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TABLE OF CONTENTS
1.0 SCOPE.............................................................................................................................. 3
2.0 PROJECT DESCRIPTION................................................................................................ 3
3.0 DETAILED DESIGN ......................................................................................................... 3
4.0 APPLICABLE CODES AND STANDARDS ..................................................................... 4
5.0 CLASS INSPECTION COORDINATION AND CERTIFICATION .................................... 6
6.0 COMPANY FURNISHED MATERIALS ............................................................................ 6
7.0 LOAD-OUT, TIE-DOWN AND TRANSPORTATION........................................................ 7
8.0 STRUCTURAL.................................................................................................................. 7
8.1 GENERAL ............................................................................................................. 7
8.2 MATERIALS .......................................................................................................... 7
8.3 DESIGN LOADS ................................................................................................... 8
8.3.1 Dead Loads ........................................................................................... 8
8.3.2 Live Loads ............................................................................................. 8
8.4 DESIGN CONDITIONS ......................................................................................... 8
8.4.1 General .................................................................................................. 8
8.4.2 In-Place ................................................................................................. 8
8.4.3 Loadout.................................................................................................. 8
8.4.4 Transportation........................................................................................ 9
8.4.5 Lift .......................................................................................................... 9
9.0 ARCHITECTURAL MATERIALS, FINISHES AND CONSTRUCTION ............................ 9
9.1 FLOOR .................................................................................................................. 9
9.2 WALLS ................................................................................................................ 10
9.3 ROOF AND CEILING .......................................................................................... 10
9.4 DOORS ............................................................................................................... 10
9.5 FLASHING AND CAULKING............................................................................... 11
10.0 HEATING, VENTILATION AND AIR CONDITIONING................................................... 11
10.1 AIR DISTRIBUTION ............................................................................................ 12
11.0 ELECTRICAL ................................................................................................................. 12
11.1 LIGHTING AND SMALL POWER........................................................................ 12
11.2 WIRING ............................................................................................................... 13
11.3 LIGHTING TRANSFORMERS AND LIGHTING PANELS................................... 13
11.4 CABLE BULKHEADS AND CABLE TRANSITS.................................................. 14
11.5 GROUNDING ...................................................................................................... 14
12.0 FIRE DETECTION AND FIRE SUPPRESSION ............................................................. 14
13.0 POWER MANAGEMENT SYSTEM (MV SWITCHGEAR) ............................................. 14
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
1.0 SCOPE
This specification defines the minimum requirements for the design, fabrication, testing and
inspection, and certification of an E-House Electrical MCC / SWITCHGEAR Building for
use on a Floating Production, Storage and Offloading facility (FPSO).
The E-House Building shall be utilized on the FPSO facility operating 24 hours per day, 7
days per week, and shall be designed for continuous duty application.
Within this specification, the following definitions shall apply:
COMPANY: MODEC International Inc
VENDOR: Successful Bidder
INSPECTOR: Those individual(s) that are designated by the COMPANY to act
on the COMPANYs behalf for all matters relating to quality
control, testing, examination, witnessing and acceptance of the
VENDORs work
See 3146-MI20-1004-0190 MOTION DATA of the request for quotation package for
design information regarding the vessel motions to be considered during design of the
equipment.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
8.0 STRUCTURAL
8.1 GENERAL
Vendor should reference 3146-MI20-00S1-0230, Design of Offshore Marine Structures for
design specifications. The E-House Building will be subjected to constant lateral loading
throughout its life due to being in service on a Floating Production, Storage and Offloading
(FPSO) vessel. The COMPANY preferred method to resist this lateral loading will be with
diagonal trussing built into the skeleton of the building. It is, however, still possible to design
the skin to provide this racking stiffness without the use of diagonal braces. If the VENDOR
elects to design the building without diagonal bracing and the COMPANY or ABS and/or
their third party inspectors are not satisfied that the system can adequately resist long term
lateral loading, then the VENDOR will be responsible to revise the design as required.
VENDOR is required to develop a computer model of the module structure and equipment
loads to calculate member stresses under various conditions. The acceptable software
packages for this are either SACS, Stru-CAD or approved equal.
VENDOR shall include in his scope of work sufficient time to interface with the deck
designer to coordinate design related to interface between the module and deck. The
interaction will need to exchange information such as computer models, support reactions,
load summaries, etc.
8.2 MATERIALS
Materials for the building shall be in accordance with ABS Guide for Building and Classing
Facilities on Offshore Installations including Rules for Building and Classing Floating
Production Installations. (Reference 3146-MI20-00S1-0240, Materials for Offshore Marine
Structures)
Floors shall be covered with 1/4 (6.5mm) minimum flat plate. Exterior walls shall be
covered with 3/16 (5mm) crimp plate.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
8.4.1 GENERAL
All analyses shall be based on API RP2A Working Stress Design Guidelines. The 1/3
allowable stress increase may be used as directed by API for extreme environmental events
and offshore barge transportation conditions. No stress increase shall be allowed for inter-
coastal waterway barge transport environmental conditions.
Deflection of main beams and girders shall be limited to L/360 per AISC guidelines.
8.4.2 IN-PLACE
The in service conditions associated with 10 and 100 year return period storms shall be
analyzed. All dead loads plus live loads shall be combined with the appropriate
environmental loading from both wind and ship motion accelerations. Environmental loading
shall be checked for a minimum of eight (8) directions. Support reactions from all in-place
analyses must be reported to COMPANY to streamline interface with deck designers.
8.4.3 LOADOUT
VENDOR shall analyze the structure for the proposed loadout scheme. All dead loads shall
be combined with the appropriate mix of support conditions. VENDOR will be responsible
for limiting support deflections to the level determined from the analyses to ensure that no
structural overstressing occurs during the operation. Loadout procedures and analysis are
subject to the COMPANY and third party surveyors approval.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
8.4.4 TRANSPORTATION
The structure is to be checked for tow stresses. All dead loads as specified in 3146-MI20-
00S1-0230 shall be combined with the transportation loading. Seafastening will also be
designed by these same criteria as specified in 3146-MI20-00S1-0270. Transportation
analysis is subject to the COMPANY and third party surveyors approval.
8.4.5 LIFT
The structure and padeyes shall be designed to accommodate a single point lift configuration,
using spreader bars and a skidding option. All dead loads shall be combined with the
appropriate API impact factors. The structure shall be designed for skidding the building into
place as an option should the need arise.
The building shall be designed for:
Lift from the VENDORs yard onto barge transportation, by whatever loadout means
proposed by VENDOR.
Lift at the fabrication yard from the barge on to the deck of the ship. VENDOR shall
specify his proposed lifting arrangement in this proposal, so that suitability can be
confirmed with the deck fabrication VENDOR.
9.1 FLOOR
The building floor shall be 1/4 (6.5mm) minimum, smooth steel plate and attached to each
floor beam by seal welding. Welding procedures shall be selected to eliminate warpage of
the floor plate during seal welding. Floor shall be A-60 rated per ABS Guide for Building
and Classing Facilities on Offshore Installations, Chapter 3, Section 8, Paragraph 9,
Structural Fire Protection, and Table 3a.
The exterior side of floor plate and the interior skid base members shall be painted in
accordance with the COMPANY Specification 3146-MI20-00S1-0030. The interior floor
finish shall be non-skid gray per COMPANY specification.
The floor shall be insulated with two (2) layers of 3 (75mm) foil-backed mineral fiber
insulation. Insulation shall be permanently anchored to the floor plate underside with
stainless steel welded stickpins and compression washers to prevent slippage. Floor
insulation shall be protected with an 11-gauge (3mm) steel belly pan painted to match
building finish.
All open floor areas shall be covered with 1/4 (6.5mm) ribbed rubber, die-electric
switchgear matting. Matting shall be shipped loose with the building.
Battery room walls and floors shall be acid and alkali resistant. All regulatory sanitary wares
will be provided.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
9.2 WALLS
Exterior walls shall be fabricated from 3/16 (5mm) crimped steel plate welded at all joints
and to structural support members. All exterior seams shall be seal welded. Exterior walls
shall be rated per A-60 ABS Guide for Building and Classing Facilities on Offshore
Installations, Chapter 3, Section 8, Paragraph 9, Structural Fire Protection, and Table 3a.
Interior walls shall be laminated steel panels similar in construction to Don Wall Panels.
Interior walls shall be noncombustible. Interior finish shall be painted white in accordance
with Coating Specifications 3146-MI20-00S1-0030. Interior walls separating defined usage
spaces shall have a fire rating as designated by ABS requirements. Walls shall be suitably
stiffened for mounting equipment to the wall. Support system shall be Unistrut system
anchored to the structural steel behind the wall. VENDOR shall install COMPANY supplied
equipment by bolting to the Unistrut wall supports.
Exterior walls shall be insulated with 3 (75mm) foil-backed mineral fiber insulation. The
insulation shall be permanently anchored in the wall with stainless steel welded stickpins and
compression washers to prevent slippage.
9.4 DOORS
The E-House Building shall be equipped with two (2) exterior doors 3 (900mm) wide x 8
(2450mm) high and one (1) exterior double doors 9 (2750mm) wide x 9 (2750mm) high, for
equipment and personnel access doors. All doors shall have removable transoms. The
transoms shall be located at a height that will allow for standard height door panels. Interior
and exterior doors shall have windows meeting the requirements of NVIC 9-97. Exterior
doors shall be certified as meeting A-60 requirements per ABS regulations. Equipment door
shall be large enough for its purpose.
All exterior door hardware shall be stainless steel suitable for a marine environment. Quality
of door hardware shall be suitable for severe duty.
Exterior doors shall be equipped with stainless ball-bearing hinges, panic exit device,
automatic door closer, exterior thumb latch with locking rim cylinder, kickplate and complete
weather-stripping.
All floor / wall penetrations including doors windows shall be rated to withstand the same
blast overpressure as the wall in which they are located.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
All outdoor installed / mounted HVAC-motors / components shall be suitable for Class-1
Zone 2, Group IIA hazardous area, and motors shall also be approved for T3 gas temperature.
11.0 ELECTRICAL
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
watertight construction for indoor use, fitted with lockable enclosed doors. Wiring shall be
armored cables as per specification listed in section 11.2. All wiring devices shall be NRTL
listed for their intended usage. Provide an emergency shut down system tied to the platform
control building. The system shall de-energize the HVAC system.
Outdoor lighting fixtures shall be provided at entrances to building. Locations, numbers and
manufacturers are subject to approval by COMPANY.
Emergency lighting shall be provided as indicated. Location and number of fixtures shall be
determined by VENDOR and approved by COMPANY. Emergency lighting fixtures shall be
the same manufacturer and type as the normal lighting fixtures except they shall have a
19mm high, red E affixed to the fixture for identification.
Receptacles, 220 volt, single phase, shall be provided. COMPANY shall approve location,
number and receptacle manufacturer and type.
All interconnect wiring between panels shall be made using shipboard cable in compliance
with IEEE 45, IEC 60092 standards and ABS Rules for Building and Classing Steel Vessels
Part 4, Section 9, and routed in cable tray as indicated on the drawings.
11.2 WIRING
Wiring methods inside the building, for lighting and small power, communication, fire and
safety, UPS etc. shall be shipboard cable where passing between panels. Only type approved
cables shall be used.
The maximum amount of completion shall be achieved between panels and internal to the
room. All outgoing lighting, small power, fire and gas and telecoms circuits are to be
terminated at dedicated junction boxes, clearly labeled, as to their function and service.
Cable segregation shall also be provided between system cables and routes clearly identified.
Main power and control cables shall be directly interfaced with their respective users not
covered as part of this scope Cable penetrations (MCTs) shall be provided to ensure
sufficient space is provided. 20% MCT frame shall be provided with blind blocks.
All MCTs shall be identified by stencil on the external wall as to their service.
Cable routings shall be installed in the building to provide sufficient cable support network
for these cables and no route shall be designed for more than 50% fill.
All cable shall be in accordance with specifications 3146-MI20-60S1-0260,
3146-MI20-60S1-0270 and 3146-MI20-60S1-0280. Cable trays shall be SS-316L.
Panel wiring used between panels shall be routed in cable trunking systems and meet IEC
Regulations.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
use only those breakers necessary to provide for the lighting a receptacle circuits associated
with the building. Lighting panel board type and manufacturer shall be COMPANY
approved.
11.5 GROUNDING
All equipment shall be grounded in accordance with IEC and ABS standards.
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Shell E-HOUSE - MCC / SWITCHGEAR BUILDING
Generic FPSO Document #: 3146-MI20-90S1-0080,
Rev. 0
protective relays, motor starters and other intelligent components shall have the ability to
provide metered components of the electrical system (volts, amperes watts, kva, vars and etc).
The power monitor system shall have the capability to read/write relay settings to all
protective relays, motor starters and other intelligent components.
The power system shall have user defined graphical display capabilities with user defined
metered parameters displayed.
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