Date 10/05/2017 1

Version 16.1.8.0 File transportador-wagner-final.an2x

Project Engineer Breno
Location Company Rossi
Description Case Name Base

General Material
Belt Width mm 600 Description Corn
Belt Speed m/sec 1,00 Density kg/m 750
Load mtph 60 Surcharge Angle deg 10,0
Ambient Temp C 25 Actual Area m 0,022
Total Mass kg 2975 Percent Loaded % 65
Total HS Inertia kg-m 0 Edge Distance mm 94
Calculation Method CEMA Universal (7th) Bed Depth mm 79
Friction Force kN 0,4 Lump Size mm 150
Lift Force kN 0,3 Chute Drop Height m 2,44
Misc Drag kN 4,0 Impact Energy N-m 75,7
Friction Factors
Equivalent DIN f 0.0375

Idlers Carry Return

Specification CEMA6 CEMA6
Description B4 B4
Estimated No of Idlers 20 8
Belt Width mm 610 610
No of Rolls 3 1
Angle deg 45,0 0,0
Roll Diameter mm 102 102 Profile
Type Fixed Fixed Horizontal Length m 25
Rotating Weight kg 8,3 7,4 Vertical Lift m 2
Bearing Type Ball Roller
Rating N 1824 845
Max Actual Load N 327 327
Max Calc Load N 360 333
RPM 188 188
Min L10 Life hr 10357863 1764879
Ave L10 Life hr 10357863 1764879
Vert. Misalign mm 3,175 3,175 Belt
Angular Install Tolerance mm 12,700 12,700 Type Fabric-ISO
Forward Tilt deg 0,0 0,0 Description 2/EP200
Mfg. Tolerance mm 2,540 2,540 Cover Gauge mm 6,4 x 6,4
Idler/Belt Friction 0,50 0,50 Rating kN /(N/mm) 12 / 20
Seal Drag -Kis Nm 0,34 0,34 Safety/DesignFactor 10,03
Speed Factor -Kiv N-m/rpm 0,0005 0,0005 Elastic Modulus N/mm 3500
Load Factor -Ciw mm-N/N 0,03175 0,03937 Weight kg/m 11,1
Drag Multiplier 1,00 1,00 Apparent Length m 51
Kt Multiplier 0,92 0,92 Max Run Ten kN / N/mm / % 6,3 / 10 / 53
Max Accel Ten kN / N/mm / % 6,4 / 11 / 53
Takeup Max Decel Ten kN / N/mm / % 4,8 / 8 / 40
Type Auto
Tension kN 3,2
No of Pulleys 1
Weight kg 646
Selected Due To Run Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 0,16
Total m 0,16

Comments:
 Date 10/05/2017 2
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Drives
1
Location 2
Number of Motors 1
Total Nameplate Power (kW) 8
Power Ratio 1,00
Efficiency 0,85
Wrap Angle (Deg) 180
Synchronous RPM 1800
HS Inertia (kg-m) 0
Running
Running Power (kW) 6
Percent Nameplate (%) 74,1
Running Te (kN) 4,7
Friction Factor 0,35
Wrap Factor 0,50
Slip Ratio 3,00
Actual T1/T2 Ratio 2,35
Breakaway
Breakaway Friction Multiplier 1,50
Req Breakaway Torque (% Nmpl) 109
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 15
Ave Starting Torque (% Nmpl) 77
Starting Te (kN) 4,8
Friction Factor 0,40
Wrap Factor 0,40
Slip Ratio 3,51
Actual T1/T2 Ratio 2,40
Stopping
Est. Drift Time(sec) 0,6
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0,00
Friction Factor 0,40
Wrap Factor 0,40
Slip Ratio 3,51
Actual T1/T2 Ratio 1,49

Comments:
 Date 10/05/2017 3
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 24,78 1,95 4,49 Carry 1,20 100 24,78 60
2 Dr/Head 2
3 Return -24,78 -1,95 -4,49 Return 3,00 X 1
4 Tail/TU

Comments:
 Date 10/05/2017 4
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry -0,02 0,20 3,2 3,2 3,1 2,0 9,18 2,48 3,03 0,24 2186 862
2 Dr/Head 24,76 2,14 6,3 6,4 4,8 1103 1688
3 Return 24,76 2,14 2,7 2,7 3,2 2,0 1,29 0,83 0,80 630 337
4 Tail/TU -0,02 0,20 3,2 3,2 3,2 47 89

Comments:
 Date 10/05/2017 5
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Pulley
Pulley No. 1 2 1) Dr/Head@2
Flight Description Dr/Head Tail/TU
Label
Location 2 4
Same As (Pulley No.)
Tension (T1) (kN) 6,3 3,2
Tension (T2) (kN) 2,7 3,2
T1 Incoming Angle (degrees) -4,5 175,5 2) Tail/TU@4
Wrap Direction Clockwise Clockwise
Wrap Angle (degrees) 180,0 180,0
T2 Outgoing Angle (degrees) 175,5 -4,5
Pulley Weight (kg) 99,11 88,86
Resultant Force (kN) 9,1 6,4
Resultant Force Angle (degrees) 259,40 93,35

Pulley Diameter (mm) 400 400

Lagging Gauge (mm) 12,7 0,0
Lagging Type Herringbone
Face Width (mm) 651 651
Pulley RPM (RPM) 44,90 47,75

Bearing Centers B (mm) 854 803

Shaft Length (mm) 1266 946
Shaft Material 1045 1045
Key Type Profiled None
Shaft Diameter (mm) 55 48

Turndown Radius (mm) 6,1 5,6

Hub Series All All
Hub Identifier XT 25 XT 25
Bearing Series All All
Bearing Bore (mm) 42,8625 36,5125
Bearing Identifier USAF510 ISAF509
Seal Type basic basic

Overhung Load (N) 0,0

Shaft Deflection 0,0021 0,0020

Shaft Safety Factor 2,60 2,61
Hub Safety Factor 2,13 3,70
Turndown Safety Factor 2,14 4,70
Bearing L10 Life (hrs) (hr) 17889918 26253630

Backstop Required? Yes

Min Backstop Rating 2073
Backstop Torque 0

Comments:
 Date 10/05/2017 6
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification CEMA6 CEMA6
Description B4 B4
Type Fixed Fixed
Estimated No of Idlers 20 8

For Belt Width (mm) 610 610

No of Rolls 3 1
Angle (degrees) 45 0
Bearing Type Ball Roller
Roll Diameter (mm) 102 102
Roll Material Steel Steel
Rotating Weight (kg) 8,3 7,4

Load Rating (N) 1824 845

Max Actual Load (N) 327 327
Max Calc. Idler Load - CIL (N) 360 333
RPM 188 188
Min L10 Life (hr) 10357863 1764879
L10 Average (hr) 10357863 1764879
% Reliability for 50000 Hrs 100,00 99,95

Vertical Misalignment (mm) 3,175 3,175

Angular Install Tolerance (mm) 12,700 12,700
Angular Install Tolerance (deg) 0,88 0,88
Forward Tilt (degrees) 0,0 0,0
Manufacturing Tolerance (mm) 2,540 2,540
Idler to Belt Friction Factor 0,50 0,50

Seal Drag - Kis (Nm) 0,34 0,34

Speed Factor - Kiv (Nm/RPM) 0,0005 0,0005
Load Factor - Ciw (mm-N/N) 0,03175 0,03937

Drag Multiplier 1,00 1,00

Temperature Multiplier - Kt 0,92 0,92
Regen Multiplier

Comments:
 Date 10/05/2017 7
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Trajectory

Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 338 Pulley Center To Top Of Material
X Dimension mm -1572
2 610 1350
Y Dimension mm 0
3 914 3038 Pulley Center To Bottom Of Material
4 1219 5400 X Dimension mm -1572
Y Dimension mm 0
5 1524 8438
Horizontal Bankboard
6 1829 12150 Pulley Center To Top Of Material
7 2134 16538 X Dimension mm 0
Y Dimension mm 1572
8 2438 21601
Pulley Center To Bottom Of Material
9 2743 27338 X Dimension mm 0
10 3048 33751 Y Dimension mm 1572
11 3353 40839
12 3658 48601
13 3962 57039
14 4267 66152
15 4572 75940

Comments:
 Date 10/05/2017 8
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Belt
Specification Fabric-ISO
Carcass 2/EP200
Rating N/mm 20
Top Cover Gauge mm 6,4
Bottom Cover Gauge mm 6,4
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 914
Min Belt Width mm 610
Weight kg/m 11,1
Modulus N/mm 3500
Accel/Decel Limit % 150

Run Accel Decel

Min Safety Factor 10,03
Actual Safety Factor 19,06 18,87 25,07
Local Tension Limits % 115
Min Local Safety Factor 8,72 5,81 5,81
Actual Local Safety Factor 13,92 13,82 16,54
Highest Local Tension Location Head Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 0,00 0,00 0,00
Lowest Local Tension N/mm 3,09 3,10 2,86
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition

Comments:
 Date 10/05/2017 9
Version 16.1.8.0 File transportador-wagner-final.an2x
Project Engineer Breno
Location Company Rossi
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 2
Length (mm) 1250
Trough Depth (%) 50
Pulley Height (mm) 61
Tension At Head (kN) 6,3 6,4 4,8
Highest Local Stress (N/mm) 14,4 14,5 11,9
Local (S.F.) 13,92 13,82 16,87
Splice (S.F.) 4,18 4,15 5,06
Low Tension (N/mm) 8,1 8,2 5,6

Tail Transition Point 1

Length (mm) 1800
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 3,2 3,2 3,1
Highest Local Stress (N/mm) 12,3 12,3 12,1
Local (S.F.) 16,22 16,21 16,54
Splice (S.F.) 4,87 4,86 4,96
Low Tension (N/mm) 3,1 3,1 2,9
Head Transition

Tail Transition

Comments: