en Accudyne Industries brand Pressure on Demand Pneumatic and Hydraulic Driven Gas BoostersWhy Use a Haskel Gas Booster Haskel pneumatic and hydraulic driven ges boosters offer a lexible and efficient source for delivering high pressure gases. ® Oxygen or High Purity Cleaning: Haskel boosters are noted for ther cleanliness and can handle pure gases ‘such as oxygen without risk of any contamination. (Special cleaning required — atvise factory) Haskel's oxygen cleaned products are cerified per Mil Spec 1330, Refer to the Knowledge Library Link on the Haskel website, www.haskel.com, for the Oxygen Usage -Best Fractice Guide MulttStaging Capability: For nigner low rates and pressures, beyond tne capability ota single gas booster, on2 or more boosters of the same ratio may be plumbed in parallel and then in series with one or more boosters cf the same rato. High Flow Rates at High Pressures: When high flow rates at high pressures are needed, the booster can cchargo a receiver to an even higher prassure love, thus storing a voluma of gas available for rapid rolease at a constant pressure through a pressure reducing vawe. Cost Savings: Mostindustrial gases are commonly delivered at pressures of 2000 — 2,600 psi n steel cylinders. the {as isto be used well below the supply pressure, the pressurized supply is easily piped ané controlled to the point of use with simple valving. However, ifthe end use requires the gas to be used at higher pressures than the supply it will have tobe boosted. Ges Boosters can utiize al the gas from a supply source such es cylinders, and boost the ges to whatever pressures jand flows) are required by the application; thus utilizing al the gas volume trom the supply source. Ifthe application requires a pressure greater than common supply cylinder pressures, a booster can often be justified not only because of utilization ofthe gas, butalso because itwif eliminate the need to purchase the gas in special higher pressure more costly supply cylinders such as 3,600 or 6,000 psi O Pneumatic Driven Gas Booster Features *Reliable, easy to maintain, compact and robust *No heat, flame or spark risk ‘Infinitoly variable eyciing spood and output Pneumatic driven models do not require electrical connection *Easy to apply automatic controls, ‘*No limit or adverse affect to continuous stop/start applications + Seal systems designed for long working life *Noairine lubricator required ‘* Hydrocarbon free separation between ait and gas sections Pressures to 29,000 psi (2690 bar} Built-in cooling {mostmodels) + Standard & custom systems available * Suitable for most gases * Single, double acting, and two-stage models, ‘*Abiltyto stall at any predetermined pressure and hold the ‘xed pressure without consuming power or generating heat. OIntroduction to Pneumatic Driven Gas Boosters Theory of Operation Haskel Gas Boosters consistof a large area reciprocating air ‘rive piston directly coupled by a connecting rod to a small area gas piston. The gas piston operatas in a high pressure gas barrel section. Each ges barrel end cap contains high pressure inlet and outlet check valves. Varying applications require many \ifferent booster and horse power |HP) combinations. Haskel an assist with HP and Cooling requirements and provide circuity assistance on the following issues: PID Control - teview and advisement, electrical control, and heat exchanger, recommendations. General HPU recommencations and guidelines are available from Haskel drawing 87100-TAB. The air drive section includes 2 eyciing spool and pilot vals that provide continuous reciprocating action when airis supplied to the air rive inlet The ratio between the area ofthe air drive piston and the gas driven piston is indicated by the number in the model ‘éescription and approximates the maximum pressure the gas booster is capable of generating. Isolation ot te gas compression chambers from the air crive section is provided by three sets of dynamic seals, The intervening ‘two chambers are ventedto atmosphere. This design prevents air 4érivo cantamination from antoring the gas straam. Haskel gas boosters are used for boosting most all commonly available industrial gases. However, the gas should be “Dry Gas", Ino moisture content) Some gases camnot be pumped with standard boosters, e.g pure Oxygen or Hydrogen. Depending on the gas and application, 2.9. Dy as Seal applications, same boosters wil require special seals, materials of construction, venting, special clesning ano otter considerations. Knowing the specitic gas is aiso necessary to determine gas compressibility at the desired pressure. Compressibilty isa factor used in calculating flow rates at dfforont prossuras or filling times into a vossol. Gas booster compressors are suitable for transfer and pressurization of: 1. Nitrogen (N2) 2 Helium(He) 3. Breathing Air (N202) 4. Nitrous Oxide (N20) 5. Carbon Dioxide (C02) & Noon (Ne) 7. Argon (Ar) 4 Oxygen (02)* 8 Sulphur Hexefluoride (SF®) 10. Carbon Monoxide (C)** Cooling is provided by routing the cold exhausted drive air through an indwvidual jacket surrounding the gas barrel. Check valves also allow for the equalization of upstream and downstream pressure prior to boosting therefore the gas booster only needs to “raise” the upstream pressure to the required pressure and does not nave to raise ittrom atmospheric pressure. Operating temperatures for Gas Booster ‘There are two distinct sections: the air drive section and the cas, barrel section. Air Drive Section- Standard Air Drive Seals should perform reliably within 2 temperature range of (25°F to 150°F} [-4°C to 85°C). Lower temperatures will cause air/gas leakage; higher temperatures reduce seal lite. Haskel recommends 2 minimum Class 4 air quality per1S0 857311 standards. For operation at extremely low temperatures, consutttactory. Gas Barrel Section- Low temperatures normally have little effect on the operation of standard parts and seais. The hestfrom the compressing gas helps ta balance outan acceptable temperature. ‘Maximum average acceptable temperature 115°C (240°F}. Figure 1: Example oF Single sage, 4 Connecting Red 5. haus Ne 1. Hagh PrecareBeral 7. Boosar Olt 8. Chat Vale 9. Soocr nat 10. cooing act 12 Aircyag Vato 14 Aira Por 15. per & Lower Caps 12 VertPor rather 11. Hydrogen (nae 12.Methane(cHay"* 13. Ethylene (C2Ha)"* 18. Natural Gas (CH4)** (ofl centaits fch eatin of 02 8 N2) Note: Liquefied gases (propane. C02. nitrous oxide. halons. et.) cax be boested as aliquid or gas ia controlled applications. * Oxygen (02-maxinum safe working pressure 345 bar (S000 psi} “For these gases (10-15), the gas booster mustbe operated in a safe and well ventilated area end vert/s)piped to controled environment. 3Pneumatic Driven Gas Booster Configurations Dow ain nase protested acy sn age nse oO ‘Two stage models are used for high gas compression ratios. ss Motel AG Model AG Single Stage Single Acting StnmestageStgle Actas osc tannin vain nie Smrmeem C) Cooling Fins Model AGT MotelacT Mode! AGD-4feeding into Model AGT-x/x ‘Two Stage, Cooling Fins Two Stage, Cooling Jackets Bhue=Compressed Air Yollow=Exhaus! Dive Alt Green=Gas Media PSI ‘0.0708 Koon scrn 0.0283 | cu. Metersmin, Inches BA Willinatars Oo AG.SDHigh-ratie gas AGT-30/15- Two stage Som 0.483 Kilograms booster. sinale stane, 12s booster single airhead, single acting cooling jacketSelecting a Pneumatic Driven Gas Booster Ar driven gas boosters have seven significant operating parameters that determine their selection for any application. ‘These are as follows: 1. Maximum discharge pressure? 2.Alowrate a Isitconstant? i. Whatis flowrate required? b lsitfilling a vessel? i. Whatis vessel size (water volume}? ii Whats fill time required? 3. Supply 2 Isit at constant prassure? bb leit decrossing? i. Whatis initial prossuro? ii Whatis the minimum pressure? 4. Air drive pressure available? 5. Air drive volume available? 6. Wnatis the gas? 7. What's the application? ‘The selection ofthe proper booster for any application starts with determining which booster “series” will provide the ‘amount offlow end pressure required. The ability af the booster to generate pressure is a function of te drive pressure, ‘multiplied by the nominal booster ratio. The abiity to generate flovrisa function of the quantity of air available to drive it, the displacement per cycle of the booster, and volumetric efficiency. Within each booster series, there are standard materials of ‘construction available. For applications involving aggressive gases, such as Hydrogen, Helium and C02, some material substitutions are required. Single Acting Single Stage “AG” boosters provide economical Model Number Contiguration 8 - AGT - 1575 - Cc - bene" ender oe gle Sage, Single Aa ‘means of boosting prassure for testing or small components and similar applications where volume is small and efficiency is not ‘important. Control of maximum outlet pressure is accomplished with the use of an air drive pressure regulator. Maximum outiet pressureis drive area ratio multiplied by air pressure. ‘Double Acting Single Stage “AGD" boosters notenly pump twice the volume afa Single Acting, Single Stage Booster per eycie, but also require less circrive since theinlet ges pressure isassising the air drive in each diecton, prvicinga substantial portion ortne required diving {orce. These models provice eticientmeans of boestng large volumes. of gas tlow to medum compression ras. Maximum outlet pressure is crive area ratio times air drive pressure PLUS gas suppl pressure. ‘Two-Stage “AGT” boosters pravide efficient means of boosting to 2 high gas comprossion ratio since the ratio per stago i low. ‘Maximum outlet pressure with these models is dive arza ratio ‘multiplied by air ative pressure plus supply pressure mutiplied by the area ratio ofthe two gas pistons. Since these models have interconnected gas pistons, they ‘multiply supoly pressure during the “interstage” stroke by the area ratio ofthe two gas pistons. If supply prascure is too high, the booster may have “interstage stall” at an outlet pressure ‘substantially less than that obtainable on the “output” stroke. This limitation does nat apply if outlet pressure isless than the “maximum supply” times the area ratio ofthe two ges pistons. Remember, this condition only applies to two stage models. ‘Specific performance information for your application may be obtained by referring to the Sample Performance Chart on page 8 ofthis catalog, or froma Haskel distributor. To locate a Haskel distributor near you, view the Distribution link on our wabsite at www.taskel.com, or contact Hastel direct. 28881 contol: sirine ster, reg wgouge end manual tarytop Mectarisal ove suurernataect® at ‘Ecsra lotmesseaton ‘or snes “are way eying apooitor seven ‘hag Soca mealies oro sares ona Sets pump ae low pameabiy sel forcoe gue savine low pameabity seis for Cot gurservion Eaee'ivce ing weohenin ore Se esecpame ‘are purge nt pl eet singles mosee ‘Vere purge wt Spt reetior 250 €or canes ive eearngandoeroston orgas sectors SeerModel Selection Chart AB-102 6-182 sez AaD14 AgD-5 43030 A022 ASDs0 apa i - . i i 280.78 o-02 ps2 asta AgTans ASTI asrws2 AST 10 AGT 1/90 AST 1980 2B to 1 ss) 310 75087 so on 1075 750517 oo 1380 as 1651 soc 2090 a0 cr) 50 som 6 so00 3 co a so 35 088 som 6 oma ‘00088 om 18 mw pvmsar arose [stn roe 100 100 ATM aT™ 100 10 200 250 10 20 AM am W 35 ” [vs ATM 16 ATM) B B 100 W W u w 35 7 Maximum Rated Gas Outlet hhorteas 0 10 2 1s ss 310 7s 517 so om na 75 som 108 om 1380 sm 1651 som 200 m0 1 no m soos soo as mm som a5 vsom0 13 200 om von 7 ‘som 1094 som 126 10 so 35 2m om soa som om a wah? ‘sD 18 orygen 150 1050 20 600 WA NA 0 20 NA 150 Hydrogen eS 8 BRR $88 8 8 8 8 600 NA r2sa NA e000 NA NA A NA NA NA sos soon 10 wa 3000 Wa Wa wa a0 WA oo NA WA NA NA wa m WA me a NA oo m8 2 020 oo 134 4a 1Pe 1Pa mPa Pe ore Pa imps wore 2s amps isPaPe AP aie TPatfs Poste 1sPaste soFeiPs soFeiPs sores: cores: TePesPs ‘mo PasPs worais Pais 15Pat2Ps ‘OPaHPs sopeiPs corasrs saPai2Ps areas 0 132 02 31 138 a 2 18 2 2 103 m8 m8 vt 2 ry 132 132 nz 12 LEGEND: Ps = Gas Supply Pressure, Pa = Drive Pressure, Po = Outlet Pressure | exe |g NPTBothPote| 2511) 2103 |" NPT Both Pots | 304) | meeoungeaie toro | sameaeeciene | 27(12) ‘een 08 aia |x | mia) sos sito | 195 | mi zu 35110) | 90 | mua 108) syrseentieene | 40081 | 49 we weparentam pe 4420) 9632) ometron ve wer | 4420) 3183 | Se NFTeomrons | 31/14) irae net sus) oie ne | 35110 420 car | 222) meeoungeate ma peer fc) 201 toro [erie neazer? | 38107 mo eA] sx Forveritom rere 2 | 391) s9tza| aia s9(22) sa ast 203) cer desse | aire jzus) SEES | ana ‘meray zns) Gee | an fee eae cuewremen | 109 10.8 (fewer parent soon) 39118) (12 Wearerensass| a0Macinun | Min.cst Maximem Rated Gas Outlat Stati Owtet| Piston ce oe oe be PaIG | BAR AGT-/75 jsreese sree] 100 | 7 | 15000 | 1008 ima ‘45 |1e000| 1094 | 75 Pats Ps] 02 la ro le Astanfo|sreme| crmer| ron | 7 | rsan0 | rose | som | ses |reono| mss |saPasisP4 31 | soe ‘memmeaes seca [17 = ASts075|sreeme| sree] 1m | 7 | 1sm0 | root | smo 315 so) wot |7sPes2sPy a1 | sue Messer 20a) & asrsene Jee come on | 7 | mo, | ooo [smo | ate [mm | azo | eoroszes| 2 |rorn| remit |asiza 2 psrzanm|snene| ome] son | 7 | rome [tox |e | a6 |rso| rot |sPeo3P4 02 rxn SERENATA oe 3 eorsana}rone] mex] uo | 7 | om | ws |son 9 [ro] me | arose 02 sha) AGT-62/102|eF0000r) weomer| 10) | 7 | 15000 | 1038 sm | ‘5 /16000) 1034 j100 Pos16 Ps 31 (ae mere 118) asr-eznea vm | 7 | zom| tam | NA WA |reno} oe neororasr} ox | suo SERRE oz AST en ro | 7 | amg.) rma | ma | wa | NA) WA heoPosz5P} 21 | sue JERR at ago | 90] 21 Jama fama] so | 21 | ao | 2 | NA) WA rsPaiPs| am sie) seeTeMreR axis aaso2 | 0 | 2 Jarmfam| aw | 21 | so | 2 | NA) WA| 2Petes | 200 | szr7) Mrvereemvon liz) aagozzs| om | 55 atm |aTM| so | 55 | a0 55 | NA| WA) 28Pe4?s| 125 | 2048 | vrMTBeIMom 59(71) aco. | sto | 245 | so | as | sooo | a4 | som | a5 |so00| 245 | r4Paso | 207 ass) meres hans] ss |e|a aaa sl|ak scs | s [eee aso-a | ao | 20 | so | 35 | axoo | ooo |smo | x5 |sxn| 345 | ones? | 62 (1018) vevermenecuenr 12155 scoso| ammo | 176 | so | as [ammo | tom |omm| ow | WA WA | toPeste| 24 |at2 wren smc iE exctan [arom owmce] ae | 17 | 200 | ame fame) ma | wal WA JoePeosry 7 oe gure ane B ercrsoo|imese| mum | 2s | 17 | soo | vas | smo | 306 |WA| WA |soPotoPs| 7 | ses | merenuzwer ze sorucojemem| mee | 2s | 17 | suo, | sas |som | sxe [amo | 270 [oopeeziPg 122 2103, armani 18) s Becta x | 17 | ono | ea |smo | a6 | Wa | WA JonPesa3y 122/203), seamen 268) & sAGr-s009 2 | 17 | 9mp,)..ga0 |som | s45 |omo| ozo | coPes2Ps] 02 1010, urarmare 1115) £ wore 25 | 17 | 2moo | 137 | NA) WA] NA | WA jeoPoH25Pp a1 | S08 | wrwrriran 12168) — o> [ogy eo [rs |x| ua ua bean at |r wg rer 1uaso-315 63 | asomo | 2e13 | NA | NA | WA | WA | st5PasP=| 353 | 57. a9 net trons 58I70) |. o-stage ode Supp pressure so med by ractorx ar dro (Pat avi itertage Stal irate pressreoxcandeMeximur Ta stag rescire and euppyerocvaresimatanauay exceedepresur link atove thong ineaMintrtge ef valvesotat thsomessre. Port information and Addivonal Notes. 2 Ar Dive let Port= 12° FUPT lM” 853)" Modes © Reler pages 19-7 dmensonel devinge a limos 4 Zipsmnimun are esa a uns Moimum revels i yagelmen cepAG-23 AGT ACD ps AS Be AS Sees Sic {Sapam ve pes ret en nod 840, A0T series socrm ©. Grsrosersryraer preston mtb spate cero een yoge exon i Est wosoge Get bose htsnoxmun eval tispesurnaved scone aso, magrsenes | 40.CEM ‘tows Inerstege Stal: Retr the KrowedgeLiarynkon he Haskel webste, raw haselcom or adetaleeexlanton. eter topogee 18 2r dimensional srowing ofall moda.Sample Gas Booster Flow Rate Performance (SCFM) Flow and Pressure Performance: ‘Sample performance shown below is used for general reference only, consuit Haskel Technical Sales or your Haskel Representative for specie pertarmanc infomation. Cabie Meters Per Minute = SCFM 0.0282 cia ere a aga | 2% | | wo | ae aston | | oo B| | m | 4 5 | to Blas ae | ze 2) & aT 2 | 120 | wo | 16 ATO | | 1200 | @ |G | of 2 | wo vc | | bm | te | 51 = | owe | as | 2 1 |e] we AGI) 30 | am | too | “& AGD-1c2 |e | $000 | tooo | 13 DE 7 | 90 | io de | a 3 fas| fms | ats =| soo] S$) Be | 1g aco | BE | ae | ene | | WP fo | to | iam | 28 = fom | tom | 7 =| 2 S| ts | bm | & 8 | tam | tam | 18 3 | Be ags0 ) 35 | om | 40 | 3 AGD-1S2H1 fp | 7000 | teom | 15 manze 0 | 200 B | mo fm | 32 2m |‘ | 2 te | i age2 | 3 | tow | foo | 3 aes | 3 | fe | v2 © sname2e | | om % | Soo | Sno | ii Bo 2 | om | de ie | im Poe eae Bm | im | @ | wo AG75 ) 30 | tom | ono | 12 ABT Ae | 35 | eo | 100 | 21 aie | 30 2) oe | BS lm) se § | 8 % | too tn | ae Bom | jm | ae 3 | so oo) | Sao ton | SS & ie | im | 2 | AG-102 | 32 | 2000 | emo | 4 Ast 70! 4 | ts | 2000 | 19 a J | 500 % | aoa | tao | 28 Sao | som | ba ® | ae B | fon | ae | cua] @ | se | ito |S van | 3 | te AG-152 | 20 | 3e00 | amo | 23 AGT1482) ge | 200 | 2400 3 sehsn 78 | 1200 B | ioe | 1am | 12 Sim | im | 2 & | fo | soo fo | 22 = me | im | 42 & | a AG-233 | 30 | e000 | 20000 | 24 acT 42) 3 | ize | 4000 | 26 Pete 78 | 1800 tS tome 3m | to 46-303 | fo | Yeu | Zac | as AGTAS/0/ 3 a saspis | 7 | ao ‘| tra | 20m | 32 2 & | ‘0 Se gr | a 2.8 \8 sors] | | we | 11 agrasiso] 2 | 28 wotau | 2 | 2 Sim Bs a| 2 e| @ sons | 2] S| | 8 acrasns| & | uctaa | = | 8 B\2 o| sé S| i 3| 3 2) i fm | ie Sm =| voc7 | % | $% | am | 8 agransa] | asta | | 2) st 23 2| 8 & | ie | Bm | ate 3 |e 3 | poor | | 180 0) BY persons] BB! easrwm | 3 | #8 © | zo | | 403 Sire | 0 ooas| Bie |e | RL sare] Bie wsraom | 2 | ie | S| tee | 3 3 Se | oo soon | 2 | 220 80/23 porsanad Bm sacra |B | He so | eo 0 | oe 3 me | oo S| im | 37 2 8 a | iam gos | fa | Yeto | ‘oo | ter ABTs2I82| 3 | 9 waasosts | $e | ooo 5 | os | dm | ae | fom & | So Se | St i) Se acom |B] 72 | m0] 2 cream] & | wacrxaars| 32 | 282 S| Be | & | 2 | itso eseno (Qa Ar Dive Qnty 2 | joo Pa= Air Drive Pressure Po= Gas Outlet Pressure 406-25 oe 8 Supply Pressure a. 8 Outlet Faw Fate© Alternative Gas Booster and System Hydrogen Booster Model Nunber ora am 8718s Specialty Ges Bocster Models exon | iydogen oxygia Bootor | Bort: Brsor Model | Mate ods! tumor | Number unter sez ABT880 9 astasns | 205 ac7 | zane porauto | eo sors | zoca0 aotaors | se acco | vas | oneo | agtsane| 20 asso | soon AsT-n02 acez | ros | erara | astra ac% | rma | oeaoo | acT-azro aseioa |_oxar2 astaanee toa | ze | omer acrenezh} 2010 1620 or) | om saco2 | soo ‘80-15 | e218 saco28 | ane cp | 220 sasoo28 aco7 | sus7 | ame | saeDs | ona p00 | som taco- | e200 aspis | zen | ames | eacom | ee spa | res | ames | eaco-an | soa spe | soso | ames | easo-10 ‘spso | sos ‘pers | ams | Aspe | 2mm | somo | axctsno | samo so75 | size | sour | sxsr-ac0| sz AgD-io2| nme sAST-400 sasraoeo| som acre | 27 sacteuico acrans| sie | amee | uaco.ais acT-p0| sams | ame | WAT) 15316 sre AaT-1e2 x07 Acr-1sn) amar | ese Models Inert Gas Booster System Models Standard | Oxygen Systom | System Modo! | Model Numer | Numer was | one | ezean AGA AGT gts AG30 AG50 Age2 G75 6-102 AG.152 AG-233, Ag-03 ago-rs | eccor | sz ago-s | seas | ans aco-7 | sxior | a0s2s aac-14 | ocso2 | eos Ago-rs | cso | aosar acoso | soe | saa ag-s2 | sos | ansa ast-so Ago-e2 | sos | axsao ae0-7s | cso | mean asD-102 -aso-1s2 | soa ‘ncr-+ | ocooe | oxsat astans| seo | msm asta0| 5363 | s8 AGT AQT-4/e2| o84s1 asT-w-n| 2008 | 2868 standard Oxygen Syston ‘Nol ‘Number AGT-1950 AcT-1975) sama | so7a0 AgT-ws0 acrours| som | somo agree | 208 | ssis0 agTsa02 acrsanse) aoe Acta AgT-sais2| ast AGTaz/s2H| 8012 sAGD1 axon2 | cons | ocesa ene2e | sone | sca eacn228 arods | oss | oas eean4 | aosio | cosa saapco | aos | scar easpeo | aro aAGD-I50 sacs | oss | axaas acr.sc0 | asia | oxo wacr-wen] sues | sc wagr-1weo] soso | axse0 wacr-syeo| soit | ase eacr-onns as0-315 TaGr 13315Inert Gas Booster Systems Haskel’s ability to incorporate and interface electronic contiols into systems provides precise compression and control of gases. O Standard system components are: 1 Booster with External Pilot Modification to enable use of external components to start/stop the booster. 2 Aciustable Air Pilot Svtch (inlet) —used to stop the booster when supply z i G@ Dressure fals to adusted setpoint. 5) 3. Adjustable Remoteset Air Plat Switch (outlet —used to stop the booster when outlet pressure reaches adjusted set point. 4 Pressure Gauge indicetes outlet boosted pressure 5, Pressure Gauge indicates inlet gas pressure supply 6.Gas Fiter used to stop any ingested contamination from @ centering the booster (e.¢. while changing out a gas supply bottle) aysoeyinicy | 7 Roll Bar Frame inot shown) used for mounting booster and 1% Ws), ‘ther components. ae ‘8, Air Filter - inline filter { 20-40 micron) for maintaining air drive quality. 9 Adjustable Air Regulator used to set the Air Drive Pressure (6-10psiman) ‘10, Air Pressure Gauge indicates the Air Drive Pressure I, Manual On/Off Vaive and Speed Control Valve used to adjust cycling speed that the booster cycles 12 Ral Valve used protetne booster & ther components fromoverpressunzaion 12, Ajutabe Renotset Plot Requltorused to asus the set paintorthe Remeteset ir Pict Sten ‘14. Pressure Gauge used to indicate the Adjustable Remoteset equator adjusted ressure oO 15 lterstage Coler-atute & stellcocer used reduce the baosed gas temperature (part he voeste) 20039 System Shown Above Charging Systems Charging systems provide a fast efficient and economical method of charging, or “topping up” gas pressures. Charging units ensure ‘tat tne optimum use is made of commercial botved gases down to as ow as 150 psi or vaporized liquid (cryogenic) supplies wnile producing pressures as high as 39,000 psi depending on gas type. Units are standard or custom-built ina variety of configurations, samples of which are ilustrated here. 26968 Oxygen Booster System 26968 Sampo Porformanco ‘oxygen booster systems for iting oxygen cinders. an ertcient, sare ana ‘Onypen GasPressue psi] _ONV9eVOulet economical system for oxygen handling sere se ‘Ai Div PSL (A) Outlet stall max gas outlet pressure is: Air drive psix 30 Plus 2x gas inlet psil (8) interstage stal (Max gas inlet pressure is ar drive psix 15 ifoutletexceeds air drive psix20. ifitdoes not, max gas inlets air drive psi x20) (c) Iless air now is available, outlet gas retes will d2crease about in propartion Performan sedon nested ir rive PSIO 8 SMCharging Booster ScubAmp ‘includes cylinder mounting bracket. ‘With the use of a ScubAmp, existing air compressor systems can stay O Nea neo sen et ore vant i i ae i Aka well a ISSR} AEE a A RT naar Mn i we Gas Transfer, Test Console Controlled & Charging Carts Test Systems ‘ype! gatesused are Test console housing pneumatic 02, Nz, He, Ar & Air used Gas Booster selected tomest foruarste, charging, test parameters ofthe customers testing, calibration or specification. Ove pressures can be tocloperefon produced up 32,000 psig Natural Gas Vehi Gaz Cylinder Test Rigs oe ‘System with Storage eee Hy¢rostate and eyinder steteh test rigs for inspection end testing ofall gas cylinder and pressure vessels, including ‘xyger, nitrogen, carbon dioxide ‘and holon bots. aa]12 Hydraulic Driven Gas Boosters For flow rates thattypically go beyond the capability ot pnematic driven boosters. Haskel's gas booster product line began with hydraulic driven gas booste's. Their gas compression technology has been proven in critical applications such as Fuel Cell/ Hydrogen, Photovoltaic, Semiconductor, Specialty Gases, and more. Capable of boosting a variaty of gases, Haskols broad rango of Hydraulic Drivon Gas Boostors offer complate‘toxiilty for your (gas compression and transfer needs. The key design elements incorporated in tnis range are based on the Haske! technology that has been combined with cutting edge hycraulic drive contralto provide a complete solution, from plug-in electrical supply to reliable gas output pressure and flow. Applications ‘Hydrogen Filling Stations ‘Charging high-pressure gas cylinders and receivers ‘Gas assisted plastic injection molding Hydraulic accumulator charging ‘charging airbag storage vessels ‘Missile and satelite launch and guidance systems = Componenttesting ‘Lasor cutting and wolding + Oilfield high volume gas testing ‘= Automotive hoses and component gas testing “Hot isostatic pressing ‘Inert/specialty gas transfer Biogas charging ‘Extending pressure Gas blanketingO Designs Single-Stage Double Acting Model= + Available in7 models with flow rates to 400 sofm and maximum supply and outlet pressures to 16,000 pai + Designed for high flow end low-to medium compression ratios ‘Two-Stage Models * Available in 8 models with flow rates to 45 scfm. Maximum ‘Supply pressure 6000 psig. Maximum outlet pressure to 16000 psig ‘+ Modular construction for easy gas section maintenance ‘+ Adapts to muttple units in parallel or in series driven by Hydraulic Driven Gas Booster ‘eas somo sabres Model Number Configuration 100 HGT 6- 85/50 - Options! Features (nemnenygreyianey EX Hasta dletrbutor or system bntograion WJ WJ WJ tJ WJ * Mot arta * Renta operat station * ietpresurecntal op + Heater bydauic serait tao Sarak I Qesat + Temes ontobon © Mise stomibaponse ‘ Ll a Fe vere eatenceseute mrt der tet wo Las Giana meer inne oem ey cnt cucunyeaneemaueoucce ay oe + Stainless Steeytonel gas berrel construction * Gil Free, gas section non-tubricated operation * Integrated cooling barrels on each gas section ‘Isolation between hydraulic and gas sactions to prevent contamination, Gn. and 10in. stroke models + Proximity switch control to automate cycling ‘= Able to accept high supply pressures Benefits += Capable of flow rates up to 8x higher than air driven models * Modular construction for easy gas section maintenance + Willnot rust like ather carbon stee! manufactured units = Non-contaminating gas compression * Minimizes gas temperature rise trom compression * Suitable for ultra pure gas compression += Broad range of flows and pressures, + Smooth stroke diraetion changeover and cyclo rato control + Mutple gas boosters can be driven by one power source + Steady state cycle control ta maximize seal ife * High efficiency for continuous operation 13Een Pos Gat Outer ProccurefPS) tocpowerpurbased on Max. hy Pressure 2000 sig CPM Clas Far Min. (18a 120 cers, 29mex 10 srs) sae Supply Pressure 31 Gae Carer Fw Re SCAM) Hydraulic Drives Gas Booster Specifications ‘Sample Perfonmance ‘Sopp Pressure |SupplyPressure| Duwet Pressure | Maximem | Displacement cyte |cycles Minimum | Maximun Maximum | Compression asa es ee eae ato soowepe-vs | so | as | 10 | 127 | 1 | a7] 6 an | sim | 25 | 270 | 250 | 00) 25 | ots az | son | s600| 25 | 2 212 | 160 | zo00| 25 | 20 220 | m0 | woo] 25 | a5 sooHspe-115 | 50 | 3s | 260 | 19 | 270 | wo) 6 isi | sie | 25 | 209 | 25 | 1900! 25 | a7 217 | v0 | z00| 25 | 195 te | soo | z000| 25 | 441 ooHsne-s | io | 7 | ow | s13 | oso | ae | 6 tor | veo | 25 | 274 | 80 | s00| 25 | sao 2as | 10 | a7s0| 25 | 169 272 | sa | eoo| 25 | 72 193 | vam | enoo| 25 | 374 ooHane-s | roo | 7 | amo | azo | 1360] m0 | ao | esr | 2s | 240 | 100 | so00| 25 | sa4 272 2=00 | woon| 25 | 733 21 | | so | 13 | 0 vanes | so | ae | 10 | 127 | 130 | v7 | 6 rie | ve | ie | 434 | 5 | too) 8 | 777 ass | 20 | woo] i | m1 242 | ono | zs00| 10 | ovo vorspioes | oo | 7 | owo | a3 | eso | ae] 6 re | 2a | ag | 229 | 1200 | s200) 19 | tat aot 130 | ano| 12 | 9 395 200 | sano| 18 | 705 veonepio-so | soo | 7 | 9000 1200 | ao | 6 oe ff aim |e | St tae | oe as, 2 zoo |iter| 2 | wa ‘20 | zoo |taat| 12 | tr is 20 | za| | 30 vnorosases| so | as | veo | rz | eso | ae | noe te | ao | | at w/a) no 2s bo |stno| 2 | 7 zi | to | so| a | wo mo | to | 5m0| a | ws vncrowaso| so | as | veo | rr |e | as | coe | xo | | 22 12 | am] | us moto || 2 | ms i a0 |am| | 2 zi 30 | am| a | 21 rmerasises| so | as | zen | uo |eso | as | se os | ams | | BI 90 am) Bt Bs oo |amo| m | a3 rerosiss0| so | as | ze0| 1 |r| oo | mw | wo | | M2 Jem) es mos 20 || 2 | ns mon || | ts rooeTeaséo | 00 | 7 | oom | sis |issio| so | 20 ss | aos | as | 22 | Om) | 8 ar ro |tom| a | 27 ms | ts | o| i | ae Ss | zo || 1s | 92 raweroscim| so | as | veo | ra |e | ae | we | on | soo | w | SF) Sa) | 2 3 zo || 1 | eo weave |stoo| te | 22 otto || ts | 21 raeriosesa) so | se | reo | 127 |r| eo | so | oo | umm | oo | ye |e) | me 20 | amo| te | 00 ait | 30 | mo| 12 | 8 at oo | amo| 8 | uz raniereseco| oo | 7 | emo | a jis] oo | a | sx | w | ey OB | am Be too |ttar| | ae 14. peFERTOPAGES20-25,OR DIMENSIONAL DRAVINGS OF AU MODESApplications for Pneumatic and Hydraulic Driven Gas Boosters and Gas Booster Systems oO General Applications Condenser LeakDetection crc Recovery + Oxygen Boosting ‘Gas Transfer Circuit Broakars + Loat Detection Systems ‘Fual Celis; Mobile, Portable and Stationary ‘Aircraft Jacking + Charging Gas Suspensions Power Vaive Actuation/Hold Dump Valves Closed * Heliconter Pop Floats * Missile Test Systems ‘Gas Assisted injection Molding |GAIN) ‘ Autociaving - Low Pressure *Coolingwith Helium m Plot Plants +*Gas Chargngfor Aircraft Tre Ifation * Hot isostatic Presses * Nitrogen nection for Molding Machines _* Pressure Testng of Hydraulic Systems-— Skycrol ‘Automotive Air Bag Vessel Filing * Cryostat Testing (Nitrogen and Argon) —-—_—* Gas Pressure and Leak Testing = Hein Cock Prox aur testa * Nitrogen Accumulator Cnarging + Super Creal Flu Extraction * Blow Moing * Die Cushion Gyinger Charging Gas Reciam -Low Pressure “Boost Pressures from N2/02 Generators» Oxygen Life Support Batles ‘Testing Brake Calipers + Breathing Air Systems ‘Escape Chute Charging-Co2 Charging __* Cylinder Hydro Test + Later Cutting (Ar, N2,02, Ho) Preumaic Driven Gas Boosters for Hydrogen Applications Hydrogen Applications Prosu Hastel Manutactures the most extensive range of gas handling tena ‘solutions for gas rarsfe orboostng applications, including ‘AG-82 | 1000 | 421@ 4800 80979 Hydrogen. Hydrogen use products include Pneumatic or as7s | 1500 | 381@so00 1990 Hydrauic Driven Sas Beosters, Diaphragm Compressors, and ‘asi | 2000 | s02@ 12000 ax901 BuTech High Pressure Valves andFitings,thatare Hydrogenated gan, | 459 | gas@e7i0 21992 1» over 20000 sg. asp-s | 500 | wss@r700 81983 CO fates. acps0 | 750 | s1z@s160 oxs0e * Hydrogen Fueling & Filing Stations aso | 750 | wes 80985 ‘Hydrogen Compression, Storage & Transfer Asb-2 | 900 | s97@s800 81980 Fue call: Mobile, Portable & Stationary SSE GEES RSE ea Oe ‘Boosting H2 Generator Out Pressure enasr_ | mee | 207m riese0 || Toner styeoven Punteaton ast-mns | 100 | 2es@rsi0 | 250044000 | staee = seanfeaca panies PTA manufacture actiaez | 250 | sa@soo0 25009000 | angst See ye AGT1s30 | 500 | s8e@s400 4g009,000 | sta92 cpabouins enet/ aia ieee actasys | 250 | 254@7250 | 4onnzc00| 20002 - Hiyiropenatin eacions AGts075 | soo | 270@7250 9.eouz,c00| sta9 + Cyne fling for storage rom H2 generation Ea ico cn sce Acc eee RAD lab gas distribution actams2 | 260 | 193@ 13750 4oonns.c00 | aea08 Power generation lused asa contart) aaT-eznsz | 1000 | se0@ v4s00 | 9eoors,00| stos7 + Semiconductor manufacturing {fase ps Ove Press an 8 SCFM (P10 st) eAso-4 | 160 | oav@sc | 5000 | e720 aasvo | 70 | wasesio | 500 | a0 aaso-s0 | 1000 | s47@sem 900 | i185, aact-wao | soo | m@sem) son | a7220 sast-iwoo | 250 | ssr@oom aco | izes aaat-ayeo | tooo | to@ssoo | oo | siz ose on 10s ive Presuran 6 SCFM F-10525) 15Selecting Your Accessories Haskel can either provide accessories separately or supply them fied to form 2 complete package suited to your apolication ‘Additionally, Heskel can fit customer nominated accessories. Our accessories catalog is available and our techricel supportteam is, alvays ready to advise you on the most suitable choice of accessories for your application, Aull range of high-pressure regulators, valves, switchas and ancillary equisment is avaiable to suit all our gas boosters. + Air pilot switches + Air pilot valves * Regulating reiet valves * Directional control and release valves + Hydraulic accumulators, gas ‘and tubing ‘Plenum chambers Port adapters «Pressure Regulators Gauge snubbers receivers and storage cylinders sFiters 16 Regulating Relief and Back Preseure Centre! Valves Provide over pressure protection on any high pressure low flow gas or liquid systen. (See system accessory catalog.) Gas Receivers Gas receivers in 10,000 ané 20,000 psi series. Eleven models ‘from 20 to 897 cu in. displacements {See system accessory catalog.) Stainless Steel Check Valves ‘Constructed throughout of 316 series ‘stainless steel for high corrosion resistance. = APTFE semi soft seat forhigher contamination tolerance withoutleekage. ‘The PTFE initially deflects a sight amount then the ball or poppet to come to rest against ‘the motal soatso the PTFE dose nothave to absorb the fullload of the high pressure. ‘High pressure valves, fitings «Stainless stesl check valves + Intensiiers with integral checks for cycling * Capillary type gauge snutbers Please ask for your copy of our latest accessories brochure ee Air Pilot Switches ‘These pressure switches produce a pneumatic signal up to 150 psi at any sensing pressure within ‘their adjustmentrange, ters +5 Microns +6000 psi, 30,000 psi 2medels, 1a" NPT and 1/4" 8 tube +83. or paper elements Directional Control and Release Valves Directional Control valves are basically a family with common characteristics and benefts. They are seated poppet or ball design for virally zero leakage at high pressures with low viscosity fluids. Intensifiers Intensifers with integral ehecks for cycling All stainless steel in high pressure wetted section.Pneumatic Driven ° Gas Booster Dimensional Drawings Air Drive Inlet Port = ¥” FNPT all the Models Gas Booster Model: 4AG-25Gas Booster Model: AG-7 622388) 238i 28m) a 238m Gas Booster Models: AG-15, AG-30, AG-50, AG-75 ea Gas Booster Models: AG-62, AG-102, AG-152 aT enn 107672} 382 mn 09a {oer} ASME PORT cxsourer ont ery aoepeont S88 - Lessa en gen mm - + azemmienm 18Gas Booster Models: AG-233 O - it i so petmn \ sosapea esiencinny SENATOR xs omneroort at Bt - seompeon ourasvous Gas Booster Models: AG-303 Baan + [—tsameen ssn civngasomy OETPCRT f cxsounerroet Sie onl Han ont : sa _- was O eons Boel ssh prem + sone wournenoise Gas Booster Models: AGD-1.5 8m L esanpteomy , sseemceem, 20m 8mm O . , suspen sani 19am) a2 a 13422 item saneest © aR L ameperen20 Gas Booster Models: AGD-4 sessed sate ml cevmpesnn) —— SSSOUETPONT casero Lose m | ir ie! + antngasn)—L ration) + trdeeg | arte espn i mt Gas Booster Models: AGD-7 ‘oxngsien} Bree 25m) rampoamm | IS NETIORT citar L annTbem s2ie(0e ssn! saszieerTent scent £95 06m) ts mst ot xs ouersont wowmnerase ss9npsen t+ sanity “019m een) tsapiten| ssn etem = 28 STSGas Booster Models: AGD-14 sot retont : farsa ee ssp) stant exscueront voarmeness ote Sent J 23a en] S ssingeremy + sang tem} Gas Booster Models: AGD-32, AGD-62, AGD-102, AGD-152 2atep on ; tsar pe aterm | SHENTON cas ounersone sehen {ss pheni =-636n67 m+ Gas Booster Models: AGT-4 sesongrom sissies Ll eon 1805 od sean veueoes [Fat Sings om + Tstepitean) 21Gas Booster Models: AGT-7/15, AGT-7/30 26.5 in 4 em nest sola aia nag ame] sa am Stem) Gas Booster Models: AGT-15/30, AGT-15/50, AGT-15/75, AGT-30/50, AGT-30/75 sa femes ‘sree cxsounervont ae foo seni =| asso ae maar + sian om) + Gas Booster Models: AGT-14/32, AGT-14/62 sump ae soaen peat erent ~ 21m ont 2103 6m) J Lassa = onanGas Booster Models: AGT-32/62, AGT-32/102, AGT-32/152 AGT-62/102, AGT-62/152, AGT-62/152H atapmstont siaapeomn satnpartens ‘stnpeestan wowmgraues- > susegiron) oi aa peaten ce 853m ETRE nel 45650 [115.5 mn] astetiten seasnptetim 23i to aH 24Gas Booster Models: 8AGD-2.8, 8AGD-2.8H + ss PS oo a 2526 Gas Booster Model: 8AGD-5 Gas Booster Model: 8AGD-14Gas Booster Models: 8AGD-30, 8AGD-60 O = . asthe ne 27Gas Booster Model: 8AGT-5/14 Gas Booster Model: 8AGT-5/30 28Gas Booster Models: 8AGT-14/30, 8AGT-14/60 O Gas Booster Model: 8AGT-30/60 29Gas Booster Model: 8AGT-60/150 Gas Booster Model: 14AGT-125/315 30Gas Booster Model: 14AGD-125, 14AGD-315 31Hydraulic Driven Gas Booster Dimensional Drawings Hydraulic Connections: 120H0D10, 120 HGTIOmodele: tin SAE female perts(2) rated at 2900 psi max. {100HGDE, 1OHGTO models 1/2 in SAE female pots (2 rated at 3500 psi max. Gas Connections: 129HOD10, 120 HETI0, 1004606, 1O0HT@ modele ratoe: $0, Min SAE femal pr het, 5 M/PEuTech Pri pars each dl ctng singe two sage, Outetrated 160U0psg 120 senes, 130 psig 100 sere, Inet orisos0 psig bath ses 5; linen pte nen part Cue pr aig sinew ope raed tsp cheba etptenpsbhowes 185, Jin AEtnale ote Nin SAE at) proach cing sng to gle 20 sg “146, | in SAEfemsle port|init), im SAE louse (2 portseach di acting, single two stagel, rsted2250 psq 105, lin SAEfemale port, (2 ports each dhl acting, single tivo stage), rated 1880 psig Gas Booster Model: 100HGD6-50, 100HGD6-85, 100HGD6-115, 100HGD6-145 32Gas Booster Model: 100HGT6-85/50, 100HGT6-145/50 O — © Gas Booster Model: 120HGD10-50, 120HGD10-85, 120HGD10-165 0 | Se 3334 Gas Booster Model: 120HGT10-85/50, 120HGT10-165/85Notes a