CVC Technologies, Inc. CVC Technologies, Inc.

(Taiwan)
10861 Business Drive, Fontana, CA 92337, USA Asia Pacific Headquarters
Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411 No.190, Gongye 9th Rd., Dali Dist., Taichung City 412, Taiwan
Toll Free: +1 (877) 282-7333 Phone: +886 (4) 3705-6666 (Rep.) Fax: +886 (4) 3705-6555
E-mail: sales@cvctechnologies.com
http://www.cvctechnologies.com
E-mail: sales@cvcusa.com
CVC Technologies, Inc. (India)
601/602, Manmandir Suraksha, Building No.3, Nahur Village Road,
CVC Australia & New Zealand Office Mulund (W), Mumbai - 400 080
914 / 3 Como Crescent, Southport, Queensland 4215, Australia Phone: +91 (22) 2562-1242, +91 (22) 2562-1243
Phone: +61 (7) 412 803 434 Fax: +91 (22) 2562-1244
E-mail: cvc-australia@cvctechnologies.com E-mail: cvc@cvcindia.com

CVC Technologies, Inc. (China)

1 Building, Lane 1343, Tongpu Rd., Putuo District, Shanghai, China
CVC PHARMAPACK
Postal Code: 200333
Phone: +86 (21) 5270-3030 Fax: +86 (21) 5269-6019
E-mail: cvc-china@cvctechnologies.com
Tablet & Capsule Bottling Line
CVC Technologies, Inc. (Indonesia)
Jl. Letjend. Suprato Cempaka mas, Blok B. 12 Jakarta Pusat 10640
Phone: +62 (21) 4288-5557 Fax: +62 (21) 4288-5013
E-mail: cvc-indonesia@cvctechnologies.com
1MY1

Technical data contained in this material is not binding and may be subject to changes without prior notice.

R
CVC TECHNOLOGIES, INC.
 Tablet / Capsule Bottling Line

Designed to comply with FDA and cGMP regulations, CVCs counting

and bottling lines are widely applied and strongly recommended by
pharmaceutical manufacturers all around the world.
Starting from bottle unscrambling to the end-of-line packaging, CVC
has developed ranges of compact-designed and exquisite-made
machinery.

Comprehensive equipments include bottle unscrambler, tablet/capsule

counter, desiccant inserter, cottoner, capper, labeler, induction capsealer,
bander, cartoner, leaflet outserter, etc.

Providing the best integrated solutions to fulfill all your requirements of

production line.

01 Tablet / Capsule Bottling Line Tablet / Capsule Bottling Line 02

 60 120 200 BPM Counting Solutions
The balance between efficiency and accuracy
We know customers are eager to advance the efficiency in every possible way, but know what more important is
the efficiency should not be achieved at the expense of effectiveness. The triple efficiency CVC 200 BPM tablet/
capsule bottling line is equally as important as the unparalleled quality we persist for long. Accuracy of the whole
system is always the priority in the product development in CVC and the ultimate we pursue.

Bottle Desiccant Counter Check-weigher Cottoner Capper Capsealer Cap Labeler/ Cartoner Shrink Bundler
Unscrambler Inserter Retorquer Leaflet Side Outserter
g

03 60 > 120 > 200 bpm Counting Solutions 60 > 120 > 200 bpm Counting Solutions 04
 Tablet / Capsule Counting & Filling
With unparalleled ease, the CVC "Challenger" equips your packaging line for accurate counting and
filling of all shapes, colours and various sizes of tablets, capsules, caplets, softgels, etc.
Being newly improved, the CVC 1220 / CVC 1620 "Challenger", combines unerring accuracy with incredible value. While the
optional industrial PC is present, CVC1220 / CVC1620 can comply with 21CFR Part 11 regulations.

The remarkable CVC 1220 / CVC 1620 counting system has enjoyed growing success ever since its introduction in early 1995.
Pharmaceutical users are all around the world.

An Investigation toward major pharmaceutical manufacturers shows the CVC 1220 / CVC 1620 are the most reliable counters in the
world in referring to their counting accuracy.

The compact design of the CVC "Challenger" is a major advantage. The new simple design has now made the counter at a more
affordable selling price. Design improvements also include dustless machine operation and easy clean-up by moving the "dust"
extraction system backward to enhance its efficiency.

CVC 1220-2
Two CVC 1220 counters integrate with a dual-track conveyor.

Challenger CVC 1220 / CVC 1620

THE CVC "CHALLENGER" The CVC challenger will fulfill all your needs of tablet / capsule
GUARANTEES 100% counting and filling. It enables every possibility!
COUNTING ACCURACY. 100% counting accuracy guaranteed.
In compliance with 21CFR Part 11. (option)
Counting quantity can be set from 1 piece to 9,998 pieces per bottle.
The design of heavy duty stainless steel with polished welds on all horizontal
surfaces prevents dust building up in operation. Seamless design prevents potential
product contamination.
The "Challenger" is equipped with advanced detecting system including of a dust
Technical Specifications: compensator and bulit-in spike controller. The sensor adjusts its sensitivity
Hopper capacity: CVC 1220 (30 lit), CVC 1620 (36 lit) automatically to offset the gradual accumulation of "dust" on the sensor window.
Container height range: 40 - 200 mm Product contact materials are all made of SUS316 Stainless Steel or PET.
Container opening: 30 - 110 mm Auto rejection system removes incorrectly-filled containers off the conveyor.
Power source: 220V, 50/60 Hz, single phase (option)
Power consumption: 1.275 KW (5.8 Amps at 220V) Full cGMP compliance.
Compressed air pressure: 87 psi (6 Kgs/cm)
Compressed air consumption: 5 cfm
Machine dimensions (w/o conveyor): CVC 1220: L. 780 x W. 1758 x H. 1678 ~ 1848 mm
CVC 1620: L. 680 x W. 1970 x H. 1725 ~ 1895 mm

05 Tablet / Capsule Counting & Filling Tablet / Capsule Counting & Filling 06

Features of CVC 1220 / CVC 1620
What makes the CVC Challenger the best tablet / capsule counter?
Option TST (Touch Screen Terminal):
Selection of language interface is available.
In compliance with 21CFR Part11 electronic records
and electronic signatures are integrated in
completely filed by the industrial PC.
Settings and production report are stored and can
be output or printed out.
When parameters are set incorrectly, optional auto
rejection system removes irregular containers from
the conveyor to secure counting accuracy.
The message of rejection will be shown on the
control panel and the amount of rejected bottle will
be deducted from the total counts.
07 Features of CVC 1220 / CVC 1620
12/16 linear channels with 3 stages of vibration
units separate and transmit tablets/capsules to the
detection unit. Each individual channel is equipped
with 8 sensors to count products in free fall and
with a special "dust" compensator to assure
counting accuracy.
The unique interlocking of the counting head
components provides the ultimate cleaning ease as
the operator simply turns off the air supply to
remove the "air locked" vibratory plates.
UNIQUE "QUICK DISASSEMBLY" DESIGN FOR
QUICK AND EASY CLEAN-UP
To prevent cross-contamination, cGMP requires that all product
contact parts must be cleaned up when products change.
To avoid product spillage, filling nozzle dips to cover
the neck while each bottle advancing to filling position.
Equipped with electrical type height adjustment.
CVC 1620 is available to adopt single or double
discharge funnels.
When CVC 1620 is equipped with a double-discharge
funnel, the machine will count and fill two bottles at a
time.
Newly advanced dust vacuum port gives more
powerful and efficient vacuuming capability.
Product "dust" is drawn out via 2 extraction tubes
to collector located underneath the hopper and
front vibratory plates.
Tool-free release, quick & easy cleaning.
Features of CVC 1220 / CVC 1620 08
 CVC 1220 / CVC 1620 speed chart Pre-feeding System
Bottle Speed The compact design adopts motorized hopper / bin lifting system to transport tablets / capsules from a
Product size Count opening CVC 1220 CVC 1220-2 CVC 1620 floored mounted hopper to the CVC counter.
(dia.)(mm) bottle/min bottle/min bottle/min This new lifter provides wider application while only small space is required. It is suitable for all kinds
(9.5 x 9 mm) ball shape 30 32 46 92 69 of tablets or/and capsules, seamless construction of hopper prevents possible product contamination.
30 19 43 86 65
60 19 27 54 41
On/off is auto-triggered.
120 19 11 22 17
Auto control for tablet/capsule feeding.
(12 x 5.5 mm) tablet / coated 30 19 46 92 69 Accompany with lower vacuum dust extraction
60 19 35 70 52
port, dust accumulation is minimised.
120 19 22 44 33
60 32 56 112 84 Height adjustment is electrically controlled with
120 32 52 104 78 auto lock; hopper is hooked when power cuts,
operator's safety is guaranteed thus.
(16 x 10 mm) soft gel 50 25 42 84 63
All contact parts are made of SUS316 stainless
100 25 30 60 45
50 32 60 120 90 steel.
100 32 52 104 78 Full cGMP compliance.

(19 x 4 mm) round tablet / coated

60 25 14 28 21

(16 x 5 mm) round tablet

75 32 18 36 27

(6.5 x 3 mm) round tablet / uncoated 100 32 50 100 75

75 32 50 100 75
50 32 45 90 67
(6.5 x 16 x 7 mm) caplet / coated 100 32 50 100 75
75 32 55 110 82
50 32 50 100 75
(16 x 5.5 mm) capsule 100 32 45 90 67
75 32 50 100 75
50 32 45 90 67
(13 x 5 mm) round tablet / uncoated 1000 65 5 10 7* CVC 1101C
500 65 10 20 13*
75 32 35 70 52 Technical Specifications:
Hopper capacity: 2.5 cuft (70 lit.)
(6 x 4 mm) round tablet / coated 1000 32 8 16 11* Power source: 220V, 50/60 Hz, single phase
500 32 18 36 24*
Power consumption: 750 Watts (3.4 Amps at 220V)
100 32 50 100 75
50 32 50 100 75 CVC 1101L Machine dimensions: L. 1100 x W. 880 x H. 2900 mm

(10 x 4.5 mm) round tablet / uncoated

100 32 54 108 81

Counting speed is subject to test of actual samples.

CVC 1620 with double discharge funnels.
* CVC 1620 with single discharge funnel.
09 CVC 1220 / CVC 1620 speed chart Pre-feeding System 10
 Bottle Unscrambling
Specially designed to meet the packaging line requirements in Bottles are discharged upright and properly arranged onto existing conveyor. Optionals:
PLC Controlled.
pharmaceutical and nutraceutical industries. Static eliminator in disc sorter.
Variable speed motors.
Compact design with enclosed built-in hopper and disc sorter for Ionized air rinsing with vacuum
6" touch screen panel provide easy access to all settings.
noise elimination and space saving. dust collection.
SelfSet function for automatic bottle setup.
Touch Screen with intelligent SelfSet simplifies operation procedure.
Automatic Speed Synchronization Setup: Operator simply places a bottle on
SUS316 stainless steel for bottle contact parts. the disc sorter, proper speed settings for bottle orientating and disc sorter are
Maximum speed is 200 bottles per minute. automatically determined according to the bottle size.
Stainless steel frame and transparent shield for operator safety and isolation from dust. Memory capacity for 10 job settings: Speeds of disc sorter, product separator
Bottle orientating assembly is accurate, adjustable and user friendly. and orientating belt, as well as bottle height, are saved for reuse. All speeds
are automatically synchronized after SelfSet is accomplished.
Locking casters as standard feature.
Full cGMP compliance.

The bottle orientating assembly

works precisely and is easy to
be adjusted.

CVC 1265 Technical Specifications:

Hopper capacity: 15 cuft (424 lit.)
Bottle size range: Diameter 30 - 85 mm
Bottle opening: Min. 25 - 85 mm
Bottle height: 50 mm - 160 mm (min. body height: 45 mm)
Bottle height/dia ratio: Min. 1.5 : 1
Power source: 220V, 50/60 Hz, single phase with separate ground.
Power consumption: 1.9 KW
Compressed air consumption: 3.5 cfm
Machine dimensions: L. 2200 x W. 1390 x H. 1855 mm

CVC 1267 Technical Specifications:

Hopper capacity: 24 cuft (679 lit.)
Bottle size range: Diameter 30 - 120 mm or 45 - 125 mm
Bottle opening: 25 - 85 mm or 30 - 110 mm
Bottle height: 50 - 200 mm (min. body height: 45 mm)
Power consumption: 1.9 KW
Compressed air consumption: 3.5 cfm
CVC 1265 / CVC 1267 Machine dimensions: L. 2874 x W. 1775 x H. 1955 mm

11 Bottle Unscrambling Bottle Unscrambling 12

 Desiccant Inserting
When products like pharmaceuticals and vitamins are exposed to
moisture, desiccants are able to prevent moisture damage by
absorbing moisture from the air.
CVC provides three type of solutions: desiccant pouch inserter,
desiccant canister inserters with elevator hopper and desiccant CVC 1103
canister inserters with vibrator bowl. All three are PLC controlled
of fully automatic operation and made in compliance with cGMP Pouch desiccant inserter
Safety guards with automatic machine stop when opened.
requirements.
Special heavy duty blades for longer durability.
It is available to reach double output when two machines are
Height adjustable inserting nozzle, with insertion gate
used and fitted with dual track conveyor.
immediately close to the bottle opening, for an positive
insertion.

Technical Specifications:
Applicable pouch size: Length 30 - 60 mm
CVC1112 Desiccant Canister Inserter:
Width 15 - 51 mm
Small, rigid and cylindrical canister desiccant are now more widely Thickness 4 - 8 mm
used in pharmaceutical and nutraceutical bottles and packaging. Machine capacity: Up to 120 pcs/min
Desiccant canisters are fed through a hopper system, allowing for Power source: 220V, 50/60 Hz, 1 phase
seamless, constant insertion.
Power consumption: 350 W
Machine dimensions: L. 890 x W. 645 x H. 1675 ~ 1955 mm

Desiccant canisters are fully covered by shield while processing to prevent

external contamination of dust.
No bottle, no fill, insertion.
Equipped with verification check, bottles of incorrect insertion (less or more)
will be rejected automatically. (option)
Full cGMP compliance.

Technical Specifications:
Applicable Canister: size dia. 14 - 20 mm
height 18 - 25 mm
Desiccant canister height / dia. ration: 1.25 : 1.00
Machine capacity: up to 200 insertions/min
**for 1 gram canister with one insertion per bottle
Hopper capacity: 50000 cm
Power source: 220V, 50/60 Hz, 1 phase
Power consumption: 350 W
Machine dimension: L. 846 x W. 800 x H. 1834 mm

CVC 1112

13 Desiccant Inserting Desiccant Inserting 14

 Cotton Inserting Unitized Capsealing System
The CVC Cotton Inserter converts cotton into preset lengths. The coil is pulled apart into The CVC 2000 / CVC 4000 Induction Capsealers add
desired lengths by feeding through two pairs of pinch rollers, each piece is then folded and security and value to your products. The CVC induction
inserted up into a tube, forming the "inverted U", the tube then moves over the bottle and system provides an effective means of tamper-
the cotton piece is inserted down into the bottle by means of air cylinders. evidence, improves shelf life and eliminates leaks.
It is available to reach double output when two machines are used and fitted with a dual- Once caps with foil liners are tightened to the bottle,
track conveyor. the non-contact heating process is accomplished by the
high frequency induction field, with almost no heat
transfer to product.

Efficient cooling ensures long runs without overheating.

Soft touch membrane control panel.
High efficiency, low consumption and long service life.
Stainless steel construction.
Meets cGMP requirements.
Universal coil capable of sealing a wide range of closure diameters.
Compact size means less conveyor space for mounting.
Lightweight design for easy mobility.
Fast and easy setup.

CVC 1117

This system is applicable for most weight and grades

of continuous cotton.
Cotton piece length can be set from 70 mm to 150
mm (straight length before folding).
Capable to place one through ten inserts per bottle.
Machine Capacity: CVC 1117: 60 / CVC 1117L: 90
cycles per min.
Equipped with output Counter.
CVC 2000
Two modes available: automatic operation and
manual operation for testing. Technical Specifications (CVC 1117 & CVC 1117L): Technical Specifications:
The CVC 1117 / CVC 1117L can be fitted over existing Bottle opening: 25 - 50 mm Power output: CVC 2000: 2.7 KW / CVC 4000: 4.0 KW
conveyor along with bottle gating system and sensor Cotton length: 70 - 150 mm Cap diameter: 20 - 120 mm
for automatic line production. Power source: 220V, 50/60 Hz, single phase Power source: 220 V, 50/60 Hz, single phase
Contact parts is made of SUS316 stainless steel and Power consumption: 440 W Machine dimensions: L. 828 x W. 1245 x H. 1510 ~ 2010 mm
PC. Compressed air consumption: 7 cfm
Full cGMP compliance. Machine dimensions: L. 1020 x W. 885 x H. 1725 mm

15 Cotton Inserting Cotton Inserting 16

 High Speed In-line Capping
Speed up to 200 bottles per minute.
The compact-designed CVC 1206-H2 in-line capping system The capping station is equipped with 1 motorized pair of cap tightening
provides the great performance of high speed and stability belts to ensure more contact on caps and enhance the tightening strength.
to satisfy the modern bulk production. The belts also act as the buffer to minimize damages to caps under high
speed operation.
Cap tightening torque can be adjusted to accompany bottles with different
torque requirements. When the appropriate torque is set, bottles with
insufficient rotating torque will be rejected to ensure the quality.
Least changeover parts and tools required.
PLC with HMI interface
Stainless steel construction
The pair of grip belts is equipped with an individual handwheel and
precision indicator for accuracy and precision.
Inspection system with automatic rejecter is to remove products of caps
and foils missing, or of insufficient capping torque. (option)
Full cGMP compliance.

Technical Specifications:
Cap Size Range: Diameter 30 - 90 mm
Height 10 - 25 mm
Bottle Size Range: Diameter 30 - 110 mm
CVC 1206-H2
Height 50 - 200 mm
Body height (Min) 45 mm
Cap Type: CRC /Plastic Screw
Capacity: CVC 1206 up to 120 BPM
CVC 1206-H2 up to 200 BPM
Power Consumption: CVC 1206 2,625 W
CVC 1206-H2 2,500 W
The spacesavor
CVC 1206 reserves all advantages of
CVC Capping System and moves cap
Precise torque coutrol secures the quality of capping.
elevator to the rear side, it can thus
fit in a smaller space.

CVC 1206

17 High Speed In-line Capping High Speed In-line Capping 18

 Leaflet Outserting
CVC 320 combines both bottle labeling and leaflet side-outserting;
CVC 318-H2 and CVC 318 are designed for the emerging
this dual functional labeler is the state-of-the-art design of
trend of package reducing in pharmaceutical and
contemporary package machinery.
nutraceutical industry, external carton is unnecessary
for leaflet insertion anymore. Equipped with PLC control system and user-friendly touch screen control panel.
Featuring SelfSet system, label dispensing speed, wrapping speed, and label
Controlled by PLC and a touch-screen panel is provided as the HMI. extended length setup are synchronized automatically.
Optional camera system for outserter optical inspection ensures no
leaflets are lost in the machine. Technical Specifications:
Construction fully responds to strict FDA guidelines for labels and Output For round bottles: Up to 80 bottles per minute
leaflets. For square or rectangular bottles::Up to 60 bottles per minute
Applicable ranges Bottle Diameter: 45 - 85 mm (for round bottle only)
Height: 85 - 160 mm
Label Length: 85 - 150 mm
Width: 15 - 120 mm
Leaflet Length: 50 - 70 mm
Width: 30 - 40 mm
Thickness: 3 - 6 mm
Power source: 220V, 50/60 Hz, 1 phase
Power consumption: 6.5 KW
Compressed air consumption: 6.5 cfm
Machine Dimension (with conveyor): L. 3050 x W. 2035 x H. 2080 mm

CVC 318
Top Outserting

Technical Specifications:
Output CVC 318-H2: Up to 200 bottles per minute
CVC 318: Up to 120 bottles per minute
Applicable ranges
Diameter: 30 - 120 mm
Height: 60 - 220 mm
Length: 25 - 38 mm
Width: 25 - 38 mm
Thickness: 3 - 14 mm Validation & rejection system (option)
Power source: 220V, 50/60 Hz, 1 phase
Power consumption 5 KW
Compressed air consumption: 8 cfm
Machine Dimension CVC 318-H2: L. 3450 x W. 1200 x H. 2050 mm
(with conveyor) CVC 318: L. 2900 x W. 1200 x H. 2050 mm

CVC 320
Dual tracks of leaflet loader switch
Labeling & Side Outserting
automatically when one track runs empty.
19 Leaflet Outserting Leaflet Outserting 20
 Cartoning Shrink Bundling
CVC 1612 intermittent type cartoner is designed
for cartoning output up to 60 units per minute.
The output can satisfy the majority requests in
the world. The refreshing flawless design not only
overthrows the typical image of cartoner but also
provides a strong and compact shield to the
mechanism minimize outside disturbance. It is
applicable to blister and connecting to bottling or
tubing line.
This user friendly and compact-designed bundler can
group and pack small and medium size products, with
an output up to 15 packs per min. (in 2 x 4, 8pcs/pack),
and 12 packs per min. (in 4 x 6, 24pcs/pack)
User friendly design for simple operation.
Diverse pack sizes and types.
Suitable for wide range of heat sealable wrapping materials.
Safety shield against related mechanical movement.
Low investment and operational costs.
Compact to accommodate any floor space.
Quick changeovers of films and bottles.
High speed wrapping with fast seal time.

Technical Specifications (for CVC 1650 + CVC 1651):

Applicable materials: PE, PVC, OPP
Power source: 220/380 V, 50/60 Hz, 3 phase
Power consumption: 15 KW
Machine Dimension: L. 4210 x W. 2480 x H. 1780 mm
Controlled by PLC system and HMI
panel, it also equips with the smart
detecting systems.
No product, no carton: cartons
will only be opened when the
system detects the coming of
CVC 1612
products.
No carton, no leaflet: leaflet will
Technical Specifications:
only be inserted when cartons
Product application range:
are sensed.
Carton: L. 50-140 x W. 25-80 x H. 10-85 mm
Product fail to accomplish Leaflet (plane sheet): L. 100-250 x W. 100-150 mm
cartoning and leaflet inserting Leaflet (folded): L. 100-150 x W. 20-40 mm CVC 1651 Heat Shrink
will be rejected automatically. Tunnel (optional)
Output: 60 CPM
Change parts are available for Power source: 220 V, 50 Hz, 1 phase
different sized cartons (option). Power consumption: 1 KW
Machine Dimension: L. 1700 x W. 1060 x H. 1600 mm CVC 1650

21 Cartoning Shrink Bundling 22