LIST of PROCESS EQUIPMENT

PROJECT NAME SNMEZ ADANA 5000TPD CLINKER CEMENT PRODUCTION LINE Approval:Zengping Li
DEPARTMENT 53-COMPRESSED AIR STATION Examiner:Yuqiao Zhu
DESIGN PHASE 53-SNP-GA-3 DATE 2013.12.12 Design:Nan Wu
Consume Consume
Weight Power
Code Name Type Specification Qty Compressed Air water Remarks
(kg) (kW) (m3/min) (m3/h)
53.AC01~08 Screw air compressor 8 25360 89.88 One stand-by

Type: R132i-7.5WC
Inhale pressure Normal

Working pressure: 0.75MPa

Volume: 25.2m3/min
Cooling way: water-cooling

Water consumption 12.84 m3/h

Cooling water inlet/outlet:1.5

53.AC01~08M Motor 8 1056 Included in 53.AC01

Power: 132kW
Voltage400V IP55

53.DY01~08 Frozen dryer 8 3840 29.4 One stand-by

Type D1890IN-W

Volume 27.1m3/min 0.75MPa

Pressure:0.5~1.2MPa
Interlet atmosphere 80
Cooling way: water-cooling
Water consumption 4.2 m3/h

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Cooling water pressure 0.2~1MPa
53.DY01~08M Motor 8
Power:
Voltage

53.FT01 Precision filter 8 352

TypeF1529IG

Volume 28m3/min
Pressure 1.0MPa
Skimming oil, water and articles 0.01m

Oil fog content 0.01ppm

53.FT02 High efficiency oil filter 8 352

TypeF1529IH
Volume 28m3/min
Pressure 1.0MPa

Skimming oil, water and articles 0.01m

Oil fog content 0.01ppm

53.AT01 Air Tank 8 4900

Volume 3m3
Pressure 1.0 MPa

With fittingsvalve, meter, safety valve

53.NV01 Non Return Valve 16 Owner Provide

Type 3 inch

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Pressure: 1 MPa
53.BV01 Gate Valve 8 Owner Provide
Type 3 inch
Pressure: 1 MPa

53.PF01 Pipes and pipe fittings of compressed air 200 Owner Provide
from air compressor to Air-tank

53.PF01-1 Water- gas conveying steel pipe DN=3 9.6m Reserve 15%
53.PF01-2 Flange DN=3'' Pg=1 MPa 16
53.PF02 Pipes and pipe fittings of compressed air 800 Owner Provide

from Air tank to Precision filter

53.PF02-1 Water- gas conveying steel pipe DN=3 16.8m Reserve 15%

53.PF02-2 Bend-90 DN=3'' 16

53.PF02-3 Flange DN=3'' Pg=1 MPa 102
53.PF03 Pipes and pipe fittings of compressed air 700 Owner Provide

from Precision filter to Frozen dryer

53.PF03-1 Water- gas conveying steel pipe DN=3 11.2m Reserve 15%

53.PF03-2 Bend-90 DN=3'' 16

53.PF03-3 Flange DN=3'' Pg=1 MPa 80
53.PF04 Pipes and pipe fittings of compressed air 2000 Owner Provide

from Frozen dryer to High efficiency oil filter

53.PF04-1 Water- gas conveying steel pipe DN=3 12.8m Reserve 15%

53.PF04-2 Flange DN=3'' Pg=1 MPa 80

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53.PF04-3 Bend-90 DN=3'' 16
53.PF05 Pipes and pipe fittings of compressed air 2000 Owner Provide
out of High efficiency oil filter
53.PF05-1 Water- gas conveying steel pipe DN=3 6m Reserve 15%

53.PF05-2 Water- gas conveying steel pipe DN=200 35m Reserve 15%
53.PF05-3 Three-way pipe DN1/DN2/DN3=80/200/200 8

53.PF05-4 Flange DN=3'' Pg=1 Mpa 80

53.PF05-5 DN=200 Pg=1 Mpa 32
53.PF05-6 Bend-90 DN=3'' 16

53.FN01 Axis fan 4 1000

Type

Volume22736 m3/h
Full pressure(Pa)176 Pa
speed of rotation960 r/min

53.FN01M Motor 4 8.8 included in 53.FN01

Type:

Power:2.2kW
53.MH01 Motorized hoist 1 297
Type:

Capacity:3t
Lifting height:7.5m
Lifting speed8m/min

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Moving speed20m/min
Work classM4
Orbit typeGB/T706-2008I20a

Max wheel stress:17.3kN

53.MH01M1 Lifting Motor 1 4.5 included in 53.MH01

Type:

Power:4.5kW
53.MH01M2 Moving Motor 1 0.4 included in 53.MH01
Type:

Power:0.4kW
53.W01 Pipes and pipe fittings of water
53.W01-1 Gate valve
2 Owner Provide
Type:Z44T-10 DN150

53.W01-2 Gate valve 16 Owner Provide

Type:Z44T-10 DN50

53.W01-3 Cut-off valve 16 Owner Provide

Type:J41T-10 DN40

53.W01-4 Ball check valve 8 Owner Provide

Type:H41S-1.0 DN50

53.W01-5 Ball check valve 8 Owner Provide

Type:H41S-1.0 DN40

53.W01-6 Water sight glasses 8 Owner Provide

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Type:DN50 PN1.0MPa

53.W01-7 Water sight glasses 8 Owner Provide

Type:DN40 PN1.0MPa

53.W01-8 Portable fire extinguisher 4 Owner Provide

Type:MF/ABC4
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53.W01-9 Hot-dip galvanized Steel m Owner Provide

Type:DN150 PN1.0MPa
Hot-dip galvanized Steel
28m Owner Provide
53.W01-10
Type:DN100 PN1.0MPa

Hot-dip galvanized Steel

19m Owner Provide
53.W01-11
Type:DN80 PN1.0MPa

Hot-dip galvanized Steel

19m Owner Provide
53.W01-12
Type:DN70 PN1.0MPa
Hot-dip galvanized Steel 55m Owner Provide
53.W01-13
Type:DN50 PN1.0MPa

53.W01-14 Hot-dip galvanized Steel 48m Owner Provide

Type:DN40 PN1.0MPa

Total 41801 1069.7 0 119.28

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