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8 M2 + M3 + M4 Rectangular Flanges
METU-SYSTEM Catalog 6b 7
Rectangular
Flanges M2 M3 M4
4-Bolt connection system with
an external bead for the easy
installation of clamps.
The METU-SYSTEM
triangular shape provides an
optimal flange stability.
The bead on the external web The angled section of the profile
of the profile section simplifies provides additional rigidity
the fitting of clamps (resistance against traction in the
corner piece areas, and against
compression generated by the
gasket between the corners)
The upturned leading edge on some The hd version of the profiles has
profiles allows the flange to easily an injected soft sealant into which
pass onto the duct wall the edge of the duct imbeds
8 METU-SYSTEM Catalog 6b
Rectangular Duct Connections M2 M3 M4
Air-tightness
Profile Deflection
Influences the Hollow triangular
- efficiency and integrity profile
- applications range
- appearance
The above mentioned criteria determine the performance, quality and appearance of your ductwork.
Not all rectangular connections are created equal!
METU-SYSTEM Catalog 6b 9
Rectangular Duct Connections M2 M3 M4
Corner Pieces
4 S-Type
The duct wall seam does not need
to be notched out. Although 30%
4 weaker than the A-corners, these are
heavy-duty press-formed parts which
are stronger than most corner pieces
in the market. Available for the 20, 30
and the 40 mm profiles.
6 B-Type
More economical corner piece. The
6
duct wall seam does not need to be
notched out. About 40% less sturdy
than the A-corners. Available for the
20 and 30 mm profiles.
7 D-Type
7 Most economical corner piece. The duct
wall seam must be notched out.
Available for the 20 mm profiles only.
10 METU-SYSTEM Catalog 6b
Rectangular Duct Connections M2 M3 M4
Clamps
This clamp is based on the proven principle which presses This clamp is ideal for situations where installation space
the profiles together using a bolt. This results in a flexible is restricted, such as ducts close to ceilings, walls, or
and easy installation. other ducts or equipment. The clamp is slightly tapered
to ease its installation. Such a clamp is therefore much
Because of its solid construction, the G-Clamp is designed easier to put in place than the C-shaped long clips.
to cope with high loads. The clamp bolt is always the
same size as the corresponding flange bolts, so that Thanks to its broad end-face, the drive clamp can be
installation can be carried out using the same wrench size. easily driven into position in confined areas using a piece
of pipe for instance.
Installation:
Hook the G-Clamp over the profile bead and tighten the
bolt. Avoid over-tightening the bolt, since this could deform
either the profile or the clamp.
Installation:
The flanges must be forced together either by tightening
the corners or by using pliers, grips or other suitable tools
before fitting the Drive Clamp.
METU-SYSTEM Catalog 6b 11
Rectangular Duct Connections M2 M3 M4
The profiles load-bearing capacity and stability against deflection depend on the operating pressure and the width of
the duct. The recommended dimensions are maximum duct widths (DW = maximum duct width).
Important: The above recommendations are based on tests which have been conducted on test duct work according to the norms. Other
duct constructions, insufficiently stiffened duct walls, different sheet metal thickness, bad quality lock seams, and so on, may have nega-
tive effects on the stability of the air duct. The execution of the duct construction according to the above recommendations constitutes
therefore no guarantee for sufficient duct stability and does not take away the responsibility from the duct work manufacturer to conduct
his own tests. Special conditions such as pulsating air, sudden pressure changes, vibrations, man loads, damaged duct, etc. have not
been taken into consideration. In such cases the duct work should be manufactured and tested according to these requirements.
The following figures are indications only and do not replace the judgment and analysis of the user with respect to the
contemplated application. The stability depends on the sheet metal thickness.
Profile Type: Second Moment Section Modulus Profile Form (with A) Profile Form (without A)
(in center of area) (in center of area) y y
Ixs Iys Wxs Wys
M2-0,6-Profile (with A) 0,300 cm4 0,300 cm4 0,200 cm3 0,200 cm3
M2-0,6-Profile Small (w/o A*) 0,200 cm4 0,200 cm4 0,100 cm3 0,200 cm3 x x
M2-0,7-Profile (with A) 0,327 cm4 0,302 cm4 0,200 cm3 0,223 cm3
M2-0,7-Profile Small (w/o A*) 0,220 cm4 0,281 cm4 0,155 cm3 0,217 cm3
M3-0,7-Profile (with A) 0,623 cm4 0,893 cm4 0,311 cm3 0,482 cm3
M3-0,8-Profile (with A) 0,715 cm4 1,018 cm4 0,359 cm3 0,545 cm3
* Approximative values as they have
M4-1,2-Profile (w/o A) 2,416 cm4 3,676 cm4 0,915 cm3 1,433 cm3 been calculated for profiles with A.
12 METU-SYSTEM Catalog 6b
Rectangular Duct Connections M2 M3 M4
Most of the METU-SYSTEM profiles are also available with injected sealant (hd). The profile choice according to the air-
tightness requirements is therefore independent from the profile choice based on stability requirements. When using hd
profiles leakage is practically eliminated, thus allowing the total duct work leakage to be reduced by 30 to 50% at very
little additional cost.
Sealing the corner area The DE Corner Gasket provides a secure Gasket fitted flush to the inner edge of the
with mastic and very easy-to-apply seal flange, covering the ducts exposed edge
Important: The recommendations above are based upon our 30 years experience in duct work manufacturing (prior to 1987).
However, no liability is accepted for the information provided above. Please keep in mind that leakage is the sum of many smaller
leaks. In order to achieve the requirements it is therefore important to respect all the relevant points described above. A bad installation
can make an airtight ductwork leak, but a very careful installation can not make bad ductwork airtight!
METU-SYSTEM Catalog 6b 13
Rectangular Duct Connections M2 M3 M4
Installation Instructions
2. Frame Assembly
Assemble the frames vertically, and not horizontally.
a) Insert two corner pieces in the ends of both longer profile sections.
b) Insert the two shorter profile sections on the corners of one of the profiles.
c) Insert the second longer profile with its corners into the shorter profiles.
The corner pieces are designed to fit closely into the profile inner shape.
A rubber mallet might therefore be necessary to insert them into the
profile ends.
3. Frame Seating
Start at one of the upper corners and hammer along the line of the duct (not at
the outer edge of the profile). To enable the profile to fit more easily hold it in
a slightly inclined position. We recommend to fit the flanges with the duct in a
horizontal position. Fit the flanges to both duct ends before fixing. Work on a
table or any other flat surface allowing the duct to align itself.
To avoid distortion, particularly on small ducts, check if the flanges are aligned
on both ends before fixing. On ducts less than 1500 mm long, the flanges can
be fitted in the vertical position.
14 METU-SYSTEM Catalog 6b
Rectangular Duct Connections M2 M3 M4
DW
Explanation: Angled or bent duct walls do not provide an optimal support to the flange.
In these cases (please refer to the examples below) more clamps are required.
Reducer
Elbow
Straight duct Elbow
(inner bow)
Important information:
The above recommendations are not applicable to flexible joints, since support from the duct wall is lacking. The duct work manufacturer should therefore determine the number of
clamps required according to the kind of flexible joint used.
The above recommendations are based on tests which have been conducted on test duct work according to the norms DIN EN 1507. Other duct constructions, insufficiently stiff-
ened duct walls, different sheet metal thickness, bad quality locks and so on may have negative effects on the duct work stability. The execution of the duct construction according
to the above recommendations constitutes therefore no guarantee for sufficient duct stability and does not take away the responsibility from the duct work manufacturer to conduct
his own tests. Special conditions such as pulsating air, sudden pressure changes, vibrations, man loads, damaged duct, etc. have not been taken into consideration. In such cases
the duct work should be manufactured and tested according to these requirements.
The information above are only valid with the A and S type corner pieces.
METU-SYSTEM Catalog 6b 15
Corners for
Formed-on Flanges
Two-part corner pieces
designed for ductwork with
formed-on flanges (i.e.FIRMAC
duct lines).
16 METU-SYSTEM Catalog 6b
Corners for Formed-on Flanges
Installation Instructions
Dimensions (mm)
A
A
B C
F B
C
D D
E E
Designation
METU-SYSTEM Catalog 6b 17