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HEALTH/NUTRITION

Roughage Times Ahead:


Fiber Fortification
Done Right
By Kimberly J. Decker
Contributing Editor

H
eres a riddle: Name a nutrient whose principal contribu-
tion to human health isnt its beneficial digestion prod-
ucts or its catalysis of metabolic reactions, but instead
comes from the fact that no matter how much of it we eat (and
we dont eat nearly enough), it never actually enters the body.
Need another clue? So convincing is the evidence in favor of this
un-nutrients value that the FDA sanctions several health claims
aimed explicitly at increasing its consumption. If youre still
stumped, just think, natures little broom.

Food Product Design


HEALTH/NUTRITION

Resistant starches help boost the fiber


content of baked goods while contribut-
ing little flavor to the food.

lining or assimilates itself into our


cellular or metabolic machinery, it
never does enter the body. But Ody
Maningat, vice president, applica-
tions technology and technical serv-
ices, MGP Ingredients, Inc.,
Atchison, KS, says, Fiber is a nutri-
ent. Its a misconception to say that it
just passes through you.
How does an indigestible nutrient
benefit health? Chiefly, by improv-
ing conditions in the gastric cavity as
it gels and ferments there. For
starters, when soluble fibers, such as
Photo: ADM

pectins, gums, mucilages and beta


glucansoften called viscous
fibersform gels in the stomach,
Yes, its dietary fiber, the same port also states, The appeal for food they slow, and thus increase, nutrient
old-time roughage that grandmas fiber as an additive is not related to absorption in the small intestine. The
have sworn by for ages. Positive sci- its ability to increase the flavor of polysaccharide inulin, for example,
entific findings combined with a nas- foods. is particularly adept at boosting nu-
cent vogue for whole foods, public- And how. Notwithstanding con- trient uptake, with 15 grams per day
health advocacy and a population sumer confidence toward fiber in evidently increasing the bioavailabil-
entering its later innings hoping to theory, fiber in fact has rarely gotten ity of calcium, iron and magnesium.
undo the slump it built up earlier in more than a chilly reception. Perhaps Some products can improve
the game are giving Americans our stepwise inclination toward re- on that score. According to
plenty of reason to eat more fiber. fined tastes and textures has doomed Kathy Niness, vice president, mar-
Hypothetically, motivating a coarse, drab fiber to irrevocable sec- keting, Orafti Active Food
fiber-famished public to open wide ond-class status. Nor do manufactur- Ingredients, Malvern, PA, a double
shouldnt be a tough sellprojected ers appreciate the havoc it can play blind placebo-controlled study
growth in the fiber industry from in formulas where it is not welcome. showed that 8 grams per day of
revenues of $193.1 million in 2004 But the road to roughage neednt be BENEO Synergy 1, a proprietary
to an estimated $495.2 million by a rough voyage. Knowing which in- new enriched form of inulin, in-
2011 suggests a bull market for gredients to use and where to use creases calcium absorption by 20%.
fiber-fortified foods, as reported in them can make for smooth sailing. In this study, published in the British
the Frost & Sullivan study Strategic Journal of Nutrition, 87
Analysis of the United States Food More than good-for-the-gut (Supplement 2), May 2002, page
Fiber Industry. But such a market Technically speaking, because S187-S19, 32% of the consumed
wont develop on its own. As the re- fiber never breaches the digestive calcium was absorbed by subjects

Food Product Design


HEALTH/NUTRITION

When swapping flour for resistant


starch in a baked snack, product
designers usually do not have to alter
baking times, partially due to the low
water-holding capacity of resistant
starches.

taking a placebo, whereas those con-


suming the companys inulin ingre-
dient absorbed 38%.
Inulin at levels as low as 5 grams
per day also encourages the growth
of healthful lactobacilli and bifi-
dobacteria, crowding out bad mi-
croflora in the process. Thus, it acts
as a prebiotic fiberand in this ca-
pacity, its not alone. A host of other
fermentable fibers, both soluble and
insoluble, serve as fodder for gut
bacteria. When considering a prebi-
otic fiber, notes Juliana Zeiher, in-

Photo: ADM
gredient technologies manager, GTC
Nutrition, Golden, CO, The glucose
terminals and short chain length are
extremely important to the fermenta- argues convincingly for fiber as a barley or dry-milled barley, after the
tion profile and ingredient function- cancer fighter. National Barley Foods Council,
ality, as they determine how easily The case for its role in cardiovas- Spokane, WA, filed a petition with
probiotic bacteria can metabolize it. cular health is even more persuasive. research showing daily consumption
As a prebiotic, the 95% active con- Soluble, viscous fibers inhibit bile- of 3 grams of barley beta-glucans
tent of scFOS (short-chain fructooli- acid absorption, forcing the liver to lowered cholesterol by about 5%.
giosaccharides) supports the growth harvest cholesterol from the blood to For product designers, that means
of a wide variety of bifidobacteria synthesize and replace the lost bile. adding fiber can produce some atten-
and lactobacilli strains, and does not The upshot: reduced circulating cho- tion-grabbing headlinesor at least
support the growth of pathogens in lesterol levels. For several years, the labels. A variety of meaningful
vivo, she points out. FDA has permitted foods with at health claims can be made on fiber-
As lactobacilli and bifidobacteria least 0.75 grams per serving of solu- rich foods including nutrient content,
ferment these fibers to short-chain ble fiber from oats to bear the claim, health and structure/function
fatty acids, such as butyrate, they Soluble fiber from foods such as oat claims, says Zeiher. Most prebi-
lower colonic pH and thus prime the bran (or oatmeal, rolled oats, or otic-fiber claims only pertain to
environment even more for their ro- whole oat flour), as part of a diet low products containing soluble fiber,
bust growth. Some studies also asso- in saturated fat and cholesterol, may whereas nutrient content claims can
ciate butyrate with colon-cancer pre- reduce the risk of heart disease. be achieved with both soluble and in-
vention, which, coupled with soluble More recently, the FDA gave the go- soluble fibers.
fibers ability both to dilute fecal car- ahead to a similar health claim for By forming viscous gels, soluble
cinogens and hasten their transit products containing at least 0.75 fibers delay carbohydrate digestion
through the gastrointestinal tract, grams per serving of whole-grain and absorption, helping maintain cir-

Food Product Design


HEALTH/NUTRITION

culating blood glucose levels, damp- How much is enough? are unwilling to completely change
ening fluctuations in glycemic re- Pity, then, that Americans average their diet to meet the recommenda-
sponse, and increasing insulin sensi- only 10 to 15 grams per day, accord- tion and, instead, suggests looking
tivity, while also extending feelings ing to Ang. Thats far short of the 25- to more nontraditional foods to in-
of satiety. Given that every gram of gram daily reference value (DRV) corporate fiber so that people actu-
an effectively noncaloric fiber can that the National Academy of ally get close to that recommended
potentially displace 4 or 9 calories Sciences set for a 2,000-calorie diet, amount.
from an equal amount of carbohy- as well as the 2005 USDA Dietary Ang agrees. At this time, most
drate or fat, Foods containing fiber Guidelines for Americans recom- consumers tend to relate fiber with
are typically healthier and also lower mendation of 14 grams per 1,000 grain-based foods, such as unre-
in calories, says Jit Ang, executive calories. fined grains and the baked goods
vice president of research and devel- Such targets are worthy goals, for and breads made from their fiber-
opment and business development, sure, but theyre ambitious for a pop- rich flour and bran. But, he asks,
International Fiber Corporation, ulation that, as Ang says, prefers why stop there? I believe that if
North Tonawanda, NY. Therefore, ease rather than health. Even con- food technologists can develop
consuming these foods would fit into scientious eaters, mindful of what good-tasting fiber-fortified foods,
most dietary plans, from weight-loss fiber does and where it lurks, would we can change the current consumer
diets to weight-maintenance diets. have trouble packing that much into stereotype of high-fiber foods. For
And, of course, we dont call it three squares. Dorothy Peterson, example, what is wrong with a
natures little broom for nothing: product line specialist for starches, fiber-fortified breakfast patty if it
Fiber, particularly insoluble, is the Cargill Food & Pharma Specialties, tastes good?
laxation aid for the ages. Minneapolis, observes most people
Know your limits
Ah, but thats the question.
Consumers are looking for fiber,
says Steve Ham, director of market-
ing for specialty ingredients at MGP,
yet taste is always going to win out.
Its a matter of making a healthier
product without sacrificing the sen-
sory properties. A pivotal question
he thinks formulators should ask is,
Whats the goal of balancing how
much fiber to add without taking
away from the sensory properties of
the original product?

Fortifying a bar application with


resistant maltodextrin not only boosts
Photo: ADM

soluble-fiber levels, it can help extend


the bars shelf life.

Food Product Design


HEALTH/NUTRITION

Its the existential dilemma of the negatively affecting taste, texture nola bars, and even sweets like oat-
fiber formulator. And at least the and color. meal cookies and homey quick
government has provided some goal- Fiber fortification, thus, is typi- breads have all historically had suc-
posts to clear. The FDA allows prod- cally self-limiting. When a food is cess as high-fiber foods, in no small
ucts that are low in fat and contain at fortified with fiber, a number of part because they often developed
least 20% of the daily value for changes will take place, most of that way. In these applications, the
fiberabout 5 gramsper reference which can be detrimental to texture, high-fiber medium is the message.
amount to promote themselves as flavor and mouthfeel, Ang says. In Because such items have evolved
excellent sources of fiber; good most cases, over-addition of fiber for higher fiber levels, formulators
sources must contain at least 10%, or will cause dryness in the food prod- and manufacturers have adapted to
2.5 grams, per serving. uct, a chalky or gritty mouthfeel, a fibers effects on processing. As
But squeezing even that much very dense texture and lack of flavor. Sarah Schut, market manager,
fiber into some serving sizes can be That is why it is often difficult to de- CreaFill Fibers Corp., Chestertown,
well nigh impossible. As Maningat velop great-tasting, high-fiber food MD, says, An insoluble fiber loves
says, If you have a food that has a products. water. It absorbs tremendous
serving size of, lets say, 15 grams, amounts of it, holds it and forms a
and you have to meet claims for an Fiber the old-fashioned way matrix with it. This also can affect
excellent source of fiber, that means Of course, what seems dense and product color and moisture release.
you have to have 5 grams of fiber. So gritty in one product might simply be Thus, bakers of high-fiber foods
youre looking at more than a 33% rustic in another. Whole-grain and have learned to increase moisture
incorporation. You cannot do that artisan breads, hearty wheat crack- levels and mix times to account for
with wheat bran or oat bran without ers, flaked and shredded cereals, gra- insoluble fibers hygroscopicity.
They may also lengthen baking cy-
cles or raise temperatures to drive off
that lingering water. And they prehy-
drate fibers that take longer to soften,
and use ingredient forms that convey
the proper color and mouthfeel al-
most instinctually.
It always helps, though, when in-
stinct gets a shot of innovation. The
attention directed at fiber has
spawned innovative ingredients that,
to all outward appearances, look and
perform like the fiber sources of old.
For example, Sustagrain barley, an
identity-preserved waxy barley from
ConAgra Mills, Omaha, NE, im-
Photo: Orafti Active Food Ingredients

Adding inulin to yogurt products


contributes prebiotic fiber while
providing other health benefits,
including increased calcium
absorption by the consumer.

Food Product Design


HEALTH/NUTRITION

Beta-glucan-rich barley flour can


replace a high level of wheat or white
flour in flatbreads and other unleavened
baked goods.

In flour form, the barley can


strengthen fiber levels in baked
goods, extruded cereals, snacks and
pasta, Bonner continues. While its
minimal gluten content and higher
fiber prevent it from replacing wheat
flour 1-to-1, he suggests aiming for a
15% to 40% addition and homing in
on the ideal level from there.
Flatbreads, tortillas and pizza crusts
can substitute at higher levels, be-
cause they dont need the lift or
gluten structure of highly risen
bread. And the company has devel-
Photo: ADM

oped a pasta that substitutes the bar-


ley flour for 30% of the durum
semolina. With only 4 grams of the
proves upon traditional whole-grain lipids, proteins, vitamins, minerals, ingredient needed to deliver 0.6
barleys fiber and nutritional bene- flavonoids and other phytonutri- grams of beta glucan per reference
fits. The company, in conjunction ents, she says. amount, Arndt adds, you dont need
with Montana State University, con- Flaked and steel-cut forms of the bushels to make a health claim. The
ventionally bred the barley to have a ingredient work wherever an analo- microfine form of the flour, with a
total dietary fiber (TDF) of 30%, gous oat product would, says Bill particle size of less than 200 mesh,
fully half of which is cholesterol- Bonner, ConAgra Mills director of goes unnoticed in viscous, opaque
lowering beta glucan. Thats roughly product development. The steel-cut beverages, smoothies, yogurt, pud-
triple the TDF and soluble fiber of kernels show up well in soups or dings and other products not nor-
conventional whole oats. And with anywhere youre going to have a mally associated with barley beta
only 30% starchless than half that high moisture content so that itll be glucans.
of other cerealsits glycemic index able to cook up. And while the
(GI) ranks among the lowest for lower starch-to-fiber ratio gives the Breaking from tradition
grains. flakes a firmer texture vis--vis oats, As fiber suppliers have taken
Adds Beth Arndt, manager of with the right thickness, Bonner stock of the profit potential of high-
product development at ConAgra notes, the two are interchangeable. fiber mainstream foods, theyve re-
Mills, this is whole-grain barley Just flake it a bit thinner and its in- sponded with a range of invisible
were dealing with. Part of the ben- distinguishable, he says. In fact, a fibersinnocuous both on the
efit of using whole grain is that 2-to-1 blend of oat flakes with this palate and in productionthat in
youre not just delivering the iso- barley increases the per-serving fiber some cases not only dont muck up
lated fiber, youre delivering the en- in a hot cereal by 50% without af- processing or quality, but even en-
tire nutrient package, including fecting taste or texture. hance it.

Food Product Design


Take fiber and its performance in when describing these prebiotic the FOS. This comes in handy in for-
extruded breakfast cereals. When fibers, but cautions that this label is mulas aiming both to maximize fiber
working with extrusion, says Doris not entirely accurate, and the general and minimize carbs. Weve got a
Dougherty, senior food scientist, Tate misunderstanding has occurred liquid inulin that we call sweet liq-
& Lyle Americas, Decatur, IL, you specifically because the differences uid fiber thats 50% as sweet as
quickly find that the issue is expan- between the three prebiotic cate- sucrose and only 1.9 kcal per gram,
sion due to the inability to cook out gories were previously not well she continues. So in addition to
your base material. But when were understood. She terms scFOS a adding fiber, you can replace sweet-
trying to fortify at high levels of fiber, specific, defined mixture of glucose- eners at the same time.
it becomes more and more difficult to terminated fructose chains with a ScFOS is mildly sweet, according
cook out that base material. maximum chain length of 5 units and to Zeitherabout 30% as sweet as
Chalk it up to water management: 95% pure active prebiotic, which is sucroseand only 1.5 calories per
Modified fibers exert a tenacious derived from sugar cane by a natural gram. She describes oligofructose as
moisture grip. Many times, though, fermentation process. On the other a pleasantly sweet hydrolysis prod-
you dont want to add that addi- hand, she describes oligofructose as uct of native inulin, consisting
tional water, says Susan Potter, a mixed FOS, the enzymatic mostly of linked fructose units, with
R&D scientist at Tate & Lyle. You
dont want it to come out too wet be-
cause you still have to drive that
moisture off to get a crisp product.
Driving off moisture adds cost, and if When were trying to fortify at high
you fail to drive off that moisture,
you dont get the right mouthfeel and levels of fiber, it becomes more and more
texture. Tate & Lyle has developed
an ingredient system, that when difficult to cook out that base material.
added at roughly 13% to 18% of an
extruded breakfast cereals formula
(depending on the form of the ingre-
dient), can provide enough fiber per
30-gram serving for a good or ex- hydrolysis product of inulin. It con- some glucose-terminated chains.
cellent source claim without damp- sists of mixed glucose and fructose- Oligofructose is about 30% to 60%
ening either expansion or a cereals terminated chains, varying in length as sweet as sugar and contributes 1.5
characteristic light, crispy texture. A from two to seven, she says. Inulin kcal/gram.
blend of insoluble oat fiber, modified is not a fructooligosaccharide, be- Product developers who replace
food starch, maltodextrin, sucralose, cause the majority of its chains ex- some of that sugar with high-inten-
natural flavors, and colors, it facili- ceed 10 units. This makes inulin a sity sweeteners might also want to
tates that cooking and gives the polysaccharide that has some prebi- consider adding inulin and short-
proper expansion and balanced fla- otic properties. chain FOS for their ability to mask
vor, Dougherty says. A signal advantage of these solu- the oft-derided aftertaste that haunts
Another fiber source that helps ble polyfructans, which occur natu- some alternative sweeteners. As a
manufacturers eliminate sugar from rally as storage polymers in plants, is bonus, some prebiotic fibers allow
their formulas is inulin and the re- their mildly sweet taste. Inulin has a for claims such as enhances calcium
lated shorter-chained FOS. There are very pleasant flavor, says Sally absorption, helps build a stronger
distinctions between the ingredients Romano, vice president, sales and immune system, good/excellent
that fall into this category. Zeither marketing, Sensus America, source of fiber, for optimal diges-
notes that fructooligosaccharides Monmouth Junction, NJ. And the tive health and more, says Zeiher.
has been used almost universally shorter the chain length, the sweeter The opportunity to make claims will

March 2006 Food Product Design 83


HEALTH/NUTRITION

Inulin can add hidden processing


advantages to some bar applications.
For example, inulin can help cereal bars
maintain their shape, which aids extru-
sion and packaging.

Unlike traditional starches, resistant


starches (RS) evade absorption in the
small intestine while fermenting in the
large. Classified into four categories
RS1 through RS4they generally be-
have metabolically like insoluble cellu-
lose fibers. RS1 is physically trapped
within foods, protecting it from amy-
lolytic enzymes and landing it within
Photo: Orafti Active Food Ingredients

the National Academy of Sciences


definition of intrinsic and intact di-
etary fiber. Also considered as such is
RS2, a native granular form of starch
resilient to enzyme action, except in its
gelatinized state. Peterson notes that
while RS2s dont have as high a level
of total dietary fiber as some other re-
sistant starches, They do have benefits
vary depending on the fiber source, the number of emerging products incorpo- in terms of being more of a good carb.
application used and inclusion rates. rating prebiotic fibers, including kefir, They have less impact on glycemic re-
Inulin can also help those formula- yogurt and other dairy drinks, sports sponse. The RS3 category undergoes
tors tackling low-glycemic products. products, functional waters, nutrition physical retrogradation to a crystalline
Replacing sugar with inulin lowers bars, weight loss products, soymilk, form of nongranular starch, and RS4,
the glycemic index of foods which in green foods, probiotic supplements, the newest group of RS, comprises
turn helps control blood sugar levels, mineral supplements, medical foods starches that are chemically modified
says Niness. Inulin may be used to re- and pet foods. to make them both digestion-resistant
place up to 8 grams of sugar per serv- and more concentrated in TDF. For
ing in foods and has the added benefits Joining the resistance example, Fibersol-2, a digestion-
of being natural and promoting diges- Inulin is hardly the least water-bind- resistant maltodextrin from ADM,
tive and bone health. ing fiber out there. For that purpose and Decatur, IL, analyzes as fully
Romano also notes that inulin, un- others, the family of digestion-resistant 90% TDF.
like some other fibers, doesnt have a starches has really bloomed in recent Regardless of its subgroup, a resist-
marked affinity for water and moder- years as manufacturers have looked to ant starch as a rule boasts the benefits
ates the effects of more water-seeking these ingredients as the ultimate in of small particle sizemaking it less
fibers. Sometimes manufacturers will stealth fiber addition. As Ham notes, texturally or visually intrusivelower
use it with insoluble fibers, like wheat If you look at resistant starches, for water-absorption, paler color and
fiber, because a lot of those fibers bind example, theres very low water-hold- blander flavorconsiderably opening
a lot of water. ing with a high TDF. So its easy to for- the applications to fiber fortification.
For those looking for the likeliest mulate without having to deal with Notes Allan Buck, research and devel-
application candidates, Zeiher lists a higher water levels. opment, ADM, By simply removing

Food Product Design


HEALTH/NUTRITION

soluble carbohydrates, such as corn Inc., Belcamp, MD. This has to do with tation candidates include gum arabic,
syrup, and replacing them with gums inherent viscosity and its effects guar gum, pectin, inulin and gum aca-
Fibersol-2, at 90%-plus fiber, we can on both nutrition and product quality. cia, but the latter two stand out for their
put fiber into confections, beverages, Remember that its through viscosity marked lack of viscosity, meaning that
frozen desserts, sauces, fillings, condi- that a gum interferes with glucose and you can load your food with a lot of
ments, and so on. bile-acid absorption, so to reap a gums them, he says.
Because some resistant starcheslow glucose-maintenance and cholesterol- The most effective way to load a
water-holding capacity can very closely lowering benefits, You want to use the product with gums benefits, however,
match the absorptive capacity of tradi- thicker gums that will add viscosity, is to take a tag-team approach that
tional wheat flour, Maningat says, If such as guar gum, konjac, pectin, and blends thick ones with thin. This allows
you have a flour that has a 60% water locust bean gum, he says. However, for significant fiber levels in beverages,
absorption, a formulator wont even There will be a restriction here be- yogurt and other foods otherwise un-
have to change that when he incorpo- cause you cannot make a product so able to access gums cholesterol- and
rates resistant starch as a source of thick that nobody will eat it. glucose-maintenance benefits. So if I
fiber. Changing to resistant starch also The texture of highly hydrated want to fortify a product mainly to gain
does not impact baking time. products, such as bread doughs and prebiotic value, Nieto says, I can use
Nevertheless, some applications beverages, suffers when fortified with as much gum as I wantas high as 5
that could benefit from resistant gums sufficient to achieve their cardio grams per servingand it will not have
starches could also benefit from greater and blood-glucose benefits. In breads, a negative effect on sensory attributes.
moisture retention. MGP is developing for example, gums will make the But if I want to get the glucose-absorp-
a 70%-TDF resistant starch that, structure so dense that, even after bak- tion benefit, I would use a thick gum in
through starch choice and processing ing, parts of it will be so dense that it combination with a thin gum to achieve
modifications, holds more moisture looks like its not cooked, Nieto says. the fortification levels I want. While
than the average resistant starch. Lets Weve done a lot of work using thick fiber quantities will of necessity de-
say that a typical wheat-based resistant gums in bread, and the highest you can pend on the gum, the product and the
starch will absorb 0.7 grams of water use is 1%, bakers percentage. With serving size, he cites levels as high as
per gram of starch, Maningat says. water and other ingredients, it would be 3.5 grams per serving as realistic.
We can change our process to raise lowersay, 0.6%. At a 0.6% addition, A few grams here, a few more
that to 2 grams of water per gram of even a gum with 80% to 90% TDF therepretty soon, meeting those
starch. And with the fibers shorten- average for mostwill only deliver fiber guidelines wont seem that tall
ing-like texture in mind, Ham says, about 0.54 grams of fiber per 100 an order after all. Thanks to the
We are going to be pursuing dairy ap- grams of bread. Figure a single slice widening range of ingredients avail-
plications, sauces, salad dressings. weighs half that and youre not gaining able, to say nothing of the products
With the added water, we see the possi- much fiber to crow about. And while they allow us develop, natures little
bility to replace fat in addition to suppliers have suggested low-viscosity broom looks poised to make a clean
adding fiber. guar as a solution, by virtue of its low sweep of the fortification market.
viscosity, You will still have to use a
By gum! lot more of the gum for it to be benefi- Kimberly J. Decker, a California-
Most fat-reduced sauces and salad cial to health, he says. based technical writer, has a
dressings cast gums and hydrocolloids On the other hand, if prebiotic ad- B.S. in Consumer Food Science
in the role of fat mimetic. But these vis- vantages are your goal, the main crite- with a minor in English from the
cous, soluble fibers, under the right con- rion for a prebiotic gum is not its vis- University of California, Davis.
ditions, can also help boost fiber levels cosity, but rather its suitability to She lives in the San Francisco
in foods. Depending on the benefits fermentation in the large intestine. Bay area, where she enjoys
you want from the gum, fortification The fermentation productsthe eating and writing about food.
will be easy or hard, says Mar Nieto, short-chain fatty acidsare whats You can reach her at
technical services manager, TIC Gums, beneficial, Nieto says. Sound fermen- kim@decker.net.

Food Product Design


By Cindy Hazen
Contributing Editor

W
e know its good for us, but intake in this country, she notes, and insoluble and water-soluble. Insoluble
most of us are getting less baked goods have got a tremendous fibers those that do not dissolve in
than half of FDAs Daily opportunity to deliver those products. water include cellulose, hemicellu-
Reference Value for fiber. Rather than But adding fiber to baked goods lose and lingnin. Soluble fibers include
the recommended 25 grams of fiber in brings a host of challenges, both from gums and pectin. In general, soluble
a 2,000-calorie diet, we struggle to a product-development standpoint and fibers can greatly increase a products
reach 13 grams. Our consumption is from a consumer standpoint. The devel- viscosity and water requirements com-
so low that the USDAs Dietary Guide- oper must choose a fiber source that pared to insoluble fibers. The texture
lines for Americans report published blends well with the product concept, imparted by soluble fibers is best de-
in 2005 cites fiber as a nutrient whose as well as the other ingredients. Texture, scribed as gummy. Insoluble fibers,
consumption is low enough to be of flavor, color and particle size are attri- on the other hand, tend to give a drier
concern and states efforts are warranted butes that should be considered. With mouthfeel. In baked goods, soluble
to promote increased dietary intake. the inclusion of one new fiber ingredi- fibers can often inhibit fermentation and
USDA recognizes that a diet rich in ent, the finished baked good might proofing processes in breads, says Jit
dietary fiber promotes healthy laxation, brown undesirably or become grainy. Ang, executive vice president, Inter-
reduces the risk of type 2 diabetes and Fibers water-holding capacity can im- national Fiber Corporation, North Tona-
decreases the risk of coronary heart pact the machinability of the dough, as wanda, NY. Most breads use insoluble
disease. well the finished mouthfeel, be it crisp fibers. Soluble fibers are not normally
While the government and health or chewy. The final product must align used in bread applications.
agencies such as the American Heart with consumer expectations, or it is From a health standpoint, solublee
Association, Dallas; the Mayo Clinic, destined for failure. Consider a dense, and insoluble fibers have different roles.
Rochester, MN; and the American Diet- bran-laden angel food cake for an exam- As insoluble fiber passes through the
etic Association, Chicago, urge Ameri- ple of fiber fortification gone awry. body, it moves waste quickly, possi-
cans to eat more fruits, vegetables and bly reducing the risk of colon cancer.
whole grains to increase general fiber Everybody should love fiber Insoluble fiber is found in grains, nuts
consumption, how can the food in- Its sometimes called bulk. Old-tim- and vegetables. Soluble fiber helps
dustry help? ers call it roughage. Essentially, fiber lower blood-cholesterol and glucose
Rhonda Witwer, business devel- is an indigestible complex carbohydrate. levels. Good sources of soluble fiber
opment manager, National Starch Food Simply put, its the parts of plant foods are fruits, vegetables and certain grains,
Innovation, Bridgewater, NJ, sees it that the body cant absorb. such as oats and barley. All fiber takes
clearly. Weve got to build the fiber There are two types of fiber: water- up space in the stomach and adds to

Food Product Design


ELEMENTS

the feeling of fullness, making it impor- nutrients. Nutritionally, these flours Some grains shine in certain appli-
tant to weight loss. High-fiber diets contribute B vitamins and phytonu- cations but not in others. Most every-
are usually less energy dense, mean- trients present in the bran layer of the one is familiar with the flavor and
ing that they have fewer calories per grain, says Sant. Protein and vitamin desirable texture that oats can add to
volume of food. E are present in the germ of the grain. certain cookies and cakes. Brown rice
The American diet is fiber-deficient Unique grains like quinoa, ama- flour is less well known, but could be
partly because we dont consume en- ranth, spelt and kamut (with 5.9%, an important tool in applications where
ough fruits and vegetables. The major- 15.2%, 11.4% and 19.2% fiber, respec- crispness is desired. In cakes and cook-
ity of us eat less whole foods in favor tively) are finding use in breads, crack- ies, however, brown rice flour can make
of the more-processed variety. This is ers, bagels and tortillas. Were seeing the product gritty if used as a complete
especially true from a baked-goods more uses of exotic grains, says Cyn- replacement for white flour.
standpoint. Refined white flour, from thia Harriman, director of food and nutr- When using whole grains, textural-
which the bran, germ and endosperm ition strategies, Oldways Preservation ly, the product will be denser, but one
have been stripped away, has predomi- Trust and the Whole Grains Council, can overcome some of that with clever
nated in the market. The dietary fiber Boston. These are realistically only use of leavening agents, says Sant.
in 100 grams of enriched, bleached, available to small producers, as the big The flavor contributed by the wheat,
all-purpose white flour is just 2.7 grams. guys would swallow the worldwide sup- barley and oat flours could be favorable
Compare this to 100 grams of 100% ply of some of these niche grains with or unfavorable, depending on the appli-
whole-grain wheat flour, at 12.2 grams three weeks production! cation. Tannins in the bran contribute
of fiber, and one path to fiber inclu- Sant is optimistic about the future to that. The stronger flavor and texture
sion in baked goods is clear. supply of whole grains. I am sure could mesh well in a bran muffin or
suppliers will rise to the occasion if multigrain bread. However, it might
Whole-grain solutions there is a demand, she says. There prove offensive in a yellow cake or
Replacing some or all of the wheat is a trend toward making whole-grain sugar cookie. In applications where
flour with a whole grain can add fiber claims and, therefore, using whole-grain reliance on gluten development is high,
to breads, cookies and crackers. Usage flours as a partial or full substitution such as breads, it is recommended to
level could be anywhere from 30% to will be more commonplace in the com- add gluten to a formula low in wheat
100% substitution with whole-grain ing years. flour to maintain dough consistency.
flour, says Tania Sant, R&D project
manager, The Hain Celestial Group,
Inc., Azusa, CA.
Many common flours beat the fiber
content of white wheat flour: Rye flour
has 14.6 grams of fiber per 100 grams.
Oat flour has 11.5 grams, barley flour
has 10.1 grams, corn flour has 10 grams
and buckwheat flour has 10 grams.
Besides boosting the fiber content of
Photo: National Starch Food Innovation

baked goods, they provide valuable

Resistant-starch ingredients,
such as high-amylose corn starch,
can help product designers convert
typical baked goods into high-fiber
versions without much, if any,
organoleptic alteration.

Food Product Design


ELEMENTS

For many kids, not to mention adults Eventually, Neuffer sees white he or she would get almost 12 grams
with white-bread tastes, the flavor whole-wheat flour completely replac- of fiber from these whole grains.
and/or textural perception of whole ing refined white flour: This may
grain is a turnoff. However, one break- well evolve over time as consumers Weaving in fiber
through ingredient might provide a grow accustomed to Ultragrain, which Rather than add fiber-rich whole
solution. Its a 100%-whole-grain has a taste and texture similar to refined grains, product designers can add fiber
wheat flour that combines the nutri- white flour but does have its own dis- itself and they have many reasons
tional benefits of whole grains with a cernable character. When used as a to do so. You might be using fiber
taste and texture similar to white-flour replacement for whole-wheat flour or to give a higher fiber content so you
products, according to Garth Neuffer, in new products, we expect more man- can label it as a good source or an
spokesperson, ConAgra Food Ingre- ufacturers will use Ultragrain closer excellent source of fiber, says Ang.
dients, Omaha, NE. Because it has to the 100% level to get the full benefit For any fiber claim, a food must be
a lighter color, sweeter, milder taste
and is ground to a finer texture simi-
lar the refined white flour, Ultragrain
can be used as 100% substitute for
traditional white flour in any number Rather than add fiber-rich whole grains,
of products, including breads, buns,
bagels, rolls, wraps, tortillas, muffins,
product designers can add fiber itself.
noodles, pizza crusts, waffles, French-
toast sticks, snack and cereal bars. As
such, it will deliver all the whole-grain
nutrition fiber, B vitamins, minerals of its whole-grain goodness. The flour low in fat or it must state total fat con-
and phytonutrients as any 100% is available in hard white wheat (12% tent in conjunction with the fiber claim.
whole-wheat product. As a replace- minimum protein) and soft white wheat A good source of fiber must contain
ment for refined white flour, many (9% minimum protein). at least 10% of the RDI per reference
foodservice and food manufacturers Just switching to whole grains will amount; 25 grams is the RDI for fiber
have begun using Ultragrain in a mix make a dent in our fiber deficit, but it in a 2,000-calorie diet. An excellent
with white flour to deliver a taste as wont take us all the way there. Whole source of fiber must contain at least
close as possible to what consumers grains make an important contribution 20% of the reference amount.
have come to expect from the products to our fiber needs, but its important to Besides health reasons, designers
they have grown to love. remember they cant carry the entire might add fibers to food products in
Sara Lees Soft & Smooth Made fiber load for our diets, says Harriman. order to garner a reduced- or low-calo-
With Whole Grain white bread uti- Most adults are advised by the new rie claim. Fibers take up bulk but dont
lizes 30% white whole-grain flour in guidelines to eat about six ounce-equi- contribute any calories, Ang says.
place of traditional white flour. A tor- valents of grain daily. This means an The legal caloric content of a fiber is
tilla used for whole-grain burritos re- ounce of finished product, containing dependent on its insoluble-fiber con-
places 50% of the regular flour with on average 16 grams of grain ingredi- tent. Insoluble fiber is considered to be
this ingredient. In a line of whole-grain ents. If someone ate the minimum 3 zero calories while soluble fiber is
pizzas dubbed The Max, white whole- servings of whole grains 3 times considered to contribute 4 kcal per
wheat flour replaces 50% of the white 16 equals 48 grams he or she would gram. Cellulose, cottonseed, wheat and
flour. Kids cant tell a difference, get 5.9 grams of fiber if the products bamboo fibers contribute zero calo-
Neuffer says. Each slice of pizza con- were made with whole-wheat flour. ries. Sugar-beet fiber provides 0.6
tains at least one serving of whole If someone ate all six grain servings kcal per gram.
grain. More than 2,600 U.S. school as whole grains rather than half Special processing can create func-
districts are serving these pizzas. and half refined and whole grain tional fibers that might add to the nutri-

Food Product Design


ELEMENTS

Some fibers serve multiple purposes.


For example, some soy-fiber ingredients
can absorb and bind water, as well
as help designers meet targeted fiber
levels all without negatively
affecting flavor.

cast. Cellulose is the whitest, followed


by bamboo and cottonseed.
It may also be important to take
into account the water-retention prop-
erties of the fiber. If youre trying to
make a crunchy product, you definitely
Photo: Kerry Ingredients

want a fiber that doesnt hold onto as


much liquid as, say, if you are trying
to make a soft, moist, chewy cookie,
says Ang. With insoluble fibers that
are cellulosic in nature, longer fibers
tend to hold onto more water than short-
er ones. Most fibers hold at least three
tional profile of the finished product, but suggests thinking first about the mar- times their weight, though longer fibers
they probably wont bring the level up to keting parameters. If you only care might retain as high as 10 times their
a health claim. We produce a whole about having the fiber claim, then you weight in water. A gram of wheat fiber
line of products that deliver specific have more choices to work with, includ- with an average length of 35 microns
functions when used in a food product, ing cellulose, he suggests. Normally, will retain 3.5 grams of water. If that
but the amount that is used in a food cellulose is the most-economical source same fiber is processed to a length of
product is relatively small, which means of fiber. However, marketing might 400 microns, it will retain 10 grams
that although you are adding fiber in dictate the inclusion of a certain fiber of water.
your formulation, you really can get no to attract purchase interest for exam- Bamboo, a relatively new fiber
fiber claim from it, Ang says. A fiber ple, wheat fiber. ingredient, functions much the same
might be used as a fat mimetic to replace Its also important to consider com- as other fibers in bakery applications,
some of the functions of fats, or a patibility. If making a cake, cookie or but it is unique in that it works well in
product designer might used a func- muffin, try to pair it with a fiber that frostings or icings. Due to its flexi-
tional fiber in a muffin or a cake-type has the right particle size, Ang advises. ble nature, the bamboo fiber tends to
product to improve texture, shrink con- Typically, if youre going for fiber give you a creamier mouthfeel, says
trol, volume or color. Typically, 1% of fortification, a relatively fine powder Ang. Most other fibers give you a
the functional fiber is used in bakery or a relatively fine, small-particle-size chalky, gritty mouthfeel. But with bam-
applications. Cakes, muffins, donuts fiber works well, he says. A fine boo, the amount of chalkiness or grit-
and other similar food products tend to particle size is typically between 20 to tiness is reduced significantly.
use functional fibers to give them a cer- 40 microns in fiber length. Consumer perception can be a fac-
tain advantage that would improve a cer- Color might affect the fiber choice, tor. Consumers are becoming more
tain property in the final food product, such as when making a white sandwich accepting of labels that list cellulose
he continues. That has nothing to do bread. Some fibers are creamy-col- as an ingredient, suggests Ang. More
with fiber fortification. ored, some are yellowish and some and more consumers are getting edu-
When seeking fibers to add nutri- are real white, says Ang. Wheat, oat cated, he says. They are beginning
tional impact to baked goods, Ang and soy fibers typically have a yellow to understand that there is really no

Food Product Design


ELEMENTS

difference between cellulose and some fiber in your product. Typically, if you while both ingredients work well with
other fibers, except in what you call go very high with one kind of fiber, chemical-leavened systems. Usually,
the ingredients. Cottonseed is some- chances are, you can get to where you inulin and FOS are added to baked
times labeled vegetable fiber. Cotton- want. But you can get a better product goods at a level needed to achieve a
seed fiber is very commonly used in if you dont just concentrate all the fiber claim. Inulin is commonly added
bakery products. fiber in one source. to whole-grain breads at a level of 2%
If the ability to label a product nat- to 6% of flour weight to increase rise
ural is important, then sugar-beet fiber Prebiotic options and improve texture, she notes. Inulin
is recommended. Ang says that many Adding prebiotic fiber to baked and oligofructose contribute nutritional
fibers may be labeled as fiber from a goods can provide both nutritional and benefits without a negative impact on
natural source, but most of these have functional benefits. From a health stand- texture or flavor. These fibers work
come into contact with chemicals. For point, these fibers increase beneficial very well in conjunction with high-
those who want to have a natural and microflora. Additionally, they offer intensity sweeteners and polyols and
organic claim, an organic version of the health benefits of soluble fiber. even contribute to Maillard browning,
sugar-beet fiber is available. What fur- Inulin is a naturally occurring car- which is often lost in reduced-sugar
ther differentiates sugar-beet fiber is bohydrate fructooligosaccharides or sugar-free products. Additionally,
inulin and oligofructose do not absorb
water like other fibers, making it possi-
ble to achieve a crisp cookie with an
excellent source of fiber.
Usually, inulin and FOS are added Litesse polydextrose from Dani-
to baked goods at a level needed to sco Sweeteners, Ardsley, NY, is a poly-
saccharide digested as a dietary fiber
achieve a fiber claim. that does not impart any sweetness.
This nonglycemic specialty carbohy-
drate yields a wide variety of physio-
logical benefits, such as a sustained
prebiotic action. It is frequently used
its high content of soluble fiber. When (FOS) typically derived from chico- in sugar-free and reduced-sugar cakes,
you look at the composition of wheat, ry root. Inulin is a general term used cookies and other sweet baked goods,
bamboo or cottonseed, they are most- to describe chains of fructose molecules says Donna Brooks, product manager,
ly insoluble, he says. The sugar-beet with anywhere from 2 to 60 units con- Danisco Sweeteners. It works well
fiber is made of two different kinds nected with beta 2-1 bonds, explains in combination with other polyols,
of fiber. It contains an insoluble-fiber Hilary Hursh, food and nutrition sci- such as lactitol, and with high-intensity
fraction, as well as a soluble fiber. entist, Orafti Active Food Ingredients, sweeteners. Litesse alters the thermal
Usage levels of fiber will vary based Malvern, PA. FOS or oligofructose setting properties of baked goods by
on labeling requirement, application is a more-specific term to describe delaying the gelatinization of starch
and finished-product attributes. But, short chains of fructose with 2 to 10 and, therefore, serves as a very effective
as a general rule, insoluble fibers can units. All FOS is technically inulin, low-calorie replacement for sucrose.
make up from 4% to 9% of the formu- but not all inulin is technically FOS. Litesse will undergo Maillard browning
la. If you add multiple types of fibers, Both inulin and FOS can be added reactions similar to reducing sugars
you can probably, in some cases, app- to baked goods. These fibers can be and, therefore, has potential as a brown-
roach 15% to 20%, Ang says. It is used for sugar replacement or for re- ing agent in baked goods.
really dependent on the product you placing a portion of flour to boost fiber In cake mixes, sugar-replacement
are trying to make. My advice is, if content, Hursh continues. Inulin is levels above 50% might reduce the
you can, use more than one source of best suited for yeast-raised applications, air-holding capacity of the batter and

Food Product Design


ELEMENTS

increase the batter flow tendencies. Irresistible resistant starch aspects help make the resistant starch
Biscuit dough containing this poly- In the world of fiber, resistant starch- attractive in applications that may not
dextrose will also see some increase es are shaking things up. Though usu- be traditional high-fiber products, like
in flow, and the resultant product will ally labeled as starch, they are unique. a blueberry muffin or a waffle. Using
be slightly harder, producing crisp and Resistant starch resists alpha-amy- resistant starches, a formulator can
light eating characteristics in thin prod- lase digestion in the body and passes convert those products to a high-fiber
ucts. It is labeled as polydextrose to the large intestine where it is broken version while still maintaining the sen-
in the ingredient statement. down similar to dietary fiber, says sory properties that consumers expect.
Arabinogalactan, extracted from Steve Ham, director of marketing spe- We refer to it internally as the invisible
larch trees, is a relatively new ingredi- cialty ingredients, MGP Ingredients, fiber, because it performs like a fiber
ent. Its a dietary fiber greater than Inc., Atchison, KS. Resistant starches but it doesnt have the appearance or
90% soluble fiber as measured by fall into the following classes: RS1, a texture of a traditional fiber, which
AOAC method, says Lori Siegler, mar- physically inaccessible starch found in lends some real benefits to a wide
keting manager, Larex, Inc., White seeds and legumes; RS2, a granular, range of applications. He feels the
Bear Lake, MN. For anyone whos ungelatinized starch found in green ban- most-obvious benefits of these that
looking at adding fiber to a baked good, anas, potatoes or high-amylose starch; resistant starches are sensory quali-
it also can help with moisture reten- RS3, a retrograded starch formed after ties: the smooth texture, the very
tion. It can be effective in helping to gelatinization; and RS4, a chemically white color and the neutral taste.
lower water activity. It has some film- modified starch that resists digestion. The companys wheat-based resis-
forming properties that can help to Resistant starch has some charac- tant starch is 70% dietary fiber, and
extend shelf life. It can help with tex- teristics that simplify its use in baked its potato-based product has 80% diet-
ture improvement in baked goods, im- products. Visually, theres a difference ary fiber. Compared to some other resis-
prove dough handling by reducing stick- between a traditional fiber and resistant tant starches, Ham stresses that these
iness of the dough and improve external starch, says Ham. Resistant starch products have a low water-holding
symmetry. is a very fine white powder, whereas capacity, making them easier to incor-
Designers have used arabinogalac- most traditional fibers, like bran or porate into some formulas. It helps
tan at 2% to 10% in bakery products, other plant-based fibers, are more visu- in achieving added crispness in snack
depending on the product. What dif- ally apparent in foods. These visual foods, baked crackers and applications
ferentiates our prebiotic fiber from
some of the others on the market is
that it ferments very slowly, so you
dont get some of the negative side
effects that you can get from fibers or
prebiotic fibers, such as gas and bloat-
ing, says Siegler. Some of the FOS
ferment very quickly, and its the fer-
mentation that causes some of the dis-
comfort that you can get from fibers.

Prebiotic fibers have much potential


in baked goods. While all prebiotics add
health benefits, various ingredients
can contribute Maillard browning and
replace some sugar in reduced-
calorie products.

Food Product Design


ELEMENTS

where crispness is desired, he says. In Gands experimentation, she did- amylose resistant corn starch without
The water-holding capacities are very nt find the ingredients use-level getting digestive side effects, because
similar to wheat flour. It can be used at a threshold. I used a substantial amount, its basically insoluble fiber and it is fer-
1:1 replacement for wheat flour. like 25%, she says. I didnt actually mented slowly, Witwer says.
Usage levels depend on what the find the limit of how much I could Consumers are learning the differ-
customer desires in their application. If switch out. I kept going higher and ences between the quality of carbohy-
theyre trying to achieve, for example, a higher with every recipe and I never drates in their diet, suggests Witwer.
good source of fiber or excellent found where the ceiling was. She notes Theyre looking for positive benefits
source of fiber, there are levels that that when making a madeleine (a type such as whole grain, such as reduced
need to be achieved, Ham says. A of spongy, shell-shaped cake), she went glycemic, such as blood-sugar man-
good source would be 2.5 grams and to about 35%. I think I could have kept agement and energy management and
high source would be 5 grams per serv- going, she suggests. It provided a re- digestive health, she says. They can
ing. Higher levels can easily be used. At ally nice, fine-textured crumb. A lot of choose the carbohydrate that will fit in
higher levels, there are opportunities to times you might use cake flour to for their nutritional needs.
add a wheat protein isolate. When re- achieve that kind of texture, which is From a public-health perspective,
placing a high percentage of flour, usually made from a softer wheat, but we want to be able to help deliver func-
which contains protein, its necessary to this way I didnt have to have a special, tional bakery products that people will
add back protein, and a wheat protein different flour to get that texture. I just want to buy. The answer to that might
isolate is an excellent way to maintain added the resistant starch and sort of not be putting high fiber on the front
strength in the formula and enhance created my own. In effect, she used the banner of that baked good. In a lot of
processing tolerance. resistant starch to cut the gluten level populations, an energy claim or a
Resistant high-amylose corn starch, in the flour, turning an all-purpose flour blood-sugar claim might prove more
suggests Witwer, is widely applicable to to a pastry flour. appealing to consumers. Weve got to
just about any baked goods, but she A benefit of high-amylose resistant meet consumers where they are in lan-
notes the upper limit might depend on corn starch, an RS2 starch, is that it has guage that they understand. If fiber be-
the application. We know that when it been widely studied from a health per- comes the nutritional fact that delivers
was being used in low-carb foods at spective. It has more than 120 published the benefit and is the emotional hook
70% flour replacement, she says, we studies supporting the health benefits of for consumers, then thats where the
got a loss of quality. the ingredient, says Witwer. Its unclear greatest opportunity lies.
Gale Gand, executive pastry chef, whether other resistant starches would be- The answer, according to Witwer,
Tru, Chicago, and host of the Food have the same. Until those studies are is the combination: Its the fiber
Network show Sweet Dreams, was completed and published in journals, its a claim. Its the tolerance. Its the health
recently challenged to create desserts question, she continues. The resistant benefits. Its the taste impact. Youve
using National Starchs natural high- wheat starch would work in applications got to have all of it together to really
amylose resistant corn starch. It was where theyre just looking for a fiber-con- maximize the opportunity.
surprisingly easy and uneventful, she tent claim, but would not be able to make Thankfully, the food industry has
says. I found that I could use it in- assertions or benefit statements beyond available a number of ingredients to meet
stead of flour in my pastries, and it re- that until the works done. the challenge of adding fiber to baked
placed wheat flour very easily. I Products containing high-amylose goods. If the finished products appeal to
would replace 20% to 25% of the resistant corn starch might provide five consumers, perhaps even satisfy a sweet
flour in the recipe. I used it in some health benefits. The first centers on tooth, health advocates might no longer
recipes that I would normally use glycemic management. Energy man- feel the need to encourage consumers to
corn starch to soften the wheat starch. agement is the basis for the second ben- get enough fiber in their diets.
When I made shortbread, in order to efit. The third one is on weight manage-
make a finer texture, I usually cut my ment. The fourth benefit relates to Cindy Hazen, a 20-year veteran of
wheat flour with a little bit of corn digestive health, colonic health. The the food industry, is a freelance
starch. I just used the resistant starch fifth benefit focuses on tolerance. writer based in Memphis, TN. She
instead and it functioned exactly the Weve shown in people in numerous can be reached at
same. trials, you can eat a lot of natural high- cindyhazen@cs.com.

Food Product Design

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