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Users manual PILOT 144H

THANK YOU!
We are grateful you decided to purchase this SPENDER PILOT 144H FM transceiver. This series of handhelds was
developed to satisfy the requirement for a compact rig thats simple to operate yet contains multiple new features.
SPENDER PILOT 144H believes that the compact size, coupled with reasonable cost, will meet your satisfaction.

FEATURES
This transceiver has the following main features.
Illuminates the keys on the keypad as well as the display to permit easy operation in the dark.

PRECAUTIONS
Please observe the following precautions to prevent the transceiver damage:
Do not modify this transceiver unless instructed by this manual or by SPENDER PILOT 144H documentation.
Do not expose the transceiver to long periods of direct sunlight nor place the transceiver close to heating
appliances.
Do not place the transceiver in excessively dusty areas, humid areas, wet areas, nor on unstable surfaces.
If an abnormal odor or smoke is detected coming from the transceiver, turn OFF the power immediately and
remove the battery pack from the transceiver. Contact a SPENDER PILOT 144H service station or your dealer.

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Users manual PILOT 144H

LCD Display

(1) Appears when the Lock function is ON.


(2) Appears when the Power Saver function is activated.
(3) Appears when the function key is pressed.
(4) S-meter (RX) and relative RF power meter (TX).
(5) Appears when the transmit output power is set to Low.
(6) Shows the battery life.
(7) Appears when the displayed memory channel has been locked out.
(8) Display the current memory channel when in Memory Recall mode.
(9) Display various alphanumeric information such as an operating channel or menu selection.
(10) Appears when the Auto Power Off function is activated.
(11) CT appears when the CTCSS function is activated.
(12) Appears when the Tone function is activated.
(13) Appears when the Frequency Shift function is activated.
(14) Appears when the [UP], [DOWN] key unlock function is activated.
(15) Appears the Repeater function is activated.

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Users manual PILOT 144H

B A S I C S O P E R A T I O N
TURNING TRANSCEIVER ON/OFF
1. Turn the power switch clockwise to turn ON the transceiver.
A beep sounds.
2. To turn OFF the transceiver, turn the power switch counterclockwise again.

ADJUSTING VOLUME
1. Turn the VOL control clockwise to increase the audio level and counterclockwise to decrease the
audio level.
If background noise is inaudible because of the squelch function, press and hold [MONI] key, then turn VOL
control. While pressing [MONI] key, you will hear the background noise.

ADJUSTING SQUELCH
The purpose of the Squelch function is to silence background noise output from the speaker (squelch closed) when no
signals are present. When the squelch level is set correctly, you will hear sound (squelch opened) only while a station
i s a c t u a l l y b e i n g r e c e i v e d .
1. Press [F], [1].
The current squelch level appears.
2. Use the [UP], [DOWN] key to select the squelch level from 0 to 9.
Select just the level at which the background noise is eliminated when no signal is present.
The larger the level number you select, the stronger the signals you need to receive to hear.
3. Press any key other than [LAMP] and [MONI] to complete the setting.

SELECTING CHANNEL
1. Use [UP] key to increase the channel number, and [DOWN] to decrease.
You can also select your desired channel number with the numeric keys. See KEYPAD DIRECT
ENTRY.

TRANSMITTING
1. When ready to begin transmitting, press and hold the [PTT] switch and speak in a normal tone of voice.
The On Air lamp lights red.
Speaking too close to the microphone, or too loudly, may increase distortion and reduce intelligibility of your
signal at the receiving station.
2. When you finish speaking, release the [PTT] switch.

INITIALIZING MEMORY
If your transceiver seems to be malfunctioning, initializing the transceiver may resolve the problem.
Remember that you need to re-program memory channels after initialization. On the other hand, initialization is a
quick way to clear all memory data.

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Users manual PILOT 144H

Full Reset (Memory)


Use to initialize all settings.
1. Press [F] + POWER ON.
A confirmation message appears.
To quit resetting, press any key other than [F].
2. Press [F] again.

SCAN
Scan is a useful feature for hands-off monitoring of your favorite frequencies. After becoming comfortable with how
to use all types of Scan, the monitoring flexibility gained will increase your operating efficiency.
Note: Remember to adjust the squelch threshold level before using Scan.

SCAN RESUME METHOD


Before using Scans, its necessary to decide under what condition you want your transceiver to continue scanning
after detecting and stopping for a signal. You can choose one of the following modes. The default is Time-Operated
m o d e .
Time-Operated Mode
Your transceiver stops scanning when detecting a signal, remains there for approximately 5 seconds, and then
continues to scan even if the signal is still present.
Carrier-Operated Mode
Your transceiver stops scanning when detecting a signal and remains on the same frequency until the signal drops
out. There is a 2 seconds delay between signal drop-out and scan resumption to allow time for any responding stations
t o b e g i n t r a n s m i t t i n g .
Note: Pressing and holding [MONI] causes the transceiver to stop scanning; releasing [MONI] causes it to resume
scanning.
Selecting Scan Resume Method
1. Press [F] + [S] to enter Scan Menu mode.
2. Press [UP] or [DOWN] to select Time-Operated (TO), or Carrier-Operated (CO) mode.
3. Press any key other than [LAMP], [MONI], and [F] to exit Menu mode.

MEMORY CHANNEL SCAN


Memory Scan allows all memory channels containing data to be scanned.
1. Press [S].
Scan starts with the channel last recalled.
To reverse the scan direction, use [UP] (upward scan) or [DOWN] (downward scan).
2. To quit Memory Scan, press any key other than [LAMP], [MONI].
Note: The squelch must be closed for Scan to function.

Locking Out Memory Channels


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Users manual PILOT 144H

Memory channels that you prefer not to monitor while scanning can be locked out.
1. Recall the desired memory channel.
2. Press [F], [0] to switch Lockout ON (or OFF).
A star appears below the memory channel number to indicate that the channel has been locked out.
CONTINOUS TONE CODED SQUELCH SYSTEM
You may sometimes want to hear calls from only specific persons. The Continuous Tone Coded Squelch System
(CTCSS) allows you to ignore (not hear) unwanted calls from other persons who are using the same frequency.
Simply select the same CTCSS tone as selected by the other persons in your group. A CTCSS tone is subaudible and
is selectable from among the 50 standard tone frequencies.
Note: CTCSS does not cause your conversation to be private. It only relieves you of listening to unwanted
conversation.

USING CTCSS
1. Select the desired channel number.
2. Press [F], [6] to switch the CTCSS function ON (or OFF).
CT appears when CTCSS is ON.
3. Press [F], [9].
The current CTCSS frequency appears.
4. Use [UP], [DOWN] to select a tone frequency.
5. Press any key other than [LAMP] and [MONI] to complete the setting.

AUXILIARY FUNCTIONS
KEYPAD LOCK
This function prevents unauthorized individuals from changing the transceiver settings.
1. Press [F] (1 second) to switch the function ON (or OFF).
A key icon appears when the function is ON.

BATTERY SAVER
Battery Saver becomes active when the squelch is closed and no key is pressed for more than 10 seconds. This
function becomes passive whenever the squelch is opened or any key is pressed.
1. Press [F] + [2] to switch the function ON (default) or OFF.

AUTOMATIC POWER OFF (APO)


Automatic Power Off is a background function that monitors whether any keys have been pressed, or whether any
control has been turned. After 1 hour passes with no operations, APO turns OFF the power. However, 1 minute before
the power turns OFF, APO blinks and a series of warning tones sound.
1. Press [F] + [3] to switch the function ON or OFF (default).
Note: If the squelch opens or any settings are changed during the 1 hour period while APO is ON, the timer
resets. When the squelch closes or you stop changing the settings, the timer begins counting again from 0.

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Users manual PILOT 144H

LAMP FUNCTION
You can illuminate the transceiver display by pressing [LAMP]. Approximately 5 seconds after releasing [LAMP],
the light goes OFF if no other key is pressed. Pressing any key other than [LAMP] while the display is
lit restarts the 5 second timer; pressing [LAMP] turns OFF the light immediately.
To latch the light ON, press [F], [LAMP]. The light remains ON until you press [F], [LAMP] again.

BEEP ON/OFF
The transceiver beeps each time you press a key on the keypad. You can also switch this function OFF.
1. Press [F] + [4], the menu appears, use [UP] or [DOWN] to switch the function ON (default) or OFF.

SWITCH MEMORY NAME/FREQUENCY DISPLAY


You can switch the display between memory channel and frequencies. You may sometimes want to confirm
frequencies stored in the memory channels.
1. Press [MR] to enter Memory Recall mode.
2. Press [MR] again to switch between memory channel and frequencies display.

TIMER FUNCTION
Press [F] + [8], you may enter for the timer function.

KEYPAD DIRECT ENTRY


You can select the desired operating channel by entering digits directly from the keypad. Enter the next digit within
10 seconds.

Memory Channel Number Entry


1. Press the numeric keys to enter a 2-digit memory channel number.
To recall channel 3, for example, enter 03.

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SERVICE MANUAL

PILOT 144H
SERVICE MANUAL PILOT 144H

SPECIFICATION

SPECIFICATIONS

GENERAL
Frequency coverage 144.0000-146.0000MHz
Mode type FM(F3E)
Frequency stability +/-5ppm (-20 C to -55 C)
Operating Temperature range -20 C to +55 C
Power Supply requirement 7.4V DC.
Current stand-by 40mA.
Current transmitting 1200mA.
Antenna impedance 50 Ohm.
Dimensions 100 x 53 x 33 mm.

TRANSMITTER
Tx frequency response 1dB to -3dB of +6dB. octave with
300 ~ 3000Hz. at 1000Hz for
reference PRE/EMP.
Power output 5W./Lo : 1W.
Spurious radiation 60dB.
Adjacent channel power 60dB.
Max. Frequency divination +/-2.5KHz./UP 20dB.
Tx distortion <5%

RECEIVER
Rx frequency response 1dB to -3dB of+6dB. octave with
300 ~ 3000Hz. at 1000Hz for
reference DE/EMP.
Sensitivity <0.25 V at 12dB/SINAD
Squelch sensitivity 0.158 V.
Selectivity 68dB.
Spurious response rejection 65dB.
Frequency Stability +/-5ppm
Audio output 400mW.
Rx Distortion <5% 8 Ohm Speaker
Image rejection 75dB.
Intermediation 73dB.

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SERVICE MANUAL PILOT 144H

ADJUSTMENT INSTRUMENT LIST

INSTRUMENT SPECIFICATION
VHF Signal Frequency Range: 0.1 ~ 300MHz
Generator Output Level: 0.1uV ~ 50mV
Digital Voltmeter Measuring Range: 1mV ~ 15V
Distortion Meter Measuring Range: 0.1 ~ 20%
Frequency Counter Frequency Range: 0.1 ~ 300MHz
Accuracy: 1ppm or Better
Sensitivity: 100mV or Better
Oscilloscope Frequency Range: DC ~ 20MHz
Measuring Range: 0.01 ~ 15V
RF Power Meter Measuring Range: 0.1 ~ 10W
Frequency Range: 1 ~ 300MHz
Impedance: 50ohm
Stabilized Power Supply Output Voltage: 0 ~ 15VDC
Output Current: 3A or more
External Load Connection Type: 3.5 mono
Impedance: 4ohm/0.5W
FM Modulation Analyzer Frequency Range: 20Hz ~ 3kHz
Measuring Range: 0 ~ 10kHz
Audio Signal Generator Frequency Range: 20Hz ~ 5kHz
Output Level: 1mV ~ 1V

ADJUSTMENT PROCEDURES

VCO SECTION
Item Condition Measurement Adjustment Specifications/
Test Equipment Terminal Parts Method Remarks
1. Setting 1) Power supply voltage
Battery terminal: 7.2V
2. VCO lock 1) CH: TX Lo Digital Voltmeter
C319 Adjust to 2.0V
Voltage 2) CH: TX Hi Digital Voltmeter
3) CH: RX Lo Digital Voltmeter
C306 Adjust to 2.0V
4) CH: RX Hi Digital Voltmeter

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SERVICE MANUAL PILOT 144H

TRANSMITTER SECTION
Item Condition Measurement Adjustment Specifications/
Test Equipment Terminal Parts Method Remarks
1. Transmit 1) CH: TX Lo RF Power meter ANT L8 - L10 Adjust it to 1.5W
Power PTT: ON Ammeter Check
2) CH: TX Hi RF Power meter ANT L10, L13 Adjust it to 4.5W
PTT: ON Ammeter Check
2. Transmit 1) CH: TX Center Frequency ANT VR2 Adjust to 500Hz or less
Frequency PTT: ON counter
3. Modula- 1) CH: TX Center Modulation ANT VR1 Adjust to 2.5kHz
tion analyzer
Oscilloscope MIC
Audio Signal
Generator

RECEIVER SECTION
Item Condition Measurement Adjustment Specifications/
Test Equipment Terminal Parts Method Remarks
1. Sensiti- 1) CH: RX Lo Oscilloscope ANT L1, L2, Adjust to the min.
vity CH: RX Center Distortion meter SPK L20, L21 Distortion and best
CH: RX Hi Signal to noise ratio

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SERVICE MANUAL PILOT 144H

CIRCUIT DESCRIPTION

1. FREQUENCY CONFIGURATION
The receiver utilizes double conversion. The first IF is 38.85MHz and the second IF is 450 kHz. The first
local oscillator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the
necessary frequency.

2. RECEIVER SYSTEM
2-1 Front End (RF AMP)
The signal coming from the antenna passes through the transmit/receive switching diode circuit, is
amplified by the RF amplifier (Q4), and passes through a BPF (L19). Then passes through the low-pass
filters and goes to the mixer.

2-2 First Mixer


The signal from the front end is mixed with the first local oscillator signal generated in the PLL circuit
by Q5 to produce a first IF frequency of 38.85MHz. The resulting signal passes through the F1 MCF to cut
the adjacent spurious and provide the optimum characteristics, such as adjacent frequency selectivity.

2-3 IF Amplifier
The signal then passes through the first IF (Q6), and is amplified and goes to the IF IC (U2). U2
incorporates the functions of the second OSC, second mixer, second IF amplifier, detector, noise amplifier,
and noise detector. The signal input to the IC is mixed with the RF signal of the second OSC to produce a
450kHz second IF signal. The signal is amplified by the IF amplifier. The signal passes through the
ceramic filter (F3) to provide the necessary selectivity. Finally, the signal is detected by the IC (U2) and
output as an AF signal.

2-4 AF Amplifier
The AF signal from the IF IC is amplified and decoded by IC (U2), and the signal passes through AF
VOL circuit and enters the audio power amplifier IC (U205) to drive the speaker.

2-5 Squelch
Part of the AF signal from the IF IC enters the FM IC again, and the noise component is amplified and
rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The DC
signal from the FM IC goes to the analog port of the microprocessor (U3). U3 determines whether to
output sounds from the speaker by checking whether the input voltage is higher or lower than the preset
value. To output sounds from the speaker, U205 sends a high signal to the MUTE and turns U205 on
though Q12, Q17.

2-6 Receive Signaling


1) CTCSS
300 Hz-and-higher audio frequencies of the signal output from the IF IC are cut by a low-filter (U5).
The resulting signal enters the microprocessor (U3). U3 determines whether the CTCSS matches the
preset value, and controls the MUTE and the speaker output sounds in line with the squelch results of that

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SERVICE MANUAL PILOT 144H

content.

3. PLL CIRCUIT
The PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission.
3-1 PLL
The receiver has a VCO (Q19), and the transmitter has another VCO (Q2). The generated signal passes
through Q1 buffer and Q4 amplifies. U1 incorporates the reference oscillation divider and phase
comparator functions. The input signal is divided into a 0.300~2.5kHz signal according to the divide ratio
data from the microprocessor (U3). This signal and the 0.300~2.5kHz signal divided from the reference
signal enter the phase comparator to produce a differential signal. The frequency control signal is output
from the charge pump. The signal passes through the passive LPF and goes to varicap to control the VCO
frequency.

3-2 Reference Oscillator Circuit


The reference oscillator circuit in the PLL IC produces the 13MHz PLL reference frequency. To stabilize
the frequency, the characteristics of the 13MHz crystal oscillator are controlled.

4. TRANSMITTER
4-1 Transmit Audio
The modulation signal from the microphone is amplified by U5, passes through a reemphasis circuit, and
is amplified by the other U5 to perform IDC operation. Then the resulting signal goes to the VCO through
the VCO modulation terminal for direct FM modulation.

4-2 CTCSS Encoder


A necessary signal for CTCSS encoding is generated by the U3 and U5, and is FM-modulated to the PLL
reference signal. Since the reference OSC does not modulate the loop characteristic frequency or higher,
modulation is performed at the VCO side by adjusting the balance.

4-3 VCO and RF Amplifier


The modulation signal is modulated to VCO by D2. The RF signal from the PLL is amplified by Q13 and
Q15 to the sufficient level to drive the power module.

4-4 Final Module


The VHF power transistor C1971 is used to amplify the transmission power.

4-5 ANT Switch and LPF


The signal from the power transistor passes through the D1 SW and L9, L10 and L28 LPF and is output
from the ANT terminal. U3 and PTT are used to switch between transmission and reception.

4-6 Control System


The CPU U3 operates at 4MHz clocks. IC (U1) controls the LCD driver.

4-7 Power Supply


The main of the system control is DC 7.4V.

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SERVICE MANUAL PILOT 144H

BILL OF MATERIAL

MAIN PC BOARD (TOP SIDE)

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


1 TA31136FN IC U8 1
2 LM358 IC U2 1
3 LM1458 IC U9 1
4 2SC458 TRANSISTOR Q25 1
5 DTC144EE TRANSISTOR Q8, Q12 2
6 1SS372 TRANSISTOR Q6 1
7 2SC3295 TRANSISTOR Q18, Q27 2
8 DTA144EE TRANSISTOR Q26 1
9 2SC1923 TRANSISTOR Q35 1
10 2SC4617 TRANSISTOR Q19 1
11 1SS398 DIODE D2 1
12 RB521 DIODE D18 1
13 CRYSTAL FILTER 38.85MHz F1, F2 2
14 CHIP BEADS CB601 L30, L31 2
15 CHIP TAN 1F C137, C166 2
16 CHIP TAN 2.2F C241, C250 2

17 CHIP TAN 4.7F C27, C227 2


18 CHIP TAN 10F C90, C255 2
19 CHIP TAN 22F C52 1
20 FCC CONECTOR 20 PINS J9 1
21 VARIABLE R 50K VR1 1
22 VARIABLE R 20K VR2 1
23 CHIP R (0603) 0 R10 1
24 CHIP R (0603) 100 R163 1
25 CHIP R (0603) 270 R29, R117 2
26 CHIP R (0603) 560 R138 1
27 CHIP R (0603) 820 R23 1
R102, R103, R104,
28 CHIP R (0603) 1K 4
R205,
29 CHIP R (0603) 2K R62, R156 2
30 CHIP R (0603) 2.2K R125 1
31 CHIP R (0603) 3.3K R60, R140, R177 3
32 CHIP R (0603) 4.7K R72, R182 2
33 CHIP R (0603) 5.6K 2
R4, R46
34 CHIP R (0603) 6.8K R82 1

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SERVICE MANUAL PILOT 144H

BILL OF MATERIAL

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


R3, R3, R118, R132,
35 CHIP R (0603) 10K 6
R170, R173,
36 CHIP R (0603) 15K R6 1
CHIP R (0603) 20K
37 R67, R70, R180 3
CHIP R (0603) 30K
38 R12 1
CHIP R (0603) 33K
39 R1, R175 2
CHIP R (0603) 39 K
40 R2, R176 2
CHIP R (0603) 47K
41 R5, R120, R166 3
CHIP R (0603) 68K
42 R13, R126 2
CHIP R (0603) 100K
43 R61, R113, R150 3
R43, R44, R109,
44 CHIP R (0603) 150K 6
R110, R111, R114
CHIP R (0603) 220K
45 R25, R51 2
CHIP R (0603) 750K
46 R11 1
47 CHIP R (0603) 1M R119 1
48 CHIP R (0603) 1.8M R165, R174 2
49 CHIP C (0603) 10P C7 1
50 CHIP C (0603) 15P C169 1
51 CHIP C (0603) 27P C40 1
52 CHIP C (0603) 39P C184 1
53 CHIP C (0603) 91P C179 1
54 CHIP C (0603) 100P C45, C122, C140, C141 4
55 CHIP C (0603) 220P C146, C147 2
C39, C42, C56, C64, C73,
56 CHIP C (0603) 470P C81, C138, C148, C155, 13
C167, C190, C204, C206
57 CHIP C (0603) 560P C228 1
C83, C98, C112, C131,
58 CHIP C (0603) 102P C145, C161, C177, C226, 10
C242, C243
59 CHIP C (0603) 272P C3 1
60 CHIP C (0603) 302P C186 1
61 CHIP C (0603) 332P C231 1
62 CHIP C (0603) 103P C139, C213, C249 3
63 CHIP C (0603) 123P C203 1
64 CHIP C (0603) 223P C246 1
65 CHIP C (0603) 473P C5, C247 2
C36, C175, C176, C180,
66 CHIP C (0603) 104P 7
C218, C240, C248

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SERVICE MANUAL PILOT 144H

BILL OF MATERIAL

MAIN PC BOARD (BOTTOM SIDE)

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


1 M64082AGP CHIP PLL IC U3 1
2 CF739 TRANSISTOR Q10, Q11 2
3 2SK3475 TRANSISTOR Q32 1
4 2SK3476 TRANSISTOR Q13 1
5 2SC3356 TRANSISTOR Q17, Q20, Q33, Q34 4
6 2SC4617 TRANSISTOR Q21, Q23 2
7 2SC4988 TRANSISTOR Q4 1
8 2SK508 FET Q301, Q303 2
9 MA2S376 VARIABLE CAP. DIODE D306, D307 2
10 MA360 VARIABLE CAP. DIODE D305 1
11 HVU131 DIODE D1 1
12 1S376 DIODE D301, D302 2
13 TCXO 13MHz X3 1
14 CRYSTAL FILTER 38.4MHz X2 1
15 CERAMIC FILTER 450KHz F3 1
16 CERAMIC DISRIMINATOR C24-450KHz CD1 1
17 CHIP TAN 0.22F C92 1
18 CHIP TAN 4.7F C312, C326 2
19 CHIP TAN 10F C44, C133, C225 3
20 CHIP TAN 22F C71 1
L3, L4, L16, L306,
21 INDUCTOR CB601 5
L307
22 INDUCTOR 22nH L14, L28, L302, L309 4
L303, L304, L305, L308,
23 INDUCTOR 100nH 5
L312
24 INDUCTOR 560nH L26 1
25 INDUCTOR 1uH L17, L25 2
26 INDUCTOR 3.3uH L301, L310 2
27 INDUCTOR 10uH L23 1
28 AIR COIL INDUCTOR 3T/1.5/0.35 L1, L2, L21 3
29 AIR COIL INDUCTOR 3T/1.6/0.35 L8 1
30 AIR COIL INDUCTOR 4T/1.6/0.35 L9, L10, L13 3
31 AIR COIL INDUCTOR 5T/1.5/0.35 L7, L20, L29 3
R34, R40, R122, R124,
32 CHIP R (0805) 0
R128 5
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SERVICE MANUAL PILOT 144H

33 CHIP R (0805) 0.39 R45, R47, R50 3

BILL OF MATERIAL

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


34 CHIP R (0603) 5.6 R57, 1
35 CHIP R (0603) 10 R69 1
36 CHIP R (0603) 22 R133, R302, R307 3
37 CHIP R (0603) 47 R79, R93, R192, R201 4
R3, R7, R160, R197,
38 CHIP R (0603) 100 7
R202, R301, R304
39 CHIP R (0603) 330 R198, R199 2
40 CHIP R (0603) 470 R28 1
41 CHIP R (0603) 560 R37, R65, R66 3
42 CHIP R (0603) 680 R42, R127, R189 3
43 CHIP R (0603) 1K R185, R190 2

44 CHIP R (0603) 1.5K R203 1


45 CHIP R (0603) 2K R68 1
46 CHIP R (0603) 2.2K R35, R54 2
47 CHIP R (0603) 3.3K R134 1

48 CHIP R (0603) 4.7K R172, R187, R303, R308 4

49 CHIP R (0603) 6.8K R74 1

50 CHIP R (0603) 8.2K R71 1

51 CHIP R (0603) 10K R84, R179, R194, R305 4

52 CHIP R (0603) 20K R96 1


53 CHIP R (0603) 33K R78, R193 2
R56, R6, R80, R95, R195,
47K 6
54 CHIP R (0603) R196
55 CHIP R (0603) 50K R137 1
56 CHIP R (0603) 150K R112 1
57 CHIP R (0603) 1M R73, R87 2
58 CHIP C (0603) 0.5P C78, C110, C173, C318 4
59 CHIP C (0603) 0.75P C109 1
C48, C51, C67, C96,
CHIP C (0603) 1P 8
60 C108, C193, C207, C217
61 CHIP C (0603) 1.5P C82, C198 2
62 CHIP C (0603) 2P C111 1
C16, C19, C47, C79, C126,
6
63 CHIP C (0603) 3P C315
64 CHIP C (0603) 4P C68, C303 2
65 CHIP C (0603) 5P C69, C80, C127, C130, 6
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SERVICE MANUAL PILOT 144H
C168, C211
66 CHIP C (0603) 6P C150, C314 2

BILL OF MATERIAL

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


67 CHIP C (0603) 7P C66, C91 2
68 CHIP C (0603) 8P C63, C178, C205, C302 4
69 CHIP C (0603) 9P C54, C65 2
C59, C258, C301, C313,
70 CHIP C (0603) 10P 6
C317, C319
71 CHIP C (0603) 12P C304 1
72 CHIP C (0603) 15P C125 1
73 CHIP C (0603) 22P C163 1
74 CHIP C (0603) 27P C50 1
75 CHIP C (0603) 33P C202 1
76 CHIP C (0603) 100P C156 1
C24, C46, C60, C70, C94,
C117, C153, C172, C191,
77 CHIP C (0603) 470P 16
C221, C309, C310, C311,
C323, C324, C325
78 CHIP C (0603) 680P C200 1
C4, C49, C53, C58, C61,
C62, C86, C88, C104,
C105, C118, C119, C157,
79 CHIP C (0603) 102P 22
C158, C160, C208, C209,
C215, C307, C308, C320,
C322
80 CHIP C (0603) 103P C107, C142, C192 3

81 CHIP C (0805) 103P C17, C164 2


82 CHIP C (1206) 223P C20 1
83 CHIP C (1206) 333P
C84 1
84 CHIP C (1206) 473P C9 1
C38, C159, C171, C210,
85 CHIP C (0603) 104P 5
C254

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SERVICE MANUAL PILOT 144H

BILL OF MATERIAL

KEYBOARD BOARD (TOP SIDE)

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


1 MICROPHONE M1 1
D8, D9, D10, D11, D12,
2 SMD LED (0603) GREEN LED 10
D13, D14, D15, D16, D17
3 SMD LED (0603) RED LED D3 1
4 SMD LED (0603) BLUE LED D6, D7 2
5 CHIP C (0603) 100P C18 1
6 CHIP C (0603) 220P C25 1

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SERVICE MANUAL PILOT 144H

BILL OF MATERIAL

KEYBOARD BOARD (BOTTOM SIDE)

NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY


1 HT46R739 IC (CPU) U4 1
2 HT1621B IC (LCD DRIVER) U6 1
3 TA7368F IC (AUDIO AMP.) U1 1
4 AT24C04 IC (EEPROM) U202 1
5 2SK1588 TRANSISTOR Q15 1
6 2SB561 TRANSISTOR Q2, Q3, Q5, Q28 4
7 2SA1362 TRANSISTOR Q7 1
8 DTC144EE TRANSISTOR Q14, Q16, Q22 3
9 2SC458 TRANSISTOR Q1 1
10 4MHz CRYSTAL X1 1
11 TACT SWITCH S3, S4, S5 3
12 FPC 5 PINS J11 1
13 FPC 20 PINS J8 1
14 JACK J3, J5 2
15 CHIP TAN 0.1uF C34 1
16 CHIP TAN 1uF C12, C101 2
17 CHIP TAN 10uF C28, C123, C245 3
18 CHIP TAN 22uF C162 1
19 CHIP TAN 100uF C33, C35 2
20 CHIP R (0603) 0 R7 1
21 CHIP R (0603) 10 R18 1
22 CHIP R (0603) 100 R108, R123, R130, R153 4
23 CHIP R (0603) 120 R94, R98, R100, R105, R107 5
24 CHIP R (0603) 150 R22 1
25 CHIP R (0603) 220 R136 1
26 CHIP R (0603) 470 R155 1
R8, R9, R20, R24, R41, R48,
R55, R58, R63, R76, R77,
27 CHIP R (0603) 1K R81, R88, R90, R101, R106, 22
R121, R129, R131, R149,
R158, R159
28 CHIP R (0603) 1.8K R151 1
29 CHIP R (0603) 2K R52 1

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SERVICE MANUAL PILOT 144H

30 CHIP R (0603) 3.9K R31 1


R19, R26, R27, R38, R39,
31 CHIP R (0603) 10K 7
R83, R92

BILL OF MATERIAL
NO. PART NUMBER DESCRIPTION SPECIFICATION REF. NO. QUANTITY
32 CHIP R (0603) 20K R145 1
33 CHIP R (0603) 22K R142 1
34 CHIP R (0603) 33K R16, R99 2
R14, R21, R59, R91, R152,
CHIP R (0603) 47K
35 R183 6
36 CHIP R (0603) 56K R57, R85 2
37 CHIP R (0603) 68K R147 1
38 CHIP R (0603) 100K R146 1
39 CHIP R (0603) 120K R141, R143 2
40 CHIP R (0603) 150K R15 1
41 CHIP R (0603) 220K R148 1
42 CHIP R (0603) 470K R17 1
43 CHIP R (0603) 1M R115 1
44 CHIP C (0603) 10P C141 1
45 CHIP C (0603) 20P C154 1
46 CHIP C (0603) 30P C116 1
C10, C23, C30, C151, C165,
CHIP C (0603) 100P 10
47 C183, C194, C235, C237, C238
48 CHIP C (0603) 120P C14 1
C15, C21, C22, C29, C55, C85,
C89, C97, C99, C100, C106,
49 CHIP C (0603) 200P C114, C120, C124, C129, C135, 26
C136, C143, C144, C149, C152,
C187, C188, C189, C219
50 CHIP C (0603) 470P C31, C135, C197 3
51 CHIP C (0603) 102P C196 1
52 CHIP C (0603) 682P C216 1
C43, C57, C77, C100, C102,
53 CHIP C (0603) 103P C133, C181, C182, C201, C222, 11
C229
54 CHIP C (0603) 273P C256 1
C11, C32, C37, C74, C103, C115,
CHIP C (0603) 104P 11
55 C132, C170, C195, C236, C244
56 CHIP C (0603) 154P C257 1
57 CHIP C (0603) 474P C26, C223 2

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SERVICE MANUAL PILOT 144H

BILL OF MATERIAL

MECHANICAL

NO. PART NUMBER DESCRIPTION REF. NO. QUANTITY


1 FRONT PLASTIC CASE 1
2 TNC CONNECTOR 1
3 KNOB FOR VOLUME 1
4 POTENTIOMETER NUT 1
5 LENS (LCD) 1
6 DUST FILTER FOR SPEAKER (CLOTH) 1
7 KEYPAD BUTTON (RUBBER) 1
8 PTT BUTTON (RUBBER) 1
9 MIC/SPK CAP 1

10 REAR ALUMINUM PLATE 1


11 BATTERY CONTACT 2
12 PASITIVE BATTERY CONTACT HOLDER 1
13 STEEL BATTERY CLAMP 1
14 PLASTIC BATTERY CLAMP 1

15 SPRING 1
16 LCD FRAME 1
17 LCD 1
18 LCD ZEBRA CONNECTOR 1
19 LCD PLATE 1
20 BATTERY PLASTIC PACK 1
21 BATTERY CONTACT 2
22 BATTERY CHARGE CONTACT 4
23 BELT HOOK 1
24 SCREW 15

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SERVICE MANUAL PILOT 144H

SEMICONDUCTOR IDENTIFICATION

2SA1362 2SB561

2SC3295 2SK508

2SC1923 2SC4988

2SK3475 2SK3476

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SERVICE MANUAL PILOT 144H

DTC144EE HVU131

SEMICONDUCTOR IDENTIFICATION

LM1458 MA2S376

RB521 TA7368F

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SERVICE MANUAL PILOT 144H

SEMICONDUCTOR IDENTIFICATION

AT24C04 (EEPROM)

HT1621B LCD DRIVER

TA31136FN

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SERVICE MANUAL PILOT 144H

SEMICONDUCTOR IDENTIFICATION

HT46R739
HT46R739
-28 SKD P-A/SOP-A

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SERVICE MANUAL PILOT 144H

MAIN PC BOARD (TOP VIEW WITH COMPONENTS)

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SERVICE MANUAL PILOT 144H

MAIN PC BOARD (TOP VIEW WITH COMPONENTS)

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SERVICE MANUAL PILOT 144H

MAIN PC BOARD (BOTTOM VIEW WITH COMPONENTS)

22
SERVICE MANUAL PILOT 144H

MAIN PC BOARD (TOP VIEW)

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SERVICE MANUAL PILOT 144H

MAIN PC BOARD (BOTTOM VIEW WITH COMPONENTS)

24
SERVICE MANUAL PILOT 144H

MAIN PC BOARD (BOTTOM VIEW)

25
SERVICE MANUAL PILOT 144H

KEYBOARD PC BOARD (TOP VIEW WITH COMPONENTS)

26
SERVICE MANUAL PILOT 144H

KEYBOARD PC BOARD (BOTTOM VIEW WITH COMPONENTS)

27
SERVICE MANUAL PILOT 144H

KEYBOARD PC BOARD (TOP VIEW WITH )

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SERVICE MANUAL PILOT 144H

KEYBOARD PC BOARD (BOTTOM VIEW WITH COMPONENTS)

29
SERVICE MANUAL PILOT 144H

KEYBOARD PC BOARD (BOTTOM VIEW)

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SERVICE MANUAL PILOT 144H

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SERVICE MANUAL PILOT 144H

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SERVICE MANUAL PILOT 144H

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