK03
Kit Overhaul Kit 4 Speed
Lock Up A43, 44, 45,
DL, DE, 45F (Transtec) ............... 82-ON 1 A43.OHK02 FRICTION PLATES
Kit Overhaul All Non L/Up
(Transtec) .................................... 77-ON 1 A43.OHK04 20C Forward Clutch C1
(125mm OD x 2.30mm x 24T) .... 78-ON 3-4 BW55.FRP01
Kit Gasket & Rubbert 20C Forward C1 (5 Plate Clutch)
4 Speed Non Lock Up ................. 79-ON 1 A43.GSK01 (125mm OD x 2.00mm x 24T)..... 85-ON 5 A43.FRP01
Kit Valve Body Gasket 22C Direct Clutch C2
A40D ........................................... 77-85 1 A43.GK04 (125mm OD x 2.30mm x 24T)..... 78-ON 2-3 BW55.FRP01
Kit Valve Body Gasket 32D Intermediate B1
AW 03-70/71 Non Lock-up .......... 79-ON 1 A43.GK01 (125mm OD x 2.30mm x 24T)..... 78-ON 1-3 BW55.FRP01
Kit Valve Body gasket 24D Intermediate B2
71L, 72L & DL Lock-up................ 82-ON 1 A43.GK02 (125mm OD x 2.30mm x 24T)..... 78-ON 2-3 BW55.FRP01
Kit valve Body Gasket 24D Intermediate B2
72LE & DE Electronic Control ..... 82-ON 1 A43.GK03 (125mm OD x 2.00mm x 24T)..... 85-ON 2-3 A43.FRP01
26F Low & Reverse B3
GASKETS (125mm OD x 2.30mm x 16T)..... 78-ON 4-5 BW55.FRP02
28B Overdrive Clutch C0
1H Pan Gasket (Cork) ...................... All 1 BW55.GAS01
(125mm OD x 2.30mm x 24T)..... 78-ON 1-2 BW55.FRP01
1H Pan Gasket (Fibre) ...................... All 1 BW55.GAS10
30B Overdrive Brake B0
2H Extension Housing ..................... 77-ON 1 BW55.GAS03
(125mm OD x 2.30mm x 24T)..... 78-81 2-3 BW55.FRP01
30B Overdrive Brake B0
NI FILTER GASKETS
(140mm OD x 1.70mm x 33T)..... 82-ON 3 A130.FRP02
Filter A40 ..................................... 72-ON 1 A43.GAS09
30B Overdrive Brake
Filter A42DL, 43DL, 44DL ........... 81-ON 1 A43.GAS10
(140mm OD x 2.30mm x 44T)..... 78-81-ON 3 A140.FRP02
Filter A42D, 43D,
AW70, AW71 ............................... 80-ON 1 A43.GAS08
Filter DE Models.......................... 82-ON 1 A43.GAS11

NI VALVE BODY GASKETS


A43DL Lock-up Upper ................. 81-ON 1 A43.GAS04
A43DL Lock-up Lower ................. 81-ON 1 A43.GAS05
Volvo Non Lock-up Upper ........... 79-ON 1 A43.GAS07
Volvo Non Lock-up Lower ........... 79-ON 1 A43.GAS06

Revision 04/07/02
10
AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES
4 SPEED RWD (Electronic & Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
STEEL PLATES CABLES & SUNDRY PARTS
21C Forward C1 Kit Cable Repair Kit .......................... 72-ON 1 BW65.CABKIT
(100mm ID x 1.70mm x 8 Short T) NI Pressure Cable (Volvo)
.................................................... 78-ON 3-4 BW55.STP01 Models 357, 412,483 & 502 ........ All 1 A43.CAB02
21C Forward C1 NI Pressure Cable (Volvo)
(100mm ID x 2.00mm x 8 Short T) Models(233, 248 & 310 ............... All 1 A43.CAB10
.................................................... 80-ON 3-4 A43.STP03 NI Pressure Cable (Volvo)
23C Direct C2 Model 371 ................................... All 1 A43.CAB11
(100mm ID x 1.70mm x 8 Short T) NI Pressure Cable (Volvo)
.................................................... 78-ON 2-3 BW55.STP01 Model 449 ................................... All 1 A43.CAB12
23C Direct C2 NI Pressure Cable (Volvo)
(100mm ID x 2.00mm x 8 Short T) Mods 319, 322, 356, 359, 411,
.................................................... 81-ON 2-3 A43.STP03 415, 417, 449, 481, 482, 484 ...... All 1 A43.CAB18
33C Intermediate B1 NI Pressure Cable (Volvo)
(100mm ID x 1.80mm x 8 Long T) Model 284 ................................... All 1 A43.CAB21
.................................................... 78-ON 2-3 BW55.STP03
25C Intermediate B2 NI Pressure Cable (Volvo)
(100mm ID x 1.80mm x 8 Long T) Mod 418, 642, 643, 659, 660,
.................................................... 78-ON 3-4 BW55.STP03 684, 681 ...................................... All 1 A43.CAB22
25C Intermediate B2 NI Pressure Cable
(100mm ID x 2.30mm x 8 Long T) (Toyota Space Cruiser) ............... All 1 A43.CAB23
.................................................... 85-ON 3 A43.STP04 NI Pressure Cable (Volvo)
27C Low & Reverse B3 Model 532, 533, 534 ................... All 1 A43.CAB27
(100mm ID x 1.80mm x 15T) ...... 78-ON 4-5 BW55.STP02 NI Pressure Cable
29B Overdrive Clutch C0 Isuzu Piazza Turbo(864/1090) .... All 1 A43.CAB32
(100mm ID x 1.70mm x 8 Short T) NI Pressure Cable
.................................................... 78-81 2-3 BW55.STP01 Isuzu Piazza Non Turbo(965/1095 1 A43.CAB33
29B Overdrive Clutch C0 NI Pressure Cable Shogun V6 Petrol 1 A43.CAB34
(100mm ID x 2.00mm x 8 Short T) NI Pressure Cable Toyota Previa..... 1 A43.CAB39
.................................................... 78-ON 3 A43.STP03 NI Pressure Cable Pajero Diesel ..... 1 A43.CAB44
31B Overdrive Brake B0 NI Pressure Cable Pajero
(100mm ID x 1.80mm x 8 Long T) (47.50mm x 54.50mm) ................ 1 A43.CAB47
.................................................... 78-80 2-3 BW55.STP03
31B Overdrive Brake B0
(115mm ID x 2.00mm x 7T)........ 81-ON 2-3 A43.STP01 HARD PARTS
31B Overdrive Brake B0
NI Output Flange Volvo (97mm OD) 1 A43.FL01
(115mm ID x 2.30mm x 7T)........ 84-ON 2-3 A43.STP02
NI Output Flange Volvo (87mm OD) 1 A43.FL02
35B Pressure Plate OD Brake ............ 78-ON 1 A43.PP01

BUSHES
NI Bush Kit ....................................... 77-ON 1 A43.BK01
40A Front Pump All............................. 77-ON 1 BW55.BUS01 SPECIAL ITEMS
47H Extension Housing Toyota........... 77-ON 1 A43.BUS01
NI Rebuild Manual (ATSG) .............. 1 A43.MAN01
47H Extension Housing Volvo ............ 77-ON 1 BW35.BUS11
46H Case Repair (Haydon) ................ 77-ON 1 A43.BUS04
46H Case Repair (ACL Tool) .............. 77-ON 1 A43.BUS05

FILTERS
72H Filter A40D .................................. 78-ON 1 A43.FIL04
74H Filter All D Models Escept A40D
AW70, 71 Non Lock-up ............... 81-ON 1 A43.FIL01
73H Filter All DL, DF
71L & 72L Models........................ 82-ON 1 A43.FIL02
75H Filter All DE & 72LE Models ........ 83-ON 1 A43.FIL03
NI A47DE Filter (Hi Ace) .................. 95-ON 1 A43.FIL05

ELECTRICAL COMPONENTS
NI Solenoid Overdrive Shift ............. 78-ON 1 A43.SOL01
NI Shift Solenoid Set LE Models...... 82-ON 1 A43.SOL02
NI TCC Solenoid LE Models ............ 82-ON 1 A43.SOL03

11
A
TOYOTA A340E, A340H, A341E, A343F, ISUZU AW30-80LE
4 SPEED RWD & 4WD (Electronic & Hydraulic Control)

C 12
TOYOTA A340E, A340H, A341E, A343F, ISUZU AW30-80LE
4 SPEED RWD & 4WD (Electronic & Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Banner Kit (Volvo 960) 17A Overdrive Direct Clutch
(Overhaul Kit Withl Frictions........ All 1 A341E.BAK01 (105mm ID x 3.00mm x 24T) ...... 1985 1-2 A340.STP01
Kit Overhaul Kit 17A Overdrive Direct Clutch
(Not Land Cruiser)....................... 85-ON 1 A340.OHK01 (105mm ID x 2.00mm x 24T) ...... 85-ON 1-2 A340.STP10
Kit Overhaul Kit (A343F) 17A Overdrive Direct Clutch
(Land Cruiser95-On & A350E 96-97) 1 A340.OHK03 (105mm ID x 2.50mm x 24T) ...... 92-ON 1 A340.STP19
Kit Overhaul Kit (A343F) 19A Overdrive Brake (145mm ID
(Land Cruiser 2000 On) .............. 1 A340.OHK04 x 2.00mm x 6 Notched Teeth) ..... 85-ON 2-4 A340.STP02
Kit Overhaul Kit 19A Overdrive Brake (145mm ID
(Lexus &Volvo 960) ..................... 91-ON 1 A341E.OHK01 x 2.00mm x 4 Notched Teeth) ..... 92-ON 4 A340.STP17
Kit Overhaul (Transfer Case)............ 85-94 1 A340.OHK02 21B Direct
Kit Valve Body Gasket (A341E)........ All 1 A341E.GK01 (105mm ID x 3.00mm x 6T) ........ 85-ON 3-4 A340.STP05
21B Direct
GASKETS (105mm ID x 2.30mm x 6T) ........ 85-ON 1-4 A340.STP03
NI Pan Gasket (All) .......................... 85-ON 1 A340.GAS01 21B Direct
NI A343F V.B. Gasket Upper ........... 95-97 1 A343.GAS02 (105mm ID x 4.00mm x 6T) ........ 87-88 3 A340.STP11
NI A343F V.B. Gasket Lower ........... 95-97 1 A343.GAS03 21B Direct (Supra Notched)
NI A343F V.B. Gasket Upper ........... 98-ON 1 A343.GAS04 (105mm ID x 1.80mm x 6T) ........ 93-ON 4 A540.STP11
NI A343F V.B. Gasket Lower ........... 98-ON 1 A343.GAS05 23B Forward
(105mm ID x 2.00mm x 8T) ........ 85-ON 5 A340.STP04
23B Forward
RUBBER COMPONENTS (105mm ID x 2.30mm x 8T) ........ 92-ON 5 A340.STP16
23B Forward
5A Pump to Case O Ring................ All 1 A340.OR01 (105mm ID x 1.70mm x 8T) ........ 85-ON 6 A130.STP01
25D Intermediate
(105mm ID x 1.80mm x 16T) ...... 85-ON 1 A340.STP08
SEALS 25D Intermediate
10A Pump Seal................................... 85-ON 1 BW55.MCS01 (105mm ID x 2.50mm x 16T) ...... 85-ON 4 A340.STP06
12E Extension Housing 2WD ............. 85-ON 1 A43.MCS01 27E Low & Reverse
12E Extension Housing A341E (110mm ID x 1.80mm x 15T)....... 85-ON 6 A340.STP07
Lexus........................................... 90-ON 1 A43.MCS02 NI Transfer Clutch Direct
NI Adaptor Housing (4WD Jeep) ..... All 1 A340.MCS02 (115mm ID x 1.8mm x 29T)......... 85-ON 5 A340.STP12
NI Manual Shaft Seal ....................... 85-ON 2-3 A130.MCS03 NI Transfer Case Low
NI A343F Adapter Housing (145mm ID x 1.80mm x 10T) ...... 85-ON 6 A340.STP13
(62mm x 48mm x 8mm) .............. 95-ON 1 A343.MCS02 NI Transfer Case Front Drive
(115mm ID x 1.80mm x 29T)....... 85-ON 6 A340.STP12

FRICTION PLATES
NI Friction Kit (Volvo) ....................... All 1 A340.FRK01 BANDS
16A Overdrive Clutch
(125mm OD x 2.10mm x 32T)..... 85-ON 2 A340.FRP01 30B Band ............................................ 85-ON 1 A340.BAN01
18A Overdrive Brake
(165mm OD x 2.10mm x 24T)..... 85-ON 3-5 A340.FRP02
20B Direct
(130mm OD x 2.10mm x 40T)..... 85-ON 4 A340.FRP03
22B Forward BUSHINGS
(125mm OD x 2.00mm x 40T)..... 95-ON 5-6 A340.FRP04 550A Front Pump Bush...................... 85-ON 1 BW55.BUS01
22B Forward Non Turbo NI Bush Kit
(125mm OD x 2.10mm x 40T)..... 85-ON 3-5 A340.FRP05 (A340/E/F, 341E, V4AW3) ........ All 1 A340.BK01
22B Forward Turbo/Volvo
(125mm OD x 1.70mm x 40T)..... 85-ON 6 A340.FRP10
22B Forward FILTERS
(125mm OD x 1.90mm x 40T)..... 90-ON 5-6 A340.FRP11
24D Intermediate Brake 40E Filter (2WD Ex Jeep) ................... 85-ON 1 A340.FIL01
(130mm OD x 2.00mm x 32T)..... 85-ON 4-5 A340.FRP06 40E Filter
26E Low & Reverse (4WD 11 Bolt Not Jeep) .............. 85-ON 1 A340.FIL03
(130mm OD x 1.70mm x 32T)..... 85-ON 6 A340.FRP07 40E Filter
NI Transfer Clutch Direct (Jeep, Isuzu Trouper etc) ............ 87-ON 1 A340.FIL02
(145mm OD x 1.60mm x 44T)..... 85-ON 6 A340.FRP08 40E Filter A341E
NI Transfer Case Low Brake (Lexus & Volvo 960) .................... 91-ON 1 A341E.FIL02
(175mm OD x 1.60mm x 53T)..... 85-ON 6 A340.FRP09 40E Filter A340F
NI Transfer Case Front/Drive (9mm Pick Up Spout) .................. 91-ON 1 A340.FIL04
(145mm OD x 1.60mm x 44T)..... 85-ON 6 A340.FRP08 40E Filter A343F
(20mm Pick Up Spout) ................ 95-ON 1 A343.FIL01
40E Filter A340E/A343F
(Land Cruiser/Trooper)................ 98-ON 1 A343.FIL02

Revision 11/2004
13
TOYOTA A340E, A340H, A341E, ISUZU AW30-80LE
4 SPEED RWD & 4WD (Electronic & Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
ELECTRICAL COMPONENTS
NI Speed Sensor
(2 Prong 1 Bolt) ........................... 1 A340.ELE01
NI Speed Sensor
(With Y Clamp & 254mm Wire).. 1 A340.ELE02
NI Rotor For Speed Sensors ........... 1 A340.ELE03
NI Shift Solenoid
(Pair Not Lexus orVolvo) ............. 1 A340.SOL01
NI Shift Solenoid A341E
(Single Lexus & Volvo OEM) ....... 1 A340.SOL05
NI Lock Up Solenoid
(Not Lexus or Volvo).................... 1 A340.SOL02
NI Lock Up Solenoid A341E
(Lexus & Volvo EOM) .................. 1 A340.SOL03
NI Solenoid Set (3 Solenoids)
Toyota A340E .............................. 1 A340.SOL04
NI Water Temp Sensor (Pajero 2.8 TD) 1 A340.ELE06
NI Rear Speed Sensor (Trooper)
(Grey 3 Pin Srew In).................... 1 A340.ELE05

HARD PARTS
800C Intermediate OWC Assy ........... All 1 A340.OWC01
801D Low OWC Assy......................... All 1 A340.OWC02
802D Intermediate Piston & Spring Assy 1 A340.PIS01
803A Pump Assembly ........................ All 1 A340.PUM01
804A Planetary - Overdrive & Shaft
(23 Tooth Pinion)....................... 85-ON 1 A340.PL01
805A Overdrive Clutch Drum
(With 33T Sun Gear 2 Plate) .... All 1 A340.DRU01
805A Overdrive Clutch Drum
(Volvo/Lexus With 33T Sun
Gear & VSS Ring)..................... All 1 A340.DRU02

SPECIAL ITEMS
NI Manual ATSG (30-80LE)........... A340.MAN01
NI Manual ATSG (Jeep AW4) ........ A340.MAN02
NI Converter Drive Plate
(3.1Ltr TD Trouper) ................... 92-97 1 A340.FP01

14
TOYOTA A350E

A
5 SPEED RWD (Electronic Control)

C
Illustration to
Follow

15
TOYOTA A350E
5 SPEED RWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul Kit ................................ 96-97 1 A340.OHK03

METAL CLAD SEALS


NI Front Pump ................................. 96-97 1 BW55.MCS01
NI Extension Housing ...................... 96-97 1 A343.MCS02

FRICTION PLATES
NI Forward
(125mm OD x 1.90mm x 40T)..... 96-97 6 A140.FRP01
NI Second Brake
(130mm OD x 2.00mm x 32T)..... 96-97 5 A340.FRP06
NI Direct
(130mm OD x 2.10mm x 40T)..... 96-97 4 A340.FRP03
NI Low & Reverse
(130mm OD x 1.70mm x 32T)..... 96-97 6 A340.FRP07
NI Overdrive Clutch
(125mm OD x 2.10mm x 32T)..... 96-97 2 A340.FRP01
NI Overdrive Brake
(165mm OD x 2.10mm x 24T)..... 96-97 4 A340.FRP02

STEEL PLATES
NI Forward
(105mm ID x 2.30mm x 8T) ........ 96-97 5 A340.STP16
NI Direct
(105mm ID x 3.00mm x 6T) ........ 96-97 4 A340.STP05
NI Second Brake
(105mm ID x 1.80mm x 16T) ...... 96-97 1 A340.STP08
NI Second Brake
(105mm ID x 2.50mm x 16T) ...... 96-97 4 A340.STP06
NI Low & Reverse
(110mm ID x 1.80mm x 15T)....... 96-97 6 A340.STP07
NI Overdrive Clutch
(105mm ID x 2.00mm x 24T) ...... 96-97 1 A340.STP10
NI Overdrive Clutch
(105mm ID x 3.00mm x 24T) ...... 96-97 1 A340.STP01
NI Overdrive Brake (145mm ID
x 2.00mm x 4 Notched Teeth) ..... 96-97 1 A340.STP17

Revision 08/08/02
16
AW50-40/42LE (AF14,20,22)

A
4 SPEED FWD (Electronic Control)

C 17
AW50-40/42LE (AF14,20,22)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS AW50-40/41/42LE (AF18, AF20) FRICTION PLATES Cont...
Kit Overhaul Kit AF14, 20, 22 40D C3 (Underdrive) OEM
(Bryco) ........................................ 91-ON 1 AF20.OHK01 (107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP11
Kit Overhaul Kit AF14, 20, 22 40D C3 (Underdrive) AF25 V6 Only
(Transtec) .................................... 91-ON 1 AF20.OHK02 (114mm OD x 1.75mm x 34T) ..... 96-ON 4 AF20.FRP05
Kit Overhaul Kit AF14 & 20 NI 4WD Transfer clutch.................... 89-ON AR AF20.FRP58
(Precision) ................................... 91-ON 1 AF20.OHK03
Kit Overhaul Kit AF22 Ecotec
(Precision) ................................... 97-ON 1 AF22.OHK01
STEEL PLATES
GASKETS
31A Steel Plate B1 Brake
NI Valve Body Cover Gasket (107mm x 1.80mm x 8T) ............. 91-ON 2 AF20.STP01
AF14, 20, 22 ................................ 91-ON 1 AF20.GAS10 33A Steel Plate B2 (2nd Brake)
NI Valve Body Rear Spacer Plate (160mm 10 Teeth) ....................... 91-ON 3-4 AF20.STP02
Lower Gasket (AF18/20) ............. 91-ON 1 AF20.GAS01 37C Steel Plate C1 (Forward)
NI Valve Body Rear Spacer Plate (138mm 12 Teeth) ....................... 91-ON 4 AF20.STP03
Upper Gasket (AF18/20) ............. 91-ON 1 AF20.GAS02 35B Steel Plate B3 (Low & Rev)
NI Valve Body Gasket Main (160mm 15 Teeth) ....................... 91-ON 5-6 AF20.STP04
Lower .......................................... 91-ON 1 AF20.GAS03 39C C2 Clutch (Direct)
NI Valve Body Gasket Main Upper (107mm x 1.80mm x 12T) ........... 91-ON 4 AF20.STP05
Except 2.0 Ecotec/V6 .................. 91-ON 1 AF20.GAS04 41D Steel Plate C3 Clutch
NI Valve Body Gasket Main Upper (107mm x 1.80mm x 8T) ............. 91-ON 4 AF20.STP01
2.0 Ecotec/V6 Only ..................... 91-ON 1 AF20.GAS05 41D Steel Plate C3 Clutch V6
NI Valve Body Gasket (Ecotec) (107mm x 1.80mm x 18T) ........... 97-ON 4 AF20.STP06
1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS06 NI 4WD Transfer clutch.................... 89-ON AR AF20.STP58
NI Valve Body Gasket (Ecotec) 42C Pressure Plate C1 (3.60mm)....... 91-ON Sel AF20.PP01
1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS07 42C Pressure Plate C1 (3.80mm)....... 91-ON Sel AF20.PP08
NI Valve Body Gasket (Ecotec) 42C Pressure Plate C1 (4.00mm)....... 91-ON Sel AF20.PP09
1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS08 43C Pressure Plate C2 (3.60mm)....... 91-ON Sel AF20.PP10
NI Valve Body Gasket (Ecotec) 43C Pressure Plate C2 (3.80mm)....... 91-ON Sel AF20.PP05
1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS09 43C Pressure Plate C2 (4.00mm)....... 91-ON Sel AF20.PP06
44A Pressure Plate B1 (3.50mm) ....... 91-ON Sel AF20.PP02
45A Pressure Plate B2 (3.60mm) ....... 91-ON Sel AF20.PP03
RUBBER COMPONANTS 46B Pressure Plate B3 (3.80mm) ....... 91-ON Sel AF20.PP04
47D Pressure Plate C3 (3.60mm)....... 91-ON Sel AF20.PP11
10A Pump to case O Ring................. 91-ON 1 AF20.OR01
47D Pressure Plate C3 (3.80mm)....... 91-ON Sel AF20.PP07
47D Pressure Plate C3 (4.00mm)....... 91-ON Sel AF20.PP12
SEALS NI Cushion Spring B3 Brake ............ 91-ON 1 AF20.DIA03

20A Converter Seal All ....................... 91-ON 1 BW55.MCS01


21E Driveshaft Seal (GM)................... 91-ON 2 TH125.MCS02 BANDS
21E Driveshaft Seal (Volvo)................ 92-ON 2 AF20.MCS02
60D B4 Band ...................................... 91-ON 1 AF20.BAN01

FRICTION PLATES FILTERS


55E Filter AF14, 20 ............................. 91-ON 1 AF20.FIL01
NI Friction Kit (AF14 & AF20) .......... 91-ON 1 AF20.FRK01
55E Filter AF22 V6 ............................. 96-ON 1 AF20.FIL02
30A B1 (2nd Coast) AF14,20, 22
NI Valve Body Filter (Large)............. 91-ON AR AF20.FIL03
(107mm OD x 1.70mm x 34T) .... 91-ON 2 AF20.FRP01
NI Valve Body Filter (Small) ............. 91-ON AR AF20.FIL04
30A B1 (2nd Coast) OEM
(107mm OD x 1.70mm x 34T) .... 91-ON 2 AF20.FRP11
32A B2 (2nd Brake) AF14,AF20 ELECTRICAL COMPONENTS
(160mm Grooved 33 Teeth) ........ 91-ON 3-4 AF20.FRP02
32A B2 (2nd Brake) Smooth V6 Only NI 1-2/3-4 & 2-3 Shift Solenoid
(160mm OD x 1.75mm x 40T)..... 91-ON 3-4 AF20.FRP06 (AF14, AF20) ............................... 91-96 2 AF20.SOL01
32A B2 (2nd Brake) OEM NI 1-2/3-4 Shift Solenoid
(160mm OD x 1.70mm x 40T)..... 99-ON 3-4 AF20.FRP07 (AF20/AF22)................................ 96-ON 1 AF20.SOL05
34B B3 (Low & Rev) AF14,AF20 NI 2-3 Shift Solenoid to 99GW528637
(160mm x 1.70mm x 33 Teeth).... 91-ON 4 AF20.FRP03 (AF20/AF22 ................................. 96-99 1 AF20.SOL01
34B B3 (Low & Rev) AF14,AF20 NI 2-3 Shift Solenoid From 99GW528638
(160mm x 1.70mm x 33 Teeth).... 91-ON 4 AF20.FRP13 (AF20/AF22 ................................. 99-ON 1 AF20.SOL04
38C C2 (Direct) AF14,AF20 NI Lock Up Solenoid
(107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP01 (AF14, AF20 & AF22) .................. 91-ON 1 AF20.SOL02
38C C2 (Direct) OEM NI Neutral Control Solenoid
(107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP11 (AF20/AF22)................................ 96-ON 1 AF20.SOL03
36C C1 (Forward) AF14,AF20 NI Speed Sensor (Input) .................. 91-ON 1 AF20.ELE01
(138mm OD x 1.70mm x 46T)..... 91-ON 4 AF20.FRP04 NI Speed Sensor (Output) ............... 91-ON 1 AF20.ELE02
40D C3 (Underdrive) AF14,AF20
(107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP01

Revision 15/07/02
18
AW50-40/42LE (AF14,20,22)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

THRUST WASHERS & BEARINGS


71C Thrust Plate C1/C2 Drum
to End Cover (Drum Side) ........... 91-ON 1 AF20.THW01
70E Thrust Plate C1/C2 Drum
to End Cover (Cover Side) .......... 91-ON 1 AF20.THW02
73A Thrust Washer Pump (Plastic)91-ON 1 AF20.THW03
72C Thrust Bearing C1/C2 Drum
to End Cover ............................... 91-ON 1 AF20.TOR01

HARDWARE
80E End Cover (Volvo) 50-42LE ........ 92-ON 1 AF20.CAS01
80E End Cover (Cavalier)................... 91-ON 1 AF20.CAS02
95C C1/C2 Drum (Reconditioned) ...... 91-ON 1 AF20.DRU01
95C Uprated C1/C2 Drum Assy
(50-40/50-42 With Piston) ........... 91-ON 1 AF20.DRU02

TORQUE CONVERTERS
NI 1.6 Litre Cavallier ........................ 91-ON 1 AF14.TC01
NI 2.0 Litre Non-Ecotec 4 Foot ........ 91-ON 1 AF20.TC01
NI 2.0 Litre V6 Ecotec 6 Foot........... 91-ON 1 AF20.TC02
NI Saab 900 ..................................... 92-ON 1 AF20.TC03
NI Saab 95 2.3 Turbo 50-43LE ........ 92-ON 1 AF20.TC05
NI 2.0 Litre V6 Cavalier.................... 91-ON 1 AF22.TC01

19
AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII)

A
4 SPEED FWD (Electronic Control)

C 20
AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS AW60-40/42-LE (AF13) STEEL PLATES
Kit Overhaul AF13/60-40LE 33B B2 (Low & Reverse)
(Transtec) .................................... 92-ON 1 AF13.OHK01 (144mm ID x 1.60mm x 15T) ...... 92-ON 3 AF13.STP04
Kit Overhaul AF13/60-40LE 35C C0 (Overdrive)
(Precision) ................................... 92-ON 1 AF13.OHK02 (119mm ID x 1.80mm x 36T)....... 92-ON 1 AF13.STP01
Kit Overhaul AF17/60-41SN 39C C1 (Forward Clutch)
(Precision) ................................... 99-ON 1 AF13.OHK04 (119mm ID x 1.85mm x 20T)....... 92-ON 2 AF13.STP05
Kit Shaft Sealing Ring ...................... 92-ON 1 AF13.SRK01 39C C1 (Forward ClutchAF13MKII/AF17)
Kit Valve Body Gasket Kit (119mm ID x 1.85mm x 20T)....... 98-ON 2 AF13.STP07
(AF17 - AF13 MKII) ..................... 99-ON 1 AF13.GK01 37C C3 (Coast Clutch)
(104mm ID x 1.80mm x 16T) ...... 92-ON 2 AF13.STP03
37C C2 (Direct Clutch) AF13MKII/AF17
(114mm ID x 1.80mm x 15T)....... 98-ON 2 AF13.STP06
GASKETS & RUBBER COMPONENTS 31A C2 (Direct Clutch)
Kit Valve Body Gasket Kit (104mm ID x 1.80mm x 6T) ........ 92-ON 1 AF13.STP02
(AF17& AF13 MKII) ..................... 99-ON 1 AF13.GK01
PRESSURE PLATES
NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS02
NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS03 41C C0 (Overdrive) 3.60mm x 36T..... 92-ON Sel AF13.PP01
NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS04 41C C0 (Overdrive) 3.80mm x 36T..... 92-ON Sel AF13.PP02
NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS05 41C C0 (Overdrive) 4.00mm x 36T..... 92-ON Sel AF13.PP03
NI Valve Body Gasket Main 40C C3 (Coast) 3.20mm x 16T ........... 92-ON Sel AF13.PP05
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS06 40C C3 (Coast) 3.60mm x 16T ........... 92-ON Sel AF13.PP06
NI Valve Body Gasket Main 40C C3 (Coast) 3.80mm x 16T ........... 92-ON Sel AF13.PP07
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS07 40C C3 (Coast) 4.00mm x 16T ........... 92-ON Sel AF13.PP08
NI Valve Body Gasket Small 42C C1 (Forward) 3.60mm ................. 92-ON Sel AF13.PP09
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS08 42C C1 (Forward) 3.80mm ................. 92-ON Sel AF13.PP10
NI Valve Body Gasket Small 42C C1 (Forward) 3.40mm ................. 92-ON Sel AF13.PP11
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS09 43A C2 (Reverse) ............................... 92-ON 1 AF13.PP12
NI Valve Body Gasket Small 44B B2 (Low/Reverse) ....................... 92-ON 1 AF13.PP13
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS10
NI Valve Body Gasket End Plate FILTERS
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS11
55E Filter ............................................ 92-ON 1 AF13.FIL01
NI Valve Body Gasket Side
(60-41 Ecotec)............................. 98-ON 1 AF13.GAS12
NI Pump to Case O Ring................ 92-ON 1 AF13.OR01 BANDS
60A B1 Band (AF13) .......................... 92-98 1 AF13.BAN01
60A B1 Band (AF13MKII/AF17) ......... 98-ON 1 AF13.BAN02
SEALS
20A Converter Seal ............................ 92-ON 1 BW55.MCS01 SHAFT SEALING RINGS
21E Drive Shaft Seal (L.Hand) ........... 92-ON 1 AF13.MCS02
22E Drive Shaft Seal (R.Hand)........... 92-97 1 AF13.MCS02 Kit Shaft Sealing Ring ...................... 92-ON 1 AF13.SRK01
22E Drive Shaft Seal (R.Hand)........... 98-ON 1 AF13.MCS03

ELECTRICAL COMPONENTS
NI 1-2/3-4 Shift Solenoid
FRICTIONS (AF13/AF13MKII/AF17)............... 92-ON 1 AF13.SOL01
32B B2 (Low & Reverse) NI 2-3 Shift Solenoid
( 160mm OD x 1.70mm x 33T).... 92-ON 4 AF20.FRP03 (AF13/AF13MKII/AF17)............... 92-ON 1 AF13.SOL01
34C C0 (Overdrive Clutch) NI Lock Up Solenoid (On Off Type)
(142mm OD x 1.75mm x 51T)..... 92-ON 2 AF13.FRP01 (AF13) ......................................... 92-ON 1 AF13.SOL02
38C C1 (Forward Clutch) NI Lock Up Solenoid (PWM Type)
(142mm OD x 1.75mm x 51T)..... 92-ON 2 AF13.FRP01 (AF13MKII/AF17) ........................ 99-ON 1 AF13.SOL04
38C C1 (Forward Clutch)AF13MKII/AF17 NI Neutral Control Solenoid
(142mm OD x 1.70mm x 51T)..... 98-ON 2 AF13.FRP06 (AF13 MKII/AF17) ....................... 99-ON 1 AF13.SOL06
30A C2 (Direct Clutch) NI
(126mm OD x 1.85mm x 44T)..... 92-98 2 AF13.FRP02
30A C2 (Direct Clutch)AF13MKII/AF17
(133mm OD x 1.85mm x 44T)..... 98-ON 2 AF13.FRP05 HARD PARTS
36C C3 (Coast Clutch) 800C Piston 'C1' AF17/AF13MKII ...... 99-ON 1 AF13.PIS01
(126mm OD x 1.70mm x 44T) .... 92-ON 2 AF13.FRP03

SPECIAL ITEMS
NI 'Z' Link (Man. Valve to Detent).. 92-ON 1 AF13.LI01

Revision 10/2004
25
TOYOTA A130L, 131L & 132L

A
3 SPEED FWD (Hydraulic Control)

C 22
TOYOTA A130L, 131L & 132L
3 SPEED FWD (Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul Kit A130 ....................... 83-ON 1 A130.OHK01 50A Intermediate Overrun
(25mm Wide)............................... 83-ON 1 A130.BAN01
Kit Gasket & Rubber A130 ............... 85-ON 1 A130.GSK01

GASKETS FILTERS
1C Pan Gasket ................................ 83-ON 1 A130.GAS01 52C Filter A130, 140 ........................... 83-ON 1 A140.FIL01

RUBBER COMPONENTS
THRUST WASHERS & BEARINGS
3A Pump O Ring............................... 83-ON 1 A130.OR01
NI Sealing Tube 60A Thrust Washer
(Intermediate Brake to Case) ...... 83-ON 1 A140.TU01 (Stator to Direct Drum) ................ 83-ON 1 A140.THW02
61A Thrust Washer
(Direct to Forward Drum) ............ 83-ON 1 A140.THW03
SEALS
10A Converter Seal ............................ 83-ON 1 BW55.MCS01
HARD PARTS
FRICTION PLATES 73B Rear Planetary
(4 Pinoin x 45.75mm High).......... 83-ON 1 A140.PL01
20A Direct Clutch
(125mm OD x 1.70mm x 40T)..... 83-ON 2-4 A130.FRP01
22A Forward Clutch Plain
(125mm OD x 1.70mm x 40T)..... 83-ON 2-4 A130.FRP01
24B Intermediate Brake
(140mm OD x 1.70mm x 33T)..... 83-ON 2-3 A130.FRP02
26B Low & Reverse
(140mm OD x 1.70mm x 33T)..... 83-ON 5-6 A130.FRP02
SPECIAL ITEMS
NI Rebuild Manual (ATSG) .............. 83-ON A130.MAN01
STEEL PLATES
21A Direct Clutch
(105mm ID x 1.8mm x 8T) .......... 83-ON 3-4 A130.STP01
23A Forward Clutch
(105mm ID x 1.8mm x 8T) ......... 83-ON 3-4 A130.STP01
25B Intermediate Brake (wide Spline)
(115mm ID x 1.80mm x 12T)....... 83-ON 3-4 A130.STP03
27B Low & Reverse Brake (Narrow Spline)
(115mm ID x 1.80mm x 12T)....... 83-ON 4-5 A130.STP04

BUSHES
NI Bush Kit ....................................... 83-ON 1 A140.BK01
39A Pump Body.................................. 83-ON 1 BW55.BUS01

Revision 15/07/02
23
TOYOTA A140, 141 & 142

A
4 SPEED FWD (Electronic & Hydraulic Control)

C 24
TOYOTA A140, 141 & 142
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit A140E,L, 141E ....... 83-ON 1 A140.OHK01 21A Direct Clutch
(104mm ID x 1.80mm x 8T) ........ 83-ON 3 A130.STP01
Kit Gasket & Rubber A140 ............... 83-ON 1 A140.GSK01 23B Forward Clutch
(104mm ID x 1.80mm x 8T) ........ 83-ON 4 A130.STP01
25B Intermediate Brake (Wide Spline)
(117mm ID x 1.80mm x 12T)....... 83-ON 3-4 A130.STP03
27C Low & Reverse Brake
GASKETS (117mm ID x 1.80mm x 12T)....... 83-ON 5-8 A140.STP02
29C Overdrive Direct Clutch
1A Pan Gasket ................................ 83-ON 1 A130.GAS01
(104mm ID x 1.80mm x 8T) ........ 83-ON 2 A130.STP01
29C Overdrive Direct Clutch
(104mm ID x 1.80mm x 24/20T)96-ON 3 A140.STP01
31C Overdrive Brake
(117mm ID x 1.80mm x 12T)....... 83-ON 3-4 A140.STP02
31C Overdrive Brake
(143mm ID x 1.80mm x 12T) ...... 86-ON 6 A140.STP03
31C Overdrive Brake Camry Only
RUBBER COMPONENTS (143mm ID x 2.50mm x 12T) ...... 91-ON 2 A540.STP07

3A Pump O Ring............................... 83-ON 1 A130.OR01


NI Sealing Tube
(Intermediate Brake to Case) ...... 83-ON 1 A140.TU01

BUSHES
Kit Bush Kit ....................................... 83-ON 1 A140.BK01
SEALS 39A Pump Body.................................. 83-ON 1 BW55.BUS01

10A Converter Seal ............................ 83-ON 1 BW55.MCS01


NI Axle Shaft
Left & Right (Camry) ................... 86-ON 2 A140.MCS02
BANDS
50A Intermediate Overrun
(25mm Wide)............................... 83-ON 1 A130.BAN01

FRICTION PLATES
20A Direct Clutch FILTERS
(125mm OD x 1.70mm x 40T)..... 83-ON 3 A130.FRP01
52A Filter A130, 140 ........................... 83-ON 1 A140.FIL01
20A Direct Clutch
(125mm OD x 1.90mm x 40T)..... 86-ON 4 A140.FRP01
22B Forward Clutch Plain
(125mm OD x 1.70mm x 40T)..... 83-ON 4 A130.FRP01 THRUST WASHERS & BEARINGS
24B Intermediate Brake
(140mm OD x 1.70mm x 33T)..... 83-ON 3 A130.FRP02 60A Thrust Washer
24B Intermediate Brake (Stator to Direct Drum) ................ 83-ON 1 A140.THW02
(140mm OD x 1.90mm x 33T)..... 87-ON 3 A140.FRP03 61B Thrust Washer
26C Low & Reverse Brake (Direct to Forward Drum) ............ 83-ON 1 A140.THW03
(140mm OD x 1.70mm x 33T)..... 83-ON 6 A130.FRP02
26C Low & Reverse Brake (Celica)
(140mm OD x 1.50mm x 33T)..... 93-ON 6 A140.FRP04 ELECTRICAL COMPONENTS
28C Overdrive Direct Clutch
NI Shift Solenoid (Pair) .................... 83-ON 1 A340.SOL01
(125mm OD x 1.70mm x 40T)..... 83-86 2 A130.FRP01
28C Overdrive Direct Clutch
(125mm OD x 1.90mm x 40T)..... 86-ON 2 A140.FRP01 HARD PARTS
30C Overdrive Brake (Smooth)
(140mm OD x 1.70mm x 33T)..... 83-86 3 A130.FRP02 72A Direct Drum ................................. 83-ON 1 A140.DRU01
30C Overdrive Brake 73C Rear Planetary
(164mm OD x 1.90mm x 24T)..... 86-ON 3 A140.FRP02 (4 Pinoin x 45.75mm High).......... 83-ON 1 A140.PL01

SPECIAL ITEMS
NI Rebuild Manual (ATSG) .............. A140.MAN01
NI Pressure Control Valve Boost Sleeve
(Large Ratio) ............................... 1 A140.VA01

Revision 12/2003
25
TOYOTA A20

A
2 SPEED RWD (Hydraulic Control)

C
Illustration
to
Follow

26
TOYOTA A20
2 SPEED RWD (Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul Kit A20 ......................... 70-ON 1 A20.OHK01

GASKETS

RUBBER COMPONENTS

SEALS
Front Pump Seal A20 ........................... 70-ON 1 A20.MCS01

FRICTION PLATES
High Clutch........................................... 70-ON 2-3 A20.FRP01
Reverse Clutch..................................... 70-ON 3-4 A20.FRP02

STEEL PLATES
High Clutch........................................... 70-ON 4 A20.STP01
Reverse Clutch..................................... 70-ON 3-4 A20.STP02

BANDS
Low Band (Relined Only) ..................... 70-ON 1 A20.BAN01

FILTER
FILTER ................................................. 70-ON 1 A20.FIL01

Revision 19/07/02
27
A210, MX17

A
SUZUKI SWIFT 89-98, DIAHATSU CHARADE 88-92

C
Illustration
to
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28
A210, MX17
SUZUKI SWIFT 89-98, DIAHATSU CHARADE 88-92
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul A210, MX17
Suzuki Swift................................. 85-ON 1 A210.OHK01

GASKETS
NI Pan Gasket ................................. 85-ON 1 A210.GAS01

BANDS
NI Band ............................................ 85-ON 1 A210.BAN01

FILTERS
NI Filter ............................................ 85-97 1 A210.FIL01

FRICTION PLATES
NI Foward & Direct
(125mm OD x 1.70mm x 40T)..... 85-97 5 A130.FRP01
NI Low & Reverse
(140mm OD x 1.70mm x 33T)..... 85-97 4 A130.FRP02

STEEL PLATES
NI Forward & Direct
(105mm ID x 1.80mm x 8T) ........ 85-97 6 A130.STP01
NI Low & Reverse
(115mm ID x 1.80mm x 12T)....... 85-97 4 A130.STP04

SPECIAL ITEMS
NI Repair Manual (ATSG) ................ A210.MAN01

Revision 19/07/02
29
A240 Series

A
4 SPEED FWD (Hydraulic & Electronic Control)

C 30
35
A240 Series
4 SPEED FWD (Hydraulic & Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit A240E/L, 21A Direct Clutch
A241E/L, A243L, 244E ................ 85-ON 1 A240.OHK01 (104mm ID x 1.80mm x 8T) ........ 85-ON 3 A130.STP01
Kit Overhaul Kit 23B Forward Clutch
A245E, A246E, A247E ................ 93-ON 1 A245.OHK01 (104mm ID x 1.80mm x 8T) ........ 85-ON 4 A130.STP01
Kit Transfer Case Kit A241H............. 88-ON 1 A540.OHK03 25C Intermediate Brake (Wide Spline)
(117mm ID x 1.80mm x 12T)....... 85-ON 3 A130.STP03
27D Low & Reverse Brake
(125mm ID x 1.80mm x 12T) ...... 93-ON 7 A240.STP05
GASKETS 27D Low & Reverse Brake (Narrow Spline)
(115mm ID x 1.80mm x 12T)....... 85-92 5 A130.STP04
1A Pan Gasket A240, 241, etc ......... 84-ON 1 A240.GAS01
33E Underdrive Clutch
1A Pan Gasket A245, 246, 247 ........ 93-ON 1 A245.GAS01
(140mm ID x 1.80mm x 20T) ...... 85-ON 4 A240.STP01
35E Underdrive Brake
(80mm ID x 1.80mm x 8T) .......... 85-92 3 A240.STP03
RUBBER COMPONENTS 35E Underdrive Brake
(87mm ID x 1.80mm x 8T) .......... 93-ON 3 A240.STP04
3A Pump O Ring............................... 84-ON 1 A130.OR01 NI 4WD Differential AWD
(140mm ID x 1.80mm x 20T) ...... 88-92 8 A240.STP01

BUSHES
SEALS
Kit Bush Kit ....................................... 85-ON 1 A130.BK01
10A Converter Seal.......................... 83-ON 1 BW55.MCS01 39A Pump Body.................................. 85-ON 1 BW55.BUS01
NI Diff Seal Left hand (2.49mm OD)
(241L, 241E, 243L & 247E) ...... 85-ON 1 A240.MCS04
BANDS
50A Intermediate Overrun .................. 83-ON 1 A130.BAN01
FRICTION PLATES
22B Forward Clutch Plain
(125mm OD x 1.70mm x 40T)..... 85-ON 4 A130.FRP01
20A Direct Clutch FILTERS
(125mm OD x 1.70mm x 40T)..... 85-92 3 A130.FRP01
52A Filter A240 ................................... 85-ON 1 A240.FIL01
20A Direct Clutch
52A Filter A245, A246, A247............... 93-ON 1 A245.FIL01
(125mm OD x 1.90mm x 40T)..... 93-ON 3 A140.FRP01
26D Low & Reverse Brake
(140mm OD x 1.75mm x 33T)..... 93-ON 6 A240.FRP03 ELECTRICAL COMPONENTS
26D Low & Reverse Brake
(140mm OD x 1.70mm x 33T)..... 85-ON 6 A130.FRP02 NI Shift Solenoid (Pair) .................... 85-ON 1 A340.SOL01
24C Intermediate Brake
(140mm OD x 1.70mm x 33T)..... 87-ON 3 A130.FRP02
24C Intermediate Brake
(140mm OD x 1.90mm x 33T)..... 87-ON 3 A140.FRP03 HARD PARTS
32E Underdrive Clutch
90A Pump Assy (2 Bushes in Stator) . 85-ON 1 A240.PUM01
(110mm OD x 1.90mm x 34T) ..... 85-ON 4 A240.FRP01
34E Underdrive Brake
(110mm OD x 1.70mm x 26T) ..... 85-ON 4 A240.FRP02 SPECIAL ITEMS
34E Underdrive Brake Large ID
(110mm OD x 1.75mm x 26T) ..... 94-ON 4 A240.FRP04
NI 4WD Differential AWD
(110mm OD x 1.90mm x 34T) ..... 88-ON 7 A240.FRP01

Revision 19/07/02
31
TOYOTA U140E & U140F

A
4 SPEED FWD & AWD (Electronic Control)

C
Illustration to
Follow

32
TOYOTA U140E & U140F
4 SPEED FWD & AWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit (U140E/F) ............... 98-ON 1 U140.OHK01 NI Pan Filter (U140F)....................... 98-ON 1 U140.FIL01
Kit Transfer Case Kit (U140F) .......... 98-ON 1 U140.OHK02

SPRINGS & ONE WAY CLUTCHES

HARD PARTS
GASKETS

SEALS

SEALING RINGS

FRICTION PLATES

STEEL PLATES

BUSHES

THRUST BEARINGS & WASHERS

BANDS

Revision 07/08/02
33
TOYOTA U240E & U241E

A
4 SPEED FWD (Electronic Control)

C
Illustration to
Follow

34
TOYOTA U240E & U241E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul...................................... 2000-ON 1 U240.OHK01

SPECIAL TOOLS & MANUALS


NI Rebuild Manual (U241E OEM) . 2000-ON U240.MAN01

Revision 07/08/02
35
TOYOTA U340E & U341E

A
4 SPEED FWD (Electronic Control)

C
Illustration to
Follow

36
TOYOTA U340E & U341E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul...................................... 2000-ON 1 U340.OHK01

Revision 07/08/02
37
TOYOTA A440F, A442F

A
4 SPEED 4WD (Electronic & Hydraulic Control)

C 38
TOYOTA A440F, A442F
4 SPEED 4WD (Electronic & Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Master Overhaul ....................... 86-ON 1 A440.MOHK01 Kit Steel Plate Kit.............................. 85-94 1 A440.STK01
Kit Overhaul Kit Transmission Kit Steel Plate Kit.............................. 95-ON 1 A440.STK02
(A440F, A442F Transtec) ......... 86-ON 1 A440.OHK01 15A Overdrive Clutch
Kit Overhaul Kit Transfer Case (102mm ID x 1.80mm x 10T) ...... 85-94 3 A440.STP01
(A440) ....................................... -1/90 1 A440.OHK02 15A Overdrive Clutch
Kit Valve Body Gasket (102mm ID x 2.00mm x 10T) ...... 85-94 AR A440.STP03
(Without Cruise Control) ........... 1 A440.GK01 15A Overdrive Clutch
Kit Valve Body Gasket (102mm ID x 2.20mm x 10T) ...... 85-94 AR A440.STP07
(With Cruise Control) ................ 1 A440.GK02 15A Overdrive Clutch
Kit Valve Body Gasket (102mm ID x 2.40mm x 10T) ...... 85-94 AR A440.STP08
(Turbo Diesel) ........................... 1 A440.GK03 15A Overdrive Clutch A442F
Kit Valve Body Gasket (102mm ID x 2.00mm x 20T) ...... 95-ON 3 A440.STP15
(A442F Electronic Control) ....... 1 A440.GAS04 17B Overdrive Brake
(152mm ID x 2.40mm x 6T) ........ 85-92 3 A440.STP02
17B Overdrive Brake
(163mm ID x 2.40mm x 6T) ........ 93-94 2 A440.STP06
GASKETS 17B Overdrive Brake
(163mm ID x 4.00mm x 6T.......... 93-94 1 A440.STP10
1E Pan Gasket A440F, A442F........ 86-ON 1 A440.GAS01
17B Overdrive Brake A442F
(163mm ID x 2.50mm x 6T.......... 95-ON 3 A440.STP16
19C Forward
SEALS (102mm ID x 1.80mm x 10T) ...... 85-94 6 A440.STP01
19C Forward
10A Pump Seal (102mm ID x 2.00mm x 10T) ...... 85-94 AR A440.STP03
(42mm x 60mm x 9mm)............ 86-ON 1 A440.MCS01 19C Forward
NI Adaptor Housing (102mm ID x 2.20mm x 10T) ...... 85-94 AR A440.STP07
(60mm x 48mm x 8mm)............ 1/90-ON 1 A440.MCS02 19C Forward
(102mm ID x 2.40mm x 10T) ...... 85-94 AR A440.STP08
21C Direct
(102mm ID x 1.80mm x 10T) ...... 85-94 5 A440.STP01
BUSHES 21C Direct
NI Bush Kit (A440F, A442F) .......... 85-95 1 A440.BK01 (102mm ID x 2.00mm x 10T) ...... 85-94 AR A440.STP03
NI Pump Bush ............................... 86-ON 1 A440.BUS01 21C Direct
(102mm ID x 2.20mm x 10T) ...... 85-94 AR A440.STP07
21C Direct
(102mm ID x 2.40mm x 10T) ...... 85-94 AR A440.STP08
FILTERS 23C Intermediate
(152mm ID x 2.00mm x 6T) ........ 93-94 4 A440.STP04
40E Filter 10 Bolt 4WD 23C Intermediate
(50mm Thick)............................ 85-94 1 A440.FIL02 (152mm ID x 2.00mm x 6T) ........ 90-92 7 A440.STP04
40E Filter 10 Bolt 2WD 23C Intermediate
(16mm Thick)............................ 85-94 1 A440.FIL01 (152mm ID x 2.40mm x 6T) ........ 85-90 4 A440.STP02
40E Filter A442F 4 Bolt .................... 93-94 1 A440.FIL03 23C Intermediate
(152mm ID x 2.40mm x 6T) ........ 93-94 4 A440.STP02
25E Low & Reverse
(152 ID x 1.80mm x 16T) ............ 85-92 6 A440.STP05
FRICTION PLATES 25E Low & Reverse
Kit Friction Kit................................. 85-94 1 A440.FRK01 (152 ID x 2.40mm x 75T) ............ 93-94 6 A440.STP09
Kit Friction Kit................................. 95-ON 1 A440.FRK02
14A Overdrive Clutch
(127mm OD x 2.10mm x 46T) .. 85-94 3 A440.FRP01 THRUST WASHERS & BEARINGS
16B Overdrive Brake ??? Race Needle Bearing
(175mm OD x 2.10mm x 70T) .. 85-92 3 A440.FRP02 (OD Planet) ................................. 86-ON 1 A440.TOR01
16B Overdrive Brake ??? Needle Bearing
(184mm OD x 2.10mm x 75T) .. 93-ON 3 A440.FRP03 (OD Planet) ................................. 86-ON 1 A440.TOR02
18C Forward ??? Race Needle Bearing
(127mm OD x 2.10mm x 46T) .. 85-94 6-7 A440.FRP01 (OD Planet) ................................. 86-ON 1 A440.TOR03
20C Direct ??? Thrst Plate Planetary................... 86-ON 1 A440.TOR04
(127mm OD x 2.10mm x 46T) .. 85-94 5 A440.FRP01
22C Intermediate
(175mm OD x 2.10mm x 70T) .. 85-94 4-5 A440.FRP02 HARD PARTS
24E Low & Reverse
(175mm OD x 1.70mm x 70T) .. 85-94 6 A440.FRP04 70C Intermediate Drum (HD J80) ....... 1 A440.DRU01

SPECIAL ITEMS
NI A442F Repair Manual (OEM)...... 93-ON A440.MAN02

Revision 02/2004
39
TOYOTA A540E, A540H & A541E

A
4 SPEED FWD (Electronic Control)

C 40
TOYOTA A540E, A540H & A541E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION QTY PART NO NO. DESCRIPTION QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit A540E ..................... 88-93 1 A540.OHK01 21B Direct A540H
Kit Overhaul Kit A541E ..................... 94-ON 1 A540.OHK02 (105mm ID x 1.80mm x 8T) ........ 88-ON 3 A130.STP01
Kit Transfer Case Kit A540H............. 88-ON 1 A540.OHK03 21B Direct A540E
(105mm ID x 1.80mm x 6T
3 Notched)................................... 88-91 1 A540.STP11
GASKETS 21B Direct A540E
(105mm ID x 2.30mm x 6T) ........ 88-91 2 A340.STP03
1G Pan Gasket A540H/E .................. 88-93 1 A540.GAS01
21B Direct A540E
1G Pan Gasket A541E ...................... 94-ON 1 A540.GAS02
(105mm ID x 1.40mm x 6T) ........ 92-93 1 A540.STP03
21B Direct A540E
(105mm ID x 2.00mm x 6T
3 Notched)................................... 92-93 3 A540.STP04
21B Direct A541E
(105mm ID x 1.40mm x 6T) ........ 94-ON 1 A540.STP03
RUBBER COMPONENTS 21B Direct A541E
(105mm ID x 2.00mm x 6T
3A Pump O Ring............................... 88-ON 1 A130.OR01 3 Notched)................................... 94-ON 2 A540.STP04
23B Forward A540E
(105mm ID x 1.80mm x 8T)) ....... 88-91 4 A130.STP01
23B Forward A540H
(105mm ID x 1.80mm x 8T)) ....... 88-ON 4 A130.STP01
23B Forward A540E Lexus
SEALS (105mm ID x 1.40mm x 8T)) ....... 92-93 5 A540.STP02
10A Converter Seal ............................ 88-ON 1 BW55.MCS01 23B Forward A540E Camry
NI Axle Shaft Left Side (105mm ID x 1.60mm x 8T)) ....... 92-93 4 A540.STP01
(80mm x 50mm) ......................... 88-ON 1 A540.MCS02 23B Forward A541E
(105mm ID x 1.60mm x 8T)) ....... 94-ON 4 A540.STP01
23B Forward A541E
(105mm ID x 1.40mm x 8T)) ....... 94-ON 1 A540.STP10
25C Intermediate A540H
FRICTION PLATES (115mm ID x 1.80mm x 12T
With Wide Spline)........................ 88-ON 3 A130.STP03
20B Direct A540E 25C Intermediate A540E
(130mm OD x 2.00mm x 32/40T)88-ON 3 A540.FRP03 (115mm ID x 1.80mm x 12T)....... 88-93 3 A540.STP13
20B Direct A540H 25C Intermediate A541E
(125mm OD x 1.70mm x 40T)..... 88-91 3 A140.FRP01 (123mm ID x 1.80mm x 10T) ...... 94-ON 4 A540.STP05
20B Direct A540E & A541E 27D Low & Reverse A540E
(130mm OD x 2.10mm x 40T)..... 92-ON 3 A540.FRP07 (115mm ID x 1.80mm x 12T
22B Forward A540E With Narrow Spline) .................... 88-93 7 A130.STP04
(125mm OD x 1.70mm x 40T)..... 88-91 4 A130.FRP01 27D Low & Reverse A540H
22B Forward A540H (115mm ID x 1.80mm x 12T
(125mm OD x 1.70mm x 40T)..... 88-ON 4 A130.FRP01 With Narrow Spline) .................... 88-93 6 A130.STP04
22B Forward A540E 27D Low & Reverse A541E
(125mm OD x 1.50mm x 40T)..... 92-ON 5 A540.FRP02 (123mm ID x 1.60mm x 10T) ...... 94-ON 7 A540.STP06
24C Intermediate A540H/E 31F Overdrive Brake
(140mm OD x 1.90mm x 33T)..... 88-93 3 A540.FRP04 (140mm ID x 2.50mm x 12T) ...... 88-ON 3 A540.STP07
24C Intermediate A541E 29F Overdrive Clutch A540E
(148mm OD x 1.90mm x 36T)..... 94-ON 4 A540.FRP05 (105mm ID x 1.80mm x 20/24T) 1988 2 A140.STP01
26D Low & Reverse A540H/E 29F Overdrive Clutch A540H
(140mm OD x 1.50mm x 33T)..... 88-93 7 A140.FRP04 (105mm ID x 3.00mm x 24T) ...... 88-ON 2 A340.STP01
26D Low & Reverse A541E 29F Overdrive Clutch A540E
(148mm OD x 1.50mm x 36T)..... 94-ON 6 A540.FRP01 (105mm ID x 3.00mm x 24T) ...... 89-94 2 A340.STP01
28F Overdrive Clutch 29F Overdrive Clutch A541E
(125mm OD x 1.90mm x 40T)..... 88-ON 2 A140.FRP01 (105mm ID x 3.00mm x 24T) ...... 95-ON 1 A340.STP01
30F Overdrive Brake A540H/E 29F Overdrive Clutch A541E
(165mm OD x 2.00mm x 24T ...... 88-93 3 A340.FRP02 (105mm ID x 1.80mm x 24T) ...... 95-ON 1 A540.STP12
30F Overdrive Brake A541E NI Differential A540H
(165mm OD x 1.90mm x 24T ...... 94-ON 3 A140.FRP02 (90mm ID x 1.60mm x 30T) ........ 89-93 11 A540.STP08
NI Differential A540H
(115mm OD x 1.80mm x 36T) ..... 89-93 11 A540.FRP06

Revision 08/08/02

41
TOYOTA A540E, A540H & A541E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
BANDS
50B Band A540E/H 38mm Wide ........ 88-ON 1 A540.BAN01
50B Band A541E 30mm Wide ............ 94-ON 1 A540.BAN02

BUSHES
Kit Bush Kit ....................................... 88-ON 1 A540.BK01
40A Pump Bush.................................. 88-ON 1 BW55.BUS01

FILTERS
52G Filter A540E/H ............................. 88-ON 1 A540.FIL01
52G Filter A541E................................. 94-ON 1 A540.FIL02

ELECTRICAL COMPONENTS
NI Solenoid Set
(3 Solenoid Valve body) .............. 88-ON 1 A540.SOL01
NI TCC Solenoid A540E .................. 88-ON 1 A540.SOL03

THRUST WASHERS & BEARINGS


60C Bearing Kit
(O.D. Drum to End Cover).......... 88-ON 1 A540.TK01
NI Thrust Washer Kit........................ 88-ON 1 A540.TWK01

HARD PARTS
90D Rebuilt End Cover (Own Core
to be sent for Machining)............. All 1 A540.COV31
91C Rebuilt Overdrive Drum
(Own Core Rebuild) .................... All 1 A540.DRU31
92B Anulus and Hub Assy
(Rear Planetary) .......................... 88-92 1 A540.HUB01
93B Rear Planetary
(4 Pinion Hight 48.26mm) ........... 88-ON 1 A540.PL01
94B Pump Assy A540E/H
(210mm OD x 10.60mm Gear).... 88-ON 1 A540.PUM01
95B Sungear (With Straight
Sun Shell Splines) ....................... 88-ON 1 A540.SUN01

SPECIAL ITEMS
NI ATSG Rebuild Manual................. 88-ON AR A540.MAN01

42
TOYOTA A650E

A
5 SPEED RWD (Electronic Control)

C
Illustration
to
Follow

43
TOYOTA A650E

A
5 SPEED RWD (Electronic Control)

C 44
TOYOTA A650E
5 SPEED RWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul (Lexus 4.0Ltr) .............. 98-ON 1 A650.OHK01

GASKETS
NI Pan Gasket ................................. 98-ON 1 A340.GAS10

METAL CLAD SEALS


NI Front Pump ................................. 98-ON 1 BW55.MCS01
NI Extension Housing ...................... 98-ON 1 A650.MCS02

FRICTION PLATES
NI Forward
(133mm OD x 2.00mm x 32T)..... 98-ON 6 A340.FRP06
NI Third Brake
(Dimensions to Follow)................ 98-ON 5 A650.FRP01
NI Second Brake
(Dimensions to Follow)................ 98-ON 5 A650.FRP02
NI First & Reverse
(Dimensions to Follow)................ 98-ON 6 A650.FRP03
NI Overdrive Clutch
(127mm OD x 2.10mm x 32T)..... 98-ON 2 A340.FRP01
NI Overdrive Brake
(165mm OD x 2.10mm x 24T)..... 98-ON 4 A340.FRP02

STEEL PLATES
NI Forward
(104mm ID x 2.30mm x 8T) ........ 98-ON 6 A340.STP16
NI Third Brake
(Dimensions to Follow)................ 98-ON 5 A650.STP01
NI Second Brake
(Dimensions to Follow)................ 98-ON 5 A650.STP02
NI First & Reverse
(Dimensions to Follow)................ 98-ON 5 A650.STP03
NI Overdrive Clutch
(104mm ID x 2.00mm x 24T) ...... 98-ON 1 A340.STP10
NI Overdrive Brake
(142mm ID x 2.00mm x 6T) ........ 98-ON 1 A340.STP17

FILTERS
NI Filter (Lexus 4.0Ltr) ..................... 98-ON 1 A650.FIL01

BANDS
NI Second Brake Band .................... 98-ON 1 A350.BAN01

Revision 08/08/02
45
A
C
46
A
C
Allison

47
A
ALLISON AT540, 543, 545

C 48
Revision 18/12/2002
A
ALLISON AT540, 543, 545

C
49
Revision 18/12/2002
ALLISON AT540, 543, 545
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

KITS
Kit Master Overhaul ....................... 70-ON 1 AT545.MOHK01
Kit Overhaul ................................... 70-ON 1 AT545.OHK01
Kit Bush Kit .................................... 70-ON 1 AT545.BK01

GASKET & RUBBER COMPONENTS


100F Pan Gasket ............................... 70-ON 1 AT545.GAS01

METAL CLAD SEALS


150A Converter Seal.......................... 70-ON 1 TH400.MCS03
151F Extension Seal.......................... 70-ON 1 AT545.MCS02

FRICTION PLATES
250B Fourth (226mm OD x 42T)........ 70-ON 5 TH400.FRP03
251B Forward (226mm OD x 42T).... 70-ON 5 TH400.FRP03
252C Second (231mm OD x 80T)...... 70-ON 3 AT545.FRP02
253C Third (231mm OD x 80T).......... 70-ON 3 AT545.FRP02
254E First (206mm OD x 60T) ........... 70-ON 7 AT545.FRP03

FILTERS
450F Filter (Flat) ................................ 70-ON 1 AT545.FIL01
450F Filter (Deep Pan) ...................... 70-ON 1 AT545.FIL02

BUSHINGS
Kit Bush Kit .................................... 70-ON 1 AT545.BK01

SPECIAL ITEMS
NI ATSG Rebuild Manual .............. 70-ON AT545.MAN01

Revision 18/12/2002
50
ALLISON AT540, 543, 545
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

Revision 18/12/2002
51
ALLISON MT640, 643, 650, 653

A
MT644, 654 PHASE 1/2

C 52
Revision 18/12/2002
A
ALLISON MT640, 643, 650, 653
MT644, 654 PHASE 1/2

C 53
Revision 18/12/2002
ALLISON MT640, 643, 650, 653
MT644, 654 PHASE 1/2
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

KITS
Kit Overhaul Kit .............................. 72-ON 1 AT640.OHK01

GASKETS
100G Pan Gasket ............................... 72-ON 1 AT545.GAS01

METAL CLAD SEALS


151G Extension Seal (92.20mm OD) . 72-ON 1 AT545.MCS02

FRICTION PLATES
250C Fourth Range............................ 72-ON 5 AT640.FRP01
251B Forward Range ......................... 72-ON 6 AT640.FRP01
252D Third Range .............................. 72-ON 3 AT640.FRP02
253D Second Range .......................... 72-ON 3-4 AT640.FRP02
254F Low Range................................ 72-ON 5-6 AT640.FRP02
255E First Range ............................... 72-ON 6 AT545.FRP02

FILTERS
450G Pan Filter .................................. 72-ON 1 AT545.FIL02

Revision 18/12/2002
54
ALLISON MT640, 643, 650, 653
MT644, 654 PHASE 1/2
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

Revision 18/12/2002
55
A
C
56
A
Automotive

C
Products

57
AP MARK I & II

A
4 SPEED FWD (Hydraulic Control)

C 58
Revision 31/10/2002
AP MKI & II
4 SPEED FWD (Hydraulic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS 16B Forward Friction
(Green Lining) ............................ ALL 2-3 AP2.FRP02
Kit Overhaul Kit ................................ TO-79 1 AP2.OHK01 18C Direct Friction
Kit Overhaul Kit Metro & Late Mini ... 81-ON 1 AP2.OHK02 (Green Lining) ............................. ALL 3 AP2.FRP02
Kit Gasket & Seal Kit ........................ TO-79 1 AP2.GSK01 18C Direct Friction (Sintered) ............. ALL 3 AP2.FRP03
Kit Gasket & Seal Kit ........................ 79-ON 1 AP2.GSK02
Kit Gasket Kit.................................... TO-79 1 AP2.GK01 STEEL PLATES
Kit Gasket Kit.................................... 79-ON 1 AP2.GK02
Kit Shaft Sealing Ring Kit Early ........ TO-81 1 AP2.SRK01 17B Forward Std 0.064 ..................... ALL 1 AP2.STP01
Kit Shaft Sealing Ring Kit Late ......... 81-ON 1 AP2.SRK02 17B Forward Sel 0.075...................... ALL 1 AP2.STP02
27B Top/Rev Steel 0.060................... All 1 AP2.STP03
28B Top/Rev Steel 0.100................... All 2 AP2.STP04
GASKETS 20B Fwd Clutch Pressure Plate
Top (.362) ................................... All 1 AP2.PP02
1A Servo & Valve Cover Front.......... ALL 1 AP2.GAS09
2A Filter to Servo Cover ................... 72-ON 1 AP2.GAS10
3A Auxiliary Pump (Governor) .......... 65-79 1 AP2.GAS03 THRUST BEARINGS & WASHERS
3A Auxiliary Pump (Governor) .......... 79-ON 1 AP2.GAS04
4A Converter Housing Gasket .......... 65-79 1 AP2.GAS01 21A Idler Gear Bearing Open
4A Converter Housing Gasket .......... 79-ON 1 AP2.GAS02 (1.0625" O.D & 15 Needles)....... 72-81 1 AP2.BE01
4A Converter Housing Gasket 22A Idler Gear Bearing Closed
(Late 0.254mm Thick) ................. 82-ON 1 AP2.GAS21 (1.0625 O.D & 15 Needles)........ 72-81 1 AP2.BE02
NI Pump Gasket .............................. ALL 1 AP2.GAS17 23A Auxiliary Pump (Steel)................. 72-ON 1 AP2.THW01
7A Low Pressure Valve Gasket ........ ALL 1 AP2.GAS14 NI Bearing Outer Planet Pinion........ All 1 AP2.BE03
5A Diff Housing (Upper).................... 65-79 1 AP2.GAS05 NI Centre Case Bearing................... All 2 AP2.BE04
5A Diff Housing (Upper).................... 79-ON 1 AP2.GAS08 30A Metro Idler Gear Thrust
6A Diff Housing (Lower).................... 65-79 1 AP2.GAS07 (0.132-0.133) ............................ 81-ON A/R AP2.THW02
5A Diff Housing (Lower).................... 79-ON 1 AP2.GAS06 30A Metro Idler Gear Thrust
8A Engine to Trans (Diff Side) .......... ALL 1 AP2.GAS11 (0.134-0.135 ............................. 81-ON A/R AP2.THW03
9A Engine to Trans (Filter Side) ....... ALL 1 AP2.GAS12 30A Metro Idler Gear Thrust
NI Diff Flange Gasket....................... All 1 AP2.GAS13 (0.136-0.137) ............................ 81-ON A/R AP2.THW04
NI Governor Control Rod Gasket..... All 1 AP2.GAS15 30A Metro Idler Gear Thrust
19A Speedo gear Gasket ................... All 1 AP2.GAS18 (0.138-0.139) ............................ 81-ON A/R AP2.THW05

RUBBER COMPONENTS BANDS


Kit O Ring Kit .................................. All 1 AP2.ORK01 24C Second & Third 3/4" Wide ........... ALL 2 AP2.BAN03
50B Forward Clutch Lip Seal .............. ALL 1 AP2.LIP01 25C Reverse 1" Wide ......................... ALL 1 AP2.BAN04
51B Forward Clutch Inner Seal .......... ALL 1 AP2.OR04
53C Top & Rev O Ring (Large) ........... ALL 1 AP2.OR01
52C Top & Rev O Ring (Small) ........... ALL 2 AP2.OR02
BUSHES
54C Rev Output Gear O Ring ............. ALL 3 AP2.OR03 NI Auxiliary Pump Bush ................... 65-ON 1 AP2.BUS01
NI Rev Output Gear Top O Ring NI Third Gear Reaction Bush........... All 1 AP2.BUS02
(Late Units).................................. 82-ON 1 AP2.OR11
10A Transmission to Engine
Oil Feed Pipe O Ring .................. ALL 1 AP2.OR05 SPRINGS & ONE WAY CLUTCHES
55A Rev & Second Servo Lip Seal ..... ALL 2 AP2.LIP02
26C One Way Clutch (Sprag) ............. ALL 1 AP2.OWC01
56A 3rd Gear Servo Lip Seal.............. ALL 1 AP2.LIP03
60B Fwd Clutch Return Spring ........... ALL 8 AP2.SPR01
57A Bearing Cap Seal (1/2 Moon)...... ALL 1 AP2.RUB01
NI Top/Rev Clutch Seperator Springs 3 AP2.SPR02
58A Oil Strainer Grommet .................. ALL 1 AP2.RUB02
59A Diff Squash Seals........................ 65-78 2 AP2.RUB03 HARD PARTS
SEALS NI End Cover Core Plug .................. ALL 1 AP2.CAP01
NI Light House Valve Circlip ............ ALL 1 AP2.CIR01
11A Converter Seal ............................ ALL 1 AP2.MCS01
12A Converter Output Gear Seal ....... ALL 1 AP2.MCS02
13A Selector Rod Late (0.312").......... 72-ON 1 AP2.MCS05
13A Selector Rod Early (0.250)......... 65-72 1 AP2.MCS06 TORQUE CONVERTERS
14A Axle Seals (Early)........................ 65-79 2 AP2.MCS03
14A Axle Seals (Late) ......................... 79-ON 2 AP2.MCS04 NI Early with Edge Ring Gear .......... 1 AP2.TC01
NI Late with 107 Tooth Ring Gear.... 1 AP2.TC03
NI Late with 129 Tooth Ring Gear.... 1 AP2.TC04
SEALING RINGS
15B Fwd Clutch Sealing Ring ............ TO-80 2 AP2.SSR01
15B Fwd Clutch Sealing Ring ............. (NLA) AP2.SSR02
61B Input Shaft Sealing Ring ............. 72-ON 3 AP2.SSR03
NI Fwd Clutch Pilot (Plastic) ............ 81-ON 1 AP2.SSR04

FRICTION PLATES

Revision 31/10/2002
59
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

60
A
C
Borg Warner

61
BORG WARNER 35 & 40

A
3 SPEED RWD

C 62
Revision 18/12/2002
BORG WARNER 35 & 40

A
3 SPEED RWD

C
63
Revision 18/12/2002
BORG WARNER 35 & 40
3 SPEED RWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS SEALING RINGS
Kit Overhaul Kit All BW35 ................. 1 BW35.OHK01 Kit Sealing Ring Kit All BW35 ........... 1 BW35.SRK01
Kit Overhaul Kit All BW40 ................. 1 BW40.OHK01 26D Sungear Front Metal BW35..... 2 BW35.SSR05
Kit Gasket All BW35 ......................... 1 BW35.GK01 26D Sungear Front Teflon BW35 ...... 2 BW35.SSR02
Kit Gasket & Rubber Kit All BW35 .... 1 BW35.GSK01 27D Sungear Rear Teflon All............... 1 BW35.SSR03
Kit Gasket & Rubber Kit All BW40 .... 1 BW40.GSK01 28D High & Reverse Clutch Drum ...... 3 BW35.SSR01
29E Output Shaft (Governor).............. 3 BW35.SSR04

GASKETS FRICTION PLATES


1F Pan Gasket (Cork) ...................... 1 BW35.GAS01 30B Forward Clutch Borg Warner
1F Pan Gasket (Paper) .................... 1 BW35.GAS02 Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02
2A Front Pump ................................. 1 BW35.GAS03 32C High & Reverse Borg Warner
3F Extension Housing (5/16) ........... 1 BW35.GAS04 Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02
3F Extension Housing (7/16) ............ 1 BW35.GAS05
NI Filter ............................................ 1 BW35.GAS06
NI Kickdown Cable (Screw in) ......... 1 BW35.GAS07
NI Taxi Sender Gasket ..................... 1 BW35.GAS08
STEEL PLATES
31B Forward Flat (1.70mm)................ 2-4 BW35.STP01
31B Forward Flat Oversize (2.00mm) A.R BW35.STP04
33C High & Reverse Dished ............... 3-5 BW35.STP02

RUBBER COMPONENTS
10A Pump O Ring............................... 1 BW35.SQR01 BUSHES
11B Forward Clutch Outer .................. 1 BW35.SQR02
Kit Bush Kit ....................................... 1 BW35.BK01
12B Forward Clutch Inner (BW35) ..... 1 BW35.OR01
40A Front Pump BW35....................... 1 BW35.BUS01
12B Forward Clutch Inner (BW40/51) 1 BW40.OR01
41A Pump Gear .................................. 1 BW35.BUS02
13C High & Reverse Clutch Outer ...... 1 BW35.SQR03
42A Stator Front 26 Spline ................. 1 BW35.BUS03
14C High & Reverse Clutch Inner ...... 1 BW35.OR02
43A Stator Rear (No Groove) ............. 1 BW35.BUS04
15F Front Servo Piston Outer Small .. 1 BW35.OR03
44A Input Shaft BW35/40 ................... 1 BW35.BUS05
15F Front Servo Piston Outer Medium 1 BW35.OR04
46C High Clutch Drum Bush BW35 .... 1 BW35.BUS08
15F Front Servo Piston Outer Large .. 1 BW35.OR05
48D Planet .......................................... 1 BW35.BUS08
16F Front Servo Piston Inner Small .. 1 BW35.OR06
49E Output Shaft (Grooved) ............... 1 BW35.BUS09
16F Front Servo Piston Inner Large .. 1 BW35.OR07
NI Case (No Groove) BW35/40 ....... 1 BW35.BUS10
17F Front Servo Cover Small ............. 1 BW35.OR03
NI Extension Housing ...................... 1 BW35.BUS11
17F Front Servo Cover Medium ......... 1 BW35.OR04
NI Rover 2000/2200 Crankshaft Pilot 1 BW35.BUS12
17F Dront Servo Cover Large ............ 1 BW35.OR05
17F Front Servo Cover Early Lathe Cut Type 1 BW35.SQR04
18F Rear Servo O Ring ...................... 1 BW35.OR08
NI Pump Pick-up O Ring.................. 1 BW35.OR09

THRUST WASHERS & BEARINGS


SEALS 52A Thrust Washer Input Shaft to Pump 1 BW35.THR01
53B Thrust Washer Forward Clutch Hub 1 BW35.THR02
20A Front Pump ................................. 1 BW35.MCS01
53B Thrust Washer Fwd C. Hub Fibre 1 BW35.THW01
20A Front Pump (Thin Type) .............. 1 BW37.MCS01
54B Thrust Washer Forward Clutch to
22F Extension Housing (1.950" O.D.) 1 BW35.MCS02
Top & Reverse Clutch (Bronze)... 1 BW35.THR03
22F Extension Housing (1.715" O.D.) 1 BW35.MCS03
55B Thrust Washer Forward Clutch to
24F Selector Shaft.............................. 1-2 BW35.MCS04
Top & Reverse Clutch (Steel) ...... 1 BW35.THR04
60D Sungear Needle Bearing 1.55mm 2 BW35.TOR01
61D Sungear Needle Bearing 3.13mm 1 BW35.TOR02
64E Planetary Needle Bearing 1.55mm 1 BW35.TOR03
62D Needle Roller Plate (Sun Gear) .. 1 BW35.THR06

Revision 18/12/2002
64
BORG WARNER 35 & 40
3 SPEED RWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
FILTERS
Kit Filter Kit BW40 ............................ 1 BW40.FILKIT01
NI Filter Flat Type............................. 1 BW35.FIL01
NI Filter Scoop Type ........................ 1 BW35.FIL02

PISTONS
74B Forward Clutch BW35 ................. 1 BW35.PIS01
74B Forward Clutch BW40/51 ............ 1 BW40.PIS01

SPRINGS & ONE WAY CLUTCHES


80B Diaphragm Spring Heavy Duty.... 1 BW35.DIA01
82D One Way Clutch (Sprag) 30 Cam 1 BW35.OWC01

ELECTRICAL COMPONENTS
86F Inhibitor Switch ........................... 1 BW35.ELE01

BANDS
70C Front Band Flexible ..................... 1 BW35.BAN01
71D Rear Band Rigid Heavy Duty ...... 1 BW35.BAN02

SUNDRY PARTS
NI Rover 2000 Drive Plate H/D ........ 1 BW35.FP01

HARD PARTS
92B Forward Clutch Hub BW35 ....... 1 BW35.HUB01

Revision 18/12/2002
65
BORG WARNER 35TA

A
3 SPEED FWD

C 66
Revision 18/12/2002
BORG WARNER 35TA
3 SPEED FWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS THRUST WASHERS & BEARINGS
Kit Overhaul Kit (1800) ..................... 1 BW35TA.OHK01 53A Thrust Washer Forward Clutch Hub 1 BW35.THR02
Kit Overhaul Kit (2200) ..................... 1 BW35TA.OHK02 53A Thrust Washer Fwd C. Hub Fibre 1 BW35.THW01
Kit Gasket & Seal Kit (1800)............. 1 BW35TA.GSK01 54A Thrust Washer Forward Clutch to
Kit Gasket Kit.................................... 1 BW35TA.GK01 Top & Reverse Clutch (Bronze)... 1 BW35.THR03
55A Thrust Washer Forward Clutch to
Top & Reverse Clutch (Steel) ...... 1 BW35.THR04
GASKETS 60B Sungear Needle Bearing 1.55mm 2 BW35.TOR01
1D Servo Cover ............................... 1 BW35TA.GAS03 61B Sungear Needle Bearing 3.13mm 1 BW35.TOR02
2C Valve Body Cover........................ 1 BW35TA.GAS02 64B Planetary Needle Bearing 1.55mm 1 BW35.TOR03
3C Chain Cover ................................ 1 BW35TA.GAS01 62B Needle Roller Plate (Sun Gear) .. 1 BW35.THR06
NI Engine to Transmission (4 Cyl) ... 1 BW35TA.GAS04
FILTERS
70C Filter ............................................ 1 BW35TA.FIL01
RUBBER COMPONENTS
11A Forward Clutch Outer .................. 1 BW35.SQR02
12A Forward Clutch Inner .................. 1 BW35.OR01
13B High & Reverse Clutch Outer ...... 1 BW35.SQR03
BANDS
14B High & Reverse Clutch Inner ...... 1 BW35.OR02 71D Rear Band Rigid Heavy Duty ...... 1 BW35.BAN02
15C Front Servo Piston Outer Small(4Cyl) 1 BW35.OR03
15C Front Servo Piston Outer Medium(6 Cyl) 1 BW35.OR04
16C Front Servo Piston Inner ............. 1 BW35.OR06 SPRINGS & ONE WAY CLUTCHES
17C Front Servo Cover Small (4 Cyl) . 1 BW35.OR03
80A Diaphragm Spring Heavy Duty.... 1 BW35.DIA01
17C Front Servo Cover Medium (6 Cyl) 1 BW35.OR04
81B One Way Clutch .......................... 1 BW35TA.OWC01
18C Rear Servo O Ring ...................... 1 BW35.OR08
19C Pump Pick-up O Ring.................. 1 BW35.OR09
ELECTRICAL COMPONENTS
NI Inhibitor Switch (Late) ................. 1 BW35TA.INH01

SEALS
HARD PARTS
20C Front Pump (Early) ...................... AR 1 BW35TA.MCS01
20C Front Pump (Late) ....................... AR 1 BW37.MCS01 90C Rear Servo Assy ......................... 1 BW35TA.SER01
21D Axle Seal 1800 ............................ All 2 BW35TA.MCS02
21D Axle Seal 2200 ............................ All 2 BW35TA.MCS03

TORQUE CONVERTERS
FRICTION PLATES
95C Austin 1700cc Only ..................... 1 BW35TA.TC177
30A Forward Clutch Borg Warner 95C Austin All Except 1700cc ............. 1 BW35TA.TC84
Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02
32A High & Reverse Borg Warner
Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02

STEEL PLATES
31A Forward Flat (1.70mm)................ 2-4 BW35.STP01
31A Forward Flat Oversize (2.00mm) A.R BW35.STP04
33A High & Reverse Dished ............... 3-5 BW35.STP02

BUSHES
40C Pump Gear Bush Early (0.375 Wide) 1 BW35TA.BUS02
41C Converter Assy ............................ 1 BW35.BUS02
43A End Sealing Plate........................ 1 BW35.BUS04
44A Input Shaft .................................. 1 BW35.BUS05
45B High Clutch Drum Bearing .......... 1 BW35.BUS06
47B Centre Support ............................ 1 BW35.BUS07
48B Rear Clutch Drum ....................... 1 BW35.BUS08
49B Output Shaft (Grooved) ............... 1 BW35.BUS09

Revision 18/12/2002
67
BORG WARNER 37TB

A
3 SPEED FWD

C 68
Revision 18/12/2002
BORG WARNER 37TB
3 SPEED FWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS HARD PARTS
Kit Overhaul Kit (37TB) .................... 1 BW37.OHK01
Kit Gasket Kit (37TB)........................ 1 BW37.GK01
TORQUE CONVERTERS
NI Saab 900 (Non Turbo)................. 1 BW37.TC11
GASKETS NI Saab 900 (Turbo) ........................ 1 BW37.TC13

1A Valve Body Cover Gasket ........... 1 BW37.GAS01


2D Servo Cover Gasket .................... 1 BW37.GAS02
3D Case to Case Gasket .................. 1 BW37.GAS03
4A Chain Cover Gasket .................... 1 BW37.GAS04
5D Differential Cover......................... 1 BW37.GAS05

RUBBER COMPONENTS
11B Forward Clutch Outer .................. 1 BW35.SQR02
12B Forward Clutch Inner .................. 1 BW35.OR01
13B High & Reverse Clutch Outer ...... 1 BW35.SQR03
14B High & Reverse Clutch Inner ...... 1 BW35.OR02

SEALS
20A Pump Seal................................... 1 BW37.MCS01

FRICTION PLATES
30B Forward Clutch Borg Warner
Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02
32B High & Reverse Borg Warner
Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02

STEEL PLATES
31B Forward Flat (1.70mm)................ 2-4 BW35.STP01
31B Forward Flat Oversize (2.00mm) A.R BW35.STP04
33B High & Reverse Dished ............... 3-5 BW35.STP02
33B High & Reverse Heavy Dish........ 2 BW35.STP03

FILTERS
70A Filter (37TB only)......................... 1 BW37.FIL01

BANDS
71C Rear Band Rigid Heavy Duty ...... 1 BW35.BAN02

SPRINGS & ONE WAY CLUTCHES


80B
Diaphragm Spring Heavy Duty.............

1
BW35.DIA01
81C One Way Clutch .......................... 1 BW35TA.OWC01

CABLES
NI Downshift Cable (Saab) .............. 1 BW37.CAB01

MANUALS
NI BW37TB ASTG Manual .............. 1 BW37.MAN01

Revision 18/12/2002
73
A
BORG WARNER 55
3 SPEED RWD

C 70
Revision 18/12/2002
BORG WARNER 55
3 SPEED RWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS TOOLS
Kit Overhaul Kit BW55 ..................... 1 BW55.OHK01 NI Governor Bore Repair Tool for Loan
Kit Gasket & Seal Kit ....................... 1 BW55.GSK01 (Use With A43.BUS05)................ 1 A43.TOOL

TORQUE CONVERTERS
GASKETS
90A Volvo 4Cyl (Straight Spiggot).... 1 BW55.TC01
1E Pan Gasket ................................ 1 BW55.GAS01 90A Volvo 6 Cyl (Mushroom Spiggot) 1 BW55.TC02
1E Pan Gasket (Farpak) ................... 1 BW55.GAS10 90A Volvo Diesel .............................. 1 BW55.TC13
2D Extension Housing ...................... 1 BW55.GAS03
3E Filter Gasket ................................ 1 A43.GAS09

RUBBER COMPONENTS
10A Pump O Ring (Late)................... 1 A43.OR01
10A Pump D Ring(Early) .................... 1 BW55.GAS02

SEALS
20A Front Pump ................................. 1 BW55.MCS01
21D Extension Housing (Volvo) .......... 1 BW35.MCS02
22E Selector Shaft Seal ..................... 1 BW65.MCS01

FRICTION PLATES
30A Forward C1 Clutch (.090") ........ 3 BW55.FRP01
31B High & Reverse C2 Clutch......... 2 BW55.FRP01
32B Over Run B1 Brake ................... 1 BW55.FRP01
33B Intermediate B2 Brake ............... 2 BW55.FRP01
34C Low & Reverse B3 Brake........... 4 BW55.FRP02

STEEL PLATES
35A Forward C1 Clutch (070") .......... 4 BW55.STP01
36B High & Reverse C2 Clutch (.070") 3 BW55.STP01
37B Over Run B1 Brake (.070) ........ 1 BW55.STP03
38B Intermediate B2 Brake (.070") ... 1 BW55.STP03
39C Low & Reverse B3 Brake........... 4 BW55.STP02

BUSHES
40A Front Pump Bronze ..................... 1 BW55.BUS01
41D Extension Housing ...................... 1 A43.BUS02
NI Rear Case Bush .......................... 1 TF6.BUS01
NI Gov Bore Repair Bush (ACL Tool) 1 A43.BUS05

FILTERS

50E Filter BW55 ................................. 1 BW55.FIL01

Revision 18/12/2002
71
BORG WARNER 65, 66

A
3 SPEED RWD

C 72
Revision 18/12/2002
BORG WARNER 65, 66

A
3 SPEED RWD

C
73
Revision 18/12/2002
BORG WARNER 65, 66
3 SPEED RWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS SEALING RINGS
Kit Super Kit (Bryco) ......................... 1 BW65.SOHK01 26D Sungear Front Metal ................... 2 BW35.SSR05
Kit Overhaul Kit All............................ 1 BW65.OHK01 26D Sungear Front Teflon .................. 2 BW35.SSR02
Kit Gasket & Rubber Kit ................... 1 BW65.GSK01 27D Sungear Rear .............................. 1 BW35.SSR03
Kit Gasket ......................................... 1 BW65.GK01 28D High & Reverse Clutch Drum ...... 3 BW35.SSR01
Kit O Ring Kit .................................. 1 BW65.ORK01 29E Output Shaft (Governor).............. 3 BW35.SSR04
Kit Sealing Ring Kit........................... 1 BW35.SRK01
Kit Kickdown Cable Repair ............... 1 BW65.CABKIT

FRICTION PLATES
30B Forward Clutch Borg Warner
GASKETS Grooved Heavy Duty (OEM) ....... 5 BW35.FRP02
32C High & Reverse Borg Warner
1F Pan Gasket ................................. 1 BW65.GAS01 Grooved Heavy Duty (OEM) ....... 5 BW35.FRP02
1F Pan Gasket (Farpak) ................... 1 BW65.GAS10
2A Front Pump ................................. 1 BW65.GAS02
3F Extension Housing ...................... 1 BW65.GAS03
4F Front Servo ................................. 1 BW65.GAS04
5F Rear Servo .................................. 1 BW65.GAS05 STEEL PLATES
NI Filter ............................................ 1-2 BW35.GAS06
31B Forward Flat (1.70mm)............................ 4 BW35.STP01
31B Forward (Oversize 2.00mm) ..................AR BW35.STP04
33C High & Reverse Dished ........................ 3-5 BW35.STP02
33C High & Reverse (Extra Dished) ............. 0-2 BW35.STP03

RUBBER COMPONENTS BUSHES


10A Pump O Ring............................... 1 BW35.SQR01
40A Front Pump ................................. 1 BW35.BUS01
11B Forward Clutch Outer .................. 1 BW35.SQR02
41A Pump Gear .................................. 1 BW35.BUS02
12B Forward Clutch Inner Seal (Anti Bump) 1 BW65.RUB01
42A Stator Front 22-23 Spline BW65 . 1 BW35.BUS03
12B Forward Clutch Inner (O Ring Type) 1 BW35.OR01
43A Stator Rear (No Groove) ............. 1 BW35.BUS04
13C High & Reverse Clutch Outer ...... 1 BW35.SQR03
44A Input Shaft ................................... 1 BW35.BUS05
14C High & Reverse Clutch Inner....... 1 BW35.OR02
45C Secondary Sungear Front Bearing 1 BW35.BUS06
15F Breather Adaptor O Ring ............. 1 BW65.OR07
46C Secondary Sungear Rear............ 1 BW35.BUS08
NI Pump Pick Up Tube .................... 1 BW35.OR09
48D Planet .......................................... 1 BW35.BUS08
16F Front Servo Cover & Piston O Ring 2 BW65.OR01
49E Output Shaft (Grooved) ............... 1 BW35.BUS09
NI Front Servo Cover to Selector O Ring 1 BW65.OR02
51F Extension Housing ...................... 1 BW35.BUS11
17F Front SErvo Piston (Inner) .......... 1 BW65.OR03
NI Case ............................................ 1 BW35.BUS10
NI Rear Servo Cover O Ring.......... 1 BW65.OR04
16F Front Servo Piston Outer (Triumph) 1 BW65.OR08
18F Rear Servo Piston Inner .............. 1 BW65.OR05
19F Rear Servo Piston Outer ............. 1 BW65.OR06

SEALS
20A Front Pump Early (Wide)............. 1 BW35.MCS01
20A Front Pump Late (Narrow) .......... 1 BW37.MCS01
22F Extension Housing
(Jaguar, Rover, some Triumph) ... 1 BW35.MCS02
22F Extension Housing (BMW 62.23mm) 1 BW65.MCS02
24F Selector Shaft.............................. 1 BW65.MCS01

Revision 18/12/2002
74
BORG WARNER 65, 66
3 SPEED RWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
THRUST BEARINGS & WASHERS HARD PARTS
52A Front Selective .062" ................... 1 BW35.THR01 80F Breather Adaptor ......................... 1 BW65.BRE01
53B Forward Clutch Hub .................... 1 BW35.THR02 84A Pump Body & Gears BW65......... 1 BW65.PUM02
54B Forward to High Clutch Bronze .. 1 BW35.THR03 91B Forward Clutch Drum (Anti Bump) 1 BW65.DRU01
55B Forward to High Clutch Steel ...... 1 BW35.THR04 91B Forward Clutch Drum (Std) ......... 1 BW35.DRU01
56D Sungear Front Needle ................. 1 BW35.TOR01 92B Forward Clutch Hub .................... 1 BW35.HUB01
57D Sungear Rear Large Roller ......... 1 BW35.TOR02
58D Thrust Plate Sungear to Planet ... 1 BW35.THR06 CABLES
60E Planet to Output Shaft Small Roller 1 BW35.TOR03
Kit Cable Repair Kit ......................... 1 BW65.CABKIT
NI Kickdown Cable Rover (6002) .... 1 BW65.CAB02
NI Kickdown Cable Jaguar (6014) ... 1 BW65.CAB14
NI Kickdown Cable Jaguar (6015) ... 1 BW65.CAB15
NI Kickdown Cable Triumph
(027, 037, 039 & 048) ................. 1 BW65.CAB23
NI Kickdown Cable Taxi Code 042... 1 BW65.CAB27
BANDS NI Kickdown Cable Triumph Stag .... 1 BW65.CAB33
NI Kickdown Cable Taxi 2.5 Diesel
64C Intermediate (Front) Flex............. 1 BW35.BAN01 (Codes 6081, 6083) .................... 1 BW65.CAB46
65D Low & Reverse (Rear) Heavy Duty 1 BW35.BAN02
Many other cables available on request

TORQUE CONVERTERS
99F Sherpa Van (Stamp No. 6005) .... 1 BW65.TC05
FILTERS 99F Rover 3.5 Ltr SD1 ....................... 1 BW65.TC09
99F Jaguar 4.2 Ltr (BW65) ................. 1 BW65.TC11
NI Filter Gun Type............................ 1 BW35.FIL02 99F Jaguar 3.4 Ltr (BW65) ................. 1 BW65.TC25
99F Taxi (BW65)................................. 1 BW65.TC57
99F Jaguar 4.2 Ltr (BW66) ................. 1 BW66.TC61
99F Jaguar 3.4 Ltr (BW66) ................. 1 BW66.TC67
99F Rover 2.0 Ltr SD1 ...................... 1 BW66.TC91
99F Taxi (BW66)................................. 1 BW66.TC103
SPRINGS & ONE WAY CLUTCHES
77B Diaphragm Spring Heavy Duty.... 1 BW35.DIA01 Units not listed can be rebuilt on an own core basis
78D One Way Clutch (Sprag) 30 Cam 1 BW35.OWC01

PISTONS
74B Forward piston (Non Anti Bump) . 1 BW35.PIS01
74B Forward Piston (Anti Bump) ........ 1 BW65.PIS01

ELECTRICAL COMPONENTS
79F Inhibitor Switch ............................ 1 BW65.ELE01

Revision 18/12/2002
75
BORG WARNER MODEL 8 & 12

A
3 SPEED RWD

C 76
Revision 18/12/2002
BORG WARNER MODEL 8 & 12
3 SPEED RWD
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit Model 8 (Combo).... 56-71 1 BW8.OHK01 46D Filter Model 8 .............................. 62-66 1 BW8.FIL01
Kit Overhaul Kit Model 12................. 67-71 1 BW12.OHK01 NI Filter Model 12 ............................ 67-71 1 BW12.FIL01
Kit Gasket & Rubber Mod 8 & 12 ..... 62-66 1 BW12.GSK01

GASKETS MODULATORS
1D Pan Gasket ................................. 62-71 1 BW12.GAS01 48D Modulator Model 12 4.2 Litre ...... 67-71 1 BW12.MOD02
2D Extension Seal Housing .............. 62-71 1 BW12.GAS07 48D Modulator Jaguar V12 Only ........ 72-75 1 BW12.MOD01

RUBBER COMPONENTS SPRINGS & ONE WAY CLUTCHES


3A Front Pump O Ring ..................... 62-71 1 BW12.SQR01 50B Forward Clutch Diaphragm ........ 62-ON 1 BW12.DIA01

TORQUE CONVERTERS
SEALS NI Model 8 ....................................... 62-66 1 BW8.TC01
NI Model 12 ..................................... 67-75 1 BW12.TC01
4A Front Pump Seal ....................... 62-71 1 BW12.MCS01
5D Extension Housing
Model 12 Jaguar Only ................. 67-71 1 BW12.MCS02
5D Extension Housing Model 8 ........ 62-66 1 TF8.MCS06
5D Extension Housing Fiat Only
(78mm x 51mm x 13mm) ............ 67-75 1 BW12.MCS03

SEALING RINGS
Kit Sealing Ring Kit Model 12 ........... 67-71 1 BW12.SRK01
Kit Sealing Ring Kit Model 8 ............. 62-66 1 BW8.SRK01

FRICTION PLATES
10B Forward (Front 1.50mm) ............. 62-71 4-5 BW12.FRP01
12B High & Reverse (1.50mm)........... 62-71 4-5 BW12.FRP01
12B High & Reverse Model 8
(2.40mm) ..................................... 62-66 4 BW12.FRP02

STEEL PLATES
14B Forward (Front 1.75mm) ............. 62-71 3-4 BW12.STP01
16B High & Reverse (1.75mm)........... 62-71 5 BW12.STP02

BUSHES
20A Front Pump Bush ........................ 62-71 1 BW12.BUS01
22A Front Pump Drive Gear Bush ...... 62-71 1 BW12.BUS02

BANDS
40C Intermediate Band Flexi .............. 67-71 1 BW12.BAN01
40C Intermediate (Front)
Offset Ears Thick Lining .............. 62-66 1 BW8.BAN01
42C Low & Reverse Band (Rear) ....... 62-71 1 BW12.BAN02

Revision 18/12/2002
77
A
C
78
A
C
BTR

79
BTR 72LE, 74LE, 93LE, 97LE

A
72LE Fitted to Maserati
RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.

C 80
Revision 19/12/2002
BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

A
RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.

C 81
Revision 19/12/2002
BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati
RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Overhaul Kit (72LE Maserati) ... All 1 BTR72.OHK01 550A Pump Body (White Metal.)........ All 1 BTR74.BUS01
Kit Overhaul Kit (74LE) .................. All 1 BTR74.OHK01 551G Case Sleeve-Steel
Kit Overhaul Kit (85, 93 & 97LE).... All 1 BTR85.OHK01 (Use Locktite 601)..................... All 1 BTR74.BUS??
552F Case Bush (White Metal).......... All 1 BTR74.BUS02
553A Pump Drive Gear (19mm Wd) .. All 1 BTR74.BUS03
554A Pump Rear Cover ..................... All 1 BTR74.BUS04
GASKETS 555A Converter Support (Front)......... All 1 BTR74.BUS05
556B Cylinder Assy (C1, 2 & 4) ........ All 1 BTR74.BUS06
100H Oil Pan ...................................... All 1 BTR74.GAS01
557B Input Shaft ................................ All 1 BTR74.BUS07
101A Pump to Case Gasket (72LE)... All 1 BTR72.GAS02
558E Cylinder Assy White Metal
103G Adaptor Housing Gasket
(C3 Front 74/93LE) ................. All 1 BTR74.BUS08
(74LE) ....................................... All 1 BTR74.GAS02
558E Cylinder Assy Bronze H/Duty
103G Adaptor Housing Gasket
(C3 Front 97LE) ...................... All 1 BTR85.BUS08
(72LE) ....................................... All 1 BTR72.GAS03
559E Cylinder Assy White Metal
105J Valve Body Upper (74LE) ......... All 1 BTR74.GAS05
(C3 Rear 74/93LE) .................. All 1 BTR74.BUS09
105J Valve Body Upper (72LE) ......... All 1 BTR72.GAS04
559E Cylinder Assy Bronze H/Duty
106J Valve Body Lower (74LE) ......... All 1 BTR74.GAS06
(C3 Rear 97LE) ....................... All 1 BTR85.BUS09
106J Valve Body Lower (72LE) ......... All 1 BTR72.GAS05
560E Reverse Sun Gear (Front) ........ All 1 BTR74.BUS10
561E Reverse Sun Gear (Rear)......... All 1 BTR74.BUS11
562F Centre Support ......................... All 1 BTR74.BUS12
RUBBER COMPONENTS 563F Output Shaft (93/97LE)............. All 1 BTR85.BUS13
563F Output Shaft (74LE).................. All 1 BTR74.BUS13
120E O Ring Reverse Sun Gear ...... All 1 BTR74.OR05

THRUST WASHERS AND BEARINGS


METAL CLAD SEALS 600G Front Servo T. Washer .............. All 1 BTR74.THW08
650A Bearing Assy #4 (Pump-I. Shaft)All 1 BTR74.TOR04
150A Converter Seal.......................... All 1 BTR74.MCS01 601C Thrust Plate (C1/2 Clutch
151G Extension Housing (93/97LE) ... All 1 BTR85.MCS02 Cylinder to C4/1 Hub).............. All 1 BTR74.THW09
151G Extension Housing (72LE) ........ All 1 BTR72.MCS02 651C Bearing Assy #5 (C1/2 Clutch
152G Adaptor Housing (74LE) ........... All 1 BTR74.MCS02 Cylinder to C4/1 Hub).............. All 1 BTR74.TOR01
602C Thrust Washer-Nylon
(C4 Hub to Outer Race) .......... All 1 BTR74.THW03
603D Thrust Plate
FRICTION PLATES (Inner Race to Needle Bearing) All 1 BTR74.THW02
250B C1 Clutch ............................... All 5 BTR74.FRP01 605D Thrust Plate (Needle Bearing
251D C2 Clutch ................................ All 5 BTR74.FRP01 to Reverse Sun Gear)............... All 1 BTR74.THW04
252D C3 Clutch ................................ All 4 BTR74.FRP01 606B Thrust Washer-Bronze
253C C4 Clutch ................................ All 3 BTR74.FRP02 (C1 Clutch Hub to I. Shaft) ...... All 1 BTR74.THW10
NI Thrust Washer (1) (Reverse
Sun Gear to C3 Drum) 74LE ... All 1 BTR74.THW01
608E Spacer Thrust-Nylon
STEEL PLATES (O. D. Shaft to Fwd Sun Gear) . All 1 BTR74.THW11
653E Bearing Assy #7 (Fwd Sun Gear
300B C1 Clutch (2.00mm Sel) .......... All AR BTR74.STP01 to Reverse Sun Gear) 74LE ..... All 1 BTR74.TOR02
301B C1 Clutch (2.25mm Sel) .......... All 2 BTR74.STP02 NI Thrust Washer #7 (Fwd Sun Gear
302D C2 Clutch (1.80mm Sel) .......... All AR BTR74.STP04 to Rev Sun Gear) 74LE ............ All 1 BTR74.THW05
303D C2 Clutch (2.00mm Sel) .......... All 2 BTR74.STP01 NI Thrust Washer Lipped (Fwd S
304D C2 Clutch (2.25mm Sel) .......... All 2 BTR74.STP02 Gear to Rev S. Gear) 74LE ..... All 1 BTR74.THW06
305C C2 Clutch Wave Plate 655F Bearing Assy #8 (Fwd Sun Gear
(93/97LE) .................................. All 1 BTR85.STP01 to Planet Cover)........................ All 1 BTR74.TOR05
305C C2 Clutch Wave Plate (74LE) . All 1 BTR74.STP09 656F Bearing Assy #9 (Planet Cover
306D C3 Clutch (2.00mm Sel) .......... All AR BTR74.STP01 to Output Shaft) ........................ All 1 BTR74.TOR06
307D C3 Clutch (2.25mm Sel) .......... All 2 BTR74.STP02 611F Thrust Washer (Planet Cover
308D C3 Clutch Wave Plate ............. All 1 BTR74.STP03 to Output Shaft) ........................ All 1 BTR74.THW12
309C C4 Clutch (1.70mm Sel) .......... All AR BTR74.STP06 657F Bearing Assy (Output Shaft
310C C4 Clutch (2.20mm Sel) .......... All 1 BTR74.STP10 to Case) .................................... All 1 BTR74.TOR03
311C C4 Clutch (1.40mm Sel) .......... All 1 BTR74.STP08
312C C4 Clutch (1.80mm Sel) .......... All 1 BTR74.STP05 (1) Must be used with BTR74.DRU01
313C C4 Clutch Wave Plate ............. All 1 BTR74.STP07

Revision 19/12/2002
82
BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati
RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
FILTERS HARD PARTS CONT...
450H Filter Assy 93/97LE................... All 1 BTR85.FIL01 815G Shim-Band Adjustment
450H Filter Assy 74LE........................ All 1 BTR74.FIL01 (2.42 - 2.58mm 74LE)............... All AR BTR74.SHI10
NI Filter Retaining Clip .................. All 1 BTR74.CL01 815G Shim-Band Adjustment
452J Solenoid Filter........................... All 2 BTR74.FIL02 (2.61 - 2.79mm 74LE)............... All AR BTR74.SHI11
816G Case Assy (Musso) 1st Version 1 BTR74.CAS01
816G Case Assy (Musso) 2nd Version 1 BTR74.CAS04
817A Converter Housing (Musso)...... 1 BTR74.CAS02
BRAKE BANDS 816G Case Assy 2WD 74LE .............. 1 BTR74.CAS03
817F Output Annulus ......................... 1 BTR74.GE01
500E Front Band (Flex)...................... All 1 BTR74.BAN01
818D Hub C3 Clutch Rear
500E Front Band (Flex 72LE) ............ All 1 BTR72.BAN01
(Must Use With BTR74.PP01) .. 1 BTR74.HUB02
501F Rear Band (Solid) 93/97LE....... All 1 BTR85.BAN02
819B Hub Overdrive Clutch ............... 1 BTR74.HUB03
501F Rear Band (Solid) 74LE............ All 1 BTR74.BAN02
820G Rear Servo Cover Bolt.............. 6 BTR74.NUT01
821G Park Cam Plate Retainig Bolt ... 2 BTR74.NUT02
822G Pivot Pin Rear Servo ................ 1 BTR74.PIN02
ELECTRICAL COMPONENTS 823F Planetary Set 74LE................... 1 BTR74.PL01
824G Retaining Clip Front Servo Anchor 1 BTR74.RET01
700J Shift Solenoid (S1).................... All 4 BTR74.SOL01 825B Input Shaft ................................ 1 BTR74.SH01
700J Shift Solenoid (S1) 72LE .......... All 4 BTR72.SOL01 826F Output Shaft 74LE .................... 1 BTR74.SH02
701J Shift Solenoid (S2).................... All 4 BTR74.SOL01
702J Shift Solenoid (S3).................... All 4 BTR74.SOL01 (1) Must Use BTR74.THW01
703J Shift Solenoid (S4).................... All 4 BTR74.SOL01
704J Press Solenoid (S5) 93/97LE ... All 1 BTR85.SOL01 SPRINGS & CIRCLIPS
704J Press Solenoid (S5) 74LE ........ All 1 BTR74.SOL02
410E Snap Ring C3 Spring Retainer 1 BTR74.CIR01
705J Shift Solenoid (S6).................... All 1 BTR74.SOL01
411F Snap Ring Centre Support Retaining 1 BTR74.CIR02
706A Shift Solenoid (S7).................... All 1 BTR74.SOL01
412B Snap Ring C1 Clutch Retaining 1 BTR74.CIR03
707J V. Body Loom 74LE .................. All 1 BTR74.ELE01
413D Snap Ring C2 Clutch Retaining 1 BTR74.CIR03

HARD PARTS PRESSURE PLATES


400D C3 Pressure Plate
800A Pump & Cover Assy (74LE) ...... All 1 BTR74.PUM01
(Must Use With BTR74.HUB02) 1 BTR74.PP01
800A Pump & Cover Assy (72LE)
(Maserati).................................. All 1 BTR72.PUM01
801A Pump Assy Less Cover (74LE). All 1 BTR74.PUM02
802A Cover Assy Pump (74LE) ......... All 1 BTR74.PUM03
803B C1/2/4 Cylinder Assy (74LE) ... All 1 BTR74.DRU02
804C One Way Clutch-Front (74LE) .. all 1 BTR74.OWC01
805C Hub & Inner Race C4 Clutch
(74LE) ....................................... All 1 BTR74.HUB01
806E C3 Cylinder Assy (1) (74LE).... All 1 BTR74.DRU01 Most other parts are obtainable for this
807E Reverse Sun Gear (74LE) ........ All 1 BTR74.SUN01
808E Fwd Sun Gear (74LE)............... All 1 BTR74.SUN02
transmission on request
809F Centre Support Assy ................ All 1 BTR74.SUP01
810F Outer Race Rear O.W.C. .......... All 1 BTR74.OWC03
811F Retainer Rear O.W.C................ All 1 BTR74.OWC04
812F One Way Clutch-Rear............... All 1 BTR74.OWC05
813G Pin Selector Shaft
(74LE Two Required)................ All 1-2 BTR74.PIN01
814A Shim Transmission End Float
(0.127mm Input to Stator)......... All Sel BTR74.SHI01
814A Shim Transmission End Float
(0.254mm Input to Stator)......... All Sel BTR74.SHI02
814A Shim Transmission End Float
(0.197mm Input to Stator)......... All Sel BTR74.SHI03
815G Shim-Band Adjustment
(0.95 - 1.05mm 74LE)............... All AR BTR74.SHI04
815G Shim-Band Adjustment
(1.15 - 1.25mm 74LE)............... All AR BTR74.SHI05
815G Shim-Band Adjustment
(1.44 - 1.58mm 74LE)............... All AR BTR74.SHI06
815G Shim-Band Adjustment
(1.73 - 1.87mm 74LE)............... All AR BTR74.SHI07
815G Shim-Band Adjustment
(1.93 - 2.07mm 74LE)............... All AR BTR74.SHI08
815G Shim-Band Adjustment
(2.12 - 2.28mm 74LE)............... All AR BTR74.SHI09

Revision 19/12/2002
83
BTR 85, 91, 95

A
4 SPEED RWD

C 84
Revision 19/12/2002
BTR 85, 91, 95

A
4 SPEED RWD

C
85
Revision 19/12/2002
BTR 85, 91, 95
4 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul Kit (85, 93 & 97LE).... All 1 BTR85.OHK01

GASKETS
100F Oil Pan ...................................... All 1 BTR74.GAS01

SEALS
150A Converter Seal.......................... All 1 BTR74.MCS01
151F Extension Housing (93/97LE) ... All 1 BTR85.MCS02

FRICTION PLATES
250B C1 Clutch ............................... All 5 BTR74.FRP01
251C C2 Clutch ................................ All 5 BTR74.FRP01
252D C3 Clutch ................................ All 4 BTR74.FRP01
253C C4 Clutch ................................ All 3 BTR74.FRP02

FILTERS
450F Filter Assy 93/97LE................... All 1 BTR85.FIL01

BRAKE BANDS
501E Rear Band (Solid) 93/97LE....... All 1 BTR85.BAN02

ELECTRICAL COMPONENTS
NI Press Solenoid (S5) 93/97LE ... All 1 BTR85.SOL01

Most other parts are obtainable for this


transmission on request

Revision 19/12/2002
86
BTR 85, 91, 95
4 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

87
A
C
88
A
C
Chrysler

89
45RFE

A
4 SPEED RWD (Full Electronic Control)

C 90
Rev 04/2004
45RFE

A
4 SPEED RWD (Full Electronic Control)

C 91
45RFE
4 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS
Kit Master Overhaul ....................... 99-ON 1 45RFE.MOHK01
Kit Overhaul ................................... 99-ON 1 45RFE.OHK01

GASKETS
NI Pan Gasket ............................... 99-ON 1 45RFE.GAS01
NI Filter Gasket ............................. 99-ON 1 45RFE.GAS05

METAL CLAD SEALS


NI Converter Seal.......................... 99-ON 1 45RFE.MCS01

FRICTION PLATES
Kit Friction Plate Kit........................ 99-ON 1 45RFE.FRK01
250B Underdrive ................................ 99-ON 4 45RFE.FRP06
251B Overdrive .................................. 99-ON 4 45RFE.FRP05
252B Reverse Input ........................... 99-ON 2 45RFE.FRP03
253C Fourth ....................................... 99-ON 3 45RFE.FRP04
254C Second...................................... 99-ON 3 45RFE.FRP01
255D Low / Reverse........................... 99-ON 6 45RFE.FRP02

STEEL PLATES
Kit Steel Plate Kit ........................... 99-ON 1 45RFE.STK01
300B Underdrive ................................ 99-ON 4 45RFE.STP03
301B Overdrive .................................. 99-ON 3 45RFE.STP06
302B Reverse Input ........................... 99-ON 1 45RFE.STP03
303C Fourth ....................................... 99-ON 3 45RFE.STP05
304C Second...................................... 99-ON 2 45RFE.STP01
305C Low / Reverse........................... 99-ON 6 45RFE.STP02

PRESSURE PLATES
400B Pressure Plate (Overdrive) ....... 99-ON 1 45RFE.PP01
401B Pressure Plate (Underdrive) ..... 99-ON 1 45RFE.PP02

FILTERS
NI Pan Filter 4WD ......................... 99-ON 1 45RFE.FIL01
NI Spin on Filter............................. 99-ON 1 45RFE.FIL02
NI Pan Filter 2WD (45 & 55RFE) .. 99-ON 1 45RFE.FIL03

ELECTRICAL COMPONENTS
700E Input Speed Sensor .................. 99-ON 1 45RFE.ELE01
701E Output Speed Sensor ............... 99-ON 1 45RFE.ELE01
702E Line Pressure Sensor ............... 99-ON 1 45RFE.ELE02
703E Solenoid Pack........................... 99-ON 1 45RFE.SOL01

HARD PARTS
432B Circlip Overdrive Clutch (Waved)99-ON 1 45RFE.CIR02
433B Circlip Overdrive Clutch (Flat)... 99-ON 1 45RFE.CIR01

SPECIAL ITEMS
NI ATSG Repair Manual................ 99-ON AR 45RFE.MAN01

Revision 04/2004
96
45RFE
4 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

93
A
CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)
TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

C 98
Revision 21/01/2003
A
CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)
TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

C 99
Revision 21/01/2003
CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)
TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES Cont...
Kit Overhaul Kit (TF6) .................... 72-99 1 TF6.OHK01 403H Pressure Plate Overdrive
Kit Overhaul Kit (TF6) .................... 99-ON 1 TF6.OHK02 (127mm ID x 5.46mm Thick) .... 88-ON 1 A518.PP04
Kit Overhaul Kit (A500) Transtec ... 89-ON 1 A500.OHK01 403H Pressure Plate Overdrive
Kit Super Kit (A500) ....................... 92-ON 1 A500.SOHK01 (127mm ID x 9.55mm Thick) .... 88-ON 1 A518.PP01
404K Pressure Plate O. D. Direct
GASKETS & RUBBER COMPONENTS (Stepped 118.77mm ID)............ 88-ON 1 A518.PP03
404K Pressure Plate O. D. Direct
1F Pan Gasket (Except Colt) ......... 60-ON 1 TF6.GAS01
(No External Tabs) .................... 89-ON 1 A518.PP02
4A Front Pump .............................. 60-ON 1 TF6.GAS02
5G Extension Housing (TF6) ......... 89-ON 1 TF8.GAS03
6G Ext Housing to Case BANDS
(With Centre Removed ............. 89-ON 1 A500.GAS03
7H O. D. Housing to Case ............. 89-ON 1 A518.GAS03 40E Rear Band (Single Wrap).......... 61-ON 1 TF6.BAN01
8B Outer Lip Seal A500 40E Rear Band (Split) ...................... 68-ON 1 TF6.BAN06
(Front / Direct Drum)................. 99-ON 1 A500.LIP01 41B Front Band (Wide 41mm) ......... 92-ON 1 TF6.BAN05
41B Front Band (Flex Type)
SEALS (TF6 / A500 Except 360 Engine)61-91 1 TF6.BAN02
41B Front Band (Solid)
10A Front Pump ............................... 60-ON 1 TF6.MCS01
(TF6/A500 Except 360 Engine) 61-91 1 TF6.BAN03
11G Ext. Housing No Boot
41B Front Band (Offset Lugs) ......... 76-ON 1 TF6.BAN04
(63.88mm x 42mm).................. 65-ON 1 TH400.MCS02
11G Extension Housing
With Boot BUSHINGS
(63.80mm OD x 42.00mm ID)... 65-ON 1 TF8.MCS02
11G Adaptor Housing 4WD Kit Bush Kit (TF6)........................... 68-ON 1 TF6.BK01
(TF6/A500 65.28mm OD) ......... 60-ON 1 TF6.MCS04 Kit Bush Kit Overdive Only(A500).. 89-ON 1 A500.BK01
11G Adaptor Housing 4WD Kit Bush Kit Complete (A500) ........ 89-ON 1 A500.BK02
(TF6/A500 68.30mm OD) ......... 62-ON 1 TF8.MCS10 50A Pump Bush ............................... 61-ON 1 TF6.BUS01*
NI Manual Control Shaft ................ 61-ON 1 TF8.MCS04 50A Pump Bush (5 Pack Sonnax).... 61-ON 1 A604.BUS01
52A StatorSupport Shaft (Rear)
(22.35mm ID x 14mm Long) ..... 78-ON 1 TF6.BUS02
SEALING RINGS 51G Extension Bush......................... 66-ON 1 TF6.BUS03
53B Front Clutch Retainer................ 60-ON 1 TF6.BUS04
Kit Sealing Ring Kit (A500) ............ 89-ON 1 A500.SRK01
50A Pump Body Bush (Sonnax)
Kit Sealing Ring Kit (TF6) .............. 62-ON 1 TF6.SRK01
(Pack of 5) ................................ 61-ON AR TF6.BUS10
FRICTION PLATES 53B Front Drum (Rear) A500
(Two Bushing Type) .................. 94-ON 1 A500.BUS03
Kit Friction Kit (TF6) ....................... 60-ON 1 TF6.FRK01 54H O.D. Sungear (W/Flange Front) 89-ON 1 A500.BUS07
Kit Friction Kit (A500) ..................... 88-ON 1 A500.FRK01 55H O.D. Sungear (Rear)................. 89-ON 1 A500.BUS06
30B High & Reverse (Front) NI Front Drum (Front) A500
(2.23mm Thick)......................... 60-ON 3-4 TF6.FRP01 (Two Bushing Type) .................. 94-ON 1 A500.BUS04
31C Forward (Rear 1.60mm Thick).. 60-ON 3-4 TF6.FRP02
32H Overdrive Brake (A500) * Can use BW55.BUS01
(154mm OD x 2.00mm x 54T) .. 88-ON 3-4 A518.FRP02
33K Overdrive Direct (A500) THRUST WASHERS & BEARINGS
(140mm OD x 1.52mm x 54T) .. 88-ON 8 A518.FRP03
Kit Thrust Washer (TF6) ................ 75-ON 1 TF6.TWK01
STEEL PLATES Kit Thrust Washer Kit (A500) ......... 88-ON 1 A500.TWK01
Kit Bearing Kit A500 ....................... 88-ON 1 A500.TWK02
Kit Steel Plate Kit (TF6) ................. 60-ON 1 TF6.STK01 Kit OD Spring Ret & Torrington Kit
Kit Steel Plate Kit (A500) ............... 88-ON 1 A500.STK01 (Sonnax) ................................... 88-ON 1 A500.TK01
34B High & Reverse (Front) Kit Shim Kit Overdrive.................... 88-ON 1 A518.TK04
(1.70mm Thick)......................... 60-ON 4-5 TF6.STP01 200C Thrust Washer (Fibre)
34B High & Reverse (Front) Front Clutch to Rear Clutch ...... 70-ON 1 TF6.THW01
(2.24mm Thick)......................... 60-ON 4-5 TF6.STP02 201D Thrust Washer Front & Rear Planet
35C Forward (Rear) (4 Tang 8 Cyl 66.70mm ID)
(1.70mm Thick)......................... 60-ON 2-4 TF6.STP01 Wide Ratio ................................ 70-ON 2 TF6.THW02
35C Forward (Rear) 202D Driving Shell Thrust Plate ......... 60-ON 2 TF6.THW03
(2.24mm Thick)......................... 60-ON 2-4 TF6.STP02 203H Thrust Plate Selective OD A500
36H Overdrive Brake (A500) (4.27mm - 4.32mm Thick)......... 88-ON 1 A518.THW07
(128mm ID x 1.78mm x 12T) .... 88-ON 2-3 A518.STP01 203H Thrust Plate Selective OD A500
37K Overdrive Direct (A500) (4.65mm - 4.70mm Thick)......... 88-ON 1 A518.THW08
(120mm ID x 1.73mm x 12T) .... 88-ON 7 A518.STP02 203H Thrust Plate Selective OD A500
37K Overdrive Direct (A500) (5.03mm - 5.08mm Thick)......... 88-ON 1 A518.THW09
(119mm ID x 1.40mm x 12T) .... 88-ON AR A518.STP03 203H Thrust Plate Selective OD A500
400B Pressure Plate Front/Direct ...... 60_on 1 TF6.PP01 (5.41mm - 5.46mm Thick)......... 88-ON 1 A518.THW10
401C Pressure Plate Rear/Fwd 204D Thrust Washer Output Shaft
(Outer) ...................................... 60-ON 1 TF6.PP01 (3 Ext Tabs 1.32mm Thick) ....... 88-ON 1 TF6.THW06
402C Pressure Plate Rear/Fwd 204D Thrust Washer Output Shaft
(Inner) ....................................... 60-ON 1 TF6.PP02 (3 Ext Tabs 1.727mm Thick) ..... 88-ON 1 TF6.THW07
Revision 12/2003
100
CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)
TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS Cont... HARD PARTS
204D Thrust Washer Output Shaft 90B Drum Front/Direct (5 Plate)
(3 Ext Tabs 2.108mm Thick) ..... 88-ON 1 TF6.THW08 (152.65mm Max Width) ............ 76-ON 1 TF6.DRU01
205G Output Shaft Bearing TF6 90B Drum Front/Direct (5 Plate)
(28.60mm ID)............................ 60-ON 1 TF6.THW09 (159.76mm Max Width) A500 ... 88-ON 1 A500.DRU01
206D Output Shaft Race A500 90B Drum Front/Direct (5 Plate)
(33mm OD x 8.90mm ID).......... 88-ON 1 TF6.TOR01 (With Two Bushings) A500........ 90-ON 1 A500.DRU02
207H Bearing Direct Hub to Piston 91E Reverse Band Drum ................. 70-ON 1 TF6.DRU02
(97.64mm OD) A500................. 88-ON 1 TF6.TOR02 91E Reverse Band Drum
208K Bearing OD Cam to O.Shaft (W/ Washer Step Down) A500 .. 88-89 1 A500.DRU03
(A500) ....................................... 88-)N 1 TF6.TOR03 92H OD Piston Housing (W/O Gov
209K Output Shaft Bearing Front Feed Holes) A500/42RE ......... 93-ON 1 A500.DRU04
(110mm OD) A500 .................... 88-ON 1 A518.THW02 93E Low One Way Cam TF6
210K Output Shaft Bearing Rear (Case Repair Bolt in Type)........ 68-ON 1 TF6.OWC01
(72.40mm OD) A500................. 88-ON 1 A518.THW03 94B Piston Front/Direct Drum
211H Thrust Plate & Bearing Assy .... 88-ON 1 A518.THW04 (One Bushing Type).................. 78-ON 1 TF6.PIS01
211E Thrust Washer Rear Drum 95D Front Planetary W/Ring Gear
to Snap Ring (A500) ................. 88-ON 1 TF6.THW10 (Wide Ratio0 ............................. 80-ON 1 TF6.PL01
212K Spacer Ring A500 (Selective) 96D Rear Planetary 3 Pinion Steel... 76-ON 1 TF6.PL02
(4.01mm) .................................. 88-ON 1 A500.THW06 97D Ring Gear-Rear Planetary ........ 60-ON 1 TF6.PL03
212K Spacer Ring A500 (Selective) 98D Drive Shell & Sun Gear A500
(4.45mm) .................................. 88-ON 1 A500.THW05 (159.77mm OD Wide Ratio) ..... 92-ON 1 A500.POT01
212K Spacer Ring A500 (Selective) 99A Pump Assy Lock Up Front Drum
(4.90mm) .................................. 88-ON 1 A500.THW04 With 2 Bushings 904 / A500...... 90-ON 1 A500.PUM01
99A Pump Assy-Use With 3 & 4
Plate Drums .............................. 68-77 1 TF6.PUM01
99A Pump Assy W/O Lock Up ......... 78-ON 1 TF6.PUM02
ELECTRICAL COMPONENTS 99A Pump Assy Lock Up
(Lug Drive Gear 1 Bush Drum .. 78-ON 1 TF6.PUM03
NI Solenoid Lock Up (TF6)............ 86-ON 1 TF6.SOL01
99A Pump Assy Non Lock Up
NI Solenoid L/ Up & 4th
(2 Bush Drum Extra Sump
(2 Solenoid/3 Prong)................. 90-95 1 A518.SOL01
Passage) 904 / A500 ................ 95-ON 1 TF6.PUM04
NI Solenoid L/ Up & 4th (2 Solenoids)
99A Pump Assy Lock Up
(Round / 8 Pin Connector) ........ 96-99 1 A518.SOL06
(2 Bush Drum Extra Sump
NI Solenoid 4th Gear only
Passage) 904 / A500 ................ 95-ON 1 TF6.PUM05
No L/UP (1Solenoid/2 Prong) ... 89-95 1 A518.SOL05
100A Pump Gear Kit
NI Solenoid Governor Pressure
(18.974mm Thick)..................... 79-ON 1 TF6.PUM06
(2 Prong Connector Jeep) ........ 93-ON 1 A518.SOL03
101E Output / Intermediate Shaft
NI Solenoid Governor Pressure
(A500) ....................................... 88-89 1 A500.SH01
(Inc Temp Sensor) .................... 00-ON 1 A518.SOL07
101E Output / Intermediate Shaft
NI Solenoid L/ Up & 4th (2 Solenoids)
(A500) ....................................... 90-ON 1 A500.SH02
(Rectangular / 8 Pin Connector) 00-ON 1 A518.SOL08
102H Overdrive Sun Gear (22o Pitch)
NI Solenoid Upgrade Kit
(Early Pitched Gears) ............... 88-93 1 A500.SUN01
(2 Sol with Gov Press Sensor).. 89-95 1 A518.SOL04
103E Output Shaft Support
NI Governor Pressure Sensor
(Gov Distributor Sleeve 6 Bolt) . 88-ON 1 TF6.SUP01
(3 Pin) ....................................... 93-95 1 A518.ELE01
104K One Way Clutch Spring & Roller
NI Governor Pressure Sensor
Kit (Overdrive) A500 ................. 88-ON 1 A518.OWC02
(4 Pin) ....................................... 96-ON 1 A518.ELE02
105K One Way Clutch Inner Cam
80E Neutral Safety Switch
(Overdrive) A500....................... 88-ON 1 A518.OWC06
(3 Prong Short) ......................... 69-ON 1 TF8.INH01
106H Piston (Overdrive) A500............ 88-ON 1 A518.PIS01
NI Output Speed Sensor ............... 89-ON 1 A604.ELE01
107K Overdrive Planetary
(4 Pinion W/ 22o Pitch) A500..... 88-93 1 A518.PL03
107K Overdrive Planetary
FILTERS (5 Pinion W/ 15o Pitch) A500..... 94-ON 1 A518.PL06
107K Overdrive Planetary
70F Large Dacron Filter ................... Most 1 TF8.FIL01 (5 Pinion W/ 22o Pitch) A500..... 88-93 1 A518.PL07
70F Small Dacron Filter (2 Hole) ..... Early 1 TF8.FIL02 108K Overdrive Ring Gear
70F Filter A500 (Plastic)................... 98-ON 1 A518.FIL01 (With 22o Pitch) A500................ 88-93 1 A518.PL04
NI Overdrive Piston Ret Filter........ 92-ON 1 A518.FIL02 108K Overdrive Ring Gear
(With 15o Pitch) A500................ 94-ON 1 A518.PL05
109HK Planetary Kit Overdrive
SPRINGS & CIRCLIPS (4 Pinion Late Pitch) A500 ........ 88-ON 1 A518.PLK02
72C Rear Clutch Diaphragm (FWD) ... 60-ON 1 TF6.DIA01 109HK Planetary Kit Overdrive
73H Coil Spring Overdrive Clutch ....... 88-ON 1 A518.SPR02 (5 Pinion Late Pitch) A500 ........ 88-ON 1 A518.PLK03
NI 3-4 Accumulator Spring 109HK Planetary Kit Overdrive Without Bearings
(3.05mm Wire Size) .................... 88-ON 1 A518.SPR01 (5 Pinion Late Pitch) A500 ........ 88-ON 1 A518.PLK05
NI 3-4 Accumulator Spring 109HK Planetary Kit Overdrive
(Sonnax)...................................... 88-ON 1 A518.SPR03 (5 Pinion Late Pitch) A500 ........ 94-ON 1 A518.PLK04

Revision 21/01/2003
101
CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)
TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS CONT...
110K Output Shaft 4WD A500
(279.40mm O. D. Housing
With Long Spline) .................... 88-ON 1 A518.SH03
110K Output Shaft 2WD A500
(Without Governor Drive Slot)... 90-ON 1 A518.SH02
111F Rear Servo Piston (62.64mm) .. 70-ON 1 TF6.SER01

SPECIAL ITEMS
NI ATSG Manual (A500/A518) ...... All 1 A518.MAN01
NI ATSG Manual (A500SE/42RE). 93-ON 1 A500.MAN01

Kit Junior Shift Kit (A500)............... 88-ON 1 A500.SK01


Kit Superior UV Shift Kit (A500) ..... 88-ON 1 A500.SK02
NI Throttle Valve Kit TF6 & A500
(Sonnax) ................................... 70-ON 1 TF8.VA01
NI Manual Valve TF6 & A500
(Sonnax) ................................... 70-ON 1 TF8.VA03
NI Pressure Regulator Vave
TF6 & A500 (Sonnax) ............... 70-ON 1 TF8.VA04
NI In. Shaft Pilot & Endplug Kit...... 88-ON 1 A518.VA02
NI 4 Spooled Switch Valve
(Sonnax) ................................... 70-ON 1 A518.VA01
NI Boost Valve TF6 (Sonnax) ........ 70-ON 1 TF6.VA01
NI Plate, Universal Valve Body To
Case, w/o Lock-up Boost Tube. 88-94 1 A500.VB01
NI Plate, Universal Valve Body To
Case, w/ Lock-up Boost Tube... 95-ON 1 A500.VB02

102
CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)
TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

103
A
CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)
TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

C 100
Revision 29/01/2003
A
CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)
TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

C 107
Revision 29/01/2003
CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)
TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont...
Kit Overhaul Kit (TF8) .................... 62-70 1 TF8.OHK01 30B High & Reverse (2.40mm)
Kit Overhaul Kit (TF8) .................... 71-ON 1 TF8.OHK02 (High Energy)............................ 62-ON 3-4 TF8.FRP03
Kit Overhaul Kit (A518 A618) ......... 90-ON 1 A518.OHK01 30B High & Reverse Parrallel
Kit Gasket & Rubber (TF8) ............ 71-ON 1 TF8.GSK02 Grooves (2.40mm A518)........... 92-ON 3-4 A518.FRP01
Kit Gasket & Rubber (A518/A618) . 90-ON 1 A518.GSK01 31C Forward (Rear) Smooth ............ 62-ON 4 TF8.FRP02
32H Overdrive Brake (A518/A618)
(154mm OD) ............................. 90-ON 4-5 A518.FRP02
GASKETS 33K Overdrive Direct (A518/A618)
(140mm OD) ............................. 90-ON 8-9 A518.FRP03
1F Pan Gasket ............................... 62-ON 1 TF8.GAS01
1F Pan Gasket (Farpak) ................ 62-ON 1 TF8.GAS10
2A Front Pump ............................... 62-ON 1 TF8.GAS02
5F Extension Housing (727) .......... 66-ON 1 TF8.GAS03 STEEL PLATES
6F Extension Housing (A518) ........ 90-ON 1 A518.GAS02
7H OD Housing to Case (A518) .... 90-ON 1 A518.GAS03 Kit Steel Plate Kit (TF8/727) .......... 62-ON 1 TF8.STK01
8G Output Shaft Kit Steel Plate Kit (A518) ............... 90-ON 1 A518.STK01
Bearing Cover Gasket (727) ..... 66-ON 1 TF8.GAS04 Kit Steel Plate Kit (A618) ............... 94-ON 1 A618.STK01
NI Sealing Washer PRNDL Switch 62-ON 1 TF8.GAS05 34B High & Reverse......................... 62-ON 4 TF8.STP01
34B High & Reverse
(0.50mm Oversize) ................... 62-ON AR TF8.STP02
RUBBER COMPONENTS 35C Forward..................................... 62-ON 3 TF8.STP01
35C Forward
10A Front Pump O Ring................... 62-ON 1 TF8.OR01
(0.50mm Oversize) ................... 62-ON AR TF8.STP02
11C Modified Lip Seal
36H Overdrive Brake (A518) ............ 90-ON 5 A518.STP01
Forward Clutch (Inner).............. 90-ON 1 A518.LIP01
37K Overdrive Direct
(1.75mm Thick A518)................ 90-ON 7 A518.STP02
SEALS 37K Overdrive Direct
(1.40mm Thick A518)................ 90-ON AR A518.STP03
20A Front Pump ............................... 62-ON 1 TF8.MCS01 37K Overdrive Direct
21G Extension Housing (1.40mm Thick A618)................ 94-ON 9 A518.STP03
Jaguar, Aston, Matbro 400C Pressure Plate (Outer)
(62mm x 40mm x 12mm).......... 62-ON 1 TF8.MCS06 High & Reverse Clutch ............. 62-ON 1 TF8.PP01
21G Extension Housing 401B Pressure Plate (Outer)
Without Boot (63.80mm OD) .... 65-ON 1 TH400.MCS02** Forward Clutch ........................ 62-ON 1 TF8.PP01
21G Extension Housing 402C Pressure Plate (Inner)
With Boot Forward Clutch ......................... 62-ON 1 TF8.PP02
(63.80mm OD x 42.00mm ID)... 65-ON 1 TF8.MCS02* 403H Pressure Plate Overdrive
21G Extension Housing (Lancer) (127mm ID x 5.46mm Thick) .... 90-ON 1 A518.PP04
(72mm x 42mm x 10mm).......... All 1 TF8.MCS07 403H Pressure Plate Overdrive
21G Extension Housing (127mm ID x 9.55mm Thick) .... 90-ON 1 A518.PP01
Renault/Dodge (40x72x12mm). All 1 TF8.MCS09 404K Pressure Plate O. D. Direct
21G Extension Housing 4WD (Stepped 118.77mm ID)............ 90-ON 1 A518.PP03
(68.30mm OD) .......................... 62-ON 1 TF8.MCS10 404K Pressure Plate O. D. Direct
11G Adaptor Housing 4WD (No External Tabs) .................... 90-ON 1 A518.PP02
(TF8/A518 65.28mm OD) ......... 62-ON 1 TF6.MCS04
NI Range Rover Transfer Case
(62.25mm OD x 40.00mm ID)... 71-ON 2 TF8.MCS05
NI Range Rover Transfer Case BUSHES
(Schuler Chain Driven)
Kit Bush Kit (TF8)........................... 71-ON 1 TF8.BK01
(63.60mm x 44mm x 9.50mm).. All 2 TF8.MCS08
Kit Bush Kit Overdive Only(A518).. 89-ON 1 A500.BK01
NI Selector Shaft ........................... 66-ON 1 TF8.MCS04
550A Front Pump ............................... 62-ON 1 TF8.BUS01
551B High/Rev Drum (Wide).............. 72-ON 1 TF8.BUS02
** Included in TF8.OHK01 & TF8.OHK02
552A Stator Support (Rear) ............... 62-66 1 TF8.BUS04
* Included in A518.OHK01
552A Stator Support (Rear) ............... 67-ON 1 TF8.BUS05
553D Sun Gear Bushing .................... 62-ON 2 TF8.BUS06
555H O.D. Sungear (W/Flange Front) 89-ON 1 A500.BUS07
SEALING RINGS 556H O.D. Sungear (Rear)................. 89-ON 1 A500.BUS06
559K OD Output Shaft Pilot ............... 89-ON 1 A518.BUS01
Kit Sealing Ring Kit except A518 ... 71-ON 1 TF8.SRK02

FRICTION PLATES
Kit Friction Kit (TF8/727) ................ 62-ON 1 TF8.FRK01
Kit Friction Kit (A518) ..................... 90-ON 1 A518.FRK01
Kit Friction Kit (A618) ..................... 94-ON 1 A618.FRK01
30B High & Reverse (2.40mm) ........ 62-ON 3-4 TF8.FRP01

Revision 29/01/2003
108
CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)
TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BANDS THRUST WASHERS & BEARINGS Cont...
50B Intermediate (Kickdown) Flex ... 62-ON 1 TF8.BAN01 654K Spacer Ring A518 (Selective)
50B Intermediate (Solid) .................. 62-ON 1 TF8.BAN02 (4.01mm) .................................. 88-ON 1 A500.THW06
50B Intermediate Flex (A518, A618) 654K Spacer Ring A518 (Selective)
(53mm Wide Raybestos) .......... 92-ON 1 TF8.BAN04 (4.45mm) .................................. 88-ON 1 A500.THW05
51C Low/Reverse............................. 62-89 1 TF8.BAN03 654K Spacer Ring A518 (Selective)
51C Low/Reverse (4.90mm) .................................. 88-ON 1 A500.THW04
(Use With 152.40mm Drum) ..... 90-91 1 A518.BAN01 655K Bearing OD Cam to O.Shaft
51C Low/Reverse (A518) ....................................... 88-)N 1 TF6.TOR03
(157.50mm Drum) A518 ........... 91-ON 1 A518.BAN02
51C Low/Reverse Multi Wrap
(A618, 47RH)............................ 94-ON 1 A518.BAN03 SPRINGS & CIRCLIPS
71C Diaphragm Spring (1.88mm) .... 75-ON 1 TF8.DIA01
75K Overdrive OWC PLastic............ 90-ON 1 A518.OWC02
THRUST WASHERS & BEARINGS 73H Coil Spring Overdrive Clutch .... 90-ON 1 A518.SPR02
433K Circlip - O.D. Direct Retaining... 90-ON 1 A518.CIR01
Kit Thrust Washer Kit (TF8) NI 3-4 Accumulator Spring
(Without Selectives).................. 67-90 1 TF8.TK01 (3.05mm Wire Size) .................. 90-ON 1 A518.SPR01
Kit Thrust Washer Kit (TF8) NI 3-4 Accumulator Spring
(Without Selectives).................. 90-ON 1 TF8.TK02 (Sonnax) ................................... 90-ON 1 A518.SPR03
Kit Thrust Washer Kit (A518) ......... 90-ON 1 A518.TK03 NI Circlip Front & Rear Drum
Kit Bearing Kit A518 ....................... 90-ON 1 A500.TWK02 (1.52mm Thick)......................... 62-ON AR TF8.CIR04
Kit OD Spring Ret & Torrington Kit NI Circlip Front & Rear Drum
(Sonnax) ................................... 88-ON 1 A500.TK01 (1.879mm Thick)....................... 62-ON AR TF8.CIR01
Kit Shim Kit Overdrive.................... 88-ON 1 A518.TK04 NI Circlip Front & Rear Drum
603A Selective Front Pump (1.55mm)62-ON AR TF8.THW09 (2.235mm Thick)....................... 62-ON AR TF8.CIR02
603A Selective Front Pump (2.06mm)62-ON AR TF8.THW01 NI Circlip Front & Rear Drum
603A Selective Front Pump (2.59mm)62-ON AR TF8.THW02 (2.692mm Thick)....................... 62-ON AR TF8.CIR03
650G Bearing Output Shaft TF8......... 62-ON 1 TF8.BE01
600E Thrust Washer A518
(Rear Band Drum to Ring Gear)92-ON 1 A518.THW01 FILTERS
601H Thrust Plate Selective OD A518
Kit Filter Kit (727) ........................... 67-ON 1 TF8.FILKIT01
(4.27mm - 4.32mm Thick)......... 88-ON 1 A518.THW07
60F Large One Hole ........................ 67-ON 1 TF8.FIL01
601H Thrust Plate Selective OD A518
60F Small Two Hole (Early) ............. 62-ON 1 TF8.FIL02
(4.65mm - 4.70mm Thick)......... 88-ON 1 A518.THW08
60F Plastic Filter (A518/A618) ......... 98-ON 1 A518.FIL01
601H Thrust Plate Selective OD A518
NI Overdrive Piston Ret Filter........ 92-ON 1 A518.FIL02
(5.03mm - 5.08mm Thick)......... 88-ON 1 A518.THW09
601H Thrust Plate Selective OD A518
(5.41mm - 5.46mm Thick)......... 88-ON 1 A518.THW10 ELECTRICAL COMPONENTS
651K Output Shaft Bearing Front
(110mm OD) A518 .................... 88-ON 1 A518.THW02 NI Solenoid Lock Up (727) ............ 86-ON 1 TF6.SOL01
652K Output Shaft Bearing Rear NI Solenoid L/ Up & 4th
(72.40mm OD) A518................. 88-ON 1 A518.THW03 (2 Solenoid/3 Prong)................. 90-95 1 A518.SOL01
602H Thrust Plate & Bearing Assy .... 88-ON 1 A518.THW04 NI Solenoid L/ Up & 4th (2 Solenoids)
604D Thrust Washer Front & Rear Planet (Round / 8 Pin Connector) ........ 96-99 1 A518.SOL06
(4 Tabs)..................................... 67-ON 2 TF8.THW08 NI Solenoid 4th Gear only
604D Thrust Washer Front Planet No L/UP (1Solenoid/2 Prong) ... 89-95 1 A518.SOL05
(5 Tabs A618)............................ 94-ON 1 TF8.THW03 NI Solenoid Governor Pressure
604D Thrust Washer Planet to Sun Shell (2 Prong Connector Jeep) ........ 93-ON 1 A518.SOL03
(6 Tabs A618)............................ 94-ON 1 TF8.THW11 NI Solenoid Governor Pressure
605D Thrust Washer Output Shaft (Inc Temp Sensor) .................... 00-ON 1 A518.SOL07
(Bronze) .................................... 62-79 1 TF8.THW07 NI Solenoid L/ Up & 4th (2 Solenoids)
605D Thrust Washer Output Shaft (Round / 8 Pin Connector) ........ 00-ON 1 A518.SOL08
(3 External Tabs)....................... 77-90 1 TF8.THW04 NI Solenoid Upgrade Kit
605D Thrust Washer Output Shaft (2 Sol with Gov Press Sensor).. 89-95 1 A518.SOL04
(3 Ext Tabs 1.32mm Thick) ....... 90-ON 1 TF6.THW06 NI Governor Pressure Sensor
605D Thrust Washer Output Shaft (3 Pin) ....................................... 93-ON 1 A518.ELE01
(3 Ext Tabs 1.727mm Thick) ..... 90-ON 1 TF6.THW07 NI Governor Pressure Sensor
605D Thrust Washer Output Shaft (4 Pin) ....................................... 96-ON 1 A518.ELE02
(3 Ext Tabs 2.108mm Thick) ..... 90-ON 1 TF6.THW08 80E Neutral Safety Switch
606D Race Output Shaft Washer ....... 76-90 1 TF8.THW05 (3 Prong Late Short Type) ........ 69-ON 1 TF8.INH01
606D Output Shaft Race A518 80E Neutral Safety Switch
(33mm OD x 8.90mm ID).......... 90-ON 1 TF6.TOR01 (3 Prong Early Long Type)........ 69-ON 1 TF8.INH02
652K Bearing Output Shaft Rear
(A518 34.93mm ID) .................. 90-ON 1 A518.THW03
652K Bearing Output Shaft Rear
(A518 31.24mm ID) .................. 90-ON 1 A518.THW12
653H Bearing Direct Hub to Piston
(97.64mm OD) A518................. 90-ON 1 TF6.TOR02
Revision 11/2004
109
CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)
TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
VALVE BODY & SPECIALITY KITS HARD PARTS Cont...
Kit Shift Kit (Transgo Junior) A518 . 62-ON 1 TF8.SK01 809E Low OWC Inner Race............... 62-90 1 TF8.OWC03
Kit Shift Kit (Transgo) TF8/727....... 62-ON 1 A500.SK01 809E Low OWC Inner Race Sonnax
Kit Superior UV Shift Kit (A500) ..... 88-ON 1 A500.SK02 (Slide On Type 46RH/RE)......... 90-ON 1 A518.OWC03
Kit Reprogramming Kit 809E Low OWC Inner Race Sonnax
(Transgo Competition) TF8/727 62-ON 1 TF8.SK02 (Press On Type TF8) ................ 62-90 1 A518.OWC04
Kit Reprogramming Kit 810D Ring Gear Front Planet............. 65-95 1 TF8.PL05
(Transgo Tow & Go) TF8/727 ... 62-ON 1 TF8.SK03 NI Planetary, Sun & Ring Gear
Kit Reprogramming Kit(Transgo) Set Overdrive
(Stick Shift-Full Race) TF8/727. 62-ON 1 TF8.SK04 (5 Pinoin Late Pitch) A518 ........ 90-ON 1 A518.PLK04
Kit Shift Correction Kit (Superior) 811F Rear Servo Piston Turned Billet
(Reg. HD or Extr. HD) TF8/727. 62-94 1 TF8.SK05 (Sonnax) ................................... 62-ON 1 TF8.SER01
Kit Sonnax Sure Cure Reconditioning Kit 811F Rear Servo Piston A618t
( 42RH/RE & 46/47RH/RE)....... 90-ON 1 A518.SCK01 (62.48mm OD) .......................... 94-ON 1 TF8.SER03
NI 4 Spooled Switch Valve 812B High Reverse Clutch Drum
(Sonnax) ................................... 62-ON 1 A518.VA01 (4 Plate Wide Bushing) ............. 71-ON 1 TF8.DRU02
813E Output Shft 4WD (419.10mm) .. 76-79 1 TF8.SH02
813E Intermediate Shaft (A518)......... 90-ON 1 A518.SH01
HARD PARTS NI Extension Shaft (Range Rover) All 1 TF8.SH01
NI Strut Assy Reverse Band.......... 62-ON 1 TF8.STR01
800A Pump Gear Set (.747 Thick).... 62-ON 1 TF8.PUM01
814C Rear Clutch Diaphragm Spacer 62-ON 1 TF8.SP01
801A Pump Assy Lock Up
815B Piston Spring & Retainer
(With 31mm Turbine Rings) ...... 78-ON 1 TF8.PUM02
(Rear Clutch) ............................ 62-ON 1 TF8.SPR01
801A Pump Assy Lock Up
(31.75mm Turbine Rings ) ........ 94-ON 1 TF8.PUM03
816E Output Support (4 Bolt) TF8 ..... 62-ON 1 TF8.SUP01
801A Pump Assy Non Lock Up
816E Output Support (6 Bolt) TF8
(31mm Turb Rings No Ring
(2 Groove for Washer) .............. 90-ON 1 TF8.SUP04
On Forward Clutch Drum)......... 71-77 1 TF8.PUM04
801A Pump Assy Non Lock Up
817D Ring Gear Rear Planet A518 .... 96-ON 1 TF8.PL07
(31mm Turb Rings 1 Ring
818D Sun Gear & Shell Assy ............. 62-95 1 TF8.POT01
On Forward Clutch Drum)......... 78-ON 1 TF8.PUM05
819K One Way Clutch Spring & Roller
801A Pump Assy Non Lock Up
Kit (Overdrive) A518 ................. 91-ON 1 A518.OWC02
(31.75mm Turb Rings 1 Ring On
820K One Way Clutch Inner Cam
Forward Clutch Drum) .............. 94-ON 1 TF8.PUM06
(Overdrive) A518....................... 90-ON 1 A518.OWC06
801A Pump Assy Non Lock Up
821H Piston (Overdrive) A518............ 90-ON 1 A518.PIS01
(31mm Turb Rings 1 Ring On
822K Overdrive Planetary
Forward Clutch Drum 10 Lobe) 89-ON 1 TF8.PUM07
(4 Pinion W/ 22o Pitch) A518..... 90-93 1 A518.PL03
801A Pump Assy Non Lock Up
822K Overdrive Planetary
(31mm Turb Rings 1 Ring On
(5 Pinion W/ 15o Pitch) A518..... 94-ON 1 A518.PL06
822K Overdrive Planetary
Forward Clutch Drum 11 Lobe). 90-ON 1 TF8.PUM08
(5 Pinion W/ 22o Pitch) A518..... 90-93 1 A518.PL07
802E Reverse Drum 727/A518
823K Overdrive Ring Gear
(12 Roller 152.40mm OD)......... 62-89 1 TF8.DRU01
(With 22o Pitch) A518................ 90-93 1 A518.PL04
802E Reverse Drum 727/A518
823K Overdrive Ring Gear
(14 Roller 157.50mm OD)......... 91-92 1 A518.DRU04
(With 15o Pitch) A518................ 94-ON 1 A518.PL05
802E Reverse Drum 727/A518
824HK Planetary Kit Overdrive
(14 Roller 157.50mm OD)
(4 Pinion Late Pitch) A518 ........ 90-ON 1 A518.PLK02
(Washer Type) .......................... 93-ON 1 A518.DRU05
824HK Planetary Kit Overdrive
804H Overdive Piston Housing
(5 Pinion Late Pitch) A518 ........ 90-ON 1 A518.PLK03
(Two Slot With Gov Holes)........ 90-ON 1 A518.DRU07
824HK Planetary Kit Overdrive Without Bearings
804H Overdive Piston Housing
(5 Pinion Late Pitch) A518 ........ 90-ON 1 A518.PLK05
( Withthout Gov Holes) ............. 96-ON 1 A518.DRU06
825k Output Shaft 2WD A518
805D Front Planet 4 Pin ..................... 65-75 1 TF8.PL01
(Without Gov Drive Slot) ........... 90-ON 1 A518.SH02
805D Front Planet 3 Pin ..................... 76-95 1 TF8.PL03
825K Output Shaft 4WD A518
805D Front Planet 5 Pin Steel
(279.40mm O. D. Housing
(A518 / A618)............................ 94-95 1 A518.PL01
With Long Spline) .................... 90-ON 1 A518.SH03
805D Front Planet 5 Pin Aluminium
826G Overdrive Housing (A518)
(A518 / A618)............................ 94-95 1 A518.PL02
(2WD Without Speed Sensor) .. 90-ON 1 A518.HO01
806D Rear Planet 4 Pin...................... 68-95 1 TF8.PL02
806D Rear Planet 3 Pin...................... 65-95 1 TF8.PL06
807E Low OWC Bolt in Cam Kit
(14 Roller) ................................. 91-ON 1 TF8.OWC05
807E Low OWC Bolt in Cam Kit
(12 Roller) ................................. 62-90 1 TF8.OWC01
807E Low OWC Bolt in Cam Kit
(14 Roller) ................................. 91-ON 1 A518.OWC05
808E Low OWC Spring & Roller Kit ... 62-90 1 TF8.OWC02
808E Low OWC Roller Clutch Kit
(Plastic Cage 14 Element) ........ 91-ON 1 A518.OWC01

Revision 29/01/2003
108
CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)
TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPECIAL ITEMS
NI ATSG Manual (TF8 / 727)......... 62-ON 1 TF8.MAN01
NI ATSG Manual (A500, A518) ..... 90-ON 1 A518.MAN01
NI Drive Plate 279.40mm Conveter
(Unevenly Spaced Crank Holes) 1 TF8.FP01
NI Drive Plate 279.40mm Conveter
(Evenly Spaced Crank Holes)... 1 TF8.FP02
NI Drive Plate 304.80mm Conveter
(Unevenly Spaced Crank Holes) 1 TF8.FP03
NI Drive Plate 304.80mm Conveter
(Evenly Spaced Crank Holes)... 1 TF8.FP04
NI Shim Kit Rear Planet End Play (10) 1 TF8.THW06
NI Throttle Valve Kit TF6 & A500
(Sonnax) ................................... 70-ON 1 TF8.VA01
NI Manual Valve TF6 & A500
(Sonnax) ................................... 70-ON 1 TF8.VA03
NI Pressure Regulator Vave
TF6 & A500 (Sonnax) ............... 70-ON 1 TF8.VA04
NI In. Shaft Pilot & Endplug Kit...... 88-ON 1 A518.VA02
NI A518 Spragg Insallation Tool .... 90-ON A518.TOOL01
NI Plate, Universal Valve Body to
Case w/ Lock-up Boost Tube.... 90-ON 1 A518.VB01
NI Plate, Universal Valve Body to
Case, w/o Lock-up Boost Tube. 90-ON 1 A518.VB02

Revision 29/01/2003
109
A404 (30TH), A413, A470, A670 (31TH)

A
3 SPEED FWD

C 106 Revision 06/02/2003


A404 (30TH), A413, A470, A670 (31TH)

A
3 SPEED FWD

C 107 Revision 06/02/2003


A404 (30TH), A413, A470, A670 (31TH)
3 SPEED FWD LOCK UP & NON LOCK UP
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Combi Overhaul Kit (Transtec) . 78-ON 1 A404.OHK02 Kit Bush Kit .................................... 78-ON 1 A404.BK01
550B Front Clutch Retainer Front
(Large) ...................................... 78-ON 1 A404.BUS02
551B Front Clutch Retainer Rear
GASKETS (Small) ...................................... 78-ON 1 A404.BUS03
100F Oil Pan 14 Bolt Pan 552A Front Pump Housing (Bronze) .. 78-ON 1 TF6.BUS01 *
(Cork & Neoprene).................... 78-ON 1 A404.GAS01 552A Front Pump (5 Pack Sonnax) ... 78-ON 1 A604.BUS01
101A Pump Gasket ............................ 78-ON 1 A404.GAS02 553E Low Reverse Drum ................... 78-ON 1 A404.BUS04
102E Gasket-Pan Filter...................... 78-ON 1 A404.GAS03 554A Rear Stator to Turbine Shaft
103F Gasket-End Cover .................... 78-ON 1 A404.GAS04 (22.35mm ID x 14mm long) ...... 78-85 1 TF6.BUS02
104F Gasket-Diff Cover ..................... 78-ON 1 A404.GAS05
* Can Use BW55.BUS01

RUBBER COMPONENTS THRUST WASHERS & BEARINGS


120A Pump O Ring........................... 78-ON 1 A404.OR01 Kit Thrust Washer Kit
121F Lip Seal Reverse Servo Piston (404/413/470/670 5 Tang)......... 78-ON 1 A404.TWK01
(Viton Casting No.4269736) ..... 78-ON 1 A404.OR02 Kit Thrust Washer Kit
(413/470/670) ........................... 81-ON 1 A404.TWK01
600A Pump to Front Clutch................ 78-ON 1 A404.THW02
SEALS 601C Front C. Drum to Rear C.Drum. 78-ON 1 A404.THW03
602D Thrust Washer Front Ring
150A Pump Seal ................................ 78-ON 1 TF6.MCS01 Gear Hub to Annulus Gear ....... 78-ON 1 A404.THW01
152F Selector Shaft Seal ................... 78-ON 1 TF8.MCS04 603D Front Planet Carrier (Front)
153H Extension/Axle Seal.................. 78-ON 1 A404.MCS02 (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04
154H Diff Bearing/Axle Seal............... 78-ON 1 A404.MCS02 603D Front Planet Carrier (Front)
(4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05
604D Front Planet Carrier (Rear)
(4 Tab 60mm OD) ..................... 78-80 1 A404.THW04
FRICTION PLATES 604D Front Planet Carrier (Rear)
Kit Friction Kit................................. 81-ON 1 A404.FRK02 (4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05
250C Rear / Forward Smooth 605D Rear Planet Carrier (Front)
(124mm OD x 1.80mm x 47T) .. 78-80 2-3 A404.FRP02 (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04
250C Rear / Forward Smooth 605D Rear Planet Carrier (Front)
(124mm OD x 1.83mm x 49T) .. 81-ON 3-4 A404.FRP03 (4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05
251B Front / Direct Grooved 606D Rear Planet Carrier (Rear)
(124mm OD x 2.16mm x 46T) .. 78-ON 3-4 A404.FRP01 (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04
606D Rear Planet Carrier (Rear)
(4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05
NI Front & Rear Planet Carrier
STEEL PLATES (Wide Ratio 5 Pinion)................ 96-ON 2 A404.THW06
607E One Way Clutch Cam (Fibre) ... 78-ON 1 A404.THW07
Kit Steel Plate Kit ........................... 81-ON 1 A404.STK02 608C Output Shaft
300C Rear / Forward (1.98mm to 2.03mm) ................ 78-ON AR A404.THW08
(104.20mm ID x 1.75mm x 8T) . 78-80 2 A404.STP01 608C Output Shaft
300C Rear / Forward (2.16mm to 2.21mm) ................ 78-ON AR A404.THW09
(108mm ID x 1.80mm x 8T) ...... 81-ON 2-3 A404.STP03 608C Output Shaft
301B Front / Direct (2.34mm to 2.39mm) ................ 78-ON AR A404.THW10
(104.20mm ID x 1.75mm x 8T) . 78-80 3-4 A404.STP01 650E Bearing & Race Assy
301B Front / Direct Output Ring Gear to Case ........ 78-ON 1 A404.BE01
(104.20mm ID x 2.54mm x 8T) . 81-ON 3 A404.STP02 651E Bearing & Race Assy
400B Pressure Plate Front Clutch Flat Drive Sprocket .......................... 78-ON 1 A404.BE01
(6.73mm Thick x 103.50mm ID) 78-ON 1 A404.PP01 652G Bearing & Race Assy
400B Pressure Plate Front Clutch Flat Transfer Shaft ........................... 78-ON 1 A404.BE02
(4.82mm Thick x 103.50mm ID) 78-ON 1 A404.PP02 653G Bearing & Race Assy
401C Pressure Plate Rear Clutch Beveled Driven Sprocket ........................ 78-ON 1 A404.BE02
(103.60mm ID).......................... 78-80 1 A404.PP03 654H Bearing & Race Assy
401C Pressure Plate Rear Clutch Beveled Final Drive (22 Roller)............... 78-ON 1 A404.BE02
(108.00mm ID).......................... 81-ON 1 A404.PP04 655H Bearing & Race Assy
402C Pressure Plate Rear Clutch Flat Final Drive (22 Roller)............... 78-95 1 A404.BE02
(6.73mm Thick x 103.50mm ID) 78-80 1 A404.PP01 655H Bearing & Race Assy
402C Pressure Plate Rear Clutch Flat Final Drive (19 Roller)............... 96-ON 1 A404.BE03
(4.82mm Thick x 103.50mm ID) 78-80 1 A404.PP02
402C Pressure Plate Rear Clutch Flat
(5.00mm Thick x 108mm ID) .... 78-80 1 A404.PP05 SEALING RINGS
Kit Sealing Ring ............................. 81-ON 1 A404.SRK01

Revision 06/02/2003
108
A404 (30TH), A413, A470, A670 (31TH)
3 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BANDS HARD PARTS CONT...
500B Front Band (Kick Down)............ 78-ON 1 A404.BAN01 818E Rear Band Strut
501E Rear Band Low / Reverse......... 78-ON 1 A404.BAN02 (55.88mm Long) Heavy Duty.... 81-ON 1 A404.STR01
819H Extension Housing.................... 78-ON 1 A404.CAS01

FILTERS SPECIAL ITEMS


450F Pan Filter (Dacron) ................... 78-82 1 A404.FIL01 NI ATSG Rebuild Manual
450F Pan Filter (Metal & Plastic) ....... 82-ON 1 A404.FIL02 (A404, A413, A470 & A670) ...... 78-ON AR A404.MAN01
900H Shim Kit-Final Drive Preload
(10 Shims at .127mm) .............. 78-ON 1 A404.SHIMKIT03
SPRINGS & CIRCLIPS NI Shim Kit-Output Shaft End Play
(5 Shims at .127mm x 31.75mm OD)
410C Rear/ Forward Diaphragm ........ 78-ON 1 A404.DIA01
.................................................. 78-ON 1 A404.SHIMKIT01
NI Shim Kit-Transfer Shaft End Play
ELECTRICAL COMPONENTS (5 Shims at .127mm x 35mm OD)
.................................................. 78-ON 1 A404.SHIMKIT02
NI Neutral Safety Switch ............... 78-ON 1 TF8.INH01 NI Governor Bracket & Spring Kit
NI Lock UP Solenoid ..................... 86-ON 1 A404.SOL01 (Sonnax Cures 2nd Gear Starts)78-ON 1 A404.GOV04

HARD PARTS
800A Front Pump Assy-Milled Hub Gear
(2 or 3 Ring Turbine) Neon ....... 87-ON 1 A404.PUM01
801C Drum & Shaft Assy-Rear/Fwd
(3 Ring Turbine Shaft x 3 Pack) 87-ON 1 A404.DRU01
802B Drum-Front Clutch/Direct
(3 Pack) .................................... 78-80 1 A404.DRU02
802B Drum-Front Clutch/Direct
(4 Pack) .................................... 81-85 1 A404.DRU03
802B Drum-Front Clutch/Direct
(4 Pack) .................................... 85-ON 1 A404.DRU04
803E Drum-Low & Reverse ............... 78-ON 1 A404.DRU07
804G Sprocket Gear Set
(52T Driven x 57T Drive) .......... 81-ON 1 A404.GE01
804G Sprocket Gear Set
(56T Driven x 53T Drive) .......... 81-ON 1 A404.GE02
805H Final Drive Housing 12 Bolt
(With 22 & 19 Roller Bearings) . 95-ON 1 A404.GE03
806G Governor Assy
(Wide Ratio Solid Valves) ......... 81-ON 1 A404.GOV01
807G Governor Support
(Park Lugs 14mm Wide) ........... 78-87 1 A404.GOV02
807G Governor Support
(Park Lugs 15.87mm Wide) ...... 88-ON 1 A404.GOV03
NI Governor Bracket & Spring Kit
(Sonnax Cures 2nd Gear Starts)78-ON 1 A404.GOV04
808E O.W.C. Spring & Roller Kit........ 78-ON 1 A404.OWC01
809F Low Sprag Race Bolt in Type
(Comes W/O Bearing Races) ... 81-ON 1 A404.OWC02
810D Front Planetary 5 Pinion
(36 Tooth Sun Gear) A670 ........ 96-ON 1 A404.PL01
810D Front Planetary 4 Pinion
(36 Tooth Sun Gear) ................. 81-95 1 A404.PL02
811D Rear Planetary 4 Pinion
(Square Housing)...................... 78-95 1 A404.PL03
812D Front Planetary Ring Gear........ 82-ON 1 A404.PL04
813E Rear Planetary Ring Gear
(Washer Type) .......................... 78-ON 1 A404.PL05
814D Sun Gear and Shell
(36T Front Gear Wide Ratio) .... 82-ON 1 A404.SUN01
815G Bearing Retainer-Transfer Shaft
(Without Bearing & Race) ......... 78-82 1 A404.RET01
816G Transfer Shaft & Ring Gear
(61Tx20T Replaces 55Tx18T) .. 78-ON 1 A404.SH01
816G Transfer Shaft & Ring Gear
(60T x 21T) A670 ...................... 86-ON 1 A404.SH02
817D Output Shaft (165.10mm Long) 82-ON 1 A404.SH03

Revision 06/02/2003
113
CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

A
4 SPEED FWD (Full Electronic Control)

C 110
Revision 07/02/2003
CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

A
4 SPEED FWD (Full Electronic Control)

C 111
Revision 07/02/2003
CHRYSLER A604 (40TE, 41TE-FWD) (41AE)
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Super Overhaul Kit ................... 90-ON 1 A604.SOHK01 Kit Steel Plate Kit ........................... 89-ON 1 A604.STK01
Kit Master Overhaul Kit .................. 90-ON 1 A604.MHK01 300E 2nd & 4th Steel
Kit Overhaul Kit .............................. 89-ON 1 A604.OHK01 (133mm ID x 2.40mm x 14T) .... 89-ON 4 A604.STP02
301E Low / Reverse Steel
(133mm ID x 1.70mm x 14T) .... 89-ON 5 A604.STP03
GASKETS 302C Overdrive Steel
100F Pan Gasket (Cork 14 Bolt)........ 89-ON 1 A604.GAS01 (115mm ID x 2.50mm x 8T) ...... 1989 2 A604.STP04
100F Pan Gasket (Fibre 14 Bolt) ....... 89-ON 1 A604.GAS10 302C Overdrive Steel (For Alto Power Pack)
101A Pump Gasket ............................ 89-ON 1 A604.GAS02 (115mm ID x 2.50mm x 8T) ...... 1989 3 A604.STP54
102F Sprocket Cover (Fibre) ............. 89-ON 1 A604.GAS03 302C Overdrive Steel
103F Differential Cover (Fibre) .......... 89-ON 1 A604.GAS04 (115mm ID x 1.70mm x 8T) ...... 90-ON 3 A604.STP01
104F Solenoid Gasket ....................... 88-99 2 A604.GAS05 303B Underdrive Steel
105F Solenoid Gasket ....................... 00-ON 1 A604.GAS06 (115mm ID x 1.70mm x 8T) ...... 89-ON 4 A604.STP01
304C Reverse Input Steel
(115mm ID x 1.70mm x 8T) ...... 89-ON 1 A604.STP01
400C Pressure Plate-Underdrive
RUBBER COMPONENTS (7.00mm x 3 Plate) ................... 89-92 1 A604.PP01
400C Pressure Plate-Underdrive
120E D Ring 2nd / 4th Piston Outer (5.46mm x 4 Plate) ................... 89-96 1 A604.PP02
(2nd Design) ............................. 89-ON 1 A604.OR01 400C Pressure Plate-Underdrive
121E D Ring 2nd / 4th Piston Inner (6.00mm x 4 Plate Update Kit).. 89-96 1 A604.PP03
(2nd Design) ............................. 89-ON 1 A604.OR02 400C Pressure Plate-Underdrive
122E D Ring Low/Rev Piston Outer (6.48mm x 4 Plate) ................... 89-96 1 A604.PP04
(2nd Design) ............................. 89-ON 1 A604.OR03 400C Pressure Plate-Underdrive
123E D Ring Low/Rev Piston Inner (7.00mm x 4 Plate) ................... 89-96 1 A604.PP05
(2nd Design) ............................. 89-ON 1 A604.OR04 401E Pressure Plate-Low & Reverse
124F Filter O Ring ............................ 89-ON 1 A604.OR05 (5.84mm) .................................. 89-ON 1 A604.PP06
NI Pump Outer 'O' Ring................. 89-ON 1 A404.OR01 402C Pressure Plate-Overdrive/Reverse
(8 Slots & 4 Lugs) ..................... 91-96 1 A604.PP07
SEALS 403C Pressure Plate-Reverse Input
150A Front Pump Seal....................... 89-ON 1 A604.MCS01 (No External Lugs).................... 89-91 1 A604.PP08
NI Bearing Retainer Seal AWD
(57.15mm x 36.83mm x 7.62mm)
.................................................. 91-ON 2 A604.MCS02
NI Sealing Washer
(Neutral Safety Switch) ............. 89-ON 1 A604.THW17 FILTERS
450F Filter Oil Pick Up ....................... 89-ON 1 A604.FIL01
FRICTION PLATES
Kit Friction Kit (Borg Warner) ......... 89-ON 1 A604.FRK01
Kit Friction Kit (Raybestos) ............ 89-ON 1 A604.FRK02
Kit Overdrive Clutch
(Alto Power Pack) ..................... 89-ON 1 A604.CK01
250E 2nd & 4th Friction BUSHINGS
(154mm OD x 2.10mm x 31T) .. 89-ON 4 A604.FRP02 Kit Bush Kit .................................... 89-ON 1 A604.BK02
250E 2nd & 4th Friction (Raybestos) 550A Pump Bush ............................... 89-ON 1 TF6.BUS01
(154mm OD x 2.10mm x 31T) .. 89-ON 4 A604.FRP12 550A Pump Bush (5 Pack Sonnax).... 89-ON 1 A604.BUS01
251E Low / Reverse Friction 551C Overdrive Clutch Hub
(154mm OD x 1.80mm x 32T) .. 89-ON 5 A604.FRP03 (24.50mm ID)............................ 89-94 2 A604.BUS02
251E Low / Reverse Friction (Raybestos) 551C Overdrive Clutch Hub (5 Pack)
(154mm OD x 1.80mm x 32T) .. 89-ON 5 A604.FRP13 (Sonnax Replaces Both OEM).. 89-94 1 A604.BUS07
252C Overdrive Friction 551C Overdrive Clutch Hub (5 Pack)
(138mm OD x 2.20mm x 27T) .. 1989 3 A604.FRP04 (Sonnax Replaces Both OEM).. 95-ON 1 A604.BUS03
252C Overdrive Friction (For Alto Power Pack) 552D Sun Gear & 2/4 Clutch Hub Assy
(138mm OD x 2.20mm x 27T) .. 1989 4 A604.FRP54 (28.96mm OD) .......................... 89-95 2 A604.BUS04
252C Overdrive Friction 553D Rear Planetary (31.115mm OD) 89-ON 1 A604.BUS05
(138mm OD x 1.80mm x 28T) .. 90-ON 4 A604.FRP01 554A Input Shaft (Installs in Rear) ..... 89-ON 1 A604.BUS09
252C Overdrive Friction (Raybestos) 554A Input Shaft (Installs in Rear)
(138mm OD x 1.80mm x 28T) .. 90-ON 4 A604.FRP11 (5 Pack Sonnax) ....................... 89-ON 1 A604.BUS08
253C Reverse Input Friction
(138mm OD x 1.80mm x 28T) .. 89-ON 2 A604.FRP01
253C Reverse Input Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 89-ON 2 A604.FRP11
254B Underdrive Friction
(138mm OD x 1.80mm x 28T) .. 89-ON 4 A604.FRP01
254B Underdrive Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 89-ON 4 A604.FRP11

Revision 04/2004
112
CHRYSLER A604 (40TE, 41TE-FWD) (41AE)
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS THRUST WASHERS & SELECTIVES CONT...
Kit Spap Ring Kit (14 Most Popular)89-ON 1 A604.CIR10 600C Washer Overdrive Clutch Hub
410C Snap Ring O. Drive/Rev (3 Slot Selective 2.47mm)......... 89-ON 1 A604.THW06
P. Plate (Waved) ....................... 89-ON 1 A604.CIR02 600C Washer Overdrive Clutch Hub
411C Snap Ring-Rev Input P. Plate (3 Slot Selective 2.90mm)......... 89-ON 1 A604.THW07
(Rear Flat)................................. 89-ON 1 A604.CIR03 600C Washer Overdrive Clutch Hub
412E Snap Ring-Low Rev P. Plate (3 Slot Selective 3.20mm)......... 89-ON 1 A604.THW08
(Front Tapered 1.80mm) ........... 89-ON 1 A604.CIR04 601C Washer/Race (3 Tabs)
413E Snap Ring-Low Rev P. Plate (U. Drive Hub to O. Drive Hub) . 89-ON 1 A604.THW11
(Flat) ......................................... 89-ON 1 A604.CIR05 602C Washer-Underdrive Clutch Hub
414D Snap Ring-Front Planet to Ring gear (Babbit 5 Tabs).......................... 89-ON 1 A604.THW12
(Front & Rear)........................... 89-ON 2 A604.CIR06 603D Washer Sun Gear/Clutch Hub
415C Snap Ring-OD Clutch P. Plate (4 Tabs)..................................... 89-ON 1 A604.THW13
(Rear 1.93mm Tapered 4 Pack) 90-ON 1 A604.CIR07
415C Snap Ring-OD Clutch P. Plate
(Rear 1.52mm Tapered)............ 90-ON 1 A604.CIR08
425E Diaphragm Spring Low / Rev ELECTRICAL COMPONENTS
(137mm OD) ............................. 89-ON 1 A604.DIA01
Kit Rebuild Kit Solenoid Assy......... 89-99 1 A604.SOL02
426E Diaphragm Spring 2/4 Clutch
Kit Rebuild Kit Solenoid Assy......... 00-ON 1 A604.SOL04
(165mm OD) ............................. 89-ON 1 A604.DIA02
700F Output Speed Sensor ............... 89-ON 1 A604.ELE01
427F Accumulator Spring Fits All Acc
701F Turbine Input Speed Sensor..... 89-ON 1 A604.ELE02
(2.845mm Wire Diameter) ........ 96-ON 4 A604.SPR01
NI Range Sensor
BEARINGS & RACES (Pin Terminals).......................... 96-99 1 A604.ELE03
NI Range Sensor
Kit Thrust Bearing Kit (5 Pieces).... 89-ON 1 A604.TWK02 (Spade Terminals)..................... 99-ON 1 A604.ELE04
650A Bearing Stator Rear to Input Clutch 702F Solenoid Assembly (OEM)
Hub (43.50mm x 29.20mm) ...... 89-ON 1 A604.BE01 (Requires Late Gasket
651D Bearing Front Planet to RearSun Part No. A604.GAS06)............. 89-ON 1 A604.SOL03
Gear (53.35mm x 34.50mm)..... 89-ON 1 A604.BE02 703F PRNODL Switch
652A Bearing Input Clutch Hub to (Course Threads)...................... 90-95 1 A604.INH01
Underdrive Clutch Hub ............. 89-ON 1 A604.BE03 704F PRNODL Switch & Neutral S. Switch
653D Bearing Rear Sun Gear (Update Kit 89-90) .................... 1989 1 A604.INH02
to Rear Planet........................... 89-ON 1 A604.BE03 NI Harness (Use With
NI Bearing Front Planet A604.INH02 Update Kit) ........... 1989 1 A604.INH04
(Must be Disassembled) ........... 89-ON 1 A604.BE03 705F Neutral Safety Switch
654G Bearing & Race Assy (Fine Threads) .......................... 1989 1 TF8.INH01
(Case to Drive Sprocket) .......... 89-ON 1 A604.BE04 705F Neutral Safety Switch
655G Bearing & Race Assy (Fine Threads) .......................... 90-95 1 A604.INH03
(Driven Sprocket)...................... 89-ON 1 A604.BE05 NI Brass Contacts for Solenoids ... 89-ON 1 A604.SOL07
656D Bearing & Race Assy
(Rear Planet to Case) ............... 89-ON 1 A404.BE02
657G Bearing & Race Assy HARDWARE
(Final Drive Housing 22 Roller). 89-ON 2 A404.BE02
800A Pump Assy (4 Ring) .................. 90-ON 1 A604.PUM01
658G Bearing & Race Assy
802A Pump Gear Set ......................... 89-ON 1 A604.PUM03
(Final Drive Housing 22 Roller). 89-ON 2 A404.BE02
803G Final Drive Housing FWD
658G Bearing & Race Assy
(22 Roller & 22 Roller Bearing). 89-ON 1 A604.DIF01
(Final Drive Housing 19 Roller). 96-ON 2 A404.BE03
804D Sun Gear & 2/4 Clutch Hub ...... 89-94 1 A604.DRU01
659G Bearing & Race Kit
804D Sun Gear & 2/4 Clutch Hub
(Pinion to Case) ........................ 96-ON 1 A604.BE07
(Has Larger Bushing)................ 95-ON 1 A604.DRU02
805G Transfer Gear Kit (47T x 49T)... 91-ON 1 A604.GE01
THRUST WASHERS & SELECTIVES 806C Underdrive Clutch Hub
(Solid Shaft) .............................. 89-ON 1 A604.HUB01
Kit Washer Kit W/O Selectives....... 89-ON 1 A604.TWK01 807D Anulus-Rear Planetary
Kit Shim Kit Output & Tranfer End Play (Second Design) ....................... 89-ON 1 A604.HUB03
(10 x 0.13mm Shims)................ 89-ON 1 A604.SHIMKIT 808A Input Clatch Hub 4 Ring Pump
Kit Shim Kit Tranfer Gear (2.54mm O Ring Groove) ........ 90-ON 1 A604.HUB04
(10 x 0.13mm Shims)................ 89-ON 1 A604.SHIM01 809G Nut-Tranfer Shaft (2nd Design) 92-ON 1 A604.NUT01
Kit Shim Kit Preload & End Play .... 89-ON 1 A604.SHK01 810B Piston-Moulded Lip and
600C Washer Overdrive Clutch Hub Spring Retainer......................... 89-ON 1 A604.PIS01
(3 Slot Selective 0.91mm)......... 89-ON 1 A604.THW01 811E Piston-Low & Reverse .............. 89-ON 1 A604.PIS02
600C Washer Overdrive Clutch Hub 812B Piston-Overdrive / Reverse
(3 Slot Selective 1.15mm)......... 89-ON 1 A604.THW02 (8-4 Lug Press Plate Update) ... 89-90 1 A604.PIS03
600C Washer Overdrive Clutch Hub 812B Piston-Overdrive / Reverse
(3 Slot Selective 1.35mm)......... 89-ON 1 A604.THW03 (4 Lugs for Press Plate) ............ 90-ON 1 A604.PIS04
600C Washer Overdrive Clutch Hub 813B Piston-Input C. Drum/U. Drive .. 89-ON 1 A604.PIS05
(3 Slot Selective 1.80mm)......... 89-ON 1 A604.THW04 814D Front Planet Assy...................... 89-ON 1 A604.PL01
600C Washer Overdrive Clutch Hub 815D Rear Planet W/Short Shaft
(3 Slot Selective 2.25mm)......... 89-ON 1 A604.THW05 (25.40mm) ............................... 89-91L 1 A604.PL02

Revision 06/10/2003
119
CHRYSLER A604 (40TE, 41TE-FWD) (41AE)
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARDWARE CONT...
815D Rear Planet Splined Shaft
(28.80mm) 5 Pinion .................. 91L-ON 1 A604.PL03
NI Front Planet Repair, Contains
OD Clutch Hub, Front Planet
& Sun Gear-29.5omm............... 95-ON 1 A604.PLK01
816E Housing-2/4 Piston 2nd Design
(With Lanced Bleed Orifice)...... 89-ON 1 A604.RET01
817B Input Clutch Ret./Housing
(4 Plate Overdrive Clutch) ........ 91-ON 1 A604.RET02
NI Diff Case Saver-Pinion Shaft .... 89-ON 1 A604.RET03
NI Retainer-F. Drive Cross Shaft ... 89-ON 1 A604.RET04
818G Transfer Shaft (17 Teeth) .......... 89-ON 1 A604.SH01
NI Spacer-Output & Transfer
(1.143mm) ................................ 89-ON AR A604.SP01
NI Spacer-Output & Transfer
(0.762mm) ................................ 89-ON AR A604.SP02
NI Spacer-Output & Transfer
(0.940mm) ................................ 89-ON AR A604.SP03
819D Sun Gear-Rear ......................... 89-ON 1 A604.SUN01
820C O.D. Clutch Hub 28.96mm
Small O.D. (Hollow Shaft)......... 89-94 1 See Note Below
(Use A604.HUB05 with A604.DRU02)
820C O.D. Clutch Hub 29.50mm........ 95-ON 1 A604.HUB05
822G Retainer, Differential (Awd)
(Cast Iron) 6 Bolt 2.676 Tall ..... 89-ON 1 A604.RET05

SPECIAL ITEMS
Kit Overdrive Clutch
(Alto Power Pack) ..................... 89-ON 1 A604.CK01
NI A604 Rebuild Manual ............... 89-ON 1 A604.MAN01
NI A604 Update Manual ................ 89-ON 1 A604.MAN02
NI Cooler Bypass Check Valve
(Sonnax) ................................... 89-ON 1 A604.VA01
NI TCC Regulator Valve (Sonnax) 89-ON 1 A604.VA02
NI Boost Valve Sleeve (Sonnax) ... 89-ON 1 A604.VA03
NI Converter Regulator Valve & Sleeve
(Sonnax) ................................... 89-ON 1 A604.VA04
NI Replacement Switch Valve Plugs
Prevents Cocking (Sonnax) ...... 89-ON 1 A604.VA05

Revision 07/02/2003
120
CHRYSLER A604 (40TE, 41TE-FWD) (41AE)
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

Revision 07/02/2003
115
A606 (42LE)

A
4 SPEED IN LINE FWD (Electronic Control)

C 116
A606 (42LE)

A
4 SPEED IN LINE FWD (Electronic Control)

C 117
A606 (42LE)
4 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit 300E 2nd & 4th Steel
(With Duraprene Pan Gasket) .. 93-ON 1 A606.OHK01 (133mm ID x 2.40mm x 14T) .... 93-ON 4 A604.STP02
Kit Overhaul Kit (42RLE)................ 03-ON 1 A606.OHK02 301E Low / Reverse Steel
(133mm ID x 1.70mm x 14T) .... 93-ON 5 A604.STP03
302C Overdrive Steel
(115mm ID x 1.70mm x 8T) ...... 93-ON 3 A604.STP01
GASKETS 303B Underdrive Steel
(115mm ID x 1.70mm x 8T) ...... 93-ON 4 A604.STP01
100F Pan Gasket (Fibre) ................... 93-ON 1 A606.GAS01
304C Reverse Input Steel
101A Pump Gasket ............................ 93-ON 1 A606.GAS02
(115mm ID x 1.70mm x 8T) ...... 93-ON 1 A604.STP01
400C Pressure Plate-Underdrive
(7.00mm x 3 Plate) ................... 93-ON 1 A604.PP01
400C Pressure Plate-Underdrive
(6.48mm x 4 Plate) ................... 93-ON 1 A604.PP04
RUBBER COMPONENTS 400C Pressure Plate-Underdrive
(7.00mm x 4 Plate) ................... 93-ON 1 A604.PP05
120E D Ring 2nd / 4th Piston Outer 401E Pressure Plate-Low & Reverse
(2nd Design) ............................. 93-ON 1 A604.OR01 (5.84mm) .................................. 93-ON 1 A604.PP06
121E D Ring 2nd / 4th Piston Inner 402C Pressure Plate-Overdrive/Reverse
(2nd Design) ............................. 93-ON 1 A604.OR02 (8 Slots & 4 Lugs) ..................... 93-96 1 A604.PP07
122E D Ring Low/Rev Piston Outer 403C Pressure Plate-Reverse Input
(2nd Design) ............................. 93-ON 1 A604.OR03 (No External Lugs).................... 93-96 1 A604.PP08
123E D Ring Low/Rev Piston Inner
(2nd Design) ............................. 93-ON 1 A604.OR04
124F Filter O Ring ............................ 93-ON 1 A604.OR05

FILTERS
METAL CLAD SEALS
450F Pan Filter .................................. 93-96 1 A606.FIL01
150A Front Pump Seal....................... 93-ON 1 A604.MCS01

BUSHINGS
FRICTION PLATES
550A Pump Bush ............................... 93-ON 1 TF6.BUS01
250E 2nd & 4th Friction 550A Pump Bush (5 Pack Sonnax).... 93-ON 1 A604.BUS01
(154mm OD x 2.10mm x 31T) .. 93-ON 4 A604.FRP02 551C Overdrive Clutch Hub
250E 2nd & 4th Friction (Raybestos) (24.50mm ID)............................ 93-95 2 A604.BUS02
(154mm OD x 2.10mm x 31T) .. 93-ON 4 A604.FRP12 551C Overdrive Clutch Hub (5 Pack)
251E Low / Reverse Friction (Sonnax Replaces Both OEM).. 93-95 1 A604.BUS07
(154mm OD x 1.80mm x 32T) .. 93-ON 5 A604.FRP03 551C Overdrive Clutch Hub (5 Pack)
251E Low / Reverse Friction (Raybestos) (Sonnax Replaces Both OEM).. 93-ON 1 A604.BUS03
(154mm OD x 1.80mm x 32T) .. 93-ON 5 A604.FRP13 552D Sun Gear & 2/4 Clutch Hub Assy
252C Overdrive Friction (28.96mm OD) .......................... 93-95 2 A604.BUS04
(138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP01 553D Rear Planetary (31.115mm OD) 93-ON 1 A604.BUS05
252C Overdrive Friction (Raybestos) 554A Input Shaft (Installs in Rear) ..... 93-ON 1 A604.BUS09
(138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP11 554A Input Shaft (Installs in Rear)
253C Reverse Input Friction (5 Pack Sonnax) ....................... 93-ON 1 A604.BUS08
(138mm OD x 1.80mm x 28T) .. 93-ON 2 A604.FRP01
253C Reverse Input Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 93-ON 2 A604.FRP11
254B Underdrive Friction
(138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP01
254B Underdrive Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP11

118
A606 (42LE)
4 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS ELECTRICAL COMPONENTS
Kit Spap Ring Kit (14 Most Popular)93-ON 1 A604.CIR10 Kit Rebuild Kit Solenoid Assy......... 93-99 1 A604.SOL02
410C Snap Ring O. Drive/Rev Kit Rebuild Kit Solenoid Assy......... 00-ON 1 A604.SOL04
P. Plate (Waved) ....................... 93-ON 1 A604.CIR02 700F Output Speed Sensor ............... 93-ON 1 A604.ELE01
411C Snap Ring-Rev Input P. Plate 701F Turbine Input Speed Sensor ..... 93-ON 1 A604.ELE02
(Rear Flat)................................. 93-ON 1 A604.CIR03 702F Solenoid Assy ........................... 93-ON 1 A606.SOL01
412E Snap Ring-Low Rev P. Plate NI Brass Contacts for Solenoids ... 93-ON 1 A604.SOL07
(Front Tapered 1.80mm) ........... 93-ON 1 A604.CIR04
413E Snap Ring-Low Rev P. Plate
(Flat) ......................................... 93-ON 1 A604.CIR05
414D Snap Ring-Front Planet to Ring gear
(Front & Rear)........................... 93-ON 2 A604.CIR06 HARDWARE
415C Snap Ring-OD Clutch P. Plate
804D Sun Gear & 2/4 Clutch Hub ...... 93-ON 1 A604.DRU01
(Rear 1.93mm Tapered 4 Pack) 93-ON 1 A604.CIR07
804D Sun Gear & 2/4 Clutch Hub
415C Snap Ring-OD Clutch P. Plate
(Has Larger Bushing)................ 95-ON 1 A604.DRU02
(Rear 1.52mm Tapered)............ 93-ON 1 A604.CIR08
806C Underdrive Clutch Hub
425E Diaphragm Spring Low / Rev
(Solid Shaft) .............................. 93-ON 1 A604.HUB01
(137mm OD) ............................. 93-ON 1 A604.DIA01
808A Input Clatch Hub 4 Ring Pump
426E Diaphragm Spring 2/4 Clutch
(2.54mm O Ring Groove) ........ 93-ON 1 A604.HUB04
(165mm OD) ............................. 93-ON 1 A604.DIA02
810B Piston-Moulded Lip and
NI Accumulator Spring Fits All Acc
Spring Retainer......................... 93-ON 1 A604.PIS01
(2.845mm Wire Diameter) ........ 93-ON 4 A604.SPR01
811E Piston-Low & Reverse .............. 93-ON 1 A604.PIS02
812B Piston-Overdrive / Reverse
(8-4 Lug Press Plate Update) ... 93-ON 1 A604.PIS03
812B Piston-Overdrive / Reverse
BEARING & RACES (4 Lugs for Press Plate) ............ 93-ON 1 A604.PIS04
813B Piston-Input C. Drum/U. Drive .. 93-ON 1 A604.PIS05
650A Bearing Stator Rear to Input Clutch 814D Front Planet Assy...................... 93-ON 1 A604.PL01
Hub .......................................... 93-ON 1 A604.BE01 815D Rear Planet W/Short Shaft
651D Bearing Front Planet to RearSun (25.40mm) ............................... 93-95 1 A604.PL02
Gear (53.35mm x 34.50mm)..... 93-ON 1 A604.BE02 800D Rear Planetary Assy ................. 96-ON 1 A606.PL01
652A Bearing Input Clutch Hub to 816E Housing-2/4 Piston 2nd Design
Underdrive Clutch Hub ............. 93-ON 1 A604.BE03 (With Lanced Bleed Orifice)...... 93-ON 1 A604.RET01
653D Bearing Rear Sun Gear 819D Sun Gear-Rear ......................... 93-ON 1 A604.SUN01
to Rear Planet........................... 93-ON 1 A604.BE01
690F Ball Bearing Axle Shaft to Case 93-ON 1 A606.BE01
691F Bearing - Rear Transfer Shaft... 93-ON 1 A606.BE03

SPECIAL ITEMS
THRUST WASHERS & SELECTIVES NI ATSG Rebuild Manual .............. A606.MAN01
900F Nut - Planet (36mm) ................. 93-ON 1 A606.NUT01
600C Washer Overdrive Clutch Hub 901F Nut - Tranfer Shaft (33mm)....... 93-ON 1 A606.NUT02
(3 Slot Selective 0.91mm)......... 93-ON 1 A604.THW01 NI Accumulator Piston & Sleeve Kit
600C Washer Overdrive Clutch Hub (Sonnax) ................................... 93-ON 1 A606.VA01
(3 Slot Selective 1.15mm)......... 93-ON 1 A604.THW02
600C Washer Overdrive Clutch Hub
(3 Slot Selective 1.35mm)......... 93-ON 1 A604.THW03
600C Washer Overdrive Clutch Hub
(3 Slot Selective 1.80mm)......... 93-ON 1 A604.THW04
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.25mm)......... 93-ON 1 A604.THW05
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.47mm)......... 93-ON 1 A604.THW06
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.90mm)......... 93-ON 1 A604.THW07
600C Washer Overdrive Clutch Hub
(3 Slot Selective 3.20mm)......... 93-ON 1 A604.THW08
601C Washer/Race (3 Tabs)
(U. Drive Hub to O. Drive Hub) . 93-ON 1 A604.THW11
602C Washer-Underdrive Clutch Hub
(Babbit 5 Tabs).......................... 93-ON 1 A604.THW12
603D Washer Sun Gear/Clutch Hub
(4 Tabs)..................................... 93-ON 1 A604.THW13

119
A
C
120
A
C
Ford

121
4F27E (Ford Focus) & MAZDA FN4A-EL

A
4 SPEED FWD (Full Electronic Control)

C 122
Rev 01/2004
4F27E (Ford Focus) & MAZDA FN4A-EL

A
4 SPEED FWD (Full Electronic Control)

C 123
4F27E (Ford Focus) & MAZDA FN4A-EL
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit Ford 4F27E Kit Steel Plate Kit (Ford) ................ 00-ON 1 4F27E.STK01
(Transtec) ................................. 00-ON 1 4F27E.OHK01 Kit Steel Plate Kit (Mazda) ............. 99-ON 1 4F27E.STK02
Kit Overhaul Kit Mazda FN4A-EL 300B Forward Clutch
(Transtec) ................................. 99-ON 1 4F27E.OHK02 (93mm ID x 1.60mm x 32T) ...... 99-ON 4 4F27E.STP01
301D Low Reverse Brake
(142mm ID x 1.60mm x 12T) .... 99-ON 5 4F27E.STP05
302F Direct Clutch Mazda Only
(93mm ID x 1.60mm x 32T) ...... 99-ON 3 4F27E.STP01
GASKETS 302F Direct Clutch Ford Only
(93mm ID x 3.30mm x 32T) ...... 00-ON 3 4F27E.STP04
NI Pan Gasket Ford/Mazda
303G Reverse Clutch
(Duraprene) .............................. 99-ON 1 4F27E.GAS01
(127mm ID x 1.60mm x 36T) .... 99-ON 2 4F27E.STP02
NI Main Valve Body Gasket........... 99=ON 2 4F27E.GAS02
NI Lower Solenoid Body Gasket ... 99-ON 1 4F27E.GAS03
NI Upper Soleniod Body Gasket ... 99-ON 1 4F27E.GAS04
PRESSURE PLATES
400B Forward Clutch (3.80mm) ......... 99-ON 1 4F27E.PP01
RUBBER COMPONENTS 401D Low Reverse Brake .................. 99-ON 1 4F27E.PP04
402F Direct Clutch ............................. 99-ON 1 4F27E.PP03
120A Pump Lathe Cut Seal
403G Reverse Clutch (5.00mm)......... 99-ON 1 4F27E.PP02
Ford Only)................................. 00-ON 1 4F27E.SQR01
120A Pump 'O' Ring (Mazda Only) .... 99-ON 1 4F27E.OR01

SPRINGS & CIRCLIPS


410G Diaphragm Spring
METAL CLAD SEALS (Reverse Clutch)....................... 99-ON 1 4F27E.DIA01
430G Retaining Clip
150A Converter Seal.......................... 00-ON 1 4F27E.MCS01
(Rev Clutch Diaphragm) ........... 99-ON 1 4F27E.CIR01
151A Axle Seal R/H Side
(Ford Only)................................ 00-ON 1 4F27E.MCS02
151A Axle Seal R/H Side FILTERS
(Mazda Only) ............................ 99-ON 1 4F27E.MCS03
152H Axle Seal L/H Side 450H Pan Filter .................................. 99-ON 1 4F27E.FIL01
(Ford Only)................................ 00-ON 1 4F27E.MCS02
152H Axle Seal L/H Side
(Mazda Only) ............................ 99-ON 1 4F27E.MCS03 BANDS
500G Band - 2nd & 4th....................... 99-ON 1 4F27E.BAN01

BUSHINGS
MOULDED PISTONS
Kit Bush Kit .................................... 99-ON 1 4F27E.BK01
170H Servo Piston (Overdrive) .......... 99-ON 1 4F27E.SER01

THRUST WASHERS & SELECTIVES


SEALING RINGS
Kit Shaft Sealing Ring Kit............... 99-ON 1 4F27E.SRK01
BEARING & RACES

FRICTION PLATES
Kit Friction Plate Kit........................ 00-ON 1 4F27E.FRK01 ELECTRICAL COMPONENTS
250B Forward Clutch
(115mm OD x 1.60mm x 32T) .. 99-ON 4 4F27E.FRP01 700H Speed Sensor - Turbine Shaft .. 99-ON 1 4F27E.ELE01
251D Low Reverse Brake 701A Speed Sensor - Output ............. 99-ON 1 4F27E.ELE02
(155mm OD x 1.60mm x 42T) .. 99-ON 5 4F27E.FRP04 702H Range Switch............................ 99-ON 1 4F27E.ELE03
252F Direct Clutch 703H Valve Body Loom...................... 99-ON 1 4F27E.ELE04
(115mm OD x 1.60mm x 32T) .. 99-ON 3 4F27E.FRP01 704H Fluid Temperature Sensor ........ 99-ON 1 4F27E.ELE05
253G Reverse Clutch 705H Solenoid (Pressure Control) ..... 99-ON 1 4F27E.SOL01
(140mm OD x 1.60mm x 32T) .. 99-ON 2 4F27E.FRP02 706H Shift Solenoid 'A' (On/Off)......... 99-ON 1 4F27E.SOL03
707H Shift Solenoid 'B' (On/Off)......... 99-ON 1 4F27E.SOL03
708H Shift Solenoid 'C' (PWM) .......... 99-ON 1 4F27E.SOL02
709H Shift Solenoid 'D' (PWM) .......... 99-ON 1 4F27E.SOL02
710H Shift Solenoid 'E' (PWM)........... 99-ON 1 4F27E.SOL02

124
4F27E (Ford Focus) & MAZDA FN4A-EL
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS

HARDWARE
800G Retainer - Diaphragm Spring
(Reverse Clutch )...................... 99-ON 1 4F27E.RET01
801F Rear Sun Gear & Input Hub...... 99-ON 1 4F27E.SUN01

SPECIAL ITEMS

125
A
FORD A4LD
4 SPEED RWD WITH LOCK UP

C 126
FORD A4LD

A
4 SPEED RWD WITH LOCK UP

C
127
FORD A4LD
4 SPEED RWD WITH LOCK UP
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SEALING RINGS
Kit Overhaul Kit A4LD (Transtec) ... 85-94 1 A4LD.OHK01 Kit Sealing Ring Kit (Transtec)
Kit Gasket & Seal........................... 85-94 1 A4LD.GSK01 (Without Viton Governor Rings) 85-ON 1 A4LD.SRK01
NI Stator Support Front
GASKETS (Teflon Scarf Cut)...................... 85-ON 1 A4LD.SSR01
200A Stator Support to OD Clutch
100G Pan Gasket ............................... 85-ON 1 A4LD.GAS01
(Steel) ....................................... 85-ON 2 C3.SSR01
100G Pan Gasket (Farpak) ................ 85-ON 1 A4LD.GAS10
200A Stator Support to OD Clutch
101A Front Pump ............................... 85-ON 1 C3.GAS02
(Teflon Scarf Cut)...................... 85-ON 2 C3.SSR05
102G Rear Servo Cover Gasket......... 85-ON 1 C3.GAS04
201C Centre Support (Viton Rubber)
103G Extension Housing.................... 85-ON 1 C3.GAS03
(Early Wide Type) ..................... 85-92 2 A4LD.SSR02
104G Valve Body Lower ..................... 85-ON 1 A4LD.GAS02
201C Centre Support (Viton Rubber)
104G Valve Body Lower (OEM) ......... 85-ON 1 A4LD.GAS05
(Late Narrow Type) ................... 93-ON 2 A4LD.SSR03
105G Valve Body Upper ..................... 85-ON 1 A4LD.GAS03
202D Fwd Clutch to C. Support
105G Valve Body Upper ( OEM) ........ 85-ON 1 A4LD.GAS04
(Steel) ....................................... 85-ON 2 C3.SSR02
NI Bell Housing Bolt Washer ......... 85-87 1 C3.GAS08
203F Governor Hub (Viton Rubber)... 85-ON 3 C3.SSR04

RUBBER COMPONENTS
120A Converter Housing FRICTION PLATES
Lathe Cut Seal .......................... 85-ON 1 C3.SQR01
Kit Friction Kit................................. 85-89 1 A4LD.FRK01
121D Forward Clutch
Kit Friction Kit................................. 90-ON 1 A4LD.FRK02
Rubber Cushion Ring (Early).... 85-89 1 C3.RUB03
250B Overdrive (2.00mm).................. 85-89 2-3 A4LD.FRP01
121D Forward Clutch
250B Overdrive (2.00mm)
Rubber Cushion Ring (Late) ..... 89-ON 1 A4LD.RUB01
(Borg Warner) ........................... 85-89 2-3 A4LD.FRP11
122G Servo Cover Seal...................... 85-ON 2 A4LD.OR04
250B Overdrive (1.75mm).................. 90-ON 3 A4LD.FRP04
123G Filter O Ring Small.................... 86-ON 1 A4LD.OR03
250B Overdrive (1.75mm)
124G Filter O Ring Large ................... 86-ON 1 A4LD.OR02
(Borg Warner) ........................... 90-ON 3 A4LD.FRP14
NI Filler Tube Seal......................... 85-ON 1 A4LD.OR10
251C Third & Reverse (2.00mm) ....... 85-89 4-5 C3.FRP02
NI Modulator O Ring...................... 85-ON 1 C3.OR03
251C Third & Reverse (2.00mm)
NI Bell Housing Bolt Oring............ 85-ON 8 A4LD.OR05
(Borg Warner) ........................... 85-89 4-5 C3.FRP12
NI Large Cooler Union Oring ........ 85-ON 2 A4LD.OR06
251C Third & Reverse (1.75mm) ....... 90-ON 4-5 A4LD.FRP03
129G Rear Servo Outer O Ring ........ 85-ON 1 C3.OR01
251C Third & Reverse (1.75mm)
130G Rear Servo Inner O Ring......... 85-ON 1 C3.OR02
(Borg Warner) ........................... 90-ON 4-5 A4LD.FRP13
131G Kicdown Shaft O Ring ............. 85-ON 1 C3.OR04
252D Forward (2.00mm) .................... 85-89 4-5 C3.FRP01
132D Fwd Clutch Inner Seal .............. 85-ON 1 C3.SQR02
252D Forward (2.00mm)
133D Fwd Clutch Outer Seal.............. 85-ON 1 C3.SQR03
(Borg Warner) ........................... 85-89 4-5 C3.FRP11
134C 3rd/Rev Clutch L. Cut Inner ...... 85-87 1 C3.SQR04
252D Forward (1.75mm) .................... 90-ON 4-5 A4LD.FRP02
134C 3rd/Rev Clutch Lip Seal Inner... 87-ON 1 C3.LIP01
252D Forward (1.75mm)
135C 3rd/Rev Clutch L. Cut Outer ..... 85-87 1 C3.SQR05
(Borg Warner) ........................... 90-ON 4-5 A4LD.FRP12
135C 3rd/Rev Clutch Lip Seal Outer .. 87-ON 1 C3.LIP02
NI O. D. Clutch L. Cut Inner .......... 85-87 1 C3.SQR04
NI O. D. Clutch Lip Seal Inner ....... 87-ON 1 C3.LIP01
NI O. D. Clutch L. Cut Outer.......... 85-87 1 C3.SQR05 STEEL PLATES
NI O. D. Clutch Lip Seal Outer ...... 87-ON 1 C3.LIP02
Kit Steel Plate Kit ........................... 85-89 1 A4LD.STK01
Kit Steel Plate Kit ........................... 90-ON 1 A4LD.STK02
METAL CLAD SEALS 300B Overdrive (1.70mm).................. 85-89 2-3 C3.STP04
300B Overdrive (1.65mm).................. 89-ON 3 A4LD.STP02
150A Front Pump Seal (W/Flange) .... 85-ON 1 A4LD.MCS01
301C Third & Reverse (1.70mm) ....... 85-89 4-5 C3.STP04
150A Front Pump Seal (Transit) ........ 85-ON 1 A4LD.MCS02
301C Third & Reverse (1.65mm) ....... 90-ON 4-6 A4LD.STP02
151G Extension Housing.................... 85-ON 1 C3.MCS02
302D Forward (1.70mm) .................... 85-89 4-5 C3.STP02
152G Selector Shaft All ...................... 85-ON 1 C3.MCS03
302D Forward (1.65mm) .................... 90-ON 4-5 A4LD.STP01

MOULDED PISTONS
170G Inter Servo Piston PRESSURE PLATES
(53mm AB) .............................. Various 1 A4LD.SER03
400B Overdrive (5.08mm).................. 90-ON 1 A4LD.PP01
(49mm BB) .............................. Various 1 A4LD.SER02
400B Overdrive (5.59mm).................. 85-89 1 A4LD.PP03
(46mm CB).............................. Various 1 A4LD.SER01
401C Third & Reverse (5.08mm) ....... 90-ON 1 A4LD.PP01
(45mm DB).............................. Various 1 A4LD.SER07
401C Third & Reverse (5.59mm) ....... 85-89 1 A4LD.PP03
(43mm EB) .............................. Various 1 A4LD.SER08
402D Forward (5.08mm) .................... 90-ON 1 A4LD.PP02
(42mm FB) .............................. Various 1 A4LD.SER09
171G O.D. Servo Piston
(59mm 'ZC' Transit Diesel) ....... Various 1 A4LD.SER10
(53mm AB) .............................. Various 1 A4LD.SER03
(49mm BB) .............................. Various 1 A4LD.SER02
(46mm CB).............................. Various 1 A4LD.SER01
(45mm DB).............................. Various 1 A4LD.SER07

128
FORD A4LD
4 SPEED RWD WITH LOCK UP
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS BANDS
NI Return Spring O.D. Clutch ....... 85-94 20 A4LD.SPR04 500B Overdrive Band......................... 85-ON 1 C3.BAN01
NI Return Spring 3rd & Rev Ctch .. 85-94 20 A4LD.SPR04 500B Overdrive Band (Borg Warner) . 85-ON 1 C3.BAN12
410G Overdrive Servo........................ 85-ON 1 A4LD.SPR09 500B Overdrive Band Flex Split Type
411G Intermediate Servo ................... 85-ON 1 A4LD.SPR08 (4.0 Ltr Engine) ......................... 90-92 1 A4LD.BAN01
430B Overdrive Piston Return Spring 501C Intermediate Band .................... 85-ON 1 C3.BAN01
Retaining Circlip........................ 85-ON 1 A4LD.CIR01 501C Intermediate Band
431B Overdive Clutch Pack (Borg Warner) ........................... 85-ON 1 C3.BAN12
Retaining Circlip 502F Low & Reverse ......................... 85-ON 1 C3.BAN04
(1.37mm Thick)......................... 85-ON AR C3.CIR05 NI Band Adjusting Nut ................... 85-ON 2 C3.NUT01
(1.67mm Thick)......................... 85-ON AR C3.CIR04 NI Rear Band Anchor Pin Kit
(2.08mm Thick)......................... 85-ON AR C3.CIR02 (Sonnax) ................................... 85-ON 1 A4LD.BAN02
(2.44mm Thick)......................... 85-ON AR C3.CIR01
432C Third & Reverse Piston
Return SpringRetaining Circlip . 85-ON 1 A4LD.CIR01 BUSHINGS
433C Third & Reverse Clutch Pack
Kit Bush Kit .................................... 85-89 1 A4LD.BK01
Retaining Circlip
Kit Bush Kit .................................... 90-94 1 A4LD.BK02
(1.37mm Thick)......................... 85-ON AR C3.CIR05
550A Bell Housing (Babbit) ................ 85-ON 1 C3.BUS01
(1.67mm Thick)......................... 85-ON AR C3.CIR04
550A Bell Housing (Bronze)............... 85-ON 1 C3.BUS02
(2.08mm Thick)......................... 85-ON AR C3.CIR02
551A Stator Support........................... 90-ON 1 A4LD.BUS05
(2.44mm Thick)......................... 85-ON AR C3.CIR01
552B Overdrive Drum ........................ 85-ON 1 A4LD.BUS07
434D Forward Clutch Pack
NI Overdrive Planetary Annulus .... 85-ON 1 A4LD.BUS08
Retaining Circlip
554C Third & Reverse Drum (Steel) .. 85-ON 1 A4LD.BUS02
(1.35mm Thick)......................... 85-ON AR C3.CIR03
554C Third & Reverse Drum (Cast) ... 85-ON 1 A4LD.BUS06
(1.67mm Thick)......................... 85-ON AR C3.CIR06
555.F Output Shaft.............................. 85-89 1 A4LD.BUS03
555F Output shaft .............................. 90-ON 1 A4LD.BUS01
FILTERS 556G Extension Housing.................... 85-ON 1 A4LD.BUS03
557G Rear Case Bushing................... 85-ON 1 C3.BUS05
Kit Filter Kit (With A4LD.FIL01) ...... 85-88 1 A4LD.FILKIT01
Kit Filter Kit (With A4LD.FIL02) ...... 89-93 1 A4LD.FILKIT02 THRUST WASHERS & BEARINGS
Kit Filter Kit (With A4LD.FIL03) ...... 86-ON 1 A4LD.FILKIT03
Kit Thrust Washer .......................... 85 only 1 A4LD.TWK01
Kit Filter Kit (With A4LD.FIL13) ...... 86-ON 1 A4LD.FILKIT13
Kit Thrust Washer (Except 4.0Ltr).. 86-ON 1 A4LD.TWK02
Kit Filter Kit (With A4LD.FIL16) ...... 89-ON 1 A4LD.FILKIT16
Kit Thrust Washer (4.0 Ltr)............. 90-ON 1 A4LD.TWK03
450G Filter Flat................................... 85-88 1 A4LD.FIL01
Kit Selective Thrust Washer
450G Filter Small Spout ..................... 89-93 1 A4LD.FIL02
Pump & Centre Sup. (Plastic)... 85-ON 1 A4LD.TK03
450G Filter (Large Paper Element) .... 89-ON 1 A4LD.FIL16
600A Front Pump to Overdrive Drum
450G Filter Transit & Taxi ................... 86-ON 1 A4LD.FIL03
Selective #A 1.20mm ................ 85-ON AR C3.THW10
450G Filter Transit & Taxi
Selective #B 2.20mm................ 85-ON AR C3.THW11
(Felt Element) ........................... 86-ON 1 A4LD.FIL13
Selective #C 2.40mm................ 85-ON AR C3.THW12
NI Valve Body Solenoid Filter
Selective #D 2.60mm................ 85-ON AR C3.THW13
(Cone Shape) ........................... 85-94 1 A4LDFIL04
Selective #E 2.80mm................ 85-ON AR C3.THW08
NI Valve Body Solenoid Filter
Selective #A 1.20mm Plastic .... 85-ON AR C3.THW21
(Square Shape) ........................ 94-ON 1 A4LDFIL05
Selective #B 1.60mm Plastic .... 85-ON AR C3.THW22
Selective #C 2.00mm Plastic .... 85-ON AR C3.THW23
MODULATORS Selective #D 2.40mm Plastic .... 85-ON AR C3.THW24
Selective #E 2.80mm Plastic .... 85-ON AR C3.THW25
465G Modulator 2.0 Ltr & 2.4 Ltr 601B Overdrive Planetary Torrington . 85-ON 1 A4LD.TOR01
(Small Gold OEM No Longer Available)) 602B Centre Support Front
(Case Change Required).......... 85-87 1 A4LD.MOD01 Thrust Washer (2 Tangs) .......... 85-92 1 A4LD.THW01
465G Modulator 2.8 Ltr 602B Centre Support Front
(Small Silver OEM) ................... 85-87 1 A4LD.MOD02 (Radial Needle Bearing) ........... 92-ON 1 A4LD.TOR02
465G Modulator Large All OEM.......... 87-ON 1 A4LD.MOD03 603B Centre Support Rear Selective .
465G Modulator Large Adjustable ...... 87-ON 1 A4LD.MOD04 Selective #1 1.40mm ................ 85-ON AR C3.THW01
465G Modulator Large 2.8 Ltr Selective #2 1.60mm ................ 85-ON AR C3.THW02
(OEM) ....................................... 87-88 1 A4LD.MOD05 Selective #3 1.70mm ................ 85-ON AR C3.THW03
83G Modulator Large Selective #4 1.80mm ................ 85-ON AR C3.THW04
(With Large Wheel Aduster)...... 87-ON 1 A4LD.MOD06 Selective #5 1.90mm ................ 85-ON AR C3.THW05
NI Modulator Pin (Small Can)........ 85-87 1 A4LD.PIN01 Selective #6 2.00mm ................ 85-ON AR C3.THW06
NI Modulator Pin (Large Can) ....... 87-ON 1 A4LD.PIN02 Selective #7 2.10mm ................ 85-ON AR C3.THW07
NI Electronic Modulator NI Rear Centre Support
(Transit Diesel) ......................... ???? 1 A4LD.ELE07 (Use Only With Clip On Drive Shell)
NI Electronic Modulator Selective Torrington 4.01mm .... 91-ON AR A4LD.TOR03
(Ultima Diesel) .......................... ???? 1 A4LD.ELE08 Selective Torrington 3.81mm .... 91-ON AR A4LD.TOR04
NI Modulator Pin (Small Can) Selective Torrington 3.62mm .... 91-ON AR A4LD.TOR05
(34.50mm Long x 2.45mm Dia) 85-87 1 A4LD.PIN01 Selective Torrington 3.41mm .... 91-ON AR A4LD.TOR06
NI Modulator Pin (Large Can) 604C 3rd & Rev. Drum to Fwd Drum.. 85-ON 1 A4LD.THW07
(34.50mm Long x 3.14mm Dia) 88-ON 1 A4LD.PIN02 605E Front Planet (3 Tangs on I.D.)... 85-87 1 C3.THW15
606E Front Planet (4 Tabs on I.D.)..... 85-87 1 C3.THW16

129
FORD A4LD
4 SPEED RWD WITH LOCK UP
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS Cont... VALVE BODY PARTS Cont...
607E Thrust Washer 6 Tang NI 2-3 Backout Valve Spring ......... 87-94 1 A4LD.SPR05
(Forward Planet to Hub) ........... 85-87 1 C3.THW09 NI Lock Up Anti Shudder Spring
607E Bearing & Race (2 Springs per Pack) ................. 87-94 1 A4LD.SPR06
(Forward Planet to Hub) ........... 86-87 1 A4LD.THW17 NI Modulator Valve (Large Dia) ..... 87-94 1 A4LD.VA01
608E Thrust Plate (Rear of D. Shell).. 85-ON 1 A4LD.THW14 NI 2-3 Throttle Pressure
609E Front of Alum Rear Planet ........ 85-92 1 C3.THW09 Modulator Valve (8.67mm Dia) ... 87-94 1 A4LD.VA02
609E Front of Steel Rear Planet ........ 92-ON 1 A4LD.THW06 NI 2-3 Throttle Pressure
610E Rear of Alum Rear Planet ......... 85-92 1 C3.THW09 Modulator Valve (9.02mm Dia) . 87-94 1 A4LD.VA03
610E Rear of Steel Rear Planet......... 92-ON 1 A4LD.THW05 NI 2-3 Throttle Pressure
610E Rear of Steel Rear Planet Modulator Valve (9.40mm Dia) . 87-94 1 A4LD.VA04
(4.0L 6 Tang W/3 Lube Groves . 90-94 1 A4LD.THW09 NI 2-3 Throttle Pressure
611E Rear Hub to OWC Inner Race .. 85-92 1 C3.THW14 Modulator Valve (9.44mm Dia) . 87-94 1 A4LD.VA05
611E Rear Hub to OWC Inner Race .. 92-ON 1 A4LD.THW04 NI Manual Valve Index (Ensures
611E Rear Hub to OWC Inner Race Correct Manual Valve Location)87-94 1 A4LD.VA06
(4.0Ltr) ...................................... 90-94 1 A4LD.THW11 NI Large Ratio Press Regulator
NI Retainer Rear OWC (4.0Ltr) ..... 90-94 1 A4LD.THW10 Boost Valve Kit (Sonnax) .......... 85-94 1 A4LD.VA07
NI Late Low Sprag Update Kit NI Large Ratio Press Regulator
(2 x Bronze, 1x Steel Washers) 90-94 1 A4LD.THW15 Boost Valve Kit (Factory Style) . 85-94 1 A4LD.VA09
612F Case to Governor Support........ 85-ON 1 C3.THW19 NI Small Ratio Press Regulator
613E Front Planet Boost Valve Kit (Sonnax) .......... 85-94 1 A4LD.VA08
(Bearing & Race Set 3 Piece)... 91-ON 1 A4LD.THW18 NI Small Ratio Press Regulator
Boost Valve Kit (Factory Style) . 85-94 1 A4LD.VA12
ELECTRICAL COMPONENTS NI O. S. Pressure Reg Valve Kit
With Boost Valve Kit ................. 85-94 1 A4LD.VA13
NI Electronic Modulator
NI Retainer Kit
(Transit Diesel) ......................... ???? 1 A4LD.ELE07
(Use with A4LD.VA13 Above) ... 85-94 1 A4LD.VA14
NI Electronic Modulator
NI Retaining Pin - Valve Body ....... 85-ON AR A4LD.VA15
(Ultima Diesel) .......................... ???? 1 A4LD.ELE08
NI Retaining Disc - Valve Body ..... 85-ON AR A4LD.VA16
700G Inhibitor Switch (3 Pin).............. 85-ON 1 A4LD.INH01
NI Retaining Plate (Rectangular)
700G Inhibitor Switch (4 Pin).............. 85-ON 1 CTX.INH02
For Valve Body ......................... 85-ON AR A4LD.VA17
700G Inhibitor Switch (5 Pin 4.0Ltr).... 85-ON 1 A4LD.INH02
NI Relief Valves (Pack of 10)......... 85-ON AR A4LD.VA18
NI Kickdown Solenoid (2 Bolt)....... -4/89 1 A4LD.SOL01
NI Vacumn Control Valve (Transit) 1 A4LD.VA10
NI Kickdown Solenoid
NI Governor Valve
(3 Bolt With Round Connector). 4/89- 1 A4LD.SOL02
(2.5Ltr Diesel Transit Use With
NI Kickdown Solenoid (3 Bolt
A4LD.GOV02 Governor Body).. 85-ON 1 A4LD.VA11
With Triangular Connector)....... 92-ON 1 A4LD.SOL07
NI Lock Up Solenoid (OEM) .......... 85-ON 1 A4LD.SOL25
NI Lock Up Solenoid (Fitzall)......... 85-ON 1 A4LD.SOL06 HARD PARTS
NI 3-4 Shift Solenoid (OEM).......... 88-ON 1 A4LD.SOL23
NI 3-4 Shift Solenoid (Fitzall)......... 88-ON 1 A4LD.SOL03 800A Pump Wear Plate...................... 85-87 1 A4LD.SP01
NI 3-4 Shift Solenoid With Spacer 800A Pump Wear Plate...................... 88-94 1 A4LD.SP02
(Replaces Screen Type) ........... 88-ON 1 A4LD.SOL27 801A Pump Gear Set ......................... 85-94 1 C3.PUM03
NI Spacer-3-4 Shift Shift Solenoid. 88-ON 1 A4LD.SOL14 802A Pump New
NI Speed Sensor (Early Small Bolt Holes)............ 85-87 1 A4LD.PUM01
(Round Connector) ................... TO-8/89 1 A4LD.ELE05 802A Pump New
NI Speed Sensor (Late Large Bolt Holes)............. 87-ON 1 A4LD.PUM02
(Triangular Connector).............. 8/89-ON 1 A4LD.ELE02 802A Pump Rebuilt
NI Case Connector (Early Small Bolt Holes)............ 85-87 1 A4LD.PUM31
(Early 2 Wire Single Solenoid).. 85-ON 1 A4LD.ELE06 802A Pump Rebuilt
NI Case Connector (Late Large Bolt Holes)............. 87-ON 1 A4LD.PUM32
(Late 3 Wire Twin Solenoid)...... 88-ON 1 A4LD.ELE03 803B 3 Plate Overdrive Drum
(New) ........................................ 85-89 1 A4LD.DRU03
803B 3 Plate Overdrive Drum
VALVE BODY PARTS (New) ........................................ 90-94 1 A4LD.DRU04
803B 3 Plate Overdrive Drum
Kit Shift Kit (TransGo Junior) ...... 85-ON 1 A4LD.SK01
(New) ........................................ 90-94 1 A4LD.DRU04
Kit Shift Kit (Full) ............................ 85-ON 1 A4LD.SK02
803B 3 Plate Overdrive Drum
NI Valve Body Internal Filter
(Transit New) ............................ 8/92-ON 1 A4LD.DRU07
(Cone Shape) ........................... 85-94 1 A4LD.FIL04
803B 2 Plate Overdrive Drum (New).. 92-ON 1 A4LD.DRU11
NI Valve Body Solenoid Filter
803B 2 Plate Overdrive Drum
(Square Shape) ........................ 94-ON 1 A4LDFIL05
(Remanufactured)..................... 85-ON 1 A4LD.DRU34
NI Clamp Bracket (Twin Sols)....... 87-94 1 A4LD.ELE04
NI Overdrive Clutch Piston ............ 85-ON 1 A4LD.PIS02
NI Sonax Boost Valve O Ring ...... 85-ON 1 A4LD.OR11
804B Overdrive Adaptor Plate............ 85-ON 1 A4LD.THW03
NI T.C. Shuttle Valve Spring .......... 86-ON 1 A4LD.SPR01
805B Overdrive Sun Gear.................. 85-ON 1 A4LD.SUN01
NI T.C. Shuttle Valve Spring
805B Overdrive Sun Gear (4.0Ltr) ..... 90-ON 1 A4LD.SUN04
(Sonnax) ................................... 86-ON 1 A4LD.SPR07
806B Overdrive Planet (New) ........... 85-94 1 A4LD.PL02
NI Modified 4-3 Torque Demand
806B Overdrive Planet (Cosworth) .... 91-ON 1 A4LD.PL03
Spring Early Single Sol V.Bs .... 85-87 1 A4LD.SPR02
807B Annulus - Overdrive Planetary
NI 3-4 Backout Valve Spring ......... 85-94 1 A4LD.SPR03
(Metal One Way Clutch) ........... 85-92 1 A4LD.PL21

130
FORD A4LD
4 SPEED RWD WITH LOCK UP
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont... HARD PARTS Cont...
807B Annulus - Overdrive Planetary 833G Overdrive Servo Cover AB...... 85-ON 1 A4LD.COV03
(Plastic One Way Clutch).......... 92-ON 1 A4LD.PL22 833G Overdrive Servo Cover 'ZC'
808B Overdrive O.W.C. (For Diesel Transit 59mm) ........ 90-ON 1 A4LD.COV10
Retaining Plate ......................... 85-92 1 A4LD.THW02 834G Valve Body Assembly
809B Overdrive Sprag (Metal Cage).. 85-92 1 A4LD.OWC01 (2.5Ltr Diesel Transit) ............... 90-ON 1 A4LD.VB07
809B Overdrive Sprag (Plastic Cage) 6/92-ON 1 A4LD.OWC02 834G Valve Body Assembly
810B Overdrive Output Shaft Early.... 85-91 1 A4LD.SH02 (4.0Ltr) ...................................... 90-ON 1 A4LD.VB08
810B Overdrive Output Shaft Late .... 2/91-ON 1 A4LD.SH04 NI Int & O.D. Band Lever A.......... 85-ON 1-2 A4LD.LEV03
810B Overdrive Output Shaft (4.0Ltr) 90-ON 1 A4LD.SH34 NI Int & O.D. Band Lever .......... 85-ON 1-2 A4LD.LEV02
811B Centre Support (Late Type) NI Int & O.D. Band Lever C ......... 85-ON 1-2 A4LD.LEV04
Requires Bearings to Convert NI Int & O.D. Band Lever G ......... 85-ON 1-2 A4LD.LEV01
Early Units to Late Spec ........... 85-ON 1 A4LD.SUP01
811B Centre Support (Early Type)
(Remanufactured)..................... 85-92 1 A4LD.SUP02
812C 5 Plate Steel 3rd & Rev Drum
(New) ........................................ 85-ON 1 A4LD.DRU02 SPECIAL ITEMS
812C 5 Plate Steel 3rd & Rev Drum
NI Modulator Pin (Small Can)
(Remanufacured)...................... 85-ON 1 A4LD.DRU32
(34.50mm Long x 2.45mm Dia) 85-87 1 A4LD.PIN01
812C 5 Plate Cast 3rd & Rev Drum ... 92-ON 1 A4LD.DRU01
NI Modulator Pin (Large Can)
812C 5 Plate Cast 3rd & Rev Drum
(34.50mm Long x 3.14mm Dia) 88-ON 1 A4LD.PIN02
(C3 Early Type)......................... 85-92 1 C3.DRU01
NI Nut - Band Adjuster................... 85-ON 2 C3.NUT01
812C 6 Plate 3rd & Rev Drum............ 90-ON 1 A4LD.DRU08
NI Case Breather Pipe .................. 85-ON 1 A4LD.BRE01
813C 3rd & Rev Clutch Piston ........... 92-ON 1 C3.PIS02
NI Cable Clip ................................. 85-ON 1 A4LD.CL01
813C 3rd & Rev Clutch Piston (Large
NI Torque Converter Nut ............... 85-ON 4 A4LD.NUT01
Diameter to Suit A4LD.DRU01) 92-ON 1 A4LD.PIS01
NI Caged Centre Support Nut ....... 85-ON 1 A4LD.NUT02
814D Input Shaft ................................ 85-ON 1 A4LD.SH01
NI Filler Tube ................................. 85-ON 1 A4LD.TU01
817E Hub - Fwd Planetary Annulus
NI Taxi Converter Adaptor Plate .... 1 A4LD.FP01
(40.40mm ID x 57 Splines) ....... 87-ON 1 A4LD.HUB04
NI Magnet (Oil Pan)....................... 85-ON 1 A4LD.MAG01
817E Hub - Fwd Planetary Annulus
NI Cooler to Case Union (Large)..... 92-94 2 A4LD.UN01
(40.40mm ID x 12 Splines) ....... 87-ON 1 A4LD.HUB05
NI Transit Vacuum Metering Valve
819E Fwd Planetary Alum
(Fits on Throttle Linkage).......... Diesel 1 A4LD.VA10
(With Snap Ring Groove).......... 85-87 1 C3.PL03
819E Fwd Planetary Alum
(Without Snap Ring Groove) TOOLS & SERVICE MANUALS
With Ringear, Hub & Washers .. 88-91 1 C3.PL01
819E Fwd Planetary (Steel 3 Pin) ...... 88-94 1 A4LD.PL07 NI ATSG Rebuild Manual................. 85-ON A4LD.MAN01
819E Fwd Planetary (Steel 4 Pin) ...... 92-ON 1 A4LD.PL05 NI ATSG Update Hand Book ........... 85-ON A4LD.MAN03
819E Fwd Planetery (Steel 6 Pin) ...... 92-ON 1 A4LD.PL06 NI Plastic O/D OWC Install Tool....... 92-ON A4LD.TOOL01
821E Drive Shell (Non Clip on Type) . 85-ON 1 A4LD.POT02 NI Pump Seal Installer ..................... 85-ON A4LD.TOOL02
821E Drive Shell (Clip on Type) ......... 89-92 1 A4LD.POT03 NI Valve Body Aligning Pins............. 85-ON A4LD.TOOL03
822E Low Planetary (Alum 3 Pin) ...... 85-89 1 C3.PL02 NI Pump Aligning Tool...................... 85-ON A4LD.TOOL04
822E Low Planetary (Steel 4 Pin) ...... 85-90 1 A4LD.PL08 NI Extension Seal Installer............... 85-ON A4LD.TOOL05
822E Low Planetary (Steel 6 Pin) ...... 90-ON 1 A4LD.PL09 NI Low Sprag Race Remover Tool... 85-ON A4LD.TOOL06
822E Low Planetary NI Drill for (A4LD.TOOL06).............. 85-ON A4LD.TOOL07
(Steel 6 Pin with 30 Lugs)......... 90-ON 1 A4LD.PL10
823E Annulus - Low Planetary
(Washer Type) .......................... 85-94 1 A4LD.PL11 TORQUE CONVERTERS
823E Annulus - Low Planetary 900A 2.0/2.4Ltr SOHC ....................... 85-94 1 A4LD.TC01
(4.0Ltr 40.90mm OD)................ 85-94 1 A4LD.PL29 900A 2.8/2.9 LtrV6 ............................. 85-94 1 A4LD.TC02
824E Hub Rear Anulus (Late) ............ 92-ON 1 A4LD.HUB01 900A 1.8/2.0/2.4 Ltr (Long Spigot) ..... 85-94 1 A4LD.TC03
825F Reverse Band Drum & OWC 900A Metro Cab (With Ring Gear) ..... All 1 A4LD.TC04
2.9 Transit & 4.0 Ltr .................. 90-94 1 A4LD.DRU10 900A Transit & Metro Cab (No R. Gear) All 1 A4LD.TC05
825F Reverse Band Drum Less OWC 900A Cosworth 24 Valve.................... 92-94 1 A4LD.TC06
2.9 Transit & 4.0 Ltr .................. 90-94 1 A4LD.HUB02 900A High Stall 2.9 (With Cat) ........... 92-94 1 A4LD.TC07
826F Low OWC Inner Race 900A Explorer 4.0 Ltr (Twin Plate) ..... 90.94 1 A4LD.TC08
(Except 4.0Ltr) .......................... 85-ON 1 A4LD.OWC04 900A Aerostar 3.0 Ltr
826F Low OWC Inner Race (With Twin L/U Plt) .................... 90-94 1 A4LD.TC09
(4.0Ltr 68.45mm OD)................ 90-ON 1 A4LD.OWC05 900A Aerostar/Explorer 4.0 Ltr........... 90-94 1 A4LD.TC10
827F Rear One Way Clutch
(Large 4.0 Ltr Sprag Style) ....... 90-94 1 A4LD.OWC03
828F Low OWC Spring & Roller Kit ... 85-ON 1 A4LD.OWC06
NI Late Model Low Sprag Update Kit
(Drum, Inner Race & Washers) 92-ON 1 A4LD.OWC07
830F Governor Body.......................... 85-ON 1 A4LD.GOV01
830F Governor Body (2.5 D Transit).. 85-ON 1 A4LD.GOV02
830F Governor Body (4.0Ltr) ............. 90-ON 1 A4LD.GOV03
831B O/D Piston Spring Retainer ...... 85-ON 1 A4LD.RET01
832C 3rd & Rev Piston Spr Retainer.. 85-ON 1 A4LD.RET01

135
A
4R44E / 4R55E / 5R55E
4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

C 136
4R44E / 4R55E / 5R55E

A
4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

C 133
4R44E / 4R55E / 5R55E
4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SEALING RINGS
Kit 4R44E & 4R55E ....................... 95-97 1 A4LDE.OHK01 Kit Sealing Ring Kit
Kit 4R44E & 5R55E ....................... 97-ON 1 5R55E.OHK01 (Use With A4LDE.SSR01) ........ 94-97 1 A4LD.SRK01
Kit Sealing Ring Kit ........................ 97-ON 1 5R55E.SRK01
200A Stator Support Front to TC
(Yellow Plastic Butt Joint) ......... 94-ON 1 A4LDE.SSR01
GASKETS 201A Stator Support Rear (Teflon)..... 94-97 2 C3.SSR05
202C Centre Support (Rubber) .......... 94-97 2 A4LD.SSR03
100F Pan Gasket ............................... 94-ON 1 A4LD.GAS01
203D Forward Clutch (Metal) ............. 94-97 2 C3.SSR02
100F Pan Gasket (Farpak) ................ 94-ON 1 A4LD.GAS10
101A Front Pump ............................... 94-ON 1 C3.GAS02 FRICTION PLATES
102F Rear Servo Cover Gasket......... 94-ON 1 C3.GAS04
103F Extension Housing.................... 94-ON 1 C3.GAS03 250B Overdrive 1.75mm .................... 94-96 3 A4LD.FRP04
104F Valve Body Gasket (Upper) ...... 94-ON 1 A4LDE.GAS03 250B Overdrive 1.75mm
105F Valve Body Gasket (Lower) ...... 94-ON 1 A4LDE.GAS04 (Borg Warner) ........................... 94-96 3 A4LD.FRP14
NI Ext to Transfer Box (Explorer) .. 94-ON 1 5R55E.GAS06 250B Overdrive Spiral Groove
(Borg Warner) ........................... 97-ON 3 5R55E.FRP11
251C Direct (Front) 1.75mm............... 94-96 5-6 A4LD.FRP03
251C Direct (Front) 1.75mm
(Borg Warner) ........................... 94-96 5-6 A4LD.FRP13
RUBBER COMPONENTS 251C Direct Spiral Groove
(Borg Warner) ........................... 97-ON 5-6 5R55E.FRP12
120A Bell Housing Bolt Oring............ 94-ON 8 A4LD.OR05
252D Forward (Rear) 1.75mm ........... 94-96 5-6 A4LD.FRP02
121A Converter Housing
252D Fwd (Rear) 1.75mm
Lathe Cut Seal .......................... 94-ON 1 C3.SQR01
(Borg Warner) ........................... 94-96 5-6 A4LD.FRP12
122B O. D. Clutch Lip Seal Inner ....... 94-ON 1 C3.LIP01
252D Fwd Spiral Groove
123B O. D. Clutch Lip Seal Outer ...... 94-ON 1 C3.LIP02
(Borg Warner) ........................... 97-ON 5-6 5R55E.FRP13
124C 3rd/Rev Clutch Lip Seal Inner... 87-ON 1 C3.LIP01
125C 3rd/Rev Clutch Lip Seal Outer .. 87-ON 1 C3.LIP02
126D Forward Clutch STEEL PLATES
Rubber Cushion Ring (Late) ..... 94-ON 1 A4LD.RUB01
127F Servo Cover Seal...................... 94-ON 2 A4LD.OR04 300B Overdrive 1.65mm .................... 89-ON 3 A4LD.STP02
128F Filter O Ring Small.................... 94-ON 1 A4LD.OR03 301C 3rd & Reverse 1.65mm............. 89-ON 4-6 A4LD.STP02
129F Filter O Ring Large ................... 94-ON 1 A4LD.OR02 301C 3rd & Rev 2.06mm (Exc 4.0 Ltr) 97-ON 4-6 5R55E.STP02
130F Rear Servo Outer O Ring ........ 94-ON 1 C3.OR01 302D Forward 1.65mm....................... 89-ON 5-6 A4LD.STP01
131F Rear Servo Inner O Ring......... 94-ON 1 C3.OR02
132D Fwd Clutch Inner Seal .............. 85-ON 1 C3.SQR02
NI Filler Tube Seal......................... 94-ON 1 A4LD.OR10 PRESSURE PLATES
NI Large Cooler Union Oring ........ 94-ON 2 A4LD.OR06
400B Overdrive (5.08mm).................. 94-ON 1 A4LD.PP01
NI 'O' Ring- Inner Pump Gear ....... 94-ON 1 A4LDE.OR01
401C Third & Reverse (5.08mm) ....... 94-ON 1 A4LD.PP01
402D Forward (5.08mm) .................... 94-ON 1 A4LD.PP02

SPRINGS & CIRCLIPS


METAL CLAD SEALS
410B Return Spring O.D. Clutch ....... 94-ON 20 A4LD.SPR04
150A Front Pump Seal (W/Flange) .... 94-96 1 A4LD.MCS01
411C Return Spring 3rd & Rev Ctch .. 94-ON 20 A4LD.SPR04
150A Front Pump Seal (No Flange)... 97-ON 1 A4LD.MCS02
412G Overdrive Servo........................ 85-ON 1 A4LD.SPR09
151F Extension Housing.................... 94-ON 1 C3.MCS02
413G Intermediate Servo ................... 85-ON 1 A4LD.SPR08
152F Selector Shaft All ...................... 94-ON 1 C3.MCS03
430B Overdrive Clutch Piston
Spring Retainer Circlip.............. 94-ON 1 A4LD.CIR01
431C 3rd & Rev Clutch Piston
MOULDED PISTONS Spring Retainer Circlip.............. 94-ON 1 A4LD.CIR01
432B Overdive Clutch Pack
170F Inter Servo Piston Retaining Circlip
(53mm AB) .............................. 94-ON 1 A4LD.SER03 (1.37mm Thick)......................... 94-ON AR C3.CIR05
(49mm BB) .............................. 94-ON 1 A4LD.SER02 (1.67mm Thick)......................... 94-ON AR C3.CIR04
(46mm CB).............................. 94-ON 1 A4LD.SER01 (2.08mm Thick)......................... 94-ON AR C3.CIR02
(45mm DB).............................. 94-ON 1 A4LD.SER07 (2.44mm Thick)......................... 94-ON AR C3.CIR01
(43mm EB) .............................. 94-ON 1 A4LD.SER08 433C Third & Reverse Clutch Pack
(42mm FB) .............................. 94-ON 1 A4LD.SER09 Retaining Circlip
171F O.D. Servo Piston (1.37mm Thick)......................... 85-ON AR C3.CIR05
(58mm 5R55E Only) ................. 8/96-ON 1 5R55E.SER02 (1.67mm Thick)......................... 85-ON AR C3.CIR04
(53mm AB) .............................. 94-ON 1 A4LD.SER03 (2.08mm Thick)......................... 85-ON AR C3.CIR02
(49mm BB) .............................. 94-ON 1 A4LD.SER02 (2.44mm Thick)......................... 85-ON AR C3.CIR01
(46mm CB).............................. 94-ON 1 A4LD.SER01 434D Forward Clutch Pack
(45mm DB).............................. 94-ON 1 A4LD.SER07 Retaining Circlip
(1.35mm Thick)......................... 85-ON AR C3.CIR03
(1.67mm Thick)......................... 85-ON AR C3.CIR06

134
4R44E / 4R55E / 5R55E
4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
FILTERS VALVE BODY PARTS
450F Filter Paper Element (4WD)...... 94-ON 1 A4LD.FIL13 Kit Shift Kit 4R44E & 4R55E .......... 94-ON 1 A4LDE.SK01
450F Filter Paper Element (2WD)...... 94-ON 1 A4LD.FIL16
NI Filter Lock Up Solenoid
Installs in Seperator Plate......... 94-ON 1 A4LD.FIL05 HARD PARTS
BANDS 800A Pump Assy 4R44E/55E ............ 94-ON 1 A4LDE.PUM01
800A Pump Assy 5R55E.................... 97-ON 1 5R55E.PUM01
500B Overdrive Band......................... 94-ON 1 C3.BAN01 801B OD Clutch Drum (2 Plate)......... 94-96 1 A4LD.DRU11
500B Overdrive Band (Borg Warner) . 94-ON 1 C3.BAN12 801B OD Clutch Drum ....................... 97-98 1 A4LD.DRU12
501C Intermediate Band .................... 94-ON 1 C3.BAN01 802B Overdrive Adaptor Plate............ 94-ON 1 A4LD.THW03
501C Intermediate Band 803B Overdrive Sun Gear.................. 94-ON 1 A4LD.SUN01
(Borg Warner) ........................... 94-ON 1 C3.BAN12 804B Overdrive Planet
502E Low & Reverse ......................... 94-ON 1 C3.BAN04 with Sensor Ring....................... 94-96 1 A4LDE.PL32
900B Overdrive Band Adjusting Nut... 94-ON 1 C3.NUT01 805A Oil Pump Rubbing Plate
901C 3rd & Rev Band Adjusting Nut .. 94-ON 1 C3.NUT01 (4R44E & 5R44E) ..................... 94-ON 1 A4LDE.SP01
806B Overdrive Sprag Plastic Cage . 94-96 1 4LD.OWC02
BUSHES 806B Overdrive Sprag Plastic Cage
(11.81mm Wide) ...................... 97-ON 1 5R55E.OWC01
Kit Bush Kit .................................... 94-ON 1 A4LD.BK02
808C Centre Support ....................... 94-96 1 A4LD.SUP01
550A Converter Bush (Babbit) ........... 94-ON 1 C3.BUS01
809C 5 Plate Cast Direct Drum .......... 94-ON 1 A4LD.DRU01
550A Converter Bush (Bronze) .......... 94-ON 1 C3.BUS02
809C 5 Plate Direct Drum (5R55E) .... 97-ON 1 5R55E.DRU01
551A Front Stator Bush...................... 94-ON 1 A4LD.BUS05
809C 6 Plate Direct Drum .................. 94-ON 1 A4LD.DRU08
552B Overdrive Drum Bush ............... 94-ON 1 A4LD.BUS07
810C Direct Clutch Piston ................. 94-ON 1 C3.PIS02
553C 3rd & Rev Clutch Drum (Cast) .. 94-ON 1 A4LD.BUS06
810C Direct Clutch Piston (Large
556F Rear Case Bushing................... 94-ON 1 C3.BUS05
Diameter to Suit A4LD.DRU01) 94-ON 1 A4LD.PIS01
557F Extension Housing.................... 94-ON 1 A4LD.BUS03
815D Fwd Planetary (Steel 4 Pin) ...... 94-ON 1 A4LD.PL05
815D Fwd Planetery (Steel 6 Pin) ...... 94-ON 1 A4LD.PL06
THRUST WASHERS & BEARINGS 818E Low Planetary (Steel 6 Pin) ...... 94-96 1 A4LD.PL04
819E Ring Gear, Rear Planet
600A Front Pump to Overdrive Drum (Bearing Type) .......................... 95-ON 1 A4LD.PL27
Selective #A 1.20mm ................ 94-ON AR C3.THW10 820E Hub, Rear Anulus (Exc 4.0L) .... 94-ON 1 A4LD.HUB01
Selective #B 2.20mm................ 94-ON AR C3.THW11 820E Hub, Rear Anulus (40.39mm OD Nose)
Selective #C 2.40mm................ 94-ON AR C3.THW12 (18.62mm Overall Height)......... 95-ON 1 A4LD.PL28
Selective #D 2.60mm................ 94-ON AR C3.THW13 820E Hub Rear Anulus(4.0L Explorer)
Selective #E 2.80mm................ 94-ON AR C3.THW08 (18.62mm OD Nose)
Selective #A 1.20mm Plastic .... 94-ON AR C3.THW21 (21.72mm Overall Height)......... 97-ON 1 A4LDE.HUB01
Selective #B 1.60mm Plastic .... 94-ON AR C3.THW22 821E Reverse Band Drum 4.0 Ltr ...... 94-ON 1 A4LD.DRU10
Selective #C 2.00mm Plastic .... 94-ON AR C3.THW23 822E Rear One Way Clutch
Selective #D 2.40mm Plastic .... 94-ON AR C3.THW24 (plastic 26 Element 4.0Ltr)........ 94-96 1 A4LD.OWC03
Selective #E 2.80mm Plastic .... 94-ON AR C3.THW25 822E Rear One Way Clutch
601B Raidial Bearing (plastic 26 Element 4.0Ltr)........ 97-ON 1 5R55E.OWC02
(OD Sun Gear to OD Planetary)94-ON 1 A4LD.THW16 823E Low Sprag Inner Race
602B Radial Bearing (Except 4.0Ltr) .......................... 94-96 1 A4LD.OWC04
(OD Planetary to OD Annulus).. 94-ON 1 A4LD.TOR01 823E Low OWC Inner Race
603C Front Centre Sup Torrington ..... 94-ON 1 A4LD.TOR02 (4.0Ltr 68.45mm OD)................ 94-96 1 A4LD.OWC05
604C C. Supp to 3rd/Rev Drum 824F Overdrive Servo Cover AB...... 94-97 1 A4LD.COV03
Torrington (2.95mm) ................. 94-ON AR A4LDE.TOR02
604C C. Supp to 3rd/Rev Drum
Torrington (3.15mm) ................. 94-ON AR A4LDE.TOR03 SPECIAL ITEMS
609E Front of Rear Gearset............... 94-97 1 A4LD.THW06
NI Torque Converter Nut ............... 94-ON 4 A4LD.NUT01
610E Rear of Rear Gearset ............... 94-97 1 A4LD.THW05
NI Nut - Band Adjuster................... 85-ON 2 C3.NUT01
611E Rear Hub to OWC Inner Race .. 94-ON 1 A4LD.THW04
NI Caged Centre Support Nut ....... 85-ON 1 A4LD.NUT02
NI Magnet (Oil Pan)....................... 85-ON 1 A4LD.MAG01
ELECTRICAL COMPONENTS NI Cooler to Case Union (Large)..... 92-94 2 A4LD.UN01

700F Solenoid Press Control ............. 94-96 1 A4LDE.SOL01


700F Solenoid Press Control ............. 97-ON 1 A4LDE.SOL06
701F Solenoid Shift Control ............... 94-96 4 A4LDE.SOL03 TOOLS & SERVICE MANUALS
701F Solenoid Shift Control ............... 97-ON 4 A4LDE.SOL08
NI ATSG 4R44E/55E Rep Manual 94-ON 1 A4LDE.MAN01
702F Solenoid Lock Up Control ......... 94-96 1 A4LDE.SOL05
NI ATSG 5R55E Repair Manual.... 97-ON 1 5R55E.MAN01
702F Solenoid Lock Up Control ......... 97-ON 1 A4LDE.SOL07
NI Range Switch Setting Tool........ 94-ON 1 A4LDE.TOOL01
703C Speed Sensor (C. Supp)........... 94-ON 1 A4LDE.ELE03
NI Plastic O/DOWC Install Tool ..... 94-ON 1 A4LD.TOOL01
704F Solenoid Loom.......................... 94-ON 1 A4LDE.ELE05
NI Pump Seal Installer................... 94-ON 1 A4LD.TOOL02
NI Vehicle Speed Sensor .............. 94-ON 1 A4LD.ELE02
NI Valve Body Aligning Pins .......... 94-ON 1 A4LD.TOOL03
NI Loom Box to Bulkhead (2.0L) .. -5/96 1 A4LDE.ELE01
NI Pump Aligning Tool ................... 94-ON 1 A4LD.TOOL04
NI Loom Box to Bulkhead
NI Extension Seal Installer ............ 94-ON 1 A4LD.TOOL05
(2.0L & 2.3L) ............................. 5/96-ON 1 A4LDE.ELE04
NI Range Switch............................ 94-ON 1 A4LDE.INH01

139
A
5R55N (Jaguar / Ford)
5 SPEED RWD WITH LOCK UP (Full Electronic Control)

C 140
A
5R55N (Jaguar / Ford)
5 SPEED RWD WITH LOCK UP (Full Electronic Control)

C 141
5R55N (Jaguar / Ford)
5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SPRINGS & CIRCLIPS
Kit Overhaul ................................... 99-ON 1 5R55N.OHK01

FILTERS
GASKETS
450J Pan Filter ('S' Type Jaguar) ...... 99-ON 1 5R55N.FIL01
100J Pan Gasket Moulded Rubber ... 99-ON 1 5R55N.GAS01
101A Pump Gasket ............................ 99-ON 1 5R55N.GAS02
NI Upper Valve Body Gasket......... 99-ON 1 5R55N.GAS03 BANDS
NI Lower Valve Body Gasket......... 99-ON 1 5R55N.GAS04
500B Overdrive Band (Borg Warner) . 99-ON 1 C3.BAN12
501D Dir & Rev Band (Borg Warner) . 99-ON 1 C3.BAN12
RUBBER COMPONENTS 502H Low Reverse Band ................... 99-ON 1 5R55N.BAN02

120A Pump Outer Lathe Cut Seal...... 99-ON 1 5R55N.SQR01


BUSHINGS
METAL CLAD SEALS
150A Front Pump Seal....................... 99-ON 1 A4LD.MCS02 THRUST WASHERS & SELECTIVES
151K Extension Housing Seal............ 99-ON 1 5R55N.MCS02
NI Selector Shaft Seal ................... 99-ON 1 C3.MCS03
BEARING & RACES
MOULDED PISTONS
170E Forward Clutch Cushion Plate .. 99-ON 1 5R55N.PIS02 ELECTRICAL COMPONENTS
171F Intermediate Clutch................... 99-ON 1 5R55N.PIS01
172J Overdrive Servo Piston 700J Reverse Pressure Switch
(64mm OD) ............................... 99-ON 1 5R55N.SER02 (Jaguar) .................................... 99-ON 1 5R55N.ELE01
(73mm OD) ............................... 99-ON 1 5R55N.SER01 701J Range Switch ('S' Type Jaguar) 99-ON 1 5R55N.ELE02
173J Intermediate Servo Piston 702J Turbine Shaft Sensor
(64.50mm OD) .......................... 99-ON 1 5R55N.SER04 ('S' Type Jaguar)....................... 99-ON 1 5R55N.ELE03
(69.50mm OD) .......................... 99-ON 1 5R55N.SER03 703J Intermediate Shaft Sensor
174J Reverse Servo Piston ............... 99-ON 1 5R55N.SER05 ('S' Type Jaguar)....................... 99-ON 1 5R55N.ELE04
704J Output Shaft Sensor
('S' Type Jaguar)....................... 99-ON 1 5R55N.ELE03
SEALING RINGS 705J Solenoid Assembly
(Jaguar) .................................... 00-ON 1 5R55N.SOL01
200A Stator Support Front to TC
(Yellow Plastic Butt Joint) ......... 99-ON 1 A4LDE.SSR01
VALVE BODY PARTS
FRICTION PLATES 750A Line Preasure Relief Valve ....... 99-ON 1 5R55N.VA01
NI Spring 4-3 Pre Stroke Valve
250B Overdrive Spiral Groove
(This a common breakage)....... 99-ON 1 5R55N.SPR01
(Borg Warner) ........................... 99-ON 3 5R55E.FRP11
251D Direct Clutch Internal Teeth
(122mm OD x 2.00mm x 48T) .. 99-ON 5 5R55N.FRP02 HARDWARE
252D Direct Clutch External Teeth
(100mm ID x 2.00mm x 20T) .... 99-ON 5 5R55N.FRP03 806C Overdrive Adaptor Plate............ 99-ON 1 5R55N.THW01
253E Forward Clutch 807C Overdrive Sun Gear.................. 99-ON 1 5R55N.SUN01
(131mm OD x 1.70mm x 89T) .. 99-ON 5 5R55N.FRP01 808C Overdrive Planetary Assy ......... 99-ON 1 5R55N.PL01
254G Intermediate Clutch Internal Teeth 810C Overdrive One Way Clutch ....... 99-ON 1 5R55E.OWC01
(143mm OD x 2.40mm x 24T) .. 99-ON 4 5R55N.FRP04 813D Direct & Reverse Clutch Drum.. 99-ON 1 5R55N.DRU01
254G Intermediate Clutch External Teeth 825F Intermediate Sprag Assy........... 99-ON 1 5R55N.OWC02
(108mm ID x 2.40mm x 33T) .... 99-ON 4 5R55N.FRP05

SPECIAL ITEMS
STEEL PLATES NI ATSG Repair Manual................ 99-ON 5R55N.MAN01
300B Overdrive Clutch (1.65mm)....... 99-ON 3 A4LD.STP02 NI Pump Puller .............................. 99-ON 5R55N.TOOL01
301E Forward Clutch (1.65mm x 27T)99-ON 5 5R55N.STP01

TORQUE CONVERTERS
PRESSURE PLATES NI 'S' Type Jaguar V6 4 Stud ........ 99-ON 1 5R55N.TC01
400B Overdrive (5.08mm).................. 99-ON 1 A4LD.PP01 NI 'S' Type Jaguar V8 6 Stud ........ 99-ON 1 5R55N.TC02
401D Direct & Reverse (5.08mm) ...... 99-ON 1 A4LD.PP01

142
5R55N (Jaguar / Ford)
5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

143
A
5R55W (Ranger / Explorer)
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

C 144
A
5R55W (Ranger / Explorer)
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

C 145
5R55W (Ranger / Explorer)
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul Kit .............................. 02-ON 1 5R55W.OHK01

BUSHINGS
GASKETS

THRUST WASHERS & SELECTIVES


RUBBER COMPONENTS

BEARING & RACES

METAL CLAD SEALS

ELECTRICAL COMPONENTS

MOULDED PISTONS
VALVE BODY PARTS
750A Line Preasure Relief Valve ....... 99-ON 1 5R55N.VA01

SEALING RINGS HARDWARE

SPECIAL ITEMS
FRICTION PLATES

STEEL PLATES

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS

146
5R55W (Ranger / Explorer)
5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

143
FORD AOD (FIOD)

A
4 SPEED RWD (Hydraulic Control)

C 144
FORD AOD (FIOD)

A
4 SPEED RWD (Hydraulic Control)

C
145
FORD AOD (FIOD)
4 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Master Overhaul ....................... 80-93 1 AOD.MOHK01 Kit Steel Plate Kit ........................... 80-93 1 AOD.STK01
Kit Overhaul Kit .............................. 80-93 1 AOD.OHK01 300A Intermediate (149mm ID
x 1.68mm - 1.80mm x 18T)....... 80-93 3 AOD.STP01
300A Intermediate (149mm ID
GASKETS x 1.96mm - 2.06mm x 18T)....... 80-93 1 AOD.STP02
300A Intermediate (149mm ID
100E Pan Gasket AOD ...................... 80-93 1 AOD.GAS01
x 2.21mm - 2.31mm x 18T)....... 80-93 1 AOD.STP03
101A Pump Gasket ............................ 80-93 1 AOD.GAS02
300A Intermediate (149mm ID
102E Extension Housing Gasket ....... 80-93 1 AOD.GAS03
x 2.46mm - 2.57mm x 18T)....... 80-93 1 AOD.STP04
103E Upper Valve Body Gasket......... 80-93 1 AOD.GAS05
301B Reverse (Use With Cast Iron Drum)
104E Lower Valve Body Gasket......... 80-89 1 AOD.GAS04
(99.30mm ID x 1.70mm x 54T) . 80-93 4 BW12.STP01
301B Reverse (Use With Stamped Steel Drum)
RUBBER COMPONENTS (99.06mm IDx1.75mmx32/34T) 91-93 3 AOD.STP07
302B Forward (Use With Cast Iron Drum)
120A Outer Pump 'O' Ring................. 80-93 1 AOD.OR01 (99.30mm ID x 1.70mm x 54T) . 80-93 4 BW12.STP01
121B Fwd Clutch Cushion Rubber..... 80-ON 1 AOD.RUB01 31B Forward (Use With Stamped Steel Drum)
(99.06mm ID x 1.78mm x 34T) . 90-93 5 AOD.STP10
303C Direct (Use With Cast Iron Drum)
METAL CLAD SEALS (92.96mm ID x 1.78mm x 28T) . 80-93 6 AOD.STP08
150A Pump Seal (With Flange).......... 80-93 1 TH400.MCS02 303C Direct (Use With Stamped Steel Drum)
150A Pump Seal (Alum Pump) .......... 91-93 1 AODE.MCS01 (92.96mm ID x 1.73mm x 34T) . 91-93 6 AOD.STP09
151E Extension Seal (No Boot) ......... 80-93 1 TH700.MCS02 303C Direct (Thin High Capacity)
151E Extension Seal (With Boot)....... 80-93 1 C4.MCS02 (Use With Cast Iron Drum) ..... 80-93 8 AOD.STP12
153E Manual Control Lever ............... 80-93 1 C3.MCS03 304B Forward Waved Cushion (21T). 90-93 1 AOD.STP14

MOULDED PISTONS PRESSURE PLATES


170E 2-3 Accumulator Piston 402B Forward (Use With Stamped Steel Drum)
(Moulded Rubber)..................... 80-93 1 AOD.ACC01 (34Teeth)................................... 90-93 1 AOD.PP02
171E Reverse Servo Piston 403C Direct (Use With Cast Iron Drum)
(1 Groove)................................. 80-93 1 AOD.SER01 (28Teeth)................................... 80-93 1 AOD.PP01
(2 Groove)................................. 80-93 1 AOD.SER02
(3 Groove)................................. 80-93 1 AOD.SER03
172E Reverse Servo Cover ............... 80-93 1 AOD.SER04
SPRINGS & CIRCLIPS
173E Overdrive Servo Piston 410B Reverse Clutch
(Casting Letter A) 68.95mm ID . 80-93 1 AOD.SER05 Diaphragm Spring..................... 80-93 1 AOD.DIA01
173E Overdrive Servo Piston NI Anti Clunk Spring
(Casting Letter B) 63.25mm ID . 80-93 1 AOD.SER07 (Centre Support) ....................... 80-93 1 AOD.SPR01
174E Overdrive Servo Cover NI Spring & Ball Assy Stator
('A' Stamp for 68.95mm Piston) 80-93 1 AODE.SER06 (Cooler Bypass) ........................ 80-93 1 AOD.SPR02
NI 1-2 Accumulator Spring ............ 80-93 1 AOD.SPR03
430A Circlip - Retaining Int OWC
SHAFT SEALING RINGS (Modified Spiral 3 Pack)............ 80-93 1 AOD.CIR01
201D Turbine Shaft to Direct Clutch 430A Circlip - Retaining Int OWC
(Solid Teflon)............................. 80-93 2 AOD.SSR01 (OEM) ....................................... 80-93 1 AOD.CIR03
431E Circlip - Retaining
(3-4 Accumulator Spiral) ........... 80-93 1 AOD.CIR02
FRICTION PLATES 432C Circlip - Retaining Direct Clutch Pack
(1.52mm - 1.63mm) .................. 80-93 AR C4.CIR01
Kit Friction Kit................................. 80-85 1 AOD.FRK01 (2.24mm - 2.34mm) .................. 80-93 AR C4.CIR02
Kit Friction Kit................................. 85-93 1 AOD.FRK02 (2.54mm - 2.69mm) .................. 80-93 AR C4.CIR03
250A Intermediate
(179.6mm OD x 2.00mm x 60T) 80-93 3 AOD.FRP01
251B Reverse FILTERS
(133.3mm OD x 2.00mm x 45T) 80-L83 4 AOD.FRP02
251B Reverse 450E Filter (2WD) .............................. 80-93 1 AOD.FIL01
(133.3mm OD x 1.63mm x 45T) L83-93 3-4 AOD.FRP03 450E Filter (4WD W/Sump Tube)....... 84-93 1 AOD.FIL02
252B Forward (Use With Cast Iron Drum) NI Governor Filter.......................... 80-93 1 AOD.FIL03
(133.3mm OD x 1.63mm x 45T) 80-93 5 AOD.FRP03
252B Forward (Use With Stamped Steel Drum)
(136mm OD x 1.63mm x 45T) .. 90-93 5 AOD.FRP06
BANDS
253C Direct 500B Overdrive Band (38mm Wide) .. 80-93 1 AOD.BAN01
(118.1mm OD x 2.00mm x 42T) 80-93 5-6 AOD.FRP05 501C Reverse Band ........................... 80-93 1 AOD.BAN02

146
FORD AOD (FIOD)
4 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHES HARD PARTS
Kit Bush Kit .................................... 80-93 1 AODE.BK01 800A Pump Assy................................ 80-93 1 AOD.PUM01
550A Front Pump Bush...................... 80-93 1 C6.BUS01 805A Retainer - Intermediate OWC
556C Drive Shell/Sun Gear ................ 80-93 2 AOD.BUS08 (7 Roller Type) .......................... 80-93 1 AOD.RET01
557C Forward Sun Gear .................... 80-93 1 AOD.BUS02 807A Intermediate Roller Clutch
559C Planet Support (7 Roller Green) ........................ 80-93 1 AODE.OWC01
(Installs in Centre Support) ....... 80-93 1 AOD.BUS03 808A Intermediate Roller Clutch
560C Rear Planetary Bush Front Outer Race (7 Roller Green)..... 80-93 1 AOD.OWC02
(Large) ...................................... 80-93 1 AOD.BUS04 810B Reverse Drum
561C Rear Planetary Bush Rear (3 Plate Washer Type) .............. 80-88 1 AOD.DRU01
(Small Brass With 2 Grooves) .. 80-93 1 AOD.BUS07 810B Reverse Drum
562C Direct Drum (Use With Stamped Steel Drum) (3 Plate Bearing Type) .............. 80-93 1 AOD.DRU04
(With Oil Feed Holes) ............... 90-93 1 AOD.BUS05 810B Reverse Drum
564E Rear Case Bush ....................... 90-93 1 AOD.BUS06 (4 Plate Bearing Type) .............. 80-91 1 AOD.DRU02
565E Extension Bush......................... 80-93 1 C4.BUS02 810B Reverse Drum Conversion Kit
(To 4 Plate Bearing Type) ......... 80-93 1 AOD.DRU03
811B Forward Drum & Shft Assy
THRUST WASHERS & BEARINGS (3 Plate) .................................... 80-93 1 AOD.DRU05
812C Forward Hub ............................. 80-93 1 AOD.DRU06
Kit Thrust Washer Kit
813C Drive Shell & Sun Gear............. 80-93 1 AOD.POT01
(Selective Stator to Rev. Drum) 80-93 1 AOD.TWK01
814C Forward Sun Gear (30 Tooth) ... 80-93 1 AOD.SUN01
Kit Thrust Bearing Kit ..................... 80-93 1 AOD.TWK02
815C Centre Support ......................... 80-93 1 AOD.SUP01
600A Thrust Washer Selective
816C Low Roller Clutch...................... 80-ON 1 TH400.OWC01
(Stator Support to Reverse Drum)
817C Planetary Assy (2nd Design) .... 80-93 1 AOD.PL01
# 1 (1.32mm Green ) ................ 80-93 AR AOD.THW01
822C Direct Drum
# 2 (1.78mm Yellow) ................. 80-93 AR AOD.THW02
(5 Plate With 28 Tooth Steel) .... 80-93 1 AOD.DRU07
# 3 (2.21mm Tan)...................... 80-93 AR AOD.THW03
823D Output Ring Gear...................... 80-93 1 AOD.PL02
# 4 (2.64mm Red)..................... 80-93 AR AOD.THW04
826D Governor Assy With Weight...... 80-93 1 AOD.GOV01
# 5 (3.07mm Blue) .................... 80-93 AR AOD.THW05
827E Overdrive Servo Pin.................. 80-93 1 AOD.SER06
650B Bearing Forward Clutch Cylinder
to Rev Drum Thrust (6 tang) ..... 80-93 1 AOD.THW07
652C Bearing Fwd Clutch Hub R ....... 80-93 1 AOD.THW11 SPECIAL ITEMS & TOOLS
653C Forward Sungear to
Reverse Sungear Bearing ........ 80-93 1 AOD.THW11 NI ATSG Rebuild Manual .............. 80-93 AOD.MAN01
654C Planet to Direct Drum Bearing .. 80-93 1 AOD.THW06 NI Case Connector Oil Cooler Line
655C Planet to Direct Drum Spacer .. 80-93 1 AOD.THW10 (Quick Connect Type) ............... 80-93 2 AOD.CON01
656D Bearing Direct Clutch Rear NI Case Connector Oil Cooler Line
(Open Face Bearing) ................ 80-93 1 AOD.THW08 (With Double 'O' Rings) ............ 80-93 2 AOD.CON02
656D Bearing Direct Clutch Rear NI Anti Clunk Spring
(3 Element Bearing).................. 91-93 1 AODE.THW09 (Centre Support) ....................... 80-93 1 AOD.SPR01
657K Output Hub to Case Bearing..... 80-93 1 AOD.THW14 NI Spring & Ball Assy Stator
(Cooler Bypass) ........................ 80-93 1 AOD.SPR02
NI Clutch Seal Installer Kit............. AOD.TOOL01
ELECTRICAL COMPONENTS Ni Direct Drive Solid Seal Installer Kit AOD.TOOL02
NI End Play & Clearance Gauge Bar AOD.TOOL03
NI Reamer Kit for AOD.VA04 ........ AOD.TOOL05
NI Reamer Kit for AOD.VA10 ........ AOD.TOOL06
VALVE BODY COMPONENTS NI Governor Bore Case Sleeving Tool AOD.TOOL07

Kit Shift Kit (TranGo) ...................... 80-93 1 AOD.SK01


750E Rebuilt Valve Body.................... 89-93 1 AOD.VB01
NI Valve Body End Plug Kit ........... 80-93 1 AOD.VA01
NI Boost Valve & Sleeve Kit .......... 80-93 1 AOD.VA02
NI Throttle Valve Plug & Sleeve Kit80-93 1 AOD.VA03
NI Oversized 1-2 Capacity Modulator Valve Kit
(Requires AOD.TOOL05 to Fit). 80-93 1 AOD.VA04
NI Small Valve Body End Plug Kit
(Fitted With Rubber 'O' Rings) .. 80-93 1 AOD.VA05
NI Medium Valve Body End Plug Kit
(Fitted With Rubber 'O' Rings) .. 80-93 1 AOD.VA06
NI Large Valve Body End Plug Kit
(Fitted With Rubber 'O' Rings) .. 80-93 1 AOD.VA07
NI Governor Circuit End Plug Kit... 80-83 1 AOD.VA08
NI Governor Circuit End Plug Kit... 83-93 1 AOD.VA09
NI Oversize Throttle Valve Plunger
(Requires AOD.TOOL06 to Fit). 80-93 1 AOD.VA10

147
FORD AODE, 4R70W

A
4 SPEED RWD (Electronic Control)

C 148
FORD AODE, 4R70W

A
4 SPEED RWD (Electronic Control)

C 149
FORD AODE, 4R70W
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Super Overhaul Kit ................... 92-ON 1 AODE.SOHK01 Kit Steel Plate Kit ........................... 92-ON 1 AODE.STK01
Kit Master Overhaul ....................... 92-95 1 AODE.MOHK01 Kit Direct Clutch Kit (Heavy Duty) .. 92-ON 1 AODE.CK01
Kit Overhaul Kit .............................. 92-95 1 AODE.OHK01 300B Intermediate (149mm ID
Kit Overhaul ................................... 96-ON 1 AODE.OHK02 x 1.68mm - 1.80mm x 18T)....... 92-ON 3 AOD.STP01
Kit Direct Clutch Kit (Heavy Duty) .. 92-ON 1 AODE.CK01 300B Intermediate (149mm ID
x 1.96mm - 2.06mm x 18T)....... 92-ON 1 AOD.STP02
300B Intermediate (149mm ID
GASKETS x 2.21mm - 2.31mm x 18T)....... 92-ON 1 AOD.STP03
300B Intermediate (149mm ID
100L Pan Gasket (Moulded Rubber) . 92-ON 1 AODE.GAS01
x 2.46mm - 2.57mm x 18T)....... 92-ON 1 AOD.STP04
101A Pump Gasket ............................ 92-ON 1 AODE.GAS02
301D Reverse
102L Extension Gasket...................... 92-95 1 AOD.GAS03
(99.06mm IDx1.75mm x32/34T)92-ON 3 AOD.STP07
103L Upper Valve Body ..................... 92-95 1 AODE.GAS05
302F Forward
103L Upper Valve Body ..................... 96-ON 1 AODE.GAS15
(99.06mm ID x 1.78mm x 34T) . 92-ON 5 AOD.STP10
104L Lower Valve Body ..................... 92-95 1 AODE.GAS04
303H Direct
104L Lower Valve Body ..................... 96-ON 1 AODE.GAS14
(92.96mm ID x 1.73mm x 34T) . 92-ON 6 AOD.STP09
105L Valve Body Cover ..................... 92-95 1 AODE.GAS06
303H Direct
105L Valve Body Cover ..................... 96-ON 1 AODE.GAS16
(92.96mm ID x 2.00mm x 34T) . 97-ON 6 AOD.STP11
304F Forward Waved Cushion (21T). 92-ON 1 AOD.STP14

RUBBER COMPONENTS
120A Pump Outer Lathe Cut Seal...... 92-ON 1 AOD.OR01 PRESSURE PLATES
400B Intermediate (6.45mm) ............. 92-ON 1 AODE.PP03
402F Forward (34Teeth) .................... 92-ON 1 AOD.PP02
403H Direct (5.59mm x 34Teeth) ....... 92-ON 1 AODE.PP01
METAL CLAD SEALS 403H Direct (9.65mm x 34Teeth) ....... 92-ON 1 AODE.PP02

150A Pump Seal ................................ 92-ON 1 AODE.MCS01


151L Extension Seal (No Boot) ......... 92-ON 1 TH700.MCS02
151L Extension Seal (With Boot)....... 92-ON 1 C4.MCS02
151L Extension Seal (4R70W) SPRINGS & CIRCLIPS
(Lincoln 63.10mm OD).............. 92-ON 1 AODE.MCS03
410C Reverse Clutch
152L Manual Control Lever ............... 92-ON 1 C3.MCS03
Diaphragm Spring..................... 92-ON 1 AOD.DIA01
411G Anti Clunk Spring
(Centre Support) ....................... 92-ON 1 AOD.SPR01
MOULDED PISTONS NI Spring & Ball Assy Stator
(Cooler Bypass) ........................ 92-ON 1 AOD.SPR02
170L 1-2 Accumulator Piston 430C Circlip - Retaining Int OWC
(Bonded Rubber) ...................... 94-97 1 AODE.PIS01 (Modified Spiral 3 Pack)............ 92-ON 1 AOD.CIR01
171L OD Servo Piston 430C Circlip - Retaining Int OWC
(68.07mm Diameter 1 Piece).... 92-ON 1 AODE.SER02 (OEM) ....................................... 92-ON 1 AOD.CIR03
171L OD Servo Piston With Sleeve 432H Circlip - Retaining Direct Clutch Pack
(63.50mm Diameter 2 Piece).... 93-98 1 AODE.SER03 (1.52mm - 1.63mm) .................. 92-ON AR C4.CIR01
172L Overdrive Servo Cover (2.24mm - 2.34mm) .................. 92-ON AR C4.CIR02
('A' Stamp) ................................ 92-ON 1 AODE.SER06 (2.44mm) .................................. 92-ON AR AODE.CIR01
NI 1-2 Accumulator Cover (2.54mm - 2.69mm) .................. 92-ON AR C4.CIR03
(Bonded Rubber) ...................... 92-ON 1 AODE.COV01 433L 1-2 Accumulator Spring
(Lower Pink).............................. 92-ON 1 AODE.SPR01

FRICTION PLATES
Kit Friction Kit (AODE) ................... 92-96 1 AODE.FRK01
Kit Friction Kit (4R70W) ................. 97-ON 1 AODE.FRK02
Kit Direct Clutch Kit (Heavy Duty) .. 92-ON 1 AODE.CK01
FILTERS
250B Intermediate (Smooth) 450L Pan Filter 2WD ......................... 92-95 1 AODE.FIL01
(179.6mm OD x 1.68mm x 60T) 92-ON 3-4 AODE.FRP01 450L Pan Filter 2WD ......................... 96-ON 1 AODE.FIL02
250B Intermediate (Grooved) 450L Pan Filter 4WD ......................... 94-ON 1 AODE.FIL02
(179.6mm OD x 1.68mm x 60T) 98-ON 3-4 AODE.FRP03 NI Pressure Regulator Solenoid.... 92-ON 1 AODE.FIL03
251D Reverse
(133.3mm OD x 1.63mm x 45T) 92-ON 4 AOD.FRP03
252F Forward
(136mm OD x 1.63mm x 45T) .. 92-ON 5 AOD.FRP06 BANDS
253H Direct
500B Overdrive Band (50mm Wide) .. 92-ON 1 AODE.BAN01
(118.1mm OD x 2.00mm x 42T) 92-96 5 AOD.FRP05
501G Reverse Band ........................... 92-ON 1 AOD.BAN02
253H Direct
(119.1mm OD x 1.73mm x 42T) 97-ON 5-6 AODE.FRP02

154
FORD AODE, 4R70W
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHES VALVE BODY COMPONENTS
Kit Bush Kit .................................... 92-94 1 AODE.BK02 Kit AODE/4R70W Shift Kit
Kit Bush Kit .................................... 94-ON 1 AODE.BK03 (TransGo) ................................. 92-ON 1 AODE.SK01
550A Front Pump Bush...................... 92-ON 1 C6.BUS01 Kit AODE "Sure Cure Kit"
551A Front Stator Bush...................... 92-93 1 AODE.BUS02 (Sonnax) ................................... 92-95 1 AODE.SCK01
551A Front Stator Bush...................... 94-ON 1 AODE.BUS03 Kit AODE "Sure Cure Kit"
552A Rear Stator Bush ...................... 92-93 1 AODE.BUS04 (Sonnax) ................................... 96-ON 1 AODE.SCK02
552A Rear Stator Bush ...................... 94-ON 1 AODE.BUS05 NI Pressure Regulator Spring
556G Drive Shell/Sun Gear ................ 92-ON 2 AOD.BUS08 (Upgrade).................................. 92-95 1 AODE.SPR03
557G Forward Sun Gear .................... 92-ON 1 AOD.BUS02 NI Pressure Regulator Spring & Valve)
559G Planet Support (Upgrade).................................. 96-ON 1 AODE.SPR04
(Installs in Centre Support) ....... 92-ON 1 AOD.BUS03 NI Pressure Regulator Valve
560G Rear Planetary Bush Front (Prevents Low Line Pressure) .. 92-96 1 AODE.VA01
(Large) ...................................... 92-ON 1 AOD.BUS04 NI Pressure Regulator Valve
561G Rear Planetary Bush Rear (Prevents Low Line Pressure) .. 97-ON 1 AODE.VA04
(Small Brass With 2 Grooves) .. 92-ON 1 AOD.BUS07 NI Bypass TCC ControlSleeve & Plunger
562J Direct Drum (Eliminates Delayed TCC Apply
(With Oil Feed Holes) ............... 92-ON 1 AOD.BUS05 & Shudder)................................ 92-ON 1 AODE.SL01
564L Rear Case Bush ....................... 92-ON 1 AOD.BUS06 NI Pressure Regulator Valve & Sleeve Ki
565L Extension Bush (AODE) ........... 92-ON 1 C4.BUS02 (Prevents Poor Reverse Boost) 92-ON 1 AODE.SL02
565L Extension Bush (4R70W)
(40.64mm ID)............................ 93-ON 1 AODE.BUS06
HARD PARTS
THRUST WASHERS & BEARINGS 800A Pump Assy (Rebuilt)
(14.43mm Deep Gears) ............ 92-94 1 AODE.PUM02
Kit Thrust Washer Kit 800A Pump Assy
(Selective Stator to Rev. Drum) 92-ON 1 AOD.TWK01 (15.47mm Deep Gears) ............ 95-ON 1 AODE.PUM01
Kit Thrust Bearing Kit (AODE) ....... 92-95 1 AODE.TWK01 801A Short Pump Assy
Kit Thrust Bearing Kit (4R70W)...... 93-ON 1 AODE.TWK02 (15.47mm Deep Gears) ............ 95-ON 1 AODE.PUM03
600A Thrust Washer Selective 802A Pump Gear Set
(Stator Support to Reverse Drum) (14.43mm Deep)....................... 92-94 1 AODE.PUM04
# 1 (1.32mm Green ) ................ 92-ON AR AOD.THW01 802A Pump Gear Set
# 2 (1.78mm Yellow) ................. 92-ON AR AOD.THW02 (15.47mm Deep)....................... 95-ON 1 AODE.PUM05
# 3 (2.21mm Tan)...................... 92-ON AR AOD.THW03 803A Stator Support
# 4 (2.64mm Red)..................... 92-ON AR AOD.THW04 (Can Use AODE.SUP02) ......... 92-94 1 AODE.SUP01
# 5 (3.07mm Blue) .................... 92-ON AR AOD.THW05 803A Stator Support
650C Bearing Forward Clutch Cylinder (Will Retro Fit 92-94) ............... 94-ON 1 AODE.SUP02
to Rev Drum Thrust (6 tang) ..... 92-ON 1 AOD.THW07 806C Retro Fit Mechanical Diode Intermediate
652F Bearing Fwd Clutch Hub R ....... 92-ON 1 AOD.THW11 Sprag + Reverse Drum............. 92-ON 1 AODE.DRU01
653G Forward Sungear to 807C Retainer Intermediate OWC
Reverse Sungear Bearing ........ 92-ON 1 AOD.THW11 (14 Roller Sprag) ...................... 93-97 1 AODE.RET01
654H Planet to Direct Drum Bearing .. 92-ON 1 AOD.THW06 808C Outer Race Kit Int OWC
655H Planet to Direct Drum Spacer .. 92-ON 1 AOD.THW10 (14 Roller) ................................. 92-97 1 AODE.OWC04
656J Bearing Direct Clutch Rear 809C Intermediate One Way Clutch
(3 Element Bearing).................. 92-ON 1 AODE.THW09 (7 Rollers Green) ...................... 92-97 1 AODE.OWC01
657K Output Hub to Case Bearing..... 92-ON 1 AODE.THW08 809C Intermediate One Way Clutch
(14 Rollers) ............................... 92-97 1 AODE.OWC03
809C Intermediate One Way Clutch
ELECTRICAL COMPONENTS (Mechanical Diode Assy) .......... 98-ON 1 AODE.OWC02
810C Reverse Drum (4 Plate)
700L Manual Position Sensor............ 92-97 1 AODE.ELE03
(7 Roller Sprag) ........................ 92-ON 1 AODE.DRU02
700L Manual Position Sensor............ 8/96-ON 1 AODE.ELE05
810C Reverse Drum (4 Plate)
701L Fluid Temperature Sensor ........ 92-ON 1 AODE.ELE02
(14 Roller Sprag) ...................... 92-97 1 AODE.DRU03
702L Output Speed Sensor ............... 92-ON 1 AODE.ELE04
810C Reverse Drum (4 Plate)
703L Shift Solenoid (Pair).................. 92-97 1 AODE.SOL01
(Mech Diode Type) ................... 98-ON 1 AODE.DRU06
703L Shift Solenoid (Pair Hard Wire). 98-ON 1 AODE.SOL10
813E Forward Drum & Shaft Assy ..... 92-ON 1 AODE.DRU08
704L Lock Up Solenoid 3 Ohm
816F Forward Clutch Hub.................. 92-ON 1 AODE.DRU05
(Black Connector) ..................... 92-94 1 AODE.SOL03
817G Drive Shell With Sun Gear
704L Lock Up Solenoid 16 Ohm
(36T 104.78mm Tall) ................. 92-97 1 AODE.POT01
(White Connector)..................... 95-97 1 AODE.SOL04
817G Drive Shell With Sun Gear
704L Lock Up Solenoid (Hard Wire) .. 98-ON 1 AODE.SOL09
(38 Teeth).................................. 92-ON 1 AODE.POT02
705L EPC Solenoid ........................... 92-97 1 AODE.SOL05
818F Direct Drive Shaft...................... 92-ON 1 AODE.SH01
705L EPC Solenoid (Hard Wire)........ 98-ON 1 AODE.SOL07
819G Forward Sun Gear (30 Tooth) ... 92-ON 1 AOD.SUN01
NI 2nd Design Solenoid Bracket ... 93-95 1 AODE.SOL08
819G Forward Sun Gear (31 Tooth) ... 92-ON 1 AOD.SUN02
NI Internal Harness
820G Centre Support ......................... 92-ON 1 AOD.SUP01
(With Case Connector) ............. 92-97 1 AODE.ELE01
821G Planetary Assy
NI Internal Harness (Hard Wire).... 98-ON 1 AODE.ELE07
(Top Cover is 120.65mm OD) ... 92-ON 1 AOD.PL01
NI Case Connector Only
(Hard Wire) ............................... 98-ON 1 AODE.ELE06

151
FORD AODE, 4R70W
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont...
821G Planetary Assy (25T on Long Gears)
(Top Cover is 123.06mm OD) ... 93-ON 1 AODE.PL02
822G Low Roller Clutch...................... 93-ON 1 TH400.OWC01
824J Ring Gear (88T With Holes) ..... 92-ON 1 AODE.PL03
826J Direct Drum (6 Plate) ................ 92-98 1 AODE.DRU04
829L Pin - Overdrive Servo
(Non Moulded Type) ................. 92-ON 1 AODE.SER05
830L Valve Body With OD Cancel Button
(5.72mm OD Dowel Pins)
(Less Solenoids) ....................... 93-96 1 AODE.VB01
830L Valve Body Less Solenoids
(4.14mm OD Dowel Pins) ......... 96-ON 1 AODE.VB03

SPECIAL ITEMS
NI Stator Support Sleeve (Hardened Steel)
Reclaims Damaged Stator Support Bore
(Prevents Converter Release Oil
Circuit Leakage......................... 92-ON 1 AODE.SL03
NI Case Connector Oil Cooler Line
(Quick Connect Type) ............... 92-ON 2 AOD.CON01
NI Case Connector Oil Cooler Line
(With Double 'O' Rings) ............ 92-ON 2 AOD.CON02
NI Spring & Ball Assy Stator
(Cooler Bypass) ........................ 92-ON 1 AOD.SPR02

MANUALS & SPECIAL TOOLS


NI ATSG Rebuild Manual .............. 92-ON AODE.MAN01
NI Clutch Seal Installer Kit............. AOD.TOOL01
Ni Direct Drive Solid Seal Installer Kit AOD.TOOL02
NI End Play & Clearance Gauge Bar AOD.TOOL03

152
FORD AODE, 4R70W
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

153
ATX

A
3 SPEED FWD (Hydraulic Control)

C 154
ATX
3 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS THRUST WASHERS & BEARINGS
Kit Master Overhaul Kit .................. 81-ON 1 ATX.MOHK01 650A Bearing
Kit Overhaul Kit .............................. 81-ON 1 ATX.OHK01 (Pump to Intermediate Drum) ... 81-ON 1 ATX.THW01
Kit Gasket and Rubber................... 81-ON 1 ATX.GSK01

ELECTRICAL COMPONENTS
GASKETS
100D Lower Pan Gasket (Cork) ......... 81-ON 1 ATX.GAS01
100D Lower Pan Gasket (Fibre)......... 81-ON 1 ATX.GAS01 VALVE BODY PARTS
101D Valve Body Cover Gasket......... 81-ON 1 ATX.GAS02
Kit Shift Kit ..................................... 81-ON 1 ATX.SK01
102D Diff Bearing Cover Gasket ........ 81-ON 1 ATX.GAS03
103D Upper Valve Body Gasket......... 81-ON 1 ATX.GAS04
104D Lower Valve Body Gasket......... 81-ON 1 ATX.GAS05 HARDWARE
811C Planetary Carrier
RUBBER COMPONENTS (Use With 29 Tooth S. Gear)..... 81-83 1 ATX.PL01
811C Planetary Carrier
(Use With 31 Tooth S. Gear)..... 84-85 1 ATX.PL02
811C Planetary Carrier
(Split Pinion) ............................. 86-ON 1 ATX.PL03
METAL CLAD SEALS 820D Governor Drive gear ................. 81-ON 1 ATX.GOV01
820D Governor Drive gear
150D Converter Seal.......................... 81-ON 1 ATX.MCS01 (Split For Easy Assembly)......... 81-ON 1 ATX.GOV03
151D Drive Shaft Seal (L/Hand)......... 81-ON 1 ATX.MCS02 821D Governor Driven Gear .............. 81-ON 1 ATX.GOV02
152D Drive Shaft Seal (R/Hand) ........ 81-ON 1 ATX.MCS02 822D Speedo Driven Gear
(Escort/Orion) ........................... 81-ON 1 ATX.SP01
NI Speedo Housing Dowel ............ 81-ON 1 ATX.SP03
SEALING RINGS NI Speedo Housing Retaining Pin. 81-ON 1 ATX.SP04
Kit Sealing Ring Kit ........................ 81-ON 1 ATX.SRK01
SPECIAL ITEMS
FRICTION PLATES
250A Intermediate Clutch................... 81-ON 2-3 ATX.FRP02 TOOLS & MANUALS
251B Direct Clutch ............................. 81-ON 3-4 ATX.FRP01
252B Reverse Brake .......................... 81-ON 2-3 ATX.FRP02 NI ATSG Rebuild Manual .............. 81-ON ATX.MAN01

STEEL PLATES TORQUE CONVERTERS


300A Intermediate Clutch................... 81-ON 2-3 ATX.STP02 NI Escort/Orion.............................. 81-ON 1 ATX.TC01
301B Direct Clutch ............................. 81-ON 3-4 ATX.STP01
302B Reverse Brake .......................... 81-ON 3-4 ATX.STP03

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS
450D Pan Filter .................................. 81-ON 1 ATX.FIL01

BANDS
500C Brake Band ............................... 81-ON 1 ATX.BAN01

BUSHINGS
Kit Bush Kit .................................... 81-ON 1 ATX.BK01
550D Stator Support (26.42mm ID).... 81-ON 1 ATX.BUS01

155
A
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up
4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

C 160
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

A
4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

C 157
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up
4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SHAFT SEALING RINGS
Kit Super Overhaul Kit (AXOD)...... 86-90 1 AXOD.SOHK01 Kit Sealing Ring Kit ........................ 86-)N 1 AXOD.SRK01
Kit Overhaul Kit (AXOD) ................ 86-90 1 AXOD.OHK01
Kit Overhaul Kit (AXODE) .............. 91-98 1 AXODE.OHK01
Kit Overhaul Kit (AX4S) ................. 99-ON 1 AXODE.OHK02
FRICTION PLATES
Kit Friction Kit................................. 92-ON 1 AXOD.FRK02
GASKETS 250B Forward Clutch
(146mm OD x 1.70mm x 52T) .. 86-91 4 AXOD.FRP01
100H Lower Pan Gasket .................... 86-ON 1 AXOD.GAS01 250B Forward Clutch
101G Valve Body Cover Gasket (146mm OD x 1.65mm x 57T) .. 92-ON 4 AXOD.FRP02
(Cork)........................................ 86-95 1 AXOD.GAS02 251C Direct Clutch
101G Valve Body Cover Gasket (146mm OD x 1.65mm x 63T) .. 86-ON 4 AXOD.FRP03
(Fibre) ....................................... 86-95 1 AXOD.GAS03 251C Direct Clutch High Energy
102H Low & Intermediate (146mm OD x 1.65mm x 63T) .. 86-ON 4 AXOD.FRP04
Servo Cover Gasket ................. 86-ON 1 AXOD.GAS05 252C Intermediate Clutch
103G Chain Cover Gasket ................. 86-ON 1 AXOD.GAS06 (146mm OD x 1.65mm x 63T) .. 86-ON 5 AXOD.FRP03
104G Valve Body to Seperator Plate 252C Intermediate Clutch High Energy
(AXODE Green Stripe) ............. 91-93 1 AXODE.GAS04 (146mm OD x 1.65mm x 63T) .. 86-ON 5 AXOD.FRP04
105G Seperator Plate to Case Cover 253D Reverse Clutch
(AXODE Orange Stripe) ........... 91-93 1 AXODE.GAS05 (151.90mm OD x1.70mm x49T) 86-ON 4 AXOD.FRP05

RUBBER COMPONENTS STEEL PLATES


Kit Steel Plate Kit ........................... 92-ON 1 AXOD.STK02
300B Forward Clutch
(119.38mm ID x1.78mm x34T) . 86-91 4 AXOD.STP01
METAL CLAD SEALS 300B Forward Clutch
(125.35mm ID x1.78mm x34T) . 92-ON 4 AXOD.STP02
150H Converter Hub .......................... 86-ON 1 AXOD.MCS01
301C Direct Clutch
151G Axle Seal (L/Hand).................... 86-ON 1 AXOD.MCS02
(119.38mm ID x1.78mm x34T) . 86-ON 4 AXOD.STP01
152H Axle Seal (R/Hand) ................... 86-ON 1 AXOD.MCS02
302C Intermediate Clutch
153H Manual Shaft Seal .................... 86-ON 1 AXOD.MCS03
(119.38mm ID x2.30mm x34T) . 86-87 5 AXOD.STP03
NI Cup Plug Seal - Rear Lube
302C Intermediate Clutch
Feed Pipe (Pink) ....................... 93-ON 1 AXODE.MCS04
(119.38mm ID x1.78mm x34T) . 88-ON 5 AXOD.STP01
303D Reverse Clutch
(121.90mm ID x1.73mm x54T) . 86-ON 4 AXOD.STP04
PISTONS
170H Overdrive Servo Moulded
(57.80mm OD x 12.70mm ID.... 86-97 1 AXOD.PIS06 PRESSURE PLATES
170H Overdrive Servo Moulded
400B Forward Clutch
(57.80mm OD x 9.78mm ID...... 98-ON 1 AXODE.PIS06
(7.20mm x 34T) ........................ 86-91 1 AXOD.PP04
171C Direct Clutch (Alum).................. 86-94 1 AXOD.PIS02
400B Forward Clutch
171C Direct Clutch (Moulded AX4S) .. 94-ON 1 AXODE.PIS01
(34T) ......................................... 91-ON 1 AXOD.PP05
172B Forward Clutch (Moulded) ........ 86-94 1 AXOD.PIS05
401C Direct Clutch
172B Forward Clutch
(4.06mm x 34T) ........................ 86-ON 1 AXOD.PP01
(Moulded AX4S)........................ 94-ON 1 AXODE.PIS02
402C Intermediate Clutch
172B Forward Clutch (Moulded AX4S)
(4.83mm Stepped x 34T) .......... 86-87 1 AXOD.PP02
(17.27mm High Winstar 3.8Ltr). 98-ON 1 AXODE.PIS07
402C Intermediate Clutch
173C Intermediate Clutch (Alum) ....... 86-94 1 AXOD.PIS03
(3.18mm Stepped x 34T) .......... 88-ON 1 AXOD.PP03
173C Intermediate Clutch
(Moulded AX4S)........................ 94-ON 1 AXODE.PIS03
174D Reverse Clutch ......................... 86-ON 1 AXOD.PIS07
175H 1-2 Accumulator Piston............. 86-ON 1 AXOD.PIS01
176H 3-4 Accumulator Piston............. 86-ON 1 AXOD.SER02
177H Overdrive Servo Assy
(Complete) ................................ 86-ON 1 AXOD.SER01
NI Intermediate Balance Piston..... 94-ON 1 AXODE.PIS09

158
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up
4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS THRUST WASHERS & BEARINGS Cont...
410B Wave Spring - Forward Clutch 650A Bearing
(120mm ID x 1.50mm x 21T) .... 86-88 1 AXOD.DIA01 Drive Sprocket Support............. 86-ON 1 AXOD.THW13
410B Wave Spring - Forward Clutch 652D Bearing - Intermediate Clutch to
(120mm ID x 1.80mm x 21T) .... 89-91 1 AXOD.DIA02 Clutch Housing
410B Wave Spring - Forward Clutch (58.14mm x 38.05mm).............. 86-ON 1 AXOD.THW09
(125mm ID x 2.00mm x 21T) .... 92-ON 1 AXOD.DIA03 653D Bearing - Sun Shell to Int Clutch Hub
413D Return Spring Assy (58.14mm x 38.05mm).............. 86-ON 1 AXOD.THW09
(Reverse Clutch)....................... 86-ON 1 AXOD.SPR01 654E Bearing - Front to Rear Planet
414H Spring - 2nd Accumulator Outer (66mm OD) ............................... 86-ON 1 AXOD.THW03
(Red 37.72mm OD) .................. 86-ON 1 AXOD.SPR02 656F Bearing - Final Drive to
415H Spring - 2nd Accumulator Inner Final Drive Sun Gear ................ 86-ON 1 AXOD.THW12
(Blue 25.91mm OD).................. 86-ON 1 AXOD.SPR03 657F Bearing - Final Drive to Case
439E Circlip - Front Planet to Rear Ring gear (63.50mm x41.66mm x7.62mm)86-ON 1 AXOD.THW11
(Sonnax Heavy Duty)................ 86-ON 1 AXOD.CIR01 660G Pump Shaft Support Bearing
(1.60mm Taller Than OEM) ...... 86-ON 1 AXOD.THW01
660G Pump Shaft Support Bearing
(Sonnax) ................................... 86-ON 1 AXOD.THW15
FILTERS 661E Needle Bearing Fwd Planetary
(Sonnax Replacement) ............. 86-ON 1 AXOD.THW17
450H Filter AXOD, AXODE
(Short Orange Seal).................. 86-94 1 AXOD.FIL01
450H Filter AXAS Deep Pan ELECTRICAL COMPONENTS
(Long Orange Seal) .................. 93-95 1 AXODE.FIL02
450H Filter AXAS 700G Case Connector 6 Pin Black
(Green Multi Lip Seal)............... 96-ON 1 AXODE.FIL03 (With 3 Internal Connections) ... 91-92 1 AXODE.ELE01
NI Screen Assy - Solenoid AXOD 700G Case Connector 9 Pin Violet
(In Valve Body) ......................... 86-ON 1 AXODE.FIL05 (With 6 Internal Connections) ... 93-ON 1 AXODE.ELE02
NI Screen Assy - Solenoid AXODE NI Manual Lever Position Sensor.. 93-ON 1 AXODE.ELE03
(In Valve Body) ......................... 91-ON 2 AXODE.FIL05 NI Manual Lever Position Sensor.. 95-97 1 AXODE.ELE05
NI Manual Lever Position Sensor
(10 Pin Connector).................... 98-02 1 AXODE.ELE06
BANDS NI Trans Oil Temp Sensor ............. 91-97 1 AXODE.ELE04
NI EPC Solenoid (White Conn) ..... 91-ON 1 AXODE.SOL01
500A Overdrive Band......................... 86-ON 1 AXOD.BAN01
701G Lock Up Solenoid With 2 'O' rings
501E Low & Intermediate................... 86-94 1 AXOD.BAN02
(PWM White Conn)................... 91-96 1 AXODE.SOL02
501E Low & Intermediate................... 95-97 1 AXODE.BAN03
701G Lock Up Solenoid With 2 'O' rings
501E Low & Intermediate................... 98-ON 1 AXODE.BAN04
(PWM Blue Conn)..................... 97-ON 1 AXODE.SOL05
701G Lock Up Solenoid On/Off Type
BUSHINGS (With One 19.56mm 'O' ring) .... 1991 1 AXODE.SOL03
NI Shift Solenoid (1-2, 2-3, 3-4)..... 91-ON 3 AXODE.SOL04
Kit Bush Kit AXOD & AXODE......... 86-94 1 AXOD.BK01
Kit Bush Kit AXODE & AX4S.......... 94-ON 1 AXODE.BK01 VALVE BODY PARTS
554D Sun Gear & Shell ...................... 94-ON 1 AXOD.BUS03
Kit Shift Kit AXOD (Transgo) .......... 86-ON 1 AXOD.SK01
556E Rear Planetary.......................... 86-ON 1 AXOD.BUS07
Kit Shift Kit AXODE & AX4S........... 91-99 1 AXODE.SK01
558E Sun Gear/Low & Int Band Drum
Kit Shift Correction Package AXODE
(Bore ID 50.17mm) ................... 86-92 1 AXOD.BUS04
(Superior).................................. 91-ON 1 AXODE.SK02
562H Case Bush ................................ 86-ON 1 AXOD.BUS09
NI Screen Assy - Solenoid AXOD
NI Sleeve - Valve Body/Pump Shaft
(In Valve Body) ......................... 86-ON 1 AXODE.FIL05
Replacement (21.59mm ID)...... 86-ON 1 AXOD.BUS08
NI Screen Assy - Solenoid AXODE
(In Valve Body) ......................... 91-ON 2 AXODE.FIL05
THRUST WASHERS & BEARINGS NI Boost Valve & Sleeve 3.0 Ltr
(Sonnax Replacement) ............. 86-ON 1 AXOD.VA04
Kit Thrust Washer Kit (7 Plastic) .... 86-ON 1 AXOD.TWK01 NI Boost Valve & Sleeve 3.8 & 4.6 Ltr
Kit Bearing Kit (9 Bearings)............ 86-ON 1 AXOD.TWK02 (Sonnax Replacement) ............. 86-ON 1 AXOD.VA01
602A Thrust Washer - Driven Sprocket NI Sleeve & Bypass Valve Assy
Support to Band Drum (Sonnax AXOD Only)................ 86-90 1 AXOD.VA02
(66.29mm ID x 2.24mm 1 Tab) . 86-ON AR AXOD.THW04 NI Sleeve & Bypass Valve Assy
602A Thrust Washer - Driven Sprocket (Sonnax AXODE & AX4S Only) 91-ON 1 AXODE.VA01
Support to Band Drum NI Manual Control Valve (Sonnax) 86-ON 1 AXOD.VA03
(66.29mm ID x 2.49mm 1 Tab) . 86-ON AR AXOD.THW05 NI Sonnax Low Radius Relief Valve
602A Thrust Washer - Driven Sprocket (Replacement Qty 10)............... 86-ON AR AXOD.VA05
Support to Band Drum NI 3-2 Shift Timing Valve Saver Cap
(66.29mm ID x 2.72mm 1 Tab) . 86-ON AR AXOD.THW06 (Sonnax 5x Caps & ret Clps)
602A Thrust Washer - Driven Sprocket (AXODE & AX4S) ..................... 91-ON AR AXODE.VA02
Support to Band Drum NI Bore Sizing Tool - Forward Control Valve
(66.29mm ID x 2.90mm 1 Tab) . 86-ON AR AXOD.THW07 (Sonnax AXODE&AX4S) .......... 91-ON AR AXODE.VA06
610F Shim - Park Gear to Sun Gear Supp NI 3-2 Valve Retaining Clip x 10.... 86-ON AR AXOD.RET01
(62.36mm x 35.31mm).............. 86-ON 1 AXOD.THW08

163
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up
4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS Cont... HARD PARTS Cont...
750G Valve Body Assy Less Pump 836G Turbine Shaft (23 Splines) ........ 86-93 1 AXOD.SH03
(AXODE)................................... 91-ON 1 AXODE.VB01 837G Stator Support........................... 89-ON 1 AXOD.SUP01
838H Governor Assy .......................... 86-ON 1 AXOD.GOV02
840H Pin - Low Intermediate Servo Selective
HARD PARTS (1 Groove 117.55mm)............... 86-91 1 AXOD.PIN01
(2 Groove 117.09mm)............... 86-91 1 AXOD.PIN02
800A Driven Sprocket 3.0Ltre
(3 Groove 116.66mm)............... 86-91 1 AXOD.PIN03
(36T Narrow Chain) .................. 86-95 1 AXOD.GE03
(4 Groove 116.15mm)............... 86-91 1 AXOD.PIN04
801A Driven Sprocket Support Assy .. 86-ON 1 AXOD.SUP02
840H Pin - Low Intermediate Servo (Sonnax)
803A Low One Way Clutch
(Upgraded Longer W/'O' Rings) 86-ON 1 AXODE.SER03
(26 Element) ............................. 86-ON 1 AXOD.OWC01
NI Servo Pin Extender (Fitzall) ...... 86-ON AR AXODE.SER04
804A Outer Race Low One way Clutch
841DE Front Planet & 36 Tang Sun Gear Set
(116.21mm OD) ........................ 86-91 1 AXOD.OWC03
(AX4S) ...................................... 94-ON 1 AXODE.PLK01
804A Outer Race Low One way Clutch
842G Pump Assy Less Solenoids AXODE
(122.56mm OD) ........................ 92-ON 1 AXOD.OWC04
(RFF1) With Sep Plate.............. 91-ON 1 AXODE.PUM01
805A Plastic Band Anchor.................. 86-90 1 AXOD.STR01
NI Apply Ring for Moulded Dir Piston
802A Overdrive Drum (6 Lugs) .......... 86-ON 1 AXOD.DRU02
(All Metal) AX4S........................ 94-ON 1 AXODE.RET01
807B Forward Clutch Drum................ 86-ON 1 AXOD.DRU01
NI Tube Rear Lube Update
808B Race - Inner Dir Overrun Clutch 94-ON 1 AXODE.OWC02
(AXODE)................................... 91-92 1 AXOD.TU01
809B Sprag - Direct Overrun Clutch AXOD
NI Tube Differential Lube Update
(Plastic Cage 14.57mm Thick).. 86-ON 1 AXODE.OWC01
(AXODE)................................... 91-92 1 AXOD.TU02
809B Sprag - Direct Overrun Clutch AXOD
NI Tube Rear Planet Lube Update
(Metal & Plastic Cage
(AXODE)................................... 93-ON 1 AXOD.TU04
12.35mm Thick) ........................ 86-ON 1 AXOD.OWC02
Kit Lube Tube Update .................... 91-92 1 AXOD.TU03
813C Direct/Intermediate Drum
(108mm Tall) ............................. 86-ON 1 AXOD.DRU03
814D Hub - Intermediate Clutch
(Overall Hight 40.13mm SPECIAL ITEMS
with 20.32mm Splines) ............. 88-93 1 AXOD.HUB01
814D Hub - Intermediate Clutch Kit Sonnax Sure Cure Transmission
(Overall Hight 40.13mm Reconditioning Kit (AXODE)..... 91-ON 1 AXODE.SCK01
with 22.23mm Splines) ............. 94-ON 1 AXOD.HUB02 NI Servo Pin Extender (Fitzall) ...... 86-ON AR AXODE.SER04
815D Front Sun Gear & Shell NI Bearing - Axle Stablizer ............ 86-ON 1 AXOD.BE01
(6 Drive Tangs & 1 Bush).......... 94-ON 1 AXODE.SUN01 NI Channel Plate Repair Tool Kit
815D Front Sun Gear & Shell (AXOD) ..................................... 86-ON 1 AXOD.CAS01
(With 36 Drive Lugs & 1 Bush) . 95-ON 1 AX4N.POT01
816D Reverse Clutch Piston Housing 86-ON 1 AXOD.DRU05
817E Planet Kit (Includes Front, Rear TOOLS & MANUALS
& Sungear Shell Bearing Type) 86-E95 1 AXOD.PL01
NI ATSG AXOD Rebuild Manual ... 86-ON AXOD.MAN01
817E Planet Kit (Includes Front, Rear
NI ATSG AXODE Rebuild Manual. 91-ON AXODE.MAN01
& Sungear Shell) AX4S............. 94-ON 1 AXODE.PLK02
NI ATSG Update Manual
818E Front Planetary AXOD .............. 86-ON 1 AXOD.PL04
AXOD/AXODE .......................... 86-ON AXODE.MAN02
819E Rear Planetary & Thrust Bearing
NI Front Clutch Loading Tool......... 86-ON AXOD.TOOL01
(Internal Splines)....................... 86-ON 1 AXOD.PL03
NI 3 Piece Lip Seal Protector ........ 86-ON AXOD.TOOL02
820E Ring Gear - Rear Planetary ...... 86-ON 1 AXOD.PL02
NI Converter Oil Seal Driver.......... 86-ON AXOD.TOOL03
821E Sun Gear/Low & Int/Rear Band Drum
(no Slotted Holes) ..................... 86-ON 1 AXOD.DRU04
821E Sun Gear/Low & Int/Rear Band Drum
(w/ 3 Slotted Holes) .................. 92-96 1 AXODE.DRU03
822F Output Shaft (457.20mm) ......... 86-ON 1 AXOD.SH02
823F Rear Planet Support
(2 Bushing Type)....................... 1986 1 AXOD.SUP03
823F Rear Planet Support
(1 Long Bushing Type).............. 86-92 1 AXOD.SUP04
823F Rear Planet Support
(Pink Metal Clad Lube Seal) ..... 93-ON 1 AXOD.SUP05
825F Sun Gear - Final Drive .............. 86-96 1 AXOD.SUN01
826F Final Drive Ring gear (17 Lugs) 86-ON 1 AXOD.GE01
831F Final Drive Assy ........................ 86-ON 1 AXOD.DIF01
832F Governor Drive gear
(Yellow Plastic) ......................... 86-ON 1 AXOD.GOV01
833G Drive Chain 3.0Ltr 20mm Wide
(43 Links with 1 Bronze Link).... 86-ON 1 AXOD.CH01
833G Drive Chain 3.8Ltr 24mm Wide
(43 Links with 1 Black Link) ...... 86-ON 1 AXOD.CH02
833G Drive Chain 20mm Wide AX4S
(44 Links with 2 Copper Links) . 96-ON 1 AXODE.CH03
834G Pump Drive Shaft...................... 86-ON 1 AXOD.SH01

164
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up
4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

161
AX4N

A
4 SPEED FWD (Electronic Control)

C 162
Revision 06/2004
AX4N

A
4 SPEED FWD (Electronic Control)

C
163
Revision 06/2004
AX4N
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SHAFT SEALING RINGS
Kit Overhaul Kit With Pistons ......... 95-99 1 AX4N.OHK01 Kit Sealing Ring Kit Teflon
Kit Overhaul Kit Without Pistons .... 00-ON 1 AX4N.OHK02 (With 1 Metal Turb Shaft Ring) . 95-ON 1 AXOD.SRK01
Kit Overhaul Kit With Pistons ......... 00-ON 1 AX4N.OHK03

GASKETS
FRICTION PLATES
100E Side Pan ................................... 95-ON 1 AX4N.GAS01
101E Pump Plate to Valve Body ........ 95-97 1 AX4N.GAS06 Kit Friction Plate Kit........................ 95-ON 1 AX4N.FRK01
102E Pump to Separator Plate .......... 95-97 1 AX4N.GAS07 250A Forward Clutch
102E Pump to Separator Plate .......... 98-ON 1 AX4N.GAS08 (146mm OD x 1.65mm x 57T) .. 95-ON 4 AXOD.FRP02
103E Chain Cover/Case Cover.......... 95-ON 1 AX4N.GAS09 251B Direct Clutch
104E Pan Gasket (Cork & Rubber).... 1995 1 AX4N.GAS11 (146mm OD x 1.65mm x 63T) .. 95-ON 4 AXOD.FRP03
104E Pan Gasket (Bonded Rubber) .. 96-ON 1 AX4N.GAS12 251B Direct Clutch High Energy
105E Valve Body Plate (Bonded Rubber) (146mm OD x 1.65mm x 63T) .. 95-ON 4 AXOD.FRP04
(Taurus/Sable No I.D.) .............. 1995 1 AX4N.GAS21 252B Intermediate Clutch
105E Valve Body Plate (Bonded Rubber) (146mm OD x 1.65mm x 63T) .. 95-ON 5 AXOD.FRP03
(Continental I.D. 11)................. 95-96 1 AX4N.GAS22 252B Intermediate Clutch High Energy
105E Valve Body Plate (Bonded Rubber) (146mm OD x 1.65mm x 63T) .. 95-ON 5 AXOD.FRP04
(Taurus/Sable I.D. 13).............. 1996 1 AX4N.GAS23 253C Reverse Clutch
105E Valve Body Plate (Bonded Rubber) (151.90mm OD x1.70mm x49T) 86-ON 4 AXOD.FRP05
(Taurus/SHO I.D. 15) ............... 1996 1 AX4N.GAS24 254D Low & Intermediate
105E Valve Body Plate (Bonded Rubber) (151mm OD x 1.65mm x 57T) .. 95-ON 5 AX4N.FRP01
(Taurus/Sable I.D. 14).............. 1996 1 AX4N.GAS25
NI Valve Body to Sep Plate
(Replacement for Bonded)........ 95-97 1 AX4N.GAS02
NI Valve Body to Sep Plate STEEL PLATES
(Replacement for Bonded)........ 98-ON 1 AX4N.GAS03
Kit Steel Plate Kit ........................... 95-ON 1 AX4N.STK01
NI Valve Body Plate to Case Cover
300A Forward Clutch
(Replacement for Bonded)........ 95-97 1 AX4N.GAS04
(125.35mm ID x1.78mm x34T) . 95-ON 4 AXOD.STP02
NI Valve Body Plate to Case Cover
301B Direct Clutch
(Replacement for Bonded)........ 98-ON 1 AX4N.GAS05
(119.38mm ID x1.78mm x34T) . 95-ON 4 AXOD.STP01
302B Intermediate Clutch
(119.38mm ID x1.78mm x34T) . 95-ON 5 AX4N.STP01
RUBBER COMPONENTS 302B Intermediate Clutch (Kolene)
(119.38mm ID x1.78mm x34T) . 95-ON 5 AXOD.STP01
303C Reverse Clutch
(121.90mm ID x1.73mm x54T) . 95-ON 4 AXOD.STP04
304D Low & Intermediate
(124mm ID x 1.78mm x 32T) .... 95-ON 5 AX4N.STP02
METAL CLAD SEALS
150E Converter Hub .......................... 95-ON 1 AXOD.MCS01 PRESSURE PLATES
151E Axle Seal (L/Hand).................... 95-ON 1 AXOD.MCS02
152E Axle Seal (R/Hand) ................... 95-ON 1 AXOD.MCS02 400A Forward Clutch
153E Manual Shaft Seal .................... 95-ON 1 AXOD.MCS03 (34T) ......................................... 95-ON 1 AXOD.PP05
402B Intermediate Clutch
(3.18mm Stepped x 34T) .......... 95-ON 1 AXOD.PP03

MOULDED PISTONS
170A Forward Clutch (Moulded) ........ 94-97 1 AXODE.PIS02 SPRINGS & CIRCLIPS
170A Forward Clutch (Tall)................. 98-ON 1 AXODE.PIS07
172B Intermediate Clutch................... 95-ON 1 AXODE.PIS03 410A Wave Plate - Forward Clutch
173B Intermediate Balance Piston..... 95-ON 1 AXODE.PIS09 (120mm ID x 2.03mm x 21T) .... 95-ON 1 AXOD.DIA03
174C Reverse Clutch ......................... 95-ON 1 AXOD.PIS07 414C Return Spring Assy
175D Low & Intermediate................... 95-ON 1 AXODE.PIS04 (Reverse Clutch)....................... 95-ON 1 AXOD.SPR01
176E Coast Servo Piston ................... 95-ON 1 AXODE.PIS08
177E Overdrive Servo Moulded
(57.80mm OD x 12.70mm ID.... 95-97 1 AXOD.PIS06
177E Overdrive Servo Moulded FILTERS
(57.80mm OD x 9.78mm ID...... 98-ON 1 AXODE.PIS06
450E Filter Deep Pan
180B Apply Ring for Moulded Dir Piston
(Long Orange Seal) .................. 1995 1 AXODE.FIL02
(All Metal).................................. 95-ON 1 AXODE.RET01
450E Filter
(Green Multi Lip Seal)............... 96-ON 1 AXODE.FIL03

164
AX4N
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BANDS HARD PARTS
500A Overdrive Band......................... 95-ON 1 AXOD.BAN01 802A Overdrive Clutch Drum ............. 95-ON 1 AXODE.DRU02
501D Low Intermediate Coast............ 95-ON 1 AX4N.BAN02 803A Race - Inner Dir Overrun Clutch95-ON 1 AXODE.OWC02
804A Sprag - Direct Overrun Clutch
(Plastic Cage 14.57mm Thick).. 95-ON 1 AXODE.OWC01
BUSHINGS 805A Race Direct OWC Outer ........... 95-ON 1 AXODE.OWC03
806B Direct & Intermediate C. Drum.. 95-ON 1 AXODE.DRU01
Kit Bushing Kit................................ 95-ON 1 AX4N.BK01
808C PLanetary Set
NI Sleeve - Valve Body/Pump Shaft
(Front & Rear With Sun Shell ... 95-ON 1 AX4N.PL01
Replacement (Sonnax) ............. 95-ON 1 AX4N.BUS02
809C Intermediate Clutch Hub
553C Sun Gear & Shell ...................... 94-ON 1 AXOD.BUS03
(With 27mm Splines) ................ 95-ON 1 AXOD.HUB03
810C Front Sun Gear & Shell
(With 36 Drive Lugs & 1 Bush) . 95-ON 1 AX4N.POT01
THRUST WASHERS & BEARINGS 811C Reverse Drum
(11.18mm OD Oil Hole) ............ 95-ON 1 AX4N.DRU01
602A Thrust Washer - Driven Sprocket 819D Planet Support
Support to Band Drum & Piston Housing Rear ............. 95-ON 1 AXODE.SUP01
(66.29mm ID x 2.24mm 1 Tab) . 95-ON AR AXOD.THW04 821D Sun Gear Final Drive Planet ..... 95-ON 1 AX4N.SUN01
602A Thrust Washer - Driven Sprocket 825D Final Drive Ring Gear ............... 95-ON 1 AX4N.GE01
Support to Band Drum 827E Pump Assembly ........................ 94-97 1 AX4N.PUM01
(66.29mm ID x 2.49mm 1 Tab) . 95-ON AR AXOD.THW05 828E Valve Body Assembly ............... 94-97 1 AX4N.VB01
602A Thrust Washer - Driven Sprocket 828E Valve Body Assembly ............... 98-ON 1 AX4N.VB02
Support to Band Drum 830E Drive Chain 20mm Wide
(66.29mm ID x 2.72mm 1 Tab) . 95-ON AR AXOD.THW06 (43 Links with 1 Bronze Link).... 95-ON 1 AXOD.CH01
602A Thrust Washer - Driven Sprocket 830E Drive Chain 24mm Wide
Support to Band Drum (43 Links with 1 Black Link) ...... 95-ON 1 AXOD.CH02
(66.29mm ID x 2.90mm 1 Tab) . 95-ON AR AXOD.THW07 830E Drive Chain 20mm Wide
650A Bearing (44 Links with 2 Copper Links) . 96-ON 1 AXODE.CH03
Drive Sprocket Support............. 95-ON 1 AXOD.THW13 835E Cover - Coast Servo Piston
651A Bearing - Driven Sprocket Supp (Molded).................................... 95-ON 1 AXOD.COV01
to Direct C. Drum (66mm OD) .. 95-ON 1 AXOD.THW03
652C Bearing - Intermediate Clutch to
Clutch Housing SPECIAL ITEMS
(58.14mm x 38.05mm).............. 95-ON 1 AXOD.THW09
654C Bearing - Front to Rear Planet
(66mm OD) ............................... 95-ON 1 AXOD.THW03
657D Bearing - Final Drive to Case
(63.50mm x41.66mm x7.62mm)95-ON 1 AXOD.THW11
660E Pump Shaft Support Bearing
(Sonnax) ................................... 95-ON 1 AXOD.THW14 TOOLS & MANUALS
NI Bearing - Final Drive to
Final Drive Sun Gear ................ 95-ON 1 AXOD.THW12 NI ATSG Rebuild Manual .............. 95-ON AX4N.MAN01

ELECTRICAL COMPONENTS
700E Sensor - Turbine Shaft.............. 95-ON 1 AX4N.ELE01
701E EPC Solenoid
(White Connector)..................... 95-96 1 AX4N.SOL01
702E Lock Up Solenoid With 2 'O' rings
(PWM White Conn)................... 95-96 1 AXODE.SOL02
702E Lock Up Solenoid With 2 'O' rings
(PWM Blue Conn)..................... 97-ON 1 AXODE.SOL05
703E Shift Solenoid (SS1) ................. 95-ON 1 AXODE.SOL04
704E Shift Solenoid (SS2) ................. 95-ON 1 AXODE.SOL04
705E Shift Solenoid (SS3) ................. 95-ON 1 AXODE.SOL04
NI Trans Oil Temp Sensor ............. 95-ON 1 AXODE.ELE04

VALVE BODY PARTS


Kit Shift Kit (Transgo) ..................... 95-ON 1 AX4N.SK01
NI Bypass Control Sleeve ............. 95-ON 1 AX4N.VA01
NI Sleeve & Plunger Kit
Bypass Control (Sonnax).......... 95-ON 1 AX4N.VA03
NI Line Pressure Modulator Valve & Sleeve
(Reduces Soft Shifts Sonnax)... 95-ON 1 AX4N.VA02
NI Forward Control Valve Kit
(Sonnax) ................................... 95-ON 1 AX4N.VA04

165
FORD C3

A
3 SPEED RWD (Hydraulic Control)

C 166
Revision 06/2004
FORD C3

A
3 SPEED RWD (Hydraulic Control)

C
167
FORD C3
3 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit W/O Band Nut...... 74-ON 1 C3.OHK01 Kit Steel Plate Kit ........................... 3/78-ON 1 C3.STK02
Kit Gasket & Rubber Kit ................. 74-ON 1 C3.GSK01 300B Direct To 3/78 (2.00mm) ...... 74-78 4-5 C3.STP03
300B Direct From 3/78 (1.70mm)...... 78-ON 5-6 C3.STP04
301B Forward To 3/78 (2.00mm) ..... 74-78 4-5 C3.STP01
301B Forward From 3/78 (1.70mm)... 78-ON 5-6 C3.STP02
GASKETS
100D Pan Gasket ............................... 74-ON 1 C3.GAS01
100D Pan Gasket (Farpak) ................ 74-ON 1 C3.GAS10 PRESSURE PLATES
101A Front Pump ............................... 74-ON 1 C3.GAS02
102D Filter Gasket ............................. 74-ON 1 C3.GAS07 400B Direct Clutch (20T x 5.60mm)... 74-ON 1 A4LD.PP03
103D Rear Servo Cover Gasket......... 74-ON 1 C3.GAS04
104D Extension Housing.................... 74-ON 1 C3.GAS03
105D Valve Body Gasket Upper......... 74-ON 1 C3.GAS06
106D Valve Body Gasket Lower......... 74-ON 1 C3.GAS05 SPRINGS & CIRCLIPS
NI Bellhousing Bolt Washers ......... 74-ON 8 C3.GAS08
430B Top/Rev Piston Retainer Circlip 74-ON 1 A4LD.CIR01
431B Top/Reverse Circlip (1.37mm) .. 74-ON AR C3.CIR05
431B Top/Reverse Circlip (1.67mm) .. 74-ON AR C3.CIR04
RUBBER COMPONENTS 431B Top/Reverse Circlip (2.08mm) .. 74-ON AR C3.CIR02
431B Top/Reverse Circlip (2.44mm) .. 74-ON AR C3.CIR01
120A Con House Lathe Cut Seal ....... 74-ON 1 C3.SQR01 433B Fwd Clutch Circlip (1.35mm) .... 74-ON AR C3.CIR03
125B Fwd Clutch Cushion Rubber..... 78-ON 1 C3.RUB03 433B Fwd Clutch Circlip (1.67mm) .... 74-ON AR C3.CIR06
126D Int Servo Cover 'O' Ring ........... 74-ON 1 A4LD.OR04
127D Rear Servo Outer 'Oring .......... 74-ON 1 C3.OR01
128D Rear Servo Inner 'Oring ........... 74-ON 1 C3.OR02
129D Kickdown Shaft 'O' Ring ........... 74-ON 1 C3.OR04 FILTERS
123B Fwd Clutch Inner Seal .............. 74-ON 1 C3.SQR02
450D Filter.......................................... 74-ON 1 C3.FIL01
124B Fwd Clutch Outer Seal.............. 74-ON 1 C3.SQR03
121B Top/Rev Clutch Inner (L/Cut) .... 74-ON 1 C3.SQR04
122B Top/Rev Clutch Outer(L/Cut) .... 74-ON 1 C3.SQR05
NI Filler Tube Seal......................... 74-ON 1 C3.RUB01 MODULATORS
NI Inhibitor Switch 'O' Ring ........... 74-ON 1 CTX.OR12
NI Modulator 'O' Ring .................... 74-ON 1 C3.OR03 465D Modulator (OEM All) ................. 74-ON 1 C3.MOD01
NI Valve Body Check Balls............ 74-ON AR C3.RUB02 465D Modulator (Adjustable All)......... 74-ON 1 C3.MOD02
465D Modulator (Turbo) ..................... 85-ON 1 C3.MOD03

METAL CLAD SEALS


BANDS
150A Converter Seal.......................... 74-ON 1 C3.MCS01
151D Selector Shaft ........................... 74-ON 1 C3.MCS03 500A Intermediate (Front) Band......... 74-ON 1 C3.BAN01
152D Ext Housing .............................. 74-ON 1 C3.MCS02 500A Intermediate (Borg Warner) ...... 74-ON 1 C3.BAN12
501D Low & Reverse Band ................ 74-ON 1 C3.BAN02
NI Band Adjusting Nut ................... 74-ON 1 C3.NUT01
MOULDED PISTONS
170D Intermediate (Front) Servo Piston
Large (52mm) ........................... 74-80 1 A4LD.SER03 BUSHES
Medium (48mm)........................ 75-83 1 A4LD.SER02
Small (46mm) ........................... 83-ON 1 A4LD.SER01 Kit Bush Kit .................................... 74-ON 1 C3.BK01
550A Converter Bush (Babbit) ........... 74-ON 1 C3.BUS01
550A Converter Bush (Bronze) .......... 74-ON 1 C3.BUS02
550A Converter (Pack of 5)................ 74-ON AR C3.BUS04
SEALING RINGS 553A Third & Reverse Drum (Cast) ... 74-ON 1 A4LD.BUS06
557D Rear Casing.............................. 74-ON 1 C3.BUS05
Kit Sealing Ring Kit ........................ 74-ON 1 C3.SRK01
558D Extension Housing.................... 74-ON 1 C3.BUS03
200A Front Pump to Direct Drum....... 74-ON 2 C3.SSR01
201B Forward Clutch Drum (Steel) .... 74-ON 2 C3.SSR02
201B Forward Clutch Drum (Teflon)... 74-ON 2 C3.SSR05
202D Governor Rubber ...................... 74-ON 3 C3.SSR04

FRICTION PLATES
Kit Friction Plate Kit........................ 74-ON 1 C3.FRK01
250B Direct (Front)............................. 74-ON 4-5 C3.FRP02
250B Direct (Borg Warner)................. 74-ON 4-5 C3.FRP12
251B Forward (Rear) ......................... 74-ON 4-5 C3.FRP01
251B Forward (Borg Warner) ............. 74-ON 4-5 C3.FRP11

168
FORD C3
3 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS SPECIAL ITEMS
600A Front Pump to Direct Drum
Selective #1 1.40mm ................ 74-ON AR C3.THW01
Selective #2 1.60mm ................ 74-ON AR C3.THW02
Selective #3 1.70mm ................ 74-ON AR C3.THW03
Selective #4 1.80mm ................ 74-ON AR C3.THW04
Selective #5 1.90mm ................ 74-ON AR C3.THW05
Selective #6 2.00mm ................ 74-ON AR C3.THW06
Selective #7 2.10mm ................ 74-ON AR C3.THW07 TOOLS & MANUALS
Selective A 1.20mm ............... 74-ON AR C3.THW10
Selective B 2.20mm ............... 74-ON AR C3.THW11
Selective C 2.40mm ............... 74-ON AR C3.THW12
Selective D 2.60mm ............... 74-ON AR C3.THW13
Selective E 2.80mm ............... 74-ON AR C3.THW08
Selective (Plastic) 1.20mm ....... 74-ON AR C3.THW21
Selective (Plastic) 1.60mm ....... 74-ON AR C3.THW22
Selective (Plastic) 2.00mm ....... 74-ON AR C3.THW23
Selective (Plastic) 2.40mm ....... 74-ON AR C3.THW24
Selective (Plastic) 2.80mm ....... 74-ON AR C3.THW25
602B Front Planet to Forward Clutch
Front (3 Tabs on I.D.)................ 74-ON 1 C3.THW15
603C Fwd Clutch to Planetary
Front (4 Tabs on I.D.)................ 74-ON 1 C3.THW16
604C Front Gearset (Front 6 Tang) .... 74-ON 1 C3.THW09
605C Sun Shell (Steel)....................... 74-ON 1 C3.THW20
606C Rear Gearset (Front 6 Tang)..... 74-ON 1 C3.THW09
607C Front Gearset (Rear 6 Tang)..... 74-ON 1 C3.THW09
608C Rear Hub to One Way Clutch ... 74-ON 1 C3.THW14
608C Rear Hub to One Way Clutch
(Plastic)..................................... 74-ON 1 C3.THW18
609D Case to Governor Support........ 74-ON 1 C3.THW19

ELECTRICAL COMPONENTS
700D Inhibitor Switch ........................ 74-ON 1 A4LD.INH01

VALVE BODY COMPONENTS


Kit Valve Body Shift........................ 74-ON 1 C3.SK01
NI Valve Body Check Balls............ 74-ON AR C3.RUB02

HARD PARTS
800A Pump Assembly ........................ 74-ON 1 C3.PUM01
801A Pump Wear Plate...................... 74-ON 1 C3.PUM02
802A Pump Gear Set ......................... 74-ON 1 C3.PUM03
805B Top/Rev Piston (Lathe Cut)....... 74-ON 1 C3.PIS01
805B Top/Rev Piston (Lip Seal) ......... 74-ON 1 C3.PIS02
809C Forward Planetary Assy
(Alum With Spap Ring Groove) 74-ON 1 C3.PL03
810C Forward Planetary Assy
(With Ring Gear Hub& Bearing) 74-ON 1 C3.PL01
813C Rear Planetary Assy
(3 Pinion Aluminium)................. 74-ON 1 C3.PL02
804A 5 Plate Direct Drum .................. 74-ON 1 C3.DRU01
816D Drum - Reverse Band ............... 74-ON 1 C3.DRU02
819D Low Spring & Roller Kit............. 74-ON 1 C3.OWC01
815C Rear Anulus Hub....................... 74-ON 1 C3.HUB01
NI Band Adjusting Nut ................... 74-ON 1 C3.NUT01

169
C4 (65-81), C5 (82-86)

A
3 SPEED RWD (Hydraulic Control)

C 170
Revision 06/2004
C4 (65-81), C5 (82-86)

A
3 SPEED RWD (Hydraulic Control)

C
171 Revision 06/2004
C4 (65-81), C5 (82-86)
3 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS MODULATORS
Kit Overhaul Kit (C4) ...................... 64-69 1 C4.OHK02 465G Screw in (White Stripe) ............. 64-72 1 C4.MOD01
Kit Overhaul Kit (C4) ...................... 70-81 1 C4.OHK01 465G Push in (Yellow Stripe).............. 73-86 1 C4.MOD02
Kit Overhaul Kit (C5) ...................... 82-86 1 C5.OHK01 465G Push in Double Diaphragm
(Red Stripe) .............................. 73-86 1 C4.MOD03
465G Push in (Green Stripe) .............. 73-86 1 C4.MOD04
GASKETS 465G Push in (Blue Stripe)................. 73-86 1 C4.MOD05
100G Oil Pan (Cork) ........................... 64-86 1 C4.GAS01
100G Oil Pan (Fibre) .......................... 64-86 1 C4.GAS10 BANDS
101A Pump ........................................ 64-86 1 C4.GAS02
102G Extension Housing.................... 64-86 1 C4.GAS03 500B Intermediate (Flexible) .............. 64-86 1 C4.BAN01
501E Low & Reverse ......................... 64-86 1 C4.BAN02
NI Nut Band Adjuster Screw.......... 64-86 2 C3.NUT01
RUBBER COMPONENTS
BUSHINGS
METAL CLAD SEALS Kit Bush Kit .................................... 64-69 1 C4.BK02
Kit Bush Kit .................................... 70-86 1 C4.BK01
150A Front Pump ............................... 64-86 1 C4.MCS01
550A Pump Bush ............................... 64-86 1 C4.BUS01
151G Extension Housing.................... 64-86 1 C4.MCS02
553B Direct Drum............................... 64-69 1 C4.BUS03
NI Selector Shaft ........................... 64-86 1 C3.MCS03
558G Extension Housing.................... 64-86 1 C4.BUS02

MOULDED PISTONS
THRUST WASHERS & BEARINGS
170G Low/Reverse Servo .................. 64-86 1 C4.PIS01
Kit Thrust Washer Kit ..................... 64-86 1 C4.TWK01
171G Intermediate Servo (C Ratio) .... 64-86 1 C4.SER04

SEALING RINGS ELECTRICAL COMPONENTS

FRICTION PLATES VALVE BODY PARTS


Kit Tow & Go Reprograming Kit ..... 64-69 1 C4.SK01
Kit Friction Plate Kit........................ 64-86 1 C4.FRK01
Kit Tow & Go Reprograming Kit ..... 70-81 1 C4.SK02
250B 3rd & Reverse Clutch (Front).... 64-86 2-4 C4.FRP01
Kit Stic Shift Reprograming Kit....... 70-81 1 C4.SK03
251C Forward Clutch (Rear) .............. 64-86 3-5 C4.FRP02

STEEL PLATES HARD PARTS


810D Front Planetary ......................... 64-86 1 C4.PL01
Kit Steel Plate Kit ........................... 64-86 1 C4.STK01
813E Rear Planetary.......................... 64-86 1 C4.PL02
300B 3rd & Reverse Clutch (Front).... 64-81 2-4 C4.STP01
817F Cage - O.W.C. Spring & Roller . 64-86 1 C4.OWC02
301C Forward Clutch (Rear) .............. 64-86 2-4 C4.STP01
818F O.W.C. Spring & Roller Kit........ 64-86 1 C4.OWC01

PRESSURE PLATES SPECIAL ITEMS


NI Nut - For Torque Converter....... C4.NUT01
400B 3rd & Reverse Clutch (Flat) ...... 64-86 1 C4.PP01
401C Forward Clutch (Beveled)
(6.60mm Thick)......................... 64-86 1 C4.PP02 TOOLS & MANUALS
402C Forward Clutch (Flat) ................ 64-86 1 C4.PP01

SPRINGS & CIRCLIPS


410C Forward Clutch Diaphragm....... 64-86 1 C4.DIA01
431B Retaining Circlip 3rd & Rev
(1.52mm - 1.63mm) .................. 64-86 AR C4.CIR01
(2.24mm - 2.34mm) .................. 64-86 AR C4.CIR02
(2.59mm - 2.69mm) .................. 64-86 AR C4.CIR03
434C Retaining Circlip Forward Clutch
(1.52mm - 1.63mm) .................. 64-86 AR C4.CIR01
(2.24mm - 2.34mm) .................. 64-86 AR C4.CIR02
(2.59mm - 2.69mm) .................. 64-86 AR C4.CIR03

FILTERS
450G Pan Filter .................................. 64-69 1 C4.FIL01
450G Pan Filter .................................. 71-81 1 C4.FIL02

172
C4 (65-81), C5 (82-86)
3 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

173
C6 (1966 - 1996)

A
3 SPEED RWD (Hydraulic Contro)

C 174
Revision 06/2004
C6 (1966 - 1996)
3 SPEED RWD (Hydraulic Contro)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit .............................. 66-96 1 C6.OHK01 450D Pan Filter (Except 4WD) ........... 66-74 1 C6.FIL01
Kit Gasket & Seal Kit...................... 66-76 1 C6.GK02 450D Pan Filter (Except 4WD) ........... 75-96 1 C6.FIL02
450D Pan Filter (4WD Only)............... 73-96 1 C6.FIL03
GASKETS
MODULATORS
100D Pan Gasket (Cork) .................... 66-96 1 C6.GAS01
100D Pan Gasket (Fibre) ................... 66-96 1 C6.GAS10 465D Push In Green Stripe ................ 76-96 1 C6.MOD01
101A Pump to Case ........................... 66-96 1 C6.GAS02 465D Push In Purple Stripe................ 76-96 1 C6.MOD02
102D Oil Filter Gasket ........................ 66-96 1 C6.GAS03 465D Push In Black Stripe ................. 76-96 1 C6.MOD03
NI Valve Body Gasket ................... 67-96 1 C6.GAS04
BANDS
RUBBER COMPONENTS 500A Intermediate Band (Flex) .......... 66-96 1 C6.BAN01
500A Intermediate Band (Solid)
120A Pump Outer Seal ...................... 66-96 1 C6.SQR01 (High Preformance) .................. 66-96 1 C6.BAN02

BUSHINGS
METAL CLAD SEALS kit Bush Kit .................................... 66-96 1 C6.BK01
550A Front Pump (Bronze) ................ 66-96 1 C6.BUS01
150A Pump ........................................ 66-96 1 C4.MCS01 559D Extension Housing.................... 66-96 1 C6.BUS02
151D Extension Housing (With Boot). 66-96 1 C6.MCS02
152D Selector Shaft ........................... 66-96 1 C3.MCS03
THRUST WASHERS & BEARINGS
MOULDED PISTONS Kit Thrust Washer (No Selectives) . 66-96 1 C6.TWK01
600A Thrust Washer Pump to Direct Drum
170D Intermediate Servo (Selective 1.45mm)................... 66-96 AR C6.THW01
(AA 52.00/76.00mm 'S' Cover) . 74-96 1 C6.SER03 (Selective 1.88mm)................... 66-96 AR C6.THW02
(BA 50.00/74.70mm 'N' Cover) . 73-96 1 C6.SER01 (Selective 2.26mm)................... 66-96 AR C6.THW03
(CA 53.40/76.50mm 'L' Cover).. 66-76 1 C6.SER04 (Selective 2.64mm)................... 66-96 AR C6.THW04
(DA 54.10/73.60mm 'P' Cover) . 74-79 1 C6.SER02 (Selective 3.02mm)................... 66-96 AR C6.THW05
603C Thrust Washer - Output Hub to Sprag Race
(3 Tang)..................................... 70-76 1 C6.THW09
FRICTION PLATES 603C Bearing - Output Hub to Sprag Race
(With 1 Race)............................ 66-96 1 C6.BE01
Kit Friction Plate Kit........................ 77-96 1 C6.FRK03
650B Bearing Fwd Drum to Planet
250B Direct/Reverse Clutch............... 66-96 3-5 C6.FRP04
(1 Piece Type)........................... 66-96 1 C6.THW08
251B Forward Clutch (57T)................ 66-67 4-5 C6.FRP05
251B Forward Clutch
(88T/90T x 1.60mm) ................. 67-76 4-5 C6.FRP01 HARD PARTS
251B Forward Clutch
(90T x 1.60mm) ........................ 77-96 4 C6.FRP02 800A Front Pump Assembly............... 66-96 1 C6.PUM01
252C Reverse Brake .......................... 66-96 4-6 C6.FRP03 801A Direct/Rev Drum (4 Pack)......... 66-96 1 C6.DRU01
803B Forward Drum (4 Pack) ............ 77-96 1 C6.DRU02
804B Piston - Forward Clutch ............ 77-96 1 C6.PIS01
STEEL PLATES 805B Piston Assy - Forward Clutch.... 77-96 1 C6.PIS02
806B Ring Gear & Hub - Fnt Planet... 66-76 1 C6.PL04
Kit Steel Plate Kit ........................... 77-96 1 C6.STK03
807B Ring Gear - Front Planetary...... 77-96 1 C6.PL03
300B Direct/Reverse Clutch (Flat) ..... 66-96 3-5 C6.STP01
808B Front Planetary Assy................. 66-75 1 C6.PL01
301B Forward Clutch ......................... 66-96 2-4 C6.STP01
808B Front Planetary Assy................. 76-96 1 C6.PL02
301B Forward Clutch
809B Sun Gear & Shell Assy ............. 66-96 1 C6.SUN01
(0.38mm Oversize) ................... 66-96 2-4 C6.STP04
812C Ring Gear & Hub - Rear Planet 66-96 1 C6.PL05
302C Reverse Brake .......................... 66-96 4-6 C6.STP03
813C Reverse Clutch Hub.................. 66-92 1 C6.HUB01
NI Fwd Clutch Waved Cushion ..... 66-96 1 C6.STP02
814C Low One Way Clutch
(1st Design Metal Cage) ........... 66-96 1 C6.OWC03
PRESSURE PLATES 814C Low One Way Clutch
(2nd Design Plastic Cage) ........ 66-96 1 C6.OWC01
400B Direct/Reverse Clutch............... 66-96 1 C6.PP03 815C Low One Way Clutch Inner Race
401B Forward Clutch Inner ................ 66-96 1 C6.PP01 (High Performance) .................. 66-96 1 C6.OWC02
402B Forward Clutch Outer ............... 66-96 1 C6.PP03 817D Servo Cover Assy ('P' Code) .... 74-79 1 C6.SER06
403C Reverse Brake .......................... 66-96 1 C6.PP02 817D Servo Cover Assy ('S' Code) .... 74-96 1 C6.SER07
818D Input Shaft ................................ 71-96 1 C6.SH02

SPECIAL ITEMS
SPRINGS & CIRCLIPS
NI ATSG Rebuild Manual .............. 66-96 C6.MAN01
411B Forward Clutch Diaphragm NI Valve Body Shift Kit .................. 66-96 C6.SK01
(1.78mm Thick)......................... 66-76 1 C6.DIA01 NI Valve Body Stick Shift Kit.......... 66-96 C6.SK02
411B Forward Clutch Diaphragm NI Valve Body Tow & Go Competition
(2.30mm Thick)......................... 76-96 1 C6.DIA02 Shift Kit ..................................... 66-96 C6.SK03

179
FORD CD4E

A
4 SPEED FWD WITH LOCK UP (Full Electronic Control)

C 176
Revision 06/2004
FORD CD4E

A
4 SPEED FWD WITH LOCK UP (Full Electronic Control)

C 177
FORD CD4E
4 SPEED FWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SHAFT SEALING RINGS
Kit Overhaul Kit W/Pistons Kit Sealing Ring Kit ........................ 94-ON 1 CD4E.SRK01
(Transtec) ................................. 94-03 1 CD4E.OHK01
Kit Overhaul Kit W/Pistons
(Precision)................................. 94-03 1 CD4E.OHK02 FRICTION PLATES
Kit Overhaul Kit W/Pistons Kit Friction Plate Kit........................ 94-95 1 CD4E.FRK01
(Transtec) ................................. 03-ON 1 CD4E.OHK03 Kit Friction Plate Kit........................ 96-ON 1 CD4E.FRK02
Kit Valve Body Gasket ................... 94-ON 1 CD4E.GK01 250A Reverse Input
(155mm OD x 1.70mm x 36T) .. 94-ON 3 CD4E.FRP04
250A Reverse Input (Borg Warner)
GASKETS
(155mm OD x 1.70mm x 36T) .. 94-ON 3 CD4E.FRP24
NI Side Cover/Valve Body 251B Direct
Cover Gasket (Cork)................. 94-ON 1 CD4E.GAS01 (134mm OD x 1.67mm x 24T) .. 94-95 3-4 CD4E.FRP02
NI Side Cover/Valve Body 251B Direct (Borg Warner)
Cover Gasket (Farpak) ............. 94-ON 1 CD4E.GAS10 (134mm OD x 1.67mm x 24T) .. 94-95 3-4 CD4E.FRP22
NI Side Cover/Valve Body 251B Direct High Energy (Borg Warner)
Cover Gasket (Bryco) ............... 94-ON 1 CD4E.GAS11 (134mm OD x 1.67mm x 24T) .. 96-ON 3-4 CD4E.FRP26
NI Case to Bell Housing Gasket.... 94-ON 1 CD4E.GAS02 252B Coast
NI Valve Body Gasket Outer ......... 94-ON 2 CD4E.GAS03 (123mm OD x 1.65mm x 24T) .. 94-95 3-4 CD4E.FRP05
NI Valve Body Gasket Inner .......... 94-ON 2 CD4E.GAS04 252B Coast (Borg Warner)
NI Pump Gasket ........................... 94-1/97 1 CD4E.GAS05 (123mm OD x 1.65mm x 24T) .. 94-95 3-4 CD4E.FRP25
NI Pump Gasket ............................ 1/97-ON 1 CD4E.GAS07 252B Coast High Energy (Borg Warner)
NI Solenoid Block Gasket.............. 94-ON 1 CD4E.GAS06 (123mm OD x 1.65mm x 24T) .. 96-ON 3-4 CD4E.FRP27
NI Thermo Element Gasket........... 94-ON 1 CD4E.GAS08 253B Forward
NI Pressure Tap Plate Cover......... 94-ON 1 CD4E.GAS09 (134mm OD x 1.63mm x 32T) .. 94-ON 3-4 CD4E.FRP01
253B Forward (Borg Warner)
(134mm OD x 1.63mm x 32T) .. 94-ON 3-4 CD4E.FRP21
SEALS & RUBBER COMPONENTS 254D Low/Reverse
(219mm OD x 1.67mm x 32T) .. 94-ON 4 CD4E.FRP03
NI Direct Clutch Outer Lip Seal ..... 94-ON 1 CD4E.LIP01
254D Low/Reverse (Borg Warner)
NI Direct Clutch Inner Lip Seal ...... 94-ON 1 CD4E.LIP02
(219mm OD x 1.67mm x 32T) .. 94-ON 4 CD4E.FRP23
NI Forward Clutch Outer Lip Seal . 94-ON 1 CD4E.LIP03
NI Forward Clutch Inner Lip Seal .. 94-ON 1 CD4E.LIP04
NI Pump Outer Seal ...................... 94-ON 1 CD4E.OR01 STEEL PLATES
NI O Ring 2/4 Acc Valve............... 94-ON 1 CD4E.OR02
NI Dipstic Tube Seal...................... 94-ON 1 CD4E.RUB03 Kit Steel Plate Kit ........................... 94-ON 1 CD4E.STK01
NI Filter Grommet.......................... 94-ON 1 CD4E.RUB02 300A Reverse Input
(121mm ID x 1.75mm x 32T) .... 94-ON 3 CD4E.STP04
301B Direct
METAL CLAD SEALS (105mm ID x 2.00mm x 32T) .... 94-ON 3-4 CD4E.STP02
301B Direct
153E Filter Tube Seal......................... 94-ON 1 CD4E.RUB01
(105mm ID x 3.00mm x 32/28T)94-ON 3-4 CD4E.STP06
NI Converter Seal.......................... 94-ON 1 CD4E.MCS01
302B Coast
NI Drive Shaft Seal (OE) ............... 94-ON 2 CD4E.MCS02
(96mm ID x 1.75mm x 20T) ...... 94-ON 2-3 CD4E.STP05
NI Drive Shaft Seal ....................... 94-ON 2 CD4E.MCS12
303B Forward
NI Drive Shaft Seal 4x4 R. Hand... 01-ON 1 CD4E.MCS04
(109mm ID x 1.75mm x 32T) .... 94-ON 2-3 CD4E.STP01
NI Speedo Seal ............................. 94-ON 1 CD4E.MCS03
304D Low/Reverse
(198mm ID x 2.00mm x 18T) .... 94-ON 4 CD4E.STP03
MOULDED PISTONS 304D Low/Reverse
(198mm ID x 2.34mm x 18T) .... 94-ON 4 CD4E.STP08
170A Reverse Clutch ......................... 94-ON 1 CD4E.PIS07 304D Low/Reverse
171B Coast Clutch (Multiple Springs) 94-97 1 CD4E.PIS05 (198mm ID x 2.54mm x 18T) .... 94-ON 4 CD4E.STP07
171B Coast Clutch (Single Spring) .... 98-ON 1 CD4E.PIS06 NI Forward Clutch Waved Plate .... 98-ON 1 CD4E.STP09
172E 2-4 Servo Piston (2 Rings)
101.67mm Rod Length (OE) .... -8/96 AR CD4E.SER01
172E 2-4 Servo Piston (2 Rings) PRESSURE PLATES
101.67mm Rod Length (OE) .... 8/96-ON AR CD4E.SER05
400A Reverse Input ........................... 94-ON 1 CD4E.PP03
172E 2-4 Servo Piston (1 Ring)
401B Direct Clutch Press Plate.......... 94-ON 1 CD4E.PP01
102.87mm Rod Length ............. -8/96 AR CD4E.SER04
402B Coast Clutch (5.00mm)............. 94-ON 1 CD4E.PP04
172E 2-4 Servo Piston (1 Ring)
402B Coast Clutch (8.00mm)............. 94-ON 1 CD4E.PP05
102.87mm Rod Length (OE)..... 8/96-ON AR CD4E.SER06
403B Forward Clutch ......................... 94-ON 1 CD4E.PP02
172E 2-4 Servo Piston (0 Ring)
103.87mm Rod Length (OE) .... -8/96 AR CD4E.SER03
172E 2-4 Servo Piston (0 Ring)
103.87mm Rod Length (OE) .... 8/96-ON AR CD4E.SER07
173E Servo Cover Cap ...................... 94-ON 1 CD4E.CAP01

182
FORD CD4E
4 SPEED FWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS ELECTRICAL COMPONENTS
411B Direct Clutch Piston 700E Valve Body Solenoid Pack
Return Spring Assy ................... 94-ON 1 CD4E.SPR01 (Brown Connector).................... 6/93-5/98 1 CD4E.SOL01
412B Forward Clutch Piston 700E ......................................... Valve Body Solenoid Pack
Return Spring Assy ................... 94-08/98 1 CD4E.SPR04 5/98-ON................................................ 1 CD4E.SOL02
414E Outer Servo Spring ................... 94-08/98 1 CD4E.SPR02 NI Input Speed Sensor (Pump) ..... 94-ON 1 CD4E.ELE04
432B Circlip Direct Clutch Retaining NI .............................................. Speedo/Output Sensor
(1.30mm) .................................. 94-ON AR CD4E.CIR01 -1/95 1................................................ CD4E.ELE02
(1.44mm) .................................. 94-ON AR CD4E.CIR02 NI Speedo/Output Sensor ............. 1/95-ON 1 CD4E.ELE05
(1.57mm) .................................. 94-ON AR CD4E.CIR03 NI Range Switch............................ -5/2000 1 CD4E.ELE06
(1.70mm) .................................. 94-ON AR CD4E.CIR04 NI Output Shaft Sensor ................. 6/98-ON 1 CD4E.ELE07
(1.90mm) .................................. 94-ON AR CD4E.CIR08
434B Circlip Fwd Clutch Ret Spring... 94-ON 1 CD4E.CIR07
435B Circlip Retaining Forward Clutch VALVE BODY COMPONENTS
(1.30mm) .................................. 94-ON AR CD4E.CIR01 Kit Shift Kit (TranGo) ...................... 94-ON 1 CD4E.SK01
(1.44mm) .................................. 94-ON AR CD4E.CIR02 750E Valve Body Assy Rebuilt
(1.57mm) .................................. 94-ON AR CD4E.CIR03 (Own Core Rebuild) .................. 94-98 1 CD4E.VB01
(1.70mm) .................................. 94-ON AR CD4E.CIR04 750E Valve Body Assy Rebuilt
(1.90mm) .................................. 94-ON AR CD4E.CIR08 (Own Core Rebuild) .................. 98-ON 1 CD4E.VB02
438E Circlip 2-4 Servo Retaining ....... 94-08/98 1 CD4E.CIR05 NI By-Pass & Press Regulator Kit
438E Circlip 2-4 Servo Retaining ....... 08/98-ON 1 CD4E.CIR06 (Sonnax) ................................... 94-ON 1 CD4E.VA01
NI Pressure Regulator Kit
(Sonnax) ................................... 94-ON 1 CD4E.VA02
NI By-Pass Clutch Control Kit
FILTERS (Sonnax) ................................... 94-ON 1 CD4E.VA03
450E Filter.......................................... 94-ON 1 CD4E.FIL01 NI Valve Body Master Tool Kit
(Sonnax) ................................... 94-ON CD4E.VA04
NI By-Pass Tool Kit (Sonnax) ........ 94-ON CD4E.VA06
BANDS NI Press Reg Tool Kit (Sonnax)..... 94-ON CD4E.VA07
NI Drill Kit for VA06 & VA07 .......... 94-ON CD4E.VA08
500A 2-4 Band .................................. 08/94-00 1 CD4E.BAN02
NI 2 - 4 Accumilator Piston & Spring
500A 2-4 Band (Borg Warner) ........... 08/94-00 1 CD4E.BAN22
(Sonnax) ................................... 94-ON 1 CD4E.PIS02
500A 2-4 Band
NI Low/Rev Acc Piston & Spring
(High Energy Borg Warner) ...... 00-ON 1 CD4E.BAN23
(Sonnax) ................................... 94-ON 1 CD4E.PIS03

BUSHES HARD PARTS


Kit Bush Kit Complete .................... 94-ON 1 CD4E.BK01
800A Pump Assy................................ -01/97 1 CD4E.PUM01
550A Reverse Cluttch Drum
800A Pump Assy (Rebuilt) ................. -01/97 1 CD4E.PUM31
Pump Side (Flanged)................ 94-ON 1 CD4E.BUS05
800A Pump Assy................................ 01/97-ON 1 CD4E.PUM02
551A Reverse Clutch Drum
801A Pump Cover Support and
Shell Side (No Flange).............. 94-ON 1 CD4E.BUS07
Ring Tower (Rebuilt) ................. 94-ON 1 CD4E.SUP01
552A Direct Shell (With Flange)......... 94-ON 1 CD4E.BUS08
NI Pump Drive Insert ..................... 94-ON 1 CD4E.PUM03
553B Fwd/Dir/Coast Drum Rear ........ 94-ON 1 CD4E.BUS06
NI Pump Drive Shaft 1.8/2.0 Ltr .... 94-ON 1 CD4E.SH01
558D O.D. & Reverse Planetary ........ 94-ON 1 CD4E.BUS09
NI Pump Drive Shaft V6 2.5Ltr ...... 94-ON 1 CD4E.SH02
NI Pump Seperator Plate .............. 01/97-ON 1 CD4E.SP01
THRUST WASHERS & BEARINGS 803A Reverse Input Drum.................. 94-ON 1 CD4E.DRU03
804A Direct Clutch Hub Shell Assy .... 94-ON 1 CD4E.POT02
600A Direct Clutch 4 Tang Thrust ...... 94-ON 1 CD4E.THW05 805B Aluminium Dir Clutch Piston ..... 94-ON 1 CD4E.PIS01
605E Drive Sprocket to Case 806B Fwd/Dir/Coast Drum 1.8/2.0 ..... To-05/98 1 CD4E.DRU01
Selective Thrust (Blue) ............. 94-ON AR CD4E.THW01 806B Fwd/Dir/Coast Drum 1.8/2.0 ..... 05/98-ON 1 CD4E.DRU04
605E Drive Sprocket to Case 806B Fwd/Dir/Coast Drum (V6 2.5Ltr) 8/94-5/98 1 CD4E.DRU02
Selective Thrust (Black)............ 94-ON AR CD4E.THW02 806B Fwd/Dir/Coast Drum (V6 2.5Ltr) 5/98-ON 1 CD4E.DRU05
605E Drive Sprocket to Case 807B Forward Piston.......................... 6/93-5/98 1 CD4E.PIS08
Selective Thrust (Grey)............. 94-ON AR CD4E.THW03 809C Low/Inter Sun Gear Assy
605E Drive Sprocket to Case (Including OWC) ....................... -03/98 1 CD4E.OWC01
Selective Thrust (Green)........... 94-ON AR CD4E.THW04 810C Forward Sprag (15mm Wide) ... -06/98 1 CD4E.OWC02
650A Bearing-Pump to Reverse 810C Fwd Sprag (13.75 mm Wide).... 06/98-ON 1 CD4E.OWC03
Drum Clutch Hub ...................... 94-ON 1 CD4E.TOR01 811C Low/Intermediate
652C Radial Bearing (Sun Gear Only)........................ -03/98 1 CD4E.OWC31
(Rear of Low Planetary)............ 94-ON 1 CD4E.TOR03 811C Low/Intermediate
653C Radial Bearing (Sun Gear Only)........................ 03/98-ON 1 CD4E.OWC32
(Ring Gear to Planetary)........... 94-ON 1 CD4E.TOR02 812C Low/Inter Planetary
656E Needle Bearing - Driving Pinion 94-ON 1 CD4E.THW07 (Small Rear).............................. - 05/99 1 CD4E.PL01
NI Diff Side Gear Concave 813C Low/Inter Ring Gear (OEM) ...... 94-ON 1 CD4E.HUB01
Thrust Washer .......................... 94-ON 2 CD4E.THW06 813C Low/Inter Ring Gear (USA)....... 94-ON 1 CD4E.HUB31
814C Rev/OD Sun Gear..................... 94-ON 1 CD4E.POT01

179
FORD CD4E
4 SPEED FWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont...
818D Forward Planetary Assy
(Large Front)............................. 94-ON 1 CD4E.PL02
819D Drive Sprocket (V6 2.5Ltr) ........ 08/94-ON 1 CD4E.DIF06
821E Diff Driven Sprocket 1.8/2.0Ltr.. 94-ON 1 CD4E.DIFF02
821E Diff Driven Sprocket V6 2.5Ltr .. 08/94-ON 1 CD4E.DIFF05
822E Drive Chain (1.8 & 2.0 Litre) ..... 08/94-ON 1 CD4E.CH03
822E Drive Chain 2.5 Litre (25mm).... -12/98 1 CD4E.CH02
822E Drive Chain 2.5 Litre (18mm).... 12/98-ON 1 CD4E.CH04
822E Drive Chain Mazda 2.o Ltr
(46 Link x 19mm) ...................... 94-ON 1 CD4E.CH05
823E Diff Assy (1.8/2.0) ..................... 06/93-ON 1 CD4E.DIFF01
823E Diff Assy (V6 2.5Ltr).................. 08/94-ON 1 CD4E.DIFF04
825E Ring Gear Final Drive
(Splines to Case) 1.8/2.0 Ltr ..... 94-ON 1 CD4E.DIFF03
NI Modified Breather Assy............. 94-ON 1 CD4E.BRE01

TORQUE CONVERTERS
NI Mondeo 1.8/2.0 Ltr.................... 94-ON 1 CD4E.TC01
NI Mondeo/Cougar V6................... 94-ON 1 CD4E.TC02
NI Mondeo 2.0Ltr Duratec
(H Stamp) ................................. 10/00-ON 1 CD4E.TC03

SERVICE MANUALS & SPECIAL TOOLS


NI ATSG Rebuild Manual .............. 94-ON CD4E.MAN01
NI Piston Installing Kit ................... 94-ON 1 CD4E.TOOL01
NI Sub Frame Aligning Set ............ 94-ON 1 CD4E.TOOL02
NI Pump Aligning Pins................... 94-ON 1 CD4E.TOOL03
NI Setting Gauge Range Switch.... 94-ON 1 CD4E.TOOL04
NI Valve Body Aligning Pins .......... 94-ON 1 CD4E.TOOL05
NI Selector Shaft Aligner ............... 94-ON 1 CD4E.TOOL06
NI Pump Seal Installer................... 94-ON 1 CD4E.TOOL07
NI Pump Seal Remover................. 94-ON 1 CD4E.TOOL08
NI Servo Cover Remover/Installer. 94-ON 1 CD4E.TOOL09
NI Clutch Piston Seal Sizer ........... 94-ON 1 CD4E.TOOL10

SERVICE MANUALS
NI ATSG Service Manual ................. 94-ON 1 CD4E.MAN01
NI Ford Workshop Manual ............... 94-ON 1 CD4E.MAN02

180
FORD CD4E
4 SPEED FWD WITH LOCK UP (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

181
FORD CTX/CVT

A
CONTSANTLY VARIABLE FWD (Hydraulic Control)

C 182
Revision 06/2004
FORD CTX/CVT

A
CONTSANTLY VARIABLE FWD (Hydraulic Control)

C 183
FORD CTX/CVT
CONTSANTLY VARIABLE FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SEALING RINGS
Kit Overhaul Kit CVT (Van Doorne) 87-89 1 CVT.OHK01 Kit Sealing Ring Kit ........................ 87-ON 1 CTX.SRK01
Kit Overhaul Kit CTX (Pre Zetec)... 89-95 1 CTX.OHK02 200A Primary Shaft (Pump Nose)...... 87-ON 1 CTX.SSR01
Kit Overhaul Kit CTX (Zetec) ......... 95-ON 1 CTX.OHK03 201A Secondary Shaft ....................... 87-ON 1 CTX.SSR02
Kit Overhaul Kit CTX/CVT
(Combination Kit Precision) ...... 87-ON 1 CTX.OHK11
Kit Gasket & Rubber FRICTION PLATES
CVT (Van Doorne) .................... 87-89 1 CVT.GSK01
250B Forward Clutch OEM ................ 87-ON 3 CTX.FRP02
Kit Gasket & Rubber Less Lip Seals
251B Reverse Clutch OEM ................ 87-ON 3 CTX.FRP02
(Pre Zetec)................................ 89-95 1 CTX.GSK01
Kit Gasket & Rubber Less Lip Seals
(Zetec) ...................................... 95-ON 1 CTX.GSK02 STEEL PLATES
300B Forward Clutch OEM
GASKETS (Pre Zetec)................................ 89-95 3 CTX.STP01
300B Forward Clutch OEM (Zetec).... 95-ON 3 CTX.STP02
100D Pan Gasket CVT (Van Doorne) 87-89 1 CTX.GAS14
301B Reverse Clutch OEM
100D Pan Gasket CTX (OEM) ........... 89-ON 1 CTX.GAS01
(Pre Zetec)................................ 89-95 3 CTX.STP01
100D Pan Gasket CTX (Bryco) .......... 89-ON 1 CTX.GAS11
301B Reverse Clutch OEM (Zetec).... 95-ON 3 CTX.STP02
101D Valve Body Gasket Upper
(Pre Zetec)................................ 89-95 1 CTX.GAS02
101D Valve Body Gasket Upper PRESSURE PLATES
(Zetec) ...................................... 95-ON 1 CTX.GAS05
102D Valve Body Gasket Lower 400B Forward Clutch (Zetec) ............. 5/94-ON 1 CTX.PP01
(Pre Zetec)................................ 89-95 1 CTX.GAS03 401B Reverse Clutch (Zetec)............. 5/94-ON 1 CTX.PP01
102D Valve Body Gasket Lower NI Pressure Plate Spacer
(Zetec) ...................................... 95-ON 1 CTX.GAS06 (1600cc Zetec).......................... 5/94-ON 1 CTX.SP01

RUBBER COMPONENTS SPRINGS & CIRCLIPS


Kit 'O Ring Kit ................................ 89-ON 1 CTX.ORK01 410B Fwd Clutch Diaphragm Spring.. 87-ON 1 CTX.DIA01
120A Pump 'ORing (Front & Rear).... 87-ON 2 CTX.OR04 411B Rev Clutch Diaphragm Spring .. 87-ON 1 CTX.DIA02
121D Primary Cover ORing............... 87-ON 1 CTX.OR05
122D Filter 'ORing ............................. 89-ON 1 CTX.OR09
123D Secondary Cover 'O' Ring FILTERS
(Large) ...................................... 87-ON 1 CTX.OR06 Kit CTX Filter Kit ............................ 89-ON 1 CTX.FILKIT01
124D Secondary Cover 'O' Ring 450D Filter CVT (Van Doorne) ........... 87-89 1 CVT.FIL11
(Small) ...................................... 87-ON 1 CTX.OR07 450D Filter CTX.................................. 89-ON 1 CTX.FIL12
125D Throttle Cable 'O' Ring.............. 87-ON 1 CTX.OR01
126D Speedo Housing 'O' Ring.......... 87-ON 1 CTX.OR03
127D Dipstick to Tube 'O' Ring........... 87-ON 1 CTX.OR10 BUSHINGS
128D Dipstick Tube to Case 'O' Ring . 87-ON 1 CTX.OR08
129D Inhibitor Switch 'O' Ring............ 87-ON 1 CTX.OR12 550B Planetary Bush ......................... 89-ON 1 CTX.BUS10
NI Secondary Piston 'O' Ring Viton Rubber
(Fits Open Secondary Drums) .. 87-ON 1 CTX.OR13
NI Primary Drum 'O' Ring
THRUST WASHERS & BEARINGS
(Fits Primary Piston) ................. 87-ON 1 CTX.OR02 650A Primary Bearing ........................ 87-ON 1 CTX.BE01
NI Fwd Clutch Inner Lip Seal......... 89-ON 1 CTX.LIP01 651A Secondary Bearing ................... 87-ON 1 CTX.BE02
NI Fwd Clutch Outer Lip Seal........ 89-ON 1 CTX.LIP02 652A Pinnion Support Roller Bearing 87-ON 1 CTX.BE03
NI Rev Clutch Inner Lip Seal ......... 89-ON 1 CTX.LIP03 653B Input Shaft Bearing (Needle) .... 89-ON 1 CTX.BE04
NI Rev Clutch Outer Lip Seal ........ 89-ON 1 CTX.LIP04

ELECTRICAL COMPONENTS
METAL CLAD SEALS
700D Inhibitor Switch (3 Prong) ......... 89-93 1 CTX.INH01
150D Input Shaft Seal 700D Inhibitor Switch (4 Prong) ......... 94-ON 1 CTX.INH02
(52mm x 38mm x 7mm)............ 89-ON 1 CTX.MCS11
151D Drive Shaft Seal L/H
(55mm x 40mm x 10mm).......... 89-ON 1 CTX.MCS12
152D Drive Shaft Seal R/H
(55mm x 40mm x 10mm).......... 89-ON 1 CTX.MCS12
153D Selector Shaft Seal
(22mm x 12mm x 7mm)............ 89-ON 1 CTX.MCS13

PISTONS
170B Fwd Clutch Moulded Piston ...... 89-ON 1 CTX.PIS01
170B Fwd Clutch Aluminum ............... 89-ON 1 CTX.PIS03
171B Rev Clutch Moulded Piston ...... 89-ON 1 CTX.PIS02

184
FORD CTX/CVT
CONTSANTLY VARIABLE FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS HARD PARTS Cont...
Kit Modified Spring Kit ................... 89-95 1 CTX.SK01 NI Steel Ball Bearing (5.90mm)
NI Spring Clutch Control Valve (Secondary Sliding Shaft) ......... 87-ON 9 CTX.BALL01
(Outer 1300cc).......................... 89-95 1 CTX.SPR08 NI Steel Ball Bearing (6.00mm)
NI Spring Clutch Control Valve (Primary Sliding Shaft).............. 87-ON 6 CTX.BALL
(Middle 1300cc) ........................ 89-95 1 CTX.SPR09 NI Steel Ball Bearing (5.90mm)
NI Spring Clutch Control Valve (Primary Sliding Shaft).............. 87-ON 6 CTX.BALL01
(Inner 1300cc)........................... 89-95 1 CTX.SPR07
NI Spring Clutch Control Valve Outer
(Modified Anti Stall 1600cc) ...... 89-95 1 CTX.SPR10 CABLES
750D Rebuilt Valve Body Pre Zetec
900D Throttle Control Cable
(1600cc 'D' Ident)...................... 89-95 1 CTX.VB01
(Fiesta 1.1 & 1.4 Carb Model)... 89-ON 1 CTX.CAB01
750D Rebuilt Valve Body Pre Zetec
900D Throttle Control Cable
(1400cc 'H' Ident)...................... 89-95 1 CTX.VB03
(Fiesta 1.3 & 1.4 CFI) ............... 12/91-ON 1 CTX.CAB02
750D Rebuilt Valve Body Pre Zetec
900D Throttle Control Cable
(1300cc Inj 'B' Ident) ................. 89-95 1 CTX.VB04
(Escort/Orion 1.6) ..................... 8/90-8/92 1 CTX.CAB03
750D Rebuilt Valve Body Pre Zetec
900D Throttle Control Cable
(1100cc Fiesta 'A' Ident) ........... 89-95 1 CTX.VB05
(Fiesta 1.25 Zetec).................... 8/95-2/00 1 CTX.CAB04
750D Rebuilt Valve Body
(Fiat Tipo).................................. 89-95 1 CTX.VB06
750D Rebuilt Valve Body Zetec SPECIAL TOOLS
(1250cc 'AE' Ident).................... 95-ON 1 CTX.VB07
750D Rebuilt Valve Body NI Oil Pump Remover Tool............ 89-ON 1 CTX.TOOL01
(Mazda 121).............................. 95-ON 1 CTX.VB07 NI Primary Drum Locking Tool....... 89-ON 1 CTX.TOOL02
750D Rebuilt Valve Body Zetec NI Secondary Drum Remover ...... 89-ON 1 CTX.TOOL03
(1600cc 'DE' Ident) ................... 95-ON 1 CTX.VB08 NI Primary Drum Remover ............ 89-ON 1 CTX.TOOL04
750D Rebuilt Valve Body Zetec NI Fwd Clutch Piston Guide .......... 89-ON 1 CTX.TOOL05
(1400cc Fiesta) ......................... 95-ON 1 CTX.VB09 NI Rev Clutch Piston Guide........... 89-ON 1 CTX.TOOL06
NI Valve Body Alignment Pins ....... 89-ON 1 CTX.TOOL07
NI Pressure Gauge 60 Bar ............ 89-ON 1 CTX.TOOL08
HARD PARTS NI Pressure Gauge 0-10 Bar......... 89-ON 1 CTX.TOOL10
NI Secondary Unit Puller ............... 89-ON 1 CTX.TOOL09
800A Oil Pump (New) CTX Only........ 89-ON 1 CTX.PUM01
NI Sensor Shaft Remover ............. 89-ON 1 CTX.TOOL11
800A Oil Pump (Rebuilt) CTX Only.... 89-ON 1 CTX.PUM31
NI Piston Holding Clamp Control... 89-ON 1 CTX.TOOL12
802A Nut Primary CTX (M35x1.5) ..... 89-ON 1 CTX.NUT02
803A Pitot Tube Primary .................... 87-ON 1 CVT.TU01
804A Pitot Tube Engine ..................... 87-ON 1 CTX.TU03
806A Primary Drum CVT (Rebuilt)..... 87-89 1 CTX.DRU01
806A Primary Drum CTX (Rebuilt)..... 89-ON 1 CTX.DRU03
807A Drive Belt .................................. 87-ON 1 CTX.CH01
810B Secondary Drum CVT/CTX
(Rebuilt Open Type).................. 87-ON 1 CTX.DRU05
811B End Float Shim 1.3mm ............. 87-ON 1 CTX.SHIM01
811B End Float Shim 1.4mm ............. 87-ON 1 CTX.SHIM06
811B End Float Shim 1.5mm ............. 87-ON 1 CTX.SHIM02
811B End Float Shim 1.9mm ............. 87-ON 1 CTX.SHIM03
811B End Float Shim 2.0mm ............. 89-ON 1 CTX.SHIM04
812B Damper Plate Pre Zetec ........... 87-1/95 1 CTX.DAM02
812B Damper Plate Zetec ................. 95-ON 1 CTX.DAM03
813C Nut Secondary CTX (M30x1.5). 89-ON 1 CTX.NUT01
814D Primary End Cover ................... 89-ON 1 CTX.COV01
815D Oil Pan Drain Plug .................... 89-ON 1 CTX.PLU01
816D Speedo Drive Gear ................... 89-ON 1 CTX.GE02
817D Speedo Driven Gear
(Escort 1600 19T) ..................... 89-ON 1 CTX.GE01
818D Crown Wheel 1600cc Zetec...... 95-ON 1 CTX.DIFF01
819D Sensor Shaft Retaining Pin....... 89-ON 1 CTX.PIN01
820D Clip - Throttle Rod to V. Body ... 89-ON 1 CTX.CL03
821D Modified Valve Body Bolt .......... 89-ON 1 CTX.NUT03
822D Drain Plug Sealing Washer....... 89-ON 1 CTX.WA01
NI Sensor Shaft Retaining Clip...... 89-ON 1 CTX.CL01
NI Rubber Sealing Bung (For Secondary
Pressure Adjusting Bolt) ........... 89-ON 1 CTX.RUB01
NI Drive Belt Lube Tube ................ 87-ON 1 CTX.TU02
NI Pitot Supply Tube...................... 87-ON 1 CTX.TU04
NI Plastic Selector Cable Clevis.... 89-ON 1 CTX.CL02
NI Steel Ball Bearing (6.00mm)
(Secondary Sliding Shaft) ......... 87-ON 9 CTX.BALL

185
E40D, 4R100

A
4 SPEED RWD (Electronic Control)

C 186
E40D, 4R100

A
4 SPEED RWD (Electronic Control)

C187
E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul (E40D)....................... 89-95 1 E40D.OHK01 Kit Steel Plate Kit ........................... 89-97 1 E40D.STK01
Kit Overhaul (E40D/4R100) ........... 96-ON 1 E40D.OHK02 Kit Steel Plate Kit ........................... 98-ON 1 E40D.STK02
300A Coast Clutch
(148.5mm ID x 2.03mm x 60T) . 89-ON 2 E40D.STP01
300A Coast Clutch
GASKETS (148.5mm ID x 2.03mm x 32T) . 98-ON 2 E40D.STP09
301C Overdrive Brake
100J Pan Gasket ............................... 89-95 1 E40D.GAS01
(189.7mm ID x 2.00mm x 6T) ... 89-ON 2 E40D.STP02
100J Pan Gasket (Bonded Rubber) .. 96-ON 1 E40D.GAS02
302C Intermediate Brake
NI Pump Gasket ............................ 89-ON 1 E40D.GAS03
(157.5mm ID x 2.03mm x 30T) . 89-ON 2 E40D.STP03
NI Centre Support ......................... 89-ON 1 E40D.GAS11
302C Intermediate Brake
103J Valve Body Upper ..................... 89-Only 1 E40D.GAS04
(157.5mm ID x 3.18mm x 26T) . 89-ON 1 E40D.STP04
303D Direct/Reverse Clutch
(130mm ID x 2.00mm x 26T) .... 89-ON 4 E40D.STP05
RUBBER COMPONENTS 303D Direct/Reverse Clutch Oversize
(130mm ID x 2.38mm x 26T) .... 89-ON AR E40D.STP06
NI Front Pump Outer Lathe Cut .... 89-ON 1 E40D.SQR01 304E Forward Clutch
(130mm ID x 2.00mm x 26T) .... 89-ON 4 E40D.STP05
304E Forward Clutch Oversize
(130mm ID x 2.38mm x 26T) .... 89-ON AR E40D.STP06
METAL CLAD SEALS 305G Reverse/Low Brake
150A Converter to Pump.................... 89-ON 1 E40D.MCS01 (144.8mm ID x 1.73mm x 18T) . 89-ON 6 E40D.STP07
151H Extension Housing (With Boot). 89-ON 1 C6.MCS02 305G Reverse/Low Brake
152H Selector Shaft ........................... 98-ON 1 C3.MCS03 (144.8mm ID x 2.00mm x 18T) . 89-ON AR E40D.STP08

PRESSURE PLATES
MOULDED PISTONS 400A Coast Clutch (60T).................... 89-ON 1 E40D.PP01
170A Coast Clutch ............................. 98-ON 1 E40D.PIS02 400A Coast Clutch (32T).................... 98-ON 1 E40D.PP03
171C Overdrive Clutch ....................... 96-ON 1 E40D.PIS03 401C Overdrive Clutch
172H Piston, Intermediate Servo (Molded) (9.65mm Thick)......................... 93-ON 1 E40D.PP02
(2nd Design) ............................. 89-ON 1 E40D.SER01
SPRINGS & CIRCLIPS
410A Coast Clutch Diaphragm........... 89-ON 1 E40D.DIA02
SEALING RINGS 411C Overdrive Brake Diaphragm ..... 89-ON 1 E40D.DIA01
412C Intermediate Brake Diaphragm. 89-ON 1 E40D.DIA03
413E Forward Clutch Diaphragm....... 89-ON 1 C6.DIA02
416H Spring, Selector Detent............. 89-ON 1 E40D.SPR01
430A Circlip - Coast Pressure Plate
FRICTION PLATES (1.40mm) .................................. 89-ON AR E40D.CIR04
431B Circlip - Sprag Outer Race........ 89-ON 1 E40D.CIR06
Kit Friction Kit................................. 89-95 1 E40D.FRK01 432B Circlip - Sprag Element............. 89-ON 1 E40D.CIR07
Kit Friction Kit................................. 96-E97 1 E40D.FRK02 434C Circlip - Overdrive Press Plate
Kit Friction Kit................................. 97-ON 1 E40D.FRK03 (1.52mm) .................................. 89-ON AR E40D.CIR02
250A Coast Clutch (2.03mm) .................................. 89-ON AR E40D.CIR03
(168mm OD x 2.00mm x 60T) .. 89-ON 2 E40D.FRP01 434C Circlip - Sonnax Spiral Sure Lock
251C Overdive Brake (Reduces Ring Blowout) ........... 89-ON AR E40D.CIR08
(220mm OD x 2.00mm x 64T) .. 89-97 2/3 E40D.FRP02 436C Circlip - Intermediate Housing
251C Overdive Brake (1.52mm) .................................. 89-ON AR E40D.CIR02
(220mm OD x 2.03mm x 32T) .. 98-ON 2/3 E40D.FRP10 (2.03mm) .................................. 89-ON AR E40D.CIR03
252C Intermediate Brake 435C Circlip - OD Clutch Diaphragm
(198mm OD x 2.00mm x 50T) .. 89-E97 3 E40D.FRP03 (Second Design Wide).............. 89-ON 1 E40D.CIR05
252C Intermediate Brake 439F Circlip - Fwd Ring Gear to Hub. 89-ON 1 E40D.CIR01
(198mm OD x 2.03mm x 50T) .. 3/97-00 3 E40D.FRP09
253D Direct/Reverse Clutch Smooth
(162.5mm OD x 2.00mm x 64T) 89-95 4 E40D.FRP04 FILTERS
253D Direct/Reverse Clutch Grooved
(162mm OD x 2.00mm x 63T) .. 96-ON 4/5 E40D.FRP05 450J Pan Filter (2 WD) ...................... 89-ON 1 E40D.FIL01
254E Forward Clutch Heavy Duty 450J Pan Filter (4 WD Deep Pan) ..... 89-ON 1 E40D.FIL02
(161.5mm OD x 2.00mm x 90T) 89-ON 5 E40D.FRP07 451J Filter - Shift Solenoid ................ 89-ON 1 E40D.FIL03
255G Low/Reverse Brake Waffle NI Filter -Int Accumulator W/Spring89-ON 1 E40D.FIL04
(174mm OD x 2.00mm x 72T) .. 89-E97 6 E40D.FRP08 NI TCC Regulator Valve Spring
255G Low/Reverse Brake Grooved (Pack of 3) ................................ 89-ON 1 E40D.VA03
(174mm OD x 2.00mm x 24T) .. 3/97-ON 6 E40D.FRP11
BANDS
500D Coast - Manual 2nd .................. 89-ON 1 E40D.BAN01

188
E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHINGS VALVE BODY PARTS
Kit Bush Kit .................................... 89-ON 1 E40D.BK01 Kit E40D/4R100 Shift Kit
550A Front Pump Body Bronze (TransGo ).............................. 89-ON 1 E40D.SK01
(19.30mm Wide) ....................... 89-95 1 C6.BUS01 NI Line Pressure Modulator Kit
550A Front Pump Body Bronze (Sonnax 8.41mm Valve)........ 89-ON 1 E40D.VA01
(17.83mm Wide) ....................... 96-ON 1 E40D.BUS01 NI Line Pressure Modulator Kit
553A Coast Clutch (4R100) (Sonnax 9.45mm Valve)........ 94-ON 1 E40D.VA04
(Pressed Steel Drum) ............... 98-ON 1 E40D.BUS13 NI Line Pressure Modulator Kit
563H Rear Case One Piece (Sonnax 10.85mm Valve)...... 89-ON 1 E40D.VA06
(One Bushing Replaces Both) .. 89-ON 1 E40D.BUS09 NI Pressure Boost Valve & Sleeve
563H Rear Case One Piece Sonnax (Sonnax With 'O' Rings) ........ 89-ON 1 E40D.VA02
Late Design 3 grooves to Front NI Pressure Boost Valve & Sleeve
1 to Back (4 Per Pack).............. 95-ON 1 E40D.BUS10 (Sonnax Factory Style) ......... 89-ON 1 E40D.VA05
563H Rear Case One Piece Sonnax NI TCC Regulator Valve Spring
Oversize Early Design (Pack of 3) ................................ 89-ON 1 E40D.VA03
3 grooves to Front (4 Per Pack) 89-94 1 E40D.BUS11 NI TCC Control Sleeve Assy 4R100
563H Rear Case One Piece Sonnax (Sonnax for PWM Version) ... 98-ON 1 E40D.VA07
Oversize Late Design 3 grooves NI Line To Lube Press Reg Valve
to Front 1 to Back (4 Per Pack) 95-ON 1 E40D.BUS12 (Sonnax ) ............................... 89-ON 1 E40D.VA08
NI 2-3, 3-4 Accumulator Control Valve Kit
For tools to ream casing for oversize Bushings see (Sonnax ) ............................... 89-ON 1 E40D.VA09
Tools & Manuals Section NI Bore Sizing Tool for E40D.VA0989-ON 1 E40D.VA10
NI Front Lube/Drainback Valve
564H Extension Housing (Duralife) .... 89-ON 1 E40D.BUS08 (Sonnax ) ............................... 89-ON 1 E40D.VA11

THRUST WASHERS & BEARINGS HARD PARTS


Kit Thrust Washer Kit ..................... 89-ON 1 E40D.TWK01 800A Rebuilt Pump - Cast Coast Drum
Kit Needle Bearing Kit (7 Pieces)... 89-ON 1 E40D.TWK02 (9Lobe Inner Gear) ................... 89-97 1 E40D.PUM01
601B Overdrive Planetary 801A Pump Gear Set (Standard Size)
(2 Inner Tangs 116.84mm O.D.) 89-ON 1 E40D.THW06 (Sonnax ) ............................... 89-ON 1 E40D.PUM02
601B Overdrive Planetary (4R100) 801A Pump Gear Set (Oversize)
(Plastic 1 Inner Tang)................ 98-ON 1 E40D.THW07 (Sonnax
604D Direct Drum to Sprag 3 Tang Pump will require Machining).... 89-ON 1 E40D.PUM03
(142.24mm O.D.) ...................... 89-ON 1 E40D.THW03 802A Coast Clutch Cast Iron.............. 89-97 1 E40D.DRU06
608F Forward Hub to Forward Planet 802A Coast Clutch Stamped Steel
(4 Tab) (4 Gear Planet) ............. 89-96 1 E40D.THW01 (Without PTO Drive Gear) ........ 98-ON 1 E40D.DRU04
610F Rear Planet to Sun Shell 803A Coast Clutch Piston Apply Ring 98-ON 1 E40D.PIS01
(4 Tab) (4 Gear Planet) ............. 89-ON 1 E40D.THW01 804A Sun Gear, Overdrive ................. 89-97 1 E40D.SUN01
611F Rear Planet to Output Hub 804A Sun Gear, Overdrive ................. 98-ON 1 E40D.SUN06
(4 Tab) (4 Gear Planet) ............. 89-ON 1 E40D.THW01 805B Sprag Assembly, Overdrive (12 Lugs)
611F Rear Planet to Output Hub (Sprag, Cam & Outer Race) ..... 89-ON 1 E40D.OWC02
(3 Wide Inner Tangs) ................ 89-ON 1 E40D.THW05 806B Outer Race, Overdrive Sprag (4R100)
652B Bearing - Overdrive Planetary (Used w/ Stamped Steel Drum) 98-ON 1 E40D.OWC11
to Centre Shaft.......................... 89-ON 1 E40D.THW02 807B Sprag, Overdrive
655F Bearing, Forward Planet to Hub 97-ON 1 E40D.THW04 (34 Elements, w/ Metal Cage) .. 89-94 1 E40D.OWC04
807B Sprag, Overdrive (12 Roller)
(Tan Plastic 103.78mm Dia)...... 95-97 1 E40D.OWC05
ELECTRICAL COMPONENTS 807B Sprag, Overdrive (12 Roller)
(Black Plastic 83.44mm Dia)..... 98-ON 1 E40D.OWC08
700H Manual Lever Position Sensor
808B Inner Race, Overdrive Sprag .... 89-ON 1 E40D.OWC09
(MPLS)...................................... 89-96 1 E40D.ELE02
809B Overdrive Planet Kit, w/ Input Shaft
700H Manual Lever Position Sensor
(Retros All E4OD & 4R100) ...... 89-ON 1 E40D.PL01
(MPLS) E40D/4R100 ................ 97-ON 1 E40D.ELE06
810B Ring Gear, Overdrive Planet..... 89-97 1 E40D.PL02
701J Solenoid Body Assembly
810B Ring Gear, Overdrive Planet..... 98-ON 1 E40D.PL13
(Remanufactured Non PWM) ... 89-94 1 E40D.SOL01
810B Ring Gear, Overdrive Planet 4R100
(Remanufactured Non PWM) ... 95-ON 1 E40D.SOL03
(Circlip Groove 7mm Down) ..... 98-ON 1 E40D.PL14
(4R100 With PWM)................... 98-ON 1 E40D.SOL04
811B Shaft, Overdrive (w/ Pilot)
NI Vehicle Speed Sensor (VSS)
(Bushing In Output Shaft) ......... 89-On 1 E40D.SH01
(Fitted in Transmission) ............ 89-90 1 E40D.ELE01
811B Shaft, Overdrive (No Pilot) (Cup Plug
NI Vehicle Speed Sensor (VSS)
is In The Output Shaft).............. 1994 1 E40D.SH04
(Fitted in Rear Axle) .................. 91-ON 1 E40D.ELE05
812C Cylinder - Intermediate & OD Clutch
NI "Interceptor" Adjustable Electronic
(Uses Bonded Piston)............... 95-ON 1 E40D.DRU05
Modulator.................................. 95-ON 1 E40D.ELE03
813BC Support Kit, w/ Plate, Hub & Shaft
NI (FIPL) Diesel Throttle
(w/ Bearing Inside).................... 89-ON 1 E40D.SUP01
Position Sensor......................... 89-ON 1 E40D.ELE04
813BC Support Kit, w/ Plate, Hub & Shaft
(w/ Bush Inside Heavy Duty
Converts Bearing to Bush Type)89-ON 1 E40D.SUP02

189
E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont...
815B Input Shaft, (343.00mm Long) .. 89-ON 1 E40D.SH02
815B Input Shaft, (355.60mm Long) .. 89-ON ` E40D.SH03
816D Outer Race,Intermediate Sprag 89-ON 1 E40D.OWC10
817D Sprag, Intermediate One-Way
(34 Elements) ........................... 89-ON 1 E40D.OWC03
818D Direct (4 Clutch) (w/o Sprag)
(2 Feed Holes) .......................... 89-ON 1 E40D.DRU08
818D Direct (5 Clutch) (w/o Sprag)
(2 Feed Holes) .......................... 89-ON 1 E40D.DRU09
818D Direct Drum (Petrol).................. 00-ON 1 E40D.DRU01
818D Direct Drum (Diesel) ................. 00-ON 1 E40D.DRU02
821E Forward Clutch (4 Plate)........... 89-99 1 E40D.DRU07
823F Hub, Forward Planet Ring Gear
(Washer Type) .......................... 89-96 1 E40D.PL06
823F Hub, Forward Planet Ring Gear
(Bearing Type)...................................... 97-ON ` E40D.PL07
824F Ring Gear, Forward Planet ....... 89-ON 1 E40D.PL03
825F Forward (6 Pinion) .................... 89-ON 1 E40D.PL08
826F Sun Gear, Forward ................... 89-ON 1 E40D.SUN03
827F Shell, Input................................ 89-97 1 E40D.SUN02
827aF Sun Gear & Shell Kit................. 98-97 1 E40D.SUN04
828F Rear Planetary
(4 Gear, w/ 12 Lug Hub) ........... 89-96 1 E40D.PL10
828F Rear Planetary
(6 Gear, Steel, w/ 24 Lug Hub) . 93-ON 1 E40D.PL12
828F Rear Planet Kit, (6 Gear, w/ Sprag Race,
Rear Sprag, Clutch Hub)
Retros All .................................. 89-ON 1 E40D.PLK01
829F Ring Gear, Rear Planet............. 89-ON 1 E40D.PL11
830F Ring Gear Rear & Output Hub.. 89-ON 1 E40D.PL04
831G Reverse Clutch Hub
(Stamped Steel 24 Lugs) .......... 98-ON 1 E40D.DRU02
832G Sprag, Rear
(17 Roller w/ Plastic Cage) ....... L97-ON 1 E40D.OWC07
833G Race - Low Roller Inner
(25.73mm) Bearing Type .......... 89-ON 1 E40D.OWC01
835H Output Shaft, 4WD (362.70mm)
(W/ Bushing) ............................. 89-ON 1 E40D.SH05
839H Extension Housing (2WD) ........ 89-ON 1 E40D.CAS01

SPECIAL ITEMS
NI Unit End Play Shim Kit.............. 89-ON 1 E40D.SHK01

TOOLS & MANUALS


NI ATSG Rebuild Manual .............. 89-ON E40D.MAN01
NI ATSG Update Manual............... 89-ON E40D.MAN02

NI Bore Sizing Tool for E40D.VA0989-ON 1 E40D.VA10


NI Clutch Spring Fixture ................ 89-ON E40D.TOOL01
NI Low Reverse
Brake Spring Compressor ........ 89-ON E40D.TOOL02
NI Reamer for Oversize Case Bushings
(Sonnax E40D,BUS11 & 12)..... 89-ON E40D.TOOL03
NI Fixture for Reamer E40D.TOOL03
(Sonnax) ................................... 89-ON E40D.TOOL04

190
E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

191
FMX, Fordomatic Small, Medium Case

A
3 SPEED RWD (Hydraulic Control)

C 192
FMX, Fordomatic Small, Medium Case

A
3 SPEED RWD (Hydraulic Control)

C 193
FMX, Fordomatic Small, Medium Case
3 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS MODULATORS
Kit Overhaul Kit (FMX) ................... 68-78 1 FMX.OHK01 465E Blue Stripe (Single Line) ........... 68-81 1 FMX.MOD01
Kit Overhaul Kit 465E Green Stripe (Single Line) ........ 68-81 1 FMX.MOD02
(Medium Case Foromatic) ........ 55-71 1 FMX.OHK02 465E Orange Stripe (Dual Line)
(302 Eng) .................................. 68-81 1 FMX.MOD03

GASKETS
BANDS
100F Pan Gasket (FMX) .................... 68-78 1 BW12.GAS01
100F Pan Gasket 500C Front (FMX Flex)....................... 68-81 1 BW12.BAN01
(MX or Medium Case)............... 55-71 1 FMX.GAS02 500C Front (FMX Solid) ..................... 68-73 1 FMX.BAN01
500C Front (Not FMX Centre Lug) ..... 55-66 1 FMX.BAN02
501G Rear (FMX) ............................... 68-81 1 BW12.BAN02
RUBBER COMPONENTS 501G Rear (Not FMX) ........................ 51-55 1 FMX.BAN03
120A Pump to Case Seal................... 68-81 1 BW12.SQR01
BUSHINGS
METAL CLAD SEALS Kit Bush Kit (FMX) ......................... 68-81 1 FMX.BK01
550A Pump Body (FMX) .................... 68-81 1 BW12.BUS01
150A Pump Body ............................... All 1 BW12.MCS01
151A Selecter Shaft ........................... All 1 C3.MCS03
152D Extension Housing THRUST WASHERS & BEARINGS
(Without Boot)........................... 68-81 1 C4.MCS02
152D Extension Housing
(w/ Bolt on Yoke) 78x51x13mm 68-81 1 BW12.MCS02
152D Extension Housing
(Some Without Boot) ................ 57-74 1 TH700.MCS02 VALVE BODY PARTS
NI Shift Kit, (FMX)....................... 67-72 1 FMX.SK02
SEALING RINGS NI Competition/Stick Shift (FMX)... 68-81 1 FMX.SK01

HARD PARTS
FRICTION PLATES 800A Pump Assembly (FMX) ............. 68-81 1 FMX.PUM01

Kit Friction Plate (FMX).................. 68-81 1 BW12.FRK02


250C Friction Direct SPECIAL ITEMS
(2.24mm) .................................. All 5 BW12.FRP02
251E Friction Forward
(1.55mm) .................................. All 5 BW12.FRP01 TOOLS & MANUALS

STEEL PLATES
Kit Steel Plate Kit (FMX) ................ 68-81 1 BW12.STK02
300C Direct Clutch
(Flat 1.73mm) ........................... 50-81 7-8 BW12.STP01
300C Direct Clutch
(Dished 1.70mm) ...................... 50-81 4-6 BW12.STP02
301E Forward Clutch
(Flat 1.73mm) ........................... 50-81 7-8 BW12.STP01

PRESSURE PLATES
400C Direct Clutch Outer ................... 68-81 1 FMX.PP01

SPRINGS & CIRCLIPS


410E Diaphragm-Fwd Clutch (FMX) .. 68-81 1 BW12.DIA01

FILTERS
450F Pan Filter (FMX Brass) ............. 68-81 1 FMX.FIL01

194
FMX, Fordomatic Small, Medium Case
3 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

195
A
C
General Motors

196
TH125, 125C. (THM3T40, M34)
3 SPEED FWD

A
C 203
Revision 11/2004
TH125, 125C. (THM3T40, M34)
3 SPEED FWD

A
C 204 Revision 11/2004
TH125, 125C. (THM3T40, M34)
3 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS PRESSURE PLATES
Kit Overhaul Kit .............................. 80-ON 1 TH125.OHK01 400A Direct Clutch (4.60mm Thick) ... 80-ON AR TH125.PP02
Kit Gasket & Rubber Kit ................. 80-ON 1 TH125.GSK01 401A Forward Clutch (4.60mm Thick) 80-ON AR TH125.PP02
402B Low & Reverse Brake ............... 80-ON 1 TH125.PP01

GASKETS
100D Pan Gasket ............................... 80-ON 1 TH125.GAS01 SPRINGS & CIRCLIPS
101D Valve Body Cover Gasket
(Cork)........................................ 80-ON 1 TH125.GAS02 414E Spring, 1-2 Accumulator
101D Valve Body Cover Gasket (Purple) ..................................... 80-85 1 TH125.SPR02
(Fibre) ....................................... 80-ON 1 TH125.GAS12 414E Spring, 1-2 Accumulator (Purple)
102D Valve Body Gasket ................... 80-ON 2 TH125.GAS03 Has Thicker Coils Than SPR02 85-ON 1 TH125.SPR03
103E Case to Case Gasket................ 80-ON 1 TH125.GAS04 415F Intermediate Servo Spring ....... 80-ON 1 TH125.SPR01
104E Centre Case Gasket ................. 80-ON 1 TH125.GAS05
105F Inter Servo Cover Gasket ......... 80-ON 1 TH125.GAS06

RUBBER COMPONENTS FILTERS


124A Fwd Clutch Outer Lip Seal........ 80-ON 1 TH125.LIP01
450D Filter - Oil Pan........................... 80-ON 1 TH125.FIL01
125A Fwd Clutch Inner Lip Seal......... 80-ON 1 TH125.LIP02
NI Filter - Governor........................ 80-ON 1 TH125.FIL02
NI Filler Tube Seal Multi Lip .......... 80-ON 1 TH125.LIP03

BANDS
METAL CLAD SEALS
500A Band ........................................ 80-ON 1 TH125.BAN01
150F Converter Seal.......................... 80-ON 1 TH125.MCS01
500A Band (Borg Warner).................. 80-ON 1 TH125.BAN11
151F Axle Right Hand........................ 80-ON 1 TH125.MCS02
152D Axle Left Hand .......................... 80-ON 1 TH125.MCS02
NI Manual Shaft Seal .................... 80-ON 1 TH125.MCS03
NI Axle Stabilizer Seal................... 80-ON 1 TH125.MCS94 BUSHES
Kit Bush Kit .................................... 80-ON 1 TH125.BK01
554B Front Ring Gear Bush............... 80-ON 1 TH125.BUS05
SHAFT SEALING RINGS 557C Final Drive Ring Gear ............... 80-ON 1 TH125.BUS03
558D Channel Plate Sleeve ............... 80-ON 1 TH125.BUS04
Kit Shaft Sealing Ring (Teon) ....... 80-ON 1 TH125.SRK01
559D Converter Bush TH125 ............. 80-ON 1 TH125.BUS01
559D Converter Bush TH125C .......... 82-ON 1 TH125.BUS02
561F Case Bush ................................ 80-ON 1 TH125.BUS03

FRICTION PLATES
Kit Friction Plate Kit........................ 80-84 1 TH125.FRK01 THRUST WASHERS & BEARINGS
Kit Friction Plate Kit........................ 84-ON 1 TH125.FRK02
Kit Thrust Washer Kit ..................... 80-ON 1 TH125.TK01
250A Direct (2.00mm x 32T) .............. 80-84 4 TH125.FRP01
600A Dir Drum to Support Thrust....... 80-ON 1 TH125.THW04
250A Direct (1.85mm x 32T) .............. 85-ON 5 TH125.FRP03
602B Forward Drum to Hub
251A Forward (2.00mm x 32T) .......... 80-84 4 TH125.FRP01
(26.60mm ID Plastic) ................ 80-87 1 TH125.THW05
251A Forward (1.85mm x 32T) .......... 85-ON 5 TH125.FRP03
610E Drive Sprocket to
252B Low & Reverse (2.10mm x 40T)80-84 5 TH125.FRP02
Case Cover Thrust.................... 80-ON 1 TH125.THW01
252B Low & Reverse (2.30mm x 40T)84-ON 5 TH125.FRP04
611F Drive Sprock/ Support Thrust ... 80-ON 1 TH125.THW02
612F Driven Sprocket to Support....... 80-ON 1 TH125.THW03
650D Pump Shaft Bearing.................. 80-05/84 1 TH125.BE01
650D Pump Shaft Bearing.................. 06/84-ON 1 TH125.BE02
STEEL PLATES 651F Bearing Converter Reactor ....... 80-ON 1 TH125.THW15
652D Bearing - Speedo Gear/Hsing... 80-ON 1 TH125.BE03
Kit Steel Plate Kit ........................... 80-84 1 TH125.STK01 653C Sungear / Inter Gear Bearing.... 80-ON 1 TH125.THW13
Kit Steel Plate Kit ........................... 84-ON 1 TH125.STK02 655C Final Drive Sungear to
300A Direct (2.30mm x 24T) .............. 80-ON 4 TH125.STP03 Diff Carrier Bearing ................... 82-ON 1 TH125.THW13
301A Forward Flat (1.90mm x 26T) ... 80-ON 3 TH125.STP01 656C Diff Carrier to Case Bearing...... 82-ON 1 TH125.THW14
303B Low & Reverse (2.00mm x 11T) 80-84 4-5 TH125.STP02 NI Bearing - Axle Stabilizer
303B Low & Reverse (2.25mm x 11T) 85-ON 4 TH125.STP04 (Bushing Type).......................... 80-ON 1 TH125.BE04
304B Low & Rev Waved TH125C ...... 82-ON 1 TH125.STP05 NI Bearing - Axle Stabilizer
(Both Sides Bearing Type)........ 80-ON 1 TH125.BE05

Revision 11/2004
205
TH125, 125C. (THM3T40, M34)
3 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
ELECTRICAL COMPONENTS SPECIAL ITEMS
700D Lock-up Solenoid Universal NI Throttle Cable (OEM Type)....... 80-ON 1 TH125.CAB01
(Fitzall) ...................................... 82-ON 1 TH125.SOL01 NI Fitz All Multi Fit Throttle Cable 80-ON 1 TH700.CAB01
700D Lock Up Solenoid (2 Spades)
(3 Wire to Connector) ............... 82-ON 1 TH125.SOL02
700D Lock Up Solenoid (4 Spades) TOOLS & MANUALS
(4 Wire to Square Connector)
NI ATSG Repair Manual................ AR TH125.MAN01
(No Channel Retainer).............. 82-ON 1 TH125.SOL03
NI Turbine Shaft Sealing Ring Installer/Resizer
701E Case Connector (5 Pin Round). 84-ON 1 TH125.ELE01
(Cover Side Only) ..................... TH125.TOOL01
NI Switch, 2nd Clutch Pressure
NI Turbine Shaft Sealing Ring Installer/Resizer
(3 Prong)................................... 87-ON 1 TH125.ELE08
(Case Side Only) ...................... TH125.TOOL02
NI Switch, 3rd Clutch Pressure
(1 Button Prong) ....................... 89-ON 1 TH125.ELE03
NI Switch, 3rd Clutch Pressure
(2 Button Prong) ....................... 82-ON 1 TH125.ELE05
NI Switch 3rd Clutch Pressure
(Push In) ................................... 80-ON 1 TH125.ELE07
NI Switch, Governor Pressure
(46-50 PSI) (2 Blade)................ 80-ON 1 TH125.ELE02
NI Switch (Lock Up Delay) ............ 80-ON 1 TH125.ELE06

VALVE BODY PARTS


Kit Shift Kit ..................................... 80-ON 1 TH125.SK01

HARD PARTS
800A Support, Driven Sprocket.......... 82-ON 1 TH125.GE02
801A Direct Clutch Drum ................... 85-ON 1 TH125.DRU03
803A Forward Clutch Drum
(With Check Ball) ...................... 80-81 1 TH125.DRU02
803A Forward Clutch Drum
(Uses 26.60mm ID Washer) ..... 85-86 1 TH125.DRU01
808B Front Planetary Assembly......... 80-ON 1 TH125.PL01
809B Sun Gear, Input (Front Planet).. 80-ON 1 TH125.GE03
815C Low One Way Clutch Assy ....... 80-ON 1 TH125.OWC01
816C Rear Planetary Assy ................. 80-ON 1 TH125.PL02
817C Ring Gear (Rear Planetary) ...... 80-ON 1 TH125.PL03
818C Intermediate Sun Gear Shaft
(Final Drive) .............................. 80-ON 1 TH125.SH04
820C Final Drive Ring Gear ............... 80-ON 1 TH125.GE01
821C Sun Gear, Final Drive 30 Teeth. 80-ON 1 TH125.GE06
821C Sun Gear, Final Drive 34 Teeth. 80-ON 1 TH125.GE05
821C Sun Gear, Final Drive 38 Teeth. 80-ON 1 TH125.GE04
822C Final Drive (3.06:1 Ratio).......... 80-ON 1 TH125.DIFF01
822C Final Drive (3.33:1 Ratio).......... 80-ON 1 TH125.DIFF02
826D Rotor, 15 Spline (18mm Thick) . 80-ON 1 TH125.PUM01
827D Pump Vane ............................... 80-ON 7 TH125.PUM02
828D Ring, Pump Rotor to Vanes ...... 80-ON 2 TH125.PUM03
830D Gear, Speedo Driven (28T)....... 80-ON 1 TH125.GE07
831D Governor Assy .......................... 80-ON 1 TH125.GOV01
834D Pump Shaft
(190.50mm x 20 Spline)............ 80-81 1 TH125.SH05
834D Pump Shaft Conversion
(190.50mm x 15 Spline)............ 80-81 1 TH125.SH06
834D Pump Shaft (Thick Washer)...... 82-84 1 TH125.SH01
834D Pump Shaft (Thin Washer) ....... 84-ON 1 TH125.SH02
851F Drive Chain 19mm Wide........... 80-83 1 TH125.CH01
851F Drive Chain 22mm Wide........... 84-ON 1 TH125.CH02
854F Turbine Shaft ............................ 82-ON 1 TH125.SH03
855F Stator Support .......................... 82-ON 1 TH125.SUP01

Revision 11/2004
206
A
TH180, TH180C (THM3L30, MD-2)
3 SPEED RWD With & Without Lock Up

C 207
Revision 11/2004
A
TH180, TH180C (THM3L30, MD-2)
3 SPEED RWD With & Without Lock Up

C 208
Revision 11/2004
TH180, TH180C (THM3L30, MD-2)
3 SPEED RWD With & Without Lock Up
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SPRINGS & CIRCLIPS
Kit Overhaul Kit .............................. 69-89 1 TH180.OHK01
Kit Gasket & Rubber ...................... 69-ON 1 TH180.GSK01

FILTERS
GASKETS 450F Pan Filter .................................. 69-ON 1 TH180.FIL01

100F Pan Gasket TH180 ................... 69-89 1 TH180.GAS01


100F Pan Gasket TH180 (Fibre)........ 69-89 1 TH180.GAS10
101A Front Pump Gasket TH180....... 69-ON 1 TH180.GAS02 MODULATORS
102G Extension Housing.................... 69-ON 1 TH180.GAS03
465F Modulator (Non Adjustable) ...... 69-ON 1 TH180.MOD01
103F Filter Gasket ............................. 69-ON 1 TH180.GAS05
465F Modulator (Adjustable)............. 69-ON 1 TH180.MOD04
104F Servo Cover.............................. 69-ON 1 TH180.GAS04
465F Modulator (Blue Stripe)............. 1979 1 TH180.MOD03
NI Washer, Pump Bolt ................... 69-ON 12 TH180.WA01
465F Modulator (Rover 2600/2300)... 80-ON 1 TH180.MOD03
465F Modulator (Rover 3500 OEM)... 80-ON 1 TH180.MOD22

BANDS
RUBBER COMPONENTS
500E Low (New not Reline) ............... 69-ON 1 TH180.BAN01
120A Pump Lathe Cut Seal................ 69-ON 1 TH180.OR01
121B Reverse Clutch Inner Seal........ 69-ON 1 TH180.SQR01
122B Reverse Clutch Outer Seal ....... 69-ON 1 TH180.SQR02
BUSHES
Kit Bush Kit .................................... 69-ON 1 TH180.BK01
550A Converter Housing (Pump) ....... 69-ON 1 TH180.BUS01
METAL CLAD SEALS 552C 2nd Clutch Drum....................... 69-ON 1 TH180.BUS05
553E Reaction Sun Gear/Band Drum 69-ON 1 TH180.BUS04
150A Converter Seal.......................... 69-ON 1 TH180.MCS01
554F Casing Rear.............................. 69-ON 1 TH180.BUS09
151F Selector Shaft ........................... 69-ON 1 TH180.MCS03
555G Extension Housing.................... 69-ON 1 TH350.BUS09
152G Extension Housing.................... 69-ON 1 TH180.MCS02
NI Speedo Driven Gear ................. 69-ON 1 TH180.MCS04

THRUST WASHERS & BEARINGS


Kit Thrust Repair Kit & Selective Shim Kit
SEALING RINGS (Replaces 3 tab Pump and Centre Support
Washers to correct end play if parts have
Kit Sealing Ring Kit ........................ 69-ON 1 TH180.SRK01
been machined, or OEM plastic washers
are not thick enough) ................ 69-ON 1 TH180.TK02
600A Pump Selective Thrust With 3 Tabs
(1.75mm "Red") ........................ 69-ON AR TH180.THW01
FRICTION PLATES (1.96mm "Black") ...................... 69-ON AR TH180.THW02
(2.13mm "White")...................... 69-ON AR TH180.THW03
Kit Friction Plate Kit........................ 69-ON 1 TH180.FRK01 (2.34mm "Green")..................... 69-ON AR TH180.THW04
250B Reverse Clutch ......................... 69-ON 3-5 TH180.FRP03 (2.54mm "Blue")........................ 69-ON AR TH180.THW06
251C Intermediate/2nd Clutch............ 69-ON 3-6 TH180.FRP02
252D High/3rd Clutch ......................... 69-ON 3-5 TH180.FRP01

HARD PARTS
STEEL PLATES 800A Pump Assy (Non Lock Up)........ 69-ON 1 TH180.PUM02
800A Pump Assy (Lock Up) ............... 80-ON 1 TH180.PUM01
Kit Steel Plate Kit 800A Pump Assy (Rover Only) .......... 69-ON 1 TH180.PUM01
(2.11mm Steels)........................ 69-ON 1 TH180.STK01 814D Sprag, 3rd Clutch
300B Reverse Clutch (26 Elements) ........................... 69-ON 1 TH180.OWC01
(144mm ID x 1.78mm x 7T) ..... 69-ON 3-6 TH180.STP03
300B Reverse Clutch
(144mm ID x 2.11mm x 7T) ..... 69-ON 3-6 TH180.STP06
301C Intermediate/2nd Clutch SUNDRY PARTS
(109mm ID x 1.78mm x 36T) .... 69-ON 4-7 TH180.STP02
NI Converter Bolt (Metric).............. 78-ON 3 TH180.NUT01
301C Intermediate/2nd Clutch
(109mm ID x 2.11mm x 36T) .... 69-ON 4-7 TH180.STP05
302D High/3rd Clutch
(72mm ID x 1.78mm x 30T) ...... 69-ON 4-6 TH180.STP01
302D High/3rd Clutch
(72mm ID x 2.11mm x 30T) ...... 69-ON 4-6 TH180.STP04

Revision 11/2004
209
TH180, TH180C (THM3L30, MD-2)
3 SPEED RWD With & Without Lock Up
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

Revision 11/2004
210
4L30E (AR25, AR35)

A
4 SPEED RWD (Full Electronic Control)

C 205
4L30E (AR25, AR35)

A
4 SPEED RWD (Full Electronic Control)

C 206
4L30E (AR25, AR35)
4 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES
Kit Overhaul Kit 4L30E ..................... 90-ON 1 4L30E.OHK01 30D Third Clutch ................................. 69-ON 3-5 TH180.FRP01
Kit Gasket & Rubber 4L30E ............. 90-ON 1 4L30E.GSK01 32C Intermediate Clutch ..................... 69-ON 3-6 TH180.FRP02
34B Reverse Clutch............................ 69-ON 3-5 TH180.FRP03
NI Overdrive Clutch 4L30E .............. 90-ON 3 4L30E.FRP01
NI Overrun Clutch 4L30E................. 90-ON 2 4L30E.FRP02

GASKETS
NI Pan Gasket 4L30E Ex BMW ....... 90-ON 1 4L30E.GAS01
NI Pan Gasket 4L30E BMW ............ 90-ON 1 4L30E.GAS08
NI Overdrive Pan 4L30E .................. 90-ON 1 4L30E.GAS02
2A Front Pump Gasket 4L30E.......... 90-ON 1 4L30E.GAS03
4G Extension Housing ...................... 69-ON 1 TH180.GAS03 STEEL PLATES
6F Servo Cover ................................ 69-ON 1 TH180.GAS04
NI Main V Body Gasket Lower........ 90-ON 1 4L30E.GAS04 31D Third Clutch ................................. 69-ON 4-6 TH180.STP01
NI Main V Body Gasket Upper......... 90-ON 1 4L30E.GAS05 33C Intermediate Clutch ..................... 69-ON 4-7 TH180.STP02
NI Front V Body Gasket Lower ........ 90-ON 1 4L30E.GAS06 35B Reverse Clutch ........................... 69-ON 3-6 TH180.STP03
NI Front V Body Gasket Upper ........ 90-ON 1 4L30E.GAS07 NI Overdrive Clutch 4L30E .............. 90-ON 4 4L30E.STP02
NI Centre Carrier Plate Gasket ........ 90-ON 2 4L30E.GAS09 NI Overrun Clutch 4L30E................. 90-ON 2 4L30E.STP01

RUBBER COMPONENTS
BUSHES
10A Pump Lathe Cut Seal .................. 69-ON 1 TH180.OR01
NI O/D Outer Lip Seal ...................... 90-ON 1 4L30E.LIP01
NI O/D Inner Lip Seal....................... 90-ON 1 4L30E.LIP02
NI Bridge Clutch Lip Seal................. 90-ON 1 4L30E.LIP03
NI Bridge Clutch Lip Seal................. 90-ON 1 4L30E.LIP04

SEALS
20A Converter 4L30E ......................... 90-ON 1 4L30E.MCS01
21G Extension Housing ...................... 69-ON 1 TH180.MCS02
22F Selector Shaft.............................. 69-ON 1 TH180.MCS01

SEALING RINGS
Kit Sealing Ring Kit 4L30E ............... 90-ON 1 4L30E.SRK01

207
4L30E (AR25, AR35)
4 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS SPRINGS & ONE WAY CLUTCHES
65D One Way Clutch (Sprag)
24 Cam Replaces 16 Cam .......... 69-ON 1 TH180.OWC01

BANDS ELECTRICAL COMPONENTS


60E Low All Models ............................ 69-ON 1 TH180.BAN01 NI Press Control Solenoid 4L30E .... 90-ON 1 4L30E.SOL01
NI Omega/Monteray Press Sol ........ 90-ON 1 4L30E.SOL02
NI Senator Press Solenoid .............. 90-ON 1 4L30E.SOL03
NI MV1 TCC Solenoid 4L30E .......... 90-ON 1 4L30E.SOL04
NI MV2 Shift Solenoid 4L30E .......... 90-ON 1 4L30E.SOL06
NI MV3 Shift Solenoid 4L30E .......... 90-ON 1 4L30E.SOL07
NI MV4 Band Solenoid 4L30E ......... 90-ON 1 4L30E.SOL05
FILTERS NI Output Speed Sensor.................. 90-ON 1 4L30E.ELE01
NI Filter 4L30E Except BMW ........... 90-ON 1 4L30E.FIL01
NI Filter 4L30E BMW Only............... 91-ON 1 4L30E.FIL03
NI Band Control Solenoid Filter ....... 90-ON 1 4L30E.FIL04
NI Press Control Solenoid Filter ...... 90-ON 1 4L30E.FIL02

PISTONS
NI Overrun Piston Bonded Seals ..... 90-ON 1 4L30E.PIS01

208
TURBO HYDRAMATIC 200, 200C

A
3 SPEED RWD W & W/O Lock Up

C 209
TURBO HYDRAMATIC 200, 200C
3 SPEED RWD W & W/O Lock Up
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Overhaul Kit ................................ 76-ON 1 TH200.OHK01 Kit Bush Kit ....................................... 76-ON 1 TH200.BK01
Kit Gasket & Rubber Kit ................... 76-ON 1 TH200.GSK01 45A Front Pump Bush ........................ 76-ON 1 TH200.BUS01

GASKETS THRUST WASHERS & BEARINGS


1E Pan Gasket ................................. 76-ON 1 TH200.GAS01 Kit Thrust Bearing & Washer Kit....... 76-ON 1 TH200.TK02
3A Front Pump Gasket ..................... 76-ON 1 TH200.GAS02 Kit Selective Assortment................... 76-ON 1 TH200.TK01
10E Filter Gasket ................................ 76-ON 1 TH400.GAS03

RUBBER COMPONENTS BANDS


2A Front Pump O Ring ..................... 76-ON 1 TH200.OR01 39A Intermediate Band ....................... 76-ON 1 TH200.BAN01

FILTERS
36E Filter (Bronze) ............................. 76-78 1 TH200.FIL01
36E Filter ........................................... 79-ON 1 TH200.FIL02
SEALS
41A Front Pump Seal ......................... 76-ON 1 TH700.MCS01
42E Extension Housing ...................... 76-ON 1 TH180.MCS02
NI Selector Shaft.............................. 76-ON 1 TH180.MCS01
SPRINGS & ONE WAY CLUTCHES
31D Low & Reverse Wave Spring ...... 76-ON 1 TH200.SPR01
90D Low Roller Clutch Assembly........ 76-ON 1 TH200.OWC01
91D One Way Clutch Inner Race........ 76-ON 1 TH200.OWC02
SEALING RINGS
Kit Sealing Ring Kit........................... 76-ON 1 TH200.SRK01

CABLES & SUNDRY PARTS

NI Fitz All Multi Fit Cable ............... 76-ON 1 TH700.CAB01


FRICTION PLATES
27B Direct ........................................... 76-ON 3-5 TH200.FRP01 Speedo Gears Drive & Driven See Page
25B Forward ....................................... 76-ON 3-5 TH200.FRP02
29D Low & Reverse ............................ 76-ON 4-6 TH200.FRP03

VALVE BODY KITS


Kit Shift Kit ........................................ 76-78 1 TH200.SK01
STEEL PLATES Kit Shift Kit ........................................ 79-ON 1 TH200.SK02

28B Direct .090".................................. 76-ON 3-5 TH200.STP01


26B Forward .078".............................. 76-ON 2-4 TH200.STP02
26B Forward Waved ........................... 76-ON 1 TH200.STP03
30D Low & Reverse ............................ 76-ON 5-7 TH200.STP04

210
TH200-R4 (MW9)

A
4 SPEED RWD

C 211
TH200-R4 (MW9)

A
4 SPEED RWD

C
212
TH200-R4 (MW9)
4 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.

Please call our sales team for details.

213
TH200-R4 (MW9)
4 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

214
TURBO HYDRAMATIC 250, 350, 350C

A
3 SPEED RWD

C 215
TURBO HYDRAMATIC 250, 350, 350C

A
3 SPEED RWD

C 216
TURBO HYDRAMATIC 250, 350, 350C
3 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SEALING RINGS Cont...
Kit Overhaul Kit 350 & 250 ............... 69-79 1 TH350.OHK01 48G Intermediate Clutch
Kit Overhaul Kit 350C & 250C .......... 80-ON 1 TH350.OHK02 Accumulator Piston Inner ........... 69-ON 1 TH350.SSR09
Kit Gasket & Seal Kit 350 & 250....... 69-79 1 TH350.GSK01 50H Intermediate Servo Piston ........... 69-74 1 TH350.SSR10
Kit Gasket & Seal Kit 350C/ 250C .... 80-ON 1 TH350.GSK02 50H Intermediate Servo Piston ........... 74-ON 1 TH350.SSR07
50H Intermediate Servo Piston
Metal Replaces Teflon ................. 74-ON 1 TH350.SSR08
51H Direct Clutch Accum Piston ......... 69-74 1 TH350.SSR08
51H Direct Clutch
Accumulator Piston Teflon ........... 75-ON 1 TH350.SSR07
51H Direct Clutch Accumulator
Piston Metal Replaces Teflon ...... 75-ON 1 TH350.SSR11
NI Input Shaft Pilot (350C Only) ..... 78-ON 1 TH350.SSR12
GASKETS
36I Pan Gasket All............................. 69-ON 1 TH350.GAS01 FRICTION PLATES
36I Pan Gasket All (Farpak) .............. 69-ON 1 TH350.GAS10
4A Front Pump Gasket ..................... 69-ON 1 TH350.GAS02 61B Intermediate Clutch ..................... 69-ON 2-3 TH350.FRP02
37I Filter Gasket ................................ 69-ON 1 TH350.GAS03 63C Direct Clutch................................ 69-ON 3-4 TH350.FRP03
32H Valve Body Gasket Upper ........... 80-ON 1 TH350.GAS03 63D Forward Clutch ............................ 69-ON 4-5 TH350.FRP03
32H Valve Body Gasket Lower ........... 80-ON 1 TH350.GAS04 65F Low & Reverse Clutch................. 69-ON 4-6 TH350.FRP01
65F Low & Rev .089" 250C Only....... 80-ON 4-5 TH250.FRP01

RUBBER COMPONENTS
3A Pump O Ring............................... 69-ON 1 TH400.SQR01 STEEL PLATES
60B Intermediate (.065")..................... 69-ON 2-3 TH350.STP02
62C Direct (.070") ............................... 69-ON 3-4 TH350.STP01
62D Forward (.070") ........................... 69-ON 4-5 TH350.STP01
64F Low & Reverse ............................ 69-ON 3-5 TH350.STP03
13C Direct Clutch Pressure Plate ....... 69-ON 1 TH350.PP01
14D Forward Clutch Press Plate ........ 69-ON 1 TH350.PP0

SEALS
53A Front Pump Seal ......................... 69-ON 1 TH180.MCS01 BUSHES
55G Extension Housing ...................... 69-ON 1 TH180.MCS02
57G Selector Shaft.............................. 69-ON 1 TH180.MCS03 Kit Bush Kit ....................................... 69-ON 1 TH350.BK01
75A Front Pump Bush ........................ 69-ON 1 TH180.BUS01
NI Gov Repair Bronze Bush ........... 69-ON 1 TH350.BUS02
(Requires Special Tool
Information Available)

SEALING RINGS
Kit Sealing Ring Kit .......................... 69-ON 1 TH350.SRK01 THRUST BEARINGS & WASHERS
42A Direct Clutch to Pump ................. 69-ON 3 TH350.SSR01
43A Forward Clutch to Pump ............. 69-ON 2 TH350.SSR02 Kit Thrust Washer Kit........................ 69-ON 1 TH350.TK01
47G Intermediate Clutch Kit Selective Kit Bronze Washer....... 69-ON 1 TH350.TK02
Accumulator Piston Outer ........... 69-74 1 TH350.SSR03 Kit Selective Shim Kit
Intermediate Clutch Bearing Type Pump..................... 75-ON 1 TH350.TK03
Accumulator Piston Outer .......... 73-ON 1 TH350.SSR04 Kit Selective Shim Kit
47G Intermediate Clutch Accumulator Output Shaft ............................... 69-ON 1 TH350.TK04
Piston Outer Metal Replaces ..... 73-ON 1 TH350.SSR05 10B Pump Selective Bronze .066"...... 69-75 AR TH350.THW01
48G Intermediate Clutch Pump Selective Bronze .083"...... 69-75 AR TH350.THW02
Accumulator Piston Inner ............ 73-ON 1 TH350.SSR06 Pump Selective Bronze .100"...... 69-75 AR TH350.THW03
33C Direct Clutch Drum
to Forward Drum Bearing ............ 69-ON 1 TH350.THW04

Continued Next Page

217
TURBO HYDRAMATIC 250, 350, 350C
3 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST BEARINGS & WASHERS (Cont) VALVE BODY KITS
6D Front Annulus to Forward Kit Shift Kit ........................................ 69-ON 1 TH350.SK01
Clutch Drum Hub 3 Tang ............. 69-ON 1 TH350.THW04 Kit Reprogramme Kit ........................ 69-ON 1 TH350.SK02
6D Front Annulus to Forward
Clutch Hub Plastic ....................... 69-ON Alt TH350.THW05
15E Front Planet to Front Annulus
4 Tang.......................................... 69-75 1 TH350.THW06
15E Front Planet to Front Annulus
Needle Bearing ........................... 75-ON 1 TH350.THW07
18E Sprag/ Sungear Shell Thrust ....... 69-ON 1 TH350.THW08
19F Output Ring Gear Front
Bronze 3 Tab ............................... 69-75 1 TH350.THW09
19F Output Ring Gear Front
Needle Bearing ........................... 75-ON 1 TH350.THW10 HARD PARTS
20F Output Ring/ Case Bearing ......... 69-ON 1 TH350.THW11
NI Pump Assy Washer Type 350 ..... 69-79 1 TH350.PUM01
21F Output Bearing toCase
NI Pump Assy Bearing Type
Shim .010".................................. 69-ON AR TH350.THW12
With Thick Gears 350.................. 77-79 1 TH350.PUM02
Output Bearing to Case
NI Pump Assembly 350C ................. 80-ON 1 TH350.PUM03
Shim .020".................................. 69-ON AR TH350.THW13
44A Pump Body & Gears 350 ............ 69-79 1 TH350.PUM04
Output Bearing to Case
44A Pump Body & Gears 350C .......... 80-ON 1 TH350.PUM05
Shim .025".................................. 69-ON AR TH350.THW14
56F Rear Planet ................................. 69-ON 1 TH350.PL01
Output Bearing to Case
NI Cable ........................................... 69-ON 1 TH350.CAB01
Shim .030".................................. 69-ON AR TH350.THW15
Output Bearing to Case
Shim .035".................................. 69-ON AR TH350.THW16
Output Bearing to Case
Shim .040".................................. 69-ON AR TH350.THW17
Output Bearing to Case
Shim .045".................................. 69-ON AR TH350.THW18

BANDS
31B Intermediate 350, 350C............... 69-ON 1 TH350.BAN01

FILTERS
98I Filter Screen Type ....................... 69-ON 1 TH350.FIL01
NI Governor Filter ............................ 69-ON 1 TH700.FIL02

MODULATORS
97G Modulator (1.75 sq in Diaphragm)
Adjustable.................................... 69-ON 1 TH400.MOD01
97G Modulator (2.44 sq in Diaphragm)
Adjustable Low Vacuum .............. 69-ON 1 TH400.MOD03

218
TURBO HYDRAMATIC 400 (3L80E)

A
3 SPEED RWD

C 219
TURBO HYDRAMATIC 400 (3L80E)

A
3 SPEED RWD

C 220
TURBO HYDRAMATIC 400 (3L80E)
3 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit TH400..................... 65-ON 1 TH400.OHK01 31C Forward Flat (.077") All............ 65-ON 4 TH400.STP02
Kit Gasket & Rubber Kit TH400........ 65-ON 1 TH400.GSK01 31C Forward Waved (.060") All........... 65-ON 1 TH400.STP06
Kit Overhaul Kit 4L80E Ex Jag ....... 91-ON 1 4L80E.OHK02 31C Forward Thick (.092") All ........... 65-ON AR TH400.STP03
Kit Overhaul Kit 4L80E Jaguar ......... 93-ON 1 4L80E.OHK01 33D Direct Flat (.092") All .............. 67-ON 5 TH400.STP03
33D Direct Waved (.060") All .............. 67-ON 1 TH400.STP06
33D Direct Flat Sel (.077") All ............. 64-ON AR TH400.STP02
35E Inter Clutch (.100") TH400 .......... 64-ON 3 TH400.STP04
35E Inter Waved (.068") TH400.......... 64-ON AR TH400.STP05
35E Intermediate 4L80E ..................... 91-ON 4 TH400.STP07
GASKETS 35E Intermediate 4L80E ..................... 96-ON 1 TH400.STP08
37B Overdrive 4L80E ......................... 91-ON 4 4L80E.STP02
1H Pan Gasket TH400...................... 64-ON 1 TH400.GAS01
39B Overrun 4L80E ............................ 91-ON 3 4L80E.STP01
1H Pan Gasket (Farpak) ................... 64-ON 1 TH400.GAS10
1H Pan Gasket 4L80E Ex Jaguar ..... 91-ON 1 4L80E.GAS02
1H Pan Gasket 4L80E Jaguar .......... 93-ON 1 4L80E.GAS01
2H Front Pump Gasket ..................... 64-ON 1 TH400.GAS02
6H Servo Cover Gasket .................... 64-ON 1 TH400.GAS04
NI Extension Housing Gasket .......... 67-ON 1 TH400.GAS03
BUSHES
Kit Bush Kit TH400 ........................... 65-ON 1 TH400.BK01
Kit Bush Kit 4L80E ........................... 91-ON 1 4L80.BK01
40A Front Pump Bush TH400............. 64-ON 1 TH180.BUS01
RUBBER COMPONENTS 40A Front Pump Bush 4L80E ............. 91-ON 1 4L80E.BUS01
41A Stator Support Front & Rear ....... 64-ON 2 TH400.BUS04
8H Front Pump O Ring TH400.......... 64-ON 1 TH400.SQR01
43E Centre Support ............................ 64-ON 1 TH400.BUS03
8H Pump to Case Seal 4L80E .......... 91-ON 1 TH700.SQR01
45F Sungear Shaft ............................. 64-ON 2 TH400.BUS04
NI Governor Bore Repair Sleeve ..... 64-ON AR TH350.BUS02
(Requires Special Tool
Information Available)

SEALS
10A Front Pump Seal TH400.............. 64-ON 1 TH180.MCS01
10A Front Pump Seal 4L80E .............. 91-ON 1 4L80E.MCS01
12H Ext Housing 2.501" O.D. ............. 64-ON 1 TH400.MCS02
12H Ext Housing 2.702" O.D. ............. 64-ON 1 TH400.MCS01
NI Selector Shaft.............................. 64-ON 1 TH180.MCS03 THRUST BEARINGS & WASHERS
Kit Thrust Washer Kit
Without Selectives....................... 64-ON 1 TH400.TK01
Kit Thrust Bearing Kit ....................... 64-ON 1 TH400.TK02
55A Front Pump Selective .062"......... 64-ON AR TH400.THW01
SEALING RINGS Front Pump Selective .073"......... 64-ON AR TH400.THW02
Front Pump Selective .084"......... 64-ON AR TH400.THW03
Kit Sealing Ring Kit........................... 64-ON 1 TH400.SRK01 Front Pump Selective .095"......... 64-ON AR TH400.THW04
20A Front Pump to Fwd Clutch .......... 64-ON 2 TH400.SSR01 Front Pump Selective .106"......... 64-ON AR TH400.THW05
22E Centre Support to Dir Clutch ....... 64-ON 4 TH400.SSR02 Front Pump Selective .117" ......... 64-ON AR TH400.THW06
NI Direct Clutch Accum Piston ......... 64-ON 1 TH400.SSR03 Front Pump Selective .128"......... 64-ON AR TH400.THW07
NI Rear Accum Piston Metal ............ 65-71 1 TH400.SSR04 56C Forward Clutch Hub to
NI Rear Accum Piston Teflon ........... 71-ON 1 TH400.SSR05 Forward Clutch Housing.............. 64-ON 1 TH400.THW08
57C Forward Clutch Hub
to Direct Clutch Housing ............. 64-ON 1 TH400.THW09
58E Centre Sup to Reaction Drum ..... 64-ON 1 TH400.THW10
60F Centre Sup/ Sungear Bearing ..... 64-ON 1 TH400.THW11
FRICTION PLATES 64F Front Internal Gear/ Carrier ......... 64-ON 1 TH400.THW12
30C Forward TH400 .......................... 64-ON 4-5 TH400.FRP01 61G Rear Int Gear Bearing Front........ 64-ON 1 TH400.THW13
30C Forward Hi Energy 4L80E ........... 91-ON 4-5 TH400.FRP01 62G Rear Int Gear Bearing Rear ........ 64-ON 1 TH400.THW14
32D Direct (Smooth) TH400 ............... 64-ON 4-6 TH400.FRP01 65G Output Shaft 4 Tab Bronze .......... 64-ON 1 TH400.THW15
32D Direct Hi Energy 4L80E............... 91-ON 4-6 TH400.FRP01 68G Output Shaft to Case
34E Intermediate TH400..................... 64-ON 3 TH400.FRP02 Rear Selective .076".................... 64-ON AR TH400.THW16
34E Intermediate 4L80E 2.00mm ....... 91-95 4 TH400.FRP03 Rear Selective .084".................... 64-ON AR TH400.THW17
34E Intermediate 4L80E 1.78mm ....... 96-ON 4 TH400.FRP04 Rear Selective .092".................... 64-ON AR TH400.THW18
36B Overdrive 4L80E ......................... 91-ON 4 4L80E.FRP02 Rear Selective .100".................... 64-ON AR TH400.THW19
38B Overrun 4L80E ............................ 91-ON 3 4L80E.FRP01 Rear Selective .108".................... 64-ON AR TH400.THW20
Rear Selective .116" .................... 64-ON AR TH400.THW21

221
TURBO HYDRAMATIC 400 (3L80E)
3 SPEED RWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BANDS ELECTRICAL COMPONENTS
72D Intermediate Overrun (Front) ...... 64-ON 1 TH400.BAN01 NI Detent Solenoid TH400 ............... 64-ON 1 TH400.SOL01
73F Low & Reverse (Rear)................. 64-ON 1 TH400.BAN02 NI Connector Single Wire TH400..... 64-ON 1 TH400.ELE02
NI Connector Two Wire TH400 ........ 64-ON 1 TH400.ELE01
NI Pres Control Solenoid 4L80E ...... 91-93 1 4L80E.SOL01
NI 1-2 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02
NI 2-3 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL03
NI 3-4 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02
FILTERS NI TCC Solenoid 4L80E .................. 91-93 1 4L80E.SOL04
NI Input & Output
76H Filter TH400................................. 64-ON 1 TH400.FIL01
Speed Sensors 4L80E ................ 91-ON 2 4L80E.ELE02
76H Filter TH425................................. 66-78 1 TH425.FIL01
NI Inter Wiring Harness 4L80E ........ 91-ON 1 4L80E.ELE03
76H Filter 4L80E ................................. 91-96 1 4L80E.FIL01
NI Throttle Position Sensor .............. 91-ON 1 4L80E.ELE01
76H Filter 4L80E ................................. 97-ON 1 4L80E.FIL05
NI Pres Control Solenoid Filter ........ 91-ON 1 4L80E.FIL02
NI Shift Solenoid Filter ..................... 91-ON 2 4L80E.FIL03
NI TCC Solenoid Filter ..................... 91-ON 1 4L80E.FIL04
NI Governor Filter TH400................. 64-ON 1 TH400.FIL02

PISTONS
VALVE BODY KITS
80B Overrun Clutch Piston
Kit Shift Kit ........................................ 64-ON 1 TH400.SK01
with Bonded Seal 4L80E ............. 91-ON 1 4L80E.PIS01
Kit Reprogramme Kit ........................ 64-ON 1 TH400.SK02
86D Direct Clutch Piston 4L80E ......... 91-ON 1 4L80E.PIS02
Kit Shift Kit ........................................ 91-ON 1 4L80E.SK01
NI Accumulator Piston ..................... 64-ON 1 TH400.PIS01

MODULATORS
HARD PARTS
NI Modulator (1.75 sq in Diaphragm)
NI Direct Clutch Drum
Adjustable.................................... 64-ON 1 TH400.MOD01
Sprag Type .................................. 64-ON 1 TH400.DRU01
NI Modulator (2.44 sq in Diaphragm)
NI Direct Clutch Drum
Adjustable Low Vacuum .............. 64-ON 1 TH400.MOD03
Roller Type .................................. 64-ON 1 TH400.DRU02
NI Output Silencer Ring TH400 ....... 68-ON 1 TH400.SP01
NI Governor Gear Repair Kit .......... 64-ON 1 TH400.GOV01

SPRINGS & ONE WAY CLUTCHES


85D Intermediate Clutch Sprag .......... 64-71 1 TH400.OWC03
85D Intermediate Clutch
Roller Assembly .......................... 72-ON 1 TH400.OWC02
88F Low Clutch Roller Assembly........ 66-ON 1 TH400.OWC01
92C Forward Clutch
Dished Spring TH400 .................. 65-ON 1 TH400.DIA01
92C Forward Clutch
Belville Spring 4L80E .................. 91-ON 1 TH400.DIA01
91D Direct Clutch
Dished Spring TH400 .................. 65-ON 1 TH400.DIA01
91D Direct Clutch
Belville Spring 4L80E .................. 91-ON 1 TH400.DIA01
90H Spring 1-2 Accumulator Blue....... 65-ON 1 TH400.SPR01
90H Spring 1-2 Accumulator Yell ........ 65-ON 1 TH400.SPR02

222
4L80E

A
4 SPEED RWD (Elecronic Control)

C 223
4L80E

A
4 SPEED RWD (Elecronic Control)

C
224
4L80E
4 SPEED RWD (Elecronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Overhaul Kit 4L80E Ex Jag ....... 91-ON 1 4L80E.OHK02 Kit Bush Kit 4L80E ........................... 91-ON 1 4L80.BK01
Kit Overhaul Kit 4L80E Jaguar ......... 93-ON 1 4L80E.OHK01 40A Front Pump Bush 4L80E ............. 91-ON 1 4L80E.BUS01

GASKETS
THRUST BEARINGS & WASHERS
1H Pan Gasket 4L80E Ex Jaguar ..... 91-ON 1 4L80E.GAS02
1H Pan Gasket 4L80E Jaguar .......... 93-ON 1 4L80E.GAS01

RUBBER COMPONENTS
8H Pump to Case Seal 4L80E .......... 91-ON 1 TH700.SQR01

SEALS
10A Front Pump Seal 4L80E .............. 91-ON 1 4L80E.MCS01
12H Ext Housing 2.501" O.D. ............. 64-ON 1 TH400.MCS02
12H Ext Housing 2.702" O.D. ............. 64-ON 1 TH400.MCS01
NI Selector Shaft.............................. 64-ON 1 TH180.MCS03

SEALING RINGS

FRICTION PLATES
30C Forward ..................................... 64-ON 4-5 TH400.FRP01
30C Forward Hi Energy 4L80E ........... 91-ON 4-5 TH400.FRP01
32D Direct (Smooth) TH400 ............... 64-ON 4-6 TH400.FRP01
32D Direct Hi Energy 4L80E............... 91-ON 4-6 TH400.FRP01
34E Intermediate ............................... 64-ON 3 TH400.FRP02
34E Intermediate 4L80E 2.00mm ....... 91-95 4 TH400.FRP03
34E Intermediate 4L80E 1.78mm ....... 96-ON 4 TH400.FRP04
36B Overdrive 4L80E ......................... 91-ON 4 4L80E.FRP02
38B Overrun 4L80E ............................ 91-ON 3 4L80E.FRP01

STEEL PLATES
31C Forward Flat (.077") All............ 65-ON 4 TH400.STP02
31C Forward Waved (.060") All........... 65-ON 1 TH400.STP06
31C Forward Thick (.092") All ........... 65-ON AR TH400.STP03
33D Direct Flat (.092") All .............. 67-ON 5 TH400.STP03
33D Direct Waved (.060") All .............. 67-ON 1 TH400.STP06
33D Direct Flat Sel (.077") All ............. 64-ON AR TH400.STP02
35E Inter Clutch (.100") ...................... 64-ON 3 TH400.STP04
35E Inter Waved (.068") .................... 64-ON AR TH400.STP05
35E Intermediate 4L80E ..................... 91-ON 4 TH400.STP07
35E Intermediate 4L80E ..................... 96-ON 1 TH400.STP08
37B Overdrive 4L80E ......................... 91-ON 4 4L80E.STP02
39B Overrun 4L80E ............................ 91-ON 3 4L80E.STP01

225
4L80E
4 SPEED RWD (Elecronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BANDS

FILTERS
76H Filter 4L80E ................................. 91-96 1 4L80E.FIL01
76H Filter 4L80E ................................. 97-ON 1 4L80E.FIL05
NI Pres Control Solenoid Filter ........ 91-ON 1 4L80E.FIL02
NI Shift Solenoid Filter ..................... 91-ON 2 4L80E.FIL03
NI TCC Solenoid Filter ..................... 91-ON 1 4L80E.FIL04

PISTONS
80B Overrun Clutch Piston
with Bonded Seal 4L80E ............. 91-ON 1 4L80E.PIS01
86D Direct Clutch Piston 4L80E ......... 91-ON 1 4L80E.PIS02

SPRINGS & ONE WAY CLUTCHES

ELECTRICAL COMPONENTS
NI Pres Control Solenoid 4L80E ...... 91-93 1 4L80E.SOL01
NI 1-2 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02
NI 2-3 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL03
NI 3-4 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02
NI TCC Solenoid 4L80E .................. 91-93 1 4L80E.SOL04
NI Input & Output
Speed Sensors 4L80E ................ 91-ON 2 4L80E.ELE02
NI Inter Wiring Harness 4L80E ........ 91-ON 1 4L80E.ELE03
NI Throttle Position Sensor .............. 91-ON 1 4L80E.ELE01

VALVE BODY KITS


Kit Shift Kit ........................................ 91-ON 1 4L80E.SK01

HARD PARTS

226
TURBO HYDRAMATIC 700-R4 (4L60), 4L60E

A
4 SPEED RWD (Electronic & Hydraulic Control)

C 227
TURBO HYDRAMATIC 700-R4 (4L60), 4L60E

A
4 SPEED RWD (Electronic & Hydraulic Control)

C 228
TURBO HYDRAMATIC 700-R4 (4L60), 4L60E
4 SPEED RWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES
Kit Overhaul Kit TH700-R4 ............... 82-93 1 TH700.OHK01 Kit 3rd & 4th Clutch Hi Performance Kit
Kit Overhaul Kit 4L60E ..................... 93-ON 1 4L60E.OHK01 With Friction & Steel Plates......... 82-ON 1 TH700.CK01
20B Reverse Input
Kit Gasket & Seal Kit TH700-R4....... 82-93 1 TH700.GSK01 (1.98mm) - To 2/87 ...................... 82-E87 3-4 TH700.FRP02
Kit Gasket & Rubber Kit 4L60E ........ 93-ON 1 4L60E.GSK01 20B Reverse Input
(1.78mm) - From 2/87 ................. L87-ON 4-5 TH700.FRP07
22C Overrun ....................................... 82-ON 2 TH700.FRP03
24C Forward (2.03mm) - To 1/85........ 82-E85 4-5 TH700.FRP04
24C Forward (1.78mm) - 1/85 ............ L85-ON 4-5 TH700.FRP06
26C 3rd & 4th...................................... 82-92 5-6 TH700.FRP05
26C 3rd & 4th Heavy Duty .................. 82-92 Alt TH700.FRP08
26C 3rd & 4th 4L60E .......................... 93-ON 5-6 4L60E.FRP01
GASKETS 28D Low & Reverse ............................ 82-ON 5-6 TH700.FRP01
1E Pan Gasket TH700-R4 ................ 82-93 1 TH700.GAS01
1E Pan Gasket 4L60E
Heavy Duty (Will Retrofit) ............ 93-ON 1 TH700.GAS10
2E Front Pump to Case Gasket........ 82-84 1 TH700.GAS02
2E Front Pump to Case Gasket........ 85-ON 1 TH700.GAS03

STEEL PLATES
21B Reverse Input Flat All .................. 82-ON 2-3 TH700.STP01
31B Rev Input Waved - To 2/87 .......... 82-E87 1 TH700.STP02
RUBBER COMPONENTS 31B Rev Input Waved - From 2/87 ..... L87-ON 1 TH700.STP03
23C Overrun ....................................... 82-ON 2 TH700.STP04
5C Input Shaft O Ring V6 ................. 82-ON 1 TH700.OR01
25C Forward Flat
5C Input Shaft O Ring V8 ................. 82-ON 1 TH700.OR02
(1.90mm) - To 1/85 ...................... 82-E85 3-4 TH700.STP08
6E Pump to Case Lathe Cut Seal..... 82-ON 1 TH700.SQR01
25C Forward Flat
8E Servo Cover O Ring .................... 82-ON 1 TH700.OR03
(2.23mm) - From 1/85 ................. L85-ON 3-4 TH700.STP09
13E Filter to Case Multi Lip Seal
33C Forward Waved ........................... 82-ON 1 TH700.STP10
(Replaces O Ring)....................... 82-ON 1 TH700.RUB01
27C 3rd & 4th...................................... 82-ON 1 TH700.STP07
27C 3rd & 4th (1.95mm) To 4/93......... 82-L93 4-6 TH700.STP06
27C 3rd & 4th Oversize (2.70mm) ...... 82-L93 AR TH700.STP05
27C 3rd & 4th (2.70mm) 5/93 on ........ L93-ON 5 TH700.STP05

34C 3rd & 4th Apply Plate Upgrade Kit


Converts to latest design............. L87-92 1 TH700.CK01

SEALS 29D Low & Reverse ............................ 82-ON 5 TH700.STP11


29D Low & Reverse
40A Front Pump Seal ......................... 82-ON 1 TH700.MCS01 Selective Spacer (2.46mm) ......... 82-ON AR TH700.STP12
41A Front Pump Seal Retainer........... 82-ON 1 TH700.CIR01
42E Extension Housing ...................... 82-ON 1 TH180.MCS02
42E Extension Housing ...................... 82-ON 1 TH700.MCS02
NI Selector Shaft.............................. 82-ON 1 TH180.MCS01

SEALING RINGS
Kit Sealing Ring Kit TH700-R4 ......... 82-93 1 TH700.SRK01
Kit Sealing Ring Kit 4L60E ............... 93-ON 1 4L60E.SRK01
39A Rev Input Drum Sealing Ring...... 82-93 2 TH700.SSR01
44A Pump Slide to Pump Ring ........... 82-93 1 TH700.SSR02
42C Turbine Shaft Sealing Ring ......... 82-ON 4 TH700.SSR03

229
A
C
230
TURBO HYDRAMATIC 700-R4 (4L60), 4L60E
4 SPEED RWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHES FILTERS
Kit Bush Kit ....................................... 82-ON 1 TH700.BK01 85E Filter TH700-R4........................... 82-86 1 TH700.FIL01
Kit Bush Kit ...................................... 84-ON 1 TH700.BK02 85E Filter TH700-R4........................... 87-93 1 TH700.FIL01
55A Front Pump Bush Babbit ............. 82-ON 1 TH700.BUS01 85E Filter 4L60E ................................. 93-ON 1 4L60E.FIL01
56A Stator Support Front.................... 82-83 1 TH700.BUS03 NI Gov and Converter Filter ............. 82-ON 2 TH700.FIL02
56A Stator Support Front.................... 84-ON 1 TH700.BUS04 NI Small Valve Body Filter 4L60E
57A Stator Support Rear .................... 84-ON 1 TH700.BUS05 P.C. Switch .................................. 93-ON 1 4L60E.FIL02
58B Reverse Input Housing Front ...... 82-ON 1 TH700.BUS06 NI Large Valve Body Filter 4L60E
59B Reverse Input Housing Rear ....... 82-ON 1 TH700.BUS07 Shift Solenoid .............................. 93-ON 1 4L60E.FIL03
60C Input Sun Gear Front & Rear ...... 82-ON 2 TH700.BUS08
61C Reaction Carrier Shaft Front ....... 82-ON 1 TH700.BUS09
62C Reaction Carrier Shaft Rear ........ 82-ON 1 TH700.BUS10
63D Reaction Sun Gear...................... 82-ON 1 TH700.BUS11
65E Extension Housing Babbit ........... 82-ON 1 TH700.BUS02 PISTONS
65E Extension Housing
38C 3-4 Clutch Piston
Heavy Duty Bronze ..................... 82-ON Alt TH700.BUS12
with Bonded Seal ....................... 82-ON 1 TH700.PIS01
NI Case Bronze ............................... 82-ON 1 TH700.BUS13
Forward Clutch Piston with
NI Case Babbit................................. 82-ON Alt TH700.BUS14
Bonded Seals .............................. 82-ON 1 TH700.PIS02
Overrun Clutch Piston with
Bonded Seal &
Release Spring Assembly ........... 82-96 1 TH700.PIS03
THRUST BEARINGS & WASHERS Overrun Clutch Piston with
Bonded Seal................................ 97-ON 1 TH700.PIS04
Kit Thrust Washer Kit........................ 82-ON 1 TH700.TK01
Kit Thrust Bearing Kit ....................... 82-ON 1 TH700.BK01
70B Pump to Reverse Drum............... 82-ON 1 TH700.THW01
71B Stator Support to
Input Drum Bearing ..................... 82-ON 1 TH700.THW02 SPRINGS & ONE WAY CLUTCHES
72B Stator Support To Input Drum
82C Forward Sprag Assembly
Selective 1.87mm-1.97mm ......... 82-ON AR TH700.THW03
Heavy Duty Complete ................. 82-ON 1 TH700.OWC01
Selective 2.04mm-2.14mm ......... 82-ON AR TH700.THW04
88C Forward Sprag (26 Element) ....... 82-86 1 TH700.OWC02
Selective 2.21mm-2.31mm ......... 82-ON AR TH700.THW05
88C Forward Sprag (28 Element) ....... 87-ON 1 TH700.OWC03
Selective 2.38mm-2.48mm ......... 82-ON AR TH700.THW06
99D Low Roller Clutch ........................ 82-85 1 TH700.OWC04
Selective 2.55mm-2.65mm ......... 82-ON AR TH700.THW07
99D Low Roller Clutch ........................ 86-ON 1 TH700.OWC05
Selective 2.72mm-2.82mm ......... 82-ON AR TH700.THW08
NI Valve Body Shift Kit ..................... 82-ON 1 TH700.SK01
Selective 2.89mm-2.99mm ......... 82-ON AR TH700.THW09
Selective 3.06mm-3.16mm ......... 82-ON AR TH700.THW10

73C Input Sungear Bearing ................ 82-ON 1 TH700.THW11


74C Input Carrier to Race ELECTRICAL COMPONENTS
(Used with Late Style Sprag) ...... 82-ON 1 TH700.THW12
75C Input Carrier to 69E Fitz All Multi Fit Solenoid Kit ..... 82-ON 1 TH700.SOL10
Reaction Shaft Bearing ............... 82-ON 1 TH700.THW13 NI 1-2 Shift Solenoid ........................ 93-ON 1 TH700.SOL01
76C Reaction Shaft/Shell Washer ...... 82-ON 1 TH700.THW14 NI 2-3 Shift Solenoid ........................ 93-ON 1 TH700.SOL01
77D Rear One Way Clutch Race NI Output Speed Sensor.................. 93-ON 1 TH700.ELE05
To Driving Shell Washer .............. 82-ON 1 TH700.THW15 NI 4 Pin Case Connector ................. 82-ON 1 TH700.ELE06
78D Reaction Carrier to NI Lock-up Solenoid ........................ 82-ON 1 TH700.ELE01
Support Bearing .......................... 82-ON 1 TH700.THW16 NI Pressure Switch
79D Reaction Gear Support 4th Gear (N.C.)............................ 82-ON 1 TH700.ELE02
To Case Bearing.......................... 82-ON 1 TH700.THW18 NI Pressure Switch
4th Gear (N.O.) ........................... 82-ON 1 TH700.ELE03
NI 3/4 Pulse 2 Prong (N.C.) ............. 82-ON 1 TH700.ELE04

BANDS
95B Second & Fourth Band
TH700-R4................................... 82-92 1 TH700.BAN01
95B Second & Fourth Band 4L60E .... 93-ON 1 4L60E.BAN01

231
4T40E, 4T45E

A
4 SPEED FWD (Full Electronic Control)

C 232
4T40E, 4T45E

A
4 SPEED FWD (Full Electronic Control)

C 233
4T40E, 4T45E
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.

Please call our sales team for details.

234
4T40E, 4T45E
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

235
440T4 (4T60)

A
4 SPEED FWD

C 236
440T4 (4T60)

A
4 SPEED FWD

C
237
440T4 (4T60)
4 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.

Please call our sales team for details.

238
440T4 (4T60)
4 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

239
4T60E (M13)

A
4 SPEED FWD (Electronic Control)

C 240
4T60E (M13)

A
4 SPEED FWD (Electronic Control)

C 241
4T60E (M13)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

242
4T60E (M13)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

243
4T80E

A
4 SPEED FWD (Electronic Control)

C 244
4T80E

A
4 SPEED FWD (Electronic Control)

C 245
4T80E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.

Please call our sales team for details.

246
4T80E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

247
SATURN - TAAT

A
4 SPEED FWD

C 248
SATURN - TAAT
4 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.

Please call our sales team for details.

249
TH325/4L

A
4 SPEED FWD

C 250
TH325/4L
4 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.

Please call our sales team for details.

251
A
C
Honda

252
HONDA 2 SPEED

A
2 SPEED FWD (Hydrulic Control)

C 253
Rev 06/97
HONDA 2 SPEED
2 SPEED FWD (Hydrulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit ................................ 75-80 1 HON2.OHK01 9A Low Clutch .................................. 75-80 4 HON2.STP01
Kit Gasket & Rubber Kit ................... 75-80 1 HON2.GSK01 9B High Clutch.................................. 75-80 4 HON2.STP01
11 Pressure Plate 2.1mm................. 75-80 AR HON2.PP01
11 Pressure Plate 2.4mm................. 75-80 AR HON2.PP02
11 Pressure Plate 2.7mm................. 75-80 AR HON2.PP03

GASKETS THRUST BEARINGS & WASHERS


1E Case to Case Gasket .................. 75-80 1 HON2.GAS01 33C Drive Gear to High
2E End Cover Gasket ....................... 75-80 1 HON2.GAS02 Clutch Needle Bearing ................ 75-80 1 HON2.TOR01
34C Drive Gear to Mainshaft
Needle Bearing ........................... 75-80 2 HON2.TOR02
35C Rear Main Outer Bearing ............ 75-80 1 HON2.TOR03
36C Low Gear/Thrust Plate Shim ....... 75-80 1 HON2.THW01
37D Countershaft Outer Bearing ........ 75-80 1 HON2.TOR04
48E Converter Support Bearing ......... 75-80 1 HON2.TOR05
49E Countershaft Inner Bearing ......... 75-80 1 HON2.TOR06
RUBBER COMPONENTS 50E Low Clutch Cover
Bearing Small ............................. 75-80 1 HON2.TOR07
3A Low Clutch Inner ......................... 75-80 1 HON2.OR01
NI Low Clutch Cover
4A Low Clutch Outer ........................ 75-80 1 HON2.OR02
Bearing Large............................. 75-80 1 HON2.TOR08
3B High Clutch Inner ........................ 75-80 1 HON2.OR03
NI Crown Wheel Bearings ............... 75-80 2 HON2.TOR09
4B High Clutch Outer........................ 75-80 1 HON2.OR04
NI Converter Turbine Thrust ............ 75-80 1 HON2.TOR10
NI Converter O Ring Outer .............. 75-80 1 HON2.OR05
NI Converter O Ring Inner ............... 75-80 1 HON2.OR06

SEALS
FILTERS
17E Converter (Pump)........................ 75-80 1 HON2.MCS01
NI Filter ............................................ 75-80 1 HON2.FIL01
18E Selector Shaft.............................. 75-80 1 HON2.MCS04
19E Speedo Housing.......................... 75-80 1 HON2.MCS05
15E Axle Left Side .............................. 75-80 1 HON2.MCS02
16E Axle Right Side............................ 75-80 1 HON2.MCS03

SEALING RINGS
SUNDRY PARTS
Kit Sealing Ring Kit........................... 75-80 1 HON2.SRK01
40C Mainshaft Lock Tab ..................... 75-80 1 HON2.LT01
24A Low Clutch Drum......................... 75-80 2 HON2.SSR01
41C Mainshaft Nut .............................. 75-80 1 HON2.NUT01
25B High Clutch Drum ........................ 75-80 2 HON2.SSR02
42D Countershaft Nut ......................... 75-80 1 HON2.NUT02
26C Mainshaft 24mm O.D. ................. 75-79 1 HON2.SSR03
46E Bearing Retainer Screw .............. 75-80 AR HON2.NUT03
26C Mainshaft 26mm O.D. ................. 79-80 1 HON2.SSR04
47E Speedo Cable Clip ...................... 75-80 1 HON2.CL01
NI Selector Lock Tab........................ 75-80 1 HON2.LT02

FRICTION PLATES
HARD PARTS
8A Low Clutch .................................. 75-80 4 HON2.FRP01
43D Reverse Selector......................... 75-80 1 HON2.SEL01
8B High Clutch.................................. 75-80 4 HON2.FRP01
44E Bearing Retainer ......................... 75-80 1 HON2.RET01

254
HONDA 3 SPEED

A
3 SPEED FWD (Hydraulic Control)

C 255
HONDA 3 SPEED
3 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit 13A All Clutch Packs (2.0mm) ............ 80-ON 9 HON3.STP01
With and Without Lock Up........... 80-ON 1 HON3.OHK01 13A Some Late Units May Use 110mm
Kit Gasket & Rubber Kit Clutch Plates ............................... 86-ON 3 HON4.STP01
With & Without Lock Up .............. 80-ON 1 HON3.GSK01
14A Pressure Plate 2.9mm................. 80-ON 1 HON3.PP01
Note: Some Late Units may use 110mm Plates

GASKETS BEARINGS & THRUSTS


11D Case to Case Gasket 35C Mainshaft Bearing ....................... 80-ON 1 HON3.TOR01
3 Speed Non Lock Up ................. 80-ON 1 HON3.GAS01 37B Countershaft Bearing .................. 80-ON 1 HON3.TOR02
11D Case to Case Gasket 39B Countershaft Bearing Inner ......... 80-ON 1 HON3.TOR03
3 Speed with Lock Up ................. 84-ON 1 HON3.GAS03 44D Converter Support Bearing ......... 80-ON 1 HON3.TOR04
10D End Cover Gasket NI Crown Wheel Bearing ................. 80-ON 2 HON4.TOR05
3 Speed Non Lock Up ................. 80-ON 1 HON3.GAS02 NI Converter Thrust Washer
10D End Cover Gasket Bolted Type Convertor................. 80-ON 1 HON3.THW01
3 Speed with Lock Up ................. 84-ON 1 HON3.GAS04

RUBBER COMPONENTS FILTERS


NI Converter O Ring NI Filter ............................................ 80-ON 1 HON3.FIL01
(Bolted Type Converter) .............. 80-ON 1 HON3.OR01
NI Converter O Ring Inner ............... 80-ON 1 HON3.OR02
5A Inner Clutch O Ring 39.8 x 2.2mm
106 & 110mm Clutch Plates ........ 80-ON AR HON3.OR03
6A Outer Clutch O Ring
106mm Plates 104 x 2.2mm ....... 80-ON AR HON3.OR04
6A Outer Clutch O Ring
110mm Plates 110 x 2.2mm ........ 84-ON AR HON3.OR05

SEALS ONE WAY CLUTCHES


18D Converter (Pump)........................ 80-ON 1 HON3.MCS01 40B Sprag (Fully Automatic Only) ...... 80-ON 1 HON3.OWC01
23D Selector Shaft.............................. 80-ON 1 HON3.MCS04
17D Axle Shaft Left
(68.3mm O.D.) ............................ 80-ON 1 HON3.MCS02
19D Axle Shaft Right
(56.2mm O.D.) ............................ 80-ON 1 HON3.MCS03
NI Speedo Housing.......................... 80-ON 1 HON3.MCS05

SEALING RINGS SUNDRY PARTS


Kit Sealing Ring Kit........................... 80-ON 1 HON3.SRK01 36B Countershaft Nut ......................... 80-ON 1 HON3.NUT01
27C Mainshaft Sealing Rings ............. 80-ON 2-3 HON3.SSR01 34C Mainshaft Nut .............................. 80-ON 1 HON3.NUT02
NI Selector Lock Tab........................ 80-ON AR HON3.LT01
NI Speedo Clip................................. 80-ON 1 HON3.CL01

FRICTION PLATES HARD PARTS


12A All Clutch Packs .......................... 80-ON 9 HON3.FRP01 38B Reverse Selector (Bevelled) ....... 80-83 1 HON3.SEL01
38B Reverse Sel (Non-Bevelled)........ 84-ON 1 HON3.SEL02
12A Some Late Units May Use
110mm Clutch Plates .................. 86-ON 3 HON4.FRP01

256
HONDA 4 SPEED 2 SHAFT

A
4 SPEED FWD (Electronic & Hydraulic Control)

C 257
HONDA 4 SPEED 2 SHAFT

A
4 SPEED FWD (Electronic & Hydraulic Control)

C 258
HONDA 4 SPEED 2 SHAFT
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
OVERHAUL KITS GASKETS
Kit Overhaul Kit 2F Case to Case Gasket
Rover 825/827............................. 82-ON 1 HON4.OHK01 Rover 825.................................... 86-ON 1 HON4.GAS01
Kit Overhaul Kit 2F Case to Case Gasket
Honda Prelude/Accord Rover 827.................................... 86-ON 1 HON4.GAS03
Without Fuel Injection.................. 86-ON 1 HON4.OHK04 3G End Cover Gasket
Kit Overhaul Kit Rover 825.................................... 86-ON 1 HON4.GAS02
Honda Prelude/Accord 3G End Cover Gasket
With Fuel Injection....................... 83-87 1 HON4.OHK02 Rover 827.................................... 86-ON 1 HON4.GAS04
Kit Overhaul Kit 2F Case to Case Gasket
Rover216/416 Honda Non Injected .................... 86-ON 1 HON4.GAS05
Honda Civic ................................. 88-90 1 HON4.OHK05 2F Case to Case Gasket
Kit Overhaul Kit M24A Honda Injected ............................ 86-ON 1 HON4.GAS07
With 110mm Clutch Plates .......... 92-ON 1 HON4.OHK07 3G End Cover Gasket
Kit Overhaul Kit Honda Non Injected .................... 88-ON 1 HON4.GAS06
Honda Accord.............................. 90-ON 1 HON4.OHK06 3G End Cover Gasket
Kit Overhaul Kit Honda Injected ............................ 90-ON 1 HON4.GAS08
Honda Prelude ............................ 92-ON 1 HON4.OHK06 2F PX4 Carburetted
Kit Overhaul Kit RO, MPRA With 120mm Clutch Plates .......... 88-ON 1 HON4.GAS09
With 116mm Clutch Plates .......... 90-93 1 HON4.OHK08 2F PX4 Fuel Injected, MP1A
Kit Overhaul Kit MP7A With 120mm Clutch Plates .......... 88-ON 1 HON4.GAS10
With 116mm Clutch Plates .......... 94-ON 1 HON4.OHK08
Kit Overhaul Kit MPYA
Rover/Legend
With 125mm Clutch Plates .......... 91-ON 1 HON4.OHK09

GASKET & RUBBER KITS


PAN GASKETS
Kit Gasket & Rubber Kit
Rover 825/827............................. 82-ON 1 HON4.GSK01 NI Pan Gasket MPYA....................... 91-ON 1 HON4.GAS11
Kit Gasket & Rubber Kit NI Pan Gasket MPWA...................... 91-ON 1 HON4.GAS12
Honda Accord & Prelude
Non Injection ............................... 86-ON 1 HON4.GSK04
Kit Gasket & Rubber Kit
Honda Accord & Prelude
Injection ....................................... 86-ON 1 HON4.GSK02
Kit Gasket & Rubber Kit
With 120mm Clutch Plates
PX4B, APXA, APX4,
MPXA, MPOA, MP1A
(See 3 Shaft Honda) ................... 90-ON 1 HON4.GSK06

The Above Codes have been researched using the


information available to us at this time.
Some Codes May not be listed and should you encounter
one of these please check the following to
enable us to identify the correct kit.
Case to Case and End Cover Gasket Style
Clutch Plate Size
Axle Seal Size

259
HONDA 4 SPEED 2 SHAFT
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SEALS PRESSURE PLATES
20E Converter Seal (Rover) ............... 83-ON 1 HON4.MCS01 17A Press Plate 106mm
20E Converter Seal (Honda) .............. 83-ON 1 HON4.MCS02 2.9mm ....................................... 82-E83 AR HON3.PP01
17A Press Plate 110mm
2.6mm ........................................ L83-86 AR HON4.PP26
17A Press Plate 110mm
SEALING RINGS 2.8mm ........................................ L83-86 AR HON4.PP28
17A Press Plate 110mm
Kit Sealing Ring Kit........................... 86-ON 1 HON4.SRK01
3.0mm ......................................... L83-86 AR HON4.PP30
26B Mainshaft Sealing Ring 32mm .... 82-86 4 HON4.SSR01
17A Press Plate 110mm
26B Mainshaft Sealing Ring 35mm .... 85-ON 4 HON4.SSR02
3.2mm ......................................... L83-86 AR HON4.PP32
26B Mainshaft Sealing Ring 42mm .... 91-ON 4 HON4.SSR03
17A Press Plate 116mm
NI Mainshaft 4WS (29mm) .............. 88-ON 1 HON4.SSR04
2.5mm # 5 ................................... 86-ON AR HON4.PP05
17A Press Plate 116mm
2.6mm # 6 ................................... 86-ON AR HON4.PP06
FRICTION PLATES 17A Press Plate 116mm
2.7mm # 7 ................................... 86-ON AR HON4.PP07
15A All Clutch Packs 106mm O.D. ..... 82-E83 12 HON3.FRP01 17A Press Plate 116mm
15A All Clutch Packs 2.8mm # 8 ................................... 86-ON AR HON4.PP08
110mm O.D. (2MM).................... L83-86 12 HON4.FRP01 17A Press Plate 116mm ....................
15A All Clutch Packs 2.9mm # 9 ................................... 86-ON AR HON4.PP09
110mm O.D. (1.9mm).................. 91-ON 12 HON4.FRP05 17A Press Plate 116mm ....................
15A All Clutch Packs 116mm O.D. ..... 86-ON 16 HON4.FRP02 3.0mm #10 .................................. 86-ON AR HON4.PP10
NI All Clutch Packs 120mm O.D. ..... 90-ON 15 HON4.FRP03

For 125mm Plates see Honda 3 Shaft Page 84


Other Pressure Plates available on Request

STEEL PLATES
16A All Clutch Packs
106mm (2.0mm) .......................... 82-E83 12 HON3.STP01
16A 106mm Undersize (1.7mm)......... 82-E83 AR HON3.STP02
16A 106mm Oversize (2.1mm)......... 82-E83 AR HON3.STP03
16A All Clutch Packs
110mm (2.0mm) .......................... L83-86 12 HON4.STP01
16A 110mm Undersize (1.8mm) ......... L83-86 AR HON4.STP10
16A 110mm Undersize (1.6mm) ......... L83-86 AR HON4.STP06
16A 110mm Oversize (2.1mm) ......... L80-86 AR HON4.STP11
16A All Clutch packs
116mm (2.0mm) .......................... 86-ON 12 HON4.STP02
16A 116mm Undersize (1.8mm) ......... 86-ON AR HON4.STP12
16A 116mm Oversize (2.1mm) ......... 86-ON AR HON4.STP13
16A 116mm Oversize (2.6mm) ......... 86-ON AR HON4.STP14
NI 1st Clutch (Low)
120mm (2.3mm) .......................... 1990 3 HON4.STP05
NI 1st Clutch (Low)
120mm (2.0mm) .......................... 91-ON 3 HON4.STP03
NI 2nd Clutch Pack
120mm (2.6mm) .......................... 1990 3 HON4.STP04
NI 2nd Clutch Pack
120mm (2.0mm) .......................... 90-ON 3 HON4.STP03
NI 3rd Clutch Pack
120mm (2.0mm) .......................... 90-ON 3 HON4.STP03
NI 4th Clutch Pack
120mm (2.0mm) ......................... 90-ON 3 HON4.STP03
NI All Clutch Packs 120mm
Undersize (1.8mm)...................... 90-ON AR HON4.STP09

260
HONDA 4 SPEED 2 SHAFT
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHES BEARINGS & THRUSTS (Cont)
Kit Mainshaft Bush Kit ...................... 86-ON 1 HON4.BK01 44B These Selective Races allow the use
41B 2nd Gear to Mainshaft Bush * of the updated 2nd Gear and Bearing
Replaces Bearing ........................ 82-ON 1 HON4.BUS01 (51466) with Thin Wall Hub 2nd & 4th
41B 2nd Gear to Mainshaft Bush * Clutch Drum
Replaces Bearing ........................ 86-ON 1 HON4.BUS02 Selective Race 36.5 x 55mm
Clutch Drum to Bearing
(4.05mm) ..................................... 85-ON AR HON4.THW14
*These Solid Bronze Bushes press fit Clutch Drum to Bearing
onto Mainshaft and are designed to (4.10mm) ..................................... 85-ON AR HON4.THW15
save a mainshaft that has been Clutch Drum to Bearing
damaged by original roller bearing. (4.15mm) ..................................... 85-ON AR HON4.THW16
Clutch Drum to Bearing
(4.20mm) ..................................... 85-ON AR HON4.THW17
Clutch Drum to Bearing
(4.25mm) ..................................... 85-ON AR HON4.THW18
Clutch Drum to Bearing
(4.30mm) ..................................... 85-ON AR HON4.THW19
BEARINGS & THRUSTS Clutch Drum to Bearing
(4.35mm) ..................................... 88-ON AR HON4.THW20
40B Thrust Bearing 2nd Gear to
Clutch Drum to Bearing
Mainshaft 42 x 58 x 2mm ............ 82-87 1 HON4.TOR01
(4.40mm) ..................................... 88-ON AR HON4.THW21
41B Roller Bearing 2nd Gear I.D
36 x 41 x 18mm........................... 82-87 1 HON4.BE11
Many other bearings and thrusts stocked Please ask for
42B Thrust Bearing 2nd Gear
details
to Clutch Drum
36 x 56 x 2mm............................. 88-ON 1 HON4.TOR02
42B Thrust Bearing 2nd Gear to
Clutch Drum (V6 & Modified Drum)
36 x 56 x 2.5mm.......................... 86-ON 1 HON4.TOR08
44B Selective Race 36.5 x 51mm FILTERS
Clutch Drum to Bearing
(4.00mm) ..................................... 82-87 AR HON4.THW02 30E Filter AK, CA, C9, AS, F4 ............ 82-86 1 HON4.FIL01
Clutch Drum to Bearing 30E Filter G4, L5, PL5X...................... 86-ON 1 HON4.FIL02
(4.05mm) ..................................... 82-87 AR HON4.THW03 NI Filter PX4B, APX4 ....................... 90-91 1 HON4.FIL03
Clutch Drum to Bearing NI Filter PX4B, APX4 ....................... 92-93 1 HON4.FIL06
(4.10mm) ..................................... 82-87 AR HON4.THW04 NI Filter MPYA.................................. 91-ON 1 HON4.FIL07
Clutch Drum to Bearing NI Filter MPW4A .............................. 92-ON 1 HON4.FIL08
(4.15mm) ..................................... 82-87 AR HON4.THW05 NI Rover External Filter
Clutch Drum to Bearing Shift Solenoid .............................. 88-ON 1 HON4.FIL04
(4.20mm) ..................................... 82-87 AR HON4.THW06 NI Rover External Filter
Clutch Drum to Bearing Lock-up Solenoid ........................ 88-ON 1 HON4.FIL05
(4.25mm) ..................................... 82-87 AR HON4.THW07 NI In Line Filter Kit ........................... 82-ON 1 FILTER.K01
Clutch Drum to Bearing
(4.20mm) ..................................... 88-ON AR HON4.THW09
Clutch Drum to Bearing
(4.30mm) ..................................... 88-ON AR HON4.THW08
Clutch Drum to Bearing
(4.40mm) ..................................... 88-ON AR HON4.THW10

261
HONDA 4 SPEED 2 SHAFT
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
PISTONS HARD PARTS
37A Clutch Piston 110mm .................. L83-87 AR HON4.PIS03 35A 2nd & 4th Clutch Drum Rebuilt
37A Clutch Piston 116mm .................. 86-ON AR HON4.PIS02 110mm Thin Wall Hub
37A Clutch Piston 116mm (3 Plate)...................................... 82-87 1 HON4.DRU03
(43mm I.D.) ................................ 88-ON AR HON4.PIS01 35A 2nd & 4th Clutch Drum Rebuilt
116mm Thin Wall Hub
(4 Plate)....................................... 82-ON 1 HON4.DRU01
35A 2nd & 4th Clutch Drum Rebuilt
116mm Thin Wall Hub
(3 Plate)....................................... 88-ON 1 HON4.DRU02
35A 2nd & 4th Clutch Drum Rebuilt
116mm Thick Wall Hun
(4 Plate)
57C Reverse Selector (825 Early) ...... 82-91 1 HON4.SEL01
NI Reverser Selector Sleeve ........... 82-91 1 HON4.SEL02
CIRCLIPS NI Rover 825 Counter Shaft ............ 82-ON 1 HON4.SH01
NI 3rd Gear Counter Shaft 825 ........ 82-ON 1 HON4.GE01
39A Snap Retainer Circlip Modified Type
NI 2nd Gear Counter Shaft 825 ....... 82-ON 1 HON4.GE02
Thin Wall Hub All Clutches .......... 82-ON AR HON4.CIR03
NI Rev Gear Counter Shaft 825....... 82-ON 1 HON4.GE03
39A Snap Retainer Circlip
NI 4th Gear Counter Shaft 825 ........ 82-ON 1 HON4.GE04
Thick Wall Hub & V6 ................... 86-ON AR HON4.CIR01
NI Low Gear Mainshaft 825 ............. 82-ON 1 HON4.GE05
NI 2nd Gear Mainshaft 825.............. 82-ON 1 HON4.GE06
NI 4th Gear Mainshaft 825............... 82-ON 1 HON4.GE07
NI Reverse Hub 825 ........................ 82-ON 1 HON4.GE08
NI Reverse Idler Gear 825 ............... 82-ON 1 HON4.GE09
NI 2nd Gear Mainshaft 827.............. 88-ON 1 HON4.GE10
NI 4th Gear Mainshaft 827............... 88-ON 1 HON4.GE11
NI 4th Gear Counter Shaft 827 ........ 88-ON 1 HON4.GE12
NI 4th Gear Mainshaft
SPRINGS & ONE WAY CLUTCHES SOHC Rover 416 ........................ 91-ON 1 HON4.GE20
NI 3rd Gear Counter Shaft
DOHC Rover 216 ........................ 91-ON 1 HON4.GE21
66A Waved Cushion Spring 116mm
All Clutches ................................. 86-ON 1 HON4.DIA02

Note:
60D Sprag........................................... 82-89 1 HON4.OWC01 No Warranty on Rebuilt Drums
60D Sprag........................................... 86-89 1 HON4.OWC02

GENERAL

ELECTRICAL COMPONENTS
NI Shift Solenoid (Recon) ............... 86-ON 1 HON4.SOL31
NI Lock-up Solenoid (Recon).......... 86-ON 1 HON4.SOL32 All Honda Hard Parts Available on Order

Transmission Codes and


Chassis Details
SUNDRY PARTS
Required when Ordering
50D Mainshaft Nut Rover ................... 82-ON 1 HON4.NUT01
51D Countershaft Nut Rover (E)......... 82-86 1 HON4.NUT02
51D Countershaft Nut Rover (L) ......... 86-ON 1 HON4.NUT03
50D Mainshaft Nut 216/416 .............. 89-92 1 HON4.NUT04
51D Countershaft Nut 216/416 ........... 89-92 1 HON4.NUT05
50D Mainshaft Nut F4 Accord ............. 86-ON 1 HON4.NUT06
51D Countershaft Nut F4 Accord ........ 86-ON 1 HON4.NUT07

262
HONDA 4 SPEED (3 Shaft)

A
4 SPEED FWD (Electronic Control)

C 263
HONDA 4 SPEED (3 Shaft)

A
4 SPEED FWD (Electronic Control)

HONDA 3 SHAFT

C
SECOND

ILLUSTRATION PAGE

COMING SOON

264
HONDA 4 SPEED (3 Shaft)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS RUBBER COMPONENTS
Kit Overhaul Kit M24A, A2YA 5A Inner Clutch O Ring
With 110mm Clutch Plates .......... 92-ON 1 HON4.OHK07 106, 110, 116mm Clutch Plates
39.8 x 2.2mm .............................. 82-ON AR HON4.OR01
Kit Overhaul Kit RO, MPRA 5A Inner Clutch O Ring
With 116mm Clutch Plates .......... 90-ON 1 HON4.OHK08 120mm Clutch Plates
46.8 x 2.2mm .............................. 90-ON AR HON4.OR02
Kit Overhaul Kit MP7A 6A Outer Clutch O Ring
With 116mm Clutch Plates .......... 90-ON 1 HON4.OHK08 With 106mm Plates
100 x 2.2mm ............................... 82-ON AR HON4.OR03
Kit Overhaul Kit 6A Outer Clutch O Ring
PX4B, APXA, APX4, AOYA, With 110mm Plates
MPXA*, MPOA, MP1A, MPJA 104 x 2.2mm ............................... 86-ON AR HON4.OR04
With 120mm Clutch Plates .......... 90-ON 1 HON4.OHK06 6A Outer Clutch O Ring
With 116mm Plates
110 x 2.2mm................................ 90-ON AR HON4.OR05
Kit Overhaul Kit PX4B Carb 6A Outer Clutch O Ring
110, 116 & 120mm Plates ........... 90-ON 1 HON4.OHK06 With 120mm Plates
110 x 2.2mm................................ 90-ON AR HON4.OR06
NI Filter to Valve Body
Kit Overhaul Kit MPYA Ring MPYA, MPWA ..................... 90-ON 1 HON4.OR07
With 125mm Clutch Plates .......... 91-ON 1 HON4.OHK09

Kit Gasket & Rubber Kit SEALS


With 120mm Clutch Plates .......... 90-ON 1 HON4.GSK06
20E Converter Seal ............................ 90-ON 1 HON4.MCS10
22E Axle Left Ex M24A, MP7A ........... 90-ON 1 HON4.MCS11
22E Axle Left M24A, MP7A ................ 90-ON 1 HON4.MCS13
24E Axle Right Ex M24A, MP7A......... 90-ON 1 HON4.MCS12
24E Axle Right M24A, MP7A.............. 90-ON 1 HON4.MCS14
26E Selector Shaft.............................. 90-ON 1 HON4.MCS21
NI Inter Shaft Front MPYA................ 91-ON 1 HON4.MCS15
NI Inter Shaft Inner MPYA................ 91-ON 1 HON4.MCS16
NI Inter Shaft Rear MPYA ................ 91-ON 1 HON4.MCS17
GASKETS NI Inter Shaft Front MPWA .............. 91-ON 1 HON4.MCS18
NI Inter Shaft Inner MPWA............... 91-ON 1 HON4.MCS19
NI Inter Shaft Rear MPWA............... 91-ON 1 HON4.MCS20
1E Case Gasket RO, MPRA
With 116mm Clutch Plates .......... 90-ON 1 HON4.GAS13

1E Case Gasket PX4 Carburetted FRICTION PLATES


With 120mm Clutch Plates .......... 88-ON 1 HON4.GAS14
30A 106mm O.D. All Clutch Packs ..... 82-E83 12 HON3.FRP01
30A 110mm O.D. All Clutch Packs ..... L83-86 12 HON4.FRP01
1E Case Gasket PX4 Fuel Inj,
30A 116mm O.D. All Clutch Packs. .... 86-ON 12 HON4.FRP02
MP1A With 120mm Frictions ....... 88-ON 1 HON4.GAS15
30A 116mm O.D. All Clutch Packs
Genuine Honda Plates ................ 86-ON Alt HON4.FRP12
30A 116mm O.D V6
2E End Cover Gasket RO, MPRA
All Clutch Pack ............................ 86-ON 16 HON4.FRP02
With 116mm Clutch Plates .......... 90-ON 1 HON4.GAS16
30A 120mm O.D. All Clutch Packs ..... 90-ON 15 HON4.FRP03
2E End Cover Gasket
PX4 Carburetted
NI 125mm O.D. Plates
With 120mm Clutch Plates .......... 90-ON 1 HON4.GAS09
1st Clutch Pack Green
2.00mm ....................................... 91-ON 4 HON4.FRP07
2E End Cover Gasket
2nd Clutch Pack Red 2.00mm ...... 91-ON 4 HON4.FRP06
PX4 Injected, MP1A
3rd Clutch Pack Red 2.35mm....... 91-ON 4 HON4.FRP09
With 120mm Clutch Plates .......... 90-ON 1 HON4.GAS10
4th Clutch Pack Green
2.35mm ....................................... 91-ON 5 HON4.FRP08
NI Pan Gasket MPYA....................... 91-ON 1 HON4.GAS11
Reverse Clutch Green
2.00mm ...................................... 91-ON 4 HON4.FRP07
NI Pan Gasket MPWA...................... 91-ON 1 HON4.GAS12
Low Hold Clutch Green
2.00mm ....................................... 91-ON 4 HON4.FRP07

265
HONDA 4 SPEED (3 Shaft)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
STEEL PLATES SUNDRY PARTS
31A 110mm (2.0mm) All Clutches ...... L83-86 12 HON4.STP01 NI Civic Codes ML4A, M24A
31A 110mm (1.6mm) Undersize ......... L83-86 AR HON4.STP06 Mainshaft Nut ............................. 91-ON 1 HON4.NUT10
Countershaft Nut ......................... 91-ON 1 HON4.NUT12

31A 116mm (2.0mm) 10 Teeth ........... 86-ON 12 HON4.STP02 NI Integra Codes RO, MPRA, MP7A
Mainshaft Nut ............................. 90-ON 1 HON4.NUT10
Countershaft Nut ......................... 90-ON 1 HON4.NUT13

31A 120mm (2.3mm) NI Accord Codes PX4B, APXA,


1st Clutch (Low) .......................... 1990 3 HON4.STP05 APX4, MPXA, MPOA
31A 120mm (2.0mm) Mainshaft Nut .............................. 90-ON 1 HON4.NUT11
1st Clutch (Low) .......................... 91-ON 3 HON4.STP03 Countershaft Nut ......................... 90-ON 1 HON4.NUT14
31A 120mm (2.6mm) Secondary Shaft.......................... 90-ON 1 HON4.NUT14
2nd Clutch Pack ......................... 1990 3 HON4.STP04
31A 120mm (2.0mm) NI Prelude Codes PY8A, MY8A, MP1A
2nd Clutch Pack ......................... 90-ON 3 HON4.STP03 Mainshaft Nut .............................. 90-ON 1 HON4.NUT11
31A 120mm (2.0mm) Countershaft Nut ......................... 90-ON 1 HON4.NUT14
3rd Clutch Pack ........................... 90-ON 3 HON4.STP03 Secondary Shaft Nut ................... 90-ON 1 HON4.NUT14
31A 120mm (2.0mm)
4th Clutch Pack ........................... 90-ON 3 HON4.STP03
31A 120mm (1.8mm)
Undersize .................................... 90-ON AR HON4.STP09 Other Three Shaft Honda Parts
available on Request
NI 125mm (2.0mm)
1st Clutch Pack ........................... 91-ON 4 HON4.STP07
NI 125mm (2.0mm)
Transmission Codes and Chassis Details
2nd Clutch Pack .......................... 91-ON 4 HON4.STP07 Required when Ordering
NI 125mm (2.6mm)
3rd Clutch Pack ........................... 91-ON 4 HON4.STP08
NI 125mm (2.6mm)
4th Clutch Pack ........................... 91-ON 4 HON4.STP08
NI 125mm (2.0mm)
Reverse Clutch............................ 91-ON 4 HON4.STP07
NI 125mm (2.0mm)
Low Hold Clutch .......................... 91-ON 4 HON4.STP07

FILTERS
NI Filter PX4B, APX4 ....................... 90-91 1 HON4.FIL03

NI Filter PX4B, APX4 ....................... 92-93 1 HON4.FIL06

NI Filter MPYA.................................. 91-ON 1 HON4.FIL07

NI Filter MPW4A .............................. 92-ON 1 HON4.FIL08

Other Filters Available on Request

266
HONDA ECVT

A
CONSTANTLY VARIABLE FWD (Electronic Control)

C 267
HONDA ECVT

A
CONSTANTLY VARIABLE FWD (Electronic Control)

C 268
HONDA ECVT
CONSTANTLY VARIABLE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

269
HONDA ECVT
CONSTANTLY VARIABLE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

270
A
C
271
A
C
Jatco

272
NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

A
3 & 4 SPEED RWD (Electronic & Hydraulic Control)

C 273
Revision 30/10/2002
NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

A
3 & 4 SPEED RWD (Electronic & Hydraulic Control)

C 274
Revision 30/10/2002
NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL
3 & 4 SPEED RWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit 3N71B .................... 74-ON 1 L3N.OHK01 31C Direct Flat All
Kit Overhaul Kit 4N71B .................... 82-ON 1 L4N.OHK01 (92mm ID x 2.00mm x 28T) ........ 71-ON 6 L3N.STP01
Kit Overhaul Kit N4AEL 33C Forward Flat All
Mazda 929 & RX7 ....................... 88-92 1 N4AEL.OHK01 (92mm ID x 2.00mm x 28T) ........ 71-ON 5 L3N.STP01
Kit Gasket & Rubber Kit 4 Speed ..... 82-ON 1 L4N.GSK01 33C Forward Flat All
(91mm ID x 1.50mm x 28T) ........ 71-ON 5 F3A.STP01
35E Low & Reverse Flat All
(106mm ID x 1.90mm x 13T) ...... 71-ON 4-7 L3N.STP02
37B Overdrive 4N71B
(92mm ID x 2.00mm x 28T) ........ 82-ON 2-3 L3N.STP01
GASKETS 37B Overdrive 4N71B
(91mm ID x 1.50mm x 28T) ........ 82-ON 2-3 F3A.STP01
1G Pan Gasket 14 Bolt Holes ........... 71-ON 1 L3N.GAS01
37B Overdrive N4AEL
1G Pan Gasket All 4 Speed .............. 82-ON 1 L3N.GAS01
(92mm ID x 2.50mm x 28T) ........ 82-ON 3 L4N.STP01
2A Front Pump to Case
38B Pressure Plate Overdrive
3 Speed Non Lock Up ................. 71-ON 1 L3N.GAS02
(6.35mm Thick) ........................... 82-ON 1 L4N.PP01
5G Extension Housing Gasket All ..... 71-ON 1 L3N.GAS03
39C Pressure Plate Direct
(6.35mm Thick) ........................... 71-ON 1 L4N.PP01
40C Pressure Plate Forward
(6.35mm Thick) ........................... 71-ON 1 L4N.PP01

RUBBER COMPONENTS BUSHES


Kit Bush Kit 4 Speed
7A Front Pump to Case
(No Extension Housing Bush) ..... 82-ON 1 L4N.BK01
D Ring All .................................... 71-ON 1 L3N.OR01
48A Front Pump Bush All ................... 71-ON 1 L3N.BUS01
8B Overdrive to Case
49A Stator Rear 3 Speed ................... 71-ON 1 L3N.BUS02
D Ring 4 Speed ........................... 82-ON 1 L3N.OR01
50C Direct Drum All ............................ 71-ON 1 L3N.BUS03
51D Sungear All .................................. 71-ON 2 L3N.BUS04
52G Case Front (Narrow) 8mm .......... 71-ON 1 L3N.BUS07
53G Case Rear (Wide) 11mm............. 71-ON 1 L3N.BUS06
SEALS 54G Extension Housing All ................. 71-ON 1 L3N.BUS05
55B Overdrive Drum 4 Speed ............ 82-ON 1 L3N.BUS08
20A Front Pump Seal All .................... 71-ON 1 L3N.MCS01
21G Extension Housing
(Nissan) 50mm O.D. ................... 71-ON 1 L3N.MCS02
21G Extension Housing THRUST BEARINGS & WASHERS
4 Speed Except RX7 ................... 82-ON 1 L4N.MCS01
Kit Plastic Selective Kit All ................ 71-ON 1 L3N.TK01

61B Overdrive/Pump Selective


1.70mm ....................................... 71-ON AR L3N.THW01
SEALING RINGS Overdrive/Pumo Selective
2.10mm ....................................... 71-ON AR L3N.THW02
Kit Sealing Ring Kit 4 Speed ............ 82-ON 1 L4N.SRK01 Overdrive/Pump Selective
2.50mm ....................................... 71-ON AR L3N.THW03

FRICTION PLATES
Kit Friction Kit L4N71B ..................... 82-ON 1 L4N.FRK01
30C Direct All
(116mm OD x 1.50mm x 44T) ..... 71-ON 3-5 L3N.FRP01
BANDS
32C Forward All 70C Intermediate Band
(116mm OD x 1.50mm x 44T) ..... 71-ON 3-5 L3N.FRP01 3 Speed ....................................... 71-ON 1 L3N.BAN01
34E Low & Reverse All 70C Intermediate Band
(131mm OD x 2.00mm x 51T)..... 71-ON 4-7 L3N.FRP02 3 Speed (Borg Warner) ............... 71-ON 1 L3N.BAN11
71B Overdrive Band
36B Overdrive 4 Speed 4 Speed ...................................... 82-ON Alt L3N.BAN01
(116mm OD x 1.50mm x 44T) ..... 82-ON 2-3 L3N.FRP01 71B Overdrive Band
4 Speed (Borg Warner) .............. 82-ON Alt L3N.BAN11

(Flex Band Replaces Solid Must Modify Strut)

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NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL
3 & 4 SPEED RWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
FILTERS SPECIAL ITEMS
75G Filter 3 Speed ............................. 71-ON 1 L3N.FIL01 NI Pressure Boost Kit 4N71B .......... 82-ON 1 L4N.SL01
75G Filter 4 Speed (Except N4A) ....... 82-ON 1 L4N.FIL01 NI ATSG Rebuild Manual
NI Governor Filter ............................ 82-ON 1 L4N.FIL02 (4N71B) ....................................... 82-ON AR L4N.MAN01
NI Filter Kit L4N71B ......................... 82-ON 1 L4N.FILKIT01 NI ATSG Rebuild Manual
(N4A-EL) ..................................... 82-ON AR N4AEL.MAN01

MODULATORS
78G Modulator 3 Speed ...................... 71-ON 1 L3N.MOD01
78G Modulator 3 Speed (OEM) .......... 71-ON 1 L3N.MOD02
78G Modulator 4 Speed TAXI ............. 82-ON 1 L4N.MOD01

SPRINGS & ONE WAY CLUTCHES


81E Low Clutch Sprag
3 & 4 Speed ................................ 71-ON 1 L3N.OWC01
NI Overdrive Sprag 4 Speed............ 82-ON 1 L4N.OWC01

ELECTRICAL COMPONENTS
NI Solenoid Set (Mazda N4A-EL)
(Rostra) ....................................... 1 N4AEL.SOL01

HARD PARTS
NI Intermediate Shaft TAXI .............. 82-ON 1 L4N.SH01
NI Overdrive Solenoid L4N71B........ 82-ON 1 L4N.SOL31

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3 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul Kit ................................ 81-ON 1 F3A.OHK01
Kit Gasket & Rubber Kit ................... 81-ON 1 F3A.GSK01

GASKETS
1D Pan Gasket Except Isuzu ............ 81-ON 1 F3A.GAS01
NI Pump Gasket .............................. 81-ON 1 F3A.GAS02

SEALS
10D Converter Seal ............................ 81-ON 1 F3A.MCS01
12D Axle ............................................. 81-ON 2 F3A.MCS02

FRICTION PLATES
Kit Friction Kit ................................... 81-ON 1 F3A.FRK01
20A Direct
(116mm OD x 1.50mm x 44T) ..... 81-ON 3 L3N.FRP01
22B Forward
(116mm OD x 1.50mm x 44T) ..... 81-ON 4 L3N.FRP01
24C Low & Reverse
(147mm OD x 1.50mm x 62T ...... 81-ON 3-5 F3A.FRP02

STEEL PLATES
Kit Steel Plate Kit.............................. 81-ON 1 F3A.STK01
21A Direct
(91mm ID x 1.50mm x 28T) ........ 81-ON 3 F3A.STP01
23B Forward
(91mm ID x 1.50mm x 28T) ........ 81-ON 4 F3A.STP01
25C Low & Reverse
(106mm ID x 1.90mm x 13T) ...... 81-ON 3-5 L3N.STP02

BANDS

30A Intermediate Band ...................... 81-ON Alt F3A.BAN01

FILTERS
35D Filter Non Lock Up ...................... 81-87 1 F3A.FIL01
35D Filter Mazda 323 Lock Up ........... 87-ON 1 F3A.FIL02

HARD PARTS
70A Direct Clutch Drum ...................... 81-ON 1 F3A.DRU02

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4 SPEED FWD (Electronic Control)

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4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Master Overhaul ....................... 90-ON 1 F4A.MOHK01 Kit Bush Kit .................................... 90-ON 1 F4A.BK01
Kit Overhaul Kit .............................. 90-ON 1 F4A.OHK01
Kit Valve Body Gasket ................... 90-97 1 F4A.GK01
Kit Valve Body Gasket ................... 97-ON 1 F4A.GK02

BANDS
GASKETS
50B Band ......................................... 90-ON 1 F4A.BAN01
1D Pan Gasket ............................... 90-ON 1 F4A.GAS01
NI Pump Gasket ............................ 90-ON 1 F4A.GAS02

FILTERS
SEALING RINGS 55D Filter Mazda .............................. 90-ON 1 F4A.FIL01
55D Filter Ford 4EAT With Tube ...... 93-ON 1 F4A.FIL02
Kit Sealing Ring Kit ........................ 90-ON 1 F4A.SRK01
12A Forward Clutch
Inner Sealing Ring ................... 90-ON 1 F4A.SSR01

SPRINGS & ONE WAY CLUTCHES


SEALS 60A Reverse Clutch Dia Spring ....... 90-ON 1 F4A.DIA01

20D Pump Seal ................................ 90-ON 1 G4A.MCS01


21D Axle Seal................................... 90-ON 2 F3A.MCS02

ELECTRICAL COMPONENTS
FRICTION PLATES NI Shift & L/Up Solenoid Set (4).... 90-ON 1 F4A.SOL01
NI Lock Up Solenoid...................... 90-ON 1 F4A.SOL02
Kit Friction Kit................................. 90-ON 1 F4A.FRK01 NI 1-2 Shift Solenoid ..................... 90-ON 1 F4A.SOL03
30A Reverse Input Clutch NI 1-2 and 3-4 Soleniods
(175mm OD x 1.60mm x 45T) .. 90-ON 2 F4A.FRP03 (2 Solenoids Wired Together) ... 90-ON 1 F4A.SOL04
32A Forward Clutch NI EPC Solenoid ........................... 97-ON 1 F4A.SOL05
(127mm OD x 1.60mm x 42T) .. 90-ON 3 F4A.FRP01 NI Speed Sensor (Elec/Mech)....... 90-ON 1 F4A.ELE01
34A Coast Clutch
(114mm OD x 1.60mm x 16T) .. 90-ON 2 F4A.FRP02 HARD PARTS
36B Low Clutch
80C 3-4 Clutch Drum........................ 90-ON 1 F4A.DRU01
(180mm OD x 1.60mm x 48T) .. 90-ON 4 F4A.FRP06
82B Sungear & Band Drum Assy ..... 90-ON 1 F4A.DRU02
38C 3-4 Clutch O/D
NI Idler Gear Bearing .................... 90-ON 2 F4A.BE01
(109mm OD x 1.60mm x 22T) .. 90-ON 4 F4A.FRP04
84B Input Sprag (24 Element).......... 90-ON 1 F4A.OWC04
85B Inner Race Low OWC
STEEL PLATES (18 Rollers) ............................... 90-ON 1 F4A.OWC03
83B OWC Low Reverse Outer
Kit Steel Plate Kit ........................... 90-ON 1 F4A.STK01 (18 Rollers) ............................... 90-ON 1 F4A.OWC05
31A Reverse Input Clutch 86C 3-4 Clutch Piston ...................... 90-ON 1 F4A.PIS01
(161mm ID x 1.60mm x 32T) .... 90-ON 2 F4A.STP03 87B Planerary Assy.......................... 90-ON 1 F4A.PL01
33A Forward Clutch 88A Pump Assy
(110mm ID x 1.60mm x 32T) .... 90-ON 3 F4A.STP01 (W/O Mounting Bolts) ............... 91-ON 1 F4A.PUM01
35A Coast Clutch 808B Inner Race & Hub (No Spragg)
(99mm ID x 1.60mm x 26T) ...... 90-ON 2 F4A.STP02 Forward One Way Clutch ......... 90-ON 1 F4A.OWC06
37B Low Clutch NI Turbine Shaft ............................ 90-ON 1 F4A.SH01
(167mm ID x 1.60mm x 16T) .... 90-ON 4 F4A.STP08
39C 3-4 Clutch SPECIAL ITEMS
(93mm ID x 1.60mm x 38T) ...... 90-ON 4 F4A.STP04
NI ATSG Repair Manual................ 90-ON AR F4A.MAN01
39C 3-4 Clutch
NI Pump Flow Modification Kit ...... 90-ON 1 F4A.PUM02
(93mm ID x 1.80mm x 38T) ...... 90-ON 4 F4A.STP05
NI Valve Body Calibration Kit ........ 90-ON 1 F4A.SK01
39C 3-4 Clutch
NI Pump Modification Valve Kit ..... 90-ON 1 F4A.VA01
(93mm ID x 2.30mm x 38T) ...... 90-ON 4 F4A.STP06
NI 3-4 Clutch Drum Test Tool ........ 90-ON F4A.TOOL01
40C Pressure Plate 3-4 Clutch
(3.3mm Thick)........................... 90-ON 1 F4A.STP07
41A Pressure Plate Coast Clutch..... 90-ON 1 F4A.PP02
42A Pressure Plate Forward Clutch. 90-ON 1 F4A.PP01

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A
4 SPEED FWD (Electronic & Hydraulic Control)

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Revision 02/09/2002
MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT

A
4 SPEED FWD (Electronic & Hydraulic Control)

C 282
Revision 02/09/2002
MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit ................................ 86-92 1 G4A.OHK01 41B Reverse Input Clutch
Kit Overhaul Kit ................................ 93-ON 1 G4A.OHK02 (180mm ID x 1.65mm x 12T) ...... 86-ON 2 G4A.STP03
Kit Gasket & Rubber Kit ................... 86-92 1 G4A.GSK01 41B Reverse Input Clutch
Kit Gasket & Rubber Kit ................... 93-ON 1 G4A.GSK02 (180mm ID x 1.60mm x 32T) ...... 93-ON 2 G4A.STP04
Kit Valve Body Gasket ...................... 86-89 1 G4A.GK01 51B Rev Input Pressure Plate
Kit Valve Body Gasket ...................... 90-92 1 G4A.GK02 (7.00mm Thick) ........................... 86-ON AR G4A.PP01
Kit Valve Body Gasket ...................... 93-ON 1 G4A.GK03 51B Rev Input Pressure Plate
Kit Valve Body Gasket (Hydraulic).... 86-92 1 G4A.GK004 (7.20mm Thick) ........................... 86-ON AR G4A.PP03
51B Rev Input Pressure Plate
(7.40mm Thick) ........................... 86-ON AR G4A.PP02
GASKETS 43B Forward Clutch
(122mm ID x 1.65mm x 8T) ........ 86-92 3-4 G4A.STP08
1F Pan Gasket Non Turbo
43B Forward Clutch
(No Ident Tags)............................ 86-ON 1 G4A.GAS01
(122mm ID x 1.65mm x 32T) ...... 93-ON 3 G4A.STP10
1F Pan Gasket Turbo (Fibre)............ 86-ON 1 G4A.GAS04
53B Forward Clutch Pressure Plate
2F Valve Body Cover Gasket
(5.00mm Thick 16T) .................... 88-ON 1 G4A.PP16
(No Ident Tags)............................ 86-ON 1 G4A.GAS03
53B Forward Clutch Pressure Plate
3A Pump Gasket .............................. 86-ON 1 G4A.GAS02
(6.00mm Thick 8T) ...................... 86-ON 1 G4A.PP19
2F Valve Body Cover Gasket
45B Coast Clutch
(Turbo Fibre) ............................... 86-ON 1 G4A.GAS10
(112mm ID x 1.65mm x 32T)....... 86-ON 2-3 G4A.STP02
55B Coast Clutch Pressure Plate
RUBBER COMPONENTS (3.60mm Thick 34T) .................... 86-ON 1 G4A.PP14
47D Low & Reverse Clutch
NI Coast Clutch Improver Ring ........ 86-ON 1 G4A.SQR01 (180mm ID x 1.65mm x 15T) ...... 86-ON 3-5 G4A.STP05
57D Low & Rev Pressure Plate
(6.90mm Thick 9T) ...................... 86-ON 1 G4A.PP17
57D Low & Rev Pressure Plate
SEALS (7.20mm Thick 9T) ...................... 86-ON 1 G4A.PP04
25F Converter Seal ............................ 86-ON 1 G4A.MCS01 57D Low & Rev Pressure Plate
26F Axle Seal ..................................... 86-ON 2 G4A.MCS02 (10.00mm Thick 9T) .................... 86-ON 1 G4A.PP18
NI Retainer - Converter Seal ........... 86-ON AR G4A.RET01 49E 3-4 Clutch
(101mm ID x 1.60mm x 16T) ...... 86-87 5 G4A.STP01
49E 3-4 Clutch Non Turbo
SEALING RINGS (101mm ID x 1.60mm x 30T) ...... 88-92 5 G4A.STP06
49E 3-4 Clutch Turbo
Kit Sealing Ring Kit........................... 86-ON 1 G4A.SRK01 (101mm ID x 2.30mm x 30T) ...... 88-92 5 G4A.STP07
Kit Sealing Ring Kit 49E 3-4 Clutch
(With Teflon Acc Seals) ............... 86-ON 1 G4A.SRK02 (101mm ID x 3.30mm x 30T) ...... 93-ON 4 G4A.STP09
30A Pump Cover Sealing Ring 58E 3-4 Clutch Pressure Plate
(Teflon) ........................................ 86-ON 4 G4A.SSR01 (3.90mm Thick) ........................... 86-92 AR G4A.PP05
30A Pump CoverSealing Ring 58E 3-4 Clutch Pressure Plate
(Steel).......................................... 86-ON 4 G4A.SSR02 (3.80mm Thick) ........................... 86-92 AR G4A.PP06
58E 3-4 Clutch Pressure Plate
(4.50mm Thick) ........................... 86-92 AR G4A.PP07
58E 3-4 Clutch Pressure Plate
FRICTION PLATES (3.80mm Thick) ........................... 93-ON AR G4A.PP08
40B Reverse Clutch Wedge Teeth 58E 3-4 Clutch Pressure Plate
(195mm OD x 1.60mm x 58T)..... 86-87 2 G4A.FRP05 (4.00mm Thick) ........................... 93-ON AR G4A.PP09
40B Reverse Clutch Square Teeth 58E 3-4 Clutch Pressure Plate
(195mm OD x 1.60mm x 58T)..... 88-ON 2 G4A.FRP03 (4.20mm Thick) ........................... 93-ON AR G4A.PP10
42B Forward Clutch 58E 3-4 Clutch Pressure Plate
(145mm OD x 1.60mm x 48T)..... 86-ON 3-4 G4A.FRP01 (4.40mm Thick) ........................... 93-ON AR G4A.PP11
44B Coast Clutch Wedge Teeth 58E 3-4 Clutch Pressure Plate
(132mm OD x 1.60mm x 44T)..... 86-87 2 G4A.FRP02 (4.60mm Thick) ........................... 93-ON AR G4A.PP12
44B Coast Clutch Square Teeth 58E 3-4 Clutch Pressure Plate
(132mm OD x 1.60mm x 44T)..... 88-ON 2 G4A.FRP07 (4.80mm Thick) ........................... 93-ON AR G4A.PP13
46D L & R Clutch Wedge Teeth
(195mm OD x 1.60mm x 58T)..... 86-87 3 G4A.FRP05 BUSHES
46D L & R Clutch Square Teeth Kit Bush Kit (EL & HL) ...................... 86-92 1 G4A.BK01
(195mm OD x 1.60mm x 58T)..... 88-ON 4-5 G4A.FRP03 NI Convertor Hub Bush 57mm ........ 86-ON 1 G4A.BUS02
48E 3-4 Clutch Grooved NI Pump Bush 53mm ID ................. 86-ON 1 G4A.BUS01
(117mm OD x 1.60mm x 50T) ..... 86-ON 5 G4A.FRP04
48E 3-4 Clutch Smooth
(117mm OD x 1.60mm x 50T) ..... 86-ON 5 G4A.FRP08 BANDS
65C Band 38mm Wide........................ 86-ON 1 G4A.BAN02
65C Band 45mm Wide (Turbo) ........... 86-ON 1 G4A.BAN01

Revision 02/09/2002
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MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST BEARINGS & WASHERS ELECTRICAL COMPONENTS
60A Front Support Sel 1.2mm ............ 86-ON AR G4A.THW01 Kit Solenoid Kit
60A Front Support Sel 1.4mm ............ 86-ON AR G4A.THW02 Contains all 4 Solenoids with
60A Front Support Sel 1.6mm ............ 86-ON AR G4A.THW03 Harness & Brackets .................... 86-92 1 G4A.SOL18
60A Front Support Sel 1.8mm ............ 86-ON AR G4A.THW04 Kit Solenoid Kit
60A Front Support Sel 2.0mm ............ 86-ON AR G4A.THW05 Contains all 7 solenoids .............. 93-ON 1 G4A.SOL11
60A Front Support Sel 2.2mm ............ 86-ON AR G4A.THW06 NI 1-2 Shift Solenoid ........................ 93-ON 1 G4A.SOL13
61B Thrust Bearing Pump .................. 86-ON 1 G4A.THW10 NI 2-3 Shift Solenoid
64B Thrust Bearing (Brown Connector) ...................... 93-ON 1 G4A.SOL14
(OWC I.Race to I.Drum) .............. 86-ON 1 G4A.THW11 NI 3-4 Shift Solenoid
65E Thrust Bearing (Green Connector) ...................... 93-ON 1 G4A.SOL15
(3-4 Clutch to Planetary) ............. 86-ON 1 G4A.THW11 NI 3-2 Downshift Solenoid ............... 93-ON 1 G4A.SOL17
66E Thrust Bearing NI Lock Up Control Solenoid ........... 93-ON 1 G4A.SOL16
(3-4 Clutch to Output Shell)......... 86-ON 1 G4A.THW12 NI Lock Up Solenoid ........................ 93-ON 1 G4A.SOL12
NI Bearing & Race Assy Final NI Pressure Control Solenoid .......... 93-ON 1 G4A.SOL12
Drive Both Sides (21 Rollers) ...... 86-ON 2 G4A.BE01

FILTERS
VALVE BODY KITS
70F Filter 4 Bolt Holes
(15mm Deep) .............................. 86-87 1 G4A.FIL01 NI Shift Kit (HL & EL) ....................... 86-93 1 G4A.SK01
70F Filter 3 Bolt Holes NI Shift Kit (GF4A-EL) ..................... 93-On 1 G4A.SK02
(25mm Deep) .............................. 88-92 1 G4A.FIL02 NI Pressure Boost Valve Kit............. 86-93 1 G4A.VA01
70F Filter (Plastic/Metal) .................... 93-ON 1 G4A.FIL03 NI Pressure Boost Valve Kit............. 93-ON 1 G4A.VA02
70F Filter 3 Bolt Holes
(38mm Deep) .............................. 88-92 1 G4A.FIL04

PISTONS HARD PARTS


75B Reverse Input Piston NI Torque Converter Retaining Nut.. AR G4A.NUT01
(Hight 18mm) .............................. 86-ON 1 G4A.PIS02 90B Input Drum 22 Turb Splines
75B Reverse Input Piston (2 Rev PP Snap Ring grooves) ... 86-ON 1 G4A.DRU03
(Hight 15mm) .............................. 86-ON 1 G4A.PIS03 92C Band Drum and Sungear Non Turbo
76F Low & Reverse Piston (58T Shark Tooth Friction)........... 86-87 1 G4A.DRU02
(Hight 12.50mm) ......................... 86-ON 1 G4A.PIS04 92C Band Drum and Sungear Assembly
Turbo Only................................... 86-ON 1 G4A.DRU01
93E 3-4 Drum 30 Tanged Steel
SPRINGS & ONE WAY CLUTCHES (Overall Hight 39mm) .................. 86-92 1 G4A.DRU04
93E 3-4 Drum 30 Tanged Steel
80B Rev Clutch Diaphragm Spring
(Overall Hight 42.50mm) ............. 92-ON 1 G4A.DRU05
(0.81mm Thick) .......................... 86-92 2 G4A.DIA01
95A Pump Assy (Gear Type) .............. 93-ON 1 G4A.PUM04
80B Rev Clutch Diaphragm Spring
96D Planetary Assy
1.50mm Thick.............................. 89-ON 1 G4A.DIA02
(10 Lugs to Ring Gear)................ 86-ON 1 G4A.PL01
NI Reverse Clutch Waved Plate
96D Planetary Assy
Modified to enable worn drum
(With 30 Teeth on Flange) ........... 86-ON 1 G4A.PL02
to be used ................................... 86-ON Alt G4A.STP20
81B Reverse Clutch Cushion Plate .... 86-ON 1 G4A.DIA04
82B Coast Clutch Cushion Plate ........ 86-ON 1 G4A.DIA03
83C Input Sprag & Outer Race SPECIAL ITEMS
(Turbo & V6)................................ 86-ON 1 G4A.OWC01
83C Input Sprag & Outer Race NI ATSG Rebuild Manual
(Non Turbo) ................................. 86-ON 1 G4A.OWC08 (G4A-EL) ..................................... 86-92 G4A.MAN01
84C Input Sprag Inner Race (Steel) ... 86-ON 1 G4A.OWC02 NI ATSG Rebuild Manual
85D Low OWC With Outer Cam (GF4A-EL) ................................... 93-ON G4A.MAN02
(9 Lug to Case) ........................... 86-87 1 G4A.OWC09 NI 3-4 Clutch Drum Test Tool Kit...... 86-ON G4A.TOOL01
85D Low OWC With Outer Cam NI Reverse Input
(7 Lug to Case x 14mm Thick) .... 88-92 1 G4A.OWC03 Drum Saver Plate ........................ 86-ON 1 G4A.STP20
85D Low OWC With Outer Cam NI Pump Upgrade Kit
(7 Lug to Case x 13mm Thick) .... 93-ON 1 G4A.OWC10 (Valve Upgrade, Spring & Vane Ring)
86D Low OWC Inner Race .................................................... 86-93 1 G4A.PUM02
(39 Lugs to Planetary) ................. 86-ON 1 G4A.OWC04
86D Low OWC Inner Race
(10 Lugs to Planetary) ................. 86-ON 1 G4A.OWC05
87C Input Spragg Outer Race
(15mm Clutch Hub) ..................... 86-ON 1 G4A.OWC06
87C Input Spragg Outer Race
(17.80mm Clutch Hub) ................ 86-ON 1 G4A.OWC07

Revision 02/09/2002
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ROVER JATCO JF403E

A
4 SPEED FWD (Electronic Control)

C 285
Revision 06/11/2002
ROVER JATCO JF403E
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul Kit ............................. 90-ON 1 RL4.OHK04 40A Overdrive & Second Band
(40mm Wide) ............................ 90-ON 1 RL4.BAN20
40A Overdrive & Second Band
(40mm Wide Borg Warner) ....... 90-ON 1 RL4.BAN23
GASKETS
1C Pan Gasket JF403 (Not Rover) 90-ON 1 RL4.GAS21 BUSHES
NI Valve Body Gasket
(Upper to Lower)....................... 90-ON 1 RL4.GAS22 50C Pump Body Bush ...................... 90-ON 1 RL4.BUS06

SEALS
FILTERS
5C Converter Seal JF403E ............ 90-ON 1 RL43.MCS01
55C Filter (Mazda & Rover 825)....... 94-ON 1 RL4.FIL21
55C Filter (Not Rover) ...................... 90-93 1 RL4.FIL22

SEALING RINGS
Kit Sealing Ring Kit ........................ 90-ON 1 RL4.SRK02
ELECTRICAL COMPONENTS
80C Solenoid Set (5 Sols)
FRICTIONS PLATES (Not Rover Connector).............. 90-ON 1 RL4.SOL21
NI Pressure Solenoid (EPC)
10A Reverse Clutch
(Common failure and can be spliced into set)
(140mm OD x 1.60mm x 28T) .. 90-ON 2 RL4.FRP20
.................................................. 90-ON 1 RL4.SOL02
12A High Clutch
(112mm OD x 1.60mm x 20T) .. 90-93 3 RL4.FRP24
12A High Clutch
(112mm OD x 1.60mm x 21T) .. To 6/94 4 RL4.FRP21 HARD PARTS
12A High Clutch
(112mm OD x 1.60mm x 24T) .. 6/94-ON 4 RL4.FRP23 805B Drum - High Clutch W/Input Shaft
14B Forward Clutch (Uses 28 Tooth Steels) ............. 90-ON 1 RL4.DRU23
(137mm OD x 1.60mm x 32T) .. 90-93 4 RL4.FRP25
14B Forward Clutch
(137mm OD x 1.40mm x 32T) .. 94-ON 6 RL4.FRP26
16B Overrun Clutch
(127mm OD x 1.60mm x 20T) .. 90-ON 3 RL4.FRP27
18B Low & Reverse
(164mm OD x 1.65mm x 32T) .. 90-ON 7 RL4.FRP28

STEEL PLATES
11A Reverse Clutch
(126mm ID x 1.80mm x 30T) .... 90-ON 2 RL4.STP21
13A High Clutch
(94mm ID x 2.20mm x 28T) ...... 90-92 5 RL4.STP23
13A High Clutch
(94mm ID x 1.40mm x 28T) ...... 94-ON 6 RL4.STP22
13A High Clutch
(94mm ID x 2.00mm x 28T) ...... 94-ON 1 RL4.STP24
15B Forward Clutch
(126mm ID x 1.80mm x 32T) .... 90-93 6 RL4.STP25
15B Forward Clutch
(126mm ID x 1.40mm x 32T) .... 94-ON 6 RL4.STP26
17B Overrun Clutch
(113mm ID x 1.60mm x 8T) ...... 90-ON 3 RL4.STP27
19B Low & Reverse
(150mm ID x 1.80mm x 10T) .... 90-ON 6 RL4.STP29

Revision 06/11/2002
286
JATCO JF506E (Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)

A
5 SPEED FWD (Electronic Control)

C 287
A
(Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat) JATCO JF506E
5 SPEED FWD (Electronic Control)
Solenoid Identification
No. Colour Description
700 Green Line Pressure N93
701 Brown Shift Sol 'B' N89
702 Green Shift Sol 'C' N92
703 Black Low Clutch Timing N90
704 Brown Shift Sol 'A' N88
705 White Reduction Timing N281
706 Black Lock Up N91
707 Black 2-4 Brake Timing N282
708 White 2-4 Brake Duty N283

C 292
JATCO JF506E (Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)
5 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul (Precision) ................. 00-ON 1 JF506E.OHK03 Kit Steel Plate Kit ........................... 00-ON 1 JF506E.STK01
300A Low Reverse
(150mm ID x 1.4mm x 10T) ...... 00-ON 7 JF506E.STP05
301A Low Clutch
(123mm ID x 1.40mm x 32T) .... 00-ON 7 JF506E.STP02
GASKETS 302A 2nd & 4th Brake
(170mm ID x 3.00mm x 7T) ...... 00-ON 3 JF506E.STP03
100B Pan Gasket (Galaxy) ................ 4/00-ON 1 JF506E.GAS01
303A Reverse Clutch
101B Valve Body Cover ..................... 00-ON 1 JF506E.GAS02
(142mm ID x 2.00mm x 36T) .... 00-ON 2 JF506E.STP04
304A High Clutch
(91.50mm ID x 2.40mm x 18T) . 00-ON 5 JF506E.STP06
RUBBER COMPONENTS 304A High Clutch
(91.50mm ID x 1.60mm x 18T) . 00-ON 5 JF506E.STP07
NI Pump 'O' Ring........................... 00-ON 1 JF506E.OR01 305A Direct Clutch
(86mm ID x 2.00mm x 24T) ...... 00-ON 4 JF506E.STP01

METAL CLAD SEALS PRESSURE PLATES


150B Converter .................................. 00-ON 1 JF506E.MCS01 NI Reverse Clutch (142mm ID x 36T)
151B Drive Shaft (L.H. Galaxy).......... 00-ON 1 JF506E.MCS02 (3.60mm Thick)......................... 00-ON AR JF506E.PP01
151B Drive Shaft (L.H. Rover 75) ...... 00-ON 1 JF506E.MCS04 (3.80mm Thick)......................... 00-ON AR JF506E.PP02
151B Drive Shaft (L.H. Freelander).... 00-ON 1 JF506E.MCS05 (4.00mm Thick)......................... 00-ON AR JF506E.PP03
152B Drive Shaft (R.H. Galaxy) ......... 00-ON 1 JF506E.MCS03 (4.20mm Thick)......................... 00-ON AR JF506E.PP04
152B Drive Shaft (R.H. Rover 75)...... 00-ON 1 JF506E.MCS04 NI High Clutch (91.50mm ID x 18T)
152B Drive Shaft (R.H. Freelander) ... 00-ON 1 JF506E.MCS05 (3.00mm Thick)......................... 00-ON AR JF506E.PP05
(3.02mm Thick)......................... 00-ON AR JF506E.PP06
(3.04mm Thick)......................... 00-ON AR JF506E.PP07
(3.06mm Thick)......................... 00-ON AR JF506E.PP08
MOULDED PISTONS

SPRINGS & CIRCLIPS

SEALING RINGS
200B Converter Sealing Washer........ 00-ON 1 JF506E.SSR01

FILTERS
FRICTION PLATES 450B Pick Up Filter (Galaxy).............. 4/00-ON 1 JF506E.FIL01
Kit Friction Kit ................................ 00-ON 1 JF506E.FRK01 450B Pick Up Filter (Rover 75, Freelander,
Kit Friction Kit (Alto) ....................... 00-ON 1 JF506E.FRK51 Mazda & Mondeo) .................... 02/02-ON 1 JF506E.FIL02
250A Low Reverse
(163mm OD x 1.80mm x 32T) .. 00-ON 7 RL4.FRP29
250A Low Reverse (Alto)
(163mm OD x 1.80mm x 32T) .. 00-ON 7 RL4.FRP79
BANDS
251A Low Clutch 500A Reduction Brake Band
(138mm OD x 1.73mm x 30T) .. 00-ON 7 JF506E.FRP02 (Jaguar, Rover, VW & Mazda) .. 00-ON 1 JF506E.BAN01
251A Low Clutch (Alto) 500A Reduction Brake Band (Ford) ... 00-ON 1 JF506E.BAN02
(138mm OD x 1.73mm x 30T) .. 00-ON 7 JF506E.FRP52
252A 2nd & 4th Brake
(191mm OD x 1.60mm x 32T) .. 00-ON 3 JF506E.FRP03
252A 2nd & 4th Brake (Alto) BUSHINGS
(191mm OD x 1.60mm x 32T) .. 00-ON 3 JF506E.FRP53
253A Reverse Clutch
(155mm OD x 1.52mm x 32T) .. 00-ON 2 JF506E.FRP04
253A Reverse Clutch (Alto)
(155mm OD x 1.52mm x 32T) .. 00-ON 2 JF506E.FRP54 THRUST WASHERS & BEARINGS
254A High Clutch
(112mm OD x 1.60mm x 24T) .. 00-ON 5 RL4.FRP23
254A High Clutch (Alto)
(112mm OD x 1.60mm x 24T) .. 00-ON 5 RL4.FRP73
255A Direct Clutch
(102mm OD x 1.73mm x 24T) .. 00-ON 4 JF506E.FRP01
255A Direct Clutch (Alto)
(102mm OD x 1.73mm x 24T) .. 00-ON 4 JF506E.FRP51

293
(Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat) JATCO JF506E
5 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
ELECTRICAL COMPONENTS
709B Range Switch (Galaxy/Sharan) 00-ON 1 JF506E.ELE01
709B Range Switch
(Rover 75 V6 2500cc)............... 99-ON 1 JF506E.ELE02
709B Range Switch
(Rover 45 V6 2000cc)............... 00-ON 1 JF506E.ELE03
NI Intermediate Speed Sensor ...... 00-ON 1 JF506E.ELE04
NI Vehicle Speed Sensor .............. 00-ON 1 JF506E.ELE04
NI Turbine Speed Sensor .............. 00-ON 1 JF506E.ELE04
700B Line Pressure Duty Solenoid
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL09
701B Shift Solenoid 'B'
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL01
702B Shift Solenoid 'C'
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL02
703B Low Clutch Timing Sol Valve
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL04
704B Shift Solenoid 'A'
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL03
705B Reduction Timing Solenoid
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL08
706B Lock Up Solenoid Valve
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL06
707B 2-4 Brake Timing Solenoid
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL05
708B 2-4 Brake Duty Solenoid Valve
(Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL07

VALVE BODY PARTS

HARD PARTS
NI Reverse Clutch Piston .............. 00-ON 1 JF506E.PIS01

SPECIAL ITEMS
900B Oil Cooler Assy (Galaxy)........... 00-ON 1 JF506E.COOL01

TOOLS & MANUALS

TORQUE CONVERTERS

290
RE0F05A ECVT SUBARU, NISSAN & FIAT

A
VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Con-

C 291
Revision 02/09/2002
RE0F05A ECVT SUBARU, NISSAN & FIAT

A
VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Control)

C 292
Revision 02/09/2002
RE0F05A ECVT SUBARU, NISSAN & FIAT
VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Con-
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS HARD PARTS
Kit Overhaul Kit (Bryco) ................. 89-ON 1 ECVT.OHK01 800D Drive Belt (New)........................ 89-ON 1 ECVT.CH01
Kit Overhaul Kit (Transtec)............. 89-ON 1 ECVT.OHK02 800D Drive Belt (Used) ...................... 89-ON 1 ECVT.CH31
801D Secondary Drum (Open Style).. 89-ON 1 ECVT.DRU02
801D Secondary Drum
GASKETS (Fiat Panda) .............................. 89-ON 1 ECVT.DRU03
802E Pump Drive Shaft
100F Pan Gasket (Subaru) ................ 89-ON 1 ECVT.GAS01
(Micra/Punto) ............................ 89-ON 1 ECVT.SH01
100F Pan Gasket (Nissan, Punto) ..... 89-ON 1 ECVT.GAS05
NI Pitot Tube.................................. 89-ON 1 ECVT.TU01
100F Pan Gasket (Panda) ................. 89-ON 1 ECVT.GAS07
101E Pump Gasket (Subaru, Fiat) ..... 89-ON 1 ECVT.GAS02
101E Pump Gasket (Nissan).............. 89-ON 1 ECVT.GAS06 SPECIAL ITEMS
RUBBER COMPONENTS NI Powder Clutch End Plug
(Prevents Pump Drive Shaft
NI D Ring Secondary Piston ........ 89-ON 1 ECVT.OR01
from movinf forward if clip breaks)
NI D Ring Primary Piston
.................................................. 89-ON 1 ECVT.CAP01
(Nissan/Fiat) ............................. 89-ON 1 ECVT.OR02
NI Retaining Clip (Pump Shaft) ..... 89-ON 1 ECVT.CLIP01
125E O Ring Pump to Case ............. 89-ON 1 ECVT.OR03

OIL SEALS
POWDER CLUTCHES
150B Input Shaft Seal ........................ 89-ON 1 ECVT.MCS01
NI Powder Clutch Assy (KA003)
151A Input Shaft Inner Seal ............... 89-ON 1 ECVT.MCS02
(Panda/Justy 1.0 Ltr LHD) ........ 89-ON 1 ECVT.PC01
NI Extension Seal (Subaru)........... 89-ON 2 ECVT.MCS03
Ni Powder Clutch Assy (KA232)
152B Manual Lever Seal.................... 89-ON 1 ECVT.MCS04
(Punto 137mm .......................... 89-ON 1 ECVT.PC02
153B Drive Shaft Seal (LH)
NI Powder Clutch Assy (KA133)
(Fiat/Subaru)............................. 89-ON 1 ECVT.MCS05
(Justy 1200cc 4 Bolt) ................ 89-ON 1 ECVT.PC03
154B Drive Shaft Seal (RH)
NI Powder Clutch Assy (KA050/1)
(Fiat/Subaru)............................. 89-ON 1 ECVT.MCS06
(Panda 1.1 Ltr).......................... 89-ON 1 ECVT.PC04
NI Powder Clutch Assy (KA350)
FILTERS (Micra)....................................... 89-ON 1 ECVT.PC05
NI Powder Clutch Assy (KA144)
NI Filter Kit (Micra) ........................ 89-ON 1 ECVT.FILKIT01 (Justy/Panda 3 Bolt) ................. 89-ON 1 ECVT.PC06
450F Filter (Justy, Micra, Punto) ........ 89-ON 1 ECVT.FIL01 NI Powder Clutch Assy (KA332)
450F Filter (Panda) ............................ 89-ON 1 ECVT.FIL03 (Subaru Domino) ...................... 89-ON 1 ECVT.PC07
450F Filter (Subaru 1000cc) .............. 89-ON 1 ECVT.FIL04

BEARINGS
650D Bearing Rear Primary ............... 89-ON 1 ECVT.BE01
651B Bearing Front Primary............... 89-ON 1 ECVT.BE02
652D Bearing Secondary ................... 89-ON 1 ECVT.BE03
653A Bearing Input Shaft ................... 89-ON 1 ECVT.BE01

ELECTRICAL COMPONENTS
NI Brush Set (Micra)...................... 89-ON 1 ECVT.BRU01
NI Brush Set (Subaru)
(Round Connector) ................... 89-ON 1 ECVT.BRU02
NI Brush Set (Subaru)
(Oval Connector) ...................... 89-ON 1 ECVT.BRU03
NI Brush Set (Punto) ..................... -11/95 1 ECVT.BRU04
NI Brush Set (Punto) ..................... 11/95- 1 ECVT.BRU05
NI Brush Set (Panda) .................... All 1 ECVT.BRU06
NI Micro Switch (Punto)
(Throttle Pedal) ......................... 89-ON 1 ECVT.ELE01
NI Two Part Throttle Switch
(Panda) .................................... 89-ON 1 ECVT.ELE02
NI Micro Switch (Justy 1200cc)
(Throttle Pedal) ......................... 89-ON 1 ECVT.ELE05
NI Powder Clutch Refill Sachet ..... 89-ON 1 ECVT.ELE03
NI Range Selector Switch (Punto). 89-ON 1 ECVT.ELE04
NI Pressure Solenoid (Micra) ....... 89-ON 1 ECVT.SOL01
NI Powder Clutch Relay
(Fiat Punto) ............................... 89-ON 1 ECVT.REL01

Revision 04/2004
293
RE0F05A ECVT SUBARU, NISSAN & FIAT
VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

294
NISSAN RE4F04A/V, 4F20E

A
4 SPEED FWD (Electronic & Hydraulic Control)

C 295
Revision 06/11/2002
NISSAN RE4F04A/V, 4F20E
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS ELECTRICAL COMPONENTS
Kit Overhaul Kit ................................ 92-ON 1 RL4.OHK03 NI Solenoid Set ................................ 92-ON 1 RL4.SOL20
NI Solenoid Set (OEM) .................... 92-ON 1 RL4.SOL22
NI EPC Solenoid .............................. 92-ON 1 RL4.SOL02

GASKETS
Kit Valve Body Gasket Set................ 92-ON 1 RL4.GK03 BUSHES
1F Pan Gasket ................................. 92-ON 1 RL4.GAS04
NI Pump Bush.................................. 92-ON 1 RL4.BUS05

SEALS
5A Converter Seal ............................ 92-ON 1 RL4.MCS05
THRUST WASHERS & BEARINGS
70A Thrust Washer
SEALING RINGS Pump to Rev Input
(0.762mm - 0.863mm)................. 92-ON AR RL4.THW21
(0.889mm - 0.990mm)................. 92-ON AR RL4.THW22
(1.016mm - 1.117mm) ................. 92-ON AR RL4.THW23
FRICTIONS PLATES (1.143mm - 1.245mm)................. 92-ON AR RL4.THW24
(1.397mm - 1.499mm)................. 92-ON AR RL4.THW25
10A Reverse Clutch (1.524mm - 1.626mm)................. 92-ON AR RL4.THW26
(140mm OD x 1.60mm x 28T)..... 92-ON 2 RL4.FRP20 (1.651mm - 1.753mm)................. 92-ON AR RL4.THW27
12B High Clutch (1.778mm - 1.905mm)................. 92-ON AR RL4.THW28
(112mm OD x 1.60mm x 21T) ..... 92-5/94 4 RL4.FRP21 71B Race
12B High Clutch Pump to High Drum
(112mm OD x 1.60mm x 24T) ..... 6/94-ON 5 RL4.FRP23 (0.889mm - 0.990mm)................. 92-ON AR RL4.THW31
14D Forward Clutch (1.016mm - 1.117mm) ................. 92-ON AR RL4.THW32
(137mm OD x 1.60mm x 32T)..... 92-ON 5 RL4.FRP25 (1.143mm - 1.245mm)................. 92-ON AR RL4.THW33
16D Overrun Clutch (1.270mm - 1.372mm)................. 92-ON AR RL4.THW34
(127mm OD x 1.60mm x 20T)..... 92-ON 3 RL4.FRP27 (1.397mm - 1.499mm)................. 92-ON AR RL4.THW35
18E Low & Reverse (1.524mm - 1.626mm)................. 92-ON AR RL4.THW36
(164mm OD x 1.80mm x 32T)..... 92-ON 6-7 RL4.FRP29 (1.651mm - 1.753mm)................. 92-ON AR RL4.THW37
(1.778mm - 1.880mm)................. 92-ON AR RL4.THW38
(1.905mm - 2.023mm)................. 92-ON AR RL4.THW39
STEEL PLATES
11A Reverse Clutch
(126mm ID x 1.80mm x 30T) ...... 92-ON 2 RL4.STP21
13B High Clutch
HARD PARTS
(92mm ID x 1.40mm x 28T) ........ 92-ON 6 RL4.STP22 90C Front Planetary ......................... 92-ON 1 RL4.PL21
13B High Clutch 91C Rear Planetary.......................... 92-ON 1 RL4.PL22
(92mm ID x 2.00mm x 28T ......... 92-ON 1 RL4.STP24 92B Front Sun Gear/Shell ................ 92-ON 1 RL4.SUN21
15D Forward Clutch 93C Rear Sun Gear.......................... 92-ON 1 RL4.SUN22
(126mm ID x 1.80mm x 32T) ...... 92-ON 5 RL4.STP25 94A Reverse Input Drum.................. 92-ON 1 RL4.DRU21
17D Overrun Clutch 95C Low OWC Assy......................... 92-ON 1 RL4.OWC21
(113mm ID x 1.60mm x 8T)......... 92-ON 5 RL4.STP27 813C Rear Ring gear (60.33mm OD
19E Low & Reverse With 25.15mm Tall Sprag) ........ 92-ON 1 RL4.PL23
(150mm ID x 1.80mm x 10T) ..... 92-ON 6-8 RL4.STP29 814C Planetary Repair Kit
(With 42 Tooth Sun Gear) ......... 92-ON 1 RL4.PLK23
96A Pump Assy Complete
PRESSURE PLATES (11Teeth on Inner Gear,Aluminium
401B High Clutch (3.60mm)............... 92-ON 1 RL4.PP01 Stator 8 Bolts to Body).............. 92-ON 1 RL4.PUM21

BANDS
TOOLS
40A Overdrive & Second Band........... 92-ON 1 RL4.BAN21
40A Overdrive & Second Band NI ATSG Rebuild Manual................. 92-ON RL4.MAN04
(Borg Warner).............................. 92-ON 1 RL4.BAN22

FILTERS
NI Filter ............................................ 92-97 1 RL4.FIL20
NI Filter ............................................ 98-ON 1 RL4.FIL23

Revision 06/11/2002
296
A
NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL
4 SPEED FWD (Electronic Control)

C 301
Revision 10/2004
NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL

A
4 SPEED FWD (Electronic Control)

C
NISSAN RE4R01A

2ND

ILLUSTRATION PAGE

COMING SOON

Revision 25/11/2002
298
NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Master Overhaul RE/RL4R01A. 87-ON 1 RE4.MOHK01 25B Reverse Input Shark Tooth (Not RE5R01A)
Kit Overhaul Kit RE/RL4R01A (130mm ID x 2.00mm x 30T) .... 87-92 2 RE4.STP03
(Transtec) ................................. 87-ON 1 RE4.OHK01 25B Reverse Input
Kit Overhaul Kit RE5R01A (128mm ID x 2.00mm x 30T) .... 93-ON 2 SUB4.STP09
(Bryco) ...................................... 91-ON 1 RE5.OHK01 25B Reverse Input Square Tooth
Kit Overhaul Kit RE5R01A (130mm ID x 2.00mm x 30T) .... 87-92 2 RL4.STP05
(Transtec) ................................. 91-ON 1 RE5.OHK02 27C High Clutch
(110mm ID x 1.70mm x 27T) .... 88-93 7 RL4.STP13
Kit Banner Kit (Includes Frictions) 27C High Clutch
RE5R01A.................................. 91-ON 1 RE5.BAK01 (110mm ID x 2.00mm x 27T) .... 89-ON 3-5 RL4.STP11
27C High Clutch (Not RE5R01A)
(110mm ID x 2.75mm x 27T) .... 87-ON AR SUB4.STP11
GASKETS 27C High Clutch (Not RE5R01A)
(110mm ID x 3.00mm x 27T) .... 87-ON 5 RL4.STP10
1F Pan Gasket All (Cork) ............... 87-ON 1 RE4.GAS01
36C High Clutch Pressure Plate
1F Pan Gasket All (Duraprene)...... 87-ON 1 RE4.GAS10
(4.3mm) .................................... 87-ON AR RE4.PP04
NI Upper Valve Body Gasket
29D Forward
(RE4R01A) ............................... 87-ON 1 RE4.GAS03
(130mm ID x 2.00mm x 24T) .... 88-ON 5-7 SUB4.STP01
NI Lower Valve Body Gasket
29D Forward
(RE4R01A) ............................... 87-ON 1 RE4.GAS04
(130mm ID x 1.80mm x 24T) .... 87-ON 7 SUB4.STP13
NI Upper Valve Body Gasket
31D Overrun
(R4A-EL)................................... 93-ON 1 RE4.GAS05
(115mm ID x 2.00mm x 6T) ...... 87-ON 5 SUB4.STP02
NI Lower Valve Body Gasket
33E Low & Reverse 2 Thin Teeth
(R4A-EL)................................... 93-ON 1 RE4.GAS06
(125mm ID x 2.00mm x 14T) .... 87-ON 6-7 SUB4.STP03
NI Valve Body RE4R01B
NI Reduction Direct RE5R01A ...... 90-ON 5 RE5.STP01
(Nissan Skyline)........................ 92-ON 1 RE4.GAS13
NI Reduction Brake RE5R01A
2A Pump Gasket (Metal)................ 87-ON 1 RE4.GAS07
(120mm ID x 2.70mm x 8T) ...... 90-ON 2 RE5.STP02
3F Extension Housing Gasket ....... 87-ON 1 RE4.GAS08
NI Reduction Brake RE5R01A
(120mm ID x 2.00mm x 8T) ...... 90-ON 1 RE5.STP03
RUBBER COMPONENTS
120A Pump 'O' Ring........................... 87-ON 1 RE4.OR01
NI 'D' Ring - 60mm Servo.............. 87-ON 1 RE4.OR02
BUSHES
METAL CLAD SEALS
Kit Bush Kit RE4R01A.................... 87-ON 1 RE4.BK01
8A Convertor Seal All ..................... 87-ON 1 RL4.MCS01 NI Pump Body Bush ...................... 87-ON 1 RE4.BUS01
NI Extension Housing NI Case Bush
Nissan RE4R01A (One Piece Modified) ................ 87-ON 1 RE4.BUS02
(38mm x 50mm x 11mm) .......... 87-ON 1 RE4.MCS01 NI Governor Bore Sleeve
(RL4.R01A Taxi TXI) ................. All 1 RE4.BUS05

SEALING RINGS

FRICTION PLATES
24B Reverse Input
(149mm OD x 2.00mm x 30T) .. 87-92 2 SUB4.FRP04
24B Reverse Input
(149mm OD x 2.00mm x 30T) .. 92-ON 2 SUB4.FRP09
26C High 3-4 Clutch
(130mm OD x 1.60mm x 30T) .. 87-ON 4-5 RL4.FRP08
28D Forward
(148mm OD x 1.60mm x 36T)) . 87-ON 5-7 SUB4.FRP01
28D Forward
(148mm OD x 2.00mm x 36T)) . 89-ON 5-7 SUB4.FRP11
30D Overrun
(130mm OD x 2.00mm x 18T) .. 87-ON 3 SUB4.FRP02
32E Low & Reverse
(147mm OD x 2.00mm x 30T) .. 87-ON 4-8 SUB4.FRP03
32E Low & Reverse (Not RE5R01A)
(147mm OD x 1.60mm x 30T) .. 95-ON 4-6 SUB4.FRP07
NI Transfer Case QX-4
(125mm ID x 1.95mm x 40T) .... 97-ON 8 SUB4.FRP06
NI Reduction Direct RE5R01A
(122mm OD x 2.00mm x 30T) .. 90-ON 3 RE5.FRP01
NI Reduction Brake RE5R01A
(137mm OD x 1.60mm x 30T) .. 90-ON 3 RE5.FRP02

Revision 12/2003
303
NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS
THRUST WASHERS & BEARINGS 75C Planetary Package
Kit Bearing and Race Kit .................. 87-ON 1 RE4.TWK01 (42 Tooth Sun Gear No Brgs)...... 87-ON 1 RE4.PL02
40A Thrust Washer Pump - Rev Input 75C Planetary Package
(Sel 0.89mm Thick Plastic).......... 87-ON AR RL4.THW01 (37 Tooth Sun Gear W/ Brgs) ...... 87-ON 1 RE4.PL03
40A Thrust Washer Pump - Rev Input 77C Front Planetary Assy
(Sel 1.00mm Thick Plastic).......... 87-ON AR RL4.THW02 (33T Fnt Sun Gear 2 Groove) ..... 87-ON 1 RE4.PL04
40A Thrust Washer Pump - Rev Input 76A Drum Reverse Input .................... 87-ON 1 RE4.DRU02
(Sel 1.30mm Thick Plastic).......... 87-ON AR RL4.THW03 NI Pump Kit (Slotted) ....................... 87-ON 1 RE4.PUM02
40A Thrust Washer Pump - Rev Input 76A Pump Assy (RL4.R01A)
(Sel 1.70mm Thick Plastic).......... 87-ON AR RL4.THW04 (Non Electronic TX1 Taxi)............ 87-ON 1 RE4.PUM03
40A Thrust Washer Pump - Rev Input 80D Overrun Clutch Hub .................... 88-ON 1 RE4.DRU01
(Sel 1.93mm Thick Plastic).......... 87-ON AR RL4.THW05 85E Low & Reverse Clutch
41A Race Pump to High Drum Inner Race................................... 88-ON 1 RE4.DRU02
(Sel 1.60mm Thick 3 Tang) ......... 87-ON AR RL4.THW10 86E Sprag, Low Sprag
41A Race Pump to High Drum (30 Elements 10.31mm Wide)..... 87-ON 1 RE4.OWC02
(Sel 1.78mm Thick 3 Tang) ......... 87-ON AR RL4.THW11
41A Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 87-ON AR RL4.THW112
45C T.Wash Rear Ring Gear to Sprag
(Plastic) ....................................... 87-ON 1 RL4.THW06
42C Bearing Front Planet to S.Gear ... 87-ON 1 RE4.BE04 SPECIAL ITEMS
43C Race Rear of Sun Shell............... 87-ON 1 RL4 THW07 NI ATSG Rebuild Manual................. All RE4.MAN01
44C Race Rear of Rear Planet ........... 87-ON 1 RL4.THW07 NI Pump Seal Retaining Clip ........... 87-ON 1 RE4.RET01
46D T.Wash Overrun Clutch Hub NI Servo Pin W/O O Ring............... 87-ON 1 RE4.VA01
(Plastic) ....................................... 87-ON 1 RL4.THW06 NI Shift Kit (RE4R01A) .................... 87-ON 1 RE4.SK01
47E Inner Hub to Inner Race Bearing
(Open Face One Side 59mm OD).... 88-ON 1 RE4.THW02
48E Shim Fwd Drum to Hub Update
(Replaces Bearing With Race) .... 88-ON 1 RE4.TOR02

BANDS
50B Band Non Turbo .......................... 88-ON 1 SUB4.BAN01

FILTERS
55F Filter 25mm Pick Up .................... 87-92 1 RE4.FIL01
55F Filter 5mm Pick Up ...................... 90-ON 1 RE4.FIL03
55F Filter Mazda R4A-EL ................... 92-ON 1 RE4.FIL04
55F Filter 6.5mm Pick Up
(4Cyl & TX1 Taxi) ........................ 87-ON 1 RE4.FIL05
55F Filter (Nissan Skyline) RE4R01B
(15 Bolt Holes) ............................ 92-ON 1 RE4.FIL06

SPRINGS & ONE WAY CLUTCHES

ELECTRICAL COMPONENTS
NI Solenoid Set 12V System
(4 Pieces EPC & Shift) ................ 87-ON 1 RE4.SOL01
NI Solenoid Set 24V System
(4 Pieces EPC & Shift) ................ 87-ON 1 RE4.SOL04
NI Solenoid Set RE4R01B
(Nissan Skyline) .......................... 92-ON 1 RE4.SOL05
NI Lock Up Solenoid 12V System
(Bottom of Valve Body)................ 87-ON 1 RE4.SOL03
NI Lock Up Solenoid RE4R01B
(Nissan Skyline)) ......................... 92-ON 1 RE4.SOL06
NI EPC Solenoid .............................. 87-ON 1 RL4.SOL02

Revision 10/2004
304
NISSAN RE4R03A

A
4 SPEED RWD (Electronic Control)

C 301
Revision 25/11/2002
NISSAN RE4R03A
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS THRUST WASHERS & BEARINGS
Kit Master Overhaul.......................... 90-ON 1 RE4.MOHK03 Kit Bearing Kit (Planetary) ................ 87-ON 1 RE4.TWK02
40A Thrust Washer Pump - Rev Input
Kit Overhaul Kit (Transtec) ............... 90-ON 1 RE4.OHK02 (Sel 0.89mm Thick Plastic).......... 87-ON AR RL4.THW01
Kit Overhaul Kit (Bryco) .................... 90-ON 1 RE4.OHK03 40A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 87-ON AR RL4.THW02
40A Thrust Washer Pump - Rev Input
GASKETS (Sel 1.30mm Thick Plastic).......... 87-ON AR RL4.THW03
40A Thrust Washer Pump - Rev Input
1F Pan Gasket ................................. 90-ON 1 RE4.GAS02
(Sel 1.70mm Thick Plastic).......... 87-ON AR RL4.THW04
40A Thrust Washer Pump - Rev Input
RUBBER COMPONENTS (Sel 1.93mm Thick Plastic).......... 87-ON AR RL4.THW05
41A Race Pump to High Drum
NI 'D' Ring - 60mm Servo.............. 90-ON 1 RE4.OR02 (Sel 1.60mm Thick 3 Tang) ......... 87-ON AR RL4.THW10
41A Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 87-ON AR RL4.THW11
SEALS 41A Race Pump to High Drum
8A Converter Seal ............................ 88-ON 1 RL4.MCS01 (Sel 2.00mm Thick 3 Tang) ......... 87-ON AR RL4.THW112
NI Extension Housing 2WD 42C Bearing Front Planet to Sun G. ... 90-ON 1 RE4.TOR01
(58mm x 40.50mm) ..................... 88-ON 1 RE4.MCS02 43C Bearing Rear Planet to Sun G..... 90-ON 1 RE4.TOR01
48E Shim Fwd Drum to Hub Update
(Replaces Bearing With Race) .... 88-ON 1 RE4.TOR02
FRICTION PLATES
Kit Friction Kit ................................... 90-ON 1 RE4.FRK02 FILTERS
24B Reverse Input
(156mm OD x 2.00mm x 64T)..... 90-ON 3 RE4.FRP13 55F Filter 25mm Pick Up .................... 90-ON 1 RE4.FIL01
26C High Clutch 55F Filter ............................................ 90-ON 1 RE4.FIL02
(156mm OD x 1.60mm x 64T)..... 90-ON 6-7 RE4.FRP14 55F Filter 49mm Pick Up .................... 90-ON 1 RE4.FIL04
28D Forward Clutch
(168mm OD x 2.00mm x 50T)..... 90-ON 7-9 RE4.FRP11
30D Overrun Clutch (Nissan)
SPRINGS & ONE WAY CLUTCHES
(155mm OD x 1.60mm x 20T)..... 90-ON 4 RE4.FRP12 58D Forward Sprag (30 Cam) ............ 90-ON 1 RE4.OWC01
30D Overrun Clutch (Mazda Q45)
(155mm OD x 2.00mm x 20T)..... 90-ON 5 RE4.FRP15
32E Low-Reverse
(156mm OD x 1.60mm x 33T)..... 90-ON 8 RE4.FRP16 ELECTRICAL COMPONENTS
NI Solenoid Set (4 Pieces)
STEEL PLATES Vehicles with 12 Volt Systems..... 90-ON 1 RE4.SOL01
NI Lock Up Solenoid
Kit Steel Plate Kit.............................. 90-ON 1 RE4.STK02 12V System ................................. 90-ON 1 RE4.SOL03
25B Reverse Input NI EPC Solenoid .............................. 90-ON 1 RL4.SOL02
(133mm ID x 2.00mm x 40T) ...... 90-ON 3 RE4.STP14
27C High Clutch
(133mm ID x 2.00mm x 40T) ...... 90-ON 6-7 RE4.STP14
27C High Clutch HARD PARTS
(133mm ID x 3.00mm x 40T) ...... 90-ON 6-7 RE4.STP17
75C Planetary Package ...................... 90-ON 1 RE4.PL01
29D Forward Clutch
76A Pump Assy no Sensor Bore ........ 90-ON 1 RE4.PUM01
(155mm ID x 2.00mm x 36T) ...... 90-ON 8-9 RE4.STP11
NI Input Shaft (381mm Long) .......... 90-ON 1 RE4.SH01
31D Overrun Clutch
(137mm ID x 2.00mm x 6/12T) ... 90-ON 5-7 RE4.STP12
33E Low-Reverse SPECIAL ITEMS
(140mm ID x 2.00mm x 11T)....... 90-ON 8-9 RE4.STP16
NI Pressure Regulator Spring
(If faulty will cause low line pressure) 1 RE4.SPR01
BUSHES NI Pressure Modifier Valve Spring
(If faulty will cause low line pressure) 1 RE4.SPR02
Kit Bush Kit ....................................... 90-ON 1 RE4.BK02
NI Pump Body Bush ........................ 90-ON 1 RL4.BUS01
Note: Both the above springs should be replaced together.
NI One Piece Rear Case Bush
(Modified) .................................... 90-ON 1 RE4.BUS03

BANDS
50B Band ............................................ 90-ON 1 RE4.BAN01

Revision 25/11/2002
306
NISSAN RL3F01A, RN3F01A

A
3 SPEED FWD (Hydraulic Control)

C 303
Revision 25/11/2002
NISSAN RL3F01A, RN3F01A
3 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit ................................ 81-92 1 RL3.OHK01 26D Filter (Flat) ................................... 81-86 1 RL3.FIL01
Kit Gasket & Rubber Kit ................... 81-92 1 RL3.GSK01 26D Filter (20mm Pick Up) ................. 87-92 1 RL3.FIL02
26D Filter (Late OEM)......................... 1 RL3.FIL03

GASKETS THRUST WASHERS & BEARINGS


1D Pan Gasket ................................. 81-92 1 RL3.GAS01 Kit Thrust Washer Kit........................ 81-92 1 RL3.TK01
2D Case to Case Gasket .................. 81-92 1 RL3.GAS02
3A Front Cover Gasket ..................... 81-92 1 RL3.GAS03

SPECIAL ITEMS
28D Governor Gear (19 Tooth) ........... 81-86 1 RL3.GOV01
SEALS NI Covernor Repair Kit..................... 87-92 1 RL3.GOV02

15A Converter Seal ............................ 81-92 1 RL3.MCS01


16D Axle Shaft .................................... 81-92 2 RL3.MCS02

SEALING RINGS
Kit Sealing Ring ................................ 81-92 1 RL3.SRK01

FRICTION PLATES
5C Direct Clutch
(128mm OD x 1.90mm x 8T)....... 81-92 2 RL3.FRP02
5C Direct Clutch
(128mm OD x 1.60mm x 8T)....... 83-92 4-5 RL3.FRP03
7C Forward Clutch
(128mm OD x 1.90mm x 8T)....... 81-92 4 RL3.FRP02
7C Forward Clutch
(128mm OD x 1.60mm x 8T)....... 83-92 4-5 RL3.FRP03
9D Low & Reverse
(177mm OD x 2.00mm x 8T)....... 81-92 4-5 RL3.FRP01

STEEL PLATES
6C Direct Clutch
(112mm ID x 2.00mm x 12T)....... 81-92 3 RL3.STP02
8C Forward Clutch
(112mm ID x 2.00mm x 12T)....... 81-92 4 RL3.STP02
10D Low & Reverse
(160mm ID x 2.00mm x 8T) ........ 81-92 5 RL3.STP01

BUSHES
Kit Bush Kit ....................................... 81-92 1 RL3.BK01
NI Converter Bush ........................... 81-92 1 RL3.BUS01
NI Sun Gear Bush............................ 81-92 1 RL3.BUS02

BANDS
22C Intermediate Band ....................... 81-92 1 RL3.BAN01

Revision 25/11/2002
304
NISSAN RL4F02A, RE4F02A/V

A
4 SPEED FWD (Electronic & Hydraulic Control)

C 305
Revision 25/11/2002
NISSAN RL4F02A, RE4F02A/V
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES
Kit Overhaul Kit RL4F02A ................ 85-7/88 1 RL4.OHK01 NI Friction KIt (RE4F02A) ................ 89-94 1 RL4.FRK01
Kit Overhaul Kit RE4F02A/V 10A Reverse Input
(Maxima) ..................................... 89-94 1 RL4.OHK02 (147mm OD x 2.00mm x 8T)....... 85-89 2 RL4.FRP03
Kit Overhaul Kit RL4F02A 10A Reverse Input
(Nissan) ....................................... 7/88-ON 1 RL4.OHK05 (150mm OD x 2.00mm x 34T)..... 87-94 2 RL4.FRP09
Kit Gasket & Rubber Kit 15B High Square Teeth
RL4F02A ..................................... 85-ON 1 RL4.GSK01 (128mm OD x 1.60mm x 30T)..... 85 3 RL4.FRP07
Kit Gasket & Rubber Kit 15B High Square Teeth
RE4FO2A Maxima ...................... 89-ON 1 RL4.GSK02 (128mm OD x 2.00mm x 30T)..... 85 3 RL4.FRP05
15B High Shark Tooth (Maxima)
GASKETS (128mm OD x 1.60mm x 30T)..... 85-94 4 RL4.FRP02
15B High Shark Tooth
1D Valve Body Cover........................ 85-ON 1 RL4.GAS01
(128mm OD x 2.00mm x 30T)..... 85-94 3 RL4.FRP06
2D Case to Case Gasket .................. 85-ON 1 RL4.GAS03
15B High Shark Tooth
3D Side Cover Gasket ...................... 85-ON 1 RL4.GAS02
(133mm OD x 1.60mm x 30T)..... 87-94 4 RL4.FRP08
NI Upper V. Body Gasket Small
19C Low Clutch
(RL4F02A)................................... 83-85 1 RL4.GAS05
(144mm OD x 2.00mm x 30T)..... 85-94 4-6 RL4.FRP01
NI Upper V. Body Gasket Large
23D Low & Reverse
(RL4F02A)................................... 83-85 1 RL4.GAS06
(183mm OD x 2.00mm x 12T)..... 85-94 5-7 RL4.FRP04
NI Lower V. Body Gasket Small
(RL4F02A)................................... 83-85 1 RL4.GAS07 STEEL PLATES
NI Lower V. Body Gasket Large
(RL4F02A)................................... 83-85 1 RL4.GAS08 NI Steel Plate Kit (RE4F02A)........... 89-94 1 RL4.STK01
NI Upper V. Body Gasket Small 11A Reverse Input Shark Tooth
(RL4F02A)................................... 85-6/88 1 RL4.GAS16 (136mm ID x 2.00mm x 30T) ...... 85-94 2 RL4.STP03
NI Lower V. Body Gasket Large 11A Reverse Input Square Tooth
(RL4F02A)................................... 85-6/88 1 RL4.GAS17 (136mm ID x 2.00mm x 30T) ...... 85-94 2-3 RL4.STP09
NI Lower V. Body Gasket Small 16B High Cl;utch (Maxima)
(RL4F02A)................................... 85-6/88 1 RL4.GAS18 (112mm ID x 1.40mm x 24T)....... 87-94 7 RL4.STP03
NI Upper V. Body GasketLarge 16B High Cl;utch
(RL4F02A)................................... 85-6/88 1 RL4.GAS20 (112mm ID x 1.80mm x 24T)....... 85-88 7 RL4.STP01
NI Upper V. Body Gasket Small 16B High Cl;utch
(RL4F02A)................................... 7/88-ON 1 RL4.GAS13 (112mm ID x 2.00mm x 24T)....... 85-88 1-5 RL4.STP02
NI Lower V. Body Gasket Large 16B High Cl;utch
(RL4F02A)................................... 7/88-ON 1 RL4.GAS14 (112mm ID x 2.70mm x 24T)....... 85-89 3 RL4.STP16
NI Upper V. Body Gasket Large 16B High Cl;utch
(RL4F02A)................................... 7/88-ON 1 RL4.GAS15 (112mm ID x 3.00mm x 24T)....... 85 3 RL4.STP12
NI Lower V. Body Gasket Small 16B High Clutch
(RL4F02A)................................... 7/88-ON 1 RL4.GAS19 (112mm ID x 1.70mm x 27T)....... 89-8/89 1 RL4.STP13
NI Lower V. Body Gasket Large 16B High Clutch
(RE4F02A Maxima) ..................... 85-ON 1 RL4.GAS09 (112mm ID x 2.00mm x 27T)....... 8/89-94 1 RL4.STP11
NI Upper V. Body Gasket Large 16B High Clutch
(RE4F02A Maxima) ..................... 85-ON 1 RL4.GAS10 (112mm ID x 2.40mm x 27T)....... 90-94 4 RL4.STP15
NI Upper V. Body Gasket Small 16B High Clutch
(RE4F02A Maxima) ..................... 85-ON 1 RL4.GAS11 (112mm ID x 3.00mm x 27T)....... 87-94 3 RL4.STP10
NI Lower V. Body Gasket Small 20C Low Clutch
(RE4F02A Maxima) ..................... 85-ON 1 RL4.GAS12 (123mm ID x 2.00mm x 12T) ...... 85-94 5-7 RL4.STP06
Kit Valve Body Gasket Kit 24D Low & Reverse
Maxima........................................ 89-ON 1 RL4.GK02 (165mm ID x 2.00mm x 12T) ...... 85-94 5-7 RL4.STP07

BUSHES
RUBBER COMPONENTS
Kit Bush Kit ....................................... 85-ON 1 RL4.BK01
Kit Servo Seal Kit ............................. 85-ON 1 RL4.ORK01 NI Converter Bush ........................... 85-ON 1 RL4.BUS01
NI Pump Cover (Front) .................... 85-ON 1 RL4.BUS02
NI Pump Stator (Centre) .................. 85-ON 1 RL4.BUS03
SEALS
5D Converter Seal ............................ 85-ON 1 RL4.MCS01

BANDS
31A Band ............................................ 85-ON 1 RL4.BAN01
31A Band (Borg Warner) .................... 85-ON 1 RL4.BAN02

Revision 25/11/2002
306
NISSAN RL4F02A, RE4F02A/V
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST BEARINGS & WASHERS
Kit Planetary Bearing Kit .................. 85-94 1 RL4.TWK02
36A Thrust Washer Pump - Rev Input
(Sel 0.89mm Thick Plastic).......... 85-94 AR RL4.THW01
36A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 85-94 AR RL4.THW02
36A Thrust Washer Pump - Rev Input
(Sel 1.30mm Thick Plastic).......... 85-94 AR RL4.THW03
36A Thrust Washer Pump - Rev Input
(Sel 1.70mm Thick Plastic).......... 85-94 AR RL4.THW04
36A Thrust Washer Pump - Rev Input
(Sel 1.93mm Thick Plastic).......... 85-94 AR RL4.THW05
35C Bearing Sun Gear to Planetary ... 85-94 1 RL4.THW13
37C Race Rear Ring Gear to Case .... 85-94 1 RL4.THW06
38B Race Sun Shell to Planet ............ 85-94 1 RL4.THW07
39B Race Pump to High Drum
(Sel 1.60mm Thick 3 Tang) ......... 85-94 AR RL4.THW10
39B Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 85-94 AR RL4.THW11
39B Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 85-94 AR RL4.THW112

FILTERS
34D Filter ............................................ 85-ON 1 RL4.FIL01

SPRINGS & ONE WAY CLUTCHES


40C Low Roller Clutch ........................ 85-ON 1 RL4.OWC01

ELECTRICAL COMPONENTS
NI Solenoid Block RE4F02A
Maxima........................................ 89-ON 1 RL4.SOL01
NI EPC Solenoid .............................. 89-94 1 RL4.SOL02

SPECIAL ITEMS
NI ATSG Rebuild Manual
(RL4F02A)................................... All RL4.MAN01
NI ATSG Rebuild Manual
(RE4F02A Maxima) ..................... All RL4.MAN02
NI Boost Valve Sleeve ..................... 85-94 1 RL4.SL01

HARD PARTS
70A Reverse Input Drum (Cast) ......... 85-94 1 RL4.DRU01
70A Reverse Input Drum (Steel) ........ 85-94 1 RL4.DRU02
12B High Drum 24 Tooth .................... 85-ON 1 RL4.DRU03
12B High Drum 27 Tooth .................... 85-ON 1 RL4.DRU04
75C Planetary Package
(4 Cylinder Rebuilt) ..................... 85-ON 1 RL4.PL03
75C Planetary Package
(6 Cylinder Maxima Rebuilt) ........ 89-ON 1 RL4.PL05

Revision 25/11/2002
307
A
NISSAN RL4F03A/V, RE4F03A
4 SPEED FWD (Electronic & Hydraulic Control)

C 312
Revision 17/12/2002
NISSAN RL4F03A/V, RE4F03A
4 SPEED FWD (Electronic & Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul Kit ................................ 91-ON 1 RL43.OHK01 40B Overdrive & Second Band........... 91-ON 1 RL43.BAN01
40B Overdrive & Second Band
(Borg Warner).............................. 91-ON 1 RL43.BAN02
GASKETS
1F Pan Gasket ................................ 91-ON 1 RL43.GAS01 FILTERS
NI Side Cover Gasket ...................... 91-ON 1 RL43.GAS02
Kit Filter Kit ....................................... 91-ON 1 RL43.FILKIT01
NI Filter ............................................ 91-ON 1 RL43.FIL01

SEALS
THRUST WASHERS & BEARINGS
5A Converter Seal All ....................... 91-ON 1 RL43.MCS01
6F Axle Seal R/H Side 1.6................ 91-ON 1 RL43.MCS02 Kit Selective Pump Washer
6F Axle Seal R/H Side 2.0................ 91-ON 1 RL43.MCS03 (6 Piece) ...................................... 91-ON 1 RL43.TWK01
7F Axle Seal L/H Side 1.6 ................ 91-ON 1 RL43.MCS02
7F Axle Seal L/H Side ELECTRICAL COMPONENTS
(2.0 Non Viscous)........................ 91-ON 1 RL43.MCS02
NI Solenoid Set RL4F03A
7F Axle Seal L/H Side
(Pair) ........................................... 91-94 1 RL43.SOL01
(2.0 Viscous) ............................... 91-ON 1 RL43.MCS04
NI Solenoid Set RL4F03A
(Pair) ........................................... 95-ON 1 RL43.SOL02
NI Solenoid Set RE4F03A ............... 91-ON 1 RL43.SOL03
FRICTION PLATES NI Solenoid Set RE4F03B
(Almera) ...................................... 00-ON 1 RL43.SOL04
10A Reverse Input NI Drop Resister Primera/QX
(130mm OD x 1.95mm x 18T)..... 91-ON 2 RL43.FRP01 (Pressure Regulator) ................... 91-00 1 RL43.RE01
12B High/3-4 (2.0Ltr Only)
(104mm OD x 1.60mm x 20T).... 91-ON 4 RL43.FRP03 SPECIAL ITEMS
12B High/3-4 (1.6 Ltr Only)
NI ATSG Repair Manual .................. 91-ON AR RL43.MAN01
(104mm OD x 2.00mm x 20T)..... 91-ON 3 RL43.FRP02
14D Forward
(126mm OD x 1.80mm x 30T)..... 91-ON 5 RL43.FRP04
16D Overrun HARD PARTS
(117mm OD x 1.60mm x 18T) ..... 91-ON 3 RL43.FRP05
18E Low & Reverse 809B Ssun Gear & Shell (29 Teeth) ... 91-ON 1 RL43.SUN01
(150mm OD x 1.95mm x 30T)..... 91-ON 5 RL43.FRP06 NI Planetary Set Complete 2.0Ltr.. 91-ON 1 RL43.PL01
NI Governor Gear (RL4F03A) ....... 90-ON 1 RL43.GOV01
NI Support Input Drum (Caged
Needle Bearing Type 5 Bolt)..... 91-ON 1 RE4.SUP21
STEEL PLATES
11A Reverse Input
(118MM ID x 2.00mm x 30T)....... 91-ON 2 RL43.STP01
13B High/3-4 (RE4F03A/V)
(87mm ID x 2.00mm x 18T) ........ 91-ON 5 RL43.STP02
13B High/3-4 (RE4F03A only)
(87mm ID x 1.50mm x 18T) ........ 91-ON 6 RL43.STP03
??? Pressure Plate High/3-4
(4.60mm Thick) ........................... 91-ON 1 RL43.PP02
??? Pressure Plate High/3-4
(4.80mm Thick) ........................... 91-ON 1 RL43.PP01
15D Forward
(115mm ID x 2.00mm x 30T)....... 91-ON 5 RL43.STP04
17D Overrun
(105mm ID x 2.00mm x 6T) ........ 91-ON 5 RL43.STP05
19E Low & Reverse
(139mm ID x 2.00mm x 10T) ...... 91-ON 5 RL43.STP06

BUSHES
Kit Bush Kit ....................................... 91-ON 1 RL43.BK01
NI Converter Bush ........................... 91-ON 1 L3N.BUS01

Revision 12/2003
313
SUBARU 4EAT 1987 - 1998

A
4 SPEED 2WD & 4WD (Electronic Control)

C 310
Revision 17/12/2002
SUBARU 4EAT 1987 - 1998

A
4 SPEED 2WD & 4WD (Electronic Control)

C 311
Revision 17/12/2002
SUBARU 4EAT 1987 -1998
4 SPEED 2WD & 4WD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit ............................... 87-98 1 SUB4.OHK01 25B Reverse Clutch
(135mm I.D. x 2.00mm x 30T)
.................................................... 87-98 2 RL4.STP05
25B Reverse Clutch
(129mm I.D. x 2.00mm x 30T)
GASKETS .................................................... 93-98 2 SUB4.STP09
27C High Clutch
1H Pan Gasket ................................. 87-98 1 SUB4.GAS01
(112mm I.D. x 3.00mm x 27T)
2A Pump Housing to Case (Metal) ... 87-98 1 SUB4.GAS02
.................................................... 87-98 4 RL4.STP10
3H Extension Housing ...................... 87-98 1 SUB4.GAS03
27C High Clutch
NI Valve Body Upper (Not SVX) ...... 87-98 1 SUB4.GAS04
(112mm I.D. x 2.00mm x 27T)
NI Valve Body Lower (Not SVX) ...... 87-98 1 SUB4.GAS05
.................................................... 95-98 AR RL4.STP11
27C High Clutch
(112mm I.D. x 2.75mm x 27T)
SEALS .................................................... 91-94 AR SUB4.STP11
29D Forward Clutch
8G Converter Seal ............................ 87-98 1 SUB4.MCS01 (135mm I.D. x 2.00mm x 24T)
9G Axle Seal Left .............................. 87-98 1 SUB4.MCS02 .................................................... 87-98 5-7 SUB4.STP01
10G Axle Seal Right............................ 87-98 1 SUB4.MCS03 29D Forward Clutch
11H Extension Housing ...................... 87-98 1 SUB4.MCS04 (135mm I.D. x 1.80mm x 24T)
12G Differential to Transmission .................................................... 93-98 AR SUB4.STP13
Sealing Pipe ................................ 87-98 1 SUB4.MCS05 31D Coast Clutch
NI Speedo Shaft .............................. 87-98 1 SUB4.MCS07 (120mm I.D. x 2.00mm x 6T)
.................................................... 87-98 3-5 SUB4.STP02

33E Low & Reverse Brake


(129mm I.D. x 1.60mm x 14T)
FRICTION PLATES .................................................... 95-98 AR SUB4.STP08
20F Modified Transfer Clutch Kit 33E Low & Reverse Brake
To Cure ShudderOEM (Early) ..... 1 SUB4.FKIT01 (129mm I.D. x 1.80mm x 14T)
20F Modified Transfer Clutch Kit .................................................... 91-98 AR SUB4.STP07
To Cure ShudderOEM (Late)....... 1 SUB4.FKIT02 33E Low & Reverse Brake
24B Reverse Clutch (129mm I.D. x 2.00mm x 14T)
(150mm O.D. x 2.00mm x 34T) .................................................... 87-98 AR SUB4.STP03
.................................................... 87-98 2 SUB4.FRP04 35F 4WD (Transfer) Clutch
24B Reverse Clutch (104mm I.D. x 1.60mm x 30T)
(150mm O.D. x 2.00mm x 30T) .................................................... 91-98 5 SUB4.STP10
.................................................... 93-98 2 SUB4.FRP09 35F 4WD (Transfer) Clutch
26C High Clutch (104mm I.D. x 1.80mm x 30T)
(132mm O.D. x 1.60mm x 30T) .................................................... 87-92 5 SUB4.STP06
.................................................... 87-98 4-5 RL4.FRP08
28D Forward Clutch
SEALING RINGS
(148mm O.D. x 1.50mm x 36T) Kit Sealing Ring Kit........................... 87-98 1 SUB4.SRK01
.................................................... 95-98 5-7 SUB4.FRP01
28D Forward Clutch
(148mm O.D. x 2.00mm x 36T) BUSHES
.................................................... 87-94 4-6 SUB4.FRP11
Kit Bush Kit ....................................... 87-98 1 SUB4.BK01
30D Coast Clutch
40G Bellhousing to Converter Hub ..... 87-98 1 SUB4.BUS01
(134mm O.D. x 2.00mm x 30T)
NI Stator Shaft Front ........................ 87-98 1 SUB4.BUS02
.................................................... 87-98 3-5 SUB4.FRP02
NI Input to Output Shaft ................... 87-98 1 SUB4.BUS03
32E Low & Reverse Brake
(148mm O.D. x 1.80mm x 30T)
.................................................... 95-98 4-6 SUB4.FRP08
32E Low & Reverse Brake
(148mm O.D. x 1.60mm x 30T)
.................................................... 91-98 AR SUB4.FRP07
32E Low & Reverse Brake
(148mm O.D. x 2.00mm x 30T)
.................................................... 87-92 AR SUB4.FRP03
34F 4WD (Transfer) Clutch
(118mm O.D. x 1.80mm x 24T)
.................................................... 91-98 5 SUB4.FRP10
34F 4WD (Transfer) Clutch ................
(118mm O.D. x 2.00mm x 24T)
.................................................... 87-92 AR SUB4.FRP06
34F 4WD (Transfer) Clutch ................
(118mm O.D. x 1.80mm x 50T)
.................................................... 87-92 AR SUB4.FRP12

Revision 17/12/2002
312
SUBARU 4EAT 1987 - 1998
4 SPEED 2WD & 4WD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS
Kit Bearing and Race Kit .................. 87-98 1 RE4.TWK01
41A Thrust Washer Pump - Rev Input
(Sel 0.89mm Thick Plastic).......... 87-98 AR RL4.THW01
41A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 87-98 AR RL4.THW02
41A Thrust Washer Pump - Rev Input
(Sel 1.30mm Thick Plastic).......... 87-98 AR RL4.THW03
41A Thrust Washer Pump - Rev Input
(Sel 1.70mm Thick Plastic).......... 87-98 AR RL4.THW04
41A Thrust Washer Pump - Rev Input
(Sel 1.93mm Thick Plastic).......... 87-98 AR RL4.THW05
48A Race Pump to High Drum
(Sel 1.60mm Thick 3 Tang) ......... 87-98 AR RL4.THW10
48A Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 87-98 AR RL4.THW11
48A Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 87-98 AR RL4.THW112
45C T.Wash Rear Ring Gear to Sprag
(Plastic) ....................................... 87-98 1 RL4.THW06
42C Bearing Front Planet to S.Gear ... 87-98 1 RE4.BE04
43C Race Rear of Sun Shell............... 87-98 1 RL4 THW07
44C Race Rear of Rear Planet ........... 87-98 1 RL4.THW07
46D T.Wash Overrun Clutch Hub
(Plastic) ....................................... 87-98 1 RL4.THW06
47E Inner Hub to Inner Race Bearing
(Open Face One Side 59mm OD).... 88-98 1 RE4.THW02

BANDS
50B Band ............................................ 87-98 1 SUB4.BAN01

FILTERS
NI Filter Except Legacy.................... 87-98 1 SUB4.FIL01
NI Filter Legacy & SVX
(13mm Pick Up Spout) ................ 87-98 1 SUB4.FIL02
NI Filter Legacy & SVX
(13mm Pick Up Spout)
(with radius to clear pipework) .... 93-98 1 SUB4.FIL03

ELECTRICAL COMPONENTS
NI EPC Solenoid .............................. 87-98 1 RL4.SOL02
NI Lock Up Solenoid
(With Push Down Disconnect) .... 87-98 1 SUB4.SOL02
NI Solenoid Set
(Legacy,SVX,Impretza) ............... 93-98 1 SUB4.SOL03
NI Transfer Clutch Solenoid
(Includes Valve Assy) .................. 87-98 1 SUB4.SOL05

HARD PARTS
90C Planetary Package ..................... 87-98 1 RE4.PL02
NI Pump Rotor Kit ............................ 87-98 1 SUB4.PUM02
NI Pump Rotor ................................. 87-98 1 SUB4.PUM03
91D Hub - Coast Clutch ...................... 87-98 1 SUB4.HUB01

TECHNICAL MANUALS
NI ATSG Repair Manual .................. All AR SUB4.MAN01

Revision 17/12/2002
313
SUBARU R4AX-EL 1998 ON

A
4 SPEED 2WD & 4WD (Full Electronic Control)

C 318
Revision 18/12/2002
SUBARU R4AX-EL 1998 ON

A
4 SPEED 2WD & 4WD (Full Electronic Control)

C 315
Revision 18/12/2002
SUBARU R4AX-EL 1998 ON
4 SPEED 2WD & 4WD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Overhaul Kit .............................. 98-ON 1 SUB4.OHK02

THRUST WASHERS & BEARINGS


GASKETS
100G Pan Gasket (Duraprene)........... 98-ON 1 SUB4.GAS11

SEALS
PISTONS
150F Converter Seal.......................... 98-ON 1 SUB4.MCS01
151F Axle Seal Left............................ 98-ON 1 SUB4.MCS02 170? Fwd Clutch Force Piston........... 98-ON 1 SUB4.PIS01
152F Axle Seal Right ......................... 98-ON 1 SUB4.MCS03
153F Differential to Transmission
Sealing Pipe.............................. 98-ON 1 SUB4.MCS05 FILTERS
NI Speedo Shaft ............................ 98-ON 1 SUB4.MCS07
450G Filter Forester/Legacy............... 98-ON 1 SUB4.FIL04
451G Spin on Filter............................. 98-ON 1 SUB4.FIL05

ELECTRICAL COMPONENTS
FRICTION PLATES
NI Range Switch............................ 98-ON 1 SUB4.ELE10
250E Transfer Clutch Kit
(VIN Number Required) ............ 98-ON 1 SUB4.FKIT03
251B High Clutch
(138mm O.D. x 1.60mm x 36T) 98-ON 4 SUB4.FRP14 HARD PARTS
253B Reverse Clutch
(150mm O.D. x 1.60mm x 30T) 98-ON 2 SUB4.FRP15
253B Reverse Clutch
(150mm O.D. x 2.00mm x 38T) 98 Only 2 SUB4.FRP18
255C 2-4 Brake
(167mm O.D. x 1.60mm x 30T) 98-ON 3 SUB4.FRP16
252D Low Clutch TECHNICAL MANUALS
(138mm O.D. x 1.75mm x 30T) 98-ON 6 SUB4.FRP17
254D Low & Reverse Brake
(148mm O.D. x 1.60mm x 30T) 98-ON 6 SUB4.FRP07

STEEL PLATES
Kit Steel Plate Kit ........................... 98-ON 1 SUB4.STK03
301B High Clutch
(112mm ID x 2.00mm x 8T) ...... 98-ON 4 SUB4.STP18
302D Low Clutch
(123mm ID x 1.40mm x 30T) .... 98-ON 6 SUB4.STP17
303B Reverse Clutch
(1.60mm x 32T) ........................ 98-ON 2 SUB4.STP16
304D Low & Reverse Brake
(129mm ID x 1.60mm x 14T) .... 98-ON AR SUB4.STP08
304D Low & Reverse Brake
(129mm ID x 1.80mm x 14T) .... 98-ON AR SUB4.STP07
304D Low & Reverse Brake
(129mm ID x 2.00mm x 14T) .... 98-ON AR SUB4.STP03
305C 2-4 Brake
(145mm ID x 2.40mm x 23T) .... 98-ON 3 SUB4.STP19

PRESSURE PLATES
405E Transfer Clutch
(3.70mm Thick x 30T ................ 98-ON AR SUB4.PP01

SEALING RINGS

Revision 12/2003
320
SUBARU R4AX-EL 1998 ON
4 SPEED 2WD & 4WD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

Revision 18/12/2002
317
SUBARU M41

A
3 SPEED 2WD & 4WD (Hydraulic Control)

C 318
Revision 18/12/2002
SUBARU M41
3 SPEED 2WD & 4WD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS HARD PARTS
Kit Overhaul Kit 2WD ....................... 75-ON 1 M41.OHK02 80E Governor Gear 11 Teeth.............. 75-80 1 M41.GOV01
Kit Overhaul Kit 4WD ....................... 82-ON 1 M41.OHK01 80E Governor Gear 12 Teeth ............. 80-ON 1 M41.GOV02

GASKETS
TECHNICAL MANUALS
5E Transmission to Differential ........ 75-ON 1 M41.GAS02
NI ATSG Rebuild Manual................. All 1 M41.MAN01

SEALS
TORQUE CONVERTERS
20E Converter Seal ............................ 75-ON 1 M41.MCS01
NI Subaru 4WD................................ 1 M41.TC04

FRICTION PLATES
40A Direct Clutch
(115mm O.D. x 1.50mm x 44T)
.................................................... 75-ON 3-5 L3N.FRP01
42B Forward Clutch
(115mm O.D. x 1.50mm x 44T)
.................................................... 75-ON 3-5 L3N.FRP01
44C Low & Reverse Brake
(130mm O.D. x 2.40mm x 51T)
With 10mm Wide Lining .............. 75-82 3-4 M41.FRP03
44C Low & Reverse Brake
(130mm O.D. x 2.00mm x 51T)
With 10mm Wide Lining .............. 82-85 3-4 L3N.FRP02
44C Low & Reverse
(135mm O.D. x 2.30mm x 48T)
.................................................... L85-ON 3-5 M41.FRP05
46D Transfer Case 4WD
(94mm O.D. x 2.90mm x 33T)..... 75-ON 3-4 M41.FRP07

STEEL PLATES
41A Direct Clutch Flat
(92mm I.D. x 2.00mm x 28T) ...... 75-ON 3-5 L3N.STP01
41A Direct Clutch Undersize
(92mm I.D. x 1.50mm x 28T) ...... 75-ON AR F3A.STP01
43B Forward Clutch Flat
(92mm I.D. x 2.00mm x 28T) ...... 75-ON 3-5 L3N.STP01
43B Forward Clutch Undersize
(92mm I.D. x 1.50mm x 28T) ...... 75-ON AR F3A.STP01
45C Low & Reverse Brake
(106mm I.D. x 1.90mm x 13T...... 82-85 3-4 L3N.STP02

BANDS
60A Intermediate Flex Band ............... 75-ON 1 F3A.BAN01

FILTERS
65E Filter ............................................ 75-ON 1 L3N.FIL01

MODULATORS
70E Modulator (Non Turbo) ................ 75-ON 1 L3N.MOD01

Revision 18/12/2002
319
A
C
Mercedes

320
MERCEDES 1970-80 722-000, 722-100, 722-200

A
3 & 4 SPEED RWD (Hydraulic Control)

C
Illustration
to
Follow

321
Rev 06/97
MERCEDES 1970-80 722-000, 722-100, 722-200

A
3 & 4 SPEED RWD (Hydraulic Control)

C 322
MERCEDES 1970-80 722-000, 722-100, 722-200
3 & 4 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Overhaul Kit ................................ 70-80 1 MER123.OHK01 Front Pump Bush (28.0mm I.D.) .......... 70-80 1 MER123.BUS01
Front Pump Bush (43.6mm I.D.) .......... 70-80 1 MER123.BUS02
Pump Drive Gear ................................. 70-80 1 MER123.BUS03

GASKETS BANDS
Pan Gasket (Rubber) ........................... 70-80 1 MER123.GAS01 Reverse Band ...................................... 70-80 1 MER123.BAN01
B1 Band (Middle) ................................. 70-80 1 MER123.BAN02
B2 Band (Rear) 50mm ......................... 70-80 1 MER123.BAN03

SEALS FILTERS
Front Pump Seal With Fluid Coupling Filter No Pipe ....................................... 70-80 1 MER123.FIL01
(52mm O.D.) ........................................ 70-80 1 MER123.MCS02 Filter 3/4" Pipe...................................... 70-80 1 MER123.FIL02
Front Pump Seal With Converter Filter 1" Pipe......................................... 70-80 1 MER123.FIL03
(60mm O.D.) ........................................ 70-80 1 MER123.MCS01 Filter Combination Kit........................... 70-80 1 MER123.FIL04
Extension Housing All .......................... 70-80 1 MER124.MCS02

FRICTION PLATES MODULATORS


Friction Plate 2.1mm ............................ 70-80 4-5 MER123.FRP01 Modulator Plastic Housing 4 Speed ..... 70-80 1 MER123.MOD01
Friction Plate 2.5mm ............................ 70-80 4-5 MER123.FRP02

STEEL PLATES SUNDRY PARTS


Steel 2.00mm Thick ............................. 70-80 AR MER123.STP01 Output Shaft Nut .................................. 70-80 1 MER123.NUT01
Steel 3.00mm Thick ............................. 70-80 AR MER123.STP02
Steel 3.50mm Thick ............................. 70-80 AR MER123.STP03

323
MERCEDES 1970-80 722-000, 722-100, 722-200
3 & 4 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

324
MERCEDES 722-300, 722-400

A
4 SPEED RWD (Hydraulic Control)

C 325
MERCEDES 722-300, 722-400
4 SPEED RWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul Kit 4 Speed 50D B2 Brake Band (Rear)
W4A-040 (722.3) OEM................ 81-ON 1 MER126.OHK01 190 Series ................................... 84-ON 1 MER124.BAN02
Kit Overhaul Kit 4 Speed 50D B2 Brake Band (Rear)
W4A-040 (722.3) Non OEM ........ 81-ON 1 MER126.OHK02 (722.3) ......................................... 81-ON 1 MER126.BAN02
Kit Overhaul Kit 4 Speed NI B1 Brake Band (Front)
W4A-040(722.357/358/359) 190 Series ................................... 84-ON 1 MER124.BAN01
OEM ............................................ 81-ON 1 MER126.OHK03 NI B1 Brake Band (Front)
(722.3) ......................................... 81-ON 1 MER126.BAN01
Kit Overhaul Kit 190/230 Series
W4A-020 (722.4) OEM................ 84-ON 1 MER124.OHK01
Kit Overhaul Kit 190/230 Series
W4A-020 Porsche OEM .............. 84-ON 1 MER124.OHK02 FILTERS
Kit Overhaul Kit 190/230
W4A-020 (722.4) Non OEM ........ 84-ON 1 MER124.OHK03 55E Filter 4 Speed .............................. 81-ON 1 MER126.FIL01
55E Filter 5 Speed .............................. 90-ON 1 MER129.FIL01
Kit Overhaul Kit 5 Speed
W5A-030 (722.5) OEM................ 90-ON 1 MER129.OHK01

GASKETS MODULATORS
1E Pan Gasket Large 6 Bolt 45E Modulator (Green Top) ................ 81-ON Alt MER126.MOD02
W4A-040 (722.3) ......................... 81-ON 1 MER126.GAS01 45E Modulator (Red Top).................... 81-ON Alt MER126.MOD01
1E Pan Gasket Small 6 Bolt 45E Modulator (Black Top) ................. 84-ON 1 MER126.MOD04
W4A-020 (722.4) 190 Series....... 84-ON 1 MER124.GAS01 45E Modulator (Brown Top) ................ 84-ON 1 MER126.MOD03
NI Pump Gasket (722.4) .................. 84-ON 1 MER124.GAS02 45E Modulator (Natural Top)............... 84-ON 1 MER126.MOD05
NI Extension Gasket (722.4)............ 84-ON 1 MER124.GAS03

SEALS SUNDRY PARTS


10AFront Pump (58mm O.D.) Kit Planet Hub Repair Kit
W4A-040, W5A-030 .................... 81-ON 1 MER126.MCS01 722.3 ........................................... 81-ON 1 MER126.PL01
10A Front Pump (50mm O.D.)
W4A-020 ..................................... 84-ON 1 MER124.MCS01 Kit Planet Hub Repair Kit
12E Extension Housing 722.4 (190 Series)....................... 84-ON 1 MER124.PL01
W4A-040, W5A-030 .................... 81-ON 1 MER126.MCS02
12E Extension Housing NI Output Shaft Sealing Rings
W4A-020 ..................................... 84-ON 1 MER124.MCS02 722.4 (190 Series)....................... 84-ON 2 MER124.SSR01

NI Ball Valve (Pump Body)


FRICTION PLATES 722.4 (190 Series)....................... 84-ON 1 MER124.VA01

20B KI Front W4A-040, W5A-030 ...... 81-ON 4 MER126.FRP02 NI Diesel Engine Vacume Pump...... 84-ON 1 MER124.VP01
20B K1 Front W4A-020 ...................... 84-ON 4-5 MER124.FRP02
22C B3 Reverse W4A-040, NI K2 Drum Repair Tool Kit
W5A-030 ..................................... 81-ON 4 MER126.FRP03 722.4 (190 Series)....................... 84-ON 1 MERC.TOOL
22C B3 Reverse W4A-020 ................. 84-ON 4-5 MER124.FRP03
24D K2 Rear W4A-040, W5A-030 ...... 81-ON 4 MER126.FRP01 NI K2 Drum Repair Seal Kit
24D K2 Rear W4A-020 ....................... 84-ON 4-5 MER124.FRP01 722.4 (190 Series)....................... 84-ON 1 MERC.TOOL02
NI B5 W5A-030 ................................ 90-ON 4 MER129.FRP01
NI K5 W5A-030 ................................ 90-ON 4 MER129.FRP02

All Friction Plates Available Aftermarket


Please Ask

STEEL PLATES VALVE BODY KITS


Kit Shift Correction Kit
All with Petrol Engine .................. 81-ON 1 MER124.SK01
All with Diesel Engine .................. 81-ON 1 MER124.SK02
We Carry A Large Range Of
Steel Plates
In Stock For All Tranmissions
Please Ask For Details

326
MERCEDES 722-500

A
5 SPEED RWD (Partial Electronic Control)

C 327
MERCEDES 722-500

A
5 SPEED RWD (Partial Electronic Control)

C 328
MERCEDES 722-500
5 SPEED RWD (Partial Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

329
MERCEDES 722-500
5 SPEED RWD (Partial Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

330
722-600
5 SPEED RWD (Electronic Control)

A
C 335
722-600
5 SPEED RWD (Electronic Control)

A
C336
722-600
5 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) .................. All 1 M140.OHK01 300C K1 Clutch (154mm I.D x 1.80mm
Kit Overhaul Kit (Autoline).............. All 1 M140.OHK02 x 12 External Teeth).................. All AR M140.STP01
Kit Overhaul Kit (Transtec)............. All 1 M140.OHK03 300C K1 Clutch (154mm I.D. x 2.80mm
x 12 External Teeth).................. All AR M140.STP02
300C K1 Clutch (154mm I.D. x 3.50mm
GASKETS x 12 External Teeth).................. All AR M140.STP03
300C K1 Clutch (154mm I.D. x 4.00mm
100K Pan Gasket ............................... All 1 M140.GAS01
x 12 External Teeth).................. All AR M140.STP04
101A Pump (Rubber Coated Plate) ... All 1 M140.GAS02
301C K1 Clutch Wavy Steel
(154mm I.D. x 3 Ext. Teeth) ...... All 1 M140.STP05
302E K2 Clutch (146mm I.D. x 1.80mm
RUBBER COMPONENTS x 30 External Teeth).................. All AR M140.STP06
302E K2 Clutch (146mm I.D. x 2.80mm
120A Pump Outer 'O' Ring................. All 1 M140.OR01 x 30 External Teeth).................. All AR M140.STP07
134L Connector 'O' Ring (Small) ....... All 1 M140.OR02 302E K2 Clutch (146mm I.D. x 3.50mm
135L Connector 'O' Ring (Large) ....... All 1 M140.OR03 x 30 External Teeth).................. All AR M140.STP08
302E K2 Clutch (146mm I.D. x 4.00mm
METAL CLAD SEALS x 30 External Teeth).................. All AR M140.STP09
150A Torque Converter Seal.............. All 1 MERC126.MCS01 303G K3 Clutch (87mm I.D. x 1.80mm
151L Extension Seal X 24 External Teeth) ................. All AR M140.STP11
(42mm x 62mm x 8/9mm)......... All 1 M140.MCS02 303G K3 Clutch (87mm I.D. x 2.80mm
x 24 External Teeth).................. All AR M140.STP12
303G K3 Clutch (87mm I.D. x 4.00mm
x 24 External Teeth).................. All AR M140.STP13
MOULDED PISTONS 304G K3 Dished Steel
(88mm I.D. x 4 Ext. Teeth) ........ All 1 M140.STP10
170B Pump Moulded Piston............... All 1 M140.PIS01 305B B1 Brake (154mm I.D x 1.80mm
x 12 External Teeth).................. All AR M140.STP01
305B B1 Brake (154mm I.D x 2.80mm
SHAFT SEALING RINGS x 12 External Teeth).................. All AR M140.STP02
Kit Shaft Sealing Ring (Precision) .... All 1 M140.SRK01 305B B1 Brake (154mm I.D x 3.50mm
x 12 External Teeth).................. All AR M140.STP03
305B B1 Brake (154mm I.D x 4.00mm
FILTERS x 12 External Teeth).................. All AR M140.STP04
306B B1 Brake Wavy Steel
450K Oil Pan Filter ............................. All 1 M140.FIL01
(154mm I.D. x 3 Ext. Teeth) ...... All 1 M140.STP05
451K Conical Valve Body Filter.......... All 1 M140.FIL02
307J B2 Brake (132mm I.D. x 1.80mm
452K Solenoid Filter........................... All 2 M140.FIL03
x 40 External Teeth).................. All AR M140.STP15
NI Filter Kit..................................... All 1 M140.FILKIT01
308J B2 Brake (155mm O.D. x 1.80mm
x 24 Internal Teeth) ................... All AR M140.STP16
BUSHINGS 309J B2 Brake Wavy Steel
( ) ...................................... All 1 M140.STP14
NI Converter Bush ........................... All 1 M140.BUS01 310J B3 Brake (155mm I.D. x 1.80mm
NI 'K2' Rear Bushing Kit Contains x 30 External Teeth).................. All AR M140.STP18
1 x Std Early Bush & 1 x Modied 311J B3 Brake Wavy Steel
Early Bush to Allow Use of Late (155mm I.D. x 3 Ext. Teeth ....... All 1 M140.STP17
Planetary With Early Drum .......... All 1 M140.BUS03

FRICTION PLATES
SPRINGS AND PRESSURE PLATES
250C K1 Clutch (173mm O.D. x 2.17mm
30 Internal Teeth) ..................... All 3-6 M140.FRP01 400C K1 Clutch Diaphragm .............. All 1 M140.DIA01
251E K2 Clutch (165mm O.D. x 2.17mm 401E K2 Clutch Diaphragm .............. All 1 M140.DIA02
36 Internal Teeth x 12.60mm Wide 402G K3 Clutch Diaphragm .............. All 1 M140.DIA03
(600-618,662, 664, 665) ........... All 4-6 M140.FRP02 403H B2 Brake Diaphragm ............... All 1 M140.DIA04
252E K2 Clutch (165mm O.D. x 2.17mm 410J B2 Brake P. Plate (6.50mm) .... All 1 M140.PP01
36 Internal Teeth x 10.00mm Wide 411J B3 Brake P. Plate .................... All 1 M140.PP02
(620-636, 661,663, 666, 669) ... All 4-6 M140.FRP06 NI Modied Pressure Reg Spring.. All 1 M140.SPR01
253G K3 Clutch (115mm O.D. x 2.17mm
24 Internal Teeth)...................... All 3-5 M140.FRP03
254B B1 Brake (173mm O.D. x 2.17mm
30 Internal Teeth)...................... All 2-4 M140.FRP01
255J B2 Brake (132mm O.D. x 1.65mm
40 External Teeth)..................... All 4-5 M140.FRP04
256J B3 Brake (180mm O.D. x 1.65mm
46 Internal Teeth)...................... All 3-5 M140.FRP05

337
722-600
5 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS HARD PARTS CONT...
600D Radial Bearing Front Planet (Front)l 1 M140.TOR01 804F Centre Planetary Assy
601D Radial Bearing Assy Front Planet (620-636, 661, 663, 666, 669) .. 1 M140.PL04
(Rear)........................................ 1 M140.TOR02 805F Anulus
602E Radial Bearing Assy (K2 Drum) 1 M140.TOR03 (600-618, 662, 664, 665) .......... 1 M140.GE01
603F Radial Bearing Assy 809F Circlip OWC Retaining.............. 1 M140.CIR01
(Input to Output Shaft) .............. 1 M140.TOR04 810F Circlip Retaining Rear of Sungear 1 M140.CIR02
604F Radial Bearing Track 805F Anulus
Middle to Rear Planet (620-636, 661, 663, 666, 669) .. 1 M140.GE02
(722.600-618,662,664,665) ...... 1 M140.TOR05 806F Sun Gear-Centre Planet Outer
604F Radial Bearing Track (600-618, 662, 664, 665) .......... 1 M140.SUN01
Middle to Rear Planet 807F Sun Gear-Centre Planet Inner
(722.620-636,661,663,666,669) 1 M140.TOR08 (600-618, 662, 664, 665) .......... 1 M140.SUN02
605F Radial Bearing Middle to Rear Planet 806F Sun Gear-Centre Planet Outer
(722.600-618,662,664,665) ...... 1 M140.TOR06 (620-636, 661, 663, 666, 669) .. 1 M140.SUN03
605F Radial Bearing Middle to Rear Planet 807F Sun Gear-Centre Planet Inner
(722.620-636,661,663,666,669) 1 M140.TOR09 (620-636, 661, 663, 666, 669) .. 1 M140.SUN04
606F Radial Bearing Rear Planet (Rear) 808F One Way Clutch Assy ............... 1 M140.OWC01
(722.600-618,662,664,665) ...... 1 M140.TOR07 809C One Way Clutch Assy Front
606F Radial Bearing Rear Planet (Rear) (600-618, 662, 664, 665) .......... 1 M140.OWC02
(722.620-636,661,663,666,669) 1 M140.TOR10 809C One Way Clutch Assy Front
607G Radial Bearing Track Rear of K3 (620-636, 661, 663, 666, 669) .. 1 M140.OWC03
(Front) ....................................... 1 M140.TOR11 811D Front Planetary Assy
608G Radial Bearing Rear of K3 ...... 1 M140.TOR12 (600-618, 662, 664, 665) .......... 1 M140.PL05
609G Radial Bearing Track Rear of K3 811D Front Planetary Assy
(Rear Selective 3.10mm Thick) 1 M140.TOR13 (620-636, 661, 663, 666, 669) .. 1 M140.PL06
609G Radial Bearing Track Rear of K3 812E Piston 'K2' Clutch
(Rear Selective 3.40mm Thick) 1 M140.TOR14 (600-618, 662, 664, 665) .......... 1 M140.PIS02
609G Radial Bearing Track Rear of K3 812E Piston 'K2' Clutch
(Rear Selective 3.70mm Thick) 1 M140.TOR15 (620-636, 661, 663, 666, 669) .. 1 M140.PIS03
620F Needle Bearing Split Cage (O. Shaft) 1 M140.BE01 813E Front Annulus
690F Ball Race (Inside Rear Sun Gear) 1 M140.BE05 (600-618, 662, 664, 665) .......... 1 M140.GE03
813E Front Annulus
(620-636, 661, 663, 666, 669) .. 1 M140.GE04
SNAP RINGS
425G Retaining Circlip 'K3' Clutch...... 1 M140.CIR03
(1) Due to design changes between early and late units, if your
ELECTRICAL COMPONENTS unit is of the early design where a bronze bush is tted to the
K2 clutch drum, the following parts must be Matched.
700K Solenoid (Lock Up) ................... 1 M140.SOL01
701K Solenoid (Shift Pressure M140.DRU01 With M140.PL01
& Modulator Pressure).............. 2 M140.SOL02 M140.DRU02 With M140.PL02
702K Solenoid (Shift) ......................... 3 M140.SOL03
703K Loom & Solenoid Holder........... 1 M140.ELE01
704L Adaptor Case to Sol Connector 1 M140.ELE02 SPECIAL ITEMS
NI ATSG Repair Manual................ 1 M140.MAN01
HARD PARTS
800L Cable End Adaptor
(Park Lock Inhibit) Early Type... 1 M140.CAB01
800L Cable End Adaptor
(Park Lock Inhibit) Late Type .... 1 M140.CAB02
801E K2 Clutch Drum & Input Shaft (1)
(601-618, 662,664 & 665)......... 1 M140.DRU01
801E K2 Clutch Drum & Input Shaft (1)
(620-636, 661, 663, 666, 669) .. 1 M140.DRU02
802F Output Shaft & Planetary (1)
(601-618, 662,664 & 665)......... 1 M140.PL01
802F Output Shaft & Planetary (1)
(620-636, 661, 663, 666, 669) .. 1 M140.PL02
803H Oil Disribution Hub/Piston Holder
(Rear of Case) .......................... 1 M140.HUB01
804F Centre Planetary Assy
(600-618, 662, 664, 665) .......... 1 M140.PL03

(1) See Note at end of section

338
722-600
5 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
722-600 FRICTION AND STEEL APPLICATIONS
Aplication Friction Steel
C230
K1 3 4
K2 4 5
K3 3 4
B1 2 5
B2 4 5
B3 3 4
C280
K1 4 5
K2 4 5
K3 4 5
B1 3 4
B2 4 5
B3 4 5
S320, CLK320, E300, E320 & ML320
K1 4 5
K2 4 5
K3 4 5
B1 3 4
B2 5 6
B3 4 5
CL500, CL600, S500, SL500 & SL600
K1 6 7
K2 6 7
K3 5 6
B1 4 5
B2 5 6
B3 5 6
C43, CLK430, E430, S420 & ML430
K1 5 6
K2 5 6
K3 4 5
B1 5 4
B2 5 6
B3 5 6

335
722-600

A
5 SPEED RWD (Electronic Control)
M140,CAB01
Has plain round hole at attachment end and the bellows
are shorter and more compressed tan on M140.CAB02

C
M140.CAB02
Attachment end has opening on one side, also has a
hook shaped protrusion, bellows are longer and less
compressed than on M140.CAB01

336
A
Mitsubishi

C
&
Hyundai

337
Mitsubishi & Hyundai Filter Identification

KM170.FIL01 KM170.FIL02
(Dacron) (Dacron)

KM170.FIL03 KM170.FIL04
(Dacron) (Plastic & Metal)

338
Rev 06/97
Mitsubishi & Hyundai Filter Identification

KM170.FIL05 KM177.FIL01
(All Metal) (Plastic & Metal)

KMF4A.FIL01 KMF4A.FIL02
(All Plastic) (Plastic & Metal)

339
Mitsubishi & Hyundai Filter Identification

340
KM Series Sun Gear Identification

C&D

341
KM Series Planetary Carrier Identification

342
MITSUBISHI F4A-41, F4A-42, F5A42

A
4 & 5 SPEED FWD With Lock Up (Electronic Control)

C 343
Revision 04/2004
MITSUBISHI F4A-41, F4A-42, F5A42
4 & 5 SPEED FWD With Lock Up (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Master Overhaul Kit .................. 96-ON 1 KMF4A.MOHK01 Kit Bush Kit
Kit Overhaul Kit .............................. 96-ON 1 KMF4A.OHK01 (4 Pieces).................................. 96-ON 1 KMF4A.BK01
Kit Overhaul Kit (F5A42) ................ 96-ON 1 KMF5A.OHK02 NI Pump (Bronze).......................... 96-ON 1 KMF4A.BUS01
NI Stator Bush ............................... 96-ON 1 KMF4A.BUS02

GASKETS THRUST WASHERS & BEARINGS


100F Valve Body Cover ..................... 96-ON 1 KMF4A.GAS01 600A Thrust Washer Pump Selective
101A Pump Gasket ........................... 96-ON 1 KMF4A.GAS02 (1.80mm Thick)......................... 96-ON AR KMF4A.THW01
NI Valve Body Gasket ................... 96-ON 1 KMF4A.GAS05 (2.00mm Thick)......................... 96-ON AR KMF4A.THW02
(2.20mm Thick)......................... 96-ON AR KMF4A.THW03
(2.40mm Thick)......................... 96-ON AR KMF4A.THW04
(2.60mm Thick)......................... 96-ON AR KMF4A.THW05
RUBBER COMPONENTS (2.80mm Thick)......................... 96-ON AR KMF4A.THW06
601D Thrust Washer Rear Cover Selective
120A Pump O Ring ........................... 96-ON 1 KMF4A.OR01
(1.60mm Thick)......................... 96-ON AR KMF4A.THW07
(1.70mm Thick)......................... 96-ON AR KMF4A.THW08
SEALS (1.80mm Thick)......................... 96-ON AR KMF4A.THW09
(1.90mm Thick)......................... 96-ON AR KMF4A.THW10
150A Converter Seal.......................... 96-ON 1 KM170.MCS01 (2.00mm Thick)......................... 96-ON AR KMF4A.THW11
151E Axle Seal................................... 96-ON 1 KMF4A.MCS02 (2.10mm Thick)......................... 96-ON AR KMF4A.THW12
(2.20mm Thick)......................... 96-ON AR KMF4A.THW13
(2.30mm Thick)......................... 96-ON AR KMF4A.THW14
SEALING RINGS (2.40mm Thick)......................... 96-ON AR KMF4A.THW15
Kit Sealing Ring Kit ........................ 96-ON 1 KMF4A.SRK01 (2.50mm Thick)......................... 96-ON AR KMF4A.THW16
(2.60mm Thick)......................... 96-ON AR KMF4A.THW17
650A Bearing Set U.D. Clutch to U.D.
FRICTION PLATES Hub (49 x 36 x 3.60mm) ........... 96-ON 1 KMF4A.TOR01
651C Bearing Set Output Planet Carrier
Kit Friction Plate Kit........................ 96-ON 1 KMF4A.FRK01 To U.D. Sun Gear
250A Underdrive (49 x 36 x 3.60mm)................... 96-ON 1 KMF4A.TOR01
(136mm O.D. x 30T x 1.70mm) 652C Bearing Set U.D. Sun Gear To
9 Waves .................................... 96-ON 3-4 KMF4A.FRP05 O.D. Planet Carrier
251B Low/Reverse Brake (45.30 x 31 x 3.30mm).............. 96-ON 1 KMF4A.TOR02
(157mm O.D. x 30T x 1.70mm) 653C Bearing Set Reverse Sun Gear To
.................................................. 96-ON 4-6 KMF4A.FRP02 O.D. Clutch Hub
252C 2nd Brake (49 x 36 x 3.60mm)................... 96-ON 1 KMF4A.TOR01
(157mm O.D. x 30T x 1.70mm) 654D Bearing Set O.D. Clutch Hub To
.................................................. 96-ON 2-3 KMF4A.FRP01 Reverse & O.D. Clutch
253D Reverse (49 x 36 x 3.60mm)................... 96-ON 1 KMF4A.TOR01
(149mm O.D. x 30T x 1.70mm) 655D Bearing Reverse & O.D. Clutch
.................................................. 96-ON 2 KMF4A.FRP03 To Rear Cover
254D Overdrive (59 x 37 x 2.80mm)................... 96-ON 1 KMF4A.TOR03
(136mm O.D. x 30T x 1.70mm)
6 Waves .................................... 96-ON 3-4 KMF4A.FRP04 ELECTRICAL COMPONENTS
NI Solenoid (Underdrive)............... 96-ON 1 KMF4A.SOL01
STEEL PLATES NI Solenoid (Second) .................... 96-ON 1 KMF4A.SOL01
NI Solenoid(TCC) .......................... 96-ON 1 KMF4A.SOL01
300A Underdrive NI Solenoid (Overdrive)................. 96-ON 1 KMF4A.SOL01
(20T x 1.80mm) ........................ 96-ON 3-4 KMF4A.STP06 NI Solenoid (Low-Reverse) ........... 96-ON 1 KMF4A.SOL01
301B Low/Reverse Brake NI Input Speed Sensor .................. 96-ON 1 KMF4A.ELE01
(17T x 1.00mm) ........................ 96-ON 3-5 KMF4A.STP03 NI Output Speed Sensor ............... 96-ON 1 KMF4A.ELE02
302C 2nd Brake
(17T x 2.00mm) ........................ 96-ON 1-2 KMF4A.STP01
302C 2nd Brake
(17T x 2.50mm) ........................ 96-ON 1 KMF4A.STP02 HARD PARTS
303D Reverse
(20T x 1.80mm) ........................ 96-ON 2 KMF4A.STP04 800A Pump Assy................................ 96-ON 1 KMF4A.PUM01
304D Overdrive 800A Pump Stator Only (Recon)........ 96-ON 1 KMF4A.PUM31
(20T x 2.50mm) ........................ 96-ON 3-4 KMF4A.STP05 801A Underdrive Drum (Rebuilt)........ 96-ON 1 KMF4A.DRU31
813C Planetary Repair Kit.................. 96-ON 1 KMF4A.PL01
815D End Cover (FTO) ...................... 96-ON 1 KMF4A.COV01
FILTERS 815D End Cover (FTO Rebuilt) .......... 96-ON 1 KMF4A.COV31
NI 2nd Brake Retainer Oil Tube .... 96-ON 1 KMF4A.TU01
450E Pan Filter (Misubishi & FTO) .... 96-ON 1 KMF4A.FIL01
450E Pan Filter (Hyundai Charisma) . 96-ON 1 KMF4A.FIL04
451E Spin On External Filter.............. 96-ON 1 KMF4A.FIL03

Revision 04/2004
344
A
MITSUBISHI F4A-51, F5A-51
4 & 5 SPEED FWD With Lock Up (Electronic Control)

C 349
Revision 04/2004
MITSUBISHI F4A-51, F5A-51
4 & 5 SPEED FWD With Lock Up (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit F4A-51 ................. 96-ON 1 KMF4A.OHK02 450E Pan Filter .................................. 96-ON 1 KMF4A.FIL02
Kit Overhaul Kit F5A-51 ................. 96_on 1 KMF5A.OHK01 451E Spin On External Filter.............. 96-ON 1 KMF4A.FIL03

GASKETS
100F Valve Body Cover ..................... 96-ON 1 KMF4A.GAS04 BUSHES
102A Pump Gasket ............................ 96-ON 1 KMF4A.GAS03
NI Valve Body Gasket ................... 96-ON 1 KMF4A.GAS05 Kit Bush Kit
(7 Pieces).................................. 96-ON 1 KMF4A.BK02
NI Pump (Bronze).......................... 96-ON 1 KMF4A.BUS01
RUBBER COMPONENTS NI Stator Bush ............................... 96-ON 1 KMF4A.BUS02
120A Pump O Ring ............................ 96-ON 1 KMF4A.OR01

BANDS
SEALS 500E Band F5A51 Only ..................... 96-ON 1 KMF5A.BAN01
150A Converter Seal.......................... 96-ON 1 KM170.MCS01
151E Axle Seal................................... 96-ON 1 KMF4A.MCS02
ELECTRICAL COMPONENTS
SEALING RINGS NI Solenoid (Underdrive)............... 96-ON 1 KMF4A.SOL01
NI Solenoid (Second) .................... 96-ON 1 KMF4A.SOL01
Kit Sealing Ring Kit ........................ 96-ON 1 KMF4A.SRK01
NI Solenoid (TCC) ......................... 96-ON 1 KMF4A.SOL01
NI Solenoid (Overdrive)................. 96-ON 1 KMF4A.SOL01
FRICTION PLATES NI Solenoid (Low-Reverse) ........... 96-ON 1 KMF4A.SOL01
NI Solenoid (Direct) F5A-51 .......... 96-ON 1 KMF4A.SOL01
250A Underdrive NI Input Speed Sensor .................. 96-ON 1 KMF4A.ELE01
(148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15 NI Output Speed Sensor ............... 96-ON 1 KMF4A.ELE02
251B Low/Reverse Brake
(179mm OD x 30T x 1.70mm) .. 96-ON 6 KMF4A.FRP12
251B Low/Reverse Brake F5A-51
(179mm OD x 30T x 1.70mm) .. 99-ON 5 KMF4A.FRP12 HARD PARTS
252C 2nd Brake
800A Pump Assembly ........................ 96-ON 1 KMF4A.PUM02
(179mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP13
NI 2nd Brake Retainer Oil Tube .... 96-ON 1 KMF4A.TU02
253D Reverse
(166mm OD x 30T x 1.70mm) .. 96-ON 2 KMF4A.FRP14
254D Overdrive
(148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15
255E Direct Clutch F5A-51 Only
(122mm OD x 30T x 1.70mm) .. 99-ON 3-5 KMF5A.FRP01

STEEL PLATES
300A Underdrive
(123mm ID x 1.80mm x 20T) .... 96-ON 4 KMF4A.STP11
301B Low/Reverse Brake
(160mm ID x 1.00mm x 16T) .... 96-ON 5 KMF4A.STP12
301B Low/Reverse Brake F5A-51
(160mm ID x 1.00mm x 16T) .... 99-ON 4 KMF4A.STP12
302C 2nd Brake
(153mm ID x 2.50mm x 16T) .... 96-ON 2 KMF4A.STP13
302C 2nd Brake
(153mm ID x 3.90mm x 16T) .... 96-ON 3 KMF4A.STP17
303D Reverse
(153mm ID x 1.80mm x 20T) .... 96-ON 2 KMF4A.STP14
304D Overdrive
(123mm ID x 2.50mm x 20T) .... 96-ON 3 KMF4A.STP15
305E Direct Clutch F5A-51 Only
(88mm ID x 2.50mm x 20T) ...... 99-00 3-4 KMF5A.STP01
305E Direct Clutch F5A-51 Only
(123mm ID x 3.00mm x 20T) .... 01-ON 3-4 KMF5A.STP02

Revision 04/2004
350
KM170, KM171, KM172, F3A21, F3A22

A
3SPEED FWD (Lock Up & Non Lock Up)

C 347
KM170, KM171, KM172, F3A21, F3A22

A
3SPEED FWD (Lock Up & Non Lock Up)

C 348
KM170, KM171, KM172, F3A21, F3A22
3SPEED FWD (Lock Up & Non Lock Up)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS THRUST BEARING & WASHERS
Kit Overhaul ................................... 79-88 1 KM170.OHK01 47A Thrust WasherPump to
Kit Overhaul KM171-5 & 172-5)..... 89-ON 1 KM170.OHK02 Dir Clutch Drum Selective (3.00mm) AR KM170.THW04
47A Thrust WasherPump to
Dir Clutch Drum Selective (2.60mm) AR KM170.THW01
47A Thrust WasherPump to
GASKETS & RUBBER COMPONENTS Dir Clutch Drum Selective (2.20mm) AR KM170.THW02
47A Thrust WasherPump to
1G Pan Gasket (12 Bolt) ................ 79-ON 1 KM170.GAS01
Dir Clutch Drum Selective (1.80mm) AR KM170.THW03
1G Pan Gasket (12 Bolt) (Fibre)..... 79-ON 1 KM170.GAS10
50B Thrust Washer Dir Clutch Drum to
4A Pump Gasket ............................ 82-ON 1 KM170.GAS06
Fwd Clutch Drum Selective (2.60mm) AR KM170.THW01
2G Case to Converter Housing ...... 79-83 1 KM170.GAS03
50B Thrust Washer Dir Clutch Drum to
2G Case to Converter Housing ...... 84-88 1 KM170.GAS04
Fwd Clutch Drum Selective (2.20mm) AR KM170.THW02
2G Case to Converter Housing ...... 89-ON 1 KM170.GAS05
50B Thrust Washer Dir Clutch Drum to
6A Pump O Ring........................... 79-ON 1 KM170.OR01
Fwd Clutch Drum Selective (1.80mm) AR KM170.THW03

SEALS
BANDS
10A Converter Seal.......................... 79-ON 1 KM170.MCS01
75D Kickdown Band (40mm Wide) .. All 1 KM170.BAN01
75D Kickdown Band (40mm Wide)
(Borg Warner) ........................... All 1 KM170.BAN21
FRICTION PLATES
20B High/Rev (Front) Friction
(127 O.D. x 100 I.D. SPRINGS & ONE WAY CLUTCHES
x 38T x 2.10mm Thick) ............ 79-88 2 KM170.FRP01
85D Wave Spring Low/Rev Piston
20B High/Rev (Front) Friction
(132mm O.D.) ........................... 82-89 1 KM170.DIA01
(127 O.D. x 104 I.D.
85D Wave Spring Low/Rev Piston
x 38T x 1.90mm Thick) ............. 89-ON 3 KM170.FRP04
(140mm O.D.) ........................... 89-ON 1 KM170.DIA02
22C Forward (Rear) Friction
(127 x 10T x 2.00mm Thick) ..... 79-88 2 KM170.FRP02
82C Fwd Clutch Diaphragm
22C Forward (Rear) Friction
(12 Fingers) .............................. 79-91 1 KM170.DIA03
(127 x 38T x 1.90mm Thick) ..... 89-ON 3 KM170.FRP04
82C Fwd Clutch Diaphragm
24D Low & Reverse Friction
(15 Fingers) .............................. 91-ON 1 KM170.DIA04
(152 O.D. x 48T x 1.80mm) ...... 79-88 4 KM170.FRP03
84D Low/Rev Diaphragm ................. 89-ON 1 KM170.DIA05
24D Low & Reverse Friction
86E One Way Clutch (17.80mm Wide)
(152 O.D. x 51T x 1.85mm) ...... 89-ON 6 KM170.FRP05
Measured W.Both End Caps ....... 84-ON 1 TH180.OWC01

STEEL PLATES FILTERS


77G Dacron Screen.......................... 79-81 1 KM170.FIL01
21B High/Rev (Front) Steel
77G Dacron Screen.......................... 82-ON 1 KM170.FIL02
(99mm I.D. x 3.80mm x 24T) .... 79-88 3 KM170.STP01
77G Dacron Screen.......................... 83-ON 1 KM170.FIL03
21B High/Rev (Front) Steel
(104.4 I.D. x 3.70mm x24T) ...... 89-ON 3 KM170.STP02
See seperate data sheet for filter identification
23C Forward (Rear) Steel
99mm I.D. x 1.80mm x 24T) ..... 79-88 2 KM170.STP03 HARD PARTS
23C Forward (Rear) Steel
(104.4 I.D. x 1.80mm x 24T) ..... 89-ON 2 KM170.STP04 NI Manual Valve ............................ 79-ON 1 KM170.VA01

BUSHINGS MANUALS
Kit Bush Kit .................................... To-88 1 KM170.BK01 NI ATSG Manual ........................... KM170.MAN01
Kit Bush Kit .................................... 89-ON 1 KM175.BK01
32A Pump Bush ............................... 79-ON 1 KM170.BUS01

349
KM170, KM171, KM172, F3A21, F3A22
3SPEED FWD (Lock Up & Non Lock Up)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

350
KM175, KM176, KM177, F4A21, 22 & 23

A
4SPEED FWD (With & Without Lock Up)

C 351
A
KM175, KM176, KM177, F4A21, 22 & 23
4SPEED FWD (With & Without Lock Up)

C 356
KM175, KM176, KM177, F4A21, 22 & 23
4SPEED FWD (With & Without Lock Up)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES
Kit Overhaul Kit KM175, 177 20B High/Rev (Front) Friction
(With Paper Case Gasket ......... 85-88 1 KM175.OHK01 (127 O.D. x 100 I.D. x 38T x 2.10mm Thick)
Kit Overhaul Kit F4A21,22 & 23 Fitted Later to Some Hyundai ... 79-88 2 KM170.FRP01
(With Metal Case Gasket.......... 89-ON 1 KM177.OHK01 20B High/Rev (Front) Friction
Kit Overdrive Repair....................... 85-ON 1 KM175.ORK01 (127 O.D. x 104 I.D.
Kit Gasket & Seal x 38T x 1.90mm Thick) ............. 89-ON 3 KM170.FRP04
(Metal Case Gasket)................. 89-ON 1 KM177.GSK01 22C Forward (Rear) Friction
(127 x 10T x 2.00mm Thick) ..... 79-88 2 KM170.FRP02
22C Forward (Rear) Friction
Kit Shim Kit (End Play)................... 85-ON 1 KM175.TWK02 (127 x 38T x 1.90mm Thick) ..... 89-ON 3 KM170.FRP04
22C Forward (Rear) Friction
(127 x 38T x 1.70mm Thick) ..... 00-ON 3 KM170.FRP12
24D Low & Reverse Friction
(152 O.D. x 48T x 1.80mm) ...... 79-88 4 KM170.FRP03
24D Low & Reverse Friction
GASKETS (152 O.D. x 51T x 1.85mm) ...... 89-ON 6 KM170.FRP05
26F Overdrive (End Clutch)
1G Pan Gasket (12 Bolt Holes) ...... 85-ON 1 KM170.GAS01
(123mm OD x 1.80mm x 40T) .. 84-ON 3 KM170.FRP06
1G Pan Gasket (12 Bolt Holes)
26F Overdrive (End Clutch)
(Farpack) .................................. 85-ON 1 KM170.GAS10
(123mm OD x 1.65mm x 36T) .. 00-ON 3-4 KM170.FRP13
1G Pan Gasket (13 Bolt Holes) ...... Some 1 KM177.GAS01
1G Pan Gasket (13 Bolt Holes)
NOTE: Some Hyundai Transmission use early frictions in
(Farpack) .................................. Some 1 KM177.GAS10
some applications as late as 1992. To avoid problems
4A Pump Gasket ........................... 85-ON 2 KM170.GAS06
check sizes before ordering.
2G Case to Converter Housing Gasket
(Paper)...................................... 84-88 1 KM170.GAS04 STEEL PLATES
2G Case to Converter Housing
(Metal)....................................... 89-ON 1 KM170.GAS05 21B High/Rev (Front) Steel
(99mm I.D. x 3.80mm x 24T) .... 79-88 3 KM170.STP01
21B High/Rev (Front) Steel
(104.4 I.D. x 3.70mm x24T) ...... 89-ON 3 KM170.STP02
21B High/Rev (Front) Steel
(104.4 I.D. x 3.00mm x24T) ...... 92-ON 3 KM170.STP06
23C Forward (Rear) Steel
99mm I.D. x 1.80mm x 24T) ..... 79-88 2 KM170.STP03
23C Forward (Rear) Steel
RUBBER COMPONENTS (104.4 I.D. x 1.80mm x 24T) ..... 89-ON 2 KM170.STP04
27F Overdrive (End Clutch)
Kit Overdrive Repair Kit
(106mm ID x 0.80mm x 25T) .... 84-ON 3-4 KM170.STP05
Contains all Rubber Components
27F Overdrive (Elantra)
& Overdrive Bolts Required for
(96mm ID x 2.50mm x 25T) ...... 99-ON 4 KM170.STP19
Overdrive Repair....................... 85-ON 1 KM175.ORK01
27F Overdrive (End Clutch)
Kit Servo Repair (78mm) ............... 85-ON 1 KM175.SERK01
(96mm ID x 4.00mm x 25T) ...... 00-ON 3-4 KM170.STP20
Kit Servo Repair (83mm) ............... 85-ON 1 KM175.SERK02
Kit Servo Repair (100mm) ............. 85-ON 1 KM175.SERK03
NOTE: Some Hyundai Transmission use early Steel Plates in
6A Pump Body O Ring ................... 79-ON 1 KM170.OR01
some applications as late as 1992. To avoid problems
check sizes before ordering.

BUSHES
Kit Bush Kit .................................... 85-88 1 KM170.BK02
Kit Bush Kit .................................... 88-ON 1 KM175.BK01
32A Pump Bush ............................... 79-ON 1 KM170.BUS01
SEALS 562E Output Shaft (32.50mm ID)....... 89-ON 1 KM175.BUS02
10A Front Pump Seal....................... 79-ON 1 KM170.MCS01
NI End Clutch Seal (16.50mm I.D.)1 KM175.MCS02
NI End Clutch Seal (12.70mm I.D.)1 KM175.MCS03
VALVE BODY COMPONENTS
NI Manual Valve ............................ 85-ON 1 KM170.VA01
Kit Valve Body Calibration Kit ........ All 1 KM175.SK01

357
KM175, KM176, KM177, F4A21, 22 & 23
4SPEED FWD (With & Without Lock Up)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST BEARINGS & WASHERS ELECTRICAL COMPONENTS
Kit Shim Kit (End Play)................... 85-ON 1 KM175.TWK02 NI A & B Shift Solenoids .................. 88-ON 1 KM175.SOL01
47A Thrust WasherPump to NI Pressure Solenoid ....................... 85-ON 1 KM175.SOL02
Dir Clutch Drum Selective (3.00mm) AR KM170.THW04 NI Lock Up Solenoid (Hyundai) ....... 85-ON 1 KM175.SOL02
47A Thrust WasherPump to NI Lock Up Solenoid (Mitsubishi)..... -92 1 KM175.SOL02
Dir Clutch Drum Selective (2.60mm) AR KM170.THW01 NI Lock Up Solenoid (Mitsubishi)..... 93-ON 1 KM175.SOL03
47A Thrust WasherPump to
Dir Clutch Drum Selective (2.20mm) AR KM170.THW02
47A Thrust WasherPump to
Dir Clutch Drum Selective (1.80mm) AR KM170.THW03
50C Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (2.60mm) AR KM170.THW01
50C Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (2.20mm) AR KM170.THW02 HARD PARTS
50C Thrust Washer Dir Clutch Drum to
90E Planetary Annulus
Fwd Clutch Drum Selective (1.80mm) AR KM170.THW03
(Use With KM175.PL01) ........... 85-ON 1 KM175.GE01
57E Primary to Secondary Sungear ... Bearing
91E Planetary Repair Set
(40.85mm O.D x 28.10mm I.D.
(175-5, F4A22 Wide Ratio)
x 2.00mm) .................................. 79-ON 1 KM175.TOR01
(See Additional Data Sheet) ... 89-ON 1 KM175.PL01
58E Primary to Secondary Sungear Thrust Plate
91E Planetary Repair Set
(39mm O.D. x 28mm I.D. x 2.00mm)
(175-5, F4A21 Close Ratio)
.................................................... 79-ON 1 KM175.THW01
(See Additional Data Sheet) ... 89-ON 1 KM175.PL04
59E Sungear to Planet Needle Bearing
92D Sun Shell/Kickdown Drum
(38mm O.D x 22.50mm I.D. x 3.90mm)
(100mm Deep) 175-5, F4A22 ... 89-ON 1 KM177.POT01
.................................................... 85-ON 1 KM175.TOR02
94D Centre Support (37mm Overall Hight)
Uses 20 Tooth Steel Plate ........ 89-ON 1 KM177.SUP01
94D Centre Support (40mm Overall Hight)
Uses 20 Tooth Steel Plate ........ 89-ON 1 KM177.SUP02
95G Cover - Overdrive Clutch .......... 89-ON 1 KM177.COV01

BANDS
75D Band (40mm Wide)................... 79-ON 1 KM170.BAN01
75D Kickdown Band (40mm Wide) MANUALS & SPECIAL TOOLS
(Borg Warner) ........................... 79-ON 1 KM170.BAN21
NI ATSG KM175 Rebuild Manual.. KM175.MAN01
75D Band (44mm Wide) .................. 88-ON 1 KM177.BAN01
NI ATSG KM177 Rebuild Manual.. KM177.MAN01

FILTERS
77G Filter 9mm Thick (Dacron)........... 82-88 1 KM170.FIL02
77G Filter 18mm THick (Dacron) ........ 87-91 1 KM170.FIL03
77G Filter (Plastic & Metal) ................. 92-ON Alt KM170.FIL04

See seperate data sheet for filter identification

SPRINGS & ONE WAY CLUTCHES


82C Forward Clutch Diaphragm
Spring (12 Fingers) ..................... 1 KM170.DIA03
82C Forward Clutch Diaphragm
Spring (15 Fingers) ..................... 1 KM170.DIA04
84D Low & Rev Return Spring............ 89-ON 1 KM170.DIA05
85D Low & Reverse Wave Ring
(132mm O.D.) ............................. 82-88 1 KM170.DIA01
85D Low & Reverse Wave Ring
(140mm O.D.) ............................. 89-ON 1 KM170.DIA02
86E One Way Clutch (17.80mm Wide)
Measured W.Both End Caps ....... 84-ON 1 TH180.OWC01

354
HYUNDAI A4AF1/2, A4BF1 & F4A32-1

A
4 SPEED FWD With Lock Up (Electronic Control)

C 355
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HYUNDAI A4AF1/2, A4BF1 & F4A32-1
4 SPEED FWD With Lock Up (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BUSHES
Kit Overhaul A4AF1/2, A4BF1, NI Pump ........................................... 91-ON 1 KM170.BUS01
Hyundai Scoupe .......................... 93-ON 1 KM177.OHK03

BANDS
GASKETS 75C Band (44mm Wide) ..................... 93-ON 1 KM177.BAN01

1E Pan Gasket A4AF1/2 .................. 93-ON 1 KM177.GAS05


1E Pan Gasket A4BF1 (Lantra) ........ 96-On 1 KM177.GAS06
3A Pump Gasket A4AF1/2................ 93-ON 1 KM177.GAS04 ELECTRICAL COMPONENTS

RUBBER COMPONENTS
6A Pump O Ring............................... 91-ON 1 KM170.OR01 THRUST WASHERS & BEARINGS
47A Thrust WasherPump to
Dir Clutch Drum Selective (3.00mm) AR KM170.THW04
47A Thrust WasherPump to
SEALS Dir Clutch Drum Selective (2.60mm) AR KM170.THW01
47A Thrust WasherPump to
9A Front Pump Seal ......................... 91-ON 1 KM170.MCS01 Dir Clutch Drum Selective (2.20mm) AR KM170.THW02
10E Drive Shaft Seal .......................... 91-ON 1 KM170.MCS02 47A Thrust WasherPump to
Dir Clutch Drum Selective (1.80mm) AR KM170.THW03

FILTERS
HARD PARTS
77E Filter A4AF1/2, A4BF1................. 93-ON 1 KM177.FIL01
77E Filter (Hyundai S Coupe)............. 99-ON 1 KM177.FIL02 94C Kickdown Drum (100mm Tall)... 91-ON 1 KM177.POT01
90C Centre Support (37mm Tall)...... 91-ON 1 KM177.SUP01
Check with data sheet at start of section as variations may exist 90C Centre Support (40mm Tall)...... 91-ON 1 KM177.SUP02

FRICTION PLATES
20A Direct Friction
(127 O.D. x 104 I.D.
x 38T x 1.90mm Thick) ............. 93-ON 4 KM170.FRP04
22B Forward Friction
(127 x 38T x 1.90mm Thick) ..... 93-ON 4 KM170.FRP04
24C Low/ Rev Friction
(152 O.D. x 51T x 1.85mm) ...... 93-ON 6 KM170.FRP05
26D Overdrive Friction
(123mm x 40T x 1.80mm) ........... 91-ON 3 KM170.FRP06

Check sizes before ordering as variations may exist

STEEL PLATES
21A Direct Steel
(104.4 I.D. x 3.70mm x24T) ...... 93-ON 3 KM170.STP02
21A Direct Steel
(104.4 I.D. x 3.00mm x24T) ...... 93-ON 3 KM170.STP06
23B Forward Steel
(104.4 I.D. x 1.80mm x 24T) ..... 93-ON 2 KM170.STP04
27D Overdrive .................................. 91-ON 3-4 KM170.STP05

Check sizes before ordering as variations may exist

Revision 30/10/2002
356
A
MITSUBISHI R4A-51, V4A-51, V5A-51
4 & 5 SPEED RWD & 4WD (Pajero)

C 361
A
MITSUBISHI R4A-51, V4A-51, V5A-51
4 & 5 SPEED RWD & 4WD (Pajero)

C 362
MITSUBISHI R4A-51, V4A-51, V5A-51
4 & 5 SPEED RWD & 4WD (Pajero)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul Kit With Filter (OE) 50F Reduction Brake Band.............. 97-ON 1
V4A-51, V5A-51........................ 97-ON 1 KMV5A.OHK01
Kit Overhaul (Transtec)
V4A-51, V5A-51........................ 97-ON 1 KMV5A.OHK02

GASKETS
Kit Valve Body Gasket Kit .............. 97-ON 1 KMV5A.GK02

FILTERS
55G Filter V5A51 .............................. 97-ON 1 KMV5A.FIL01
55G Filter V5A51 (Deep Pick Up)..... 00-ON 1 KMV5A.FIL02

SEALS
10A Converter Seal.......................... 97-ON 1 KM170.MCS01
NI Adaptor Housing Seal 4WD...... 97-ON 1

ELECTRICAL COMPONENTS
65G Shift Solenoids.......................... 97-ON 1-6 KMV5A.SOL01

FRICTION & STEEL KITS


Kit 2nd Brake Clutch Kit ................. 97-ON 1 KMV5A.CLK03

Above Kits contain Frictions, Steel & Pressure Plates

FRICTION PLATES HARD PARTS


90D Low/Rev One Way Clutch
250B Overdrive
(Front) 130mm O.D................... 97-ON 1 KMV5A.OWC01
(148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15
91C (Outer Race/Annulus)
251B Reverse
Low/Rev One Way Clutch......... 97-ON 1 KMV5A.OWC02
(166mm OD x 30T x 1.70mm) .. 96-ON 2 KMF4A.FRP14
92D Inner Race Low/Rev O.W.C...... 97-ON 1 KMV5A.OWC03
252D 2nd Brake
93G Direct One Way Clutch
(179mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP13
(Rear) Includes Outer Race...... 97-ON 1 KMV5A.OWC04
253D Low/Reverse Brake
94D Low/Rev One Way Clutch
(179mm OD x 30T x 1.70mm) .. 96-ON 6 KMF4A.FRP12
Retaining Clip ........................... 97-ON 1 KMV5A.RET01
253D Low/Reverse Brake F5A-51
(179mm OD x 30T x 1.70mm) .. 99-ON 5 KMF4A.FRP12
254E Underdrive
(148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15
255F Direct Clutch F5A-51 Only
(122mm OD x 30T x 1.70mm) .. 99-ON 3-5 KMF5A.FRP01

STEEL PLATES
300B Overdrive
(123mm ID x 2.50mm x 20T) .... 96-ON 3 KMF4A.STP15
301B Reverse
(153mm ID x 1.80mm x 20T) .... 96-ON 2 KMF4A.STP14
302D 2nd Brake
(153mm ID x 3.90mm x 16T) .... 96-ON 3 KMF4A.STP17
303D Low/Reverse Brake
(160mm ID x 1.00mm x 16T) .... 96-ON 5 KMF4A.STP12
303D Low/Reverse Brake F5A-51
(160mm ID x 1.00mm x 16T) .... 99-ON 4 KMF4A.STP12
304E Underdrive
(123mm ID x 1.80mm x 20T) .... 96-ON 4 KMF4A.STP11
305F Direct Clutch F5A-51 Only
(88mm ID x 2.50mm x 20T) ...... 99-00 3-4 KMF5A.STP01

363
MITSUBISHI R4A-51, V4A-51, V5A-51
4 & 5 SPEED RWD & 4WD (Pajero)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

360
MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV

A
4 SPEED FWD With Lock Up (Electronic Control)

C 361
Revision 30/10/2002
MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV
4 SPEED FWD With Lock Up (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul F4A33, W4A32/33 Kit Steel Plate Kit (W/F4A33)......... 91-ON 1 KM177.STK02
Transmission Only .................... 91-ON 1 KM177.OHK02 21A Direct Steel
Kit Overhaul Transfer Case (104.80mm I.D. x 26T x 2.20mm)
W4A32, W4A33 ........................ 91-ON 1 KM177.OHK04 .................................................. 91-ON 3 KM177.STP01
21A Direct Steel - F4A33-EV
(133mm x 24T x 2.20MM)......... All 3 KM177.STP05
21A Direct Steel W4A32-1
GASKETS (104.4 I.D. x 3.70mm x24T) ...... 93-ON 3 KM170.STP02
21A Direct Steel W4A32-1
1E Pan Gasket F/W4A32/33
(104.4 I.D. x 3.00mm x24T) ...... 93-ON 3 KM170.STP06
(14 Bolt Holes) .......................... 91-ON 1 KM177.GAS02
23B Forward Steel
3A Pump Gasket ............................ 91-ON 1 KM177.GAS07
(111.76mm I.D. x 26T x 1.80mm)
.................................................. 91-ON 5 KM177.STP02
23B Forward Steel - F4A33-EV
RUBBER COMPONENTS (133mm x 24T x 1.70mm)......... All 5 KM177.STP06
23B Forward Steel W4A32-1
Kit Overdrive Repair Kit F/W4A32/33 (104.4 I.D. x 1.80mm x 24T) ..... 93-ON 2 KM170.STP04
Contains All Rubber Components 25C Low & Rev Steel
& Overdrive Bolts Required for (140.35mm I.D. x 20T x 1.02mm)
Overdrive Repair (Transtec) ..... 91-ON 1 KM177.ORK02 .................................................. 91-ON 5 KM177.STP03
Kit Overdrive Repair Kit F/W4A32/33 27D Overdrive .................................. 91-ON 3-4 KM170.STP05
Contains All Rubber Components
& Overdrive Bolts Required for Check sizes before ordering as variations may exist
Overdrive Repair (Precision) .... 91-ON 1 KM177.ORK03
6A Pump O Ring ............................ 91-ON 1 KM170.OR01

BUSHES
SEALS Kit Bush Kit .................................... 91-ON 1 KM177.BK01
NI Pump ........................................ 91-ON 1 KM170.BUS01
9A Front Pump Seal....................... 91-ON 1 KM170.MCS01
10E Drive Shaft Seal (F4A33 L/H) ... 91-ON 2 KM177.MCS03
11E Drive Shaft Seal (F4A33 R/H)... 91-ON 2 KM177.MCS03
10E Drive Shaft Seal BANDS
(W4A33 L/H) ............................. 91-ON 2 KM177.MCS04
75C Band F/W4A32/33 (60mm) ....... 91-ON 1 KM177.BAN02
75C Band W4A32-1 (40mm Some).. 91-On 1 KM170.BAN01
FILTERS
77E Filter F4A33-1 ........................... 91-ON 1 KM170.FIL05
77E Filter W4A32/W4A33 ................ 91-ON 1 KM170.FIL05 ELECTRICAL COMPONENTS
NI Solenoid Set (4) ........................ 91-ON 1 KM177.SOL03
Check with data sheet at start of section as variations may exist

FRICTION PLATES SPRINGS & CIRCLIPS


80C Cushion Spring Waved
Kit Friction Kit (W/F4A33) .............. 91-ON 1 KM177.FRK02
(144mm OD) ............................. 91-ON 1 KM177.DIA01
20A Direct Friction
(138mm x 38T x 1.70mm)......... 91-ON 4 KM177.FRP01
20A Direct Friction - F4A33-EV THRUST WASHERS & BEARINGS
(132mm x 36T x 1.70mm)......... All 4 KM177.FRP05
20A Direct Friction W4A32-1 47A Thrust WasherPump to
(127 x 38T x 1.90mm)............... 93-ON 4 KM170.FRP04 Dir Clutch Drum Selective (3.00mm) AR KM170.THW04
22B Forward Friction 47A Thrust WasherPump to
(138mm x 42T x 1.70mm)......... 91-ON 5 KM177.FRP02 Dir Clutch Drum Selective (2.60mm) AR KM170.THW01
22B Forward Friction - F4A33-EV 47A Thrust WasherPump to
(132mm x 42T x 1.70mm)......... All 5 KM177.FRP06 Dir Clutch Drum Selective (2.20mm) AR KM170.THW02
22B Forward Friction 47A Thrust WasherPump to
(127 x 38T x 1.90mm Thick) ..... 93-ON 4 KM170.FRP04 Dir Clutch Drum Selective (1.80mm) AR KM170.THW03
24C Low & Reverse Friction
(157mm x 54T x 1.60mm)......... 91-ON 6 KM177.FRP03
24C Low/ Rev Friction W4A32-1
(152 O.D. x 51T x 1.85mm) ...... 93-ON 6 KM170.FRP05
26D Overdrive Friction
(123mm x 40T x 1.80mm)......... 91-ON 4 KM170.FRP06

Check sizes before ordering as variations may exist

Revision 12/2003
362
MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV
4 SPEED FWD With Lock Up (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS
90C Centre Support F4A33-1........... 91-ON 1 KM177.SUP03
91A Direct Clutch Drum F4A33-1..... 91-ON 1 KM177.DRU05
92D PLanetary Annulus F4A33-1
(Use With KM177.PL03 & 13)... 91-ON 1 KM177.GE01
93D Planetary Repair Set F4A33-1
(See Additional Data Sheet) ... 91-ON 1 KM177.PL03
93D Planetary Repair Set F4A33-1
(New Less Anulus).................. 91-ON 1 KM177.PL13
94C Sun Shell/Kickdown Drum
F4A33-1 .................................... 91-ON 1 KM177.POT02
95D Low Sprag (28 Element) ........... 91-ON 1 KM177.OWC01
96C Apply Plate (Low & Reverse) ...... 91-ON 1 KM177.PP01
97B Turbine Shaft
(419mm Long x 17mm Pilot) ....... 91-ON 1 KM177.SH03
98D Hub Overdrive Clutch
F4A33-1 ...................................... 91-ON 1 KM177.HUB02

SERVICE MANUALS
NI ATSG Repair Manual (F4A33).. KM177.MAN03

Revision 30/10/2002
363
A
C
Renault

364
RENAULT 4139

A
3 SPEED IN LINE FWD (Electronic Control)

C
Illustration
to
Follow

365
Rev 06/97
RENAULT 4139
3 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul Kit ................................ 76-83 1 4139.OHK01

GASKETS

SEALS

FRICTION PLATES
Friction Plate (Large)............................ 76-83 AR 4139.FRP01
Friction Plate (Small)............................ 76-83 AR BW35.FRP02

STEEL PLATES
Steel Plate (Large Thick)...................... 76-83 AR 4139.STP01
Steel Plate (Large Thin) ....................... 76-83 AR 4139.STP02

FILTERS
Filter 76-83 ........................................... 76-83 1 4139.FIL01

ELECTRICAL
Ren 5 Computer Unit ........................... 76-83 1 4139.COMP01

SUNDRIES
Modulator 2 Bolt Fixing ........................ 76-83 1 4139.MOD01

Revision 31/10/2002
366
RENAULT 4141

A
3 SPEED IN LINE FWD (Electronic Control)

C
Illustration
to
Follow

367
RENAULT 4141
3 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS
Kit Overhaul Kit ................................ 81-ON 1 4141.OHK01

Kit Gasket & Rubber......................... 81-ON 1 4141.GSK01

GASKETS
Kit Gasket ......................................... 81-ON 1 4141.GK01
Pan Gasket .......................................... 81-ON 1 4141.GAS01
Valve Body Gasket ............................... 81-ON 1 4141.GAS04

SEALS
Converter Seal
(70mm x 48mm x 10mm) ............ 81-ON 1 4141.MCS01
Differential Seal Metal Case
(58mm x 36mm x 20mm) ............ 81-ON 2 4141.MCS05
Differential Seal Rubber Case
(58mm x 42mm x 13mm) ............ 81-ON 2 4141.MCS04
Front Planetary Shaft
(65mm x 45mm x 10mm) ............ 81-ON 1 4141.MCS02
Rear Planetary Shaft
(42mm x 30mm x 7mm) ............. 81-ON 1 4141.MCS03

FRICTION PLATES
High Clutch (E1) ................................. 81-ON 4 TH180.FRP01
Intermediate Clutch (E2)..................... 81-ON 4 TH180.FRP02
Reverse Clutch (F1) ........................... 81-ON 3 TH180.FRP03
Low Clutch (F2) .................................. 81-ON 4 TH180.FRP03

SHAFT SEALING RINGS


Shaft Sealing Ring
Spigot in Case Small ................... 81-ON 1 4141.SSR01
Shaft Sealing Ring
Spigot in Case Large................... 81-ON 2 4141.SSR02
Shaft Sealing Ring
Rear Clutch Drum ....................... 81-ON 1 4141.SSR03

FILTERS
Filter .................................................... 81-ON 1 4141.FIL01

ELECTRICAL
Ren 25 Computer Unit ......................... 81-ON 1 4141.COMP01

SUNDRIES
Modulator (Steel).................................. 81-ON 1 4141.MOD01
Ren 25 Pump Drive Shaft (690mm) ..... 81-ON 1 4141.SH01
Ren 25 Stator Support ......................... 81-ON 1 4141.SUP01

Revision 31/10/2002
368
RENAULT AD4

A
4 SPEED FWD (Full Electronic Control)

C 369
Revision 30/10/2002
RENAULT AD4

A
4 SPEED FWD (Full Electronic Control)

C 370
Revision 30/10/2002
RENAULT AD4
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Bryco) ................. 91-ON 1 AD4.OHK02 300C Forward Clutch (E1)
Kit Overhaul Kit (Precision)............ 91-ON 1 AD4.OHK03 (104MM ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
Kit Overhaul Kit (Transtec)............. 91-ON 1 AD4.OHK04 300C Forward Clutch (E1)
(104MM ID x 1.50mm x 32T) .... 90-ON 4-5 AR4.STP09
301B Direct Clutch (E2)
GASKETS (104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
302D 3-4 Clutch (E3)
100G Pan Gasket ............................... 90-ON 1 AD4.GAS01
(72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05
101A Pump Gasket (OEM) ................ 90-ON 1 AD4.GAS02
302D 3-4 Clutch (E3)
101A Pump Gasket (Precision).......... 90-ON 1 AD4.GAS22
(72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
NI Rear Cover Gasket ................... 90-ON 1 AD4.GAS03
303A 2-4 Brake (F2)
103G Side Cover Gasket (Diff)........... 90-ON 1 AD4.GAS04
(136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02
303A 2-4 Brake (F2)
RUBBER COMPONENTS (136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13
303A 2-4 Brake (F2)
Kit O Ring Kit................................. 90-ON 1 AR4.ORK01 (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14
110A Pump O Ring ............................ 90-ON 1 AR4.OR01 303A 2-4 Brake (F2)
111G O Ring Diff Seal Carrier (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15
(92mm x 3mm).......................... 90-ON 1 AD4.OR02 303A 2-4 Brake (F2)
112G O Ring Diff Seal Carrier (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07
(98mm x 3mm).......................... 90-ON 1 AD4.OR03 303A 2-4 Brake (F2)
113G O Ring Pinion Seal Carrier ...... 90-ON 1 AD4.OR04 (136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08
NI Filter Gasket ............................. 90-ON 1 AR4.GAS03 304F Low & Reverse Brake (F1)
NI O Ring Cooler Union ............... 90-ON 2 AR4.OR08 (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03

SEALS FILTERS
150A Converter Seal.......................... 90-ON 1 AR4.MCS01 Kit Filter Kit..................................... 90-ON 1 AD4.FILKIT01
151G Axle Seal................................... 90-ON 1 AD4.MCS02 450G Filter.......................................... 90-ON 1 AD4.FIL01
153G Selector shaft Seak................... 90-ON 1 AD4.MCS03 451G Solenoid Filter Oblong
152G Pinion Seal (In Valve Body) ......................... 90-ON 1 AR4.FIL02
(34.75mm x 50mm x 7mm)....... 90-ON 1 AD4.MCS04 NI EVM Filter Round
154G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05 (V. Body-Case) ......................... 90-ON 1 AR4.FIL03

PISTONS
SEALING RINGS
Kit Piston Kit (5 Pieces) ................. 90-ON 1 AR4.PISKIT
Kit Sealing Ring Kit (Transtec) ....... 90-ON 1 AR4.SRK01 170C E1 Piston (Modified) ................ 90-ON 1 AR4.PIS11
Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02 171B E2 Piston ................................. 90-ON 1 AG4.PIS02
Kit Sealing Ring Kit 171B E2 Piston 63mm I/D ................ 90-ON 1 AR4.PIS02
(With Accumulator Seals) ......... 90-ON 1 AR4.SRK03 172D E3 Piston ................................. 90-ON 1 AR4.PIS03
200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01 172D E3 Piston Early Drum
201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02 (Use With AG4.SP03) ............... 90-ON 1 AG4.PIS03
202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03 NI E3 Spacer Early Drum
203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03 (Use With AG4.PIS03) .............. 90-ON 1 AG4.SP03
204A Stator Support Rear.................. 90-ON 1 AG4.SSR04 173F F1 Piston ................................. 90-ON 1 AG4.PIS04
205A Stator Support Front ................. 90-ON 2 AG4.SSR05 174A F2 Piston ................................. 90-ON 1 AR4.PIS05

FRICTION PLATES BUSHES & BEARINGS


NI Friction Kit (104mm E3 Clutch) 90-ON 1 AR4.FRK02 Kit Bush Kit (8 Pieces) ................... 90-ON 1 AD4.BK01
250C Forward Clutch (E1) 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 551B Bush E2 Drum ......................... 90-ON 1 AG4.BUS02
251B Direct Clutch (E2) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 553E Bush E3 Drum to Hub ............. 90-ON 1 AG4.BUS04
252D 3-4 Clutch (E3) 560G Pinion Bearing .......................... 90-ON 1 AD4.BE01
(104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15
253A 2-4 Brake (F2)
(154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12 SPRINGS & ONE WAY CLUTCHES
254F Low & Reverse Brake (F1)
400F F1 Brake Diaphragm Spring.... 90-ON 1 AG4.DIA01
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13
401C E1 Clutch Diaphragm Spring... 90-ON 1 AR4.DIA01

Revision 12/2003
371
RENAULT AD4
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS ELECTRICAL COMPONENTS
600B Thrust Washer E1 to E2 700G Pressure Sensor
(1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01 001,002,004,006....................... 90-ON 1 AR4.ELE02
600B Thrust Washer E1 to E2 700G Pressure Sensor
(1.20mm Green Plastic)............ 90-ON 1 AG4.THW02 000,003..................................... 90-ON 1 AR4.ELE02
600B Thrust Washer E1 to E2 700G Pressure Sensor (4 Pin)
(1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03 013,030,021.............................. 90-ON 1 AD4.ELE03
600B Thrust Washer E1 to E2 701G Multi Function Switch................ 90-ON 1 AD4.ELE04
(1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04 702G Speed Sensor (Transmission) .. 90-ON 1 AR4.ELE05
600B Thrust Washer E1 to E2 703G Solenoid Set ............................. 90-ON 1 AR4.SOL01
(1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05
601A Tthrust Washer
(Pump Stator to E2) ................ 90-ON 1 AR4.THW01 HARD PARTS
602E Thrust Bearing assy
351C Pressure Plate E1 Top
(Sun Gear to Sun Gear)............ 90-ON 1 AR4.BE01
(STD 5.10mm) .......................... 90-ON 1 AR4.PP01
NI Needle Bearing (Ring Gear to
351C Pressure Plate E1 Top
Case 15mm x 30mm x 5.6mm). 90-ON 1 AR4.TOR01
(O.S 6.40mm) ........................... 90-ON 1 AR4.PP02
604F Needle Bearing Assy
352C Pressure Plate E1 Bottom ....... 90-ON 1 AR4.PP03
Planetary to Ring Gear
360G Conical Drive Shaft Washer
(30.50mm x 49mm x 3.70mm).. 90-ON 1 AR4.TOR02
(Brass) ...................................... 90-ON 2 AD4.THW03
605E Needle Bearing
800A Pump Assy................................ 90-ON 1 AD4.PUM01
E3 Hub to E1 Drive Hub
802G Laguna 006 Drive Shaft
(33mm x 47mm x 2mm)............ 90-ON 1 AR4.TOR03
(R/H 125mm Long) ................... 90-ON 1 AD4.SH01
606E Needle Bearing
803G Laguna 006 Drive Shaft
E1 Drive Hub to Sun Shell
(L/H 107mm Long).................... 90-ON 1 AD4.SH02
(36mm x 53mm x 2mm)............ 90-ON 1 AR4.TOR05
801C E1 Drum Exchange Rebuilt
607E Needle Bearing
(4 Plate) .................................... 90-ON 1 AR4.DRU31
Sun Shell to Planet Sun Gear
NI Speed Sensor Ring
(27.40mm x 41.30mm x 3.8mm)90-ON 1 AR4.TOR06
(Replaces Damaged or Loose). 90-ON 1 AR4.SEN01
608E Needle Bearing
805B E2 Clutch
E3 Hub to E3 Drum
(20mm x 35mm x 6mm)............ 90-ON 1 AR4.TOR04 Piston Return Spring Locator.... 90-ON 1 AR4.RET02
NI Needle Bearing
E1 Drum to E3 Drum
TOOLS
(34mm x 48mm x 3.70mm)....... 90-ON 1 AR4.TOR07 NI Pressure Take Off Adaptor........ 90-ON AR4.TOOL01
610E Needle Roller Bearing NI BVi Tester
E3 Hub (Tests valve body electrics & can
(27mm x 31mm x 10mm).......... 90-ON 1 AR4.TOR08 be used to replace valve body in
the electrical chain)................... 90-on AR4.TOOL02
NI Pinion Bearing Cap Remover ... 90-ON AG4.TOOL01
SPECIAL ITEMS NI Manual OEM
900G Pressure Regulator Plunger ..... 90-ON 1 AR4.VA02 Technical Info............................ 90-ON AD4.MAN01
901G Pressure Regulator Valve ......... 90-ON 1 AR4.VA03
NI Cooler Bleed Back Valve .......... 90-ON 1 AR4.VA01
902C E1 Clutch Support Ring (Bryco)
(Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET01
902C E1 Clutch Support Ring (Transtec)
(Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET03
NI Low & Reverse Sealing Tube
(Under Valve Body)................... 90-ON 1 AD4.TU01
NI Diff Breather (Plastic & Metal) .. 90-ON 1 AD4.BRE01
NI Transmission Breather
(Updated).................................. 90-ON 1 AD4.BRE02
NI Heat Exchanger
(000, 003) ................................. 90-ON 1 AD4.COOL01
NI Heat Exchanger
(001, 004, 014) ......................... 90-ON 1 AD4.COOL02
NI Heat Exchanger
(002, 007,012,026,027,028) ..... 90-ON 1 AD4.COOL03
NI Heat Exchanger
(006, 021,023,025,030,031,032)90-ON 1 AD4.COOL04
NI Heat Exchanger
(011, 013,024,029).................... 90-ON 1 AD4.COOL05

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Second Page
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Follow

374
RENAULT AD8
4 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Bryco) ................. 91-ON 1 AD8.OHK02 300C Forward Clutch (E1)
Kit Overhaul Kit (Precision)............ 91-ON 1 AD8.OHK03 (104MM ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
Kit Overhaul Kit (Transtec)............. 91-ON 1 AD8.OHK04 300C Forward Clutch (E1)
(104MM ID x 1.50mm x 32T) .... 90-ON 4-5 AR4.STP09
301B Direct Clutch (E2)
(104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
GASKETS 302D 3-4 Clutch (E3)
(72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05
NI Pan Gasket ............................... 90-ON 1 AD8.GAS01
302D 3-4 Clutch (E3)
101A Pump Gasket (OEM) ................ 90-ON 1 AD8.GAS02
(72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
101A Pump Gasket (Precision).......... 90-ON 1 AD8.GAS22
303A 2-4 Brake (F2)
NI Filter Gasket ............................. 90-ON 1 AR4.GAS03
(136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02
303A 2-4 Brake (F2)
(136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13
303A 2-4 Brake (F2)
RUBBER COMPONENTS (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14
303A 2-4 Brake (F2)
Kit O Ring Kit................................. 90-ON 1 AR4.ORK01 (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15
110A Pump O Ring ............................ 90-ON 1 AR4.OR01 303A 2-4 Brake (F2)
NI O Ring Diff Cover .................... 90-ON 1 AD8.OR01 (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07
NI O Ring Cooler Union ............... 90-ON 2 AR4.OR08 303A 2-4 Brake (F2)
(136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08
304F Low & Reverse Brake (F1)
(129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03
SEALS
150A Converter Seal.......................... 90-ON 1 AR4.MCS01
NI Axle Seal Converter Side
FILTERS
(30mm x 52mm x 7mm)............ 90-ON 1 AD8.MCS02 Kit Filter Kit..................................... 90-ON 1 AD8.FILKIT01
NI Selector shaft Seak................... 90-ON 1 AD4.MCS03 NI Filter.......................................... 90-ON 1 AD8.FIL01
NI Front Pinion Seal ...................... 90-ON 1 AD8.MCS03 NI Solenoid Filter Oblong
NI End Cover Sealing Cap ............ 90-ON 1 AD8.CAP01 (In Valve Body) ......................... 90-ON 1 AR4.FIL02
NI EVM Filter Round
(V. Body-Case) ......................... 90-ON 1 AR4.FIL03

SEALING RINGS
Kit Sealing Ring Kit (Transtec) ....... 90-ON 1 AR4.SRK01
PISTONS
Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02 Kit Piston Kit (5 Pieces) ................. 90-ON 1 AR4.PISKIT
Kit Sealing Ring Kit 170C E1 Piston (Modified) ................ 90-ON 1 AR4.PIS11
(With Accumulator Seals) ......... 90-ON 1 AR4.SRK03 171B E2 Piston ................................. 90-ON 1 AG4.PIS02
200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01 171B E2 Piston 63mm I/D ................ 90-ON 1 AR4.PIS02
201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02 172D E3 Piston ................................. 90-ON 1 AR4.PIS03
202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03 172D E3 Piston Early Drum
203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03 (Use With AG4.SP03) ............... 90-ON 1 AG4.PIS03
204A Stator Support Rear.................. 90-ON 1 AG4.SSR04 NI E3 Spacer Early Drum
205A Stator Support Front ................. 90-ON 2 AG4.SSR05 (Use With AG4.PIS03) .............. 90-ON 1 AG4.SP03
173F F1 Piston ................................. 90-ON 1 AG4.PIS04
174A F2 Piston ................................. 90-ON 1 AR4.PIS05

FRICTION PLATES
NI Friction Kit (104mm E3 Clutch) 90-ON 1 AR4.FRK02
250C Forward Clutch (E1)
BUSHES & BEARINGS
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 Kit Bush Kit (8 Pieces) ................... 90-ON 1 AD4.BK01
251B Direct Clutch (E2) 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 551B Bush E2 Drum ......................... 90-ON 1 AG4.BUS02
252D 3-4 Clutch (E3) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15 553E Bush E3 Drum to Hub ............. 90-ON 1 AG4.BUS04
253A 2-4 Brake (F2) 560G Pinion Bearing .......................... 90-ON 1 AD4.BE01
(154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12
254F Low & Reverse Brake (F1)
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13 SPRINGS & ONE WAY CLUTCHES
400F F1 Brake Diaphragm Spring.... 90-ON 1 AG4.DIA01
401C E1 Clutch Diaphragm Spring... 90-ON 1 AR4.DIA01

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ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS ELECTRICAL COMPONENTS
600B Thrust Washer E1 to E2 700G Pressure Sensor ....................... 90-ON 1 AR4.ELE02
(1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01 701G Multi Function Switch................ 90-ON 1 AD8.ELE02
600B Thrust Washer E1 to E2 702G Speed Sensor (Transmission) .. 90-ON 1 AR4.ELE05
(1.20mm Green Plastic)............ 90-ON 1 AG4.THW02 703G Solenoid Set ............................. 90-ON 1 AR4.SOL01
600B Thrust Washer E1 to E2
(1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03
600B Thrust Washer E1 to E2 HARD PARTS
(1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04
351C Pressure Plate E1 Top
600B Thrust Washer E1 to E2
(STD 5.10mm) .......................... 90-ON 1 AR4.PP01
(1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05
351C Pressure Plate E1 Top
601A Tthrust Washer
(O.S 6.40mm) ........................... 90-ON 1 AR4.PP02
(Pump Stator to E2) ................ 90-ON 1 AR4.THW01
352C Pressure Plate E1 Bottom ....... 90-ON 1 AR4.PP03
602E Thrust Bearing assy
801C E1 Drum Exchange Rebuilt
(Sun Gear to Sun Gear)............ 90-ON 1 AR4.BE01
(5 Plate) .................................... 90-ON 1 AR4.DRU32
NI Needle Bearing (Ring Gear to
NI Speed Sensor Ring
Case 15mm x 30mm x 5.6mm). 90-ON 1 AR4.TOR01
(Replaces Damaged or Loose). 90-ON 1 AR4.SEN01
604F Needle Bearing Assy
805B E2 Clutch
Planetary to Ring Gear
Piston Return Spring Locator.... 90-ON 1 AR4.RET02
(30.50mm x 49mm x 3.70mm).. 90-ON 1 AR4.TOR02
605E Needle Bearing
E3 Hub to E1 Drive Hub
(33mm x 47mm x 2mm)............ 90-ON 1 AR4.TOR03
TOOLS
606E Needle Bearing NI Pressure Take Off Adaptor........ 90-ON AR4.TOOL01
E1 Drive Hub to Sun Shell NI BVi Tester
(36mm x 53mm x 2mm)............ 90-ON 1 AR4.TOR05 (Tests valve body electrics & can
607E Needle Bearing be used to replace valve body in
Sun Shell to Planet Sun Gear the electrical chain)................... 90-on AR4.TOOL02
(27.40mm x 41.30mm x 3.8mm)90-ON 1 AR4.TOR06
608E Needle Bearing
E3 Hub to E3 Drum
(20mm x 35mm x 6mm)............ 90-ON 1 AR4.TOR04
NI Needle Bearing
E1 Drum to E3 Drum
(34mm x 48mm x 3.70mm)....... 90-ON 1 AR4.TOR07
610E Needle Roller Bearing
E3 Hub
(27mm x 31mm x 10mm).......... 90-ON 1 AR4.TOR08

SPECIAL ITEMS
NI Pressure Regulator Plunger ..... 90-ON 1 AR4.VA02
NI Pressure Regulator Valve ......... 90-ON 1 AR4.VA03
NI Cooler Bleed Back Valve .......... 90-ON 1 AR4.VA01
902C E1 Clutch Support Ring (Bryco)
(Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET01
902C E1 Clutch Support Ring (Transtec)
(Plastic 4 Per Transmission) ..... 90-ON 4 AR4.RET03

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4 SPEED IN LINE FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Bryco) ................. 91-ON 1 AR4.OHK01 300C Forward Clutch (E1)
Kit Overhaul Kit (Precision)............ 91-ON 1 AR4.OHK03 (104MM ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
Kit Overhaul Kit (Transtec)............. 91-ON 1 AR4.OHK04 300C Forward Clutch (E1)
(104MM ID x 1.50mm x 32T) .... 90-ON 4-5 AR4.STP09
301B Direct Clutch (E2)
(104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
GASKETS 302D 3-4 Clutch (E3)
(72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05
100G Pan Gasket ............................... 90-ON 1 AR4.GAS01
302D 3-4 Clutch (E3)
101A Pump Gasket (OEM) ................ 90-ON 1 AR4.GAS02
(72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
101A Pump Gasket (Precision).......... 90-ON 1 AR4.GAS22
303A 2-4 Brake (F2)
NI Filter Gasket ............................. 90-ON 1 AR4.GAS03
(136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02
303A 2-4 Brake (F2)
(136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13
RUBBER COMPONENTS 303A 2-4 Brake (F2)
(136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14
Kit O Ring Kit................................. 90-ON 1 AR4.ORK01 303A 2-4 Brake (F2)
110A Pump O Ring ............................ 90-ON 1 AR4.OR01 (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15
111G O Ring Diff Cover .................... 90-ON 1 AR4.OR01 303A 2-4 Brake (F2)
NI O Ring Cooler Union ............... 90-ON 2 AR4.OR08 (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07
303A 2-4 Brake (F2)
(136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08
304F Low & Reverse Brake (F1)
SEALS (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03
150A Converter Seal.......................... 90-ON 1 AR4.MCS01
151G Axle Seal R/H ........................... 90-ON 1 AR4.MCS02
152G Axle Seal L/H ............................ 90-ON 1 AR4.MCS03
FILTERS
153G Selector shaft Seak................... 90-ON 1 AD4.MCS03 Kit Filter Kit..................................... 90-ON 1 AR4.FILKIT01
154G Pinion Seal................................ 90-ON 1 AR4.MCS04 450G Filter AD4 .................................. 90-ON 1 AR4.FIL01
155G End Sealing Cap (Large) .......... 90-ON 2 AR4.CAP01 451G Solenoid Filter Oblong
156G End Sealing Cap (Small) .......... 90-ON 1 AR4.CAP02 (In Valve Body) ......................... 90-ON 1 AR4.FIL02
NI EVM Filter Round
(V. Body-Case) ......................... 90-ON 1 AR4.FIL03

SEALING RINGS
Kit Sealing Ring Kit (Transtec) ....... 90-ON 1 AR4.SRK01
PISTONS
Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02 Kit Piston Kit (5 Pieces) ................. 90-ON 1 AR4.PISKIT
Kit Sealing Ring Kit 170C E1 Piston (Modified) ................ 90-ON 1 AR4.PIS11
(With Accumulator Seals) ......... 90-ON 1 AR4.SRK03 171B E2 Piston ................................. 90-ON 1 AG4.PIS02
200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01 171B E2 Piston 63mm I/D ................ 90-ON 1 AR4.PIS02
201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02 172D E3 Piston ................................. 90-ON 1 AR4.PIS03
202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03 172D E3 Piston Early Drum
203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03 (Use With AG4.SP03) ............... 90-ON 1 AG4.PIS03
204A Stator Support Rear.................. 90-ON 1 AG4.SSR04 NI E3 Spacer Early Drum
205A Stator Support Front ................. 90-ON 2 AG4.SSR05 (Use With AG4.PIS03) .............. 90-ON 1 AG4.SP03
173F F1 Piston ................................. 90-ON 1 AG4.PIS04
174A F2 Piston ................................. 90-ON 1 AR4.PIS05

FRICTION PLATES
NI Friction Kit (104mm E3 Clutch) 90-ON 1 AR4.FRK02
250C Forward Clutch (E1)
BUSHES & BEARINGS
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 Kit Bush Kit (8 Pieces) ................... 90-ON 1 AD4.BK01
251B Direct Clutch (E2) 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 551B Bush E2 Drum ......................... 90-ON 1 AG4.BUS02
252D 3-4 Clutch (E3) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15 553E Bush E3 Drum to Hub ............. 90-ON 1 AG4.BUS04
253A 2-4 Brake (F2) 560G Pinion Bearing .......................... 90-ON 1 AD4.BE01
(154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12
254F Low & Reverse Brake (F1)
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13 SPRINGS & ONE WAY CLUTCHES
400F F1 Brake Diaphragm Spring.... 90-ON 1 AG4.DIA01
401C E1 Clutch Diaphragm Spring... 90-ON 1 AR4.DIA01

Revision 12/2003
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ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS ELECTRICAL COMPONENTS
600B Thrust Washer E1 to E2 700G Pressure Sensor ....................... 90-ON 1 AR4.ELE02
(1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01 701G Multi Function Switch................ 90-ON 1 AR4.ELE06
600B Thrust Washer E1 to E2 702G Speed Sensor (Transmission) .. 90-ON 1 AR4.ELE05
(1.20mm Green Plastic)............ 90-ON 1 AG4.THW02 703G Solenoid Set ............................. 90-ON 1 AR4.SOL01
600B Thrust Washer E1 to E2 704G Throttle Pot 022 Espace
(1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03 (Bendix Electrics)...................... 90-ON 1 AR4.ELE03
600B Thrust Washer E1 to E2 704G Throttle Pot 022 Espace
(1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04 (Magnetti Marelli Electrics) ....... 90-ON 1 AR4.ELE04
600B Thrust Washer E1 to E2
(1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05
601A Tthrust Washer
(Pump Stator to E2) ................ 90-ON 1 AR4.THW01 HARD PARTS
602E Thrust Bearing assy
351C Pressure Plate E1 Top
(Sun Gear to Sun Gear)............ 90-ON 1 AR4.BE01
(STD 5.10mm) .......................... 90-ON 1 AR4.PP01
NI Needle Bearing (Ring Gear to
351C Pressure Plate E1 Top
Case 15mm x 30mm x 5.6mm). 90-ON 1 AR4.TOR01
(O.S 6.40mm) ........................... 90-ON 1 AR4.PP02
604F Needle Bearing Assy
352C Pressure Plate E1 Bottom ....... 90-ON 1 AR4.PP03
Planetary to Ring Gear
801C E1 Drum Exchange Rebuilt
(30.50mm x 49mm x 3.70mm).. 90-ON 1 AR4.TOR02
(4 Plate) .................................... 90-ON 1 AR4.DRU31
605E Needle Bearing
801C E1 Drum Exchange Rebuilt
E3 Hub to E1 Drive Hub
(5 Plate) .................................... 90-ON 1 AR4.DRU32
(33mm x 47mm x 2mm)............ 90-ON 1 AR4.TOR03
NI Speed Sensor Ring
606E Needle Bearing
(Replaces Damaged or Loose). 90-ON 1 AR4.SEN01
E1 Drive Hub to Sun Shell
805B E2 Clutch
(36mm x 53mm x 2mm)............ 90-ON 1 AR4.TOR05
Piston Return Spring Locator.... 90-ON 1 AR4.RET02
607E Needle Bearing
NI Filter Screw............................... 90-ON 3 AR4.NUT01
Sun Shell to Planet Sun Gear
806G Pinion Shaft Nut........................ 90-ON 1 AR4.NUT02
(27.40mm x 41.30mm x 3.8mm) 90-ON
1 AR4.TOR06 ni
608E Needle Bearing
E3 Hub to E3 Drum
TOOLS
(20mm x 35mm x 6mm)............ 90-ON 1 AR4.TOR04 NI Pressure Take Off Adaptor........ 90-ON AR4.TOOL01
NI Needle Bearing NI BVi Tester
E1 Drum to E3 Drum (Tests valve body electrics & can
(34mm x 48mm x 3.70mm)....... 90-ON 1 AR4.TOR07 be used to replace valve body in
610E Needle Roller Bearing the electrical chain)................... 90-on AR4.TOOL02
E3 Hub NI Manual OEM
(27mm x 31mm x 10mm).......... 90-ON 1 AR4.TOR08 Technical Info............................ 90-ON AD4.MAN01

SPECIAL ITEMS
900G Pressure Regulator Plunger ..... 90-ON 1 AR4.VA02
901G Pressure Regulator Valve ......... 90-ON 1 AR4.VA03
NI Cooler Bleed Back Valve .......... 90-ON 1 AR4.VA01
902C E1 Clutch Support Ring (Bryco)
(Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET01
902C E1 Clutch Support Ring (Transtec)
(Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET03
NI Low & Reverse Sealing Tube
Under Valve Body).................... 90-ON 1 AR4.TU01
903G Valve Body Quadrant (Plastic).. 90-ON 1 AR4.QU01

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RENAULT DP0, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION/STEEL PLATES
Kit Gasket and Seal ...................... All 1 DPO.GSK01 Kit Friction Kit................................. All 1 DPO.FRK01
Kit Overhaul Kit (EOM) 40B E1 160 x 120 x 1.60mm
Without Metal Gaskets.............. All 1 DPO.OHK01 (8 Internal Teeth)....................... All 3 DPO.FRP01
Kit Overhaul Kit (Transtec) 41B E1 165 x 133 x 1.60mm
Without Metal Gaskets.............. All 1 DPO.OHK04 (12 External Teeth) ................... All 3 DPO.FRP02
Kit Overhaul Kit (Precision) 41B E1 165 x 133 x 1.60mm
Without Metal Gaskets.............. All 1 DPO.OHK03 (Early 12 External 15.7mm Teeth) 3 DPO.FRP07
Kit Piston Kit................................... All 1 DPO.PISKIT 42C E2 118 x 78 x 1.60mm
Kit Copper Washer Kit ................... All 1 DPO.WK01 (20 Internal Teeth)..................... All 7 DPO.FRP03
Kit O Ring Kit ................................ All 1 DPO.ORK01 43C E2 124 x 82 x 1.60mm
(8 External Teeth) ..................... All 7 DPO.FRP04
GASKETS 44D F1 171 x 137 x 1.60mm
(6 Internal Teeth)....................... All 3 DPO.FRP05
1H Valve Body Cover ..................... All 1 DPO.GAS01
45D F1 199 x 146 x 1.60mm
2H Rear Cover (Steel & Rubber).... All 1 DPO.GAS02
(6 External Teeth) ..................... All 3 DPO.FRP06
3H Metal Case Gasket (?????)...... All 1 DPO.GAS03
3H Metal Case Gasket (Citroen)
(Use With DPO.GAS06) ........... All 1 DPO.GAS05
3H Late Case Gasket Bowl (Citroen) THRUST WASHERS AND BEARINGS
(Use With DPO.GAS05) ........... All 1 DPO.GAS06
Kit Selective Thrust Kit
(F2/F3 Servo) ........................ All 1 DPO.TWK02
RUBBER COMPONENTS 50E Hexagonal Nut Thrust............... All 1 DPO.THW01
51A Plastic Thrust Washer
10A Pump O Ring........................... All 1 DPO.OR01
(2 Tang 63 x 48mm).................. All 1 DPO.THW02
NI Pump Bolt O Ring ................... All 10 DPO.OR02
52A F3 & F3 Selective Thrust Kit .. All 1 DPO.THW03
12B E1 O Ring .............................. All 1 DPO.OR03
13A Band Bolt O Ring .................... All 2 DPO.OR04
14G Detent Selector O Ring ........... All 1 DPO.OR05 BANDS
14G Sensor O Ring
(Output Speed Sensor)............. All 1 DPO.OR06 60A F2 & F3 Band (OEM) ............. All 2 DPO.BAN01
16G Sensor O Ring 60A F2 & F3 Band (Pattern)) ........ All 2 DPO.BAN02
(Oil Pressure Sensor) .............. All 1 DPO.OR07
17G Sensor O Ring
(Input Speed Sensor)................ All 1 DPO.OR08 FILTERS
18A F2 Servo O Ring .................... All 1 DPO.OR09
70A Pan Filter .................................. All 1 DPO.FIL01
19A F3 Servo O Ring .................... All 1 DPO.OR10
71G Valve Body Filter....................... All 1 DPO.FIL02
20G Shift Solenoid O Ring .............. All 6 DPO.OR11
NI Speedo O Ring........................ All 1 DPO.OR12
NI Solenoid Loom O Ring ............ All 1 DPO.OR13
NI Heat Exchanger Seal (Outer) ... All 1 DPO.SQR01 SHAFT SEALING RINGS
NI Heat Exchanger Seal (Inner) .... All 1 DPO.SQR02
21G Valve Body to Case Seal .......... All 2 DPO.SQR03 Kit Shaft Sealing Ring Kit............... All 1 DPO.SRK01
22G EPC Solenoid Seal ................... All 2 DPO.SQR04 72B Input Shaft
(18.00 x 1.80 x 1.75mm)........... All 1 DPO.SSR01
73H Rear Cover (Outer)
(54.00 x 50.00 x 2.00mm)......... All 2 DPO.SSR02
METAL CLAD SEALS 74H Rear Cover (Inner)
(32.50 x 28.50 x 2.00mm)......... All 1 DPO.SSR03
30A Converter Seal.......................... All 1 DPO.MCS01
74H Accumulator (Inner)
NI Driveshaft (Left Hand)............... All 1 DPO.MCS02
(32.50 x 28.50 x 2.00mm)......... All 2 DPO.SSR03
NI Driveshaft (Right Hand) ............ All 1 DPO.MCS03
75H Accumulator (Outer)
NI Selector Shaft ........................... All 1 DPO.MCS04
(25.00 x 21.00 x 2.00mm)......... All 1 DPO.SSR04

BUSHES & BEARINGS


PISTONS
550B 'E1' Clutch Drum Bushing ......... All 1 DPO.BUS02
Kit Piston Kit................................... All 1 DPO.PISKIT
NI Pump Bush ............................... All 1 DPO.BUS01
31D F1 Moulded Piston .................. All 1 DPO.PIS01
692F Diff Bearing L/H ........................ All 1 DPO.BE02
32B E1 Moulded Piston .................. All 1 DPO.PIS02
693F Diff Bearing R/H........................ All 1 DPO.BE01
33B E1 Accumulator Piston ............ All 1 DPO.PIS04
693F Bearing-Diff R/H (Update)
34C E2 Moulded Piston .................. All 1 DPO.PIS05
(41mm x 72mm x 15.50mm)..... All 1 DPO.BE03
35C E2 Accumulator Piston ............ All 1 DPO.PIS03
36A F2 Servo Piston
(65.00 x 24.40mm).................... All 1 DPO.SER02
37A F3 Servo Piston
(46.00 x 23.50 x 8.00mm)......... All 1 DPO.SER03

Revision 05/2004
387
RENAULT DPO, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
VALVE BODY COMPONENTS
NI Plastic Valve Body Plug Set...... All 1 DPO.VA01

ELECTRICAL COMPONENTS
700G EPC Solenoid (NLA See Note) -09/03 1 DPO.SOL01
700G EPC Solenoid (See Note)......... 10/03- 1 DPO.SOL03
701G Lock Up Sol (NLA See Note) ... -09/03 1 DPO.SOL01
701G Lock Up Sol (See Note)............ 10/03- 1 DPO.SOL03
702G Shift Solenoid............................ All 6 DPO.SOL02
82G Range Switch
(Megane, Clio & Scenic) ........... All 1 DPO.ELE01
83G Valve Body Loom
(Megane, Clio & Scenic) ........... All 1 DPO.ELE02
84G Pressure Sensor
(Megane, Clio & Scenic) ........... All 1 DPO.ELE03
84G Pressure Sensor
(Citroen).................................... All 1 DPO.ELE11
85G Input Speed Sensor
(Megane, Clio & Scenic) ........... All 1 DPO.ELE04
86G Heat Exchanger Temp Sensor.. All 1 DPO.ELE05
87G Output Speed Sensor ............... All 1 DPO.ELE06

Renault DP0, Peugeot & Citroen AL4


Pressure and Lock-Up Solenoids
The DPO.SOL03 solenoid is the latest design type (Silver with black
connector), this supersedes the earlier design DPO.SOL01 with white
connector which is no longer available. When replacing solenoids of the
previous design, both the lock-up and the pressure regulating solenoid
must be replaced together and vehicle returned to the dealer to have
the ECU reprogrammed. This is necessary because the pulse width
modulation frequency is different on the later design. Approximate dates
of changeover to the new design are as follows: Megane 2, September
2003, Laguna Jan 2004 & all other models from March 2004, Peugeot
& Citroen Models from September 2003.

HARD PARTS
90C E2 Upper Circlip
(47.00 x 40.00 x 1.50mm)......... All 1 DPO.CIR01
91C E2 Drum Retainer Circlip
(46.00 x 47.00 x 2.00mm)......... All 1 DPO.CIR02
92E Nut (Primary Gear Assy)
(125.00 x 54.00 x 7.00mm)....... All 1 DPO.NUT01

SUNDRY ITEMS
NI Washer Cooler Bolt
(Copper/Rubber)....................... All 1 DPO.WA01
NI Heat Exchanger (Megane)........ 1 DPO.COOL01

TOOLS AND MANUALS


NI Selector Detent Setting Tool ..... All DPO.TOOL01
NI R/H Drive Shaft Seal Installer ... All DPO.TOOL02
NI L/H Drive Shaft Seal Installer.... All DPO.TOOL03
NI Pump Seal Installer................... All DPO.TOOL04

Revision 31/10/2002
388
RENAULT MB1, MB3

A
3 SPEED FWD (Electronic Control)

C 385
Revision 31/10/2002
RENAULT MB1, MB3
3 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit (Transtec)............. 83-ON 1 MB.OHK01 450A Filter Universal.......................... 83-ON 1 MB.FIL01
Kit Overhaul Kit (Bryco) ................. 83-ON 1 MB.OHK02 450A Filter Ren 5 ............................... 83-ON 1 MB.FIL03
450A Filter Clio
Kit Gasket & Rubber Kit ................. 83-ON 1 MB.GSK01 (Up to 21/01/1994).................... 83-94 1 MB.FIL03
450A Filter Clio/Peugeot 106
(21/01/94 On)............................ 94-on 1 MB.FIL04

GASKETS & RUBBER COMPONENTS


Kit E1/E2 Rubber Kit ................... 83-ON 1 MB.ORK02
100A Pan Gasket ............................... 83-ON 1 MB.GAS01 PISTONS
101A Valve Body Gasket (OEM)........ 83-ON 2 MB.GAS03
101A Valve Body Gasket ................... 83-ON 2 MB.GAS13 170A F1 Carrier Piston ..................... 83-ON 1 MB.PIS01
NI Main Case Gasket Late ............ 83-ON 1 MB.GAS02
NI Gearbox to Diff Gasket (OEM).. 83-ON 1 MJ.GAS01
120A Filter O Ring ............................ 83-ON 1 MB.OR01

MODULATORS
SEALS
750A Modulator Black ........................ 83-ON 1 MB.MOD01
150B Converter .................................. 83-ON 1 MB.MCS01
151B Axle Seal MB1 .......................... 83-ON 2 MB.MCS02

THRUST WASHERS & BEARING


SEALING RINGS
Kit Sealing Ring Kit ........................ 83-ON 1 MB.SRK01

ELECTRICAL COMPONENTS
BUSHES
NI MB Renix Computer ................. 83-ON 1 MB.COMP01
NI Sun Gear Bush ........................ 83-ON 2 MB.BUS01 NI Throttle Potentiometer (Renix).. 83-ON 1 MB.ELE01
NI Feed Hub Bush......................... 83-ON 1 MB.BUS02 700A Solenoid Set ............................ 83-ON 1 MB.SOL01
NI Turbine Shaft Rear ................... 83-ON 1 MB.BUS04
NI Pump Drive Shaft Bush ............ 83-ON 1 MB.BUS05

FRICTION PLATES
Kit Friction Kit................................. 83-ON 1 MB.FRK01 HARD PARTS
250A Intermediate (F2)
(178mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP03 800A Feed Hub .................................. 83-ON 1 MB.HUB01
NI Forward (E1) 801A OWC Spring & Roller Kit........... 83-ON 1 MB.OWC01
(125mm OD x 21Teeth) ........... 83-ON 4-5 MB.FRP01 350A Pressure Plate E1/E2 Clutch . 83-ON 1 MB.PP01
NI Direct (E2) 802A Pump Drive Shaft Renault 5
(150mm OD x 3 Ext Teeth) ....... 83-ON 4-5 MB.FRP02 (325mm Long) .......................... 83-ON 1 MB.SH01
253A Low & Reverse (F1)
(190mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP04
SPECIAL ITEMS
STEEL PLATES NI Cooler Adaptor
(Allowes Fitment of Matrix Cooler) 1 MB.CA01
Kit Steel Plate Kit ........................... 83-ON 1 MB.STK01 NI Torque Converter Nut (9.00mm) 1 MB.NUT02
300A Intermediate (F2)
(171mm ID x 3Lugs) ................. 83-ON 3-4 MB.STP03
NI Forward (E1)
(125mm OD x 3 Ext Lugs) ........ 83-ON 4-5 MB.STP01
NI Forward (E1) Wavy Plate
(125mm OD x 3 Ext Lugs) ........ 83-ON 1 MB.STP05
NI Direct (E2)
(150mm OD x 3 Int Lugs) ......... 83-ON 4-5 MB.STP02
NI Direct (E2) Wavy Plate
(150mm OD x 3 Int Lugs) ......... 83-ON 1 MB.STP06
303A Low & Reverse (F1)
(190mm OD x 3 Ext Lugs) ........ 83-ON 3-4 MB.STP04

Revision 31/10/2002
386
RENAULT MJ1, MJ3, ML

A
3 SPEED IN LINE FWD (Electronic Control)

C 387
Revision 31/10/2002
RENAULT MJ1, MJ3, ML
3 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit (Transtec) 450A Filter (Ren 21 & 25) .................. 83-ON 1 MJ.FIL01
(Use With MJ.MCS01) .............. 83-ON 1 MB.OHK01 450A Filter (Traffic ML1) .................... 83-ON 1 MJ.FIL02

Kit Gasket & Rubber Kit ................. 83-ON 1 MB.GSK01

GASKETS & RUBBER COMPONENTS PISTONS


Kit E1/E2 Rubber Kit ................... 83-ON 1 MB.ORK02 170A F1 Carrier Piston ..................... 83-ON 1 MB.PIS01
100A Pan Gasket ............................... 83-ON 1 MB.GAS01
101A Valve Body Gasket (OEM)........ 83-ON 2 MB.GAS03
101A Valve Body Gasket ................... 83-ON 2 MB.GAS13
NI Gearbox to Diff Gasket (OEM).. 83-ON 1 MJ.GAS01
120A Filter O Ring ............................ 83-ON 1 MB.OR01 MODULATORS
750A Modulator White........................ 83-ON 1 MB.MOD02
SEALS
150B Converter (Ren 21& 25)............ 83-ON 1 MJ.MCS01
150B Converter (ML1 Traffic)............. 83-ON 1 MJ.MCS03 THRUST WASHERS & BEARING
150B Converter (ML1 Winnebago) .... 83-ON 1 MB.MCS05
151B Axle Seal Ren 25 Early Units
(26mm x 42mm x 17mm).......... 83-ON 2 MJ.MCS02
153B Axle Seal ?/H Ren 25 Late ELECTRICAL COMPONENTS
(?? x ?? x ??)............................ 1 MB.MCS03
154B Axle Seal ?/H Ren 25 Late NI Throttle Potentiometer (Renix).. 83-ON 1 MB.ELE01
(?? x ?? x ??)............................ 1 MB.MCS04 700A Solenoid Set ............................ 83-ON 1 MB.SOL01

SEALING RINGS
Kit Sealing Ring Kit ........................ 83-ON 1 MB.SRK01 HARD PARTS
800A Feed Hub .................................. 83-ON 1 MB.HUB01
BUSHES 801A OWC Spring & Roller Kit........... 83-ON 1 MB.OWC01
350A Pressure Plate E1/E2 Clutch . 83-ON 1 MB.PP01
NI Sun Gear Bush ........................ 83-ON 2 MB.BUS01
NI Feed Hub Bush......................... 83-ON 1 MB.BUS02
NI Turbine Shaft Front ................... 83-ON 1 MB.BUS03
NI Pump Drive Shaft Bush ............ 83-ON 1 MB.BUS05 SPECIAL ITEMS

FRICTION PLATES
Kit Friction Kit................................. 83-ON 1 MB.FRK01
250A Intermediate (F2)
(178mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP03
NI Forward (E1)
(125mm OD x 21Teeth) ........... 83-ON 4-5 MB.FRP01
NI Direct (E2)
(150mm OD x 3 Ext Teeth) ....... 83-ON 4-5 MB.FRP02
253A Low & Reverse (F1)
(190mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP04

STEEL PLATES
Kit Steel Plate Kit ........................... 83-ON 1 MB.STK01
300A Intermediate (F2)
(171mm ID x 3Lugs) ................. 83-ON 3-4 MB.STP03
NI Forward (E1)
(125mm OD x 3 Ext Lugs) ........ 83-ON 4-5 MB.STP01
NI Forward (E1) Wavy Plate
(125mm OD x 3 Ext Lugs) ........ 83-ON 1 MB.STP05
NI Direct (E2)
(150mm OD x 3 Int Lugs) ......... 83-ON 4-5 MB.STP02
NI Direct (E2) Wavy Plate
(150mm OD x 3 Int Lugs) ......... 83-ON 1 MB.STP06
303A Low & Reverse (F1)
(190mm OD x 3 Ext Lugs) ........ 83-ON 3-4 MB.STP04

Revision 31/10/2002
388
A
C
389
A
C
Suzuki

390
SUZUKI 2 SPEED

A
2 SPEED FWD

C
Illustration
to
Follow

391
Rev 06/97
SUZUKI 2 SPEED
2 SPEED FWD
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS
Kit Master Kit With Steels ................. 88-ON 1 SUZ2.MOHK01
Kit Master Kit Without Steels ............ 88-ON 1 SUZ2.BAK01

GASKETS
NI Pan Gasket ................................. 88-ON 1 SUZ2.GAS01

BANDS
NI Band ............................................ 88-ON 1 SUZ2.BAN01

FILTERS
NI Filter ............................................ 88-ON 1 SUZ2.FIL01

Other Parts Available on Request

392
A
C
393
A
C
Technical
Manuals

394
TECH MANUALS
CHRYSLER TORQUEFLITE A500..............A518.MAN01 NISSAN RL4FO2A ....................................... RL4.MAN01
CHRYSLER A604........................................A604.MAN01 NISSAN RE4FO2A....................................... RL4.MAN02
NISSAN RL4FO3A/RL4FO3V .................... RL43.MAN01
NISSAN RE4RO1A ...................................... RE4.MAN01
FORD A4LD ...............................................A4LD.MAN01
FORD A4LD UPDATE ................................A4LD.MAN03
FORD AR44/55E ..................................... A4LDE.MAN01 SUBARU 3 SPEED ...................................... M41.MAN01
FORD CD4E...............................................CD4E.MAN01 SUBARU 4 SPEED ....................................SUB4.MAN01
FORD AOD (FIOD)...................................... AOD.MAN01
FORD AODE .............................................AODE.MAN01 TOYOTA A40 - A43DE...................................A43.MAN01
FORD E40D ............................................... E40D.MAN01 TOYOTA A140 .............................................A140.MAN01
FORD AXOD .............................................AXOD.MAN01 TOYOTA A540E...........................................A540.MAN01
FORD AXODE ........................................ AXODE.MAN01 TOYOTA A340E/A340H......................... 30-80LE.MAN01
FORD ATX.................................................... ATX.MAN01 TOYOTA A440F...........................................A440.MAN01

GM 4L30E .................................................4L30E.MAN01 MERCEDES 722.1 & 722.2................... MER123.MAN01


GM TH2004R .......................................TH2004R.MAN01 MERCEDES 722.3 & 722.4................... MER126.MAN01
GM TH350/350C ...................................... TH350.MAN01 MERCEDES 722.5 ................................ MER129.MAN01
GM TH400 ................................................ TH400.MAN01
GM440...................................................... TH440.MAN01 AUDI/VOLKSWAGEN 003 & 010 ............ VW010.MAN01
GM 4L80E .................................................4L80E.MAN01 AUDI/VOLKSWAGEN 4 SPEED ..................AG4.MAN01
GM TH700-R4 1987-93 ............................ TH700.MAN01
ZF 4HP22 ................................................... 4HP22.MAN0
ZF 4HP18 SAAB ...................................... 4HP18.MAN01
HONDA 4 SPEED CARB ENGINE............ HON4.MAN01
HONDA 4 SPEED COMPUTER CONTROLHON4.MAN02
HONDA LEGEND ...................................... HON4.MAN03 PASS BOOK COMPUTER CONTROLS ...... ELE.MAN01
HONDA LEGEND 1990 TRANSVERSE.... HON4.MAN04 PASS BOOK PRESSURES & SOLENOIDS ELE.MAN01
HONDA PX4B/APX4/MPWA/MP1A........... HON4.MAN05

ISUZU AW30-80LE................................ 30-80LE.MAN01

JATCO 4 SPEED L4N71B............................ L4N.MAN01 New Manuals are being added all the time.
JATCO F4A-EL............................................. F4A.MAN01 Older titles available on request
JATCO G4A-HL ............................................G4A.MAN01 subject to availability.
JATCO GF4EAT 1993 ON ............................G4A.MAN02

JEEP AW4 ............................................. 30-80LE.MAN01


JEEP A500 (42RE) ......................................A518.MAN01

MITSUBISHI KM170/171 .........................KM170.MAN01


MITSUBISHI KM175 ................................KM175.MAN01
MITSUBISHI KM175.5 (F4A-21/22) .........KM177.MAN01

395
Rev 06/97
396
A
C
397
A
Van Doorne

C
CVT

398
VAN DOORNE CVT (Rover & Volvo)

A
CONTANTLY VARIABLE FWD (Hydraulic Control)

C 399
Rev 01/2003
VAN DOORNE CVT (Rover & Volvo)

A
CONTANTLY VARIABLE FWD (Hydraulic Control)

C 400
VAN DOORNE CVT (Rover & Volvo)
CONTANTLY VARIABLE FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

KITS SPRINGS
Kit Overhaul Kit CVT...................... 90-ON 1 CVT.OHK02 410B Fwd Clutch Dia Spring .............. 89-ON 1 CTX.DIA01
Kit Gasket & Rub CVT ................... 90-ON 1 CVT.GSK02 411B Rev Clutch Dia Spring .............. 89-ON 1 CTX.DIA02

GASKETS
FILTERS
100D Pan Gasket CVT....................... 90-ON 1 CVT.GAS01
450D Pan Filter (Rover/Metro) ........... 90-ON 1 CVT.FIL11
450D Pan Filter (Volvo) ...................... 90-ON 1 CVT.FIL02
450D Pan Filter (Black Plastic)
RUBBER COMPONENTS (Late Rover 100/216)................ 99-ON 1 CVT.FIL03
450D Pan Filter (Black Plastic)
Kit O Ring Kit................................. 90-ON 1 CTX.ORK01
(Rover 25/45)............................ 99-ON 1 CVT.FIL03
120A Pump ORing (Front & Rear) .... 90-ON 2 CTX.OR04
450D Pan Filter (Black Plastic)
121D Primary Cover ORing............... 90-ON 1 CTX.OR05
(MGF) ....................................... 99-ON 1 CVT.FIL03
122D Filter ORing.............................. 90-ON 1 CTX.OR09
450D Pan Filter (New Mini) ................ 00-ON 1 CVT.FIL04
123D Secondary Cover 'O' Ring
(Large) ...................................... 90-ON 1 CVT.OR01
124D Throttle Cable 'O' Ring.............. 90-ON 1 CTX.OR01
125D Speedo Housing 'O' Ring.......... 90-ON 1 CTX.OR03
126D Secondary Cover 'O' Ring BEARINGS
(Small) ...................................... 90-ON 1 CTX.OR07
127D Dipstick Tube to Case 'O' Ring . 90-ON 1 CTX.OR08 650A Bearing Primary (Volvo/Metro).. 90-ON 1 CTX.BE01
128D Dipstick to Tube 'O' Ring........... 90-ON 1 CTX.OR10 650A Bearing Primary
129D Inhibitor Switch 'O' Ring............ 90-ON 1 CTX.OR12 (Rov 25/45, MGF & New Mini).. 99-ON 1 CVT.BE03
NI Primary Drum 'O' Ring .............. 90-ON 1 CTX.OR02 651A Bearing Secondary ................... 90-ON 1 CTX.BE02
NI Fwd Clutch Inner Lip Seal 652A Bearing Pinion .......................... 90-ON 1 CVT.BE01
(Except New Mini)..................... 90-ON 1 CVT.LIP01 653B Bearing Input Shaft (Needle) .... 90-ON 1 CVT.BE02
NI Fwd Clutch Outer Lip Seal
(Except New Mini)..................... 90-ON 1 CVT.LIP02
NI Rev Clutch Inner Lip Seal
(Except New Mini)..................... 90-ON 1 CVT.LIP03
NI Rev Clutch Outer Lip Seal ELECTRICAL COMPONENTS
(Except New Mini)..................... 90-ON 1 CVT.LIP04
700D Inhibitor Switch
(3 Pin Connector)...................... 90-ON 1 CTX.INH01
700D Inhibitor Switch
METAL CLAD OIL SEALS (4 Pin Connector)...................... 90-ON 1 CTX.INH02
700D Inhibitor Switch Rover
150D Input Shaft Seal ........................ 90-ON 1 CTX.MCS11 (Square Connector) .................. 90-ON 1 CVT.INH02
151D Drive Shaft Seal (Left Hand)..... 90-ON 1 CVT.MCS12 NI Internal Valve Body Loom
152D Drive Shaft Seal (Right Hand) .. 90-ON 1 CVT.MCS12 (Rover MGF, 25/45) .................. 99-ON 1 CVT.ELE01
NI Selector Seal ............................ 90-ON 1 CTX.MCS13 NI Speed Sensor
(Rover MGF, 25/45) .................. 99-ON 1 CVT.ELE02
NI Internal Valve Body Loom
SEALING RINGS (New Mini)................................. 00-ON 1 CVT.ELE03
NI Speed Sensor
Kit Sealing Ring Kit Except
(New Mini)................................. 00-ON 1 CVT.ELE04
(Rov 25/45, MGF & New Mini).. 90-ON 1 CTX.SRK01
200A Primary Shaft (Pump Nose) Except
(Rov 25/45, MGF & New Mini).. 90-ON 1 CTX.SSR01
201C Secondary Shaft Except
(Rov 25/45, MGF & New Mini).. 90-ON 1 CTX.SSR02 HARD PARTS
800A Pump Assembly
(Volvo, Rover Metro,100/216)... 90-ON 1 CVT.PUM01
800A Pump Assembly
FRICTION PLATES (MGF, 25/45 & New Mini).......... 99-ON 1 CVT.PUM02
801A Pitot Tube Engine ..................... 90-ON 1 CTX.TU03
250B Forward Friction Plate .............. 90-ON 3 CTX.FRP02
803A Pitot Tube Primary .................... 90-ON 1 CVT.TU01
251B Reverse Friction Plate .............. 90-ON 3 CTX.FRP02
804A Primary Drum (Rebuilt) ............. 90-ON 1 CVT.DRU02
805A Drive Belt) ................................. 90-ON 1 CTX.CH01
806B Secondary Drum (Rebuilt) ........ 90-ON 1 CVT.DRU06
STEEL PLATES 808B End Float Shim 1.3mm ............. 89-ON 1 CTX.SHIM01
808B End Float Shim 1.4mm ............. 90-ON 1 CTX.SHIM06
300B Forward Steel Plate .................. 90-ON 3 CTX.STP02 808B End Float Shim 1.5mm ............. 90-ON 1 CTX.SHIM02
301B Reverse Steel Plate .................. 90-ON 3 CTX.STP02 808B End Float Shim 1.9mm ............. 90-ON 1 CTX.SHIM03
400B Forward Pressure Plate ............ 90-ON 1 CVT.PP01
401B Reverse Pressure Plate............ 90-ON 1 CVT.PP01

401
VAN DOORNE CVT (Rover & Volvo)
CONTANTLY VARIABLE FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont...
808B End Float Shim 2.0mm ............. 90-ON 1 CTX.SHIM04
809A Primary Cylinder Repair
(Requires Old Core).................. 90-ON 1 CVT.DRU07
812B Damper Plate (Rover)............... 90-ON 1 CTX.DAM02
812B Damper Plate (Volvo)................ 90-ON 1 CVT.DAM02
813B Planetary Assembly
(Except New Mini)..................... 90-ON 1 CVT.PL01
813B Planetary Assembly
(New Mini)................................. 90-ON 1 CVT.PL02
814D Ratio Sensor Fork..................... 90-ON 1 CVT.SEN01
815D Ratio Sensor Shaft.................... 90-ON 1 CVT.SH01
NI Belt Lubrication Tube ................ 90-ON 1 CTX.TU02
NI Ball Bearing (5.90mm)
(For Primary Sliding Shaft) ....... 90-ON 6 CTX.BALL01
NI Ball Bearing (5.90mm)
(For Secondary Sliding Shaft)... 90-ON 9 CTX.BALL01

CABLES
900D Throttle Cable
(Rover Metro/100)..................... 90-ON 1 CVT.CAB02
900D Throttle Cable
(Volvo 400)................................ 90-ON 1 CVT.CAB03
900D Throttle Cable
(Rover 216/100)........................ 96-97 1 CVT.CAB04

SPECIAL ITEMS
NI Oil Pump Remover Tool............ 89-ON 1 CTX.TOOL01
NI Primary Drum Locking Tool....... 89-ON 1 CTX.TOOL02
NI Secondary Drum Remover ...... 89-ON 1 CTX.TOOL03
NI Primary Drum Remover ............ 89-ON 1 CTX.TOOL04
NI Fwd Clutch Piston Guide .......... 89-ON 1 CTX.TOOL05
NI Rev Clutch Piston Guide........... 89-ON 1 CTX.TOOL06
NI Valve Body Alignment Pins ....... 89-ON 1 CTX.TOOL07
NI Pressure Gauge 60 Bar ............ 89-ON 1 CTX.TOOL08
NI Pressure Gauge 0-10 Bar......... 89-ON 1 CTX.TOOL10
NI Secondary Unit Puller ............... 89-ON 1 CTX.TOOL09
NI Piston Holding Clamp Control... 89-ON 1 CTX.TOOL12

402
A
C
403
A
C
Volkswagen / Audi

404
VOLKSWAGEN 010, 087, 089

A
3 SPEED FWD (Hydraulic Control)

C 405
Revision 30/10/2002
VOLKSWAGEN 010, 087, 089
3 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit 010 Inc. Diff Seals 21B Direct (Early)
All Transverse (Transtec) .......... 75-92 1 VW010.OHK05 (104mm ID x 2.00mm x 17/51T) 75-92 4-5
Kit Overhaul Kit 010 VW010.STP01
All Transverse (Bryco)............... 75-92 1 VW010.OHK03 21B Direct (Late)
Kit Overhaul Kit 087 (132mm OD x 2.00mm x 53T) .. 84-92 4 VW010.STP03
Audi 100LS, 4000, 5 Cylinder 5000 23C Forward
Porsche 924, 944 (Transtec) .... 77-92 1 VW010.OHK01 (104mm ID x 2.00mm x 17/51T)75-92 4 VW010.STP01
Kit Overhaul Kit 089 25D Low & Reverse
Audi 80, Passat Etc (Transtec) . 77-92 1 VW010.OHK04 (157mm ID x 2.00mm x 8T) ...... 75-92 4-5 VW010.STP02
Kit Overhaul Combination Kit
087/089 (Bryco) ........................ 77-92 1 VW010.OHK02
Kit Overhaul Kit BUSHES
Transporter & Caravelle............ All 1 VW010.OHK06
Kit Bush Kit .................................... 75-92 1 VW010.BK01
30B Direct Drum............................... 75-92 1 VW010.BUS03
Kit Gasket & Rubber Kit All ............ 75-92 1 VW010.GSK01
NI Torque Converter Neck............. 75-92 1 VW010.BUS01
NI Pump Drive Gear ...................... 75-92 1 VW010.BUS05
GASKETS & RUBBER COMPONENTS NI Pinion Shaft .............................. 75-92 1 VW010.BUS05
31D Sun Gear .................................. 75-92 2 VW010.BUS02
1E Pan Gasket (Rubber)................ 75-92 1 VW010.GAS02 32A Pump Body ............................... 75-92 1 VW010.BUS04
2D Transmission to Differential
Separator Plate Gasket ............ 75-92 2 VW010.GAS01 BANDS
NI Diff Cover Gasket
50B Intermediate Band .................... 75-92 1 VW010.BAN01
Transverse Only........................ 75-92 1 VW010.GAS03
NI Filter Gasket ............................. 75-92 1 VW010.GAS04 FILTERS
NI Transmission To Diff O Ring ..... 75-92 1 VW010.OR01
55E Filter (Round)............................ 75-92 1 VW010.FIL02
55E Filter (Rectangular) ................... 75-92 1 VW010.FIL01
SEALS
PISTONS
NI Converter Seal.......................... 75-92 1 VW010.MCS01
NI Axle Seal (Except 010) 60A Low & Reverse Moulded Piston
(45mm x 60mm x 8mm)............ 75-92 2 VW010.MCS03 Without Bleed Valve.................. 75-82 1 VW010.PIS02
NI Axle Seal 010 60A Low & Reverse Moulded Piston
(36mm x 60mm x 10mm).......... 79-83 2 VW010.MCS11 With Bleed Valve....................... 83-92 1 VW010.PIS04
NI Governor 61B Direct Moulded Piston............... 75-92 1 VW010.PIS01
(21mm x 32mm x 7mm) ........... 75-92 1 VW010.MCS06 62C Forward Moulded Piston........... 75-92 1 VW010.PIS03
NI Pinion Cover Front 087 NI Accumulator Piston
(26mm x 40mm x 7mm)............ 75-92 2 VW010.MCS02 (Plastic With Lip)....................... 75-92 1 VW010.ACC01
NI Pinion Cover Front 089
(38mm x 26mm x 6mm)............ 75-92 2 VW010.MCS09 SPRINGS & ONE WAY CLUTCHES
NI Pinion Cover Front 010, 090 70C Forward Clutch Diaphragm....... 75-ON 1 VW010.DIA01
(30mm x 42mm x 7mm)............ 75-92 1 VW010.MCS08
NI Pinion Cover Rear 087
(45mm x 62mm x 7mm)............ 75-92 2 VW010.MCS04 HARD PARTS
NI Pinion Cover Rear 089, 090
(38mm x 54mm x 7mm)............ 75-92 2 VW010.MCS07 75E Governor Gear
NI Pinion Cover Rear 010 13 Teeth Universal With Pin...... 75-91 1 VW010.GOV01
(38mm x 52mm x 7mm)............ 75-92 2 VW010.MCS05 75E Governor Gear
16 Teeth Hollow ........................ 75-91 1 VW010.GOV02
75E Governor Gear
SEALING RINGS 16 Teeth Short Shank .............. 83-91 1 VW010.GOV03
NI Crown Wheel & Pinion 089
Kit Sealing Ring Kit ........................ 75-92 1 VW010.SRK01 KAS/KAU Diff Codes ................ 77-90 1 VW010.CWP01
NI Crown Wheel & Pinion 087
REG,REH,RDQ,ROD Diff Codes
FRICTION PLATES (39/12) ...................................... 77-90 1 VW010.CWP02
20B Direct (Early) NI Crown Wheel & Pinion 087
(120mm OD x 2.20mm x 48T) .. 75-92 3-4 VW010.FRP01 REG,REH,RDQ,ROD Diff Codes
20B Direct (Late) (39/12 Gears Only No Shaft) .... 77-90 1 VW010.CWP22
(127mm OD x 2.25mm x 49T) .. 84-92 4-5 VW010.FRP04 NI Crown Wheel & Pinion 089
22C Forward KAS/KAU Diff Codes
(121mm OD x 1.6mm x 48T) .... 75-92 3-5 VW010.FRP02 (Gears Only No Shaft) .............. 77-90 1 VW010.CWP21
24D Low & Reverse NI Crown Wheel & Pinion 010
(170MM OD x 1.5mm x 29T) .... 75-92 4-5 VW010.FRP03 (11T x 38T) ............................... 77-90 1 VW010.CWP03

TOOLS
NI ATSG Rebuild Manual .............. All VW010.MAN01

Revision 11/2004
410
VW 095 & 096

A
4 SPEED FWD (Electronic Control)

C 407
Revision 01/2004
VW 095 & 096

A
4 SPEED FWD (Electronic Control)

C408
VW 095 & 096
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) 300C Forward Clutch (K1)
(Without Pistons) ...................... 90-ON 1 AG4.OHK01 (104MM ID x 2.00mm x 32T) .... 90-93 4-5 AR4.STP01
Kit Overhaul Kit (Precision) 300C Forward Clutch (K1)
(Without Pistons) ...................... 90-ON 1 AG4.OHK05 (104MM ID x 1.50mm x 32T) .... 94-ON 4-5 AR4.STP09
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
302D 3-4 Clutch (K3)
GASKETS (72mm ID x 2.00mm x 26T) ...... 90-ON 4-6 AR4.STP04
302D 3-4 Clutch (K3)
100G Pan Gasket .............................. 90-94 1 AD4.GAS01
(72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05
101A Pump Gasket ........................... 90-94 1 AG4.GAS02
302D 3-4 Clutch (K3)
NI Rear Cover Gasket ................... 90-ON 1 AD4.GAS03
(72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
103G Side Cover Gasket (Diff)........... 90-ON 1 AD4.GAS04
303A 2-4 Brake (B2)
NI Solenoid Gasket ....................... 90-ON 7 AG4.GAS07
(136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13
303A 2-4 Brake (B2)
RUBBER COMPONENTS (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14
303A 2-4 Brake (B2)
110A Pump O Ring ............................ 90-ON 1 AR4.OR01 (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15
NI Oil Cooler to Bolt O Ring ......... 90-ON 2 AG4.OR02 303A 2-4 Brake (B2)
NI Oil Cooler to Case O Ring....... 90-ON 2 AG4.OR03 (136mm ID x 3.00mm x 3T) ...... 90-ON AR AR4.STP16
NI Dipstick Tube O Ring .............. 90-ON 1 AG4.OR04 303A 2-4 Brake (B2)
111G Multi Function O Ring.............. 90-ON 1 AG4.OR06 (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08
SEALS 304F Low & Reverse Brake (B1)
150A Converter Seal.......................... 90-ON 1 AG4.MCS01 (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03
151G Drive Shaft Seal........................ 90-ON 2 VW010.MCS10
152G Pinion Seal................................ 90-ON 1 AG4.MCS03
153G Selector Shaft Seal ................... 90-ON 1 AD4.MCS03
FILTERS
154G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05 NI Filter Kit..................................... 90-ON 1 AG4.FILKIT01
450G Filter.......................................... 90-ON 1 AG4.FIL01

SEALING RINGS
Kit Sealing Ring Kit (Transtec) ....... 90-ON 1 AR4.SRK01
PISTONS
Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02 NI Piston Kit (5 Pieces) ................. -11/92 1 AG4.PISKIT
200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01 NI Piston Kit (7 Pieces) ................. 11/92- 1 AG4.PISKIT01
201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02 170C K1 Piston ................................. -11/92 1 AR4.PIS01
202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03 171C K1 Piston ................................. 11/92- 1 AG4.PIS06
203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03 172C K1 Damper Piston ................... 11/92- 1 AG4.SPR01
204A Stator Support Rear.................. 90-ON 1 AG4.SSR04 173B K2 Piston ................................. 90-ON 1 AG4.PIS02
205A Stator Support Front ................. 90-ON 2 AG4.SSR05 174D K3 Piston ................................. -11/92 1 AG4.PIS03
175D K3 Piston ................................. 11/92- 1 AG4.PIS07
176D K3 Damper Piston ................... 11/92- 1 AG4.SPR02
177F B1 Piston ................................. 90-ON 1 AG4.PIS04
FRICTION PLATES 178A B2 Piston ................................. 90-ON 1 AG4.PIS05
NI Friction Kit (96mm E3 Clutch) . 90-ON 1 AR4.FRK01
NI Friction Kit (104mm E3 Clutch) 90-ON 1 AR4.FRK02
250C Forward Clutch (K1)
BUSHES & BEARINGS
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 Kit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01
251B Direct Clutch (K2) 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 551B Bush K2 Drum ......................... 90-ON 1 AG4.BUS02
252D 3-4 Clutch (K3) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(96mm OD x 1.60mm x 22T) .... 90-ON 4-6 AR4.FRP14 553E Bush K3 Drum to Hub ............. 90-ON 1 AG4.BUS04
252D 3-4 Clutch (K3) 560G Pinion Bearing .......................... 90-ON 1 AG4.BE01
(104mm OD x 1.60mm x 22T).............90-ON 6
AR4.FRP15
253A 2-4 Brake (B2) SPRINGS & CIRCLIPS
(154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12
400F B1 Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01
254F Low & Reverse Brake (B1)
420C Circlip K1 Clutch Retaining
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13
(2.00mm) .................................. 90-ON 1 AG4.CIR01

409
VW 095 & 096
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS SPECIAL ITEMS
600B Thrust Washer K1 to K2 NI Pinion Bearing Cap Remover ... 90-ON AG4.TOOL01
(1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01 NI Valve Body Conducting Foil Remover
600B Thrust Washer K1 to K2 (For Changing V. Body Loom) .. 90-ON AG4.TOOL02
(1.20mm Green Plastic)............ 90-ON 1 AG4.THW02 NI ATSG Rebuild Manual .............. 90-ON AG4.MAN01
600B Thrust Washer K1 to K2 NI Transonline Tech Manual.......... 90-ON AG4.MAN03
(1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03 NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03
600B Thrust Washer K1 to K2 NI VAG 1924 Transmissio Filling Tool TOOL.71
(1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05
601A Tthrust Washer
(Pump Stator to K2) ................ 90-ON 1 AR4.THW01

SUNDRY PARTS
900C K1 Clutch Support Ring
(Plastic 4 per Trans Wide) ....... -11/92 4 AR4.RET01
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 11/92- 4 AG4.RET01
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 11/92- 4 AG4.RET02
NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 90-ON 1 AG4.ELE01
701G Multi Function Switch
(Rectangular Connector) .......... 90-ON 1 AG4.ELE05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 90-ON 1 AG4.ELE06
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 90-ON 1 AG4.ELE06
702G Speed Sensor ........................... 90-ON AR AG4.ELE11
NI Pressure Solenoid .................... 90-ON 1 AG4.SOL01
NI Shift Solenoid............................ 90-ON 6 AG4.SOL02

VALVE BODY PARTS


Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
NI Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 11/92- 1 AG4.PP01
351C Pressure Plate K1 Top............. 90-ON 1 AR4.PP01
352G Conical Drive Shaft Washer
(Brass) ...................................... 90-ON 2 AD4.THW03
801B 'K2' Clutch Drum Assy
Exchange.................................. 90-ON 1 AG4.DRU08
802C 'K1' Clutch Drum Assy Exchange
(Early Single Piston Type) ........ 90-ON 1 AG4.DRU03
802C 'K1' Clutch Drum Assy Exchange
(Late Double Piston Type) ........ L92-ON 1 AG4.DRU06

410
VW 097

A
4 SPEED IN LINE FWD (Electronic Control)

C 411
Revision 01/2004
VW 097

A
4 SPEED IN LINE FWD (Electronic Control)

C 412
VW 097
4 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) 300C Forward Clutch (K1)
(Without Pistons) ...................... 90-ON 1 AG4.OHK02 (104MM ID x 2.00mm x 32T) .... 90-93 4-5 AR4.STP01
Kit Overhaul Kit (Precision) 300C Forward Clutch (K1)
(Without Pistons) ...................... 90-ON 1 AG4.OHK06 (104MM ID x 1.50mm x 32T) .... 94-ON 4-5 AR4.STP09
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
302D 3-4 Clutch (K3)
GASKETS (72mm ID x 2.00mm x 26T) ...... 90-ON 4-6 AR4.STP04
302D 3-4 Clutch (K3)
100G Pan Gasket .............................. 90-94 1 AG4.GAS01
(72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05
101A Pump Gasket ........................... 90-94 1 AG4.GAS02
302D 3-4 Clutch (K3)
NI Solenoid Gasket ....................... 90-ON 7 AG4.GAS07
(72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02
RUBBER COMPONENTS 303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13
110A Pump O Ring........................... 90-ON 1 AR4.OR01 303A 2-4 Brake (B2)
111G Side Cover O Ring .................. 90-ON 1 AR4.OR01 (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14
NI Oil Cooler to Bolt O Ring ......... 90-ON 2 AG4.OR02 303A 2-4 Brake (B2)
NI Oil Cooler to Case O Ring....... 90-ON 2 AG4.OR03 (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15
NI Dipstick Tube O Ring .............. 90-ON 1 AG4.OR04 303A 2-4 Brake (B2)
113G Multi Function O Ring.............. 90-ON 1 AG4.OR06 (136mm ID x 3.00mm x 3T) ...... 90-ON AR AR4.STP16
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07
SEALS 303A 2-4 Brake (B2)
150A Converter Seal.......................... 90-ON 1 AG4.MCS01 (136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08
151G Drive Shaft Seal L/H ................. 90-ON 1 AG4.MCS06 304F Low & Reverse Brake (B1)
152G Drive Shaft Seal R/H................. 90-ON 1 AG4.MCS07 (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03
153G Pinion Seal................................ 90-ON 1 AG4.MCS04
NI Selector Shaft Seal ................... 90-ON 2 AD4.MCS03
155G End Sealing Cap (Large) .......... 90-ON 2 AR4.CAP01
FILTERS
156G End Sealing Cap (Small) .......... 90-ON 1 AR4.CAP02 NI Filter Kit..................................... 90-ON 1 AG4.FILKIT02
157G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05 450G Filter.......................................... 90-ON 1 AG4.FIL01

SEALING RINGS PISTONS


Kit Sealing Ring Kit (Transtec) ....... 90-ON 1 AR4.SRK01 NI Piston Kit (5 Pieces) ................. -01/93 1 AG4.PISKIT
Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02 NI Piston Kit (7 Pieces) ................. 01/93- 1 AG4.PISKIT01
200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01 170C K1 Piston ................................. -01/93 1 AR4.PIS01
201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02 171C K1 Piston ................................. 01/93- 1 AG4.PIS06
202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03 172C K1 Damper Piston ................... 01/93- 1 AG4.SPR01
203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03 173B K2 Piston ................................. 90-ON 1 AG4.PIS02
204A Stator Support Rear.................. 90-ON 1 AG4.SSR04 174D K3 Piston ................................. -01/93 1 AG4.PIS03
205A Stator Support Front ................. 90-ON 2 AG4.SSR05 175D K3 Piston ................................. 01/93- 1 AG4.PIS07
176D K3 Damper Piston ................... 01/93- 1 AG4.SPR02
177F B1 Piston ................................. 90-ON 1 AG4.PIS04
178A B2 Piston ................................. 90-ON 1 AG4.PIS05
FRICTION PLATES
NI Friction Kit (96mm E3 Clutch) . 90-ON 1 AR4.FRK01
NI Friction Kit (104mm E3 Clutch) 90-ON 1 AR4.FRK02
BUSHES & BEARINGS
250C Forward Clutch (K1) Kit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
251B Direct Clutch (K2) 551B Bush K2 Drum ......................... 90-ON 1 AG4.BUS02
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
252D 3-4 Clutch (K3) 553E Bush K3 Drum to Hub ............. 90-ON 1 AG4.BUS04
(96mm OD x 1.60mm x 22T) .... 90-ON 4-6 AR4.FRP14 560G Pinion Bearing .......................... 90-ON 1 AG4.BE01
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15
253A 2-4 Brake (B2) SPRINGS & CIRCLIPS
(154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12
400F B1 Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01
254F Low & Reverse Brake (B1)
420C Circlip K1 Clutch Retaining
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13
(2.00mm) .................................. 90-ON 1 AG4.CIR01

413
VW 097
4 SPEED IN LINE FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS SPECIAL ITEMS
600B Thrust Washer K1 to K2 NI Valve Body Conducting Foil Remover
(1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01 (For Changing V. Body Loom) .. 90-ON AG4.TOOL02
600B Thrust Washer K1 to K2 NI ATSG Rebuild Manual .............. 90-ON AG4.MAN01
(1.20mm Green Plastic)............ 90-ON 1 AG4.THW02 NI Transonline Tech Manual.......... 90-ON AG4.MAN03
600B Thrust Washer K1 to K2 NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03
(1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03 NI VAG 1924 Transmissio Filling Tool TOOL.71
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05
601A Tthrust Washer
(Pump Stator to K2) ................ 90-ON 1 AR4.THW01

SUNDRY PARTS
900C K1 Clutch Support Ring
(Plastic 4 per Trans Wide) ....... -01/93 4 AR4.RET01
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 01/93- 4 AG4.RET01
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 01/93- 4 AG4.RET02
NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 90-ON 1 AG4.ELE03
701G Multi Function Switch
(Rectangular Connector) .......... 90-ON 1 AG4.ELE05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 90-ON 1 AG4.ELE06
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 90-ON 1 AG4.ELE06
702G Speed Sensor ........................... 90-ON AR AG4.ELE11
NI Pressure Solenoid .................... 90-ON 1 AG4.SOL01
NI Shift Solenoid............................ 90-ON 6 AG4.SOL02

VALVE BODY PARTS


Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
NI Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 11/92- 1 AG4.PP01
351C Pressure Plate K1 Top............. 90-ON 1 AR4.PP01
801B 'K2' Clutch Drum Assy
Exchange.................................. 90-ON 1 AG4.DRU08
802C 'K1' Clutch Drum Assy Exchange
(Early Single Piston Type) ........ 90-ON 1 AG4.DRU03
802C 'K1' Clutch Drum Assy Exchange
(Late Double Piston Type) ........ L92-ON 1 AG4.DRU06

414
VW 098

A
4 SPEED FWD (Electronic Control)

C 415
Revision 01/2004
VW 098

A
4 SPEED FWD (Electronic Control)

C
416
VW 098
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) 300C Forward Clutch (K1)
(Without Pistons) ...................... 90-ON 1 AG4.OHK03 (104MM ID x 2.00mm x 32T) .... 90-93 4-5 AR4.STP01
Kit Overhaul Kit (Precision) 300C Forward Clutch (K1)
(Without Pistons) ...................... 90-ON 1 AG4.OHK08 (104MM ID x 1.50mm x 32T) .... 94-ON 4-5 AR4.STP09
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01
302D 3-4 Clutch (K3)
GASKETS (72mm ID x 2.00mm x 26T) ...... 90-ON 4-6 AR4.STP04
302D 3-4 Clutch (K3)
100G Pan Gasket .............................. 90-94 1 AD4.GAS05
(72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05
101A Pump Gasket ........................... 90-94 1 AG4.GAS02
302D 3-4 Clutch (K3)
NI Rear Cover Gasket ................... 90-ON 1 AD4.GAS11
(72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
103G Side Cover Gasket (Diff)........... 90-ON 1 AD4.GAS04
303A 2-4 Brake (B2)
NI Solenoid Gasket ....................... 90-ON 7 AG4.GAS07
(136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13
303A 2-4 Brake (B2)
RUBBER COMPONENTS (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14
303A 2-4 Brake (B2)
110A Pump O Ring ............................ 90-ON 1 AR4.OR01 (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15
NI Oil Cooler to Bolt O Ring ......... 90-ON 2 AG4.OR02 303A 2-4 Brake (B2)
NI Oil Cooler to Case O Ring....... 90-ON 2 AG4.OR03 (136mm ID x 3.00mm x 3T) ...... 90-ON AR AR4.STP16
NI Dipstick Tube O Ring .............. 90-ON 1 AG4.OR04 303A 2-4 Brake (B2)
111G Multi Function O Ring.............. 90-ON 1 AG4.OR06 (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08
SEALS 304F Low & Reverse Brake (B1)
150A Converter Seal.......................... 90-ON 1 AG4.MCS01 (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03
151G Drive Shaft Seal........................ 90-ON 2 VW010.MCS03
152G Pinion Seal................................ 90-ON 1 AG4.MCS05
153G Selector Shaft Seal ................... 90-ON 1 AD4.MCS03
FILTERS
NI Filter Kit..................................... 90-ON 1 AG4.FILKIT03
450G Filter.......................................... 90-ON 1 AG4.FIL01

SEALING RINGS
Kit Sealing Ring Kit (Transtec) ....... 90-ON 1 AR4.SRK01
PISTONS
Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02 NI Piston Kit (5 Pieces) ................. -11/92 1 AG4.PISKIT
200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01 NI Piston Kit (7 Pieces) ................. 11/92- 1 AG4.PISKIT01
201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02 170C K1 Piston ................................. -11/92 1 AR4.PIS01
202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03 171C K1 Piston ................................. 11/92- 1 AG4.PIS06
203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03 172C K1 Damper Piston ................... 11/92- 1 AG4.SPR01
204A Stator Support Rear.................. 90-ON 1 AG4.SSR04 173B K2 Piston ................................. 90-ON 1 AG4.PIS02
205A Stator Support Front ................. 90-ON 2 AG4.SSR05 174D K3 Piston ................................. -11/92 1 AG4.PIS03
175D K3 Piston ................................. 11/92- 1 AG4.PIS07
176D K3 Damper Piston ................... 11/92- 1 AG4.SPR02
177F B1 Piston ................................. 90-ON 1 AG4.PIS04
FRICTION PLATES 178A B2 Piston ................................. 90-ON 1 AG4.PIS05
NI Friction Kit (96mm E3 Clutch) . 90-ON 1 AR4.FRK01
NI Friction Kit (104mm E3 Clutch) 90-ON 1 AR4.FRK02
250C Forward Clutch (K1)
BUSHES & BEARINGS
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 Kit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01
251B Direct Clutch (K2) 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11 551B Bush K2 Drum ......................... 90-ON 1 AG4.BUS02
252D 3-4 Clutch (K3) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(96mm OD x 1.60mm x 22T) .... 90-ON 4-6 AR4.FRP14 553E Bush K3 Drum to Hub ............. 90-ON 1 AG4.BUS04
252D 3-4 Clutch (K3) 560G Pinion Bearing .......................... 90-ON 1 AG4.BE02
(104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15
253A 2-4 Brake (B2)
(154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12 SPRINGS & CIRCLIPS
254F Low & Reverse Brake (B1)
400F B1 Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13
420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON 1 AG4.CIR01

417
VW 098
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS SPECIAL ITEMS
600B Thrust Washer K1 to K2 NI Pinion Bearing Cap Remover ... 90-ON AG4.TOOL01
(1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01 NI Valve Body Conducting Foil Remover
600B Thrust Washer K1 to K2 (For Changing V. Body Loom) .. 90-ON AG4.TOOL02
(1.20mm Green Plastic)............ 90-ON 1 AG4.THW02 NI ATSG Rebuild Manual .............. 90-ON AG4.MAN01
600B Thrust Washer K1 to K2 NI Transonline Tech Manual.......... 90-ON AG4.MAN03
(1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03 NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03
600B Thrust Washer K1 to K2 NI VAG 1924 Transmissio Filling Tool TOOL.71
(1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05
601A Tthrust Washer
(Pump Stator to K2) ................ 90-ON 1 AR4.THW01

SUNDRY PARTS
900C K1 Clutch Support Ring
(Plastic 4 per Trans Wide) ....... -11/92 4 AR4.RET01
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 11/92- 4 AG4.RET01
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 11/92- 4 AG4.RET02
NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 90-ON 1 AG4.ELE04
701G Multi Function Switch
(Rectangular Connector) .......... 90-ON 1 AG4.ELE05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 90-ON 1 AG4.ELE06
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 90-ON 1 AG4.ELE06
702G Speed Sensor ........................... 90-ON AR AG4.ELE11
NI Pressure Solenoid .................... 90-ON 1 AG4.SOL01
NI Shift Solenoid............................ 90-ON 6 AG4.SOL02

VALVE BODY PARTS


Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
NI Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 11/92- 1 AG4.PP01
351C Pressure Plate K1 Top............. 90-ON 1 AR4.PP01
352G Conical Drive Shaft Washer
(Brass) ...................................... 90-ON 2 AD4.THW03
801B 'K2' Clutch Drum Assy
Exchange.................................. 90-ON 1 AG4.DRU08
802C 'K1' Clutch Drum Assy Exchange
(Early Single Piston Type) ........ 90-ON 1 AG4.DRU03
802C 'K1' Clutch Drum Assy Exchange
(Late Double Piston Type) ........ L92-ON 1 AG4.DRU06

418
VW 01M

A
4 SPEED FWD (Electronic Control) With LU Converter

C 419
Revision 01/2004
VW 01M

A
4 SPEED FWD (Electronic Control) With LU Converter

C 420
VW 01M
4 SPEED FWD (Electronic Control) With LU Converter
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) 300C Forward Clutch (K1)
(Without Pistons) ...................... 95-ON 1 AG4.OHK01 (104MM ID x 1.50mm x 32T) .... 95-ON 4-5 AR4.STP09
Kit Overhaul Kit (Precision) 301B Direct Clutch (K2)
(Without Pistons) ...................... 95-ON 1 AG4.OHK05 (104mm ID x 2.00mm x 32T) .... 95-ON 4-5 AR4.STP01
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 95-ON 4-6 AR4.STP05
302D 3-4 Clutch (K3)
GASKETS (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
303A 2-4 Brake (B2)
100G Pan Gasket .............................. 95-ON 1 AD4.GAS01
(136mm ID x 2.00mm x 3T) ...... 95-ON AR AR4.STP02
101A Pump Gasket ........................... 95-ON 1 AG4.GAS03
303A 2-4 Brake (B2)
NI Rear Cover Gasket ................... 95-ON 1 AD4.GAS03
(136mm ID x 2.15mm x 3T) ...... 95-ON AR AR4.STP13
103G Side Cover Gasket (Diff)........... 95-ON 1 AD4.GAS04
303A 2-4 Brake (B2)
NI Solenoid Gasket ....................... 95-ON 7 AG4.GAS07
(136mm ID x 2.40mm x 3T) ...... 95-ON AR AR4.STP14
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 95-ON AR AR4.STP15
RUBBER COMPONENTS 303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 95-ON AR AR4.STP16
110A Pump O Ring ............................ 95-ON 1 AR4.OR01 303A 2-4 Brake (B2)
NI Oil Cooler to Bolt O Ring ......... 95-ON 2 AG4.OR02 (136mm ID x 3.50mm x 3T) ...... 95-ON AR AR4.STP07
NI Oil Cooler to Case O Ring....... 95-ON 2 AG4.OR03 303A 2-4 Brake (B2)
NI Dipstick Tube O Ring .............. 95-ON 1 AG4.OR04 (136mm ID x 3.75mm x 3T) ...... 95-ON AR AR4.STP08
112D E1 to E3 O Ring ................... 95-ON 1 AG4.OR05 304F Low & Reverse Brake (B1)
111G Multi Function O Ring.............. 90-ON 1 AG4.OR06 (129mm ID x 2.00mm x 12T) .... 95-ON 4-5 AR4.STP03
304F Low & Reverse Brake (B1)
(129mm ID x 1.40mm x 12T) .... 96-ON 4-5 AR4.STP11
SEALS
150A Converter Seal.......................... 95-ON 1 AG4.MCS01
151G Drive Shaft Seal........................ 95-ON 2 VW010.MCS10
FILTERS
152G Pinion Seal................................ 95-ON 1 AG4.MCS03 NI Filter Kit..................................... 95-ON 1 AG4.FILKIT04
153G Selector Shaft Seal ................... 95-ON 1 AD4.MCS03 450G Filter.......................................... 95-ON 1 AG4.FIL03
154G Drive Shaft End Plug ................ 95-ON 2 AD4.MCS05

PISTONS
NI Piston Kit (7 Pieces) ................. 95-ON 1 AG4.PISKIT01
SEALING RINGS 171C K1 Piston ................................. 95-ON 1 AG4.PIS06
172C K1 Damper Piston ................... 95-ON 1 AG4.SPR01
Kit Sealing Ring Kit (Transtec) ....... 95-ON 1 AR4.SRK01 173B K2 Piston ................................. 95-ON 1 AG4.PIS02
Kit Sealing Ring Kit (Bryco)............ 95-ON 1 AR4.SRK02 175D K3 Piston ................................. 95-ON 1 AG4.PIS07
200D Input Shaft ................................ 95-ON 3 AG4.SSR01 176D K3 Damper Piston ................... 95-ON 1 AG4.SPR02
204A Stator Support Rear.................. 95-ON 1 AG4.SSR04 177F B1 Piston ................................. 95-ON 1 AG4.PIS04
205A Stator Support Front ................. 95-ON 2 AG4.SSR05 178A B2 Piston ................................. 95-ON 1 AG4.PIS05

BUSHES & BEARINGS


FRICTION PLATES Kit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01
550A Pump Bush ............................... 90-ON 1 AG4.BUS01
NI Friction Kit (104mm E3 Clutch) 95-ON 1 AR4.FRK02 551B Bush K2 Drum ......................... 90-ON 1 AG4.BUS02
250C Forward Clutch (K1) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11 553E Bush K3 Drum to Hub ............. 90-ON 1 AG4.BUS04
251B Direct Clutch (K2) 560G Pinion Bearing .......................... 90-ON 1 AG4.BE01
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15 SPRINGS & CIRCLIPS
253A 2-4 Brake (B2)
400F B1 Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01
(154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12
420C Circlip K1 Clutch Retaining
254F Low & Reverse Brake (B1)
(2.00mm) .................................. 90-ON 1 AG4.CIR01
(146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13
254F Low & Rev Brake (B1)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16
NI Transonline Tech Manual.......... 90-ON AG4.MAN03

421
VW 01M
4 SPEED FWD (Electronic Control) With LU Converter
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS SPECIAL ITEMS
600B Thrust Washer K1 to K2 NI Torque Converter Lock Up
(1.00mm Brown Plastic)............ 95-ON 1 AG4.THW01 Boost Valve Kit (Sonnax)
600B Thrust Washer K1 to K2 (Cures Stall in drive condition).. 95-ON 1 AG4.VA01
(1.20mm Green Plastic)............ 95-ON 1 AG4.THW02 NI Pinion Bearing Cap Remover ... 95-ON AG4.TOOL01
600B Thrust Washer K1 to K2 NI Valve Body Conducting Foil Remover
(1.40mm Natural Plastic) .......... 95-ON 1 AG4.THW03 (For Changing V. Body Loom) .. 95-ON AG4.TOOL02
600B Thrust Washer K1 to K2 NI Transonline Tech Manual.......... 90-ON AG4.MAN03
(1.60mm Black Plastic) ............. 95-ON 1 AG4.THW04 NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03
600B Thrust Washer K1 to K2 NI VAG 1924 Transmissio Filling Tool TOOL.71
(1.80mm Grey Plastic) .............. 95-ON 1 AG4.THW05 NI 01M ATSG Diagnostic Guide .... AG4.MAN02
601A Tthrust Washer
(Pump Stator to K2) ................ 95-ON 1 AR4.THW01

SUNDRY PARTS
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET01
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET02
NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 95-ON 1 AG4.ELE02
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON 1 AG4.ELE05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON 1 AG4.ELE06
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 95-ON 1 AG4.ELE06
702G Speed Sensor ........................... 95-ON AR AG4.ELE11
NI Pressure Solenoid .................... 95-ON 1 AG4.SOL01
NI Shift Solenoid............................ 95-ON 6 AG4.SOL02

VALVE BODY PARTS


Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
NI Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 95-ON 1 AG4.PP01
351C Pressure Plate K1 Top............. 95-ON 1 AR4.PP01
352G Conical Drive Shaft Washer
(Brass) ...................................... 95-ON 2 AD4.THW03
801B 'K2' Clutch Drum Assy
Exchange.................................. 95-ON 1 AG4.DRU08
802C 'K1' Clutch Drum Assy
Exchange.................................. 95-ON 1 AG4.DRU02
803D 'K3' Clutch Drum Assy Exchange
(5 Plate Unit)............................. 95-ON 1 AG4.DRU01
803D 'K3' Clutch Drum Assy Exchange
(6 Plate Unit)............................. 95-ON 1 AG4.DRU07

422
VW 01N

A
4 SPEED IN LINE FWD (Electronic Control) With LU Converter

C 423
Revision 01/2004
VW 01N

A
4 SPEED IN LINE FWD (Electronic Control) With LU Converter

C 424
VW 01N
4 SPEED IN LINE FWD (Electronic Control) With LU Converter
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) 300C Forward Clutch (K1)
(Without Pistons) ...................... 95-ON 1 AG4.OHK02 (104MM ID x 1.50mm x 32T) .... 95-ON 4-5 AR4.STP09
Kit Overhaul Kit (Precision) 301B Direct Clutch (K2)
(Without Pistons) ...................... 95-ON 1 AG4.OHK07 (104mm ID x 2.00mm x 32T) .... 95-ON 4-5 AR4.STP01
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 95-ON 4-6 AR4.STP05
302D 3-4 Clutch (K3)
GASKETS (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
303A 2-4 Brake (B2)
100G Pan Gasket .............................. 95-ON 1 AG4.GAS01
(136mm ID x 2.00mm x 3T) ...... 95-ON AR AR4.STP02
101A Pump Gasket ........................... 95-ON 1 AG4.GAS03
303A 2-4 Brake (B2)
NI Solenoid Gasket ....................... 95-ON 7 AG4.GAS07
(136mm ID x 2.15mm x 3T) ...... 95-ON AR AR4.STP13
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 95-ON AR AR4.STP14
303A 2-4 Brake (B2)
RUBBER COMPONENTS (136mm ID x 2.66mm x 3T) ...... 95-ON AR AR4.STP15
303A 2-4 Brake (B2)
110A Pump O Ring ............................ 95-ON 1 AR4.OR01 (136mm ID x 3.00mm x 3T) ...... 95-ON AR AR4.STP16
111G Side Cover O Ring .................. 95-ON 1 AR4.OR01 303A 2-4 Brake (B2)
NI Oil Cooler to Bolt O Ring ......... 95-ON 2 AG4.OR02 (136mm ID x 3.50mm x 3T) ...... 95-ON AR AR4.STP07
NI Oil Cooler to Case O Ring....... 95-ON 2 AG4.OR03 303A 2-4 Brake (B2)
NI Dipstick Tube O Ring .............. 95-ON 1 AG4.OR04 (136mm ID x 3.75mm x 3T) ...... 95-ON AR AR4.STP08
112D E1 to E3 O Ring ................... 95-ON 1 AG4.OR05 304F Low & Reverse Brake (B1)
113G Multi Function O Ring.............. 90-ON 1 AG4.OR06 (129mm ID x 2.00mm x 12T) .... 95-ON 4-5 AR4.STP03
304F Low & Reverse Brake (B1)
(129mm ID x 1.40mm x 12T) .... 96-ON 4-5 AR4.STP11
SEALS
150A Converter Seal.......................... 95-ON 1 AG4.MCS01
151G Drive Shaft Seal........................ 95-ON 2 VW010.MCS10
FILTERS
152G Pinion Seal................................ 95-ON 1 AG4.MCS03 NI Filter Kit..................................... 95-ON 1 AG4.FILKIT05
153G Selector Shaft Seal ................... 95-ON 1 AD4.MCS03 450G Filter.......................................... 95-ON 1 AG4.FIL03
154G Drive Shaft End Plug ................ 95-ON 2 AD4.MCS05
155G End Sealing Cap (Large) .......... 95-ON 2 AR4.CAP01
156G End Sealing Cap (Small) .......... 95-ON 1 AR4.CAP02 PISTONS
157G Drive Shaft End Plug ................ 95-ON 1 AD4.MCS05
NI Piston Kit................................... 95-ON 1 AG4.PISKIT01
171C K1 Piston ................................. 95-ON 1 AG4.PIS06
172C K1 Damper Piston ................... 95-ON 1 AG4.SPR01
SEALING RINGS 173B K2 Piston ................................. 95-ON 1 AG4.PIS02
175D K3 Piston ................................. 95-ON 1 AG4.PIS07
Kit Sealing Ring Kit (Transtec) ....... 95-ON 1 AR4.SRK01 176D K3 Damper Piston ................... 95-ON 1 AG4.SPR02
Kit Sealing Ring Kit (Bryco)............ 95-ON 1 AR4.SRK02 177F B1 Piston ................................. 95-ON 1 AG4.PIS04
200D Input Shaft ................................ 95-ON 3 AG4.SSR01 178A B2 Piston ................................. 95-ON 1 AG4.PIS05
204A Stator Support Rear.................. 95-ON 1 AG4.SSR04
205A Stator Support Front ................. 95-ON 2 AG4.SSR05
BUSHES & BEARINGS
Kit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01
FRICTION PLATES 550A Pump Bush ............................... 90-ON 1 AG4.BUS01
551B Bush K2 Drum ......................... 90-ON 1 AG4.BUS02
NI Friction Kit (104mm E3 Clutch) 95-ON 1 AR4.FRK02 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
250C Forward Clutch (K1) 553E Bush K3 Drum to Hub ............. 90-ON 1 AG4.BUS04
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11 560G Pinion Bearing .......................... 90-ON 1 AG4.BE03
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11
252D 3-4 Clutch (K3) SPRINGS & CIRCLIPS
(104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15
400F B1 Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01
253A 2-4 Brake (B2)
420C Circlip K1 Clutch Retaining
(154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12
(2.00mm) .................................. 90-ON 1 AG4.CIR01
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13
254F Low & Rev Brake (B1)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16

425
VW 01N
4 SPEED IN LINE FWD (Electronic Control) With LU Converter
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS SPECIAL ITEMS
600B Thrust Washer K1 to K2 NI Torque Converter Lock Up
(1.00mm Brown Plastic)............ 95-ON 1 AG4.THW01 Boost Valve Kit (Sonnax)
600B Thrust Washer K1 to K2 (Cures Stall in drive condition).. 95-ON 1 AG4.VA01
(1.20mm Green Plastic)............ 95-ON 1 AG4.THW02 NI Valve Body Conducting Foil Remover
600B Thrust Washer K1 to K2 (For Changing V. Body Loom) .. 95-ON AG4.TOOL02
(1.40mm Natural Plastic) .......... 95-ON 1 AG4.THW03 NI Transonline Tech Manual.......... 90-ON AG4.MAN03
600B Thrust Washer K1 to K2 NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03
(1.60mm Black Plastic) ............. 95-ON 1 AG4.THW04 NI VAG 1924 Transmissio Filling Tool TOOL.71
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 95-ON 1 AG4.THW05
601A Tthrust Washer
(Pump Stator to K2) ................ 95-ON 1 AR4.THW01

SUNDRY PARTS
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET01
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET02
NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 95-ON 1 AG4.ELE03
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON 1 AG4.ELE05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON 1 AG4.ELE06
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 95-ON 1 AG4.ELE06
702G Speed Sensor ........................... 95-ON AR AG4.ELE11
NI Pressure Solenoid .................... 95-ON 1 AG4.SOL01
NI Shift Solenoid............................ 95-ON 6 AG4.SOL02

VALVE BODY PARTS


Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
NI Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 95-ON 1 AG4.PP01
351C Pressure Plate K1 Top............. 95-ON 1 AR4.PP01
801B 'K2' Clutch Drum Assy
Exchange.................................. 95-ON 1 AG4.DRU08
802C 'K1' Clutch Drum Assy
Exchange.................................. 95-ON 1 AG4.DRU02
803D 'K3' Clutch Drum Assy Exchange
(5 Plate Unit)............................. 95-ON 1 AG4.DRU01
803D 'K3' Clutch Drum Assy Exchange
(6 Plate Unit)............................. 95-ON 1 AG4.DRU07

426
VW 01P & 099

A
4 SPEED FWD (Electronic Control) With LU Converter

C 427
Revision 01/2004
VW 01P & 099

A
4 SPEED FWD (Electronic Control) With LU Converter

C 428
VW 01P & 099
4 SPEED FWD (Electronic Control) With LU Converter
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (Transtec) 300C Forward Clutch (K1)
(Without Pistons) ...................... 95-ON 1 AG4.OHK03 (104MM ID x 1.50mm x 32T) .... 95-ON 4-5 AR4.STP09
Kit Overhaul Kit (Precision) 301B Direct Clutch (K2)
(Without Pistons) ...................... 95-ON 1 AG4.OHK08 (104mm ID x 2.00mm x 32T) .... 95-ON 4-5 AR4.STP01
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 95-ON 4-6 AR4.STP05
302D 3-4 Clutch (K3)
GASKETS (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
303A 2-4 Brake (B2)
100G Pan Gasket .............................. 95-ON 1 AG4.GAS05
(136mm ID x 2.00mm x 3T) ...... 95-ON AR AR4.STP02
101A Pump Gasket ........................... 95-ON 1 AG4.GAS03
303A 2-4 Brake (B2)
NI Rear Cover Gasket ................... 95-ON 1 AG4.GAS06
(136mm ID x 2.15mm x 3T) ...... 95-ON AR AR4.STP13
NI Solenoid Gasket ....................... 95-ON 7 AG4.GAS07
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 95-ON AR AR4.STP14
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 95-ON AR AR4.STP15
RUBBER COMPONENTS 303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 95-ON AR AR4.STP16
110A Pump O Ring ............................ 95-ON 1 AR4.OR01 303A 2-4 Brake (B2)
NI Oil Cooler to Bolt O Ring ......... 95-ON 2 AG4.OR02 (136mm ID x 3.50mm x 3T) ...... 95-ON AR AR4.STP07
NI Oil Cooler to Case O Ring....... 95-ON 2 AG4.OR03 303A 2-4 Brake (B2)
NI Dipstick Tube O Ring .............. 95-ON 1 AG4.OR04 (136mm ID x 3.75mm x 3T) ...... 95-ON AR AR4.STP08
112D E1 to E3 O Ring ................... 95-ON 1 AG4.OR05 304F Low & Reverse Brake (B1)
111G Multi Function O Ring.............. 90-ON 1 AG4.OR06 (129mm ID x 2.00mm x 12T) .... 95-ON 4-5 AR4.STP03
304F Low & Reverse Brake (B1)
(129mm ID x 1.40mm x 12T) .... 96-ON 4-5 AR4.STP11
SEALS
150A Converter Seal.......................... 95-ON 1 AG4.MCS01
151G Drive Shaft Seal........................ 95-ON 2 VW010.MCS03
FILTERS
152G Pinion Seal................................ 95-ON 1 AG4.MCS05 NI Filter Kit..................................... 95-ON 1 AG4.FILKIT06
153G Selector Shaft Seal ................... 95-ON 1 AD4.MCS03 450G Filter.......................................... 95-ON 1 AG4.FIL03
154G Drive Shaft End Plug ................ 95-ON 2 AD4.MCS05

PISTONS
NI Piston Kit................................... 95-ON 1 AG4.PISKIT01
SEALING RINGS 171C K1 Piston ................................. 95-ON 1 AG4.PIS06
172C K1 Damper Piston ................... 95-ON 1 AG4.SPR01
Kit Sealing Ring Kit (Transtec) ....... 95-ON 1 AR4.SRK01 173B K2 Piston ................................. 95-ON 1 AG4.PIS02
Kit Sealing Ring Kit (Bryco)............ 95-ON 1 AR4.SRK02 175D K3 Piston ................................. 95-ON 1 AG4.PIS07
200D Input Shaft ................................ 95-ON 3 AG4.SSR01 176D K3 Damper Piston ................... 95-ON 1 AG4.SPR02
204A Stator Support Rear.................. 95-ON 1 AG4.SSR04 177F B1 Piston ................................. 95-ON 1 AG4.PIS04
205A Stator Support Front ................. 95-ON 2 AG4.SSR05 178A B2 Piston ................................. 95-ON 1 AG4.PIS05

BUSHES & BEARINGS


FRICTION PLATES Kit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01
550A Pump Bush ............................... 90-ON 1 AG4.BUS01
NI Friction Kit (104mm E3 Clutch) 95-ON 1 AR4.FRK02 551B Bush K2 Drum ......................... 90-ON 1 AG4.BUS02
250C Forward Clutch (K1) 552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11 553E Bush K3 Drum to Hub ............. 90-ON 1 AG4.BUS04
251B Direct Clutch (K2) 560G Pinion Bearing .......................... 90-ON 1 AG4.BE01
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15 SPRINGS & CIRCLIPS
253A 2-4 Brake (B2)
400F B1 Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01
(154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12
420C Circlip K1 Clutch Retaining
254F Low & Reverse Brake (B1)
(2.00mm) .................................. 90-ON 1 AG4.CIR01
(146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13
254F Low & Rev Brake (B1)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16

429
VW 01P & 099
4 SPEED FWD (Electronic Control) With LU Converter
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
THRUST WASHERS SPECIAL ITEMS
600B Thrust Washer K1 to K2 NI Torque Converter Lock Up
(1.00mm Brown Plastic)............ 95-ON 1 AG4.THW01 Boost Valve Kit (Sonnax)
600B Thrust Washer K1 to K2 (Cures Stall in drive condition).. 95-ON 1 AG4.VA01
(1.20mm Green Plastic)............ 95-ON 1 AG4.THW02 NI Valve Body Conducting Foil Remover
600B Thrust Washer K1 to K2 (For Changing V. Body Loom) .. 95-ON AG4.TOOL02
(1.40mm Natural Plastic) .......... 95-ON 1 AG4.THW03 NI Transonline Tech Manual.......... 90-ON AG4.MAN03
600B Thrust Washer K1 to K2 NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03
(1.60mm Black Plastic) ............. 95-ON 1 AG4.THW04 NI VAG 1924 Transmissio Filling Tool TOOL.71
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 95-ON 1 AG4.THW05
601A Thrust Washer
(Pump Stator to K2) ................ 95-ON 1 AR4.THW01
NI Thrust Washer
(Spherical Diff Cage/Planet) .... 95-ON 1 AG4.THW06

SUNDRY PARTS
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET01
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET02
NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 95-ON 1 AG4.ELE04
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON 1 AG4.ELE05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON 1 AG4.ELE06
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 95-ON 1 AG4.ELE06
702G Speed Sensor ........................... 95-ON AR AG4.ELE11
NI Pressure Solenoid .................... 95-ON 1 AG4.SOL01
NI Shift Solenoid............................ 95-ON 6 AG4.SOL02

VALVE BODY PARTS


Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
NI Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 95-ON 1 AG4.PP01
351C Pressure Plate K1 Top............. 95-ON 1 AR4.PP01
801B 'K2' Clutch Drum Assy
Exchange.................................. 95-ON 1 AG4.DRU08
802C 'K1' Clutch Drum Assy
Exchange.................................. 95-ON 1 AG4.DRU02
803D 'K3' Clutch Drum Assy Exchange
(5 Plate Unit)............................. 95-ON 1 AG4.DRU01
803D 'K3' Clutch Drum Assy Exchange
(6 Plate Unit)............................. 95-ON 1 AG4.DRU07

430
A
JF404E (Polo)
4 SPEED FWD (Electronic Control)
A

C
B

Revision 10/2004
435
A
JF404E (Polo)
4 SPEED FWD (Electronic Control)
C

C
436
Revision 10/2004
JF404E (Polo)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Overhaul VW Polo & Lupo 500A B2 Band .................................. All 1 JF404E.BAN01
(OEM Without Clutch Seals)..... 99-ON 1 JF404E.OHK01
Kit Overhaul Seat Arosa
(OEM Without Clutch Seals)..... 99-ON 1 JF404E.OHK01
Kit Overhaul VW Polo, Lupo &
Seat Arosa (Precision) .............. 99-ON 1 JF404E.OHK03 FILTERS
450D Pick Up Filter L Shape
GASKETS (5 Solenoid Type A) ................. Var 1 JF404E.FIL01
451D Pick Up Filter Square Shape
NI Pan Gasket ............................... 99-ON 1 JF404E.GAS01 (6 Solenoid Type B)................. Var 1 JF404E.FIL02
101A Pump Gasket ............................ 99-ON 1 JF404E.GAS02

ELECTRICAL COMPONENTS
RUBBER COMPONENTS 700D Solenoid Valve No.6/N93 EPC
(Pink) (Modified Type).............. -06/99 1 JF404E.SOL01
NI Pump O Ring........................... 99-ON 1 JF404E.OR01 701D Solenoid Valve No.3/N90
(Grey)........................................ -06/99 1 JF404E.SOL05
702D Solenoid Valve No.4/N91
(Blue) ........................................ -06/99 1 JF404E.SOL04
703D Solenoid Valve No.2/N89
SEALS (Yellow) ..................................... -06/99 1 JF404E.SOL03
704D Solenoid Valve No.1/N88
NI Converter Seal.......................... 99-ON 1 RL43.MCS01
(Green) ..................................... -06/99 1 JF404E.SOL02
NI Drive Shaft Seal........................ 99-ON 2 JF404E.MCS02
NI Drop Down Resistor.................. All 1 JF404E.RE01
NI Vehicle Speed Sensor (VSS).... All 1 JF404E.ELE01
NI Turbine Speed Sensor (TSS) ... All 1 JF404E.ELE02

HARD PARTS
FRICTION PLATES 809C 'K3' (3-4) Clutch Assy
(Complete Built Unit)................. All 1 JF404E.DRU01
Kit Friction Plate Kit (Alto) .............. 99-ON 1 JF404E.FRK51
250A 'K2' Clutch (Reverse) (Alto)
(126mm OD x 1.60mm x 24T) .. 99-ON 2 JF404E.FRP52
251A 'K1' Clutch (1st & 3rd)
(100mm OD x 1.60mm x 20T) .. 99-ON 5 JF404E,FRP51
252C 'K3' Clutch (3rd-4th) (Alto)
(126mm OD x 1.80mm x 36T) .. 99-00 3 JF404E.FRP54
253C B1' Brake (Reverse & 1st)
(157mm OD x 1.60mm x 30T) .. 99-ON 5 JF404E.FRP03
253C B1' Brake (Reverse & 1st) (Alto)
(157mm OD x 1.60mm x 30T) .. 99-ON 5 JF404E.FRP53

STEEL PLATES
Kit Steel Plate Kit ........................... 99-00 1 JF404E.STK51
300A 'K2' Clutch (Reverse)
(113mm ID x 3.00mm x 15T) .... 99-ON 2 JF404E.STP02
301A 'K1' Clutch (1st & 3rd)
(81mm ID x 1.30mm x 24T) ...... 99-ON 5 JF404E.STP01
302C 'K3' Clutch (3rd & 4th)
(97mm ID x 2.00mm x 24T) ...... 99-00 5 JF404E.STP04
302C 'K3' Clutch (3rd & 4th)
(97mm ID x 2.50mm x 24T) ...... 00-ON 3-4 JF404E.STP05
303C 'B1' Brake (Reverse & 1st)
(139mm ID x 1.30mm x 10T) .... 99-ON 4 JF404E.STP03

CLUTCH KITS
NI 1st & 3rd Clutch K1 ................. All 1 JF404E.FKIT01
NI Reverse Clutch K2 .................. All 1 JF404E.FKIT02
NI 3-4 Clutch K3 .......................... All 1 JF404E.FKIT04

Clutch Kits Include Rubber Seals

Revision 10/2004
437
JF404E (Polo)
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

438
A
C
435
A
ZF

C
436
ZF 4HP14 Tranmission Code: 1036 000 xxx

A
4 SPEED FWD (Hydraulic Control)

C 437
Rev 06/97
ZF 4HP14 Tranmission Code: 1036 000 xxx

A
4 SPEED FWD (Hydraulic Control)

C 438
ZF 4HP14 Tranmission Code: 1036 000 xxx
4 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) Kit Steel Plate Kit ........................... 83-ON 1 4HP14.STK01
(Peugeot/Citroen) ..................... 83-ON 1 4HP14.OHK02 300A 'C' Brake ................................... 83-ON 2 4HP14.STP01
Kit Overhaul Kit (OEM) 301A 'B' Clutch................................... 83-ON 3 4HP14.STP01
(Rover/Volvo/PSA Universal) .... 83-ON 1 4HP14.OHK04 302B 'A' Clutch................................... 83-ON 4-5 4HP14.STP01
303B 'E' Clutch................................... 83-ON 4-5 4HP14.STP03
304C 'D' Brake ................................... 83-ON 4-6 4HP14.STP02
GASKETS 305B 'A' Clutch Waved Plate ............. 83-ON 1 4HP14.STP04
306C 'D' Brake Waved Plate .............. 83-ON 2 4HP14.STP05
100D Pan Gasket ............................... 83-ON 1 4HP14.GAS10
101D Spur Gear Cover (OEM) ........... 83-ON 1 4HP14.GAS03
101D Spur Gear Cover (Bryco) .......... 83-ON 1 4HP14.GAS13 PRESSURE PLATES
102D Bellhousing to Case (OEM) ...... 83-ON 1 4HP14.GAS02
NI Filter Cover Gasket................... 83-ON 1 4HP14.GAS04 400B 'E' Clutch Pressure Plate .......... 83-ON 1 4HP14.PP02
NI Valve Body Cover Plate ............ 83-ON 1 4HP14.GAS05

SPRINGS & CIRLIPS


RUBBER COMPONENTS
NI Circlip-Servo Cover Retaining .. 83-ON 1 4HP14.CIR01
NI 'O' Ring 123 Sequencing
Valve Sleeve to Body................ 83-ON 1 4HP14.OR21 FILTERS
NI Cooler to Case Lathe Cut Seal
Kit Filter Kit..................................... 83-ON 1 4HP14.FILKIT01
(Large Dia. x 4.83mm Thick) .... 83-ON 1 4HP14.RUB01
NI Filter.......................................... 83-ON 1 4HP14.FIL01
NI Cooler to Case Lathe Cut Seal
(Large Dia. x 3.64mm Thick) .... 92-ON 1 4HP14.RUB03
NI Cooler to Case Lathe Cut Seal BANDS
(Small Dia. x 4.83mm Thick)..... 83-ON 1 4HP14.RUB02
NI Cooler to Case Lathe Cut Seal 500A Band (OEM).............................. 83-ON 1 4HP14.BAN21
(Small Dia. x 3.64mm Thick)..... 92-ON 1 4HP14.RUB04 500A Band (New)............................... 83-ON 1 4HP14.BAN01

METAL CLAD SEALS BUSHES


150D Converter Seal.......................... 83-ON 1 3HP22.MCS01 550A Stator Bush Rear ...................... 83-0N 1 4HP14.BUS01
151D Output Shaft Right Hand 551B Turbine Shaft (Bronze) ............. 83-ON 1 4HP14.BUS12
(Rover/Volvo 58mm O.D.)......... 83-ON 1 4HP14.MCS01 NI Torque Con Spiggot Bush
151D Output Shaft Right Hand Plastic (Peugeot/Citroen).......... 83-ON 1 4HP14.BUS03
(Citroen/Peugeot 47mm O.D.) .. 83-ON 1 4HP14.MCS02
152D Differential Shaft Left Hand
(Rover/Volvo/PSA 58mm O.D.). 83-ON 1 4HP14.MCS01
153D Selector Shaft ........................... 83-ON 1 CTX.MCS13 THRUST WASHERS & BEARINGS
NI Differential Spherical Thrust ..... 83-ON 2 4HP14.THW14
600A Selective Pump Thrust Washer
SEALING RINGS (2.40mm) .................................. 83-ON AR 4HP14.THW06
Kit Sealing Ring Kit OEM ............... 83-ON 1 4HP14.SRK01 600A Selective Pump Thrust Washer
Kit Sealing Ring Kit (Bryco)............ 83-ON 1 4HP14.SRK02 (2.60mm) .................................. 83-ON AR 4HP14.THW15
200D Governor Flange Steel.............. 83-ON 1 4HP14.SSR06 600A Selective Pump Thrust Washer
201D Governor Flange Rubber .......... 83-ON 2 4HP14.SSR01 (2.80mm) .................................. 83-ON AR 4HP14.THW05
202A Stator Support Front ................. 83-ON 2 4HP14.SSR03 600A Selective Pump Thrust Washer
203A Stator Support Rear.................. 83-ON 1 4HP14.SSR05 (3.00mm) .................................. 83-ON AR 4HP14.THW04
204B Turbine Shaft Front ................... 83-ON 1 4HP14.SSR07 600A Selective Pump Thrust Washer
205B Turbine Shaft Rear ................... 83-ON 1 4HP14.SSR02 (3.20mm) .................................. 83-ON AR 4HP14.THW02
206B Motor Shaft Front (Plastic)........ 83-ON 1 4HP14.SSR08 600A Selective Pump Thrust Washer
207B Motor Shaft Rear ...................... 83-ON 1 4HP14.SSR04 (3.40mm) .................................. 83-ON AR 4HP14.THW03
601B 'A' to 'E' Clutch Plastic Washer . 83-ON 1 4HP14.THW01
650B Bearing Kit
FRICTION PLATES (Int. Shaft to 'E' Clutch) ............. 83-ON 1 4HP18.TK01
651B Bearing Kit
Kit Friction Kit................................. 83-ON 1 4HP14.FRK01
(Int. Shaft to Sun Gear Shaft) ... 83-ON 1 4HP14.TK03
250A 'C' Brake (OEM)........................ 83-ON 2 4HP14.FRP21
652B Bearing Kit
250A 'C' Brake (Non OEM)) ............... 83-ON 2 4HP14.FRP01
(Sun Gear Shaft to Pot)
251A 'B' Clutch (OEM) ....................... 83-ON 3 4HP14.FRP22
(Box Code Required) ................ 83-ON 1 4HP14.TK04
251A 'B' Clutch (Non OEM)................ 83-ON 3 4HP14.FRP02
653C Bearing Kit
252B 'A' Clutch (OEM) ....................... 83-ON 4-5 4HP14.FRP21
(Planetary to Output Shaft) ....... 83-ON 1 4HP14.TK05
252B 'A' Clutch (Non OEM)................ 83-ON 4-5 4HP14.FRP01
253B 'E' Clutch (OEM) ....................... 83-ON 4-5 4HP14.FRP24
253B 'E' Clutch (Non OEM)................ 83-ON 4-5 4HP14.FRP04
254C 'D' Brake (OEM)........................ 83-ON 4-6 4HP14.FRP23
254C 'D' Brake (Non OEM) ................ 83-ON 4-6 4HP14.FRP01

443
ZF 4HP14 Tranmission Code: 1036 000 xxx
4 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
ELECTRONIC COMPONENTS SPECIAL ITEMS
NI Inductive Transmitter Signal Gear 900D Diff Oil Wiper (Plastic)
(Replaces Speedo Drive Gear (Some Models) ......................... 83-ON 1 4HP14.DAM01
On Some Volvo's) ..................... 83-ON 1 4HP14.GE01 901A 'B' Clutch Dia Spring Ret. Clips
(Set of 2 'C' Clips) ..................... 83-ON 1 4HP14.RET01
902A 'B' Clutch Stop Ring
VALVE BODY PARTS (Fits over OWC Circlip)............. 83-ON 1 4HP14.THW11
NI Cooler Adaptor To Enable A
NI 4-3 Traction Valve Spring
Standard Cooler To Be Fitted ... 83-ON 1 4HP14.CA01
(Rover Modified) ....................... 83-ON 1 4HP14.SPR01
NI Speedo Driven Gear (Volvo)
NI 4-3 Traction Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.GE02
(Box Code Required) ................ 83-ON 1 4HP14.SPR03
NI Magnet - For Oil Pan) ............... 83-ON 1 4HP14.MAG01
NI 'A' Clutch Accumulator Spring
NI OEM Rebuild Manual (Special Order Only)
(Box Code Required) ................ 83-ON 1 4HP14.SPR02
(Contains no Valve Body Info) .. 83-ON 1 4HP14.MAN01
NI 'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR04
NI 'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR05
NI 'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR06 We have in stock a large range of Control/Downshift
NI 'A' Clutch Accumulator Spring Cables for this unit, for availability, please contact us
(Box Code Required) ................ 83-ON 1 4HP14.SPR07 with your transmission code.
NI 'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR09
NI 'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR10
NI 3-4 Traction Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR11
NI 3-4 Shift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR12
NI 3-4 Shift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR21
NI 2-3 Shift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR13
NI 2-3 Shift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR15
NI 2-3 Shift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR16
NI 4-3 Downshift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR14
NI 4-3 Downshift Valve Spring
(Box Code Required) ................ 83-ON 1 4HP14.SPR18
NI 'O' Ring 123 Sequencing
Valve Sleeve to Body................ 83-ON 1 4HP14.SPR22

HARD PARTS
800A Stator Support (Early) ............... 83-ON 1 4HP14.SUP01
800A Stator Support (Late)
(With Castellations)................... 83-ON 1 4HP14.SUP04
801B 'A' Clutch Cylinder..................... 83-ON 1 4HP14.DRU01
802B 'E' Clutch Cylinder..................... 83-ON 1 4HP14.DRU02
803B Castellated Pot (Drive Shell)..... 83-ON 1 4HP14.POT01
804C Sun Gear For Planetary............ 83-ON 1 4HP14.SUN01
805C Planetary (Recon)..................... 83-ON 1 4HP14.PL01
806C Rear O.W.C. Early
(Box Code Required) ................ 83-ON 1 4HP14.OWC01
807C Rear O.W.C. Assy Late
(Includes Outer Race)
(Box Code Required) ................ 83-ON 1 4HP14.OWC02
808C Transfer Gear Retaining Bolt .... 83-ON 1 4HP14.NUT01
809D Transfer Gear Retaining Bolt .... 83-ON 1 4HP14.NUT01
NI Servo Piston Assy (Box Codes
(1036 000 039, 063, 096) ......... All 1 4HP14.SER01

We also carry a large selection of Governor Heads for this


unit, for availability, please furnish transmission code.

440
ZF 4HP18 Transmission Code: 1050 000 xxx

A
4 SPEED FWD (Hydraulic Control)

C 441
ZF 4HP18 Transmission Code: 1050 000 xxx

A
4 SPEED FWD (Hydraulic Control)

C 442
ZF 4HP18 Transmission Code: 1050 000 xxx
4 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES
Kit Overhaul Kit (OEM Kit Friction Kit................................. 87-ON 1 4HP18.FRK01
(Peugeot & Citroen) .................. 90-ON 1 4HP18.OHK03 250A 'C' Brake (Borg Warner) ........... 87-ON 3 3HP22.FRP23
Kit Overhaul Kit (OEM) 251A 'B' Clutch (OEM) ....................... 87-ON 2-3 4HP18.FRP05
(Saab With Late Sealing Rings) 87-ON 1 4HP18.OHK02 251A 'B' Clutch (Pattern).................... 87-ON 2-3 4HP18.FRP15
Kit Overhaul Kit (OEM) 252B 'A' Clutch (OEM) ....................... 87-ON 4-5 4HP18.FRP03
(Alfa, Fiat & Lancia) .................. 90-ON 1 4HP18.OHK07 252B 'A' Clutch (Pattern).................... 87-ON 4-5 4HP18.FRP12
253B 'E' Clutch (OEM) ....................... 87-ON 4-5 4HP18.FRP04
GASKETS 253B 'E' Clutch (Pattern).................... 87-ON 4-5 4HP18.FRP14
254C 'D' Brake (OEM)........................ 87-ON 5-6 4HP18.FRP02
100D Pan Gasket ............................... 87-ON 1 4HP18.GAS05
254C 'D' Clutch (Pattern).................... 87-ON 4-5 4HP18.FRP12
101D Spur Gear Gasket..................... 87-ON 1 4HP18.GAS02
102D Maincase Gasket
(Saab, Alfa, Lancia & Fiat) ........ 87-ON 1 4HP18.GAS01 STEEL PLATES
102D Maincase Gasket
(Peugeot/ Citreon) .................... 90-ON 1 4HP18.GAS03 Kit Steel Plate Kit ........................... 87-ON 1 4HP18.STK01
NI Filter Gasket ............................. 87-ON 1 4HP14.GAS04 300A 'C' Brake ................................... 87-ON 3 3HP22.STP03
NI Valve Body Small Side Plate .... 87-ON 1 4HP14.GAS05 301A 'B' Clutch................................... 87-ON 2-3 4HP18.STP01
NI Valve Body Modulator Valve Cover 302B 'A' Clutch................................... 87-ON 4-5 4HP18.STP01
(Turbo Models Only) ................. 87-ON 1 4HP18.GAS06 303B 'E' Clutch................................... 87-ON 4-5 4HP18.STP02
304C 'D' Brake ................................... 87-ON 5-6 4HP18.STP01
305B 'A' Clutch Waved Plate ............. 87-ON 1 4HP18.STP03
RUBBER COMPONENTS 306C 'D' Clutch Waved Plate ............. 87-ON 1 4HP18.STP03
NI 'O' Ring 123 Sequencing
Valve Sleeve to Body................ 87-ON 1 4HP14.SPR22 PRESSURE PLATES
NI Cooler to Case Lathe Cut Seal
(Large Dia. x 4.83mm Thick) .... 87-ON 1 4HP14.RUB01 400A 'C' Brake Pressure Plate........... 87-ON 1 4HP18.PP01
NI Cooler to Case Lathe Cut Seal 401A 'B' Clutch Pressure Plate .......... 87-ON 1 4HP18.PP02
(Large Dia. x 3.64mm Thick) .... 92-ON 1 4HP14.RUB03 402B 'A' Clutch Pressure Plate .......... 87-ON 1 4HP18.PP02
NI Cooler to Case Lathe Cut Seal 403C 'D' Clutch Pressure Plate .......... 87-ON 1 4HP18.PP02
(Small Dia. x 4.83mm Thick)..... 87-ON 1 4HP14.RUB02
NI Cooler to Case Lathe Cut Seal
(Small Dia. x 3.64mm Thick)..... 92-ON 1 4HP14.RUB04 SPRINGS & CIRCLIPS
410A 'C' Brake Diaphagm Spring....... 87-ON 1 4HP18.DIA01
METAL CLAD SEALS 411A 'B' Clutch Diaphragm Spring..... 87-ON 1 4HP18.DIA02
412B 'A' Clutch Diaphragm Spring
150D Converter Seal.......................... 87-ON 1 4HP18.MCS01 (Large Piston Side Some)
151D Diff Left Hand Side (Box Code Required) ................ 87-ON 1 4HP18.DIA06
(Peugeot, Citroen) .................... 87-ON 1 4HP14.MCS01 413B 'A' Clutch Diaphragm Spring
151D Diff Left Hand Side (Small Accumulator Side Some)
(Saab) ....................................... 87-ON 1 4HP18.MCS06 (Box Code Required) ................ 87-ON 1 4HP18.DIA03
151D Diff Left Hand Side 414B 'E' Clutch Diaphragm Spring..... 87-ON 2 4HP18.DIA04
(Alfa/Lancia/Fiat)....................... 87-ON 1 4HP18.MCS04 415C 'D' Brake Diaphragm Spring ..... 87-ON 1 4HP18.DIA05
152D Diff Right Hand Side
(Peugeot, Citroen) .................... 87-ON 1 4HP18.MCS03 NI 'A' Clutch Accumulator Springs
12D Diff Right Hand Side (We are able to supply a large range of Accumulator Springs from stock,
(Saab) ....................................... 87-ON 1 4HP18.MCS07 please furnish transmission Code when enquiring).
12D Diff Right Hand Side
(Alfa/Lancia/Fiat)....................... 87-ON 1 4HP18.MCS05
NI Selector Shaft ........................... 87-ON 1 CTX.MCS13
FILTERS
SEALING RINGS
450D Filter.......................................... 87-ON 1 4HP18.FIL01
Kit Sealing Ring Kit (OEM)............. 87-ON 1 4HP18.SRK01
Kit Sealing Ring Kit (Bryco)............ 87-ON 1 4HP18.SRK02
200A Stator Support (Front)............... 87-ON 2 4HP18.SSR06 BANDS
201A Stator Support (Rear) ............... 87-ON 1 4HP14.SSR03
500A Band (OEM).............................. 87-ON 1 4HP18.BAN01
202B Turbine Shaft Front (Small) ...... 87-ON 1 4HP18.SSR04
500A Band ......................................... 87-ON 1 4HP18.BAN11
203B Turbine Shaft Rear (Large)
500A Band (OEM Wide)
(Early Narrow Ring Groove) ..... 87-? 1 4HP18.SSR03
(Codes: 1050 000 168 & 184)... 87-ON 1 4HP18.BAN02
203B Turbine Shaft Rear (Large)
(Late Wide Ring Groove) .......... ?-ON 1 4HP18.SSR07
204B Motor Shaft Front (Plastic)........ 87-ON 2 4HP18.SSR02
205B Motor Shaft Rear (Large) BUSHES
(Early Narrow Ring Groove) ..... 87-? 1 4HP14.SSR04
205B Motor Shaft Rear (Large) 550A Stator Support (Rear) ............... 87-ON 1 4HP18.BUS01
(Late Wide Ring Groove) .......... ?-ON 1 4HP18.SSR08 551B Turbine Shaft (Bronze) ............. 87-ON 1 4HP14.BUS12
206D Governor (Steel) ....................... 87-ON 1 4HP18.SSR05 NI Converter Bush......................... 87-ON 1 4HP18.BUS03
207D Governor (Rubber).................... 87-ON 2 4HP14.SSR01

443
ZF 4HP18 Transmission Code: 1050 000 xxx
4 SPEED FWD (Hydraulic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
ELECTRONIC COMPONENTS HARD PARTS
800A Short Pump Assy (All Except Codes
023, 024, 031, 032, 048 & 049) 87-ON 1 4HP18.PUM01
801A Stator Support (New) ................ 87-ON 1 4HP18.SUP01
802A 'B' Clutch Drum (All Except Codes
1050 000 168 & 184) ................ 87-ON 1 4HP18.DRU01
803B 'A' Clutch Drum
THRUST WASHERS & BEARINGS (Box Code Required) ................ 87-ON 1 4HP18.DRU02
803B 'A' Clutch Drum
600A Selective Pump Thrust Washer
(Box Code Required) ................ 87-ON 1 4HP18.DRU03
(1.00mm Thick)......................... 87-ON AR 4HP18.THW14
804B Turbine Shaft
600A Selective Pump Thrust Washer
(Box Code Required) ................ 87-ON 1 4HP18.SH01
(1.20mm Thick)......................... 87-ON AR 4HP18.THW13
804B Turbine Shaft (Hardened End)
600A Selective Pump Thrust Washer
(Box Code Required) ................ 92-ON 1 4HP18.SH03
(1.40mm Thick)......................... 87-ON AR 4HP18.THW12
805B 'A' Clutch Piston (5 Plate) ......... 87-ON 1 4HP18.PIS01
600A Selective Pump Thrust Washer
805B 'A' Clutch Piston (4 Plate) ......... 87-ON 1 4HP18.PIS03
(1.60mm Thick)......................... 87-ON AR 4HP18.THW11
806B 'A' Clutch Accumulator Piston ... 87-ON 1 4HP18.PIS02
600A Selective Pump Thrust Washer
807B 'E' Clutch Piston (5 Plate)
(1.80mm Thick)......................... 87-ON AR 4HP18.THW10
(Box Code Required) ................ 87-ON 1 4HP18.PIS04
600A Selective Pump Thrust Washer
808B Drive Shell (Pot) All Except
(2.00mm Thick)......................... 87-ON AR 4HP18.THW09
(1050 000 168 & 184) ............... 87-ON 1 4HP18.POT01
600A Selective Pump Thrust Washer
809A 'B' Clutch Spring Retainer
(2.20mm Thick)......................... 87-ON AR 4HP18.THW08
(Set of Two Half Clips ............... 87-ON 1 4HP18.RET01
600A Selective Pump Thrust Washer
810C Output Shaft All Except
(2.40mm Thick)......................... 87-ON AR 4HP18.THW07
(1050 000 168 & 184) ............... 87-ON 1 4HP18.SH02
600A Selective Pump Thrust Washer
811D Bolt Output Gear to O. Shaft All Except
(2.60mm Thick)......................... 87-ON AR 4HP18.THW06
(068, 116, 139, 142, 145, 168,
600A Selective Pump Thrust Washer
184, 186, & 219) ....................... All 1 4HP14.NUT01
(2.80mm Thick)......................... 87-ON AR 4HP18.THW05
811D Bolt Output Gear to O. Shaft
600A Selective Pump Thrust Washer
(068, 116, 139, 142, 145, 168,
(3.00mm Thick)......................... 87-ON AR 4HP18.THW04
184, 186, & 219) ....................... All 1 4HP18.NUT01
600A Selective Pump Thrust Washer
812D Bolt Output Gear - Pinion Shaft All 1 4HP14.NUT01
(3.20mm Thick)......................... 87-ON AR 4HP18.THW03
NI 'C2' Servo Piston Assy.............. 87-ON 1 4HP18.SER01
600A Selective Pump Thrust Washer
NI Cushion Spring 'C2' Servo
(3.40mm Thick)......................... 87-ON AR 4HP18.THW02
(Pack of two)............................. 87-ON 1 4HP18.SER02
600A Selective Pump Thrust Washer
(3.60mm Thick)......................... 87-ON AR 4HP18.THW01
601B Thrust Bearing Kit We also carry a large selection of Governor Heads for this
('E' Clutch to Int, Shaft) ............. 87-ON 1 4HP18.TK01 unit, for availability, please furnish transmission code.
602B Thrust Bearing Kit
(Int. Shaft to Sun Gear Shaft)
(Box Code Required) ................ 87-ON 1 4HP18.TK02 SPECIAL ITEMS
602B Thrust Bearing Kit NI ATSG Suppliment Manual
(Int. Shaft to Sun Gear Shaft) (Saab 9000) .............................. All 4HP18.MAN01
(Box Code Required) ................ 87-ON 1 4HP18.TK05
603B Thrust Bearing Kit
(Sun Gear Shaft to Drive Shell) 87-ON 1 4HP18.TK03
604C Thrust Bearing Kit
We have in stock a large range of Control/Downshift
(Planetary to O. Shaft) All Except Cables for this unit, for availability, please contact us
(1050 000 168 & 184) ............... 87-ON 1 4HP18.TK04 with your transmission code.
604C Thrust Bearing Kit
(Planetary to O. Shaft)
(1050 000 168 & 184 Only)....... All 1 5HP18.TK04
605A Thrust Plate
('B' Clutch to 'A' Clutch) ............ 87-ON 1 4HP18.THW26
606B Thrust Washer (Early Plastic)
'A' to 'E' Clutch .......................... 87-ON 1 4HP14.THW01
606B Thrust Bearing (Replaces Plastic)
'A' to 'E' Clutch (Later Units) ..... 87-ON 1 4HP18.TOR04

448
ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx

A
4 SPEED FWD (Electronic Control)

C 445
ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx

A
4 SPEED FWD (Electronic Control)

C 446
ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SPRINGS & CIRCLIPS
410A 'C' Brake Diaphagm Spring....... 92-ON 1 4HP18.DIA01
411B 'B' Clutch Diaphragm Spring..... 92-ON 1 4HP18.DIA02
414D 'E' Clutch Diaphragm Spring..... 92-ON 2 4HP18.DIA04
415F 'D' Brake Diaphragm Spring ..... 92-ON 1 5HP19.DIA06
GASKETS
100G Pan Gasket ............................... 92-ON 1 4HP18.GAS05 FILTERS
101G Spur Gear Gasket..................... 92-ON 1 4HP18.GAS02
102G Maincase Gasket ...................... 92-ON 1 4HP18.GAS01 450G Filter.......................................... 92-ON 1 4HP18.FIL01

RUBBER COMPONENTS BANDS


500B Band (OEM)
Box Code:1050 000 011 Only... 92-ON 1 4HP18.BAN01
500B Band (New)
Box Code:1050 000 011 Only... 92-ON 1 4HP18.BAN11
METAL CLAD SEALS
150G Converter Seal.......................... 87-ON 1 4HP18.MCS01 BUSHES
151G Diff Left Hand Side.................... 92-ON 1 4HP18.MCS04
152G Diff Right Hand Side ................. 92-ON 1 4HP18.MCS05 550A Stator Support (Rear) ............... 92-ON 1 4HP18.BUS01
153G Selector Shaft ........................... 92-ON 1 CTX.MCS13 551C Turbine Shaft (Bronze) ............. 92-ON 1 4HP14.BUS12
NI Converter Bush......................... 92-ON 1 4HP18.BUS03

SEALING RINGS
ELECTRONIC COMPONENTS
Kit Sealing Ring Kit (OEM)............. 92-ON 1 4HP18.SRK01
Kit Sealing Ring Kit (Bryco)............ 92-ON 1 4HP18.SRK02 700G Range Switch (Alfa)
200A Stator Support (Front)............... 92-ON 2 4HP18.SSR06 (Box Code:1050 004 010 Only) 92-ON 1 4HP18.ELE03
201A Stator Support (Rear) ............... 92-ON 1 4HP14.SSR03
202C Turbine Shaft Front (Small) ...... 92-ON 1 4HP18.SSR04
203C Turbine Shaft Rear (Large) ....... 92-ON 1 4HP18.SSR07 THRUST WASHERS & BEARINGS
204D Motor Shaft Front (Plastic)........ 92-ON 2 4HP18.SSR02
600A Selective Pump Thrust Washer
205D Motor Shaft Rear (Large).......... 92-ON 1 4HP18.SSR08
(1.00mm Thick)......................... 92-ON AR 4HP18.THW14
600A Selective Pump Thrust Washer
FRICTION PLATES (1.20mm Thick)......................... 92-ON AR 4HP18.THW13
600A Selective Pump Thrust Washer
Kit Friction Kit................................. 92-ON 1 4HP18.FRK01 (1.40mm Thick)......................... 92-ON AR 4HP18.THW12
250A 'C' Brake (Borg Warner) ........... 92-ON 3 3HP22.FRP23 600A Selective Pump Thrust Washer
251B 'B' Clutch (OEM) ....................... 92-ON 2-3 4HP18.FRP05 (1.60mm Thick)......................... 92-ON AR 4HP18.THW11
251B 'B' Clutch (Pattern).................... 92-ON 2-3 4HP18.FRP15 600A Selective Pump Thrust Washer
252C 'A' Clutch (OEM) ....................... 92-ON 4-5 4HP18.FRP03 (1.80mm Thick)......................... 92-ON AR 4HP18.THW10
252C 'A' Clutch (Pattern).................... 92-ON 4-5 4HP18.FRP12 600A Selective Pump Thrust Washer
253D 'E' Clutch (OEM) ....................... 92-ON 4-5 4HP18.FRP04 (2.00mm Thick)......................... 92-ON AR 4HP18.THW09
253D 'E' Clutch (Pattern).................... 92-ON 4-5 4HP18.FRP14 600A Selective Pump Thrust Washer
254F 'D' Brake (OEM)........................ 92-ON 5-6 4HP18.FRP02 (2.20mm Thick)......................... 92-ON AR 4HP18.THW08
254F 'D' Clutch (Pattern).................... 92-ON 5-6 4HP18.FRP12 600A Selective Pump Thrust Washer
(2.40mm Thick)......................... 92-ON AR 4HP18.THW07
600A Selective Pump Thrust Washer
STEEL PLATES (2.60mm Thick)......................... 92-ON AR 4HP18.THW06
600A Selective Pump Thrust Washer
Kit Steel Plate Kit ........................... 92-ON 1 4HP18.STK01
(2.80mm Thick)......................... 92-ON AR 4HP18.THW05
300A 'C' Brake ................................... 92-ON 3 3HP22.STP03
600A Selective Pump Thrust Washer
301B 'B' Clutch................................... 92-ON 2-3 4HP18.STP01
(3.00mm Thick)......................... 92-ON AR 4HP18.THW04
302C 'A' Clutch................................... 92-ON 4-5 4HP18.STP01
600A Selective Pump Thrust Washer
303D 'E' Clutch................................... 92-ON 4-5 4HP18.STP02
(3.20mm Thick)......................... 92-ON AR 4HP18.THW03
304F 'D' Brake ................................... 92-ON 5-6 4HP18.STP01
600A Selective Pump Thrust Washer
305C 'A' Clutch Waved Plate ............. 92-ON 1 4HP18.STP03
(3.40mm Thick)......................... 92-ON AR 4HP18.THW02
306F 'D' Clutch Waved Plate ............. 92-ON 1 4HP18.STP03
600A Selective Pump Thrust Washer
(3.60mm Thick)......................... 92-ON AR 4HP18.THW01
PRESSURE PLATES 601E Thrust Bearing Kit
('E' Clutch to Int, Shaft) ............. 92-ON 1 4HP18.TK01
400A 'C' Brake Pressure Plate........... 92-ON 1 4HP18.PP01 602E Thrust Bearing Kit
401B 'B' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02 (Int. Shaft to Sun Gear Shaft) ... 92-ON 1 4HP18.TK05
402C 'A' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02 603E Thrust Bearing Kit
403F 'D' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02 (Sun Gear Shaft to Drive Shell) 92-ON 1 4HP18.TK03
604E Thrust Bearing Kit
(Planetary to O. Shaft) .............. 92-ON 1 5HP18.TK04
606D Thrust Bearing 'A' to 'E' Clutch . 92-ON 1 4HP18.TOR04

447
ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx
4 SPEED FWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS
800A Short Pump Assy ...................... 92-ON 1 4HP18.PUM01
803C 'A' Clutch Drum ......................... 92-ON 1 4HP18.DRU03
804C Turbine Shaft ............................ 92-ON 1 4HP18.SH03
805C 'A' Clutch Piston........................ 92-ON 1 4HP18.PIS01
807D 'E' Clutch Piston........................ 92-ON 1 4HP18.PIS04
811G Bolt Output Gear to O. Shaft..... 92-ON 1 4HP14.NUT01
812G Bolt Output Gear - Pinion Shaft 92-ON 1 4HP18.NUT01
NI Cushion Spring 'C2' Servo
(Pack of two)............................. 92-ON 1 4HP18.SER02

SPECIAL ITEMS

452
ZF 4HP18FLA (AUDI) Code: 1050 020 xxx

A
4 SPEED AWD (Electronic Control)

C 449
ZF 4HP18FLA (AUDI) Code: 1050 020 xxx

A
4 SPEED AWD (Electronic Control)

C 450
ZF 4HP18FLA (AUDI) Code: 1050 020 xxx
4 SPEED AWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SPRINGS & CIRCLIPS
Kit Overhaul Kit (OEM) .................. 91-ON 1 4HP18.OHK04 410A 'C' Brake Diaphagm Spring....... 91-ON 1 4HP18.DIA01
Kit Overhaul Kit (Bryco) ................. 91-ON 1 4HP18.OHK06 411B 'B' Clutch Diaphragm Spring..... 91-ON 1 4HP18.DIA02
414D 'E' Clutch Diaphragm Spring..... 91-ON 2 4HP18.DIA04
415F 'D' Brake Diaphragm Spring ..... 91-ON 1 4HP18.DIA05

GASKETS
FILTERS
100G Pan Gasket ............................... 91-ON 1 4HP18.GAS05
Ni Valve Body Gasket ................... 91-ON 1 4HP18.GAS08 450G Filter.......................................... 91-ON 1 4HP18.FIL02

RUBBER COMPONENTS BANDS


120A Pump Outer 'O' Ring................. 91-ON 1 5HP18.OR02 500B Band (OEM).............................. 91-ON 1 4HP18.BAN02

BUSHES
METAL CLAD SEALS
550A Stator Support (Rear) ............... 91-ON 1 4HP18.BUS01
150A Converter Seal.......................... 91-ON 1 4HP18.MCS01 551C Turbine Shaft (Bronze) ............. 91-ON 1 4HP14.BUS12
153G Selector Shaft ........................... 91-ON 1 CTX.MCS13 552A Pump Body Bush ...................... 91-ON 1 4HP18.BUS04
154G Rear Output Seal ...................... 91-ON 1 5HP19.MCS08

ELECTRONIC COMPONENTS
SEALING RINGS
Kit Valve Body Solenoids ............... 91-ON 1 4HP18.SOL10
Kit Sealing Ring Kit (OEM)............. 91-ON 1 4HP18.SRK01 700G Range Switch............................ 91-ON 1 4HP18.ELE04
Kit Sealing Ring Kit (Bryco)............ 91-ON 1 4HP18.SRK02 701G Vehicle Speed Sensor .............. 91-ON 1 4HP18.ELE02
200A Stator Support (Front)............... 91-ON 2 4HP18.SSR06 702G Shift Solenoid............................ 91-ON 3 5HP18.SOL01
201A Stator Support (Rear) ............... 91-ON 1 4HP14.SSR03
202C Turbine Shaft Front (Small) ...... 91-ON 1 4HP18.SSR04
203C Turbine Shaft Rear (Large) ....... 91-ON 1 4HP18.SSR07 THRUST WASHERS & BEARINGS
204D Motor Shaft Front (Plastic)........ 91-ON 2 4HP18.SSR02
601E Thrust Bearing Kit
205D Motor Shaft Rear (Large).......... 91-ON 1 4HP18.SSR08
('E' Clutch to Int, Shaft) ............. 91-ON 1 4HP18.TK01
602E Thrust Bearing Kit
FRICTION PLATES (Int. Shaft to Sun Gear Shaft) ... 91-ON 1 4HP18.TK05
603E Thrust Bearing Kit
Kit Friction Kit................................. 91-ON 1 4HP18.FRK01 (Sun Gear Shaft to Drive Shell) 91-ON 1 4HP18.TK03
250A 'C' Brake (Borg Warner) ........... 91-ON 4 3HP22.FRP23 604E Thrust Bearing Kit
251B 'B' Clutch (OEM) ....................... 91-ON 3 4HP18.FRP05 (Planetary to O. Shaft) .............. 91-ON 1 5HP18.TK04
251B 'B' Clutch (Pattern).................... 91-ON 3 4HP18.FRP15 606D Thrust Bearing 'A' to 'E' Clutch . 91-ON 1 4HP18.TOR04
252C 'A' Clutch (OEM) ....................... 91-ON 5 4HP18.FRP03
252C 'A' Clutch (Pattern).................... 91-ON 5 4HP18.FRP12 HARD PARTS
253D 'E' Clutch (OEM) ....................... 91-ON 5 4HP18.FRP04
803C 'A' Clutch Drum ......................... 91-ON 1 4HP18.DRU03
253D 'E' Clutch (Pattern).................... 91-ON 5 4HP18.FRP14
805C 'A' Clutch Piston........................ 91-ON 1 4HP18.PIS01
254F 'D' Brake (OEM)........................ 91-ON 6 4HP18.FRP02
807D 'E' Clutch Piston........................ 91-ON 1 4HP18.PIS04
254F 'D' Clutch (Pattern).................... 91-ON 6 4HP18.FRP12
808B 'C'-'B' One Way Clutch Assy ..... 91-ON 1 4HP18.OWC03
NI Cushion Spring 'C2' Servo
(Pack of two)............................. 91-ON 1 4HP18.SER02
STEEL PLATES
Kit Steel Plate Kit ........................... 91-ON 1 4HP18.STK01 SPECIAL ITEMS
300A 'C' Brake ................................... 91-ON 4 3HP22.STP03
NI ATSG Repair Manual .................. 91-ON 4HP18.MAN02
301B 'B' Clutch................................... 91-ON 3 4HP18.STP01
NI ATSG Diagnostic Guide .............. 91-ON 4HP18.MAN03
302C 'A' Clutch................................... 91-ON 5 4HP18.STP01
303D 'E' Clutch................................... 91-ON 5 4HP18.STP02
304F 'D' Brake ................................... 91-ON 6 4HP18.STP01
305C 'A' Clutch Waved Plate ............. 91-ON 1 4HP18.STP03
306F 'D' Clutch Waved Plate ............. 91-ON 1 5HP19.STP15

PRESSURE PLATES
400A 'C' Brake Pressure Plate........... 92-ON 1 4HP18.PP01
401B 'B' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02
402C 'A' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02
403F 'D' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02

455
ZF 4HP18FLA (AUDI) Code: 1050 020 xxx
4 SPEED AWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

452
ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx

A
4 SPEED 2WD (Electronic Control)

C 453
ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx

A
4 SPEED 2WD (Electronic Control)

C 454
ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx
4 SPEED 2WD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS SPRINGS & CIRCLIPS
Kit Overhaul Kit (Audi OEM) .......... 92-ON 1 4HP18.OHK05 410A 'C' Brake Diaphagm Spring....... 92-ON 1 4HP18.DIA01
Kit Overhaul Kit (Porsche OEM) .... 92-ON 1 4HP18.OHK08 411B 'B' Clutch Diaphragm Spring..... 92-ON 1 4HP18.DIA02
414D 'E' Clutch Diaphragm Spring..... 92-ON 2 4HP18.DIA04
415F 'D' Brake Diaphragm Spring ..... 92-ON 1 4HP18.DIA05

GASKETS
FILTERS
100G Pan Gasket ............................... 92-ON 1 4HP18.GAS05
Ni Valve Body Gasket ................... 92-ON 1 4HP18.GAS08 450G Filter.......................................... 92-ON 1 4HP18.FIL02

RUBBER COMPONENTS BANDS


120A Pump Outer 'O' Ring................. 92-ON 1 5HP18.OR02 500B Band (OEM).............................. 92-ON 1 4HP18.BAN02

BUSHES
METAL CLAD SEALS
550A Stator Support (Rear) ............... 92-ON 1 4HP18.BUS01
150A Converter Seal.......................... 92-ON 1 4HP18.MCS01 551C Turbine Shaft (Bronze) ............. 92-ON 1 4HP14.BUS12
153G Selector Shaft ........................... 92-ON 1 CTX.MCS13 552A Pump Body Bush ...................... 92-ON 1 4HP18.BUS04

ELECTRONIC COMPONENTS
SEALING RINGS
Kit Valve Body Solenoids
Kit Sealing Ring Kit (OEM)............. 92-ON 1 4HP18.SRK01 (Audi Only)................................ 92-ON 1 4HP18.SOL10
Kit Sealing Ring Kit (Bryco)............ 92-ON 1 4HP18.SRK02 700G Range Switch
200A Stator Support (Front)............... 92-ON 2 4HP18.SSR06 (Audi Only)................................ 92-ON 1 4HP18.ELE04
201A Stator Support (Rear) ............... 92-ON 1 4HP14.SSR03 701G Vehicle Speed Sensor
202C Turbine Shaft Front (Small) ...... 92-ON 1 4HP18.SSR04 (Audi Only)................................ 92-ON 1 4HP18.ELE02
203C Turbine Shaft Rear (Large) ....... 92-ON 1 4HP18.SSR07 702G Shift Solenoid
204D Motor Shaft Front (Plastic)........ 92-ON 2 4HP18.SSR02 (Audi Only)................................ 92-ON 3 5HP18.SOL01
205D Motor Shaft Rear (Large).......... 92-ON 1 4HP18.SSR08 703G Output Speed Sensor
(Fits on Diff Cover).................... 92-ON 1 4HP18.ELE01

FRICTION PLATES
THRUST WASHERS & BEARINGS
Kit Friction Kit................................. 92-ON 1 4HP18.FRK01
250A 'C' Brake (Borg Warner) ........... 92-ON 4 3HP22.FRP23 601E Thrust Bearing Kit
251B 'B' Clutch (OEM) ....................... 92-ON 3 4HP18.FRP05 ('E' Clutch to Int, Shaft) ............. 92-ON 1 4HP18.TK01
251B 'B' Clutch (Pattern).................... 92-ON 3 4HP18.FRP15 602E Thrust Bearing Kit
252C 'A' Clutch (OEM) ....................... 92-ON 5 4HP18.FRP03 (Int. Shaft to Sun Gear Shaft) ... 92-ON 1 4HP18.TK05
252C 'A' Clutch (Pattern).................... 92-ON 5 4HP18.FRP12 603E Thrust Bearing Kit
253D 'E' Clutch (OEM) ....................... 92-ON 5 4HP18.FRP04 (Sun Gear Shaft to Drive Shell) 92-ON 1 4HP18.TK03
253D 'E' Clutch (Pattern).................... 92-ON 5 4HP18.FRP14 604E Thrust Bearing Kit
254F 'D' Brake (OEM)........................ 92-ON 6 4HP18.FRP02 (Planetary to O. Shaft) .............. 92-ON 1 5HP18.TK04
254F 'D' Clutch (Pattern).................... 92-ON 6 4HP18.FRP12 606D Thrust Bearing 'A' to 'E' Clutch . 92-ON 1 4HP18.TOR04

HARD PARTS
STEEL PLATES 803C 'A' Clutch Drum ......................... 92-ON 1 4HP18.DRU03
805C 'A' Clutch Piston........................ 91-ON 1 4HP18.PIS01
Kit Steel Plate Kit ........................... 92-ON 1 4HP18.STK01 807D 'E' Clutch Piston........................ 92-ON 1 4HP18.PIS04
300A 'C' Brake ................................... 92-ON 4 3HP22.STP03 808B 'C'-'B' One Way Clutch Assy ..... 92-ON 1 4HP18.OWC03
301B 'B' Clutch................................... 92-ON 3 4HP18.STP01 NI Cushion Spring 'C2' Servo
302C 'A' Clutch................................... 92-ON 5 4HP18.STP01 (Pack of two)............................. 92-ON 1 4HP18.SER02
303D 'E' Clutch................................... 92-ON 5 4HP18.STP02
304F 'D' Brake ................................... 92-ON 6 4HP18.STP01
305C 'A' Clutch Waved Plate ............. 92-ON 1 4HP18.STP03 SPECIAL ITEMS
306F 'D' Clutch Waved Plate ............. 92-ON 1 5HP19.STP15
NI ATSG Repair Manual .................. 91-ON 4HP18.MAN02
NI ATSG Diagnostic Guide .............. 91-ON 4HP18.MAN03

PRESSURE PLATES
400A 'C' Brake Pressure Plate........... 92-ON 1 4HP18.PP01
401B 'B' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02
402C 'A' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02
403F 'D' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02

459
ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx
4 SPEED 2WD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

456
ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)

A
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

C 457
ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)

A
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

C 458
ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) 300A 'E' Clutch Box Codes
(Renault, Citroen & Peugeot).... 95-ON 1 4HP20.OHK01 (005, 007, 008, 010, 018 Only .. 95-ON 4-5 4HP20.STP09
Kit Overhaul Kit (OEM) 300A 'E' Clutch All Except Box Codes
(Mercedes)................................ 97-ON 1 4HP20.OHK02 (005, 007, 008, 010, 018) ......... 95-ON 4-5 4HP20.STP11
Kit Overhaul Kit (OEM) 301A 'B' Clutch 3.90mm Box Codes
(Fiat, Lancia, Alfa)..................... 98-ON 1 4HP20.OHK03 (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP12
Kit Valve Body Service Kit.............. 95-ON 1 4HP20.OHK04 301A 'B' Clutch 3.90mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.STP14
302A 'B' Clutch 2.40mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1-2 4HP20.STP13
GASKETS 302A 'B' Clutch 2.40mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON 1-2 4HP20.STP15
100H Valve Body Cover ..................... 95-ON 1 4HP20.GAS01
303C 'D' Brake 1.80mm Box Codes
101G Main Case Gasket
(005, 007, 008, 010, 018 Only) . 95-ON 4 4HP20.STP03
(Fiat, Lancia, Mercedes) ........... 97-ON 1 4HP20.GAS02
303C 'D' Brake 1.80mm Except Box Codes
101G Main Case Gasket
(005, 007, 008, 010, 018) ......... 95-ON 4 4HP20.STP05
(Peugeot, Citroen, Renault) ...... 95-ON 1 4HP20.GAS05
304C 'C' Brake 1.80mm Box Codes
102G Inner Main Case Gasket ........... 95-ON 1 4HP20.GAS03
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP06
103H Valve Body Gasket ................... 95-ON 1 4HP20.GAS04
305C 'C' Brake 3.00mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP07
306C 'C' Brake Except Box Codes
RUBBER COMPONENTS (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.STP08
307D 'F' Clutch ................................... 95-ON 3 4HP20.STP01
120F Pump Outer 'O' Ring................. 95-ON 1 4HP20.OR01 308A 'E' Clutch Wavy Steel................ 95-ON 1 4HP20.STP10
121F End Cover to Case 'O' Ring...... 95-ON 1 5HP18.OR02 309A 'B' Clutch Wavy Steel................ 95-ON 1 4HP20.STP10
310C 'D' Brake Wavy Steel ................ 95-ON 1 4HP20.STP04
311D 'F' Clutch Wavy Steel ................ 95-ON 1 4HP20.STP02

METAL CLAD SEALS


150F Pump Body ............................... 95-ON 1 4HP18.MCS01
PRESSURE PLATES
151E Diff L.H (All Except Mercedes).. 95-ON 1 4HP20.MCS04 400A 'E' Clutch 4.80mm Box Codes
151E Diff L.H 45x62x7 (Mercedes) .... 95-ON 1 4HP20.MCS06 (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.PP08
152E Diff R.H (All Except Mercedes) . 95-ON 1 4HP20.MCS05 400A 'E' Clutch 4.80mm Except Box Codes
152E Diff R.H 40x58x10/19 (Merc) .... 95-ON 1 4HP20.MCS07 (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PP10
153G Selector Shaft Seal ................... 95-ON 1 CTX.MCS13 400A 'E' Clutch 3.90mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.PP09
400A 'E' Clutch 3.90mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PP11
MOULDED PISTONS 401A 'B' Clutch Box Codes
170C 'D' Brake ................................... 95-ON 1 4HP20.PIS01 (005, 007, 008, 010, 018 Only) . 95-ON 1
171C 'C' Brake (Box Code Required). 95-ON 1 4HP20.PIS02 (3.00mm) .................................. 4HP20.PP12
171C 'C' Brake (Box Code Required). 95-ON 1 4HP20.PIS03 (2.70mm) .................................. 4HP20.PP13
172C 'C' Brake Piston & Cylinder Assy (2.40mm) .................................. 4HP20.PP14
(Box Code Required) ................ 95-ON 1 4HP20.PISKIT (2.10mm) .................................. 4HP20.PP15
(1.80mm) .................................. 4HP20.PP16
401A 'B' Clutch Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON 1
SEALING RINGS (3.00mm) .................................. 4HP20.PP17
(2.70mm) .................................. 4HP20.PP18
200A 'E' Clutch/Input Shaft ................ 95-ON 1 4HP20.SSR01 (2.40mm) .................................. 4HP20.PP19
201F Rear Cover ............................... 95-ON 3 4HP20.SSR02 (2.10mm) .................................. 4HP20.PP20
(1.80mm) .................................. 4HP20.PP21
402C 'D' Brake Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1
FRICTION PLATES (2.40mm) .................................. 4HP20.PP04
Kit Friction Kit................................. 95-ON 1 4HP20.FRK01 (2.10mm) .................................. 4HP20.PP05
250A 'E' Clutch................................... 95-ON 5 4HP20.FRP04 (1.80mm) .................................. 4HP20.STP03
251A 'B' Clutch................................... 95-ON 3 4HP20.FRP04 402C 'D' Brake Except Box Codes
252C 'D' Brake ................................... 95-ON 4 5HP19.FRP02 (005, 007, 008, 010, 018) ......... 95-ON 1
253C 'C' Brake Except Box Codes (2.40mm) .................................. 4HP20.PP06
(005, 007, 008, 010, 018) ......... 95-ON 2 4HP20.FRP03 (2.10mm) .................................. 4HP20.PP07
254C 'C' Brake Box Codes (1.80mm) .................................. 4HP20.STP05
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.FRP02 403D 'F' Clutch Selective ................... 95-ON 1
255D 'F' Clutch ................................... 95-ON 3 5HP19.FRP02 (3.60mm) .................................. 4HP20.PP01
(3.30mm) .................................. 4HP20.PP02
(3.00mm) .................................. 4HP20.PP03

463
ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS HARDWARE
410A 'E' Clutch Diaphragm Spring..... 95-ON 1 4HP20.DIA05 800F Pump Assy................................ 95-ON 1 4HP20.PUM01
411A 'B' Clutch Diaphragm Spring..... 95-ON 1 4HP20.DIA06 801A Input Drum ................................ 95-ON 1 4HP20.DRU01
412C 'D' Brake Diaphragm Spring ..... 95-ON 1 4HP20.DIA02 802C 'C'/'D' Disc Carrier
413C 'C' Brake Diaphragm Spring Except Box Codes
Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.HUB01
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.DIA04
413C 'C' Brake Diaphragm Spring
Box Codes SPECIAL ITEMS
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.DIA03
900F Oil Dam
414D 'F' Clutch Diaphragm Spring ..... 95-ON 1 4HP20.DIA01
(Fits Behind Pump seal) ........... 95-ON 1 5HP19.THW01
901G Oil Cooler Assy (Renault) ......... 95-ON 1 4HP20.COO01
FILTERS NI Retainer (L.H. Diff Seal............. 95-ON 1 4HP20.RET01
NI OEM Repair Manual ................. 95-ON 4HP20.MAN01
450G Pick Up Filter NI Electrical Information Manual
(Mercedes, Fiat)........................ 95-ON 1 4HP20.FIL01 (Peugeot) .................................. 95-ON 4HP20.MAN02
450G Pick Up Filter
(Peugeot, Citroen, Renault) ...... 95-ON 1 4HP20.FIL02

BUSHINGS
550F Pump Body Bush ...................... 95-ON 1 4HP20.BUS01

THRUST WASHERS & SELECTIVES

BEARINGS & RACES


690E Output Roller Bearing
(Centre Support) ....................... 95-ON 1 4HP20.BE02
691E Output Roller Bearing ............... 95-ON 1 4HP20.BE01

ELECTRICAL COMPONENTS
700G Inductive Speed Sensor
(Fits in Case) ............................ 95-ON 1 4HP20.ELE01
701H Inductive Speed Sensor
(Fits on Valve Body).................. 95-ON 1 4HP20.ELE01
702H Valve Body Loom & Temp Sensor
All Except Box Codes (037, 041, 042,
052, 053, 054, 055, 056, 058, 063, 064,
065, 066, 067, 068, 073)........... 95-ON 1 4HP20.ELE02
703G Range Switch
(Peugeot, Cirtoen) .................... 95-ON 1 4HP20.ELE03
703G Range Switch
(Mercedes)................................ 95-ON 1 4HP20.ELE04
703G Range Switch
(Fiat) ......................................... 95-ON 1
703G Range Switch
(Renault) ................................... 95-ON 1 4HP20.ELE05
704H PWM Solenoid .......................... 95-ON 1 4HP20.SOL02
705H Shift Solenoid............................ 95-ON 1 4HP20.SOL01
706H PWM Solenoid (Press Control). 95-ON 1 4HP20.SOL03
707H Shift Solenoid............................ 95-ON 1 4HP20.SOL01
708H PWM Solenoid .......................... 95-ON 1 4HP20.SOL02
709H PWM Solenoid .......................... 95-ON 1 4HP20.SOL02
Kit Solenoid Valve Kit..................... 95-ON 1 4HP20.SOL10

VALVE BODY PARTS


Kit Valve Body Service Kit.............. 95-ON 1 4HP20.OHK04

Rev 03/2004
464
ZF 3HP22, 4HP22H, EH & A

A
3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

C 461
ZF 3HP22, 4HP22H, EH & A

A
3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

C 462
ZF 3HP22, 4HP22H, EH & A
3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS METAL CLAD SEALS
Kit Overhaul Kit 3HP22 .................. 75-ON 1 3HP22.OHK01 150A Front Pump Body Seal.............. 75-ON 1 3HP22.MCS01
Kit Overhaul Kit 3HP22 151J Extension Housing.................... 75-ON 1 3HP22.MCS02
(Citroen FWD)........................... 75-ON 1 3HP22.OHK02 152J Selector Shaft ........................... 75-ON 1 3HP22.MCS03
Kit Overhaul Kit 4HP22 NI Differential 3HP22 FWD ........... 75-ON 2 3HP22.MCS04
(Transtec) ................................. 83-ON 1 4HP22.OHK03 NI Transfer Case Range Rover ..... 85-94 2 TF8.MCS05
Kit Overhaul Kit 4HP22H (OEM) NI Transfer Case Range Rover
(BMW, Peugeot, Volvo, Jaguar) 83-ON 1 4HP22.OHK02 Later Chain Driven Unit
Kit Overhaul Kit 4HP22EH (OEM) (70mm OD x 48mm ID)............. 94-ON 2 4HP22.MCS06
(BMW, Jaguar).......................... 87-ON 1 4HP22.OHK05
Kit Overhaul Kit 4HP22H (OEM)
(Land/Range Rover) ................. 83-ON 1 4HP22.OHK04
Kit Overhaul Kit 4HP22EH (OEM) SEALING RINGS
(Land/Range Rover) ................. 94-ON 1 4HP22.OHK06
Kit Sealing Ring Kit 3HP22 ............ 75-ON 1 3HP22.SRK01
Kit Sealing Ring Kit 4HP22 ............ 85-ON 1 4HP22.SRK01
200B Input Shaft (Metal OEM) ........... 85-ON 2 4HP22.SSR01
GASKETS 201B Input Shaft Rear (Teflon*) ........ 85-ON 1 4HP22.SSR08
202C 'B' Clutch Drum (OEM) ............. 85-ON 1 4HP22.SSR02
100J Pan Gasket (3HP22)................. 75-ON 1 3HP22.GAS01 203F Sun Gear Shaft (OEM) ............. 85-ON 2 4HP22.SSR03
100J Pan Gasket (4HP22)................. 83-ON 1 4HP22.GAS01 204G Planetary Set (OEM)................. 85-ON 1 4HP22.SSR07
NI Stator to Case (3HP22) ............ 75-ON 1 3HP22.GAS04 205H 'F' Brake to 'E' Clutch (OEM) .... 85-ON 2 4HP22.SSR04
101A Stator to Case (4HP22) ............ 83-ON 1 4HP22.GAS02 206H 'F' Brake to Governor Assy
101A Stator to Case (4HP22 OEM) ... 83-ON 1 4HP22.GAS22 (Rubber OEM) .......................... 85-ON 3 4HP22.SSR06
102J Extension Housing (4HP22) ..... 83-ON 1 4HP22.GAS03 207H 'F' Brake to Park Ring (Metal)
NI Valve Body Cover (3HP22) (EH Models Only) ..................... 87-ON 1 4HP20.SSR02
(Citroen FWD)........................... 75-ON 1 3HP22.GAS02
NI Side Cover (3HP22)
(Citroen FWD)........................... 75-ON 1 3HP22.GAS03 * See ATSG Bullitin 91-70
NI Valve Body Gasket (3HP22)
(Citroen FWD)........................... 75-ON 1 3HP22.GAS05 FRICTION PLATES
NI Filter Gasket (3HP22 RWD) ..... 75-ON 1 3HP22.GAS06
Kit Friction Kit (4HP22) .................. 83-ON 1 4HP22.FRPKIT01
NI Bell Housing Gasket (3HP22)
250B 'A' Clutch (Forward) .................. 75-ON 4-6 3HP22.FRP21
(Citroen FWD)........................... 75-ON 1 3HP22.GAS08
251C 'B' Clutch (Third & Reverse) ..... 75-ON 3-4 3HP22.FRP22
NI Valve Body Gasket (4HP22H)
252D 'C1' Brake
(Box Code Required) ................ 83-ON 1 4HP22.GAS04
(Intermediate & Overrun) .......... 75-ON 2 3HP22.FRP22
NI Valve Body Gasket (4HP22H)
253D 'C' Brake (Intermediate) ............ 75-ON 2 3HP22.FRP22
(Box Code Required) ................ 83-ON 1 4HP22.GAS05
254E 'D' Clutch................................... 75-ON 4-6 3HP22.FRP23
NI Valve Body Gasket (4HP22EH)
255H 'E' Clutch (Overdrive Clutch)..... 83-ON 3-4 4HP22.FRP11
(Box Code Required) ................ 87-ON 1 4HP22.GAS06
256H 'F' Brake (Overdrive Brake) ...... 83-ON 3-4 4HP22.FRP11
NI Valve Body Gasket (4HP22EH)
(Box Code Required) ................ 87-ON 1 4HP22.GAS07
NI Valve Body Gasket (4HP22EH)
(Box Code Required) ................ 94-ON 1 4HP22.GAS08 STEEL PLATES
Kit Steel Plate Kit (4HP22)............. 83-ON 1 4HP22.STK01
300B 'A' Clutch Selective (2.10mm)... 75-ON AR 3HP22.STP08
RUBBER COMPONENTS 300B 'A' Clutch Selective (1.80mm)... 75-ON AR 3HP22.STP02
300B 'A' Clutch Selective (1.50mm)... 75-ON AR 3HP22.STP06?
120A Pump 'O' Ring........................... 75-ON 1 4HP22.OR03
300B 'A' Clutch Selective (1.20mm)... 75-ON AR 3HP22.STP09
121B Input Shaft 'O' Ring................... 83-ON 1 4HP22.OR14
301C 'B' Clutch Selective (2.10mm)... 75-ON AR 3HP22.STP04
122B A Clutch Outer 'O Ring ........... 83-ON 1 4HP22.OR01
301C 'B' Clutch Selective (1.80mm)... 75-ON AR 3HP22.STP03
123B A Clutch Inner 'O Ring ........... 83-ON 1 4HP22.OR12
302D 'C'' Brake Selective (2.10mm)... 75-ON AR 3HP22.STP04
124C 'B' Clutch Inner 'O' Ring ............ 83-ON 1 4HP22.OR12
302D 'C1' Brake Selective (1.80mm) . 75-ON AR 3HP22.STP03
125C 'B' Clutch Outer 'O' Ring ........... 83-ON 1 4HP22.OR06
302D 'C1' Brake Selective (1.50mm) . 75-ON AR 3HP22.STP05
126C 'B' Clutch to Sun Shaft 'O' Ring 83-ON 1 4HP22.OR14
303D 'C' Brake Selective (2.10mm) ... 75-ON AR 3HP22.STP04
127J Filter to Valve Body 'O' Ring ..... 83-ON 1 4HP22.OR11
303D 'C' Brake Selective (1.80mm) ... 75-ON AR 3HP22.STP03
NI 'F' Brake Outer 'O' Ring ............ 83-ON 1 4HP22.OR04
303D 'C' Brake Selective (1.50mm) ... 75-ON AR 3HP22.STP05
NI 'F' Brake Inner 'O' Ring ............. 83-ON 1 4HP22.OR07
304E 'D' Brake Selective (2.10mm) ... 75-ON AR 3HP22.STP04
NI 'C1' Brake Inner 'O' Ring........... 83-ON 1 4HP22.OR05
304E 'D' Brake Selective (1.80mm) ... 75-ON AR 3HP22.STP03
NI Output Shaft 'O' Ring ................ 83-ON 1 4HP22.OR15
304E 'D' Brake Selective (1.50mm) ... 75-ON AR 3HP22.STP05
NI 'D' Brake Cushion Rubber
304E 'D' Brake Selective (1.20mm) ... 75-ON AR 4HP22.STP03
(Some Models) ......................... 85-ON 1 4HP22.CUS01
305H 'E' Clutch (1.50mm) .................. 83-ON 4-5 4HP22.STP02
NI V. Body to Case Seal 3HP22 .... 75-ON 4 4HP22.RUB01
306H 'F' Brake (2.00mm) ................... 83-ON 3-4 4HP22.STP01
NI V. Body to Case Seal 4HP22 .... 83-ON 8 4HP22.RUB01
310B 'A' Clutch Waved (1.00mm) ...... 75-ON 2 3HP22.STP01
NI V. Body to Case Seal Angled ... 83-ON 1 4HP22.RUB02
310B 'A' Clutch Waved (1.60mm) ...... 75-ON 2 3HP22.STP07
NI Angled Rubber Spacer Kit ........ 83-ON 1 4HP22.RK01
311C 'B' Clutch Waved....................... 83-ON 1 4HP22.STP06
NI Rubber Spacer & Clip Kit
(For Valve Body) ....................... 83-ON 1 4HP22.RK02

463
ZF 3HP22, 4HP22H, EH & A
3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
PRESSURE PLATES ELECTRICAL COMPONENTS
400C 'B' Clutch (4.50mm) .................. 83-ON 1 4HP22.PP02 NI Shift Solenoid (E7 Electrics)
401D 'C' Brake (4.50mm) ................... 83-ON 1 4HP22.PP02 (Early 5 Solenoid V. Body) ........ 87-ON 4 4HP22.SOL01
402H 'E' Clutch................................... 83-ON 1 4HP22.PP05 NI Shift Solenoid (E9 Electrics)
403H 'F' Brake.................................... 83-ON 1 4HP22.PP06 (Late 4 Solenoid V. Body) ......... 89-ON 3 5HP18.SOL01
NI Pressure Control Solenoid (OEM)
(E7 Electrics 5 Sol V. Body) ...... 87-ON 1 4HP22.SOL02
NI Pressure Control Solenoid (Fitzall)
(E7 Electrics 5 Sol V. Body) ...... 87-ON 1 4HP22.SOL22
SPRINGS & CIRCLIPS NI Pressure Control Solenoid (OEM)
(E9 Electrics 4 Sol V. Body) ...... 89-ON 1 5HP18.SOL02
410B 'A' Clutch Diaphragm Spring..... 83-ON 1 4HP22.DIA01
NI Inductive Speed Sensor............ 87-ON 1 4HP22.ELE01
411C 'B' Clutch Diaphragm Spring..... 83-ON 1 4HP22.DIA05
NI Valve Body Loom
412C 'C1' Brake Diaphragm Spring ... 83-ON 1 4HP22.DIA06
(E7 Electrics 5 Sol V. Body) ...... 87-ON 1 4HP22.ELE02
413E 'C' Brake Diaphragm Spring ..... 83-ON 1 4HP22.DIA06
NI Inhibitor Switch (Range Rover). 87-ON 1 4HP22.ELE03
414E 'D' Brake Diaphragm Spring ..... 83-ON 1 4HP22.DIA03
NI Range Switch (Range Rover Codes
415H 'E' Clutch Diaphragm Spring..... 83-ON 1 4HP22.DIA04
1043 010 727, 728 & 759) ........ 94-ON 1 4HP22.ELE04
416H 'F' Brake Diaphragm Spring...... 83-ON 1 4HP22.DIA02
NI 'C' Accumulator Spring (Volvo)
`(Codes; 1043 010 042, 151, 161,
171, 172, 246 & 279) ................ 83-ON 1 4HP22.SPR07
430C Circlip 'B' Clutch to Sun Shaft ... 83-ON 1 4HP22.CIR01 VALVE BODY COMPONENTS
431B Circlip 'A' Clutch Retaining........ 83-ON 1 4HP22.CIR02
NI Circlip Case sealing Rubber NI Aluminum Tube 'U' Shape ........ 83-ON 1 4HP22.TU01
Compression Spring ................. 83-ON 8 4HP22.CIR03 NI Valve Body Plastic Check Ball
(6.50mm) .................................. 75-ON AR 4HP22.BALL01
NI Valve Body Plastic Check Ball
(4.50mm) .................................. 75-ON AR 4HP22.BALL02
FILTERS Kit Shift Correction Package
(Hydraulic Units) ....................... 83-ON 1 4HP22.SK02
NI Filter 3HP22.............................. 75-ON 1 3HP22.FIL01
Kit Shift Correction Package
NI Filter 3HP22 Citroen FWD ........ 75-ON 1 3HP22.FIL02
(Electronic Units) ...................... 83-ON 1 4HP22.SK03
450J Filter 4HP22.............................. 83-ON 1 4HP22.FIL01
450J Filter 4HP22 (OEM) .................. 83-ON 1 4HP22.FIL11
450J Filter 4HP22 HARD PARTS
(Range Rover/DAF) .................. 83-ON 1 4HP22.FIL02
450J Filter 4HP22 (OEM) 800A Pump Body & Gears
(Range Rover/DAF) .................. 83-ON 1 4HP22.FIL12 (Box Code Required) ................ 83-ON 1 4HP22.PUM01
450J Filter 4HP22 (With Spout)......... 86-ON 1 4HP22.FIL03 800A Pump Body & Gears
450J Filter Porsche 911..................... 90-ON 1 4HP22.FIL04 (Box Code Required) ................ 83-ON 1 4HP22.PUM02
450J Filter Pinzgauer Code 485 ........ 90-ON 1 4HP22.FIL05 800A Pump Body & Gears Box Codes:
(1043 010 739, 770, 771 & 774)83-ON 1 4HP22.PUM02
801A Stator Support (Reconditioned)
(No Valve Core Required) ........ 83-ON 1 4HP22.SUP01
BUSHINGS 801A Stator Support (Reconditioned)
(With Valve Core Required) ..... 83-ON 1 4HP22.SUP02
550A Front Pump Body Bush
801A Stator Support (New)
(13mm Wide) ............................ 75-ON 1 3HP22.BUS01
(With Valve Box Code Required)83-ON 1 4HP22.SUP12
550A Front Pump Body Bush
801A Stator Support (New)
(17mm Wide) ............................ 94-ON 1 4HP22.BUS01
(Large Cooler Union Late BMW)
551B 'A' Clutch Housing..................... 75-ON 1 4HP18.BUS01
(Box Code Required) ................ 83-ON 1 4HP22.SUP03
552D C1 Clutch Housing.................... 75-ON 1 4HP18.BUS01
802A Stator Shaft Only ...................... 83-ON 1 4HP22.SSH01
NI Centre Support ......................... 75-ON 1 4HP18.BUS01
803B 'A' Clutch Cylinder..................... 83-ON 1 4HP22.DRU02
NI Governor Support ..................... 75-ON 1 4HP18.BUS01
804B 'A' & 'B' Clutch Carrier............... 83-ON 1 4HP22.HUB01
805C 'B' Clutch Cylinder (4 Plate) ...... 83-ON 1 4HP22.DRU06
806D 'C1' Clutch Housing .................. 83-ON 1 4HP22.DRU01
THRUST WASHERS & BEARINGS 807D 'C1' & 'C' Brake
One Way Clutch Assy ............... 83-ON 1 4HP22.OWC01
600H 'F' Brake Retainig 'C' Clip ......... 83-ON 1 4HP22.THW01 808E Centre Support ......................... 83-ON 1 4HP22.DRU07
809F Front Planet Assembly
(3 Pinion with OWC Assy.......... 83-ON 1 4HP22.PL03
809F Front Planet Assembly
(4 Pinion with OWC Assy.......... 83-ON 1 4HP22.PL02
810G Over Drive Planet Assembly ..... 83-ON 1 4HP22.PL01
811G Over Drive One Way Clutch Assy
(Late Units Box Code Required)87-ON 1 4HP22.OWC02
812H 'E' Clutch Cylinder..................... 83-ON 1 4HP22.DRU04
813H 'F' Brake Cylinder
Hydraulic (4 Plate) .................... 83-ON 1 4HP22.DRU03

464
ZF 3HP22, 4HP22H, EH & A
3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont...
813H 'F' Brake Cylinder
Electronic (4 Plate) ................... 83-ON 1 4HP22.DRU05
814J Governor Hub (Excluding Valve Assy)
Single Governor........................ 83-ON 1 4HP22.GOV01
814J Governor Hub (Excluding Valve Assy)
Double Governor ...................... 83-ON 1 4HP22.GOV02
815G Splined Hub O.D. One Way Clutch
(Late Units Box Code Required)87-ON 1 4HP22.HUB02
816G Output Shaft (Peugeot Only)
(Box Code Required) ................ 83-ON 1 4HP22.SH01
NI Range Rover Transfer Shaft
(Fits Over Transmission O. Shaft 1 4HP22.SH02

A full range of Governor Valve Assemblies &


Kickdown cables are available, please furnish
transmission code when ordering,

SPECIAL ITEMS
900J Output Shaft Nut ....................... 75-ON 1 4HP22.NUT02
901J Lock Tab Output Shaft Nut........ 75-ON 1 4HP22.TAB01
902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01
NI Plastic Breather Cap................. 75-ON 1 4HP22.CAP01
NI Range Rover Sump Bung
(Allen Head No Magnet) ........... 87-ON 1 4HP22.PLU01
NI Range Rover Sump Bung
(17mm Head With Magnet)....... 87-ON 1 4HP22.PLU02
NI ATSG Rebuild Manual .............. 83-ON 4HP22.MAN01

465
A
C
466
ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx

A
4 SPEED RWD TRANSAXLE (Electronic Control)

C 467
ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx

A
4 SPEED RWD TRANSAXLE (Electronic Control)

C 468
ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx
4 SPEED RWD TRANSAXLE (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul (OEM)........................ 91-ON 1 4HP22.OHK07 Kit Steel Plate Kit (4HP22)............. 91-ON 1 4HP22.STK01
300B 'A' Clutch Selective (2.10mm)... 91-ON AR 3HP22.STP08
300B 'A' Clutch Selective (1.80mm)... 91-ON AR 3HP22.STP02
300B 'A' Clutch Selective (1.50mm)... 91-ON AR 3HP22.STP06?
GASKETS 300B 'A' Clutch Selective (1.20mm)... 91-ON AR 3HP22.STP09
301C 'B' Clutch Selective (2.10mm)... 91-ON AR 3HP22.STP04
NI Valve Body Gasket ................... 91-ON 1 4HP22.GAS08
301C 'B' Clutch Selective (1.80mm)... 91-ON AR 3HP22.STP03
302D 'C1' Brake Selective (2.10mm) . 91-ON AR 3HP22.STP04
302D 'C1' Brake Selective (1.80mm) . 91-ON AR 3HP22.STP03
RUBBER COMPONENTS 302D 'C1' Brake Selective (1.50mm) . 91-ON AR 3HP22.STP05
303D 'C' Brake Selective (2.10mm) ... 91-ON AR 3HP22.STP04
120A Pump 'O' Ring........................... 91-ON 1 4HP22.OR03 303D 'C' Brake Selective (1.80mm) ... 91-ON AR 3HP22.STP03
121B Input Shaft 'O' Ring................... 91-ON 1 4HP22.OR14 303D 'C' Brake Selective (1.50mm) ... 91-ON AR 3HP22.STP05
122A A Clutch Outer 'O Ring ........... 91-ON 1 4HP22.OR01 304E 'D' Brake Selective (2.10mm) ... 91-ON AR 3HP22.STP04
123A A Clutch Inner 'O Ring ........... 91-ON 1 4HP22.OR12 304E 'D' Brake Selective (1.80mm) ... 91-ON AR 3HP22.STP03
124C 'B' Clutch Inner 'O' Ring ............ 91-ON 1 4HP22.OR12 304E 'D' Brake Selective (1.50mm) ... 91-ON AR 3HP22.STP05
125C 'B' Clutch Outer 'O' Ring ........... 91-ON 1 4HP22.OR06 304E 'D' Brake Selective (1.20mm) ... 91-ON AR 4HP22.STP03
126C 'B' Clutch to Sun Shaft 'O' Ring 91-ON 1 4HP22.OR14 305H 'E' Clutch (1.50mm) .................. 91-ON 4-5 4HP22.STP02
127K Filter to Valve Body 'O' Ring ..... 91-ON 1 4HP22.OR11 306J 'F' Brake (2.00mm) ................... 91-ON 3-4 4HP22.STP01
128J 'F' Brake Outer 'O' Ring ............ 91-ON 1 4HP22.OR04 310B 'A' Clutch Waved (1.00mm) ...... 91-ON 2 3HP22.STP01
129J 'F' Brake Inner 'O' Ring ............. 91-ON 1 4HP22.OR07 310B 'A' Clutch Waved (1.60mm) ...... 91-ON 2 3HP22.STP07
130D 'C1' Brake Inner 'O' Ring........... 91-ON 1 4HP22.OR05
131K V. Body to Case Seal ................ 91-ON 6 4HP22.RUB01
132G Output Shaft 'O' Ring ................ 91-ON 1 4HP22.OR15 PRESSURE PLATES
400C 'B' Clutch (4.50mm) .................. 83-ON 1 4HP22.PP02
401D 'C' Brake (4.50mm) ................... 83-ON 1 4HP22.PP02
METAL CLAD SEALS 402H 'E' Clutch................................... 91-ON 1 4HP22.PP05
403J 'F' Brake.................................... 91-ON 1 4HP22.PP06
150A Front Pump Body Seal.............. 91-ON 1 3HP22.MCS01
152K Selector Shaft ........................... 91-ON 1 3HP22.MCS03
SPRINGS & CIRCLIPS
410A 'A' Clutch Diaphragm Spring..... 91-ON 1 4HP22.DIA01
411C 'B' Clutch Diaphragm Spring..... 91-ON 1 4HP22.DIA05
412D 'C1' Brake Diaphragm Spring ... 91-ON 1 4HP22.DIA06
SEALING RINGS 413D 'C' Brake Diaphragm Spring ..... 91-ON 1 4HP22.DIA06
414E 'D' Brake Diaphragm Spring ..... 91-ON 1 4HP22.DIA03
200B Input Shaft ................................ 91-ON 2 5HP18.SSR03 415H 'E' Clutch Diaphragm Spring..... 91-ON 1 4HP22.DIA04
202C 'B' Clutch Drum ......................... 91-ON 1 4HP22.SSR02 416J 'F' Brake Diaphragm Spring...... 91-ON 1 4HP22.DIA02
203F Sun Gear Shaft ......................... 91-ON 2 4HP22.SSR03 430C Circlip 'B' Clutch to Sun Shaft ... 91-ON 1 4HP22.CIR01
204G Planetary Set ............................ 91-ON 1 4HP22.SSR07 431B Circlip 'A' Clutch Retaining........ 91-ON 1 4HP22.CIR02
205J 'F' Brake to 'E' Clutch................ 91-ON 2 4HP22.SSR04 432K Circlip Case sealing Rubber
206G Output Shaft (Plastic)................ 91-ON 1 4HP14.SSR08 Compression Spring ................. 91-ON 7 4HP22.CIR03

FRICTION PLATES
Kit Friction Kit................................. 91-ON 1 4HP22.FRPKIT01
FILTERS
250B 'A' Clutch (Forward) .................. 91-ON 5 3HP22.FRP21 450K Pick Up Filter ............................ 91-ON 1 4HP22.FIL04
251C 'B' Clutch (Third & Reverse) ..... 91-ON 4 3HP22.FRP22
252D 'C1' Brake
(Intermediate & Overrun) .......... 91-ON 2 3HP22.FRP22
253D 'C' Brake (Intermediate) ............ 91-ON 3 3HP22.FRP22 BUSHINGS
254E 'D' Clutch................................... 91-ON 5 3HP22.FRP23
550A Front Pump Body Bush
255H 'E' Clutch (Overdrive Clutch)..... 91-ON 4 4HP22.FRP11
(13mm Wide) ............................ 91-ON 1 3HP22.BUS01
256J 'F' Brake (Overdrive Brake) ...... 91-ON 4 4HP22.FRP11
550A Front Pump Body Bush
(17mm Wide) ............................ 91-ON 1 4HP22.BUS01
551A 'A' Clutch Housing..................... 91-ON 1 4HP18.BUS01
552D C1 Clutch Housing.................... 91-ON 1 4HP18.BUS01
NI Centre Support ......................... 91-ON 1 4HP18.BUS01

THRUST WASHERS & SELECTIVES


600J 'F' Brake Retainig 'C' Clip ......... 91-ON 1 4HP22.THW01

469
ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx
4 SPEED RWD TRANSAXLE (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BEARING & RACES

ELECTRICAL COMPONENTS
700K Shift Solenoid............................ 91-ON 3 5HP18.SOL01
701K Lock Up Solenoid...................... 91-ON 1 5HP18.SOL03
702K Pressure Control Solenoid........ 91-ON 1 5HP18.SOL02
703K Inductive Speed Sensor............ 87-ON 1 4HP22.ELE01

VALVE BODY PARTS


NI Valve Body Plastic Check Ball
(6.50mm) .................................. 91-ON AR 4HP22.BALL01
NI Valve Body Plastic Check Ball
(4.50mm) .................................. 91-ON AR 4HP22.BALL02

HARDWARE
803A 'A' Clutch Cylinder..................... 91-ON 1 4HP22.DRU02
804B 'A' & 'B' Clutch Carrier............... 91-ON 1 4HP22.HUB01
805C 'B' Clutch Cylinder (4 Plate) ...... 91-ON 1 4HP22.DRU06
809F Front Planet Assembly
(4 Pinion with OWC Assy.......... 91-ON 1 4HP22.PL02
810G Over Drive Planet Assembly ..... 91-ON 1 4HP22.PL01
811G Overdrive One Way Clutch Assy91-ON 1 4HP22.OWC02
815G Splined Hub
(Overdrive One Way Clutch)..... 91-ON 1 4HP22.HUB02

SPECIAL ITEMS
902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01

470
ZF 4HP24 Box Code: 1043 030 xxx

A
4 SPEED RWD (Electronic Control)

C 471
ZF 4HP24 Box Code: 1043 030 xxx

A
4 SPEED RWD (Electronic Control)

C 472
ZF 4HP24 Box Code: 1043 030 xxx
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES
Kit Overhaul Kit (Transtec)............. 87-ON 1 4HP22.OHK03 Kit Friction Kit................................. 87-ON 1 4HP24.FRK02
Kit Overhaul Kit (OEM) 250B 'A' Clutch (Forward) .................. 87-ON 6 4HP22.FRP11
(BMW, Jaguar).......................... 87-ON 1 4HP22.OHK05 251C 'B' Clutch (Third & Reverse) ..... 87-ON 5 3HP22.FRP22
Kit Overhaul Kit (OEM) 252D 'C1' Brake
(Land/Range Rover) ................. 94-ON 1 4HP22.OHK06 (Intermediate & Overrun) .......... 87-ON 2 3HP22.FRP23
253D 'C' Brake (Intermediate) ............ 87-ON 3 3HP22.FRP23
254E 'D' Clutch................................... 87-ON 5 4HP24.FRP22
255H 'E' Clutch (Overdrive Clutch)..... 87-ON 4 4HP22.FRP11
GASKETS 256J 'F' Brake (Overdrive Brake) ...... 87-ON 4 4HP22.FRP11
100L Pan Gasket ............................... 87-ON 1 4HP22.GAS01
101L Stator to Case........................... 87-ON 1 4HP22.GAS02
101L Stator to Case (OEM) ............... 87-ON 1 4HP22.GAS22 STEEL PLATES
102K Extension Housing.................... 87-ON 1 4HP22.GAS03
NI Valve Body Gasket Except Box Codes: Kit Steel Plate Kit ........................... 87-ON 1 4HP24.STK01
(1043 030 012, 019, 021, 300B 'A' Clutch (2.10mm) .................. 87-ON 5 4HP22.STP01
026 & 058) ................................ 87-ON 1 4HP22.GAS08 301B 'A' Clutch Selective (2.10mm)... 87-ON 1 4HP22.STP01
301B 'A' Clutch Selective (1.50mm)... 87-ON 1 4HP22.STP02
302C 'B' Clutch (2.10mm) .................. 87-ON 5 3HP22.STP04
303D 'C1' Brake (1.80mm) ................. 87-ON 1 3HP22.STP03
304D 'C1' Brake (2.10mm) ................. 87-ON 1 3HP22.STP04
305D 'C' Brake (2.10mm) ................... 87-ON 3 3HP22.STP04
RUBBER COMPONENTS 306E 'D' Brake (1.20mm) ................... 87-ON 5 4HP24.STP01
307E 'D' Brake Selective (2.10mm) ... 87-ON 1 4HP24.STP04
120A Pump 'O' Ring........................... 87-ON 1 4HP24.OR01
307E 'D' Brake Selective (1.80mm) ... 87-ON 1 4HP24.STP03
121B Input Shaft 'O' Ring................... 87-ON 1 4HP22.OR14
307E 'D' Brake Selective (1.50mm) ... 87-ON 1 4HP24.STP02
122A A Clutch Outer 'O Ring ........... 87-ON 1 4HP22.OR01
307E 'D' Brake Selective (1.20mm) ... 87-ON 1 4HP24.STP01
124C 'B' Clutch Inner 'O' Ring ............ 87-ON 1 4HP22.OR12
308H 'E' Clutch (1.50mm) .................. 87-ON 5 4HP22.STP02
125C 'B' Clutch Outer 'O' Ring ........... 87-ON 1 4HP22.OR06
309J 'F' Brake (2.10mm) ................... 87-ON 4 4HP22.STP01
126C 'B' Clutch to Sun Shaft 'O' Ring 87-ON 1 4HP22.OR14
310B 'A' Clutch Waved....................... 87-ON 2 4HP22.STP05
127L Filter to Valve Body 'O' Ring ..... 87-ON 1 4HP22.OR11
311C 'B' Clutch Waved
128J 'F' Brake Outer 'O' Ring ............ 87-ON 1 4HP22.OR04
(Some Models) ......................... 87-ON 1 4HP22.STP06
129J 'F' Brake Inner 'O' Ring ............. 87-ON 1 4HP22.OR07
130D 'C1' Brake Inner 'O' Ring........... 87-ON 1 4HP22.OR05
131G Output Shaft 'O' Ring ................ 87-ON 1 4HP22.OR15
132E 'D' Brake Cushion Rubber PRESSURE PLATES
(Some Models) ......................... 87-ON 1 4HP22.CUS01
133L V. Body to Case Seal ................ 87-ON 8 4HP22.RUB01 402H 'E' Clutch................................... 87-ON 1 4HP22.PP05
134L V. Body to Case Seal Angled ... 87-ON 1 4HP22.RUB02 403J 'F' Brake.................................... 87-ON 1 4HP22.PP06
NI Angled Rubber Spacer Kit ........ 83-ON 1 4HP22.RK01
NI Rubber Spacer & Clip Kit
(For Valve Body) ....................... 83-ON 1 4HP22.RK02

METAL CLAD SEALS


SPRINGS & CIRCLIPS
150A Front Pump Body Seal.............. 87-ON 1 3HP22.MCS01
151K Extension Housing.................... 87-ON 1 3HP22.MCS02 410A 'A' Clutch Diaphragm Spring..... 87-ON 1 4HP24.DIA01
152J Selector Shaft ........................... 87-ON 1 3HP22.MCS03 411C 'B' Clutch Diaphragm Spring..... 87-ON 1 4HP22.DIA05
NI Transfer Case Range Rover 412D 'C1' Brake Diaphragm Spring ... 87-ON 1 4HP22.DIA06
Later Chain Driven Unit 413D 'C' Brake Diaphragm Spring ..... 87-ON 1 4HP22.DIA06
(70mm OD x 48mm ID)............. 87-ON 2 4HP22.MCS06 414E 'D' Brake Diaphragm Spring ..... 87-ON 1 4HP22.DIA03
415H 'E' Clutch Diaphragm Spring..... 87-ON 1 4HP22.DIA04
416J 'F' Brake Diaphragm Spring...... 87-ON 1 4HP22.DIA02
430C Circlip 'B' Clutch to Sun Shaft ... 87-ON 1 4HP22.CIR01
433L Circlip Case sealing Rubber
SEALING RINGS Compression Spring ................. 87-ON 8 4HP22.CIR03
Kit Sealing Ring Kit ........................ 87-ON 1 4HP22.SRK01
200B Input Shaft ................................ 87-ON 2 4HP22.SSR01
202C 'B' Clutch Drum ......................... 87-ON 1 4HP22.SSR02 FILTERS
203F Sun Gear Shaft ......................... 87-ON 2 4HP22.SSR03
204G Planetary Set ............................ 87-ON 1 4HP22.SSR07 450L Filter (Flat) ................................ 87-ON 1 4HP22.FIL01
205J 'F' Brake to 'E' Clutch................ 87-ON 2 4HP22.SSR04 450L Filter (Flat OEM) ....................... 87-ON 1 4HP22.FIL11
207J 'F' Brake to Park Ring ............... 87-ON 1 4HP20.SSR02 450L Filter (Range Rover/DAF) ......... 87-ON 1 4HP22.FIL02
450L Filter (OEM)
(Range Rover/DAF) .................. 87-ON 1 4HP22.FIL12
450L Filter (With Spout)..................... 87-ON 1 4HP22.FIL03

473
ZF 4HP24 Box Code: 1043 030 xxx
4 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHINGS
550A Front Pump Body Bush
(17mm Wide) ............................ 87-ON 1 4HP22.BUS01
551B 'A' Clutch Housing..................... 87-ON 1 4HP18.BUS01
552D C1 Clutch Housing.................... 87-ON 1 4HP18.BUS01
NI Centre Support ......................... 87-ON 1 4HP18.BUS01

THRUST WASHERS & BEARINGS


600J 'F' Brake Retainig 'C' Clip ......... 87-ON 1 4HP22.THW01

ELECTRICAL COMPONENTS
700L Shift Solenoid............................ 87-ON 2 5HP18.SOL01
701L Lock Up Solenoid...................... 87-ON 1 5HP18.SOL03
702L Pressure Control Solenoid........ 87-ON 1 5HP18.SOL02
703L Inductive Speed Sensor............ 87-ON 1 4HP22.ELE01

VALVE BODY COMPONENTS


NI Aluminum Tube 'U' Shape ........ 87-ON 1 4HP22.TU01
NI Valve Body Plastic Check Ball
(6.50mm) .................................. 87-ON AR 4HP22.BALL01
NI Valve Body Plastic Check Ball
(4.50mm) .................................. 87-ON AR 4HP22.BALL02

HARD PARTS
800A Pump Body & Gears Box Codes
(1043 030 012 & 019 Only)....... 87-ON 1 4HP24.PUM01
800A Pump Body & Gears Box Codes
(1043 030 059, 060, 065, 067,
068, & 069 Only)....................... 87-ON 1 4HP22.PUM03
800A Pump Body & Gears Box Codes:
(Except Above) ......................... 87-ON 1 4HP24.PUM02
810G Over Drive Planet Assembly ..... 87-ON 1 4HP22.PL01
811G Overdrive One Way Clutch Assy87-ON 1 4HP22.OWC02
815G Splined Hub
Overdrive One Way Clutch ....... 87-ON 1 4HP22.HUB02
816D 'C1' Brake Piston ...................... 87-ON 1 4HP24.PIS03

SPECIAL ITEMS
900K Output Shaft Nut ....................... 87-ON 1 4HP22.NUT02
902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01
NI Range Rover Sump Bung
(Allen Head No Magnet) ........... 87-ON 1 4HP22.PLU01
NI Range Rover Sump Bung
(17mm Head With Magnet)....... 87-ON 1 4HP22.PLU02

474
ZF 4HP24A (AUDI) Code: 1043 040 xxx

A
4 SPEED 4WD (Electronic Control)

C 475
ZF 4HP24A (AUDI) Code: 1043 040 xxx

A
4 SPEED 4WD (Electronic Control)

C 476
ZF 4HP24A (AUDI) Code: 1043 040 xxx
4 SPEED 4WD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) .................. 88-ON 1 4HP24A.OHK01 Kit Steel Plate Kit ........................... 88-ON 1 4HP24.STK01
300B 'A' Clutch (2.10mm) .................. 88-ON 5 4HP22.STP01
301B 'A' Clutch Selective (2.10mm)... 88-ON 1 4HP22.STP01
301B 'A' Clutch Selective (1.50mm)... 88-ON 1 4HP22.STP02
302C 'B' Clutch (2.10mm) .................. 88-ON 5 3HP22.STP04
GASKETS 303D 'C1' Brake (1.80mm) ................. 88-ON 1 3HP22.STP03
304D 'C1' Brake (2.10mm) ................. 88-ON 1 3HP22.STP04
100K Pan Gasket ............................... 88-ON 1 4HP22.GAS01
305D 'C' Brake (2.10mm) ................... 88-ON 3 3HP22.STP04
NI Valve Body Gasket ................... 88-ON 1 4HP22.GAS08
306E 'D' Brake (1.20mm) ................... 88-ON 5 4HP24.STP01
307E 'D' Brake Selective (2.10mm) ... 88-ON 1 4HP24.STP04
307E 'D' Brake Selective (1.80mm) ... 88-ON 1 4HP24.STP03
307E 'D' Brake Selective (1.50mm) ... 88-ON 1 4HP24.STP02
RUBBER COMPONENTS 307E 'D' Brake Selective (1.20mm) ... 88-ON 1 4HP24.STP01
308H 'E' Clutch (1.50mm) .................. 88-ON 5 4HP22.STP02
120A Pump 'O' Ring........................... 88-ON 1 4HP24.OR01 309J 'F' Brake (2.10mm) ................... 88-ON 4 4HP22.STP01
121B Input Shaft 'O' Ring................... 88-ON 1 4HP22.OR14 310B 'A' Clutch Waved....................... 88-ON 2 4HP22.STP05
122A A Clutch Outer 'O Ring ........... 88-ON 1 4HP22.OR01 311C 'B' Clutch Waved....................... 88-ON 1 4HP22.STP06
124C 'B' Clutch Inner 'O' Ring ............ 88-ON 1 4HP22.OR12
125C 'B' Clutch Outer 'O' Ring ........... 88-ON 1 4HP22.OR06
126C 'B' Clutch to Sun Shaft 'O' Ring 88-ON 1 4HP22.OR14
127K Filter to Valve Body 'O' Ring ..... 88-ON 1 4HP22.OR11 PRESSURE PLATES
128J 'F' Brake Outer 'O' Ring ............ 88-ON 1 4HP22.OR04
402H 'E' Clutch................................... 88-ON 1 4HP22.PP05
129J 'F' Brake Inner 'O' Ring ............. 88-ON 1 4HP22.OR07
403J 'F' Brake.................................... 88-ON 1 4HP22.PP06
130D 'C1' Brake Inner 'O' Ring........... 88-ON 1 4HP22.OR05
131G Output Shaft 'O' Ring ................ 88-ON 1 4HP22.OR15
133K V. Body to Case Seal ................ 88-ON 6 4HP22.RUB01
134K V. Body to Case Seal Angled ... 88-ON 1 4HP22.RUB02

SPRINGS & CIRCLIPS


410A 'A' Clutch Diaphragm Spring..... 88-ON 1 4HP24.DIA01
METAL CLAD SEALS 411C 'B' Clutch Diaphragm Spring..... 88-ON 1 4HP22.DIA05
412D 'C1' Brake Diaphragm Spring ... 88-ON 1 4HP22.DIA06
150A Front Pump Body Seal.............. 88-ON 1 3HP22.MCS01
413D 'C' Brake Diaphragm Spring ..... 88-ON 1 4HP22.DIA06
152K Selector Shaft ........................... 88-ON 1 3HP22.MCS03
414E 'D' Brake Diaphragm Spring ..... 88-ON 1 4HP22.DIA03
153K Output Seal............................... 88-ON 1 5HP24.MCS02
415H 'E' Clutch Diaphragm Spring..... 88-ON 1 4HP22.DIA04
416J 'F' Brake Diaphragm Spring...... 88-ON 1 4HP22.DIA02
430C Circlip 'B' Clutch to Sun Shaft ... 88-ON 1 4HP22.CIR01
SEALING RINGS 433K Circlip Case sealing Rubber
Compression Spring ................. 88-ON 8 4HP22.CIR03
200B Input Shaft ................................ 88-ON 2 5HP18.SSR03
202C 'B' Clutch Drum ......................... 88-ON 1 4HP22.SSR02
203F Sun Gear Shaft ......................... 88-ON 2 4HP22.SSR03
204G Planetary Set ............................ 88-ON 1 4HP22.SSR07 FILTERS
205J 'F' Brake to 'E' Clutch................ 88-ON 2 4HP22.SSR04
450K Pan Filter .................................. 88-ON 1 4HP24A.FIL01

FRICTION PLATES
Kit Friction Kit................................. 88-ON 1 4HP24.FRK02
250B 'A' Clutch (Forward) .................. 88-ON 6 4HP22.FRP11
251C 'B' Clutch (Third & Reverse) ..... 88-ON 5 3HP22.FRP22
252D 'C1' Brake
(Intermediate & Overrun) .......... 88-ON 2 3HP22.FRP23
253D 'C' Brake (Intermediate) ............ 88-ON 3 3HP22.FRP23
254E 'D' Clutch................................... 88-ON 5 4HP24.FRP22
255H 'E' Clutch (Overdrive Clutch)..... 88-ON 4 4HP22.FRP11
256J 'F' Brake (Overdrive Brake) ...... 88-ON 4 4HP22.FRP11

477
ZF 4HP24A (AUDI) Code: 1043 040 xxx
4 SPEED 4WD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHINGS
550A Front Pump Body Bush
(17mm Wide) ............................ 88-ON 1 4HP22.BUS01

THRUST WASHERS & BEARINGS


600J 'F' Brake Retainig 'C' Clip ......... 88-ON 1 4HP22.THW01

ELECTRICAL COMPONENTS
700L Shift Solenoid............................ 88-ON 2 5HP18.SOL01
701L Lock Up Solenoid...................... 88-ON 1 5HP18.SOL03
702L Pressure Control Solenoid........ 88-ON 1 5HP18.SOL02
703L Inductive Speed Sensor
(Except Codes: 1043 040 026 &
1043 040 027)........................... 88-ON 1 4HP22.ELE01

VALVE BODY COMPONENTS


NI Valve Body Plastic Check Ball
(6.50mm) .................................. 88-ON AR 4HP22.BALL01
NI Valve Body Plastic Check Ball
(4.50mm) .................................. 88-ON AR 4HP22.BALL02

HARD PARTS
800A Pump Body & Gears ................. 88-ON 1 4HP24.PUM03
810G Over Drive Planet Assembly ..... 87-ON 1 4HP22.PL01
811G Overdrive One Way Clutch Assy87-ON 1 4HP22.OWC02
815G Splined Hub
Overdrive One Way Clutch ....... 87-ON 1 4HP22.HUB02
816D 'C1' Brake Piston ...................... 87-ON 1 4HP24.PIS03
817K Transfer Case Planetary ........... 88-ON 1 4HP24A.PL01

SPECIAL ITEMS
902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01
NI Rebuild Manual (OEM)
(Special Order) ......................... 88-ON 4HP24A.MAN01

478
ZF 5HP18 Code: 1056 000 xxx

A
5 SPEED RWD (Electronic Control)

C 483
ZF 5HP18 Code: 1056 000 xxx
5 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) .................. 91-ON 1 5HP18.OHK01 Kit Steel Plate Kit (OEM)................ 91-ON 1 5HP18.STK01
Kit Steel Plate Kit ........................... 91-ON 1 5HP18.STK03
300A 'C' Brake (3.00mm) ................... 91-ON 1 4HP18.PP01
300A 'C' Brake (4.50mm) ................... 91-ON 1 4HP22.PP02
GASKETS 301A 'C' Brake ................................... 91-ON 2-3 3HP22.STP04
302B 'B' Clutch Except Codes:
100E Pan Gasket ............................... 91-ON 1 5HP18.GAS01
(1056 000 086, 090, 091, 094, 095,
NI Valve Body Gasket
096, 097, 099, 102 & 104) ........ 91-ON 3 4HP18.STP01
(To Box Code: 1056 000 080)... 91-ON 1 5HP18.GAS02
302B 'B' Clutch Codes:
NI Valve Body Gasket
(1056 000 086, 090, 091, 094, 095,
(From Box Code:1056 000 081) 92-ON 1 5HP18.GAS03
096, 097, 099, 102 & 104) ........ 91-ON 3 5HP19.STP02
NI Pump Bolt Sealing Washer ....... 91-ON 9 5HP18.GAS04
303B 'A' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON 4-5 4HP18.STP01
RUBBER COMPONENTS 303B 'A' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
120A Pump 'O' Ring........................... 91-ON 1 5HP18.OR02 096, 097, 099, 102 & 104) ........ 91-ON 4-5 5HP19.STP02
121D 'F' Clutch Sleeve 'O' Ring ......... 91-ON 1 5HP18.OR01 304B 'E' Clutch Except Codes:
122E Case Connector 'O' Ring (1056 000 086, 090, 091, 094, 095,
(From Code: 1056 000 081) ..... 92-ON 2 5HP18.OR03 096, 097, 099, 102 & 104) ........ 91-ON 4-5 4HP18.STP02
131C 'D' Piston Outer 'O' Ring ........... 92-ON 1 5HP18.OR04 304B 'E' Clutch Codes:
132C 'D' Piston Inner 'O' Ring ............ 92-ON 1 5HP18.OR05 (1056 000 086, 090, 091, 094, 095,
140E Filter to V. Body 'O' Ring ........... 92-ON 1 5HP18.OR06 096, 097, 099, 102 & 104) ........ 91-ON 4-5 5HP19.STP05
305C 'D' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
METAL CLAD SEALS 096, 097, 099, 102 & 104) ........ 91-ON 5-6 4HP18.STP01
150A Pump Seal ................................ 91-ON 1 3HP22.MCS01 305C 'D' Brake Codes:
151E Extension Housing.................... 91-ON 1 5HP18.MCS02 (1056 000 086, 090, 091, 094, 095,
NI Selector Shaft ........................... 91-ON 1 3HP22.MCS03 096, 097, 099, 102 & 104) ........ 91-ON 5-6 5HP19.STP02
306C 'G' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON 3-4 4HP14.STP01
MOULDED PISTONS 306C 'G' Brake Codes:
(1056 000 086, 090, 091, 094, 095,
170C 'G' Brake ................................... 91-ON 1 5HP18.PIS02 096, 097, 099, 102 & 104) ........ 91-ON 3-4 5HP19.STP07
171D 'F' Clutch ................................... 91-ON 1 5HP18.PIS01 307D 'F' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON 5 5HP18.STP02
307D 'F' Clutch Codes:
SHAFT SEALING RINGS (1056 000 086, 090, 091, 094, 095,
Kit Sealing Ring Kit (Precision) ...... 91-ON 1 5HP18.SRK01 096, 097, 099, 102 & 104) ........ 91-ON 5 5HP19.STP03
200A Stator Support (Front)............... 91-ON 2 4HP18.SSR06 311B 'A' Clutch Wavy Steel................ 91-ON 1 5HP18.STP04
201A Stator Support (Rear) ............... 91-ON 1 4HP14.SSR03 313C 'D' Brake Wavy Steel ................ 91-ON 1 5HP19.STP15
202B Input Shaft (Front Small)........... 91-ON 2 5HP18.SSR?? 314C 'G' Brake Wavy Steel Codes:
203B Input Shaft (Rear Large) ........... 91-ON 1 5HP18.SSR04 (1056 000 063, 064, 066, 067,
204C 'D'/'G' to 'F' Clutch (Front) ......... 91-ON 1 5HP18.SSR05 068, 070, 071, 074, 075, 076,
204C 'D'/'G' to 'F' Clutch (Rear).......... 91-ON 1 5HP18.SSR06 078 & 080) ................................ 91-ON 1 5HP18.STP03
314C 'G' Brake Wavy Steel Except Codes:
(1056 000 063, 064, 066, 067,
068, 070, 071, 074, 075, 076,
FRICTION PLATES 078 & 080) ................................ 91-ON 1 5HP19.STP17
315D 'F' Brake Wavy Steel Codes:
Kit Friction Plate Kit (OEM) ............ 91-ON 1 5HP18.FRK01
(1056 000 063, 064, 066, 067,
250A 'C' Brake ................................... 91-ON 3-4 3HP22.FRP23
068, 070, 071, 074, 075, 076,
251B 'B' Clutch................................... 91-ON 3 4HP18.FRP05
078 & 080) ................................ 91-ON 1 5HP18.STP03
252B 'A' Clutch................................... 91-ON 4-5 4HP18.FRP03
315D 'F' Brake Wavy Steel Except Codes:
253B 'E' Clutch................................... 91-ON 4-5 4HP18.FRP04
(1056 000 063, 064, 066, 067,
254C 'D' Brake ................................... 91-ON 5-6 4HP18.FRP02
068, 070, 071, 074, 075, 076,
255C 'G' Brake ................................... 91-ON 3-4 5HP18.FRP03
078 & 080) ................................ 91-ON 1 5HP19.STP17
256D 'F' Clutch Box Codes:
(1056 000 063 - 080) ................ 91-ON 4-5 5HP18.FRP02
256D 'F' Clutch Box Codes:
(1056 000 081 - 104) ................ 91-ON 4-5 5HP18.FRP03

484
ZF 5HP18 Code: 1056 000 xxx
5 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
PRESSURE PLATES BUSHINGS
400A 'C' Brake (3.00mm) ................... 91-ON AR 4HP18.PP01 550D 'F' Clutch Drum (Bronze) .......... 91-ON 1 5HP18.BUS05
400A 'C' Brake (4.50mm) ................... 91-ON AR 4HP22.PP02
401B 'B' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON 1 4HP18.PP02 THRUST WASHERS & BEARINGS
401B 'B' Clutch Codes:
600C 'G' Brake Thrust Plate............... 91-ON 1 5HP18.THW01
(1056 000 086, 090, 091, 094, 095,
Thrust Bearing Kits
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP03
650C E Clutch Hub (Front) ............... 91-ON 1 4HP18.TK01
402B 'A' Clutch Except Codes:
651C E Clutch Hub (Rear) ................ 91-ON 1 4HP18.TK05
(1056 000 086, 090, 091, 094, 095,
652C Pot to Sun Gear Shaft............... 91-ON 1 4HP18.TK03
096, 097, 099, 102 & 104) ........ 91-ON 1 4HP18.PP02
653C Front Planet to Annulus ............ 91-ON 1 5HP18.TK04
402B 'A' Clutch Codes:
654C Annulus to 'D'/'G' Carrier........... 91-ON 1 5HP18.TK05
(1056 000 086, 090, 091, 094, 095,
655D Ring Gear Carrier (Front).......... 91-ON 1 5HP18.TK06
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP03
656D Ring Gear Carrier to
403B 'E' Clutch Codes:
Rear Planetary.......................... 91-ON 1 5HP18.TK06
(1056 000 086, 090, 091, 094, 095,
657D Rear Planet to Sun Gear .......... 91-ON 1 5HP18.TK07
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP04
658D Sun Gear to Park Lock Wheel .. 91-ON 1 5HP18.TK06
404C 'D' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON 1 4HP18.PP02 ELECTRICAL COMPONENTS
404C 'D' Brake Codes:
(1056 000 086, 090, 091, 094, 095, Kit Solenoid Kit (7 Sols) Up To Code
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP03 (1056 000 080) ......................... 91-ON 1 5HP18.SOL10
405C 'G' Brake Except Codes: Kit Solenoid Kit (7 Sols) From Code
(1056 000 086, 090, 091, 094, 095, (1056 000 081 Except Below)... 91-ON 1 5HP18.SOL11
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP18.PP05 Kit Solenoid Kit (7 Sols) Codes:
405C 'G' Brake Codes: (1056 000 086, 090, 091, 094, 095,
(1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP18.SOL12
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP06 700E Shift Solenoid From Code
406D 'F' Clutch Codes: (1056 000 081) ......................... 91-ON 5 5HP18.SOL01
(1056 000 086, 090, 091, 094, 095, 701E Pressure Control Solenoid........ 91-ON 1 5HP18.SOL02
096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.STP03 702E Lock Up Solenoid...................... 91-ON 1 5HP18.SOL03
703E Speed Sensor (Inductive) ......... 91-ON 2 5HP18.ELE01
704E Valve Body Loom Up To Code
(1056 000 080) ......................... 91-ON 1 5HP18.ELE02
704E Valve Body Loom From Code
(1056 000 081) ......................... 91-ON 1 5HP18.ELE03
SPRINGS & CIRCLIPS
410A 'C' Brake Diaphragm Spring ..... 91-ON 1 4HP18.DIA01 VALVE BODY COMPONENTS
411B 'B' Clutch Diaphragm Spring..... 91-ON 1 4HP18.DIA02
412B 'A' Clutch Diaphragm Spring..... 91-ON 1 4HP18.DIA03 Kit Valve Body Rebuild Kit From Code:
414C 'D' Brake Diaphragm Spring ..... 91-ON 1 5HP19.DIA06 (1056 000 081) ......................... 91-ON 1 5HP18.VBK01
415C 'G' Brake Diaphragm Spring ..... 91-ON 1 5HP18.DIA02 Kit 2-3 Flare Correction Kit............. 91-ON 1 5HP18.SK01
416D 'F' Brake Diaphragm Spring...... 91-ON 1 5HP18.DIA01 NI Manual Valve ............................ 91-ON 1 5HP18.VA01
430C 'G' Brake Retaining Circlip ........ 91-ON 1 5HP18.CIR02 NI Valve Fits in Pump Assy ........... 91-ON 1 5HP18.VA02
431D 'F' Clutch Sleeve Ret. Circlip .... 91-ON 1 5HP18.CIR01

FILTERS
450E Filter.......................................... 91-ON 1 5HP18.FIL01

BANDS
500B Band 40mm Wide Up To Code:
(1056 000 080) ......................... 91-ON 1 5HP18.BAN01
500B Band 50mm Wide From Code:
(1056 000 081) ......................... 91-ON 1 5HP18.BAN02

FILTERS
450E Filter.......................................... 91-ON 1 5HP18.FIL01

481
ZF 5HP18 Code: 1056 000 xxx
5 SPEED RWD (Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
HARD PARTS
800A Pump Assy................................ 91-ON 1 5HP18.PUM01
801A Stator Support Except Codes:
(1056 000 064, 066, 070, 074, 076
081, 086, 091, 093, 094 & 102) 91-ON 1 5HP18.SUP01
801A Stator Support Codes:
(1056 000 076, 086, 091 & 093)91-ON 1 5HP18.SUP02
802B 'A' Clutch Drum (5 Plate) .......... 91-ON 1 5HP18.DRU06
803C Piston 'D' Brake ........................ 91-ON 1 5HP18.PIS03
804C 'D' & 'G' Brake Drum Assy
(5 x 3 Plates)............................. 91-ON 1 5HP18.DRU03
804C 'D' & 'G' Brake Drum Assy
(6 x 4 Plates)............................. 91-ON 1 5HP18.DRU02
805D 'F' Clutch Drum (See Note)
(4 Plate) .................................... 91-ON 1 5HP18.DRU04
805D 'F' Clutch Drum (See Note)
(5 Plate) .................................... 91-ON 1 5HP18.DRU01
806D Sleeve 'F' Clutch Drum ............. 91-ON 1 5HP18.SL01
807C Carrier 'D'/'G' Brake .................. 91-ON 1 5HP18.SH01
808D 'F' Clutch Diaphragm Retainer.. 91-ON 1 5HP18.RET06

Note: Early 'F' Clutch units did not have the hardened sleeve fitted and
suffered damage to the aluminium bore, the original type drum is
no longer available and must be replaced with the later 4 or 5
plate drum Item 805D above, the parts listed below will be
required to complete the modification.

806D Sleeve 'F' Clutch Drum ............. 91-ON 1 5HP18.SL01


121D 'F' Clutch Sleeve 'O' Ring
(This Item is in Overhaul Kit) .... 91-ON 1 5HP18.OR01
431D 'F' Clutch Sleeve Ret. Circlip .... 91-ON 1 5HP18.CIR01

SPECIAL ITEMS
900E Valve Body Loom Ret. Nut
(Up To Code: 1056 000 080) .... 91-ON 1 5HP18.NUT01
NI Band Adj. Shim (4.25mm)......... 91-ON AR 5HP18.SHI01
NI Band Adj. Shim (4.00mm)......... 91-ON AR 5HP18.SHI02
NI Band Adj. Shim (3.75mm)......... 91-ON AR 5HP18.SHI03
NI Band Adj. Shim (3.50mm)......... 91-ON AR 5HP18.SHI04
NI Band Adj. Shim (3.25mm)......... 91-ON AR 5HP18.SHI05
NI Band Adj. Shim (3.00mm)......... 91-ON AR 5HP18.SHI06
NI Band Adj. Shim (2.75mm)......... 91-ON AR 5HP18.SHI07
NI Band Adj. Shim (2.50mm)......... 91-ON AR 5HP18.SHI08
NI Band Adj. Shim (2.25mm)......... 91-ON AR 5HP18.SHI09
NI Band Adj. Shim (2.00mm)......... 91-ON AR 5HP18.SHI10
NI Band Adj. Shim (1.75mm)......... 91-ON AR 5HP18.SHI11
NI Band Adj. Shim (1.50mm)......... 91-ON AR 5HP18.SHI12
NI Band Adj. Washer (5.00mm)..... 91-ON AR 5HP18.WA01
NI Band Adj. Washer (4.75mm)..... 91-ON AR 5HP18.WA02
NI Band Adj. Washer (4.50mm)..... 91-ON AR 5HP18.WA03
NI Band Adj. Washer (4.25mm)..... 91-ON AR 5HP18.WA04
NI Band Adj. Washer (4.00mm)..... 91-ON AR 5HP18.WA05
NI Band Adj. Washer (3.75mm)..... 91-ON AR 5HP18.WA06
NI Band Adj. Washer (3.50mm)..... 91-ON AR 5HP18.WA07
NI Band Adj. Washer (3.25mm)..... 91-ON AR 5HP18.WA08
NI Band Adj. Washer (3.00mm)..... 91-ON AR 5HP18.WA09
NI Band Adj. Washer (2.75mm)..... 91-ON AR 5HP18.WA10
NI Band Adj. Washer (2.50mm)..... 91-ON AR 5HP18.WA11
NI Band Adj. Washer (2.25mm)..... 91-ON AR 5HP18.WA12
NI Repair Manual (OEM)............... 91-ON 5HP18.MAN01
NI Repair Manual ATSG/ZF........... 91-ON 5HP18.MAN02

482
ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

A
5 SPEED RWD (Full Electronic Control)

C 487
ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

A
5 SPEED RWD (Full Electronic Control)

C 484
ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

A
5 SPEED RWD (Full Electronic Control)

C 485
ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx
5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS PRESSURE PLATES
Kit Overhaul Kit BMW (OEM)......... All 1 5HP19.OHK01 400A Pressure Plate 'C' Brake
(4.00mm) .................................. All 1 5HP19.PP01
401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02
GASKETS 402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03
403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04
100K Pan Gasket ............................... All 1 5HP19.GAS01
404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03
NI Valve Body Gasket ................... All 1 5HP19.GAS02
405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06
406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03
RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01
121A Stator to Case 'O' Ring ............. All 1 5HP18.OR02 SPRINGS & CIRCLIPS
410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01
METAL CLAD SEALS 411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02
412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03
150A Converter Seal.......................... All 1 4HP18.MCS01 413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04
151J Extension Seal 414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05
(52mm x 68mm x 6mm)............ All 1 5HP19.MCS02 415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06
152K Selector Shaft Seal 416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07
(10mm x 18mm x 5mm)............ All 1 5HP19.MCS03 430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01
430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02
430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03
MOULDED PISTONS 430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04
170G Moulded Piston 'F' Clutch ......... All 1 5HP19.PIS01 430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05
430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06
430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07
SEALING RINGS 430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08
431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09
200A Stator Support (Large) .............. All 2 5HP19.SSR01 431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10
201A Stator Support (Small) .............. All 1 5HP19.SSR02 431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11
202D Input Shaft Front (Small)........... All 1 5HP19.SSR03 431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12
203D Input Shaft Rear (Large) ........... All 1 5HP18.SSR04 431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13
204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06 431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14
432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15
432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16
FRICTION PLATES 432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17
Kit Friction Kit................................. All 1 5HP19.FRK01 432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18
250A Friction Plate 'C' Brake ............. All 3-4 5HP19.FRP02 432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19
251B Friction Plate 'B' Clutch............. All 2 5HP19.FRP01 432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20
252C Friction Plate 'A' Clutch............. All 4-5 5HP19.FRP03 432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21
253D Friction Plate 'E' Clutch............. All 4-5 5HP19.FRP04 432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22
254F Friction Plate 'D' Brake ............. All 5-6 4HP18.FRP02 432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23
255F Friction Plate 'G' Brake ............. All 3-4 5HP19.FRP05 432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24
256G Friction Plate 'F' Clutch ............. All 4-5 5HP19.FRP05 433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25
433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26
433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27
433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28
STEEL PLATES 433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29
433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30
Kit Steel Plate Kit ........................... All 1 5HP19.STK01
433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31
300A 'C' Brake Codes (1060 000 004,
433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32
005, 006, 008, 009, 011)........... All 3 5HP19.STP01
433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33
300A 'C' Brake Codes (1060 000 007
433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34
& 1060 000 010) ....................... All 4 4HP20.PP06
433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35
301B 'B' Clutch................................... All 2 5HP19.STP04
434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36
302C 'A' Clutch................................... All 4-5 5HP19.STP02
434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37
303D 'E' Clutch................................... All 4-5 5HP19.STP05
304F 'D' Brake ................................... All 5-6 5HP19.STP02
305F 'G' Brake ................................... All 3-4 5HP19.STP07
306G 'F' Clutch ................................... All 4-5 5HP19.STP03 FILTERS
307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10
308B 'B' Clutch Waved Steel ............. All 1 5HP19.STP11 450K Pan Filter .................................. All 1 5HP19.FIL01
309C 'A' Clutch Waved Steel ............. All 1 4HP18.STP03 450K Pan Filter (OEM)....................... All 1 5HP19.FIL10
310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13 NI Valve Body Oil Screen .............. All 1 5HP19.FIL04
311F 'D' Brake Waved Steel .............. All 1 5HP19.STP15
312F 'G' Brake Waved Steel .............. All 1 5HP19.STP14
313G 'F' Clutch Waved Steel.............. All 1 5HP19.STP14

486
ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx
5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHINGS
NI Pump Body Bush ...................... All 1 4HP18.BUS03

THRUST WASHERS & SELECTIVES

BEARING & RACES

ELECTRICAL COMPONENTS
Kit Solenoid Set (All Solenoids) ..... All 1 5HP19.SOL10
700K Solenoid (PWM)........................ All 3 5HP19.SOL01
701K Solenoid Main Pressure Reg .... All 1 5HP19.SOL02
702K Solenoid Shift (On Off).............. All 3 5HP19.SOL03
703K Range Switch............................ All 1 5HP19.ELE02
704K Speed Transmitter (Hall Effect). All 1 5HP19.ELE03
705K Speed Sensor (Inductive)
(Fits on Valve Body).................. All 1 5HP18.ELE01

VALVE BODY PARTS


NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

HARDWARE
800A Short Pump Assy ...................... All 1 5HP19.PUM02
801G 'F' Clutch Cylinder (5 Plate)
(Codes 1060 000 005, 006, 007,
009, 010, 011)........................... All 1 5HP19.DRU04
801G 'F' Clutch Cylinder (4 Plate)
(Codes 1060 000 004 & 008).... All 1 5HP19.DRU05
802A Pump Stator & Plate ................. All 1 5HP19.SUP02
825F 'D'/'G' Drum 5/3 Plates
(Codes 1060 000 004 & 008..... All 1 5HP18.DRU03
825F 'D'/'G' Drum 6/4 Plates
(Except Codes 1060 000 004 & 008 1 5HP18.DRU02

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All 1 5HP19.THW01
901A Sealing Tube (Pump Stator) ..... All 2 5HP19.TU01
NI Repair Manual (OEM)............... All 5HP19.MAN01
NI Factory Repair Manual (ATSG) All 5HP19.MAN03

491
A
ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx
5 SPEED FWD (Full Electronic Control)

C 492
ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx

A
5 SPEED FWD (Full Electronic Control)

C 489
ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx

A
5 SPEED FWD (Full Electronic Control)

C 490
ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx
5 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) Kit Steel Plate Kit (See Fitment List 1) 1 5HP19.STK02
(Audi/Porsche ........................... All 1 5HP19.OHK02 Kit Steel Plate Kit (See Fitment List 2) 1 5HP19.STK03
300A 'C' Brake (See Fitment List 2) ... All 3 5HP19.STP01
300A 'C' Brake (See Fitment List 1) ... All 4-5 4HP20.STP05
GASKETS 301B 'B' Clutch................................... All 2 5HP19.STP04
302C 'A' Clutch................................... All 4-5 5HP19.STP02
100J Pan Gasket ............................... All 1 5HP19.GAS03
303D 'E' Clutch................................... All 4-5 5HP19.STP05
101J Transfer Case to Main Case ..... All 1 5HP19.GAS04
304F 'D' Brake ................................... All 5-6 5HP19.STP02
NI Valve Body Gasket
305F 'G' Brake ................................... All 3-4 5HP19.STP07
(See Fitment List 3) .................. All 1 5HP19.GAS05
306G 'F' Clutch ................................... All 4-5 5HP19.STP03
NI Valve Body Gasket
307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10
(See Fitment List 8) .................. All 1 5HP19.GAS08
308B 'B' Clutch Waved Steel
(See Fitment List 3) .................. All 1 5HP19.STP11
RUBBER COMPONENTS 308B 'B' Clutch Waved Steel
(See Fitment List 4) .................. All 1 5HP19.STP19
120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01 309C 'A' Clutch Waved Steel
121A Stator to Case 'O' Ring ............. All 1 5HP18.OR03 (See Fitment List4) ................... All 1 4HP18.STP03
122J V. Body to Case Sealing Rubber 309C 'A' Clutch Waved Steel
(Long) ....................................... All 5 5HP19.RUB01 (See Fitment List 3) .................. All 1 5HP18.STP04
123J V. Body to Case Sealing Rubber 310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13
(Short)....................................... All 3 5HP19.RUB02 311F 'D' Brake Waved Steel
(See Fitment List 4) .................. All 1 5HP19.STP15
METAL CLAD SEALS 311F 'D' Brake Waved Steel
150A Converter Seal.......................... All 1 4HP18.MCS01 (See Fitment List 5) .................. All 1 5HP19.STP18
152J Transfer Shaft Seal 311F 'D' Brake Waved Steel
(37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04 (1060 030 003 Only) ................. All 1 4HP18.STP03
153J Left Hand Inner D. Shaft Seal... All 1 5HP19.MCS05 312F 'G' Brake Waved Steel
154J Right Hand Outer D. Shaft Seal (See Fitment List 4) .................. All 1 5HP19.STP14
(75mm x 90mm x 8mm)............ All 1 5HP19.MCS06 312F 'G' Brake Waved Steel
155J Left Hand Outer D. Shaft Seal (See Fitment List 3) .................. All 1 5HP19.STP17
(60mm x 80mm x7.50mm) 313G 'F' Clutch Waved Steel
All Box Codes Except (See Fitment List 3) .................. All 1 5HP19.STP17
1060 030 009, 030, 031, 050 & 053 1 5HP19.MCS07 313G 'F' Clutch Waved Steel
(See Fitment List 4) .................. All 1 5HP19.STP14

MOULDED PISTONS
170G Moulded Piston 'F' Clutch ......... All 1 5HP19.PIS01 PRESSURE PLATES
400A Pressure Plate 'C' Brake
(4.00mm See Fitment List 1) .... All 1 5HP19.PP01
400A Pressure Plate 'C' Brake
SEALING RINGS (3.30mm See Fitment List 2) .... All 1 5HP19.STP01
401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02
200A Stator Support (Large) .............. All 2 5HP19.SSR01 402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03
201A Stator Support (Small) .............. All 1 5HP19.SSR02 403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04
202D Input Shaft Front (Small)........... All 1 5HP19.SSR03 404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03
204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06 405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06
406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03
FRICTION PLATES
Kit Friction Kit (See Fitment List 3) All 1 5HP19.FRK02
Kit Friction Kit (See Fitment List 4) All 1 5HP19.FRK03 SPRINGS & CIRCLIPS
250A 'C' Brake (See Fitment List 3) ... All 4-5 5HP19.FRP02 410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01
250A 'C' Brake (See Fitment List 4) ... All 4-5 5HP19.FRP09 411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02
251B 'B' Clutch (See Fitment List 3) .. All 2 5HP19.FRP01 412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03
251B 'B' Clutch (See Fitment List 4) .. All 2 5HP19.FRP10 413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04
252C 'A' Clutch (See Fitment List 3) .. All 4-5 4HP18.FRP03 414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05
252C 'A' Clutch (See Fitment List 4) .. All 4-5 5HP19.FRP11 415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06
253D 'E' Clutch (See Fitment List 3) .. All 4-5 5HP19.FRP04 416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07
253D 'E' Clutch (See Fitment List 4) .. All 4-5 5HP19.FRP12 430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01
254F 'D' Brake (See Fitment List 3) ... All 5-6 4HP18.FRP02 430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02
254F 'D' Brake (See Fitment List 4) ... All 5-6 5HP19.FRP14 430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03
255F 'G' Brake (See Fitment List 3)... Alll 3-4 5HP18.FRP03 430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04
255F 'G' Clutch (See Fitment List 4) .. All 4-5 5HP19.FRP13 430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05
256G 'F' Clutch (See Fitment List 3)... All 4-5 5HP18.FRP03 430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06
256G 'F' Clutch (See Fitment List 4)... All 4-5 5HP19.FRP13 430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07
430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08

491
ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx
5 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS Cont... ELECTRICAL COMPONENTS
431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09 Kit Solenoid Set (All Solenoids)
431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10 (See Fitment List 8) .................. All 1 5HP19.SOL10
431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11 Kit Solenoid Set (All Solenoids)
431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12 (1060 030 030, 050, 053 Only) . All 1 5HP19.SOL11
431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13 700J Solenoid (PWM)
431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14 (See Fitment List 8) .................. All 3 5HP19.SOL01
432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15 700J Solenoid (PWM)
432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16 (See Fitment List 6) .................. All 3 4HP20.SOL02
432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17 701J Solenoid Main Pressure Reg
432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18 (See Fitment List 8) .................. All 1 5HP19.SOL02
432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19 701J Solenoid Main Pressure Reg
432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20 (See Fitment List 7) .................. All 1 4HP20.SOL03
432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21 701J Solenoid Main Pressure Reg
432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22 (1060 030 030, 050, 053 Only) . All 1 5HP19.SOL04
432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23 702J Solenoid Shift (On Off)
432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24 (See Fitment List 8) .................. All 3 5HP19.SOL03
433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25 702J Solenoid Shift (On Off)
433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26 (See Fitment List 6) .................. All 3 5HP30.SOL02
433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27 703J Range Switch............................ All 1 5HP19.ELE01
433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28 704J Speed Transmitter (Hall Effect)
433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29 (See Fitment List 4) .................. All 1 5HP19.ELE03
433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30 705J Speed Sensor (Inductive)
433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31 (Fits on Valve Body)
433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32 (See Fitment List 3) .................. All 1 5HP18.ELE01
433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33 706J Vehicle Speed Sensor .............. All 1 4HP18.ELE02
433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34 707J Speed Sensor (Inductive)
433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35 (Fits on Casing) ........................ All 1 4HP20.ELE01
434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36
434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37

VALVE BODY PARTS


FILTERS
NI Valve Body Oil Screen .............. All 1 5HP19.FIL04
450J Pan Filter .................................. All 1 5HP19.FIL02
450J Pan Filter (OEM)....................... All 1 5HP19.FIL12
NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

HARDWARE
BUSHINGS 800A Short Pump Assy
(Box Code Required) ................ All 1 5HP19.PUM01
NI Pump Body Bush ...................... All 1 4HP18.BUS03 801G 'F' Clutch Cylinder (5 Plate)
(Modified * See Fitment List 9) . All 1 5HP19.DRU04
801G 'F' Clutch Cylinder (4 Plate)
(Modified * See Fitment List 10) All 1 5HP19.DRU05
802C 'A' Clutch Cylinder (5Plate)
THRUST WASHERS & SELECTIVES (See Fitment List 11)................. All 1 5HP19.DRU03
803F 'D'/'G' Cylinder (6/4 Plates)
(See Fitment List 12) ................ All 1 5HP19.DRU02
803F 'D'/'G' Cylinder (5/4 Plates)
(See Fitment List 13) ................ All 1 5HP19.DRU06
804F O.W.C. Assy 'D'/'G' Carrier
BEARING & RACES (See Fitment List 5) .................. All 1 5HP19.OWC01
805J Side Cover - Front Diff .............. All 1 5HP19.COV01
806A Stator Support Assy .................. All 1 5HP19.SUP01

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

496
ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx
5 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All 1 5HP19.THW01
NI Repair Manual (OEM)............... All 5HP19.MAN02
NI Factory Repair Manual (ATSG) All 5HP19.MAN04

FITMENT LIST FITMENT LIST Cont...


Fitment List 1 Fits the Following Codes: Fitment List 11 Fits the Following Codes:
1060 030 1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 003, 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030,
024, 025, 026, 027, 028, 029, 030, 031, 041, 042, 050, 053, 054, 061, 031, 050, 053, 054, 066, 067, 068, 077
063, 064, 065, 066, 067, 068, 077, 079, 080, 081, 085, 086, 090, 092,
095, 100, 101, 104, 105, 106 Fitment List 12 Fits the Following Codes:
1060 030
Fitment List 2 Fits the Following Codes: 003, 034, 037, 038, 041, 042, 043, 046, 059, 061, 063, 064, 065, 070,
1060 030 079, 080, 081, 084, 085, 086, 088, 089, 090, 091, 092, 093, 094, 095,
034, 037, 038, 043, 044, 045, 046, 049, 059, 070, 072, 082, 084, 087, 099, 100, 101, 104, 105, 106
088, 089, 091, 093, 094, 096, 099,
Fitment List 13 Fits the Following Codes:
Fitment List 3 Fits the Following Codes: 1060 030
1060 030 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030, 031,
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 050, 053, 054, 066, 067, 068, 077
024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068,
077,109, 110

Fitment List 4 Fits the Following Codes:


1060 030
034, 037, 038, 041, 042, 043, 044, 045, 046, 049, 059, 061, 063, 064,
065, 070, 072, 079, 080, 081, 082, 084, 085, 086, 087, 088,089, 090,
091, 092, 093, 094, 095, 096, 099, 100, 101, 104, 105, 106

Fitment List 5 Fits the Following Codes:


1060 030
004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024,
025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077

Fitment List 6 Fits the Following Codes:


1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023,
024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068,
077

Fitment List 7 Fits the Following Codes:


1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023,
024, 025, 026, 027, 028, 029, 031, 054, 066, 067, 068, 077

Fitment List 8 Fits the Following Codes:


1060 030
034, 037, 038, 041, 042, 043, 044, 045, 046, 049, 059, 061, 063, 064,
065, 070, 072, 079, 080, 081, 082, 084, 085, 086, 087, 088, 089, 090,
091, 092, 093, 094, 095, 096, 099, 100, 101, 104, 105, 106
,
Fitment List 9 Fits the Following Codes:
1060 030
003, 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030,
031, 034, 037, 038, 041, 042, 043, 046, 050, 053, 054, 059, 061, 063,
064, 065, 066, 067, 068, 070, 077, 079, 080, 081, 084, 085, 086, 088,
089, 090, 091, 092, 093, 094, 095, 099, 100, 101, 104, 105, 106

Fitment List 10 Fits the Following Codes:


1060 030
004, 008, 010, 013, 023, 024, 025, 044, 045, 049, 072, 082, 087, 096

493
A
C
494
ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

A
5 SPEED AWD (Full Electronic Control)

C 499
ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

A
5 SPEED AWD (Full Electronic Control)

C 496
ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

A
5 SPEED AWD (Full Electronic Control)

C 497
ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx
5 SPEED AWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) Kit Steel Plate Kit (See Fitment List 4) 1 5HP19.STK02
(VW/Audi................................... All 1 5HP19.OHK03 Kit Steel Plate Kit (See Fitment List 3) 1 5HP19.STK03
300A 'C' Brake (See Fitment List 3) ... All 3 5HP19.STP01
300A 'C' Brake (See Fitment List 4) ... All 4-5 4HP20.STP05
GASKETS 301B 'B' Clutch................................... All 2 5HP19.STP04
302C 'A' Clutch................................... All 4-5 5HP19.STP02
100J Pan Gasket ............................... All 1 5HP19.GAS03
303D 'E' Clutch................................... All 4-5 5HP19.STP05
101J Transfer Case to Main Case ..... All 1 5HP19.GAS04
304F 'D' Brake ................................... All 5-6 5HP19.STP02
102J Rear Transfer to Front Transfer All 1 5HP19.GAS06
305F 'G' Brake ................................... All 3-4 5HP19.STP07
NI Valve Body Gasket
306G 'F' Clutch ................................... All 4-5 5HP19.STP03
(See Fitment List 5) .................. All 1 5HP19.GAS05
307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10
NI Valve Body Gasket
308B 'B' Clutch Waved Steel
(See Fitment List 6) .................. All 1 5HP19.GAS08
(See Fitment List 5) .................. All 1 5HP19.STP11
308B 'B' Clutch Waved Steel
RUBBER COMPONENTS (See Fitment List 6) .................. All 1 5HP19.STP19
309C 'A' Clutch Waved Steel
120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01 (See Fitment List 5) .................. All 1 5HP18.STP04
121A Stator to Case 'O' Ring ............. All 1 5HP18.OR03 309C 'A' Clutch Waved Steel
122J V. Body to Case Sealing Rubber (See Fitment List 6) .................. All 1 4HP18.STP03
(Long) ....................................... All 5 5HP19.RUB01 310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13
123J V. Body to Case Sealing Rubber 311F 'D' Brake Waved Steel
(Short)....................................... All 3 5HP19.RUB02 (See Fitment List 5) .................. All 1 5HP19.STP18
311F 'D' Brake Waved Steel
METAL CLAD SEALS (See Fitment List 6) .................. All 1 5HP19.STP15
150A Converter Seal.......................... All 1 4HP18.MCS01 312F 'G' Brake Waved Steel
152J Transfer Shaft Seal (See Fitment List 5) .................. All 1 5HP19.STP17
(37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04 312F 'G' Brake Waved Steel
153J Left Hand Inner D. Shaft Seal... All 1 5HP19.MCS05 (See Fitment List 6) .................. All 1 5HP19.STP14
154J Right Hand Outer D. Shaft Seal 313G 'F' Clutch Waved Steel
(75mm x 90mm x 8mm)............ All 1 5HP19.MCS06 (See Fitment List 5) .................. All 1 5HP19.STP17
155J Left Hand Outer D. Shaft Seal 313G 'F' Clutch Waved Steel
(60mm x 80mm x7.50mm) (See Fitment List 6) .................. All 1 5HP19.STP14
(Except Porsche) ...................... All 1 5HP19.MCS07
156J Rear Output Seal ...................... All 1 5HP19.MCS08
157J Front Transfer Pinion Seal ........ All 1 5HP19.MCS09
PRESSURE PLATES
158J Intermediate Housing Seal ....... All 1 5HP19.MCS10 400A Pressure Plate 'C' Brake
(4.00mm See Fitment List 4) .... All 1 5HP19.PP01
400A Pressure Plate 'C' Brake
MOULDED PISTONS (3.30mm See Fitment List 3) .... All 1 5HP19.STP01
170G Moulded Piston 'F' Clutch ......... All 1 5HP19.PIS01 401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02
402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03
403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04
SEALING RINGS 404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03
405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06
200A Stator Support (Large) .............. All 2 5HP19.SSR01 406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03
201A Stator Support (Small) .............. All 1 5HP19.SSR02
202D Input Shaft Front (Small)........... All 1 5HP19.SSR03
204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06
SPRINGS & CIRCLIPS
FRICTION PLATES 410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01
411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02
Kit Friction Kit (See Fitment List 1) All 1 5HP19.FRK02 412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03
Kit Friction Kit (See Fitment List 2) All 1 5HP19.FRK03 413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04
250A 'C' Brake (See Fitment List 1) ... All 4-5 5HP19.FRP02 414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05
250A 'C' Brake (See Fitment List 2) ... All 4-5 5HP19.FRP09 415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06
251B 'B' Clutch (See Fitment List 1) .. All 2 5HP19.FRP01 416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07
251B 'B' Clutch (See Fitment List 2) .. All 2 5HP19.FRP10 430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01
252C 'A' Clutch (See Fitment List 1) .. All 4-5 4HP18.FRP03 430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02
252C 'A' Clutch (See Fitment List 2) .. All 4-5 5HP19.FRP11 430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03
253D 'E' Clutch (See Fitment List 1) .. All 4-5 5HP19.FRP04 430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04
253D 'E' Clutch (See Fitment List 2) .. All 4-5 5HP19.FRP12 430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05
254F 'D' Brake (See Fitment List 1) ... All 5-6 4HP18.FRP02 430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06
254F 'D' Brake (See Fitment List 2) ... All 5-6 5HP19.FRP14 430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07
255F 'G' Brake (See Fitment List 1)... All 3-4 5HP18.FRP03 430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08
255F 'G' Brake (See Fitment List 2)... All 3-4 5HP19.FRP13 431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09
256G 'F' Clutch (See Fitment List 1)... All 4-5 5HP18.FRP03 431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10
256G 'F' Clutch (See Fitment List 2)... All 4-5 5HP19.FRP13 431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11

498
ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx
5 SPEED AWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS Cont... ELECTRICAL COMPONENTS
431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12 Kit Solenoid Set (All Solenoids)
431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13 (See Fitment List 6) .................. All 1 5HP19.SOL10
431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14 700J Solenoid (PWM)
432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15 (See Fitment List 6) .................. All 3 5HP19.SOL01
432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16 700J Solenoid (PWM)
432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17 (See Fitment List 5) .................. All 3 4HP20.SOL02
432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18 701J Solenoid Main Pressure Reg
432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19 (See Fitment List 6) .................. All 1 5HP19.SOL02
432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20 701J Solenoid Main Pressure Reg
432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21 (See Fitment List 5) .................. All 1 4HP20.SOL03
432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22 702J Solenoid Shift (On Off)
432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23 (See Fitment List 6) .................. All 3 5HP19.SOL03
432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24 702J Solenoid Shift (On Off)
433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25 (See Fitment List 5) .................. All 3 5HP30.SOL02
433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26 703J Range Switch............................ All 1 5HP19.ELE01
433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27 704J Speed Transmitter (Hall Effect)
433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28 (See Fitment List 6) .................. All 1 5HP19.ELE03
433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29 705J Speed Sensor (Inductive)
433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30 (Fits on Valve Body)
433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31 (See Fitment List 5) .................. All 1 5HP18.ELE01
433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32 706J Vehicle Speed Sensor .............. All 1 4HP18.ELE02
433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33 707J Speed Sensor (Inductive)
433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34 (Fits on Casing) ........................ All 1 4HP20.ELE01
433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35
434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36
434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37

VALVE BODY PARTS


NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

FILTERS
450J Pan Filter .................................. All 1 5HP19.FIL02
450J Pan Filter (OEM)....................... All 1 5HP19.FIL12 HARDWARE
NI Valve Body Oil Screen .............. All 1 5HP19.FIL04
800A Short Pump Assy ...................... All 1 5HP19.PUM01
801G 'F' Clutch Cylinder (5 Plate)
(Modified * All Except Codes:
BUSHINGS 1060 040 018, 030, 054,
073 & 101) ................................ All 1 5HP19.DRU04
NI Pump Body Bush ...................... All 1 4HP18.BUS03 801G 'F' Clutch Cylinder (4 Plate)
(Modified * Box Codes:
1060 040 018, 030, 054,
073 & 101) Only........................ All 1 5HP19.DRU05
802C 'A' Clutch Cylinder (5Plate)
(See Fitment List 5) .................. All 1 5HP19.DRU03
THRUST WASHERS & SELECTIVES 803F 'D'/'G' Cylinder (6/4 Plates)
(See Fitment List 7) .................. All 1 5HP19.DRU02
803F 'D'/'G' Cylinder (5/4 Plates)
(See Fitment List 5) .................. All 1 5HP19.DRU06
804F O.W.C. Assy 'D'/'G' Carrier
(See Fitment List 5) .................. All 1 5HP19.OWC01
805J Viscous Coupling Assy ............. All 1 5HP19.VC01
806J Side Cover - Front Diff .............. All 1 5HP19.COV01
807A Stator Support Assy .................. All 1 5HP19.SUP01

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
BEARING & RACES Transmission Code and Ask Us To Check Compatibility

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All 1 5HP19.THW01
NI Repair Manual (OEM)............... All 5HP19.MAN02
NI Factory Repair Manual (ATSG) All 5HP19.MAN04

503
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
FITMENT LIST
Fitment List 1 Fits the Following Codes:
1060 040
002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047,
048, 080

Fitment List 2 Fits the Following Codes:


1060 040
019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053,
054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069,
070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102,
103, 104

Fitment List 3 Fits the Following Codes:


1060 040
019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101

Fitment List 4 Fits the Following Codes:


1060 040
002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 024, 025,
028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060,
062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093,
094, 100, 102, 103, 104

Fitment List 5 Fits the Following Codes:


1060 040
002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036,
047, 048, 080

Fitment List 6 Fits the Following Codes:


1060 040
019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053,
054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069,
070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102,
103, 104, 107

Fitment List 7 Fits the Following Codes:


1060 040
019, 020, 021, 024, 026, 028, 035, 041, 043, 044, 046, 049, 053, 057,
058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071,
075, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104

500
ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

A
5 SPEED FWD (Full Electronic Control)

C 501
ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

A
5 SPEED FWD (Full Electronic Control)

C 502
ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

A
5 SPEED FWD (Full Electronic Control)

C 503
ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx
5 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS PRESSURE PLATES
Kit Not Available From ZF 400A Pressure Plate 'C' Brake
(4.00mm) .................................. All 1 5HP19.PP01
GASKETS 401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02
402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03
100J Pan Gasket ............................... All 1 5HP19.GAS03
403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04
101J Transfer Case to Main Case ..... All 1 5HP19.GAS07
404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03
NI Valve Body Gasket ................... All 1 5HP19.GAS05
405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06
406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03
RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01
121A Stator to Case 'O' Ring ............. All 1 5HP18.OR03 SPRINGS & CIRCLIPS
122J V. Body to Case Sealing Rubber
410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01
(Long) ....................................... All 5 5HP19.RUB01
411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02
123J V. Body to Case Sealing Rubber
412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03
(Short)....................................... All 3 5HP19.RUB02
413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04
METAL CLAD SEALS 414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05
415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06
150A Converter Seal.......................... All 1 4HP18.MCS01 416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07
152J Transfer Shaft Seal 430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01
(37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04 430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02
154J Left Hand Outer D. Shaft Seal 430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03
(60mm x 80mm x7.50mm)........ All 1 5HP19.MCS07 430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04
430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05
430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06
MOULDED PISTONS 430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07
170G Moulded Piston 'F' Clutch ......... All 1 5HP19.PIS01 430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08
431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09
431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10
431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11
SEALING RINGS 431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12
431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13
200A Stator Support (Large) .............. All 2 5HP19.SSR01 431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14
201A Stator Support (Small) .............. All 1 5HP19.SSR02 432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15
202D Input Shaft Front (Small)........... All 1 5HP19.SSR03 432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16
203D Input Shaft Rear (Large) ........... All 1 5HP18.SSR04 432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17
204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06 432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18
432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19
432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20
432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21
FRICTION PLATES 432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22
Kit Friction Kit ................................ All 1 5HP19.FRK02 432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23
250A 'C' Brake ................................... All 5 5HP19.FRP02 432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24
251B 'B' Clutch................................... All 2 5HP19.FRP01 433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25
253D 'E' Clutch................................... All 5 5HP19.FRP04 433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26
254F 'D' Brake ................................... All 5 4HP18.FRP02 433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27
255F 'G' Brake ................................... All 4 5HP18.FRP03 433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28
256G 'F' Clutch ................................... All 5 5HP18.FRP03 433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29
433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30
433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31
STEEL PLATES 433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32
433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33
Kit Steel Plate Kit ........................... All 1 5HP19.STK02
433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34
300A 'C' Brake ................................... All 5 4HP20.STP05
433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35
301B 'B' Clutch................................... All 2 5HP19.STP04
434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36
302C 'A' Clutch................................... All 5 5HP19.STP02
434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37
303D 'E' Clutch................................... All 5 5HP19.STP05
304F 'D' Brake ................................... All 6 5HP19.STP02
305F 'G' Brake ................................... All 4 5HP19.STP07
306G 'F' Clutch ................................... All 5 5HP19.STP03
307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10
308B 'B' Clutch Waved Steel ............. All 1 5HP19.STP11 FILTERS
309C 'A' Clutch Waved Steel ............. All 1 5HP18.STP04
310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13 NI Valve Body Oil Screen .............. All 1 5HP19.FIL04
311F 'D' Brake Waved Steel .............. All 1 5HP19.STP18
312F 'G' Brake Waved Steel .............. All 1 5HP19.STP17
313G 'F' Clutch Waved Steel.............. All 1 5HP19.STP17

504
ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx
5 SPEED FWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHINGS
NI Pump Body Bush ...................... All 1 4HP18.BUS03

THRUST WASHERS & SELECTIVES

BEARING & RACES

ELECTRICAL COMPONENTS
700J Solenoid (PWM)........................ All 3 4HP20.SOL02
701J Solenoid Main Pressure Reg
(1060 050 003, 004) ................. All 1 5HP19.SOL04
701J Solenoid Main Pressure Reg
(1060 050 002) ......................... All 1 4HP20.SOL03
702J Solenoid Shift (On Off).............. All 3 5HP30.SOL02
705J Speed Sensor (Inductive)
(Fits on Valve Body).................. All 1 5HP18.ELE01
706J Speed Sensor (Inductive)
(Fits on Casing) ........................ All 1 4HP20.ELE01

VALVE BODY PARTS


NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

HARDWARE
800A Short Pump Assy ...................... All 1 5HP19.PUM01
801G 'F' Clutch Cylinder (5 Plate)
(Modified * ) .............................. All 1 5HP19.DRU04
802C 'A' Clutch Cylinder (5Plate) ....... All 1 5HP19.DRU03
803F 'D'/'G' Cylinder (5/4 Plates) ....... All 1 5HP19.DRU06
804F O.W.C. Assy 'D'/'G' Carrier ....... All 1 5HP19.OWC01

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All 1 5HP19.THW01
NI Repair Manual (OEM)............... All 5HP19.MAN02
NI Factory Repair Manual (ATSG) All 5HP19.MAN04

505
ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

A
5 SPEED AWD (Full Electronic Control)

C 506
ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

A
5 SPEED AWD (Full Electronic Control)

C 507
ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

A
5 SPEED AWD (Full Electronic Control)

C 508
ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx
5 SPEED AWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS PRESSURE PLATES
Kit Not Available From ZF 400A Pressure Plate 'C' Brake
(4.00mm) .................................. All 1 5HP19.PP01
401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02
GASKETS 402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03
403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04
100J Pan Gasket ............................... All 1 5HP19.GAS03
404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03
101J Transfer Case to Main Case ..... All 1 5HP19.GAS07
405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06
NI Valve Body Gasket ................... All 1 5HP19.GAS05
406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03

RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01 SPRINGS & CIRCLIPS
121A Stator to Case 'O' Ring ............. All 1 5HP18.OR03
410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01
122J V. Body to Case Sealing Rubber
411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02
(Long) ....................................... All 5 5HP19.RUB01
412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03
123J V. Body to Case Sealing Rubber
413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04
(Short)....................................... All 3 5HP19.RUB02
414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05
METAL CLAD SEALS 415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06
416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07
150A Converter Seal.......................... All 1 4HP18.MCS01 430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01
152J Transfer Shaft Seal 430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02
(37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04 430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03
155J Left Hand Outer D. Shaft Seal 430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04
(60mm x 80mm x7.50mm)........ All 1 5HP19.MCS07 430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05
430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06
430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07
MOULDED PISTONS 430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08
170G Moulded Piston 'F' Clutch ......... All 1 5HP19.PIS01 431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09
431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10
431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11
SEALING RINGS 431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12
431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13
200A Stator Support (Large) .............. All 2 5HP19.SSR01 431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14
201A Stator Support (Small) .............. All 1 5HP19.SSR02 432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15
202D Input Shaft Front (Small)........... All 1 5HP19.SSR03 432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16
203D Input Shaft Rear (Large) ........... All 1 5HP18.SSR04 432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17
204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06 432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18
432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19
432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20
FRICTION PLATES 432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21
Kit Friction Kit ................................ All 1 5HP19.FRK02 432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22
250A 'C' Brake ................................... All 5 5HP19.FRP02 432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23
251B 'B' Clutch................................... All 2 5HP19.FRP01 432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24
253D 'E' Clutch................................... All 5 5HP19.FRP04 433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25
254F 'D' Brake ................................... All 5 4HP18.FRP02 433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26
255F 'G' Brake ................................... All 4 5HP18.FRP03 433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27
256G 'F' Clutch ................................... All 5 5HP18.FRP03 433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28
433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29
433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30
STEEL PLATES 433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31
433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32
Kit Steel Plate Kit ........................... All 1 5HP19.STK02
433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33
300A 'C' Brake ................................... All 5 4HP20.STP05
433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34
301B 'B' Clutch................................... All 2 5HP19.STP04
433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35
302C 'A' Clutch................................... All 5 5HP19.STP02
434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36
303D 'E' Clutch................................... All 5 5HP19.STP05
434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37
304F 'D' Brake ................................... All 6 5HP19.STP02
305F 'G' Brake ................................... All 4 5HP19.STP07
306G 'F' Clutch ................................... All 5 5HP19.STP03
307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10
308B 'B' Clutch Waved Steel ............. All 1 5HP19.STP11 FILTERS
309C 'A' Clutch Waved Steel ............. All 1 5HP18.STP04
310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13 450J Pan Filter .................................. All 1 5HP19.FIL02
311F 'D' Brake Waved Steel .............. All 1 5HP19.STP18 NI Valve Body Oil Screen .............. All 1 5HP19.FIL04
312F 'G' Brake Waved Steel .............. All 1 5HP19.STP17
313G 'F' Clutch Waved Steel.............. All 1 5HP19.STP17

509
ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx
5 SPEED AWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
BUSHINGS
NI Pump Body Bush ...................... All 1 4HP18.BUS03

THRUST WASHERS & SELECTIVES

BEARING & RACES

ELECTRICAL COMPONENTS
700J Solenoid (PWM)........................ All 3 4HP20.SOL02
701J Solenoid Main Pressure Reg .... All 1 5HP19.SOL04
702J Solenoid Shift (On Off).............. All 3 5HP30.SOL02
705J Speed Sensor (Inductive)
(Fits on Valve Body).................. All 1 5HP18.ELE01
706J Speed Sensor (Inductive)
(Fits on Casing) ........................ All 1 4HP20.ELE01

VALVE BODY PARTS


NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

HARDWARE
800A Short Pump Assy ...................... All 1 5HP19.PUM01
801G 'F' Clutch Cylinder
(Modified *) ............................... All 1 5HP19.DRU04
802C 'A' Clutch Cylinder (5Plate) ....... All 1 5HP19.DRU03
803F 'D'/'G' Cylinder (5/4 Plates) ....... All 1 5HP19.DRU06
804F O.W.C. Assy 'D'/'G' Carrier ....... All 1 5HP19.OWC01

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All 1 5HP19.THW01
NI Repair Manual (OEM)............... All 5HP19.MAN02
NI Factory Repair Manual (ATSG) All 5HP19.MAN04

510
A
ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx
5 SPEED RWD (Full Electronic Control)

C 515
ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx

A
5 SPEED RWD (Full Electronic Control)

C 516
ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx

A
5 SPEED RWD (Full Electronic Control)

C 517
ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx
5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont,,,
Kit Overhaul Kit (OEM) .................. 97-ON 1 5HP24.OHK01 255F 'F' Brake All Except Codes:
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON 6 5HP24.FRP06
GASKETS 255F 'F' Brake Codes:
(1058 000 003, 004, 005,
100H Pan Gasket ............................... 97-ON 1 5HP24.GAS01
009 & 010) Only........................ 97-ON 6 5HP24.FRP03
101A Stator to Case Gasket .............. 97-ON 1 5HP24.GAS02
NI Valve Body Gasket ................... 97-ON 1 5HP24.GAS03
STEEL PLATES
RUBBER COMPONENTS Kit Steel Plate Kit All Except
(1058 000 003, 004, 005,
120A Pump Body 'O' Ring.................. 97-ON 1 5HP19.OR01
009 & 010) ................................ 97-ON 1 5HP24.STK02
125B 'A' Clutch Piston Outer 'O' Ring 97-ON 1 5HP24.OR02
Kit Steel Plate Kit Codes:
126B 'A' Clutch Piston Inner 'O' Ring . 97-ON 1 5HP24.OR03
(1058 000 003, 004, 005,
140H Filter to V. Body 'O' Ring ........... 92-ON 1 5HP18.OR06
009 & 010) Only........................ 97-ON 6 5HP24.STK01
METAL CLAD SEALS 300B 'B' Clutch (1.80mm) All Except
(1058 000 003, 004, 005,
150A Pump Body Seal ....................... 97-ON 1 3HP22.MCS01 009 & 010) ................................ 97-ON 6 4HP20.PP21
151G Extension Housing Seal............ 97-ON 1 5HP30.MCS02 300B 'B' Clutch (3.00mm) Codes:
152H Selector Shaft Seal ................... 97-ON 1 3HP22.MCS03 (1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON 6 4HP20.PP12
301B 'A' Clutch All Except
MOULDED PISTONS (1058 000 003, 004, 005,
170F 'F' Brake.................................... 97-ON 1 5HP30.PIS01 009 & 010) ................................ 97-ON 6 5HP24.STP04
301B 'A' Clutch Codes:
(1058 000 003, 004, 005,
SEALING RINGS 009 & 010) Only........................ 97-ON 6 5HP24.STP02
302C 'C' Clutch All Except
201B Input Shaft ................................ 97-ON 2 5HP19.SSR03 (1058 000 003, 004, 005,
009 & 010) ................................ 97-ON 4 5HP24.STP04
302C 'C' Clutch Codes:
FRICTION PLATES (1058 000 003, 004, 005,
Kit Friction Plate Kit All Except Codes: 009 & 010) Only........................ 97-ON 4 5HP24.STP02
(1058 000 003, 004, 005, 303D 'D' Brake (1.80mm) All Except
009 & 010) ................................ 97-ON 1 5HP24.FRK02 (1058 000 003, 004, 005,
Kit Friction Plate Kit Codes: 009 & 010) ................................ 97-ON 3-4 4HP20.PP21
(1058 000 003, 004, 005, 303D 'D' Brake (3.00mm) Codes:
009 & 010) Only........................ 97-ON 1 5HP24.FRK01 (1058 000 003, 004, 005,
250B 'B' Clutch All Except Codes: 009 & 010) Only........................ 97-ON 3-4 4HP20.PP12
(1058 000 003, 004, 005, 304D 'E' Brake (1.80mm) All Except
009 & 010) ................................ 97-ON 6 5HP24.FRP05 (1058 000 003, 004, 005,
250B 'B' Clutch Codes: 009 & 010) ................................ 97-ON 4-5 4HP20.PP21
(1058 000 003, 004, 005, 304D 'E' Brake (3.00mm) Codes:
009 & 010) Only........................ 97-ON 6 5HP24.FRP02 (1058 000 003, 004, 005,
251B 'A' Clutch All Except Codes: 009 & 010) Only........................ 97-ON 4-5 4HP20.PP12
(1058 000 003, 004, 005, 305F 'F' Brake (1.80mm) All Except
009 & 010) ................................ 97-ON 6 5HP24.FRP04 (1058 000 003, 004, 005,
251B 'A' Clutch Codes: 009 & 010) ................................ 97-ON 6 5HP24.STP06
(1058 000 003, 004, 005, 305F 'F' Brake Codes:
009 & 010) Only........................ 97-ON 6 5HP24.FRP01 (1058 000 003, 004, 005,
252C 'C' Clutch All Except Codes: 009 & 010) Only........................ 97-ON 6 5HP30.STP03
(1058 000 003, 004, 005, 310B 'B' Clutch Waved Steel ............. 97-ON 1 5HP24.STP01
009 & 010) ................................ 97-ON 4 5HP24.FRP04 313D 'D' Brake Waved Steel .............. 97-ON 1 5HP24.STP01
252C 'C' Clutch Codes: 315F 'F' Brake Waved Steel .............. 97-ON 1 5HP30.STP04
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON 4 5HP24.FRP01
253D 'D' Brake All Except Codes:
(1058 000 003, 004, 005, PRESSURE PLATES
009 & 010) ................................ 97-ON 3-4 5HP24.FRP05 400B 'B' Clutch All Except
253D 'D' Brake Codes: (1058 000 003, 004, 005,
(1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 1 4HP20.PP11
009 & 010) Only........................ 97-ON 3-4 5HP24.FRP02 400B 'B' Clutch Codes:
254D 'E' Brake All Except Codes: (1058 000 003, 004, 005,
(1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 1 4HP20.PP09
009 & 010) ................................ 97-ON 4-5 5HP24.FRP05 401B 'A' Clutch................................... 97-ON 1 5HP24.PP02
254D 'E' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON 4-5 5HP24.FRP02

518
ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx
5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
PRESSURE PLATES Cont... ELECTRICAL COMPONENTS
403D 'D' Brake All Except Kit Solenoid Kit (8 Sols) Fits Codes
(1058 000 003, 004, 005, (1058 000 003, 004, 005, 009,
009 & 010) ................................ 97-ON 1 4HP20.PP11 010, 013, 014, 015, 016, 017,
403D 'D' Brake Codes: 018 & 024) ................................ 97-ON 1 5HP24.SOL10
(1058 000 003, 004, 005, Kit Solenoid Kit (8 Sols) Fits Codes
009 & 010) Only........................ 97-ON 1 4HP20.PP09 (1058 000 020, 021, 022, 023,
403D 'E' Brake All Except 026, 027, 028, 029, 032, 034,
(1058 000 003, 004, 005, 035 & 036) ................................ 97-ON 1 5HP19.SOL11
009 & 010) ................................ 97-ON 1 4HP20.PP11 700H Shift Solenoid (On Off).............. 97-ON 3 5HP30.SOL02
403D 'E' Brake Codes: 701H Shift Control Solenoid (PWM)... 97-ON 4 4HP20.SOL02
(1058 000 003, 004, 005, 702H Main Pressure Control (PWM)
009 & 010) Only........................ 97-ON 1 4HP20.PP09 Fits Codes (1058 000 003, 004,
005, 009, 010, 013, 014, 015,
016, 017, 018 & 024) ................ 97-ON 1 4HP20.SOL03
702H Main Pressure Control (PWM)
Fits Codes (1058 000 020, 021,
022, 023, 026, 027, 028, 029,
SPRINGS & CIRCLIPS 032, 034, 035 & 036) ................ 97-ON 1 5HP19.SOL04
703H Speed Sensor (Inductive) ......... 97-ON 2 4HP22.ELE01
411B 'A' Clutch Diaphragm Spring..... 97-ON 1 5HP24.DIA02
704H Range Switch (BMW) Except Code
415F 'F' Brake Diaphragm Spring...... 97-ON 1 5HP30.DIA05
(1058 000 005) ......................... 97-ON 1 5HP24.ELE01
431B 'A' Clutch Ret. Circlip (3.00mm) 97-ON AR 5HP24.CIR01
704H Range Switch (BMW)
442F 'F' Brake Ret. Circlip (3.80mm). 97-ON AR 5HP24.CIR03
(Code 1058 000 005 Only) ....... 97-ON 1 5HP24.ELE05
704H Range Switch (Jaguar) Fits Codes
FILTERS (1058 000 009,013, 014, 014, 024,
026, 027 & 028) ........................ 97-ON 1 5HP24.ELE02
450H Pan Filter .................................. 97-ON 1 5HP24.FIL01 705H Valve Body Wiring Harness ...... 97-ON 1 5HP24.ELE03
450H Pan Filter (OEM)....................... 97-ON 1 5HP24.FIL10

VALVE BODY PARTS


BUSHINGS

HARDWARE
800A Short Pump Assy ...................... 97-ON 1 5HP24.PUM02
THRUST WASHERS & SELECTIVES 803B 'A' Clutch Drum & Input Shaft ... 97-ON 1 5HP24.DRU01
804B 'B' Clutch Hub ........................... 97-ON 1 5HP24.HUB01
805F Retaining Ring 'F' Diaphragm ... 97-ON 1 5HP24.RET06
806F 'F' Brake Cylinder...................... 97-ON 1 5HP24.DRU06
807C Sun Gear Shaft ......................... 97-ON 1 5HP24.SH01
810H Main Case Assy (Jaguar).......... 97-ON 1 5HP24.CAS01

SPECIAL ITEMS
BEARINGS & RACES
900F Bolt 'F' Brake to Case ............... 97-ON 12 5HP30.NUT01
650A Needle Bearing Pump Body ..... 97-ON 1 5HP30.BE01 NI Repair Manual (OEM)............... 97-ON 5HP24.MAN01
651B Radial Bearing Stator to Input... 97-ON 1 5HP24.TOR01 NI Repair Manual (ATSG/ZF) ........ 97-ON 5HP24.MAN02
652B Radial Bearing
'A' Drum to Intermediate Shaft.. 97-ON 1 5HP24.TK05
653B Radial Bearing 'B' Clutch Hub
to Intermediate Shaft ................ 97-ON 1 5HP24.TOR02
654B Bearing Kit (Rear of Input Assy) 97-ON 1 5HP24.TK01
655D Radial Bearing
'D' Brake to 'B' Clutch ............... 97-ON 1 5HP24.TK02
656E Bearing Kit
'E' Brake to Sun Gear ............... 97-ON 1 5HP24.TK03
657E Radial Bearing
Sun Gear to Planet Carrier ....... 97-ON 1 5HP24.TK04
690G Output Roller Bearing ............... 97-ON 1 5HP30.BE02

519
A
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)

C 520
A
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)

C 521
A
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)

C 522
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont,,,
Kit Overhaul Kit (OEM) .................. 96-ON 1 5HP24A.OHK01 255F 'F' Brake All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.FRP06
255F 'F' Brake Codes:
GASKETS (1058 020 003, 004,
006 & 007) Only........................ 96-ON 6 5HP24.FRP03
100G Pan Gasket ............................... 96-ON 1 5HP24A.GAS01
101G Rear Main Case Gasket ........... 96-ON 1 5HP24A.GAS02
NI Valve Body Gasket ................... 96-ON 1 5HP24.GAS03 STEEL PLATES
Kit Steel Plate Kit All Except
RUBBER COMPONENTS (1058 020 003, 004, 006, 007) . 96-ON 1 5HP24.STK02
Kit Steel Plate Kit Codes:
120A Pump Body 'O' Ring.................. 96-ON 1 5HP19.OR01
(1058 020 003, 004,
121A Stator to Case 'O' Ring ............. 96-ON 1 5HP19.OR03
006 & 007) Only........................ 96-ON 6 5HP24.STK01
126B 'A' Clutch Piston Outer 'O' Ring 96-ON 1 5HP24.OR02
300B 'B' Clutch (1.80mm) All Except
127B 'A' Clutch Piston Inner 'O' Ring . 96-ON 1 5HP24.OR03
(1058 020 003, 004, 006, 007) . 96-ON 6 4HP20.PP21
300B 'B' Clutch (3.00mm) Codes:
METAL CLAD SEALS (1058 020 003, 004,
006 & 007) Only........................ 96-ON 6 4HP20.PP12
150A Pump Body Seal ....................... 96-ON 1 3HP22.MCS01 301B 'A' Clutch All Except
151G Rear Output Seal ...................... 96-ON 1 5HP30.MCS02 (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.STP04
152G Selector Shaft Seal ................... 96-ON 1 3HP22.MCS03 301B 'A' Clutch Codes:
153G Front Axle Output Seal.............. 96-ON 1 5HP19.MCS10 (1058 020 003, 004,
154G Left Hand Drive Shaft Seal ....... 96-ON 1 5HP19.MCS07 006 & 007) Only........................ 96-ON 6 5HP24.STP02
155G Right Hand Drive Shaft Seal..... 96-ON 1 5HP19.MCS06 302C 'C' Clutch All Except
156G Rear Pinion Seal....................... 96-ON 1 5HP19.MCS04 (1058 020 003, 004, 006, 007) . 96-ON 4 5HP24.STP04
140G Filter to V. Body 'O' Ring ........... 92-ON 1 5HP18.OR06 302C 'C' Clutch Codes:
(1058 020 003, 004,
MOULDED PISTONS 006 & 007) Only........................ 96-ON 4 5HP24.STP02
170F 'F' Brake.................................... 96-ON 1 5HP30.PIS01 303D 'D' Brake (1.80mm) All Except
(1058 020 003, 004, 006, 007) . 96-ON 4-5 4HP20.PP21
303D 'D' Brake (3.00mm) Codes:
SEALING RINGS (1058 020 003, 004,
006 & 007) Only........................ 96-ON 4-5 4HP20.PP12
201B Input Shaft ................................ 96-ON 2 5HP19.SSR03 304D 'E' Brake (1.80mm) All Except
(1058 020 003, 004, 006, 007) . 96-ON 5 4HP20.PP21
304D 'E' Brake (3.00mm) Codes:
FRICTION PLATES (1058 020 003, 004,
Kit Friction Plate Kit All Except Codes: 006 & 007) Only........................ 96-ON 5 4HP20.PP12
(1058 020 003, 004, 006, 007) . 96-ON 1 5HP24.FRK02 305F 'F' Brake (1.80mm) All Except
Kit Friction Plate Kit Codes: (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.STP06
(1058 020 003, 004, 305F 'F' Brake Codes:
006 & 007) Only........................ 96-ON 1 5HP24.FRK01 (1058 020 003, 004,
250B 'B' Clutch All Except Codes: 006 & 007) Only........................ 96-ON 6 5HP30.STP03
(1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.FRP05 310B 'B' Clutch Waved Steel ............. 96-ON 1 5HP24.STP01
250B 'B' Clutch Codes: 313D 'D' Brake Waved Steel .............. 96-ON 1 5HP24.STP01
(1058 020 003, 004, 315F 'F' Brake Waved Steel .............. 96-ON 1 5HP30.STP04
006 & 007) Only........................ 96-ON 6 5HP24.FRP02
251B 'A' Clutch All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.FRP04 PRESSURE PLATES
251B 'A' Clutch Codes: 400B 'B' Clutch All Except
(1058 020 003, 004, (1058 000 003, 004, 005,
006 & 007) Only........................ 96-ON 6 5HP24.FRP01 009 & 010) ................................ 96-ON 1 4HP20.PP11
252C 'C' Clutch All Except Codes: 400B 'B' Clutch Codes:
(1058 020 003, 004, 006, 007) . 96-ON 4 5HP24.FRP04 (1058 000 003, 004, 005,
252C 'C' Clutch Codes: 009 & 010) Only........................ 96-ON 1 4HP20.PP09
(1058 020 003, 004, 401B 'A' Clutch................................... 96-ON 1 5HP24.PP02
006 & 007) Only........................ 96-ON 4 5HP24.FRP01 403D 'D' Brake All Except
253D 'D' Brake All Except Codes: (1058 000 003, 004, 005,
(1058 020 003, 004, 006, 007) . 96-ON 4-5 5HP24.FRP05 009 & 010) ................................ 96-ON 1 4HP20.PP11
253D 'D' Brake Codes: 403D 'D' Brake Codes:
(1058 020 003, 004, (1058 000 003, 004, 005,
006 & 007) Only........................ 96-ON 4-5 5HP24.FRP02 009 & 010) Only........................ 96-ON 1 4HP20.PP09
254D 'E' Brake All Except Codes: 403D 'E' Brake All Except
(1058 020 003, 004, 006, 007) . 96-ON 5 5HP24.FRP05 (1058 000 003, 004, 005,
254D 'E' Brake Codes: 009 & 010) ................................ 96-ON 1 4HP20.PP11
(1058 020 003, 004, 403D 'E' Brake Codes:
006 & 007) Only........................ 96-ON 5 5HP24.FRP02 (1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON 1 4HP20.PP09

523
ZF5HP24A (AUDI & VW) Code: 1058 020 xxx
5 SPEED 4WD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS HARDWARE
411B 'A' Clutch Diaphragm Spring..... 96-ON 1 5HP24.DIA02 803B 'A' Clutch Drum & Shaft ............ 96-ON 1 5HP24A.DRU01
415F 'F' Brake Diaphragm Spring...... 96-ON 1 5HP30.DIA05 804B 'B' Clutch Hub ........................... 96-ON 1 5HP24.HUB01
431B 'A' Clutch Ret. Circlip (3.00mm) 96-ON AR 5HP24.CIR01 805F Retaining Ring 'F' Diaphragm ... 96-ON 1 5HP24.RET06
442F 'F' Brake Ret. Circlip (3.80mm). 97-ON AR 5HP24.CIR03 806F 'F' Brake Cylinder...................... 96-ON 1 5HP24.DRU06
807C Sun Gear Shaft ......................... 96-ON 1 5HP24.SH01

FILTERS
SPECIAL ITEMS
450G Pan Filter Codes:
(1058 020 003, 004, 006, 007, NI Repair Manual (OEM)............... 96-ON 5HP24A.MAN01
008, 009, 010, &011) Only ........ 96-ON 1 5HP24A.FIL01
450G Pan Filter All Except Codes:
(1058 020 003, 004, 006, 007,
008, 009, 010, &011) ................ 96-ON 1 5HP24A.FIL02

BUSHINGS

THRUST WASHERS & SELECTIVES

BEARINGS & RACES


650A Needle Bearing Pump Body ..... 96-ON 1 5HP30.BE01
651B Radial Bearing Stator to Input... 96-ON 1 5HP24.TOR01
652B Radial Bearing
'A' Drum to Intermediate Shaft.. 96-ON 1 5HP24.TK05
653B Radial Bearing 'B' Clutch Hub
to Intermediate Shaft ................ 96-ON 1 5HP24.TOR02
654B Bearing Kit (Rear of Input Assy) 96-ON 1 5HP24.TK01
655D Radial Bearing
'D' Brake to 'B' Clutch ............... 96-ON 1 5HP24.TK02
656E Bearing Kit
'E' Brake to Sun Gear ............... 96-ON 1 5HP24.TK03
657E Radial Bearing
Sun Gear to Planet Carrier ....... 96-ON 1 5HP24.TK04
690G Roller Bearing Idler Gear .......... 96-ON 1 5HP24A.BE01

ELECTRICAL COMPONENTS
Kit Solenoid Kit (8 Sols) ................. 96-ON 1 5HP19.SOL11
700G Shift Solenoid (On Off).............. 96-ON 3 5HP30.SOL02
701G Shift Control Solenoid (PWM)... 96-ON 4 4HP20.SOL02
702G Main Pressure Control (PWM).. 96-ON 1 5HP19.SOL04
703G Speed Sensor (Inductive)
(Fitted to Valve Body) ............... 96-ON 1 5HP18.ELE01
704G Speed Sensor (Inductive)
(Fitted to Rear Housing) ........... 96-ON 1 4HP18.ELE01
705G Vehicle Speed Sensor .............. 96-ON 1 4HP18.ELE02

VALVE BODY PARTS

524
A
ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)
5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

C 525
ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)

A
5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

C 522
A
ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)
5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

C 527
ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)
5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont...
Kit Overhaul Kit (OEM) .................. 92-ON 1 5HP30.OHK01 252E 'B' Clutch Codes:
(1055 000 007, 015, 029,
Note: Box Code: 010 Replaced By 029 030 & 031) Only........................ 92-ON 5-6 5HP30.FRP02
Box Code: 011 Replaced By 030 252E 'B' Clutch (Aftermarket)............. 92-ON 5-6 5HP30.FRP12
Box Code: 016 Replaced By 031 253H 'D' Brake All Except Codes:
Box Code: 017 Replaced By 032 (1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON 5 5HP30.FRP03
GASKETS 253H 'D' Brake Codes:
(1055 000 007, 015, 029,
100Q Pan Gasket ............................... 92-ON 1 5HP30.GAS01
030 & 031) Only........................ 92-ON 5 5HP30.FRP02
NI Valve Body Gasket All Except
253H 'D' Brake (Aftermarket) ............. 92-ON 5 5HP30.FRP12
(Code: 1055 000 007)............... 92-ON 1 5HP30.GAS02
254J 'E2' Brake All Except Codes:
NI Valve Body Gasket
(1055 000 007, 015, 029, 030,
(Code: 1055 000 007 Only) ...... 92-ON 1 5HP30.GAS03
031 & 026) ................................ 92-ON 3 5HP30.FRP03
254J 'E2' Brake Codes:
RUBBER COMPONENTS (1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON 3 5HP30.FRP02
120A Pump Body 'O' Ring.................. 92-ON 1 5HP30.OR01 254J 'E2' Brake (Aftermarket)............ 92-ON 3 5HP30.FRP12
121A Stator to Case 'O' Ring ............. 92-ON 1 5HP30.OR02 255K 'E1' Brake All Except Codes:
140Q Filter to V. Body 'O' Ring ........... 92-ON 1 5HP18.OR06 (1055 000 007, 015, 029, 030,
141Q Case Connector 'O' Ring .......... 92-ON 2 5HP18.OR03 031 & 026) ................................ 92-ON 5-6 5HP24.FRP06
255K 'E1' Brake Codes:
METAL CLAD SEALS (1055 000 007, 015, 029,
150A Pump Body Seal ....................... 92-ON 1 3HP22.MCS01 030 & 031) Only........................ 92-ON 5-6 5HP30.FRP01
151P Extension Seal.......................... 92-ON 1 5HP30.MCS02 255K 'E1' Brake Code:
152Q Selector Shaft Seal ................... 92-ON 1 3HP22.MCS03 (1055 000 026) Only ................. 92-ON 5-6 5HP24.FRP03
255K 'E1' Brake (Aftermarket)............ 92-ON 5-6 5HP30.FRP11
256N 'F' Brake All Except Codes:
MOULDED PISTONS (1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON 6 5HP24.FRP06
172H 'D' Brake Piston ........................ 92-ON 1 5HP30.PIS04 256N 'F' Brake Codes:
173K 'E1' Brake Piston....................... 92-ON 1 5HP30.PIS03 (1055 000 007, 015, 029,
174N 'F' Brake Piston......................... 92-ON 1 5HP30.PIS01 030 & 031) Only........................ 92-ON 6 5HP30.FRP01
256N 'F' Brake Code:
(1055 000 026) Only ................. 92-ON 6 5HP24.FRP03
SEALING RINGS 256N 'F' Brake (Aftermarket).............. 92-ON 6 5HP30.FRP11

FRICTION PLATES STEEL PLATES


Kit Friction (OEM) All Except Codes: Kit Steel Plate Kit ........................... 92-ON 1 5HP30.STK01
(1055 000 007, 015, 029, 030, 300C 'A' Clutch................................... 92-ON 5 5HP30.STP01
031 & 026) ................................ 92-ON 1 5HP30.FRK02 301D 'C' Clutch................................... 92-ON 3 5HP30.STP02
Kit Friction (OEM) Codes: 302E 'B' Clutch................................... 92-ON 5-6 5HP30.STP02
(1055 000 007, 015, 029, 303H 'D' Brake ................................... 92-ON 5 5HP30.STP02
030 & 031) Only........................ 92-ON 1 5HP30.FRK01 304J 'E2' Brake.................................. 92-ON 3-4 5HP30.STP02
Kit Friction (OEM) Code: 305K 'E1' Brake.................................. 92-ON 5-6 5HP30.STP03
(1055 000 026) Only ................. 92-ON 1 5HP30.FRK03 306N 'F' Brake.................................... 92-ON 6 5HP30.STP03
250C 'A' Clutch (OEM) All Except Codes: 310C 'A' Clutch Waved Plate ............. 92-ON 1 5HP30.STP04
(1055 000 007, 015, 029, 030, 311D 'C' Clutch Waved Plate ............. 92-ON 1 5HP30.STP05
031 & 026) ................................ 92-ON 5 5HP24.FRP06 312H 'D' Brake Waved Plate .............. 92-ON 1 5HP30.STP05
250C 'A' Clutch (OEM) Codes: 313J 'E2' Brake Waved Plate ............ 92-ON 1 5HP30.STP05
(1055 000 007, 015, 029, 314K 'E1' Brake Waved Plate ............ 92-ON 1 5HP30.STP04
030 & 031) Only........................ 92-ON 5 5HP30.FRP01 315N 'F' Brake Waved Plate .............. 92-ON 1 5HP30.STP04
250C 'A' Clutch (OEM) Code:
(1055 000 026) Only ................. 92-ON 5 5HP24.FRP03
250C 'A' Clutch (Aftermarket)............. 92-ON 5 5HP30.FRP11
251D 'C' Clutch All Except Codes: PRESSURE PLATES
(1055 000 007, 015, 029, 030, 400C 'A' Clutch Pressure Plate .......... 92-ON 1 5HP30.PP02
031 & 026) ................................ 92-ON 3 5HP30.FRP03 401D 'C' Clutch Pressure Plate .......... 92-ON 1 5HP20.PP01
251D 'C' Clutch Codes: 402E 'B' Clutch Pressure Plate .......... 92-ON 1 5HP30.STP02
(1055 000 007, 015, 029, 403H 'D' Brake Pressure Plate........... 92-ON 1 5HP30.STP02
030 & 031) Only........................ 92-ON 3 5HP30.FRP02 404J 'E2' Brake Pressure Plate ......... 92-ON 1 5HP30.STP02
251D 'C' Clutch (Aftermarket)............. 92-ON 3 5HP30.FRP12 405K 'E1' Brake Pressure Plate ......... 92-ON 1 5HP30.STP01
252E 'B' Clutch All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON 5-6 5HP30.FRP03

528
ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)
5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS VALVE BODY PARTS
410B 'A' Clutch Diaphragm Spring..... 92-ON 1 5HP30.DIA01 NI Valve Body Rebuild Kit ............. 92-ON 1 5HP30.VBK01
411C 'C' Clutch Diaphragm Spring..... 92-ON 1 5HP30.DIA02 NI Main Pressure Control Valve .... 92-ON 1 5HP30.VA01
412E 'B' Clutch Diaphragm Spring..... 92-ON 1 5HP30.DIA03 NI Spring Accumulator Valve......... 92-ON 4 5HP30.SPR01
414J 'E2' Brake Diaphragm Spring.... 92-ON 1 5HP30.DIA02
415K 'E1' Brake Diaphragm Spring.... 92-ON 1 5HP30.DIA04
416N 'F' Brake Diaphragm Spring...... 92-ON 1 5HP30.DIA05 HARDWARE
431D 'C' Clutch Retaining Circlip
800A Pump Body & Gears ................. 92-ON 1 5HP30.PUM01
(4.00mm Thick)......................... 92-ON AR 5HP30.CIR04
801B 'A'/'C' Clutch Drum (*See Note) 92-ON 1 5HP30.DRU01
431D 'C' Clutch Retaining Circlip
802D Disc Carrier 'C' Clutch............... 92-ON 1 5HP30.DRU02
(3.40mm Thick)......................... 92-ON AR 5HP30.CIR03
803N Ret. Collet 'F' Brake Diaphragm 92-ON 1 5HP24.RET06
431D 'C' Clutch Retaining Circlip
804C Piston 'C' Clutch........................ 92-ON 1 5HP30.PIS02
(3.00mm Thick)......................... 92-ON AR 5HP30.CIR02
805B 'A' Clutch Piston........................ 92-ON 1 5HP30.PIS05
806B 'A' Clutch Damper ..................... 92-ON 1 5HP30.PIS06

FILTERS
450Q Pan Filter .................................. 92-ON 1 5HP30.FIL01 *Note: On early models the 'A'/'C' Clutch has been modified to the one
listed above Part No, 5HP30.DRU01, when fitting this later drum
to early units, it is necessary to replace the 'C' Brake pressure
plate with the later stepped one, Part No. 5HP30.PP01.
BUSHINGS

SPECIAL ITEMS
THRUST WASHERS & SELECTIVES 900N 'F' Brake Retaining Screw......... 92-ON 12 5HP30.NUT01
NI Repair Manual (OEM)
653F Axial Bearing - Sun Shaft.......... 92-ON 1 5HP30.TOR01
(Special Order Item) ................. 92-ON 5HP30.MAN01
NI Repair Manual (ATSG/ZF) ........ 92-ON 5HP30.MAN02

BEARINGS & RACES


650A Pump Body Needle Bearing ..... 92-ON 1 5HP30.BE01
690P Output Shaft Roller Bearing...... 92-ON 1 5HP30.BE02

ELECTRICAL COMPONENTS
Kit Valve Body Solenoid Kit (8 Sols) Fits Following Box Codes:
(1055 000 007, 010, 011, 015, 016, 017,
026, 029, 030, 031)................... 92-ON 1 5HP30.SOL10
Kit Valve Body Solenoid Kit (8 Sols) Fits Following Box Codes:
(1055 000 019, 027, 028, 032, 033, 036, 039,
040, 041, 043, 044, 045, 046).. 92-ON 1 5HP30.SOL11
700Q Shift Solenoid (On Off).............. 92-ON 3 5HP30.SOL02
701Q Shift Control Solenoid (PWM)... 92-ON 4 5HP30.SOL03
702Q Main Pressure Control Solenoid
Fits Folowing Box Codes
(1055 000 007, 010, 011, 015, 016, 017,
026, 029, 030, 031)................... 92-ON 1 5HP30.SOL01
702Q Main Pressure Control Solenoid
Fits Folowing Box Codes
(1055 000 019, 027, 028, 032, 033, 036, 039,
040, 041, 043, 044, 045, 046).. 92-ON 1 4HP20.SOL03
703Q Valve Body Wiring Loom........... 92-ON 1 5HP20.ELE01
704Q Speed Sensor (Inductive) ......... 92-ON 2 4HP22.ELE01

529
ZF 6HP19 BMW/Jaguar

A
6 SPEED RWD (Full Electronic Control)

Illustration

C
to
Follow

526
ZF 6HP19 BMW/Jaguar

A
6 SPEED RWD (Full Electronic Control)

C
Illustration
to
Follow

527
ZF 6HP19 BMW/Jaguar
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
KIt Overhaul Kit .............................. All 1 6HP19.OHK01

GASKETS
BANDS

RUBBER COMPONENTS

BUSHINGS

METAL CLAD SEALS


THRUST WASHERS & BEARINGS

MOULDED PISTONS
ELECTRICAL COMPONENTS

SEALING RINGS
VALVE BODY PARTS

FRICTION PLATES
HARD PARTS

STEEL PLATES
SPECIAL ITEMS

PRESSURE PLATES
TOOLS & MANUALS

SPRINGS & CIRCLIPS

528
ZF 6HP19 BMW/Jaguar
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

529
ZF 6HP26

A
6 SPEED RWD (Full Electronic Control)

C 530
ZF 6HP26

A
6 SPEED RWD (Full Electronic Control)

C 531
ZF 6HP26
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
KITS FILTERS
Kit Overhaul Kit .............................. All 1 6HP26.OHK01

GASKETS
BANDS

RUBBER COMPONENTS
BUSHINGS

METAL CLAD SEALS


THRUST WASHERS & BEARINGS

MOULDED PISTONS
ELECTRICAL COMPONENTS

SEALING RINGS
VALVE BODY PARTS

FRICTION PLATES
HARD PARTS

STEEL PLATES
SPECIAL ITEMS

PRESSURE PLATES
TOOLS & MANUALS

SPRINGS & CIRCLIPS

532
ZF 6HP26
6 SPEED RWD (Full Electronic Control)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO

533
A
C
534
A
C
Transfer Cases

535
BORG WARNER MODEL 1350/1354 FORD EXPLORER 83 - ON

A
BRONCO II
PART TIME TRANSFER CASE (Manual & Electronic Shift) RANGER

C 536
Rev 06/97
FORD EXPLORER 83 - ON BORG WARNER MODEL 1350/1354
BRONCO II
RANGER PART TIME TRANSFER CASE (Manual & Electronic Shift)
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS


Kit Gasket & Seal Kit 1350............. 83-ON 1 YBW1350.GSK01
Kit Gasket & Seal Kit 1354............. 90-ON 1 YBW1354.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
25 Drive Chain
(31.75mm Wide x 31 Links) ...... 83-ON 1 YBW1354.CH01

HARD PARTS
NI Pump Repair Kit........................ 83-ON 1 YBW1356.PUM01

MOUNTINGS

537
BORG WARNER MODEL 1356 FORD 87 - 96

A
F150, F250, F350
BRONCO
PART TIME TRANSFER CASE - MANUAL & ELECTRIC SHIFT

C 538
FORD 87 - 96 BORG WARNER MODEL 1356
F150, F250, F350
BRONCO
PART TIME TRANSFER CASE - MANUAL & ELECTRIC SHIFT
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS


8 Yolk Seal ................................... 87-ON 2 YBW1356.MCS01

DRIVE CHAINS

HARD PARTS
NI Pump Repair Kit........................ 87-ON 1 YBW1356.PUM01

MOUNTINGS

539
BORG WARNER MODEL 1361 RANGE ROVER CLASSIC 1989 - Feb 1996

A
MANUAL SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

C
Illustration
to
Follow

540
RANGE ROVER CLASSIC 1989 - Feb 1996 BORG WARNER MODEL 1361
MANUAL SHIFT WITH VISCOUS LOCKING DIFFERENTIAL
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


NI Seal Output Flange?................. All ? YBW1361.MCS01

BUSHINGS, BEARINGS & WASHERS


?? Bearing ..................................... All ? YBW1361.BE01
?? Bearing ..................................... All ? YBW1361.BE02
?? Bearing ..................................... All ? YBW1361.BE03

DRIVE CHAINS
NI Drive Chain ............................... All 1 YBW1361.CH01

HARD PARTS
NI Pump Repair Seal..................... All 1 YBW1361.PUM01
NI Output Shaft.............................. All 1 YBW1361.SH01

MOUNTINGS

541
BORG WARNER MODEL 44-05 FORD EXPLORER 95 - ON

A
ELECTRIC SHIFT

C 542
FORD EXPLORER 95 - ON BORG WARNER MODEL 44-05
ELECTRIC SHIFT

ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS


Kit Gasket & Seal Kit...................... 92-ON 1 YBW4405.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
15 Drive Chain ............................... 92-ON 1 YBW4405.CH01
15 Drive Chain Explorer
(With Torque on Demand) 09/98-09/00 1 YBW4405.CH02

HARD PARTS
NI Reduction Hub .......................... 92-ON 1 YBW4405.HUB01
16 Input Shaft Assy........................ 92-ON 1 YBW4405.SH01
17 Driven Sprocket Explorer ........ 92-98 1 YBW4405.GE01
17 Driven Sprocket Explorer 09/98-09/00 1 YBW4405.GE03
19 Drive Sprocket Explorer............ 92-98 1 BW4405.GE02
19 Drive Sprocket Explorer 09/98-09/00 1 YBW4405.GE04

543
BORG WARNER MODEL 4406 FORD

A
F150, F250 16 - 98
BRONCO, EXPEDITION 97-98
ELECTRIC & MECHANICAL SHIFT

C 544
FORD BORG WARNER MODEL 4406
F150, F250 16 - 98
BRONCO, EXPEDITION 97-98
ELECTRIC & MECHANICAL SHIFT
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


Kit Metal Clad Oil Seal Kit.............. 96-ON 1 YBW4406.OSK01

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
56 Drive Chain Round Pin
(Non Torque on Demand) ......... 96-ON 1 YBW4406.CH01
56 Drive Chain Rocker Joint
(Torque on Demand)................. 96-ON 1 YBW4406.CH02

HARD PARTS
55 Driven Sprocket
(Torque on Demand)................. 96-ON 1 YBW4406.GE01
17 Dive Sprocket
(Torque on Demand Only) ........ 96-ON 1 YBW4406.GE02

MOUNTINGS

545
BORG WARNER MODEL 4407

A
MECHANICAL SHIFT W & W/O PTO

C 546
BORG WARNER MODEL 4407
MECHANICAL SHIFT W & W/O PTO
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS


Kit Gasket & Seal Kit...................... 94-ON 1 YBW4407.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
16 Drive Chain ............................... 94-ON 1 YBW4407.CH01

HARD PARTS

MOUNTINGS

547
BORG WARNER MODEL 4408 SSANG YONG MUSSO

A
C 548
SSANG YONG MUSSO BORG WARNER MODEL 4408

ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


NI Oil Seal ? .................................. All ? YBW4408.MCS01
NI Oil Seal ? .................................. All ? YBW4408.MCS02

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS

HARD PARTS
1 Nut - Output Flang .................... All 1 YBW4408.NUT01
60 Facing - Shift Fork .................... All ? YBW4408.PIN01
4 Flange - Companion ................. All 1 YBW4408.FL01
48 Shaft & Pump Assy ................... All 1 YBW4408.PUM01
59 Fork Assy - Reduction Shift ...... All 1 YBW4408.SEL01
65 Fork - Reduction Shift ............... All 1 YBW4408.SEL03
42 Fork - Lock Up (Plastic) ............ All 1 YBW4408.SEL02
41 Shaft - Shift Rail........................ All 1 YBW4408.SH01
58 Reduction Hub .......................... All 1 YBW4408.HUB01

MOUNTINGS

TRANSFER CASE ASSY'S


NI Ssang Yong Transfer Case Assy 1 YBW4408.002
NI Transfer Case Assy (New)
(BW 4408-005) ......................... 1 YBW4408.005

549
BORG WARNER MODEL 4462 RANGE ROVER 4.0Ltr & 4.6Ltr 1994 - 2002

A
RANGE ROVER SERIES III 2002-ON
ELECTRONIC SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

C
Illustration
to
Follow

550
RANGE ROVER 4.0Ltr & 4.6Ltr 1994 - 2002 BORG WARNER MODEL 4462
RANGE ROVER SERIES III 2002-ON
ELECTRONIC SHIFT WITH VISCOUS LOCKING DIFFERENTIAL
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS


Kit Gasket & Seal Kit...................... 95-ON 1 YBW4462.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
NI Drive Chain ............................... 95-ON 1 YBW4462.CH01

HARD PARTS
NI Planetary Helical
(Manual Units) .......................... 95-ON 1 YBW4462.PL01
NI Planetary Helical
(Automatic Units) ...................... 95-ON 1 YBW4462.PL02
NI Selector Fork ............................ 95-ON 1 YBW4462.SEL01

MOUNTINGS

REBUILT UNITS
NI Rebuilt Unit (462-003)............... 95-ON 1 YBW4462.003

551
BORG WARNER MODEL 4472

A
HYDRAULIC SHIFT WITH VISCOUS COUPLING

C 552
BORG WARNER MODEL 4472
HYDRAULIC SHIFT WITH VISCOUS COUPLING
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS

HARD PARTS
26 Viscous Coupling Assy ............. 1 YBW4470.VC01

MOUNTINGS

553
NEW PROCESS MODEL 208

A
ALSO AMC & JEEP MODELS 119 / 129 / 219 / 228 & 229

AMC
80-ON
CHEVY, GMC
81-ON
DODGE

C 554
NEW PROCESS MODEL 208
ALSO AMC & JEEP MODELS 119 / 129 / 219 / 228 & 229

ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS


Kit Gasket & Seal Kit...................... 80-ON 1 YNP208.GSK01

GASKET & RUBBER COMPONENTS


1 Gasket Adaptor to Transfer Case
(Chevy & GMC) ........................ 81-ON 1 YNP208.GAS01

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS

HARD PARTS

MOUNTINGS

555
NEW PROCESS MODEL 231, 233, 241, 242, 243

A
CHEVROLET 88-ON GMC 88-ON
DODGE 88-ON JEEP 87-ON

C 556
NEW PROCESS MODEL 231, 233, 241, 242, 243
CHEVROLET 88-ON GMC 88-ON
DODGE 88-ON JEEP 87-ON
ILL ILL
NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS MISCELLANEOUS
NI Rebuild Manual 229-242........... All 1 YNP242.MAN01

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


1 Input Gear................................. 87-ON 1 YNP242.MCS01
2 Front Output 241, 242 & 243 .... 87-ON 1 YNP242.MCS02
3 Rear Output 231, 233, 242 ....... 87-ON 1 YNP242.MCS05
3 Rear Output 241, 243 ............... 88-ON 1 YNP242.MCS03
3 Rear Output 231, 242
(Slip Yolk Jeep Only)................. 94-ON 1 YNP242.MCS04

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
10 Drive Chain 231 & 233
(25.40mm Wide x 31 Links) ...... 87-ON 1 YNP231.CH01
10 Drive Chain 242 Jeep
(25,40mm Wide x 36 Links ....... 87-ON 1 YNP242.CH01

HARD PARTS

MOUNTINGS

557
NEW PROCESS MODEL 249 GRAND CHEROKEE 92-

A
C 558
GRAND CHEROKEE 92- NEW PROCESS MODEL 249

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NO. DESCRIPTION YEARS QTY PART NO NO. DESCRIPTION YEARS QTY PART NO
MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
20 Drive Chain
(31.75mm Wide x 46 Links) ...... 92-ON 1 YNP249.CH01

HARD PARTS

MOUNTINGS

559
A
AW55-50SN
5 SPEED FWD (Electronic Control)

C 20
A
AW55-50SN
5 SPEED FWD (Electronic Control)

C21
A
AW55-50SN
5 SPEED FWD (Electronic Control)

C 22
A
AW55-50SN
5 SPEED FWD (Electronic Control)

C
'S1'/Reverse, 1st Shift Solenoid
'S2'/2-3, 3-4 Shift Solenoid
'S3'/1-2, 2-3, Reverse Shift Solenoid
'S4'/3-4, 4-5 Shift Solenoid
'S5'/Reverse Shift Solenoid

23
AW55-50SN
5 SPEED FWD (Electronic Control)
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NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS BANDS
Kit Master Overhaul Volvo 500K 'B4' Band (52mm Wide) ............ 99-ON 1 5550.BAN01
(Precision)................................. 99-ON 1 5550.MOHK01
Kit Banner Kit Volvo (Precision)
(Inc Friction & Steel Plates ....... 99-ON 1 5550.BAK03 BUSHINGS
Kit Overhaul Kit (OEM Volvo)......... 99-ON 1 5550.OHK01
Kit Overhaul Kit (Precision Volvo) .. 99-ON 1 5550.OHK03
Kit Valve Body Gasket Kit (Saab/Opel) THRUST WASHERS & BEARINGS
(Use with 5550.OHK01 & 03) ... 99-ON 1 5550.GK02

GASKETS
ELECTRICAL COMPONENTS
700P Lock Up Control Solenoid
('SLU') ....................................... 99-ON 1 5550.SOL08
RUBBER COMPONENTS 701P Shift Pressure ControlSolenoid
('SLS') ....................................... 99-ON 1 5550.SOL07
120A Pump Outer 'O' Ring................. 99-ON 1 AF20.OR01
702P 1-2, 2-3, Reverse Shift Solenoid
('S3').......................................... 99-ON 1 5550.SOL03
METAL CLAD SEALS 703P 3-4, 4-5 Shift Solenoid
('S4').......................................... 99-ON 1 5550.SOL04
150A Converter Seal.......................... 99-ON 1 BW55.MCS01 704P Reverse Shift Solenoid
('S5').......................................... 99-ON 1 5550.SOL05
705P 2-3, 3-4 Shift Solenoid
MOULDED PISTONS ('S2').......................................... 99-ON 1 5550.SOL02
706P Reverse, 1st Shift Solenoid
('S1').......................................... 99-ON 1 5550.SOL01
SEALING RINGS 707P Line Pressure Control Solenoid
('SLT')........................................ 99-ON 1 5550.SOL06
708P Output Speed Sensor
(2 Flat Connectors) ................... 99-ON 1 5550.ELE02
FRICTION PLATES 709P Input Speed Sensor
Kit Friction Plate Kit (Volvo) ........... 99-ON 1 5550.FRK01 (2 Round Pins).......................... 99-ON 1 5550.ELE01
250B 'B2' Second Brake
(160mm OD x 1.70mm x 40T) .. 99-ON 3 AF20.FRP07
251B 'B1' Second Coast Brake
VALVE BODY PARTS
(107mm OD x 1.70mm x 34T)
(Volvo)....................................... 99-ON 2 AF20.FRP11
(Vectra) ..................................... 99-ON 3 AF20.FRP11 HARD PARTS
252E 'B3' Low Reverse Brake
832H 'C1'/'C2' Drum ........................... 99-ON 1 5550.DRU01
(160mm x 1.70mm x 33T)
(Volvo)....................................... 99-ON 3 AF20.FRP13
(Vectra) ..................................... 99-ON 4 AF20.FRP13 SPECIAL ITEMS
253G 'C1' Forward Clutch
(136mm OD x 1.70mm x 49T) .. 99-ON 4 5550.FRP05
254G 'C2' Direct Clutch
(108mm x 1.70mm x 34T)......... 99-ON 4 5550.FRP04 TOOLS & MANUALS
255K 'C3' 4-5 Clutch
(114mm OD x 1.70mm x 34T) .. 99-ON 4 AF20.FRP05
256L 'B5' 1-2-Reverse Brake
(141mm OD x 1.70mm x 47T) .. 99-ON 6 5550.FRP07

STEEL PLATES
Kit Steel Plate Kit ........................... 99-ON 1 5550.STK01
Kit Steel Plate Kit (Alto).................. 99-ON 1 5550.STK51

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS
450P Filter (Volvo).............................. 99-ON 1 5550.FIL01
450P Filter (Vectra) ............................ 99-ON 1 5550.FIL02

24
AW55-50SN
5 SPEED FWD (Electronic Control)
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NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO

25

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