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of ions moving in the system and located close to membrane separation processes, such as the exis-
the absorbed surface lm (see Fig. 1b). tence of Donnan potential, the selectivity of mass
An electrical double layer signicantly inu- transport, or mass transport enhancement under
ences the properties of the membrane, mainly with current load by electroosmotic ux, but also for
respect to its transport properties and behavior the existence of life itself. These facts document
under current load. In selected cases the surface the importance of electrical interactions in mem-
of the membrane materials is modied to achieve brane materials with respect to their transport
the preferred adsorption and thus the required properties.
transport and properties, including selectivity.
References
References E
Electrically membrane operations are typically
Arthur W. Adamson, Alice P. Gast (1997) Elecrical limited to systems involving electrically charged
Aspects of Surface Chemistry, in Physical Chemistry
of Surfaces, 6th edn. John Wiley & Sons, Inc.
particles. In such a case, the application of an
ISBN:0-471-14873-3) electric eld can often signicantly enhance the
ongoing process. In selected cases, it is the appli-
cation of an external electric eld that makes the
desired processes possible at all. By applying an
electric eld, electrically charged particles are
Electrical Work in Membranes dragged in the direction determined by the polar-
ity of their charge and the vector of the electric
Karel Bouzek eld. This movement is responsible for electric
Faculty of Chemical Technology, University of current ow through the system. Part of the
Chemistry and Technology Prague, Technick 5, electric charge carried by one type of particles
Prague 6, Czech Republic corresponds to what is known as the transference
number of the given particle. It is proportional to
the particle mobility in the system and the electric
An electrical work is dened as the work charge it carries (Colin 1976).
connected with the charge carrier transport In the case of membrane operations enhanced
between two points in an electric eld, i.e., from by an electric eld, generally functionalized
point of potential 1 to point of potential 2. Thus, ion-selective membranes are considered. Electro-
electrical work in membranes is the product of the dialysis and dialysis are typical representatives of
transported electrical charge and the difference in an electrically enhanced and a nonenhanced pro-
electric potentials between which it has passed cess, respectively. Electrodialysis is used to desa-
(Arthur and Alice 1997). Since the resistivity of linate a treated stream containing dissolved ions
the membrane can be approximated by ohmic by transporting them, due to the action of the
resistivity, the electrical work dissipated in the electric eld, against the concentration gradient
membrane is equal to the ohmic potential loss in to the concentrate stream (Fernando et al. 2011).
the membrane multiplied by the current load. In the case of dialysis the situation is the reverse,
Expressed alternatively, it is equal to the square since the dissolved species move in the direction
of the current load multiplied by the ohmic of the concentration gradient away from the
resistivity. treated stream to the solution free of the removed
components owing along the opposite side of the
membrane. It is thus clear that electrodialysis is
References typically a signicantly more intensive process in
terms of the desalination rate. At the same time, it
Arthur W. Adamson, Alice P. Gast (1997) Elecrical
produces a signicantly lower volume of the
Aspects of Surface Chemistry, in Physical Chemistry
of Surfaces, 6th edn. John Wiley & Sons, Inc. ISBN: stream carrying the removed components. The
0-471-14873-3 electric eld thus enhances the intensity of the
628 Electrochemical Deposition
electrodeionization has a further important between the electrodes is established, the cations
advantage. It saves a signicant amount of migrate toward the cathode. They pass through
corresponding chemicals and reduces the salinity the cation-exchange membrane, but they are
of the waste streams produced. Such technology is retained by the anion-exchange membrane. Like-
thus a suitable component for closed loop tech- wise the anions migrate toward the anode and pass
nologies which, on ending, discharge removed through the anion-exchange membrane but are
salts in the solid form and avoids production of retained by the cation-exchange membrane. The
contaminated liquid streams. overall result is that an electrolyte is concentrated
in alternate compartments, while its ion content is
depleted in the other compartments. In an indus-
References trial size electrodialysis stack, 100400 cell pairs
are arranged between the electrodes. Various
Alvarado L, Chen A, (2014) Electrodeionization: Princi- spacer and stack constructions such as the
ples, Strategies and Applications, Electrochim. Acta
so-called sheet ow are used in practical applica-
132:583
tions (Schaffer and Mintz 1966).
The concept of a sheet ow stack is illustrated
in Fig. 2 which shows the arrangement of the
spacers and membranes in a stack. The spacers
Electrodialysis not only separate the membranes and provide the
proper mixing of the solutions in the cells, but in
Heiner Strathmann their frames, they also contain the manifolds for
Universitt Stuttgart, Institute of Chemical the two different ow streams in the stack.
Process Engineering Stuttgart, Baden- Practical problems which affect the efciency
Wurttemberg, Germany of electrodialysis are concentration polarization
and membrane fouling. Concentration polariza-
tion which determines the so-called limiting cur-
The principle of electrodialysis is illustrated in rent density is controlled by hydrodynamic
Fig. 1 which shows a series of alternating anion- parameters of the feed ow in the stack. Mem-
and cation-exchange membranes arranged brane fouling is controlled by a technique which is
between two electrodes. The membranes are sep- referred to as clean in place or electrodialysis
arated by a spacer gasket and form individual reversal (Katz 1979).
cells, through which an electrolyte solution is The total costs in electrodialysis are the sum of
pumped. When an electrical potential difference the plant capital and the plant operating costs. The
Electrodialysis, Concentrate
Fig. 1 Schematic diagram
illustrating the principle of Diluate
electrodialysis A C A C C
+ + + +
+ +
+
+ +
Anode + + Cathode
+ + + +
+ +
+ + +
+ +
+ + + + + + +
+ +
Electrode + + Electrode
rinse + + rinse
Feed
Repeating unit
Electrodialysis Reversal 633
Ion-exchange
Electrode membrane
cell
Concentrate
Diluate
Electrode
rinse solution
E
Feed solution
Feed solution
Electrodialysis, Fig. 2 Schematic drawing illustrating the construction of a sheet ow stack design
capital related costs are proportional to the A major disadvantage especially for the produc-
required membrane area for a given capacity tion of potable water is the fact that only ions are
plant and a for a given feed and product removed, while uncharged components such as
concentration. The operating costs are propor- microorganisms or organic contaminants will not
tional to the required desalination energy which be eliminated. Another disadvantage of electrodi-
is the function of the transferred ions, i.e., the alysis is the relatively high energy consumption
concentration difference between the feed and when solutions with high salt concentrations have
product ion concentration. The energy EV to be processed. Thus, electrodialysis can only be
required to desalinate 1 m3 of water by electrodi- cost-effectively applied in water desalination in a
alysis is given by certain range of feed water salt concentration and
required product water (Strathmann 2010).
Fr A
CP i
f
EV C Cp
x References
Here rACP is the area resistance of the cell pair, Katz WE (1979) The electrodialysis reversal process.
Desalination 28:3140
which can be estimated from measurements of Schaffer LH, Mintz MS (1966) Electrodialysis. In:
membrane resistance and conductivities of solu- Spiegler KS (ed) Principles of desalination. Academic,
tions, F is the Faraday constant, i is the current New York, pp 320
density, Cf and Cp are the feed and product water Strathmann H (2010) Electrodialysis, a mature technology
with a multitude of new applications. Desalination
concentrations, and x is an efcient term which is 264:268288
generally close to 1.
Electrodialysis has advantages and limitations
compared to other deionization processes such as
reverse osmosis. A main advantage of electrodi-
alysis compared to reverse osmosis is that very Electrodialysis Reversal
little feed pretreatment is required and higher
brine concentrations can be achieved. Reverse Electrodialysis (RED)
634 Electrodialysis Reversal in High Supersaturation Mode
Electrodialysis with Bipolar Membranes, cell unit consisting of a cation-exchange membrane (cm), a
Fig. 1 Schematic drawing illustrating the principle of bipolar membrane (bpm), and an anion-exchange mem-
the electrodialytic production of an acid and a base from brane (am)
the corresponding salt with bipolar membranes. Repeating
Electrodialysis with Bipolar Membranes 635
Electrodriven Membrane
Processes, Fig. 1 An
Electrodialysis Cell
Electrodriven Membrane
Processes, Fig. 2 A
Bipolar Membrane
Electrodialysis Cell
potential activating ion transport. The electrically and the concentration of dissolved ionic solutes at
active media, such as an ion exchange resin in a relatively low salt concentration (Fig. 3).
CEDI devices, may function to alternately collect Membrane capacitive deionization (MCDI)
and discharge ionized species or to facilitate the is an advanced capacitive deionization (CDI) with
transport of ions continuously by ionic or elec- the help of ion exchange membranes. A CDI sys-
tronic substitution mechanisms. Unlike an ion tem is operated by adsorption and desorption of
exchange process, CEDI does not require ions on carbon electrodes. When an electric poten-
chemicals to regenerate the ion exchange resin tial is applied to CDI cells, charged ions in con-
or concentrate the wastewater. In a CEDI system, taminant water are adsorbed onto the surface of
the ion exchange resin bed plays a major role in charged electrodes and forms an electric double
the reduction of the high electrical resistance in layer due to the charged electrode and adsorbed
the diluate compartment, while the ion exchange ions, producing puried water. Often CDI leads to
membranes lead to depletion and concentration of a higher energy consumption and a lower opera-
the solutions in the diluate and concentrate com- tion efciency due to mobility of unwanted ions.
partments, respectively. The CEDI process is To avoid this phenomenon, ion exchange mem-
capable of achieving high levels of purication branes are introduced to CDI for ion selectivity,
638 Electrodriven Membrane Processes
Electrodriven Membrane
Processes, Fig. 3 An
Electrodeionization Cell
which is called membrane CDI (MCDI). A MCDI compartment is enhanced. The acid feed enters the
employs two types of ion exchange membranes, bottom of every alternate compartment, as water
i.e., cation exchange and anion exchange mem- is fed from the upper part of the stack to contact
branes. The AEM and CEM are positioned in the acid feed counter currently. Permeate acids are
front of the positively and negatively charged collected from the bottom of the permeate com-
electrodes, respectively. While counterions are partment as puried acid product. The depleted
attracted onto the electrode surface, simulta- feed ows out of the upper part as an efuent
neously co-ions expelled from the counter elec- containing high concentrations of metal salts and
trode. The selectivity of ion exchange membranes a low concentration of remaining acid. Similarly a
prevents reverse adsorption and prohibits the cation exchange membrane is used to recover base
mobility of unwanted ions. from metal salts.
The process produces caustic soda (NaOH) and NaA + HX ! HA + NaX. A four-compartment
chlorine (Cl2) that are used in a wide range of double decomposition cell consists of a series of
industries. The most common chlor-alkali process anion and cation exchange membranes arranged in
is the electrolysis of aqueous sodium chloride in a an alternating pattern between anode and cathode.
membrane cell. The membrane is a cation perme- When the cell is operated with four different
able one which allows positive ions to pass streams, ion substitution or salt metathesis reaction
through it. That is, the only the sodium ions occurs, AX + BY ! AY + BX (Fig. 4).
from the NaCl solution may pass through the
membrane and not the chloride ions. The advan-
tage of the membrane process is that the sodium Energy Conversion Processes
hydroxide solution is formed in a cathode com-
partment which is not contaminated with NaCl Applications of the third types are found in vari-
solution. Also puried NaCl should be supplied ous energy conversion and storage systems where
to obtain pure NaOH solution. Chlorine is gener- charge carriers are selectively permeate through a
ated at anode by oxidation of chloride ion. As a membrane. Charge carriers are generated from
clean energy, hydrogen had been drawing more electrode reactions or initially supplied as
attention. One of hydrogen sources is electrolysis supporting electrolytes. When charge carriers
of water, splitting water to hydrogen and oxygen. move between anolyte and catholyte without
Various catalysts and energy sources are investi- mixing of active materials, a separator type mem-
gated to improve the efciency as a reverse pro- brane may be used. This type of applications
cess of a fuel cell. includes fuel cell, lithium ion battery, redox ow
Electro-ion substitution reaction can be car- battery, reverse electrodialysis, etc.
ried out in an ED stack in which membranes are all Polymer electrolyte fuel cells (PEFCs) are
of the same kind, either anion or cation exchange commonly considered to be one of the most likely
membranes. In a unit cell consisting of two com- potential alternative power sources due to their
partments with CEMs, acid and feed streams ow. convenient operating temperature, high-energy
When an electric current is supplied to the stack, conversion efciency, and ease of integration
protons in the acid stream (HX) are transported to into hybrid systems. Electricity is generated by
the feed stream (NaA) and convert the negatively potential difference between anode where hydro-
charged organics (A) to free acid (HA). As a result gen or fuel is oxidized to proton with the help of
the inorganic cations in the feed stream, in this case catalyst and cathode where oxygen is reduced and
sodium ions, are transported to the acid compart- reacts with proton. A polymer electrolyte mem-
ment to meet the electroneutrality (NaX) in the feed brane is placed between the anode and cathode
stream, completing an ion exchange reaction, catalysts to insulate between electrodes. Polymer
640 Electrodriven Membrane Processes
Electrodriven Membrane
Processes, Fig. 5 A
Diffusion Dialysis Cell
electrolyte membrane (PEM) sandwiched with used for energy storages and electric vehicles. In
two catalyst layers is called a membrane-electrode these applications, safety is a key parameter. The
assembly (MEA). Peruorinated sulfonic acid safety of battery is closely linked to the battery
membranes such as Naon , Flemion , separator absorbing a highly ammable liquid
Aciplex , and Dow series have been widely electrolyte. Although typical separators based on
used due to their high proton conductivity and semicrystalline polyolen materials such as poly-
good thermal and chemical stability. ethylene (PE) and polypropylene (PP) are
Hydrocarbon-based membranes, however, are mechanically strong and relatively inexpensive,
generally less stable and subject to fast degrada- their low melting temperature possibly causes
tion, yet to be improved for practical applications. physical contact between two electrodes over
Recent efforts have focused on the commerciali- 180 C. The physical contact triggers thermal
zation of PEFCs in a range of applications, includ- runaway, which results in explosive burning of
ing use in portable devices, residences, stationary the highly ammable liquid electrolyte (Fig. 6).
applications, and vehicles (Fig. 5). A redox ow battery is an energy storage
A lithium ion battery is a rechargeable battery device in which potential difference of a redox
in which lithium ions move between anode and couple generates (discharge) or stores (charge)
cathode with redox reactions during charge and electric energy. Positive and negative electrolytes
discharge cycles. A separator is required to pre- are stored separately and the electrolyte solutions
vent mixing of anolyte and catholyte while lith- are fed into a cell for energy conversion. A variety
ium ions permeate freely in electrolyte solution. of membranes are used for RFB systems
Often the separator is prepared as a multilayer depending on the charge carrier, electrolyte sol-
porous membrane due to requirement of shut- vent, and redox couple. Membranes must possess
down and meltdown. The lithium ion battery is two main properties: preventing the undesirable
rapidly growing due to the widespread use of cross-mixing of the negative and positive electro-
wireless electronics such as cell phones and laptop lytes to minimize self-discharge, while selectively
computers. Moreover, concerns about global conducting the charge carrier ions through the
warming and oil shortages have led to the devel- membrane to complete the redox circuit during
opment of high energy density Li ion batteries the passage of current. Typically monovalent
Electrodriven Membrane Processes 641
Electrodriven Membrane
Processes, Fig. 6 Electro-
Ion Substitution Cell
Electrodriven Membrane
Processes, Fig. 7 A Salt
Methathesis Cell
Electrodriven Membrane
Processes, Fig. 8 A
Polymer Electrolyte
Membrane Fuel Cell
corresponding ion exchange membrane. Using a i.e., ionic conductivity, transport number, oxida-
similar cell structure to electrodialysis, electricity tive stability, and power density.
can be generated by diffusion of ions using con-
centrated salt solution and diluted solution, called
reverse electrodialysis (RED). Typically seawater
and river water may be used as feed solution in a Electroendosmosis
modied electrodialysis cell. Other salinity
gradient power generation is pressure-retarded Electroosmosis, Overview of
osmosis using pressure difference due to the
concentration difference across an osmotic mem-
brane including a polymer electrolyte active layer
(Fig. 8).
Electro-Fenton Process
and Aaron 2014). OH is able to mineralize any their mineralization, i.e., transformation to CO2,
organic pollutants and therefore used in AOPs in H2O, and inorganic ions.
order for destruction of persistent organic This EF process has been shown to be more
pollutants. efcient and cost-effective than some widely
Contrary to anodic oxidation process (Panizza AOPs such as Fenton oxidation and ozonation
and Cerisola 2009) in which OHs are produced at for the treatment of organic pollutants species
anode surface from water oxidation (Panizza and (Brillas et al. 2009; Oturan and Aaron 2014). It
Cerisola 2009), in the EF process, OHs are gen- was successfully applied to the removal of toxic
erated in the bulk of solution from electrochemi- and persistent organic pollutants from water such
cally assisted Fentons reactions: as synthetic dyes, chlorinated aromatics, chloro-/
E
nitrophenol herbicides, insecticides, fungicides
and other pesticides, and pharmaceutical and per-
H2 O ! OH H e
sonal care products. The results of these studies
have shown that the EF process using a large
H2 O2 Fe2 H ! Fe3 OH H2 O surface area carbon-felt cathode is a very promis-
ing technology due to its simplicity, low cost, and
In the classical Fenton process, the Fentons outstanding performance, which is mainly due to
reagent (H2O2 + Fe2+) is added externally to the the quick and efcient cathodic regeneration of
reaction medium. This leads to the formation of the Fe2+ catalyst.
Fe(OH)3 sludge and promotes wasting reactions
that decrease process efciency. EF process has a
great advantage to generate in situ H2O2 (from References
two-electron reduction of O2) and regenerate
ferrous iron ions (from initially added catalyst) Brillas E, Sirs I, Oturan MA (2009) Electro-Fenton process
and related electrochemical technologies based on
as schematized on the following electrochemical Fentons reaction chemistry. Chem Rev 109:65706631
reactions: Dirany A, Sirs I, Oturan N, Oturan MA (2010) Electro-
chemical abatement of the antibiotic sulfamethoxazole
from water. Chemosphere 81:594602
O2 2H 2 e ! H2 O2 Oturan MA, Aaron JJ (2014) Advanced oxidation pro-
cesses in water/wastewater treatment: principles and
applications. A review. Crit Rev Environ Sci Tech.
Fe3 e Fe2 doi:10.1080/10643389.2013.829765
Panizza M, Cerisola G (2009) Direct and mediated anodic
oxidation of organic pollutants. Chem Rev 109:65416569
There is no accumulation of Fe3+ and other
reagents (H2O2 and Fe2+), so sludge formation
occurs and parasitic reactions are minimized to
enhance mineralization (transformation of
organics to CO2 and water) efciency. Electrofiltration
In the case of using a high O2 evolution anode
such as boron-doped diamond (BDD) lm Karel Bouzek
anode, OH are formed simultaneously at the Faculty of Chemical Technology, University of
anode as well as in the bulk solution from the Chemistry and Technology Prague, Technick 5,
electrogenerated Fentons reagent. The oxidation Prague 6, Czech Republic
power and mineralization efciency are extremely
high (Dirany et al. 2010).
The OH thus formed by the process in a con- Electroltration represents a modication of
tinuous and catalytic way will react with the dead-end membrane micro- or ultraltration. It
organic pollutants present in the medium until targets a signicant reduction of the ltration
644 Electrolyzers
Electrofiltration,
Fig. 1 Schematic sketch of
electroltration principle,
Fw stands for driving force
due to the friction between
the particle and owing
solvent molecules and Fe
stands for driving force
resulting from action of the
applied electric eld E on
the particle carrying
electrical charge
time and focuses especially on the ltration and/or time they are electrically charged. The mild con-
concentration of colloidal substances that other- ditions of electroltration thus enable their prop-
wise rapidly build up a deposit of colloidal parti- erties to be preserved during the process of their
cles on the surface of the membrane, which separation (Gzke and Posten 2010).
strongly hinders permeation of the uid phase.
The basic principle is that colloidal particles
usually carry an electric charge. Hence, by apply- References
ing an appropriate electric eld, colloidal particles
can be moved in the direction opposite to the uid Henry jr. JD, Lawler LF, Kuo CHA (1977) A solid/liquid
separation process based on cross ow and
ow, thus keeping the surface of the ltrating electroltration. AIChE Journal 23:851
membrane free of the deposit (Henry et al. Gzke G, Posten C (2010) Electroltration of Biopoly-
1977). A schematic sketch of this arrangement is mers. Food Eng. Rev. 2:131
shown in the Fig. 1.
As the ltrating membrane remains unimpeded
by a deposit of colloidal particles, the pressure
drop across it remains relatively low. In contrast, Electrolyzers
the separator covered by the layer of colloidal
particles attracted by the electric eld does not Antonino Salvatore Arico
permit a signicant uid ow. This results in a CNR-ITAE Institute, Messina, Italy
reduction of the shear stress forces in the depos-
ited lm of separated colloid. These facts make
electroltration especially promising for the sep- One of the main processes occurring in an
aration of biotechnology-derived products, the electrolyzer device is the water electrolysis. Elec-
reason being that such products are typically sen- trolysis of water is the dissociation of water mol-
sitive to high shear stress forces while at the same ecules into hydrogen and oxygen gases. For this
Electrolyzers 645
Electromembrane, a
Fig. 1 (a) Cation-
exchange membrane with a Counter-ion pathway
homogeneous structure; (b)
ion-exchange membrane
with a heterogeneous
structure prepared from an
ion-exchange resin powder
in a binder polymer (From Counter-ion Co-ion Fixed ion
Strathmann 2010)
Polymer matrix
b
Counter-ion pathway
Electromembrane, Fig. 2 Principle of a bipolar membrane. Left hand: water dissociation under electrical eld. Right
hand: the two ion-exchange layers bearing xed anion- or cation- exchange groups
CONCENTRATE (OUTLET)
DILUATE (OUTLET)
ELECTROLYTE
Na+ Na
+
Na
+
Na
+ +
Na Na
+
+ + + + +
Na Na Na Na Na
ANODE CATHODE
Cr Cr Cr Cr Cr
Cr Cr Cr Cr Cr Cr
D C D C D C D C D C D
DILUATE (INLET)
CONCENTRATE (INLET)
Electromembrane Processes, Fig. 1 Scheme of a conventional two-compartment electrodialysis stack (C): concen-
trate, (D): diluate compartments
(i): In dialysis, the driving force for the com- and used to produce acids and bases from their
ponent transport is a difference of concentration corresponding salts, Fig. 2. This process is eco-
between the two solutions separated by a mem- nomically very attractive and has several interest-
brane. In diffusion dialysis and Donnan dialysis ing potential applications mainly in food industry,
the driving force is also a concentration gradient ne chemicals, or biotechnologies (Pourcelly
but the membrane is carrying anions or cations et al. 2009).
according to its permselectivity. Diffusion dialysis (ii): The most known membrane electrolysis
with anion exchange membranes is used on a large processes are for the production of chlorine and
scale to recover acids from pickling solutions caustic soda (Pletcher and Walsh 1990) or special
(Kobuchi et al. 1987). Donnan dialysis is used organic compounds (Sata 1991). In the chlorine-
for water softening or for recovering organic alkali process, the cells are arranged in a
acids from their salts (Kliber and Wisnieskwi similar way as in an electrodialysis stack but in
2011). two different congurations using monopolar or
Electrodialysis (ED) is used to transport salt bipolar electrodes. Due to the severe operating
ions from one solution through ion-exchange conditions (80 C, 35 wt% NaOH, wet chlorine),
membranes to another solution under the inu- the membrane is a composite structure of
ence of an applied electric potential difference. sulfonated and carboxylated peruorinated
The elementary cell consists of a feed (diluate) reinforced polymers.
compartment and a concentrate (brine) compart- (iii): Ion-exchange membranes are used today
ment formed by an anion exchange membrane also as key components in energy storage and
and a cation exchange membrane placed between conversion systems such as batteries and fuel
two electrodes. In almost all practical ED pro- cells. A fuel cell is an electrochemical reactor in
cesses, multiple ED cells (few hundreds) are which energy is converted into electrical energy.
arranged into a conguration called an ED stack Generally fuel cells are fed with hydrogen which
Fig. 1. is transformed into protons at a catalytic anode
Conventional ED is used mainly for desalina- with electrons. Protons then migrate across a pro-
tion of saline solutions (chemicals) or milk whey ton conducting membrane and combine with oxy-
(food industry). It can be combined with bipolar gen to produce water at the catalytic cathode
membranes (bipolar membrane electrodialysis) (Lucia 2014).
Electroosmosis 649
References
Electroosmosis
Kliber S, Wisnieskwi JA (2011) Removal of bromate and
associated anions from water by Donnan dialysis with Karel Bouzek
anion exchange membranes. Desalin Water Treat Faculty of Chemical Technology, University of
35:158163
Kobuchi Y, Motomura H, Noma Y, Hanada F (1987) Chemistry and Technology Prague, Technick 5,
Application of ion exchange membranes to recover Prague 6, Czech Republic
acids by diffusion dialysis. J Membr Sci 27:173179
Lucia U (2014) Overview on fuel cells. Renew Sustain
Energy Rev 30:164169
Pletcher D, Walsh FC (1990) Industrial electrochemistry. Electroosmosis is the term used for the convective
Chapman & Hall, London ow of a solution containing charge carriers, e.g.,
Pourcelly G, Bazinet L (2009) Developments of BPM in the form of dissociated salts, through the
technology in food and bio-industries. In: Pabby AK,
pores or structure of a material with an
Rizvi SSH, Sastre AM (eds) Handbook of membrane
separations. CRC Press, Boca Raton, pp 581634 electrically charged internal surface. In the eld
Sata T (1991) Ion exchange membranes and separation of membrane processes, this phenomenon is typ-
processes with chemical reactions. J Appl Electrochem ically discussed in connection with the utilization
21:283294
of ion-selective membranes under current load.
Strathmann H (2004) In: Ion exchange membrane separa-
tion processes. Membrane technologies series. However, it can potentially occur in any mem-
Elsevier, Amsterdam brane material. The schematic sketch of the prin-
ciple of electroosmotic ux initiation in an
ion-selective membrane pore (void space) is
shown in Fig. 1.
Electronic and Ionic Conductivity The driving force of electroosmotic ux is the
electric eld. Flux velocity is directly proportional
Mixed Conducting Membranes to the hydraulic permeability of a membrane and
650 Electroosmosis, Overview of
Cross-References
Electroosmosis, Overview of
References
Electroosmosis,
Overview of, Membrane
Fig. 1 Schematic
representation of electro- - - - - - - - - -
osmosis in a membrane EDL + + + + + + + +
pore, showing the effect of
the electric eld on the
electric double layer (EDL) + Fluid
and the resulting drag on the
bulk uid Electric Field
EDL + + + + + + + +
- - - - - - - - - E
Membrane
In electro-osmosis, the bulk uid moves relative electric potential (f) and the permittivity of the
to a charged surface due to an external electric uid (e) by Poissons equation:
eld.
The chemical equilibrium between a solid sur- e2 f re (1)
face (such as a membrane) and a uid containing
charged species typically leads to the interface Under negligible convective or electrophoretic-
acquiring a net xed electrical charge (most induced ow, the charge density follows a
often negative for membranes), characterized by Boltzmann distribution (Hunter 1981), and the
the zeta potential (z). The presence of co-ions charge density can be obtained by solving the
(similarly charged ions) and counterions nonlinear PoissonBoltzmann equation:
(oppositely charged ions) results in attraction
and repulsion of ions in the vicinity of a charged 2 f k2 sinhf 0 (2)
surface. This phenomenon, coupled with the ran-
dom thermal motion of the ions, creates an electric where the constant k depends on the ionic com-
double layer (EDL) or Debye layer in the region position (Russel et al. 1989). Although solutions
near the interface. Electroneutrality is not to Eq. 2 can only be obtained numerically for
maintained within the EDL, because there is an complex geometries, it can be linearized using
excess of counterions compared to co-ions in the DebyeHuckel approximation, which leads
order to neutralize the surface charge (Probstein to the following electric potential distribution:
2005). When an electric eld is applied to the
uid, the net charge in the electrical double layer y
f zexp (3)
is induced to move by the resulting Coulomb lD
force. The movement of ions drags bound solvent,
causing bulk uid motion due to momentum where y is the distance from the surface, and
transfer, as depicted in Fig. 1. The resulting ow lD = 1/k is the Debye length.
is termed electro-osmotic ow. Electro-osmosis In membrane systems, electro-osmosis can be
can only occur if there are charged species in the approximated through the HelmholtzSmo-
uid that can respond to the electric eld luchowski (HS) velocity equation:
(Jagannadh and Muralidhara 1996).
Electro-osmosis can be described mathemati- ezEx
us (4)
cally using the momentum transport equation, as m
the resulting body force due to an electric eld on
a charged uid (Hu and Li 2007). The net charge The HS approximation described by Eq. 4 is an
density of the uid (re) can be related to the articial slip velocity implemented on a charged
652 Electroosmosis, Overview of
Electroosmotic Drag
in Membranes, Membrane
Fig. 1 Schematic
representation of
electroosmotic drag in a
membrane pore. The
Drag
electric eld causes the + Electric Field
dissolved ions to experience +
a net force, and these ions Drag
transfer momentum to the
solvent molecules through
viscous drag
Membrane
654 Electroosmotic Flow
Electroosmotic Flow
Cross-References
Electroosmosis, Overview of
Direct Methanol Fuel Cell (DMFC)
Electrical Double Layer
Electrodialysis
Polymer Electrolyte Membrane Fuel Cell
(PEMFC) Electroosmotic Water Transport
Proton-Exchange Membranes for Fuel Cells
Zeta Potential Electroosmotic Drag in Membranes
Electrophoresis 655
widely used in research and development and (SDS-PAGE), which separates proteins according
quality control in disciplines such as biochemis- to their molecular size. The method involves plac-
try, immunology, genetics, and molecular biology ing the sample in gel with a pH gradient and
(Westermeier 2001). Electrophoresis is based on applying a potential difference across it.
the differential migration of charged species in a Cellulose acetate membranes are other current
semiconductive medium under the inuence of an supporting media for electrophoresis separation
electric eld. Separation of many different kinds (Westermeier 2001). They are used for routine clin-
of species including proteins, DNA, nucleotides, ical analysis and related applications, as well as for
drugs, and many other biochemicals is obtained the analysis of molecules in physiological uids.
upon differences in size, charge, and hydropho- These membranes have large pores and therefore
bicity. The technique was rst reported in 1937 by have a low sieving effect on molecules. The elec-
Arne Tiselius who won the Nobel Prize in Chem- trophoretic separation is thus entirely based on
istry in 1948 for the separation of different serum charge density. The matrix exerts little effect on
proteins by a method called moving-boundary diffusion so that the separated zones are relatively
electrophoresis. Since then, a number of wide and the resolution and limit of detection area
improved techniques have been introduced such is low. For these reasons, cellulose acetate mem-
as gel electrophoresis, capillary electrophoresis, branes are often replaced by gel electrophoresis.
and two-dimensional electrophoresis. Other supporting membranes for electrophore-
Gel electrophoresis uses an electric current sis include Naon membranes, a type of peruor-
passed through an agarose or polyacrylamide gel osulfonic acid membrane, and cation-exchange
(SDS-PAGE) to separate the molecules in a sample membranes, which are chemically resistant and
on the basis of their differences in molecular size consist of a pore-structure cluster network (Fang
and charge. As the sample migrates in the gel in et al. 2004). These membranes are widely used in
response to the electric current, the smaller species the eld of chloralkali industry and in fuel cells.
move more quickly than the larger species, which A Naon membrane contains hydrophilic pores
results in a distinct banded pattern in the gel. This (1020 and 5060 in size) acting as very
banded pattern may be visualized via the applica- narrow electrophoresis channels. The xed-
tion of staining agents, such as ethidium bromide, charge sites (SO3) on the hydrophilic pore
which reveals the gel bands under UV light, or surface provide a strong charged background.
silver stain, which is typically used to detect pro- Naon membrane electrophoresis is a potentially
teins. The silver stain is compatible with mass attractive technique for the separation of small
spectrometry techniques for further analysis of the organic molecules like amino acids or ions.
protein composition. Capillary electrophoresis
(CE) involves a combination of both polyacryl-
amide gel electrophoresis (SDS-PAGE) and high- Cross-References
performance liquid chromatography (HPLC)
(Ahuja and Jimidar 2008). High voltages of Ion-Exchange Membranes
500 V/cm or greater are generated within narrow
capillaries (20200 mm). The high voltages cause
electroosmotic and electrophoretic movement of References
buffer solutions and ions, respectively, within the
Ahuja S, Jimidar M (2008) Capillary electrophoresis
capillary. Two-dimensional gel electrophoresis methods for pharmaceutical analysis. Academic,
(2-D electrophoresis) separates species in two Amsterdam
steps, according to two independent properties. In Fang C, Wu B, Zhou X (2004) Naon membrane electro-
a common technique, the rst dimension is isoelec- phoresis with direct and simplied end-column pulse
electrochemical detection of amino acids. Electropho-
tric focusing, which separates proteins according to resis 25:375380
their isoelectric points; the second dimension is Westermeier R (2001) Electrophoresis in practice, 3rd edn.
SDS polyacrylamide gel electrophoresis Wiley-VCH, Weinheim
Electrophoretic Deposition 657
Electrophoretic a b
Deposition,
Fig. 1 Schematic of
electrophoretic deposition +
process. (a) Cathodic EPD +
and (b) anodic EPD +
+ +
+
+ +
+ +
658 Electrophoretic Mobility
electrode assembly can be prepared by EPD pro- factors such as the strength of electric eld or
cess onto a Naon membrane. A suspension voltage gradient, the dielectric constant of the
consisting of ethanol, carbon powders with Pt medium, the viscosity of the medium, and the
catalyst, and Naon polymer is used to obtain a zeta potential of the particles.
stable dispersed solution. The thickness of the The electrophoretic mobility, m (m2/Vs), is the
prepared catalyst layer is controlled by EPD dura- observed electrophoretic velocity, v (m/s), divided
tion or concentration of suspension. The cell by electric eld strength, E (V/m):
obtained may present a higher electrochemical
performance compared with ordinary cells. v
m
E
When an electric eld is applied across a given where NA is the Avogadros constant (kmol1), I is
medium, charged solutes or particles suspended in the ionic strength (kmol m3), e is the permittivity
the electrolyte are attracted toward the electrode (J1 C2 m1), k is the Boltzmanns constant
of opposite charge. Viscous forces acting on the (J K1), and is T the temperature. OBrien and
component tend to oppose this movement. When White (1978) obtained a more rigorous solution to
equilibrium is reached between these two oppos- the equations describing the electrophoretic
ing forces, the solutes or particles move with mobility of a rigid spherical particle with a uni-
constant velocity. The velocity is dependent on form charge density. The predictions of this model
Electrophoretic Painting 659
coincide with those of the Debye-Huckel-Henry coat many industrial products such as automobile
theory for systems with zeta potentials less than bodies and parts, tractors and heavy equipment,
25 mV. metal furniture, and beverage containers. The pro-
The electrophoretic mobility of proteins has cess is carried out with the use of anodes and
been determined through several microltration cathodes in the painting tank. There are two
membranes under conditions of zero concentra- types of electrophoretic painting: anaphoretic
tion driving force and with negligible adsorption and cataphoretic painting. In anaphoretic painting
on to the membranes occurring during the exper- the proles will be the anode, and in cataphoretic
iment (OConnor et al. 1996). The initial mobility painting the proles will be the cathode. In the
of both proteins is close to free-solution values at electrophoretic painting process, evolution of
E
the same pH, after correction for the ionic strength oxygen gas will take place at the anode, and
of the buffer. This effect is explained by the effect hydrogen gas will be evolved at the cathode.
of reduced free area in the membrane which is The electrophoretic paint is continuously cir-
compensated by a corresponding increase in the culated to avoid settling of the paint solids and
potential gradient. Data were also obtained for heat resulting from the pumping process as well as
mixtures of two proteins. Interactions occur from the passage of electric current. Dry coating
when the two proteins are oppositely charged, thicknesses of the order of 20 mm are normally
changing the apparent mobilities from the free applied, using a voltage of 150200 V for a time
solution values. of 12 min. After painting, the proles are rinsed
before stowing at temperatures of 180200 C for
2030 min. The electrophoretic paint may contain
Cross-References a water-soluble acrylic-based paint, the resin
being rendered soluble by the addition of suitable
Electrical Potential amines such as melamine. When current is passed
Electrophoresis through the paint, the resin and pigments will
migrate to the anode while the amine will be
discharged at the cathode. During paint deposition
References
the level of amine will increase, and this causes a
OBrien RW, White LR (1978) Electrophoretic mobility of decrease in paint deposition rate if allowed to
a spherical colloidal particle. J Chem Soc Faraday continue. The most usual processes used for
Trans 1:16071626 removal of excess amine are ultraltration often
OConnor AJ, Pratt HRC, Stevens GW (1996) Electropho- in combination with reverse osmosis.
retic mobilities of proteins and protein mixtures in
porous membranes. Chem Eng Sci 51:34593477 After electrophoretic painting, ultraltration
continuously treats the paint bath to produce per-
meate needed for rinsing metal parts (Agana
et al. 2011). While permeate is used for rinsing,
the mixture of paint and rinse water is returned to
Electrophoretic Painting the paint bath from the downstream rinse system.
The volume in the paint bath remains constant,
Catherine Charcosset and the process leads to a closed loop cycle
Universit Lyon 1, Lyon, Villeurbanne, France including a multistage rinse system. No wastewa-
ter is produced and almost no deionized water is
required for the purpose of rinsing. Different types
Electrophoretic painting, also called electropho- of membranes are available for various types of
retic deposition of paint, electrodeposition paint- paint. The type and size of the membrane modules
ing, or E-coating, is an economical and corrosion- are related to the needs of bath volume and char-
resistant technique for applying coatings to elec- acteristic parameters of the paint bath, such as
trically conducting materials. It is widely used to total solids, pH, and temperature.
660 Electrospun Nanofiber Membrane for Biosensors
(1 s) and a higher output current (mA level) to chemical stability and good electrical
glucose in the normal and diabetic level. The conductivity. Poly(L-lactide) (PLLA) has been
linear concentration response range from 1 to electrospun on Pt microelectrodes followed by
10 mM and the lower detection limit (0.05 mM) the electrochemical deposition of PEDOT-GOD
of the sensor can meet the demand in the detection on the Pt microelectrodes and around PLLA
of the glucose in medical diagnosis. nanobers. Comparing the performance of the
In enzyme-based biosensors, the sensitivity two different nanostructured sensors (PEDOT-F
and longevity of the biorecognition element are vs. PEDOT-NFs), it has been shown that the
functions of the physical design and the enzyme increase of surface area related to the nanobers
stability over time (Wilson and Gifford 2005). affects both the impedance of the biosensor
E
Moreover, temperature, pH, and other chemicals (which is sensitively lower) (Abidian et al. 2010)
can easily affect the activity and stability of the and it allows more GOD to be entrapped on the
immobilized enzyme as well as the immobiliza- biosensor. Both of these results contribute to the
tion chemistry and the microenvironment of the increased sensitivity of the PEDOT-NFs-GOD
enzyme on the electrode (Marx et al. 2011). biosensors.
In order to get an efcient enzyme encapsula- Nevertheless, the scientic research on biosen-
tion and the absence of interference from other sors is moving also toward the design and devel-
coexisting electroactive species, the biocomposite opment of nonenzymatic glucose sensors based
based on Prussian blue, chitosan, and polyvinyl on direct oxidation of glucose at modied elec-
alcohol has been fabricated by electrodeposition trode surface (Kong et al. 2012). According to
and subsequent electrospinning in enzyme- Ding et al. (2010), metals (Au, Pt, Ni, Cu) and
friendly conditions. Prussian blue (PB), known metal oxides (ZnO, CuO, etc.) have been
as articial peroxidase, has been employed in exploited to construct a variety of enzyme-free
fabricating amperometric glucose biosensors glucose sensors. Among the aforementioned
because of its well-known capabilities for enhanc- metal oxides, cobalt oxide nanobers (Ding
ing electron transport and excellent catalytic et al. 2010) have been obtained by electrospinning
activity toward H2O2 reduction at a low and subsequent calcination, and they have been
overpotential. The modied electrode has been used for glucose detection in an alkaline medium.
shown to exhibit such a rapid direct electron trans- The developed sensor has been shown to have a
fer rate that the glucose sensor exhibited excellent fast response time (less than 7 s), a high sensitivity
performance, which includes wider linearity, of 36.25 mA mM1cm2, good reproducibility
lower detection limit, and good stability in opti- and selectivity, and a detection limit of 0.97 mM
mized conditions (Wu and Yin 2013). (S/N = 3). The high sensitivity and low detection
Another way for improving sensitivity and limit has been hypothesized to be related to the
lifetime of the immobilized enzyme is the appli- excellent catalytic property of the as-prepared
cation of conducting polymers to bioelectronic Co3O4 nanobers and to their highly porous 3D
surfaces; the advantage of using such electrospun network. The latter provides high specic surface
polymers is related to their ability to increase the area and numerous active sites, and it allows the
signal-to-noise ratio (S/N), and, at the same time, access of analytes to the active catalytic sites with
they are a suitable matrix for the immobilization minimal diffusion resistance. Another attempt to
and entrapment of enzymes (Yang et al. 2014). get nonenzymatic glucose sensor has been
For instance, Yang et al. compared the reported in the research of Cao et al. (2011),
performance of enzyme-entrapped conducting wherein nickel oxide microbers (NiO-MFs)
polymer nanobers (NFs) with reference to its have been directly immobilized onto the surface
conducting polymer lm (F) counterpart. Among of uorine tin oxide (FTO) electrode by
different conducting polymers, poly electrospinning followed by calcination
(3,4-ethylenedioxythiophene) (PEDOT) has been without using any immobilization matrix. The
chosen as support for GOD enzyme because of its amperometric performance of glucose at
662 Electrospun Nanofiber Membrane for Biosensors
organic fouling, and it represents a major problem Nanoltration is a type of pressure-driven mem-
in nanoltration (NF) and reverse osmosis brane process with properties in between reverse
(RO) membrane ltration. osmosis (RO) and ultraltration (UF), which has
At this regard, electrospun nanobers have been found to be adequate for desalination with
been found to be a good candidate for improving low salt content. According to the established
the performance of ltering media. Antifouling technology, in order to reduce the resistance and
properties can be achieved by plasma treatment enhance the ux, thin lm composite membranes
or surface graft polymerization of nanobers, as (TFC) are commonly used. They are based on
suggested by the literature (Musale and Kumar three layer, that is, a nonwoven fabric as support,
2000). Another advantage related to the use of a middle porous support, and a top layer which is
electrospun nanobers for microbial control is responsible for the selective salt removal. Within
the capability to get a wide range of assemblies, this scenario, electrospun nanobers can be used
for instance, antimicrobial nanobers themselves as a mid-layer membrane in order to achieve
and nanobiocides, which include metal, metal- higher ux and low fouling behavior than the
oxide nanoparticles, engineered nanomaterials commercial NF membranes (Yung et al. 2010).
(fullerenes and carbon nanotubes), and natural Nevertheless, the applicability of electrospun
substances (Botes and Cloete 2010). For instance, membranes as self-supporting NF membranes
nanoparticles of Ag, TiO2, and ZnO represent has been proved (Kaur et al. 2012) even though
low-cost materials with a well-known antimicro- a careful optimization of the whole system needs
bial activity that can be properly attached to further studies in terms of process optimization
nanobers reducing potential toxicity and and cost analysis.
leaching effects. As regards desalination by membrane distilla-
Polyurethane, poly(vinylidene) uoride-co- tion (MD), nanobrous membranes based on
hexauoro-propylene (PVDF-HFP), and polycar- electrospun polymers (polyvinylideneuoride,
bonate with quaternary ammonium salt are just PVDF) and copolymers (PVDF-co-F6PP, PVDF-
few examples of antimicrobial nanolters which co-hexauoropropene) have been proven to
have been shown to have a very good ltration reduce the energy requirements of direct contact
efciency of 0.3 mm size particles (99.93 %) and a membrane distillation process, thanks to the
very strong antimicrobial activities against both higher permeate ows (Khayat et al. 2011; Shih
S. aureus and E. coli (Yao et al. 2008, 2009; Kim 2011) than PTFE commercial membranes. Very
et al. 2007). good performance in a direct contact membrane
distillation setup could be achieved also by self-
supporting carbon nanotube (CNT) membranes
Desalination (Dume et al. 2011), which have to be properly
modied for enhancing their hydrophobicity and
Another challenging task related to the water issue that allow to get a 99 % salt rejection and a ux
regards the need of alternative sources in order to rate of 12 kg/m2.
tackle the higher demand for fresh water and
energy resources. Desalination technology that
converts seawater into clean water has been Heavy Metal Ions Removal
found to be a suitable approach for it. Among
the different membrane separation processes, Water pollution by heavy metal ions is another
membrane distillation (MD), electrodialysis important related issue because long-term expo-
(ED), reverse osmosis (RO), freeze desalination sure to metal ions such as lead (Pb) can result in
(FD), ion exchange (IX), and nanoltration acute or chronic damage to the brain and the
(NF) have been developed as desalination tech- central nervous system on humans. Furthermore,
nologies (Sundarrajan and Ramakrishna 2013). heavy metals are dangerous because they tend to
Electrospun Nanofibers for Water and Wastewater Treatment Applications 665
bioaccumulate, i.e., the concentration of a chem- durability and hydrophobicity of carbon nanotube
ical increases in a biological organism over time, bucky paper membranes in membrane distillation.
J Membr Sci 376:241246
compared to the chemicals concentration in the Kaur S, Sundarrajan S, Gopal R, Ramakrishna S
environment (Lee et al. 2013). Among the tech- (2012) Formation and characterization of
nologies employed for the treatment of contami- polyamide composite electrospun nanobrous mem-
nated water (chemical oxidation, precipitation, IE, branes for salt separation. J Appl Polym Sci 124:
E205E215
RO), adsorption and membrane separation could Khayet M, Payo G, Carmen AS, Carmen M (2011) Nano-
be enhanced by electrospun nanobers. In the structured at membranes for direct contact membrane
literature several examples are reported, the cen- distillation. WO/2011/117443
tral ideas of which are: Kim SJ, Nam YS, Rhee DM, Park HS, Park WH
(2007) Preparation and characterization of antimicro- E
bial polycarbonate nanobrous membrane. Eur Polym
i. The functionalization of the bers with such J 43:31463152
molecules able to bind metal ions Lee CH, Chiang CL, Liu SJ (2013) Sep Purif Technol
ii. The surface modication of polymer in order 118:737743
Li Q, Mahendra S, Lyon DY, Brunet L, Liga MV, Li D,
to vary certain properties, such as hydrophi- Alvarez PJJ (2008) Antimicrobial nanomaterials
licity or hydrophobicity, water absorbency, for water disinfection and microbial control:
adsorption capacity, and resistance to micro- potential applications and implications. Water Res
bial attack 42:45914602
Mahapatra A, Mishra BG, Hota G (2013) Electrospun
iii. The production of mixed nanocomposite Fe2O3Al2O3 nanocomposite bers as efcient
bers adsorbent for removal of heavy metal ions
from aqueous solution. J Hazard Mater 258259:
As regards the functionalization of bers (point 116123
Musale DA, Kumar A (2000) Solvent and pH resistance of
i), rhodanine is a heterocyclic molecule that surface crosslinked chitosan/poly(acrylonitrile) com-
belongs to the sulfur-containing N and O organic posite nanoltration membranes. J Appl Polym Sci
compounds which possesses uptake performance 77:17821793
toward Ag (I), Pb (II), and Hg (II) ions (Lee Musyoka SM, Ngil JC, Mamba BB (2013) Remediation
studies of trace metals in natural and treated water using
et al. 2013). On the other hand cellulose and surface modied biopolymer nanobers. Phys Chem
chitosan-/polyacrylamide-modied nanobers Earth 66:4550
have been proven to be suitable for the adsorption Shih JH (2011) A study of composite nanober membrane
of trace of metals (Cd, Pb, Cu, Cr, and Ni) from applied in seawater desalination by membrane distilla-
tion. Masters Thesis, National Taiwan University of
the river water and treated water (Musyoka Science and Technology
et al. 2013). Their adsorption capacity has been Sundarrajan S, Ramakrishna S (2013) New directions in
enhanced (point ii) by surface modication nanoltration applications are nanobers the right
using furan-2,5-dione. The electrospun iron materials as membranes in desalination? Desalination
308:198208
oxidealumina ber systems represent an exam- Yao C, Li X, Neoh KG, Shi Z, Kang ET
ple of nanocomposite bers (point iii) that have (2008) Surface modication and antibacterial activity
been used as adsorbent for the removal of heavy of electrospun polyurethane brous membranes with
metal ions, i.e., Cu2+, Ni2+, Pb2+, and Hg2+ from quaternary ammonium moieties. J Membr Sci
320:259267
aqueous system (Mahapatra et al. 2013). Yao C, Li X, Neoh KG, Shi Z, Kang ET (2009)
Antibacterial activities of surface modied electrospun
poly(vinylidene uoride-co-hexauoropropylene)
References (PVDF-HFP) brous membranes. Appl Surf Sci
255:38543858
Botes M, Cloete TE (2010) The potential of nanobers and Yung L, Ma H, Wang X, Yoon K, Wang R, Hsiao BS,
nanobiocides in water purication. Crit Rev Microbiol Chu B (2010) Fabrication of thin-lm nanobrous
36:6881 composite membranes by interfacial polymerization
Dume L, Germain V, Sears K, Sch utz J, Finn N, Duke M, using ionic liquids as additives. J Membr Sci
Cerneaux S, Cornu D, Gray S (2011) Enhanced 365:5258, new container
666 Electrospun Nanofibrous Membranes
Between them viscosity has a prominent role in including the most traditional and advanced tech-
relation to the morphology of the nanobers. For nologies: air and water ltration, fuel cell mem-
polymer solutions of low viscosity, surface ten- branes and battery membrane separators,
sion is the dominant aspect and just beads or biomedical applications, and many others. Most
beaded nanobers are obtained. As the viscosity of these applications havent already reached their
of the solution is increased, the beads become industrial level, but the promising results from the
bigger, the average distance between them longer, research eld and their different potential applica-
and the shape of the beads changes from spherical tions are believed to encounter the interest of
to spindle-like with a decrease of the ber diam- industry and governments. Actually the most
eter. At a suitable concentration, smooth industrially developed products based on ENMs
E
nanobers without defects can be obtained, but are lters for air purication. Potential products
with a progressive increment of its value, the ready to market are related to liquid ltration and
bers increase their diameter until they change energy storage, in the short-medium period, and to
their shape into micro-ribbons. Usually the proper the biomedical eld, in the medium-long period
viscosity is dened in relation to the specic (Persano et al. 2013).
polymer-solvent system, and for a given
polymer-solvent system, it can change according Air and Water Filtration
to the molecular weight of the polymer. Complex ENMs high specic surface, porosity and perme-
architectures like core-shell, porous, and hollow ability, tailorable thickness, and ber diameters
structures can be formed by electrospinning are desirable features for ltration applications.
through the incorporation of nanoparticles into These materials have been employed for several
bers, co-electrospinning of different polymers, years for air ltration and recently, at a research
or employing solutions with different boiling level, even for microltration, ultraltration, and
point solvents, while modication of the nanoltration in the eld of water treatment. The
electrode-collector system allows to orientate the advantages of electrospun nanobers compared to
bers and to obtain 3-D structures (Teo conventional air lter media are related to a higher
et al. 2011). ltration efciency, lower pressure drops, and
Electrospun nanobers can also be obtained energy savings. Indeed, nanobers with diameters
from polymer melts at high temperature, from a lower than 0.5 mm have much higher capability to
combination of a magnetic and electric eld, aer- collect ne particles because of the slip ow that
ated polymer solution, and from multi-jet devices increases diffusion, interception, and inertial
in order to improve production rate. impaction efciencies, determining a lower drag
force around the bers and, thus, lower pressure
drops. In addition these media are easy to clean,
Applications enabling them to signicantly extend the life of
lters and reducing the maintenance costs. Their
The interesting properties related to the possibility potentials have shown possible applications in air
of obtaining nanometric bers from ltering media (Barhate and Ramakrishna 2007),
electrospinning allow their use for several poten- especially for high-efciency particulate and
tial applications, with a multidisciplinary perspec- low-penetration air lters, lters for transportation
tive. Broadly speaking it is possible to identify applications, adsorptive catalytic gas lter for res-
four main areas of interest (Ramakrishna pirators, lter media for pulse clean cartridges in
et al. 2005): bioengineering, environmental engi- dust collection, and cigarette lters for smoke
neering and biotechnologies, energy and electron- ltration.
ics, and, nally, defense and security. In this ENMs can be employed also for water treat-
framework the specic elds of applications in ment (Cloete et al. 2013) and generally show high
which electrospun nanobers are directly in con- ux rate and low transmembrane pressure with
tact with membrane technology are several, performance comparable to those commercially
668 Electrospun Nanofibrous Membranes
available. The main interesting application in this nonconductive or less conductive polymer into a
area is related to desalination, VOC gas stripping, porous matrix, which acts as mechanical rein-
oil/water emulsion separation, microbial, organic forcement when the pores are lled with a highly
compounds, and heavy metal removal. However, proton-conductive component. Alternatively, a
for solid-liquid ltration, very high surface-to- highly proton-conducting matrix is electrospun
volume ratios promote membrane fouling. For into a porous ber mat and subsequently
this reason and for improving membrane perfor- reinforced with a secondary polymer to provide
mances, ENMs can be surface modied (Nasreen mechanical stability. The proton-conductive poly-
et al. 2013), in order to add functional groups or mers are usually chosen between peruoro-
functionality, with processes like in situ graft and sulfonic acid and sulfonated polymers that can
interfacial polymerization, plasma treatment, wet be coupled with organic or inorganic particles as
treatment, coating, and blending with surface- conductor enhancers or to improve strength and
modifying agents. A main drawback for the hydrophilicity.
employment of electrospun nanobers for such Electrospun mats are also attractive alterna-
applications is their mechanical strength which is tives to polymer gel electrolytes for lithium-ion
not sufcient to withstand macroscopic impact batteries, since they can be employed as matrix in
during ltration application such as normal liquid which the electrolyte can be encapsulated improv-
or air ows passing through them. Hence, they ing ionic conduction across the membrane and
need to be used as active coating layer on existing mechanical strength while providing good water
melt-blown supportive brous media (composite uptake. In these elds the most widely studied
membrane) or the bers need to be bonded to polymer has been poly(vinylidene uoride)
enhance mechanical properties. (PVDF) thanks to its good electrochemical and
thermal stability. However, PVDF-based gel poly-
mer electrolyte with its high crystallinity limits the
Fuel Cell and Battery Separator Membranes ion migration, lowering the battery performance.
Another area in which ENMs can have promising ENMs with their porous membrane are capable to
applications is that of energy-related applications overcome this problem, and PVDF and other
and devices (Cavaliere et al. 2011), especially for alternative polymers and blend have been
polymer fuel cell and lithium-ion battery electro- explored by electrospinning with encouraging
lyte membranes. results.
Research efforts on polymeric proton
exchange membranes for fuel cells have led the Biomedical Applications
interest of researchers toward the employment of Nanober research applications in the biomedical
ENMs as porous reinforcing mats to minimize eld have a multifaceted perspective spreading
in-plane swelling and shrinking. Nanobers are between tissue engineering, drug delivery, and
also able to increase proton conductivity with wound dressing (Agarwal et al. 2008). Tissue
respect to bulk lm, thanks to their highly oriented engineering is an emerging multidisciplinary
ionic domains (Dong et al. 2010) and provide area in which nanobers represent an important
good mechanical strength, while the remarkable advancing front for the production of suitable
exibility of their production process allows to scaffolds of different materials that can mimic
adequately tailor their nal morphology for com- natural extracellular matrix. To this purpose
posite membranes. Fuel cell membranes are semi- ENMs have been tested as natural, synthetic, and
permeable membranes that have the function to be composite scaffolds for different types of targeted
proton conductive, electron insulating, and dense tissue including blood vessel, cartilage, bone,
in order to avoid fuel crossover. For this reason nerve, and many others. The small diameter of
two types of approaches can be used when the bers and their high surface area are benecial
employing electrospinning for such application. for cell attachment and bioactive factor loading,
The rst is related to the electrospinning of enhancing cell growth.
Electrospun Nanofibrous Membranes 669
Drug delivery membranes incorporate a drug catalysts for the abatement of selected
component that can be patched on wound of sur- compounds.
gery or encapsulated into pharmaceutical capsules The characteristics of ENMs match well the
to deliver the drug through the digestive system of requirements for different types of sensing
the patient. Polymeric electrospun drug delivery devices (Ding et al. 2009) including acoustic
systems are advantageous for such task because wave, resistive, gravimetric, photoelectric, opti-
they can deliver drugs efciently to a localized cal, and amperometric sensors. Indeed, ENMs
area, with the possibility to vary the release rate by high surface area has the potential to provide
simply varying the ber diameter or the loading unusually high sensitivity, fast response time,
dosage. The possibility of choosing different and lower detecting limits. In this case different
E
materials, processes, and processing conditions approaches can be employed to provide a sensing
allows to reach the desired encapsulation ef- capability to nanobers, such as electrospinning
ciency, preserving bioactivity (Zamani of a polymeric sensing material, incorporation of
et al. 2013). Several drugs have been incorporated sensing molecules into nanobers, or application
successfully into electrospun media obtaining bet- of sensing material on nanober surface via coat-
ter performance over normal cast lm and with the ing/grafting technique, employing organic and
possibility to load insoluble drug for enhancing inorganic polymer.
their dissolution. Other potential applications of ENMs include
ENMs have also exhibited potential in wound afnity membranes for protein purication
dressing thanks to the possibility to generate (Ma et al. 2005) and protective clothing against
homogeneous scaffolds, provide uniform nanoparticles (Faccini et al. 2012) on textile
adherence, and wet wound surface without uid support.
accumulation. They can provide high gas perme-
ation and protection from infection and dehydra-
tion, extending their applications on different
types of wounds as compared to traditional Cross-References
wound dressing materials and opening new
doors for the next generation of wound dressing Nanober
materials. Oil-Water Emulsion
Proton-Exchange Membranes for Fuel Cells
Other Applications Ultraltration (UF)
Electrospun materials from stable polymers or
ceramic bers are also ideal candidates as sup- References
ports for homogeneous and heterogeneous catal-
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surface area and high porosity. The catalyst, electrospinning for biomedical applications. Polymer
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Barhate RS, Ramakrishna S (2007) Nanobrous ltering
nanobrous mat itself, or it can be subsequently media: ltration problems and solutions from tiny
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Examples are organic or inorganic nanobers on Basheer C (2013) Nanober-membrane-supported TiO2 as
which metals or semiconductor nanoparticles are a catalyst for oxidation of benzene to phenol. J Chem
2013:17
deposited or embedded for catalytic (Basheer Cavaliere S, Subianto S, Savych I, Jones DJ, Roziere J
2013) and photocatalytic oxidation (Modesti (2011) Electrospinning: designed architectures for
et al. 2014) and synthesis (Formo et al. 2009) of energy conversion and storage devices. Energy Envi-
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Cloete TE, de Kwaadsteniet M, Gule NP, Klumperman B
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670 Electrospun Polyethersulfone Nanofiber Membranes
4,4-dichlorophenyl sulfone via nucleophilic sub- Other potential applications concern polymeric
stitution at high-reaction temperature (up to scaffolds as substrate for stem cell culture made of
285 C) in the presence of a suitable solvent like pristine (Christopherson et al. 2009;
diphenyl sulfone, sulfolane, or N-methyl-2- Ardeshirylajimi et al. 2013) and modied (Chua
pyrrolidone (Parker et al. 2012). et al. 2006; Shabani 2009) PES, for which both the
PES is a widely employed polymer for mem- ber diameter and the type of functionalization
brane fabrication due to its interesting properties in can have a prominent role in the inltration, dif-
terms of high glass transition temperatures, good ferentiation, and proliferation of the cells.
mechanical strength and stiffness, and outstanding The high stability of the polymer and its chain
thermal and oxidative resistance. This polymer can exibility due its structure make PES a suitable
E
be electrospunned from solutions of suitable con- candidate as non-uorinated replacement for pro-
centration with polar aprotic solvents (e.g., ton exchange membranes, especially for direct
dimethylacetamide) in order to produce nanobers methanol fuel cells. By sulfonation it is possible
with average diameters of 0.752 mm and average to introduce proton conducting functional groups
specic surface area of 1530 m2/g, by changing along the polymer chain, while by electrospinning
the process parameters (Kwak et al. 2013). a suitable nanobrous web can be produced. This
Electrospun nanobrous membranes (ENMs) nonwoven structure can be lled with Naon to
are a new class of energy-saving membranes that obtain a compact membrane with higher electro-
are under extensive study because of their high chemical performances with respect to Naon
interconnected porosity and tunable pore size that 112 and Naon 117 dense membranes (Shabani
can give high permeability and selectivity. One of et al. 2010; Hasani-Sadrabadi et al. 2011).
the most important elds of interest for ENMs is
water ltration for which these membranes could
overcome some intrinsic limitations of conven-
Cross-References
tional porous polymeric membranes. However
ENMs suffer of poor mechanical strength, while
Electrospun Nanobrous Membranes
PES, even if extensively used for commercial
Proton-Exchange Membranes for Fuel Cells
membranes, is a highly hydrophobic polymer so
Ultraltration (UF)
the synthesis of composite membranes is the usual
approach to solve these issues. PES ENMs can be
employed for dye and heavy metal removal by References
blending with polymers that incorporate func-
tional groups that have binding/chelating capabil- Ardeshirylajimi A, Hosseinkhani S, Parivar K,
Yaghmaie P, Soleimani M (2013) Nanober-based
ity (Min et al. 2012; Wu et al. 2014). The polyethersulfone scaffold and efcient differentiation
mechanical properties of these membranes can of human induced pluripotent stem cells into osteoblas-
be improved by interber adhesion/junction tic lineage. Mol Biol Rep 40:42874294
(Yoon et al. 2009; Homaeigohar et al. 2012), Bui NN, Lind ML, Hoek EMV, McCutcheon JR
(2011) Electrospun nanober supported thin lm com-
while the hydrophilicity can be increased by oxi- posite membranes for engineered osmosis. J Membr
dation treatment (Yoon et al. 2009). Sci 385386:1019
A combination of both improvements can be Christopherson GT, Song H, Mao HQ (2009) The inu-
achieved by incorporation of hydrophilic inor- ence of ber diameter of electrospun substrates on
neural stem cell differentiation and proliferation. Bio-
ganic particles which can also allow a higher materials 30:556564
thermal stability (Homaeigohar et al. 2011). PES Chua KN, Chai C, Lee PC, Tang YN, Ramakrishna S,
ENMs can be employed even as a middle layer in Leong KW, Mao HQ (2006) Surface-animated
thin lm composite polymeric membranes for electrospun nanobers enhance adhesion and expan-
sion of human umbilical cord blood hematopoietic
engineered osmosis with the advantage to provide stem/progenitor cells. Biomaterials 27:60436051
higher osmotic uxes than their commercial coun- Hasani-Sadrabadi MM, Shabani I, Soleimani M,
terparts (Bui et al. 2011). Moaddel H (2011) Novel nanober-based triple-layer
672 Embryonic Stem (ES) Cell
proton exchange membranes for fuel cell applications. fertilization and contains from 64 to several hun-
J Power Sources 196:45994603 dred cells organized in an outer shell, the
Homaeigohar SS, Mahdavi H, Elbahri M (2011) Extraor-
dinarily water permeable sol-gel formed trophectoderm, and the inner cell mass (ICM).
nanocomposite nanobrous membranes. J Colloid The ICM is the locus of pluripotent cells destined
Interface Sci 366:5156 to yield all the tissues of the developed organism.
Homaeigohar S, Koll J, Lilleodden ET, Elbahri M (2012) In the process of obtaining embryonic stem cells,
The solvent induced interber adhesion and its inuence
on the mechanical and ltration properties of the trophectoderm is removed by immunosurgery,
polyethersulfone electrospun nanobrous microltration and the ICM is disaggregated and plated on feeder
membranes. Sep Purif Technol 98:456463 cells. Ethical issues surround the derivation of
Kwak NS, Jung WH, Park HM, Hwang TS human ES cells from in vitro fertilized blastocysts.
(2013) Electrospun polyethersulfone brous mats: sul-
fonation, its characterization and solution-phase ammo- Embryonic stem cells have pluripotency and
nium sorption behavior. Chem Eng J 215216:375382 indenite replication characteristics. These cells
Min M, Shen L, Hong G, Zhu M, Zhang Y, Wang X, have the capacity to give rise to differentiated prog-
Chen Y, Hsiao BS (2012) Micro-nano structure poly eny representative of all three embryonic germ
(ether sulfones)/poly(ethyleneimine) nanobrous afn-
ity membranes for adsorption of anionic dyes and heavy layers (ectoderm, endoderm, and mesoderm). ES
metal ions in aqueous solution. Chem Eng J 197:88100 cells are able to differentiate in all cell types differ-
Parker D, Bussink J, Hendrik T, van De Grampel J, ently from adult stem cells that can produce only a
Wheately GW, Dorf EH, Ostlinning E, Reinking K, limited number of cell types. It is possible to modu-
Schubert F, Junger O, Wagener R (2012) Polymer,
high-temperature. In: Ullmanns encyclopedia of late the differentiation of stem cells in a given phe-
industrial chemistry, 7th edn. Wiley-VCH Verlag notype by using specic growth factors and
GmbH & Co. KGaA, Weinheim molecules, which trigger the differentiation process.
Shabani I, Haddadi-Asl V, Seyedjafari E, Babaeijandaghi, ES cells for their ability of propagating them-
Soleimani M (2009) Improved inltration of stem cells
on electrospun nanobers. Biochem Biophys Res selves indenitely represent a valuable tool for
Commun 382:129133 both research and regenerative medicine. They
Shabani I, Hasani-Sadrabadi MM, Haddadi-Asl V, can serve as an unlimited source of any cell type
Soleimani M (2010) Nanober-based polyelectrolytes in the body; human ES cells could yield highly
as novel membranes for fuel cell applications. J Membr
Sci 368:233240 effective in vitro models for use in drug discovery
Wu JJ, Lee HW, You JH, Kau YC, Liu SJ (2014) Adsorp- programs and provide a renewable source of cells
tion of silver ions on polypyrrole embedded for use in transplantation therapy. Cell therapies
electrospun nanobrous polyethersulfone membranes. based on the use of ES cells have been proposed
J Colloid Interface Sci 420:145151
Yoon K, Hsiao BS, Chu B (2009) Formation of functional for tissue replacement after injury or disease.
polyethersulfone electrospun membrane for water puri- Adult stem cells, isolatable from bone marrow,
cation by mixed solvent and oxidation processes. adipose tissue, tooth pulp, and many other loca-
Polymer 50:28932899 tions of the body, are capable of self-renewal and
can be readily expanded ex vivo for several pas-
sages without losing their self-renewal capacity.
Mesenchymal stem cells can differentiate into
Embryonic Stem (ES) Cell multiple tissue-forming cell lineages such as oste-
oblasts, chondrocytes, adipocytes, tenocytes, and
Loredana De Bartolo myocytes. Recent work on the differentiation of
Institute on Membrane Technology, National bone marrow-derived mesenchymal stem cells
Research Council of Italy, ITM-CNR, Rende, into neuron-like cells is another demonstration of
Italy considerable plasticity of adult mesenchymal
stem cells. Stem cells are often a preferred cell
source for regeneration of multiple cell lineage
Embryonic stem (ES) cell is a totipotent stem cell tissues. The ability to expand stem cells is desired
derived from an early stage embryo, which is called to generate cells for tissue engineering in clinical
blastocyst. This stage is reached 45 days after and pharmaceutical applications (Rahaman and
Emulsification 673
Mao 2005). Conventional methods for expanding Siegmund M, Laera S, Favia P, De Bartolo L,
stem cells or progenitor cells comprised polysty- Bader A (2009) Rat embryonic liver cell expansion
and differentiation on NH3 plasma-grafted PEEK-
rene culture dishes and component of extracellular WC-PU membranes. Biomaterials 30:65146521
matrix such as collagen. Alternatively biocompat- Piscioneri A, Campana C, Salerno S, Morelli S, Bader A,
ible and biodegradable materials have been pro- Giordano F, Drioli E, De Bartolo L (2011) Biodegrad-
posed to support cells and promote their able and synthetic membranes for the expansion and
functional differentiation of rat embryonic liver cells.
differentiation and proliferation toward the forma- Acta Biomater 7:171179
tion of a tissue (Piscioneri et al. 2011). Rahaman MN, Mao JJ (2005) Stem cell-based composite
Advances in cell-based therapies would not tissue constructs for regenerative medicine. Biotechnol
have been possible without the innovative design Bioeng 91(3):261284
E
and fabrication of several generations of biomate-
rials. Novel biomaterials with distinct properties
are necessary to accommodate the growth and
interactions of multiple cell lineages in composite Emulsification
tissue constructs (Grifth 2000). Membrane sys-
tems provide the temporary structural framework Emma Piacentini
for tissue-forming cells to synthesize extracellular Institute on Membrane Technology, National
matrices and other functional components in the Research Council of Italy, ITM-CNR, Rende,
intended shape and dimensions (De Bartolo and Italy
Bader 2013). They can respond on the key
demands for utilizing cell-based therapies to engi-
neer composite tissue constructs with a purposeful Emulsication is a process by which one phase is
orientation toward anatomic structures that the broken up, dispersed, and distributed in a second
tissue-engineered constructs are intended to regen- immiscible or partially miscible phase (Leal-
erate. Development of new intelligent biomaterials Calderon et al. 2007). Many different emulsica-
in synergy with cell biology will advance stem cell- tion methods can be identied, and they can be
based clinical therapeutics. Engineered membranes distinguished in nonmechanical and mechanical
have the potential to mimic and control the physi- methods. The nonmechanical methods include the
cal, chemical, and biological factors necessary for dispersed phase precipitation and the phase inver-
guiding stem cell differentiation (Pavlica sion. Changes in the phase behavior of the sub-
et al. 2009). They are currently being investigated stances to be emulsied, promoted by variation of
to act as scaffolds to guide and improve 3D tissue temperature or composition or by mechanical
formation, substrates to enhance cell culturing stress, are used to achieve the desirable state of
techniques, vehicles for cell delivery, and sources the system. The mechanical methods of producing
of immobilized and/or time-released factors. They emulsions include the use of high-speed mixers,
can be applied to the regeneration of numerous colloid mills, high-pressure valve homogenizers,
tissue types, including the liver, pancreas, bone, ultrasonic homogenizers, microuidization, and
cartilage, skin, and nerves, and are being used for membrane emulsication. Depending on the nature
the in vitro realization of physiological models. of the starting materials, emulsication can be dis-
tinguished into two categories. The creation of an
emulsion directly from two separate liquids is
References
dened as primary emulsication, whereas the
De Bartolo L, Bader A (2013) Biomaterials for stem cell reduction in size of the droplets in preformed emul-
therapy: state of art and vision for the future. CRC sion is dened as secondary emulsication (Fig. 1).
Press, Boca Raton The physical processes that occur during emul-
Grifth LG (2000) Polymeric biomaterials. Acta Mater
sication can be highlighted by considering the
48:263277
Pavlica S, Piscioneri A, Peinemann F, Keller M, behavior of two immiscible liquids in a container
Milosevic J, Staeudte A, Heilmann A, Schulz- such as oil and water. Their thermodynamically
674 Emulsification
PRIMARY SECONDARY
EMULSIFICATION EMULSIFICATION
Oil
Water
most stable state consists of a layer of oil on top of uid. When the viscous forces generated within a
a layer of water that allows to minimize the con- uid dominate the inertial forces (low Re), the
tact area between the two phases. To create and ow prole is laminar; when the inertial forces
emulsion, it is necessary to supply energy in order dominate (high Re) in the ow prole, it is turbu-
to disrupt and mix the oil and water which is lent. The size of the droplets produced by a
usually achieved by mechanical agitation. The homogenizer depends on a balance between the
droplets formed are constantly moving around two opposing physical processes: droplet disrup-
and frequently collide and coalesce with neigh- tion and droplet coalescence. The interfacial
boring droplets. The presence of an emulsier forces that tend to hold the droplets together and
prevents the merging together of the droplets the disruptive forces generated within the homog-
after they are formed. The emulsier adsorbs to enizer that tend to pull the droplets apart are
the surface of the droplets during emulsication involved in droplet disruption process. To deform
and forms a protective membrane that prevents and disrupt a droplet during homogenization, it is
the droplets from coming close enough together necessary to apply an external force that is signif-
to coalesce. The rates of droplet disruption, drop- icantly larger than the interfacial force. The inter-
let coalescence, and emulsier adsorption within a facial force is described by the Laplace equation:
particular homogenizer depend on the ow prole
that the uids experience: (i) laminar ow which 4g
DP
is a regular, smooth, and well-dened ow with d
relatively low ow rate; (ii) turbulent ow which
is an irregular, chaotic, and ill-dened ow with where g is the interfacial tension between the two
relatively high ow rate characterized by the for- liquids, d is the droplet diameter, and DP is the
mation of eddies within the uid; and (iii) Laplace pressure which acts across the interface
cavitational ow which is an extremely complex toward the center of the droplet. The equation
ow because of the formation of small cavities indicates that the pressure required to disrupt a
that implode and generate shock waves. The ten- droplet increases as the interfacial tension
dency for one ow regime is a consequence of the increases or as the droplet size decreases. For a
balance of viscous and inertial forces acting on the droplet to be broken up during homogenization,
uid expressed by the Reynolds number: the disruptive forces must exceed the interfacial
forces and their duration must be longer than the
inertial forces L vrc time required for droplet deformation. The rela-
Re tive magnitude of disruptive and interfacial forces
viscous forces c
is characterized by the Weber number (We):
where L is some characteristic length of the sys-
tem, v is the average uid ow velocity, rc is the disruptive forces
We
density of the uid, and c is the viscosity of the interfacial forces
Emulsification by Membrane Operations 675
Emulsification by Membrane Operations, Table 1 Different membrane operations used for the production emulsion
droplets
Advantages Disadvantages
Dynamic membrane emulsication
Stirred ME Suitable for low volumes of continuous Emulsion production at batch scale
phase
Useful to study the effect of different The shear stress at the membrane surface is
experimental conditions on the emulsion nonuniform and depends on the cell geometry
preparation
Cross-ow ME Constant shear stress at the membrane Emulsion droplet breakup as a consequence of
surface the recirculation
Suitable for large-scale production and High dispersed phase concentration is obtained
continuous or semicontinuous operation after a long time of operation
Cross-ow ME Constant shear stress at the membrane High dispersed phase concentration is obtained
with static surface after a long time of operation
promoter Suitable for large-scale production and
continuous or semicontinuous operation
Suitable to prevent droplet breakup
Rotating ME Suitable for large-scale production and Complicated and more expensive design
continuous or semicontinuous operation Higher power consumption
Able to prevent droplet breakup
High dispersed phase concentrations
obtained in a single pass
(continued)
Emulsification by Membrane Operations 677
E
Static membrane emulsication
Simple experimental setup Emulsion production at batch scale
Low energy input The production of uniform droplets is possible
Able to prevent droplet breakup only at low dispersed phase ux with low
productivity
(stirred membrane emulsication) (Stillwell phases, phase composition, pH, and ionic
et al. 2007). The use of static turbulence pro- strength
moters in cross-ow membrane emulsication Process parameters, including wall shear
allows increasing the shear stress at the membrane stress, transmembrane pressure, membrane
surface while maintaining a low value along the module conguration, and temperature
circuit out of the membrane (Koris et al. 2011).
Alternatively, a periodic ow pulsation is gener- Comparing to the conventional emulsication
ated in the continuous phase without recirculation processes, emulsication by membrane operation
(pulsed-ow membrane emulsication) (Holdich permits to obtain a better control of droplet size
et al. 2013). Moving membranes can be used and droplet size distribution, low energy and
instead of the commonly used stationary mem- material consumption, and modular and easy
branes. The droplet detachment from the mem- scale-up. Nevertheless, productivity (m3/day) is
brane surface is controlled by rotating much lower, and therefore the challenge in the
(Vladisavljevi and Williams 2006) or vibrating future is the development of new membranes
(Holdich et al. 2010) the membrane within an and innovative membrane operations to keep the
otherwise static continuous phase. Membrane known advantages and maximize the
operations used for the production emulsion drop- productivity.
lets are described in Table 1.
Emulsication by membrane operation is con-
trolled by: References
Koris A, Piacentini E, Vatai G, Bekassy-Molnar E, contains both a polar or hydrophilic head and a
Drioli E, Giorno L (2011) Investigation on the effects nonpolar or hydrophobic tail (Fig. 1). A measure
of a mechanical shear-stress modication method dur-
ing cross-ow membrane emulsication. J Membr Sci of the degree to which an emulsier is hydrophilic
371:2836 or lipophilic is given by the hydrophilic-lipophilic
Kukizaki M (2009) Shirasu porous glass (SPG) membrane balance (HLB) determined by calculating values
emulsication in the absence of shear ow at the mem- for the different regions of the molecule. Emulsi-
brane surface: inuence of surfactant type and concen-
tration, viscosities of dispersed and continuous phases, ers adsorb at interfaces between two immiscible
and transmembrane pressure. J Membr Sci 327:234243 liquid anchoring its hydrophilic part into water
Stillwell MT, Holdich RG, Kosvintsev SR, Gasparini G, and its lipophilic part into oil decreasing the inter-
Cumming IW (2007) Stirred cell membrane emulsi- facial tension between them (Fig. 1). This facili-
cation and factors inuencing dispersion drop size and
uniformity. Ind Eng Chem Res 6:965972 tates droplets disruption during homogenization
Vladisavljevi GT, Williams RA (2006) Manufacture of and, in the case of membranes, lowering the min-
large uniform droplets using rotating membrane emul- imum emulsication pressure. Emulsiers have
sication. J Colloid Interface Sci 299:396402 an important role in emulsion stabilization against
Williams RA, Peng SJ, Wheeler DA, Morley NC,
Taylor D, Whalley M, Houldsworth DW (1998) Con- droplets coalescence and/or aggregation provid-
trolled production of emulsions using a crossow mem- ing electrostatic repulsion, steric repulsion, and/or
brane, part II: industrial scale manufacture. Chem Eng strength to the interfacial layer of the droplets.
Res Des 76:902910 Emulsiers are normally classied according
to the head group type as ionic (anionic and cat-
ionic), nonionic, and amphoterics (zwitterionics).
Anionic emulsiers contain anionic functional
Emulsifier
groups at their head, such as sulfate (sodium
dodecyl sulfate, SDS), sulfonate, phosphate, and
Emma Piacentini
carboxylates. Cationic emulsiers contain cat-
Institute on Membrane Technology, National
ionic functional groups at their head, such as
Research Council of Italy, ITM-CNR, Rende,
pH-dependent primary, secondary, or tertiary
Italy
amines and permanently charged quaternary
ammonium cation (cetyl trimethylammonium
Emulsiers are a class of molecules with surface bromide, CTAB). Nonionic emulsiers have
active properties (Dickinson 2009). This behavior polar headgroups and they include glycol and
is due to their amphiphilic structure which glycerol esters, polyoxyethylene esters,
Emulsifier,
Fig. 1 Emulsier structure EMULSIFIER
and emulsier distribution
at water-in-oil and oil-in- Hydrophilic Head
water emulsion interface
Hydrophobic Tail
SEDIMENTATION PHASE
INVERSION
uniform droplet size. The ideal particle size particle size distribution and density difference
depends on the available methods of preparation between the droplets and the medium (Fig. 1).
and industrial application in each case. Another In sedimentation, the uniform dispersion of the
important emulsion property is the ratio of the droplets is disturbed by aggregation, which leads
volume of the dispersed phase (Vi) to the volume to settling or creaming of the internal phase. This
of the continuous phase or (Ve) is called the phase process results from external forces usually grav-
volume ratio (F). If F < 0.43 (Vi = 30 % of total itational or centrifugal. When such forces exceed
volume), the ow properties of the emulsion are the thermal motion of the droplets (Brownian
determined primarily by the continuous phase. If motion), a concentration gradient builds up in
F > 0.43, the viscosity of the emulsion generally the system with the larger droplets moving faster
increases. As F increases, either phase reversal or to the top (if their density is lower than that of the
cream formation occurs. medium) or to the bottom (if their density is larger
Emulsion stability should match its applica- than that of the medium) of the container. To keep
tion. Thus, for a number of applications, the emul- an emulsion stable, such aggregation must be
sion should be stable under very specic prevented since droplet aggregates sediment
conditions, but it should break after its purpose faster than individual small droplets. Sedimenta-
has been achieved according to a specic condi- tion is not always necessarily accompanied by
tion (such as temperature, pH, or salts, or the like). coalescence. Although the distribution has been
An emulsion is stable if fusion of the droplets is altered, the original dispersion can be restored by
prevented by a sufciently high energy barrier shaking or stirring. Flocculation refers to aggre-
(Tadros 2013). In general, the energy barrier is gation of the droplets (without any change in
built up by the lm of emulsier that forms at primary droplet size) into larger units. It is the
the surface of the droplets. Several breakdown result of the van der Waals attraction that is uni-
processes may occur on storage depending on versal with all disperse systems. Flocculation
Emulsion 681
occurs when there is no sufcient repulsion to absorbed by the larger droplets, and then increas-
keep the droplets apart to distances where the ingly larger drops merge together until two con-
van der Waals attraction is weak. Flocculation tinuous phases are nally formed. The driving
may be strong or weak, depending on the force for coalescence is the surface or lm uctu-
magnitude of the attractive energy involved. One ations which results in close approach of the drop-
way to overcome the van der Waals attraction is lets whereby the van der Waals forces is strong
by electrostatic stabilization using ionic surfac- thus preventing their separation. Two droplets can
tants, which results in the formation of electrical only coalesce if the intervening layer of liquid is
double layers that introduce a repulsive energy pierced when they approach each other. There-
that overcomes the attractive energy. The second fore, coalescence is opposed in two ways by the
E
and most effective method of overcoming occu- emulsier lm surrounding the droplets. First, as
lation is by steric stabilization using nonionic in the case of aggregation, the like charges of the
surfactants or polymers. Ostwald ripening electrical double layer prevent them from
(disproportionation) results from the nite solu- approaching each other. Second, the buildup of
bility of the liquid phases. Liquids that are referred an elastic surface lm causes the emulsion drop-
to as being immiscible often have mutual solubil- lets to bounce off each other when they collide.
ities that are not negligible. With emulsions, Coalescence is always followed by accelerated
which are usually polydisperse, the smaller drop- settling or creaming, which destroys the emulsion
lets will have larger solubility when compared completely. The emulsion is then broken and can-
with the larger ones (due to curvature effects). not be reconstituted by shaking or stirring. The
With time, the smaller droplets disappear and driving force for prevention of coalescence is to
their molecules diffuse to the bulk and become produce a stable lm that can be achieved by two
deposited on the larger droplets. With time, the mechanisms and their combination: (i) increased
droplet size distribution shifts to larger values. repulsion both electrostatic and steric and
Several methods may be applied to reduce Ost- (ii) dampening of the uctuation. In general,
wald ripening: (i) Addition of a second dispersed smaller droplets are less susceptible to surface
phase component that is insoluble in the continu- uctuations and hence coalescence is reduced.
ous medium. In this case, partitioning between This explains the high stability of nanoemulsions.
different droplet sizes occurs, with the component The phase inversion refers to the process whereby
having low solubility expected to be concentrated there will be an exchange between the disperse
in the smaller droplets. During Ostwald ripening phase and the medium. For example, an O/W
in a two-component system, equilibrium is emulsion may with time or change of conditions
established when the difference in chemical invert to a W/O emulsion. In many cases, phase
potential between different size droplets (which inversion passes through a transition state
results from curvature effects) is balanced by the whereby multiple emulsions are produced. Phase
difference in chemical potential resulting from inversion of emulsions can be one of two types:
partitioning of the two components. This effect transitional inversion induced by changing the
reduces further growth of droplets. facers that affect the HLB of the system, for
(ii) Modication of the interfacial lm at emulsion example, temperature and/or electrolyte concen-
interface. By using surfactants that are strongly tration, and catastrophic inversion, which is
adsorbed at the emulsion interface (i.e., polymeric induced by increasing the volume fraction of the
surfactants) and that do not desorb during ripening disperse phase.
(by choosing a molecule that is insoluble in the Emulsions have application in several indus-
continuous phase), the rate could be signicantly trial systems such as food emulsion, for example,
reduced. In coalescence, the individual droplets mayonnaise, salad creams, deserts, and bever-
fuse together. First, the smaller droplets are ages; personal care and cosmetics, for example,
682 Emulsion Characterization
hand creams, lotions, hair sprays, and sunscreens; These tests cannot identify if a double emulsion
and pharmaceuticals, paints, and bitumen (e.g., oil in water in oil phase) is present. This must
emulsions. be investigated with microscopic methods.
The two main characteristics of an emulsion,
which inuence the physical stability, the color,
References and the rheological behavior, are the drop size
distribution (DSD) and the disperse phase content
Israelachvili J (1994) The science and applications of (DPC) (Schuchmann 2007).
emulsions - an overview, Colloids and Surfaces A:
The DPC is set by the manufacturer and is
Physicochemical and Engineering Aspects 91: 18.
Tadros TF (2013) Emulsion Formation, Stability, and constant when using premix membrane emulsi-
Rheology, in Emulsion Formation and Stability cation. Using other membrane emulsication pro-
(ed T. F. Tadros), Wiley-VCH Verlag GmbH & Co. cesses like cross ow devices, the DPC of
KGaA, Weinheim, Germany.
emulsions is adjusted by the rate of ow of the
oil and water phase or by recirculation time of the
continuous phase/emulsion and changes continu-
ously. Regarding multiple emulsions, additional
Emulsion Characterization instability mechanisms may lead to changes of
DPC while emulsifying and storing. The DPC
Volker Gaukel, Heike Schuchmann and can be measured with differential scanning calo-
Richard Bernewitz rimetry (DSC) (Schuch et al. 2013; Dalmazzone
Food Process Engineering, Karlsruhe Institute of et al. 2009), NMR (Bernewitz et al. 2011; van
Technology (KIT), Karlsruhe, Germany Duynhoven et al. 2007), or rheological character-
istics of single and double emulsions.
The DSD depends on several factors as the kind
The production of emulsions via membrane pro- and pore size of the membrane, the transmembrane
cesses is investigated since 30 years and started ux, the shear forces at the membrane surface, as
with investigations from Nakashima et al. with well as the composition of the emulsion (kind of
porous glass membranes (Nakashima emulsier, viscosity of the phases, etc.). The DSD
et al. 1991). There are several principles of mem- can be measured with various methods which are
brane emulsication as, e.g., direct emulsication referred here. The DSD can also change during
and premix emulsication. But nevertheless storage and distribution of an emulsion leading to
which process is used, the characterization of the a product deterioration and phase separation.
emulsion is an important issue. A rough indication for the physical stability of an
Besides the emulsions ingredients, which are emulsion can be the zeta potential (z), whereas z
dened by the manufacturer, there are many struc- >30 mV indicates a stable emulsion. Another
ture parameters which inuence the physical sta- method is a Dynamic Mechanical Analysis
bility, the color, the rheological behavior, or the (DMA) of the emulsion (Brummer 2006).
controlled release properties of the emulsion. As the changes of DSD are often very slow and
If the kind of emulsion is not known, the rst cannot be monitored over the whole shelf life of a
characterization method must identify if it is an oil product, there are several test procedures to accel-
in water (o/w) or water in oil (w/o) emulsion. In erate this process. A procedure is to rise the stor-
many cases this can be easily done by a dilution age temperature from room temperature to
test. This means that an o/w emulsion can be 4050 C which accelerates the deterioration pro-
diluted with a hydrophilic phase and w/o emulsions cesses by the factor 2. Other means are the expo-
can be diluted with a hydrophobic phase. Measure- sure of the emulsion to many short temperature
ment of conductivity of the emulsion is another abuses or to a centrifugal eld which can shorten
possibility as o/w emulsions have in general a the monitoring time by the factor 102,000. It
much higher conductivity than w/o emulsion. should be kept in mind that all the acceleration
Emulsion Liquid Membrane (ELM) 683
techniques may change the structure of the emul- aqueous phase and oil-in-water emulsion dis-
sion and may lead to differing results compared to persed in an outer organic phase. The membrane
real storage conditions. phase in the water-in-oil-in-water (W/O/W) type
is the immiscible oil phase separating the aqueous
phases, while in the O/W/O type, the immiscible
References water phase separating the two organic phases
acts as the LM. Hence, the liquid membrane
Bernewitz R, Guthausen G, Schuchmann HP (2011) NMR serves here a dual purpose: (a) permitting selec-
on emulsions: characterisation of liquid dispersed sys-
tive transfer of one or more components through it
tems. Magn Reson Chem 49:93104
from external phase to internal droplets and vice
Brummer R (2006) Most important test methods. In: Rhe- E
ology essentials of cosmetic and food emulsions. versa a`nd (b) preventing mixing of external and
Springer, Berlin, pp 7580 internal phases. The emulsion is dispersed in the
Dalmazzone C, Noik C, Clausse D (2009) Application of
feed solution, and mass transfer from the feed to the
DSC for emulsied system characterization. Oil & gas
science and technology rev. IFP 64(5):543555 internal receiving phase takes place. ELMs were
Nakashima T, Shimizu M, Kukizaki M (1991) Membrane rst used for separation of hydrocarbons from
emulsication by microporous glass. Eng Mater wastewater with high separation efciency. Com-
61&62:513516
pared to conventional processes, emulsion liquid
Schuch A, Khler K, Schuchmann HP (2013) Differential
scanning calorimetry (DSC) in multiple W/O/W emul- membrane (ELM) process has some attractive fea-
sions: a method to characterize the stability of inner tures, for example, simple operation, high ef-
droplets. J Therm Anal Calorim 111(3):18811890 ciency, extraction and stripping in one stage, larger
Schuchmann HP (2007) In: Brckel U, Meier W,
interfacial area, and scope of continuous operation.
Wagner G (eds) Product design and engineering: best
practices, vol 1. Wiley-VCH, Weinheim, p 63 Since an ELM is a thin lm of liquid (oil or
van Duynhoven PM, Maillet B, Schell J, Tronquet M, aqueous) composed of surfactants and their sol-
Goudappel GJW, Trezza E, Bulbarello A, van vents between a feed and a receiving phase, any
Dusschoten D (2007) A rapid benchtop NMR method
immiscible liquid can serve as a membrane
for determination of a droplet size distributions in food
emulsions. Eur J Lipid Sci Technol 109(11):10951103 between two liquid or gas phases containing a
solute at different concentrations. If the solute is
Further Reading soluble in the membrane phase and has a reason-
Mcclements DJ (2007) Critical review of techniques and able diffusivity through the membrane, then its
methodologies for characterization of emulsion stabil- selective transport through the membrane from
ity. Crit Rev Food Sci Nutr 47(7):611649
higher to lower concentration can be achieved.
Schramm LL (1992) Emulsions fundamentals and appli-
cations in the petroleum industry, vol 237. American This type of permeation has simple mechanism
Chemical Society, Washington, DC and not of much technical importance.
At facilitated transport mechanism, liquid
membrane incorporates a reactive component or
carrier, reacting reversibly and selectively with
Emulsion Liquid Membrane (ELM) species of interest to carry the formed complexes
across the LM to the internal phase, and dissoci-
Vladimir S. Kislik ates, discharging the solute to the internal phase.
Campus Givat Ram, Casali Institute of Applied The unchanged carrier then diffuses back to the
Chemistry, The Hebrew University of Jerusalem, membrane-external phase interface (see Fig. 1).
Jerusalem, Israel A small amount of carrier is required in the mem-
brane phase even for achieving a high degree of
separation. At different proton concentrations in the
Emulsion liquid membrane, ELM, is a system in aqueous phase or using another ions, ion exchange
the form of double emulsions (for details, see processes between two LM surfaces occur. This
Chakraborty et al. 2010). It may be of two types: phenomenon is called coupled mass transport. If
water-in-oil emulsion dispersed in an external the transports of these two different species occur
684 Emulsion Liquid Membrane for Wastewater Treatment
in the same direction, it is called cotransport, while Chakraborty M, Bhattacharya C, Datta S (2010) Emulsion
hybrid liquid membranes: denitions and classication,
transport in opposite direction is called
theories, module design, applications, new directions and
countertransport. Evidently the process leads to perspectives. In: Kislik V (ed) Liquid membranes princi-
the transport of targeted ionic species across the ples and applications in chemical separations & waste-
membrane against their concentration gradient. water treatment, 1st edn. Elsevier, Boston, pp 141200
This so-called uphill transport will continue
until one driving factor (difference of chemical
potentials) is balanced by the difference between
chemical potentials of another transported ion. Emulsion Liquid Membrane
The ELM technique has great potential for for Wastewater Treatment
recovery and removal of different metal ions.
Separation of metals like copper, zinc, cadmium, N. Othman
cobalt, nickel, mercury, uranium, chromium, rhe- Faculty of Chemical and Energy Engineering,
nium, and several others, including noble metals Universiti Teknologi Malaysia, Skudai, Johor,
like gold and silver, lanthanides, and rare earths, Malaysia
was studied. To date, there are two industrial
plants installed for zinc recovery from wastewater
in Austria, having a capacity of 75 m3/h and Emulsion liquid membranes are known as double
700 m3/h, removing zinc selectively from 500 to emulsion system. The advantage of this process is
3 ppm. Bis(2-ethylhexyl) dithiophosphoric acid extraction and stripping process occurred
Emulsion Liquid Membrane for Wastewater Treatment 685
simultaneously in one single-step operation, and phase. At the external interface, the carrier will
equilibrium limitation can be removed. It also can form carrier-solute complexes and diffuse to the
reduce the amount of expensive extractant; high internal interface and release the solute into the
uxes and high selectivity are possible. It is also receiving phase by the reaction with the stripping
possible to treat any source of wastewater agent. For example, in metal separation from
containing organics and metals even at low con- wastewater, even in very low concentration, the
centration. The primary emulsions of water in oil carrier will selectively combine with the solutes to
emulsion were prepared by emulsifying two form a metal-carrier complex, and the complex
immiscible phases of the stripping solution and will permeate through the membranes from the
organic liquid membrane phase with a surfactant outer to the inner interface. At the inner interface,
E
to produce an emulsion. This primary emulsion is the complex decomposes by the reversal of the
then dispersed in the solution or phase to be equilibrium reaction, and the metal ion is liberated
treated. Mass transfer takes place between the into the internal phase and the regenerated carrier
feed phase and the internal phase through the goes back into the membrane phase. The mecha-
liquid membrane phase. The illustration and sche- nism of removal and recovery of the solute/metal
matic diagram of the process is shown in Fig. 1. assisted by the carrier is illustrated in Fig. 2.
The organic liquid membrane may contain a car- The major problem associated with ELMs in
rier to facilitate the extraction process. The carrier the wastewater treatment is emulsion stability. If
will act as a shuttle to carry the solute from exter- the emulsion globules break and the inner droplet
nal interface to the internal interface or receiving phase spills into the continuous phase, the sepa-
ration is lost. Interfacial shear between the contin-
uous phase and membrane phase causes the liquid
membrane to thin and, in some cases, rupture.
Another problem is osmotic swelling although
it is rarely mentioned in the literature. This phe-
nomenon occurs when water in external phases
diffuses through the organic membrane phase and
Phase I Phase II Phase III swells the inner aqueous droplet phase. The
increased volume of the internal phase leads to
increased breakage and dilution of the concen-
trated solute in the droplet phase.
For the last three decades, this method has
attracted many studies in the area of hydrometal-
lurgy such as separation of metal ions either from
Emulsion Liquid Membrane for Wastewater Treat-
ment, Fig. 1 A schematic diagram of emulsion liquid wastewater or from ores (Othman et al. 2006; Reis
membranes and Carvalho 1993; Reed et al. 1987; Marr 1984;
Emulsion Liquid
Membrane phase
Membrane Phase III Phase II
for Wastewater
Treatment, Fig. 2 The
A A A A
mechanism of couple
transport in emulsion liquid
membrane
Carrier A solute
molecule
686 Emulsion Pertraction Technology for Zinc Recovery
Draxler and Marr 1986; Babcock et al. 1986). It Reed DL, Bunge AL, Noble RD (1987) Inuence of reac-
has been reported that emulsion liquid membrane tion reversibility on continuous-ow extraction by
emulsion liquid membrane. In: Noble RD, Way JD
system has been successfully used to recover cop- (eds) Liquid membranes: theory and applications.
per selectively from waste stream of mine solu- American Chemical Society, Washington, DC
tions (Wright et al. 1995). Reis MTA, Carvalho JMR (1993) Recovery of zinc from
From the viewpoint of practical application in industrial efuent by emulsion liquid membranes.
J Membr Sci 84:201211
wastewater treating processes, recovery processes Volkel W, Halwachs W, Schugerl K (1980) Copper extrac-
for copper (Volkel et al. 1980; Goto et al. 1989a), tion by means of a liquid surfactant membrane process.
uranium (Hayworth et al. 1983), and zinc (Marr J Membr Sci 6:1931
1984) were examined in test plant. The rst appli- Wright JB, Nilsen DN, Hundley G, Galvan GJ (1995) Field
test of liquid emulsion membrane technique for copper
cation of emulsion liquid membrane (ELM) on an recovery from mine solutions. Miner Eng 8:549556
industrial scale was the process to remove zinc
from wastewater at a textile plant in Austria
(Draxler and Marr 1986).
In order to get a better understanding of emul-
sion liquid membrane process and the system Emulsion Pertraction Technology
potentials, the extraction performance must be for Zinc Recovery
studied based on the kinetics and thermodynamic
aspects. The parameters that affect the solute Immaculada Ortiz and Eugenio Bringas
extractability and selectivity should be identied. Department of Chemical and Biomolecular
The parameters such as stripping agent types and Engineering, University of Cantabria, Santander,
acidity that control the mass transfer of solute, Cantabria, Spain
volume ratio of emulsion to external phase that
affects the mass transfer area of extraction pro-
cess, and carrier concentration, type of diluents, The emulsion pertraction technology (EPT) is a
swelling, residence time, and agitation rate that separation process that combines the ability of
control the extraction performance and the liquid membranes to promote the uphill transport
breakup rate of emulsion should be studied. of target species by the coupling between mass
transfer and chemical reaction and the benets of
using membrane contactors, namely, large inter-
References facial area, nondispersive contact, and indepen-
dent ow of the uid phases. Figure 1 shows the
Babcock WC, Friesen DT, Lachapelle ED (1986) Liquid ow diagram of the EPT process that comprises
membranes for separating uranium from vanadium and
uranium from molybdenum. J Membr Sci
two essential process units: a microporous hollow
26(3):303312 ber membrane contactor (see Fig. 2) and the
Draxler J, Marr R (1986) Emulsion liquid membranes. Part emulsion vessel that contains a pseudo-emulsion
I: phenomenon and industrial application. Chem Eng consisting of the organic phase formulated with a
Process 20:319329
selective organic carrier and the dispersed strip-
Goto M, Kondo K, Nakashio F (1989) Acceleration effect
of anionic surfactants on extraction rate of copper with ping solution. The target solute is chemically
liquid surfactant membrane containing LIX65N and transferred from the aqueous feed to the organic
nonionic surfactant. J Chem Eng Jpn 22:7998 phase that is embedded in the pores of the hollow
Hayworth HC, Ho WS, Burns WA Jr, Li NN (1983) Extrac-
tion of uranium from wet process phosphoric acid by
bers due to their hydrophobic character. Next,
liquid membranes. Sep Sci Technol 18(6):493521 the solute-carrier complex diffuses to the interface
Marr R (1984) Pilot plant studies of liquid membrane between the organic and the droplet of stripping
separation. Proceeding of Eng. Found. Conf. On New phase where the back-extraction reaction occurs.
Directions in Separation technology, Davos
Othman N, Mat H, Goto M (2006) Separation of silver
The solute is recovered from the internal aqueous
from photographic wastes by emulsion liquid mem- phase after emulsion settling (San Romn
brane system. J Membr Sci 282(12):171177 et al. 2010; Urtiaga et al. 2010; Carrera
Emulsion Pertraction Technology for Zinc Recovery 687
Back-extraction
Extraction
A + C AC
Emulsion
Concentrate AC E
Pore
C
Emulsion Tank
Feed A
Solution Hollowfiber
Stripping Emulsion
droplet
Emulsion Pertraction Technology for Zinc Recovery, Fig. 1 Performance of the EPT process
et al. 2009; Bringas et al. 2006; Urtiaga employed in zinc electroplating operations (see
et al. 2005; Klaassen and Jansen 2001). In the composition in Table 1).
forthcoming section, the potential of the EPT Figures 3 and 4 depict the separation and
technology to develop separation processes with recovery objectives to be achieved by the appli-
zinc recovery is evaluated. cation of EPT to the treatment of SPA and SPB.
Under the usual composition of SPA, zinc
forms anionic chlorocomplexes (ZnCl42 and
Recovery of Zinc from Liquid Wastes ZnCl3) while iron is present in the form of neu-
by EPT tral or cationic compounds (Regel et al. 2001).
Tributyl phosphate (TBP) and water are reported
Zincs electropositive nature makes it well-suited as the most suitable extraction and back extraction
for use as a coating for protecting iron and steel reagents enabling the selective separation and
products from corrosion. For this reason, the sur- concentration of zinc with minimum iron extrac-
face treatment industry accounts for almost half tion (Cierpezewski et al. 2002). On the other hand,
zinc modern-day demand. The processes involved the information provided by the equilibrium iso-
in the surface treatment of components are pre- therms depicted in Fig. 5 conrms the commercial
dominantly water-based, and thus the generation selective carrier bis(2,4,4- trimethylpenthyl)
and management of complex liquid wastes is an phosphinic acid (Cyanex272) as a suitable reagent
issue of concern (Bringas et al. 2012). EPT has to formulate the liquid membrane due to its capac-
been proven to be an efcient technology to per- ity to selectively separate Fe3+ and Zn2+ (tramp
form both the selective removal and recovery of ions) from chromium under the typical pH condi-
zinc from different wastes produced in the context tions (1.82.5) of the passivation baths. Sulphuric
of surface treatment industry: (i) spent pickling acid is selected as stripping agent (Urtiaga
acids (SPA) generated in the hot-dip galvanizing et al. 2010).
process (see composition in Table 1) and (ii) spent Figure 6 shows the kinetic results obtained
chromium-based passivation baths (SPB) with the SPA-TBP-water and the EPT process.
688 Emulsion Pertraction Technology for Zinc Recovery
Emulsion Pertraction
Technology for Zinc
Recovery,
Fig. 2 Characteristics of
hollow ber contactors for a
bench scale EPT process
Parameter/Characteristic Value/Description
Thickness 30 m
Porosity 40%
Emulsion Pertraction Technology for Zinc Recovery, It is concluded that the extraction (EX) and back-
Table 1 Physical-chemical properties of spent pickling extraction (BEX) percentages of zinc and iron,
acids (SPA) and spent chromium-based passivation baths
(SPB) when steady state conditions (regarding zinc
kinetics) are reached, are respectively, 79 %
SPA SPB
(EX Zn), 98 % (BEX Zn), 23 % (EX Fe), and
Parameter Value Parameter Value
38 % (BEX Fe). Under these operation condi-
pH 0 pH 1.82.5
tions, the maximum value of selectivity of zinc
Zn2+ (mg/L) 122,000 Zn2+ 250011,780
(mg/L) over iron in the stripping solution is 15 kg of
Fe2+ (mg/L) 100,000 Fe3+ 2090 Zn/kg of iron (Ortiz et al. 2004; Samaniego
(mg/L) et al. 2006; Samaniego et al. 2007; Carrera
Cl (mg/l) 300,000 Cr3+ 45009350 et al. 2009; Bringas et al. 2012). On the other
(mg/L) hand, the efciency of the EPT process to carry
Free acidity, 1 NO 67,520
3
out the regeneration of real passivation baths is
H+ (mol/L) (mg/L)
demonstrated in Fig. 7 which shows reductions
Emulsion Pertraction Technology for Zinc Recovery 689
Electrolytic
recovery of zinc
Stripping solution
Service (ZnCl2, HCl) Galvanizing
E
water
process
Emulsion Pertraction Technology for Zinc Recovery, Fig. 3 Treatment of spent pickling acids by EPTwith zinc recovery
Electrolytic
recovery of zinc
Stripping solution
(ZnSO4)
H2SO4 Cyanex272 Electroplating
process
Emulsion Pertraction Technology for Zinc Recovery, Fig. 4 Regeneration of chromium-based passivation baths by
EPT with zinc recovery
Emulsion Pertraction
Technology for Zinc Selective separation
Recovery,
Fig. 5 Extraction 100
iron
isotherms of iron, zinc, and
chromium with Cyanex272
75
% Extraction
50
25
chromium
zinc
0
0 1 2 3 4 5 6 7
Equilibrium pH
690 Emulsion Pertraction Technology for Zinc Recovery
0
0 30 60 90 120 150 180
t (min)
concentrations in the
stripping solution after 3 h 60
of EPT regeneration of SPB
using Cyanex272 as 40
selective extractant
0.43 kg m3
20 0.003 kg m3
0
[Zn] [Fe] [Cr]
References
Emulsion Rupture by Membranes
Bringas E, San Romn MF, Ortiz I (2006) Separation and
recovery of anionic pollutants by the emulsion
Jose Coca
pertraction technology. Remediation of polluted
groundwaters with Cr(VI). Ind Eng Chem Res Department of Chemical and Environmental
45:42954303 Engineering, University of Oviedo, Oviedo,
Bringas E, Mediavilla R, Urtiaga A, Ortiz I (2011) Devel- Spain
opment and validation of a dynamic model for regen-
eration of passivating baths using membrane
contactors. Comp Chem Eng 35:918927
Bringas E, San Romn MF, Urtiaga AM, Ortiz I (2012)
Integrated use of liquid membranes and membrane Emulsions are homogeneous mixtures that consist E
contactors: enhancing the efciency of L-L reactive of a dispersed phase (oil droplets in O/W emul-
separations. Chem Eng Process. doi:10.1016/j. sions) distributed uniformly in a continuous phase
cep.2012.11.005
(water). Ultraltration (UF) and microltration
Carrera JA, Bringas E, San Romn MF, Ortiz I (2009)
Selective membrane alternative to the recovery of zinc (MF) membranes have been used for the treatment
from hot-dip galvanizing efuents. J Membr Sci of O/W emulsions produced in industries such as
326:672680 steel works, metal nishing, pharmaceuticals,
Cierpezewski R, Miesiac I, Regel-Rosocka M,
cosmetics, food, etc. Oil droplets are recovered
Sastre AM, Szymanowski J (2002) Removal of zinc
(II) from spent hydrochloric acid solutions from as retentate and the aqueous phase permeates the
zinc hot galvanizing plants. Ind Eng Chem Res membrane. The production of 1 t of steel may
41:598603 demand up to 200 t of water, the largest water
Diban N, Mediavilla R, Urtiaga A, Ortiz I (2011)
usage corresponding to the rolling mills. Mem-
Zinc recovery and waste sludge minimization from
chromium passivation baths. J Hazard Mater brane performance diminishes when oil droplets
192:801807 fall below the micron range and problems become
Klaassen R, Jansen AE (2001) The membrane contactor: more pronounced when ionic surfactants are pre-
environmental applications and possibilities. Environ
sent, as they increase repulsive forces between
Prog 20:3743
Ortiz I, Bringas E, San Romn MF, Urtiaga AM droplets.
(2004) Selective separation of zinc and iron from Demulsication is commonly achieved by
spent pickling solutions by membrane-based solvent chemical or electrostatic methods. Chemical
extraction. Sep Sci Technol 39:24412455
demulsication destabilizes the disperse phase
Regel M, Sastre AM, Szymanowski J (2001) Recovery
of zinc(II) from HCl spent pickling solutions by two mechanisms: coagulation (inorganic
by solvent extraction. Environ Sci Technol 35: salts) and occulation (organic polymers).
630635 The disadvantage of chemical demulsication
Samaniego H, San Romn MF, Ortiz I (2006) Modelling of
is that the bulk phase has to be further treated
the extraction and back-extraction equilibria of zinc
from spent pickling solutions. Sep Sci Technol before discharge. Electrostatic demulsication
41:757769 is ineffective for emulsions with high water
Samaniego H, San Romn MF, Ortiz I (2007) Kinetics of content and sparking during treatment may
zinc recovery from spent pickling efuents. Ind Eng
generate new compounds from the surfactant
Chem Res 46:907912
San Romn MF, Bringas E, Ibez R, Ortiz I (2010) and the oil. However, membranes can be used
Liquid membrane technology: fundamentals and as coalescers by forcing the emulsion through
review of its applications. J Chem Technol Biotechnol the pores of the membrane (Kajitvichyanukul
85:210
et al. 2011).
Urtiaga A, Abelln MJ, Irabien JA, Ortiz I (2005) Mem-
brane contactors for the recovery of metallic com- Hydrophilic membranes induce coalescence
pounds. Modelling of copper recovery from WPO of O/W emulsions while hydrophobic membranes
processes. J Membr Sci 257:161170 can be used for the demulsication of W/O emul-
Urtiaga A, Bringas E, Mediavilla R, Ortiz I (2010)
sions (Fig. 1). The main factors affecting mem-
The role of liquid membranes in the selective
separation and recovery of zinc for the regeneration brane demulsication are (Daiminger et al. 1995;
of Cr(III) passivation baths. J Membr Sci 356:8895 Hong et al. 2003; Kocherginsky et al. 2003):
692 Emulsion Separation by Membranes
References
Concentrate
Centrifugal
separator
Equalization UF
Process
tank
tank
Filter
Final concentrate Oil-free permeate
disposal discharge
Settleable solids
E
Emulsion Separation by Membranes, Fig. 1 Hybrid UF system for oily wastewater treatment
membrane, leading to contamination of the per- emulsion) is then transferred to a process tank
meate. Fouling and scaling of the membrane lead and pumped through the UF unit to remove the
to a poor performance and membrane cleaning emulsied oil. The retentate containing the oil is
procedures must be taken into account. recycled to the process tank, and the permeate is
When MF is used for oil-water separation, continuously withdrawn. This process is com-
particulates, emulsied oil, and microbial contam- monly used in the automobile industry (Cheryan
inants can be removed. Cross-ow velocities may and Rajagopalan 1998).
range between 3 and 6 m/s and transmembrane
pressures (TMPs) between 100 and 770 kPa. The
main limitation of membrane processes is the References
decline of the permeate ux over time because
of concentration polarization, membrane fouling Cheryan M, Rajagopalan N (1998) Membrane processing
of oily streams. Wastewater treatment and waste reduc-
(due to surfactant or oil adsorption on the pore
tion. J Membr Sci 151:1328
walls), gel layer formation, pore blocking by oil Coca J, Gutirrez G, Benito JM (2013) Treatment of oily
droplets, pH, and temperature. wastewater by membrane hybrid processes. In: Coca-
Often it is not possible to use a simple mem- Prados J, Gutirrez-Cervell G (eds) Economic sustain-
ability and environmental protection in mediterranean
brane system to perform an oil-water separation:
countries through clean manufacturing methods.
some efuents may cause severe membrane foul- Springer, Dordrecht, pp 3561
ing and pretreatment is necessary to maintain a
high and steady ux. In these situations, inte-
grated-membrane or membrane-based hybrid
processes may be suitable alternatives to obtain Emulsion Treatment
good process performance and to extend mem- with Membranes
brane life (Coca et al. 2013). A typical membrane
hybrid process for oily wastewaters is shown in Jose Coca
Fig. 1. Department of Chemical and Environmental
Usually the process starts with the removal of Engineering, University of Oviedo, Oviedo,
settleable solids and free-oating oil prior to Spain
membrane treatment, mainly UF. This can be
accomplished in a tank with free-oil removal
equipment, such as a skimmer, or by a rotating An emulsion is a homogeneous mixture of two
brush strainer, a pressure or vacuum lter to immiscible liquids, with one of them (typically oil)
remove solids, and a centrifugal separator or a dispersed as droplets into the other. Emulsion drop-
hydrocyclone to remove oil and solids. The lets usually range between 0.1 and 20 mm in diam-
remaining oily wastewater (mainly stable O/W eter. The two main categories of emulsions are
694 Emulsion Treatment with Membranes
Chemical addition
(coagulants/flocculants)
Feed UF
Process
tank
tank
Emulsion Treatment with Membranes, Fig. 1 UF process for oily wastewater treatment
oil-in-water (O/W, >30 % water) and water-in-oil osmosis (RO), occulation followed by
(W/O, <25 % water): water and highly polar liquids microltration (MF), MF, membrane distillation,
are hydrophilic, while nonpolar liquids are consid- nanoltration (NF), and ultraltration
ered oils. Emulsions consist of two phases: an (UF) (Cheryan 1998; Chakrabarty et al. 2010).
internal or discontinuous phase (nally divided A typical UF-based system for oily wastewa-
droplets) and an external or continuous phase ters, operated in a semi-batch recycle mode, is
(which keeps the droplets in suspension), which shown in Fig. 1. The nal concentrate volume
are bound together at the interphase. A surfactant may be only 35 % of the initial oily wastewater
reduces the interfacial tension between the two volume. The system must be cleaned after a cer-
phases binding them together. Industrial oily waste- tain time to restore the permeate ux. O/W emul-
waters can be classied as: free oil (Dp 150 mm), sions may be reduced by 8590 % by volume and
dispersed oil (Dp = 20150 mm), stable emulsied with an oil concentration in the retentate of
oil (Dp 20 mm), and dissolved oil (Dp 5 mm). 7075 %.
Free oils and dispersed O/W emulsions can be MF or UF processes cannot remove dissolved
removed by mechanical methods such as gravity oil components in water. For that purpose, other
settling, skimming, coalescence, centrifugation, methods, such as RO or NF, are required. The
etc. (Alther 1998; Stewart and Arnold 2008). Stable choice of membrane material is important: inor-
emulsied oils and dissolved oils cannot be ganic membranes are chemically robust and
removed efciently by conventional methods expensive; polymeric membranes have lower
because of the small droplet size and low oil resistance to aggressive feeds and are more sus-
concentration. ceptible to fouling, but are considerably cheaper.
Membrane processes are increasingly being In spite of the fact that efuent oil concentrations
applied for treating O/W emulsions due to their of 5 ppm or less can be achieved with membranes,
advantages: high-quality permeate and removal they have not found wide practical applications so
efciency, lower capital costs than with thermal far. Membrane systems suffer from concentration
processes, and compact design. Some of the most polarization and fouling problems that lead to a
promising membrane O/W treatments are dehy- substantial ux decline with time. Membranes
dration of emulsions by pervaporation, reverse must be replaced every 35 years.
Emulsions Drop Size Distribution, Measurement of 695
O/W emulsions can sometimes be treated by a often that they are fast and may be used online or
combination of two membrane processes (e.g., at least without diluting the sample.
UF/NF, UF/RO or NF/RO) to obtain a high- For the measurement of DSD, a physical char-
quality water efuent. acteristic which is connected to the drop size of a
single drop-like sedimentation velocity, diffrac-
tion of light at the drop surface, projected area in
References a microscopic image, etc., is necessary. This
makes clear that the basis of the calculation of
Alther G (1998) Put the breaks on wastewater emulsions. DSD varies between different methods, and one
Chem Eng 105:8288
should not expect the same DSD results from
Chakrabarty B, Ghoshal AK, Purkait MK (2010) Cross- E
ow ultraltration of stable oil-in-water emulsion using different measuring methods. In addition during
polysulfone membranes. Chem Eng J 185:447456 the calculation procedure, it is partly necessary to
Cheryan M (1998) Ultraltration and microltration hand- make assumptions and simplications, and there-
book, 2nd edn. Technomic, Lancaster
fore DSD results are very sensitive to the calcula-
Stewart M, Arnold A (2008) Emulsions and oil treating
equipment: selection, sizing and troubleshooting. Gulf tion parameters which are set by the manufacturer
Professional Publishing, Burlington or which can be set by the user of the equipment.
The most common techniques for DSD mea-
surement are presented in Table 1 which shows the
measuring principle as well as the analyzable drop
Emulsions Drop Size Distribution, size range and some restrictions of the method.
Measurement of Progress in the eld of emulsions has evolved
complex structures, like multiple emulsions
Volker Gaukel, Richard Bernewitz and (Muschiolik 2007; Jimnez-Colmenero 2013).
Heike Schuchmann As in a multiple emulsion, there are more than
Food Process Engineering, Karlsruhe Institute of one DSD to determine the complex structure that
Technology (KIT), Karlsruhe, Germany challenges the common measuring techniques.
However, progress in the eld of DSD determina-
tion of double emulsions has been made. Espe-
The drop size distribution (DSD) of an emulsion cially PFG-NMR and IA of confocal laser
has inuence on the physical stability, the color, scanning microscopy images offer possibilities
and the rheological behavior of the emulsion and is for the characterization of double emulsions
therefore an important means of characterization. (Schuster et al. 2012).
The DSD can be measured with various Another important issue in the context of DSD
methods. In principle one can distinguish between measurements is the illustration and interpreta-
methods which measure physical characteristics tion. DSDs are statistical distributions and can be
of single drops or physical characteristics of the shown as cumulative or density distributions.
bulk emulsion. The latter are often used for the Especially showing the latter, it is very important
characterization of an emulsion in terms of quality to consider all the rules of their calculation. To the
control where it is only necessary to notice differ- authors knowledge, there are many measurement
ences between a reference and a product or where devices with very weak software concerning this
it is sufcient to attain the DSD results only after a point. For simplication and interpretation of
calibration against a system with known DSD. results, it is very common to show only mean
Examples are rheological behavior, dielectric values of the DSD as, e.g., the Sauter Mean Diam-
spectrometry, dynamic scanning calorimetry, eter or statistical values like the median or modal
focused beam reectance, or dynamic reection value. Some insights on this topic are given in
measurements. An advantage of these methods is (Hess 2004; Sommer 2001).
696 Enantiocatalytic Membrane
Emulsions Drop Size Distribution, Measurement of, Table 1 Overview on the most important measurement
techniques for drop size analytics in emulsions
Physical
characteristic for
Method size measurement Size range Additional information
Sedimentation Sedimentation (50 nm) Range for the use of centrifuges in brackets. For
velocity of a 1 mm1 mm small drops, very high dilution necessary
single drop
(Statistical) image Projected area (0,1 nm) Size range depending on the image source.
analytics (IA) 1 mm20 mm Electron microscopy in brackets. Information on
structure and double emulsion detection possible.
High number of drops necessary for reliable
statistical analysis
Laser diffraction (LD) Diffraction of (50 nm) In brackets: with additional light sources and
light at the drop 1 mm2 mm scattering information, necessity of complex
surface refraction index. High dilution necessary
Dynamic laser light Diffusion rate 1 nm1 mm Dispersed phase content up to 10 % possible.
scattering (DLS) Drop sedimentation leads to measurement error
Pulsed eld gradient Coefcient of 0,2100 mm Measurement without dilution possible.
nuclear magnetic diffusion Characterization of some parameters of double
resonance (PFG-NMR) emulsions
either kinetic resolution or dynamic kinetic resolu- diffusion, but provides highly selective sorption
tion. For example, the work of Long and (Hadik et al. 2002; Higuchi et al. 2010).
co-workers successfully utilized Candida rugosa
lipase as the source of biocatalyst for the kinetic
resolution of (S)-ibuprofen ester (Long et al. 2005). References
Cl
R1
Enantioselective Synthesis by
R2
N
N
Membrane Operations
Br Mohamad Hekarl Uzir
N School of Chemical Engineering, Universiti Sains
N H
Br Malaysia, Penang, Malaysia
Compound A: R1=R2=Br
Compound B: R1=Br, R2=H
Compound C: R1=R2=H
Enantioselective synthesis by membrane opera-
Enantioselective Synthesis, Fig. 1 Chemical structure tions refers to chemical reactions to produce one
of spirocyclic oxindolo-b-lactam enantiomer from a racemic mixture utilizing
Enantioselective Transport of Amino Acids by Membrane Operations 701
membrane as a medium of separation. The process are the structural units of proteins. The most of
occurs in situ, where the product formed from the amino acids found in nature are categorized as
reaction will be directly separated into the a-amino acid in which the amino group is attached
required enantiomeric compound (Giorno to the carbon atom adjacent to the carboxylic acid
et al. 1995; Long et al. 2005). Another enantio- group. An a-amino acid can exist in either of two
meric synthesis, which applied the hollow-ber optical isomers except glycine, and the isomer is
membrane module, is from the work of Hadik and normally described as L- or D-amino acid. The major-
co-workers. The polymeric membrane made ity of amino acids in living organisms are L-isomers.
from polypropylene was used together with a Optical isomers, including amino acids, frequently
chiral selector, N-3,5-dinitrobenzoyl-L-alanine show different bioactivity from each other. So, opti-
E
octylester, initially dissolved in toluene (Hadik cal resolution of amino acids has been an important
et al. 2002). Hollow-ber membrane has also subject in various industries dealing with pharma-
been applied with different types of chiral selec- ceuticals, foods, agrochemicals, and so on.
tors for large-scale separation processes. The Optical resolution with membrane processes has
reported results suggested that N(1-naphthyl)- potential merits over other separation methods like
leucine provided a wide range of enantiomeric crystallization or chromatography. Membrane oper-
separation of amino acid derivatives with %ee of ation can be carried out continuously and it enables
up to 95 % (Pirkle and Bowen 1994). the large-scale separation. Optical resolution of
amino acids can be achieved by the function of chiral
recognition sites of solid membranes and liquid
References membranes. The method using liquid membranes
is described in another site, so solid membranes for
Giorno L, Molinari R, Drioli E, Bianchi D, Cestic P (1995) enantioselective separation are explained here.
Performance of a biphasic organic/aqueous hollow
A main research topic on enantioselective mem-
bre reactor using immobilized lipase. J Chem Technol
Biotechnol 64(4):345352 branes is the design of the membranes that have the
Hadik P, Szabo L, Nagy E (2002) D, L-lactic acid and D, chiral recognition sites. Some enantioselective solid
L-alanine enantio separation by membrane process. membranes have been reported as follows.
Desalination 148(13):193198
Long W, Kow P, Kamaruddin A, Bhatia S (2005) Compar-
ison of kinetic resolution between two racemic ibupro-
fen enters in an enzymatic membrane reactor. Process Membranes Prepared from Chiral
Biochem 40(7):24172425 Polymers
Pirkle W, Bowen W (1994) Preparative separation of enan-
tiomers using hollow-bre membrane technology. Tet-
rahedron Asymmetry 5(5):773776 Polypeptide and polysaccharide, like cellulose,
alginate, and chitosan, and their derivatives are
chiral polymers, and membranes from these
chiral polymers have been applied to the
Enantioselective Transport of Amino enantioselective separation of racemic amino
Acids by Membrane Operations acids. The separation factor of these membranes
toward racemic tryptophan is usually in the range
Keiji Sakaki of 1.15.0 (Higuchi et al. 2010). Membranes pre-
National Institute of Advanced Industrial Science pared from polymers with chiral branch have been
and Technology (AIST), Research Institute for also reported.
Sustainable Chemistry, Tsukuba, Ibaraki, Japan
enantioselective afnity toward amino acids. Yoshikawa M, Izumi J, Kitano T (1995) Molecularly
Cyclodextrins, bovine serum albumin (BSA), imprinted polymeric membranes for optical resolution.
J Membr Sci 108:171175
and DNA have been used as chiral selectors. The
membranes added with these chiral selectors
showed the separation factor of 1.12.7 toward
amino acids (Higuchi et al. 2010).
Enantioselectivity
References
Enantiospecicity is the ability of an enzyme
Higuchi A, Tamai M, Ko Y, Tagawa Y, Wu Y, Freeman B, to convert a racemic mixture into a particular
Bing J, Chang Y, Ling Q (2010) Polymeric membranes enantiomer. The degree of specicity is interre-
for chiral separation of pharmaceuticals and chemicals. lated with that of selectivity, which equation
Polym Rev 50:113143
suggested by Lopez and coworkers (Lopez
van der Ent EM, vant Riet K, Keurentjes JTF, van der Padt
A (2001) Design criteria for dense permeation-selective et al. 1990):
membranes for enantiomer separations. J Membr Sci
185:207221 " 1 0:5 #2
Xie R, Chu L, Deng J (2008) Membranes and membrane tanh F=E0:5 E =F
Eo E 2
processes for chiral resolution. Chem Soc Rev tanhF1 F1
37:12431263
Encapsulation 703
ln 1 c 1 eep macromolecules.
E
Encapsulation Techniques
Encapsulation Techniques, Table 2 Common methods
Goran T. Vladisavljevic of solid shell/matrix formation in encapsulation processes
Department of Chemical Engineering, Mechanical/
Loughborough University, Loughborough, thermal Physicochemical Chemical
Leicestershire, UK Cooling Solvent removal Suspension
polymerization
Freezing Evaporation or One stage
drying (direct)
The encapsulation technique of choice depends on
Two stage
the type and physical properties of the core and (droplet swelling)
shell material. The chosen encapsulation tech- Pan coating Liquid Interfacial
nique should give a high encapsulation efciency extraction polycondensation
and loading capacity of actives, capsules should Fluidized Layer-by-layer Sol-gel chemistry
not exhibit aggregation or adherence, capsules bed coating deposition
Top spray Self-assembly
should have a narrow particle size distribution
Bottom Simple/complex
without tails, threads, or dents on the surface, spray coacervation
and the process should be suitable for industrial Tangential Ionotropic
scale production. spray gelation
Depending on the initial physical state of the Wurster Internal phase
core phase, two different fabrication routes can be process separation
distinguished: (i) coating solid particles by shell-
forming material in a uidized bed or pan coater
and (ii) dispersing a capsule-forming material in evaporation, cooling, or cross-linking in a hard-
the form of droplets in another immiscible liquid ening bath. Emulsication routes involve emulsi-
or air, followed by droplet solidication. There is cation of a solution or suspension of actives,
a variety of atomization and dripping processes by followed by shell/matrix formation by internal
which a liquid phase can be dispersed in another gelation, polymerization, layer-by-layer electro-
immiscible uid (Table 1). static deposition, internal phase separation, coac-
Depending on the chemical composition of the ervation, etc. (Table 2).
shell-forming material, solidication of air Hydrogel capsules contain a hydrophilic active
suspended droplets can be achieved by solvent entrapped within a hydrophilic polymer network
708 Encapsulation: Entrapping, Enclosing, Enveloping
that can absorb and hold large amount of water. is emulsied with an aqueous phase at room tem-
A gel network can be formed by chemical gelation perature. The solid particles are then formed by
(polymerization by free radical processes or via evaporation of the organic solvent. Hydrophilic
condensation) or by physical gelation, which can actives can be encapsulated by forming a W/O/W
involve heating (heat-setting gels), cooling (cold- emulsion prior to solvent evaporation or cooling
setting gels), or the addition of multivalent coun- (Jaspart et al. 2005).
terions (ionotropic gelation). In the internal Liposomes are usually prepared using two
ionotropic gelation, the droplets of W/O emulsion approaches: (i) hydration of dry lipid lms with
contain a gel-forming polymer (e.g., alginate) and an aqueous solution of actives resulting in forma-
a cross-linking agent in a nondissociated form tion of large multilamellar vesicles (MLV), which
(e.g., calcium carbonate), whereas the continuous is then followed by size reduction of MLVs by
oil phase contains a species (e.g., hydrogen ions) sonication, microuidization, repetitive freezing
that diffuses into the droplets and triggers the and thawing, or extrusion through track-etch
release of cross-linking agent in its active form polycarbonate membranes, and (ii) mixing a
and subsequent gelation. In the external nonaqueous lipid solution with an aqueous solu-
ionotropic gelation, the droplets initially contain tion (Walde and Ichikawa 2001).
only a gel-forming polymer, and cross-linking
occurs in a hardening bath (Zhang et al. 2007).
Coacervation involves the phase separation of References
one or more polymers from the initial solution and
the subsequent deposition of the newly formed Jaspart S, Piel G, Delattre L, Evrard B (2005) Solid lipid
microparticles: formulation, preparation, characterisa-
coacervate phase around the active ingredient
tion, drug release and applications. Expert Opin Drug
suspended or emulsied in the same reaction Deliv 2:113
media. In simple coacervation, phase separation Walde P, Ichikawa S (2001) Enzymes inside lipid vesicles:
is achieved by addition of desolvating agent preparation, reactivity and applications. Biomol Eng
18:143177
(alcohol or salt) or by change in temperature or
Zhang H, Tumarkin E, Sullan RMA, Walker GC,
pH, whereas complex coacervation involves reac- Kumacheva E (2007) Exploring microuidic routes to
tion between two oppositely charged polymers. microgels of biological polymers. Macromol Rapid
The three basic steps in coacervation are Commun 28:527538
Zuidam NJ, Shimoni E (2010) Overview of microencap-
(i) phase separation in a suspension or emulsion
sulates for use in food products or processes and
of active ingredient which leads to a three-phase methods to make them. In: Zuidam NJ, Nedovi VA
system consisting of a polymer-rich liquid (eds) Encapsulation technologies for active food ingre-
phase (coacervate phase), a polymer-lean liquid, dients and food processing. Springer, New York,
pp 329
and a solid or liquid phase containing active
ingredient; (ii) deposition of the coacervate
phase onto the dispersed particles or droplets;
and (iii) hardening of the coating (Zuidam and
Shimoni 2010).
Solid lipid microparticles contain the active Encapsulation: Entrapping,
ingredient entrapped within a high melting point Enclosing, Enveloping
lipid, such as fatty alcohols, fatty acids, fatty acid
esters of glycerol, hydrogenated fatty acid esters, Encapsulation
waxes, etc. Solid lipid microparticles can be fab-
ricated by a temperature-controlled emulsication
of high melting point lipids followed by cooling
or by emulsication/solvent evaporation method. Engineered Organs
In the latter case, a high melting point lipid is
dissolved in an organic solvent, and the mixture Bioarticial Organs, Membrane Operations of
Enhanced Oil Recovery (EOR) 709
Enhanced Oil Recovery (EOR), Table 1 Comparison of relative investment costs (CAPEX) and operating costs
(OPEX) of membrane-based, solvent-based, and hybrid processes for carbon dioxide capture (EOR applications)
CAPEX
rf. Cryo.a Mem.
Operating Study realized OPEX KCO3
conditions by Year rf. + Mem. Mem. +DEA DEA Cryo.a TEA chaud
175.000 m3/h Amoco 1982 47 M$ 1 2.2 1.56 1.48
90 % CO2, (Goddin 20.4 M$/a 1 1.76 1.39 1.12
18 bar 1982)
118.000 m3/h Permea 1983 16.1 M$ 1.50 1 1.31
80 % CO2 (Boustany 6.5 M$/a 1.31 1 1.82
et al. 1983)
190.000 m3/h Fluor 1984 1 0.63 0.63b
40 % CO2 Engineering 1 0.56 0.68b
Schendel and
Seymour
1985)
a
Cryo.: cryogenic distillation (Ryan-Holmes process (Kohl and Nielsen 1997))
b
Hot potassium carbonate + membrane
710 Enhanced Oil Recovery (EOR)
Enhanced Oil Recovery (EOR), Fig. 1 EOR example of permeation application (Spillman 1989)
Marquez JJ, Hamaker RJ (1986) Development of mem- many membrane processes are employed with
brane performances during SACROC operations. In: the objective of environmentally improving the
Oral presentation at AIChE Spring National Meeting
and Petro. Expo86. New Orleans, LA process industry, toxic solvents/diluents reduce
Mazur WH, Chan MC (1982) Membranes for natural-gas their contributions to environmental protection.
sweetening and CO2 enrichment. Chem Eng Prog Thus, nding more environmentally friendly
78:3843 solvents/diluents is becoming an important
Schendel RL, Seymour JD (1985) Take care in picking
membranes to combine with other processes for CO2 topic in the membrane preparation eld (Cui
removal. Oil Gas J 83:8486 et al. 2013a).
Spillman RW (1989) Economics of gas separation mem- Recently, efforts have been done to develop
branes. Chem Eng Prog 85:4162 environmentally friendly solvents for NIPS pro-
E
cess and diluents for TIPS process. These sol-
vents/diluents should yield the membranes
promising properties and performances without
discharging toxicity to environment. It is much
Environmentally Friendly Solvents better if the solvents/diluents can be recovered
and Diluents easily. Dimethyl sulfoxide (DMSO) and glycerin
triacetate (GTA), which can be employed for
Zhaoliang Cui NIPS and TIPS process, are relatively less
State Key Laboratory of Materials-Oriented toxic. They have been used for polymeric mem-
Chemical Engineering, College of Chemistry and brane preparation. Acetyl tributyl citrate (ATBC)
Chemical Engineering, Nanjing Tech University, (Cui et al. 2013b), which is more environmentally
Nanjing, China friendly, was introduced to prepare poly(vinyli-
dene uoride) (PVDF) membranes via TIPS pro-
cess. Dimethyl sulfone (DMSO2) (Liang
et al. 2013) was used as a universal crystallizable
Non-solvent-induced phase separation (NIPS) diluent to fabricate polar polymer membranes
and thermally induced phase separation (TIPS) (PVDF, polyacrylonitrile (PAN) and cellulose
are two major methods for polymeric porous acetate (CA)) via TIPS method. This diluent is
membrane preparation. Solvents and diluents easy to recover because of its crystallizable prop-
play important roles in NIPS and TIPS processes, erty. The membranes fabricated by above diluents
respectively, inuencing the nal membrane presented promising mechanical properties and
properties during polymeric membrane formation. water permeability. Ionic liquid is a type of
Applicable solvents for the NIPS process are N, green solvents, which probably can be used for
N-dimethyl acetamide (DMAc), N,N-dimethyl polymeric membrane preparations. CA mem-
formamide (DMF), hexamethyl phosphoramide branes (Xing et al. 2010) have been formed via
(HMPA), N-methyl pyrrolidone (NMP), phase inversion employing 1-butyl-3-
tetramethylurea (TMU), triethyl phosphate methylimidazolium thiocyanate ([BMIM]SCN)
(TEP), trimethyl phosphate (TMP), acetone as the solvent and were recycled. The morphol-
(Ac), and tetrahydrofuran (THF), while applicable ogy, porosity, and pure water permeability of the
diluents for the TIPS process are dimethyl phthal- CA membranes fabricated by reused solvents
ate (DMP), diethyl phthalate (DEP), dibutyl were quite comparable to the CA membranes
phthalate (DBP), dihexyl phthalate (DHP), ethyl produced by new solvents.
acetoacetate (EAA), propylene glycol carbonate Researchers started to pay attention to
(PGC), diphenyl ketone (DPK), diphenyl carbon- develop environmentally friendly solvents/dil-
ate (DPC), cyclohexanone, camphor, and uents, and preliminary progress has been
butyrolactone. Most of the above solvents/dilu- made. However, this is far from the require-
ents are toxic, making the work atmosphere ments, and more efforts are needed to contrib-
detrimental for workers and environment. Since ute to this eld.
712 Environmentally Responsive Membranes
MnP
[Fe3+]
H2O2
Mn3+
H2O Mn2+
MnP [2]
H2O2 Products
MnP-I MnP-II
[Fe4+=0 P] [Fe4+=0]
H2O2 Mn2+ Mn3+
Organic acid
Mn2+ E
H2O
Target compounds
MnP-III
[1]
Enzymatic (Peroxidase) Membrane Bioreactor, Fig. 1 Scheme of an enzymatic (peroxidase) membrane reactor
function, at given applied pressure operational present very specic activities. They are one of
conditions improving mass transfer in the bulk the main tools of life as it developed since the
phase (i.e., increasing axial ow rate improves origin. Enzymes are divided into six classes,
KS or D/d) diminish concentration polarization. based on the type of reaction that is catalyzed.
High stirring speeds usually improve ltering per- Lipases are important enzymes that belong to the
formance of a CST at membrane reactor, albeit at class of hydrolases; they catalyze hydrolytic reac-
the expense of partial enzyme deactivation. tions. Candida antarctica lipase B (CalB) is one
Reactor congurations other than dead end or of the most widely used lipases, because this
CSTR/UF cell can offer improvements. enzyme accepts a broad spectrum of different sub-
The use of hollow ber ultraltration modules strates. Most of the time enzymes are immobilized
E
in cross-ow ltration mode strongly improves for industrial applications. The main reason to
both reactor performance and economics. Capil- immobilize enzymes lies in the reduction of
lary membranes are characterized by a favorable costs by enabling efcient separation, recycling,
surface to volume ratio; advantages from this fea- and reuse of the expensive enzymes. The choice
ture are not only related to lower overall plant size for the best immobilization method depends on
but also to the increase of the surface to price ratio. the enzyme, the type of reaction, and the reaction
Flushing enzyme/substrate solution through UF environment.
module tangentially to the membrane surface at The use of porous membrane reactor for enzy-
a high linear velocity reduces the extent of con- matic catalysis represents from this viewpoint a
centration polarization avoiding the formation of a breakthrough technology which offers many
secondary enzymatic gel membrane. Provided advantages as compared to other more classical
that the volume of the UF module is small relative systems (immobilization on divided solid parti-
to the total volume, and that recirculation ow rate cles in xed, uidized, or moving beds): continu-
is much larger than permeate ux, system kinetic ous mode, reduction of product/substrate
behavior can be modeled in terms of a CST inhibition, free enzyme end-products, and the pos-
reactor. sibility to set up monophasic or biphasic
systems even if there can be some drawback
related to membrane fouling. The full activity may
References be maintained inside the reactor by the rejection of
enzyme molecules (Fig. 1) either freely circulat-
Drioli E, Giorno L (1999) Biocatalytic membrane reactors: ing (a) or immobilized on/in the membrane (b). In
application in biotechnology and the pharmaceutical
that case, the membrane is the catalyst media
industry. Taylor & Francis, London
(functionalization) and the reaction occurs during
membrane crossing. The convective control due
to the application of a low transmembrane pres-
sure (very small thickness of the porous layer: a
Enzymatic Membrane Reactor few microns) is responsible for the mass transfer
in Supercritical CO2 increase. The membrane is a macrosystem
resulting from the assembly of swarms of
Gilbert M. Rios microsystems: each pore represents a particular
Place Eugene Bataillon, IEM European microreactor.
Membrane Institute, Montpellier, France The main practical use of enzymatic catalysis
in supercritical carbon dioxide (scCO2) has to be
found in producing high-added-value products
Enzymes are catalysts obtained from nature since the process remains expensive. Lipases
(proteins), which work in mild conditions and have proven to be rather stable and active during
718 Enzymatic Membrane Reactor in Supercritical CO2
a S P b S
a b
S E
E S P
E
P P
P
membrane membrane Diffusion convection
Permeate :
1.0 XCO2 SCF + Dispersed molecules
SCF
Retentate Pressure
Viscous
SCF (recycled)
liquid Membrane 20 MPa
injection
separation
chamber
Permeate :
Viscous liquid + Dissolved SCF
SCF
0.2 XCO2
Viscous liquid
long-term reactions in scCO2. However, it cannot the possibility of easier separation steps with com-
be stated that performing reactions in scCO2 will plete removal of the solvent (Fig. 2).
always result in a higher activity. This is highly The future perspectives for enzymatic mem-
dependent on the type of reaction, the enzyme, brane reactors in scCO2 can be found in the
and the applied conditions. The main advantage of combination of improving the stability and
CO2, a very stable and nontoxic uid, is therefore activity of the potentially interesting
Enzymatic Ultrafiltration Membranes (Immobilization of Urease and Trypsin) 719
Enzymatic Ultrafiltration Membranes (Immobilization of Urease and Trypsin), Fig. 1 Scheme of layer-by-layer
adsorption of polyelectrolytes on membrane
720 Enzyme Compartmentalization
membrane surface, immersed in the solution of used for the production of membrane bioreactors
the anionic polyelectrolyte, and rinsed with the or biocatalytic membrane reactors (Mazzei
buffer solution again. These steps were repeated et al. 2010). In particular, asymmetric hollow
to form multiple polyelectrolyte bilayers based on ber membrane can be used as efcient support
the electrostatic layer-by-layer self-assembly to compartmentalize enzymes by entrapment into
(Fig. 1). the sponge membrane layer. The general mem-
brane requirement is that the pores in the dense
layer are small enough to retain enzyme mole-
References cules and at the same time large enough to freely
pass substrates and products (Mazzei et al. 2013).
Decher G (1997) Fuzzy nanoassemblies: toward layered
polymeric multicomposites. Science 277:12321237
References
Immobilization of enzymes
Enzyme Membrane Reactor
In biology enzyme compartmentalization is ef-
ciently carried out by biomembrane or biological Enzymatic Membrane Reactor (EMR)
membrane that permits to conne specic func-
tions given by enzymes in a precise space. The
enzymes can be localized inside the delimited
compartments or on the membrane surface. Enzyme Membrane Reactors
In eukaryotic cells the corresponding delimited
spaces or compartments are called organelles, Membrane Bioreactors
from which the main are the endoplasmic reticu-
lum, Golgi apparatus, nucleus, mitochondria,
lysosomes, endosomes, and peroxisomes. Each
membrane-enclosed organelle contains a specic Enzymes Immobilized on Lumen
set of proteins free or on the membrane surface
that regulates many vital biochemical processes. Rosalinda Mazzei
For instance, lipid metabolism is catalyzed mostly Institute on Membrane Technology, National
by membrane-bound enzymes. Research Council of Italy, ITM-CNR, Rende,
Starting from nature simulation, in biotechnol- Italy
ogy process, enzyme compartmentalization can
be obtained by immobilizing proteins on supports
or delimiting them by support compartments. Synonyms
Membranes can be optimal supports for enzyme
compartmentalization; in fact they are widely Immobilization of enzymes
Ethanol Production by Continuous Fermentation-Pervaporation 721
EOF
Electroosmosis, Overview of
can in situ extract organic components which is (PTMSP) membranes, poly(ether block amide)
harmless for microorganisms in mild condition. (PEBA) membranes, liquid membranes, other
Figure 1 shows its typical ow chart (Vane 2005). modied polymer membranes, as well as porous
A pervaporation membrane module is connected polypropylene (PP) membranes and polytetra-
to the fermentor to form a circulation of fermen- uoroethylene (PTFE) membranes. Among
tation broth. Preheated fermentation solution is them, the commonly used PDMS membranes
continuously circulated from fermentor through with good selectivity and stability are regarded
the membrane upstream side with another side as the most potential PV membranes for ethanol
being vacuumed using vacuum pump. Therefore, recovery application (Xiangli et al. 2008). The
ethanol solvent can be selectively and continu- typical inorganic membrane for PV is hydropho-
ously removed from the fermentation broth and bic zeolite membrane, such as ZSM-5 and
then concentrated in the membrane downstream Silicalite-1 membrane.
side. As a result, ethanol concentration in the
broth is kept at low level to facilitate the continu-
ous fermentation process as well as enhance the
solvent productivity. In addition, a microltration/ References
ultraltration unit can be alternatively installed
before the pervaporation module, in order to lter Peng P, Shi B, Lan Y (2011) A review of membrane
microbes and avoid the biofouling of materials for ethanol recovery by pervaporation. Sep
Sci Technol 46:234246
pervaporation membranes.
Vane LM (2005) A review of pervaporation for product
PV membranes can be made from either poly- recovery from biomass fermentation processes. J Chem
meric or inorganic materials, even both of them Technol Biotechnol 80:603629
(Peng et al. 2011). The polymeric pervaporation Xiangli FJ, Wei W, Chen YW, Jin WQ, Xu NP (2008) Opti-
mization of preparation conditions for polydimethyl-
membranes for extracting ethanol from fermenta-
siloxane (PDMS)/ceramic composite pervaporation
tion broth include polydimethylsiloxane (PDMS) membranes using response surface methodology.
membranes, poly[1-(trimethylsilyl)-1-propyne] J Membr Sci 311:2333
EthanolWater Mixtures: Separation by Pervaporation 723
EthanolWater Mixtures:
Separation by
Pervaporation, 1. Sorption
Fig. 1 Solution-diffusion
mechanism (Graham 1866) Micrivoids
Polymer
2. Diffusion
Microchannels
3. Desorption
724 EthanolWater Mixtures: Separation by Pervaporation
permeate vapor so that it condenses, thus creating necessary to use polymers, which contain specic
a partial vacuum. Commercial systems for the groups/active centers, capable of strong interac-
dehydration of concentrated alcohol and other tions with water.
solutions have been developed since the 1980s, The highest uxes are those for the hydrophilic
much of the push coming from interest in the membranes based on cellulose and Naon and
production of pure ethanol as an alternative liquid grafts of hydrophilic poly(vinylpyrrolidone) on
fuel, where PV can be used to dehydrate (Brian Teon and polyacrylonitrile. The PVA/TEOS
et al. 2011). membranes are exceptions in that they are hydro-
philic but exhibit low uxes (Brian et al. 2011)
(Table 1).
Pervaporation Membranes The emphasis is on selectivity, postulated to be
determined by selective sorption and selective
Polymeric Membranes diffusion. Selective sorption is governed by the
For dehydration, where the small molar volume presence in the membrane of active centers such
favors the preferential sorption of water, materials as charged sites which are capable of specic
have to be selected with a higher afnity for water interaction with water, while selective diffusion
than for the other component. The polymeric is governed by the rigidity and regularity of the
materials can be broadly classied into three cat- polymer structure and the nature of the polymer
egories: glassy polymers, rubbery or elastomeric interspace, exemplied by the degree of swelling
polymers, and ionic polymers. In general, the and the frequency of the cross-links. The results
glassy and ionic polymers are more suited for for a series of membranes made by grafting neu-
making water-selective membranes for tral or charged polymers onto supporting mem-
dehydration. branes are reported in (Table 2).
For water-selective membranes, the most Polysalts, formed from anionic and cationic
important factor responsible for the separation is polyelectrolytes, would be appropriate for
the specic interaction between water and the obtaining both highly permeable and highly selec-
polymer. To obtain high selectivities, it is tive membranes (Semenova et al. 1997) (Table 3).
EthanolWater Mixtures: Separation by Pervaporation 725
EthanolWater Mixtures: Separation by Pervaporation, Table 3 PV dehydration of aqueous ethanol with mem-
brane based on various polysalts (Brian et al. 2011)
Feed (wt% Temp. Separation Flux
Polyanion Polycation water) ( C) factor (g/m2h)
Poly(acrylonitrile-co- Poly(acrylonitrile-co-vinyl pyridine) 10 5000 400
acrylic acid)
Cellulose-SO3-Na+ Polyethyleneimine 16 50 295 1900
Cellulose-SO3-Na+ PolyDADMAC, linear 16 50 140 3200
Cellulose-SO3-Na+ Same, but branched 16 50 123 4900
Cellulose-SO3-Na+ Poly-N, N-dimethyl-3, 5- 16 50 123 2700
dimethylenepiperidine chloride
Aromatic polyamide Polyethyleneimine 20 60 15 300
sulphonate
Poly(acrylic acid) Chitosan
On polysulphone supporting membrane 5 30 1008 132
No supporting membrane 5 30 2216 33
Na+ polystyrene Polyallylamine HC1 6.2 70 70 230
sulphonate
Na+ CMC Chitosan 10 70 1062 1140
Na+ CMC N-Ethyl-4-vinyl-pyridinium bromide 10 70 782 1320
Anionic PVA Cationic PVA
DS 2.3 % DS 2.9 % 4.6 75 2250 378
DS 5.0 % DS 5.2 % 4.6 75 1910 284
EthanolWater Mixtures: Separation by Pervaporation, Table 4 Highest fluxes for PV dehydration of aqueous
ethanol (Brian et al. 2011)
Separation
Membrane polymer Mem. type Feed (wt% water) Temp. ( C) Flux (g/m2h) factor
Naon-H+ Anionic 4 70 5000 2.5
Cellulose-SO3-Na+ and Polysalt 16 50 4900 125
polyDADMAC, branched
K+ acrylate graft on poly(vinyl Anionic 20 70 4700 156
uoride)
PEI/PAA on RO membrane Polysalt 10+ 70 4050 1075
Cellulose-SO3-Na+ and Polysalt 16 50 3200 140
polyDADMAC, linear
K+ acrylate graft on PAN Anionic 20 70 3000 500
Kita et al. made NaA-type zeolite membrane by Binning RC, Lee RJ, Jennings JF, Martin EC (1961) Sepa-
hydrothermal synthesis. NaA zeolite membrane is ration of liquid mixtures by permeation. Ind Eng Chem
53:45
a water-selective membrane, and the PV separa- Brian B, Manh H, Zongli X (2011) A review of membrane
tion factor of water/ethanol system was over selection for the dehydration of aqueous ethanol by
10,000 at 348 K. For ethanol permselective mem- pervaporation. Chem Eng Process 50:227235
branes, Sano et al. (1994) prepared polycrystalline EP 749351A1 (1996) Device for separating mixtures or for
purifying substances by pervaporation
silicalite membrane by the hydrothermal EP 765682A1 (1997) Apparatus for separating liquid
synthesis. media with two membranes having their primary sides
The silicalite membrane showed high ethanol connected by an intermediate space
permselectivity, and a separation factor of 58 was EP 811420A1 (1997) Composite membrane for selective
separating organic substances by pervaporation
realized at 333 K by PV. Silicalite membranes EP 880400A1 (1998) Composite membrane with a support
seem to have great potential for the ethanol recov- membrane made in particular of a microporous material
ery by PV (Table 5). EP 909209A1 (1999) Pervaporisation and module for car-
rying out said process
EP 944575A1 (1999) Esterication of fermentation-
derived acids via pervaporation
References Graham T (1866) On the absorption and dialytic separation
of gases by colloid septa. Philos Mag J Sci 32:401420
Anne J, Robert C, Pierre LND, Bruno C (2002) Industrial Kataoka T, Tsuru T, Nakao S, Kimura S (1991a) Perme-
state-of-the-art of pervaporation and vapour perme- ation equations developed for prediction of membrane
ation in the western countries. J Membr Sci 206:87117 performance in pervaporation, vapor permeation and
Ethyl Cellulose (EC) Membrane 727
OR
OH
RO OR
HO OH Etherification O
O O O
O O
RO OR O
HO OH O
OR n
OH n
R = H or CH2CH3
Ethyl Cellulose (EC) Membrane, Fig. 1 Etherication of cellulose with maximum content of epoxy of about 55 %
728 Ethylene Off-Gas
more hydrophilic, are often combined together Renery and petrochemical ethylene-
synergistically for varying biomedical applica- containing off-gas streams usually contain vary-
tions (Donbrow et al. 1980). ing amounts of heavy C4C10 hydrocarbons,
including alkanes, olens, and aromatics, together
with small quantities of water, nitrogen oxides,
References carbon monoxide, carbon dioxide, acetylene,
methylacetylene, propadiene, butenes, and higher
Donbrow M, Sanuelov D (1980) Zero order drug delivery hydrocarbons. FCC off-gases are available at
from double-layered porous lms: release rate proles
1017 bar and typically contain 818 vol.% of
from ethyl cellulose, hydroxypropyl cellulose and
polyethylene glycol mixtures. J Pharm Pharmacol ethylene, 39 vol.% of propylene, and 1220
32:463470 vol.% of hydrogen, depending on the FCC feed
Houde AY, Stern SA (1997) Solubility and diffusivity of composition and cracking severity (Netzer 2003).
light gases in ethyl cellulose at elevated pressures:
In general, ethylene-bearing off-gas streams con-
effects of epoxy content. J Membr Sci 127:173183
Li XG, Kresse I, Xu ZK, Springer J (2001) Effect of tain relatively dilute concentrations of olens,
temperature and pressure on gas transport in ethyl cel- such as ethylene, with methane, ethane, and
lulose membrane. Polymer 42:68016810 hydrogen which are potentially recoverable.
Ito A, Hwang ST (1989) Permeation of propane and pro-
Hydrogen and light hydrocarbons (ethylene,
pylene through cellulosic polymer membranes. J Appl
Polym Sci 38:483490 propylene, and LPG) have an increasing world-
Sakellariou P, Rowe RC (1995) Interactions in cellulose wide demand. Being more valuable as chemical
derivative lms for oral drug delivery. Prog Polym Sci and plastic feedstocks than they are as fuels, the
20:889942
recovery from off-gas streams of these valuable
Rogers TL, Wallick D (2012) Reviewing the use of
ethylcellulose, methylcellulose and hypromellose in compounds represents an interesting possibility to
microencapsulation. Part 3: applications for microcap- increase revenue in reneries (Hoffmann and
sules. Drug Dev Ind Pharm 38:521539 Kaufmann 2012). Indeed, renery and petro-
chemical ethylene off-gas streams are typically
burnt in are stacks or as fuel, since the recovery
of the olens by conventional means, such as
Ethylene Off-Gas fractionation, is considered as not economically
viable. Considering the high cost of producing
Paola Bernardo ethylene by thermal cracking of hydrocarbon
Institute on Membrane Technology, National feedstocks, which is the primary production pro-
Research Council of Italy, ITM-CNR, Rende, cess for ethylene, the recovery of olens repre-
Italy sents a substantial conservation of resources
(Eldridge 1993). The available separation
methods are absorption, adsorption, distillation,
Ethylene off-gas is a light gas mixture containing and membrane separation. Membrane technology
various concentrations of ethylene, propylene, represents a cost-effective, exible, and safe pro-
hydrogen, methane, ethane, propane, and minor cess for recovering ethylene and associated
amounts of higher hydrocarbons, nitrogen, and hydrogen from renery and petrochemical
other trace components. off-gas streams (Ohlrogge et al. 2010).
The main ethylene-bearing off-gas streams are The use of a membrane system for vaporgas
produced during the petroleum rening from uid separation allows valuable feedstocks to be recov-
catalytic cracking (FCC) units and delayed ered and recycled to the polymerization section in
cokers. FCC units alone produce signicant polyethylene and polypropylene production
amounts of ethylene and hydrogen, owing to the (Baker et al. 1998). Polyolen plants involve pre-
high feed ow rates processed. Other sources for sent losses of monomers and other hydrocarbon
ethylene off-gas streams are the deep catalytic feedstocks (typically $1$3 million per year in
cracking processes. one plant). Vent streams, containing monomer
Ethylene Production by Membrane Operations 729
The integration of membrane separation systems continuous feeding to control the reaction selec-
and of membrane contactors (such as membrane tivity. Some examples, related to the conversion
distillation, membrane strippers and scrubbers, of ethane, include the dehydrogenation by means
etc.) and membrane reactors might benecially con- of hydrogen permeable metallic membranes
tribute to redesign industrial operations. Indeed, (Galuszka et al. 2008) and the exothermic oxida-
membrane technology has many advantages over tive dehydrogenation using perovskite mem-
other conventional technologies, including lower branes, which operate under a mixed
capital and operating costs, low maintenance, low ion-electron conduction (Lobera et al. 2011).
space requirements, exibility, and ease of installa-
tion and operation (Strathmann 2011).
An ethylene production cycle by steam crack- References
ing was redesigned by integrating different mem-
brane systems ( gas separation modules, Armor JN (2013) Emerging importance of shale gas to both
the energy & chemicals landscape. J Energy Chem
microltration, and membrane contactors) into
22:2126
a reference plant producing 800,000 t/year of eth- Bernardo P, Criscuoli A, Clarizia G, Barbieri G, Drioli E,
ylene and consuming ca. 30 GJ/t ethylene Fleres G, Picciotti M (2004) Applications of membrane
(Bernardo et al. 2004). Membrane gas separation unit operations in ethylene process. Clean Technol
Environ Policy 6(2):7895
to remove hydrogen from compressed gas allows
Engler Y, Dupuis G (2000) Process for recovering olens.
a debottlenecking, reducing signicantly the U.S. Patent 6,141,988
energy required in the cryogenic distillation for Gaeta S (2009) Membrane contactors in industrial applica-
hydrogen/methane separation, permitting less tions. In: Drioli E, Giorno L (eds) Membrane opera-
tions: innovative separations and transformations.
severe operating conditions with respect to the
Wiley-VCH, Weinheim, pp 499512
conventional cycle (Engler and Dupuis 2000). Galuszka J, Giddings T, Clelland I (2008) Catalytic dehydro-
Gas separation was also proposed to produce genation of ethane in hydrogen membrane reactor. In:
oxygen-enriched air to be used instead of air for Bose AC (ed) Inorganic membranes for energy and envi-
ronmental applications. Springer, New York, pp 299311
combustion and/or decoking. Hydrocarbon
Lobera MP, Escolstico S, Serra JM (2011) High ethylene
removal from water streams using membrane production through oxidative dehydrogenation of eth-
contactors, capable to operate more efciently ane membrane reactors based on fast oxygen-ion con-
with respect to conventional scrubbing units ductors. Chem Cat Chem 3:15031508
Ren T, Patel MK, Blok K (2006) Olens form conventional
(Gaeta 2009), could achieve a removal greater
and heavy feedstocks: energy use in steam cracking and
than 90 %. Membrane contactors could be also alternative processes. Energy 31(4):425451
applied for acid gas removal from the furnace Strathmann H (2011) Introduction to membrane science
efuent. Water used for scrubbing of the nest and technology. Wiley-VCH, Weinheim
fraction of coke particles during decoking can be
processed in a microltration membrane unit,
recovering up to 90 % of the water and allowing
its reuse in the plant. The replacement of tradi- Ethylene/Ethane Separation
tional operations with membrane units, such as by Membranes
membrane contactors for washing water purica-
tion in the hot section and the membrane gas Paola Bernardo
separation for the hydrogen recovery, determine a Institute on Membrane Technology, National
smaller exergetic loss with respect to the conven- Research Council of Italy, ITM-CNR, Rende,
tional industrial cycle (Bernardo et al. 2004). Italy
Membrane reactors with inorganic membranes
able to operate at high temperature were investi-
gated for alternative ethylene productions, The separation of ethylene from ethane and pro-
benetting from the product continuous removal pylene from propane is a challenging operation. It
to shift a chemical equilibrium or from a reactant is involved in the production of light olens, such
Ethylene/Ethane Separation by Membranes 731
as ethylene and propylene, which represent the transport membranes were studied more exten-
most important building blocks in the petrochem- sively due to low-cost and relatively weak inter-
ical industry. Cryogenic distillation, convention- actions with olens (possible decomplexation).
ally applied to this separation, is highly energy However, carrier poisoning and short life span of
intensive, requiring expensive tall columns, oper- the polymeric membranes are typically reported
ated under low temperature and high pressure, (Rungta et al. 2013). Chitosan-based membranes,
with very high reux ratios and requiring ethyl- impregnated with silver nitrate as a facilitation
ene/propylene refrigeration systems for agent, showed performance stability over thou-
low-temperature cooling (Eldridge 1993). sands of hours of operation in eld tests (Kamza
Due to the complexity and difculty of the et al. 2013). Ionic liquids, selected as additives for
E
separation process, mixtures including olens facilitated transport membranes, have a negligible
produced in the petroleum and rening process vapor pressure that avoids solvent losses by evap-
are often used as fuel. Membrane separation, rec- oration and offer more afnity for the olens
ognized as a low-energy method, appears the most compared to the parafns, providing stability to
promising among alternative separation tech- the metallic cation dissolved inside and acting as a
niques, such as extractive distillation, adsorption, medium for facilitated transport with mobile car-
and absorption, to recover these valuable com- rier (Fallanza et al. 2013).
pounds (Rungta et al. 2013). Polymeric mem- Carbon molecular sieve membranes showed
branes, cheap and with an easy processability, the potential to surpass the polymeric ethylene/
have low olen/parafn separation factor, espe- ethane upper bound performance (Rungta
cially those based on rubbery polymers (Rungta et al. 2013). These membranes are usually pre-
et al. 2013). The experimentally observed ethyl- pared by the pyrolysis of polymeric precursors
ene/ethane and propylene/propane upper bound, such as polyimide materials. However, major
based on the most reliable data of various poly- issues are represented by their brittleness and
meric membranes, were presented in two critical poor mechanical strength.
reviews (Rungta et al. 2013; Burns and Koros In the eld of inorganic membranes, metal
2003, respectively). Glassy polymers have been organic frameworks were recently considered for
studied intensively for this separation. However, preparing membranes to be applied to the olen/
when applied to mixtures and/or at high gas activ- parafn separation (Bux et al. 2011).
ities, these materials are prone to plasticization The concept of hybrid processes, combining a
which causes swelling of the polymer matrix and membrane system with a conventional one, has
results in a higher permeability coupled with a drawn signicant attention for the olen/parafn
loss of selectivity. Strategies to overcome plasti- separation. Savings in total costs and energy
cization include thermal curing and chemical (up to 30 %) could be obtained with a mem-
cross-linking, which reduce the polymer free vol- brane/distillation hybrid system (Caballero
ume, and the addition of nanollers (Goh et al. 2009).
et al. 2011; Ploegmakers et al. 2013).
Facilitated transport membranes based on the
p-complexation mechanism are broadly investi-
gated for olen/parafn separation (Faiz and Li References
2012). The specic interaction between the hybrid
Burns RL, Koros WJ (2003) Dening the challenges for
molecular orbitals of the olens and the atomic C3H6/C3H8 separation using polymeric membranes.
orbitals of the transition metals results in revers- J Membr Sci 211:299309
ible chemical bonds stronger than those formed by Bux H, Chmelik C, Krishna R, Caro J (2011) Ethene/
van der Waals forces, but can be broken by simply ethane separation by the MOF membrane ZIF-8:
molecular correlation of permeation, adsorption, diffu-
increasing the temperature or decreasing the pres-
sion. J Membr Sci 369:284289
sure. These systems allow high selectivity for Caballero JA, Grossmann IE, Keyvani M, Lenz ES
the bound component. Silver-based facilitated (2009) Design of hybrid distillation vapor membrane
732 Evapomeation (EV)
2. Because the organic liquid mixtures are vapor- Uragami T (2008) Structural design of polymer membranes
ized, interactions between component mole- for concentration of bio-ethanol. Polym J 40:485
Uragami T, Saito M (1989) Analysis of permeation and
cules are signicantly weakened, and separation characteristics: a new technique for separa-
consequently the separation performance is tion of aqueous alcoholic solution through alginic acid
remarkably improved. membranes. Sep Sci Technol 24:54
3. In EV, contaminants in a liquid feed mixture, Uragami T, Saito M, Takigawa K (1988) Comparison of
permeation and separation characteristics for aqueous
such as macromolecular solutes, can lead to alcoholic solutions by pervaporation and new
fouling of the membrane; this problem is evapomeation methods through chitosan membranes.
avoided in EV. Makromol Chem Rapid Commun 9:361
4. During EV, both temperature of the feed solu-
E
tion and the membrane surroundings can be
controlled; hence, an improvement in the per-
meation and separation characteristics of the Evaporation Casting
membrane can be achieved.
Francesco Galiano
Institute on Membrane Technology, National
Research Council of Italy, ITM-CNR, Rende,
References
Italy
Uragam T (1994) Separation method of mixed solutions.
Japanese Patent 1,883,353
Uragami T (1991) Method of separating a particular com- Evaporation casting or dry-casting involves the
ponent from its liquid solution. US Patent 4,983,303, evaporation of a solvent (or a mix of solvents)
European Patent 0,273,267
Uragami T (1992) Separation of organic liquid mixtures from a starting solution and the subsequent for-
through chitosan and chitosan derivative membranes mation of a polymeric membrane by precipitation.
by pervaporation and evapomeation methods. In: Brine In this process a polymer is dissolved in a suitable
CJ, Sandford PA, Zikakis JP (eds) Advance in chitin solvent and the solution obtained is spread out
and chitosan. Elsevier Applied Science, Oxford,
pp 594603 across an appropriate support. Then, the solvent
Uragami T (1993a) Method of separating a particular com- is left to evaporate, in inert atmosphere or con-
ponent from its liquid solution. European Patent trolled environment, inducing the polymer precip-
0,273,267 itation and generating a membrane generally with
Uragami T (1993b) Method of separating a particular com-
ponent from its liquid solution. Brazilian Patent a dense structure (Fig. 1). In evaporation casting,
P-8707041-3 in fact, the precipitation process is much slower
Uragami T (1998) Structures and properties of membranes than the precipitation obtained by immersion cast-
from polysaccharide derivatives. In: Dumitriu S ing. As a consequence, the membranes present,
(ed) Polysaccharide structural diversity and func-
tional versatility. Marcer Dekker, New York/Basel/ usually, an isotropic and less porous structure.
Hong Kong, pp 887924 Some other components, called commonly
Uragami T (2005) Structures and functionalites of mem- nonsolvents, can be also added to the initial poly-
branes from polysaccharides derivatives. In: Dumitriu meric solution. In this case, the solvent, the more
S (ed) Polysaccharides structural diversity and func-
tional versatility, 2nd edn. Marcer Dekker, New York/
Basel/Hong Kong, pp 10871122
Uragami T (2006a) Polymer membranes for separation of
organic liquid mixtures. In: Yampolskii Y, Pinnau I,
Freeman BD (eds) Materials science of membranes
for gas and vapor separation. John Wiley & Sons,
Chichester, pp 355372
Uragami T (2006b) Separation materials derived from
chitin and chitosan. In: Uragami T, Tokura S (eds) Mate-
rial science of chitin and chitosan, KODANSHA.
Springer, Tokyo/Berlin/Heidelberg/New York, Evaporation Casting, Fig. 1 Evaporation casting
pp 113163 process
734 Ex Situ Zeolite Synthesis
volatile element of the system, will evaporate gap (i.e., distance between the spinneret and the
faster leading to a higher polymer/nonsolvent coagulation bath) through which the external sur-
concentration responsible for the polymer precip- face experiences coalescence and orientation of
itation. The evaporation process can proceed until polymer aggregates (wet/dry spinning). In gen-
the membrane has completely formed or it can be eral, the nascent ber is partially coagulated by
stopped by immersing the cast lm in a coagula- the internal coagulant (bore liquid) and/or through
tion bath containing a nonsolvent (Baker 2004). the air gap by solvent evaporation, and nally the
By prolonging or reducing the evaporation time coagulation is completed in the coagulation bath
before immersion in the coagulation bath, it is by an external coagulant.
possible to tune the pore size of the membrane. The type of the external coagulant affects con-
When the starting polymeric solution is cast on siderably the structural morphology of the
different support, as porous thin lms or other resulted ber. Usually, water is the preferred
kinds of membranes, an asymmetric membrane external coagulant because of its low cost and
with a dense skin layer deposited on a porous environmental friendliness. The proper choice of
support can be obtained. the coagulant is very important because the rate of
demixing (i.e., phase separation) and the resultant
inner and outer surface structures of the hollow
References ber strongly depend on the chemistry and the
composition of the coagulant. The molecular
Baker W (2004) Membrane technology and applications, sizes and solubility parameters of the used solvent
2nd ed. Wiley, West Sussex, England, Chapter 3,
and the internal and the external coagulant play
pp 112113
important roles on hollow ber morphology. Sol-
vent of a large size may have difculties to leach
out during the coagulation step. The difference in
solubility parameters between the spinning dope
Ex Situ Zeolite Synthesis solution and the bore liquid (internal coagulant) or
the external coagulant affects the coagulation rate
Seeded Hydrothermal Synthesis for Zeolite and subsequently the porosity of the spun hollow
Preparation ber membrane.
The interactions between solvent and external
coagulant and between solvent and polymer play
important roles affecting the rate of polymer pre-
External Coagulant in Fiber cipitation. The temperature of the external coagu-
Preparation lant affects also the polymer precipitation rate.
The maximum amount of solvent that can be
Khayet Mohamed added to the non-solvent in the coagulation bath
Department of Applied Physics, Universidad can be roughly determined by the position of the
Complutense de Madrid, Madrid, Spain binodal (liquid-liquid boundary separating
the miscible region from the immiscible one) in
the ternary phase diagram presenting the compo-
External coagulant is a non-solvent liquid or a sition of the polymer, solvent, and non-solvent.
mixture of solvent/non-solvent in a collecting When the binodal shifts toward the polymer/sol-
bath (coagulation bath) used for fabrication of vent axis, more solvent can be added in the exter-
bers by the dry-/wet-spinning technique or the nal coagulant. It is also possible to change from
wet-spinning technique. Coagulation of the exter- porous to nonporous external ber surface by
nal surface of the nascent ber can start immedi- adding solvent to the coagulation bath (Mulder
ately after its extrusion from the spinneret (wet 1992). For example, when a strong coagulant
spinning) or after the as-spun ber crosses an air such as water for poly(vinylidene uoride),
External Coagulant in Fiber Preparation 735
External Coagulant in Fiber Preparation, (b) internal coagulant water and external coagulant 50 %
Fig. 1 Cross-sectional scanning electron microscopy ethanol in water (Reprinted from (Khayet et al. 2002).
(SEM) structure of PVDF hollow ber membranes pre- Copyright 2002, with kind permission from Elsevier)
pared with different coagulants: (a) water coagulant;
PVDF, polymer is used for hollow ber fabrica- ber membranes can be explained on the basis of
tion, a dense and smooth surface with no obvious the mutual diffusivity of solvent/non-solvent
pores is formed. However, when a weaker coagu- exchange and solubility parameters of the mate-
lant is employed such as methanol, which may be rials involved in hollow ber spinning. The addi-
mixed with water, the roughness of the formed tion of ethanol in water reduces the diffusion of
hollow ber surface may increase considerably non-solvent into the nascent hollow ber mem-
due partially to the formation of pores. These are brane and consequently decreases the rate of pre-
the reasons for using the coagulants: 80 wt.% cipitation. Khayet et al. (2002) observed an
N-methylpyrrolidone (NMP) aqueous solution increase of the external surface roughness of
by Wang et al. (2008) for preparation of PVDF PVDF hollow bers when ethanol was added to
hollow ber membranes and 80 wt.% methanol the external coagulant and attributed the result to
aqueous solution by Bonyadi and Chung (2007) the increase of the pore size at the outer surface as
for fabrication of dual hydrophilic/hydrophobic ethanol was added in the coagulation bath.
hollow ber membranes for direct contact mem-
brane distillation (DCMD) process. Figure 1
shows the effects of the external coagulant on
the cross-sectional structure of porous hydropho- References
bic hollow ber membranes (Khayet et al. 2002).
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and the nger-like structure changes to a sponge- through membrane distillation. Chem Eng Sci
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tal biotechnology: characteristics, analysis and control. known as the alveoli. There are about 300 million
IWA Publishing, London E
Schurer R, Janssen A, Villacorte L, Kennedy MD alveoli in the lungs with a combined surface area
(2012) Performance of ultraltration & coagulation in of approximately 70 m2. This is the area through
an UF-RO seawater desalination demonstration plant. which the bloodgas exchange takes place
Desalination Water Treat 42:5764 (Weibel 2009). Fresh air entering the lung carries
Villacorte LO, Schurer R, Kennedy MD, Amy G,
Schippers JC (2010) The fate of transparent oxygen with a partial pressure of oxygen (PO2) of
exopolymer particles in integrated membrane systems: 160 mmHg; the presence of moisture in the lung
a pilot plant study in Zeeland, The Netherlands. Desa- alveoli results in reduction of the PO2 to
lination Water Treat 13:109119 104 mmHg. The same air that enters the lung
Vrouwenvelder JS, Kruithof J, Van Loosdrecht M (2011)
Biofouling of spiral wound membrane systems. IWA carries carbon dioxide with a partial pressure of
Publishing, London carbon dioxide (PCO2) of 0.3 mmHg. The carbon
Wingender J, Neu TR, Flemming H-C (eds) (1999) Micro- dioxide delivered to the lung from the blood in
bial extracellular polymeric substances: characteriza- the venous ends of the pulmonary capillaries
tion, structure, and function. Springer, Berlin
raises the PCO2 in the alveoli to 40 mmHg
(McArdle et al. 2005). At the arterial ends of
the pulmonary capillaries, oxygen diffuses from
the air in the alveoli into the blood, and carbon
Extracorporeal BALs dioxide diffuses from the blood into the alveoli
because of differences in partial pressures. The
Bioarticial Liver Support System (BLSS) heart then receives the oxygenated blood from
the lungs and distributes it to tissues in the rest of
the body. In most tissues, the PO2 is less than
40 mmHg and the PCO2 is greater than
Extracorporeal Blood Oxygenation 45 mmHg so, because of the differences in partial
Devices, Membranes for pressures, oxygen diffuses out of the arterial ends
of tissue capillaries into the cells, and carbon
Mnica Faria1 and Maria Norberta De Pinho2 dioxide diffuses out of the cells into the blood.
1
Chemical Engineering, Columbia University, The heart pumps the oxygen-depleted blood back
New York, NY, USA to the venous ends of the pulmonary capillaries
2
Chemical Engineering, Instituto Superior entering the alveoli with a PO2 of 40 mmHg and
Tcnico, Universidade de Lisboa, Lisbon, PCO2 of 45 mmHg (Fox 2007).
Portugal In June of 2011, the World Health Organiza-
tion classied heart diseases as the worldwide
number one cause of death (WHO 2011). The
Introduction to Extracorporeal Blood treatment of many cardiac-related diseases such
Oxygenation as coronary artery bypass grafting, valve repair,
and aortic aneurysm repairs involves complex
In physiology, respiration is dened as the trans- open-heart procedures where surgeons need to
port of oxygen from the outside air to the cells operate on a motionless heart in an almost
738 Extracorporeal Blood Oxygenation Devices, Membranes for
Extracorporeal Blood Oxygenation Devices, Membranes for, Fig. 1 Main components and the function of the
extracorporeal membrane blood oxygenation system
bloodless surgical environment. Cardiopulmo- components of the bypass machine include spe-
nary bypass (CPB) is a technique in which a cial lters that capture air bubbles and a heat
heartlung machine temporarily takes over the exchanger that cools the blood during surgery
function of the heart and lungs during surgery, and warms it at the conclusion of surgery to pre-
maintaining the circulation of blood as well as pare for returning the body to its own cardiovas-
the oxygen and carbon dioxide contents of the cular circulation. The blood is cooled to maintain
body. Figure 1 shows the main components and the bodys metabolism at a lower rate, reducing
the function of the heartlung machine. In the the oxygen consumption. At the conclusion of the
operating theater, the heartlung machine pro- operation, the surgeon withdraws the cannulas
vides mechanical circulatory replacement of the and restores the ow of blood in the body and
heart by means of a pump and of the lungs through the heartbeat.
a blood oxygenator (BO). During CPB, the sur- The heartlung machine is also used in inten-
geon inserts large catheters or cannulas into the sive care units and cardiac catheterization labora-
vena cava and the aorta and then administers a tories, as an extracorporeal life support (ECLS)
chemical solution to cause the heart to stop beat- system for maintaining blood ow and respira-
ing (cardioplegia). Oxygen-depleted blood is tion. The diseased heart or lung(s) is replaced by
diverted from the upper chambers of the heart to this technology, providing time for the organ to
a reservoir in the heartlung machine. From there, heal. The heartlung machine can also be used
the blood is then transferred to the BO which with venoarterial extracorporeal membrane oxy-
infuses the blood with oxygen and allows carbon genation (ECMO), which is used primarily in the
dioxide to diffuse in the opposite direction. Other treatment of lung disease and is considered a
Extracorporeal Blood Oxygenation Devices, Membranes for 739
standard therapy for the treatment of respiratory body inammatory response (Kirklin et al. 1983;
failure in neonatal patients (Grenvik et al. 1999; Edmunds and Colman 2006). Although the safety
Roy et al. 2000). of CPB has been established with low mortality
In adult and pediatric patients, clinical ECMO rates, it is still associated to risks such as blood
is a treatment of last resort for individuals who clots and air bubbles that can cause embolism
would otherwise die despite maximal therapy (occlusion of a blood vessel), hemolysis or dam-
(Bartlett et al. 2000). Since the 1990s, this treat- age to red blood cells, and immune system acti-
ment has grown continuously in the treatment of vation or systemic inammatory response.
adult patients with respiratory dysfunction, for Studies show that presently patients undergoing
oxygenation and carbon dioxide removal, and as cardiac surgery with CPB can still experience
E
a lung-protective ventilatory strategy in order to systemic inammatory response syndrome
rest the lungs and provide optimal conditions (SIRS) (Segal et al. 1998; Onorati et al. 2010).
for the recovery of lung function (Ghosh This results in severe and irreversible effects such
et al. 2009). Despite the current limited applica- as cerebral injury and cognitive impairment (Lund
tion of ECMO in adults, a randomized controlled et al. 2005), endothelial injury (Verrier and Boyle
trial (RCT) is recruiting patients in the United 1996), organ dysfunction and impaired hemosta-
Kingdom to evaluate the cost-effectiveness and sis (Hsu 1997) also known as the process of blood
clinical benet of modern ECMO technique clotting, blood coagulation or thrombus forma-
(Peek et al. 2006). This RCT will be one of the tion, graft occlusion, perioperative strokes and
rst RCTs performed in adults since the bench- pulmonary thromboembolism (Valley
mark NIH trial during the 1970s (Zapol et al. 2010), and even postoperative morbidity
et al. 1979) and could reveal an increase in the and mortality (Hammon 2008; Vallely
rate of survival of patients with severe, but poten- et al. 2010).
tially reversible, respiratory failure without severe In order to prevent in-circuit thrombosis,
outcomes of disability, if technical and clinical or clotting, patients undergoing CPB or
advancements improve outcomes. ECMO require the administration of systemic
anticoagulation agents. Unfractionated heparin,
Clinical Practice, Risks, and History which suppresses the action of thrombin, the key
of Extracorporeal Blood Oxygenation enzyme in the thrombotic portion of the defense
Blood is a complex tissue designed to sustain the reaction, has been the elected anticoagulant for
body by continuous circulation within a vast net- over half a century. Although the results are gen-
work of blood vessels coated with endothelial erally satisfactory, there are sometimes controver-
cells. These unique cells simultaneously maintain sial effects due to (i) thrombin being, in certain
the uidity of blood and ensure integrity of the patients, only partially suppressed by heparin
vascular system. Contact with the surgical wound (Janvier et al. 1996; Edmunds and Colman
and diversion of blood into the heartlung 2006) or (ii) major hemorrhaging even after the
machine trigger a massive defense reaction that patients are subjected to correction of the
stimulates all types of blood cells and ve plasma coagulopathy with antibrinolytic drugs
protein systems to produce a myriad of vasoactive (Chalwin et al. 2008). About 3070 % of patients
cytotoxic and cell-signaling substances into the undergoing coronary artery bypass grafting under
circulation. Platelets, neutrophils, monocytes, CPB require homologous blood transfusions
and endothelial cells are the major cellular actors, (Scott et al. 1992). The major risks such as
and complement, contact, intrinsic coagulation, SIRS, activation of the blood coagulation cascade,
extrinsic coagulation, and brinolytic protein sys- blood cell trauma, thrombosis, clotting,
tems are the primary plasma participants. When hemorrhaging, etc., which patients submitted to
activated, these cells and proteins initiate complex CPB and EMCO encounter, are all due to the
and overlapping reactions and interactions with a contact of the blood with foreign surfaces of mate-
multitude of target molecules to create a whole rials with inadequate blood compatibility also
740 Extracorporeal Blood Oxygenation Devices, Membranes for
of MBOs is in the device design and fabrication emphasis was placed on oxygen transfer as the
which, because of the dened blood channels, controlling factor in the design of the bloodgas
allows for precisely controlled blood ow charac- exchanger system. However, in some cases,
teristics and, therefore, possibilities for optimal removal of CO2 from the blood may be a limiting
efciency in gas exchange. factor in the design (Bungay et al. 1986; Stamatialis
As in the natural lungs, transport of gas into et al. 2008).
blood is driven by the partial pressure difference
of the respiratory gases between the blood and
the gas separated by the membrane. According Development of Membrane Blood
to the pressure differences, gas diffuses through Oxygenators
the membrane from the side of high partial pressure
to the side of low partial pressure. Figure 2 sche- The very rst discovery of oxygen transfer across
matically shows the principle of membrane blood an articial membrane was made by Kolff and
oxygenation. In order to be clinically functional for Berk in 1944 when they found that venous blood
an average healthy adult weighing around 70 kg, at was being oxygenated while owing through a
rest, the MBO must deliver, at standard tempera- cellophane dialyzer that was in contact with oxy-
ture and pressure conditions, approximately gen containing dialysate (Kolff et al. 1944). This
250 mL of oxygen per minute and remove the discovery stimulated the development of the use
corresponding carbon dioxide production of about of gas permeable membranes in order to separate
200 mL per minute. The controlling factor in the the blood phase from the gas phase in the BOs.
design of these bloodgas exchange devices is the The rst plate-type membrane oxygenator was
permeability of the membranes toward oxygen and built by Clowes Jr. in 1956 (Clowes et al. 1956).
carbon dioxide. The equivalent oxygen partial Clowes membrane oxygenator was based on the
pressure in venous blood is about 40 mmHg and SkeggsLeonards (Skeggs et al. 1949; Skeggs
about 104 mmHg for arterial blood. Use of air as 2000) plate dialyzer with its dialysis membrane
the supply gas and at ambient pressure gives a replaced with a supported ethylcellulose at sheet
driving force for oxygenation of about 88 mmHg. membrane. In order to have the sufcient oxygen-
In contrast, in venous blood, the CO2 partial pres- ating capacity for perfusion in an adult, it had to
sure is about 45 mmHg which, assuming that the have a multilayered system with a very large
exchanging air has negligible CO2 content, consti- membrane surface area of approximately 25 m2.
tutes the maximum driving force for CO2 removal In 1956, Kolff developed the rst coil-type
from the blood. The initial challenge in membrane membrane oxygenator (Kolff et al. 1956b) by
technology was to produce reliable membranes substituting the cellophane membrane in his own
with high permeabilities for oxygen, and much developed articial kidney, the Kolff rotating
742 Extracorporeal Blood Oxygenation Devices, Membranes for
drum (Kolff 1954; Kolff et al. 1956a; Kolff and with an irregular structure. This membrane was
Watschinger 1956), with a nonporous symmetric originally manufactured by Fuji Systems in
dense polyethylene (PE) membrane. The blood Tokyo, and its unique structure permitted
owed in a spiral mode, whereas the oxygen enhanced secondary ow effects that improved
owed parallel to the axis of the cylinder. To use the gas exchange capability. The improved
this membrane oxygenator for an adult patient, it Kolobow oxygenator was successfully used in
was necessary to assemble eight coil units with an the clinical eld, rst as an oxygenator for CPB
enormous membrane surface area for effective gas during cardiac surgery, and later in respiratory
exchange (Kolff et al. 1956a). assist devices was the only oxygenator available
The second generation of nonporous symmet- for long-term application of ECMO for acute
ric membranes appeared in the 1960s with the respiratory failure patients (Kolobow
development of silicone rubber which displayed et al. 1971). In 1972, J. P. Hill reported the rst
increased oxygen and carbon dioxide permeabil- successful treatment of adult respiratory distress
ities. The carbon dioxide permeability of silicone with ECMO (Hill 1977), and after 3 years of this
is about ve times greater than the oxygen perme- success, the rst neonatal ECMO survival case
ability, and this partially compensates for the was described by R. H. Bartlett (Bartlett
smaller available driving force for carbon dioxide et al. 1976). This was the beginning of successful
transfer (Haworth 2003). Since the diffusion coef- ECMO application, and it has been shown to be
cient of oxygen and carbon dioxide in air is most effective in the treatment of newborn and
about four orders of magnitude higher than in pediatric patients (Bartlett et al. 1982).
blood, the gas-side mass transfer resistance was The real breakthrough in MBOs came in the
negligible. The major resistance to respiratory gas 1980s with the development of hydrophobic
transfer was due to the membrane and the blood- microporous membranes. These membranes
side concentration boundary layer (Weissman and were made from polytetrauoroethylene (PTFE)
Mockros 1969). This brought about a major and the membrane pore diameters ranged from
advance in establishing the technical feasibility 0.02 to 0.1 mm. The respiratory gases pass through
of membrane oxygenators in the 1960s and the membrane pores rather than diffuse through
1970s as the required membrane area could be the membrane material and, consequently, offer
optimized to less than 6 m2. Kolobow took advan- a much lower resistance to gas transfer than
tage of the development of silicone rubber and in the nonporous membranes. Polypropylene
1963 developed an oxygenator utilizing the same (PP) microporous membranes were introduced
conguration of Kolffs coil lung but with a dif- soon after and displaced the PTFE membranes
ferent assembly. A silicone rubber envelope because they have lower cost and better mechan-
reinforced with nylon knit was wrapped around ical properties, which offered better control of the
a central core, and pure humidied oxygen was blood channel geometry (Haworth 2003).
passed through it under a negative pressure. The In 1981, Y. Nose (Nos and Malchesky 2000)
blood owed across the at tubing parallel to the started to work on the rst microporous hollow
axis of the cylinder. The average priming volume ber membrane oxygenator the Monsanto oxy-
of these units was of 0.1 L/m2, and they could genator. Although the gas exchange characteris-
oxygenate venous blood at rate of approximately tics were reasonable, the device leaked a large
1 L/m2/min (Kolobow and Bowman 1963). In amount of plasma through the membrane walls.
1965, Bramson et al. commercialized the rst The rst commercially available hollow ber oxy-
disposable nonporous symmetric silicone MBO genators, the Capiox MBO, composed of PP
with an integrated heat exchanger (Bramson microporous membranes was developed in 1981
et al. 1965). In 1971, Kolobow (Kolobow by Terumo Corporation (Terumo Corporation,
et al. 1971) improved his rst disposable coil Tokyo, Japan) and Suma (Suma et al. 1981). In
membrane oxygenator by using membranes fab- order to avoid plasma leakage, the inner surface of
ricated from silicone rubber deposited on a fabric the microporous PP hollow bers was coated with
Extracorporeal Blood Oxygenation Devices, Membranes for 743
a silicone layer with a thickness of approximately hollow bers where the blood owed over and
0.2 mm. In these two MBOs, the blood was under the outside of the bers (extraluminal ow)
pumped inside the bundle of hollow bers while oxygen crossed from within the hollow bers
(luminal ow), while the gases circulated on the into the blood (Iatridis et al. 1985). In the 1980s, the
outer side. As the venous blood entered each ber, Kuraray Corporation (Osaka, Japan) began on the
it was surrounded by an oxygen-rich ventilating development of a new device the MENOX
gas mixture which passed through the ber walls oxygenator that contained a silicone-coated
into the bloodstream (Weissman and Mockros microporous polyolen membrane. The reason
1968; Dutton et al. 1971; Suma et al. 1981; behind the silicone coating is to reduce the plasma
Tanishita et al. 1994). It was soon found that, for leakage through the membrane pores and to correct
E
routine short-term perfusion, these types of MBOs any defects at the surface of the membrane. The
presented no real advantage over bubble models developers claim that the membranes are
mainly due to thrombus formation within the non-plasma-leaking and that the MENOX oxygen-
bers (Calaore et al. 1987; Bergdahl and ator could be used in ex vivo experiments for up to
Bergdahl 1989). In the 1980s, microporous 5 months (Nos 2001). Another coating developed
MBOs with intraluminal ow accounted for only by Medtronic Inc. (Minnesota, USA) comprised of
20 % of all blood oxygenators sold in the United an alkoxysilane/alkylsilane copolymer, preferably
States (Voorhees and Brian 1996). At that time, aminoalkylsiloxane, was used to coat microporous
the gas transfer performance of MBOs was not yet hollow ber membrane blood oxygenators,
comparable with that of bubble blood oxygena- increasing the resistance of the bers to passage
tors, and, furthermore, the MBOs were complex of blood plasma through the micropores (Plunkett
to operate. 2002).
The disadvantages presented by the MBOs trig- Nevertheless, in both cases, the coating pro-
gered a series of studies on mass transfer efcien- vides an additional layer or second skin and
cies, pressure drops, and shear stresses through introduces an additional barrier to the gas transfer,
blood ow paths in different module congura- altering therefore a severe limiting factor of the
tions. Designers of at sheet MBO modules oxygen mass transfer to the blood.
focused on incorporating passive mixing of the The technological advances of MBOs devel-
blood to reduce the blood-side resistance to gas oped during the 1980s permitted the increase of
transfer, and in 1984, an oxygenator was intro- the gas transfer efciency and reduction of
duced in the market by Cobe Cardiovascular membrane surface area and priming volume. As
(Cobe Cardiovascular, Arvada, Colorado), with a a consequence of these improvements and
high gas transfer efciency and a membrane sur- with the general migration from blood owing in
face area of only 2.5 m2. This was achieved the luminal to the extraluminal space of hollow
through the introduction of spacers over the at bers, by 1992, MBOs accounted for more than
sheet microporous membranes to induce mixing 98 % of all blood oxygenators sold in the United
on the blood side (Elgas and Gordon 1984). Exten- States.
sive studies of MBO modules with hollow ber
intraluminal blood ow (Alpha et al. 1986; State of the Art of Commercial Membrane
Gassman et al. 1987) led to the design of hollow Blood Oxygenators
ber modules with blood owing on the outside of The technical and medical progress of MBOs has
the hollow bers (extraluminal ow), while oxy- been intrinsically associated to the development
gen was administered through the inside of the of membranes that can assure physiological trans-
membranes. In 1985, the Johnson and Johnson port rates of oxygen and carbon dioxide and of
Extracorporeal Maxima Oxygenator (Johnson and module congurations that are compact with min-
Johnson Cardiovascular, Anaheim, California) was imal membrane surface area per unit volume and
presented as a highly efcient and compact with low resistance to oxygen transfer, particu-
MBO. It contained microporous cross-wound larly on the blood side.
744 Extracorporeal Blood Oxygenation Devices, Membranes for
A membrane, in a very general sense, is a to ensure that the blood cells and blood compo-
semipermeable barrier that can be made of inor- nents are not damaged.
ganic or organic materials. In MBOs, organic Early microporous MBOs contained up to
polymers are the membrane materials of selection 5.5 m2 of membrane surface area (Von Segesser
due to their physicochemical and structural versa- 1987), so, in order to overcome slow gas transfer
tility. According to their structure, membranes can rates due to the high blood-side mass transfer
be divided in four main categories: nonporous resistance, modern MBOs have utilized secondary
symmetric membranes, microporous membranes, ow effects to disrupt the blood-side concentra-
integral asymmetric membranes, and composite tion boundary layer and hence reduce the mem-
asymmetric membranes. All of them can be brane surface area and priming volume. In the
processed in the form of at sheets or hollow case of at sheet MBOs, such as the Cobe CML
bers (Bungay et al. 1986; Mulder 1996; Baker 30 (Cobe Cardiovascular, Arvada, Colorado,
2004). Nonporous symmetric membranes consist USA) (Voorhees and Brian 1996), the membrane
of a dense lm where the selective transport of surface area has been reduced to between 2.5 and
gases is governed by a solution/diffusion mecha- 3.0 m2, whereas for hollow ber designs with
nism. Microporous membranes have a rigid, extraluminal blood ow such as the Cobe Optima
highly voided structure with randomly distrib- (Medtronic Maxima, Medtronic, Anaheim, Cali-
uted, interconnected pores of different shapes fornia, USA) (Ulrich 1990), the membrane sur-
and sizes from 0.01 to 10 mm in diameter face has been reduced to between 1.7 and 2.3 m2.
depending on the preparation process. Asymmet- In developed countries, the rate of growth of
ric membranes, rst developed by Loeb and the elderly population is exceeding the growth
Sourirajan in 1963 (Loeb 1981), consist of two rate of the rest of the population, and this means
layers: a dense and nonporous symmetric active that in the near future cardiac surgery will be
skin layer with thickness ranging from 0.1 to performed on older and less healthy patients,
50 mm and a relatively thick porous support layer some of which may even need to undergo more
with thickness between 50 and 500 mm. The over- than one operation (Voorhees and Brian 1996).
all performance of the membrane is governed by This changing patient population as well as clin-
the top dense layer, while the porous sublayer ical and economic factors will demand improved
provides mechanical strength to the membrane. MBOs. Designing improved and novel MBOs is a
When the material of the top layer and porous complex procedure given the interdependence of
sublayer are the same, the membrane is called an the important design variables as described
integral asymmetric membrane and when com- below:
posed of different materials known as asymmetric
composite membranes. Maximizing the gas transfer per unit priming
The packaging and arrangement of the mem- volume of the device is essential. In the past,
branes play a fundamental role in the development the patients body temperature was lowered by
of MBOs. Efcient packaging of large surface cooling the blood during CPB, thus reducing
areas of membrane into small volume devices the oxygen requirement. In current practice,
lead to MBOs of high gas transfer rates and low there is a trend toward normothermic coronary
priming volumes. Furthermore, the blood ow perfusion which increases the oxygen require-
path must be carefully designed. While disrupting ment (Galletti 1993). In addition, the need to
the blood-side mass transfer boundary layer will minimize the transfusion of donated blood due
lead to higher gas transfer efciencies, it also to possible transmission of pathogens will
leads to increased shear stresses on the blood drive module design toward lower priming
cells. Damage to blood cells depends both on the volumes (Voorhees and Brian 1996).
applied shear stress and on the time for which the Minimizing the membrane surface area of the
shear stress is applied (Zydney 1985). Thus, while device has clinical and economic benets. Dur-
mixing on the blood side is desirable, it is essential ing CPB surgery, hematological and immune
Extracorporeal Blood Oxygenation Devices, Membranes for 745
responses are observed as a result of contact carried out (Vaslef et al. 1994; Gabelman and
between the blood and oxygenator surfaces. Hwang 1999; Wickramasinghe and Han 2002;
While these side effects are relatively minor Taskin et al. 2010). Nagase et al. (2005a, b) have
in healthy patients, they are of concern for thoroughly investigated the relationship between
older and less healthy patients. An increased the oxygen transfer rate and hollow ber arrange-
gas transfer efciency would allow a reduction ment and found better mass transfer performance
in membrane surface area and hence a reduc- in parallel ow hollow bers. This was due to the
tion in the average contact time between the fact that in the hollow ber module with blood
blood and foreign surfaces. Since the mem- perpendicular ow, the hollow bers in the front
brane is often the most expensive component layer conceal those in the rear layer at the cross-
E
in a MBO, minimizing the membrane surface over point, and this decreases the mass transfer
area will reduce manufacturing costs. rates. Furthermore, the membrane surface areas of
The blood ow path must be carefully these parallel modules were larger than the ones in
designed. While disrupting the blood-side the other modules. Other studies show that high
mass transfer boundary layer will lead to gas transfer rates can be obtained when micropo-
higher gas transfer efciencies, it also leads to rous hollow ber membranes are arranged in an
increased shear stresses on the blood cells. orderly way in cross-laid double layer mats at an
Damage to blood cells depends both on the optimal membrane angle (Catapano et al. 2001).
applied shear stress and the time for which The MBOs used in ECMO for long-term lung
the shear stress is applied (Kolff et al. 1944). support system applications in infants and adults
Thus, while mixing on the blood side is desir- account for a very small part of the MBOs used
able, it is essential to ensure that the cells are worldwide. The at sheet coil-type modules are
not damaged. generally composed of a nonporous, dense at
sheet reinforced silicone rubber membrane enve-
In the last decade, rather than focusing on the lope in a spiral coil around a polycarbonate spool.
research of novel blood oxygenation membranes, The blood ows between turns of the envelope in
most researchers have been concerned with blood a thin lm, and oxygen from the gas compartment
ow congurations for mass transfer enhance- diffuses through the membrane into the blood-
ment in hollow ber MBOs. Extraluminal blood stream. At the same time, carbon dioxide diffuses
ow may be concurrent, crosscurrent, or counter- through the membrane into the gas compartment
current to the ow of gas within the bers, and all and is ushed from the oxygenator by the oxygen
these ow patterns have been studied. Some ow. More recent oxygenators aimed for long-
researchers demonstrated that a hollow ber mod- term ECMO usage are based on hollow ber
ule, in which the hollow bers are perpendicular silicone-based membranes with extraluminal
to the blood ow, is the most efcient as it pro- blood ow (Kawahito et al. 2002a, b; Motomura
motes the disruption of the momentum and con- et al. 2003).
centration boundary layer on the blood side. The Hollow ber and at sheet MBOs have almost
subsequent decrease of the resistance to gas mass equivalent hemocompatibility and gas exchange
transfer leads therefore to the increase of oxygen performance. However, the gross air handling is
transfer rates (Mockros and Leonard 1985; Yang different due to differences in the packing density
and Cussler 1986, 1986; Rajasubramanian dened by the total available membrane surface
et al. 1997; Wickramasinghe and Han 2005). area per unit volume. Gu et al. (2000) compared
However, this blood ow arrangement compli- at sheet and hollow ber MBOs in terms of
cates the design of oxygenators because of pressure drop, shear stress, and activation of leu-
the complex blood ow path and the kocytes or white blood cells. They found that both
non-applicability of conventional mass transfer congurations displayed similar gas transfer per-
correlations. As a consequence, many studies of formance. However, the pressure drop along the
momentum and mass transfer in MBOs have been blood ow path of the at sheet MBOs was higher
746 Extracorporeal Blood Oxygenation Devices, Membranes for
than that for hollow ber MBOs. Moreover, acti- In order to be technologically feasible, the MBOs,
vation of leukocytes in at sheet MBOs was with minimal membrane surface area, have to
greater. De Somer et al. (1996) compared at comply with two main properties: (i) be efcient
sheet and hollow ber MBOs in terms of hemoly- gas exchangers and provide physiological oxygen
sis, shear stress, and white blood cell and platelet and carbon dioxide transfer rates of approximately
counts and found that although they have important 250 cm3 per minute and 200 cm3 per minute,
differences in pressure drop and shear stress, no respectively, at standard temperature and pressure
statistical differences were found in hemolysis gen- conditions and (ii) be hemocompatible.
eration or other tormented blood elements. There- The majority of current MBOs are made of
fore, pressure drop as a single element may not be hollow bers of microporous hydrophobic mate-
considered to inuence hemocompatibility. rials with pore sizes below 0.1 mm. The resistance
A tremendous amount of research, as of these membranes toward the respiratory gases
evidenced by the numerous scientic articles and is very low as the gas exchange between the blood
patents, has been devoted to the design of the side and the gas side is performed by diffusion and
MBOs available today. In 1999, the total BO convection of oxygen and carbon dioxide via the
market was worth about $460 million and by open pores. MBOs with these types of membranes
2001 had risen to over $500 million (Hanft have high gas permeabilities and are routinely
2002). In 2008, an estimated 1.4 million MBOs used to provide temporary cardiopulmonary
were used worldwide for acute surgical CPB, bypass (CPB) during open-heart surgery and are
corresponding to a consumption of approximately also occasionally used for extracorporeal life sup-
3 million km2 of oxygenation membranes (Wiese port (ECLS) to substitute short-term cardiopulmo-
2009). nary function in patients with respiratory failure.
Presently, most of the MBOs sold worldwide One of the drawbacks of microporous hydropho-
contain hydrophobic microporous membranes, bic membranes is plasma breakthrough which
and more than 95 % of them are composed of occurs when plasma protein layers are formed at
extraluminal ow microporous hollow ber mem- the membrane surface and grow through the mem-
branes with pore sizes below 0.1 mm, outer diam- brane pores increasing the surface energy of the
eters between 300 and 500 mm, and surface areas pore, allowing plasma to leak through from the
of approximately 2 m2. The hollow ber mem- blood side to the gas side (Montoya et al. 1992).
branes are assembled into carefully spaced cross- Another main concern that has troubled the
laid double layer woven mats which provide uni- membrane industry for the past 30 years and to
form extraluminal ow channels for the blood date remains a serious issue is the blood compat-
(Hanft 2002). The main polymers used in the ibility or hemocompatibility of the oxygenation
production of the blood oxygenation membranes membranes. The denition of biocompatibility
are polyolens such as polypropylene (PP), poly- has been updated for over 20 years and can be
ethylene (PE), and poly-4-methylpentene (PMP) considered as being the bodys acceptance of the
and, at a smaller scale, polyvinylidene uoride material, i.e., the ability of an implant surface to
(PVDF) and silicone rubber (Wiese 2009). interact with the cells and uids of the biological
system and to cause exactly the reactions which
the analogous body tissue would bring about
Current Problems (Ratner 1993; Williams 2008). Presently, the bio-
materials community has been unable to more
Extracorporeal membrane blood oxygenators accurately assign the term blood compatible to
(MBOs) used in the medical eld to substitute a given biomaterial in spite of 50 years of inten-
the respiratory function of the lung have at their sive research on the subject. There is no clear
very core membranes that act as a bloodgas consensus as to which materials are blood com-
barrier and ensure oxygen delivery and carbon patible as blood material interactions are com-
dioxide removal from the patients bloodstream. plex and involve multiple factors including
Extracorporeal Blood Oxygenation Devices, Membranes for 747
surface chemical composition, charge, exibility, heparin-based coatings are inherently expensive
wettability, and conditions of blood ow and complex due to the use of sodium heparin, a
(Cazenave 1987). Furthermore, unlike biocom- complex, costly, and fragile biologically derived
patibility assays, there are no standardized substance. The Carmeda Bioactive Surface
methods to assess blood compatibility (Ratner (Medtronic, Inc.) uses a polymer primer coat
2007). Labarres (2010) tentative denition of a followed by covalent attachment of heparin to
blood compatible surface is a surface able to primary amino groups present in the primer coat
keep under control coagulation and inammation (Stenach et al. 1992; Spiess et al. 1998). The
processes at its interface with normal blood, in Durao Bonded Heparin Surface (Baxter, Inc.)
given hemodynamic conditions. According to uses a heparin-polymer blend-based coating that
E
Ratner, we still do not have truly blood compatible is intended to achieve similar results (Toomasian
surfaces after 60 years of intense research of blood et al. 1988; Mottaghy et al. 1989). Other heparin-
compatibility and after numerous approaches based coatings intended to improve blood com-
have been tried (Ratner 2007). The hemo- patibility are available from other medical device
compatibility of biomaterials is known to be manufacturers such as Terumo (Fukasawa 1983),
dependent on various surface properties such as 3M Sarns (Zacour 1988; Fried and Bell-Thomson
surface morphology, surface chemical composi- 1992), etc.
tion, surface charge, surface wettability, and sur- Despite these developments, in order to pre-
face topography. The overall blood-contacting vent in-circuit thrombosis, or clotting, when
surfaces must avoid damage to the blood cells subjected to extracorporeal blood oxygenation
and components but also to avoid stagnation and using any of the MBOs available on the market,
localized clotting. patients still require the administration of antico-
To improve blood compatibility of transport agulant drugs that often lead to major hemorrhag-
surfaces such as the ones in MBOs, researchers ing and blood transfusions.
have focused mainly on surface modication Another approach to improve the hemo-
techniques and producing hemocompatible sur- compatibility of membranes destined for MBOs
face coatings. Minimization of blood/material focuses on the development of novel blood oxy-
interactions can be achieved through chemical genation membranes made from materials
modication; however, these methods are still different to the polyolens mentioned before.
far from perfect. Surface chemical modication, Polyurethanes (PUs) rst found a niche in bio-
besides requiring rather complex experimental medical applications mainly because of their
procedures and involving high costs, still does unique mechanical properties, particularly fatigue
not offer surfaces with long-term stability and resistance, tensile strength, and abrasion (Szycher
leads to potential complications downstream and Poirier 1983; Szycher et al. 1983; Graig 1983;
(Klee and Hcker 2000). Most manufacturers Gogolewski 1989; Hepburn 1992; Furukawa
have focused on the development of 1997), but also because of their good bio- and
anticoagulant-based coatings for the entire bypass hemocompatibility properties (Boretos 1980;
circuit including the oxygenation membranes. Wang and Cooper 1983; Yoon and Ratner 1988;
This approach led to the commercialization of Gogolewski 1989). PU membranes are a good
microporous-coated membranes and bypass- candidate for blood oxygenation devices as the
coated circuits. Various manufacturers claim type, length, ratio, and crystallinity of the different
that the added layer of material provides a monomers as well as the method of membrane
blood-surface interaction with improved preparation determine the bulk properties respon-
hemocompatibility compared to that seen for sible for the nal mass transfer properties (Yilgr
the bulk ber materials. For example, heparin is and Yilgr 1999; Hoshi et al. 2000; Jonquires
known to have good blood compatibility et al. 2002) and the surface properties that affect
properties and has been used as a coating on bio- and hemocompatibility (Yoon and Ratner
several commercialized products. Unfortunately, 1988; Gogolewski 1989).
748 Extracorporeal Blood Oxygenation Devices, Membranes for
Blood Compatibility and Membrane/Blood chemical composition, etc. This protein layer con-
Interfaces trols further reactions of the other blood compo-
In 2007, an estimated 250 million polymeric nents and cell system. Additionally, the adsorbed
devices contacting the bloodstream were used in proteins are subject to conformational changes as
humans. All of these blood-contacting devices well as exchange processes with other proteins
exhibited thrombosis problems, and all cardiovas- (Ziats et al. 1988). The competitive adsorption
cular device procedures, both short term and long behavior of proteins at the material surface deter-
term, required signicant anticoagulation, at high mines the pathway and the extent of intrinsic
cost and with considerable risk to the patient coagulation and adhesion of platelets. Platelets
(Geckeler et al. 1997). The number of blood- play a fundamental role in hemostasis. Following
contacting medical devices used worldwide is the protein adhesion to the surface of the bioma-
increasing every day, but their hemocompatibility terial, coagulation is initiated by platelets adher-
properties still remain far from ideal. ing to specic binding sites exposed by the plasma
To this date, there is no consensus denition of proteins. The activated platelets swell, grow spiky
blood compatibility. In 2007, Buddy Ratner extensions known as pseudopodia, and release the
labeled as a catastrophe the fact that the scien- contents of their secretory granules, which contain
tic community has still not been able to accu- a variety of substances which include ADP, sero-
rately assign the term blood compatible to a tonin, and thromboxane A2, which stimulate fur-
biomaterial in spite of 50 years of intensive ther platelet adhesion and activation and enhance
research on the subject (Geckeler et al. 1997; the coagulation process. A large variety of clotting
Ratner 2007). While the denition of biocompat- factors take part in a series of chemical reactions
ibility is generally accepted as the ability of a that eventually create a mesh of brin bers. Each
material to perform with an appropriate host of the clotting proteins has a very specic func-
response in a specic application (Williams tion, and the three main ones are prothrombin,
1987), blood compatibility or hemocompatibility thrombin, and brinogen. Thrombin promotes
has received different denitions by various the conversion of brinogen into long insoluble
authors. From a clinical point of view, a biomate- bers or threads of another protein brin. Fibrin
rial can be considered as blood compatible when threads wind around the platelets forming an
its interaction with blood does not provoke either interlocking network of bers and a framework
any damage of blood cells or any change in the for the clot. This net of bers traps and helps hold
structure of plasma proteins. Only in this case can platelets, blood cells, and other molecules tight to
it be concluded that this material fullls the main the material surface, forming a blood clot also
requests of biocompatibility (Gurland 1987). referred to as a thrombus.
A tentative denition, by Labarre (2010), of a It has long been established, in the eld of
blood compatible surface is a surface able to biomaterials, that bio- and hemocompatibility is
keep under control coagulation and inammation mainly governed by the surface properties of the
processes at its interface with normal blood, in material that contacts the blood (Cooper 1982;
given hemodynamic conditions. Lelah and Cooper 1986; Schamberger and
The contact between the blood and the surface Gardella 1994). Predictions about the interactions
of a biomaterial often leads to different degrees of between the biomaterial surface and the adsorbed
clot formation, as a consequence of the proteins can only be formulated by having an
nonspecic protein adsorption and adhesion and exact knowledge of the structure of the biomate-
activation of blood cells (Horbett 1986; Courtney rials surface and the conformation of the
et al. 1994). Within the rst few seconds after adsorbed proteins. These interactions are deter-
blood contacts, material surface plasma proteins mined both by the hydrophobic/hydrophilic,
are deposited. The extent of protein adsorption charged/uncharged, and polar/nonpolar parts of
depends on the properties of the foreign surface, the proteins and the properties of the polymer
namely, the wettability, charge, roughness, surface such as chemical composition,
Extracorporeal Blood Oxygenation Devices, Membranes for 749
Extracorporeal Blood Oxygenation Devices, Mem- II dendritic or early pseudopodial: one or more pseudo-
branes for, Fig. 3 Diagram of the platelet spreading podia with no evident attening; stage III spread den-
process divided into ve shape categories for analysis dritic or intermediate pseudopodial: one or more
and correlation between platelet categories and planimet- pseudopodia attened, hyaloplasm not spread between
rically determined platelet spread area. From left to right, pseudopodia; stage IV spreading: hyaloplasm spread
the stages of spreading are dened as follows: stage I between pseudopodia; and stage V fully spread: hyalo-
round or discoid: no pseudopodia present; stage plasm extensively spread, no distinct pseudopodia
scanning electron microscopy (SEM) images percentage of the membrane surface area covered
(Goodman et al. 1989; Haycox and Ratner 1993; by platelets, respectively. The platelets are either
Tze-Man et al. 1993; Bahulekar et al. 1999). passively attached and remain discoid and singu-
Platelet-rich plasma (PRP) is prepared by centri- lar or may be activated subsequently. In the latter
fugation of the pooled blood and is incubated with case, they progressively release their granule con-
the membrane samples for 30 min at 37 C. After tents, thereby attracting further platelets, showing
incubation, the samples are xed with glutaralde- a typical shape change with attening, formation
hyde post xed with osmium tetroxide (OsO4). of pseudopodia, and increasing area of contact.
After xation the samples are dehydrated through Scanning electron microscopic images of adhered
a graded ethanol series to 100 % and dried by platelets with magnications of 1,000 or
critical point drying. The dry samples are then 2,000 magnication have been used by several
observed by SEM. Quantitative and morphology authors for the quantitative analysis of platelet
analysis of platelets adhered to the surface of the material interaction. The extent of platelet spread-
membranes is carried out by imaging software. ing is examined by categorizing platelet shapes
In order to ensure the presence and activity of the into ve morphological forms describing increas-
platelets, glass is generally used as positive control ing activation stages (IV). These are discoid or
for in vitro platelet response to foreign materials as round (stage I), dendritic or early pseudopodial
it promotes enhanced adhesion and activation of (stage II), spread dendritic or intermediate pseu-
platelets (Park et al. 1991; Amiji 1998). dopodial (stage III), spreading or late pseudopo-
The indicators of platelet adhesion used are dial (stage IV), and fully spread (stage V). The
platelet deposition (PD) and platelet coverage spreading stages and respective platelet areas are
(PC), which are the number of adhered platelets/ shown in Fig. 3 and dened in the legend (Allen
10,000 mm2 of membrane surface area and the et al. 1979; Goodman et al. 1984, 1989).
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terials 9:513
The extraction index assumes a specic and more be fed in it but also produced by reaction. In this
interesting form when a chemical reaction takes case, Eq. 1 has to take into account also the pro-
place inside the membrane unit such as in the duction term:
membrane reactors since a desired chemical can
If the water-gas shift reaction is used as an example, totally available in the feed stream both as H2
the extraction index can be dened as the ratio of molecules and also obtainable from other chemicals
the H2 permeated through the membrane to that (e.g., CO) by reaction, to the membrane unit (Eq. 3):
Flow ratePermeate
H2
H2 Extraction Index
Flow rateAvailable
H2
in the feed
Flow ratePermeate
H2
in the MR (3)
Flow rateFeed
H2 a Flow rateFeed
CO
H2 O=CO feed molar ratio per H2 O=CO feed molar ratio < 1
a
1 per H2 O=CO feed molar ratio 1