Well : ZR-326

Rig : TP-213

18 5/8 CASING CEMENT EXECUTION REPORT, VFinal

INNER STRING OPTION

Cost Code
Slurry: LQ-28

SONATRACH DF
Hassi Messaoud - Algeria

Prepared for: DF Drilling Engineer

Date: Friday, December 04, 2015

Submitted / Approved by:

Ahmed HERGA / Harry Xenakis
Phone Number: 0661.99.65.75
 Document Control

Revision History
Revision: Date: Submitted by: Approved by: Summary of change:
V-1 Final 12/04/2015 Ahmed HERGA Harry XENAKIS Program with lab results

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

Table of Contents
1.0 Summary page ........................................................................................................................................4
1.1 Executive Summary Single slurry ......................................................................................................................................................................................... 4

2.0 Procedures ..............................................................................................................................................5

2.1 Outline of Pre-Job Preparation Procedures ......................................................................................................................................................................... 5

2.2 Outline of Job Procedures.................................................................................................................................................................................................... 6

3.0 Lab reports ..............................................................................................................................................7

3.1 Lab report - Confirmation testing - TAIL .............................................................................................................................................................................. 7

4.0 Volume Calculations ...............................................................................................................................8

4.1 Volume & Material Calculations - METRIC units .................................................................................................................................................................. 8

4.2 Volume & Material Calculations - US units ........................................................................................................................................................................ 11

5.0 Pricing....................................................................................................................................................12
5.1 Estimated Cost ................................................................................................................................................................................................................... 12

6.0 Mitigations and Recommended Procedures ........................................................................................13

6.1 Risks & Mitigations ............................................................................................................................................................................................................ 13

6.2 Halliburton's Cementing Best Practices ............................................................................................................................................................................. 14

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

1.0 Summary page

1.1 Executive Summary Single slurry

SINGLE SLURRY CASING CEMENT JOB

Objectives:

To perform a 1.90 sg single slurry cement job in order to secure the 18 5/8 Casing in place and to provide the
required mechanical and hydrostatic wellbore isolation integrity.

Job Evaluation:
Mix and pump the single slurry at the predetermined weight and rate
Achieve the required TOC to surface.
Competent shoe for drilling out
No NPT or HSE incidents

Well Data Summary

Bit & hole: 26 PDC (10% OH excess , customer recommendation)
Current casing: 18 5/8, 85.5 ppf, set at 50 m MD / TVD
BHST/BHCT: 40 / 35 oC
Mud: WBM at 1.05 sg (from drilling program)

Cement Job Summary

FLUIDS
Water: 6 m3 of water pumped with HAL unit @ 800 l/min
Tail slurry: 9.47 m3 of G at 1.90 sg pumped with HAL unit @ 800 l/min
Displacement: 0.5m3 of water pumped with HAL unit @ 400 l/min.

If losses are experienced while conditioning the well, consider adding Tuff Fibers at 1 kg/ m3 loading, to the
cement slurry. Do not add fibers to the last 2m3 of slurry to ensure floats are clean of fibers.

EQUIPMENT
Mobilization: Pump truck, 100 bbl blender, water tank, silos and appropriate iron & hoses
Casing attachments: Float equipment, Cement Head, Plugs, Centralizers (third Party)

Report and/or consultant Halliburton Engineering/coordinator for any deviations to this programme.

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

2.0 Procedures
2.1 Outline of Pre-Job Preparation Procedures

1.1. Spot and hook up all the equipment safely on location as per HMS and HSE guidelines. Test all
equipment and lines as appropriate to ensure correct function.
1.2. Rig up return lines on the rig floor so that switching to the rig pumps for displacement can be done in
the shortest possible time to minimize the effect of cement free fall.
1.3. Rig up cement unit so that the pressure transducer on the high pressure lines can monitor the
displacement pressure also during the displacement with the rig pumps.
1.4. It is recommended to pump a thin mud ahead (YP < 10 lbs/100 ft2) to improve mud displacement.
1.5. It is recommended to circulate the well 1-2 times bottoms up +/- 20 m3 @ 900 l/ min to enhance
cleaning and to condition well for the cement job.
1.6. It is recommended to confirm the efficiency factor of the mud pumps and to check the ID of the casing
by drifting a few joints.
1.7. Complete the job calculations. Review the engineering calculations attached on this report and the
Laboratory reports of each fluid.
1.8. Ensure that all the chemicals and cement are available, with excess, for the job.
1.9. Discuss the job with the Company Rep, agreeing on pumping procedures, volumes, rates and timing.
1.10. Prepare the required volume of slurry mix fluid in a clean water tank or batch mixer. Measure the sg of
the mix water to be used and ensure the salinity is not more than 1000 ppm. Take sample.
1.11. Follow the mixfluid additive addition as indicated in the Lab report. Circulate while adding and
continue till fluid is uniform. Note: Add retarder just prior to begin mixing the cement. Take sample of
mix fluid.
1.12. Add the bulk G or blend as close to the job time as possible. Cement slurry must not be kept on surface
for more than 2 hours. Check slurry sg and take final sample
1.13. Inform company representative that all fluids have been prepared and submit any appropriate pre-job
check list.

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

2.2 Outline of Job Procedures

1.14. Hold safety and job procedure meeting. Identify possible hazards. Ensure that all personnel involved are
aware of job procedures, safety concerns and that everyone knows what their assigned duties and
responsibilities are. Ensure that all necessary PPE is available and worn as required.
1.15. Ensure the Work Permit has been approved for the pressure testing and for the cementing operation.
1.16. Pressure test surface lines to 500 psi & 3000 psi for 5 mins to ensure integrity of the unit and high
pressure pumping lines.
1.17. Pressure up the bulk silos just prior to commencing the job. Keeping pressure in the bulk for extended
periods of time could result in dry cement compaction and problems with cement delivery.
1.18. Pump 6 m3 of water.
1.19. Mix and pump slurry at 1.9 sg, adding fibres if required. Take samples of cement and slurry. Check the
sg of the slurry with the pressurized mud balance, initially and at regular intervals.
1.20. Displace cement the cement at 400 l/min.
1.21. Rig to watch for consistent returns. If losses are experienced while displacing, lower the rate but to no
less than 300 lpm (2 bpm) while always remaining within the indicated allowable pump time of the
slurry.
1.22. WOC for at least 12 hrs or for the time the cement reaches at least 500 psi strength, as shown in the
UCA chart. Observe strength of the cement samples on surface.
1.23. Conclude job and demobilize equipment, as per HMS ands HSE
1.24. Proceed by completing the appropriate job log, producing the pump chart and job ticket.
1.25. Pass on the appropriate paperwork to the Base cementing supervisor.
1.26. If a CBL is to be performed, it is recommended to be done at least after72 hrs from the end of the
cement job

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

3.0 Lab reports

3.1 Lab report - Confirmation testing - TAIL

Lab Results- Primary

North Africa, Hassi Messaoud

Job Information
Request/Slurry 2289445/1 Rig Name TP 213 Date 04/DEC/2015
Submitted By Ahmed Herga Job Type Conductor Casing Bulk Plant Hassi Messaoud
Customer Sonatrach Location In Amenas Well ZR-326

Well Information
Casing/Liner Size 18.625 in / 473.075 mm Depth MD 50 m / 164 ft BHST 40C / 104F
Hole Size 24 in / 609.6 mm Depth TVD 50 m / 164 ft BHCT 35C / 95F
Pressure 69 bar / 1000 psi

Drilling Fluid Information

Mud Supplier Name Mud Trade Name Density 8.75 lbm/gal

Cement Information - Primary Design

Conc UOM Cement/Additive Sample Type Sample Date Lot No. Cement Properties
100 % BWOC Lafarge Class G Slurry Density 15.856 lbm/gal
4.99 gal/sack Fresh Water Slurry Yield 1.1437 ft3/sack
0.1 L/100kg NF-6 Water Requirement 4.9907 gal/sack
Total Mix Fluid 5.00 gal/sack

Water Source Fresh Water

Water Chloride N/A

Pilot Test Results Request ID 2284084/1

Mix Rheology, Historical Data 09/NOV/2015
Temp (F) 300 200 100 6 3 Foam Quality Cond Time (min)
68 85 73 55 6 4 0 0

Thickening Time, Historical Data 09/NOV/2015

40 Bc (hh:mm) 50 Bc (hh:mm) 70 Bc (hh:mm) 100 Bc (hh:mm)
03:26 03:41 04:04 04:18

UCA Comp. Strength, Historical Data 09/NOV/2015

End Temp (F) Pressure (psi) 50 psi (hh:mm) 100 psi (hh:mm) 500 psi (hh:mm) 1000 psi(hh:mm) 12 hr CS (psi) 24 hr CS (psi)
104 3000 4:33 5:06 7:38 577 1304 2232

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

4.0 Volume Calculations

4.1 Volume & Material Calculations - METRIC units

Cementing Program ZR-326 (TP-213)

18 5/8, 87.5#/ft Casing
INNER STRING OPTION 4-Dec-15
1. Well information
TOC 0m Fluids Kg/L ppg m bbl
Water 0m WBM Mud 1.05 8.75 N/A N/A N/A

Water 1.00 8.33 6.00 37.7

0m Slurry 1.90 15.8 9.47 59.6

TOC 0m

Capacity L/m ft/m bbl/m

18.625, 87.5#/ft Casing 159.74 5.641 1.005

No previous Casing 166.33 5.874 1.046

26" OH x 18.625" Annulus 166.33 5.874 1.046

OH Excess 10% 182.97 6.461 1.151

OH Excess Tail 10% 182.97 6.461 1.151

18.625" Collar 48 m BHST = 40 C = 104 F

BHCT = 35 C = 95 F

18.625" Shoe 50 m

2. Cement Volumes Volume

Wellbore Geometry Cap L/m Length m bbl

18.625, 87.5#/ft Casing 159.74 02 m 0.32 2.01

26" OH x 18.625" Annulus + 10 % Excess 182.97 50 m 9.15 57.54

Total 9.47 59.55

Volume

Displacement Cap L/m Length m bbl

5, 19.5#/ft Drill Pipe Inner Sting Displacement 9.050 48 m 0.43 2.7

Total 0.43 2.7

3. Fluid Placement
Nr. Fluid Volume Rate Time Interval (M) Density
3 3
m m /min hr:min Top Bottom s.g.

1 WBM Mud oc N/A N/A N/A 0 0 1.05

2 Water oc 6 0.8 0:07 34 0 1.00

3 Slurry oc 9.1 0.8 0:11 0 50 1.90

4 Shoe Slurry ic 0.32 0.80 0:00:24 48 50 1.90

5 Water ic 0.5 0.4 0:01 -2 48 1.00

oc = Exterior Casing, ic = Interior Casing Total Time 0:20

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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

P-213) Cementing Program ZR-326 (TP-213)

18 5/8, 87.5#/ft Casing
4-Dec-15
4. Fluids Composition
Spacer #1 Concentration & Volume

Water Unit per m 6.00 m

1000 l/m3 Fresh Water liter 1000 6000

Slurry Concentration and Volume

Additives Unit per Ton. 9.47 m

Class G Cement Tonne 1 12.5 0

NF-6 litres 0.50 6 0
Water m3 0.44 5.55

Material Quantity Units Description

Class G Cement 12.5 Tonne Class G Cement

NF-6 6 lt Defoamer

(v. 4.1.107)
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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

-213) ZR-326 (TP-213)

Cementing Program
18 5/8, 87.5#/ft Casing
4-Dec-15

Slurry Test Data

Company : SONATRACH DF

Well# : ZR-326 (TP-213)

Well Data : 2289445/1

Job Type 18.625, 87.5#/ft Casing BHST 40 C

Hole Size 26" BHCT 35 C

Depth 50 m Test Pressure 1000 psi

Cement Slurry : Report #: 2289445/1 58.5%

Class G Cement Class G Cement

0.5 l/T NF-6 Defoamer (*PB)

Slurry Weight : 1.90 sg 15.8 ppg

Slurry Yield : 760 L/T 1.14 cuft/sk

Fresh Water: 444 L/T 5.00 gal/sk

Mixing Fluid : 444 L/T 5.00 gal/sk
Additives with *PB indication are Pre-Blended in the Mix Water

Laboratory Results :
- Thickening Time 40 BC : 3:26 hr:min

- Thickening Time 70 BC : 4:04 hr:min

- Rheology : 300 200 100 6 3

rpm rpm rpm rpm rpm

27 C 85 73 55 6 4

Compressive Strength

12:00 hh:mm curing time : 577 psi

24:00 hh:mm curing time : 1304 psi

36:00 hh:mm curing time : 2232 psi

(v. 4.1.107)
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 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

4.2 Volume & Material Calculations - US units

P-213) US Units For Recipes ZR-326 (TP-213)

Cementing Program
18 5/8, 87.5#/ft Casing
4. Fluids Composition
Spacer #1 Concentration & Volume

Water Unit per bbl 38 bbl

Fresh Water gal 42.00 1585

Slurry Concentration and Volume

Additives Unit per sk 59.6 bbl

Class G Cement sk 94 lb/sk 293

NF-6 gal 0.01 2

Water gal 5.00 35 bbl

Material Quantity Units Description

Class G Cement 12.5 T Class G Cement

NF-6 2 gal Defoamer

(v. 4.1.107)
Page 11 Created: Friday, December 04, 2015
 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

5.0 Pricing
5.1 Estimated Cost

As per contract No 7/SH/AMT/FOR/DEP/13

TAIL LQ28 ( 1.90 sg) 277.52 9.47 2,628.11

Product Charges $2,628.11

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6.0 Mitigations and Recommended Procedures
6.1 Risks & Mitigations
Hazard identified
Pressurized formation
leading to flow through
unset cement or channel.
Trapped annulus from
temperature/
pressure fluctuations.
Loss Circulation
Shoe track contamination.
Cement/mud
contamination
Incompatibility between
OBM and spacer.
Yield point of mud much
2 volume to improve well bore cleaning.
higher than 20lbs/100ft
Floats not holding
Under displaced/unable
to bump plug.
Over-displaced cement
- Poor bond and zonal isolation.
Poor displacement of mud - Gas migrating through mud.
Drilling out time of float
equipment.
Personnel injured during
operation.
Page 13
Hazard effect
Influx and annular pressure build-
up.
Annular pressure build-up. Casing
collapse/rupture.
Not achieving desired TOC
- Wet shoe, excessive WOC.
- Reduced thickening time due to
chlorides in mud. Unable to
perform full displacement.
- High rheologies and ECD.
- Inefficient mud removal.
- Poor bond and zonal isolation.
- Slurry channeling.
- Cement u-tubing in casing, longer
drill out time.
- Weak shoe.
Excessive WOC or shoe drill out
time.
Wet shoe
- Long drill out time.
- Damage to the bit & BHA.
- LTI
Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)
Control measures
Use suitable anti-gas migration cement slurry designs.
Optimize mud/spacer/cement rheologies for effective
mud removal.
Review hydrostatics and determine TOC.
Burst/collapse disks fitted in 14 string design.
-Add compressible fluid (nitrified mud or spacer
ahead of primary cement job).
Use LCM pills ahead and fibres in the spacer & slurry
- Plugs/ darts, to be inspected prior to being run.
- Appropriate Cement Head used.
- Cement & Spacer to be run behind top plug.
-Pump spacer ahead and behind slurry to maintain
mud-cement separation in case of plug/dart bypass.
-Surfactants added to spacer. Compatibility test
performed.
- Optimize spacer rheology and increase spacer
- Rheological balance spacer (erodability).
- Use float collar and float shoe in the string.
-Shock floats by pumping at high rates.
- Follow recommended pumping schedule and
procedures for plug launching operation.
- Caliper at least 10% of casing.
- Measure surface line volume from cement unit
- Rig pump efficiency accurately established.
- Mud aeration and compressibility taken in
consideration.
- Caliper at least 10% of casing.
- Pump efficiency accurately established.
- Independent verification of displacement volume
- Improve mud displacement efficiency by
conditioning mud to low YP.
- Rheologically balancing the fluids
- Optimizing pumping rate with i-Cem.
- >80% standoff with centralizers.
- Follow manufacturers drill-out procedure.
- Training safety awareness.
- On site risk assessment.
- Tool box talk.
(v. 4.1.107)
Created: Friday, December 04, 2015
 Customer: SONATRACH DIVISION FORAGE
Job: 18 5/8" Casing
Case: ZR-326 (TP-213)

6.2 Halliburton's Cementing Best Practices

1. Mud properties: Plastic viscosity (PV) should be as minimum as possible, yield point (YP) should be less than
15 lb/100ft decreasing down to about 10 lb/100 ft.
2. Mud gel strength: A non-thixotropic mud (flat gels profile) is desirable for good mud removal. Mud left in the
hole prior to running casing should have 10-second/10-minute/30-minute gel strength such that the 10-minute
is less than double the 10-second and the 30-minute is less than 20 lb/100 ft). Sufficient shear strength may
not be achieved on a primary cement job to effectivelly dispcace the mud, should the mud develop more than
25 lb/100 ft gel strength.
3. Mud fluid loss: Decreasing the filtrate loss into a permeable zone enhances the creation of a thin filter cake.
This increases the fluid mud in the hole, which is more easily removed. Generally, a fluid loss of less than 15 cc
is acceptable as target.
4. Circulation: Circulate bottoms up 2x, or until well-conditioned mud is being returned to the surface. There
should be no cuttings in the mud returns. Use high rates; an annular velocity of 260 feet per minute is optimum
(SPE/IADC 18617).
5. Pipe movement: Pipe movement may be one of the single most influential factors in mud removal.
Reciprocation and/or rotation mechanically break up gelled mud and constantly change the flow patterns in the
annulus for better cement bonding.
6. Flow rate: Turbulent flow is more desirable flow regime for mud removal. If turbulence cannot be achieved,
better mud removal is found when maximum flow energy is used. The maximum pump rate should be
determined to obtain the best flow regime and to ensure safe displacement.
7. Hole size: The optimum hole size recommended for good mud removal is 1.5 to 2 inches larger than the
casing or liner size. Hole sizes larger than 2 inches annular space can be dealt with, but those that are smaller
than 1.5 inches present difficult problems.
8. Pipe Centralization: This helps to create a uniform flow area perpendicular to flow direction. Cement will
take the path of least resistance so that centralization is important in keeping the pipe off the walls of the hole.
API recommended standoff is at least 70 percent.
9. Cement Waiting time: You must hold the cement slurry in place and under pressure until it hardens. Cement
slurry is a time-dependent liquid and must be allowed to undergo a hydration reaction to produce a competent
cement sheath. Fresh cement slurry can be worked (thickening or pump time) as long as it is plastic, and the
initial set of cement occurs during the rapid reaction stage. If the cement is not allowed to hydrate; it will be
subject to changes in density, dilution, settling, water separation, and gas cutting that can lead to lack of zonal
isolation with resultant bridging in the annulus.
10. Spacer and Preflush: It is recommended to use proper spacer/preflush volume to avoid contamination
between slurry and drilling fluid. Recommended volume can be easily calculated 1000 ft of annular height or 10
min of contact time, whichever is greater.
11. Rathole: When applicable, a weighted viscous pill in the rathole prevents cement from swapping with
lighter weight mud when displacement stops.
12. Shoe joint: A shoe joint is recommended on all primary casings and liners. The length of the shoe joint will
vary, although the absolute minimum length is one joint of pipe. If conditions exist, such as not running a
bottom plus, two joints should be the minimum lengths. Similarly deep set large casings may require more than
2 joints.

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