Definition of Specification

(1) Lifting Capacity

(2) Excavating Force

(3) Ground Contact Pressure

(4) Bucket Capacity

(5) Cycle Time

DS-#1
(1) Lifting capacity

Load point height :

SAE Standard point ... LIFTING EYE at BUCKET

PCSA Standard point ... ARM + BUCKET Connecting point

Rear end track roller

Load Radius

Tipping line

Definition of rated lifting capacity by SAE standard J1097

- Lifting capacity = 75% of tipping load, max.

- The rated load (lifting capacity) will not exceed 87% of the excavators
hydraulic capacity.

Key item :

- Size of load
- Length of lifting cable
- Load Radius

DS-#2
(2) Excavating power

A
E

Fb
D
Fs C

Calculation by SAE standard J1179 or PCSA standard No.3

1. Bucket digging force

or Bucket curl force(Fb) = Bucket cylinder force (A C)

D B

2. Arm digging force

or Arm crowd force(Fs) = Arm cylinder force E

F

D : Radius of bucket tooth

F : Arm length + D

Cylinder force = Area of cylinder piston relief valve pressure.

DS-#3
 Quick referenece data for Excavation Force
July 21. 2006
Standard Attachment Normal Power Boost
Item Model
Boom Arm Bucket,PCSA Arm crowd Bucket digging Arm crowd Bucket digging
3
m(ft.in) m(ft.in) m (cu yd) force kgf(lbf) force kgf(lbf) force kgf(lbf) force kgf(lbf)
R55-7 3.0(9'10") 1.6(5'3") 0.18(0.24) 2,900(6,390) 3,850(8,488) - -
R80-7 3.7(12'2") 1.67(5'6") 0.31(0.41) 3,900(8,600) 4,500(9,920) - -
R110-7 4.3(14'1") 2.26(7'5") 0.45(0.59) 5,680(12,520) 8,000(17,640) 6,200(13,660) 8,730(19,240)
R140LC-7 4.6(15'1") 2.5(8'2") 0.58(0.76) 6,300(13,890) 8,500(18,740) 6,870(15,150) 9,270(20,440)
R160LC-7 5.1(16'9") 2.6(8'6") 0.70(0.92) 7,650(16,870) 11,070(24,410) 8,350(18,400) 12,080(26,630)
R180LC-7 0.76(0.99)
R210LC-7 5.68(18'8") 2.92(9'7") 0.92(1.20) 9,900(21,830) 13,600(29,980) 10,800(23,810) 14,840(32,710)

Crawler R210NLC-7 0.87(1.14)

Type R210LC-7
8.2(26'11") 6.3(20'8") 0.52(0.68) 4,990(11,000) 7,340(16,180) - -
Long Reach
R250LC-7 5.85(19'2") 3.05(10'0") 1.08(1.41) 11,700(25,790) 16,000(35,270) 12,760(28,310) 17,450(38,480)
R290LC-7(A) 6.25(20'6") 3.05(10'0") 1.27(1.66) 12,600(27,780) 17,200(37,920) 13,750(30,310) 18,760(41,370)
R290LC-7
10.2(33'6") 7.85(25'9") 0.52(0.68) 4,420(9,740) 7,100(15,650) - -
Long Reach
R320LC-7(A) 6.45(21'2") 3.2(10'6") 1.44(1.88) 13,500(29,760) 18,100(39,900) 14,730(32,470) 19,750(43,530)
R360LC-7(A) 6.5(21'4") 1.63(2.12) 15,500(34,170) 20,500(45,190) 16,910(37,280) 22,360(49,300)
R450LC-7(A) 7.06(23'2") 3.38(11'1") 2.15(2.81) 18,400(40,570) 22,800(50,270) 20,070(44,260) 24,870(54,840)
R500LC-7(A) 19,000(41,890) 25,100(55,340) 20,730(45,700) 27,380(60,370)
R55W-7 3.0(9'10") 1.6(5'3") 0.18(0.24) 2,900(6,390) 3,850(8,490) - -
Wheel R140W-7 4.6(15'1") 2.1(6'11") 0.58(0.76) 7,300(16,090) 8,500(18,740) 7,700(16,980) 9,270(20,440)
Type R170W-7 5.1(16'9") 2.2(7'3") 0.76(0.99) 8,690(19,160) 11,070(24,410) 9,480(20,900) 12,080(26,630)
R200W-7 5.65(18'8") 2.9(9'6") 0.80(1.05) 10,020(21,830) 13,600(29,980) 10,930(23,810) 14,840(32,710)

DS-#4
(3) Ground contact pressure

L W

Ground pressure = Weight of machine

Total ground contact area

= Weight of machine
(L+0.35H) W 2

Reference data of ground pressure

Item Pressure(/)

Man 0.3 ~ 0.4

Automobile 1.2 ~ 2.4

Truck 2.5 ~ 7.5

Bull Dozer 0.6 ~ 1.5

Crawler Excavator 0.2 ~ 1.3

Wheel Excavator 4.5 ~ 5.0

Wheel Loader 2.8 ~ 4.0

DS-#5
 Usuage
Type of shoe Remarks
Cralwer
Excavator Dozer
Loader

General application

Swamp application
for extremely low
ground pressure

Logging application
for bigger traction
power

Biggest traction
power required
application

Travelling on asphalt

Note : It is recommended to use narrowest shoe for less trouble and longer life
time.

DS-#6
(4) Bucket capacity

1 1

1
1

PCSA standard No.3 - Power Crane & Shovel Association(USA)

and SAE standard J296 - Society of Automotive Engineers(USA)

1) Struck capacity(Vs)

Vs = A Wa

A : Sectional area of bucket inner surface

Wa : Average width of bucket inner surface

W2

Wa
A

W1

DS-#7
2) Heaped capacity(Vk)

1 1

1 1
Vk

Vs

Let's develop Vk

L3

L2

Vk = 1/3 L3 3 L3/2 + 1/2 (L2-L3) L3 L3/2

Therefore rated capacity(Vr) is

Vr = Vs + Vk

DS-#8
(5) Cycle time

Cycle time is consisted of following elements

- Digging : Bucket-in, arm-in and boom-up operation simultaneously to

load the bucket
- Swing : Swing and boom-up operation to dump track
- Dumping : Arm-out and bucket dump
- Swing : Swing and boom-down to prepare next digging

In case of 90 degree load operation, normal cycle time range is from 8 to

15 seconds for hyundai dash 7 series excvators. But it can vary depending
on site condition such as type of material, size of dump truck, application
and etc.

90~110

Inertia

Swing Stop

DS-#9
Performance Test

(1) Boom Operating Speed

(2) Arm Operating Speed

(3) Bucket Operating Speed

(4) Swing Operating speed

(5) Travel Speed

(6) Performace Test Sheet

PT-#10
(1) Boom operating speed

a. Test condition.
- Engine at high rpm.
- Hyd. Oil temp : approx 50 (122)
- Set the machine as the above figure
; Fully retract arm cylinder
fully extend bucket cylinder

b. Test
- Raise the boom with full stroke of boom lever.
- Measure the time.
- Down the boom with full stroke of boom lever and measure it.
- Test 3 times and use average value.

Unit : sec/raise(sec/down)
Item R55-7 R80-7 R110-7 R140LC-7 R160LC-7 R180LC-7 R210LC-7 R250LC-7
2.40.4 3.20.4 2.90.4 2.90.4 3.00.4 3.00.4 3.00.4 3.60.4
Standard
(2.70.4) (3.60.4) (2.60.4) (2.30.4) (2.60.4) (2.60.4) (3.00.4) (3.40.4)
Max. 2.9 3.9 3.5 3.8 3.6 3.6 3.8 4.3
allowable (3.3) (4.4) (3.2) (3.8) (3.2) (3.2) (3.8) (4.1)

Item R290LC-7(A) R320LC-7 R320LC-7A R360LC-7(A) R450LC-7 R450LC-7A R500LC-7 R500LC-7A

4.00.4 3.50.4 4.00.4 3.70.3 3.70.3 3.90.4 4.40.3 4.30.4
Standard
(3.00.4) (3.20.4) (4.00.4) (3.80.4) (3.30.4) (3.00.4) (3.80.4) (3.80.4)
Max. 5.0 4.4 4.8 4.7 4.6 4.6 5.2 5.2
allowable (3.8) (4.0) (4.8) (4.8) (4.1) (4.1) (4.5) (4.5)

PT-#11
(2) Arm operating speed

Roll out

Roll in

a. Test condition.
- Engine at high rpm.
- Hyd. Oil temp : approx 50 (122)

b. Test
- Operate the machine with full stroke of arm lever.
- Measure the time for roll in and roll out.
- Test 3 times and use average value.

Unit : sec/roll in(sec/roll out)

Item R55-7 R80-7 R110-7 R140LC-7 R160LC-7 R180LC-7 R210LC-7 R250LC-7
3.00.4 2.70.4 2.90.4 2.90.4 2.90.4 2.90.4 3.20.4 3.60.4
Standard
(2.30.4) (2.50.3) (2.80.3) (2.80.3) (2.80.3) (2.80.3) (2.80.3) (2.70.3)
Max. 3.6 3.3 3.5 4.0 3.5 3.5 4 4.3
allowable (2.8) (3.6) (3.4) (3.5) (3.4) (3.4) (3.5) (3.3)

Item R290LC-7(A) R320LC-7 R320LC-7A R360LC-7(A) R450LC-7 R450LC-7A R500LC-7 R500LC-7A

3.70.4 3.80.4 3.50.4 3.40.4 4.00.4 4.10.4 4.10.4
Standard
(3.20.3) (3.20.3) (3.00.3) (3.00.3) (3.50.3) (3.50.3) (3.50.3)
Max. 4.6 4.7 4.3 4.4 5.3 5.3 4.8
allowable (3.3) (4.0) (3.6) (4.0) (4.3) (4.3) (5.2)

PT-#12
(3) Bucket operating speed

Load Dump

50cm(1.64')

a. Test condition.
- Engine at high rpm.
- Hyd. Oil temp : approx 50 (122)

b. Test
- Operate the machine with full stroke of bucket lever.
- Measure the time for roll in and roll out.
- Test 3 times and use average value.

Unit : sec/load(sec/dump)

Item R55-7 R80-7 R110-7 R140LC-7 R160LC-7 R180LC-7 R210LC-7 R250LC-7

3.60.4 3.00.4 3.60.4 3.10.4 3.50.4 3.80.4 3.80.4 2.70.4
Standard
(2.40.4) (1.90.3) (2.10.3) (1.80.3) (2.00.3) (2.10.3) (2.50.3) (2.50.3)
Max. 4.4 3.6 4.4 4.8 4.2 4.6 4.8 3.3
allowable (2.9) (2.3) (2.5) (3.1) (2.5) (2.6) (3.1) (3.0)

Item R290LC-7(A) R320LC-7 R320LC-7A R360LC-7(A) R450LC-7 R450LC-7A R500LC-7 R500LC-7A

2.80.4 3.00.4 2.60.4 2.40.4 2.70.4 2.60.4 3.00.4 3.00.4
Standard
(2.60.3) (2.60.3) (2.70.3) (2.60.3) (2.60.3) (2.60.3) (3.10.3) (3.00.3)
Max. 3.5 3.8 3.3 4.4 2.9 2.9 3.6 3.6
allowable (3.3) (3.3) (3.3) (4.0) (4.1) (3.1) (3.7) (3.7)

PT-#13
(4) Swing operating speed

1m(3.28')

a. Test condition : - Fully retract arm cylinder, extend bucket cylinder and set
bucket at 3 ft 4 in (1m) above the ground.
- High engine rpm
- Hyd. Temp. : approx 50 (122)

b. Test
- Operate swing lever with full stroke.
- Creck the time required to make indicated turn in table after one turn of
start-up with a stop watch.

Unit : sec/3revs
Item R55-7 R80-7 R110-7 R140LC-7 R160LC-7 R180LC-7 R210LC-7 R250LC-7

Standard 12.21.0 15.01.5 13.81.5 12.51.5 3.50.4 14.91.5 15.01.5 15.21.5

Max. 15.3 18.8 16.6 16.0 4.2 18.6 18.8 19.0

Item R290LC-7(A) R320LC-7 R320LC-7A R360LC-7(A) R450LC-7 R450LC-7A R500LC-7 R500LC-7A

Standard 14.71.5 16.81.5 19.82.0 19.81.5 17.51.5 20.51.5 18.01.5 20.01.5

Max. 18.4 21.0 24.7 23.8 21.9 21.9 22.5 25.0

PT-#14
(5) Travelling speed

0.3~0.6m(1~2')

a. Test condition.
- Hard and flat ground
- Engine at high rpm
- Hyd oil temp : approx 50 (122)
- Set the machine as figure.

b. Test
- Measure the time to run 65'7" (20m) after initial 20' (6m) run.
- Repeat 3 times and use average value.

6m(20') 20m(65'7")

I : Initial run before reach maximum speed

M : Measuring distance

PT-#15