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INSTRUCTION MANUAL
SM
20 /43000~185/8SLIP
3
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Valves & Oilfield Products GmbH
1.General
TF 185/8 133/8 - 21 TI
working pressure
Design, material, performance test and final test for our products all conform to API Spec 6A requirements of
specification for wellhead & Christmas tree equipment. Therefore, this equipment is safe and reliable when the
operation is in accordance with this instruction manual.
2.2.1.1 Flange and side outlet bore of casing head all conform to API Spec 6A, with good interchangeability.
2.2.1.2 18-5/8slip bottom casing head enable rapid installation of casing on site without effect of climate, so
the casing head features good repeatability and convenient retrieval. Also the casing head reliably seals the
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2.2.1.5 The shoulder of 13-5/8Wtype single taper slip hanger is prepared in casing head cavity.
1.round base plate 2.18-5/8WD type casing hanger 3.casing head housing 4. 18-5/8Y type seal ring 5.
1
2LP X8 pup joint 6.2 /163000PSI~2LP manual gate valve 7. 13-5/8Wcasing hanger 8.RX74 ring
gasket
Figure 1: 18-5/813-3/8-21TI casing head
2.2.2.1 The packoff of 18-5/8 WDcasing hanger is depending on Y type secondary seal ring to seal the
casing that is connected tightly with slip by screwing lock bolts at bottom of casing head.
2.2.2.2 The packoff of 13-3/8Wtype single taper slip hanger is automatically energized by casing weight.
And this casing hanger is split and self-lock structure for fast and ease of installation (Figure2).
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1.handle 2.base seat 3.rubber seal ring 4.slip housing 5.slip 6.lift wire
Figure 2: 1 3 - 3 / 8 W type casing hanger
2.2.3 Manual Gate Valve (Figure3)
2.2.3.1The main pressure-containing parts are forged with alloy steel meeting material requirements of API
2.2.3.3.The body and bonnet are bolts connection, and use new type metal-to-metal seal, which simplify the
configuration and guarantee the seal performance.
2.2.3.4.High performance wave spring is utilized between body and seat to make seat be with pre-
tension, which keep good seal performance between seat and gate even under low pressure.
2.2.3.5.The stem packing is made of special compound material, which lowers the torque ensuring seal
performance.
2.2.3.6.A back seal mechanism is designed on stem for replacing stem packing under rated
working pressure.
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2.2.3.7.A bean designed on bearing seat is used to specially lubricating the bear for lubricant
injecting on the spot.
2.2.3.8 Grease fitting is designed at one side of bonnet to refill grease on the spot, which can increase
seal and lubrication performance for gate and seat.
18 17
19 16
20 15
21 14
22 13
23 12
24 11
25 10
26 9
27 8
7
6
5
4
3
2
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1.valve body 2. guide plate 3.gate 4. O-ring 5.seat 6.wave spring 7.stud bolt 8.gasket 9. stem
10.screw 11.gasket 12.seal ring 13.nut 14.bonnet 15.gland 16.bearing seat 17.rotating bushing
18.split pin 19.hand wheel 20.square type ring bearing 21.oil cup 22.pin stud 23.bearing 24.nameplate
25.rivet 26.grease fitting 27.injection hole nameplate
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3.Technical Feature
3.1 Main Performance
Casing Program: 2 0
3
/4 133/8
4.Dimension and Weight
4.2 Weight
5.Installation Procedure
The installation procedure of this manual is prepared according to normal drilling procedures. Before
installation, its suggested determine the site well arrangement as per well frame base height and specified
height in drawing.
5.1.1 Drill to desired depth with drilling bit, then take out drilling tool, run 18-5/8 surface casing into desired
location, and cement the wellhead.
5.1.2 Roughly cut conductor first, excess conductor out of the way to measure the height difference between
5 5
the conductor and 18 /8 casing about 510mm, then roughly cut the 18 /8casing with scoring.
5.1.3 Lift out the cut conductor and casing.
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5.1.4 Measure the conductor height prior to cutting it precisely, then cut the 18 /8casing as level as possible.
5
5.1.5 Check the level condition for 18 /8casing end with horizontal scale, if its not level, cut the protrusion
away until be level.
5 o
5.1.6 Cut the first bevel of 18 /8casing with gas cutting, then grind the bevel into1030 with grinding wheel
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5.1.7 Grind outside sealing surface of casing and the area that Y seal ring will pass by to smooth with sand
cloth, remove the burrs and sharp edges, then coat grease on the surface that Y seal ring will pass by.
5.1.8 Hook out the casing head mounted Y seal ring as level as possible, check Y seal ring condition
(replace the damaged ring).
5.1.9 Adjust orientation for two side outlets of casing head, stand it then lay down the casing head steadily,
ensure that the annular steel plate contacts the guide pipe.
5.1.11 Weld the welding seam between annular steel plate and conductor face (if will weld the annular steel
plate with 18-5/8casing head upon users.)
5.1.12 Verify the level condition of flange face on casing head, if its not level, adjust bolts on the round
support base at bottom of casing head, then lock four tie-down bolts.
5.1.13 Screw 12pcs of M30X3 slip press bolt on slip base seat , screw torque should bigger than ( or equal )
5.1.14 Loose 4 tie-down bolts at bottom of support base plate, and adjust 4 Nos. adjusting bolts at base plate
bottom to check whether the slip tightens the casing (or lift it with tension of 5-10 ton by big hook to check the
5.1.15To keep rigid choke, distance between drain pipeline to the surface shall not change to prevent low
reservoir gas, need to install substitute spool, BOP stacking and mud draining pipe on casing head.
Connect test plug with drilling string, running the test plug into casing cavity through mud draining pipe,
BOP stacking and substitute spool ,.Close BOP, pump rating working pressure or 80% water pressure of
casing resist side take out one least of both. C h e c k Y s e c o n d a r y a n d B O P s e a l
performance . (drawing D)
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1. Conduit 2. support round disk 3. 18-5/8 surface casing 4. 18-5/8 WD casing hanger 5. casing head
housing 6. casing test plug 7. 18-5/8 Y type seal ring 8. drilling stem 9. 2-1/16X3000PSI~2LP
5.1.16Release pressure after hydraulic test qualified, then open BOP, take out test plug.
5.1.17 Connect running & retrieving tool and 20-3/4" wear bushing through drilling string and run 13-3/8"
wear bushing through BOP group, make relative marking and tight four lock screws to lock wear bushing,
be careful not too tight to damage wear bushing, take out running and retrieving tool .
5.2.1 Drill to desired depth with drilling bit, then take out drilling tool, back out four lockdown screws, also
retrieve 20-3/4wear bushing with running &retrieving tool.
5.2.2 run 13-3/8casing into desired location, and cement the wellhead.
5.2.3 Remove bolts and nuts between casing head and substitute spool, and pick up BOP stack.
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3
5.2.6 Rotate casing hanger aligning the locating pin on 13-3/8split casing hanger to wrap the 13 /8casing,
then take out the handle from up to down and remove the two boards, which set the 13-3/8casing hanger
assembly on shoulder of casing head, then loosen 13-3/8 casing to be wrapped by slip which will energize the
elastomer to seal the annulus space (see Figure 5).
1.
handle 2.slip housing 3.lower hand wheel 4.slip insert 5.casing 6.lift wire 7.rubber seal ring 8.base seat
9.wooden plate 10.removing boards 11.tunning upper handle 90and keeping lower handle on its position
Figure 5: installation for 13-3/8casing hanger
5.2.7 Cut 13-3/8casing about 6-3/4(170mm) above flange surface, and bevel the cut to as drawing ( drawing
5).
6.1.1 The gate is an obturator moving straightly along the vertical direction of passage centerline, with function
of cutting off and opening the passage, and the gate shall be in full-open or full-close position during operation,
No half-open and half-close are permitted. After the hand wheel is closed full, back it off 1/4~1/2 turn.
6.2 The valve elevating thread is left hand acme thread with clock wise as close and counter clock-wise as
open as custom .
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7. Troubleshooting
Leakage at ring gasket The seal ring failed to seal Replace ring gasket
casing
8.Safety Device
8.1.During drilling, drilling spool, BOP stack and mud draining pipe shall be installed on casing head, and
choke & kill manifold installed on drilling spool to control well flow rate, which are critical important equipments
9.Maintenance
9.1.Check during normally working
S/N Checking
2 Periodically check the condition of flange connecting bolts, and also check for any leakage at every
joint
3 Periodically check if the down stream pipeline of casing head is abnormal condition
4 Periodically check the valve for any leakage, and as per relative operating procedure, check the
9.2.Monthly Maintenance
S/N. Maintenance
2 Inject lithium-based lubricant to oil cup on bearing to ensure that the bearing turns flexibly
9.3.Quarterly Maintenance
S/N. Maintenance
2 Inject 7903 grease from grease fitting on bonnet to lubricate gate and seat, as well as seal slight
Maintenance shall include monthly and quarterly maintenance. If there is any damaged part, replace it as per
an appropriate procedure.
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9.4.1.1 Release the cavity pressure, remove bonnet nuts, and take out bonnet assembly together with
stem and gate. Remove carefully to protect the stem and gate seal surface.
9.4.1.2 Take out seal ring gasket of middle flange and gate guide, retrieve the seat with screwdriver or special
tool.
9.4.1.3 Clean and check the valve cavity, gate, seat, wavy spring and seal ring gasket of middle flange,
replace the damaged or the nonconforming.
9.4.1.4 Replace seat seal ring, install spring and seat, expand the seat into two sides and tighten it with
special tool, and try installing the gate to successfully pass through the annular between two seats.
9.4.1.5 Install seal ring gasket on body middle flange, and install gate guide.
The arrowhead against body center indicates installing and pulling seat
Figure 6: gate and seat installation
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9.4.1.6 Coat 7903 grease on both seal faces of gate, connect this to stem and install it together with bonnet
assembly and body. During the installing, slowly run the gate into cavity, insert in gate guide and run it
between two seats, at the same time, respectively align the bolts on middle flange with the bolt holes on
bonnet. Keep the grease fitting on its position.
9.4.1.7 Loosen and take out the special tool, turning the hand wheel shall be trouble-free, and the gate
moving up and down observed through two end holes of body shall be well.
9.4.1.8 Inject 7903 grease through grease fitting on one side of bonnet till be full.
9.4.2.2 Clean and dry the bonnet packing housing, stem, packing gland, bearing seat and bearing, replace the
failure part and prepare it with the qualified stem packing.
9.4.2.3 If its hard to release the cavity pressure, while the stem seal ring shall be replaced on actual service,
turn back the bearing seat for 3 turns then close the valve. Continue turning the hand wheel after to positive
stop, and try ones best to tighten it. (back seal is formed) remove hand wheel, bearing seat, bearing, bearing
rotating bushing and packing gland, take out and replace the damaged seal ring with screwed driver (may
bearing, bearing seat and hand wheel in turn. Note that rotate the bearing seat to positive stop after
replacing, and screw the tie-down screws to ensure the stem and bonnet cannot form back seal during
daily service.
9.4.2.6 Perform seal test to valve cavity for checking the seal performance of the stem packing.
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1.hand wheel 2.oil cup 3.bearing seat 4.bearing 5.bearing rotating bushing 6.bearing 7.packing gland
8.seal ring 9.ring gasket 10.stem 11.bonnet packing housing 12.bonnet 13.grease fitting
9.4.3.1 Bearing trust of gate valve is lubricated with lithium-base grease, and after every repair shall
check the grease for worn condition. Replace or refill the grease if its bad, polluted or shortage.
9.4.3.2 Wash out the cavity and refill grease to lubricate the gate and seat. Note that shall wash out and
clean the vale cavity to avoid rusting or locking for the nut threads and the stem thread contacting the
medium directly.
9.4.3.3 If the stem back seal leaks slightly during the operation, can inject the grease through grease fitting on
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1.test gun 2.butter gun 3.grease injection port 4.lithium-base grease injection port
Seal face of gate and Periodically refill sealant (every third month) 7903 sealant
seat
Valve packing No leakage is permitted; otherwise the Tighten packing gland for little
packing shall be replaced. leakage
10.2Rust Prevention
Prior to shipment, valve shall have exposed metallic surface protected with a rust preventative that will not
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Exposed sealing surfaces shall be protected from mechanical damage for shipping.
10.4.Wooden case packs the casing head, and Christmas tree, lift the case horizontally with steel wire, and
prevent deflection and impacting the hard object to protect the products.
10.5.Store the products at dry place when its out of use and coat rust inhibitor on exposed surface.
11.1.1.Check the case body if its inverted and damaged before opening case.
11.1.4.In order to avoid injuring people, place the case out of the way after removal.
11.2.Checking
11.2.1.Check if there are documents in case.
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CUSTOMER COMMENTS
PRODUCT CODE
TF18 /8 13 /8 -21TI CASING HEAD
5 3
TF21 TI YJ
MACHINE NO. SN. CONTRACT
NO.
USER USING DATE FILLING DATE
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