PC 4000 Application

PC4001_1.PPT/ 04.04 / 8112 / SL2_01

 Main Data - Hydraulic Mining Shovels

PC 1400 PC 3000 PC 4000 PC 5500 PC 8000

Diesel Drive Komatsu Komatsu Komatsu 2 x Komatsu 2 x Komatsu
A6D170E CAC SSA12V159 SDA16V160 SSA12V159 SDA16V160
Output at 1800 rpm KW 565 940 1400 1880 3000
HP 758 1260 1875 2520 4020
Electric Drive
KW 900 1350 1800 2900
Output
Main Pumps Delivery (total) l/min 3x550 = 1650 3x900 = 2700 4x1035 = 4140 6x700 = 4200 8x1035 = 8280

Swing Pump(s) Delivery l/min 550 800 1590 700 * 2070

Front Shovel Bucket Capacity
cu.m 10,4 15 22 26 42
SAE 2:1 heaped
Crowd Force kN 660 1100 1330 1870 2320
Break-out Force kN 660 1000 1250 1865 2320
Backhoe Bucket Capacity
cu.m 9,5 15 22 28 38
SAE 1:1 heaped
Tear-out Force kN 500 800 1050 1270 1800
Break-out Force kN 500 850 1155 1400 2000
Operating Weight (Front Shovel) t 140 250 380 500 700

*) High swing rpm realised by variable displace swing motor

PC4001_1.PPT/ 04.04 / 8112 / SL2_02

 Main Data - Hydraulic Mining Shovels

PC 1400 PC 3000 PC 4000 PC 5500 PC 8000

Diesel Drive Komatsu Komatsu Komatsu 2 x Komatsu 2 x Komatsu
A6D170E CAC SSA12V159 SDA16V160 SSA12V159 SDA16V160
Output at 1800 rpm HP 758 1260 1875 2520 4020
Electric Drive
KW 900 1350 1800 2900
Output
Main Pumps Delivery (total) gpm 3x145 = 435 3x238 = 714 4x273 = 1092 6x185 = 1110 8x273 = 2185

Swing Pump(s) Delivery gpm 135 211 420 185 * 547

Front Shovel Bucket Capacity
cu.yd 13.6 19.5 29.0 34.0 55.0
SAE 2:1 heaped
Crowd Force lb 148,400 247,200 299,000 420,300 521,000
Break-out Force lb 148,400 224,800 281,000 419,200 521,000
Backhoe Bucket Capacity
cu.yd 12.5 19.5 29.0 37.0 50.0
SAE 1:1 heaped
Tear-out Force lb 112,400 179,800 236,000 285,500 404,600
Break-out Force lb 112,400 191,100 260,000 314,700 449,500
Operating Weight (Front Shovel) lb 309,000 551,500 838,000 1,102,500 1,545,000

*) High swing rpm realised by variable displace swing motor

PC4001_1.PPT/ 04.04 / 8112 / SL2_02A

 PC 4000 - Main Data

Operating Weight 380 t 838,000 lb

(Front Shovel Attachment, 1200 mm track shoes)

Main Drive Diesel

Make Komatsu SDA16V160
Output 1400 kW 1875 hp
at 1800 rpm

Electric
Output 1350 kW
1500 rpm (50 Hz)
1800 rpm (60 Hz)

Hydraulic System
Main Pumps 4 identical swash plate pumps
Flow / Pump 1035 l/min 273 gpm
Total Flow 4140 l/min 1092 gpm

Swing - Open Circuit 2 of the main pumps

Total Flow 1590 l/min 420 gpm

Hydraulic Pressure (all circuits) 310 bar 4496 psi

PC4001_1.PPT/ 04.04 / 8112 / SL2_03

 PC 4000 - Main Data

Swing Speed 4,0 rpm

Travel Speed 2,1 km/h 1.3 mph

Gradeability 60 %

Front Shovel Attachment

Shovel Capacity SAE/CECE 1:2 heaped 22,0 m 29.0 yd

1:1 heaped 26,5 m 34.7 yd
Cutting width 4000 mm 131

Digging Force
Crowd Force 1330 kN 299,000 lb
Break-out Force 1250 kN 281,000 lb

Backhoe Attachment

Backhoe Capacity SAE 1:1 heaped 22,0 m 29.0 yd

CECE 1:2 heaped 19,0 m 24.8 yd
Cutting width 3800 mm 126

Digging Force
Tear-out Force 1050 kN 236,000 lb
Break-out Force 1155 kN 260,000 lb

PC4001_1.PPT/ 04.04 / 8112 / SL2_04

 PC 4000 - Basic Dimensions

O
PR
MA
P
N MB
A 1200 mm 3'11" I 2982 mm 9'9"
B 1500 mm 4'11" J 3085 mm 10'2"
CA 6550 mm 21'6" K 7500 mm 24'7"
CB 6850 mm 22'6" L 8260 mm 27'1"
L
K J D 2435 mm 8' MA 4700 mm 18'6"
E 915 mm 3' MB 3892 mm 12'9"
F 3085 mm 10'1" N 3175 mm 10'5"
I
D G 6245 mm 20'6" O 7975 mm 26'2"
E H 8375 mm 27'6" P 6095 mm 20'
A F PR 6500 mm 21'4"
B G
CA H

CB

PC4001_1.PPT/ 04.04 / 8112 / SL2_05

SKZ4006_46/47
 PC 4000 - Superstructure Layout

Diesel Drive
4
1 Diesel Engine 5
3
2 Pump Drive Gearbox 7
12 2
3 Hydraulic Pumps
4 Oil Tank
5 Oil Cooler 9
8
6 Engine Radiator 1

7 Swing Units 9

8 Main Rotating Joint 13 7

9 Control Valves
10 Fuel Tank
6
11a Operator's Cab Upper Level 10
11
11b Electric Switch Cabinet Lower Level
12 Central Lubrication Barrel
13 Pinion Grease Barrel

Lower-Level
Walkways
Upper-Level

PC4001_1.PPT/ 04.04 / 8112 / SL2_06

SKZ4006_04B
 PC 4000 - Superstructure Layout

Electric Motor
4
5
1 Main Electric Motor 3

2 Pump Drive Gearbox 7

12 2
3 Hydraulic Pumps
4 Oil Tank
9
5 Oil Cooler
8
6 Air Intake
9 1
7 Swing Units
8 Main Rotating Joint with Slip Rings 13 7
9 Control Valves
10 Electric Switchboard Cabinet 6
10
11a Operator's Cab Upper Level 11
11b Low Voltage Electric Switch Board
Lower Level
12 Central Lubrication Barrel
13 Pinion Grease Barrel
Lower-Level
Walkways
Upper-Level

PC4001_1.PPT/ 04.04 / 8112 / SL2_07

SKZ4006_04C
 PC 4000

22 m (28.8 yd) Front Shovel Attachment

PC4001_1.PPT/ 04.04 / 8112 / SL2_08

 PC 4000 - Front Shovel Attachment
[ft] [m]

60
18

54
16

48
14

42
Bucket Capacity 22,0 m (29.0 yd)

26 3
12

50
8
Wear Package FS-WP-3 36
Material Density 1,8 t/m (3,050 lb/yd) 10
30
Crowd Force 1330 kN (299,000 lb) 8
24
Break-out Force 1250 kN (281,000 lb)

6
18
Boom 7,15 m (236)

Stick 4,90 m (161) 12
4

6 2

5600
0 0
185

-6 - 2

-12
-4
16 14 12 10 8 6 4 2 0 [m]

54 48 42 36 30 24 18 12 6 0 [ft]

PC4001_1.PPT/ 04.04 / 8112 / SL2_09

4006001
 PC 4000 - Front Shovel Attachment
Break-out and Crowd Force
on Ground Level Over Clean-up Path

1600
[kN]
Force [kN]

1400
Crowd Force
Break-out / CrowdForce

1200
Break-out Force
1000
Break-out/Crowd

800

600

400

200

0
13,5 13
5 12,5 12
4 11,5 11
3 10,5 10
2 9,5 9
1 8,5 08

Clean up path [m]

- According to DIN 24086 / SAE -

PC4001_1.PPT/ 04.04 / 8112 / SL2_10

SKZ400603B
 PC 4000 - Front Shovel Attachment
Loading a Komatsu Truck 730 E (205 short tons)
[ft] [m]

60 18

54
16

48
14

42
12
36
10
30
8
24

6
18 205 SH T

4
12

6 2

0 0

R 6500 2500 7250
-6 - 2
R 21.3 ft 8.2 ft 23.8 ft

12625
-12 41.4 ft
-4
16 14 12 10 8 6 4 2 0 [m]

54 48 42 36 30 24 18 12 6 0 [ft]
PC4001_1.PPT/ 04.04 / 8112 / SL2_11
35501003
 PC 4000 - Front Shovel / Truck Match

22,0 m Bucket (29.0 yd)

Density 1,8 t/m (3050 lb/yd)
SHORT METRIC
TONS TONS
300 272

830E
250 227

730E
200 181
TRUCK SIZE

630E
HD 1500
150 136

100 91
Fill 90%
50 Fill 95% 45
Fill 100%
0
4 5 6
Number of Passes
PC4001_1.PPT/ 04.04 / 8112 / SL1_12
 PC 4000 - Eye Level

KOMATSU 930 E KOMATSU 830 E KOMATSU 730 E KOMATSU 630 E KOMATSU HD 1500
320 short tons 255 short tons 205 short tons 190 short tons 165 short tons
eye level

loading height
Truck Type Loading Height Eye-Level
(Empty)

Komatsu HD 1500 4965 mm

Komatsu 630 E 5840 mm
Komatsu 730 E 5610 mm 7560 mm
Komatsu 830 E 6710 mm
Komatsu 930 E 7010 mm

PC4001_1.PPT/ 04.04 / 8112 / SL1_13

SKZH355_04
 PC 4000 - Front Shovel Attachment

Production Estimation
truck spotted at 60 slew angle

Digging/Loading Conditions Easy Average Severe

Komatsu Truck Type 730 E 730 E 730 E

Truck capacity sh t 205 205 205

max. truck capacity t 186 186 186

shovel capacity m 22 22 22

density t/m 1,8 1,8 1,8

bucket fill factor % 100 95 90
cycle time sec 25 28 32

actual cycles / truck no. 5 5 5

add spotting time sec 20 17 14

production / 60 min. hour t/h 4617 4264 3687

assumed time utilisation of % 90 90 90

production per hour with time utilisation t/h 4156 3838 3318

( Without Commitment )
PC4001_1.PPT/ 04.04 / 8112 / SL2_14
 PC 4000 - Front Shovel Attachment

Production Estimation

truck spotted at 60 slew angle

Digging/Loading Conditions Easy Average Severe

Komatsu Truck Type HD 1500 HD 1500 HD 1500

Truck capacity sh t 165 165 165

max. truck capacity t 150 150 150

shovel capacity m 22 22 22

density t/m 1,8 1,8 1,8

bucket fill factor % 100 95 90
cycle time sec 25 28 32

actual cycles / truck no. 4 4 4

add spotting time sec 20 17 14

production / 60 min. hour t/h 4491 4177 3614

assumed time utilisation of % 90 90 90

production per hour with time utilisation t/h 4042 3760 3253

( Without Commitment )
PC4001_1.PPT/ 04.04 / 8112 / SL2_15
 PC 4000 - Front Shovel Attachment

Material Density Applicable to

Shovel Capacity and Wear Package Selection

Bucket Size 22 m
SAE ( 1:2 ) 13,5 m 17 m 25 m #
Wear Package standard
type volume t/m t/m t/m t/m

no wear package,
WP1 2,5 1,9 1,5
only lip shrouds
small wear package
WP2 3,1 2,5 1,9 1,5
and lip shrouds
medium wear package
WP3 3,1 2,4 1,8 1,4
and lip shrouds
heavy duty wear package
WP4 2,9 2,3 1,7
and lip shrouds

Additional buckets on request

Plate lips for all buckets

PC4001_1.PPT/ 04.04 / 8112 / SL2_16

 PC 4000 - Front Shovel Attachment

PC 4000 Front Shovel Attachment

Bucket Capacity SAE: 21 m (27.5 yd)
Density 1,8 t/m (3,050 lb/yd)
Application: Overburden Removal

Job Site Movie

PC4001_1.PPT/ 04.04 / 8112 / SL1_17

 PC 4000 - Front Shovel Attachment

PC 4000 Front Shovel Attachment

Bucket Capacity SAE: 17,5 m (23 yd)
Density 2,2 t/m (3,710 lb/yd)
Application: Hard Rock Mining

Job Site Movie

PC4001_1.PPT/ 04.04 / 8112 / SL1_18

 PC 4000

SAE: 22 m (29.0 yd) Backhoe Attachment

PC4001_1.PPT/ 04.04 / 8112 / SL2_19

 PC 4000 - Backhoe Attachment

[ft] [m]

54
16
48
14
42
12
36
Bucket Capacity 10
30
SAE: 22,0 m (29.0 yd)
8
Wear Package BH-WP-2 24

Material Density 1,8 t/m (3,050 lb/yd) 6
18

Tear-out Force 1050 kN (236,000 lb) 12 4
Break-out Force 1155 kN (260,000 lb)
6 2

Boom 9,75 m (319) 0 0
Stick 4,50 m (148)
-6 - 2

-12 - 4

-18
-6

-24
- 8
-30
18 16 14 12 10 8 6 4 2 0 [m]

60 54 48 42 36 30 24 18 12 6 0 [ft]

PC4001_1.PPT/ 04.04 / 8112 / SL2_20

35500706
 PC 4000 - Backhoe Attachment
Break-out and Tear-out Force

Break-out Force

1400
Break-out / Tear-out Force [kN]

1200

1000
Break-out Force 136
800 Tear-out Force

600

400
-20 0
200 Tear-out Force
0
-20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 136

Bucket / Stick Angle [deg.]

80
0

- According to DIN 24086 / SAE -

PC4001_1.PPT/ 04.04 / 8112 / SL1_21

SKZ400607+08
 PC 4000 - Backhoe Attachment
Loading a Komatsu Truck 730 E (205 short tons)
[ft] [m]

54
16
48
14
42
12
36
10
30
8
24

6
18

12 4

6 2

0 0

-6 -2

-12 -4

-18
-6

-24
-8
-30
20 18 16 14 12 10 8 6 4 2 0 [m]

66 60 54 48 42 36 30 24 18 12 6 0 [ft]

PC4001_1.PPT/ 04.04 / 8112 / SL2_22

4006002
 PC 4000 - Backhoe / Truck Match

Bucket: SAE 22,0 m (29.0 yd)

Density 1,8 t/m (3050 lb/yd)
SHORT METRIC
TONS TONS
300 272

830E
250 227

730E
200 181
TRUCK SIZE

630E
HD 1500
150 136

100 91
Fill 90%
50 Fill 95% 45
Fill 100%
0
4 5 6
Number of Passes
PC4001_1.PPT/ 04.04 / 8112 / SL1_23
 PC 4000 - Backhoe Attachment
Production Estimation
truck spotted on lower level
between 30 - 45 slew angle

Digging / Loading Conditions Easy Average Severe

Komatsu Truck Type 730 E 730 E 730 E

Truck capacity sh t 205 205 205

max. truck capacity t 186 186 186

bucket capacity m 22 22 22

density t/m 1,8 1,8 1,8

bucket fill factor % 100 95 90

cycle time sec 24 27 31

actual cycles / truck no. 5 5 5

add spotting time sec 21 18 15

production / 60 min. hour t/h 4748 4376 3774

assumed time utilisation of % 90 90 90

production per hour with time utilisation t/h 4273 3938 3396

( Without Commitment )
PC4001_1.PPT/ 04.04 / 8112 / SL2_24
 PC 4000 - Backhoe Attachment
Production Estimation

truck spotted on lower level

between 30 - 45 slew angle

Digging / Loading Conditions Easy Average Severe

Komatsu Truck Type HD 1500 HD 1500 HD 1500

Truck capacity sh t 165 165 165

max. truck capacity t 150 150 150

bucket capacity m 22 22 22

density t/m 1,8 1,8 1,8

bucket fill factor % 100 95 90

cycle time sec 24 27 31

actual cycles / truck no. 4 4 4

add spotting time sec 21 18 15

production / 60 min. hour t/h 4606 4277 3692

assumed time utilisation of % 90 90 90

production per hour with time utilisation t/h 4145 3849 3323

( Without Commitment )
PC4001_1.PPT/ 04.04 / 8112 / SL2_25
 PC 4000 - Backhoe Attachment
Loading a Komatsu Truck 730 E (205 short tons)
[ft] [m]

54
16
48
14
42
12
36
10
30

8
24

6
18

12 4

6 2

0 0

-6 -2

-12 -4

-18
-6

-24
-8
-30 20 18 16 14 12 10 8 6 4 2 0 [m]
66 60 54 48 42 36 30 24 18 12 6 0 [ft]

PC4001_1.PPT/ 04.04 / 8112 / SL2_26

35501102
 PC 4000 - Backhoe Attachment
Production Estimation

truck spotted on excavator level

between 90-120 slew angle

Digging / Loading Conditions Easy Average Severe

Komatsu Truck Type 730 E 730 E 730 E

Truck capacity sh t 205 205 205

max. truck capacity t 186 186 186

bucket capacity m 22 22 22

density t/m 1,8 1,8 1,8

bucket fill factor % 100 95 90

cycle time sec 34 37 41

actual cycles / truck no. 5 5 5

add spotting time sec 21 18 15

production / 60 min. hour t/h 3505 3298 2916

assumed time utilisation of % 90 90 90

production per hour with time utilisation t/h 3155 2968 2624

( Without Commitment )
PC4001_1.PPT/ 04.04 / 8112 / SL2_27
 PC 4000 - Backhoe Attachment
Production Estimation

truck spotted on excavator level

between 90-120 slew angle

Digging / Loading Conditions Easy Average Severe

Komatsu Truck Type HD 1500 HD 1500 HD 1500

Truck capacity sh t 165 165 165

max. truck capacity t 150 150 150

bucket capacity m 22 22 22

density t/m 1,8 1,8 1,8

bucket fill factor % 100 95 90

cycle time sec 34 37 41

actual cycles / truck no. 4 4 4

add spotting time sec 21 18 15

production / 60 min. hour t/h 3432 3246 2867

assumed time utilisation of % 90 90 90

production per hour with time utilisation t/h 3089 2922 2580

( Without Commitment )
PC4001_1.PPT/ 04.04 / 8112 / SL2_28
 PC 4000 - Backhoe Attachment

Material Density Applicable to

Bucket Capacity and Wear Package Selection

Bucket Size
SAE ( 1:1 ) 15 m # 22 m 25 m #
Wear Package
type volume t/m t/m t/m
with lip shouds and
WP1 2,7 1,8 1,5
welded side cutters
medium wear package
WP2 2,6 1,8 1,5
and lip shrouds
heavy duty wear package
WP3 2,5 1,7
and lip shrouds

# Other buckets available on request

Plate lips for all buckets

PC4001_1.PPT/ 04.04 / 8112 / SL1_29

 PC 4000
Mining Recommendations and Production Efficiency

Bucket Capacity 22 m 22 m 22 m 22 m
Swing 60 - 90 30 - 60 90 - 180 30 - 180
Cycle Time 24 - 33 sec 23 - 32 sec 33 - 42 sec 23 - 35 sec
Production Efficiency 100% approx. 3 % more approx. 20 % less approx. 8 % less

(Estimate Rates - Without Commitment)

PC4001_1.PPT/ 04.04 / 8112 / SL2_30
SKZALLG_50A-C
 PC 4000 Backhoe Attachment

PC 4000 Backhoe Attachment

Bucket Capacity SAE: 23 m (30 yd)
Density 1,65 t/m (2,780 lb/yd)
Application: Coal/Overburden Removal

Job Site Movie

PC4001_1.PPT/ 04.04 / 8112 / SL1_31
 PC 4000 Backhoe Attachment

PC 4000 Backhoe Attachment

Bucket Capacity SAE: 22 m (28.8 yd)
Density 1,8 t/m (3,050 lb/yd)
Application: Coal/Overburden Removal

Job Site Movie

PC4001_1.PPT/ 04.04 / 8112 / SL1_32