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'Greening' Transportation
inthe Supply Chain QUESTI ON
EHowa re
%DING
companies
Even corporations with clear environmental aims fail to go the addressing
the environ-
distance when it comes to their supply chains. But lessons from mental impact
a small group of Fortune 500 companies can give them the of transporta-
direction they need. tion in their
BY SUSAN L. GOLICIC, COURTNEY N. BOERSTLER AND LISA M. ELLRAM
supply
chains?
FINDINGS
l-Only 22 Fortune 500
NOT LONG AGO, it would have been considered unnatural for corporations to set their priori- companies have
begun blunting
ties and goals with an eye toward improving their environmental performance. But a steady flow of their supply chain's
high-profile corporate initiatives and studies of customer behavior have revealed a change in the impact on the
environment.
business climate. Companies that integrate sustainability practices throughout their supply chains IpMostly, they pursue
are experiencing a clear benefit. Increasingly, key stakeholders - from investors to customers to discreet projects
with measurable
prospective employees - are monitoring sustainability efforts for themselves and making their de- outcomes.
cisions accordingly. (See "About the Research," p. 49.) IoA more holistic ap-
proach could yield
But more than just the threat of negative publicity is pushing corporations into the green zone. With greater rewards -
domestic policy makers debating the merits of cap-and-trade legislation and world leaders struggling to but not without
requiring risky
agree on a climate change treaty,it's only a matter oftime before environmentally unaware companies will upfront investment.
SUPPLY CHAIN: SUSTAINABILITY
face steep fines for their failure to keep pace. At the customers, outsourcing, globalization and advances
same time, the slow-growing U.S. economy is forcing in technology have forced companies to develop agile
companies to focus on improving their efficiency to supply chain processes. 2 To minimize financial risk in
offset tepid demand and counterbalance the price the face of uncertain demand, companies keep less
volatility of commodities such as water and energy. inventory, which requires them to make smaller but
For corporations, the commitment to reducing more frequent shipments - possibly using faster
their carbon footprint is the first of many daunting transportation modes to support reduced lead times.
steps. Executives must organize both interior and ex- While these activities may minimize manufacturing
terior expeditions. By turning their organizations waste, these"lean" practices rarely consider the green-
inside out, they can pinpoint how and where energy house gas impact associated with more frequent
is consumed. They need to monitor innovations transportation, which also can emit higher levels of
from the outside world in fields like genetic engi- greenhouse gases. Offshore manufacturing com-
neering and improvements in battery performance pounds the problem because it extends the supply
for electric vehicles. With what they learn, they need chain, causing companies to work even harder to re-
to take a fresh look at every aspect of their business: duce these longer lead times.
packaging, cleaning, each link in each supply chain. Supply chain management has largely overlooked
If that sounds utterly overwhelming, it is. the greenhouse gas impact of transportation deci-
Or, rather, it must be. That would help to explain sions. This lack of attention is surprising, especially
why many eco-conscious companies overlook one given growing global dependence on freight trans-
of their supply chains' costliest and most environ- portation; in the next 20 years, the amount of cargo
mentally damaging components: transportation. shipped is expected to triple2 To support supply
Until very recently, freight transportation was a chain agility, many companies are accelerating their
negligible consideration in company strategy with re- spending on faster kinds of transportation, that is,
gard to environmental responsibility. However, motor (trucks and other vehicles) and air, the same
current business practices such as international modes that have the most unfavorable environmen-
sourcing and quick turnaround times challenge this tal impact per ton mile. Motor transportation is four
by extending transportation distances and minimiz- times less fuel-efficient per ton mile than rail, 4 and
ing lead times in the supply chain. Standard modes of emissions from airfreight are 600 times higher than
transportation consume fossil fuels, generate noise those from rail or ocean shipping and nearly 90 times
and emit toxic compounds. In 2007, transportation higher than those from motor transportation in the
accounted for 28.4% of U.S. energy consumption United States.'
and 33.6% of carbon dioxide emissions.' Given the high greenhouse gas impact of such
transportation, it is vital to alert top executives to
The RoadTaken:The Collision of the importance of including transportation im-
Logistics and the Environment pacts in any environmental analysis of their supply
International sourcing has grown steadily over the chains. We explored the strategies and practices of
past few decades, and the economic theory of trade more than three dozen Fortune 500 companies to
suggests that increased specialization by country determine the extent to which they acted beyond
and region will prevail - meaning that trade will merely acknowledging the emission impact of their
continue to grow. Corporations buy from foreign transportation. It's a long way between heightened
suppliers for many reasons, including to establish a awareness and effective action.
presence in foreign markets, to increase their ranks
of suppliers and to react to competitors by lowering Step by Step:The Stages of Reducing
prices. Sourcing materials from other countries, the Supply Chain Footprint
however, naturally increases transportation distance We examined 44 Fortune 500 companies that ad-
and the associated environmental consequences. dressed 11 transportation practices, ranging from
The need to boost supply chain responsiveness creating specific goals to implementing explicit
has had a major impact. Increasingly demanding changes to transportation in the supply chain. (See
COMAN
i' INERA COMAN
have shifted to less polluting fuels, including biodiesel. In 2006, Owens Corning received a SmartWay Ex-
In its 2006 sustainability report, utility giant FPL Group cellence Award from the EPA, as have Lowe's and
Inc. noted the recognition it received from the Council Limited Brands. Four companies, including Dell
for Sustainable Florida for its use of 2 million gallons of and Air Products and Chemicals Inc., have gone be-
soybean diesel in 2005. Seven companies are either yond routing and describe decisions made with
using auxiliary power units or changing delivery prac- respect to positioning local offices and distribution
tices to reduce truck idle time, a large contributor to centers to decrease the physical distance between
fuel waste. FedEx, Johnson & Johnson and Wal-Mart themselves and supply chain partners.
report using wider tires on their trucks, and Tyson Given the state of the economy, it's hardly surpris-
Foods uses aluminum wheels on its tractors, theoreti- ing that all kinds of customers - from consumers to
cally reducing road friction and thus increasing fuel industrial buyers - scrutinize prices. When pro-
efficiency and reducing emissions. Besides implement- curing or manufacturing a product overseas is
ing tactics to reduce fuel emissions, FedEx isadvocating substantially cheaper than doing so in the United
that the U.S. Senate Energy and Natural Resources States, it is difficult to justify buying locally in order
Committee establish vehicle efficiency standards that to reduce transportation greenhouse gases. Since
would ultimately impact all road shipments. many of the goods produced in developing coun-
Eleven companies are decreasing the impact of tries are consumed in more industrialized nations,
their mode of transportation by switching to a more shipping goods long distances from point of manu-
environmentally friendly mode or improving the ex- facture to consumption creates a much greater
isting method's capacity utilization. HP, Baxter, transportation burden than do local manufactur-
Lowe's and Johnson & Johnson are all shifting por- ing and consumption. 6 Companies shouldn't have
tions of road transport to rail, and HPR Dell, Limited to make a trade-off between being profitable and
Brands and Est6e Lauder are converting air ship- reducing transportation emissions.
ments to ground or ocean transport. Eight companies It's possible that the companies studied haven't
are reconfiguring pallets and packaging to increase gotten as far along - or as much out of-- their
trailers' volume efficiency. Baxter International Inc. transportation-related environmental projects as
collaborates with supply chain partners to decrease their public pronouncements indicate. The differ-
the number of loads and eliminate empty miles. ence between a planned project and one that is
Companies are deploying new technologies to in- actually implemented is often hard to detect from
crease mode and shipment efficiency. United Parcel the outside. And corporations frequently hesitate to
Service Inc. has multiple IT programs that optimize share detailed results with the outside world, which
ground and air routes for its fleet as well as surface includes their competitors. For example, on the sus-
taxiing for its aircraft. Office Depot uses Roadnet tainability page of its Web site, Owens Corning
Transportation software to arrange smarter delivery reports implementing several fuel efficiency prac-
routes, eliminating 30% to 50% of local shipments tices, such as considering intermodal transportation
by enabling more first-time deliveries. Tyson Foods and increasing truck utilization, but does not specify
Inc. uses software to remotely monitor engine diag- the fuel consumption or emission results of these
nostic information to help reduce truck engine idle practices. And although FedEx's Web site describes
time. Seven other companies utilize various devices the usage of in-gate aircraft auxiliary power units
that affect modal efficiency. For example, CSX has that reportedly reduced fuel consumption by an esti-
installed automatic shutdown systems on its loco- mated 5.5 million gallons, this savings is not put in
motives to reduce fuel usage. the context of FedEx's total annual consumption.
Many of these mode changes and technologies
are targeted at reducing total shipment volume or Fuel forThought: Best Practices
weight, the ultimate means of reducing emissions on the Route to Change
from transportation. Reports from 10 companies For any company to reach the highest level of ac-
describe reducing the number of shipments complishment in the emissions-reducing realm, it
through better vehicle utilization or efficient routing. would have to work closely with its supply chain
buy-in prior to implementing any changes, so that to elevate environmental considerations when se-
all of the outcomes and associated visibility of the lecting transportation modes and particular
projects are as positive as possible. It is also critical carriers. Environmental considerations also must
that management measure the costs and the results, be factored into supplier selection and location of
so that the project's impact is dear and uncontested. distribution and manufacturing sites. While envi-
For example, Abbott Laboratories and Schering- ronmental transportation may not be a direct
Plough Corp. both report specific fuel economy driver of these decisions, it should be an explicit
improvements - which can be translated into dol- consideration. To facilitate the consideration of
lars saved - from their fleet initiatives. transportation and other environmental impacts
Impacting supply chain practices with respect to in the supply chain, corporate executives should
transportation emissions involves decreasing fuel use consider the following actions:
through adjusting the volume, distance and mode of a Structuring their supply chain with suppliers and
shipping and using technology to increase shipments' customers that have similar cultures with respect
efficiency and effectiveness. Meaningful measurements to sustainable practices and are proactively fo-
are essential here to continue the visibility and growth cused on initiatives that minimize the impact of
of environmental transportation tactics. Fourteen their transportation greenhouse gas emissions
companies reported measures of efficiency such as sav- (such as partnering with SmartWay carriers for
ing money, reducing weight or reducing inventory transport of goods throughout the supply chain);
levels. Routing changes enabled Office Depot to in- I Utilizing transportation technology that reduces
crease the number of packages on a truck from about fuel and therefore emissions (for example, when
Office mmPO 130 to about 190.Twelve companies provided measures purchasing new trucking equipment, purchasing
of effectiveness such as reducing greenhouse gases and only equipment that improves aerodynamics,
other forms of pollution and improving service. By such as low-resistance tires);
working with customers to schedule preferred delivery "*Optimizing their supply chain's logistical network
In another example of fleet times, Dell increased first-time deliveries to customers such that transportation distances are minimized
management to improve
sustainabiliy, Office Depot by 80%, reducing their overall transportation needs. (sourcing locally when feasible, moving opera-
replaced oversized diesel
delivery trucks with lighter These first three levels of environmentally sus- tions closer to suppliers or customers and
Dodge Sprinter cargo vans tainable transportation are really a progression of eliminating unnecessary moves such as those be-
that have twice the fuel
efficiency of the trucks. programs that do not require uncomfortable or tween distribution centers);
difficult choices and yield solid environmental and "*Developing detailed metrics that monitor actual
financial results. Once a certain level of success has as well as relative results from all implemented
been achieved, an organization may be ready to initiatives to determine which strategies have the
move to the ultimate goal of strategic sustainable biggest emission and cost impacts on the supply
supply chain transportation. This entails working chain (measuring emission reductions and track-
more closely with supply chain partners on an over- ing the associated cost savings; for example, X
all strategy for actively minimizing the supply tons of carbon dioxide in the past month, which
chain's transportation greenhouse gas emissions. amounts to X% of total carbon dioxide emis-
At this point, the trade-offs - societal impact ver- sions, saving $X in fuel costs or X% of total fuel
sus business performance - become difficult. costs); and
Executives must learn to manage mountains of data "*Utilizing knowledgeable personnel with skills in
to get a decent view of the consequences that will be logistics and environmental sustainability to de-
set off by any changes they make. velop and implement company and supply chain
transportation strategies.
Emission Accomplished: This final level is an area that few companies have
Making the Environment reached, but one in which the greatest potential im-
a Sustainable Priority provements can be made with regard to freight
Companies that are serious about developing stra- transportation emissions. However, it is an area with
tegic sustainable supply chain transportation need potential for savings but also potential for initial
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