Documente Academic
Documente Profesional
Documente Cultură
1
Index
Pillar Trims
Floor Consoles
Attachment Methods
Ergonomics Basics
2
Plastics - Consumption in Automotive Sector
Materials kg/ vehicle tonnes
PP & Alloys 57.7 943000
PUR 18.1 296000
ABS & Alloys 9.5 155000
PE 10.3 168000
PA & Alloys 15.6 255000
PVC 3.7 60000
PBT+PET 3.1 51000
UP 1.9 31000
Others (PC, PMMA, POM, PPE, SM, PF,
13.2 216000
ASA)
TOTAL 133 2173000
This plastics consumption (2003) in European Union (27 countries) only figures the
plastics parts weighed on passenger cars: production scraps and spare parts are not
taken into account as well as commercial vehicles. 3
Plastics use by type and weight in an average car
4
Styrenics - Consumption in Automobiles
GF reinforced Plastics 6 - 40 kg
Approximately 24 % GF
5
Trend Drivers
Economics Innovation
7
Future Trends in Global Automotive Industry
1. Control on Emissions/consumptions
CO2
Other emissions :
CO, NOx, Hc
Leading to a need in mass reduction
2. Increase Safety
Euron Cap ratings
Pedestrian collisions
Leading to new designs of the front of the vehicle
8
Automobile Interiors
9
Interior Applications of Plastics in Automotive
Air Vents
Fascia
Door Trim
Floor Console
10
Possible Applications of Plastics in Automobile Interior
Typical
Process Material
Resin/filler options Weight
options Options
Interiors Kg's
Internal Door Handles Injection PA CS
PBT CS 0.40
POM CS
Dashboard & Parts
Air Bag Systems Injection PA CS/Aramid
PET CS/Aramid 0.40
GMT PBT Mat continuous
Ashtray Injection PA CS 0.10
Air Ventilation Nozzles Injection PC ABS
ABS 2.00
PP MF
Dashboard Injection PP MF
ABS
7.00
PC ABS
MPPO
11
Possible Applications of Plastics in Automobile Interior
Modified TPO
Plasticised 1.5
Slush Moulding PVC
Thermoform-
Backfoam ABS-PVC
MPPO 2.00
ABS
Seating Components
Compression PU Roving
2.20
Fibre cushioning
Special Process PET and acoustic
insulation
Compression UP Roving
13
PILLAR TRIMS
INDEX:
1.INTRODUCTION.
a.What is pillar Trim?
b.Nomenclature
c.Location?
d.Functions.
3.PART DETAILS.
4.ASSEMBLY/ATTACHEMENTS.
5.FEATURES.
6.PERFORMANCE SPECIFICATION.
7.SAFETY REQUIREMENTS.
14
INTRODUCTION
What is pillar ?
"A" PILLAR :
Successive pillars rearward are labeled "B", "C" and, for station wagons, "D".
15
NOMENCLATURE
PILLARS
A B
C D
PILLAR TRIMS
A B
C
16
LOCATION
A-PILLAR
B-PILLAR C-PILLAR
D-PILLAR
17
18
The wing doors of the concept T represent a
stylistically as well as technically especially
independent and fascinating body detail. They are
mounted in the upper section of the A-pillars. When
opened, they simultaneously swing slightly outwards
and steeply upwards. The advantage: an especially
comfortable entry and exit as well as comparatively
little space required to the side. The rear part of the
door creates the B-pillar trim above the door handle and
door opener, an extremely robust solution but still
sporty and elegant.
19
FUNCTIONS
2. Cover the sheet metal and give the same LOOK as that of head liner/other interior.
4. Provide space for the subassemblies such as air bag, crush pad, seat belt retractor, etc.
20
PART DETAIL
A-PILLAR TRIM
H/L SIDE
TRIM
PUSH NUTS
IP SIDE CARTRIDGE
21
PART DETAILS
B-PILLAR TRIM
AIR BAG DISPLAY COVER ATTACHES TO UPPER TRIM
UPPER TRIM LOWER TRIM
22
PART DETAILS
B-PILLAR TRIM
CARTRIDGE
BELT SLIDER
24
PART DETAILS
C-PILLAR TRIM
H/L SIDE
FITS TO BODY
25
PART DETAILS
C-PILLAR TRIM
26
PART DETAIL
D-PILLAR TRIM
27
C / D - PILLAR
28
ASSEMBLY / ATTACHMENTS
29
ASSEMBLY / ATTACHMENTS
A-PILLAR
INSTRUMENT PANEL
30
ASSEMBLY / ATTACHMENTS
A-PILLAR TO BIW
PUSH NUT
31
ASSEMBLY / ATTACHMENTS
32
B-PILLAR LOWER TO BIW
B-PILLAR LOWER
B-PILLAR LOWER
DOOR SCUFF
DOOR SCUFF
33
ASSEMBLY / ATTACHMENTS
C/D-PILLAR TO BIW
HEAD LINER
A-PILLAR TRIM
C-PILLAR TO H/L
HEAD LINER NOTE : The overlap b/w head liner
and pillar trims will be 10 to 15mm.
C-PILLAR TRIM
36
FEATURES
1.SEAT BELT
2.AIR BAG
3.CRUSH PAD
4.GRAB HANDLE
5.GAUGES
37
FEATURES
B-PILLAR TRIM
SEAT BELT
AIR BAG
39
FEATURES
CRUSH PAD
RIB CARTRIDGE
40
FEATURES
Model: U322
GRAB HANDLE
Customer: CHRYSLER
GRAB HANDLE
41
GAUGES
The meter gauges to monitor:
Boost
Oil Pressure
Volts
Water Temp
Oil Temp
Transmission Temp
Air/Fuel Ratio
42
GAUGES
43
PERFORMANCE SPECIFICATION
Performance Specification for Hard trim and Garnish
Environment Cycle
Heat Age
Infrared Heat Exposure
Adhesion
Safety
1. FMVSS 302 :
Parameters : - Determine the burn resistance within inch of the occupant airspace.
Requirements : - The individual components and composites shall not burn or transmit a
flame front across its surface at a rate more than 101.6 mm/min.
2. FMVSS 201 :
44
Floor Consoles
45
Center Console- Exploded view
11 1 FRAMEWORK FRT T/C
2 INS TOP PANEL HARD
28 3 INS TOP PANEL SOFT
10
4 TOP PANEL
17 29 46
35 BKT TUN CON FRT AU
36 BEARING ARMREST
37 IK CARPET
Floor Console Exploded View
37778
6
37780
5 115246
3
37780
6
377799
37779
4
162
120 or
37779
249
1
37778 115825
377798 8
5
115788
1
37779
0
37778
37778
4
9 47
A B C of DOOR TRIMS/MODULES
48
DOOR TRIM/DOOR MODULE
Door Trims :
Flat Hard Board with Vinyl , Fabric and Foam lamination
Formed or Flat Hard board with Foam, Fabric lamination with Plastic Door top,
arm rest and Magazine pocket
Complete Plastic Door trim with Hard board/wood stock fabric insert.
Door Module :
Door Module carrier with window regulator, latch, inner release handle etc
High Integrated Door trim Module without carrier , with all the module
components fitted directly on the Door trim
49
FLAT DOOR PADS
Flat Hard board with vinyl and foamed backed fabric lamination
50
FORMED DOOR PADS
Formed Hard board with vinyl and foamed backed fabric lamination
51
PLASTIC DOOR TRIMS
Plastic and Hard Board combination
Ford Endevour
52
Manual Window Lifting Mechanism
53
Manual Window Lifting Mechanism
54
Manual Window Lifting Mechanism
55
Power Window
56
Power Window
57
Power Window
58
Power Window
59
Power Window
Electric Motor
Worm Gear
Spur Gear
Linkage
60
Electric Motor
Normal DC motor
used to actuate the
lifting
61
62
63
Worm and Spur
Gear
Normal DC motor
used to actuate the
lifting
64
Linkage Rod
65
Cup Holder
Accessory to
hold your Cup .
66
Magazine Pocket
67
Audio Speakers
68
69
Reflectors
70
Reflectors
71
72
Air Bag
73
New Trends in Door Panel
74
Web Enabled Door Locks
75
Blue Tooth : Voice Commands
The module allows user to make and receive
calls, this also enables voice commands to open
and close the doors.
76
Keyless Go!
77
78
FRONT DOOR MAP POCKET IS
ATTACHED WITH SCREWS TO
REDUCE THE HEAT STEAK
M/C COST (AS A LOW
VOLUME PRODUCTION)
CLIPS
16754704
COVER (QTY- 05)
ANB40002 (LH) SWITCH
ANB50023 (RH) 10386129 (LH) WINDOW SWITCH
10386130 (RH) 10377668 (LH)
10377669 (RH)
SCREWS HANDLE UPPER SUBSTRATE
11509231 10396621 (LH) ANB50021 (LH) CLIPS COVER
(QTY- 61) 10396622 (RH) ANB40014 (RH) 16754704 ANB40004 (LH)
(QTY- 04) ANB40019 (RH)
S CLIPS
ANB40006
(QTY- 04)
SUBSTRATE
ANB40003 (LH)
HANGER BKT ANB40021 (RH)
LOCK BEZEL LOWER ANB40008 (LH)
90560166 ANB40017 (RH) SCREWS
(QTY- 02) ANB40010
(QTY- 16)
LOCK BEZEL UPPER NUTS
13104077 11519497
(QTY- 02) (QTY- 04)
GASKET
ANB50007
(QTY- 04) LOGO
ANB50020
RETAINER (QTY- 02)
11519031
(QTY- 21) SPK. GRILL
10370444 (LH)
10370406 (RH)
BOLTS COVER
1158901074 10393132
(QTY- 04) (QTY- 02)
MAP POCKET
ANB40001 (LH) PANEL LOWER LAMP 80
ANB40018 (RH) ANB40000 (LH) 15021517 (LH)
ANB40013 (RH) 15021518 (RH)
DOOR SHEET METAL
81
LOCATERS WITH GASKETS TO AVOID BSR
SCREW BOSSES
FOR MAP POCKET
82
LOWER DOOR SUBSTRATE
ARMREST SUBSTRATE
Material PP+20%GF
83
SKIN
Material - PVC
SUBSTRATE
UPPER SUBSTRATE
Material - ABS
HANGER ASSY
85
SWITCH BEZEL
WINDOW SWITCH
86
ALLUMINIUM FOIL
REMOTE HANDEL
87
SPEAKER GRILL
Material Expanded metal, Powder coated
H2 REAR DOOR
90
SWITCH BEZEL
Exploded Rear door ANB43002 (LH)
ANB43003 (RH)
COVER
ANB43200 (LH)
CLIPS ANB43300 (RH)
11609760
(QTY -04) FOAM
SUBSTRATE COVER ANB50002 (LH)
HANDLE ANB40029 (LH) ANB40026 (LH) ANB50003 (RH)
10396621 (LH) ANB43005 (RH) ANB43004 (RH)
GARNISH TRIM
ANB52496 (LH) 10396622 (RH)
CLIPS
ANB52526 (RH) ALUM BEZEL
ANB40006
ANB43008 (LH)
(QTY -04)
ANB43009 (RH)
SCREWS CLIPS
11509231 16754704
(QTY -36) SUBSTRATE
(QTY -04)
ANB50000 (LH)
ANB50001(RH)
SCREWS
ANB40010
(QTY -19)
GASKET
ANB50007
(QTY 04)
LOCK BEZEL LOWER SPEKER
90560166 BOLT 25725733
(QTY 02) 11589010 (QTY 02)
(QTY 04)
LOCK BEZEL UPPER
13104077
(QTY 02)
MAP POCKET
10370371 (LH)
10370399 (RH)
LOWER SUBSTRATE
Material - ABS
92
UPPER SUBSTRATE
Material ABS with PVC skin
C- PILLER
LOCK BEZEL
93
HANDEL BEZEL
HANDLE ASSY
C PILLER
Material - ABS 94
ARMREST ASSY
95
ARMREST ATTACHMENT POINTS
ARMREST ATTACHMENT POINTS
ARMREST SUBSTARTE
FOAM BUN
ARMREST TRIM
96
DOOR LOADING
TESTING FOR MISSUSE
(FMVSS 214)
97
Door Module Experience
Sealing
Latch
Exterior
Handle
Loudspeaker
Side Impact
Bolster
Window Regulator 98
Door Module Experience
Sealing
Latch
Loudspeaker
Exterior Handle
Window
regulator
99
DOOR MODULE
100
DOOR MODULE
101
DOOR MODULE
Single Rail Window Lifter
102
DOOR MODULE
Single Rail Window Lifter
103
Level of Modularity
104
Door Module
Market Evolution
Components Carrier105
Door Module
Market Evolution
Structural Module
Door of the vehicleSmart
Metal Carrier
107
Door Module
Market Evolution
- Inner sheet metal with - Door inner sheet metal - Openings in the inner
openings to assembly completely open (door sheet metal to assembly
the components stiffness reduced) the door module (same
- Reinforcements in the - More reinforced door stiffness than traditional
critical areas (hinges, due to the big opening door)
latch, upper area, etc) in the inner sheet metal - Same reinforcements
than in a traditional
109 door
Door Module Description
Plastic
padding
Door sheet
metal
110
Door Module Description
Door trim support:
Integrated Loudspeaker
clips for the
harnesses
WR
support 111
Door Module Description
Latch
support 112
Door Module Description
113
Door Module Description
Medallion:
- Low pressure injection technology.
- Cover with fabric.
- Integration of the clips in the medallion part.
114
Door Module Description
Medallion
clips
Support for
window lifter
rail
115
Door Module Description
Sealing system:
- Sealing joint all around the door trim panel.
- Every mobile piece has a seal joint.
- The sealing concept is validated and in the market.
116
Door Module Description
Sealing system:
Section AA
Door trim
Sealing
A profile
Door sheet
metal
117
INTRODUCTION
TO
INSTRUMENT PANELS
118
AIM
ON COMPLETION OF THE TRAINING THE PARTICIPANT WILL BE ABLE
TO DESCRIBE DIFFERENT INSTRUMENT PANELS.
AGENDA
INTRODUCTION TO INSTRUMENT PANEL
EXPLAIN SIGNIFICANCE OF IP
- SAFETY
- COMFORT
DIFFERENT PARTS OF IP
- IDENTIFICATION
- FUNCTIONS
SUMMARY
EVALUATION
119
Instrument Panel Development
Engineering
Requirements
Styling Design
Requirements Options
Platform Needs
and
Architectural
Options
Requirements Material
Options
IP Assembly Vehicle GA
Process Process
120
Consumer Trends in Instrument Panels
Frequency response of IP oC
system
IP system durability
Long-term structural
performance
Aging behavior
Environmental response 123
Road Surfaces Engine
Functional Performance Requirements
Knee intrusion
Load transfer capability
ODB Impact
Top View
Excluded
Area Instrument Panel
Windshield
Steering Wheel
Headform 5"
Impact
Fixture Vertical Plane
Headform Steering
Wheel
Instrument
Panel
Windshield
Headform
Vertical Plane
Excluded
Right Side View Area
Instrument Panel
?
HOWS
THAT????????????????????
126
SIGNIFICANCE OF INSTRUMENT PANEL
The Instrument Panel (IP), IP Structure, and Console are key to customer perception of the
vehicle.
Safety performance
Aesthetic appearance
Human interfaces
127
FUNCTIONS OF IP
The IP & Console locate most driver controls, vehicle subsystems and feedback devices.
128
MAJOR COMPONENTS OF IP:
IP Structure (cross car beam and brackets) Transmission Shifter, Knob, Boot
129
INSTRUMENT PANEL ASSY
130
PANEL-ASM INST UPPER
Spray Skin
Carrier
NOZZLE-W/S DEFR
DUCT-AIR INL
131
PANEL ASM-INST LWR
PANEL-INST LWR
REINFORCEMENT ASM-I/P
132
PANEL ASM-INST
KLEMMUTTER 2,5x8,5
KLEMMUTTER 3,5x8,5
PANEL ASM-INST UPR
TUBULAR RIVET
133
GLOVEBOX ASM
134
COMPARTMENT ASM-I/P ( W/DOOR )
SPRING CLIP
ADAPTER
COMPTARTMENT ASM-I/P
135
DOOR ASM-I/P COMPT
HINGE-I/P COMPT
136
INSTALLATION-I/P MLDG
137
MOLDING ASM-I/P CTR
MOLDING-I/P CTR
138
COVER STEERING COLUMN
139
INST. COV. STEERING LHD
CAP-COUNTERSUNK SCREW
PAN HEAD SCREW
140
COVER ASM-STEERING COL TR
MOUNTING RAIL
COVERING STEERING
141
COVER ASM-STRG COL TR
142
PANEL ASM-I/P TR
PANEL ASM-I/P TR
143
PANEL ASM-I/P TR
SPRING
PANEL IN
PANEL OTR
144
DECOR MOLDING DR/PS
SPRING FEDER
145
ENVIRONMENT COMPONENTS
HVAC
NAVIGATION DISPLAY
146
Abbreviations
Abbrevations
HLU Hand Lay UP
RIM Reaction Injection Moulding
GMT Stampable Thermoplastics
IM/BMC Injection moulding ( Bulk moulding Compound)
RTM Resin Transfer Moulding
UP Unsaturated Polyester
VE Vinyl Ester
PU Poly urethane
EP Epoxy
MF Mineral Filled
CSM Chopped strand Mat ( Glass)
148
Assembly Techniques for Plastic parts
149
Assembly Techniques Snap Fits
151
Assembly Techniques Snap Fits
153
Assembly Techniques Ultrasonic Welding
154
Assembly Techniques Hot Plate Welding
155
Assembly Techniques Adhesive Bonding
156
Assembly Techniques Ultrasonic Insertion
157
Assembly Techniques Screw and Bosses
158
Assembly Techniques for Plastic parts
159
INDEX
160
VARIOUS ATTACHMENT AIDE :
Screws & Nuts Self Retaining Speed Nuts
Rivets
Clips Cable Clips
Plastic Fasteners
Pour In Place
Gluing
Snap Fixing
Welding Vibration Welding
Ultrasonic
Insert Molding
161
SCREWS & NUTS :
Screws & Nuts:
162
SCREWS & NUTS :
163
GMX-211
BENEFITS:
Plug a Temporarily Unused Hole
Provide Vibration-resisting
Fasten in Wood, Heavy Gauge Metal
Odd-shaped Panel Holes
Reduced Cycle Time
Lower Cost
ROBOTICS NUT
Expansion-Type Fasteners
164
GMX-211
NO ACCESS TO THIS AREA
SEATING LOCATION
165
GMX-211
SECTIONAL VIEW
166
ASSEMBLED VIEW GMX-211
167
CENTER STAKE AREA GMX-211
168
EXPANSION NUT
Expansion-Type Fasteners
169
SEATING LOCATION
170
ASSEMBLED VIEW
171
SECTIONAL VIEW
172
BLIND RIVETS: Types:
ECONOMICAL Dome Head
VERSATILE Most widely available and
commonly used head style.
EASY-TO-USE
Countersunk Head -120
SPEED OF ASSEMBLY, The Countersunk Head Blind
CONSISTENT MECHANICAL PERFORMANCE AND Rivet is used in applications
requiring a flush surface.
EXCELLENT INSTALLED APPEARANCE,
Multi-Grip Blind Rivets
Plastic Blind Rivets
Olympic Mega-Grip Rivets
Very High strength
173
The graph illustrates the mechanical function of a blind break-mandrel rivet during installation.
BLIND RIVET
174
GMX-211
176
TUBULAR RIVET
177
Clips :
178
GMX-211
BENEFITS:
Designed for Use Over Rectangular Studs
Reduced Cycle Time
Lower Cost
Most Suitable where Removability is
Criterion
GENERALLY USED FOR LIGHTWEIGHT
APPLICATION.
TRIM CLIPS
179
GMX-211
SEATING LOCATION
180
ASSEMBLED VIEW GMX-211
182
Cable Clips :
183
GMX-211
184
GMX-211
SEATING LOCATION
185
ASSEMBLED VIEW GMX-211
186
GMX-211
SECTIONAL VIEW
187
GMX-211
188
ASSEMBLED VIEW GMX-211
189
PLASTIC FASTENERS :
190
POUR IN PLACE :
191
POUR IN PLACE : STEP - I
192
POUR IN PLACE : STEP - II
193
POUR IN PLACE : STEP - III
194
FINISHING ACHIEVED USING POUR N PLACE
Dylark
195
GLUEING
196
SNAP FIXING :
197
SNAP FIXING : ANNULAR
Figure 3: A ball and socket joint is a kind of Figure 2: This bottle cap uses an
annular snap fit. annular snap fit.
198
Snap Fixing : CANTILEVER
Figure 4: These four snap fit designs allow Figure 5: The stages of a U shaped cantilever snap fit.
different types of disassembly.
199
SNAP IN GLOVE BOX
200
SNAP IN AIR DUCTS
201
Welding : VIBRATION WELDING Advantages of Welding
Speed
ULTRASONIC WELDING
Strong Joints
FUSION WELDING
Tolerance of Contaminated
Surfaces.
Joins Difficult Substrates, Such As
Polyolefins
Improved Recyclability
203
Welding :
Vibration welding
204
Insert Molding :
205
Over Head Systems
206
207
TOPICS
208
WHY HEADLINERS ARE USED?
Enhances appearance
Conceals roof structure
Promotes interior harmony
Feels good (soft)
Avoids odor
Avoids fogging
209
TYPES OF HEADLINERS
Standard
Sunroof
Moon roof
210
STANDARD HEADLINER
CUTOUT FOR
GRAB
`C PILLAR
HANDLE
CUTOUT
CUTOUT FOR
`B PILLAR
CUTOUT FOR
`A PILLAR
CUTOUT
FOR
?
CUTOUT
FOR VIOSR
CUTOUT FOR
RECEPTACLE
CUTOUT FOR
BEZEL
CUTOUT FOR
MAP LAMP
211
SUNROOF / MOONROOF HEADLINER
SUNROOF /
MOONROOF
OPENING
212
MAJOR TYPES OF SUNROOF/MOONROOF H/L
Top Slider
Pop-up
Electric
Spoiler
Folding Type
213
TOP SLIDER
214
POP-UP
215
ELECTRIC SPOILER
216
FOLDING TYPE
217
WHAT MEAN BY A, B, C, SURFACE
A `B
SURFACE SURFACE
218
TERMINOLOGY - MATERIAL
COVER
GOODS
Polyurethane core:
The main component for binding other materials to itself. known as the high
strength board under the basic construction of chopped glass, adhesive, and
PET scrim.
Cover Goods:
The material which makes up the outermost aesthetics
(fabric) and is mated with the laminated blank on the 2nd surface. This material is
usually made up of fabric +foam +adhesive (tri-laminate).
219
TERMINOLOGY - MATERIAL
COVER
GOODS
Face Fabric:
Comes in many types with base thread of either Polyester or Nylon.
Scrim:
A material normally found on the C surface of the formed substrate which can assist
in the ability to attach components and provides protection from human contact
against the fiber glass.
Adhesive:
Material which bonds the substrate to the fiberglass to the scrim to the cover goods.
220
TERMINOLOGY - PERFORMANCE
Sag:
The deviation from initial installed position to the final position after complete
environmental cycling.
Peel Strength:
The ability of the fabric to withstand a 180 degree pull from the formed
substrate.
Acoustic Ability:
Ability to absorb sound from varying sources such as roof panel noise, road
noise, engine noise, and BSRs.
Fogging:
The ability to not have materials gas out and leave deposits on the interior
glass.
Flammability:
Must comply with government regulations for flame propagation.
221
MAJOR SUB-SYSTEM
ADDITIONAL SUB-SYSTEM:
SIDE IMPACT AIRBAGS
HVAC
CONVENIENCE ELECTRONICS INCLUDING:
INTRUSION SENSOR
REAR PARKING ASSIST MODULES
VIDEO ENTERTAINMENT SYSTEMS
222
MAJOR SUBSYSTEM
223
OVERHEAD CONSOLES
224
VISOR ASSEMBLIES
225
GRAB HANDLES
226
MAP, DOME AND COURTESY LAMPS
227
WORM TRACKS
228
HEAD IMPACT MANAGEMENT
HIC stands for Head Injury Criteria. The HIC number is a relative
measure of experimental data to a critical head injury threshold for
blunt impact.
HIC is a numerical value dervied from the following formula;
The formula for HIC of the FMH (free motion headform) is
229
HEAD IMPACT LOCATIONS IN CAR
230
HEAT VENTILATION AND AIR
CONDITION
231
VIDEO ENTERTAINMENT SYSTEMS
232
TOPICS
ACOUSTICOR
POLYBOND
THERMOBOND
233
ACOUSTICOR
234
POLYBOND
235
THERMOBOND
236
ASSEMBLY SEQUENCE
237
STATION 1: HIC FOAM (FSD)
238
STATION 1: HIC FOAM (FSD)
239
STATION 2: COMPONENTS (FSU)
240
STATION 2: COMPONENTS (FSU)
241
STATION 2: COMPONENTS (FSU)
Components are
attached to clips and
retainers by skilled
operator
242
STATION 3: OHC AND WIRE HARNESS (FSD)
243
STATION 3: OHC AND WIRE HARNESS (FSD)
Overhead Consoles
(OHC) is nested into
fixture prior to
Headliner arrival
244
STATION 3: OHC AND WIRE HARNESS (FSD)
245
STATION 3: OHC AND WIRE HARNESS (FSD)
Wire connections are made to the console,
Loosely routed and retainer is positioned
246
STATION 3: OHC AND WIRE HARNESS (FSD)
247
STATION 3: OHC AND WIRE HARNESS (FSD)
248
STATION 4: QUALITY CHECK (FSU)
249
VEHICLE ENVIRONMENT
250
HEADLINER ATTACHMENT
251
SLIDER MECHANISM
252
VEHICLE STRUCTURE
ROOF RAIL
REAR
ROOF
BOW
RAIL
ROOF RAIL SIDE ROOF
FRONT
253
VEHICLE STRUCTURE FOR S/R & M/R
ROOF RAIL
REAR
ROOF RAIL
FRONT
REAR
INNER
PANEL
254
255
Vehicle classifications as per ECE
256
Three-Dimensional Reference System
258
Two Dimensional Views
Right Hand
Outboard
Outboard
Left Hand
Statistical representation
of the drivers eye location
in the vehicle
Eye range is an ellipse
264
Seating Reference Point
265
Importance of SgRP
267
Oscar and H-Point
D-Point
Lowest point on the buttocks contour on Oscar
Measures how far the occupant sinks into the seat
Used to avoid hard point sin the seat that may make the occupant uncomfortable
Helps determine foam thickness and suspension type
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Measuring H-Point
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Wanna a Break!
(See u next time)
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