FARABI YANBU PETROCHEMICALS COMPANY

FARABI NORMAL PARAFFIN AND DERIVATIVES

COMPLEX, YANBU, KINGDOM OF SAUDI ARABIA
DOC. NO G446-2104-PDS-0150-0027-Rev-02
PROCESS DATASHEET FOR HEAVY RAFFINATE
OFFSPEC COOLER (104-E-14)

EMPLOYER : FARABI YANBU PETROCHEMICALS COMPANY

PROJECT : FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX

LOCATION : YANBU, SAUDI ARABIA

EPC CONTRACTOR : L&T HYDROCARBON ENGINEERING

DOCUMENT
ISSUED FOR CATEGORY APPROVAL CODES
(USE TICK MARK)

[CODE 1] REJECTED
INFORMATION Revise and Resubmit.

REVIEW [CODE 2] COMMENTS AS NOTED

A Work may proceed subject to compliance with and
incorporation of comments.
APPROVAL
[CODE 3] NO COMMENTS
R Work may proceed.
ENQUIRY
[CODE 4] INFORMATION ONLY
Accepted for information only.
ORDER
I EMPLOYER Approval
Date ( DD-Mmm-YY)
CONSTRUCTION Signature
Code
DESIGN / FINAL
This approval does not absolve the CONTRACTOR from meeting
their contractual obligation of delivering a complete, safe and
VOID efficiently operating unit/facilities meeting all requirement of the
contract

02 02-Aug-17 Issued for Review VS RVS RHD SC KMS

01 30-Jun-17 Issued for Review SLL RVS RHD SC KMS

PREPARED REVIEWED APPROVED REVIEWED APPROVED

Rev Date DESCRIPTION
BY BY BY BY BY
ALL RIGHTS RESERVED
THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (L&T HE) AND THE
COPYRIGHT THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR
USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF L&T HE.

Page 1 of 12
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DOC. NO:
G446-2104-PDS-0150-0027 1/1
Client FARABI YANBU PETROCHEMICALS COMPANY REV BY CHKD APVD DATE
01 SLL RVS RHD 30-06-2017
Unit FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX, YANBU, KINGDOM OF SAUDI ARABIA
02 VS RVS RHD 02-08-2017
Item 104-E-14
Service Heavy Raffinate Off-spec Cooler

CHARACTERISTICS
Size : 410 x 6096 mm Type : AES Connected In : 1 Parallel 1 Series
Surf/Unit (Gross/Eff) : 46.7 / 45.2 m Shell/Unit : 1 Surf/Shell (Gross/Eff) : 46.7 / 45.2 m

PERFORMANCE OF ONE UNIT

1 Fluid Allocation Shell Side Tube Side
2 Fluid Name Heavy Raffinate Offspec Cooling Water
3 Fluid Quantity, Total kg/h 5,195 60,620
4 Vapor (In/Out) kg/h
5 Liquid (In/Out) kg/h 5,195 5,195 60,620 60,620
6 Steam (In/Out) kg/h
7 Water (In/Out) kg/h
8 Noncondensables kg/h
9 Temperature (In/Out) C 237 53 36 45
10 Density (v / l) kg/m 687 818 / 993.9 / 990.4
11 Viscosity (v / l) cP 0.270 3.14 / 0.70 / 0.59
12 Molecular Weight (vapor) kg/kmol
13 Molecular Weight, Noncondensables
14 Specific Heat (v / l) kcal/(kg-C) 0.660 0.48 / 0.998 / 0.998
15 Thermal Conductivity (v / l) kcal/(h-m-C) 0.095 0.103 / 0.536 / 0.546
16 Latent Heat kcal/kg
17 Inlet Pressure kg/cmg 6.30 5.00
18 Velocity m/s 0.1 (Note - 9) 1.79 (Note - 9)
19 Pressure Drop, Allow/Calc kg/cm 0.5 0.02 (Note - 8) 0.7 0.49 (Note - 8)
20 Fouling Resistance (min) m-h-C/kcal 0.00030 0.00040
21 Heat Exchanged : 0.55
10^6.kcal/hr MTD (Corrected) : 65.3 C Weighted: 71.3 C
22 Transfer Rate, Service : 184.7 Kcal/(h-m-C) Clean : 249.2 Kcal/(h-m-C) Fouled: 206.5 Kcal/(h-m-C)
23 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
24 Shell Side Tube Side
25 Design/Test Pressure kg/cmg 12.5 (Hold-1) /FV 10/FV @ 45 C
26 Design Temperature / MDMT C 265/10 120/10
27 No Passes per Shell 1 2
28 Corrosion Allowance mm 3.2 3.2
29 Connections In 1, 2'' 300 RF 1, 4'' 150 RF
30 Size & Out 1, 2'' 300 RF 1, 4'' 150 RF
31 Rating Intermediate - -
32 Vent
33 Drain
34 Tube No. 128 OD : 19.05 mm Thk(avg/mini): 2.11 mm Length : 6096 mm Pitch : 25.4 mm Layout : 45
35 Tube Type : Plain Material : CS
36 Shell : Material : CS ID : 410 mm OD : mm Shell cover: CS
37 Channel or Bonnet : CS Channel Cover : CS
38 Tubesheet-Stationary : CS Tubesheet-Floating : CS
39 Floating Head Cover : CS Impingement Plate : None
40 Baffles-Cross : 37 Type : Single Segmental,Perpendicular %Cut (Diam) : 23.70 Spacing(c/c) : 148.5 mm
41 Baffles-Long : Yes / No No Seal Type : None
42 Supports-Tube : Note-3 U-Bend support: Yes / No Type : -
43 Bypass Seal Arrangement : Yes / No 2 pairs Seal Strips Tube-Tubesheet Joint :
44 Expansion Joint : Yes / No Type :
45 Rho-V2 [kg/(m.s2)]-Inlet Nozzle : 738 Bundle Entrance: 3 Bundle Exit : 3
46 Gaskets-Shell Side : By Mechanical -Tube Side : By Mechanical -Floating head : By Mechanical
47
48 Code Requirements : ASME Sect. VIII, Div. 1+API660+TEMA Stamp : Y TEMA Class : R
49 Weight/Shell : 2137 kg Filled with Water : 2923 kg Bundle : 1055 kg
50 Notes:
51 1. Exchanger is sized for 110% of flow and duty shown.
52 2. 36 no. of baffles have been provided with the inlet spacing being 375 mm.
53 3. Floating head support plate has been provided at a distance of 135 mm from rear end tubesheet.
54

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DOC. NO:
2/2
G446-2104-PDS-0150-0027

Client FARABI YANBU PETROCHEMICALS COMPANY REV BY CHKD APVD DATE

01 SLL RVS RHD 30.06.17

FARABI NORMAL PARAFFIN AND DERIVATIVES COMPLEX, YANBU, KINGDOM OF
Unit
SAUDI ARABIA
02 VS RVS RHD 02-08-2017

Item 104-E-14

Service Heavy Raffinate Off-spec Cooler

1 NOTES:
2 4. Trim Class: Shell side: B2A2
3 Tube side: MS-1
4 5. Tube to Baffle clearance is 0.53 mm.
5 6. Insulation: Shell side: PP- 70 mm
6 Tube side: NA
7 7. The exchanger is subjected to steam out condition @ 0.5 kg/cm2 & 160 C on Shell side.
8 8. Pressure drop reported is for 110% flow.
9 9. Velocity reported is for 110% flow.
10
11 HOLDs:
12 1. Shell side design pressure to be confirmed based on highest shutoff of upstream Raffinate Splitter Bottoms Pumps (104-P-13A/B).
13
14
15
16
17 For Mechanical Detail Refer Attachment-01 & 02
18
19
20
21
22
23
24
25
26
27
28
29
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34
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44
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50
51
52
53
54
55
56
57
58
59
60
61
62
63

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Drawings Page 6
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:37 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1
2
3
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4 . 4 5 "30
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6 2 & &'' 0!
7 ,
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12 % &1 -& & %
13 & %
14 % %
15 , %% %
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16
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17
18 7 , (5
19 %9
20 , %% 8& % 8& %
21 !
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22
23 : 45 5 ; <
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25 &
26 5&
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28 8&
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39
40
41
42

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1 HEAT EXCHANGER RATING DATA SHEET Page 1
2 MKH Units
3
4
5 Service of Unit Item No.
6 Type AES Orientation Horizontal Connected In 1 Parallel 1 Series
7 Surf/Unit (Gross/Eff) 46.698 / 45.158 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 46.698 / 45.158 m2
8 PERFORMANCE OF ONE UNIT
9 Fluid Allocation Shell Side Tube Side
10 Fluid Name Hydrocarbon Cooling water
11 Fluid Quantity, Total 1000-kg/hr 5.7145 66.680
12 Vapor (In/Out) wt% 0.00 0.00 0.00 0.00
13 Liquid wt% 100.00 100.00 100.00 100.00
14 Temperature (In/Out) C 237.00 53.00 36.00 45.00
15 Density kg/m3 687.00 818.00 993.92 990.42
16 Viscosity cP 0.2700 3.1400 0.7053 0.5966
17 Specific Heat kcal/kg-C 0.6600 0.4800 0.9986 0.9988
18 Thermal Conductivity kcal/hr-m-C 0.0952 0.1030 0.5363 0.5461
19 Critical Pressure kgf/cm2A
20 Inlet Pressure kgf/cm2A 7.333 6.033
21 Velocity m/s 7.34e-2 1.79
22 Pressure Drop, Allow/Calc kgf/cm2 0.350 0.020 0.700 0.493
23 Average Film Coefficient kcal/m2-hr-C 280.02 7465.0
24 Fouling Resistance (min) m2-hr-C/kcal 0.000300 0.000400
25 Heat Exchanged 0.5994 MM kcal/hr MTD (Corrected) 65.3 C Overdesign 6.01 %
26 Transfer Rate, Service 203.15 kcal/m2-hr-C Calculated 215.36 kcal/m2-hr-C Clean 262.16 kcal/m2-hr-C
27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
28 Shell Side Tube Side
29 Design Pressure kgf/cm2G 12.500 10.000
30 Design Temperature C 265.00 120.00
31 No Passes per Shell 1 2
32 Flow Direction Downward Upward
33 Connections In mm 1 @ 50.800 1 @ 92.050
34 Size & Out mm 1 @ 50.800 1 @ 92.050
35 Rating Liq. Out mm @ 1 @
36 Tube No. 128.00 OD 19.050 mm Thk(Avg) 2.321 mm Length 6096. mm Pitch 25.399 mm Tube pattern 45
37 Tube Type Plain Material SA-334 6 Tube (S) K03006 Pairs seal strips 2
38 Shell ID 410.00 mm Kettle ID mm Passlane Seal Rod No. 0
39 Cross Baffle Type Perpend. Single-Seg. %Cut (Diam) 23.7 Impingement Plate None
40 Spacing(c/c) 148.50 mm Inlet 375.00 mm No. of Crosspasses 37
41 Rho-V2-Inlet Nozzle 892.81 kg/m-s2 Shell Entrance 102.56 kg/m-s2 Shell Exit 86.14 kg/m-s2
42 Bundle Entrance 3.30 kg/m-s2 Bundle Exit 3.75 kg/m-s2
43 Weight/Shell 2137.2 kg Filled with Water 2922.4 kg Bundle 1054.2 kg
44 Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
45 Shell 76.91 Shellside 7.34e-2 A 0.015
46 Tube 3.81 Tubeside 1.79 B 0.588
47 Fouling 17.85 Crossflow 8.12e-2 C 0.245
48 Reported duty and flow rates include a user- Metal 1.42 Window 0.10 E 0.152
49 specified multiplier of 1.10. F 0.000

ANNEUXRE - 1: HTRI OUTPUT FOR 110% FLOW AND

DUTY

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Final Results Page 2
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:45 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1 Process Data Hot Shellside Cold Tubeside Shellside Performance
2 Fluid name Hydrocarbon Cooling water Nom vel, X-flow/window 8.12e-2 / 0.10
3 Fluid condition Sens. Liquid Sens. Liquid
4 Total flow rate (1000-kg/hr) 5.7145 * 66.680 Flow fractions for heat transfer 0.837
5 Weight fraction vapor, In/Out (--) 0.0000 0.0000 0.0000 0.0000 A=0.0148 B=0.5878 C=0.2452 E=0.1521 F=0.0000
6 Temperature, In/Out (Deg C) 237.00 53.00 36.00 45.00
7 Skin temperature, Min/Max (Deg C) 38.63 100.00 36.47 50.69 Shellside Heat Transfer Corrections
8 Wall temperature, Min/Max (Deg C) 37.90 83.47 37.74 79.83
9 Pressure, In/Average (kgf/cm2A) 7.333 7.323 6.033 5.787 Total Beta Gamma End Fin
10 Pressure drop, Total/Allowed (kgf/cm2) 0.020 0.350 0.493 0.700 0.917 0.917 1.000 0.967 1.000
11 Velocity, Mid/Max allow (m/s) 7.34e-2 1.79 Pressure Drops (Percent of Total)
12 Mole fraction inert (--) Cross Window Ends Nozzle Shell Tube
13 Average film coef. (kcal/m2-hr-C) 280.02 7465.0 36.12 13.53 0.99 Inlet 26.18 8.87
14 Heat transfer safety factor (--) 1.0000 1.0000 MOMENTUM 0.00 Outlet 23.19 5.66
15 Fouling resistance (m2-hr-C/kcal) 0.000300 0.000400 Two-Phase Parameters
16 Overall Performance Data Method Inlet Center Outlet Mix F
17 Overall coef., Reqd/Clean/Actual (kcal/m2-hr-C) 203.15 / 262.16 / 215.36
18 Heat duty, Calculated/Specified (MM kcal/hr) 0.5994 /
19 Effective overall temperature difference (Deg C) 65.3 H. T. Parameters Shell Tube
20 EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 71.34 * 0.9159 * 1.0000 Overall wall correction 0.907 1.001
21 Midpoint Prandtl no. 45.07 4.36
22 Midpoint Reynolds no. 618 39061
23 See Runtime Messages Report for Bundle inlet Reynolds no. 2265 36261
24 warnings. Bundle outlet Reynolds no. 227 42774
25 Fouling layer (mm)
26 Exchanger Fluid Volumes Thermal Resistance
27 Approximate shellside (L) 582.5 Shell Tube Fouling Metal Over Des
28 Approximate tubeside (L) 202.9 76.91 3.81 17.85 1.42 6.01
29 Shell Construction Information Total fouling resistance 8.29e-4
30 TEMA shell type AES Shell ID (mm) 410.00 Differential resistance 2.79e-4
31 Shells Series 1 Parallel 1 Total area (m2) 46.698 Shell Nozzles Liquid
32 Passes Shell 1 Tube 2 Eff. area (m2/shell) 45.158 Inlet at channel end-No Inlet Outlet Outlet
33 Shell orientation angle (deg) 0.00 Number at each position 1 1 0
34 Impingement present No Diameter (mm) 50.800 50.800
35 Pairs seal strips 2 Passlane seal rods (mm) 0.000 No. 0 Velocity (m/s) 1.14 0.96
36 Shell expansion joint No Head to support distance (mm) 135.00 Pressure drop (kgf/cm2) 5.20e-3 4.60e-3
37 Weight estimation Wet/Dry/Bundle 2922.4 / 2137.2 / 1054.2 (kg/shell) Height under nozzle (mm) 33.769 33.769
38 Nozzle R-V-SQ (kg/m-s2) 892.81 749.83
39 Baffle Information Shell ent. (kg/m-s2) 102.56 86.14
40 Type Perpend. Single-Seg. Baffle cut (% dia) 23.7
41 Crosspasses/shellpass 37 No. (Pct Area) (mm) to C.L Inlet Outlet Liquid
42 Central spacing (mm) 148.50 1 20.31 107.83 Tube Nozzle RADIAL RADIAL Outlet
43 Inlet spacing (mm) 375.00 2 0.00 0.000 Diameter (mm) 92.050 92.050
44 Outlet spacing (mm) 322.50 Velocity (m/s) 2.80 2.81
45 Baffle thickness (mm) 4.762 Pressure drop (kgf/cm2) 0.044 0.028
46 Use deresonating baffles No Nozzle R-V-SQ (kg/m-s2) 7794.0 7821.5
47
48 Tube Information Annular Distributor Inlet Outlet
49 Tube type Plain Tubecount per shell 128 Length (mm)
50 Overall length (mm) 6096. Pct tubes removed (both) 0.78 Height (mm)
51 Effective length (mm) 5895. Outside diameter (mm) 19.050 Slot area (mm2)
52 Total tubesheet (mm) 66.000 Wall thickness (mm) 2.321 Diametral Clearances (mm)
53 Area ratio (out/in) 1.3222 Pitch (mm) 25.399 Ratio 1.3333 Baffle-to-shell Bundle-to-shell Tube-to-baffle
54 Tube metal SA-334 6 Tube (S) K03006 Tube pattern (deg) 45 3.1750 51.970 0.5300

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Supplementary Results Page 3
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:45 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1 Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
2 Type Plain Type None
3 Fin density (fin/meter) Thickness (mm)
4 Fin height (mm) Pitch (L/D)
5 Fin thickness (mm)
6 Root diameter (mm)
7 Area/length (m2/m)
8
9 Mean Metal Temperatures
10 Mean shell temperature 108.40 (C)
11 Mean tube metal temperature in each tubepass, (C)
12 Tube Pass Inside Outside Radial
13 1 48.62 49.67 49.20
14 2 54.28 55.26 54.81
15

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Vibration Analysis Page 4
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:45 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1 Shellside condition Sens. Liquid (Level 2.3000)
2 Axial stress loading (kg/mm2) 0.000 Added mass factor 1.394
3 Beta 4.216
4 Position In The Bundle Inlet Center Outlet
5 Length for natural frequency (mm) 524. 297. 471.
6 Length/TEMA maximum span (--) 0.344 0.195 0.309
7 Number of spans (--) 19 19 19
8 Tube natural frequency (Hz) 252.6 + 427.5 301.8
9 Shell acoustic frequency (Hz) 0.0 0.0 0.0
10 Flow Velocities Inlet Center Outlet
11 Window parallel velocity (m/s) 0.12 0.10 9.85e-2
12 Bundle crossflow velocity (m/s) 2.44e-2 5.53e-2 2.38e-2
13 Bundle/shell velocity (m/s) 7.59e-2 6.58e-2 2.84e-2
14 Fluidelastic Instability Check Inlet Center Outlet
15 Log decrement HTRI 0.038 0.038 0.038
16 Critical velocity (m/s) 9.32 27.36 10.74
17 Baffle tip cross velocity ratio (--) 0.0038 0.0030 0.0033
18 Average crossflow velocity ratio (--) 0.0035 0.0027 0.0029
19 Acoustic Vibration Check Inlet Center Outlet
20 Vortex shedding ratio (--) 0.000 0.000 0.000
21 Chen number (--) 0 0 0
22 Turbulent buffeting ratio (--) 0.000 0.000 0.000
23 Tube Vibration Check Inlet Center Outlet
24 Vortex shedding ratio (--) 0.003 0.007 0.003
25 Parallel flow amplitude (mm) 0.000 0.000 0.000
26 Crossflow amplitude (mm) 0.000 0.000 0.000
27 Tube gap (mm) 6.349 6.349 6.349
28 Crossflow RHO-V-SQ (kg/m-s2) 0.72 4.26 0.82
29 Bundle Entrance/Exit
30 (analysis at first tube row) Entrance Exit
31 Fluidelastic instability ratio (--) 0.004 0.003
32 Vortex shedding ratio (--) 0.009 0.008
33 Crossflow amplitude (mm) 0.00001 0.00001
34 Crossflow velocity (m/s) 6.93e-2 6.77e-2
35 Tubesheet to inlet/outlet support (mm) None None
36 Shell Entrance/Exit Parameters Entrance Exit
37 Impingement device None --
38 Flow area (m2) 5.98e-3 5.98e-3
39 Velocity (m/s) 0.39 0.32
40 RHO-V-SQ (kg/m-s2) 102.56 86.14
41 Shell type AES Baffle type Single-Seg.
42 Tube type Plain Baffle layout Perpend.
43 Pitch ratio 1.3333 Tube diameter, (mm) 19.050
44 Layout angle 45 Tube material SA-334 6 Tube (S) K03006
45 Number U-Bend supports Elastic modulus, (kg/mm2) 19310
46 Use deresonating baffles No Supports/baffle space 0
47 Program Messages
48 + Frequency ratios are based upon lowest natural or acoustic frequency
49 * Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case
50 using the procedure described in Online Help; You may find that a vibration problem is unlikely.
51
52
53
54

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1 HEAT EXCHANGER RATING DATA SHEET Page 1
2 MKH Units
3
4
5 Service of Unit Item No.
6 Type AES Orientation Horizontal Connected In 1 Parallel 1 Series
7 Surf/Unit (Gross/Eff) 46.698 / 45.158 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 46.698 / 45.158 m2
8 PERFORMANCE OF ONE UNIT
9 Fluid Allocation Shell Side Tube Side
10 Fluid Name Hydrocarbon Cooling water
11 Fluid Quantity, Total 1000-kg/hr 5.1950 60.618
12 Vapor (In/Out) wt% 0.00 0.00 0.00 0.00
13 Liquid wt% 100.00 100.00 100.00 100.00
14 Temperature (In/Out) C 237.00 53.00 36.00 45.00
15 Density kg/m3 687.00 818.00 993.92 990.42
16 Viscosity cP 0.2700 3.1400 0.7053 0.5966
17 Specific Heat kcal/kg-C 0.6600 0.4800 0.9986 0.9988
18 Thermal Conductivity kcal/hr-m-C 0.0952 0.1030 0.5363 0.5461
19 Critical Pressure kgf/cm2A
20 Inlet Pressure kgf/cm2A 7.333 6.033
21 Velocity m/s 6.63e-2 1.63
22 Pressure Drop, Allow/Calc kgf/cm2 0.350 0.017 0.700 0.413
23 Average Film Coefficient kcal/m2-hr-C 266.25 6924.9
24 Fouling Resistance (min) m2-hr-C/kcal 0.000300 0.000400
25 Heat Exchanged 0.5449 MM kcal/hr MTD (Corrected) 65.3 C Overdesign 11.80 %
26 Transfer Rate, Service 184.74 kcal/m2-hr-C Calculated 206.53 kcal/m2-hr-C Clean 249.19 kcal/m2-hr-C
27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
28 Shell Side Tube Side
29 Design Pressure kgf/cm2G 12.500 10.000
30 Design Temperature C 265.00 120.00
31 No Passes per Shell 1 2
32 Flow Direction Downward Upward
33 Connections In mm 1 @ 50.800 1 @ 92.050
34 Size & Out mm 1 @ 50.800 1 @ 92.050
35 Rating Liq. Out mm @ 1 @
36 Tube No. 128.00 OD 19.050 mm Thk(Avg) 2.321 mm Length 6096. mm Pitch 25.399 mm Tube pattern 45
37 Tube Type Plain Material SA-334 6 Tube (S) K03006 Pairs seal strips 2
38 Shell ID 410.00 mm Kettle ID mm Passlane Seal Rod No. 0
39 Cross Baffle Type Perpend. Single-Seg. %Cut (Diam) 23.7 Impingement Plate None
40 Spacing(c/c) 148.50 mm Inlet 375.00 mm No. of Crosspasses 37
41 Rho-V2-Inlet Nozzle 737.86 kg/m-s2 Shell Entrance 84.76 kg/m-s2 Shell Exit 71.19 kg/m-s2
42 Bundle Entrance 2.73 kg/m-s2 Bundle Exit 3.10 kg/m-s2
43 Weight/Shell 2137.2 kg Filled with Water 2922.4 kg Bundle 1054.2 kg
44 Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
45 Shell 77.57 Shellside 6.63e-2 A 0.014
46 Tube 3.94 Tubeside 1.63 B 0.584
47 Fouling 17.12 Crossflow 7.38e-2 C 0.249
48 Metal 1.37 Window 9.39e-2 E 0.152
49 F 0.000

ANNEUXRE - 2: HTRI OUTPUT FOR 100% FLOW AND

DUTY

3DJHRI
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Final Results Page 2
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:37 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1 Process Data Hot Shellside Cold Tubeside Shellside Performance
2 Fluid name Hydrocarbon Cooling water Nom vel, X-flow/window 7.38e-2 / 9.39e-2
3 Fluid condition Sens. Liquid Sens. Liquid
4 Total flow rate (1000-kg/hr) 5.1950 60.618 Flow fractions for heat transfer 0.837
5 Weight fraction vapor, In/Out (--) 0.0000 0.0000 0.0000 0.0000 A=0.0139 B=0.5844 C=0.2494 E=0.1523 F=0.0000
6 Temperature, In/Out (Deg C) 237.00 53.00 36.00 45.00
7 Skin temperature, Min/Max (Deg C) 38.55 98.14 36.48 50.98 Shellside Heat Transfer Corrections
8 Wall temperature, Min/Max (Deg C) 37.85 82.33 37.70 78.85
9 Pressure, In/Average (kgf/cm2A) 7.333 7.325 6.033 5.827 Total Beta Gamma End Fin
10 Pressure drop, Total/Allowed (kgf/cm2) 0.017 0.350 0.413 0.700 0.917 0.917 1.000 0.967 1.000
11 Velocity, Mid/Max allow (m/s) 6.63e-2 1.63 Pressure Drops (Percent of Total)
12 Mole fraction inert (--) Cross Window Ends Nozzle Shell Tube
13 Average film coef. (kcal/m2-hr-C) 266.25 6924.9 36.74 13.43 0.99 Inlet 25.88 8.75
14 Heat transfer safety factor (--) 1.0000 1.0000 MOMENTUM 0.00 Outlet 22.96 5.59
15 Fouling resistance (m2-hr-C/kcal) 0.000300 0.000400 Two-Phase Parameters
16 Overall Performance Data Method Inlet Center Outlet Mix F
17 Overall coef., Reqd/Clean/Actual (kcal/m2-hr-C) 184.74 / 249.19 / 206.53
18 Heat duty, Calculated/Specified (MM kcal/hr) 0.5449 /
19 Effective overall temperature difference (Deg C) 65.3 H. T. Parameters Shell Tube
20 EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 71.33 * 0.9157 * 1.0000 Overall wall correction 0.906 1.001
21 Midpoint Prandtl no. 45.05 4.36
22 Midpoint Reynolds no. 563 35508
23 See Runtime Messages Report for Bundle inlet Reynolds no. 2060 32965
24 warnings. Bundle outlet Reynolds no. 206 38885
25 Fouling layer (mm)
26 Exchanger Fluid Volumes Thermal Resistance
27 Approximate shellside (L) 582.5 Shell Tube Fouling Metal Over Des
28 Approximate tubeside (L) 202.9 77.57 3.94 17.12 1.37 11.80
29 Shell Construction Information Total fouling resistance 8.29e-4
30 TEMA shell type AES Shell ID (mm) 410.00 Differential resistance 5.71e-4
31 Shells Series 1 Parallel 1 Total area (m2) 46.698 Shell Nozzles Liquid
32 Passes Shell 1 Tube 2 Eff. area (m2/shell) 45.158 Inlet at channel end-No Inlet Outlet Outlet
33 Shell orientation angle (deg) 0.00 Number at each position 1 1 0
34 Impingement present No Diameter (mm) 50.800 50.800
35 Pairs seal strips 2 Passlane seal rods (mm) 0.000 No. 0 Velocity (m/s) 1.04 0.87
36 Shell expansion joint No Head to support distance (mm) 135.00 Pressure drop (kgf/cm2) 4.30e-3 3.81e-3
37 Weight estimation Wet/Dry/Bundle 2922.4 / 2137.2 / 1054.2 (kg/shell) Height under nozzle (mm) 33.769 33.769
38 Nozzle R-V-SQ (kg/m-s2) 737.86 619.69
39 Baffle Information Shell ent. (kg/m-s2) 84.76 71.19
40 Type Perpend. Single-Seg. Baffle cut (% dia) 23.7
41 Crosspasses/shellpass 37 No. (Pct Area) (mm) to C.L Inlet Outlet Liquid
42 Central spacing (mm) 148.50 1 20.31 107.83 Tube Nozzle RADIAL RADIAL Outlet
43 Inlet spacing (mm) 375.00 2 0.00 0.000 Diameter (mm) 92.050 92.050
44 Outlet spacing (mm) 322.50 Velocity (m/s) 2.55 2.55
45 Baffle thickness (mm) 4.762 Pressure drop (kgf/cm2) 0.036 0.023
46 Use deresonating baffles No Nozzle R-V-SQ (kg/m-s2) 6441.3 6464.1
47
48 Tube Information Annular Distributor Inlet Outlet
49 Tube type Plain Tubecount per shell 128 Length (mm)
50 Overall length (mm) 6096. Pct tubes removed (both) 0.78 Height (mm)
51 Effective length (mm) 5895. Outside diameter (mm) 19.050 Slot area (mm2)
52 Total tubesheet (mm) 66.000 Wall thickness (mm) 2.321 Diametral Clearances (mm)
53 Area ratio (out/in) 1.3222 Pitch (mm) 25.399 Ratio 1.3333 Baffle-to-shell Bundle-to-shell Tube-to-baffle
54 Tube metal SA-334 6 Tube (S) K03006 Tube pattern (deg) 45 3.1750 51.970 0.5300

3DJHRI
 *3'65HY
Supplementary Results Page 3
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:37 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1 Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
2 Type Plain Type None
3 Fin density (fin/meter) Thickness (mm)
4 Fin height (mm) Pitch (L/D)
5 Fin thickness (mm)
6 Root diameter (mm)
7 Area/length (m2/m)
8
9 Mean Metal Temperatures
10 Mean shell temperature 108.50 (C)
11 Mean tube metal temperature in each tubepass, (C)
12 Tube Pass Inside Outside Radial
13 1 48.37 49.37 48.92
14 2 54.05 54.99 54.56
15

3DJHRI
 *3'65HY
Vibration Analysis Page 4
Released to the following HTRI Member Company:
L&T-CHIYODA LIMITED
LTC
Xist 7.3.1 02-08-2017 11:37 SN: 00892-2063002165 MKH Units

Rating - Horizontal Multipass Flow TEMA AES Shell With Single-Segmental Baffles
1 Shellside condition Sens. Liquid (Level 2.3000)
2 Axial stress loading (kg/mm2) 0.000 Added mass factor 1.394
3 Beta 4.216
4 Position In The Bundle Inlet Center Outlet
5 Length for natural frequency (mm) 524. 297. 471.
6 Length/TEMA maximum span (--) 0.344 0.195 0.309
7 Number of spans (--) 19 19 19
8 Tube natural frequency (Hz) 252.6 + 427.5 301.8
9 Shell acoustic frequency (Hz) 0.0 0.0 0.0
10 Flow Velocities Inlet Center Outlet
11 Window parallel velocity (m/s) 0.11 9.26e-2 8.97e-2
12 Bundle crossflow velocity (m/s) 2.21e-2 4.99e-2 2.15e-2
13 Bundle/shell velocity (m/s) 7.01e-2 6.08e-2 2.63e-2
14 Fluidelastic Instability Check Inlet Center Outlet
15 Log decrement HTRI 0.038 0.038 0.038
16 Critical velocity (m/s) 9.32 27.36 10.74
17 Baffle tip cross velocity ratio (--) 0.0035 0.0027 0.0029
18 Average crossflow velocity ratio (--) 0.0031 0.0024 0.0027
19 Acoustic Vibration Check Inlet Center Outlet
20 Vortex shedding ratio (--) 0.000 0.000 0.000
21 Chen number (--) 0 0 0
22 Turbulent buffeting ratio (--) 0.000 0.000 0.000
23 Tube Vibration Check Inlet Center Outlet
24 Vortex shedding ratio (--) 0.003 0.006 0.003
25 Parallel flow amplitude (mm) 0.000 0.000 0.000
26 Crossflow amplitude (mm) 0.000 0.000 0.000
27 Tube gap (mm) 6.349 6.349 6.349
28 Crossflow RHO-V-SQ (kg/m-s2) 0.59 3.48 0.67
29 Bundle Entrance/Exit
30 (analysis at first tube row) Entrance Exit
31 Fluidelastic instability ratio (--) 0.003 0.003
32 Vortex shedding ratio (--) 0.008 0.008
33 Crossflow amplitude (mm) 0.00001 0.00001
34 Crossflow velocity (m/s) 6.30e-2 6.15e-2
35 Tubesheet to inlet/outlet support (mm) None None
36 Shell Entrance/Exit Parameters Entrance Exit
37 Impingement device None --
38 Flow area (m2) 5.98e-3 5.98e-3
39 Velocity (m/s) 0.35 0.30
40 RHO-V-SQ (kg/m-s2) 84.76 71.19
41 Shell type AES Baffle type Single-Seg.
42 Tube type Plain Baffle layout Perpend.
43 Pitch ratio 1.3333 Tube diameter, (mm) 19.050
44 Layout angle 45 Tube material SA-334 6 Tube (S) K03006
45 Number U-Bend supports Elastic modulus, (kg/mm2) 19310
46 Use deresonating baffles No Supports/baffle space 0
47 Program Messages
48 + Frequency ratios are based upon lowest natural or acoustic frequency
49 * Items with asterisk exceed a conservative lower limit for vibration-free design. Review your case
50 using the procedure described in Online Help; You may find that a vibration problem is unlikely.
51
52
53
54

3DJHRI
 Attachment-01

Dimensions: mm Bundle removal clearance: 6360

7124
Tub 0
0 Ven
633 5935 556

0
Tub She Ven

5658

6218
312
(1)
(1)

180 Dra
Tub 180

She 0
(1)

2880

4998

6218
312

738

298
Tub SS1 She CG SS2 Dra
(1)
(2)

30 30

496
429

430

430

429
496
She 180
170 170

Nozzles (1) Couplings / Supports (2) Design Specifications Shell Tube Company:
Location:
Label Size: Description Project. Label Size: Description Project. Design Pressure kg/cm2 12.5/-1 10/-1 Service of Unit:
Tub 114.3 150 # ANSI W.N.RF 425 SS1 2 19.0 Bolt Holes 450 Test Pressure kg/cm2 17.4 9.7 Item No.: 104-E-14
Tub 114.3 150 # ANSI W.N.RF 425 SS2 2 19.0 x 38.1 Slots 450 Design Temperature C 265 120 Date: Rev No.:
She 84 300 # ANSI L.W.N.RF 425 Number of Passes 1 2
She 84 300 # ANSI L.W.N.RF 425
Ven 54 300 # ANSI L.W.N.RF 470
Corrosion Allowance
Radiographing
mm 3.2
Spot
3.2
Spot
Company Name
Dra 54 300 # ANSI L.W.N.RF 470
City, State
Wt Empty: 2500 Full: 3380 Bundle: 1100 Operating: 3372 kg
Rev: Date: Description Dwg Ckd Appd ASME VIII-1 2015
Setting Plan
TEMA Type: AES
Size: 410-6096 Dwg No.: Rev:
TEMA Class: R
 Attachment-02

Component O.D. Thk. Materials of Construction Dimensions: mm

Nozzle Tub Inlet 114.3 11.1 150 # ANSI W.N.RF Flg SA-105 on SA-106 K03006 Grd B Smls. pipe
Pad Tub Inlet 220.0 10.0 SA-516 K02700 Grd 70 Plate
Nozzle Tub Outlet 114.3 11.1 150 # ANSI W.N.RF Flg SA-105 on SA-106 K03006 Grd B Smls. pipe
Pad Tub Outlet 220.0 10.0 SA-516 K02700 Grd 70 Plate
Nozzle She Inlet 84.0 16.6 300 # ANSI L.W.N.RF Flg SA-105 on SA-105 K03504 Forgings
Nozzle She Outlet 84.0 16.6 300 # ANSI L.W.N.RF Flg SA-105 on SA-105 K03504 Forgings
Nozzle Ven Vent 54.0 14.3 300 # ANSI L.W.N.RF Flg SA-105 on SA-105 K03504 Forgings
Nozzle Dra Drain 54.0 14.3 300 # ANSI L.W.N.RF Flg SA-105 on SA-105 K03504 Forgings

Shell Cylinder 430 10.0 SA-516 K02700 Grd 70 Plate

Fr Hd Cylinder 430 10.0 SA-516 K02700 Grd 70 Plate
Fr Hd Cover 540 41.0 SA-266 K03506 Grd 2 Forgings (Flat Cover)
Re Hd Cover 368 14.0 SA-516 K02700 Grd 70 Plate (Dished Cover)
Shell Cover 520 Min.8
10.0 SA-516 K02700 Grd 70 Plate (Ellipsoidal Cover)
Front TubSh 466 33.0 SA-266 K03506 Grd 2 Forgings
Rear TubSh 403 33.0 SA-266 K03506 Grd 2 Forgings
Fr Hd Flng TubSh 540 49.0 SA-266 K03506 Grd 2 Forgings (Hub Flange)
Re Hd Flng TubSh 483 64.0 SA-266 K03506 Grd 2 Forgings (Ring Flange)
Design Specifications
Fr Hd Flng Cover 540 49.0 SA-266 K03506 Grd 2 Forgings (Hub Flange) Shell Side Tube Side
Fr Shell Flng 540 49.0 SA-266 K03506 Grd 2 Forgings (Hub Flange) Design Pressure kg/cm2 12.5/-1 10/-1
Rear Shell Flng 630 47.0 SA-266 K03506 Grd 2 Forgings (Hub Flange) Test Pressure kg/cm2 17.4 9.7
Shell Cover Flange 630 46.0 SA-266 K03506 Grd 2 Forgings (Hub Flange) Design Temperature C 265 120
Back Flng Re TubSh 483 52.0 SA-266 K03506 Grd 2 Forgings (Ring Flange) Number of Passes 1 2
Fr Hd Gskt TubSh 458 4.5 Sprl-Wnd SS with Inner/Outer Ring (Periph. Width 10.0 mm) Corrosion Allowance mm 3.2 3.2
Re Hd Gskt TubSh 395 4.5 Sprl-Wnd SS with Outer Ring (Periph. Width 10.0 mm) Radiographing Spot Spot
Fr Hd Gskt Cover 458 4.5 Sprl-Wnd SS with Inner/Outer Ring (Periph. Width 10.0 mm) TEMA Type: AES Size: 410-6096 Area: 47 m2
Front Shell Gasket 458 4.5 Sprl-Wnd SS with Inner/Outer Ring (Periph. Width 10.0 mm) Tube Type: Plain # Holes: 128 Length: 6096 mm
Shell Cover Gasket 548 4.5 Sprl-Wnd SS with Inner/Outer Ring (Periph. Width 10.0 mm) Layout: 25.40 mm (45) Tube-Ts Joint: Expanded-2Grv
Head Bolting at Tbshts 19 SA-193 G41400 Grd B7 Bolt (24 Bolts on 498.0 mm B.C.) Baffle Type: Single Seg. Cut: 24% H No: 36
Fr Hd Blts Cover 19 SA-193 G41400 Grd B7 Bolt (24 Bolts on 498.0 mm B.C.) Baffle Spacing (C-C): 150 Inlet: 399 mm
Shell Cover Bolting 19 SA-193 G41400 Grd B7 Bolt (20 Bolts on 588.0 mm B.C.) Impingement Protection: None
Tubes 19 2.1 SA-179 K01200 Smls. tube (Plain Tubes) Code: ASME VIII-1 2015 TEMA Class: R
Baffles 407 7.0 SA-516 K02700 Grd 70 Plate Wt Empty: 2500 Full: 3380 Bundle: 1100 Operating: 3373 kg
Shell Supports 12.0 SA-283 K02401 Grd C Plate Drawn By: Ckd By: Apvd By:
Shell Cover Cylinder 520 10.0 SA-516 K02700 Grd 70 Plate Dwg No.: Rev: Date:
Company:
1) Indicated Thickness in this data sheet are minimum require to be followed. Location:
Service of Unit:
Supplier to calculate the actual thickness to satisfy the requirement of CODE, Item No.: 104-E-14
Date: Rev No.:
Specifications and standards and guarantee on them.
2) Indicated weight shall not form the basis for quotation. Company Name
3) PWHT : Shell side and Tube side : As per code/Specification City, State
4) Impact test : Shell side and Tube side : As per code/Specification Bill Of Material
Dwg No.: Rev: