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TOKYU-WIKA JOINT OPERATION

Jakarta Mass Rapid Transit Project CP101&CP102 Inspection and Test Plan

Construction of Mass Rapid Transit Jakarta


Contract Package CP101 & CP102

INSPECTION AND TEST PLAN FOR


Reinstatement at Lebak Bulus Station

TWJO - ITP - RDW - 0020 - revA

TOKYU-WIKA JOINT OPERATION

When viewed in ACONEX this document is Controlled, this means:


1. Distribution is centralized - in this case through ACONEX. Any improvement suggestions should be forwarded to the Quality
Control Engineer

2. Each copy is issued to a particular person or organization.


3. Copy holders will be automatically issued with any amendments through ACONEX.
4. Photocopies of this document are uncontrolled and users should confirm validity inACONEX prior to use.
TWJO-ITP-RDW-0020-revA
TOKYU-WIKA JOINT OPERATION
Jakarta Mass Rapid Transit Project CP101&CP102 Inspection and Test Plan

Revision History Sheet


Rev No. Date Description of Revision
A 28-Feb-17 Submitted for Approval

Approval:

Quality Assurance Manager


TWJO-ITP-RDW-0020-revA Revision History Sheet
TOKYU-WIKA JOINT OPERATION

Jakarta Mass Rapid Transit Project CP101&CP102 Inspection and Test Plan

Contents

1. Inspection and Test Plan

Inspection and Test Plan for Road Work

2. Checklist
Pre-cast Drainage Checklist
Concrete pour Checklist revD
Concrete Control on Site
Rigid Pavement Pour Checklist
Inspection of CBR Field
Field Density
TWJO-ITP-RDW-0020-revA Contents
TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR REINSTATEMENT AT LEBAK BULUS STATION

Description of Activity: Describes the inspection and test requirements for WMS No: ITP NO: TWJO-ITP-RDW-0020 revA
reinstatement at lebak bulus station.

Conformance Responsibility Matrix for


Standard/ carrying test
Compliance Responsible TWJO Revisio
SN. Activity Description Frequency of Test Reference
Criteria TWJO Person Format n
Procedures/
Subcon/S
Drawing number TWJO Engineer
upplier

1 Documentation

Before
Civil Engineer/
commencement of Approved
1.1 Good for construction drawings Approved drawings Construction NA NA P NA A
Temporary Road drawings
Manager
Widening activity

Before
Civil Engineer/
commencement of
1.2 Established Work Method Statement NA NA Construction NA NA P NA A
Temporary Road
Manager
Widening activity

2 Material Testing

Concrete
Once Before strength shall be QC Engineer Compressive
Establishing the concrete trial mix for
2.1 commencement of OCS Clause 5.3.1 equal to or more with QC strength NA P I A
concrete pavement
concreting than the design Manager reports
strength

Concrete
Once Before
strength shall be QC Engineer Compressive
Verifying the concrete compressive commencement of
2.2 NA equal to or more with QC strength P R I A
strength for pre-cast Drainage temporary widening
than the design Manager reports
activity
strength

3 Drainage Installation
TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR REINSTATEMENT AT LEBAK BULUS STATION

Description of Activity: Describes the inspection and test requirements for WMS No: ITP NO: TWJO-ITP-RDW-0020 revA
reinstatement at lebak bulus station.

Conformance Responsibility Matrix for


Standard/ carrying test
Compliance Responsible TWJO Revisio
SN. Activity Description Frequency of Test Reference
Criteria TWJO Person Format n
Procedures/
Subcon/S
Drawing number TWJO Engineer
upplier

W/I (W
Once Before Civil Engineer as per
Staking out level & position of As per Method As per Method Survey
3.1 commencement of and Survey NA P mention A
precast drainage Statement statement records
drainage installation Team in
checklist)

W/I (W
TWJO-ITP- as per
After Lean Concrete As per Method As per Method Civil Engineer or
3.2 Installation of Precast Drainage RDW-0018- NA P mention A
finished Statement statement his delegate
CHK-001 in
checklist)

backfill with sand


3.3 Compaction backfill arround drainage After precast installed NA Civil Engineer NA NA P I A
and water

Temporary Road Widening


4
Operation
CBR of
Civil Engineer
Soil compaction below base course Prior to base course As per MS for road compacted soil TWJO-QC-
4.1 with QC NA P W A
(Testing CBR Field) preperation widening shall not be less 0001
Engineer
than 6%
TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR REINSTATEMENT AT LEBAK BULUS STATION

Description of Activity: Describes the inspection and test requirements for WMS No: ITP NO: TWJO-ITP-RDW-0020 revA
reinstatement at lebak bulus station.

Conformance Responsibility Matrix for


Standard/ carrying test
Compliance Responsible TWJO Revisio
SN. Activity Description Frequency of Test Reference
Criteria TWJO Person Format n
Procedures/
Subcon/S
Drawing number TWJO Engineer
upplier

CBR of
Civil Engineer
Compaction Base course and testing Prior to lean concrete OCS clause 3.2.3 compacted soil TWJO-QC-
4.2 with QC NA P W A
(Testing CBR Field) work OCS clause 3.2.4 shall not be less 0001
Engineer
than 6%

5 Rigid Pavement

Prior to concrete As per MS for As per MS for Civil Engineer Survey


5.1 Level & alignment of lean concrete NA P I A
placement Road Widening Road Widening with Surveyor records

Prior to
Level and alignment check for As per MS for As per MS for Civil Engineer Survey
5.2 commencement of NA P I A
installed curbs Road Widening Road Widening with Surveyor records
concreting

TWJO-ITP-
Formwork material and preparation Prior to pouring
5.3 OCS clause 5.10 NA Civil engineer RDW-0016- NA P W A
checking concrete
CHK-001

TWJO-ITP-
Tie bar/dowel bar dimension and Prior to pouring
5.4 OCS clause 13.4 NA Civil engineer RDW-0016- NA P W A
position checking concrete
CHK-001

TWJO-ITP-
As per approved
5.5 Checking for thickness of concrete for every casting OCS clause 5.15.1 Civil Engineer RDW-0016- NA P W A
drawing
CHK-001
TOKYU-WIKA JOINT OPERATION
Surface Section CP101 & CP102
Construction of Jakarta Mass Rapid Transit Project

INSPECTION AND TEST PLAN FOR REINSTATEMENT AT LEBAK BULUS STATION

Description of Activity: Describes the inspection and test requirements for WMS No: ITP NO: TWJO-ITP-RDW-0020 revA
reinstatement at lebak bulus station.

Conformance Responsibility Matrix for


Standard/ carrying test
Compliance Responsible TWJO Revisio
SN. Activity Description Frequency of Test Reference
Criteria TWJO Person Format n
Procedures/
Subcon/S
Drawing number TWJO Engineer
upplier

TWJO-ITP-
Checking of curing and concrete
5.6 After every casting OCS clause 5.15.1 NA Civil Engineer RDW-0016- NA P I A
protection
CHK-001

OCS clause
5.7 Formwork removal After every casting OCS clause 5.15.3 Civil engineer NA NA P I A
5.15.1

6 Concrete Testing

Should achieve TWJO


Testing 28 days compressive
6.1 After every casting SNI 03-6813-2002 the design QC Engineer Laboratory NA P W A
strength
strength Test REsult

Legends P: Perform R: Review I: For Information only H: Hold point W: Witness point NA: Not Applicable RW: Random Witness
Prepared by: Approved by:

Name: Name:

Signature: Signature:

All approved ITPs and related records shall be stored on TWJO server under Quality Assurance folder with a hard copy in office file.

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