Documente Academic
Documente Profesional
Documente Cultură
Media.................................................................................................................8
MecLab...........................................................................................................68
CNC technology..............................................................................................126
MPS Stations................................................................................................158
Robotics.........................................................................................................222
Services.........................................................................................................274
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Mechatronics and factory automation > Learning solutions
2 www.festo-didactic.com
Mechatronics and factory automation > Learning solutions
Success with the right Fostering skills and Follow information and energy
combination of learning methods knowledge development flow in electrical, pneumatic, and
A broad array of products, including Combining learning tools and equip- hydraulic subsystems
hardware, simulation software, web- ment enables instructors to create an Plan and organize work flow
based training products, and exten- ideal environment for Mechatronics Commission, troubleshoot, and
sive curriculum, combine to provide and Factory Automation training tai- repair mechatronic systems
instructors with the most compre- lored to specific training objectives Communicate using industrial
hensive, industrial-based training and learning scenarios. network protocols, including
programs available worldwide. DeviceNetTM and PROFIBUS.
Technical training objectives include
the ability to:
Analyze functional relationships in
mechatronic systems
Manufacture mechanical compo-
nents
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Mechatronics and factory automation > Holistic and turnkey training solutions
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Mechatronics and factory automation > Holistic and turnkey training solutions
Virtual Tour
www.festo-turnkey-solutions.com
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Mechatronics and factory automation > Flexible room concepts
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Mechatronics and factory automation > Flexible room concepts
Main components
of room concept
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Media
8
Software..........................................................................................................10
Teachware.......................................................................................................54
Electrical engineering/Electronics....................................................................56
MecLab/Pneumatics......................................................................................59
Automation technology/PLC............................................................................60
CNC technology/Working material...................................................................63
Mechatronics...................................................................................................64
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Media > Software > Multimedia training programs/WBTs
Pneumatics Electropneumatics
This course provides an introduction From the table of contents: The Electropneumatics training pro- From the table of contents:
to the subject of pneumatics. The Physical basics gram builds on the Pneumatics train- Advantages and drawbacks of
program is divided into technical (units, properties, laws) ing program and reinforces material electropneumatics
knowledge and coursework. Energy supply (production, already learned from practical proj- Safety in electropneumatic circuits
preparation, and distribution ects. Starting with actual industrial Fundamentals of electrical
Technical knowledge of compressed air) applications, fundamental electro- engineering
This interactive, self-guided program Circuit diagram pneumatic circuits are produced. Pneumatic circuit diagram
covers the basics of pneumatic (circuit diagram, symbols) Multiple exercises allow trainees to Electrical circuit diagram
control. Participants learn to find Drive components (applications, repeat, apply, and develop what they Basic logic functions
practical and theoretical solutions linear drives, rotational drives) have learned. During an exercise, Direct and indirect electrical
to the key tasks of a basic course on Valves (designs, directional valves, the program responds to each of the control, time and pressure depen-
pneumatics, E.g., as part of a basic stop valves, pressure control trainees answers with the appropri- dent process controls
vocational training course. valves, flow control valves, valve ate feedback. Signal storage in the power and in
combinations, logic elements) the control unit, latching circuit
Course Signaling components (manual sig- The trainee is supported by the basic Documentation for a control unit
In this course, the theoretically naling, endpoint detection) knowledge module, which provides Maintenance and repair of electro-
acquired technical knowledge is Additional requirements fundamental knowledge on electro- pneumatic systems
reinforced. A wide range of exercise pneumatics in a structured, system- Solenoid actuated valves
types makes the course engaging E.g., single license with CD-ROM/DVD atic manner. In the components mod- Double-acting cylinders
and effective: participants draw sym- Online de/en/es/fr/fi/et/el/zh ule, the structure, function and ap- Electrical buttons and switches
bols and circuit diagrams, answer Order no. 540911 plication of typical electropneumatic Sensors
multiple-choice questions, and set Network de/en/es/fr/fi/et/el/zh components is described. Various Relays and contactors, timed relays
up and connect circuits in PC-based Order no. 540913 supporting materials are available to Pressure switch
video clips. complete the exercise, such as PDF Standardized circuit diagrams,
documents, a variety of downloads electrical and pneumatic circuit
and a comprehensive glossary. diagrams
www.festo-didactic.com 11
Media > Software > Multimedia training programs/WBTs
The Electrical engineering 1 train- Various tools are built-in to the train- The Electrical engineering 2 train- From the table of contents:
ing program is one of a series of new ing program, such as Excel work- ing program is one of a series of new Electric charge
programs in the field of electrical sheets, an integrated calculator, PDF training programs in the field of elec- Capacitor
engineering and electronics. These files, and various downloads. The trical engineering and electronics. A capacitor in a DC circuit
programs are real-world oriented and training programs contain both a These programs are real-world ori- A capacitor in an AC circuit
authentically structured. Case stud- comprehensive glossary and a full ented and authentically structured. Applications of the capacitor
ies from practice provide a concise text search. Case studies from practice provide a Variable capacitor
illustration of the topics covered. All concise illustration of the topics cov- Coil
training content is taught by means From the table of contents: ered. All training content is taught by A coil in a DC circuit
of audio clips. Additionally, the nar- Closed circuit means of audio clips. Additionally, A coil in an AC circuit
rative text can be viewed on the site- Electrical conductivity the narrative text can be viewed on Applications of the coil
map. Units and symbols the sitemap. Physical variables
Ohms Law Calculating with changing values
Trainees experience a regular Measuring in the circuit Various tools are built into the train- Light switch-off delay
exchange of input and output, with Voltage supplies ing program, such as Excel work- Electrical behavior of a grinder
phases of presentation and expla- The resistor as a component sheets, an integrated calculator, Power generation and transmission
nation alternating with phases of Series connection of resistors PDF files and various downloads.
activity and interaction. This enhanc- Parallel connection of resistors The training programs contain both E.g., single license with CD-ROM/DVD
es motivation and learning. Voltage divider a comprehensive glossary and a full Online de/en/es/fr/fi/et/sv/el/zh
The resistor as a sensor text search. Order no. 549626
Progress monitoring exercises are Battery-powered screwdriver Network de/en/es/fr/fi/et/sv/el/zh
scheduled after a maximum of five Measuring range extension Order no. 549628
pages of learning, with the goal of Temperature controlled heating
having trainees repeat, apply, and Level detection
develop what they have learned
themselves. Exercises are incorpo- E.g., single license with CD-ROM/DVD
rated during teaching, at the end of Online de/en/es/fr/fi/et/sv/el/zh
each learning step, and within the Order no. 549623
case studies. During an exercise, Network de/en/es/fr/fi/et/sv/el/zh
the program responds to each of the Order no. 549625
trainees answers with the appropri-
ate feedback.
12 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
www.festo-didactic.com 13
Media > Software > Multimedia training programs/WBTs
Electronics 1 Electronics 2
The Electronics 1 training program Various tools are built into the training The Electronics 2 training program From the table of contents:
is one of a series of new programs in program, such as Excel worksheets, is one of a series of new programs Signal types
the field of electrical engineering and an integrated calculator, PDF files and in the field of electrical engineer- Integrated circuits
electronics. These programs are re- various downloads. The training pro- ing and electronics. These programs Operational amplifier (OpAmp)
al-world oriented and authentically grams contain both a comprehensive are real-world oriented and authen- AC voltage of various frequencies
structured. Case studies from prac- glossary and a full text search. tically structured. Real case studies Characteristic values of amplify-
tice provide a concise illustration of provide a concise illustration of the ing circuits
the topics covered. All training con- From the table of contents: topics covered. All training content Circuit technology of amplifiers
tent is taught by means of audio Semiconductor technology is taught using audio clips. Addition- Filters
clips. Additionally, the narrative text Diodes ally, the narrative text can be viewed Bistable flip-flop
can be viewed on the sitemap. Bipolar transistors on the sitemap. Single flip-flop
Field-effect transistors Sine wave generator
Trainees experience a regular Regulated power supply Various tools are built into the train- Rectangle generator
exchange of input and output, Audio amplifier ing program, such as Excel work- Thyristor-controlled drilling
with phases of presentation and Audio amplifier with sound control sheets, an integrated calculator, machine
explanation alternating with phases PDF files and various downloads. Brightness control with triac
of activity and interaction. This E.g., single license with CD-ROM/DVD The training programs contain both Adjusting the speed of an
enhances motivation and learning. Online de/en/es/fr/fi/zh a comprehensive glossary and a full electric screwdriver
Order no. 549629 text search.
Progress monitoring exercises are Network de/en/es/fr/fi/zh E.g., single license with CD-ROM/DVD
scheduled after a maximum of five Order no. 549631 Online de/en/es/fr/fi/zh
pages of learning, with the goal of Order no. 549632
having trainees repeat, apply and Network de/en/es/fr/fi/zh
develop what they have learned Order no. 549634
themselves. Exercises are incorpo-
rated during teaching, at the end of
each learning step, and within the
case studies. During an exercise, the
program responds to each of the train-
ees answers with the appropriate
feedback.
14 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
Sensors in pneumatics Content extracts: Sensors for object detection Content extracts:
This training program deals in detail Project: Selection of sensors in This training program deals in detail Project: Selection of sensors
with the sensors used to detect end one of the clamping units of a with the sensors used to detect ob- in a milk bottling plant
position on cylinders and with pres- processing centre jects in automated systems. Based Object detection in industrial
sure and flow sensors in pneumatic Advantages and disadvantages on a complex example from indus- practice
systems. Based on a complex exam- of various end position sensors trial practice, trainees are taught to Switching characteristics of
ple from industrial practice, trainees on cylinders select the suitable sensors. The nec- proximity sensors
are taught to select suitable sen- Simple displacement encoders essary basic knowledge for this is Hysteresis
sors. The necessary basic knowledge on cylinders provided in the Technical Knowledge Connection technology: Two-wire
for this is provided in the Technical Use of pressure sensors to improve and Components modules, to which technology, three-wire technology,
Knowledge and Components mod- safety in pneumatic systems they can refer at any time. four-wire technology
ules, to which they can refer at any Use of flow sensors to safeguard NO/NC (Normally Open, Normally
time. system cycle times All training content is taught by Closed)
Output signals from sensors means of audio clips. Additionally, Inductive sensors: C onstruction
All training content is taught by Connection technology the narrative text can be viewed. and mode of operation, f actor-1
means of audio clips. Additionally, NO/NC (Normally Open, Normally sensors, special designs, flush
the narrative text can be viewed. Closed) fitting sensors, application
Switching functions examples
Sensors for end position detec- Optical sensors: Diffuse sensor,
tion: Pneumatic and mechanical through-beam sensor, retro-reflec-
limit switch, reed switch, transistor tive sensor, background fade-out,
switch, Hall sensor, position sensor fibre optic cable, light types, reflec-
Types of pressure measurement tion types, adjustment, contrast
Sensors for pressure measure- sensor, color sensor
ment: Mechanical pressure switch, Capacitive sensors: Construction,
electronic pressure sensor, mode of operation, usage and
Sensors for flow measurement: examples
Volumetric flow meter, effective Ultrasonic sensors: Construction,
pressure principle, ultrasonic flow mode of operation, applications
meter, mass flow meter, heat-loss
method E.g., single license with CD-ROM/DVD
Online de/en/es/fr/fi/et/zh
E.g., single license with CD-ROM/DVD Order no. 549758
Online de/en/es/fr/fi/et/zh/usa Network de/en/es/fr/fi/et/zh
Order no. 549752 Order no. 549761
Network de/en/es/fr/fi/et/zh/usa
Order no. 549755
www.festo-didactic.com 15
Media > Software > Multimedia training programs/WBTs
The Electric drives 1 interactive Familiarization with different The training program Electric From the table of contents:
multimedia training program pro- DC motors drives 2 further explores the mate-
vides an engaging introduction to General (functional principles, rial covered in Electric drives 1 and Controlling DC motors
the world of electric motors. commutation, technical data, also includes new topic areas. Armature reaction
brushless DC motor, load depen- Speed control
The first section sets out the basic dency, difference between series This learning program is suitable for Four-quadrant operation
principles of electric drives. The and parallel connection) beginners and advanced students.
second section illustrates the Parallel connection behavior The first two chapters address Controlling AC motors
construction and functioning of AC motors the topic of controlling DC and AC Motor characteristic curve
DC motors, while the third section Difference in power supply motors. The third chapter focuses Open-loop and closed-loop
deals with the special features of AC (DC, AC, three-phase AC) on the energy efficiency of electric speed control
motors. Familiarization with different drives, looking at economic and envi- Frequency converters
AC motors ronmental aspects. Smooth start-up
From the table of contents: General functional principle
Basic principles of electric drives (difference between synchronous Energy efficiency
Familiarization with different mo- and asynchronous motor), techni- Economic aspects
tor types (stepper motor, asynchro- cal data, rating plate, characteris- Degree of efficiency
nous motor, universal motor) tic curves and their interpretation, Minimising losses
Mechanical principles (conversion definition of reactive, apparent, Reliability
of mechanical/electrical energy, and effective power) Energy efficiency measures
motor generator, circuit diagram Single-phase AC motor Environmental aspects
and current direction, transmission Three-phase AC motor special Merits of electric motors
variables (force, mechanical pow- cases (stepper motors)
er, efficiency etc.), definitions of Summary and review exercises E.g., single license with CD-ROM/DVD
torque and speed) Online de/en/es/fr/zh
Electronic principles (basic prin- E.g., single license with CD-ROM/DVD Order no. 573775
ciple of the motor, Lorentz force Online de/en/es/fr/zh Network de/en/es/fr/zh
using the example of a conduc- Order no. 571120 Order no. 573776
tion loop, electrical and magnetic Network de/en/es/fr/zh
fields, occurrence of torque, right- Order no. 571121
hand rule)
16 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
Actuators DC motor
www.festo-didactic.com 17
Media > Software > Multimedia training programs/WBTs
This training program uses practical From the table of contents: GRAFCET The new specification From the table of contents:
examples to show the difference be- Differences between open- and language for sequential function Definitions
tween open- and closed-loop control closed-loop control ( characteristics charts Advantages of GRAFCET
in automation. Easy-to-understand of controllers, characteristics of Differentiation from PLC
tasks are used first to examine the regulators Good documentation is a prerequi- programming language
overall process of a simple function- DIN 19226 site for the quick construction and Configuring a GRAFCET
ing system. Later sections then look Signal types smooth commissioning of a system. Graphical representation of
at different types of controllers, the Differences between types of As a result, products reach custom- the language elements
different ways in which signals are control ers more quickly. Furthermore, the Graphical representation
represented and processed, and the Signal processing (synchronous sequence description is an import- of the sequential structures
ways in which programs are imple- control, controlling links, asynchro- ant tool for quickly and accurately Structuring of GRAFCETS
mented. nous control, process control) locating and eliminating errors and Case studies
Types of control (regulating to fixed thus reduces production downtimes. Exercises
values, tracking values) GRAFCET can describe what the func- Glossary
Regulators (P, I, and D controllers, tion chart has previously been un-
combined controllers such as PI or able to represent. E.g., single license with CD-ROM/DVD
PID controllers) Online de/en/es/fr/zh
It introduces the new standard Order no. 557688
E.g., single license with CD-ROM/DVD step-by-step, with the aid of practice Network de/en/es/fr/zh
Online de/en/es/fr/zh exercises. Order no. 557689
Order no. 540947
Network de/en/es/fr/zh
Order no. 540949
18 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
Programmable logic controllers From the table of contents: The LOGO! training program provides From the table of contents:
(PLCs) are used to control machines Programmable logic controllers an introduction to logic functions, Basic technical functions (AND
and systems, and play a central role Project organization beginning with AND & OR functions & OR function, memory function,
in automation. Programming languages in and processes, which are shown in timer function, counter function)
accordance with IEC 61131 function tables. These are followed Digital minicontrollers (differenti-
The program of a programmable Link-oriented programming by other basic control functions, ation between open- and closed-
logic controller can be flexibly adapt- languages such as memory, timer, and count- loop control)
ed for any task. Various program- Sequential function chart er functions. The next part of the Control components
ming languages, which are all based Structured text course begins by covering the basics Positioning with digital mini-
on the IEC 61131 international stan- Sequence programming project of open- and closed-loop control cir- controllers
dard, are available for creating the cuits and exploring the elements of Design and function of a
control program in compliance with The training program provides a controller. Finally concluding with minicontroller
standards. beginners with an ideal introduction a detailed focus on the features and Cyclical program processing
to IEC-compliant programming. applications of mini-controllers. Areas of application
This training program enables us- Programming languages
ers to understand with function In addition to trainees, pupils and
charts, ladder diagrams, instruction students, this training program is al- E.g., single license with CD-ROM/DVD
lists, sequential function charts, and so useful for skilled workers, techni- Online de/en/es/fr/zh
structured texts in five programming cians, and e
ngineers who have previ- Order no. 540941
languages, which are presented ously only programmed in IL, LDR, or Network de/en/es/fr/zh
step-by-step through the use of prac- FCH. The higher-level, IEC-compliant Order no. 540943
tice exercises. languages offer numerous advantag-
es over the others.
www.festo-didactic.com 19
Media > Software > Multimedia training programs/WBTs
The multimedia and interactive train- From the table of contents: Machine Vision the use of camera From the table of contents:
ing program covers the basics of Advantages of Fieldbus systems systems in production is a relative- How does a machine see?
Fieldbus technology and is suitable The design of Fieldbus systems ly new, but swiftly growing area in Steps in industrial image
for beginners who would like an (different areas of application, automation technology. This web- processing
overview of the subject. Animations open and closed technical con- based training unit deals with indus- Image sensors: CCD and CMOS
are used to illustrate various practi- cepts; such as message-oriented trial image processing, from the cre- Focal length and lens formula
cal examples. All relevant terms on bus systems, user-oriented bus ation of images to the evaluation of Aperture and depth of focus
the subject of bus technology can be systems, multi-master concepts, the information in the picture. Work- Types of illumination: objects
found in the integrated dictionary. database concepts, installation ing from actual practical industrial subject to backlighting and
concepts) applications, students follow all the incident light
RS 485/RS 422 (introduction, steps in the image processing proj- Filters to improve the image
cabling, function) ect in a practical manner. The basic Point operators, local and global
Topology (introduction, line, ring, knowledge required is clearly ex- Average and median filters
tree) plained in the individual chapters of Sobel operators and Laplace filters
the technical knowledge module. In Process for image segmentation
E.g., single license with CD-ROM/DVD the components module, cameras Global and local threshold pro-
Online de/en/es/fr/zh and lighting systems are presented cesses
Order no. 540959 using examples. Tools to calculate characteristics
Network de/en/es/fr/zh The classification of parts and
Order no. 540961 characteristic curves
Image processing and comput-
ing times
Intelligent compact vision systems
Lighting systems
Sample applications of industrial
vision systems
20 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
Safety engineering
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Media > Software > Multimedia training programs/WBTs
22 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
www.festo-didactic.com 23
Media > Software > Multimedia training programs/WBTs
24 All training programs on data storage medium or as a WBT version, also for installation on networks and learning management systems with as many licenses as you need.
Media > Software > Multimedia training programs/WBTs
Value stream analysis and mapping Poka Yoke 5S Workstation organisation TPM Total Productive Maintenance
Those who deal with value stream Nowadays, Poka Yoke measures The objective of the 5S training It is always better to act than to
analysis and value stream mapping are an established part of q
uality program is to become familiar with react. Bearing this in mind, many
have one goal: to create production assurance. Poka Yoke is a well- methods for creating ideal, exem- businesses strive to stabilize plant
and production processes that known principle, which originated in plary, well-organized workstations performance, and to introduce pre-
achieve a true value stream. Japan. In Japanese, Poka Yoke means (both in industrial and administrative ventive maintenance. The term TPM
avoiding unintentional human error. areas), where work can be carried stands for Total P
roductive Mainte-
The purpose of value stream analysis Poka Yoke describes a principle that out without unnecessary searching, nance.
is to make all the processes (from includes technical measures/equip- long transport distances, and waiting
the initial request through to the ment for preventing errors and elimi- times (i.e., waste-free). The following results were achieved
delivery of the product) transparent. nating them immediately. in industry processes thanks to the
This can quickly highlight a signifi- The basic principle of every high- implementation of this method:
cant potential for effective reshaping Content topics: quality product or service is a clean a 40% increase in operating times,
of processes. The story of Poka Yoke and orderly working environment. a 10% increase in machine speed,
Inclusion of the seven types of Quality, as a basic customer need, a 95% reduction in the number of
From the table of contents: waste has the highest priority at such unexpected machine downtimes, a
Improving the value stream The Poka Yoke system value-added locations and therefore 90% reduction in the error rate as
Added value and value stream Typical examples of human error contributes to securing the order. well as an increase in productivity of
Value stream analysis Basic elements of Poka Yoke up to 50% and an increase of almost
Use of value stream analysis and Error-oriented approach Content topics: 200% in ROI. However, in spite of
value stream mapping Process-oriented approach General basic principles the concept being very simple, many
Working with value stream Production-oriented approach The 5S model companies fail at the implementation
mapping methods Case studies The seven types of waste stage. TPM requires meticulous plan-
Overview of the ACTUAL situation Tasks and exercises Visualization in 5S ning as well as interlinking with oth-
Example: The Cycle Accessories The 5S audit and its application er methods of the value added sys-
GmbH & Co. KG E.g., single license with CD-ROM/DVD 5S in production tem; it should also be targeted at the
Value stream mapping Online de/en/es/fr/zh 5S in administration specific conditions of employees and
The seven types of waste Order no. 565018 5S workshop procedure machines. 20% of TPM is therefore a
The situation as it SHOULD be Network de/en/es/fr/zh technical challenge, while 80% of it
Tasks and exercises Order no. 565019 E.g., single license with CD-ROM/DVD is an organisational challenge.
Online de/en/es/fr/zh
E.g., single license with CD-ROM/DVD Order no. 565020 This training program explores what
Online de/en/es/fr/zh Network de/en/es/fr/zh TPM is and how to implement this
Order no. 564623 Order no. 565021 model in practice.
Network de/en/es/fr/zh
Order no. 564624 E.g., single license with CD-ROM/DVD
Online de/en/es/fr
Order no. 576320
Network de/en/es/fr
Order no. 576321
www.festo-didactic.com 25
Media > Software > Multimedia training programs/WBTs
Classroom Manager
Learning management system
Simple, professional, affordable: All the digital training media are The Classroom Manager defines Weve got great offers for ordering
The Classroom Manager learning compiled in a central library for course structures and sets time all the training programs with the
management system direct access, greatly reducing frames, dates for attendance, train- Classroom Manager take a look at
course preparation time. ing aids, access requirements and the table.
Create and manage users and certification options. Participants
user groups Participants are provided with the and potential applicants can access Please note:
User self-registration corresponding material for each ses- this information as required. WBTs that have already been
Individual assignment of training sion, but instructors can also create installed from CD-ROM cannot
topics to users or groups new media for tests or question- Has everyone done their homework? be integrated into the Classroom
Monitor learning progress in the naires as needed for the completion The Classroom Manager also pro- Manager after installation. To do
tutor cockpit of courses or training sessions. vides a clear picture of participants this, you will require a new version.
Easy integration of own resources learning success. With the progress The WBTs and Tec2Screen courses
Option to design own courses by monitoring system you always have are not included in the scope of
using existing learning units an overview of course attendance delivery for the Classroom Manag-
Individual creation of certificates and the progress of each student. er. Please order separately.
Support for SCORM standards 1.2
and 1.3 The Classroom Manager also allows Refer to the product description or
students to keep an eye on their the Internet for details of the WBTs
The Classroom Manager is the ideal courses: the qualifications on offer and Tec2Screen courses, as well as
platform for quick, and tailored are displayed clearly, and registering the available languages.
management and implementation is quick and easy.
of online training courses. The Class- System requirements
room Manager provides the user Windows 2000 Server
with classroom seminars, E-Learning (web edition) or later
modules, and Tec2Screen courses Flash Player 8.0 or later
as needed. Administrator access is essential
for installation
In addition to Classroom Manager,
a number of free open-source
components need to be installed
(Apache 2.x/MySQL 4.x or 5.x/PHP
4.x/Zend Optimizer). These are
supplied in the installation bundle.
For standard installation, the
required ports are 80 (Apache)
and 3306 (MySQL)
The hardware should be an Intel/
AMD x86 or x86-64 platform. No
minimum requirements for CPU,
memory or hard disk
Fluid engineering
Pneumatics 8038111
Hydraulics 8038112
Electropneumatics 8038113
Electrohydraulics 8038114
Electrical engineering
Electrical safety measures 8038120
Electrical engineering 1 8038116
Electrical engineering 2 8038117
Electronics 1 8038118
Electronics 2 8038119
Automation technology
Sensor technology 1 8038121
Sensor technology 2 8038122
Ordering information: Discover MPS 200 8038123
Classroom Manager (CRM) with up to 1000 named registered users Actuators DC motor 8038124
on 100 workstations simultaneously Electric drives 1 8038125
CD-ROM with installation instructions Electric drives 2 8038126
Execution in de/en/fr/es/fi/sv/el/zh Open- and closed-loop control 8038127
Note: The order number is configurable. GRAFCET 8038128
PLC programming in accordance with IEC 61131 8038129
100 users at 10 workstations 8034067-100/10 LOGO! Training 8038130
200 users at 20 workstations 8034067-200/20 Fieldbus technology 8038131
500 users at 50 workstations 8034067-500/50 Machine vision 8038132
1000 users at 100 workstations 8034067-1000/100 Safety engineering 8038133
Campus/enterprise license On request Process automation 8038134
ASP solution On request Metalworking
Turning 8038135
Tec2Screen Manager 20/20 is free to download after ordering the courses/ Milling 8038136
simulations. It can be used as an alternative to Classroom Manager for pur- Drilling 8038137
chase when the learning management system is not necessary. Materials science 8038138
Technology and Environment
Software maintenance agreement for the learning management system The fascination of technology 8038139
Renewable energies 8038140
The software service for the Classroom Manager includes: Environmental protection in the office 8038141
Premium telephone support Organization and methods
Free updates of the latest version of the software Project management 8038142
Agreement runs for 36 months Time management 8038143
Internet search 8038144
100 users at 10 workstations 8028155-100/10 Lean Management/Lean Production
200 users at 20 workstations 8028155-200/20 Value stream analysis and mapping 8038145
500 users at 50 workstations 8028155-500/50 Poka Yoke 8038146
1000 users at 100 workstations 8028155-1000/100 5S Workstation organization 8038147
TPM Total Productive Maintenance 8038148
On-site training day (for Germany only) Management and teamwork
Customer orientation 8038149
The training content will be individually defined in consultation with the Team Performance 8038150
customer based on the customers needs. For example, it could include: Personnel management 8038151
Installation of the Classroom Manager on a server Compliance 8038152
Installation of the Content Builder (if included in the scope of delivery) Training
Instruction on operation of the systems Safety at work 8038153
Installation of Apple TV and access points (if included in the scope General law on equality and discrimination 8038154
of delivery) Basic principles of accounting 8038155
Training in the Tec2Screen system
Training in the Classroom Manager
Training in DE 8028154
Training outside DE On request
www.festo-didactic.com 27
Media > Software > Multimedia training programs/WBTs
my|eCampus
Learning on the Internet around the clock
Learn online on my|eCampus Online learning via my|eCampus Course subscription The LMS subscription
the new educational portal for offers the following benefits: All training programs are offered With a Learning Management System
engineers and technology Excellent didactic and multimedia as subscriptions, i.e., users choose (LMS) subscription, courses can be
enthusiasts course topics which training program(s) they re- provided for a group of users. In ad-
Experts ensure quality content quire for their desired qualification. dition to the course packages avail-
my|eCampus offers engaging and Freedom to learn anywhere and The courses take at least six months, able in my|eCampus, subscribers can
informative training programs in au- anytime at your own pace and the annual subscription provides add their own documents and con-
tomation technology and mecha- Saves travel time and down-time unlimited online access to all current tent to courses.
tronics. Whether school or university No need to install software technical training courses.
students, technicians, or engineers No internal IT administration The administrator manages the
anyone with internet access can Versatile integrative and interactive The courses can be booked both for students and tracks their progress.
access these topics around the clock program functions individual users, as well as for multi- Various course packages on different
and earn further qualifications. Educational progress is displayed ple users with multiple licenses. topics are available.
Training programs on the following Simple registration provides access The configurator allows users to de-
fundamental topics are available in to all training programs available fine courses and indicate the number
German, English, French, and on my|eCampus. of students and the course duration
Spanish: (either six months or one year). Over
Fluid engineering the first four weeks, a personal my|e-
Manufacturing automation Campus coach is available for guid-
Process automation ance through the system, as well as
Electrical engineering support and advice.
Lean management
Technology and the environment Try it! It is worthwhile for all users,
not just engineers!
Little or no prior technical knowledge
is required to complete these Access my|eCampus at:
classes. https://festo.my-e-campus.com/
Content Builder
Design and create your own training media
Create digital training media quickly The authoring tool, Content Builder, Create interaction! Integrated facili- Order no. 576293
and inexpensively allows the development of high- ties for creating interaction scenar-
quality digital training media, such ios mean additional motivation for
Create whole training scenarios to as classic web-based training, students. Intelligent functions allow
build and deepen knowledge! Tec2Screen courses, or material for you to produce ready-to-use results
blended learning scenarios. without any need for programming
Easy creation of exercises and tests, knowledge.
thanks to a wide choice of exercise Content Builder is the perfect tool for
types and ready-made interaction a wide range of needs, from training Speak many languages! The lan-
scenarios. PowerPoint import func- projects to public relations. Wheth- guage import and export function
tionality allows rapid E-Learning. To- er dealing with data, facts, or argu- allows you to create multilingual
gether, these features enable opti- ments Content Builder can be used training media in next to no time.
mized workflow in the production of to communicate information in a Texts to be translated can be easi-
training media. structured and stylish way. ly output, and the automatic import
function allows the translations to
The numerous appealing templates simply be inserted at the same loca-
provide attractive form as well as tion in text or audio formats.
functionality, and additional content
can be inserted via drag and drop, or
by importing it from other digital me-
dia formats, such as PowerPoint.
www.festo-didactic.com 29
Media > Tec2Screen
Tec2Screen
Connected Learning for Mechatronics and Factory Automation
The concept consists of: Exciting courses for Training content Training content
Tec2Screen app explorative learning Design and function General troubleshooting using
Courses Videos, animations, measuring Terms that describe the switching the MPS station Pick&Place as
Simulations exercises, and test assignments characteristics of an inductive an example
Tec2Screen Manager for inspire students to explore and proximity sensor Systematic troubleshooting in a
20 users/workstations discover. The measuring instruments Relationship between design and mechatronic system
Learning management system: integrated into the courses addition- sensing distance Fault documentation and fault
Classroom Manager ally make interactive troubleshoot- Relationship between object analysis
Connects ing exciting. material and sensing distance
Tec2Screen hardware and more Further courses:
Optional learning systems Completing the courses offline MPS Stacking Magazine module
outside of the lab, is also possible, Further courses: Commissioning
so that technical knowledge can be Sensors with analog output MPS Testing station Detection
learned anywhere at any time. Light barriers and Lifting modules
Light sensors MPS Processing station
Capacitive proximity sensors Drilling module
Magnetic proximity switches and many more
What actually is
Connected Learning?
Understand the real world better The learning management system New interfaces: Connects The hardware
thanks to simulations The Classroom Manager m anages To explore the connection between As a basic unit, the Tec2Screen base
As a component of modern training courses and simulations, as well the real and the virtual world, we links the iPad with the p atented
systems, the Tec2Screen simu- as self-made documents and have developed the Connects plug- Connects. The iPad can also be
lations can be used to test and materials. The trainer assigns these in interface modules with a patented used as a fully functional tablet,
simulate controllers and applications to the students individually and can interface. The Connects enable direct independently of the Tec2Screen,
for PLC technology under realistic simultaneously record their learning interaction between software and in the classroom and elsewhere.
conditions. The new knowledge progress. hardware, and thus direct interaction
encourages practical and safe exper- between theory and practice. Festo Didactic won the 2015 iF
imenting without real consequences Design Award for the Tec2Screen.
or the need to purchase additional Unique: the signal flow is completely
hardware. transparent and easy to follow.
www.festo-didactic.com 31
Media > Tec2Screen > Courses
Tec2Screen Courses
Inductive proximity sensors Inductive sensors with Light barriers Light sensors
with switching output analog output
Training content Training content
Training content Training content Through-beam sensor Diffuse sensors with background
Design and function Determining the characteristic Design, function, and response suppression
Terms that describe the switching curve characteristics with different Fibre-optic cables
characteristics of an inductive Learning about response materials Design, function and application
proximity sensor characteristics and sensitivity Retro-reflective sensor range
Relationship between design and Relationship between output Influence of the workpiece
sensing distance voltage and object material surface on the scanning width Required Connects
Relationship between object Dependency of the output voltage 1x Connect Digital I/O
material and sensing distance on the material of the item to be Required Connects 1x Connect Analog In
Material dependency of the measured and on the distance from 1x Digital I/O Connect 1x Connect Power
sensing distance when validating that item 1x Analog In Connect
different metals Relationship between output 1x Power Connect de/en 8034076
Relationship between object size voltage and object size
(area) and sensing distance Dependency of the output voltage de/en 8028121 The accessories mentioned below are
Influence of differently sized on the size of the cross-sectional required to conduct the courses.
objects on the sensing distance area and on the distance from the The accessories mentioned below are
item to be measured required to conduct the courses. 1x Equipment set TP 1311
Required Connects Sensors for object detection
1x Digital I/O Connect Required Connects 1x Equipment set TP 1311 1x Tec2Screen measuring unit
1x Analog In Connect 1x Analog In Connect Sensors for object detection
1x Power Connect 1x Power Connect 1x Supplement to the set of objects
for the light curtain, TP 1311
de/en 8028120 de/en 8034075
The accessories mentioned below are The accessories mentioned below are
required to conduct the courses. required to conduct the courses.
Sensors Sensors MPS Stacking Magazine module MPS Stacking Magazine module
(Distribution station) (Distribution station)
Capacitive proximity sensors Magnetic proximity switches
Commissioning Logic programming
Training content Training content
The setup, function, and switching Design and function of magnetic Training content Training content
characteristics of a capacitive proximity switches Commissioning the S tacking Programming the Stacking
proximity sensor. Switching characteristics of Magazine module of the Magazine module of the
Relationship between object magnetic proximity switches Distribution station Distribution station using logic
material and sensing distance Selecting and aligning magnetic Function and applications of a programming
Relationship between object proximity switches stacking magazine in production Control system structure
material thickness and sensing Industrial applications for magnetic Learning about the electric and Programming with function
distance proximity switches pneumatic components elements
Material sensing through Actuating a linear cylinder Basic logic functions
container walls de/en 8028119 Creating the assignment list (AND, OR, NOT)
Effect of the container wall Adjusting the end-position Programming motion sequences
on the material verification This course does not contain experiments switches using the basic logic functions
Fill level measurement, content with direct hardware interaction. Setting the one-way flow control What are overlapping signals and
check valves how can I avoid them?
Mounting the through-beam sensor Signal storage with memory
Required Connects modules differences and correct
1x Connect Digital I/O Required Connects use
1x Connect Analog In 1x Connect SysLink
1x Connect Power Required Connects
de/en 8028125 1x Connect SysLink
de/en 8028122
The accessories mentioned below are de/en 8028126
The accessories mentioned below are required to conduct the courses.
required to conduct the courses. The accessories mentioned below are
1x Distribution station required to conduct the courses.
1x Equipment set TP 1311 (Model series 2000 2014)
Sensors for object detection 1x I/O data cable with SysLink 1x Distribution station
1x Tec2Screen measuring unit connectors (IEEE 488), 2.5 m (Model series 2000 2014)
1x I/O data cable with SysLink
connectors (IEEE 488), 2.5 m
www.festo-didactic.com 33
Media > Tec2Screen > Courses
Tec2Screen Courses
MPS Stacking Magazine module MPS Stacking Magazine module MPS Changer module MPS Changer module
(Distribution/Conveyor station) (Distribution/Conveyor station) (Distribution station) (Distribution station)
MPS Processing station MPS Pick&Place station MPS Testing station MPS Testing station,
Detection and Lifting modules
Commissioning Commissioning Commissioning
Logic programming
Training content Training content Training content
Commissioning the Processing Commissioning the Pick&Place Commissioning the Testing station Training content
station and its modules station with SysLink Design, function and commission- Using logic programming to pro-
Learning about the components of Learning about the requirements ing of the Detection, Lifting, Slide, gram the Detection and Lifting
the Processing station modules for safe use of the station and Measuring modules modules
Learning about and describing the Learning about practical applica- Practical, hands-on exercises at the Programming and testing simple
design and function of the modules tions of Pick&Place station to further develop knowl- and advanced logic control
and components, and using them Learning about the functions edge systems with the Detection and
in a different context of the station Lifting modules
Adjusting the individual compo- Commissioning and learning Required Connects Learning about and using the
nents about the station modules 1x SysLink Connect logic functions
Learning about the intended AND, NOT, OR, and NAND
Required Connects sequence for the station de/en 8046970 RS flip-flop, SR flip-flop
1x SysLink Connect Adjusting the station sensors (memory modules)
The accessories mentioned below are Timer
de/en 8046988 Required Connects required to conduct the courses. Counter
1x SysLink Connect
The accessories mentioned below are 1x Testing station Required Connects
required to conduct the courses. de/en 8046992 (Model series 2000 2014) 1x SysLink Connect
1x I/O data cable with SysLink
1x Processing station The accessories mentioned below are connectors (IEEE 488), 2.5 m de/en 8046989
(Model series 2000 2014) required to conduct the courses.
1x I/O data cable with SysLink The accessories mentioned below are
connectors (IEEE 488), 2.5 m 1x Pick&Place station required to conduct the courses.
(Model series 2000 2014)
1x I/O data cable with SysLink 1x Testing station
connectors (IEEE 488), 2.5 m (Model series 2000 2014)
1x I/O data cable with SysLink
connectors (IEEE 488), 2.5 m
www.festo-didactic.com 35
Media > Tec2Screen > Courses
Tec2Screen Courses
MPS Testing station, MPS Pick&Place station, MPS Processing station, MPS Processing station,
Measuring and Lifting modules Troubleshooting in mechatronic Rotary Indexing Table module Drilling module
systems
Logic programming Logic programming Logic programming
Training content
Training content General troubleshooting using Training content Training content
Using logic programming to pro- the MPS station Pick&Place as Programming and testing logic con- Programming and testing logic con-
gram the Measuring and Lifting an example trol systems with the Testing and trol systems with the Clamping and
modules Systematic troubleshooting in a Rotary Indexing Table modules Drilling modules
Programming and testing simple mechatronic system Learning the basic logic functions Learning the basic logic functions
and advanced logic control Fault documentation and fault RS flip-flop (memory module), RS flip-flop (memory module) and
systems with the Measuring and analysis timer, and counter timer
Lifting modules Identify and correct errors in the Identify and c orrect errors in a
Learning about and using the Required Connects logic control system given logic control sequence
logic functions 1x SysLink Connect
AND, NOT, OR, and NAND Required Connects Required Connects
RS flip-flop, SR flip-flop de/en 8046999 1x SysLink Connect 1x SysLink Connect
(memory modules)
Timer The accessories mentioned below are de/en 8046995 de/en 8046996
Counter required to conduct the courses.
The accessories mentioned below are The accessories mentioned below are
Required Connects 1x Pick&Place station required to conduct the courses. required to conduct the courses.
1x SysLink Connect (Model series 2000 2014)
1x I/O data cable with SysLink 1x Processing station 1x Processing station
de/en 8046990 connectors (IEEE 488), 2.5 m (Model series 2000 2014) (Model series 2000 2014)
1x I/O data cable with SysLink 1x I/O data cable with SysLink
The accessories mentioned below are connectors (IEEE 488), 2.5 m connectors (IEEE 488), 2.5 m
required to conduct the courses.
1x Testing station
(Model series 2000 2014)
1x I/O data cable with SysLink
connectors (IEEE 488), 2.5 m
MPS Pick&Place station, MPS Pick&Place station, MPS Conveyor station MPS Conveyor station
Pick&Place module Conveyor module
Start-up Logic programming
Logic programming Logic programming
Training content Training content
Training content Training content Starting up the MPS conveyor Creating an assignment list based
Programming and testing logic con- Programming and testing logic module and its components on the circuit diagram
trol systems with the Pick&Place control systems with the Convey- Inspecting the set-up Using logic programming as a
module or module Identifying components in a circuit simple programming method
Learning the basic logic functions Learning the basic logic function diagram and inspecting wiring Learning and programming logic
RS flip-flop and SR flip-flop RS flip-flop (memory module) Becoming familiar with testing, and functions
(memory module) Becoming familiar with the basic aligning sensors (reflex light Learning and programming
Becoming familiar with the basic logic functions RS flip-flop, SR flip- sensor, one-way light barrier) memory functions, timers
logic function Timer (time module) flop (memory modules), Timer, and Testing and calibrating drive (switch-on and switch-off delay),
Apply these basic logic functions XOR (exclusive or) function (DC motor with t ransfer and counters
Expand an existing logic control conveyor, solenoid with feed Editing simple controller programs
system with new functions Required Connects separator) Learning and applying a method for
1x SysLink Connect creating a controller program that
Required Connects Required Connects meets requirements
1x SysLink Connect de/en 8046998 1x 15-pin D-sub HD Connect
Required Connects
de/en 8046997 The accessories mentioned below are de/en 8034071 1x 15-pin D-sub HD Connect
required to conduct the courses.
The accessories mentioned below are The accessories mentioned below are de/en 8034072
required to conduct the courses. 1x Pick&Place station required to conduct the courses.
(Model series 2000 2014) The accessories mentioned below are
1x Pick&Place station 1x I/O data cable with SysLink 1x Conveyor station required to conduct the courses.
(Model series 2000 2014) connectors (IEEE 488), 2.5 m 1x 15-pin D-sub HD Connector, 2 m
1x I/O data cable with SysLink 1x Conveyor station
connectors (IEEE 488), 2.5 m 1x 15-pin D-sub HD Connector, 2 m
www.festo-didactic.com 37
Media > Tec2Screen > Simulations
Tec2Screen Simulations
7-segment display Traffic light-controlled junction Belt control systems Closed-loop level control
The 7-segment display is used to Traffic lights at a junction control Two conveyors feed bulk material A heating coil in a water heater
graphically represent numbers and the flow of traffic in all directions. onto a third belt. The infeed convey- heats water to a temperature with-
letters using seven segments. The Demand-controlled pedestrian lights ors are actuated via a control con- in a specified range. A thermometer
numbers and letters are actuated allow pedestrians to cross the road sole, with the operating status indi- measures the current water tempera-
directly (binary) or via a HEX module. safely. The objective is to switch the cated by LEDs. The outfeed conveyor ture and maintains the temperature
This simulation uses logic program- lights for vehicles to red after a but- starts or stops automatically when above the minimum and below the
ming to teach the user about differ- ton is pressed to enable the pedes- the infeed conveyors are operating. maximum by switching the heating
ent data formats (binary, BCD, HEX). trians to cross the road safely. Touching and holding a conveyor coil. Additionally, four proximity sen-
simulates a fault. The conveyor then sors monitor the level and control
Training content Training content stops and outputs an error message the water supply via two solenoid-ac-
Actuation of a 7-segment display Complex sequence control systems in the control console. tuated shut-off valves. Touching the
Data formats (binary, BCD, HEX) with sequencers tap decreases the water level.
Training content
Required Connects Required Connects Dependencies and timing Training content
3x Digital I/O Connect 3x Digital I/O Connect Closed-loop control based on
Required Connects disturbance variables
Required accessories Required accessories 4x Digital I/O Connect
Programmable logic controller, Programmable logic controller, Required Connects
E.g., in the EduTrainer Universal or E.g., in the EduTrainer Universal or Required accessories 3x Digital I/O Connect
EduTrainer Compact, with at least: EduTrainer Compact, with at least: Programmable logic controller,
2 digital inputs 1 digital input E.g., in the EduTrainer Universal or Required accessories
9 digital outputs 9 digital outputs EduTrainer Compact, with at least: Programmable logic controller,
2 digital inputs E.g., in the EduTrainer Universal or
de/en/es/fr 8028130 de/en/es/fr 8034101 9 digital outputs EduTrainer Compact, with at least:
6 digital inputs
de/en/es/fr 8028137 6 digital outputs
de/en/es/fr 8028143
Pedestrian lights system Handling device Incremental encoder Coffee vending machine
A pedestrian lights system is A two-axis handling device trans- An incremental encoder is a system A coffee vending machine o ffers
switched at the press of a button. ports workpieces into a clamping composed of numerous sensors for various coffee mixed drinks to
The objective is to switch the lights device. The handling device is com- determining changes in position, in choose from. The feed separator
for vehicles to red after a button is posed of a pneumatic linear axis, a this case, of the direction of rota- releases a cup after the appropriate
pressed to enable the pedestrians double-acting stroke cylinder, and a tion. Three inductive proximity sen- selection is made. A sensor detects
to cross the road safely. parallel gripper. Proximity sensors sors generate signals using the two the cup once it reaches the filling
for determining the end positions toothed discs; these signals are used position and forwards the filling sig-
Training content are located on the linear axis and the to determine the direction of rotation nal to the controller. This then con-
Simple sequence control systems stroke cylinder. of the motor. trols the filling process based on the
with sequencers preset filling recipe.
Training content Training content
Required Connects 2-axis, pneumatic, with possibility Mode of operation of an Training content
2x Digital I/O Connect of collision incremental encoder Data modules and recipes
Collision avoidance Programmatic evaluation of
Required accessories incremental encoder signals Required Connects
Programmable logic controller, Required Connects 3x Digital I/O Connect
E.g., in the EduTrainer Universal or 3x Digital I/O Connect Required Connects
EduTrainer Compact, with at least: 3x Digital I/O Connect Required accessories
1 digital input Required accessories Programmable logic controller,
6 digital outputs Programmable logic controller, Required accessories E.g., in the EduTrainer Universal or
E.g., in the EduTrainer Universal or Programmable logic controller, EduTrainer Compact, with at least:
de/en/es/fr 8028136 EduTrainer Compact, with at least: E.g., in the EduTrainer Universal or 4 digital inputs
5 digital inputs EduTrainer Compact, with at least: 8 digital outputs
4 digital outputs 3 digital inputs
8 digital outputs de/en/es/fr 8028140
de/en/es/fr 8034103
de/en/es/fr 8028132
www.festo-didactic.com 39
Media > Tec2Screen > Simulations
Tec2Screen Simulations
Coding switch Linear axis Motor speed adjustment Furnace door control system
The coding switch connects a specific Electric linear axes approach pre- A DC motor drives a sanding disc A hydraulic cylinder controlled via
output as a function of the input viously defined points with high whose speed can be adjusted to pushbuttons on a control console
signal. A value is entered via two positional accuracy using a r otary three levels between zero and opens and closes the door of a hard-
selector switches. A timer is actuated spindle. The linear axis is actuat- 2000 rpm. Pressing a broach against ening furnace. To avoid dangerous
for visualization. Values from 00DEC ed by a motor controller that can the sanding disc simulates a load situations, a light curtain monitors
to 99DEC or from 00HEX to FFHEX be switched between forward and which reduces the rotational speed the furnace opening and stops the
can be entered in this timer depend- reverse operation, as well as be- as a function of the contact pressure. travel if a light beam is interrupted.
ing on the selected time system. tween two travel speeds. Three prox- The control console shows the resul-
imity sensors detect the precise posi- tant deviation from the specified ro- Training content
Training content tion of the slide. tational speed as a percentage. Simple logic operations
Interrogation of a coding switch
Data formats (binary, BCD, HEX) Training content Training content Required Connects
2-axis, pneumatic, with possibility Speed adjustment based on 2x Digital I/O Connect
Required Connects of collision disturbance variable and setpoint
3x Digital I/O Connect Collision avoidance jumps Required accessories
Programmable logic controller,
Required accessories Required Connects Required Connects E.g., in the EduTrainer Universal or
Programmable logic controller, 2x Digital I/O Connect 1x Digital I/O Connect EduTrainer Compact, with at least:
E.g., in the EduTrainer Universal or 1x Analog In Connect 6 digital inputs
EduTrainer Compact, with at least: Required accessories 1x Analog Out Connect 2 digital outputs
9 digital inputs Programmable logic controller,
1 digital output E.g., in the EduTrainer Universal or Required accessories de/en/es/fr 8028138
EduTrainer Compact, with at least: Programmable logic controller,
de/en/es/fr 8028131 3 digital inputs E.g., in the EduTrainer Universal or
4 digital outputs EduTrainer Compact, with at least:
1 digital input
de/en/es/fr 8028134 1 digital output
2 analog inputs
1 analog output
de/en/es/fr 8028142
Pallet transport system Car park control system Sorting system Tunnel furnace
A transporting slide carrying work- A cabinet system controls transits The sorting system distributes work- A conveyor transports workpieces
piece blanks moves under a drilling in a car park with one entrance and pieces detected by the diffuse sensor through a tunnel furnace. The work-
jig. The workpieces are located using one exit. The car park has space for at the start of the conveyor to three pieces remain in the tunnel furnace
a stopper and workpiece clamps. 15 vehicles. The occupied spaces chutes. Two sensors upstream of the for a specified time in order to reach
Spiral drills drill a defined hole pat- are displayed in the overview. Touch- barrier detect the color and m aterial the required temperature. To main-
tern as a function of the workpiece ing the parking ticket switch allows of the workpieces (black, red, m etal) tain the fixed oven temperature, a
identifier, interrogated by inductive vehicles to drive into or out of the in order to then distribute them to sensor measures the temperature
sensors. car park. the corresponding chutes via elec- and forwards its output signal to a
tromagnetically operated shunts. A controller. This controls the tempera-
Training content Training content retro-reflective sensor additionally ture in the furnace by switching the
Simple sequence control system Sequencers and counters monitors the level of the chutes. electric heater on and off in order to
with sequencers compensate for heat loss.
Required Connects Training content
Required Connects 4x Digital I/O Connect Sequencers and dependencies Training content
3x Digital I/O Connect or Closed-loop control based on
1x SysLink Connect Required Connects disturbance variables
Required accessories 3x Digital I/O Connect
Programmable logic controller, Required accessories Required Connects
E.g., in the EduTrainer Universal or Programmable logic controller, Required accessories 1x Digital I/O Connect
EduTrainer Compact, with at least: E.g., in the EduTrainer Universal or Programmable logic controller, 1x Analog Out Connect
8 digital inputs EduTrainer Compact, with at least: E.g., in the EduTrainer Universal or
4 digital outputs 8 digital inputs EduTrainer Compact, with at least: Required accessories
8 digital outputs 6 digital inputs Programmable logic controller,
de/en/es/fr 8028135 4 digital outputs E.g., in the EduTrainer Universal or
de/en/es/fr 8028139 EduTrainer Compact, with at least:
de/en/es/fr 8028133 1 analog input
1 digital output
de/en/es/fr 8028141
www.festo-didactic.com 41
Media > Software > Designing/Simulating with FluidSIM
FluidSIM 5
Pneumatics/Hydraulics/Electrical engineering
For more than 20 years, FluidSIM Testing in real time Speed made visible Wide range maximum convenience
has been the worlds leading circuit Whether in a training environment The new simulation core of Fluid- Pneumatics, hydraulics, electrical
diagram design and simulation or in an engineering office, the sim- SIM 5 achieves simulation rates engineering: the libraries are avail-
program for pneumatics, hydraulics, ulation of control systems and pro- up to 10 kHz. The parameters of all able separately or together in the
and now also for electrical engineer- cesses has long been standard in actuators can be precisely adjust- same program. The user decides
ing. Being able to freely design con- industry, helping to minimize losses ed. FluidSIM 5 writes the simula- which of the libraries to use in the
trol systems is motivating, and pro- due to crashes and ensuring great- tion results in millisecond cycles program. All technologies interact
motes creativity and focus. Beyond er efficiency and improved quality. and delivers them as a text file! The optimally in a circuit diagram or
that, FluidSIM provides teachers The parameters of all components new simulated oscilloscopes make project.
with a wealth of text, images, and are identical to those of the training frequencies up to 100 kHz visible.
videos for multimedia-based lesson packages from Festo Didactic and Flexible installation and use
planning. Experience real-time can be fully adapted to the charac- Learning with fun and success Online registration, network license,
simulations with apprentices, spe- teristics of other components. Theory is necessary for learning, but usage at home: FluidSIM 5 offers
cialists, or students and celebrate real practice provides motivation many license models that facili-
successful learning at all levels! The many aspects of GRAFCET and promotes successful learning! In tate economical learning scenarios
GRAFCET long-ago replaced the dis- many situations, FluidSIM 5 can in a school or in a company. A new
One tool for all needs placement-step diagram in training. easily be used as a controller for the learner administration function even
As a teacher and trainer, you are FluidSIM 5 does even more with real system: the EasyPort makes it allows you to provide and monitor
the expert who masters tasks that GRAFCET: possible convenient, digital; and licenses for learning groups and to
are needed to prepare effective les- Editing for documentation analog! New: with the joystick, use the software at home.
sons, which is why FluidSIM 5 of- conforming to standards FluidSIM 5 is not only fun, but it
fers the expert mode. Your trainees Visualizing for maximum clarity now also allows several switches
should initially concentrate on the Monitoring colored signals and valves to be operated simulta-
essentials. They can work and learn indicate where the process is neously.
successfully in the standard mode, running correctly or not at all
which has a reduced range of func- Control for manufacturer-neutral
tions and offers advantages for the control of all fluid systems and
learning process. electrical systems
Professional CAD according Libraries for new technologies Simulation in high definition Convenient documentation
to standards Libraries for all levels of pneumat- Signal processing up to 10 kHz Project administration, drawing
Convenient drawing with alignment ics and hydraulics training pack- Virtual oscilloscope for frequencies sheets
lines and new snap functions ages, including control technology up to 100 kHz Individual drawing frames in
Easy insertion of new symbols and proportional technology Simultaneous simulation of all all sizes
into existing connections New: drives in pneumatics circuits in a project Automatic bills of materials, flow
Variable drawing frames Vacuum technology Simulated values can be shown at path numbering, switching element
Continuous scaling and rotation Sensors in pneumatics run-time tables, terminal diagrams, cables,
Dimensioning functions Safety in pneumatic systems Several switches can be operated wiring lists, and tubing lists
Intersection calculation of lines, Mobile hydraulics with the joystick Exports into all common formats
rectangles, and ellipses Electrical engineering, electronics
Circuits with contacts Learning material included FluidSIM for homework
Completely according to standards Slides, pictures, animations, sec- New expansion for administering
All symbols to DIN ISO 1219 or GRAFCET in various modes tional drawings, video sequences external users over the Internet
DIN EN 81346-2 GrafEdit: create GRAFCETs in Description of the physical-mathe- Administration of learning groups
Connection identification according compliance with the standard matical simulation models Integrated chat functions
to new equipment identifier GrafView: visualize the control Training program for FluidSIM Simple administration by the tutor
GRAFCET according to the current sequence represented as beginners
standard a GRAFCET Details of all components at the
GrafControl: control the process push of a button
with the GRAFCET, including error Completed sample presentations
simulation and process monitoring for your training course
GrafPLC Language changeover at run-time
Multilingual (standard German/
English)
www.festo-didactic.com 43
Media > Software > CIROS Simulation system and virtual learning environment
CIROS
Professional training in virtual learning environments
CIROS
the universal
3D simulation system,
Made in Germany
Easy fault-insertion Putting simulation to use Unlimited use Ready to use immediately
A simple click of the mouse in the While virtually commissioning indus- Today, students require minimum ef- Once CIROS has been installed,
simulation is all that is needed to put try control systems and robots, stu- fort to quickly be able use simulation over 150 simulation models from the
a pneumatic cylinder or an inductive dents can use the system simulation programs. The programs are always factory and process automation sec-
sensor into a fault state. This opens to develop sequencing and motion fully functional, since simulated tor are included and available for im-
up new learning situations in which programs, which can then be trans- equipment doesnt break down, and mediate pedagogical use. Extensive
students can be trained in systemati- ferred to the control systems already identical simulated conditions ap- model documentation is also avail-
cally searching for faults. in place. ply for all students. So, simulations able on demand.
are not only cost-effective, but they
provide user uniformity. Additionally,
simulation technology can be used
for almost any application.
www.festo-didactic.com 45
Media > Software > CIROS Simulation system and virtual learning environment
CIROS Studio
Creating virtual learning environments
CIROS Studio is the professional 3D real-time simulation, including Robot programming that supports System requirements
tool for creating simulation models. simulation of physical effects, trans- different programming languages: Applicable for CIROS Studio and
The industrially utilised, powerful de- port simulation, simulation of hose IRL (DIN 66312) CIROS Education:
velopment platform unites the three connections and energy chains, error Movemaster Command, MELFA Intel Core Duo 2.2 GHz processor
tools Simulation, Modelling and Pro- simulation, and sensor simulation. BASIC III, IV, and V for Mitsubishi 2 GB main memory (RAM)
gramming under one common in- All 3D objects are controlled by an robots 20 GB disk space
terface. integrated virtual control systems via KRL for KUKA robots Windows 7 or Windows 8 (32 or
mechanical or electrical interfaces, RAPID for ABB robots 64 bit) with Internet Explorer
3D modeling based on standard- allowing realistic experiments and V+ for Adept and Stubli robots Graphic card with 3D acceleration
ized import filters for external CAD analyses: Programming assistant with syntax and full OpenGL support,
systems: Transport is used for the flexible checking, and program editor with E.g., NVIDIA 7800GTX, 512 MB
Import filters for STEP, IGES, design of any transport process syntax highlighting RAM or better
VRML, and STL and is a very powerful extension of RCI Explorer for Mitsubishi robots: USB interface for license dongle or
Basic CAD functions the core of the 3D simulation. powerful interface to the Mitsubi- Ethernet interface for PC network
Definition of local coordinate Collision detection through colour shi robot control systems via Eth- when using a license server
systems (Master Frames) for simple change or warning messages with/ ernet TCP/IP, USB, or a serial inter- Adobe Acrobat Reader version 6.0
relative positioning of objects without acknowledgement. Simple face. With a convenient program or higher
Modelling through parameteriza- selection of the objects that are to editor, program downloads and up- When using a license server: Stan-
tion of the geometry, the kinemat- be checked for collision. loads, online visualization of robot dard PC with USB and Ethernet in-
ics, and the material and physical Sensor simulation: Almost all sen- system data, program tracking in terface for license server
characteristics sors, from the inductive sensor to individual step mode and automat-
Libraries with industrial robot the camera, are reproduced with ic mode, and project backups. Single license
systems and numerous automation their physical characteristics. Order no. 8038980-SSL
components Error simulation: Creation of error It contains both the virtual human, License extension
Library with powerful automation states as learning scenarios for with 30 independently controllable Order no. 8038980-SLE
mechanisms strategic troubleshooting and recti- degrees of freedom, and simulation
Export filters for DXF, STEP, IGES, fication of operating errors. of the Robotino mobile robot plat-
VRML, and STL Multitasking of virtual control sys- form.
tems: Process models can be con-
trolled in parallel by a number of
robots and/or PLCs.
OPC client with configuration menu
for communication with any num-
ber of OPC servers for connection
of any number of PLCs.
CIROS Education
Applying virtual learning environments
CIROS Education offers all func- Training in PLC programming Training in production planning Troubleshooting training
tions of CIROS Studio, minus the ca- CIROS Education is the virtual learn- and production control CIROS includes powerful password-
pability to create new models or con- ing environment for mechatronics CIROS allows you to link the simu- protected fault simulations with a
nect robot control systems. The main with a focus on PLC controlled sys- lation and the higher-order controller variety of fault scenarios, including
areas of application of CIROS Edu- tems. It offers an ideal working envi- of real systems. Focus is on the plan- adjustment faults in sensors. Finding
cation are training in: ronment for PLC programming based ning of production plants, the intral- and correcting faults can be logged
Robot programming on Siemens S7 and other manufac- ogistics, design, and optimization of to evaluate the results. This makes it
PLC programming turers control systems. A virtual Manufacturing Executing Systems possible to design effective training
Troubleshooting learning environment for the mecha- (MES), as well as production man- for systematic commissioning and
Production planning and produc- tronic training system MPS is also agement. In CIROS, the 3D models repair malfunctions within the simu-
tion control included. of your production line are created lation environment.
The complex model library con- from library elements.
Training in robot programming tains more than 30 process models The library delivers numerous man- Single license
CIROS Education is ideally suited of selected MPS stations, various ufacturing, assembly, warehouse, Order no. 8038980-ESL
for learning how to program and conveyor systems, and an auto- and measuring stations for setting License extension
commission industrial robot sys- mated warehouse. up an iCIM production line. Order no. 8038980-ELE
tems. For this purpose, the program The models can be activated imme- The 3D simulation includes all the 12-user license
offers an integrated training program diately from the integrated virtual most important components of a Order no. 8038980-EL12
and a variety of robot models. S7 PLC, STEP 7, or the TIA portal of manufacturing system, from flexi- 25-user license
All the required basics for auto- the simulated SIMATIC Controller ble material flow to individual sen- Order no. 8038980-EL25
mation with robots are conveyed S7-PLCSIM, as well as via the Easy- sors, and uses the extensive func-
by the integrated CIROS Robotics Port from any other external hard- tionality of CIROS Studio.
Assistant, which offers numerous ware PLC. With the layout module, the lay-
graphics and animations that ex- Distributed control concept: Each out of future production lines can
plain technical terms and facts, vid- station has its own virtual control be created with a few clicks of the
eos on a large number of industrial system with separate programs mouse, while simultaneously creat-
applications involving robots, sam- that can be modified or created ing the simulation model.
ple programs for each model, and from scratch at any time.
technical documentation, including Commissioning of distributed con- The touch of a button in CIROS
instructions on processing. trol systems: The stations can work Supervision automatically creates
The model library, with over 25 pre- in manual operating mode, which a basic version of an MES system
pared robot work cells, provides di- allows gradual commissioning of (Manufacturing Executing System)
rect access to commissioning and the control programs in the individ- for the production line by using man-
programming robot applications, ual stations. ufacturing control board functions
ranging from simple Pick&Place with graphic process tracking and
tasks to plants with numerous ro- a link to the production database.
bot systems. CIROS Supervision is supplied with
CIROS Education.
www.festo-didactic.com 47
Media > Software > CIROS Simulation system and virtual learning environment
CIROS
Robotics applications
What do you need? Industrial robotics for everyone Quick commissioning Individual expansion
Ideally, for a robotics laboratory, we The more than 25 ready-made sim- Anyone who uses an MPS Robot All of the simulation models supplied
recommend actual robot work cells, ulation models of robot work cells station in the laboratory will be able provide a template for building a
for example the MPS Robot station in CIROS Education are executable to find a suitable simulation model in virtual learning environment with
with optional equipment levels, immediately after installation. The CIROS Education. CIROS Education CIROS Studio. Even an existing ro-
along with CIROS Education and entry-level models, which represent can be used to develop and optimize bot work cell can be remodeled using
CIROS Studio as a virtual learning simple Pick&Place tasks, are suitable programs for the actual station, e.g., the available robot libraries along
environment for simulating a wide for robot-programming beginners cycle time. with the CIROS Studio CAD import
range of applications in industrial and provide users with a safe, hands- and modeling functions.
robotics. on environment for learning about Ideally, the actual robot controller
the fundamentals of robotics. should be linked to the simulation
Generally, a CIROS Education and control computer via an Ethernet
license, available at the relevant Robot models from various other connection at the robot workstation.
workstations, is set up for all users manufacturers include applications CIROS Studio uses that connection
training in the laboratory at the same for industrial robots in the areas of to the robot controller to transfer the
time. A CIROS Studio license is also dismantling, laboratory automation, program created using CIROS Edu-
required for the connection of real packaging, and welding. Program- cation. The user then checks the ro-
controllers for robots from Mitsubishi ming languages for each model can bot positions in the actual station,
Electric. be set separately. adapts them if necessary, and runs
the program, initially with the robot
at controlled speed.
From hardware-in-the-loop The entire world of CIROS 6.1 now contains in its li- Updated access: Full support for
to completely virtual automation technology brary 805 robots by 15 manufac- Windows 10, including surface
CIROS supports various scenarios In the collection of CIROS models turers, and incorporates more than scaling levels for high-resolution
for PLC simulation, as well as offline supplied you will find suitable sim- 1,000 product updates compared to displays and representation of a
programming for PLC-controlled au- ulation models that can be used Ciros 6.0. A number of operating scene via several screens (includ-
tomation technology installations. A immediately for virtually all Festo sequences have also been revised to ing stereoscopic).
real PLC can be coupled with CIROS Didactic learning systems in the area increase work-flow. Homeworking: Easy e lectronic
via EasyPort. In this type of scenar- of factory and process automation. lending of existing licenses for a
io, CIROS receives the PLC initial The range of models includes the Just in the new generation of MPS limited period to users outside
values, simulates the controlled pro- components, modules and stations is now available for your classroom! network (technical prerequisites
cess, and transfers the current sen- of the Modular Production System Mathematical simulation: The new applicable)
sor values back to the PLC inputs MPS. With CIROS Studio you can MATLAB/Simulink interface en- Free-of-charge for all CIROS 6x
via EasyPort. Alternatively, various also create your own process mod- ables user-defined formulations license owners. New customers re-
software controllers, such as the els or build your own systems based and algorithms for component be- ceive at least two years of updates
S7-PLCSIM or a CODESYS SoftPLC, on the available models of the MPS havior. free-of-charge.
can be used to control the simulat- stations. Get started faster: kinematically
ed sequence without any hardware. correct display of robot lanes using Single license
CIROS also supports the connection Which PLC should you use the revised path system even with- Order no. 8038980
of controllers via an OPC server. for your application? out a program. Update from CIROS 5
Given the wide range of options for CIROS for virtual commission- Order no. 8038981
connecting a PLC to CIROS, it is gen- ing: Direct or indirect connection of
erally possible to use any PLC to con- field buses with CIROS.
trol the simulated model. Select the Simplified operation: Model views
PLC manufacturer and type and we can be operated intuitively using
will recommend the best means of user-definable overlays.
connecting it to the virtual learning Quick optimization of custom
environment. scenes: new model analysis pro-
vides quick location of model in-
consistencies.
www.festo-didactic.com 49
Media > Software > Programming software
Programming software
CODESYS provided by Festo The following functions and LOGO! Soft Comfort V8
The CODESYS software for the CPX- languages are supported Easy operation in single mode and
CEC range of controllers allows stan- Ladder diagram simple project planning in network
dardized programming in accordance Structured text mode
with IEC 61131-3, and is optimized Sequential function chart Intuitive programming and config-
for the configuration, programming, Continuous function chart uration of the many functions; fast
commissioning, and maintenance of Function block diagram and easy interconnection at the
pneumatic and electrical automation Integrated visualization click of a mouse
solutions. Trace functions Automatic configuration of commu-
Offline simulation nication and representation in the
Your advantages All programming languages can
network view
The IEC 61131-3 standard ensures be used in combination with one Up to three programs can be
that CODESYS is flexible and can another displayed side-by-side, enabling
be used a wide range of control Simultaneous conversions possible signals to be dragged from one
tasks All standard data types: BYTE, program and dropped into another
Very simple to commission and WORD, DWORD, SINT, USINT, INT, Programs from previous versions
program UINT, DINT can be used
Ethernet communication for simple Symbolic operands with no length
programming, module library restriction Order no. 8040050
included Context-sensitive help functions
Module library for electric drives Global search and replace
Disc space check prior to download
Unlimited number of function
parameters
Free download
Visualization software
www.festo-didactic.com 51
Media > Software > EasyPort interface
EasyPort USB
Interface for measuring, open-loop control, closed-loop control
EasyPort USB 19
Technical data as with EasyPort
USB , but for installation in a 19
support system
Front plate: 19 plate with 36 HP
Interface:
EasyPort USB
Real training equipment Simulation box, Simulation box, Simulation box, Any PLC
digital/analog digital/analog digital/analog Simulation box, digital
MPS PA MPS PA MPS PA EduTrainer
TP 210 MPS TP 210
TP 610 TP 301 TP 610 Recommendation:
The CODESYS starter kit
EasyPort USB is the PC EasyPort USB is the PC EasyPort USB is the with CECC-LK and EasyPort
interface for receiving interface to control actual PC interface to control USB contains everything
analog measurements and processes or simulations an a ctual closed-loop that is needed to start on
digital signals. on a PC via an actual PLC. controlled system. the subject of control
Page 101
Measurement data logged Actual process, controlled Closed-loop controlled
via: via: system, controlled via: Simulated process,
FluidLab-PA S7-PLCSIM FluidLab-PA displayed via:
FluidLab-P FluidSIM FluidLab-P CIROS
FluidLab-H CODESYS from version 2.0 FluidSIM
EasyVeep
www.festo-didactic.com 53
Media > Teachware
Teachware
Teaching materials for basic and advanced training
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Festo worldwide
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PLC programming tis
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Argentina Finland Korea South Slovakia
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Festo S.A. Festo Oy Festo Korea Co., Ltd. Festo spol. s r.o.
Edison 2392 Mkituvantie 9 Gasan Digital 1-ro Gavlovicov ul. 1
Dictionary of Automation Technology
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Automation/PLC Basic level
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Prov. Buenos Aires 01511 Vantaa Seoul #153-803 Tel. +421 (0)2 49 10 49 10,
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Festo Pty. Ltd. ZA des Maisons Rouges Tel. +371 67 57 78 64, Fax +371 67 57 79 46 Tel. +386 (0)1 530 21 00,
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Tsuzuki-ku
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Singapore
Festo Pte. Ltd.
6 Kian Teck Way
No. 1515 1516 Van Dai Dong Street
Ward An Phu, District 2
Ho Chi Minh City
Deutsch Englisch / Englisch Deutsch
Ve er
12918 Tallinn Tel. +81 (0)45 593 5610 / -5611, Singapore 628754 Tel. +84 (8) 62 81 44 53 4454,
p
Tel. +372 666 1560, Fax +372 666 15 6
E-mail: info_ee@festo.com
Fax +81 (0)45 593 5678
E-mail: info_jp@festo.com
Tel. +65 62 64 01 52, Fax +65 62 61 10 26
E-mail: info@sg.festo.com
Fax +84 (8) 62 81 4442
E-mail: info_vn@festo.com
www.festo.com German English / English German
Festo Didactic
o ind
Festo Didactic
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093046 en 8063322 en
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technologies and processes. For of industrial training with training thing in your head, but you do need
TP 101
trainers and teachers, they are es- packages with equipment sets and to know where to find it!
sential for preparing courses. They tailored workbooks that include ex- Mit CD-ROM
also provide practical exercises with ercises and sample solutions (in-
professional guidelines for those cluding CD-ROM). The exercises are -MM1
-PG1 -PG2
-RZ1 1 1 -RZ2
12
1 3
ized training.
-SJ1 2 -BG1 2 -SJ2 2
1 3 1 3 1 3
2
Festo Didactic
Reproduction rights X X
Multilingual version* X*
Shop
www.festo-didactic.com 55
Media > Teachware > Electrical engineering/Electronics
Electrical engineering/Electronics
Workbooks
D1
Y1
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24 6 R1 RC UB = 12 V
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56 HomeUse license in the Internet ( Service), Enterprise license on request ( page 55).
Media > Teachware > Electrical engineering/Electronics
Basic principles of Basic principles of closed-loop Power supply systems Building automation with KNX
digital technology control technology and protective measures
S1 L1
L2
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Basic principles of Basic principles of Power supply systems Building automation with KNX
digital technology closed-loop control technology and protective measures Modern buildings demand a wide
The basic principles of digital tech- The optimum introduction to the The workbook for power supply sys- variety of technologies, the most im-
nology workbook provides an intro- world of closed-loop systems is pro- tems and protective measures cov- portant being intelligent building au-
duction to the world of digital signals vided by the workbook, Basic prin- ers in detail the topic of the safety of tomation, as a modern building can-
and their interconnection. The prima- ciples of closed-loop systems. Basic electrical systems in accordance with not function without it.
ry focus is on the explanation of the terms are explained through exam- DIN VDE.
basic variables, behavior, and rela- ples, with the focus then shifting to The workbook for the basic princi-
tionships. behaviors and relationships. Special The specific conditions and the mea- ples of building automation intro-
focus is given to the topics of behav- sures for avoiding dangerous situa- duces the relevant topics in realis-
The content is project exercises with ior and analysis of control processes. tions are explored using realistic sit- tic projects. Focus is on the software
selected basic circuits, in which uations. Different types of networks tools, equipment, and configuration,
the design is first developed and The content includes project exer- (TN-C, TN-CS, TT and IT network), as well as their interaction and ex-
then analyzed on the basis of mea- cises with selected basic circuits, in protection against direct and indi- tended options.
surement technology. The contents which the design is first developed rect contact, protection against elec-
include elementary logic modules and then analyzed on the basis of tric shock (including in the event of a The workbook contains:
and logic circuits, Schmitt triggers, measurement technology. Training fault), protection through RCD, and Sample solutions
trigger circuits, flipflops, counting content, includes structure of a con- initial and repeat testing of electrical Training notes
circuits, data conversion, and arith- trol circuit, spring responses and dy- systems and devices are explained in Worksheets for the student
metic circuits. namic behavior, Bode diagram, con- project form. Multimedia CD-ROM with graphics
trolled system modeling, positive
The workbook contains: and negative feedback, and two and The workbook contains: N. Karlsson
Sample solutions three-step controllers as well as P, PI, Solutions Edition 2013, 110 pages, in color,
Training notes and PID controllers. Didactic notes in folder.
Worksheets for the student Worksheets for the student
Multimedia CD-ROM with graphics The workbook contains: Multimedia CD-ROM with graphics Campus license ( Page 55):
Sample solutions de 8023444
S. Enderle Training notes J. Stumpp en 8023445
Edition 2012, 200 pages, in color, Worksheets for the student Edition 2012, 230 pages, in color, es 8023446
in folder. Multimedia CD-ROM with graphics in folder.
www.festo-didactic.com 57
Media > Teachware > Electrical engineering/Electronics
Electrical engineering/Electronics
Workbooks
Stefan Hesse
Fundamentals of Fundamentals of
servo motor drive technology stepper motor drive technology Lexikon der elektrischen
Antriebstechnik
Workbook Workbook
TP 1421 TP 1422
Festo Didactic
58 HomeUse license in the Internet ( Service), Enterprise license on request ( page 55).
Media > Teachware > MecLab/Pneumatics
MecLab/Pneumatics
Technical book and workbooks
+24 V 1 2
13 12 14
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14 11
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-BG1
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A2
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0V 12
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21 24
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32
31 34
42
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-QM1 4 2
14 12
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1 1 -RZ1 -RZ2
1 1
1 3
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1 3 1 3 1 3
2
-MB1
5 3
1
Technical book: Fundamentals of Workbook: Teaching with MecLab Pneumatics, Basic level TP 101 Electropneumatics, Basic level
automation technology The workbook describes the commis- Nineteen project-orientated exercis- TP 201
The technical book deals with all es- sioning of the stations and provides es, increasing in complexity and suit- Twelve project-orientated exercises,
sential fundamentals of automation information on how the stations are able for equipment set TP 101, are increasing in complexity and suitable
technology in a compact form, spe- implemented in class. the ideal introduction to pneumatics. for equipment set TP 201, are the
cially adapted for the MecLab train- Real problem descriptions with po- ideal introduction to electropneu-
ing system for secondary schools. Contents sitional sketches, concrete project matics. Real problem descriptions
Didactic reasoning tasks, and detailed aids for profes- with positional sketches, concrete
Contents Significance and commissioning sional implementation provide the project tasks, and detailed aids for
What is automation technology? of the stacking magazine station ideal preparation for a real-life indus- professional implementation provide
How do engineers work? Significance and commissioning trial environment. the ideal preparation for a real-life
Fundamentals of electrical of the conveying station industrial environment.
engineering Significance and commissioning The workbook includes:
Fundamentals of pneumatics of the handling station Sample solutions The workbook includes:
Fundamentals of electrical drives Tips for lesson planning Training notes Sample solutions
Fundamentals of control Project work Multimedia CD-ROM with graphics, Training notes
technology photos of industrial applications, Multimedia CD-ROM with graphics,
A. Httner, R. Pittschellis, M. Klaus, F. Ebel animations, and FluidSIM circuit photos of industrial applications,
F. Ebel, S. Idler, G. Prede, D. Scholz, M. Hbsch, M. Striegel, T. Lust, J. Schwarz diagrams animations, and FluidSIM circuit
A. Httner, R. Pittschellis Edition 2008, 86 pages, 50 illustrations, in Exercise sheets for trainees diagrams
Edition 2008, 106 pages, 90 illustrations, color, bound Exercise sheets for trainees
bound de 562070 W. Haring, M. Metzger, R.-C. Weber
de 562069 en 563063 Edition 2012, 284 pages, in color, M. Pany, S. Scharf, R.-C. Weber
en 563060 es 563065 in folder. Edition 2012, 270 pages, in color,
es 563062 fr 563064 in folder.
fr 563061 Campus license ( Page 55):
de 540671 Campus license ( Page 55):
en 541088 de 540673
es 542503 en 541090
fr 542507 es 542505
fr 542509
www.festo-didactic.com 59
Media > Teachware > Automation technology/PLC
Automation technology/PLC
Siemens technical books, GRAFCET
GRAFCET
548679 EN
07/07
Automating with SIMATIC Automating with STEP 7 in Automating with STEP 7 in Practical knowledge: GRAFCET
Using the SIMATIC S7 programmable STL and SCL LDR and FCH This manual describes the specifi-
logic controller as an example, this This book presents the latest version This book is an introduction to the cation language for function charts
book gives the reader a comprehen- of the STEP 7 basic software. The latest version of the STEP 7 pro- of the GRAFCET sequence control.
sive introduction to the mode of op- book also describes the elements gramming software with functions The contents of the DIN EN 60848
eration and structure of a modern and applications of the text-oriented for PROFINET IO. The book also standard are described in detail. In-
automation system. This edition ex- programming languages STL (State- describes the elements and ap- formation is presented in detail in a
plains project planning and program- ment List) and SCL (Structured Con- plications of the graphic-oriented practice-oriented format and is also
ming of the controller via network trol Language), both for the SIMATIC programming languages Ladder Dia- highly suitable as a reference work.
connection and shows the options S7-300 and the SIMATIC S7-400, in- gram (LDR) and Function Chart (FCH),
for operating and observing the cluding PROFINET applications. It is both for the SIMATIC S7-300 and the Gerhard Schmidt
SIMATIC HMI. intended for all users of SIMATIC S7 SIMATIC S7-400 with PROFINET ap- Edition 2007, 64 pages, manual
controllers. Beginners are given an plications. It is intended for all users de 548678
The book is excellent for all readers introduction to the area of program- of SIMATIC S7 controllers. Beginners en 548679
who have little knowledge in the mable logic controllers, while expe- are given an introduction to the area es 548680
area and wish to learn more about rienced users are shown the special of programmable logic controllers, fr 548681
programmable logic controllers. applications of the SIMATIC S7 auto- while experienced users are shown
mation system. All programming ex- the special applications of the SI-
Hans Berger amples in the book and many more MATIC S7 automation system. All
Edition 2012, 301 pages, bound. are available for download on the programming examples in the book
de 194039 publishers website. and many more are available for
en 540686 download on the publishers website.
Hans Berger
Edition 2011, 578 pages, bound. Hans Berger
de 194040 Edition 2012, 475 pages, bound.
en 540687 de 194041
en 540688
Automation technology/PLC
Textbooks and workbooks
With CD-ROM
HomeUse license in the Internet ( Service), Enterprise license on request ( page 55). 61
Media > Teachware > Automation technology/PLC
Automation technology/PLC
Dictionary, Sensors
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Sensors for object detection Proximity Sensors
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a roce D P Dictionary of Automation Sensors for object detection Proximity sensors
Technology Workbook Textbook
Worldwide use of automation sys- 15 industrial projects, which are This sensor textbook deals in detail
tems and their diverse areas of compatible with TP 1311, are specifi- with proximity sensors for handling
application have resulted in a spe- cally targeted at the topic of sensors and processing systems, and can be
cialized vocabulary. Reliable trans- for object detection, with each proj- used to support both basic and fur-
lation of technical terms is an im- ect including problem descriptions, ther training programs, as well as for
portant prerequisite for successful, parameters, and tasks. Particular self-study. The book is divided into a
unambiguous communication within emphasis is given to the configura- course section, a fundamentals sec-
the framework of international col- tion, function, and influence of ma- tion, and a section with solutions to
laboration. terial properties on behavior, appli- the exercises in the course section.
cation possibilities, and selection of The contents of the book correspond
4,500 new terms have been added to a sensor based on application condi- to the workbook, while a glossary
this completely revised and expand- tions. The content topics are covered of keywords provides rapid access
ed new edition, which now includes by exercises that incorporate mag- to information on particular types of
more than 16,700 terms. netic, inductive, optical, and capac- sensors.
itive proximity sensors. Each work-
The terms, designations, and defi- sheet is accompanied by a sample F. Ebel, S. Nestel
nitions included reflect the entire solution. Edition 2003, 278 pages, bound
spectrum of industrial automation de 93045
technology, from pneumatics and hy- The workbook includes: en 93046
draulics, electrical engineering, elec- Sample solutions es 94342
tronics, and data processing to ad- Training notes
ministration and training. Multimedia CD-ROM with graphics,
photos of industrial applications
Edition 2008, 416 pages, bound Exercise sheets for students
de en / en de 56975
F. Ebel
Edition 2009, 252 pages, in color,
in folder.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Anfangsschritt
Initial step
Pfeil fr GRAFCET
Rckfhrung DIN EN 60848
Zwangssteuernde Aktion / Forcing action Loop back Best.-Nr.: / Order No.:
Transition und arrow 562474
(Ergnzung und Positionierhilfe) Verbindungen
(extension and positioning aid) Transition
and links Ergnzung fr
kontinuierlich wirkende Aktion
Supplement for
continuous action
M Ergnzungen fr
speichernde Aktion
Supplements for
Makro-Schritt stored action
Macro-step
www.festo-didactic.com / www.grafcet.de
www.festo-didactic.com 63
Media > Teachware > Mechatronics
MPS Transfer System MPS Transfer System MPS Transfer System MPS Transfer System
Turning Module Measuring Module, Ejection Module, Frequency Converter
Workbook analogue pneumatic MM420
Workbook Workbook Workbook
With CD-ROM
With CD-ROM With CD-ROM With CD-ROM
MPS Transfer System MPS Transfer System MPS Transfer System MPS Transfer System
Turning Module Measuring Module, analog Ejection Module, pneumatic Frequency Converter MM420
workbook workbook workbook workbook
For mechatronics training and train- For mechatronics training and train- For mechatronics training and train- For mechatronics training and train-
ing in electric and metal professions. ing in electric and metal professions. ing in electric and metal professions. ing in electric and metal professions.
Topics: Control technology, simula- Topics: Control technology, simula- Topics: Control technology and Topic: Drive technology.
tion and safety engineering. tion, analog value processing. simulation.
Objective: Step-by-step instruction
Objective: Step-by-step instruction Objective: Step-by-step instruction Objective: Step-by-step instruction in basic knowledge with practice-
in basic knowledge, with practice- in basic knowledge, with practice- in basic knowledge, with practice- related implementation using the
related implementation in FluidSIM, related implementation in FluidSIM, related implementation in FluidSIM, MPS transfer line.
STEP 7 and CIROS, independent STEP 7 and CIROS, independent STEP 7 and CIROS, independent
study with internet, WBT, study with internet, WBT, study with internet, WBT, Contents: Students become familiar
Mechatronics Assistant, and print Mechatronics Assistant, and print Mechatronics Assistant, and print with the basic design of a f requency
media. media. media. converter, carry out a quick setup
of the MM420, parameterize the
Contents: Students analyze the mod- Contents: Students analyze the mod- Contents: Students analyze the mod- MM420 through the BOP for r everse,
ule function, complete parts lists, ule function, complete parts lists, ule function, complete parts lists, normal, and jog mode, adjust boost,
create hardware configurations, de- create hardware configurations, de- create hardware configurations, de- start-up, and braking ramps, use dig-
termine I/O allocation lists, design termine I/O allocation lists, design termine I/O allocation lists, design ital inputs and outputs for r everse,
electric/pneumatic circuit diagrams electric/pneumatic circuit diagrams electric/pneumatic circuit diagrams normal operation, and speed shift
and GRAFCET in FluidSIM, program and GRAFCET in FluidSIM, program and GRAFCET in FluidSIM, program through fixed frequencies, and pa-
sequencers in S7-GRAPH/KOP, and sequencers in S7-GRAPH/KOP, and sequencers in S7-GRAPH/KOP, and rameterize the MM420 for sen-
test programs with real and/or sim- test programs with real and/or sim- test programs with real and/or simu- sor-controlled start-up and braking
ulated controls and modules. They ulated controls and modules. They lated controls and modules. of the MPS transfer line.
also become familiar with the EC ma- also configure and evaluate an ana-
chinery directive. log sensor. The workbook contains: The workbook contains:
Sample solutions Sample solutions
The workbook contains: The workbook contains: Didactic instructions Didactic instructions
Sample solutions Sample solutions Worksheets for the student Worksheets for the student
Didactic instructions Didactic instructions Multimedia CD-ROM Multimedia CD-ROM
Worksheets for the student Worksheets for the student
Multimedia CD-ROM Multimedia CD-ROM A. Zabka A. Zabka
Edition 2010, 320 pages, in color, Edition 2010, 160 pages, in color,
A. Zabka A. Zabka in folder. in folder.
Edition 2010, 400 pages, in color, Edition 2010, 360 pages, in color,
in folder. in folder. Campus license ( Page 55): Campus license ( Page 55):
de 574135 de 574139
Campus license ( Page 55): Campus license ( Page 55): en 574136 en 574140
de 573893 de 573897 fr 574142
en 573894 en 573898
64 HomeUse license in the Internet ( Service), Enterprise license on request ( page 55).
Media > Teachware > Mechatronics
3 3
IN1 IN1
& OUT T3_4 -BG2*-BG3 & OUT T3_4 -BG2*-BG3
IN2 IN2
4 4
IN1 1
IN1 1
2 -MM1 + 2 -MM1 +
IN2 IN2
MPS conveyor module, MPS conveyor module, MPS Pick&Place module, MPS Pick&Place module,
basic level PLC programming advanced level PLC programming basic level PLC programming advanced level PLC programming
workbook workbook workbook workbook
This workbook covers the funda- Prerequisite is k nowledge from This workbook covers the funda- Prerequisite is knowledge from
mentals of PLC programming, using the workbook MPS conveyor mentals of PLC programming, using the workbook MPS Pick&Place
the MPS Pick&Place module and a module, basic level PLC program- the MPS Pick&Place module and a module, basic level PLC program-
SIMATIC S7 1500 as hardware. ming. Building on this, the basics SIMATIC S7 1500 as hardware. ming. Building on this, the basics of
of GRAFCET, linear process controls GRAFCET, linear process controls and
The workbook covers in-depth and process controls with operating The workbook covers in-depth process controls with operating part
knowledge about the use and opera- part are taught. The object-oriented knowledge about the use and opera- are taught. The object-oriented ap-
tion of the TIA portal. approach provides an introduction to tion of the TIA portal. proach provides an introduction to a
a modular software concept. modular software concept.
The project exercises focus on the The project exercises focus on the
following topics: The students focus on the following following topics: The students focus on the following
Commissioning the system topics: Commissioning the system topics:
Operating method of a PLC Development of a process control Operating method of a PLC Development of a process control
Logic operations in GRAFCET and as an IEC process Logic operations in GRAFCET and as an IEC process
Latching circuits function plan Latching circuits function plan
Edge operations Programming of a process control Edge operations Programming of a process control
Time and counting functions (with operating part) with GRAPH7 Time and counting functions (with operating part) with GRAPH7
as well as with FCH as well as with FCH
The workbook contains: Sse of an operating panel The workbook contains: Use of an operating panel
Sample solutions Sample solutions
Training notes Finally solutions to programming a Training notes Finally, students work on solutions to
Worksheets for the student MPS station will be worked on. Worksheets for the student programming an MPS station.
Multimedia CD-ROM Multimedia CD-ROM
The workbook contains: The workbook contains:
Raphael Hrner Sample solutions Raphael Hrner Sample solutions
Edition 2016, 244 pages, in color, Training notes Edition 2016, 268 pages, in color, Training notes
in folder. Worksheets for the student in folder. Worksheets for the student
Multimedia CD-ROM Multimedia CD-ROM
Campus license ( Page 55): Campus ( Page 55):
de 8046578 Raphael Hrner de 8063320 Raphael Hrner
en 8046580 Edition 2016, 216 pages, in color, en 8063322 Edition 2016, 220 pages, in color,
es 8046581 in folder. es 8063323 in folder.
fr 8046582 fr 8063324
Campus license ( Page 55): Campus license ( Page 55):
de 8063315 de 8063325
en 8063317 en 8063327
es 8063318 es 8063328
fr 8063319 fr 8063329
www.festo-didactic.com 65
Media > Teachware > Mechatronics
Mechatronics
Training documentation
Training documentation
MPS Kommunikations- MPS
MPS
Prozessoptimierung orientiertes Training documentation
Handeln bei
Ausbildungsunterlage Strungen in
Anlagen
Leitfaden fr die
Ausbildung
With CD-ROM With CD-ROM
66 HomeUse license in the Internet ( Service), Enterprise license on request ( page 55).
Media > Software > Mechatronics
Mechatronics Assistant
Version 2, Model series 2000 2014
www.festo-didactic.com 67
MecLab
68 www.festo-didactic.com
MecLab Technology for secondary schools.....................................................70
www.festo-didactic.com 69
MecLab
MecLab
Technology for secondary schools
Automation technology in school The learning objectives of MecLab Realistic and fascinating Modular and flexible
Automation technology is one of the With MecLab a wealth of teaching MecLab replicates real industrial The MecLab stations can be used
most important growth technologies topics and curriculum requirements production processes. alone. Each one performs a practical
in the world. Automated systems are can be covered, because its contents Only industrial components are function in itself, offering a wide
to be found in virtually every area of can be adapted accordingly: employed. range of learning possibilities and
life today. Introduction to industrial The students are presented with a subject matter.
production diverse range of modification,
Festo is the innovative leader in in- Using technical terms correctly expansion and programming pos- In addition, the stations can be
dustry and process automation. And Planning, developing and setting sibilities. joined together to form more com-
with our subsidiary Festo Didactic, up technical systems plex production lines. This results
we are the leading provider of learn- Understanding and using techni- The tools required for making modi- in many opportunities for project
ing and skills-development solu- cal documentation; creating and fications are included. The wiring of work.
tions. using schematic diagrams, circuit the electrical components is simple
diagrams, parts lists and technical and does not require tools, due to Thus, after a short initial training
With MecLab, the new learning sys- drawings the use of standardized plugs. That period, students can take on the role
tem for secondary schools, students Building models and creating lets you utilize MecLab flexibly in of engineers and start working with
gain insights into one of the most simulations your classes, however you prefer. MecLab. By interchanging compo-
significant fields of application for Understanding and applying open- nents, the standard exercises can
automation technology production and closed-control loop systems This award tells its own tale: be expanded and changed.
technology. System thinking and understand- Worlddidac Award 2008
ing the interactions of subsystems
The three MecLab stations repre- Developing and constructing
sent simplified models of typical pro- electric, electronic and pneumat-
cesses to be found in any automated ic circuits
production plant. Understanding and using pneumat-
ic and electrical actuators, sensors
and controllers
Using computers as tools for
programming and simulation
70 www.festo-didactic.com
MecLab
The hardware The accompanying documents Control with FluidSIM software The complete package
on CD-ROM
MecLab is delivered in practical, The stations are controlled with Contains everything you need for
stackable systainers, which function The complete package includes a FluidSIM software and the EasyPort working with MecLab:
as storage units as well as transport CD-ROM with: interface. 1 Stacking Magazine station
packaging. Workbook: Teaching with MecLab 1 Conveyor station
Technical book: Fundamentals of FluidSIM is the application for cre- 1 Handling station
MecLab is delivered fully assembled automation technology ating and simulating pneumatic and 1 compressor 230 V with connector
and ready for immediate use. Book of exercises with 5 7 electrical circuits and programmable for DE, FR, NO, SE, FI, PT, ES, AT,
exercises per station and prepared logic controllers. With its universal NL, BE, GR, TR, IT, DK, IR, ID or
MecLab is sturdy and fully capable worksheets in *.doc format with PC interface, FluidSIM can control 1 compressor 110 V with connector
of withstanding the rigors of a school solutions these can be easily the MecLab stations directly. As a for US, CA, Central America, BR,
environment. adapted to meet your particular result, students can follow a continu- CO, YU, EC, KR, TW, TH, PH, JP
requirements. ous functional chain from the circuit 3x EasyPort to connect the stations
The individual stations have different Prepared PowerPoint presentations diagram to simulation to control. to the computer
functions: with extensive visual materials for 3x power supply unit with connec-
The Stacking Magazine station use in class Since FluidSIM is supplied as a tor for DE, FR, NO, SE, FI, PT, ES,
contains a workpiece storage con- Videos classroom license, the number of AT, NL, BE, GR, TR, IT, DK, IR, ID or
tainer and a feed separator. Technical data for all components students who can work with Fluid- 3x power supply unit with connec-
The Conveyor station can transport SIM at one time is limited to six tor for US, CA, Central America, BR,
and sort workpieces. per station. They can use it to try CO, YU, EC, KR, TW, TH, PH, JP
The Handling station can grip the out their solutions in simulation be- FluidSIM
workpieces and deposit them at fore testing them on the real station. Documents on CD-ROM
defined points. Moreover, FluidSIM provides infor- Workpieces
mation at the click of a mouse button Tools
about all components, and many in- Screw set
formative animated sequences. 3x Systainer
Complete package
230 V 549786
110 V 556276
www.festo-didactic.com 71
MecLab
Functions Functions
In any automated production line, Transporting workpieces from one
workpieces must be stored and fed manufacturing station to the next is
into the production process in an or- an important task in production. In
derly way. In MecLab that is the job the real world, driverless transport
of the Stacking Magazine station. It systems, forklift trucks and above
can store both workpieces (lid and all conveyor belts are used for this
can) in the arrangement desired, and purpose. The conveyor in MecLab
can separate them out for feeding. allows realistic simulation of an in-
The workpieces stored in the tower dustrial workpiece transport system.
magazine are pushed out by the hor- The drive motor can run forwards
izontally positioned cylinder. The ver- and backwards; workpieces can be
tically positioned cylinder can then detected with the sensors and distin-
replicate a press-fit process (e.g. guished from one another. The sole-
pressing a lid onto a can). All pro- noid allows workpieces to be sepa-
cesses are controlled electro-pneu- rated or rejected onto the slide.
matically. A magnetic limit switch can
be used to record the position Technical learning objectives
of a cylinder. Activation of direct current motors
Inductive sensors
Technical learning objectives Opto sensors
Fundamentals of pneumatics Relay circuits
Single-acting cylinders Polarity reversal circuits
Double-acting cylinders PLC programming
2
Solenoid valves Control using logic operations
Sensor technology magnetic limit Construction and wiring
switches
Connecting tubing and wiring Scope of delivery
Relay control systems Conveyor belt module with
DC motor
Scope of delivery Solenoid as stopper/deflector
Stacking magazine module Multi-pin plug distributor
Press-fit unit module Inductive sensor
Multi-pin plug distributor Opto sensor (light barrier)
2 solenoid valves Aluminum slotted assembly board
2 cylinders Tool set
1 magnetic limit switch Workpieces
Aluminum slotted assembly board Systainer
Tool set Equipment trays
Workpieces CD with FluidSIM and documents
Systainer
Equipment trays
CD with FluidSIM and documents
Necessary accessories
Control package 549787
Compressor Page 75
Necessary accessories
Control package 549787
72 www.festo-didactic.com
MecLab
Scope of delivery
Handling module
3 solenoid valves
4 magnetic limit switches
2 pneumatic cylinders with
plain-bearing guide
1 pneumatic gripper
Multi-pin plug distributor
Aluminum slotted assembly board
Tool set
Workpieces
Systainer
Equipment trays
CD with FluidSIM and documents
Necessary accessories
Control package 549787
Compressor Page 75
www.festo-didactic.com 73
MecLab
Control options
1 1 The control package 2 Trainer Package LOGO! 8 4 Training program LOGO! Training
EasyPort Mini EasyKit with power With LOGO! 8, the successful Siemens The LOGO! training program provides
supply unit and connecting cables logic module enters the next gen- an introduction to logic functions,
The EasyPort Mini process interface eration. beginning with AND & OR functions
is used for the bidirectional trans- Display with new look and feel and processes, which are shown in
mission of process signals between Ethernet communication function tables. These are followed
a real control process in low-voltage Integrated web server by other basic control functions,
technology (24 V) and a PC. Maxi- New software in new design. such as memory, timer, and count-
mum of one EasyPort Mini module er functions. The next part of the
can be connected to the PC via the Package includes: course begins by covering the basics
USB interface. 6x LOGO! 12/24 RCE (V8) with of open- and closed-loop control cir-
8 digital inputs and 4 digital cuits and exploring the elements of
EasyPort Mini EasyKit outputs a controller. Finally concluding with
2 6 digital input and output channels 6x extension modules with a detailed focus on the features and
Maximum current per output 4 additional digital inputs and applications of mini-controllers.
channel 0.5 A, 24 V 4 digital outputs
Digital input switching threshold 6 copies of programming software From the contents:
5.2 V hysteresis 1.4 V LOGO! Soft Comfort V8 Basic technical functions (AND &
Power supply 24 V DC 10 %, 3 VA Order no. 8040049 OR function, memory function, tim-
power consumption er function, counter function)
The statuses of the digital inputs/ Set of 4 LOGO! USB PC cables Digital minicontrollers (differenti-
outputs and the modules ID (not shown) ation between open- and closed-
appear at a graphic display. Order no. 556237 loop control)
EasyLab software can also be used Control components
to program the module 3 Connecting cable Positioning with digital minicon-
USB 2.0 interface to connect to a Connecting cable with 15-pin sub-D trollers
PC via mini USB socket connector and free cable ends. Design and function of a minicon-
Including micro USB 2.0 connect- For connecting a Logo! to the multi- troller
3 ing cable pin plug distributor of a MecLab Cyclical program processing
Short circuit proof station. Areas of application
Dimensions: 43 x 40 x 44 mm Connecting cable for the end-posi- Programming languages
tion controller SPC 11 with 4 mm
Power supply unit safety plugs. Training time: approx. 2 hours
24 V DC output voltage Order no. 177673
Output current max. 2.5 A E.g. single license on CD-ROM,
4 Supply voltage 100 240 V, 1.3 A, Connecting cable SysLink Sub-D with online activation DE/EN/ES/FR
50 60 Hz (not shown) Order no. 540941
Short circuit proof Cable for connection MecLab with network license connector
Dimensions: 49.5 x 114.5 x 33 mm stations with sub-assemblies that DE/EN/ES/FR
Order no. 8075749 have a 24-pin SysLink plug. Order no. 540943
Order no. 560752
Necessary accessories
Mains cable for small appliances
Page 75
74 www.festo-didactic.com
MecLab
www.festo-didactic.com 75
MecLab
10 Signal input/output
6
1 electrical button
(NO and NC contacts)
1 switch
1 indicator light each
Complete with mounting materials
and connecting cable.
Order no. 556249
76 www.festo-didactic.com
MecLab
www.festo-didactic.com 77
MecLab
Mechanical components
78 www.festo-didactic.com
MecLab
MecLab
Digital training programs and print media
Digital training programs To complement the teaching poten- Courseware Our recommendations for MecLab:
tial of MecLab, we recommend the Technical book: Fundamentals of
Excellent solutions for ... following learning programs: Theory and practice tailored to automation technology
learning and teaching WBT Fascination of technology meet your needs, we have a wide Workbook: Teaching with MecLab
programming WBT LOGO! Training range of textbooks and workbooks, Textbook: Pneumatics, Basic level
experimentation WBT Actuators DC motor dictionaries, sets of overhead trans- Textbook: Electropneumatics,
simulation WBT Open- and closed-loop control parencies, posters and other work Basic level
visualization WBT Pneumatics materials. Textbook: Proximity sensors
management WBT Electropneumatics Practical knowledge:
play WBT Electrical engineering 1 and 2 Basic pneumatic controllers
operation and observation WBT Electronics 1 and 2 Set of posters on pneumatics
WBT Sensor technology 1 and 2
... and more in digital format. Detailed information, free sample
Detailed information and free demo extracts, and online download of
versions: books:
www.festo-didactic.com www.festo-didactic.com
www.festo-didactic.com 79
MecLab
MecLab
Integrative STEM education and MecLab
A comprehensive, Integrative STEM (Science, Technol- Each of the fifteen courses in our Our integrated approach to STEM
turnkey STEM solution ogy, Engineering, and Mathematics) STEM solution allows students the emphasizes innovation, prob-
education is about intentionally com- opportunity to explore real-world lem-solving, critical thinking, and
bining math and science concepts problems, reflect on the problem creativity using hands-on training
with technology and engineering solving process, develop design systems, enabling students to com-
skills to solve problems. Students solutions, and solve problems in plete projects using the engineer-
who engage in integrative STEM proj- science, technology, engineering, ing design process while integrating
ects in order to solve authentic prob- and math fields. the concepts related to STEM disci-
lems develop communication and plines in a learning-by-doing envi-
collaboration skills, as well as sus- Courses combine learning sys- ronment.
tained interest in STEM disciplines tems with multimedia training
and increased competency levels. content, and relate to mechatron-
ics, advanced manufacturing, and
Festo offers a turn-key solution for environmental discovery.
implementation of high school STEM
programs that incorporates the prob-
lem-based learning environments
schools need.
80 www.festo-didactic.com
MecLab
MecLab as a means for The purpose of the STEM Explor- MecLab is the main hardware Students solve the same industrial
tackling mechatronics ing Mechatronics course is to pro- equipment for the course Exploring motion control problems that indus-
vide students the opportunity to ex- Mechatronics. It is designed to sup- trial engineers face daily in a produc-
plore automation technology and the port STEM concepts with computer- tion environment.
mechatronic systems essential for ized control of fluid power devices.
efficient manufacturing. Students will observe and measure
Common automation technologies electrical and fluid power laws as
Students will be challenged to de- that are part of the MecLab system they design systems to move, assem-
sign an automated system by tak- include pneumatics, PLC logic con- ble, and sort work pieces within the
ing on the role of a mechatronics trol, sensor technology, relay con- system modules. They will gain the
engineer. They must adhere to the trol, basic electricity, and DC motor ability to design and evaluate pro-
specifications and constraints given controls. duction processes and procedures,
and explore the interaction between based on the efficiency of motion
mechanics, electrical engineering, and energy conservation.
electronics, and computer engineer-
ing disciplines to develop task-han-
dling systems that help speed up
time-consuming processes or pro-
cesses that are unsafe for a human
to perform.
www.festo-didactic.com 81
Control technology PLC, operation and networking
82
Overview of EduTrainer Universal...................................................................84
Overview of EduTrainer Compact....................................................................85
How to select the right EduTrainer..................................................................86
83
Control technology PLC, operation and networking > Overview of EduTrainer Universal
www.festo-didactic.com 85
Control technology PLC, operation and networking > How to select the right EduTrainer
Control systems and PLC modules Note: If you do not have the control-
In addition to EduTrainers, we also ler or Siemens Trainer Package you
offer you individual controllers or need, please visit our website or re-
controller components: quest the controller directly from us.
All Siemens trainer packages and
individual controllers
Festo components
Allen-Bradley components
Controllino
(Arduino-based compact controller)
And others
www.festo-didactic.com 87
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
CPU S7-1516F-3PN/DP
Main memory: 1.5 MB for program
and 5 MB for data
Memory card included
Interface 1: PROFINET IRT with
2 port switch
Interface 2: Ethernet
Interface 3: PROFIBUS, 10 ns bit
performance
Inputs/outputs:
32 digital inputs (24 V DC)
32 digital outputs (24 V DC/0.5 A)
8x analog inputs, 8x U/I/RTD/TC,
16-bit resolution Special license rules apply
4x analog outputs, 4x U/I, for schools and educational
16-bit resolution institutes in the commercial
sector.
88 www.festo-didactic.com
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
www.festo-didactic.com 89
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
90 www.festo-didactic.com
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
www.festo-didactic.com 91
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
92 www.festo-didactic.com
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
www.festo-didactic.com 93
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
94 www.festo-didactic.com
Control technology PLC, operation and networking > EduTrainer Universal Preferred versions
Recommended accessories:
I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031
Safety laboratory cable, 3 m 571817
IEC power cable 90 Page 115
Programming software RSLogix5000 8034585
www.festo-didactic.com 95
Control technology PLC, operation and networking > EduTrainer Compact Preferred versions
Recommended accessories:
Power supply unit for mounting frame Page 115
4 mm Safety laboratory cables Page 115
Ethernet cable Page 114
96 www.festo-didactic.com
Control technology PLC, operation and networking > EduTrainer Compact Preferred versions
CPU 314C-2PN/DP
192 kB RAM for program and data
Includes MMC
Interfaces: MPI, PROFIBUS-DP,
PROFINET
Inputs/outputs:
24 digital inputs (24 V DC)
16 digital outputs (24 V DC,
500 mA)
4 analog inputs, 12 bit, 20 ms, 4 5
(10 V, 0 to 10 V, 20 mA,
0/4 to 20 mA), 1 Pt100 input
2 analog outputs (10 V,
0 to 10 V, 20 mA, 0/4 to 20 mA)
www.festo-didactic.com 97
Control technology PLC, operation and networking > EduTrainer Compact Preferred versions
Recommended accessories:
I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031
Analog cable, parallel, 2 m 529141
Power supply unit for mounting frame Page 115
4 mm Safety laboratory cables Page 115
Ethernet cable Page 114
Programming software STEP 7 www.festo-didactic.com
Bundle of 6
Bundle of 6
98 www.festo-didactic.com
Control technology PLC, operation and networking > EduTrainer Compact Preferred versions
Recommended accessories:
Power supply unit for mounting frame Page 115
4 mm Safety laboratory cables Page 115
Ethernet cable Page 114
Programming software LOGO! Soft Comfort V8 8040050
Bundle of 6
www.festo-didactic.com 99
Control technology PLC, operation and networking > EduTrainer Compact Preferred versions
100 www.festo-didactic.com
Control technology PLC, operation and networking > CODESYS controllers
An ideal tool for newcomers to PLC System requirements Codesys is a development environ- In addition, there is a wide variety of
technology. PC with Win 2000 SP4/XP SP2/ ment for programmable logic control- interfaces available as standard fea-
Vista lers (PLC) in accordance with the IEC tures on board:
With the compact and powerful PLC At least Pentium200 MHz 61131-3 standard for application de- 4x IO-Link master
CECC-LK, a 24 volt PC interface 32 MB RAM velopment in industrial automation. 1x IO-Link device
(EasyPort USB) and the necessary 10 MB free space on hard disk The free Codesys programming soft- Ethernet connection
software and hardware. CD-ROM drive ware is available for download on the USB connection
Internet Explorer 5.0 or Netscape Festo homepage. CANopen
The PLC is programmed from your PC 4.0 or higher
using Codesys provided by Festo, 1 free Ethernet and USB port The point-to-point communication A comprehensive CODESYS function
in accordance with IEC 61131, and of the IO Link interface enables a library enables stand-alone open
information is exchanged with the simple and safe 3-conductor wiring and closed-loop control and efficient
visualization program via the PC in- between the controller, sensors or automation of, for example, manual
terface. The visualization software actuators, and also makes remote workstations to IEC 61131.
provides various process models parameteriZation possible. There is
from the world of technology and a variety of IO-Link devices on the Individual device or integratable
everyday situations, such as lev- market. They are mostly sensors, via CODESYS V3.
el crossings, multi-storey car parks, actuators or a combination of these Simple programming and naviga-
sorting systems, washing machines, as well as special IO-Link nodes to tion to IEC 61131-3.
garage doors, wind generators, lift- increase the number of inputs/out- Hybrid: use CANopen Master and
ing luggage and more. A Getting puts or to use standard sensors and integrated IO-Link to directly acti-
Started kit is provided to explain how actuators. vate electric and pneumatic drives
to use the hardware and software. and connect valve terminals.
For industrial use, quick and easy to Communication: PROFINET, Ether-
All the necessary accessories such install: net IP and Modbus TCP are easy to
as cables, 100 240 V/24 V power integrate in higher-order systems
supply unit and screwdriver are in- Festo CECC-LK is a compact and
cluded. All that is needed is a PC and powerful PLC. The industrial design Festo CECC-D, like CECC-LK, but with-
a country-specific IEC power cable controller has 12 digital inputs, 8 out IO link.
for the power supply unit (e.g. order digital outputs, and 2 fast digital
no. 247661 for de, fr, es, etc.) then inputs.
youre off!.
Order no. 8024001
Recommended accessories:
I/O data cable with one SysLink connector as per IEEE 488 ...
... and bare cable-end sleeves, 2.5 m 167122
www.festo-didactic.com 101
Control technology PLC, operation and networking > Simulation modules
19 simulation modules
102 www.festo-didactic.com
Control technology PLC, operation and networking > Simulation modules
www.festo-didactic.com 103
Control technology PLC, operation and networking > EduTrainer for mini control systems
104 www.festo-didactic.com
Control technology PLC, operation and networking > Operation and networking in basic training
Used in A4 frame or as a
desktop device
www.festo-didactic.com 105
Control technology PLC, operation and networking > Control panels (HMI) and switches
Training device for an A4 mounting Scope of delivery Training device for an A4 mounting Scope of delivery
frame or as a desktop device. The Festo CDPX-X-A-W-7 touch panel frame or as a desktop device. The Siemens TP700 Comfort Touch
communication connections for set-up on an A4 board communication connections for Panel set up on an A4 board
2x TCP/IP, 1x RS-232 and 2x USB 1x PROFIBUS, 2x PROFINET and Ethernet cable
are accessible at the front via sturdy System requirements 2x USB are accessible at the front via (CAT 6, crossed, 6 m)
plug connectors. Windows XP/7/8/10 (32/64 bit) robust plug connectors. Engineering, options and runtime
software and license for WinCC
Festo CDPX panels are high- Technical data The Touch Panel TP700 Comfort of Advanced (TIA portal)
performance processors combined Front panel: 266 x 297 mm the Siemens HMI series is a 7 touch
with wide-screen technology. They Device depth: 90 mm panel for advanced applications. Special license rules apply for
provide more functions at a higher Supply voltage: 24 V DC Comfort panel features include: schools and educational institutes in
resolution for man-machine inter- Comprehensive high-end function- the commercial sector.
faces. ality: archive, VB scripts and
various viewers for displaying System requirements
Features of the CDPX panels: system documentation (e.g. as 64 Bit: Windows 7 Professional,
Open for web and multimedia PDF files) or in the form of Inter- Enterprise, Ultimate SP1, Windows
applications net pages 8.1 Professional, Enterprise
Incorporation of standard Multiple interfaces for process 32 Bit: Windows 7 Professional,
documents communication Enterprise, Ultimate SP1
Multiple interfaces for process Integrated PROFINET switch
communication from 7 Technical data
Integrated Ethernet switch Programming from WinCC Comfort Front panel: 266 x 297 mm
Programming with Designer Studio V11 (TIA portal) Device depth: 90 mm
Supported PLC protocols: Supply voltage: 24 V DC
CODESY 2.3 and 3.5, Modbus TCP
client, TCP server, RTU client, RTU
server
106 www.festo-didactic.com
Control technology PLC, operation and networking > Control panels (HMI) and switches
Training device for an A4 mounting Scope of delivery Training device for an A4 mounting Scope of delivery
frame or as a desktop device. The Siemens KTP700 Basic PN Touch frame or as a desktop device. The Siemens Ethernet Switch XB005 set
communication connections for Panel set up on an A4 board universal Siemens Ethernet switch up on an A4 board
1x PROFINET and 1x USB are Siemens Ethernet Switch Scalance Scalance XB005 allows you to set up
accessible at the front via robust XB005 small star and linear structures and Technical data
plug connectors. 2 Ethernet cables provides a simple way of showing Front panel: 133 x 297 mm
(CAT 6, crossed, 6 m) how PLCs, touch panels (HMI) and Device depth: 90 mm
The KTP700 Basic PN Touch Panel is Programming software not other components are networked. Supply voltage: 24 V DC
a 7 touch panel with 8 additional, included. It is included in the
programmable, tactile function but- recommended accessories for the The device is used in combination
tons and is part of the new basic part numbers or must be ordered with PLCs and Touch Panel EduTrain-
Siemens HMI series for simple separately. ers.
applications.
For schools and educational
Features of the basic panel: institutes in the commercial sector.
Touch and button functionality
Interface for connecting to various System requirements
PLCs 64 bit: Windows 7, Windows 8 SP1
Archiving via USB stick 32 bit: Windows 7
Programming as of WinCC Basic
V13 (TIA portal) Technical data
Front panel: 266 x 297 mm
Device depth: 90 mm
Supply voltage: 24 V DC
1x Touch panel KTP700 EduTrainer* 8022731 Ethernet switch Scalance XB005 4473300
6x Touch panel KTP700 EduTrainer* 8041505
Recommended accessories:
Trainer Package SIMATIC S7-1200 DC/DC/DC* 567238
6x S7-1200-TP (ON)* 567241
6x S7-1200-TP* 567240
4 mm Safety laboratory cables Page 115
Available as a package: Touch panel KTP700 EduTrainer + Ethernet switch XB005 EduTrainer*
1x Touch panel KTP700 EduTrainer + 1x Ethernet switch XB005 EduTrainer* 8062740
6x Touch panel KTP700 EduTrainer + 6x Ethernet switch XB005 EduTrainer* 8062741
www.festo-didactic.com 107
Control technology PLC, operation and networking > Control panels (HMI) and switches
Training device for an A4 mounting Scope of delivery Training device for an A4 mounting Scope of delivery
frame or as a desktop device. The Allen-Bradley Touch Panel PanelView frame or as a desktop device. The Allen-Bradley Ethernet Switch US5T
communication connections for didactically set up on an A4 board universal Allen-Bradley Ethernet set up on an A4 board
1x Ethernet and 1x USB are accessi- switch US5T allows you to set up
ble at the front via sturdy plug con- System requirements small network structures and pro- Technical data
nectors. Windows XP Professional SP3 vides a simply way of showing how Front panel: 133 x 297 mm
32 bit PLCs, touch panels (HMI) and other Device depth: 90 mm
The PanelView Plus 7 standard Windows 7 SP1 Enterprise, components are networked. Supply voltage: 24 V DC
panels monitor and control devices Ultimate Edition
connected to ControlLogix controllers Windows 8 Professional, Enterprise The device can be used in combi-
in an Ethernet/IP network. Edition 32 bit, 64 bit nation with PLCs and Touch Panel
EduTrainers.
Features of the PanelView Plus 7 Technical data
standard panels: Front panel: 266 x 297 mm
Ethernet communication that sup- Device depth: 90 mm
ports networks with linear and star Supply voltage: 24 V DC
topologies.
PDF display functions for accessing
PDF files stored on the terminal.
Programming with FactoryTalk View
Touch panel panelView Plus 7 EduTrainer 5007887 Ethernet switch US5T EduTrainer 4994634
Recommended accessories:
EduTrainer Universal with Allen-Bradley controllers Pages 94 95
4 mm Safety laboratory cables Page 115
Ethernet cable Page 114
Programming software On request
108 www.festo-didactic.com
Control technology PLC, operation and networking > Control panels (HMI) and switches
Training device for an ER mounting Scope of delivery Training device for an ER mounting Scope of delivery
frame (pneumatics/hydraulics). The Siemens Touch Panel KTP400 Basic frame (pneumatics/hydraulics). The Scalance XB005 switch, set up on a
communication connections for PN didactically set up on a mount- universal Ethernet switch Siemens mounting frame housing
1x PROFINET and 1x USB are acces- ing frame housing Scalance XB005 allows you to set up
sible at the front via sturdy plug con- Siemens Ethernet switch Scalance small star and linear structures and Technical data
nectors. XB005 is supplied (not set up on a provides a simple way of showing Height x depth:
housing for an ER mounting frame) how PLCs, touch panels (HMI) and approx. 170 x approx. 80 mm
The Touch Panel KTP400 Basic PN 2 Ethernet cables other components are networked. Device width: 123 mm
is a 4 touch panel with 4 addition- (CAT 6, crossed, 6 m) Supply voltage: 24 V DC
al, programmable, tactile function Programming software SIMATIC The device is used in combination
buttons and is part of the new ba- WinCC Basic with PLCs and Touch Panel EduTrain-
sic Siemens HMI series for simple ers.
applications. For schools and educational insti-
tutes in the commercial sector.
Features of the basic panel:
Touch and button functionality System requirements
Interface for connecting to various 64-bit: Windows 7, Windows 8 SP1
PLCs 32-bit: Windows 7
Archiving via USB stick
Programming as of WinCC Basic Technical data
V13 (TIA portal) Height x depth: approx. 170 x
approx. 80 mm
Device width: 245 mm
Supply voltage: 24 V DC
Touch panel KTP400 EduTrainer Compact* 8041758 Ethernet switch XB005 EduTrainer Compact 8041755
Recommended accessories:
EduTrainer Compact with Siemens controllers Pages 96 99
4 mm Safety laboratory cables Page 115
Available as a package: Touch panel KTP400 EduTrainer Compact + Ethernet switch XB005 EduTrainer Compact*
1x Touch panel KTP400 EduTrainer Compact + 1x Ethernet switch XB005 EduTrainer Compact* 8022734
6x Touch panel KTP400 EduTrainer Compact + 6x Ethernet switch XB005 EduTrainer Compact* 8022735
www.festo-didactic.com 109
Control technology PLC, operation and networking > Equipment set TP 301
Recommended accessories:
Aluminum profile plate Page 112
Universal connection unit, digital (SysLink) 162231
Power supply unit for mounting frame Page 115
10 11 12 4 mm Safety laboratory cables Page 115
EduTrainer Pages 87 100
With an EduTrainer or any PLC, 1. Simulation of the PLC inputs and 2. Control of virtual processes 3. Process model:
you can control the process of your display of the PLC outputs Control of actual modules
choice.
The programmer (PC), controller and Testing a PLC program using the Industry-oriented, cost-effective Using equipment sets and MPS
processes are connected via various simulation box PLC training by means of simulation stations
interfaces software, e.g. CIROS
Interface
EasyPort USB
(order no. 548687)
Cable set
with safety plugs
(order no. 167091)
Process model
Digital simulation box (order no.
170643) or simulation box
digital/analog (order no. 526863)
Simulation software
CIROS
FluidSIM
EasyVeep
Equipment sets and MPS stations
Connected Learning
Tec2Screen
www.festo-didactic.com 111
Control technology PLC, operation and networking > Accessories and optional components
112 www.festo-didactic.com
Control technology PLC, operation and networking > Accessories and optional components
Inputs: 7
3 safety sockets each for 8 t hree-wire
sensors
Outputs:
2 safety sockets each for 8 actuators
Connections:
4 mm safety sockets for 24 V DC,
SysLink connector (IEEE 488)
I/O status display: Via LED
Order no. 162231 8
www.festo-didactic.com 113
Control technology PLC, operation and networking > Accessories and optional components
114 www.festo-didactic.com
Control technology PLC, operation and networking > Accessories and optional components
www.festo-didactic.com 115
Control technology PLC, operating and networking > PLC Applications LabVolt Series
Understand PLC principles and Main features Detailed courseware Topic coverage
concepts Tabletop systems Each application comes with a Each PLC application covers a
The PLC Applications from the Lab- Cost-effective applications student manual and an instruc- specific topic related to PLC con-
Volt Series aim to further develop Realistic components and tor guide. The student manuals are trols. Through practical examples,
student understanding of PLC applications divided into job sheets detailing students gain a strong knowledge of
programming. Basic principles are Can be interconnected with relevant information and providing PLCs and of the studied applications.
integrated with more advanced con- other training systems for inter clearly stated objectives and pro- Traffic Lights
cepts in order to design small-scale disciplinary training applications cedure steps. The instructor guides Electro-Pneumatics
systems typical of what can be found Modular systems accessories contain ladder programs and answer Electro-Mechanical
in the industry. available to make the applications keys for all exercises and questions DC or stepper motor
more complex in the student manuals. Wind Turbine
Fault-insertion capabilities Level Process Control
Comprehensive curriculum Troubleshooting skills Bottling Process
included with each application The training capabilities of the sys-
PLC sold separately (users can tems are enhanced by their modular-
purchase one of the recommended ity and by the ability to use instruc-
PLCs or use their own) tor-inserted faults. Fault switches
enhance troubleshooting activities
by simulating open coils and con-
tacts, defective contacts, shorted
connections, and crossed wires.
116 www.festo-didactic.com
Control technology PLC, operating and networking > PLC Training systems LabVolt Series
This System is a classic PLC system PLC requirements This System uses a modular d esign PLC requirements
allowing the implementation of vehi- 3x 24 V DC inputs approach to study the control of 5x 24 V DC inputs
cle and p
edestrian traffic control at 10x 24 V DC outputs an electric, residential forced-air 4x 24 V DC outputs
an intersection. system.
Recommended PLC Recommended PLC
Features AB MicroLogix 1200 Features AB MicroLogix 1100
N-S/E-W traffic control with Siemens ET200S IM151-8 Two double-acting cylinders AB MicroLogix 1200
pedestrian crossing Two reed switches and one Siemens ET200S IM151-8
Another unit can be added to mechanical limit switch for PLC
create a full, four-direction traffic feedback
light Control valve station featuring
Flow management with proximity single- and double-solenoid valves
detectors (optional) Applications: stamping, hold and
Traffic light synchronization punch, filling process, etc.
www.festo-didactic.com 117
Control technology PLC, operating and networking > PLC Training systems LabVolt Series
This System enables diverse PLC PLC requirements This System uses a PLC to monitor PLC requirements
controlled positioning and motion System with the stepper motor: the speed and direction of the wind 6x 24 V DC inputs
processes. Available with a DC 5x 24 V DC inputs and control the position of the wind 1x 0 10 V DC/4 20 mA input
or stepper motor. 3x 24 V DC outputs turbine nacelle. 2x 24 V DC outputs
118 www.festo-didactic.com
Control technology PLC, operating and networking > PLC Training systems LabVolt Series
This System introduces level control PLC requirements This System is a small-scale repro- PLC requirements
using a PLC, control relays, a pump, 6x 24 V DC inputs duction of a widespread industrial 5x 24 V DC inputs
and a set of sensors. 1x 0 10 V DC/4 20 mA input process that combines pneumatics, 6x 24 V DC outputs
(for the optional exercise only) motion c ontrol, and PLC sequencing. 2x 24 V DC high-speed outputs
Features 6x 24 V DC outputs (for the optional exercise only)
Submersible variable speed pump 1x 0 10 V DC/4 20 mA output Features
Level process column (for the optional exercise only) Film canister capping process Recommended PLC
Float switch Two high-torque stepper motors AB MicroLogix 1100
Capacitive and magnetic level Recommended PLC Dual stepper motor drive
switches AB MicroLogix 1100 Inductive proximity switch
Solenoid and manual valves AB MicroLogix 1200 Mechanical switch
Optional analog level sensor Siemens ET200S IM151-8 Single solenoid directional valve
Self-regulating process allows a Double-acting cylinder
variety of PLC control schemes The Analog I/O Expansion Kit DC power supply
corresponding to the selected PLC is
required to perform all the exercises. Bottling Process Training System
120 V, 60 Hz en es
Level Process Training System Order no. 588684
120 V, 60 Hz en es 220 V, 50 Hz
Order no. 582544
Order no. 588685 588686
220 V, 50 Hz Note: This product is currently not fully compliant with EU directives.
Order no. 582545 582546
240 V, 50 Hz Additional required accessories:
Order no. 582547
Air Compressor 588108
Note: This product is currently not fully compliant with EU directives. Conditioning Unit (single port) 588111
Recommended accessories:
Additional required accessories: Push Buttons and Lights 582166
Level Sensor 582180 Toggle Switches and Lights 582167
Recommended accessories: Rotary Switches 582168
Push Buttons and Lights 582166 Emergency Switch 582169
Toggle Switches and Lights 582167 Wiring Module 582170
Rotary Switches 582168 Signal Tower 582351
Emergency Switch 582169
Wiring Module 582170
Signal Tower 582351
www.festo-didactic.com 119
Control technology PLC, operating and networking > PLC Training systems LabVolt Series
Accessories
120 www.festo-didactic.com
Control technology PLC, operating and networking > PLC Training Systems LabVolt Series
3 Optical Encoder 2
The Optical Encoder is an add-on
that provides position feedback
signals (100 ppr) compatible with
the 24 V DC inputs of PLCs. Special-
ly designed for use with the Electro-
mechanical Training system with the
stepper motor.
Order no. 582178
Note: This product is currently not fully
compliant with EU directives.
www.festo-didactic.com 121
Control technology PLC, operating and networking > PLC Training Systems LabVolt Series
PLC Allen-Bradley MicroLogix 1100 Five push-buttons, five toggle PLC Siemens ET200S IM151-8 PID Capability
switches Requires Step 7 programming
Features PID Capability Features software
Digital and analog I/Os: Onboard traffic light simulator Digital I/Os: 8x 24 V DC inputs and For programming, an Ethernet
10x 24 V DC digital inputs, Easy expansion using rackless 12x 24 V DC outputs cable is included
6x 24 V DC digital outputs, I/O modules 24 V DC built-in power supply Includes SIEMENS resource
2x analog inputs (0 10 V DC) Compatibility with MicroLogix 8x fault switches curriculum CD-ROM (no Festo
Built-in 10/100 Mbps Ethernet/ and SLC instruction set 4x push-buttons, 4x toggle switches Didactic curriculum included)
IP port for peer-to-peer messaging Includes curriculum Easy expansion using rackless
and programming I/O modules (Analog Expansion
Eight fault switches Module, Model 3244-B)
Online editing, embedded Web Based on SIEMENS S7-300
server, and LCD screen technology (IM151-8 CPU)
120 V, 60 Hz en es fr 120 V, 60 Hz en
Order no. 587530 587532 587531 Order no. 587534
220 V, 50 Hz 220 V, 50 Hz
Order no. 587533 588991 Order no. 588461
240 V, 50 Hz Note: This product is currently not fully compliant with EU directives.
Order no. 587529
Note: This product is currently not fully compliant with EU directives. Additional required accessories:
PLC Software (TIA Portal) 1 User 587904
Additional required accessories: Optional accessories:
RSLogix Micro programming software 587552 Analog I/O expansion kit 587548
Optional accessories:
Analog I/O expansion kit 587547
122 www.festo-didactic.com
Control technology PLC, operating and networking > PLC Training Systems LabVolt Series
PLC Siemens ET200S IM151-8 4x push-buttons and 4x toggle PLC Allen-Bradley MicroLogix 1100 Digital and analog I/Os:
with case switches with case digital (24 V DC): 10x inputs
Based on Siemens S7-300 (four 40 kHz high-speed),
Features technology (IM151-8 CPU) Features 6x outputs (two 40 kHz high-
Rugged suitcase for easy transpor- Requires the Step 7 programming Rugged suitcase for easy speed)
tation and storage software transportation and storage analog (0 10 V DC): 2 inputs
Includes storage compartment for For programming, an Ethernet Includes a storage compartment PID Capability
cables and accessories cable is included with the trainer for cables and accessories 5x push-button and ve toggle
Digital I/Os: 8x 24 V DC inputs and Includes Siemens Resource Curric- Built-in 10/100 Mbps Ethernet/IP switches
12x 24 V DC outputs ulum CD-ROM (no other curriculum port for peer-to-peer messaging Easy expansion using rackless
8x fault switches included) 8x fault switches I/O modules
PID Capability Embedded Web server and Onboard trafc light simulator
Easy expansion using rackless LCD screen
I/O modules Online editing functionality
120 V, 60 Hz en 120 V, 60 Hz en es
Order no. 587535
Order no. 588462 588463
Note: This product is currently not fully compliant with EU directives. 220 V, 50 Hz
Order no. 588464
Additional required accessories: Note: This product is currently not fully compliant with EU directives.
PLC Software (TIA Portal) 1 User 587904
Optional accessories: Additional required accessories:
Analog I/O expansion kit 587549 RSLogix Micro programming software 587552
www.festo-didactic.com 123
Control technology PLC, operating and networking > PLC Training Systems LabVolt Series
PLC Allen-Bradley MicroLogix 1200 PID Capability PLC Allen-Bradley MicroLogix 1100 Used with the Hydraulics and
with case Easy expansion using rackless (LV Series 3270-7) Pneumatics training systems,
I/O modules Models 6080 and 6081, includes
Features 3x push-button and 4x toggle Features courseware
Rugged suitcase with removable lid switches Compact design Form factor compatible with the
for easy transportation (includes Compatibility with MicroLogix and Digital I/O: 8x inputs (24 V DC) and perforated work surfaces of the
storage compartment for cables SLC instruction set 6x outputs (24 V DC) LabVolt Series hydraulics and
and accessories) Requires the RSLogix Micro Fully configurable, integrated PID pneumatics training systems
Digital I/Os: 14x inputs and 10x programming software controller
relay outputs, hard-wired to Programming serial cable included Requires programming software
24 V DC (with a serial-to-USB converter) and communication cable
24 V DC built-in power supply Includes curriculum
12x fault switches en
Order no. 587570
120 V, 60 Hz en es Note: This product is currently not fully compliant with EU directives.
Order no. 587542 587543
220 V, 50 Hz
Order no. 587544 587545
240 V, 50 Hz
Order no. 587541
Note: This product is currently not fully compliant with EU directives.
124 www.festo-didactic.com
Control technology PLC, operating and networking > PLC Training Systems LabVolt Series
www.festo-didactic.com 125
CNC technology
126
CNC technology from EMCO...........................................................................128
Concept MILL.................................................................................................130
Concept TURN................................................................................................131
MaxxMill........................................................................................................132
Software........................................................................................................133
127
CNC technology
Market leading CNC technology EMCO CNC machines Perfect solutions for basic and
Machine manufacturer EMCO offers a By the industry, for the industry advanced training
unique training concept consisting of EMCO provides intelligent solutions You can benefit from this know-how.
high quality machines, modular soft- for CNC turning and milling cutting EMCO machines for basic and
ware and supporting teachware. for the industrial sector. EMCOs advanced technical training feature:
extensive product range includes Design and quality that meet the
EMCO is the leading machine manu- everything from conventional turning current industry standards
facturer in CNC training. All machines and cutting machines to CNC turning Long service life and consistently
are tailored to the specific require- centers through to fully automatic high precision of parts produced
ments of a training situation: safety production cells. Range and design of functionality
engineering compliant with CE direc- corresponding to modern
tives, variety of controllers, available industrial machines
space and price. With the EMCO ma-
chines, a complete solution can be
offered, from conventional systems
right up to CNC machines.
Changing controller? No problem! Individual machine or CNC turning and milling technology Please contact us for individual solu-
Standard CNC machines are perma- CNC laboratory integrated in systems tions. Well be happy to advise you.
nently linked to a CNC controller. If The controller software is also avail- Our realistic systems accurately www.festo-didactic.com
you need a different controller for able as an offline programming work- reflect the complexity of modern
training, this change almost always station. In conjunction with individ- vocational apprenticeships. We have For information on our Industry 4.0
involves buying a new machine. ually available controller keypads, years of experience in FMS/CIM, and and automation technology exper-
However, the PC controlled turning we will be happy to plan a complete offer solutions using state-of-the-art tise, see the section on CP Factory
and milling machines are different: CNC training laboratory for you, production technologies as well as Pages 264 273.
It is easy to change the controller with different controllers such as the latest control technology. A
lso,
keypad, load different software and SINUMERIK, Fanuc or HEIDENHAIN. thanks to the switchable control of
start cutting. This allows you to use the EMCO Concept CNC machines,
all standard industrial controllers on they are always one step ahead
a single machine. when it comes to CNC technology.
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CNC technology
Concept MILL
High-End training solutions
Concept TURN
High-End training solutions
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 131
CNC technology
Software
The principle of the interchangeable controller
1 2 3
EMCO Easy2control The keys and rotary knobs can be op- Win NC control software CAMConcept
erated using the mouse or directly on
EMCO Easy2control is a software the touchscreen. Operation using soft keys as in an CAMConcept is an innovative soft-
package that displays the control- original industrial controller ware for complete CAD/CAM and NC
ler-specific and machine keyboards EMCO Easy2control 2D graphical simulation with auto training from design to production.
of WinNC controllers on a 16:9 full On request zoom function All the core functions of CAD pro-
HD screen. Modern user interface grams are available. Clear graphical
Wide range of operating options CNC cycles allow rapid programming,
The different control panels for the Various language versions while 3D simulations and collision
machine, the controller and the quick checks guarantee reliable program
access functions can be switched Equipment monitoring.
via tabs. Installation of interchangeable
controllers on concept machines CAMConcept turning/milling
1 Machine keyboard and/or PC
The operating area of the controller Controller-specific keypad on Network capable CAD/CAM program-
is reduced to essentials concept machines and/or PC ming system for turning or milling.
Easy replacement of key-specific
2 Quick access functions module in just one minute CAMConcept
Operating area of the machine On request
Sinumerik 810D/840D turning/milling
3 Controller-specific keyboard On request
Operating area of the CNC controller Sinumerik Operate turning/milling
On request
Fanuc turning/milling
On request
HEIDENHAIN milling
On request
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CNC technology > LabVolt Series
Practical learning aims Programming software On-board microprocessor Connection to work cells
The systems allow students to Each machine can be programmed Each machine has an on-board The CNC Lathes and Mills are
practice CNC code programming using the LabVolt CNC Lathe or Mill microprocessor that stores down- designed to support low-voltage
and editing, learn to operate lathe software program. loaded part programs, thereby elim- communications with robotic units
and mill components, controls, and inating the need for a dedicated and accessories through TTL connec-
tools, set a programmed reference Both programs feature a parametric- computer to control the machine. tors to create automated work cells
zero, follow the steps necessary to based graphical tool editor, a 3D ideal for flexible manufacturing sys-
turn a specified part, and apply the (three-dimensional) Tool Path Emu- Each machine connects directly tems (FMS) and computer integrated
machine code language to current lator, and an easy-to-use graphical to a PCs Ethernet or serial port to manufacturing (CIM).
lathe and mill technologies. interface. The software can import provide simultaneous programming
NC part programs created with other and parts processing. No additional
CAM programs that support the G interface card is required.
and M codes.
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CNC technology > LabVolt Series
Recommended accessories
Black and white Acetal turning stock set (50 stocks, 19 mm diam. x 76.2 mm L) 763431
Black Acetal turning stock set (100 stocks, 19 mm diam. x 76.2 mm L) 763432
White Acetal turning stock set (100 stocks, 19 mm diam. x 76.2 mm L) 763433
Aluminum turning stock set (100 stocks, 19 mm diam. x 50.8 mm L) 763434
Aluminum turning stock set (100 stocks, 12.7 mm diam. x 63.5mm L) 763437
Brass turning stock set (25 stocks, 12.7 mm diam. x 76.2 mm L) 763435
Four-jaw chuck 587842
Turning tool set 582226
Basic turning set 763436
Carbide tool set 582121
Parting-off tool and holder 582165
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CNC technology > LabVolt Series
Main features
Software included with full 3D tool The CNC Mill Software is a 32-bit
path emulator and easy-to-use software that runs under Windows.
graphical interface, allowing the It features a parametric-based
programming of up to twenty tools graphical tool editor, a 3D tool path
12-key membrane keypad with emulator, and an easy-to-use graph-
20-character by four-line LCD ical interface. The software can im-
display port NC part programs created with
Feed-rate and spindle-speed other CAM programs that support
override capability the G and M codes.
Removable side panel for access
to robot The included user guide covers the
Connects to host computer through installation of the software program,
120 V, 60 Hz en es RS-232 or Ethernet port an overview of the CNC mill software,
Order no. 582514 589220 the menus, the part program editors,
220 V, 50 Hz and tutorial exercises.
Order no. 582515
240 V, 50 Hz CNC Mill Software 1 user
Order no. 582516 en 582321
Note: This product is currently not fully compliant with EU directives. es 582323
fr 582322
The most important components, at a glance: Several license options are available.
CNC Mill Light Duty Please contact us.
Wax milling stock set (100 stocks, 50.8 x 50.8 x 12.7 mm)
CNC Mill Software 1 user
Recommended accessories
Wax milling stock set (100 stocks, 127 x 63.5 x 12.7 mm) 763438
Wax milling stock set (100 stocks, 50.8 x 50.8 x 12.7 mm) 763439
Plexiglas milling stock set (15 stocks, 127 x 63.5 x 12.7 mm; ...
... 10 stocks, 152.4 x 76.2 x 12.7 mm; 15 stocks 50.8 x 50.8 x 12.7 mm) 763440
Plexiglas milling stock set (100 stocks, 127 x 63.5 x 12.7 mm) 763441
Plexiglas milling stock set (100 stocks, 50.8 x 50.8 x 12.7 mm) 763445
Plexiglas milling stock set (25 stocks, 152.4 x 76.2 x 12.7 mm) 763443
Aluminum milling stock set (50 stocks, 50.8 x 50.8 x 12.7 mm) 763444
Engraving plate set 763442
End mill set 582231
Intermediate milling set 582232
Pneumatic vise 582234
Mill vise 789762
Recommended accessories
Wax milling stock set (100 stocks, 127 x 63.5 x 12.7 mm) 763438
Wax milling stock set (100 stocks, 50.8 x 50.8 x 12.7 mm) 763439
Plexiglas milling stock set (15 stocks, 127 x 63.5 x 12.7 mm; ...
... 10 stocks, 152.4 x 76.2 x 12.7 mm; 15 stocks 50.8 x 50.8 x 12.7 mm) 763440
Plexiglas milling stock set (100 stocks, 127 x 63.5 x 12.7 mm) 763441
Plexiglas milling stock set (100 stocks, 50.8 x 50.8 x 12.7 mm) 763445
Plexiglas milling stock set (25 stocks, 152.4 x 76.2 x 12.7 mm) 763443
Aluminum milling stock set (50 stocks, 50.8 x 50.8 x 12.7 mm) 763444
Engraving plate set 763442
Four-jaw chuck set 582312
Quick tool changing system 582310
Heavy-duty milling vise 582313
Intermediate milling set 582314
Engraving tool set 582317
Pneumatic vise 582319
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 139
MPS The modular production system
140
System description........................................................................................142
Solution Center..............................................................................................144
Controlling processes as in industry..............................................................146
MPS Stations................................................................................................158
System description....................................................................................158
The stations at a glance.............................................................................166
Modules.....................................................................................................196
Safety engineering.....................................................................................200
Accessories................................................................................................202
EasyKit.......................................................................................................209
ProLog Factory...............................................................................................218
141
MPS > System description
Modular variety
142 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > System description
www.festo-didactic.com 143
MPS > Solution Center
MPS 500-FMS
The learning solutions can integrate
MPS PA stations or MPS stations,
or even both, combined in a hybrid Robot Vision Cell
factory concept. As an introduction
to the Cyber-Physical Factory, the MPS PA stations combined with MPS stations
CP Lab is also an important founda-
tion in the Qualification for Industry
4.0. Other solutions tackle related MPS PA complete systems CP Lab
subjects, including robotics, logis-
tics, flexible manufacturing, and inte- MPS PA Compact Workstation MPS Transfer systems
grated systems.
144 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > Solution Center
Professional advice
and support
www.festo-didactic.com 145
MPS > Controlling processes as in industry
Close to reality
146 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > Controlling processes as in industry
Data recording
MES Operations management level
Planning
SCADA (Process) management level
www.festo-didactic.com 147
MPS > MPS Transfer system
148 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > Transfer system
Digital training programs for spe- Belts play a crucial role in auto-
cific topics relating to the MPS mated production. Products are
transfer system facilitate effective transported using belts of differ-
training, including the very latest ent widths or even double belts.
trends in a utomation technology. On the MPS transfer system,
The Machine Vision training pro- material is transported on a stan-
gram provides the perfect intro- dard industrial belt.
duction to modern industrial im-
age processing.
Control Workstation
The transfer system is c ompatible A range of laboratory equipment and
with microcontrollers such as the a trolley specially tailored to the
LOGO! or more complex control sys- MPS transfer system creates the
tems with a wide variety of config- optimum working environment for
urations. We can produce the ideal you.
control system for you, tailored to
your needs.
www.festo-didactic.com 149
MPS > MPS Transfersystem
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MPS > MPS Transfer system
System overview
With MPS
The MPS transfer lines can also be
combined with the MPS modular
production stations from Festo
Didactic without the need for addi-
tional components. This results in an
unmatched variety of systems.
www.festo-didactic.com 151
MPS > MPS Transfer system
Transfer line
Combine and expand
[X]
Individual equipment Intelligent connection technology Clockwise or anticlockwise rotation Variable sensors
We equip the 19 frame with various The design of the system connec- The four-quadrant drive controller The sensors at the beginning and
operation and control components tions enables all additional modules allows both. The controller is actu- end of the belt take the form of f iber
based on your preferences. Expan- to be easily connected to the transfer ated directly using I/Os or the AS- optic through-beam sensors. The
sions and additions are possible at line. We also provide additional free interface. The buttons on the control- mounts for the fiber optics can easi-
any time. terminals for your own projects. ler enable the connected drive to be ly be fixed to the belt profile and ad-
controlled manually during commis- justed depending on the application.
sioning, maintenance or diagnostics. A variety of different sensors can
also be added.
www.festo-didactic.com 153
MPS > MPS Transfer system
Transfer line
Modules
Also order:
MPS Transfer System Turning
Module: Workbook Page 64
www.festo-didactic.com 155
MPS > MPS Transfer system
Transfer line
Modules
Detection C93257
156 www.festo-didactic.com
MPS > MPS Transfer system
www.festo-didactic.com 157
MPS > MPS Stations > System description
MPS Stations
Mechatronic systems for world champions
158 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > MPS Stations > System description
Sensitive: Safety modules Manufacturing and assembly Choice of PLC Since 1991, the modular
Hardly any issue affects so many What is important? If simple h andling The PLC normally controls the indi- production system MPS
employees in a company as health tasks are sufficient for your learn- vidual stations, unless you are u
sing has been the competition
and safety. Emergency stop, safety ing scenario, the workpiece set with the virtual mini control system in platform for the mecha-
curtains, safety doors and failsafe bodies of various materials can be FluidSIM for example. tronics world champion-
control are all part of a system made used. If you want handling to involve ships.
up of MPS stations. simple assembly, the bodies with As for the PLC, we recommend an
measuring instruments or contain- EduTrainer Universal. We will fit the
ers with covers are ideal. For com- PLC of your choice, as well as field-
plex assembly with robots, a sym- bus components if required. The
bolic single-acting cylinder provides advantage of the EduTrainers in
just the right challenges. If you want the MPS Station is clear: you can
to program a microcontroller sys- remove the control and use it for
tem, MPS offers the EasyKit as the other processes or in a workbench.
perfect starter package.
www.festo-didactic.com 159
MPS > MPS Stations > System description
The Conveyor module is intended for mounting on a profile plate, profile foot The Pick&Place module is a universal, 2-axis handling device for Pick&Place
or slotted mounting plate with freely positionable DC motor. It is suitable for tasks. The position of the limit switches, as well as their mounting position and
transporting and separating workpieces with a diameter of 40 mm (e.g. Cyl- height, can be adjusted on this module. The module is supplied complete with
inder bodies or Cylinder for assembly workpiece sets). The module is sup- a vacuum generator, pressure switch, vacuum filter and suction cup, valve ter-
plied fully assembled. minal, pressure limiter and electrical interface. In another version, a parallel
gripper is fitted instead of vacuum technology.
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MPS > MPS Stations > System description
The Pick&Place station is equipped with a two-axis Pick&Place module and a Compact and mobile the station is easy to mount on the trolley. Appropriate
Conveyor module. Optical diffuse sensors or light barriers detect the workpiece passages in the side walls and backwalls enable orderly routing of cables. The
housing placed onto the conveyor. The conveyor transports the workpiece to symmetrical design of the trolley means that there are mounting options on
the electric feed separator. The Pick&Place module picks up a workpiece insert both sides for the control panel, the intermediate bottom and for drawers. A
from the slide and places it on the workpiece housing. The complete workpiece lifting column can be integrated in the center of the trolley to facilitate ergo-
(housing and insert) is released by the feed separator and transported to the nomic work on the profile plate. There is space for the assembly board for the
end of the conveyor. electrical connections and the PLC rack on both sides of the trolley. The profiles
for DIN A4 mounting allow additional EduTrainer units to be used on the trol-
ley. An optional attachable door protects the equipment inside.
www.festo-didactic.com 161
MPS > MPS Stations > System description
Thanks to the great modularity and the defined interfaces, different learning
scenarios can be designed on one module by using additional components.
162 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > MPS Stations > System description
Well connected with the bus node CTEU for valve terminals and The interface box allows safe wiring using 4 mm safety plugs
the IO-Link DA Interface
The wired sensors and actuators in the module are connected to a defined
The fieldbus node supports fieldbus-capable modules. The bus node module interface. These are connected via the interface box to 4 mm safety s ocket
is therefore a low-cost means of exploring the extensive world of fieldbus pro- contacts. This applies both to digital and analog signals and the power s upply.
tocols, including CANopen, PROFIBUS and DeviceNet. This communication
interface is based on the Festo I-Port as a universal M12 connection. It can
be equipped with the new bus modules CTEU or configured with IO-Link.
Fast commissioning thanks to a uniform interface The I/O terminal The central unit of the MPS SysLink concept
A uniform interface allows all modules and components to be connected to the It is used to wire eight digital inputs and eight digital outputs which are con-
modular system. The defined interface (I/O interface) helps ensure fast system nected to a socket contact. Contact is established via spring-loaded terminals.
commissioning. LEDs are included on the input and output terminals which make it easy to
monitor the switching status and enable systematic troubleshooting. The inter-
face can be mounted on an H-rail.
www.festo-didactic.com 163
MPS > MPS Stations > System description
Measuring Measures the height of the Rotating and lifting Quality inspection 16 DIN/16 DOUT
workpieces outside the pro- Belt Analog value (1 IN)
cess Transporting
Packaging Packages the workpieces Belt Pneumatic control system 24 DIN/24 DOUT
Handling stepper Stepper motor
Packaging Handling
Station Downstream Distributing/ Pick&Place Separating Sorting Measuring Storage Packaging Programming Robot Handling
station Conveyor
Preceding station
Distributing/Conveyor
Pick&Place
Separating
Sorting
Measuring
Storage
Packaging
Programming
Robot
Handling
With these possible combinations, the PLC sample programs do not have to be adapted.
164 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > MPS Stations > System description
Stations Stations
Distributing Distributing
Sorting Measuring
Assembly
Topics: Sorting
Distributing
Conveying Topics:
Detection Distributing
Conveying
Detection
Pick&Place
Vacuum
Separating
Joining
Measured data acquisition
Statistical measurement control
Identification of defective parts
Stations Stations
Distributing Distributing
Measuring Measuring
Sorting Assembly
Storing
Topics:
Distributing Topics:
Conveying Distributing
Detection Conveying
Pick&Place Detection
Separating Pick&Place
Measured data acquisition Vacuum
Statistical measurement control Separating
Identification of defective parts Joining
Measured data acquisition
Statistical measurement control
Identification of defective parts
Storage technologies
Stations Stations
Distributing Distributing
Robot stations Separating with Pick&Place
with modules PG module (joining)
Sorting Sorting and rear
distribution of a
Topics: microcontroller
Distributing Programming
Conveying
Detection Topics:
Robotics Distributing
Separating Conveying
Joining Detection
Pick&Place
Parallel grippers
Joining
Automated programming
www.festo-didactic.com 165
MPS > MPS Stations > The stations at a glance
Either:
Simple to set up/commission
yourself:
Mount control console to the
trolley with 2 screws
Place EduTrainer Universal in
trolley
Connect the EduTrainer Universal
to the control console and the
station using our universal SysLink
plug connector
... finished!
Or:
MPS commissioning service Handling station, pneumatic Handling station, electrical
On request, we can also commission
systems for you particularly in the
case of larger systems to ensure
that your training projects run
smoothly right from the start.
Additional services
Pages 276 277
166 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > MPS Stations > The stations at a glance
Robot station Robot station with MPS modules Storing station Sorting station
Distributing/Conveyor station
Start-up
Function
The Distributing/Conveyor station
separates workpieces stored in the
magazine tube of the stacking maga-
zine. A double-acting cylinder push-
es the workpieces out one at a time.
The Conveyor module transports
the workpiece to the right or left.
If required, the workpiece can be
stopped and separated on the con-
veyor.
Topic: Separating
Both simple and complex program-
ming topics are communicated using
the simple magazine structure. Dif-
ferent workpieces can be used in the
MPS Stacking magazine module.
Topic: Conveying
The MPS Conveyor module offers a
range of training subjects including
clockwise/anticlockwise rotation,
stopping, separating and opto-elec-
trical sensors.
168 www.festo-didactic.com
MPS > MPS Stations
1x Aluminum profile plate, 700 x 350 mm, with cable guide 170395 PLC programming MPS Conveyor module
1x Stacking magazine module, without workpiece holder 8032172 Stacking Magazine module With CD-ROM
1x Cable holder with hook-and-loop fastener (pack of 10) 8034300 Logic programming IN1
IN2
www.festo-didactic.com 169
MPS > MPS Stations
Measuring station
Quality inspection
Function
The Measuring station picks work-
pieces out of the running process in
order to place them on a measuring
table and determine their height. The
belt transports the workpieces to
the rotary/lifting module. The work-
piece is placed under the diffuse
sensor by a lifting and swiveling mo-
tion. Then it is returned to the pro-
cess. Depending on the result of the
measurement, the workpiece is sep-
arated out onto a slide by an electric
quarter-turn actuator or is moved to
the end of the belt. Optoelectrical
sensors with fiber-optic cables mon-
itor the material flow on the belt.
The belt can be operated in both
directions.
170 www.festo-didactic.com
MPS > MPS Stations
1x Aluminum profile plate, 700 x 350 mm, with cable guide 170395
3
T3_4 -BG2*-BG3
4
2
-SF1 * -BG1
-MM1 +
Operating pressure:
(T2_3) -BG2
(T3_1) -BG1
1x Cable holder with hook-and-loop fastener (pack of 10) 8034300 8 digital sensors
1x C-Interface 8025738 7 digital actuators
1x Quick-Fix clamping adapter 8026327 1 analog input
www.festo-didactic.com 171
MPS > MPS Stations
Separating station
Flexibility
Function
The Separating station d ifferentiates
workpieces based on their drilled
hole depth and separates them
into two different material flow
directions. Workpieces placed on
the belt are transported to the depth
measurement point. An analog dif-
fuse sensor checks the hole depth.
Workpieces with a deep hole are
transported to the end of the belt.
Workpieces with a shallower hole
or a skewed workpiece are directed
towards the rear via the second belt
using an electric deflector with quar-
ter turn actuator. Fiber-optic through
beam sensors with optoelectrical
sensors monitor the material flow on
the belts.
172 www.festo-didactic.com
MPS > MPS Stations
1x C-Interface 8025738
IN1
IN2
www.festo-didactic.com 173
MPS > MPS Stations
Pick&Place station
Small is beautiful
Function
The Pick&Place station is equipped
with a two-axis Pick&Place m odule
and a Conveyor module. Optical
diffuse sensors or through-beam
sensors detect the workpiece hous-
ing placed on the conveyor. The
conveyor transports the workpiece
to the electric feed separator. The
Pick&Place module picks up a work-
piece insert from the slide and plac-
es it on the workpiece housing. The
complete workpiece (housing and
insert) is released by the separator
and transported to the end of the
conveyor.
174 www.festo-didactic.com
MPS > MPS Stations
1x Aluminum profile plate, 700 x 350 mm, with cable guide 170395 technology, Advanced Level MPS
Pick&Place module
1x Pick&Place module, with vacuum technology 8031659 vacuum technology, TP 230 With CD-ROM
1x Start-up valve with filter control valve 540691 Basic level and advanced level
3
T3_4 -BG2*-BG3
4
1x Cable holder with hook-and-loop fastener (pack of 10) 8034300 workbooks MPS conveyor (T1_2)
1
2
-SF1 * -BG1
-MM1 +
(T3_1) -BG1
www.festo-didactic.com 175
MPS > MPS Stations
Storing station
In and Out
Function
The Storing station can d ifferentiate
among workpieces based on their
color and store up to 48 w orkpieces
across six levels in two rows. The
product on the receiving slide is
identified based on color with the
help of a combination of sensors,
and stored on one of six storage lev-
els. A Cartesian handling system
with stepper motors and robotic
functionality is positioned to this
end. A pneumatic gripper mounted
on a stepper motor with screw axis
picks the workpiece from the holder
and places it in the storage area. The
storage area can be located both at
the start (removal from storage) and
at the end (placement into storage)
of a production line, or as a buffer
station within a production line, by
means of appropriate programming.
There is also a slide on the goods
issuing side.
Project work
Like all the other MPS stations, the
great modularity of the Sorting
station makes it particularly suited
for project work conveyor instead
of slide or programming and testing
various storage strategies?
176 www.festo-didactic.com
MPS > MPS Stations
www.festo-didactic.com 177
MPS > MPS Stations
Sorting station
Last but not least
Function
This station sorts workpieces onto
three slides. Workpieces placed
on the start of the conveyor are
detected by a diffuse sensor. A pneu-
matic stopper with integrated valve
stops the workpiece before the sort-
ing p rocess. Sensors upstream of
the stopper detect the workpiece
features (black, red, metal). The
cylindrical workpieces are sorted on-
to the appropriate slides via electric
deflectors. A retro-reflective sensor
monitors the fill levels of the slides.
Project work
Like all MPS stations, the great
modularity of the Sorting station
makes it particularly suited for
project work. An example: Camera
system or RFID instead of sensors?
178 www.festo-didactic.com
MPS > MPS Stations
www.festo-didactic.com 179
MPS > MPS Stations
Programming station
Do your own thing!
Function
The Programming station transports
and programs the EasyKit workpiece
attachment. The Conveyor module
transports the workpiece attach-
ment to the loading position of the
programming module. The module
control unit loads, aligns, programs
and ejects the workpiece attach-
ment.
Project work
Like all other MPS stations, the
great modularity of the Programming
station makes it particularly suited
for project work.
Feeding the EasyKit via the convey-
or or external handling systems.
Extension of the station with a
stacking magazine.
180 www.festo-didactic.com
MPS > MPS Stations
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MPS > MPS Stations
Packaging station
Into the box, set, go
Function
The Packaging station is responsible
for packaging workpieces fully
automatically. A conveyor carries the
object into the collecting position
to the two-axis handling module. A
box is then separated and folded in
the Packaging module. The box is
then prepared for loading. The work-
piece is placed into the box with the
two-axis handling module via a step-
per motor into the x-axis and a cylin-
der connected in steps in the z-axis.
The box is then sealed and transport-
ed back to the Conveyor module. The
fully packaged workpiece is trans-
ported to the end of the conveyor.
Stepper motor
The stepper motor with c ontroller
moves the linear axis to various
positions with a high positioning
accuracy.
Project work
Like all other MPS stations, the
Packaging station is particularly
suitable for project work due to its
modularity. Logististical processes
expand the flow of materials and
offer wide-ranging training content.
182 www.festo-didactic.com
MPS > MPS Stations
1x Aluminum profile plate, 700 x 350 mm, with cable guide 170395 advanced level MPS conveyor MPS Conveyor module
IN2
1x C-Interface 8025738
1x Quick-Fix clamping adapter 8026327
Box size 1 (50 piece): 48 x 42 x 50 8064300
Festo Didactic
Boxes
Box size 1 (50 piece) (L x W x H): 48 x 42 x 50 8064300
Box size 2 (50 piece) (L x W x H): 48 x 42 x 60 8064301
www.festo-didactic.com 183
MPS > MPS Stations
Distributing station
Getting started with MPS
Function
The Distributing station separates
workpieces. Up to eight workpieces
are stored in the magazine tube of
the stacking magazine. A double-act-
ing cylinder pushes the workpieces
out one at a time. The Changer mod-
ule grips the separated workpiece
via a suction gripper. The swivel arm
of the changer, which is driven by a
rotary actuator, moves the workpiece
to the transfer point of the down-
stream station.
Special technology:
Semi-rotary actuator
The Distributing station utilizes
various actuators, all of which are
industrial components. The rotary
actuator of the swivel arm can be set
to various angles between 90 and
270. The end positions are sensed
by means of micro switches. A dou-
ble-acting linear cylinder pushes
workpieces out of the stacking mag-
azine. The end positions are sensed
using proximity sensors.
Special grippers:
Suction gripper
The suction gripper of the C hanger
module grips the workpiece. The
vacuum is generated in the v acuum
slice of the CP valve terminal by
means of the Venturi principle and
is monitored by a pressure switch.
The switching point of the pressure
switch is adjustable.
[X]
Distributing station, mounted 195780 Training aims for project work Recommended training media
Kit Distributing station 526880 Mechanical: WBT Discover MPS 200
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 8033590 Installation of tubing for
Control console, SysLink 195764 pneumatic components
EduTrainer Universal Pages 87 95 Vacuum technology
Pneumatic linear and rotary
Recommended accessories: drives
Simulation box, digital 170643 Electrical:
Workpiece set Cylinder bodies 167021 Correct wiring of electrical WBT PLC programming in
components accordance with IEC 61131
Technical data Sensors: WBT GRAFCET
Operating pressure 600 kPa (6 bar) Correct application of limit WBT Pneumatics
Power supply 24 V DC switches Mechatronics Assistant
7 digital inputs PLC:
5 digital outputs Programming and application
of a PLC
Structure of a PLC program
Programming an operating
mode section
Orderly RESET sequence
Programming an EMERGENCY
STOP Training document Distributing
station
Design and simulation program
FluidSIM Pneumatics
Virtual process environment
CIROS
Textbook Pneumatics, Basic level
Textbook Programmable logic
controllers, Basic level
Tec2Screen Courses MPS
Stacking Magazine module
Commissioning
Logic programming
Tec2Screen Courses MPS
Changer module
Commissioning
Logic programming
www.festo-didactic.com 185
MPS > MPS Stations
Processing station
Purely electrical
Function
In the Processing station, workpieces
are tested and processed on a rotary
indexing table. This station only us-
es electrical drives. The rotary index-
ing table is driven by a DC motor. The
table is positioned by a relay circuit,
with the position of the table being
detected by an inductive sensor. On
the rotary indexing table, the work-
pieces are tested and drilled in two
parallel processes. A solenoid probe
with an inductive sensor checks
that the workpieces are inserted in
the correct position. During drilling,
the workpiece is clamped by a sole-
noid actuator. Finished workpieces
are passed on via the electrical sort-
ing gate.
Attention!
Drilling operation
Drill feed is undertaken by an electri-
cal linear axis with a DC motor, which
is controlled via a reversing start-
er. The end positions are sensed by
means of micro switches. The drill is
fully functional, but for safety rea-
sons the drilling processes are only
simulated.
Electrical only:
Many different drives
The station requires the program-
ming of two processes executed in
parallel: drilling and drill-hole test-
ing. This station also offers a range
of different drives:
DC drill
DC motor on rotary indexing table
Electrical linear drive for drill feed
Electrical sorting gate
Solenoid actuator in the clamping
module and the Testing module
[X]
Processing station, mounted 195782 Training aims for project work Recommended training media
Kit Processing station 526882 Mechanical: WBT Actuators DC motor
Mechanical set-up of a station
Additional equipment, also order: Selection of linear drives
MPS trolley, 700 x 350 8033590 Electrical:
Control console, SysLink 195764 Correct wiring of electrical
EduTrainer Universal Pages 87 95 components
Sensors:
Recommended accessories: Correct application of limit
Simulation box, digital 170643 switches
Workpiece set Cylinder bodies 167021 PLC: Mechatronics Assistant
Programming of logic controllers
Technical data and parallel step sequences
Power supply 24 V DC Troubleshooting:
8 digital inputs Systematic troubleshooting
8 digital outputs in a production system
Handling technology:
Checking incoming workpieces
Testing module Drilling module Rotary indexing table module Clamping/ejecting module
The Testing module consists of a The Drilling module comprises a drill- Rotary indexing table with 6 work- For mounting on a profile plate. An
solenoid probe with an inductive ing machine attached to a linear axis piece positions. The table is driven electrical solenoid is used for the
sensor for sensing. The module can driven by a DC motor. The end posi- by a DC-geared motor with a series drive (Working stroke = 9 mm).
be used for the testing of workpiec- tions are sensed by means of micro resistor. Order no. 526218
es: simple drill-hole checking, simple switches. Order no. 654972
height checking, workpiece position Order no. 196974
checking.
Order no. 195773
www.festo-didactic.com 187
MPS > MPS Stations
Function
The Handling station, pneumatic,
is equipped with a flexible two-axis
handling device. Workpieces insert-
ed into the holder are detected by
an optical diffuse sensor. The han-
dling device picks up the workpieces
from there with the aid of a pneumat-
ic gripper. The gripper is equipped
with an optical sensor which differ-
entiates between black and non-
black workpieces. The workpieces
can be placed on different slides ac-
cording to this criterion. Other sort-
ing criteria can be defined if the sta-
tion is combined with other stations.
Workpieces can also be transferred
to a downstream station.
Good example:
Modular handling system
from Festo
The Handling station, pneumatic,
utilizes industrial handling compo-
nents. A pneumatic linear axis with
flexible end-position adjustment and
cushioning allows fast positioning,
including to intermediate p ositions.
A flat linear cylinder with end-
position detection serves as the lift-
ing cylinder for the Z axis. A modern
pneumatic linear gripper is mount-
ed on the lifting cylinder. The optical
sensor integrated into the jaw of the
gripper recognizes the workpieces.
Project exercise:
New requirements different
grippers
The PicAlfa module, pneumatic, is
highly flexible: stroke length, inclina-
tion of the axes, arrangement of the
end-position sensors and the instal-
lation position can all be adjusted.
This enables the station to be adapt-
ed for a broad range of handling
tasks without the use of additional
[X] elements an ideal project for ad-
vanced trainees.
Handling station pneumatic, mounted 195783 Training aims for project work Recommended training media
Kit Handling station, pneumatic 526883 Mechanical: WBT Electropneumatics
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 8033590 Installation of tubing for
Control console, SysLink 195764 pneumatic components
EduTrainer Universal Pages 87 95 Pneumatic grippers
Pneumatic linear drives
Recommended accessories: Electrical:
Simulation box, digital 170643 Correct wiring of electrical
Workpiece set Cylinder bodies 167021 components Mechatronics Assistant
Workpiece set For cylinder assembly 162239 Sensors:
Correct application of limit
Technical data switches
Operating pressure 400 kPa (4 bar) PLC:
Power supply 24 V DC Programming and application
8 digital inputs of a PLC
5 digital outputs Control of a handling device
Commissioning:
Commissioning of the entire Design and simulation program
sequence FluidSIM Pneumatics
Optimization of cycle time Textbook Programmable logic
Safety in the event of loss of controllers, Basic level
pneumatic or electrical power
www.festo-didactic.com 189
MPS > MPS Stations
Function
The Handling station, electrical, is
equipped with a flexible two-axis
handling device. Workpieces insert-
ed into the holder are detected by
an optical diffuse sensor. The han-
dling device picks up the workpieces
from there with the aid of a pneumat-
ic gripper. The gripper is equipped
with an optical sensor which differ-
entiates between black and non-
black workpieces. The workpieces
can be placed on different slides ac-
cording to this criterion. Other sort-
ing criteria can be defined if the sta-
tion is combined with other stations.
Workpieces can also be transferred
to a downstream station.
Good example:
Modular handling system
from Festo
The Handling station, electrical,
utilizes industrial handling compo-
nents. An electrical linear axis with
DC motor allows fast positioning,
including to intermediate positions.
A flat linear cylinder with end-
position detection serves as the lift-
ing cylinder for the Z axis. A modern
pneumatic linear gripper is mount-
ed on the lifting cylinder. The optical
sensor integrated into the jaw of the
gripper recognizes the workpieces.
Project exercise:
New requirements different
grippers
The PicAlfa module, electrical, is
highly flexible: stroke length, inclina-
tion of the axes, arrangement of the
end-position sensors and the instal-
lation position can all be a djusted.
This enables the station to be adapt-
ed for a broad range of handling
tasks without the use of a dditional
elements an ideal project for
[X] advanced trainees.
Handling station electrical, mounted 567203 Training aims for project work Recommended training media
Kit Handling station electric 567256 Mechanical: WBT Actuators DC motor
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 8033590 Installation of tubing for pneumatic
Control console, SysLink 195764 components
EduTrainer Universal Pages 87 95 Pneumatic grippers
Pneumatic linear drives
Recommended accessories: Electrical:
Simulation box, digital 170643 Correct wiring of electrical
Workpiece set Cylinder bodies 167021 components WBT Safety engineering
Workpiece set For cylinder assembly 162239 Sensors: WBT Electropneumatics
Correct application of limit Mechatronics Assistant
Technical data switches
Operating pressure 400 kPa (4 bar) PLC:
Power supply 24 V DC Programming and application
8 digital inputs of a PLC
7 digital outputs Control of a handling device
Drive technology:
I/O actuation of drive controllers
Commissioning:
Commissioning of electrical Design and simulation program
axes FluidSIM Pneumatics
Commissioning of the entire Textbook Programmable logic
sequence controllers, Basic level
Optimization of cycle time
Safety in the event of loss of
pneumatic or electrical power
PicAlfa module, electrical Valve terminal Smart Cubic Multi-pin plug distributor
Universal 2-axis handling device for The miniaturized valve terminal for For connecting up to 8 sensors
Pick&Place tasks. Stroke length, almost any application. The Smart with a 3-pin Connector M8.
inclination of the axes and arrange- Cubic has a highly compact design Operating voltage range:
ment of the limit switches and with sufficient volumes for miniatur- 10 30 V DC
mounting position can be adjusted. ized drives in the electronics indus- Acceptable current load per slot:
All components for activating the try, and is optimized for Festo minia- 1A
module are on the support profile. ture drives. Total acceptable current load:
Order no. 567255 Multi-pin cable D-Sub, 15-pin 4A
Valve positions: 2 x 5/2-way Including multi-pin cable D-Sub,
monostable, 1 x 5/2-way bistable 15-pin
Order no. 572782 Order no. 572783
www.festo-didactic.com 191
MPS > MPS Stations
Function
The Fluidic Muscle Press station
presses workpiece inserts into the
housings. The rotary/linear actuator
(transfer device) moves the housing
with the insert placed on it under the
press. The pneumatic muscle per-
forms the pressing operation. The
finished workpiece is then transport-
ed to the transfer position using the
rotary/linear actuator. An optical dif-
fuse sensor is attached to the arm
of the actuator for sensing the work-
piece. The pressing pressure is moni-
tored and displayed using the analog
pressure sensor. The press-in speed
and depth can be varied both man-
ually via throttle and pressure reg-
ulator and electronically via the
proportional pressure regulator.
Option:
Analog value processing
The analog pressure sensor provides
an analog signal and also a binary
signal with the help of the program-
mable switching points. The analog
signals are available at a separate
terminal allowing connection to
the simulation box or a PLC with an
analog module. This enables you to
use the station with a controller with
or without analog processing. Both
variants are supported for actuation
of the pneumatic muscle: Analog
via the proportional pressure regu-
lator or binary via a directional con-
trol valve.
[X]
Fluidic muscle press station, mounted 535248 Training aims for project work Recommended training media
Kit Fluidic muscle press station 538707 Mechanical: WBT Sensor technology 1
Mechanical set-up of a station
Additional equipment, also order: Pneumatics:
MPS trolley, 700 x 350 8033590 Application of linear slide units
Control console, SysLink 195764 Application of semi-rotary drives
EduTrainer Universal Pages 87 95 Application of pressure regulators
Application of pneumatic muscle
Recommended accessories: Electrical:
Simulation box, digital/analog 526863 Correct wiring of electrical
Workpiece set Housings 534619 components Mechatronics Assistant
Workpiece insert Clock 534621 Sensors:
Workpiece insert Thermometer 534622 Application of end-position sensors
Workpiece insert Hygrometer 534623 and optical diffuse sensors
Mode of operation and applica-
Technical data tions of analog sensors using the
Operating pressure 600 kPa (6 bar) example of an analog pressure
Power supply 24 V DC sensor
8 digital inputs PLC:
(1 analog input can additionally Programming and application Design and simulation program
be used) of a PLC FluidSIM Pneumatics
7 digital outputs Analog signal processing Textbook Programmable logic
(1 analog output can controllers, Basic level
additionally be used) Textbook Proximity sensors
Virtual process environment
CIROS
Rotary/linear transfer module Fluidic Muscle Press module Pressure sensor Analog terminal
The module contains a precision SLG The module is used to press work- Pressure sensor with LCD display, Analog signals are passed to a
linear slide unit with adjustable end piece inserts into the housing. The measuring range 0 10 bar with special analog terminal with a 15-pin
stops. The rotary movement is real- press is actuated using a pneumatic analog output 0 10 V and PNP Sub-D socket. To wire up and con-
ized using a DRQD semi-rotary drive. muscle. The module contains a man- switch output, selectable via teach- nect analog signals.
This permits rotation of 90 and ually adjustable pressure regulator In. Supplied complete with connec- Order no. 526213
180. All end positions are sensed by that can be used to adjust the press- tion cable.
means of sensors. in depth. The press-in speed is ad- Order no. 679598
Order no. 535249 justed via supply air flow control.
Order no. 535251
www.festo-didactic.com 193
MPS > MPS Stations
Punching station
Hydraulics power
Function
The plastic cylinder end caps for the
cylinder bodies are supplied without
a hole for the piston rod. This station
has the task of punching the hole.
A double-acting cylinder ejects the
semifinished cap from the stacking
magazine. A second cylinder brings
the cap into the punch. After punch-
ing, this second cylinder ejects the
finished cap.
Topic:
Pressure and force
Hydraulics plays a key role in mecha-
tronic systems when great forces
are required. It is an essential part
of drive and control technology for
mechatronics training.
[X]
Punching station, mounted 195787 Training aims for project work Recommended training media
Kit Punching station 526887 Mechanical: WBT Hydraulics
Mechanical set-up of a station
Additional equipment, also order: Hydraulics:
2x MPS trolley, 700 x 350 8033590 Set-up of a hydraulic control
Control console, SysLink 195764 system
EduTrainer Universal Pages 87 95 Commissioning a rapid traverse
feed circuit
Recommended accessories: Pneumatics:
Simulation box, digital 170643 Installation of tubing for pneumatic
Workpiece set Cylinder end caps 162240 components WBT Electrohydraulics
Hydraulic power pack with a constant-displacement pump, 230 V 152962 Application of pneumatic linear Mechatronics Assistant
Hydraulic oil (DIN 51524), HLP22, 10 Liters 192215 drives CIROS
2x Hose line with quick release couplings, 1500 mm 159386 Electrical: Design and simulation program
Aluminum profile plate, 700 x 350 mm 162386 Correct wiring of electrical FluidSIM Hydraulics
components
Technical data Sensors:
Operating pressure hydraulics Application of inductive and
6 MPa (60 bar) optical sensors
Operating pressure pneumatics Application of pressure switches
600 kPa (6 bar) PLC:
Power supply 24 V DC Programming and application
8 digital inputs of a PLC
8 digital outputs Structure of a PLC program Textbook Hydraulics, Basic level
Programming of operating modes Textbook Programmable logic
Troubleshooting: controllers, Basic level
Systematic troubleshooting in
a production system
www.festo-didactic.com 195
MPS > MPS Stations > Modules
1 2
The Conveyor module is intended Technical data The Stacking magazine module Technical data
for mounting on a profile plate, pro- Power supply: 24 V DC separates workpieces or end caps. Operating pressure:
file foot or slotted mounting frame Maximum workpiece width: 40 mm A double-acting cylinder pushes the 600 kPa (6 bar)
with freely positionable DC motor. It Length: 300, 350 or 700 mm workpiece at the bottom out of the Power supply: 24 V DC
is suitable for transporting and sep- Conveyor height above profile: gravity-feed magazine. The cylin- 3 digital sensors
arating workpieces with a diameter approx. 117 mm der position is detected electrical- 1 digital actuator
of 40 mm (e.g. Bodies or Cylinder 3 digital sensors ly by inductive, three-wire sensors. Length with workpiece holder:
for assembly workpiece sets). The 3 digital actuators The speed with which the cylinder 310 mm
module is supplied fully assembled. extends and retracts can be infinite- Length without workpiece holder:
Scope of delivery ly adjusted via one-way flow control 240 mm
Training content Conveyor module including: valves. Through-beam sensors or
Belt control system DC motor: 24 V DC/1.5 A with diffuse sensors can be attached to Scope of delivery
Sensors motor controller right/left the magazine. The magazine offers Plastic injection-molded
Reading circuit diagrams 2 diffuse sensors mounting options for installation on cylinder body and ejector
Buffering and separating Light barrier a profile, profile plate or at conveyor Magazine tube for end caps
Mini I/O terminal height via an optional adapter. It is and cylinder bodies with
Recommended training media Mounting material for profile plate possible to eject products from three diameter/edge length = 40 mm
Tec2Screen Courses Feed separator/stopper, electric magazines at a common position. Mini I/O terminal
Commissioning The module is supplied completely 5/2-way single solenoid valve
Logic programming assembled. Double-acting cylinder
2 magnetic limit switches
Training content Through-beam sensor
Basic principles of pneumatics Mounting accessories for
Sensor technology: profile plate
magnetic limit switches Workpiece holder
Sensor technology: (only with order no. 8032171)
opto-electrical sensors
Connecting tubing and wiring Recommended training media
Reading circuit diagrams Tec2Screen Courses
Commissioning
Logic programming
Conveyor module, DC motor integrated:
300 x 40 mm 8033135
350 x 40 mm, see picture see illustration 8032692
1 Without workpiece holder 8032172
Conveyor module, with motor flange: 2 With workpiece holder 8032171
350 x 40 mm 8037644
700 x 40 mm 8037645 Recommended accessories:
Adapter for Stacking magazine module 8032173
Recommended accessories for the conveyor module, with motor flange: MPS slotted mounting plate 8038504
DC motor controller for clockwise/anti-clockwise rotation 567245 PA workpiece set 554301
DC motor 532941 15-pin D-sub cables: plug connector plug connector, 2.0 m 8033584
Mounting materials On request 15-pin D-sub cables: plug connector open, 2.0 m 8033586
AC motor On request C Interface 8025738
196 www.festo-didactic.com
MPS > MPS Stations > Modules
Pick&Place module
Recommended accessories:
MPS slotted mounting plate 8038504
PA workpiece set 554301
15-pin D-sub cables: plug connector plug connector, 2.0 m 8033584
15-pin D-sub cables: plug connector open, 2.0 m 8033586
C Interface 8025738
www.festo-didactic.com 197
MPS > MPS Stations > Modules
The Packaging module is responsible Technical data The two-axis handling module with a Technical data
for handling the boxes. The thrust Power supply: 24 V DC stepper motor can be used to handle Power supply: 24 V DC
cylinder separates and unfolds the Operating pressure: workpieces and boxes. The X-axis is Operating pressure:
boxes from the magazine. The guide 600 kPa (6 bar) implemented via an electromechani- 600 kPa (6 bar)
cylinder unfolds the upper section of Square/round workpiece cal drive. The stepper motor is actu- Square/round workpiece
the box, pushes the closing flap and dimensions: max. 40 mm ated by a controller. This makes the dimensions: max. 40 mm
then fixes the box lid by advancing Box dimensions (L x W x H): positioning of the axis very precise Stepper motor for motor controller
the stop cylinder to lower the work- 48 x 42 x 50 or 60 mm and easy to configure. The Z-axis is X and Z-axis adjustable at an angle
piece into it afterwards. As soon as Interfaces: 15-pin D-Sub-HD implemented via a guided, pneumat- of 15
the provided box is filled and the 4 digital sensors ic cylinder. Stroke of the X-axis: 600 mm
guide cylinder is moved into the ini- 4 digital actuators Stroke of the Z-axis: 100 mm
tial position, the box can be sealed The integrated pneumatic mini stop Interfaces: 2x 15-pin D-Sub-HD
with the folding mechanism. The Scope of delivery allows the upper and lower end 8 digital input signals
sealed box can then be removed. Module fully assembled and set position and a mid-position to be 7 digital output signals
Sensors: 4x reed contact approached. The electrical interfaces
Valve: 4x 5/2-way valve as well as the valve manifold and the Scope of delivery
Mounting material for profile plate stepper motor-controller are avail- X-axis with belt drive
able on the module. Z-axis with guided cylinder
Technical datasheet Stepper motor
50x box size 1 2 roller lever switches for
50x box size 2 deactivating the X-axis
Diffuse sensor
Gripper jaws for the workpiece
and box
2x mini I/O terminal
Valve: 4x 5/2-way valve
(monostable)
Mounting material for profile plate
Technical datasheet
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MPS > MPS Stations > Modules
The Programming module is used to Technical data The RFID module is suitable for use Technical data
program the EasyKit m icrocontroller Power supply: 24 V DC in MPS conveyors or as an individ- Power supply: 24 V DC
system. The module consists of a Operating pressure: ual module for use of slot or profile Supported protocols: Modbus,
control unit with touch panel, a work- 600 kPa (6 bar) plates. EtherNet/IP, PROFINET
piece guide with a double-acting Embedded controller with H-rail mounting for basic
loading cylinder, an alignment unit 10.9 cm touch panel RFID (identification using electro- functional module
with a 24 V DC motor and a pneumat- Alignment motor: 24 V DC/0.13 A magnetic waves) refers to a technol- Sensor mounting to belt guide rail
ic positioning programming plug with Square/round workpiece ogy for transmitter/receiver systems
6 contact pins. dimensions: max. 40 mm for automatic and touchless identifi- Scope of delivery
Interfaces: 15-pin D-Sub-HD, cation and localization of objects via Network interface
The control unit (embedded control- USB, TCP/IP radio waves. Basic functional module with
ler) controls the internal processes 6 digital inputs extension module for 2 RFID
of the module and has interfaces to 4 digital outputs The RFID system consists of a tran- write/read heads
communicate with a PLC. The config- sponder/tag on or in an item, which RFID write/read head including
uration of the operating mode and Scope of delivery contains an identification code, and connecting cable (1 piece)
the display of the current status can Control unit with touch panel a read/write head for reading or writ- Mounting material for basic
also be implemented via the inte- Workpiece guide with ing this identifier. functional module (QuickFix) and
grated touch panel. double-acting loading cylinder for sensor to profile plate and
Alignment unit with electric motor guide rail of MPS Conveyor
The module can be loaded by hand, Positionable programming plug 10x RFID tags with tool inserts
by a handling system or an indus- with 6 contact pins for order no. 554301
trial robot. The fixture is used for Valve: 5/2-way monostable Technical datasheet
automatic loading. The module can solenoid valve, 5/3-way solenoid
be mounted on a profile or slotted valve, pressure regulator
mounting plate and to a MPS 4x solenoid limit switches, diffuse
Conveyor module or to a transfer sensors, capacitive proximity
conveyor with a mounting kit avail- sensor
able separately. Workholder
Mounting material for profile plate
The module is supplied fully assem- 2x EasyKit microcontroller systems
bled.
www.festo-didactic.com 199
MPS > MPS Stations > Safety engineering
Safety engineering
200 www.festo-didactic.com
MPS > MPS Stations > Safety engineering
1 1
3
1 2
2
2
1 19 emergency stop module 1 Safety relay from Pilz 1 19 emergency stop panel Emergency stop board
(9 HP) The safety switching device fulfills The emergency stop panel allows The flexible safety concept for the
The 19 emergency stop module the requirements of EN 60947-5-1, integration of the emergency stop MPS provides an easy method of
(9 modular spacing units) makes it EN 60204-1 and VDE 0113-1, and pushbutton into the control panel. switching off components w hether
possible to expand the MPS control can be used in applications with: The pushbutton is connected to a the entire system or parts thereof.
panel to include an emergency-stop Emergency stop pushbuttons EduTrainer or an emergency stop The central emergency stop board
mushroom actuator and a key-oper- Safety switches, Light barriers board via a 2.5 m cable with 2-pin is part of the safety concept in the
ated reset pushbutton. The module Forced relay outputs: screw-terminal plug. Modular Production System and
can be connected to a safety relay, 3 safety contacts (S), undelayed allows you to integrate up to ten
an emergency stop PCB or a failsafe 1 auxiliary contact (), undelayed The emergency off panel can be in- MPS stations into a safety circuit.
PLC with a 2.5 meter long connect- 1 semiconductor output tegrated into the control panel order When combined with emergency
ing cable. 4 mm plugs are required 1 contact expansion block, connect- no. 195764 . A blank panel order no. stop pushbuttons and/or position
for direct connection to the emer- able, operating modes can be adjust- 534630 is required for installation in- switches, it provides a high level of
gency stop jumper of an EduTrainer ed via rotary switch. to the control panel. The blank panel safety. The central emergency stop
Universal. LED display for: is not included. board can be mounted in the trolley
Supply voltage Order no. 534631 of a station along with a EduTrainer
Blank panels are not included in the Input status channel 1 and 2 Universal.
scope of delivery. Switching status of safety contacts 2 19 blank panel (16 HP) for the
Order no. 573860 Starting circuit control panel A 4-pin cable (order no. 535245) is
Error Order no. 534630 required for each station for con-
2 19 request module (3 HP) Plug-in terminals. Connection mate- nection. This cable is not included in
The 19 request module (3 modular rial included. 3 Light tower module the scope of delivery. The connected
spacing units) makes it possible to Order no. 573283 The LED light tower with 3 signal stations can be switched off via max.
expand the MPS control panel to lights (red, yellow, green) shows 6 emergency stop switches. These
include a key-operated request 2 Safety relay from SICK different statuses of a system and is emergency stop switches are not
pushbutton and a reset pushbutton. The safety switching device can be suitable for all MPS stations. With included in the scope of delivery.
The module can be connected to a used in applications with: protection class IP 65. It is secured Inputs (emergency stop switch)
safety relay with a 2.5 meter long Emergency stop switches to the slotted assembly board with 16
connecting cable. Safety switches and safety the materials supplied. Outputs (stations) 1 10
switches with mechanical locking Order no. 195769
Blank panels are not included in the Cross circuit recognition for Delivery includes a base and a 2
scope of delivery. dual-channel control. Outputs: meter connecting cable with open Also order:
Order no. 573861 2 N/O contacts, 1 response delayed ends for connecting to the I/O termi- Connecting cable, 4-pin, for connect-
N/O contact, adjustable from nal of the MPS station. ing an MPS station ( EduTrainer
0.15 3 s or 1.5 30 s. Order no. 549843 Universal) to the emergency stop
3 LEDs: supply voltage, board.
C1/C2 relay (undelayed) and Order no. 535245
C3/C4 relay (delayed)
Manual reset
Automatic reset
Contact expansion for more
outputs
Connection material included.
Order no. 573282
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MPS > MPS Stations > Accessories
Accessories
1
1
MPS trolley, 700 x 350 MPS height adjustment 1 MPS A4 mounting frame MPS door
Compact and mobile thanks to the Pure ergonomics. Students can The A4 mounting frame expands the The safety door for the MPS trolley
trolley. The station is easy to mount adjust the height to a level that suits MPS station to provide space for an 700 x 350 is attached to the trolley
on the trolley. Appropriate through- them when working with MPS sta- EduTrainer in A4 format above the from the outside. A lock prevents
holes in the side and rear panels tions. Simply raise the mounted profile plate. Because the EduTrain- unauthorized opening of the door.
enable orderly routing of cables. profile plate, which is infinitely er is mounted on the profile plate,
The symmetrical design of the trol- adjustable, upwards. The integrated it is always at eye level. There is thus Technical data
ley means that there are mounting Bowden cable is used for infinitely space for the PLC in the trolley and Dimensions when fully closed
options on both sides for the con- adjustable lowering. The MPS for the touch panel in the A4 mount- (H x W): 645 x 334 mm
trol panel, the intermediate shelf and trolley 700 x 350 (order no. 8033248) ing frame, for example. Dimensions for trolley with control
for drawers. A lifting column can be can be retrofitted with this height ad- panel (H x W): 500 x 334 mm
integrated in the center of the trol- justment. Technical data Can be hinged on right or left
ley to facilitate ergonomic work on Dimensions (H x W outside x D):
the profile plate. There is space for Technical data 626 x 342 x 84 mm Scope of delivery
the assembly board for the electri- Minimum load: 7 kg Plexiglas door
cal connections and the PLC rack on Height in retracted state: 665 mm Scope of delivery 2 hinges
both sides of the trolley. The profiles Lift height: 400 mm Holder for profiles Handle
for DIN A4 mounting allow additional 2 x A4 mounting profiles Lock with key
EduTrainer units to be used on the Scope of delivery Mounting accessories for profile Mounting accessories
trolley. An optional attachable door Column with adapter plates and and profile plate 1 645 x 334 mm 8033596
protects the equipment inside. Bowden cable Order no. 8033592 2 500 x 334 mm 8033595
Mounting accessories for trolley
Technical data and profile plate
Dimensions (H = including castors to Order no. 8033591 2 MPS mounting profile
top edge of trolley x W x D): The MPS A4 mounting profile
750 x 350 x 700 mm expands the MPS trolley 700 x 350
to include a space in A4 format. The
Scope of delivery PLC or assembly board can therefore
Trolley including castors be hung in the A4 mounting frame.
Intermediate shelf Order no. 8033594
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MPS > MPS Stations > Accessories
MPS drawer set MPS A4 assembly board MPS slotted mounting plate 1 Cable holder with
Order on the table. The drawer set The assembly board is used to For mounting the MPS modules hook-and-loop fastener (pack of 10)
expands the MPS trolley to provide mount the various terminals or other in order to learn about a particular Reliable and stable fastener for
additional storage space. The draw- components that can be mounted workplace before it is integrated in- guiding cables and tubing in
ers can be stacked on top of one an- on the H-rail. There are two levels to an MPS station. The modules can electrical and pneumatic installa-
other or divided between both sides with a height of approx. 95 mm avail- also be stored safely on the plate. tions of plants.
of the trolley. An intermediate shelf able. The board can be installed
covers the drawer from above. in any A4 mounting frame in the Technical data Technical data
MPS trolley or in the lab table. The Dimensions (H x W): Overall length: 122.5 mm
Technical data board can a lso be hung in the t rolley 297 x 310 mm Band width: 20 mm
Interior dimensions per drawer or attached to the profile plate or Contact width: 30 mm
(H x W x D): 120 x 274 x 300 mm the intermediate shelf in the MPS Scope of delivery Contact length: 34 mm
trolley. The board is fully assembled. Slotted plate
Scope of delivery 4 plastic feet Scope of delivery
2 drawers Technical data Order no. 8038504 10 cable holders
4 ball bearings Dimensions (H x W x D): 10 M4 x 15 screws
Intermediate shelf 279 x 314 x 40 mm 10 T-head nuts for profile plate slot
Mounting accessories Order no. 8034300
Order no. 8033593 Scope of delivery
Assembly plate
2 H-rails, 240 mm long 2 Adapter for
Cable ducts Stacking magazine module
Order no. 8035612 Adapter for mounting the magazine
at MPS conveyor height. Stainless
steel sheet bending parts including
mounting screws.
Order no. 8032173
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MPS > MPS Stations > Accessories
Accessories
Mini I/O terminal C Interface Digital I/O terminal (SysLink) Analog I/O terminal
The mini I/O terminal is the c entral Simple Plug and Learn intelligent The I/O terminal is the central unit of Analog signals are routed to a
unit of the MPS modules. It is used connection technology. The design the MPS SysLink concept. It is used special analog terminal with a 1 5-pin
to wire four digital inputs, four d
igital of the system connection enables to wire eight digital inputs and eight Sub-D socket. It is used to wire
outputs, two analog inputs and one two modules to be easily connected digital outputs which are connected four analog inputs and two a nalog
analog output which are connected to a PLC via SysLink. If the module is to a socket. Contact is established outputs which are connected to a
to a socket. Contact is established to be equipped with analog signals, via spring-loaded terminals. LEDs are socket. Contact is established via
via spring-loaded terminals. LEDs are these can be picked off via the fitted on the input and output termi- spring-loaded terminals. LEDs are
fitted on the input and output termi- 15-pin Sub-D socket. nals which make it easy to monitor included on the input and output
nals which make it easy to monitor the switching status and enable sys- terminals which make it easy to mon-
the switching status and enable sys- Technical data tematic troubleshooting. The termi- itor the status and enable systematic
tematic troubleshooting. The termi- 24-pin IEEE socket (SysLink) nal can be mounted on an H-rail. troubleshooting. The terminal can be
nal can be mounted on an H-rail. 15-pin Sub-D socket mounted on an H-rail.
2x 15-pin Sub-D HD sockets Technical data
The terminal is available in two Status LEDs 24 V/0 V terminals Technical data
variants: Dimensions (W x D): 68 x 77 mm Inputs: 8 24 V/0 V terminals
15-pin Sub-D HD socket, straight Outputs: 8 Current inputs: 4
15-pin Sub-D socket, Scope of delivery Spring-loaded terminal: Current outputs: 2
90 to the PCB Terminal with H-rail mounting 0.2 1.5 mm2 Voltage inputs: 4
Order no. 8025738 24-pin IEEE socket (SysLink) Voltage outputs: 2
Technical data Status LEDs Spring-loaded terminal:
24 V/0 V terminals Dimensions (W x D): 68 x 77 mm 0.2 1.5 mm2
Inputs: 4 15-pin Sub-D socket
Digital outputs: 4 Scope of delivery Status LEDs
Analog inputs: 2 Terminal with H-rail mounting Dimensions (W x D): 68 x 77 mm
Analog output: 1 Order no. 8025736
Spring-loaded terminal: Scope of delivery
0.2 0.5 mm2 Terminal with H-rail mounting
15-pin Sub-D HD socket Order no. 8025737
Status LEDs
Dimensions (W x D): 45 x 77 mm
Scope of delivery
Terminal with H-rail mounting
1 Straight 8025740
2 90 to the PCB 8025739
204 www.festo-didactic.com
MPS > MPS Stations > Accessories
1/2 1
4 2
IO-Link DA interface Fieldbus node CTEU 15-pin Sub-D HD cables 19 mini I/O 4 mm module
The IO-Link DA interface is the uni- Well connected with the fieldbus The 19 mini I/O 4 mm adapter
versal interface from modules to node CTEU for valve terminals and 1 Connector connector module is used for wiring the digital
different communication/bus sys- the IO-Link DA Interface. The For the connection of MPS modules and analog inputs and outputs of
tems. An MPS module is connect- fieldbus node supports fieldbus- to the C interface via the mini I/O an MPS module using 4 mm safety
ed via each of the two 15-pin Sub-D capable modules. The bus node terminal. The I/O data cable is used cables. The MPS module is connect-
HD sockets. The M12 I-Port connec- module is therefore a low-cost to connect 24 V/0 V, four digital ed to the 15-pin Sub-D HD socket.
tion provides communication via IO- means of exploring the extensive inputs and outputs as well as two Mounting on an H-rail, a mounting
Link. Bus coupling modules (CTEU) world of fieldbus protocols, including analog inputs and one analog output plate included in the scope of
expand the I-Port interface to include CANopen, PROFIBUS and DeviceNet. in parallel. delivery, or in a 19 mounting frame
various bus systems. The follow- This communication interface is is possible.
ing modules are currently available: based on the Festo I-Port as a Technical data
CANopen, DeviceNet, CC-Link, PRO- universal M12 connection. It can be Wires: 16 x 0.25 mm2 Technical data
FIBUS, EtherCAT. LEDs display the equipped with the new bus modules 15-pin Sub-D HD plug connector 4x 4 mm socket for digital inputs
status of the interface. The interface CTEU or configured with IO-Link. 0.5 m 8033582 4x 4 mm socket for digital outputs
can be mounted in a 19 frame, bolt- 1.0 m 8033583 with LED indicator
ed or on an H-rail. Bus node: 1.5 m 8042954 2x 4 mm socket for analog inputs
1 CANopen* 8039079 2.0 m 8033584 1x 4 mm socket for analog outputs
Technical data 2 DeviceNet* 8039078 2x 4 mm socket for 24 V
M12 I-Port IO-Link interface with 3 CC-Link 1544198 2x 4 mm socket for 0 V
24 V/0 V 4 PROFIBUS DP 570040 2 Connector open 15-pin Sub-D HD socket
2x 15-pin Sub-D HD sockets (each 5 EtherCat 572556 For the connection of MPS modules Dimensions (H x W x D):
4DI/4DO; 2AI/1AO, 24 V/0 V) PROFINET 2201471 to the digital or analog I/O terminal 128.3 mm x 12 HP x 27.7 mm
2 LEDs ASi 572555 via the mini I/O terminal. The I/O da- (5 in x 12 HP x 1 in)
Dimensions (H x W x D): * Including connecting cable ta cable is used to connect 24 V/
approx. 128 mm x 18 HP x 28 mm 0 V, four digital inputs and outputs Scope of delivery
as well as two analog inputs and one Interface with cover and H-rail
Scope of delivery analog output. mounting
Interface with cover, A-coded con- Order no. 8040895
necting cable and H-rail mounting Technical data
Order no. 8038559 Wires: 16 x 0.25 mm2
15-pin Sub-D HD plug connector
2.0 m 8033586
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MPS > MPS Stations > Accessories
Accessories
Workpiece insert Thermometer Workpiece insert Hygrometer Workpiece insert Clock 1 Workpiece set
Thermometer insert for mounting in Hygrometer insert for mounting in Quartz clock insert for mounting in Cylinder end caps
housing. housing. housing. Parts set consisting of 50 end caps
External diameter: 40 mm External diameter: 40 mm External diameter: 40 mm for cylinder assembly. The end caps
Mounting diameter: 30 mm Mounting diameter: 30 mm Mounting diameter: 30 mm do not yet have a hole for the cylin-
Order no. 534622 Order no. 534623 Order no. 534621 der piston rod. This hole is punched
by the hydraulic press station. The
hydraulic press station can, however,
also be operated with end caps that
already have a hole.
Number of end caps: 50
Order no. 162240
2 Workpiece set
For cylinder assembly
The workpiece set consisting of
cylinder components for full assem-
bly (body, piston, spring, cover). The
cylinders can be assembled and dis-
mantled many times. This kit allows
for the complete assembly of 7 black
and 7 red plastic cylinders and 7 alu-
minum cylinders.
External diameter: 40 mm
Height (black): 22.5 mm
Height (red and aluminum): 25 mm
Order no. 162239
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MPS > MPS Stations > Accessories
www.festo-didactic.com 207
MPS > MPS Stations > Accessories
Accessories
Technical data
Height: 665 mm
1 digital/analog signal (teach-in)
Height-adjustable
Workholder for square/round
workpieces: maximum 40 mm
Scope of delivery
Diffuse sensor
Profile
Connecting cable
Mounting accessories for
profile plate
208 www.festo-didactic.com
MPS > MPS Stations > EasyKit
EasyKit
Microcontroller system
EasyKit, the compact EasyKit is the smart workpiece Sequencer and data flow Technical data
32-bit microcontroller for the new MPS generation. The EasyLab offers both of these options. EasyKit microcontroller board:
microcontroller system can be The main program is a sequencer 32-bit microcontroller, 36 MHz
The EasyKit microcontroller s ystem reprogrammed to assume a num- which allows branches and p arallel cycle rate, 128 kB of program
has a diameter of 40 mm (1.6 mm) ber of functions. This can be a v ideo sequences in addition to a linear memory, 16 kB of RAM
and is pre-equipped with the high- game, a watch, a pedometer, and sequence. Each step is a ssigned a Monochrome display
performance 32-bit microcontroller, a much more, depending entirely on data flow program as a subroutine. (resolution 64 x 48 pixels)
monochrome display, a three-axis ac- the programming. Programs are put together u sing 2x LED
celeration sensor, a temperature sen- functional modules with a high Acceleration sensor
sor, LEDs, and a joystick as standard. EasyKit is also prepared for the abstraction level. This means that Temperature sensor
integration of an RFID tag. the range of modules which can ad- Joystick
The EasyKit workpiece is loaded dress the input and output channels USB: Micro B port
and programmed via a USB port. An Programming with EasyLab of the microcontroller goes beyond
extension plug is used to connect the The EasyLab programming interface functional modules alone, ranging EasyKit battery board:
battery board or other extensions. for graphical programming has been from timers, counters, arithmetic and Lithium polymer battery
developed to complement EasyKit. logical functions right up to entire Battery life: 2 to 4 hours,
The microcontroller board is protect- EasyLab is the first model-driven controllers. depending on the application
ed by a transparent housing. The software development for micro-
battery board with lithium polymer controllers. The sequencer and data Simulation mode EasyKit overall dimensions:
battery is mounted in a protective flow description methods common in Once the program has been c reated, Outside diameter: 40 mm (1.6 in)
housing with an outside diameter of engineering can be used directly in it can be tested without any hard- Height with carrier housing:
just 40 mm (1.6 in). EasyLab, thus providing a convenient ware connected in simulation 41.5 mm (1.63 in)
way to solve programming problems. mode. In this mode the user can
Extensions such as an I/O board EasyLab is available to download assign the output values of input Scope of delivery
with six digital and analog input and free of charge. modules manually, as these cannot Microcontroller board, extension
output channels can be connect- transmit values when no hardware is connector, display, acceleration
ed instead of or in addition to the connected. sensor, temperature sensor, joy-
battery. The open system concept stick, and USB port in the housing
also permits custom enhancements. Battery board with lithium polymer
battery, charging electronics, and
housing
USB connecting cable, 0.6 m
(23.6 in)
Carrier housing
Data sheet
Programming software and full
documentation available to
download
www.festo-didactic.com 209
MPS > MPS 200 Complete systems
210 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > MPS 200 Complete systems
www.festo-didactic.com 211
MPS > MPS 200 Complete systems
Function
The Stacking magazine module
separates workpieces. The Conveyor
module brings the individual work-
pieces to the Joining station. The
analog sensor at the stopper above
the belt detects the position of the
workpiece. If the workpiece is locat-
ed with the opening facing up, an
end cap can be attached with the
Pick&Place module. If not, then it
cannot. Transport continues to the
Sorting station. An optical and an
inductive sensor in the Detecting
module differentiate the workpieces
based on material and color. Electric
deflectors then sort the workpieces
onto three different slides.
[X]
MPS 203 Basic system with Simatic S7-1500 8063818 Recommended training media
MPS 203 Basic system with Allen-Bradley CompactLogix 8065524 CIROS
WBT Electropneumatics
PLC control package includes: WBT GRAFCET
SIMATIC S7-1500 WBT PLC programming in
3x EduTrainer Universal with SIMATIC S7-1512C including power supply unit accordance with IEC 61131
Allen-Bradley CompactLogix WBT Pneumatics
3x EduTrainer Universal with CompactLogix 1769 including power supply unit Design and simulation using
FluidSIM
The MPS 203 Basic system includes the following products: Textbook Fundamentals of pneu-
Stations matics and electropneumatics
Distributing/Conveyor, Joining, Sorting Textbooks MPS Conveyor module, PLC programming
Basic level
3x height-adjustable trolleys, 3x control console, 1x workpiece set PA (body with end cap), advanced level
Workbook
1x simulation box, 1x signaling column, 3 emergency stop mushroom actuators Textbooks MPS Pick&Place With CD-ROM
1x PLC control package, 1x EasyPort basic level and advanced level IN1
IN2
Software OUT
Optional
HMI Siemens On request
HMI Allen-Bradley On request
A4 frame for HMI 8059208
Cable for HMI Siemens On request
Cable for HMI Allen-Bradley On request
RFID module 8063388
Vision System On request
Central connection box for power supply On request
www.festo-didactic.com 213
MPS > MPS 200 Complete systems
Function
The MPS 203 I4.0 system is a small
production line from the slightly
adapted standard stations Distribut-
ing/Conveyor, Joining, and Sorting.
The entire system is networked and
equipped with several RFID write/
read heads.
[X]
MES/IoT/Big Data Data acquisition and tracking Controlling and operating Expandable
These are the top topics of the dig- In this way, you are informed of the By breaking down the operation and Extending the process with addition-
itization trend. Production control, location and the status of the prod- control to individual stations, this al stations like Storing and Packag-
combining systems, modularity, data uct at all times. makes them individual workstations ing, or Programming of controllers
security and intelligent data process- for a project team. The basic operat- offers even more training content
ing are just a few important topics Existing MPS stations can be ing functions and individual applica- and allows them to be expanded to
for the future, for efficient and indi- extended using the RFID module in tions in IT technology are available. larger production plants for training
vidual manufacturing. project work. purposes.
MES provides the following services:
System configuration
Product configuration/routing
Order entry and management
Order tracking
Order data storage
Web services for various user
groups
MPS 203 I4.0 system with Simatic S7-1500 8064835 Recommended training media
WBT PLC programming in PLC programming
Advanced level
PLC control package includes: accordance with IEC 61131 MPS Conveyor module
3x EduTrainer Universal with SIMATIC S7-1512C including power supply unit Textbooks MPS conveyor module, With CD-ROM
T3_4 -BG2*-BG3
4
The MPS 203 I4.0 system includes the following products: advanced level (T1_2)
1
2
-SF1 * -BG1
-MM1 +
(T3_1) -BG1
Control technology
1x PLC control package, 1x EasyPort, RFID system, switch, touch PC with system MES
Software
FluidSim E 1L, FluidSim P 1L
Optional
HMI Siemens On request
A4 frame for HMI 8059208
Cable for HMI Siemens On request
Vision System On request
Central connection box for power supply On request
www.festo-didactic.com 215
MPS > MPS 200 Complete systems
Simple communication Alternatively enhanced I/O Controlling, simulating and Then theres FluidSIM
A station can only pass on a work- communication programming with EasyPort Simply start FluidSIM and the inte-
piece to the next station if it is ready The stations can also be networked No matter which control package grated Soft Logo! takes over c ontrol
to process it. In the MPS, this via I/Os. We have routed the neces- you choose the scope of delivery of a station or the entire system.
OK signal is provided via optical sary input and output signals to 4 mm always includes EasyPort, the univer- Getting started with programming
sensors. This makes it very easy to safety sockets to facilitate this com- sal interface for getting started with has never been so easy.
combine stations. munication. The corresponding exer- blended learning.
cises and worksheets can be found in
the Mechatronics Assistant.
216 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
MPS > MPS 200 Complete systems
Complete MPS 202 system with Simatic S7-300 control package 541161 Mechatronics Assistant
Complete MPS 202 system with Festo CPX-CEC control package 541162 Professional Training
Successful training with MPS
PLC control packages include: With more than 2,000 pages of
SIMATIC S7-300 lesson material on the two stations,
2x EduTrainer Universal with SIMATIC S7-313C-2DP, 1x programming cable, the system can be used in lessons
1x programming software STEP 7 Professional for Training straight from the box. Also provided
Festo CPX-CEC are exercises on modules, stations
2x EduTrainer Universal with CPX-CEC, 1x programming cable, and all related topics such as circuit
1x programming software CODESYS diagram creation, PLC programming
and a full set of documentation for
The MPS 202 system includes the following products: the trainer.
Stations
Distributing, Sorting All the exercises can be modified,
Accessories extended and archived, making the
2x trolley, 2x power supply unit, 2x control console, 1x workpiece set, 1x SimuBox Mechatronics Assistant the tool for
Control technology professional training methods.
1x PLC control package, 1x EasyPort
Software Getting started with MPS 202
1x FluidSIM P, 1x Mechatronics Assistant, 1x Discover MPS 200 web-based a multi-media experience
training program, 1x LOGO! Training web-based training program The Discover MPS 200 web-based
training program takes your trainees
on a voyage of discovery in their
own home, in the laboratory or in any
other location that suits them.
www.festo-didactic.com 217
ProLog Factory
ProLog Factory
Logistics Communication Mechatronics Robotics
218 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
ProLog Factory
www.festo-didactic.com 219
ProLog Factory
Drive technology and Handling and vacuum technology Sensor technology and navigation RFID technology
closed-loop control At numerous points in the system, In the ProLog Factory, numerous sen- Totally unknown a few years ago, but
The ProLog Factory features a variety workpieces have to be gripped, sors ensure safety, precision and now an issue for more than just au-
of modern drive technology. High- transported and positioned, often quality in automation technology. tomation technology, the RFID chip
end drives from Festo, such as the using vacuum technology. As in any Optical, inductive and capacitive sen- is the modern rating plate for con-
servo motor MTR-DCI, the mini slide modern system with handling tech- sors, color, laser and pressure sen- sumer goods and packaging and has
with integrated encoder, a range of nology, the ProLog Factory contains sors make the system into a complex become established as part of our
pneumatic linear axes and DC motors suction grippers, vacuum genera- learning system for potential sensor daily lives.
for the belts, provide a wealth of tors and sensors, valve terminals and specialists.
training material. proportional pressure regulators on The ProLog Factory uses RFID tech-
the one hand, and pneumatic mus- The Robotino is an autonomous nology to save order data and pro-
The Robotino is perfect for provid- cles, linear slides and rotary drives industrial truck and always needs to duction statuses on the pallet, thus
ing training in closed-loop control. on the other. know where it is. With its distance providing an up-to-the-minute topic
As a driverless transport system in sensors, the color camera and the for training in automation technology.
the ProLog Factory, it is driven by a gyroscope sensor, it enables the top-
combination of three controlled in- ic of navigation to be included in the
dustrial motors with shaft encoder. training.
The production process After picking, the Robotino takes Training content WLAN communication
The material and information flow in on the pallets. It takes them to the The variety of stations and the tech- RFID technology
the ProLog Factory reflects the pro- goods-out area or to interim storage. nologies they contain can be used to Networking with PROFIBUS DP
cesses in modern production, in- If it has time, it takes empty pallets cover almost all of the relevant top- Working with autonomous
cluding logistics and shipping. Raw back to the Picking station. ics in control and automation tech- mobile robots
material is stored in buffers and nology. Programming a mobile robot
magazines, while end products are with GRAFCET
transported to an automated goods- Use of RFID technology Creation of functional modules
out warehouse. Vision system and camera in C++
inspection Control of drives
Production is based on the KANBAN Use of PLCs and programming Navigation
principle. Free stock locations are re- Use of different handling
stocked with unfinished parts imme- equipment and grippers
diately. Color and laser sensors en- Use of different electric drives
sure that parts with quality defects Vacuum technology
are sorted out. Pneumatic linear and rotary drives
Use of fluidic muscles
The workpieces are assembled by Use of laser and color sensors
the fluidic muscle press and Pick&- Use of pressure sensors
Place MPS stations. In the Storage Use of industrial robots
station, the finished parts wait to be Networking of automated systems
fed to the Picking robot just in se- with Ethernet TCP-IP
quence and palletized for specific Visualization of systems with
orders. WinCC
Use of simulation tools
www.festo-didactic.com 221
Robotics
222
System description........................................................................................224
Robotino......................................................................................................236
223
Robotics > System description
224 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > System description
A key component of
industrial automation
Safety first Virtual training Research projects Project InnoCyFer aims to help
Festo Didactic designs all educa- CIROS offers professional robotics Festo is proud of its cooperation with companies to increase customiza-
tional equipment with user safety in training in a virtual environment. the scientific community. Our solu- tion and configuration options for
mind, ensuring safe training with in- Students can simulate a wide range tions and expertise help researchers their products, while raising their
dustrial components and products in of applications in industrial robotics. to push boundaries by developing quality standards.
compliance with all relevant regula- alongside or deploying ready-made RoboCup develops agent-based
tions is feasible. Ready-made simulation models technology. automated guided vehicles (AGV)
provide users with a safe, hands-on Project APPsist aims to develop to help leverage the benefits of
Our safety housing for industrial environment for learning the basics new mobile, context sensitive, Industry 4.0 compliant factories.
robots is in compliance with DIN EN or more advanced subjects. and intelligent-adaptive assis- As part of project Squirrel, Festo
60204-1, enabling you to operate tance systems for knowledge and Didactic helps Clearing clutter bit
with peace of mind. The mobile robot The software can also be connected management support in smart by bit with its mobile robot plat-
Robotino complies with EN ISO to real robot controllers for practical manufacturing. form.
12100-1 and 12100-2 for the safety selected training.
of machinery.
www.festo-didactic.com 225
Robotics > MPS Stations
Function
This equipment level is created
based on the basic design of the
MPS robot station and the two
robot handling and robot assembly
modules as a introduction to indus-
trial robotics. The upstream station
feeds the bodies of the p neumatic
cylinders to be assembled to the
robot via a slide. The robot deter-
mines the orientation of the bodies
and places them in the assembly
holder in the correct orientation. It
takes the piston from the pallet and
assembles it in the body. Controlled
magazines feed the piston springs
and cylinder end caps to the robot.
The fully assembled pneumatic cylin-
der is then placed on a slide.
226 www.festo-didactic.com
Robotics > MPS Stations
Robot station with MPS modules, complete 8039313 Technical data Recommended training media
Power supply: 230 V AC Training documentation MPS
Battery set for robot RV-2SDB/RV-2FB 572162 Operating pressure: Handling with industrial robots
Note: 600 kPa (6 bar)
Handling with Industrial Robots
The robots batteries feature a buffer period of one year and must therefore be replaced Maximum workpiece width: 40 mm
every year. 12 digital input MPS
5 digital outputs
Training documentation
Workpiece set For cylinder assembly 162239 More learning and research systems
Programming instructions for Mitsubishi robot RV-2FB, en 8039315 for robot technology:
Technical manual for Mitsubishi robot RV-2FB, en 8039316 Robot Vision Cell
Pages 232 235
Other accessories: Robotino
Graphical operator terminal 8039317 Pages 236 245
Festo Didactic
www.festo-didactic.com 227
Robotics > MPS Stations
Robot station
Base for the robot applications
Function
The robot station includes the new
6-axis articulated arm robot RV-2FB
by Mitsubishi Electric. This industrial
robot combines a sturdy engineering
design and construction with a large
working range and a high movement
speed.
228 www.festo-didactic.com
Robotics > MPS Stations
15-pin Sub-D HD cables: connector connector, 1.0 m 8033583 More learning and research systems
I/O data cable with SysLink connectors (IEEE 488), 2.5 m 34031 for robot technology:
Note: Robot Vision Cell
Each Application module Page 230 requires 1x C interface (order no. 8025738), 1x 15-pin Pages 232 235
Sub-D HD cable (order no. 8033583) and 1x I/O data cable with SysLink connectors (order Robotino
no. 34031). Pages 236 245
Festo Didactic
8046575 en
www.festo-didactic.com 229
Robotics > MPS Modules
The robot handling module extends Scope of delivery The robot assembly module is used Scope of delivery
the MPS station by adding the Slide module to mount assemblies in the MPS ro- Stacking magazine module
workpiece handling application. This Retainer module with reflection bot station. The module supplies the (end caps)
module supplies workpieces to the light sensor individual components for the as- Piston pallet
station via a slide, which the robot Assembly retainer module with sembly process of the pneumatic Separating module (springs)
transports to the assembly retainer. reflection light sensor cylinder: A double-acting cylinder Output slide module
The sensor in the gripper enables the 2 pipe magazines pushes the cylinder end cap out of Mounting plate
robot to differentiate workpieces Mounting plate the stacking magazine. The pistons Mounting material for profile plate
by color (black/non-black). The sen- Mounting material for profile plate are stored on a pallet. A double-
sor in the assembly retainer also acting cylinder pushes the springs Technical data
monitors the orientation of the work- Technical data out of a slim magazine. Operating pressure max:
piece. From the assembly retainer, Power supply: 24 V DC 600 kPa (6 bar)
the r obot sorts the workpieces into Maximum workpiece width: 40 mm All components of the robot assem- Power supply: 24 V DC
various magazines or passes them 2 digital inputs bly module are fastened to a mount- 8 digital inputs
on to a downstream station. The Overall height/width/length: ing plate which can be mounted re- 3 digital outputs
combination with the robot assembly 245/220/245 mm peatedly with positional accuracy Overall height/width/length:
module also allows workpieces to be Weight: 5 kg on the stations profile plate. This 370/325/370 mm
assembled. guarantees a rapid conversion of the Weight: 8 kg
Training content station.
The two pipe magazines and the Workpiece handling with Training content
assembly retainer are mounted on a industrial robots The robot handling module with the Introduction to and application
mounting plate which can be mount- Robot programming using assembly retainer are required to of automated assembly systems
ed on the base plate of the MPS I/O communication assemble the pneumatic cylinder. Planning an assembly station
robot station with the supplied In order to control the modules with Correct usage of limit switches
mounting material. That allows the the robot control system, the robot Robot programming using
overall module to be removed from interface unit (Order no. 534364) is I/O communication
the station and remounted later in required. Commissioning of the entire
the identical position if required, process
without adjusting the relevant robot
positions for this module.
230 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Accessories
Accessories
www.festo-didactic.com 231
Robotics > Robot Vision Cell
In this context, the Robot Vision Cell Priority 1: Safety Welding simulation Palletizing and assembly
is an extremely innovative learning Robots operate quickly, powerfully Welding is a typical example of a Fast and precise assembly of
environment in contemporary robot- and dynamically. Safety cages are robot application that demands part-finished or end products and
ics training. It enables the potential therefore used to protect operating precision path control. In the Robot removal or loading of pallets are
of current robot applications and the and maintenance personnel. Vision Cell, appropriate tools and standard tasks for most robotics
trends in future applications to be suitably shaped parts enable path applications. The workpieces from
outlined in a clear and practical way. Safety must be the top priority and is welding tasks to be simulated. the modular production system and
an essential part of any training con- the appropriate pallets are therefore
tent. Thus, it is only logical that we included.
have completely enclosed the R obot
Vision Cell and fitted it with s afety
doors.
232 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Robot Vision Cell
Configuration, programming
and simulation
www.festo-didactic.com 233
Robotics > Robot Vision Cell
Function
The Robot Vision Cell provides the
optimum learning environment for
robotics and vision. The clearly
arranged pallets and storage areas
allow easy and efficient work with
the cell. Different exercises such
as palletizing, assembly or welding
(simulated) can be carried out using
the cell.
Construction
The robot cell is completely mounted
on an Aluminum profile plate. The ro-
bot controller is neatly housed in the
frame. The station is equipped with
a main switch and additional control
panel. The safety concept for the cell
includes doors with a safety switch
and an emergency stop mushroom
actuator.
Robot options
The cell can be fitted with different
robot systems, such as the Mitsubi-
shi RV-2FB or the KUKA KR5sixx.
234 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Robot Vision Cell
Robot Vision Cell RV-2FB On request Learning content for project work Recommended learning media
(with base frame, safety housing, camera system and Mitsubishi robot system RV-2FB)
Mechanics:
Robot Vision Cell KR5sixx On request Mechanical construction of
(with base frame, safety housing, camera system and KUKA robot system KR5sixx) a station
Sensor technology:
Mode of operation and
applications of optical sensors
Vision:
Mode of operation and applica- CIROS Pages 44 49
tions of industrial camera systems
Object detection
Position and orientation
Communication with master
controllers
Safety engineering:
Mode of operation and
applications of safety switches
Construction of safety circuits
WBT Machine Vision Page 20
Robotics:
Applications of industrial robots
Terminology in robot technology
Teaching robots in
different co-ordinate systems
Moving robots in
object co-ordinate system
www.festo-didactic.com 235
Robotics > Robotino
Robotino
New potential at all levels
Like industrial robots, mobile and Extremely powerful: More interfaces than ever before Open source concept
service robots are also becoming The new computer performance More convenient, faster, more Full access to the entire source code
more and more important. In keeping With scalable computer performance diverse: new, state-of-the-art for the implementation of robot
with this technical and economic for autonomous control, image pro- functions ensure greatest possible applications with common program-
trend, the new Robotino forms the cessing and the evaluation of data system expandability. ming languages and systems.
basis for research and training in from laser scanners.
these applications.
236 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Robotino
Sturdy and movable Payload greater Flexible and adaptable design Plug and play
With three independently driven than unladen weight Numerous mounting choices and Robotino supports various grippers,
omniwheels, Robotino can move Thanks to its sturdy design, the optional mounting tower with manipulators and sensors through
in all directions. The stainless steel Robotino can move a payload individually positionable platforms plug and play. Robotino recognizes
structures of the frame ensure high of up to 30 kg while weighing ensure that Robotino can be used these components once they are
stability in every travel situation. 20 kg itself. for a wide variety of tasks. connected, and the control can
begin.
www.festo-didactic.com 237
Robotics > Robotino
Robotino
For research and education: Premium Edition and Basic Edition
Omnidirectional drive
The three drive modules of the
Robotino are integrated in a stable,
laser-welded stainless steel frame.
With its omnidirectional drive,
Robotino moves quick as a flash for-
wards, backwards and sideways and
also turns on the spot. Three s turdy
industrial DC motors with optical
rotary encoders permit speeds of up
to 10 km/h.
Everything in view
The frame contains nine infrared
distance sensors. An analog induc-
tive sensor and two optical sensors
are additionally available, enabling
the Robotino to recognize and fol-
low predefined paths. Robotino is
supplied with a color camera with
full HD 1080p resolution.
Uninterrupted use
Power is supplied via two 12 V
non-spillable, lead-gel rechargeable
batteries which permit a running
time of up to four hours. The system
is automatically switched off in time
if the state of charge is too low. A
power supply unit and a jack are in-
cluded in the scope of delivery, which
means that Robotino can also be
used for experiments or further de-
velopment of control programs while
its charging.
[X]
www.festo-didactic.com 239
Robotics > Robotino
The laser scanner for Robotino Overview of key technical details: The Logistics Kit consists of an elec- Scope of delivery
llows the creation of maps, localiza-
a Measuring range 20 5600 mm tric gripper, flat storage area with Electric gripper
tion and navigation, as well as obsta- Angle range 240 2 rows, an inductive sensor and a set Gripper stroke: 4 mm
cle recognition, thanks to the digital Resolution 1 mm of workpieces. Maximum workpiece diameter:
detection of objects on one plane. Precision 30 mm or 3% at 40 mm
In order to prevent collisions, the 1000 mm or greater distance from The electric gripper is completely Maximum workpiece weight: 300 g
2D laser scanner Hokuyo URG-04LX- an object integrated in the Robotino platform, Gripping force: 140 N
UG01 can be mounted above the Scanning frequency 10 Hz so that while it is moving, monitor- Closing/opening time: 2 s
controller, for an all-around view, or Power consumption 2.4 W ing is not necessary for potential Operating voltage: 24 V DC
in the loading bay of the Robotino. Weight 160 g collisions with the gripper. The grip- Maximum current: 140 mA
The scanner is connected to the con- USB connection per detects workpieces between the Analog inductive sensor for
trol unit and supplied with power via gripper jaws by means of an integrat- mounting in the middle of the
a USB connection. ed through-beam sensor. To pick up robot frame
a workpiece from a bearing surface, Flat storage area with 2 rows
The laser scanner is fully integrated a slide is integrated, which signalizes and 3 storage places per row for
into the Robotino software architec- the optimal position for the gripping cylinder-shaped workpieces with a
ture. The laser scanners measured process to the Robotino. The grip- maximum diameter of 40 mm.
values can be accessed by both per end positions are checked via the Workpiece set
Robotino View and self-developed motor current evaluation. Aluminum adhesive tape for
control programs. marking the access routes to the
The gripper function is available as a storage area, which the Robotino
functional module in Robotino View can align itself on for gripping the
(starting from Version 1.7). workpieces.
The electric gripper arm for Roboti- Overview of key technical details: With the easy-to-use forklift, the Technical data
no is a triple-axis gripper arm with Load bearing capacity up to 200 g Robotino operates, for example, Load bearing capacity up to 4 kg
servo motors that is installed in the Gripper stroke 30 60 mm as a driverless transport system in Maximum stroke 160 mm
loading bay of the Robotino. The Two gripping positions a production environment. 2 proximity sensors for end-
control board supplied is connect- Opto-electrical sensors for position monitoring
ed to the power supply (24 V) of the detecting presence at the Assembly is done in the loading bay 1 diffuse sensor for pallet control
I/O interface and the arm movement gripping positions of the Robotino with the assembly 2 self-centering pallets
controller via the USB interface. The Controlled servo motors material included in the scope of (included in scope of delivery)
handling weight is limited to 200 g 24 V DC power supply the delivery. The electrical interface Connection via motor controls and
and the gripper stroke is 30 to 60 USB connection of the forklift is possible using the encoder input
mm. The unit can grip workpieces in existing additional motor c ontrol. Compatible with control board
two places. The gripper jaws are fit- Here, the voltage supply and the EA09
ted with opto-electrical sensors to increment generator are directly con-
detect when a workpiece is present. nected to the motor plate.
The gripper jaws supplied allow Program the function of the forklift in
handling of MPS workpieces. the Robotino View or via the Open-
Robotino View supports manipula- Robotino programming interface. In
tor programming with a list of posi- Robotino View you can set the axial
tions and function blocks for reading speed from -100% to 100% using
and writing axial values. In addition, the Power output module compo-
Robotino SIM Professional contains nent and read the axial p osition and
a simulation model of the electric speed of the linear a
xis using the
gripper arm for Robotino. The Speed sensor input m odule com-
manipulator can also be controlled ponent.
via the OpenRobotina API.
Basic principles and details of the
automated logistics can be deter-
mined with this extension to the
range of applications.
www.festo-didactic.com 241
Robotics > Robotino
Robotino SIM Professional is an ide- The Robotino library includes Robotino SIM is a Windows soft- The latest version of Robotino SIM
al virtual learning environment for dditional components such as
a ware program for the 3D simula- is now available to download free of
working with Robotino. Identifying grippers, slides, laser scanners and tion of Robotino in an exciting, charge.
differences based on actual behav- workpieces. You are notified of new predefined virtual experimentation
ior is the key to grasping, analyzing components in the library via the environment.
and understanding new physical and Internet.
technical phenomena. The software The Robotino simulation model
enables you to create any virtual 3D The editor and the complete m odel cannot be extended, and includes
working environments for Robotino library in LabCreator provide you the geometric model with the three
and then to simulate the program with an outstanding working omnidirectional drive wheels, a
created. The software is available in environment for quickly and easily camera, nine distance sensors and
four languages (de/en/es/fr) and the creating attractive virtual scenarios the digital sensor in the chassis
language selection can be changed for Robotino. protection strip.
online.
Robotino can be programmed You can program Robotino free
The Robotino simulation model using Robotino View or in one of of charge using Robotino View
comprises the geometric model with the high-level languages C, C++, C# or u sing one of the high-level
three omnidirectional drives or Java. To do this, you require the languages such as C++ or Java.
two inductive analog sensors corresponding API interface.
two digital optical sensors
nine distances sensors To use the software, you require
a camera a Windows 2000, XP, VISTA or
sensor in the chassis protection Windows 7 operating system. For 3D
strip visualisation, a graphics card with
at least 128 MB RAM and OpenGL
support is required.
Scope of delivery
CD with software in de/en/es/fr
Manual in de/en/es/fr
2 dongle with individual licenses
Network dongle with 25 licenses
www.festo-didactic.com 243
Robotics > Robotino
RoboCup (4)
Carry out relevant research and mea-
sure yourself against the worlds
elite researchers in the RoboCup
Industrial Logistics League, research-
ers from around the world test what
production logistics 4.0 can offer.
In a smart factory, you carry out re-
search into concepts and solutions
for the challenges of the automated
guided vehicle system of the future
and perform tasks with a large
number of variants. The multi-stage
production process can be planned
using up to three Robotinos per team
with a free choice of sensors, and
handling and software approach to
fulfil the MES tasks. E
very year, fas-
cinating new challenges are created
1 2 3 to ensure a d emanding competitive
atmosphere for everyone from begin-
ners in robotics-related areas, right
up to doctoral candidates and pro-
fessors.
robocup-logistics.org
244 www.festo-didactic.com
Robotics > Robotino
Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com 245
Robotics > Robot systems LabVolt Series
Robot systems
LabVolt Series
Precision-built robot
The articulated arm of the Robot
represents an important step in
automation and handling. A s tepper
motor, located in the base of the
unit, provides horizontal rotation,
while five additional stepper m
otors,
located in the shoulder, provide
precision movements of the articula-
tions and end effector.
Teach pendant
The robot system is available with
or without a teach pendant. The
teach pendant is a hand-held termi-
nal that can be used to control the
robot instead of using a computer. It
has a four-line, twenty-character LCD
display for feedback to the operator.
The programs created with the teach
pendant can be uploaded from (or
downloaded to) a computer through
a USB connection.
246 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Robot systems LabVolt Series
Additional required equipment to perform all exercises: The RoboCIM Software allows users
Rotary carousel 587703 to interactively control and view the
Belt conveyor 587704 motion of the system. Programs can
Gravity feeder for square parts 587710 be created with the RoboCIM Soft-
Gravity feeder for cylindrical parts 587711 ware to control the equipment using
Pneumatic feeder kit for square parts 587712 either the text programming mode or
Pneumatic feeder kit for cylindrical parts 587714 the icon programming mode.
www.festo-didactic.com 247
Robotics > Servo robot systems LabVolt Series
An introduction to
industrial servo robots
248 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Servo robot systems LabVolt Series
Optional equipment Pages 250 251 The RoboCIM Software allows users
Rotary carousel 587772 to interactively control and view the
Linear slide, short 587773 motion of the system. Programs can
Linear slide, long 587774 be created with the RoboCIM Soft-
Belt conveyor 587775 ware to control the equipment using
Gravity feeder for square parts 587710 either the text programming mode or
Gravity feeder for cylindrical parts 587711 the icon programming mode.
Pneumatic feeder kit for square parts 587712
Pneumatic feeder kit for cylindrical parts 587714 Key features
Intuitive interface
Related software programs: 3D virtual environment
RoboCIM 5250 Software, en 587810 Easy integration and configuration
Robot 5250 Software Development Kit 587841 of external devices
Control the robots movements
Optional work surface Topic coverage using articular coordinates
The servo robot system is available Familiarization with the (as well as Cartesian coordinates
with or without a work surface. The servo robot system for the servo robot)
two optional grid sheets are provid- Point-to-point and task programs Work under Simulation or
ed for the positioning of the servo Program editing Control mode
robot when perforated work surfac- Control overview Create and save several work
es are not available. The servo robot Industrial application simulations spaces and programs
and optional devices are equipped (with gravity feeders, conveyors, Creation of simple or complex
with location pins that insert into the pneumatic feeders, rotary carou- programs
perforations of the metallic work sur- sels, and linear slides) Includes commands such as do,
faces. This mechanism ensures the if, else, while, repeat, gosub, and
accurate positioning of the equip- Main features many more.
ment when repeating programs. Simulate and control the operation
of a servo robot
Control and simulation software Curriculum is supported by an
The RoboCIM 5250 software can articulated robot
be used in place of the hand-held Ability to control the movements
terminal. The program controls or using Articular and/or Cartesian
simulates the motion of the servo coordinates
robot. The convenient 3D virtual Possible connection with o ther
environment enables users to create equipment, such as the LabVolt
simple or complex tasks. Series CNC Mill and Lathe
( Pages 134 139), to further
expand the training c apabilities
Provided with student manual,
instructor guide, user guides, as
well as all the leads and cables
required to operate the system
www.festo-didactic.com 249
Robotics > Optional accessories and equipment LabVolt Series
* Note: These products are currently not fully compliant with EU directives.
250 Worldwide at your fingertips. Find your contact person at: www.festo-didactic.com
Robotics > Optional accessories and equipment LabVolt Series
* Note: These products are currently not fully compliant with EU directives.
www.festo-didactic.com 251
Learning systems for Industry 4.0
252
CP Lab............................................................................................................254
CP Factory......................................................................................................264
253
Learning systems for Industry 4.0 > CP Lab
CP Lab
Industry 4.0 from the outset
System overview
www.festo-didactic.com 255
Learning systems for Industry 4.0 > CP Lab
CP Lab
An adaptable system
In a rectangle
The individual modules can also
easily be combined in a rectangle.
This enables complete recirculating
conveyor systems to be created with
just four, six, eight or ten modules.
Application modules
For CP Lab and CP Factory
www.festo-didactic.com 257
Learning systems for Industry 4.0 > CP Lab
Application modules
For CP Lab and CP Factory
www.festo-didactic.com 259
Learning systems for Industry 4.0 > CP Lab
MES4 CP Lab, single license incl. PC D15005 Energy measurement system D34021
MES4 CP Factory, single license incl. PC D15002
MES4 upgrade from CP Lab to CP Factory, single license without PC* D15006 Also order:
MES4 additional license, single license without PC** D15007 Energy monitoring package, incl. PC and software D35002
* D15006 is only available if D15005 is present
** D15007 is only offered in combination with D15005 or D15002
CP Lab
Sample configurations
Variant 1, comprising:
6x CP Lab pallet transfer system
6x carriers, 700 x 350 mm
2x magazine application modules
1x drilling application module CPS
1x muscle press application
module
1x turning application module
1x workpiece output application
module
1x MES software, including PC
1x programming package
1x accessory package
Variant 2, comprising:
8x CP Lab pallet transfer system
8x carriers, 700 x 350 mm
2x magazine application modules
1x measurement application
module
1x drilling application module
1x muscle press application
module
1x tunnel furnace application
module
1x turning application module
1x workpiece output application
module
1x MES software, including PC
1x programming package
1x accessory package
www.festo-didactic.com 261
Learning systems for Industry 4.0 > CP Lab
CP Lab
Sample configurations
Variant 3, comprising:
2x linear basic module
1x deflector basic module
1x measurement application
module
1x drilling application module CPS
1x camera inspection application
module
Workpiece output application
module
1x magazine application module
1x muscle press application
module
1x tunnel furnace application
module
1x robot assembly cell
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
Variant 4, comprising:
2x linear basic module
3x deflector basic module
1x measurement application
module
1x drilling application module CPS
1x camera inspection application
module
Workpiece output application
module
1x magazine application module
1x muscle press application
module
1x tunnel furnace application
module
1x mobile robot for pallet transport
1x robot assembly cell
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
Variant 5, comprising:
7x CP Lab pallet transfer systems
6x system trainers with A4 frames
1x CP Bridge
1x CP Factory robot assembly cell
1x CP Factory deflector basic
module
1x mobile robot for pallet transport
2x magazine application modules
1x measurement application
module
1x drilling application module CPS
1x camera inspection application
module
1x muscle press application
module
1x tunnel furnace application
module
1x workpiece output application
module
1x MES software, including PC
1x programming package
1x accessory package
Variant 6, comprising:
6x CP Lab pallet transfer system
6x system trainers with A4 frames
2x CP Bridge
1x CP Factory automated pallet
warehouse
1x CP Factory robot assembly cell
1x CP Factory deflector basic
module
1x mobile robot for pallet transport
2x magazine application modules
1x measurement application
module
1x drilling application module CPS
1x camera inspection application
module
1x muscle press application
module
1x tunnel furnace application
module
1x MES software, including PC
1x programming package
1x accessory package
www.festo-didactic.com 263
Learning systems for Industry 4.0 > CP Factory
CP Factory
The Cyber-Physical Factory
Production
ERP/MES
Assembly Line
Quality Assurance
Training area Assembly Line Training area Production Training area Quality Assurance Training area ERP/MES
Batch sizes of 1 and the assembly CNC machines and flexible manufac- From a caliper gage to a fully- In a modern factory, intelligent
of product variants place demand- turing systems play a major part in automatic 3D measuring machine machines and workpieces commu-
ing requirements on production in the creation of customized products all standard measuring devices can nicate with each other and with the
line with Industry 4.0. To meet these down to batch size 1. be integrated into the CP Factory as IT systems ERP (enterprise resource
requirements, the CP Factory offers: a quality laboratory. The SPC mod- planning) and MES (manufacturing
Modularity The CP Factory integrates CNC tech- ule in the MES4 is used both to enter execution system) both inside and
Mobility nologies for use in industrial train- setpoints and carry out evaluations. outside the factory, up to cloud level.
Short setup times ing projects and scenarios. It there-
RFID technology fore adds: MES4 is Festos MES for a smart fac-
Plug & produce Robot integration tory, based on an Access database.
Standard interfaces CAD/CAM products For SAP users, the training f actory
Service-oriented program Simulation can be custom-connected to SAP ME.
architecture We can produce further MES and
ERP links on request.
Training area Lean Production Training area Logistics Systematic variety Training content stored in the
Industry 4.0 is also gaining ground An intelligent flow of materials and The exceptional flexibility of a CP application module
in the field of lean production. Based networked logistics are important Factory system is based on the b asic The core of the learning system is
on your requirements, we can offer drivers for Industry 4.0. The CP design of its cells, which is always based around flexibly combinable
facilities for producing anything from Factory offers a versatile training and identical: dimensions, track rollers, modular stations, which are used to
assembly cells to a supermarket with research platform for several differ- control cabinet, conveyor, control realize different application modules.
a milkrun: ent logistical problems: console, system cable. These determine the training content
Automated material supply for RFID provided by the stations. Thanks to
workstations MES As a stand-alone or system network the use of standard interfaces, appli-
RFID technology Automatic warehouse The basic features of the CP Factory cation modules can be interchanged
Avoiding errors through intelligent Production stores and magazines determine the appearance of the in just a few minutes. This allows fast
assembly monitoring Pallet transfer systems system: conversion for different training situ-
Link to MES4 Autonomous transport robots Wide transfer belt for pallet ations and content.
Visualization transportation
Application modules above the
conveyor
Variable system layout, providing
freedom for designing individual,
partner and group workstations
www.festo-didactic.com 265
Learning systems for Industry 4.0 > CP Factory
CP Factory
The concept in detail
Cells on wheels Optimum connections Modular control concept Patented material flow
All CP Factory cells are equipped with The cells are supplied by a special The controllers in the CP Factory cells The passive workpiece holder rout-
rollers. This enables them to be free- system cable. There is no need for have a modular design. All control ing is a patented development by
ly positioned in the laboratory with- rewiring, fitting new tubing or addi- components are housed in the con- our engineers. The unique option of
out tools or lifting trucks. tional installations when changing trol cabinet: using the Transfer Factory cells indi-
the layout. This saves valuable train- Controllers with PROFINET vidually or in a network with no ad-
RFID process control ing time, and the laboratory remains networking ditional work is based on this devel-
The product takes on process con- free of additional supply ducts and PROFIsafe components opment:
trol in the CP Factory. To achieve this, trip hazards. Drive components such as frequen- Workpiece holders can circulate
the workpieces and controllers are cy converters, contactor controllers within a cell.
equipped with RFID technology. and servo motor controllers Commissioning the subsystems is
no problem.
The production line can be operat- Subprocesses can be isolated
ed with or without a master control without modifying the software.
system.
CP Factory
Basic modules
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Learning systems for Industry 4.0 > CP Factory
CP Factory
Production, assembly, storage
www.festo-didactic.com 269
Learning systems for Industry 4.0 > CP Factory
Accessories
1 3
2 4
Technical data
Material: polymer
Dimensions: 110 x 60 x 10 mm
black D12706
gray D12710
blue D12712
red D12714
CP Factory
Sample configurations
Variant 1, comprising:
1x linear basic module
1x magazine application module
1x muscle press application
module
1x robot assembly cell
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
Variant 2, comprising:
1x linear basic module
1x deflector basic module
1x magazine application module
1x muscle press application
module
1x tunnel furnace application
module
1x robot assembly cell
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
Variant 3, comprising:
2x linear basic module
1x deflector basic module
1x measurement application
module
1x drilling application module CPS
1x camera inspection application
module
Workpiece output application
module
1x magazine application module
1x muscle press application
module
1x tunnel furnace application
module
1x robot assembly cell
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
www.festo-didactic.com 271
Learning systems for Industry 4.0 > CP Factory
CP Factory
Sample configurations
Variant 4, comprising:
2x linear basic module
3x deflector basic module
1x measurement application
module
1x drilling application module CPS
1x camera inspection application
module
Workpiece output application
module
1x magazine application module
1x muscle press application
module
1x tunnel furnace application
module
1x mobile robot for pallet transport
1x robot assembly cell
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
Variant 5, comprising:
1x linear basic module
1x magazine application module
1x muscle press application
module
1x robot assembly cell
1x robot loading cell, in-line with
CNC Mill 55
1x automatic pallet warehouse
1x MES software, including PC
1x programming package
1x accessory package
CP Factory
Individual solutions
www.festo-didactic.com 273
Services
274
Services.........................................................................................................276
275
Services > Overview
Services
Make more of your potential
Service solutions tailored to your Worldwide availability? Installation, commissioning and Free software, demos and reading
equipment and needs. A qualified No problem. training will be carried out by qual- samples For example, EasyVeep is
team provides services that will en- We are able to deliver our training ified technicians in order to guaran- a new graphic 2D process simulation
able you to maximize the capacity of services around the world in local tee safe, efficient setup and make software containing a number of
your learning systems. languages to the high standard that sure your team can use your new attractive examples for PLC training
both you and we require. products straight away. that is available for download free of
Knowing that your equipment is charge. You can sample many of our
effectively maintained will allow you software products and all our books
to focus on what is most important: free of charge on the Internet using
teaching. test and demo versions.
Service solutions
To suit your needs
Delivery free of charge
Commissioning
Training
Demos and reading samples
Seminars
Service contracts
Extended warranty
Certification Festo is a global engineering Customized service contracts give Personal advice
Instructor certification trainings help and manufacturing company that you peace of mind as our team takes We will be glad to provide a consul-
you to get the best possible use out maintains its own global training and care of your equipment. Available tation regarding concept and plan-
of your new learning system. Our consulting teams for customers all services include on-site hardware ning on site.
qualified instructors introduce the around the world. maintenance and calibration, warran-
equipment and provide the training ty extension and repairs, continuous For more information, please contact
material, as well as explaining how Operating in the same economic instructor training, and much more. your Festo contact person or write
to perform the exercises and inte- sector and environment as our to: seminare@festo.com
grating them quickly into your exist- customers, we have a level of
ing training programs. These training understanding and insight into your
sessions can be conducted on your challenges that allows us to meet
premises, at a Festo core location, or your needs by providing targeted
via video conference. training and consulting solutions.
CIROS is a registered trademark of the PROFIBUS and PROFINET are registered trademarks of
Dortmunder Initiative zur rechnerintegrierten Fertigung (RIF) e.V. Profibus Nutzerorganisation eV in some countries.
(Dortmund Initiative for Computer-Integrated Manufacturing)
in some countries. Quick Star is a registered trademark of
Festo AG & Co. KG in some countries.
CODESYS is a registered trademark of
3S-Smart Software Solutions GmbH in some countries. Robotino is a registered trademark of
Festo AG & Co. KG in some countries.
DeviceNet is a registered trademark of the
Open DeviceNet Vendor Association in some countries. SIMATIC is a registered trademark of
Siemens AG in some countries.
EasyPort is a registered trademark of
Festo AG & Co. KG in some countries. Systainer is a registered trademark of
TTS Tooltechnic Systems AG & Co. KG in some countries
EDS is a registered trademark of
Festo AG & Co. KG in some countries. Windows, Windows NT, Windows 95/98,
Windows 2000 and Windows XP are registered trademarks of
EduTrainer is a registered trademark of Microsoft Corp., USA, in some countries.
Festo AG & Co. KG in some countries.
All other trademarks not listed here are the property of their respective
EPLAN is a registered trademark of owners in some countries.
EPLAN Software & Service GmbH & Co. KG in some countries.
278 www.festo-didactic.com
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Publisher
Festo Didactic SE
P.O. Box 10 07 10
73707 Esslingen
Rechbergstrae 3
73770 Denkendorf
Germany
www.festo-didactic.com
KR
A Cer t i cat i Qualittsmanagement
systems can only be undertaken
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DE
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281
Festo Didactic SE
Rechbergstrae 3
73770 Denkendorf
Germany
Tel. +49 (711) 3467-0
Fax +49 (711) 347-54-88500
did@festo.com
www.festo-didactic.com
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