(D177) PARTS MANUAL CHALLENGER H45-50-55-60-65XM CUSTOM ER EDITION HYSTERREI 1 2 3 4 5 6 7 8 9 10 n 12 13 (©2000 HYSTER COMPANY. fF Sena cove onus HYSTER ILLUSTRATED CONTENTS SECTION Frame .. Engine . Fuel System .. Electrical System Transmission . Steering System Brake System Hydraulic System... 2... ‘Two Stage Limited Free-Lift Mast . Three Stage Full Free-Lift Mast ‘Two Stage Full Free-Lift Mast Optional . Numerical ‘See Service Manual for service proceduresHYSTER semn.cooe o17-u8 TABLE OF CONTENTS DESCRIPTION NO. A ACCESSORIES (Figure 243) CAB ee eeeecvectrenteee Page 460 AIR FILTER AND BREATHER (Figure 89) GASOLINE & LPG 3.0L . Page 152 AIR FILTER (Figure 68) GASOLINE AND LPG 2.0L & 2.2L. Page 150 AIR FILTER (Figure 90) DIESEL «Page 154 ALTERNATOR (Figure 141) GASOLINE & LPG 2.0L ...........0. sere Page 260 ALTERNATOR (Figure 142) GASOLINE 2 LPG 2.2L, visseeesees Page 261 ALTERNATOR (Figure 149) GASOLINE & LPG 3.0L LAST USED ON SIN 'D177B41709 vse, Page 262 ALTERNATOR (Figure 144) GASOLINE & LPG 3.0L, FIRST USED ON SIN D177B-41710 «......sce cess Page 264 ALTERNATOR (Figure 145) DIESEL 2.4L Page 266 ALTERNATOR DIESEL 281 - Page 268 ALTERNATOR (Figure 147) TYPES GS, LPS & DS LAST USED ON SIN D177B-42119 . viet Page 270 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresSena cove ors HYSTER TABLE OF CONTENTS DESCRIPTION AGEN, A (Continued) ALTERNATOR (Figure 148) TYPES GS, LPS & DS FIRST USED ON SIN D177B-42120 ........ cece Page 272 AUDIBLE ALARMS (Figure 252) 0.0... .0cccecccceteeceteesereeesees Page 474 AUXIGARY TURE EXTENSION KIT (Figure 253) — TWO-STAGE LFL....... cones Page 472 AUXILIARY TUBE EXTENSION KIT (Figure 254) — ‘TWO-STAGE & THREE-STAGE FFL... cect eeteeceeeeeees Page 474 B BRAKE (Figure 173) pee vocesess Page 818 BRAKE LINES (Figure 174)... . we Page 320 BRAKE PEDAL LINKAGE (Figure 172) ..... » Page 316 © CAB KIT (Figure 238) WITH DOORS MOUNTED INSIDE OVERHEAD GUARD Page 452 CAB KIT (Figure 239) WITH DOORS MOUNTED AGAINST QUT-BOARD SIDE OF OVERHEAD GUARD. Page 454 CAB KIT (Figure 240) PVC : Page 456 CAB SOUND LINERS (Figure 245) ....... - cece -+ Page 464 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Sema. CODE 0177-8 TABLE OF CONTENTS SCRIPTION PAGE N € (Continued) CAMSHAFT & OIL PAN (Figure 82) GASOLINE & LPG 3.0L - Page 54 CAMSHAFT & TIMING GEAR (Figure 28) GASOLINE & LPG 2.2L ; we ses, Page 40 CAMSHAFT & VALVES (Figure 13) GASOLINE & LPG 2.0L Page 27 CAMSHAFT & VALVES (Figure 41) DIESEL 2.4L... Page 69 CAMSHAFT & VALVES (Figure 51) DIESEL 2.8L. LAST USED ON S/N 01778-8291 cesseseese Page 84 CAMSHAFT & VALVES (Figure 61) DIESEL 3.1L, FIRST USED ON SN D177B-8292 a : Page 100 CARBURETOR (Figure 82) GASOLINE 2.01 ae Page 139 CARBURETOR (Figure 88) LPG 2.0L - Page 140 CARBURETOR (Figure 85) LPG 220 eee eee ceeeeceteeeeee Page 144 CARBURETOR (Figure 86) LPG 3.0L .. Page 146 CARRIAGE (Figure 194) ‘TWO STAGE LFL FOUR ROLLER ; vitieteesereseeeees Page 358 ‘©2000 HYSTER COMPANY ‘See Service Manual for service procedures 02/2000SERIAL CODE D177-US. TABLE OF CONTENTS HYSTER € (Continued) CARRIAGE (Figure 195) TWO STAGE LFL SIX ROLLER CARRIAGE (Figure 208) THREE STAGE FFL SIX ROLLER (LAST USED ON S/N B508V-4186, B563V-2161) ... CARRIAGE (Figure 209) ‘THREE STAGE FFL SIX ROLLER (FIRST USED ON SIN B508V-4187, B563V-2162) CARRIAGE (Figure 222) TWO STAGE FFL FOUR ROLLER .. CARRIAGE (Figure 223) ‘TWO STAGE FFL SIXROLLER CLUTCH FORWARD AND REVERSE (Figure 159) LAST USED ON TRANSMISSION S/N T51, 152,753,178 CLUTCH-FORWARD & REVERSE (Figure 160) FIRST USED ON TRANSMISSION SIN TeOM- 1501, ‘T81M-1501,T83M-1501 CONTROL VALVE (Figure 163) ‘TRANSMISSION «.... CONTROL VALVE (Figure 187) THREE FUNCTION .......0..2.5 COOLING (Figure 19) GASOLINE & LPG 2.0L. (©2000 HYSTER COMPANY ‘See Service Manual for service procedures Page 359 Page 391 Page 392 Page 428 Page 424 Page 20 - Page 292 Page 298 Page 342 . Page 33HYSTER sem. cooe 017.15 TABLE OF CONTENTS, CRI PAGE N € (Continued) COOLING (Figure 27) GASOLINE & LPG 2.2L 0... eee seers Page 45 COOLING (Figure 31) GASOLINE & LPG 3.0L. aoe Page 52 COUNTERWEIGHT (Figure 3) ............ Page 6 CRANKCASE & OIL PAN (Figure 40) DIESEL 2.4L See Page 68 CRANKCASE & OIL PAN (Figure 53) DIESEL 2.8L. LAST USED ON SIN D1778-8291 viesereeeess Page 88 CRANKCASE & OIL PAN (Figure 63) DIESEL 3.1L FIRST USED ON S/N D177B-8292...... . Page 103, CRANKSHAFT & PISTON (Figuro 12) GASOLINE & LPG 2.0L... ceseeesee Page 26 CRANKSHAFT & PISTON (Figure 28) GASOLINE & LPG 3.0L ... viet teteeteteeeeee Paige 46 CRANKSHAFT & PISTON (Figure 42) DIESEL 2.4L - Page 70 CRANKSHAFT & PISTON (Figure 52) DIESEL 2.8L LAST USED ON SIN 01778-8291 .. cesreeseeeses Page 86 CRANKSHAFT & PISTON (Figure 62) DIESEL 3.1L FIRST USED ON SIN D177B-8292 0.0... ...eccsceeeee Page 102 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduressen. cooe o17-Us, HYSTER TABLE OF CONTENTS DESCRIPTION CC (Continued) _____PAGE NO, CYLINDER BLOCK (Figure 10) GASOLINE & LPG 2.0L Page 24 CYLINDER BLOCK (Figure 21) GASOLINE & LPG 2.2L 02... ce ceeeeeeceeceteseecsseseersees Page 36 CYLINDER BLOCK (Figure 37) DIESEL 2.4L 7 Page 62 CYLINDER BLOCK (Figure 49) DIESEL 2.8L. LAST USED ON SIN D177B-8291 Page 80 CYLINDER BLOCK (Figure 59) DIESEL 3.1L FIRST USED ON S/N D177B-s292 ae Page 96 CYLINDER (Figuro,192) TWO STAGE LFL. Ha5-55XM Page 354 CYLINDER (Figure 193) TWO STAGE LFL 0026540 ease eeteesteceeecaes 7 Page 356 CYLINDER HEAD (Figure 11) GASOLINE & LPG 2.0L. Page 25, CYLINDER HEAD (Figure 22) GASOLINE 8 LPG 2.2L oo. ccceccceseseecsesereserecescerecesses Page 98 CYLINDER HEAD (Figure 28) GASOLINE & LPG 3.0L Page 48 (©2000 HYSTER COMPANY ‘See Service Manual ‘02/2000 for service proceduresHYSTER senaL.cooe virus TABLE OF CONTENTS. IPTION PAGE NO, (Continued) CYLINDER HEAD (Figure 39) DIESEL 2.4L ..... ; 5 Page 66 CYLINDER HEAD (Figure 50) DIESEL 2.8L, LASTUSED ON S/N D177B-8291 .. Page 82 CYLINDER HEAD (Figure 60) DIESEL 3.1L FIRST USED ON SIN D177B-8292 0.0... 00. .ecccesseeseeeeseses Page 98 DIFFERENTIAL (Figure 161, LAST USED ON TRANSMISSION S/N T51,152,753,178 ....... Page 204 DIFFERENTIAL (Figure 162) FIRST USED ON TRANSMISSION SIN T8OM-1501, ‘T8iM-1501,T83M-1501 ceeeeteetseees Page 296 DISTRIBUTOR (Figure 139) GASOLINE &LPG 2.0L 2.02.00. eeeeeeeeeeeeeee 7 Page 258 DISTRIBUTOR (Figure 140) GASOLINE & LPG 3.0L ............. Page 259 DRIVE & REAR LIGHT (Figure 237) .........0022.000eeessesee Page 451 DRIVE AXLE (Figure 167) ............ 5 Page 304 DUAL FUEL (Figure 71) Solemn tence Page 118 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresSERA. CODE 017-5. HYSTER TABLE OF CONTENTS DESCRIPTION ELECTRICAL CONNECTORS (Figure 156) LESS TERMINALS ...... ceveteceeeseeresesees Page 284 ELECTRICAL (Figure 112) GASOLINE & LPG 2.2. foes sees Page 196 ELECTRICAL (Figure 113) GASOLINE & LPG 3.0L LAST USED ON S/N 01778-35854 cece Page 200 ELECTRICAL (Figure 114) ‘GM 3.0L GASOLINE FIRST USED ON S/N D177B-35855 Page 204 ELECTRICAL (Figure 115) GM3.0L LPG FIRST USED ON S/N D177B-35855 Page 206 ELECTRICAL (Figure 116) GASOLINE & LPG 2.0L . . Page 210 ELECTRICAL (Figure 117) DIESEL 5 Page 212 ELECTRICAL (Figure 136) LPG FIELD CONVERSION 2.2L ae Page 250 ELECTRICAL (Figure 137) TYPES GS.LPS&DS ......... ; «+» Page 252 ELECTRICAL (Figure 138) TYPES GS &LPS 3.0L oo... ccccececeseeeeeeeeeeee ces Page 256 ELECTRICAL (Figure 17) GASOLINE &LPG 2.0L 0... ..0ecscececeeeeeeeeseseseeeeesseees Page 31 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sen. cove D177 us TABLE OF CONTENTS DESCRIPTI E (Continued) ELECTRICAL (Figure 30) ‘GASOLINE & LPG 3.0L .... . Page 50 ELECTRICAL: COW (igure 109) LAST USED ON S/N D177B-35854 ...... seeesesesees Page 180 ELECTRICAL-COWL (Figure 104) FIRST USED ON SIN'D1778-25855 7 crores Page 182 EMISSION CONTROL (Figure 98) DIESEL 5 Page 64 ENGINE HARNESS (Figure 124) GASOLINE 2.2L Page 226 ENGINE HARNESS (Figure 126) GASOLINE 3.0. LAST USED ON S/N D177B-35854 ...... coteseeeesees Page 280 ENGINE HARNESS (Figure 127) GASOLINE 3.0L, FIRST USED ON S/N D177B-35855 cote cose, Page 282 ENGINE HARNESS (Figure 128) — LPG 2.2L . ceesteteseeeresesesees Page 234 ENGINE HARNESS (Figure 131) LPG 3.0L WITHOUT MSTS. FIRST USED ON S/N D177B-39472 - Page 240 ENGINE HARNESS (Figure 132) LPG 5.0L WITH MSTS FIRST USED ON SIN D177B-39472 ceveecsreess Page 242 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresser cone DIT HYSTER TABLE OF CONTENTS. DESCRIPTION PAGE NO. E (Continued) ENGINE HARNESS-LPS (Figure 134) LPG 2.2L Page 246 ENGINE MOUNT (Figure 33) DIESEL cot ttetteteetertsteiererees Page 56 ENGINE MOUNT (Figure 5) GASOLINE & LPG 2.0L & 2.2L. Page 18 ENGINE MOUNT (Figure 6) GASOLINE & LPG 3.0L... cee eevee coseseeseess Page 19 EXHAUST (Figure $4) DIESEL 2.4L... cose eee Page 57 EXHAUST (Figure 35) DIESEL 2.0L &3.4L .... s+ Page 58 EXHAUST (Figure 7) GASOLINE &LPG «2.02.02... Page 20 EXHAUST (Figure 8) ‘OVERHEAD, peeeeeeeneent age 21) F FENDERS (Figure 230) oe Page 438 FILTER & LOCK-OFF VALVE (Figure 94) LPG wissen Page 162 FIRE EXTINGUISHER (Figure 251) 0.00. 00c0cscceceecevessseseesesees Page 470 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sen cove pir us TABLE OF CONTENTS DESCRIPTION _ PAGE NO. F (Continued) FLOW VALVE (Figure 182) LAST USED ON SIN 1778-15601 5 Page 334 FLOW VALVE (Figure 183) FIRST USED ON SIN D177B-15602 ......0...0cccseeeeeeeee Page 335 FLYWHEEL (Figure 20) GASOLINE & LPG : cevteeseeeseeeseees Page 34 FLYWHEEL (Figure 48) DIESEL 2.41, 2.8L. &3.1L ..... 5 Page 78 FORKS (Figure 200) TWO STAGE LFL. : ceeseeess Page 366 FORKS (Figure 213) THREE STAGE FFL ceeteeeeeseeess Page 400 FORKS (Figure 228) TWO STAGE FFL 00.0... .0ecccecseesteeseesseeseeessteseeesee Page 482 FRAME & FLOORPLATES (Figure 1) ........00ce0cseeeeeeeves Page 2 FREE LIFT (Figure 205) THREE STAGE FFL... ..0.eeccecseeeseeeeeses : Page 378 FREE LIFT (Figure 217) ‘TWO STAGE FFL cee Sees ceceees Page 410 FREE LIFT. TWO STAGE FFL (Figure 217 Continued) Page 412 ‘©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduressen. cove oirr-us HYSTER TABLE OF CONTENTS IPT PAGE NO. F (Continued) FREE-LIFT CYLINDER (Figure 207) THREE STAGE FFL coseeseseees Page 884 FREE LIFT CYLINDER (Figure 220) | TWO STAGE FFL ...... - Page 416 FUEL & ELECTRICAL (Figure 25) GASOLINE & LPG 2.2L Page 42 FUEL (Figure 16) GASOLINE & LPG 2.0L Page 92 FUEL (Figure 69) LPG 3.0L. LAST USED ON SIN 01778-39471 cecceeeeees Page 14 FUEL (Figure 70) wes. FIRST USED ON S/N D177B-39472 ..........00. Page 116 FUEL (Figure 74) LPG FIELD CONVERSION 2.2L ...........- coeceseeees Page 124 FUEL (Figure 75) LPG 2.0L... - Page 126 FUEL (Figure 76) ‘GASOLINE 2.0L Page 128 FUEL (Figure 77) GASOLINE 2.2L, Page 130 FUEL (Figure 78) GASOLINE 3.0L, Page 192 (©2000 HYSTER COMPANY ‘See Service Manual (02/2000 for service proceduresHYSTER sem cooe 177-15, TABLE OF CONTENTS DESCRII — _—_________PAGE NO. F (Continued) FUEL (Figure 79) DIESEL 2.4L . cecseeeesseess Page 134 FUEL (Figure 80) LAL Page 196 FUEL INJECTION (Figure 91) DIESEL 2.4L .... cee cosesreses Page 156 FUEL INJECTION (Figure 92) DIESEL 2.8L LAST USED ON S/N D1778-8291 Page 158 FUEL INJECTION (Figure 93) DIESEL 3.1L FIRST USED ON S/N 01778-8292 feet iets cseeeeeeees Page 160 FUEL SYSTEM (Figure 68) LPG 2.2L . ee cose Page 112 G GOVERNOR (Figure 72) LPG 3.0L LAST USED ON SIN D177B-99471 02... 00 .cccccceeeeeseseseses Page 120 GOVERNOR (Figure 81) GASOLINE & LPG 2.0L... .cescceseceee Page 138 H HARNESS AND SWITCH (Figure 183) DUAL FUEL 3.0L ... : Page 244 HARNESS (Figure 105) cowl LAST USED ON S/N D1778-35854 cette eeeteeteeseeses Page 184 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresSena. coor pirr-us. HYSTER TABLE OF CONTENTS DESCRIPTION H (Continued) HARNESS (Figure 106) COWL FIRST USED ON S/N D1778-35855 ‘I Page 186 HARNESS (Figure 107) CLUSTER LAST USED ON S/N D177B-35854 sevess Page 188 HARNESS (Figure 108) ‘CLUSTER FIRST USED ON SIN 01778-35855 - Page 189 HARNESS (Figure 109) CLUSTER POWER......... . . ceeseeesees Page 190 HARNESS (Figure 110) LIGHTING LAST USED ON S/N D1778-35854 .... ceeeeeeeeeeeses Page 192 HARNESS (Figure 11) FORWARD/REVERSE LEVER ............ . ceeeeeeees Page 195 HARNESS (Figure 118) DIESEL LAST USED ON S/N 01778-35854 Page 214 HARNESS (Figure 119) DIESEL FIRST USED ON S/N D177B-35855 - Page 216 HARNESS (Figure 120) CHASSIS LAST USED ON S/N D177B-35854 Page 218 HARNESS (Figure 121) CHASSIS FIRST USED ON S/N 01778-35855 Page 220 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service procedureswi SERIA CODE OY77-US HYSTER TABLE OF CONTENTS DESCRIPTION PAGE NO. H (Continues) HARNESS (puro 12 GASOLINE & LPG 2.0L LAST USED ON S/N D177B-35854 ........... Page 222 HARNESS (Figure 123) GASOLINE & LPG 2.0L FIRST USED ON S/N D177B-35855, Page 224 HARNESS (Figure 135) LPG FIELD CONVERSION 2.20 ........000cc0000 Page 248 HARNESS (Figure 246) WIPER, . Page 465 HARNESS (Figure 247) CAB (REAR) .... vite ttseteee sess Page 466 HARNESS (Figure 248) ‘CAB (COWL) cette ttetetttecsereseeses Page 467 HARNESS (Figure 256) POWERTRAIN PROTECTION .... Page 478 HARNESS ROUTING (Figure 242) CAB eect eeeeeeeee Page 458 HARNESS-REAR (Figure 249) CHASSIS ... rs Page 468 HEADER HOSE (Figure 199) ‘TWO STAGE LF cette e te tetstettersseecsesses Page 364 HEADER HOSE (Figure 212) ‘THREE STAGE FFL . pene Page 396 (©2000 HYSTER COMPANY ‘See Service Manual for service procedures 02/2000ena. cooe 0177.5 HYSTER TABLE OF CONTENTS DESCRIPTION PAGE NO. H (Continued) HEADER HOSE (Figure 227) ‘TWO STAGE FFL Page 428 HEATER (Figure 244) CAB eee ees Page 462 HOOD (Figure 2) oo... eccccece cee tcieeeettetetetesetseteseres Paged: HYDRAULIC (Figure 177) ........2.+ oe . Page 324 HYDRAULIC PUMP (Figure 178) SINGLE GEAR Page 326 HYDRAULIC PUMP (Figure 179) SINGLE GEAR .. cette tte ttete tet teteeerere + Page 828 HYDRAULIC PUMP (Figure 180) DOUBLE GEAR Page 330 HYDRAULIC PUMP (Figure 181) DOUBLE GEAR ...... cote te cette te tettetesreeserss Page 882 1 INJECTION PUMP (Figure 87) DIESEL 2.4L, 28L 8 8.1L eee cees ce ceeeeeeeteceeeeeeees Page 149 INNER MAST (Figure 190) TWO STAGE LFL eee cecceccseteeseteeteetersetsetseserserses Page 850 INNER MAST (Figure 203) THREE STAGE FFL oe... ccsccseceseeeeeeeeee . Page 374 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sen. cooe ois. TABLE OF CONTENTS DESCRIPTION PAGO. 1 (Continued) INNER MAST (Figure 215) ‘TWO STAGE FFL .... Page 406 INSTRUMENT CLUSTER (Figure 153) eeeeeers +++ Page 280 INSTRUMENT PANEL (Figure 152) Bopebeesseseseooasnooos69 Lit 24) INTERMEDIATE MAST (Figure 202) THREE STAGE FFL. ceceses Page 372 L WABELS eeememeteneeenteceenenee Page 10 UFT EYE (Figure 229)... eeeeeeeeee Page 437 LUFT (Figure 194 TWO STAGE LFL .... Page 352 LIGHTS (Figure 155) «6.0... ee eeeeeeeeceee oer Page 283 LOAD BACKREST EXTENSION (Figura 196) TWO STAGE LFL ..... : Page 360 LOAD BACKREST EXTENSION (Figure 210) THREE STAGE FFL... cece Page 393, LOAD BACKREST EXTENSION (Figure 224) TWO STAGE FFL... viens coves Page 425 LOAD BACKREST EXTENSION (Figure 239) 48 INCH (1220 mm) vieeteeeetees cesses, Page 443 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresSena co0e O17. US HYSTER TABLE OF CONTENTS DESCRIPTION L (Continued) LPG CONVERTER (Figure 95) LAST USED ON SIN D177B-10965 .. cot eeceeeseeeees Page 163 LPG CONVERTER (Figure 96) FIRST ON SIN 1778-10966 Page 164 LPG MIXER (Figure 78) DUALFUEL3.0L .......... coe ee teeteeeeeseeeseenenss Page 122 LPG TANK (Figure 67)... ..0seeceseeseseeceeeeeeeee cecseeeses Page 110 LUBRICATION SYSTEM (Figure 66) DIESEL 3.1L FIRST USED ON S/N 01778-8292 . ceceesses Page 108 MAIN CYLINDER (Figure 206) THREE STAGE FFL : ceeteeereeseeeres Page 382 MAIN CYLINDER (Figure 218) ‘TWO STAGE FFL LEFT HAND . Page 414 ‘TWO STAGE MAIN CYLINDER (Figure 219) RIGHTHAND ..........05 Page 415 MAIN LIFT (Figure 208) THREE STAGE Fi Page 376 MAIN LIFT (Figure 216) TWO STAGE FFL... eee cece teteeeessesseees Page 408 (©2000 HYSTER COMPANY ‘See Service Manual ‘02/2000 for service proceduresHYSTER Sena cooe O17-U8, TABLE OF CONTENTS DESCRIPTION M (Continued) MANIFOLD (Figure 15) GASOLINE & LPG 2.0L .......... 5 Page 29 MANIFOLD (Figure 24) GASOLINE & LPG 2.2L Page 41 MANIFOLD (Figure 44) DIESEL 2.4L ........ » Page 73 MANIFOLD (Figure 55) DIESEL 2.8L LAST USED ON S/N D177B-8291 . . Page 90 MANIFOLDS (Figure 65) DIESEL 3.1, FIRST USED ON S/N D177B-8292....... Page 105 MAST INSTALLATION (Figure 197) TWO STAGELFL .... Page 361 MAST INSTALLATION (Figure 198) ‘TWO STAGE LFL .... vette t ete tstttereetseeesses Page 862 MAST INSTALLATION (Figure 211) THREE STAGE FFL... Page 394 MAST INSTALLATION (Figure 225) "TWO STAGE FFL. cieiteeeeeeseeseeees Page 426 MAST INSTALLATION (Figure 226) TWO STAGE FFL .. : eee Page 427 MASTER CYLINDER (Figure 176) ...... Page 322 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduressen. cove or. HYSTER TABLE OF CONTENTS DESCRIPTION Py 'M (Continued) MIRROR (Figure 250) oe 7 Page 469 MONOTROL PEDAL (Figure 102) .......-...+. Page 173 OIL FILTER (Figure 46) DRS SISLs 2a epee eee Page 76 OIL FILTER (Figure 57) DIESEL 2.8L & 3.1L Page 94 OIL PUMP & FILTER (Figure 16) GASOLINE & LPG 2.0L Page 30 OIL PUME (Figure 26 GASOLINE SLPG 2.2L... - Page 49 OIL PUMP (Figure 47) DIESEL 2.4L voter penne] Cogs 77) OL PUMP (Figure 58) DIESEL 28L& 3.1L oo. eeseeseeeeeretesesteteseseeneseseseses PAO 95 OUTER MAST (Figure 189) TWO STAGE LFL aoe Page 348 OUTER MAST (Figure 201) THREE STAGE FFL... eeceeeceteseeee 5 Page 370 OUTER MAST Figure 214) TWO STAGE FFL ...... Page 404 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senin.cooe bir us TABLE OF CONTENTS DESCRIPTION, PAGE, P PARK BRAKE (Figure 175) - Page 321 PEDAL LINKAGE (Figure 101) .........:cescsesee cece eeeceeceeses Page 172, POWERTRAIN PROTECTION SYSTEM (Figure 255) . . Page 476 PUMP DRIVE (Figure 164) TAST USED SN THANSMISSION SIN TEOM-1644............+-++. Page 00 PUMP DRIVE (Figure 165) FIRST USED ON S/N T8OM-1645 . Page 301 R RADIATOR & HOSES (Figure 36) DIESEL. . Page 60 RADIATOR & HOSES (Figure 8) GASOLINE & LPG cetietseteeeess Page 22 s SEAT (Figure 4) oo... ceeeceeeeeee 5 Page 8 SHIFT LEVER (Figure 154) ........... . Page 282 SIDESHIFT CARRIAGE (Figure 231) ..... coe vosesres Page 440 SIDESHIFT CYLINDER (Figure 232) ..........20005 ceteeeeesseses Page 442, STARTER (Figure 149) GASOLINE & LPG 2.0L. vee teetetetrereress Page 274 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresSena. coveowrr-us HYSTER TABLE OF CONTENTS DESCRIPTION PAGE NO. S (Continued) STARTER (Figure 150) DIESEL 2.4L, 2.8L & 3.1L Page 275 STARTER (Figure 151) GASOLINE & LPG 2.2L & 3.0L.......... vtec eeeteeeeees Page 276 STEERING AXLE (Figure 169) 6.6.0.2 csceseeeeeeeeee Page 310 STEERING CONTROL UNIT (Figure 170) ........c0cecsceseeeeseesese Page 812 STEERING CYLINDER (Figure 171) ........sceeceeeeee coves Page 313 STEERING POD (Figure 168) ........ peouossoe6 ++ Page 308 STROBE LIGHT (Figure 296) ..... ; sess Page 450 T THROTTLE BODY INJECTION (Figure 84) GASOLINE 2.2L. Page 142 THROTTLE LINKAGE (Figure 100) GASOLINE & LPG 2.0L. Page 171 THROTTLE LINKAGE (Figure 97) DIESEL, Page 165 ‘THROTTLE LINKAGE (Figure 98) GASOLINE & LPG 2.2L .. Page 167 THROTTLE LINKAGE (Figure 99) GASOLINE & LPG 3.0L ........... eee Page 169 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER Senin. co0e b17-Us TABLE OF CONTENTS _____PAGENo, T (Continued) TILT CYLINDER (Figure 184) for service procedures ‘GROUP NUMBER 8601501 Page 337 TIMING GEAR COVER & OIL PAN (Figuro 14) GASOLINE & LPG 2.0L Page 28, TIMING GEAR (Figure 43) DIESEL 2.4L... Page 72 TIMING GEAR (Figure 54) DIESEL 2.8L. LAST USED ON S/N D1778-8291 Page 89 TIMING GEAR (Figure 64) DIESEL 3.1L FIRST USED ON S/N 01778-8292 Page 104 TIRE & WHEEL (Figure 204) DRIVE WHEEL ....... Page 444 TIRE. & WHEEL (Figure 235) STEER WHEEL... Page 448 TRANSMISSION COOLING (Figure 166) Page 303 TRANSMISSION (Figure 157) LAST USED ON TRANSMISSION S/N T51,752,T53,178 Page 286 TRANSMISSION (Figure 158) FIRST USED ON TRANSMISSION SIN TEOM-1501, ‘TBiM-1501,T83M-1501 Page 288 TYPE GS HARNESS (Figure 125) — GASOLINE 2.2L . Page 228 ‘©2000 HYSTER COMPANY ‘See Service Manual 02/2000Sena cove ov7-us. HYSTER TABLE OF CONTENTS. DESCRIPTION PAGE NO, v VALVE ATTACHING PARTS (Figur 185) PUSH AWAY LEVERS ... 5 5 -. Page 338 VALVE ATTACHING PARTS (Figure 186) DIRECT ACTING LEVERS .. Page 340 VALVE (Figure 188) FOUR FUNCTION Page 344 w WATER PUMP (Figure 45) DIESEL 2.41 we seseeess Page 74 WATER PUMP (Figure 56) DIESEL 2.8L &3.1L 2.0... voces eeveeseee Page 92 WINDOWS (Figure 241) CAB Se eeeceesee Page 458 (©2000 HYSTER COMPANY ‘See Service Manual ‘02/2000 for service proceduresHYSTER sem. cooe bi7-Us. NOTES (©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedureseon us HYSTER HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates as- ‘The different constructions are indicated by keys, sembiies, subassemblies, and detail parts need- symbols and footnotes. ed for service replacement. ovis onsamtmes 2000 HYSTER COMPANY ‘See Service Manual (02/2000 for service proceduresHYSTER Page 20wil ‘SERIAL CODE 0177-US HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the partre- Quired. Turn tothe illustrated index page immediate- |y behind the front cover. Choose the general area of reference most likely to include the part. Find the page number for the reference number you choose and turn to that page. Use the division index to determine the assembly which would normally ‘contain the part required. Then locate the parton the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required partis used on, Turn to the Master Index immediately following the Illustrated index. Locate the assembly the required part is sed on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS KNOWN: Use the numerical index at the back of the manual to find the part number. Tur to the figure listed and locate the part as indicated by the reference number. 10. GENERAL: The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts, Keys are used to show effective serial rumbers for two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A’, "B’, °C" or “D” and the corresponding quantity column to find the required parts. Indented descriptions under "Name of Part’ are used toindicate assemblies and sub-parts of essemblies. Inthe example, LOAD ROLLER (Item 7) sa subpart of the major assembly CARRIAGE. Quantities shown are for one assembly. The quanti- ties of the subpart LOAD ROLLER are indicated as six and six. This means six per CARRIAGE assembly, Engineering change notice (ECN) numbers for ending serial numbers are shown to allow for the inclusion of the most current parts information. Contact your local dealer for Hyster lft trucks for serial number information listed by ECN number. ‘Additional fork lengths are available. Contact your dealer for Hyster lit trucks. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required For any further information on parts, service, or ordering, consult your local dealer for Hyster lit tucks. "2000 HYSTER COMPANY See Service Manual (02/2000 for service procedurespert HYSTER IDENTIFICATION OF TRUCK SERIAL NUMBERS (Tir (1) & (2) The first letter and three numbers indicate the truck model code. (3) _The second letter indicates the plant of manufacture. (4 The four or five digit number series indicates the serial number of the truck, (6) The final letter indicates the year of manufacture starting with “A” in 1957 and 1980. The letters "I", "O°, and “Q" will not be used. For pending serial numbers contact your local dealer for Hyster lit trucks. Truck Serial Number Printed on Nameplate a SoH RH SIDE LH SIDE Truck Serial Number HI Stamped on Frame Parts referred to in this book as right or left hand parts are in accordance with the illustration above, 72000 HYSTER COMPANY ‘See Service Manual 02/2000, for service proceduresHYSTER pent soe ore IDENTIFICATION OF MAST SERIAL NUMBERS. x x 4 @ 4 a 0 © (1) & (2) The first letter and number indicates the mast model code. (3) The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number of the mast. (©) —_Lift Height in Milimeters stamped just below the serial number Mast Group Identification consists of mast unit code (1) & (2) plus lft height (5) For pending serial numbers contact your local dealer for Hyster lft trucks. LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter and date of manufacture are stamped 1, approximately six inches below the top of most forks. 2. The carriage group numberis stamped onthe ( {5} right hand side of the top crossimember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number. ae 3. The mast identification number has a model code, a letter indicating the plant of ‘manufacture, and a serial number. Underneath the serial number is a four digit number that indicates the total lft height for the mast in millimeters. 2, 4, Tilt and lft cylinder group numbers are stamped on the cylinder shell. ‘Always refer to the group, serial or part number when ordering service parts. Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information on these assemblies. 72000 HYSTER COMPANY (02/2000 See Service Manual for service proceduressennt Sse Bir-us HYSTER IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS DET (1) & (2) The first letter and three numbers indicate the attachment model code. (3) The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number. For pending serial numbers contact your local dealer for Hyster lift trucks. NAMEPLATE, ‘Side-Shift Carriages and Attachments have nameplates. Use the serial number found on the nameplate to identity the attachment. ‘Always refer to the group, serial or part number when ordering service parts. Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter “S". Contact your dealer for Hyster lift trucks for information on these assemblies, 7000 HVSTER COMPANY See Service Manual (02/2000 for service proceduresHYSTER pacer NOTES 2000 HYSTER COMPANY eae eel (02/2000 for service proceduressent Soe br. us HYSTER ABBREVIATIONS QUICK REFERENCE SHEET Listed Below Are Abbreviations Used In Parts Manuals To Denote The Following Expressions: 2-S1G Two Stage Mast NG, Normally Closed S516 Three Stage Mast NDE Not Drive End (Commutator End) 4516 Four Stage Mast NFL No Free Lift Amp “Amperes Ni Not Miustrated AR ‘As Required NO Normally Open BOS Box Car Special NPT National Pipe Threads BWI Brush Wear Indicator NS Neutral Start CE ‘Commutator End os Oversize ORE Corrosive Environment oC Ol Clutch Transmission aA Decibel "A" Scale PS Powershift Transmission DE Drive End PTO Power Take Of EC, Emply Container Handler Europe RPM Revolutions per Minute or ECH Empty Container Handler U.S. oa eral oie Eos [Ere Corte Hander-3 igh Sal SanicFres UF EG-4 Empty Container Handler-4 High ipa Truck Management Module ECH-4 Stacking Type D ‘UL Type D, Diesel- Powered Safety EO-5 Empty Container Handler-5 High Rating ECH-5 Stacking Type DS [UL Type DS, Diesel-Powared 0-6 Empty Container Handler-6 High Safety Rating ECH-6 Stacking Type UL Type E, Battery Powered Safety EO-7 Empty Container Handier-7 High Rating ECH-7 Stacking Type EE [UL Type EE, Battery-Powered ECM Electronic Control Module Safety Rating EON Engineering Change Notice Em ee rare | ee ee EPROM Elociricaly Programable Read Only | 75551. Type GS, Gasoine-Powered val Safety Rating ae mule Type LP UL Type LP, LP Gas-Powered FLT Fork Lift Truck Satety Rating FRE Freezer Environment Type LPS [UL Type LPS, LP Gas-Powered ia inches Safety Rating TFL Limited Free Lift ve) ener TPG Liquified Petroleum Gas ue [Undecerters Laboratry) WAP Manifold Absolute Pressure ue nked Kinase mam ilimeters us Uiaied States) MSTS ‘Microprocessor Spark Timing Mi wale System msn Transmission "2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sen S508 Dir us PUBLICATIONS Every new lift truck is provided with at least three publications. These publications are the PARTS MANUAL, the OP- ERATING MANUAL, and the section of the SERVICE MANUAL called Periodic Maintenance. ‘The OPERATING MANUAL must always be available on every lift truck. This manual has information that the operator ‘must know for inspection and operation of the lift truck. The section Periodic Maintenance has a recommerded sched- Ule of service intervals and the procedures for servicing the lft truck. These manuals, other publications and programs are available from your Dealer for Hyster Lift Trucks to help you operate and maintain your lft truck professionally. See the list that follows for reference to items for lift trucks in this PARTS MANUAL. Operating Manual Hyster Part Number English vote ttetteeteeeee 897740 ‘Service Manual (complete) ceceteeeseerees 897469 Parts Manual 97468 ’2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresSener HYSTER FRAME COUNTERWEIGHT (Figure 3)... .. . ; Page 6 FRAME AND FLOORPLATES (Figure 1) ........6sscseceeeeeees Page 2 HOOD (Figure 2) Page 4 LABELS cites cee : cose Page 10 SEAT (Figure 4) : : : . Page 8 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresPage 2 SERIAL CODE 0177-US. FRAME AND FLOORPLATES (Figure 1) HYSTER (02/2000 See Service Manual for service procedures (©2000 HYSTER COMPANYPage 3 [SERIAL CODE 0177. FRAME AND FLOORPLATES. s HYSTER REF__PARTNO, NAME OF PART__qry 1 1337179 Overhead Guard 1 20 1339777 Floorplate (Front) at 2 292528 Capscrew 8 21 1839778 Floorplate (Rear) . 1 3 292683 Lockwasher . 4 22 1354090 Floormat . 1 4 296423 Washer .. 8 23% 1354109 Barrier 1 5 300937 Nut 8 23 19 1390611 Barrier 1 6 1843647 Handle 1 24 1839776 Magnet 1 u 320067 Screw A 25 1356100 Capscrew 4 oo “12 26 © 1939719 Cover 1 9 1363917 Plug : 5 1 1360718 Operator Module . 1 ee ee u 12 8 1352578 Mount 4 Cs SSDI Capectew) - b ® a 1989559 Mount 4 @ Last Used On D177B-26743 8 eee 4 > First Used On D177B-26744 13 © 292536 Capscrew , 4 c 14 320161 Washer (Rear Only) 2 as Used Oni 7Easesee) 14 © 320161 Washer (Front Only) 2 Used On 1778-32700 Thru S/N 15 300939 Washer Gnas 16 1359600 Nut 2 j First Used On S/N D177B-36716 17 1847160 Trim 1 Diesel 18 1347161 Trim 1 9 First Used On S/N D177B-38774 19 1850321 Plug 2 Last Used On S/N D177B-38775 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sen cote ovr-s HOOD (Figure 2) PARTS-SERVICE GRAM Tem Gram 15 D-E-19 2a. 20 2 25 3 ei (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 5 [SERIAL CODE 0177. HYSTER HOOD REE__PARTNO, NAMEOF PART ______QTY —_REF_PART.NO. NAME OF PART. or 1 ® 1343458 Lower Panel (LH) 1 29 320158 Washer 4 1 1347096 Lower Panel (LH) 1 30 136749 Capscrew 4 2 1343473 Lower Panel (RH)... + 81 302400 Nut 13 3 1832670 Panel 1 82 320158 Washer 3 4 1997148 Striker 1 83 382785 Washer 4 51 1997181 Latch 1 84 292681 Lockwasher 4 5 9 1386216 Latch + 85 299503 Nut 4 6 1339786 Boot 4 36 1354380 Capscrew ....... 2 7 4332667 Hood + 87 292515 Capscrew ... 6 79 1386217 Hood 4 88 282682 Lockwasher .. .8 8 4 1347175 Seat Pan 7 2 ees 6 8 © 1375186 Seat Pan one . alciisresrs¥esi cen {41 & 1982308 Washer (Nylon) .. 2 9 1362714 Pin Pp erence oeccy 2 10 287947 Rod End Pin ao oboe reece outa 2 11 1351008 Mounting Plate 21 43:9 1386220 Guard 2 12 1947110 Plate .. 2 449 12898 E-Ring 2 13 1347088 Stop Screw 4 43 1386220 Guard 1 14 1339694 Crossmember 1 4 12898 E-Ring 1 18 1377992 Gas Spring +2 48 227155 Screw 2 16 1950285 Ball Stud 4 i ere 2 17 1347018 Clamp “6g 18 1950241 Spring... BO ey ei 19 1347045 Fastener 4 cos) 20 1350215 Nut 4 ©. First Used On S/N 01778-18350 21 1352124 Liner 1 @ Last Used On SIN D177B-16153 22 9P 1352125 Liner, RH 4 © Used On SIN D177B-16154 Thru 23 9P 1352126 Liner, LH ... 1 1778-18263 24 1350282 Nut .. 2 1 Last Used On SIN D177B-26598 25 9P 280644 Button . “y2 9 First Used On SIN 01778-26599 26 15001. Nut 4 K First Used On S/N 1778-18284 27 199563. Capscrew 4" Diesel 28 1899793 Screw 4 P First Used On SIN 01778-38775 ©2000 HYSTER COMPANY ‘Soe Service Manual 02/2000 for service proceduresHYSTER Page 6 us COUNTERWEIGHT (Figure 3) (©2000 HYSTER COMPANY See Service Manual for service procedures ‘02/2000snnsor ors HYSTER COUNTERWEIGHT REF) NAME OF PART Ted jan No. HasxM | H50xM | HSSxM_ | H6OXM | HESxM 1 | Counterweight (1623mm)| 1351014 | 1395752 | 1351016 | 1395754 1 Counterweight (170mm) 1395756 | 1 2 | Capscrew (162mm) | 292607 | 2e2612 | 2oz613 | 202616 1 Capscrew (1700mm) 2oacis | 1 REE__PARTNO. NAME OF PART ___ QTY = REF_PARTNO. NAME OF PART QTY 1a ~ Gounterweight .. 1 10 820158 Washer 4 2a Capscrew + 11292681 Lockwasher 4 3 1995761 Tow Pin + 12 1350281 Plug 1 4 302492 Pin + 12 © 1350281 Plug 2 5 1995762 Seal 1 13 820159 Washer 8 6 1896763 Shim ........ LAR 14. 1347045 Fastener 1 7 1878214 Washer 1 8 292689 Washer 1 ® gx Table Above 9 299503 Nut 4 Gasoline And Diesel (©2000 HYSTER COMPANY ‘See Service Manual 2/2000 for service proceduresHYSTER sep cove TUB SEAT (Figure 4) (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduressen som ours HYSTER SEAT key: A: Semi-Suspension B: Standard ary ory REE_PARTNO, NAME OF PART ____AB © REF_PARTNO. NAMEOFPART AB 1 1351431 Seat (Vinyl) ...0.0.s00s0. = 1 22 221733 Washer 2 1 1351432 Seat (Fabric) . 1 23 1300107 Rod 1 1376675 Semi-Suspension Seat 24 ® 1906585 Restraint (RH) 1 (Vinyl)... 1 24 P 364807 Restraint (RH) . 1 2 1876676 Semi-Suspension Seat 25 9 1306588 Restraint (LH) . 1 (Fabric) 1 25.» 364808 Restraint (LH) 1 3 1882111 Back Cushion (Vinyl) ....... 1 26 18727 Capscrew .... 4 3 1982113 Back Cushion (Fabric) 1 27 48515 Washer 4 4 1982112 Seat Cushion (Vinyl) ....... 1 28 379197 Capsorew . 2 4 1382114 Seat Cushion (Fabric) ...... 1. 29 379198 Washer 2 5 1362049 Shock Absorber 1 30 364854 Plug 2 6 1354140 Switch Assembly 1 31 383116 Rail, RH 1 6 1330409 Connector 1 32 1354140. Switch 1 6 — 1330414 Lock « ot 33, 935553. Rail, LH weed 6 1330433 Pin ae oa) 34 835991 Information Cover a 1 7 1962065 Cover Hardware Kit 4 35 995988. Information Base 1 8 1862052 Slider Block 2 36 222029 Rivet . 4 9 1362053 Shaft Kit. 1 37 145639 Locknut 2... cece #4 10 1992496 Cover (RH) - 1 38 18498. Capscrew (Front) 2 11 1392495 Cover (LH)... si 38 18496 Capsorew (Rear) a2 12 1459173 Seat Rail 1 39 15175 Washer .. 44 13 1374188 Cover 1. 40 379698 Nut 22 14 1362058 Holder . 1 41 ® 1337800 Seat Belt 14 15 1974190 Cover 1 41 > 1374750 Seat Belt .14 16 1360872 Rear Cover 1. 42 879199. Capscrew 22 171362061 Knob Kit 1. 43 879697 Washer... 144 18 1362062 Tape Kit .......... 1 44 1967148 Bolt . 8 19 1362083 Hip Restraint (LH) 1 45 1967154 Washer. 8 19 1962064 Hip Restraint (RH) 1 20 1967137 Spring Kit 1. ® Last Used On SIN D177B-18418 24 364914 Capscrew 4 » First Used On S/N D177B-18420 ©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senaroooeoiT-Us LABELS ae OI Jeu’ 2 i iB Mn op ag te (©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedureseeteeor HYSTER LABELS (REF PART NO. NAME OF PART QTY REF ___PART NO, NAME OF PART _ TY 1 @ 4338178 Label-Mast Warning 2 14 4 1336605 Label-Operator Warning 1 2 4 1339672 Label-Hyster.... . 2 15 4 1374549 Label-Radial Tire Warning 1 38 Label-Auxiliary Function 1 46 4 2309799 Label-Park Brake an 4 4 1354165 Label-Antifreeze .. 1 47 4 4345939 Label-Fan 2 5 4 1339674 Label-Hyster . 2 48 9 14325271 Label-Fan 4 6 4 1956137 Label-Lift & Tit <1 49 4 1354171 Label-t Flammable Lp Gas 1 7 4 1990919 Label-Mast Warning 1 20 4 1330920 Label-No Riders .. Be 8 leediee Labakse “2 21 4 929029 Label-LPG Tank... cel SM scrieri varies! 5 22 170658 Rivet. coe AB A esters 2 23 1896147 Label-Overhead Guard. 1 Bea ees "2 24 389688 Cover ........ ceed 9 4 1395129 Label-Pinch Point 12 2S vs. Label-Capaciy Plate... a 10 4 1945098 Label-EFI 2 28 864740 Label-Gas Fuel Change-1/4 Full 1 11 4 2034459 Label-Ether Caution 1 4 12 154065 Label-GS .2 b = Chart Below 12 154066 Label-LPS 12 Gasoline Trucks Only 12 154067 Label-DS 12 © Contact Your Local Dealer For Hyste” Lift Trucks 13 4 1330917 Label-Tipover Warning 2 d included In Service Kit 996414 a J pal 1347045 Fastener 3 3 287854 Capscrew 3 9 1347043 Cover ...... cece tT 4 292682 Lockwasher 3 5 320159 Washer . 3 2 2.0LLPG 6 1351178 Cover 1 Used With Counterweight Exhaust 6 9 1365887 Cover 1 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senn o00E O18 RADIATOR AND HOSES (Figure 9) GASOLINE AND LPG ‘3.0L Engine PARTS-SERVICE GRAM Tem [GRAM 20 | A-8-47 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduressenna coer ors HYSTER RADIATOR AND HOSES GASOLINE AND LPG Key: a 20. 2aL 300 ov ov REE_PABTNO. NAMEOFPART ___A BC —REF_PARTNO,NAMEOFPART ___A_B_C 1 1938328 Radiator (10Fins/inch) ....1 1. 17. 1947076 Washer... vB 22 4 1937002 Radiator (10Fins/inch) ....... 1 18 282678 Lockwasher .. 222 1 1949623 Radiator (65Finsinch) ....1 1. 19 1929271 Clip 222 4 8 1343618. Radiator (6.5 Fins/nch) +20. 1329272 Nut 222 4 4957716 OilCodler.... 14. 21 1959580 Tube... vad a ees eee {22 1352140 Radiator Gap soo... st 14 1 srr Dremenk 2 BSNS Sim Canaan 718. Clay 12.22 wer Stee tga 24 1899272 Hose (Lower) 22sec : : 24 1876722 Hose (Lower) . 1 4 1947072 Bracket... 144 4 1347072 Brack 1 11 25 1368049. Hose (Upper) 25 1999271 Hose (Upper) a 6 1359581 Outlet Assembly SRR oR reine ee = eek 111 25 4399635 Shroud : 8 336550 Bushing 111 gee eroud ; 9 345453 Outlet 114 96 1375134 Shroud -...... cad 101457912 Hose “141 37 449296 Ciamp ma 11127045 Clamp 44. 28 369804 Clamp ose eee eee A 11127085 Clamp 2 29 3002838 Antireeze (1 Gallon)... .ARARAR 12 292682 Lockwasher . . 333 30 1345825 Strap ee AT 13 320159 Washer 3.33 31 179267 Clamp vos veset 14 14 136985 Capscrew 333 15 196692 Nut 333 16 302285 Screw 222 ® Optional (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER Page 24 SERIAL CODE D177-US. CYLINDER BLOCK (Figure 10) GASOLINE AND LPG 2.0L REE__PARTNO, NAME OF PART __ary Fpl ® 1335944 Engine (Gasoline) 1 7 1362008 Pin 2 b 4382681 Engine (Gasoline) 1 8 1361675 Plug 12 1356547 Engine (LPG) 1 9 1362009 Plug 1 4382680 Engine (LPG) + 10 1360889 Pipe 1 1 1360897 Cylinder Block + 11 1360896 Pin a 2 1362005 Plug 2 12 1362006 Plug 2 3 1360898 Fitting .. 4 13 1961677 Dipstick . 1 4 1962003 Plug . 4 5 1361676 Bolt 10 ® Last Used On S/N D177B-34601 6 — 1962007 Plug 2 © First Used On S/N D177B-34602 (©2000 HYSTER COMPANY See Service Manual 02/2000, for service procedurespecs oom HYSTER CYLINDER HEAD (Figure 11) GASOLINE AND LPG 2.0L Sea Coie tease Set ; 2 foaness ane Gude 818500 PCV vake ; 3 mn ‘om 2 2 Taos Su i 4 1362002 Pin 10 at 1360883 Cover ad 5 1362003 Plug a1 22 1361896 Screw 212 6 1361894 Bolt 10 23 1360884 Plate 1 7 1361897 Stud 8 24 1362000 Screw 2 8 1360881 Washer 10 25 1962001 Bott 7 9 1360885 Protector 2 26 1360880 Bolt ; +10 ip aceon 8 Fr soatset Engre O15 Galen) aR . parol (8 Gan ha teee cae 1G Seatsee engoe O12 ven Case ak 48 fs? Cap “1 & incu n Gast Set 1987180 15 7 1960889 Gasket 1 Note: The Above Parts Are Included 16 1360890 Front Hanger 1 With Engines 1335944,1356547, {7 $3600" For Hanger 1 Neste aes (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Page 26 SERIAL CODE D177-US. 1 1361694 2 1361695 3 1361696 4 1361698 5 1361699 6 1361701 7 1961697 8 1361700 9 1361702 10 1361714 10 1361715 10 1361716 11 1361703, CRANKSHAFT AND PISTON (Figure 12) GASOLINE AND LPG 2.0L ‘Connecting Rod Nut... Crankshaft Pulley Pulley Bott Key Bott Plate Piston (Standard) Piston (0.25 mm) Piston (0.50 mn) Bearing (Standard) ...... REF__PARTNO. NAME OF PART __ ary 11 1" 1" 12 12 12 13 13 13 13, 1361704. Bearing (0.25 mmn) 1961705 Bearing (0.50 mm) .... 1361706 Bearing (0.75 mm) 1361707 Piston Ring (Standard) 1361709 Piston Ring (0.25 mm) 1961708 Piston Ring (0.50 mm)... 1961710 Bearing (Standard) 1361713. Bearing (0.25 mm) 1961711 Bearing (0.50 mm) 1961712 Bearing (0.75 mm) . Note: The Above Parts Are Included With Engines 1335944, 1356547, 1982680, And 1382681 (©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000Page 27 SERIAL CODE D177-US. CAMSHAFT AND VALVES (Figure 13) GASOLINE AND LPG 2.0L HYSTER Searvousaons 1 1" 12 13 “4 18 PAI 1361720 1961721 926612 1961722 1961723, 1361724 1961725, 1361735 1361726 1361727 1361728 1361729 1361730 1961731 1961732 22 24 IE. OF PART Intake Valve . Seat Sleeve Spring Spring Seat Exhaust Valve Pulley Rocker Arm Screw Nut Rocker Arm Shaft Spring Shaft Besa neeri db omaoan 16 7 18 19 20 24 22 23 24a 25 8 PART NO. NAME OF PART. 1361733 Timing Belt . 1361734 Camshaft . 1361717 Pin 1361736 Bolt 1961738 Tensioner 1361739 Spring 1362016 Bolt 1861737 Washer .. 1361718 Seal 1861719 Seal Included In Gasket Set 1367190 Note: The Above Parts Are Included With Engines 1335944, 1356547, 1982680, And 1382681 ©2000 HYSTER COMPANY See Service Manual for service proceduresHYSTER senn.cooeo17-us TIMING GEAR COVER AND OIL PAN (Figure 14) GASOLINE AND LPG 2.0L. Ps 1961678 Housing | 1361688 Oil Seal 1962012 Stud 1361680 Oil Pan 1 15 1361692 Connector Hose ....... 2 3 4 5 1362015 Gasket 6 7 8 16 ® 1361682 Gasket 17 1362001 Bolt . 18 326504 Nut . 19 1362013 Bolt 20 1362011 Bolt .. 21 1370736 Bolt 22 1361685 Plug 23 1971652 Cover 1361681 Drain Plug 1861683 Cover 9 1361684 Gasket 9 1361686 Cover 10 ® 1361687 Gasket . 1361679 Gasket ............05 12 1361689 Cover aaSonnons Included in Gasket Set 1367190 oo Note: The Above Parts Are Included 13 9 1361691 Rear Oil Seal .. With Engines 1335944,1356547, 14 9 1361690 Gasket 2.0.2... eceeceee 1982680, And 1382681 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedurespee eececrred HYSTER MANIFOLD (Figure 15) GASOLINE AND LPG 2.0L 1 1361743 Bracket (Gasoline) .... 1 9 1961744 Exhaust Manifold . at 1 1376620 Bracket (LPG) .. 1 10 1361745 Stud 4 2 326504 Nut ...... 4 111961746 Nut 6 3 1961742 Gasket .. 4 12 1361747 Gasket 1 4 ® 1361791 Hose-Water 1 @ Gasoline 5 1961740 Inlet Manifold 1 ep seen 7 i sud) B Note: The Above Parts Are Included 7 1961873 Clamp 2 With Engines 1335944, 1356547, 8 1961885 Bolt . 4 1382680, And 1382681 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER peace OIL PUMP AND FILTER (Figure 16) GASOLINE AND LPG 2.0L 13 1961806 Strainer ...... 14 ® 1361807 Gasket 15 924692 OilFiter ......... 16 1361875 Bolt 17 ® 1361801 O-Ring : 18 1961878 Bolt ........... 19 1361868 Bolt 1 1455675 Oil Pump 2 1961798 Pin ...... 3 ® 1361688 Oil’ Seal . 4 1455674 Plunger... 5 826748 Spring... 6 326749 Seat 7 8 9 0 1361879 Retaining Ring 1968790 Plug 1361802 Cover . 1845677 Screw ® Included In Gasket Set 1367190 Note: The Above Parts Are Included 11 1861804 Drive Gear . With Engines 1335944,1356547, 12 1861805 Driven Gear 1382680, And 1382681 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresPage 31 SERIAL CODE 0177. 5 HYSTER ELECTRICAL (Figure 17) GASOLINE AND LPG 2.0L PART N TY No. T 1 Ignition Coil. 1 15 ©1384008 V-Belt oA Figure 116 16 1361890 Nut 1 2 1361837 Spark Plug 4 17 1961889 Bolt 1 3 1361899 Ignition Cable 1 18 1361888 Bolt of 4 Distributor 1 19 1361893 Bott 1 wm Figure 139 20 © 1361881 Bolt 12 5 1361898 Supporter 1 21 1361895 Bott 1 6 1361840 Ignition Cable #1 1 22 Alternator... 1 7 1361841 Ignition Cable #2... 1 or Figure 141 8 1361642. Ignition Cable #3... 1 8 1361843 Ignition Cable #4 1 ® Included In Gasket Kit 1967190 10 # 326850 O-Ring. 1 > Last Used On SIN D1778-34601 11 1361844 Protector . a © First Used On S/N D177B-34602 12 1361845 Strap 1 13 1361891 Bolt 2 Note: The Above Parts Are Included 14 1361846 Bracket 1 With Engines 1835944,1356547, 15 1361847 Belt 1 1382680, And 1382681 ‘©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER alana FUEL (Figure 18) GASOLINE AND LPG 2.0L. rer, : Sasotne ary ary A REF PART NO. NAME OF PART _ 11961779 Hose Cowen? (9) 9961788 Into cco et 2 1961754 Defector Dt 10 1961766 Gasket oe 3 1361761 Spacer 2 W 1361868 Bolt 2 4 — 1861752 Gasket 23 12 Governor oa vel 5 1361753 Fuel Pump: on ve Figure 81 8 1961750 Detector 1 18 f9e08e4 Hose (PvC) =) 7 1361885 Bolt aD ul . . Be a 1361898 Bolt an a Note: The Above Parts Are Included 8 1361760 Pipe . wd With Engines 1335944,1356547, 2 T8610 Cover seven t 1982600, and 10806 anor reTER COMPA Seo Sonica Maal oara000 for service procedurespenser HYSTER COOLING (Figure 19) GASOLINE AND LPG 2.0L 1 1361817 Fan 1 251361813 Hub . 1 2 1361811 Water Pump 1 26 © 1961832 Shaft 1 3 1961816 Pulley 127 1961835 Ring 1 4 1361815 Plate 1 28 4361831 Pulley 1 5 ® 1361810 Rubber Seal 1 28 © 1384006 Pulley . 1 6 Shaft & Impeller i 29 © 1361885 Bolt 3 7 1961814 Seal 1 30 326504 Nut . 8 cpa olen 1 31 1361873 Hose Clamp 3 9 8 1361809 Rubber Seal . 1 321361826 Clamp . 5 10 1361834 Pin iP Besceser ne te {901819 Gael ee ' pe . 35 1361882 Bolt 1 181961820 Thermostat is eetacaaeae™ oa 13 1361821 Outet cover ees lcae ; clo 3 989 1961812 Gasket a Bees pase {included In Gasket Kt 1967190 18 1361828 Pipe . 05 19 1361884. Bolt ‘3 Last Used On SIN 01778-34601 20 1361824 Hose +1 © First Used On SIN 01778-34602 21 9 1361827 O-Ring... a 22 1961828 Pipe 1 Note: The Above Parts Are Included 23 1961829 Bracket 1 With Engines 1335944, 1356547, 24 1961830 Idler 1 1982680, And 1382681 ‘©2000 HYSTER COMPANY ‘See Service Manual 0212000 for service proceduresHYSTER cena cone ois FLYWHEEL (Figure 20) GASOLINE AND LPG 2.0L. (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresPage 35 SERIAL CODE D177-US. FLYWHEEL GASOLINE AND LPG HYSTER : 22b B: 20L c: 3.0L ary ary AEE_PARTNO, NAMEOFPART AB C REF PARTNO. NAMEOFPART _A_B 1 1965923 Flywheel. oe 10 296424 Washer... 6. 1 1937107 Ring Gear . sd 10 221767 Washer cee 1 ® 1952550 Flywheel. 1 11 1934714 Torque Converter (3.170) ..1 1 ® 1959983 Ring Gear 1 14 © 1349586 Torque Converter (8.480) ..... 1 1 1378558 Flywheel 1 11 4 1386795 Torque Converter (3.15) 41 49 1978555 Spacer 1 11 © 1374620 Torque Converter (3.006) .... .. 1 1 4 1386800 Spacer 1 12 1837008 Flexplate 1 1 1975141 Flywheel 4 12 © 1337001 Flexplate 1. 18 1371595 Ring Gear 1 12 4 4394915 Flexplate 14 1 > 1389359 Flywheel . 1 12 © 1875140 Flexplate 1 1" 4389488 Spacer .. 1 13 296422 Washer . 6. 1 1986799 Spacer 1 13f 221769 Washer 6 2 1337093 Flexplate Washer .........1 1 14 293614 Capscrew 1 2 1375144 Flexplate Washer 1 15 296418 Washer 1 3 1987106 Capscrew 16. 16 15942 Bolt 434 31347187 Capsorew é 17 281379 Washer 434 3 221844 Capscrew .... 6 18 — 360387 Adhesive ARARAR 4 1835927 Housing Sy 19 251979 Lupncant ARARAR 4 1385937 Housing 1. 20 18500. Washer 22 4 1875145 Housing wat 5 1337182 Cover ; Last Used On S/N D177B-36284 (2.21/3.0L), 5 1871652 Cover 4 1778-36289 (2.01) 5 1371584 Cover . First Used On S/N D177B-36285 (2.2L/3.0L), 6 148962 Capscrew 5 1778-36290 (2.0L) 6 292513 Capscrew © 3 © Last Used On S/N D177B-41853 (2.01/2.2L) 7 292680 Spring Washer 5 First Used On S/N D177B-41854 (2.01/2.2L) 7 292682. Lockwasher 3 © Last Used On SIND177B-43355 (3.0L) 8 302885 Pin 2.22 1 First Used On S/N D177B-43956 (3.0L) 9 293648 Capscrew 6. 9 Used On S/N 1778-36285 (2.21/3.0L), 9 305371 Capscrew . 6 D177B-36290 (2.0L) Thru S/N 1778-41854 9 177461 Capscrew 6 Used On S/N D177B-36285 (2.21/3.0L), 10 296422 Washer 6. 01778-36290 (2.0L) Thru S/N D1778-43357 ‘©2000 HYSTER COMPANY ‘See Service Manual 2/2000 for service proceduresHYSTER sean. cooeor7-u5 CYLINDER BLOCK (Figure 21) GASOLINE AND LPG 2.2L PARTS-SERVICE GRAM (©2000 HYSTER COMPANY 02/2000peered HYSTER CYLINDER BLOCK GASOLINE AND LPG 2.2L 11995 Engines 1335942 (Gas), 1335943 (LPG) B: 1994-1995 Engines 1375902 (Gas), 1375901 (LPG) ary ary REF_PARTNO. NAMEOFPART ______A B REF_PARTNO. NAME OF PART __A B 1 Cylinder Block 1 28 1399199. Piston Ring Kit(05 mm)... 1 1 18 Cylinder Block . . 1 28 1339144 Piston Ring Kit (1.0mm)... 1 1 2 9 1360203 Plug 44 29 265522 RodBearing ........ 88 3 9 1958096 Plug 141 30 1958293 Oil Pan tAssonbi) 4 49 14335480 Plug 41 31 1358295 Drain Plug . 14 5 * 1950007 Cover 41 82 388305 Plug Gasket 14 6 ® 1956088 Gasket +4 98 1958297 Nut... 44 7% 4956099 Bott seiseeeeeeseseseee BB BF TBBBRGB BOR ons eesesnscves ves 1010 8 ® 1358150 Bearing (Camshaft) ... 14 38 4358299 Seal 4 9 ® 1358151 Bearing (Camshaft) 22 37 Oil Pump 14 10 ® 1360204 Bearing (Camshaft) . 22 > Figure 26 ne Bearing Cap 33 38 1358501 Shaft oad 12 9 1358153 Bearing Cap (4) 11 39 1358502 Retainer add 13 -... Bearing Cap (5) 11 49 1358503 Bott 14 14 9 1358155 Bolt (BearingCap) ....... 1010 41 1358504 Bolt 22 15 9 1358156 Oil By-Pass Valve ........ 1 1 42 1358505 Oil Pump Drive .14 16 # 1358157 Pin wees verre BD 43 1358506 Oil Fill Cap... 21d 47 8 1958158 Pin Front Cover) . 22 44 © 1958507 Tube 244 18 9 1358159 Pin 22 45 1358508 Seal at 19 9 274232 Plug 11 48 1858510 Fitting wm 20 8 1958161 Bearing ae 47 1380576 Oil Filter 14 21 9 1358162 Bearing seeeeeeees 22 od We) vil 22 8 1389097 Crankshaft................ 11 a peSeece cornet ae 23 1358284 Oil Seal : a1 a eceses mow a a 51 1360730 Ignition Coil 14 ee leton, Bod sy) oy 52 1362114 Coil 22 25 ® 1339128 Connecting Rod a4 53 1362115 Seal (22 26 9 1358287 Bolt 22 54 1362116 Module .4d 26 * 1358288 Nut 2... 22 55 1362117 Plate 11 27 1339131 Piston (Standard) 1 56 1362118 Screw 44 27 8 1377014 Piston (Standard) ...... 1 57 1358635 Bolt 22 27 1339132 Piston (0.04 mm) 1 58 1058636 Stud 11 27 ® 1377016 Piston (0.04 mm) wd 59 1375878 Fuel Pump Switch ... 1d 27 1339133 Piston (0.5mm) .......... 1 60 1392536 Clip 1 27 1377017 Piston (0.5mm) ............ 1 61 1992538 Harness 1 27 — 1999194 Piston (1.0 mm) .....2.e0. 1 27 1877018 Piston (1.0mm) ...... of @ Included In Short Biock Assy P/N 1389096 28 1999195 Piston Rng Kit (Standard). For Engines 1375901 And 1375902 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER PARTS-SERVICE GRAM Rem Gram 1 AA-94 (©2000 HYSTER COMPANY Page 38 SERIAL CODE D177-US, CYLINDER HEAD (Figure 22) GASOLINE AND LPG 2.2L See Service Manual for service procedures 02/2000Page 39 ‘SERIAL CODE 0177-US. HYSTER CYLINDER HEAD GASOLINE AND LPG 2.2L key ‘A: Engines 1335042, 1335043 B: Engines 1375901, 1375902 ary REF _PARTNO. NAME OFPART _A B 1877028 Cylinder Head Assembly With Valves: 11 1 © 1939189 Cylinder Head 1 1 ® 1339159 Cylinder Head 1 1 1976952 Cylinder Head 1 2 1358164 Exhaust Insert Valve ...... 4 4 3 1339160 Inlet Insert Valve 44 4 © 1339162 Valve Guide (Exhaust) ..... 4 4 5 19399161 Valve Guide (Inlet) 144 6 1367542 Exhaust Valve (Standard) ... 4 6 ® 1367542 Exhaust Valve (Standard) 4 6 > 1378329 Exhaust Valve (Standard) . 4 6 1339164 Exhaust Valve (0.075 mm) .. 4 6 ® 1339164 Exhaust Valve (0.075 mm)... 4 6 © 1378330 Exhaust Valve (0.127 mm)... 4 6 1339165 Exhaust Valve (0.150 mm) .. 4 6 ® 1339165 Exhaust Valve (0.150 mm)... 4 6 1339166 Exhaust Valve (0.300 mm) .. 4. 6 ® 1339166 Exhaust Valve (0.300 mm) .. .. 4 7 1958166 Guide (Push Rod) 44 8 1339163 Seat (Valve Spring) 8 8 ® 1339163 Seat (Valve Spring) .... 8 8 > 1378322 Seat (Valve Spring) ........ . 8 9 1331340 Spring & Damper Assembly . 8 9 ® 1331340 Spring & Damper Assembly... 8 9 > 1378323 Spring... . 8 10 1999153 Cap (Valve Spring) 8 10 ® 1339153 Cap (Valve Spring) 8 to © 1378324 Cap (Valve Spring) ......... 8 11 1399187 Valve Key 16 11 9 1339157 Valve Key........ 216 11 © 1378925 Valve Key : 16 12 1988173 Stud (Valve)... eee B 12 ® 1968173 Stud (Valve) .... ve B 12 © 1378331 Stud (Valve) .... 8 13 1339154 il Valve Stem Seal (Exhaust)... eee # 13 1399154 Oil Valve Stem Seal (Exhaust) ........ 4 14 1399155 Oil Seal Valve Stem (Intake) . 4 14 ® 1339155 Oil Seal Valve Stem (Intake)... 4 ary FPA 14 > 1378326 Oil Seal Valve Stem (Intake). .. 8 15 1367541 Inlet Valve (Standard) 4 15 © 1367541 Inlet Valve (Standard) ...... .. 4 15 © 1378327 Inlet Valve (Standard) . 4 15 1339167 Inlet Valve (0.075 mm)...... 4 . 15 9 1939167 Inlet Valve (0.075 mm)...... . 4 15 © 1378328 Inlet Valve (0.127 mm) 4 15 1339168 Inlet Valve (0.150 mm)...... 4 15 9 1339168 Inlet Valve (0.150 mm)...... .. 4 15 1339169 Inlet Valve (0.300 mm)...... 4 15 1339169 Inlet Valve (0.300 mm) . 16 1358276 Gasket .. oe 17 1858277 Bolt (Short) 18 1858278 Bolt (Long) 19 1958279 Stud 20 © 1336241 Plug 21 1358512 Retainer . 22 1960211 Hose 23 1358514 Valve 24 1958515 Fitting 25 1358517 Grommet 26 1358892 Tube 27 1360729 Nut 28 1360726 Push Rod. 29 1360727 Lifter . 30 1358574 Rocker Arm Cover 31 1358625 Gasket 32 1360728 Rooker Arm 33 1958626 Ball 34 1958524 Bolt 35 -- Bracket .. 36 1358282 Nut : 37 9021390 Engine Oil (Bulk). Beet esl ce eo elastance Bee Osco m mana aaah aaa: ‘ARAR 37 3021391 Engine Oil (55 Gallons) ..... ARAR. 37 2021382 Engine Ol (12 Quart Case) - ARAR 38 1383922 Plug a 1 ® Last Used On Date Code T02143WB > First Used On Date Code T02144W6 (Identified By An “S" At The End Of The Eight Dgit Casting Number On The Cylinder Head) © Use Replacement Part 1977023 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER sen cone ors CAMSHAFT AND TIMING GEAR (Figure 23) GASOLINE AND LPG 2.2L BEF__PARTNO. NAME OF PART __ary. 1 1358520 Cover (Front End) 1 16 1358564 Tensioner 1 2 1358521 Seal (Front Oi) 1 17 1958565 Bot 1 3 1358522 Stud ‘2 18 1958566 Bolt a4 4 1358523 Seal “4 18 138022 Bolt a 5 1368524 Bolt ... bese .7 20 1360725 Washer . . : 1 6 1958525 Pulley (Crankshaft) + 21 1956838 Thrust Plate (Camshatt) 4 7 1958828 Hub . + 22 1358569 Bolt covets 2 8 1339149 Bot... “3 28 1860735 Tensioner (Belt) .... 1 24 1960736 Bolt 3 8 18134 Washer... 3 9 1958527 Washer 25 1960734 Belt (Type G.LP) 1 40 1358528 Bolt 1 25 1365825 Belt (Type GS,LPS) 1 . 26 7982 Key 2.0... 2 th 1380820 Camshaft... 127 sass Camshaft Bearings 4 a a cr Figure 21 13 1360222. Sprocket (Camshaft) 1 14 158562. Sprocket (Crankhatt) 1 Note: The Above Parts Are Included 15 1358563 Timing Chain 1 With Engines 1335942 And 1335943 (©2000 HYSTER COMPANY ‘See Service Manual (02/2000 for service procedureseee cae HYSTER MANIFOLD (Figure 24) GASOLINE AND LPG 2.2L REF__PARTNO. NAME OF PART __ay. 1 1358639 Plug 1 8 1858553 Exhaust Manifold 1 2 1358557 Gasket 1 9 1958554 Stud 5 3 1858547 Intake Manifold . 1 10 1358555 Stud 3 3 1958548 Plug 2 11 1358509 Nut ..... 8 4 1358549 Stud 2 12 15962 Fitting ..... 1 5 1358550 Gasket 1 6 1358551 Stud 8 Note: The Above Parts Are Included 7 1958552 Nut 12 With Engines 1335942 And 1335043 ©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER Page 42, SERIAL CODE 0177-US. FUEL AND ELECTRICAL (Figure 25) GASOLINE AND LPG 2.2L. rT ry ame Throttle Body... .eeseeeeeeee 1 11 1360745 Bolt oo 1 Figure 84 12 1360746 Bolt a 2 «Alternator 1 43. 1360747 Bott a 3 pea! _ Gasket 1 . coctestevevseseeees Sa 7 Figure 151 41878900 Spark PIG vc cssesssssseeee a 1S 1900749 Std F 5 1960781 Spark Plug Wire Harness .......1 18 1877069 Rapscrow ad ot 6 1358638 Bracket... eseseseseees 1 eee 7 © 1360740 Bracket 1 8 > 1360741 Bolt wd @ Gasoline Only 9 © 1360743 Bolt 1 Types GLP 9 4 1377069 Bolt 1 © Engine 1335942 And 1335943 10 1360744 Spacer 1 4 Engine 1375902 And 1375901 (©2000 HYSTER COMPANY See Service Manual ‘02/2000 for service procedureseee or HYSTER OIL PUMP (Figure 26) GASOLINE AND LPG 2.2L TY PART NO. NAME OF 1958500 Oil Pump 1 5 1330483 Pin 1 1 cesses Housing . 1 6 1304786 Plug 1 2 Gear (Drive) 1 7 1360864 Brace 1 3 Gear (Driven) 1 8 1360865 Bolt 1 4 1960859 Gasket 1 9 1960866 Bolt 4 5 1960860 Cover 1 10 Tube 1 5 1398223 Valve Stop ... eer 5 268573 Pressure Regulator Valve ..... 1 Note: The Above Parts Are Included 5 1360862 Spring . poco With Engines 1335942 And 1335943, (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sen cooe ov NOTES (©2000 HYSTER COMPANY See Service Manual (02/2000 for service procedureseeeoeored HYSTER COOLING (Figure 27) GASOLINE AND LPG 2.2L "29 ne TY REF_PARTNO, NAME OF PART ory 1 1358529 Water Pump 1 15 1358545 Bolt Tose 6 28 1360213 Bracket 1 16 1367543 Gasket ........ 1 2 1958532 Bearing. 1 17 1314381 Coolant Sensor 1 2 1960215 Hub + 18 1358640 Reducer .......... 1 34 1958534 Gasket (Fan) + 19 1860787 Water Pump Pulley 1 a caarseteeh “3 20 3002338 Antifreeze (1 Gallon) R 21 1347051 Fan oes a 4358891 Pulley (Fan 1 Sia! Rava) Ba oe 7 1358536. Water Pump Gasket .. i Le ad ae 24 18185 Lockwasher 4 8 1360216 Bolt : 6 25 1968928 Spacer 1 9 1360217 Water Inlet 1 a cece cee {26 1960733 Pulley a 27 1358522. Stud 3 11 1858540 Thermostat . 1 11 1339152 Seal 1 Included in Kit 984848 42 1358541 Water Outlet .... 1 13 1358543. Nut 3 Note: The Above Parts Are Included 14 1939156 Cover 1 With Engines 1335942 And 1335943 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER eee SERIAL CODE DIT-US CRANKSHAFT AND PISTON (Figure 28) GASOLINE AND LPG 3.0L (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresCRANKSHAFT AND PISTON Page 47 SERIAL CODE 0177-US. GASOLINE AND LPG 3.0L. HYSTER KEY: 1996 1997 : 1998 ary ary REE_PARTNO, NAMEOFPART AB C —REF_PARTNO. NAME OF PART ABC © 1380583 Engine 1. 7 Figure 20 © 1393580 Engine 1 12 265509 Gear... 144 © 1453580 Engine 13 388321 Gasket wttd 1 84 306774 Piston Ring Set 14 189609 Cover Assembly add (Standard) 444 15 1974107 Oil Seal (Front) 144 1 875550. Piston Ring Set 16 169942 Damper 441 (0.760 mm) esd 44 179 7082 Key 444 2 84 304619 Piston & Pin (Standard)...4 4 4 48 @4 448827 OilNozzle |. 144 2 304620 Piston & Pin (0.510mm) ..4 4 4 49 ad 244903 Main Bearing Cap ae 9 8! 01180 Rod Assomby a44 Sead meee wa oe 4 94 2g9344 Bolt 222 518 ves003 stud Fair 5 8 1375054 Nut oe eeeeeeeeeee2 22 : sent muse ican g oe SU) Rt as 6 169966 Rod Bearing (0.051 mm) ..8 8 8 & 168752 Rod Bearing (0510mm)..8 8 6 22 ° 975672 Retainer Assembly ; 6 169965 Rod Bearing (0.025 mm)..8 8 @ 24 «98864 Stud BB! 6 169967 Rod Bearing (0.250mm)..8 8 @ 2 1995228 Seal ae 7 #4 1331335 Main Bearing (Standard) ..4 4 4 28 © S7SSSB Seal 7 1831336 Main Bearing (0.025 mm) .4 4 4 26 1975953 Bolt vid 7 149814 Main Bearing (0.250 mm) .4 4 4 27 1830459 Bolt ... 222 7 160602 Main Bearing (0.510 mm) .4 4 4 28 1996212 Gasket vad 7 149816 Main Bearing (0.760mm) .4 4 4 29 370169 Screw & Washer aes 8 84 149805 Main Bearing (Standard) ..1 1 1 8 1331325 Main Bearing (0.025 mm) .1 1 1 2 Included In Short Block 1331338 8 1378320 Main Bearing (0.640 mm) .1 1 1 D Last Used On S/N D177B-34696 9 94 1331342 Crankshaft . :11.. © Used On SIN D1778-34697 Thru S/N 9 © 1455601 Crankshaft . 1 D177B-39730 10 94 164022 Plug . a4 Included In Short Block 1393427 " Flywheel 144 First Used On S/N 01778-39731 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER Sena cove bI7-Us CYLINDER HEAD (Figure 29) GASOLINE AND LPG 3.0L (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service procedurespeceoreed HYSTER CYLINDER HEAD GASOLINE AND LPG 3.0L ar ary REE _PARTNO. NAMEOFPART AB G —-REF_PARTNO, NAMEOF PART __A_B_C 1980583 Engine vedo 19 4 1935219 Lockwasher......... - © 1393580 Engine 2.2... eeeeeceeew A 20 1931349 Bolt 4 1453580 Engine 21 254686 Stud 1378317 Cylinder Head 22 244922 Inlet Manifold . 244909 Inlet Valve (Standard) 23 244925 Thermostat 149864 Inlet Valve (0.076 mm) 24 1390772 Gasket .... 244910 Inlet Valve (0.980 mm) 25 271949 Exhaust Manifold 244911 Inlet Valve (0.760 mm) 26 160377 Spring 381250 Exhaust Valve (Standard) . 27 1300295 Stud 28 149888 Clamp 381270 Exhaust Valve (0.880 mm) 1 2 2 2 2 3 3 3 381271 Exhaust Valve (0.760 mm) ee ee 4 voce 5 6 7 8 8 30 263839 Hydraulic Lifter 31 1384047 Pushrod Assembly 32 245202 Rocker Arm 33 189614 Ball 34 301195 Nut 35 1376789 Grommet . 36 1374108 Bolt 37 149978 Special Washer 38 921734 Vent Valve 149868 Cap... 145172 Valve Spring 263750 Valve Key ........00.55 1 145173 Valve Seal 314539 Shield ......... 149857 Stud (0.076 mm) 9 * 149858 Stud (0.330 mm) 10 149867 Rotator DNOAVA SAD KODHOHDFTOHOHER DERE ES Bassas eoooo+ens essai Aas answoooe ens ssssuon 11 160361 Plug 38 85766 Hose 12 1931343 Gasket 5 39 164050 Grommet .... 13 149977 Bolt 101010 40 379407 Fitting 14 1931844 Valve Cover 15 1935825 Clip Optional ONeS4 NLS iv bewmamZoonabaaeau: 16 388323 Gasket 1 > Last Used On SIN D177B-34696 17 1375954 Nut 8 © Used On S/N D177B-34697 Thru S/N 18 149889 Stud 2 01778-39730 19 15187 _Lockwasher .. 4 First Used On S/N D177B-39731 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sean conor ELECTRICAL (Figure 30) GASOLINE AND LPG 3.0L (©2000 HYSTER COMPANY See Service Manual (02/2000 for service proceduresfeed HYSTER ELECTRICAL GASOLINE AND LPG 3.0L Key: A: 1996 B: 1997 c: 1998 ary ary REE__PART REE_PARTNO.NAMEOFPART _A BC 1980583 Engine 1 12 1371237 Bolt 44. © 1399580 Engine ......seeeesecesen 1 18 1878318 Bracket (Top). wad 4 4453580 Engine 4 14 1878319 Bracket (Bottom) 441 1 281844 Spark Plug 14 44 15% 159974 Washer... y44 2 1890467 Gasket 111 16 1931349 Screw 144 3 274247 Clamp 11407 Distributor 144 4 1331329 Wire Assembly wad o> Figure 140 5 1335827 Bolt 122. 18 Starter... VT 5 4 1455602 Bolt 2 Figure 151 6 15134 Washer 222 7 1935828 Retainer... “41-4 ® Included In Short Block 1393427 8 1831331 Ignition Coil .. aad > Last Used On S/N D1778-34696 9 1337665 Wire Assembly ..........1 1 1 © Used On SIN D177B-34697 Thru SIN 10 1337666 Spark PlugHarness......1 1 1 1778-39730 111974323 Nut 44 First Used On S/N 01778-39731 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sean. coneonr-us COOLING (Figure 31) GASOLINE AND LPG 3.0L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 53 SERIAL CODE D177-US. HYSTER KEY: COOLING GASOLINE AND LPG 3.0L. ad REF PART NO, NAME OF PART __A BC b 1380583 Engine weeceeeeeeeee Die 23 191845 V-Belt 114 © 14393580 Engine . 1. 24 1375604 Drive (Fan) . 144 4 4453580 Engine . 1 24 1456071 Drive (Fan) Sub assembly 1 1 1 14 Water Pump 144 25 Housing . wet td ae ae Pu Tht as sawicis the a4 oo 134 F Tarstes Gomuanen Dey EY 6 221455 Capscrew . 222 x totes ae 7 ' } ' ; sey pees 111 yarei28 | Boung m4 9 1335224 Clamp 111 8 12928 Snap Ring . oomee 12 1450696 Thermostat (180° F) 111 8 pecse Nat yuu 13 1330725 Gasket . yi1 LeSTe Conese ou 14 18508 Capscrew ..............2 2.2 38 188643 V-Belt (Pump) ae 15 16805 Capscrew wee 8 3B se feete1 Washer .. . saad 16 15156 Lockwasher . .. 101010 40 16814 Capecrew 333 17 1371582 ThermostatHousing......1 11 18 264159 Adhesive ............. ARARAR Included In Water Pump Kit 1383997 19 18538 Capscrew . 333 Last Used On S/N D177B-34696 20 1375642 Fan tid © Used On S/N D177B-34697 Thru S/N at 16825 Capscrew 444 1778-39730 22 15155 Lockwasher 444 4 First Used On SIND177B-39731 Gann Ten oor Gee Sono Manual caizoco for service proceduresHYSTER sean coco CAMSHAFT AND OIL PAN (Figure 32) GASOLINE AND LPG 3.0L. (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service procedurespete cred HYSTER CAMSHAFT AND OIL PAN GASOLINE AND LPG 3.0L ar ary REF_PARTNO. NAME OF PART __A BC —REF_PART.NO, NAME OF PART. _A BC 1380583 Engine A 1 28 1960759 Oil Pan 111 © 4393580 Engine .... bessee Tu 29 308624 Screw +44 4 1459580 Engine + 30 388305 Gasket 444 18 1354814 Pump Shaft Bearing . ria 3 16374 Capscrew 222 28 1391341 Plug 414 92 1812813 Oil Pump tit Steiiccor cn aaa 39 145176 Oil Pressure Valve a) tae 222 8 145177 Spring... 144 es 35 1330453 Pin 144 paceman 111 96 177563. Plug 144 6 9 1975952 By-pass Valve i sR acete Coan A ap eee cing) 111 98 149847 Gasket . 144 pen 444 39 16709 Screw 444 oon aes caver) v1 14 40 15154 —_Lockwasher 444 10 S88922 Gasket ... s 114 41 221453. Capserew seed 38 10 © 1457062 Sealant s1 14 42 1390452 Gasket +44 11 1458089 Tube T1143 221420 Capscrew 144 12 1935222 Dipstick eT tt 4g 388316 Washer... 114 13 © 292500 Capscrew 144 a5 445641 Nut 144 14 & 182131 Clamp 111 46% 169719 Plug 444 15 ® 1976763. Brace . 144 478 469718 Plug 222 16 © 292680 Lockwasher -114 48 127644 Oil Filter 144 17 © 136687 Nut 141 49 145949. Cover 1414 18 15923 Washer 222 50 149934 Gasket . y44 19 13469 Capscrew 3.3.3 51 199566 Capscrew ... 222 20 7882. Key 111 8 15055 Nut 222 21 244927 Gear 144 21© 149898 Gear [1414 ® Included In Short Block 1331338 & 1398427 22 1962070 Camshaft 144 Last Used On S/N D177B-34696 23 1956838 Thrust Plate .. st 11 © Used On S/N D177B-34697 Thru SIN 24 1824008 Spacer... eevee t 14 1778-39730 258 149819 Bearing . 333 First Used On S/N D177B-39731 26 15154 Lockwasher........... 141414 © Last Used On S/N D177B-45156 27 1876876 Bolt 141414 Service Use Only (©2000 HYSTER COMPANY See Service Manual 22000, for service proceduresHYSTER Seno DIT-US ENGINE MOUNT (Figure 33) DIESEL 2 Ss —@e 2.8L & 3.1L x, RT eg = 6 6% @ 6 f © fh 7 . ia 5 om oy 1 293658 Capscrew 22 10 300937 Nut . 22 4 1351098 Cup 22 18 1335983 Bracket (RH) 14 See ccioe)caee Bele sR soe | ene Be 6 1351061 Spacer . 22 15 1329259 Capscrew ..... 25 7 1351060 Bumper 22 16 309740 Capscrew . 82 boreliaet A aioe a aor coea Seeman ay for service proceduressen oe ou, HYSTER EXHAUST (Figure 34) DIESEL 2.4L REE __PARTNO. NAME OF PART ___ary ME. OF Ps 1 1336282 Mutler vssssseeed 9 1899328 Pipe 1 19 1350261 Muffler 1 10 1847128 Tube 1 2 68968 Ciamp...... 1 11292682 Lockwasher 2 3 195769 Clamp 4 12 308118 Nut 2 4 292517 Capscrew 2 13 908995 Gasket .... 1 5 816826 Nut 2 14 1398276 Pipe 1 6 1351176 Washer 2 7 820159 Washer 2 @ TypeDS 8 1951177 Spacer 4 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER pence ortee DIESEL 2.8L & 3.1L 10 ee Lis MS cx ur O16 mn 18 REE PARTNO. NAME QF PART Ty F 1 1338278 Muffler - 1 111997118 Capscrew 2 19 1350260 Muftier <1 12 1885898. Spring 22 2 68968 Clamp 3 13 292682 Lockwasher 4 3 292517 Capscrew 22 14 196692 Nut. 4 4 816826 Nut +2 15 1343466 Adaptor a 5 1951176 Washer. 2 16 1338268 Seal 1 6 320159 Washer 2 17 1998264 Spacer 1 7 _ 1961177 Spacer 4 18 1338276 Pipe sitet dD 8 > 1374603 Pipe 1 19 251979 Lubricant AR 8 © 1389013 Pipe 1 9 > 1949471 Tube 1 2 Type DS 9 © 1974604 Tube 1 > Last Used On S/N D177B-16011 10 1335954 Gasket 1 © First Used On S/N D177B-16012 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduressen coreorr-us HYSTER NOTES (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER 2.4L Engine (©2000 HYSTER COMPANY Page 60 [SERIAL CODE D177-US. RADIATOR AND HOSES (Figure 36) DIESEL ‘See Service Manual for service procedures 02/2000Page 61 HYSTER SERIAL CODE D177-US. RADIATOR AND HOSES DIESEL key: AP 2a B: 2eLeaat ary ov REF _PARTNO. NAME OF PART AB REF __PART.NO, NAME OF PART ___A_B + 1397002. Radiator (10 Fins/inch) 11 18 320158 Washer 14 1 ® 1343618 Radiator (6.5 Fins/inch) 14 19 302235 Screw 22 1 1357717 Oit Cooler 11 20 1847076 Washer. : 22 1 1357721 Draincock 2a 21 292678 Lockwasher .... 22 2 168718 Clamp 22 22 1329271 Glip 22 3 1347026 Reservoir 11 23 1329272 Nut 22 4 1347072 Bracket 11 24 1359580 Tube 11 5 1487312 Hose 11 25 1952140 Radiator Cep 14 6 345453 Outlet 11 28 1831152 Shim 'ARAR 7 345454 Cap 11 27 1361586 Hose (Lower) 1. 8 396550 Bushing . 41 27 1861627 Hose (Lower) 1 9 1345825. Strap 41 28 1839655 Hose (Upper) 1 10 173247 Clamp 41 28 1843453 Hose (Upper) 1 W 127045 Clamp 44 29 1339657 Shroud 1 12 292682 Lockwasher .. 33 28 1989690 Shroud 1 13 320159 Washer 133 30 3002338 Antifreeze (1 Gallon) ARAR 14 136985 Capscrew 33 15 136692 Nut 33 3 Optional 16 239503 Nut 14 b Last Used On S/N D177B-12749 7 292681 Washer 14 © Used On S/N D177B-12750 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sen coe O78. CYLINDER BLOCK (Figure 37) DIESEL 2.4L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 63 SERIAL CODE DI77-US. CYLINDER BLOCK HYSTER DIESEL 2.4L, F PART N 1335948 Engine 131 ® 1456589 Liner (1-CX) 4 1 1360808 Short Block 131 9 1456590 Liner (2-AX) 4 2 328155 Pin 1 31 © 4456591 Liner (2-CX) 4 3 324144 Plug 1 31 # 1456592 Liner (3-AX) 14 4 924163 Spacer 1 31 ® 1456593 Liner (8-CX) 4 5 © so4ie4 Seal 131 ® 1456594 Liner (4-AX) ... 4 6 324184 Fitting 131 @ 1456595 Liner (4-CX) . 4 a? 2 32 be 324165 Seal 2 Bess esiaae 3 93 324143 Cam Bearing Kit 1 fo rages an {34 Pe 324152 Gasket . 1 na 35 1961521 Plate a 11 1361520 Water Duct sah acne B 12 1338456 Capscrew 5 in 13 324161 Pin mood 2 A scecer cid {98 1961538 Bolt 4 131500760 Carrow we 2, 8108 Pus 2 16 ® 324169 Capscrew 10 88 828817 Plug 2 17 348428 Gasket a ae eo ; A 41324385. Plug 1 18 ® 323818 Cup 1 is soatat cup 2 42 320901 Remover (Liner) a ats ae : 43 320902 Grip (Liner) 1 0 #323815 Cup S44 320903 Too! (Liner) 1 21) 324170) Capscrew S45 1829967 Switch Assembly . 1 EA a Sost 73 Conary 145 340868 Oil Switch... 1 i Cup 145 1929369 Adapter 1 249 324140 Cup 1 46 1361595 Pipe 1 25 324156 Cover 1 47 1361836 Valve 1 26 P© 324157 Packing Seal -1 48 1961537 Bolt 12 27 924352 Bolt 1 28 be 324353 Gasket . 2 @ p> Figure 41 & Figure 42 For Further 29 324351 Pipe 1 ‘Components For Short Block Assembly 30 1829818 Dowel 2 P-_Included In Bottom Gasket Kit $46530, 31 9 1486588 Liner (1-AX) oe eeeseeeeees 4 © Included In Seal Kit 1457015 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER PeanTinoe ree EMISSION CONTROL (Figure 38) DIESEL (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresPage 65 HYSTER SERIAL CODE D177-US. EMISSION CONTROL DIESEL REF_PARTNO. NAME OF PART ___ary 1 982509° Bolt 2 12 382494 Hose 1 1 292680 Washer 2 13 1961524 Bolt 2 1 382511 Washer 2 14 382493 Breather Pipe 1 2 sts PUC ahe $15 902808 ip 2 i 16 382504 Hose 1 4 1961526 Bolt 147 1961522. Gasket vA : toeees faster : 18 382487 Baffle at 6 382499 Check Valve 1 8 ae 2 7 382495 Connector .... 1 a a 8 324262 Bolt es 302488 Clip u 8 292682. Washer 1 22 982486 Bale 1 8 982508 Clip + 23 982491 Nipple 1 9 352488 Clb 4 28 388291 Cover 1 10 382497 Hose 1 119 349442 Seal 1 ® Included in Seal Kit 1457015 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER seman one ors CYLINDER HEAD (Figure 39) DIESEL 2.4L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresREF _PARTNO, NAME OF PART __aTy Page 67 [SERIAL CODE 0177-US. CYLINDER HEAD DIESEL 2.4L HYSTER 1 328814 Cylinder Head 1 22342741 Housing 1 2 923815 Cup 1 23 824375 Gasket +2 3 923816 Cup 4 24 324874 Plug 1 4 929824 Plug sees 4 25 379660 Hose 1 5 829820. Inlet valve Insert 4 26 190845 Clamp wees vesseeerecessee 2 6 329821 Exhaust valve Insert 4 27 324370 Thermostat (170° F) .. 1 7 329818 Cup 4 28 1834272 Gasket 1 8 323819 Plug 4 29 324973 Bolt 2 8 829817 Plug 5 80 324369 Outlet 1 10 323822 Valve Guide 8 31 8 1391282 Gasket ..... 1 11 9 323823 Seal-Valve Stem Oil 8 82 1334663 Bott 19 12 1360812 Glow Plug . 4 83 1361509 Cover 1 13 324603 Connector 1 34 8 924133 Gasket ..... 1 14 1361508 Gasket 1 35 854789 Cap. 1 45 324495 Hanger (Front) 1 36 824166. Capscrew 2 16 324496 Hanger (Rear) . 1 97 824195 Washer 2 17 324437 Spacer 2 38 8 324134 Gasket 2 18 324125 Stud (85 mm) +3 39 1369439 Temperature Switch wd 18 324126. Stud (40 mm) 3 40 3021238 Engine Oil (Bulk)... AR 18 324127 Stud (45 mm) +1 40 3021239 Engine Oil (55 Gallon) AR 19 324982 Clamp 1 40 3021240 Engine Oil (12 Quart Case) .... AR 20 324167 Plug 1 21 324378 Bolt 4 Included In Seal Kit 1457015 ‘©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Page 68 ‘SERIAL CODE D177-US. CRANKCASE AND OIL PAN (Figure 40) DIESEL 2.4L REF__PARTNO. NAME OF PART ____—aTy. (©2000 HYSTER COMPANY for service procedures 1 1361829 Oil Pan ... <1 10 828237 Shim (0.50 mm) ~AR 2 324228 Plug nl 10 324238 Shim (0.55 mm) .... AR 3 8 1329327 O-Ring 4 10 324239 Shim (0.60 mm) .... AR 4 324246 Bolt 30 10 324240 Shim (0.65 mm) . AR 4 1929828 Bolt : 2 10 824244. Shim (0.70 mm) aR 5 8b 324245 Gasket ..... wl 10 324242 Shim (0.75 mm) LAR 6 1369443 Bolt 2 10 324243 Shim (0.80 mm) AR 6 1338456 Bolt <14 10 824244 Shim (0.90 mm) AR 6 1334675 Bolt 2 10 348436 Shim (0.85 mm) .... AR 7 324248 Bolt 2 " 348450 Dipstick 1 8 292681 Lockwasher 12 12 848451 Tube vad 9 324230 Crankcase .... a1 13 348452 Clip wd 10 324233. Shim (0.30 mm) aR 14 348453 Bolt wt 10 324234 Shim (0.35 mm) AR 10 324235 Shim (0.40 mm) .... . AR @ "Included In Bottom Gasket Kit 346530 10 324236 Shim (0.45 mm) - AR Included In Seal Kit 1457015, See Service Manual 02/2000nee oe HYSTER CAMSHAFT AND VALVES (Figure 41) DIESEL 2.4L 1 1852015 Camshaft 1 19 824318 Spring 3 2 1352016 Thrust Plate 1 20824311 Rocker Arm... 23 3 324291 Gear 1 21 824317 Bracket. 4 4 324294 Washer .. 1 22 388280 Screw 8 5 324293 Bolt st 23824314 Nut 8 6 324292 Key 1 24 324310 Rocker Arm 4 7 324296 Bolt 2 25 324316 Plug 2 8 324297 Shaft ct 26 924321 Washer 2 9 324308 Push Rod . : -8 27 824819. Snap Ring 12 10 1361534 Gear (With Bushing) . 1 28 824906 Keeper Valve . 16 11 924299 Plate : 1 29.9 1369039 Seat 8 12 924304 Spring (Inner) . -8 29 324305 Seal Ring 1 13 373663 Capscrew 2 30 824902 Exhaust Valve 4 14 324309 Rocker Arm 1 81 824901. Inlet Valve 24 15 292509 Capscrew +8 92 324307 Tappet 8 16 924259 Washer 8 — 83 824903. Spring (Outer) . 8 17 924312 Rocker Arm 3 18 348462 Rocker Shaft - 1 ® Included In Seal Kit 1457015 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER eeere ented CRANKSHAFT AND PISTON (Figure 42) DIESEL 2.4L e Sse, A OEE \ (©2000 HYSTER COMPANY ‘See Service Manual for service proceduresREF__PARTNO, NAME OF PART __aTy. 324278 1361533 @ 362120 362121 9362122 1456565, 1456566 324271 1360802 1361531 348454 1360804 1360805 1360806, 1 324288 Page 71 [SERIAL CODE D177-US. HYSTER CRANKSHAFT AND PISTON Bearing Bolt — Rod Bearing (Standard) Rod Bearing (0.25 mm) . Rod Bearing (0.50 mm) Piston (Standard) Piston (Standard) . Snap Ring Ring Set (Standard) Pin Connector Rod... Bushing Bott Nut Dust Stinger DIESEL 2.4L 18 148 4a 159 18 18 164 7a 18 19 Upp abbhobbaaaue 12 1361832 324222 362450 324277 324264 324265 324266 1330003 348437 g24284 324285 Pulley Stud Crankshatt .. Pin cosceeee Main Bearing (Standard) Main Bearing (0.25 mm) Main Bearing (0.50 mm) Bearing Tapered Key Gear Oil Stinger @ Included In Short Block 1360808 > With ‘A’ Or’B’ Stamp © With 'C’ Or'D' Stamp ©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000HYSTER enact oretea TIMING GEAR (Figure 43) DIESEL 2.4L REE __PART.NO. NAME OF PART __aTy. . GDEDBSOGGI0G 7 1963003. Cover 1 1961527 Case 1 1 2 1937694 Bolt (45 mm) . 7 8 > 4363004 Gasket .. 1 3 1337696 Bolt (30 mm) 2 9 1961524 Bot eee 4 ab 1374645 Oil Seal 1 5 P 1363006 Gasket +2 ® Included In Bottom Gasket Kit 346530 6 > 1361528 Gasket 1 Included in Seal Kit 1457015, ©2000 HYSTER COMPANY ‘See Service Manual 0212000 for service procedurespeo cecre HYSTER MANIFOLD (Figure 44) DIESEL 2.4L REE__PART NO. NAME OF PART ory 1 824387 Exhaust Manifold --1 8 239503 Nut 6 2 324388 Stud boo 2 9 8 324307 Gasket 2 3 292681 Lockwasher ... +2 10 388293 Washer... 6 4 1861541 Gasket 1 11 1361542 Pipe 1 5 1869443 Bolt (100 mm) 2 6 373661. Inlet Manifold 1 Included In Seal Kit 1457015, 7 1929844 Stud 2 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sen oe ore WATER PUMP (Figure 45) DIESEL 2.4L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresert eceored HYSTER WATER PUMP DIESEL 2.4L ter Pump 1375989 (Optional) : Water Pump 1309829, ary ory REE_PARTNO, NAMEOFPART AB i PART 1 1378989 Water Pump occ 1 10... Bearing Thrower 1 1 ® 1309829 Water Pump (Optional) 1 14 1330979 Cover a) 2 292681 Lockwasher 1 12 B& 324961 Gasket — 14 3 924642 Setscrew 113 324362 Capscrew (60 mm) 1 4 824648 Gasket 113 367839 Capscrew (65 mm) 14 5 924647 Bott 1 14 1367649 Pulley 14 6 324167 Plug 1 15 1961139. Belt ot 7 292681 Lockwasher 3 16 324366 Spacer 4 8 324646 Bolt -3 17 1338472 Fan 14 8 324644 Mount - 1 18 1338456 Bott 44 to > Bearing Unit a 10 P Impetter 1 ® Remanufactured Water Pump 3002534 R 10 > Packing Seal 1 P-Included in Repair kit 1329836 10> Seal Unit 1 © Included tn Seal Kit 1457015 ©2000 HYSTER COMPANY ‘See Service Manual 212000 for service proceduresHYSTER sennconconrus OIL FILTER (Figure 46) DIESEL 2.4L REE _PARTNO. NAMEOF PART ________QTY —REF_PART NO, NAME OF PART __——_—ary. 374895 Filter 7 324342 Plug . 1 374896 Body 8 ® 1374932 Packing ceed 360974 Element 9 388294 Bott ..... 4 324340 Adapter 374899 Packing 324345 Valve Included In Seal Kit 1457015 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresetcceners HYSTER OIL PUMP (Figure 47) DIESEL 2.4L 18 PART NO. NAME OF PAI ry Ps 1329314 Oil Pump 1 9 824257 Cover 5 1 1 292681 Lockwasher 4 10 388277 Rotor Assembly 1 2 388278 Bolt nn 2 11 324255 Pin 1 3 824260 Sore eee eeeeesee 1 12324254 Pin at 4 324262 Bolt .... 1 13 824850 Pipe 1 5 292681 Lockwasher 1 14 924263 Bott 2 6 324261 Case 1 14 824259 Washer cee 2 7 287805 Capscrew 2 14 292681 Lockwasher ..... 2 8 324256 Drive Pinion 1 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER senatcooe ors FLYWHEEL (Figure 48) DIESEL 2.4L, 2.8L, AND 3.1L ary ory + 1986791 Flywheel 1 11 1998779 Bolt 733 11361111 Flywheel. L112 324225. Bott 24 1 1361112 Ring Gear 11 13 324213 Bot 33 2 1997198 Housing 11 14 296420 Washer 4 G SoES85 Fin 22 16 1350597 stiferer AH. ‘ 4 29252 22 ar ee eee 3 2 17 1832638 Stifener (LH) at fasher 18 1337000 Flexplate 14 6 324173 Reamer Bolt . (11 Bee ee be 7 292882 Washer 22 29 261379 Washer. 66 8 309109 Nut 11 21 4986795 Torque Converter Dt. 9 1339639 Bolt 6 8 21 1343585 Torque Converter (3.58) 1 10924282 Washer... 1 22 360387 Adhesive ....... ARAR 40 1329234 Washer 1 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresenw ce otra HYSTER NOTES (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 80 SERIAL CODE D177-US. CYLINDER BLOCK (Figure 49) HYSTER DIESEL 2.8L LAST USED ON S/N D177B-8291 02/2000 See Service Manual for service procedures (©2000 HYSTER COMPANY, peat eee errs HYSTER CYLINDER BLOCK DIESEL 2.8L LAST USED ON S/N D177B-8291 AcE PAA NO. NAME oF 6 an ox 1332575 Engine essed 12 824144 Cup 1 2 1456569 Cylinder liner (1-AX) 4 14 323816 Cup 2 2 1456573 Cylinder liner (3-AX) Op ee es 5 2 ster Cfo ine G08) So 2 MsH87e incorpo (ag sss 23 NSZSBY_ OF Seal 1 2 MsH576 Ondine 0) os 2824181 Pin 2 3 sree Beane ‘ ea 13 Tar Poon ; 7 ~~ 323815 Cup .3 25 — 1837685 Bolt 7 8 323818 Cup. at 26 824155 Pin 1 9 324141 Cup . cee 2 27 14385 Water Drain Plug 1 10 Sta8e8 SiProssie Sich 4 BB Yaga Adee : W 1361545 Water Duct 1 29 1338790 O-Ring at rom Ten coun Soo Senco Mana come for service proceduresHYSTER senw cove DTS CYLINDER HEAD (Figure 50) DIESEL 2.8L LAST USED ON S/N D177B-8291 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 83 SERIAL CODE D177-US. HYSTER BEF __PARTNO. NAME OF PART __ary CYLINDER HEAD DIESEL 2.8L LAST USED ON S/N D177B-8291 1 1834670 Cylinder Head 1 18 1884669 Hose 1 2 923815 Cup 1 19 1334654 Clamp 2 3 929816 Cup 3 201934664 Gasket 1 4 1334651 Cup 7 24 1360824 Nut -3 5 329818 Cup 5 22 1834661 Packing 3 6 — 1834655 Inlet Insert 4 28 1334658 Cover 1 7 929822 Guide 8 24 1334667 Grommet 2 8 — 1934656 Exhaust Insert... -4 25 1834660. Spacer 1 9 323823 Seal -8 26 1334650 Bolt 2 10 1834653 Seat 8 27 1834673 Washer 2 11 1334668. Gasket 1 28 1360816 Glow Plug 4 12 1934663 Bolt ........ 18 29 1338787 Connector 1 13 1360823 Cover : 1 301398776 Hanger (Front) 1 14 1834665. Ventillator valve 1 81 1398777 Hanger (Rear) . 4 15 1834672 Screw : 4 82 3021238 Engine Oil (Bulk) .. AR 16 1834666. Breather Pipe 1 82 8021289 Engine Oil (55 Gallon) AR 17 1334657 il Filler Cap 1 82 3021240 Engine Oil (12 Quart Case) .... AR (©2000 HYSTER COMPANY ‘See Service Manual 02/2000, for service proceduresHYSTER sennrcooe O75 CAMSHAFT AND VALVES (Figure 51) DIESEL 2.8L, LAST USED ON S/N D177B-8291 PART NO. ART 1 1998408 Camshaft -1 18 1374926 Seat -8 2 1398407 Gear +1 19 324306 Collar 16 3 324292 Key 1 20 1838422 Tappet 8 4 1998408 Bolt +1 21 1374927 Push Rod... 8 5 324294 Washer 2 22 1338424 Rocker Arm .... 8 ee “1 23° 988280 Adjusting Screw 8 yee 2 oq 328814 Nut eee 8 8 1338411 Shaft 1 SMiscecistcesr “28 1898427 Rocker Shaft ..... at ROM scores “4 26 924316 End Plug 22 FGraecstase “2 27 1338428 Bracket 4 12 1398415 Shaft 4 28 1888429 Spring 3 43 1098416 Gear 4 29 924319 Snap Ring ...... 2 14 1998417 Bolt ce -1 90 1898490 Bolt. 3 15 1938418 Inlet Valve ..... 14 81 1838431 Washer 4 16 1338419 Exhaust Valve 4 82 1998432 Bolt 1 17 1338420 Spring (Outer) 8 33 1998433. Washer 6 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedurespanto HYSTER NOTES (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER 17-US. CRANKSHAFT AND PISTON (Figure 52) DIESEL 2.8L, LAST USED ON S/N D177B-8291ecco HYSTER CRANKSHAFT AND PISTON DIESEL 2.8L LAST USED ON S/N D177B-8291 FP NAM T 41934691 Bearing (Crankhatt) 1934692 Thrust Bearing ® 1456567 Piston » 1456568 Piston 1334694 Piston Ring Set 1334695 Connecting Rod 1334696 Bolt 348457 Nut... 1969286 Bushing . 1934698 Piston Pin 1934699 Snap Ring 41998400 Crankshaft . SSeevousven (©2000 HYSTER COMPANY PART F PART 1 12 1938405 Bott . ; 1 1 13 so. Flywheel 4 7 Figure 48, 4 14348437 Key 1 a4 15 1998403. Gear 1 4 16 1938404 Pulley fect 1 2 17 1934697 Bearing (Connecting Rod) 4 2 18 1837677 Bot ........ 10 a 4 2 With ‘A’ Or'B' Stamp 8 © with’c’Or'D' Stamp a ‘See Service Manual 02/2000 for service proceduresHYSTER prea cooe cre CRANKCASE AND OIL PAN (Figure 53) DIESEL 2.8L LAST USED ON S/N D177B-8291 10 REF _PARTNO. NAMEOF PART _____QTY REF_PARTNO. NAME OF PART. ary. 1 1334676 OllPan...... 1 7 1834682 Nut 10 2 1334679 Drain Plug +.1 8 1874653 Oil Level Tube a] 3 1884678 O-Ring +1 9 1838449 O-Ring 7 aa 4 1974652 Gasket ss: 1 10 1894685 Oil Level Guage 1 5 1934680 Bolt .. 7 secs 12 11 824434 Flatwasher.... a 1 6 1934681 Stud ...... , 10 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service procedurespeelece reed HYSTER TIMING GEAR (Figure 54) DIESEL 2.8L LAST USED ON S/N D177B-8291 8 16, 13, yf 8 REE_PARTNO, NAMEOFPART ___—GTY.««REF__PARTNO, NAME OF PART gy 1 1974645 Oil Seal Tossset 9 1337697 Cover 1 2 324200 Cover 2 10 1937698 Spacer 1 3 1337690 Gasket ... 2 11 1897699 Bott 4 4 324504 Bott +4 12 1334675 Bolt 3 5 1337681 Cover. 1 13 1338483. Pipe 1 6 1337692 O-Ring. 1 14 1398454 Bott 1 7 1937693 Pin 2 15 824412 Seal .. 1 8 1337694 Bolt 8 16 1338456 Bolt 1 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER SERA CODE DIT-US MANIFOLD (Figure 55) DIESEL 2.8L LAST USED ON S/N D177B-8291 REE. TNO. T REF__PARTNO. NAME OF PART. ory 1 1838752 Inlet Manifold 1 7 174951 Exhaust Manifold 1 2 1361546 Gasket .... 1 8 1361547 Stud 4 3 1338754 Bolt and Washer 6 9 324125 Stud 2 4 1329344 Stud 2 10 1835954 Gasket ... 1 5 239503 Nut... 4 11 1838468 Bolt and Washer 6 6 292681 Spring Washer 4 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresrw core ps HYSTER NOTES. (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER senun cone ous WATER PUMP (Figure 56) DIESEL 2.8L AND 3.1L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 93 [SERIAL CODE D177-US. HYSTER WATER PUMP DIESEL 2.8L AND 3.1L F FE PART F NAM 1 1838487 Water Pump 1 23 © 1374940 Thermostat (180° F) 1 2 1374948 Cover 1 24 P 4338466 Clamp 2 39 1342613 Gasket 1 24 © 1374942 Clamp 2 4 1329333 Impeller 1 25 324375 O-Ring 1 5 9 1329332 Bearing. 1 26 1338465 By-pass Hose a 6 ® 1329937 Seal 1 27 P 1338468. Capscrew 1 7 324644 Mount v1 27 © 1374946 Capscrew 1 8 9 1329339 Bearing. +1 28 4 4998472 Fan 1 9 1942614 Fitting +2 28 © 1375151 Fan 1 10 1342615 Setscrew -1 29 B 4398471 Spacer . 1 ao eae 1 29 © 324366 Spacer 1 fee aemcren, $30 © 1398470 Fan Pulley 1 13 924167 Screw a e ee ee } 90. 1974944 Fan Pulley ... 1 15 1338459 Capscrew 2 3 b pereeqeet J RSiissciont caaser {32 © 1361549 Temperature Switch 1 ere 3 32 © 1969439 Temperature Switch . 1 17 239503. Nut "3 33 © 1820989 Temperature Sender 1 18 292681 Washer 3 34 © 1974947 Washer. 4 19 1338468. Capscrew 2 19 1337685 Capscrew 113 ® Included In Repair Kit 1342611 20 © 1398463 Housing 1B. 2.6L. Last Used On S/N 01778-6291 20 © 1974941 Housing . i.1 © 8.1L First Used On S/N D177B-8292 20 © 1998467 Gasket aft 4 Last Used On S/N D177B-12749 20 ch 1974943 Gasket at © First Used On S/N D177B-12750 21 1398461 Water Outlet otf pat 22 1 4994272 Gasket oa 9 3.4L 22 Gh 1334272 Gasket 1 -P_Included in Seat Kit 1457161 23 1938462 Thermostat (180° F) . ar Included In Seal Kit 1457015 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senn cobe oT Us OIL FILTER (Figure 57) DIESEL 2.8L AND 3.1L 8 REF PART NO. NAME OF PART ar PART. es 1338434. Oil Filter 1 8 B& 1374992 Gasket 1 1 1998435 Housing 1 9 ® 1398442 Capscrew 4 2 1398436 Check Valve . 1 9 > 1374649 Capscrew bod 3 1998437 Plug eee 1 40 © 1329344 Stud 2 4 1374939 Oil Fiter : sessed 44 4974993. Nut mia 5 1338439 O-Ring 1 6 1898440 1 8 2a 7 1938441 1B ot 8 9 1374932 1 © Included in Seal Kit 1457161 ‘©2000 HYSTER COMPANY See Service Manual 2/2000 for service procedureseteeored HYSTER OIL PUMP (Figure 58) DIESEL 2.8L AND 3.1L REE __PARTNO. NAME OF PART _ay. 1329314 Oil Pump .... 1 6 824261 Case. Pt 1 324263. Capscrew 2 7 373658 Capsorew 2 2 388278 Capscrew 2 8 1842600 Pump Rotor .... ad 3 324260 Screen 1 9 324257 Cover at 4 1374655 Capsorew 1 5 1338448 Pipe 1 a 2a 5 9 1338449 O-Ring 1 > sat 1 5 PS 1338449 O-Ring © Included In Seal Kit 1457161 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sen cove DI CYLINDER BLOCK (Figure 59) SEL 3.1L DIE FIRST USED ON S/N D177B-8292 (©2000 HYSTER COMPANY See Service Manual 02/2000REF__PARTNO. NAME OF PART ______QTY —REF_Pé 1 1 Page 97 SERIAL CODE 0177-US. CYLINDER BLOCK DIESEL 3.1L HYSTER FIRST USED ON S/N D177B-8292 1956396 Engine ......... 1374638 Cylinder Block . 1456577 Cylinder Liner (1-AX) 1456581 Cylinder Liner (1-CX) .. 1456582 Cylinder Liner (2-AX) 1456583 Cylinder Liner (2-CX) 1456584 Cylinder Liner (3-AX) 1456585 Cylinder Liner (8-CX) .. 1456586 Cylinder Liner (4-AX) ... 1486587 Cylinder Liner (4-CX) 1374971 Oil Pressure Switch ...... 1374978 Bearing Kit (0.50 mm) 1374979 Bearing Kit (1.00 mm) 324139 Cup 324140 Cup 323817 Plug 323815 Cup 323818 Cup 324141 Cup... 41974640 Water Duct - 1 2 2 2 2 2 2 2 2 3 4 1337678 Bearing Kit (Standard) 4 4 5 6 7 8 9 0 1 N -1 12 824144 Cup 1 1 13824139 Cup 3 4 14 323816 Cup 2 4 15 324146 Plug 3 4 16 1337680 Seal 1 4 17 1329318 Dowel 2 4 18 1337693 Pin 3 14 19 14385. Fitting 1 .4 20 324173 Bolt 1 4 21 9 1974642 Seal Gai) -1 22 1334681 Stud 10 1 231361544 Connector 1 1 24. 324148 Washer . 1 1 25 1374643 Case 1 <1 26 ® 1374644 Packing 1 -1 27 1334675 Bolt 10 3 28 1337685 Bolt 7 3 291374649. Bolt 1 1 30 1938460 Bolt 1 2 1 © Included in Seal Kit 1457161 (©2000 HYSTER COMPANY See Service Manual for service procedures (02/2000HYSTER peel ce rier CYLINDER HEAD (Figure 60) DIESEL 3.1L FIRST USED ON S/N D177B-8292 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresPage 99 ‘SERIAL CODE 177. s. HYSTER REF__PARTNO. NAME. OF PART __aTy. CYLINDER HEAD DIESEL 3.1L FIRST USED ON S/N D177B-8292 1 1374630. Cyinder Head 1 17 1334665 Oil Cap 1 2 329815 Cup 1 18 1994672 Screw 4 3 1334651 Cup 7 19 1334666 Breather Pipe ad 4 323816 Cup 3 20 1334664 Gasket ... 1 5 323818 Cup 5 at 1334662 Nut Cap 3 6 323822 Guide 8 22 1334657 Cap ad 7 1374631 Insert 4 22 1457164 Gasket . at & 1334656 Insert 4 23 1374635 Cover bo 1 9 1974632 Plug +4 24 1398776 Bracket (Front)... 1 10 9 1934661 Packing -3 25 1374965 Bracket (Rear) 1 11.9 323823 Seal 8 26 1338754 Bolt ad 12 1334653 Spring Seat 8 27 1374966 Bolt ad 13 1374633 Gasket (1.50 mm Grade A) 1 2B 1338780 Bolt 2 13 9 1374974 Gasket (1.55mmGradeB)......1 29 3021240. Engine Oil (12 Quart) AR 13 1974975 Gasket (1.60mmGradeC) .....1 301374969 Giow Plug 4 141974694 Bolt Gecesssise 48 31 1874970 Connector 1 18 1374636 Hose a 16 1934654 Clip 2 @ Included In Seal Kit 1457161 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sent coce rea CAMSHAFT AND VALVES (Figure 61) DIESEL 3.1L FIRST USED ON S/N D177B-8292 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresPage 101 SERIAL CODE 0177-US. CAMSHAFT AND VALVES DIESEL 3.1L HYSTER FIRST USED ON S/N D177B-8292 REF PARTNO. NAME OF PART ar PART NO. NAME OF P 1 1374669 Camshaft Tosrsssses 1 18 1938420 Spring 8 2 1374670 Gear 1 19 1374926 Spring Seat 8 3 324292 Key 1 20 324306 Collar 16 4 824293 Bolt 1 211338422 Tappet 8 5 324294 Washer. 2 22 1974927 Push Rod 8 6 1338409 Thrust Plate .. 1 231338424 Rocker Arm ... 8 7 1338410 Bolt and Washer 2 24 988280 Adjusting Screw 8 8 1838411 Shatt 1 25 824314 Nut 8 8 1874671 Gear 1 26 1374928 Shaft a 10 1338413. Thrust Plate 1 27 324316 Plug 2 11879663 Bolt 2 28 1938428 Bracket 4 12 1374672 Bearing 1 23. 1374829 Spring 3 13 1338415 Shaft 1 80 824319. Snap Ring 2 14 1374673 Gear 1 811338430 Bott 3 15 1338417 Bolt 1 82 1338431 Washer .4 16 1874674 Inlet Valve . 4 33 1998432 Bolt a 17 1374925 Exhaust Valve 4 34 1998433. Washer 6 ‘©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Senn cove O78 CRANKSHAFT AND PISTON (Figure 62) DIESEL 3.1L FIRST USED ON S/N D177B-8292 1 #1974657 Bearing Set (Blue) ............AR 111974665 Snap Ring ..... 8 19 1374976 Bearing Set Black) ...........AR 12 1374666 Crankshaft af 14 1974977 Bearing Set (Green)...........AR 18948497 Key au 2 1330003 Bearing oe 14 1374667 Gear 1 3 > 1458350 Piston 15 1338404 Pulley 1 3 © 1458951 Piston ....... 16 1998405 Bott ceed 4 1874659 Piston Ring Set 17 1997677 Bott ....... se 10 5 1874660 Connecting Rod 18 Cap 5 6 — 1374661 Bolt 7 1374662. Pin Bearing Sets Are Select To Fit. See Service 8 — 1374663 Bushing Manual. 9 1394697 Bearing Set . © With ‘@'Or'B’ Stamp 10 1974664 Pin... : © With °C’ Or’D’ Stamp (©2000 HYSTER COMPANY ‘See Service Manual ‘02/2000 for service procedureseee Seer HYSTER CRANKCASE AND OIL PAN (Figure 63) DIESEL 3.1L FIRST USED ON S/N D177B-8292 REF__PARTNO. NAME OF PART. a 2 1 1874651 Oil Pan . + 8 824434 Washer........ 1 2 © 1334678 Packing seseet 9 1874653 Oil Level Tube . at 3 1834679 Drain Plug ......seeeeveee 1 10 1960822 Cap 1 49 1974652 Packing si 1 1874654 Clip 1 5 1834680 Bolt vies v2 6 1934682 Nut 40 ® Included In Seal Kit 1457161 7 1894685 Oil Level Tube ... 1 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sen coos ors TIMING GEAR (Figure 64) DIESEL 3.1L FIRST USED ON S/N D177B-8292 1 1337696 Bolt +.6 8 ® 1397692 O-Ring... 1 2 1974648 Bolt 1 9 1337693 Pin ae) 3 9 1374645 Seal +1 10 1337694 Bolt 8 4 324200 Cover 2 11 1837695 Bolt 1 5 ® 324201 Packing 2 12 9 1459382 O-Ring... 1 6 1961524 Bolt 4 7 1837691 Cover 1 @ Included In Seal Kit 1457161 (©2000 HYSTER COMPANY See Service Manual (02/2000 for service procedureseee HYSTER MANIFOLDS (Figure 65) DIESEL 3.1L FIRST USED ON S/N D177B-8292 1 1898752 Inlet Manifold ..... -1 8 1374955 Bolt 6 2 8 1361546 Gasket 1-9 1974956 Stud 4 3 1374954 Nut 2 10 239503 Nut o 22 4 1398754 Bolt 6 11 292681 Washer....... me] 5 1329344 Stud 2 12 1874953. Stud 2 6 1374951 Exhaust Manifold 1 7 © 1388391 Gasket 1 Included In Seal Kit 1457161 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sentecceoerice LUBRICATION SYSTEM (Figure 66) DIESEL 3.1L FIRST USED ON S/N D177B-8292 1 1374935 Pipe 1 8 1374936 Bott 4 2 1838453 Pipe 1 9 fee PIO eeceeeeeeseeeteeeee T 3 1338454 Bolt 1 Figure 58 49 324412 Seal v1 10 OPRING ee eeeceeteeeeeee dt 5 1361837 Bolt 3 1 Figure 58 6 324985 Plug 1 7 ® 324956 Seal 1 Included in Seat Kit 1457161 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedureseet eon HYSTER FUEL SYSTEM AIR FILTER AND BREATHER (Figure 89) GASOLINE AND LPG 3.0L Page 152 AIR FILTER (Figure 88) GASOLINE AND LPG 2.0L AND 2.2L ceseeseeseseeees Page 150 AIR FILTER (Figure 90) DIESEL. vite teeeetereess Page 154 CARBURETOR (Figure 82) GASOLINE 2.0L......... Page 139 CARBURETOR (Figure 83) LPG 2.0L... cette tetetteteteteeterseees Page 140 CARBURETOR (Figure 85) LPG 2.2L... coses Page 144 CARBURETOR (Figure 86) LPG 3.0L Page 146 DUAL FUEL (Figure 71) 30L..... vette tees ttietetetectereetseecees Page 118 FILTER AND LOCK-OFF VALVE (Figure 94) LPG... cote eieteeeeseeseres Page 162 FUEL (Figure €8) TAST USED ON SIN 01778-30471 cece -. Page 114 FUEL (Figure 70) LPG 3.01. FIRST USED ON S/N D177B-39472 Page 116 FUEL (igure 74) LPG FIELD CONVERSION 2.2. » Page 124 FUEL (Figure 75) LPG 2.0L Page 126 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senat coos ors FUEL SYSTEM (CONTINUED) FUEL (Figure 76) GASOLINE 2.0L Page 128 FUEL (Figure 77) GASOLINE 2.2L... 0. cceceeeeteteteeteeeeee ceceeesess Page 180 FUEL (Figure 78) GASOLINE 3.0L .......ececeesee . : Page 132 FUEL (Figure 79) Dictlta tseeeeeereeeneeey eee eee] Paget) FUEL (Figure 80) DIESEL 3.1L peer 60 7 Page 136 FUEL INJECTION (Figure 91) DIESEL 2.4L... cee veces cetesseeseesesseeees Page 156 FUEL INJECTION (Figure 92) DIESEL 2.8L. LAST USED ON SIN D177B-8291 ....... 5 Page 158 FUEL INJECTION (Figure 93) DIESEL 3.1L FIRST USED ON S/N 01778-8292 Page 160 FUEL SYSTEM (Figure 68) LPG 2.2L Page 112 GOVERNOR (Figure 72) LPG 3.0L LAST USED ON S/N D177B-39471 - Page 120 GOVERNOR (Figure 81) GASOLINE AND LPG 2.0L «5... ..0..00scceeseecseeeseeesseeesees Page 138 INJECTION PUMP (Figure 87) DIESEL 2.4L, 2.8L, AND 3.1L .... Page 149 LPG CONVERTER (Figure 95) LAST USED ON SIN'D1773-10965 . ceeeeeseseess Page 163 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduressen, cope ors HYSTER FUEL SYSTEM (CONTINUED) LPG CONVERTER (Figure 98) FIRST ON S/N D177B-10866 ... Page 164 LPG MIXER (Figure 73) DUAL FUEL 3.0L . +, Page 122 LPG TANK (Figure 67) .......... oe : Page 110 MONOTROL PEDAL (Figure 102) .......000.00cccceeesveesseeesesees Page 173 PEDAL LINKAGE (Figure 101) «0.2.2.5 ce tieetetereeeseeess Page 172 ‘THROTTLE BODY INJECTION (Figure 84) GASOLINE 2.21. Page 142 THROTTLE LINKAGE (Figure 100) GASOLINE AND LPG 2.0L : Page 171 ‘THROTTLE LINKAGE (Figure 97) DIESEL...... : Page 165 THROTTLE LINKAGE (Figure 98) GASOLINE AND LPG 2.2L ...... : +» Page 166 THROTTLE LINKAGE (Figure 99) GASOLINE AND LPG 3.0L Page 168 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senal oboe ors LPG TANK (Figure 67) (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduressou oor HYSTER LPG TANK REE__PARTNO. NAME OF PART ____QTY == REF_PARTNO. NAME OF PART __———gTy @ 1339769 Strap 27 8 136681 Capscrew > 4375240 Strap 28 14325037 Hose '™ 196297 Latch 28 K 1988579 Hose 1 1989574 Latch 28" 964809 Hose 97999 Disconnect 1927554 Fitting 1375231 Fitting 29 © 1951145 Fitting . 30 1851146 Fitting . 31 © 1328890 Tank (LPG, Fuel) 31 4 1328892 LPG Tank 12822 Fitting 101809 Relief Valve 32 1337641 Sight Gauge . 147294 Nut 33 1337642 Float Gauge . 34 1337643 Valve 35 1337644 Service Valve 36 1337645 Fill Valve 37 18483 Fitting 38 © 16134 Fitting 939 221703 Nut 40 15154 Lockwasher 41 220961 Setscrew .. 42 9 1351133 Switch .. 43 9 190383 Boot .... 449 864858 Bracket 48 9 864737 Connector 46 9 1369737 Cap..... @ 1343434 Bracket . © 1375201 Bracket f 4389571 Bracket 1339706 Bolt 9 300939 Spacer . 10 292682. Lockwasher 1 136692 Nut 129 16863 Fitting 13 15034 Nut 14 2 1325033 Fitting . 14 © 1374601 Fitting . 15 1349421 Bracket 16 2 292683. Lockwasher 172 296130 Nut... 18 287854 Capscrew peat etelislo etic t alate tate tetra @ Last Used On S/N D177B-15258 > First Used On S/N D177B-15259 a ee asl tea ca sn 19 316826 20 320159 © Steel Construction 21 ™ 1300066 4 Aluminium Construction 21! 2022566 © Used On S/N D177B-15259 Thru 22 ® 252927 01778-28928 22 1375280 1 First Used On S/N D177B-23329 23 * 1347202 8 Dual Fuel System 24 8 320157 1 Last Used On S/N D177B-35299 25 8 202681 K First Used On S/N D177B-35300 26 239503 ™ Last Used On S/N D177B-23328 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 112 FUEL SYSTEM (Figure 68) HYSTER LPG 2.2L ‘02/2000 (©2000 HYSTER COMPANYsr ones HYSTER FUEL SYSTEM LPG 2.2L AEF __PARTNO. NAME OF PART QTY —REF_PARTNO. NAME OF PART ary 1 Carburetor ...csccvsssssssres1 83 1345677 Solenoid Valve coed 7 Figure 85 34 1945676 Bracket 1 2 1959452 Gasket 1 35 287816 Capscrew 22 38 329700 Hose 1 36 292680 Washer 2 3 1381921 Hose 1 87 136687 Nut. 22 4 1347168 Hose 1 98 1356991 Spacer 1 5 198772 Hose + 39 1354092. Stud 22 6 1363896 Hose 1 40136692 Nut 2 7 1351084 Hose 1 41 820159. Washer +2 8 288874 Hose 1 42 292682 Washer...... oe 9 14358 Fitting 1 43239503. Nut 1 10 1936195 Fitting 1 44 1954114 Hose 1 11 201800 Fitting 2 45 1354117 Hose 1 12 17215 Fitting 1 46 1352123 Fuel Cap .. 1 13 17217 Fitting 1 47 63108 Fitting a 14 190845 Clamp 4 48 69815 Fitting . a4 18 168718 Clamp 2 49 372002 Hose oe 16 368473 Clamp... 4 50 1856454 Hose 1 17 369815 Clamp... 8 81 1846872 Actuator at 18 197852 Strap Clamp 8 52 1950400 Valve 1 19 16863 Fitting 1 53 293743 Capscrew ... 22 20 s+ Filter & Lock-Off Valve 2... 1 54 316825 Nut 2 1 Figure 94 55 196681 Capscrew ... 3 a1 ve EPG Comerter soso 15g 292661 Washer. 5 > Figure $6, Figure 87 178119 Clamp 1 22178347 Fitting Serene 2 a7 at ser t 23 15351. Fitting so sisactoel 5 24 1849648 Gasket Sc asscoctotrie B 25 37209 Hose SE si ssocori aoe 3 26 377210 Hose 7 8 : ry ees 1 82 | 1947208 Clamp 1 28 1929146 Fitting . eo 4 29 1854208. Solenoid Valve anes etse I Cecewesber 0 29 1969456 Coil .. 1 65 © 1976609 Spacer 1 29 1969457 Seal Kit... 1 30 1847164 Fitting 2 ® Last Used On S/N D177B-16998 31 1394847 Filter .. 1 > First Used On S/N D177B-16999 32 1834845. Clamp 1 © High Attitude Performance (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sent cone or s FUEL (Figure 69) LAST USED ON S/N D177B-39471Page 115 ‘SERIAL CODE 0177. FUEL LPG 3.0L LAST USED ON S/N S/N D177B-39471 REF _PARTNO, NAME OF PART ary HYSTER 1 1358515 Fitting 25 113011 Hose 1 2 1360841 Hose 26 1876568 Hose 1 3 1833840 Clamp 27 201797 Fitting at 4 1878537 Hose 28 125305 Fitting 1 5 358198 Clamp 29 190845 Clamp 1 6 366473 Clamp 30 83108 Fiting 2 7 1846874 Check Valve 3t 17215 Fitting 1 8 372002 Hose 32 17217 Fitting 1 9 1854117 Hose 33 168718 Clamp -2 10 369815 Clamp 34 14358 Fitting a 111375711 Hose 35 16863 Fitting 1 12 1376570 Hose 36 178347 Fitting 1 48 377209 Hose 37 1352123 Cap 1 14 1875713 Hose 38 ® 1343414 Cover 1 15 1929146 Fitting 38 > 1451568 Plate 1 16 1376571 Hose 38 > 288394 Sealant ... AR 17 1951 Fitting 39 329067 Screw 2 18 12824 Fitting we 40 # 353000 O-Ring 2 19 1854203 Solenoid Valve .... 41 Filter & Lock-Off Valve 1 19 1369456 Coil 17 Figure 94 19 1369457 Seal Kit. 42 LPG Converter... 1 20 349366 Fitting 7 Figure 96 21 180845 Clamp 43 9 1949449 Seal... 1 22 137852 Strap Clamp . 23 1976666 Hose @ Last Used On S/N D177B-83919 24 193008 Hose First Used On S/N D177B-83920 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Teaser SERIAL CODE DI77-US. FUEL (Figure 70) LPG 3.0L FIRST USED ON S/N D177B-39471 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresparle irta HYSTER FUEL LPG 3.0L FIRST USED ON S/N D177B-39471 FEF PART NO. NAME OF PART __OTY REF PARTNO. NAME OF paRtT_____ary 1 1354117 Hose 1 33 © 288394 Sealant AR 2 369815 Clamp ad 34 329067 Screw 2 4 1334845 Clamp al 36 1375711 Hose 1 5 1360841 Hose 1 37 LPG Converter 1 Scolcon A Scud 6 ® 1333840 Clamp 1 38 201797 Fitting 1 7 1350400 Check Valve. ad 39 1376568 Hose 1 coral > 3 “aes Sony ‘ ib eee on 5 43 2 369815 Clamp 4 5 RSMo oes! 7 4 * 170871 Hose. ‘ ger Gane “1 3 STD Howe a Sooo Covemod 147 1358515 Fitting od 15, 181763 Gasket .2 48 9 2034520 Fittin: 1 16 14349 Fitting 2 i . ; 16 (246108 Sealant AR ae 1356454 Hose me 17 137852 Strap Clamp 2 0 178928 Stud . 2 17 tesa, stepc 2 bees Pho ; 19 1376666 Hose - 1 52 1354203 Solenoid Valve 1 20 137852 Strap Clamp 6 ed 1369456 Coil ou 24 413011 Hose 1 52 1369457 Seal Kit . 1 22 16863 Fitting + 1 83 15351 Fitting 1 23 Filter & Lock-Off Valve 1 54 12824 Fitting . 1 ie toa et caee: i 24 175347 Fitting . at er Figure 86 25 1375713 Hose 1 56 18920 Washer 2 26 14358 Fitting . ad 87 15006 Nut a was Fin 1 Sheer Wane ; 28 168718 Clamp 2 59 9 1356513 Bracket. 1 29 17215 Fitting . 1 60 9 313828 Nut 3 30 63108 Fitting . 2 61 ® 320158 Washer 3 oe i 32 > 1343449 Seal 1 2 With MSTS 33 > 1343414 Cover 1 © Last Used On S/N D177B-83919 33 © #1451568 Plate 1 © First Used On S/N D177B-83920 See varen commer Seo Sees Namal rey for service proceduresHYSTER peeecce orate DUAL FUEL (Figure 71) 3.0L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresREF__ PART NO. NAME OF PART ary Page 119 SERIAL CODE D177-US, DUAL FUEL 3.0L HYSTER 1 1376792. Regulator Assembly 1 23 368473. Clamp... 1 2 1376794 Bracket ad 24 137852 Clamp 10 3 287816 Capscrew 2 25 292681 Washer 2 4 136687 Nut 2 26 112989 Clamp 1 5 292680 Washer 2 27 1978636 Hose 1 6 63108 Fitting 1 28 1378625 Hose 1 7 17217 Hose Nipple [1 3947215 Fiting Hl 8 168718 Clamp at so sioet ea fl 9 1376795. Carburetor Assembly 1 91 tes7¥e Clamp : 8 este “132 te3008 Hose : 10 316825 Nut . .2 33 201797 Fitting iy n 1378464 Bracket. wd 34 pees Care 1 12 1354203 Solenoid 1 ss Meres7O} Hoes) y 12 1369456 Coil “4 36 125305 Fitting ... 1 12 1369457 Seal Kit 1 cy 180845 Clamp 4 13201797 Fitting 1 88 1876666 Hose ot 1417176 Fitting « + 3914958 Fitting 1 15112089 Clamp 1.2 40 113011 Hose 7 16 1384837 Hose 1 4a 366473 Clamp 1 7 1378465 Hose a1 42 175347 Fitting ..... wl 18 1978463 Adapter [44316863 Fiting 20.2. Mt 18 239503 Nut 12 44 864839 Lockoff Assembly 1 20 130845 Clamp .. a1 44 Lock And Filter 1 24 293743 Capscrew 2 Figure 94 22 196749 Capscrew 12 45 1358927 Plate 1 (©2000 HYSTER COMPANY ‘See Service Manual (02/2000 for service proceduresHYSTER ren coceor7 ro GOVERNOR (Figure 72) LPG 3.0L LAST USED ON S/N D177B-39472 (©2000 HYSTER COMPANYPage 121 SERIAL CODE 0177-US. GOVERNOR LPG 3.0L, HYSTER LAST USED ON S/N D177B-39472 NAME OF PART TY‘ REF_PARTNO. NAME OF PART ary 1 1334847 Fiter -1 13 175323 Stud votre 2 2 1934845 Clamp 1 14 15006. Nut 2 3 292500 Capscrew 2 18 87259 Washer 2 4 292680 Lockwasher 2 16 18920 Washer 2 5 136687 Nut 2 17 346329. Governor 1 6 19571 Gasket . +3 18 1339102 Bienregm Asse. 5d 7 1871899 Bracket . : 1 19 1993986 Spring....... a 8 1946872 Actuator (lle Genie 1 20 1833987 Throttle Shaft a 9 293743. Capscrew 3 21 374708 Lever Assembly a 10 316825 Nut .. 3 22 374708 Bearing 2 11 1345676 Bracket 1 23 874708 Ring 2 12 1345677 Solenoid Valve 1 ‘©2000 HYSTER COMPANY See Service Manual 02/2000 tor service proceduresHYSTER senwt coc orrus LPG MIXER (Figure 73) DUAL FUEL 3.0L wm , REE __PARTNO. NAME OF PART __ary 1978647 Mixer Assembly 9 204780 Cover cone af 1 250371 Body Assembly 1 10 © 192473 Screw... 4 2 326926 Sorew......... 1 1 323541 Fitting 1 38 vee Valve. +1 12 326516 Screw 1 4 Ring 5113 392277. Spring... 1 5 Diaphragm 1 14 1961164 Fitting 1 6 Plate .... 1 18 204790 Screw 4 7 220288 Screw 1 16 © 204787 Gasket 1 8 374713. Spring 1 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduressen cose peru HYSTER NOTES (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER sen cone ors FUEL (Figure 74) LPG FIELD CONVERSION 2.2L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresREF __PARTNO. NAME OF PART ___aTy LPG FIELD CONVERSION 2.2L Page 125 [SERIAL CODE D177-US. FUEL HYSTER REF__PARTNO. NAME OF PART __aTy 1 1968054 Carburetor (LPG) ... 1 22864814 Hose (Vacuum) 1 1361164 Fitting (LPG) 1 23 368815 Clamp 2 15351 Fitting . cee 1 24 864816 Fitting 3 1354203 Solenoid Valve ..... 1 35 12947 Fiting 3 1369456 Coil 1 26 16155 Fiting 3 1360457 Seal Kit .. 1 27 864815 Hose 4 17324 Fitting . 1 28 864817 Hose S 204787 Gasket 4 29 130845 Clamp 6 1367433 Plate 1 30 aB4818 Piste 7 220714 Screw : 4 31287816 Capscrew 8 16815 Capscrew ..... aos i Boe oe 9 15134 Washer 2 peas 10 15156 Lockwasher .. Sect 12 1367434 Gasket ss iaiciaot ssa 13 1365894 Plate 1 3735000 O-Ring. 14 1367435 Gasket . 1 33 1352123 Cap 18 296021 Capscrew . +2 39 2004008 Strap Clamp 16 299780 Lockwasher .. 2 40 278338 Thread Sealant (50.cc) ........ A 17 201800 Fitting 2 41 864810 Fitting 18 LPG Converter 1 42864811. Hose (Vacuum) Figure 96, 43 16863 Fitting............ 19 14358 Fitting 1 44 Throttle Body .... 20 1381921 Hose 1 1 Figure 85 21 1347202 Clamp 1 45 329067 Screw ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER peecceprs FUEL (Figure 75) LPG 2.0L Sy 18, 2 tl Ore, SB ter" eo 18 2, 34—*2o| 35 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresSwooromsonnmn 1" 12 13 14 15 16 7 7 17 18 19 16863, 1943414 1451568 288394 1949449 353000 329067 1947166 14358 130845 168718 366473, 137852 1352123 175347 15351 1354203, 1369456 1369457 372002 1346872 1350400 easel tate sere Fitting Cover Plate Sealant Seal O-Ring . Screw Hose Fitting Clamp Clamp Clamp Strap Clamp Fuel Cap ...... Fuel Lock & Filter 7 Figure 94 LPG Converter ie Figure 95, Figure 96 Fitting Fitting . o Solenoid Valve Coil Seal Kit Hose Actuator Valve Page 127 ‘SERIAL CODE D177-US. FUEL LPG 2.0L. 24 22 23 24 25 26 a7 a7 b 28 29 30 at wanes 293743 316825 201800 1959460 1354336 113011 1361088, 1336137 318375 85785 201797 175347 239503 292681 296418 1356513 377211 201808 1336135 1956514 HYSTER Capscrew Nut Fitting Stud Gasket Hose Hose Hose Hose Hose Fitting Carburetor 1 Figure 83 Fitting Nut Lockwasher ... Washer Bracket Hose Fitting Fitting . Spacer ... ® Last Used On SIN D1778-83919 > First Used On SIN D177B-83920 eter etots i REF __PARTNO. NAME OF PART __ary. (©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000HYSTER sen ooec ovr FUEL (Figure 76) GASOLINE 2.0L 15 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service procedurespeers HYSTER FUEL GASOLINE 2.0L Q REE __PARTNO. NAME OF PART ______QTY —REF_PARTNO. NAMEOF PART __ary 1 1349448. Cover 1 17 292681 Lockwasher . 3 2 329067 Screw +2 18 239503 Nut 3 3 920157 Washer... 4 19 1939720 Grommet 1 4 359000 O-Ring -2 20 1847153. Fuel Sender. 1 5 1343449 Seal 1 21 1351089 Hose mA 6 1350286 Valve 1 22 1389985 Hose 1 7 14303. Fitting 1 2318483. Fitting 1 8 1950291 Washer 1 24 1304950 Filter . 1 9 1950290 Washer + 25 1816496 Clamp 1 10 1351000 Washer + 26 320158 Washer a 11 1356459 Screw 1 27 8 63899 Safety Cap 1 12 197067 Washer. + 28 8 138880 Shim... AR 13 1950298 Nut 2 28 160773 Fuel Cap . 1 14 1950289 Lockwasher 2 30 18964 Fitting . 1 15 1343850 Shield 1 16 168718 Clamp 4 © Optional ©2000 HYSTER COMPANY ‘See Service Manual 2/2000 for service proceduresHYSTER sen coos bir FUEL (Figure 77) GASOLINE 2.2L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresP pees rs HYSTER FUEL GASOLINE 2.2L. REF _PARTNO. NAMEOFPART ___—QTY = REF_PARTNO. NAME OF PART ___aTy 1350286 Valve 31 1330325 O-Ring .. 87 1952144 Hose 38 129995 Hose 39 217407 Hose 40 1356369 Fitting .. a 12844 Fitting . 4217343 Fitting 43° 366473 Clamp 44 1354356 Hose 45 1333840 Clamp 46 166857 Clamp 47 1993825 Plug 48 1954265 Plug 49 1354114 Hose 50 1843550 Shield 51 1839720 Grommet . 52 160773 Fuel Cap 53 138880 Shim 53 > 63899 Safety Cap 239503 Nut 196681 Capscrew 9 1339425 Fitting . 10 1845991 Pressure Valve 11 1390438 Seal 12 198675 Clamp 18 129563 Clamp 14 1352098 Tube 18 1952099 Tube 16 1352100 Tube 17 1362101 Hose 18 1354259 Fitting 19 329067 Screw 20 320157 Washer 21 363000 O-Ring......... 22 1349449 Seal 23 17636 Fitting . 24 1839789 Fuel Sender... 1 2 16192 Valve 32 1927961 Strainer 3 1390342 Gasoline Filter 33 8 Pump 4 176451 Clamp 348 Coupling... 5 320158 Washer 35 4 Clamp 6 292681 Lockwasher 36 4 Isolator ... 7 8 ae ae ae ae ean naa 25 1949448 Cover 5412840 Filing... 26 14308 Fitting . 55 16746 Fitting 27 1899759 Tube 56 15964 Fitting ...... 28 1380383 Wire Harness 29 201800 Fitting 30 1330326 CClipnut . Included In Fuel Pump Kit 1990324 Optional BO ORDO SOON DADA SSO So SSA Nanas (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER sean coneoir-us FUEL (Figure 78) GASOLINE 3.0L (©2000 HYSTER COMPANY ‘See Service Manual 2/2000 for service procedureste HYSTER FUEL GASOLINE 3.0L REE PARTNO. NAMEOFPART ____ QTY = =-REF__PARTNO. NAME OF PART __—_—__—QTY 1 1350286 Valve votes 308 Coupling... . 16192 Valve 40% Clamp 1930342 Filter 418 = Isolator .. 476451 Clamp 42 198771 Gasket 320158 Washer 292681 Lockwasher . 196681 Capscrew 239503 Nut 1976725 Fitting 10 1345991 Pressure Valve 11 1339438 Seal 12 89220 Clamp 13 1901016 Spacer : 14 1976769 Tube Assembly 43 1975779 Adapter 44 1349648 Gasket 2.0.2.0... 45 1376572. Throttle Body Injection 45 1983994 Gasket Kit . 45 45 worvousean 1950988 Fuel Injector Kit... : 1383995 Throttle Position Senso: Kit 45 1383996 Idle Air Valve Kit o 45 1350991 Fuel Inle/Outlet Nut Kit .... 45 1358682 Screw Package . 46 137021 Stud 15 1976770 Tube Assembly 47 16805 Capscrew 16 1876771 Hose. 48 15134 Washer 17 1876731 Tube Assembly 49 15156 Lockwasher . > Baba ewe ee 18 360387 Adhosive 19 1976730 Tube Assembly 20 164488. Clamp 50 1376814 Screw 51 1376616 Seal 52 953198 Clamp 21 1376777 Hose (Return) 53 85766 Hose 22 1354259 Fitting 54 201808 Fitting 23 © 329087 Screw 55 136749 Capsorew 24 320187 Washer. 25 353000 O-Ring. 26 1343449 Seal 27 15964 Fitting 28 1839789 Fuel Sender 29° 1343448 Cover 30 14303 Fitting .... 31 1339759 Tube Assembly 32 1330383 Wire Hames . 33 1361596 Spring 34 1963862 Baffle 35 1330326 Clip 36 1930825 O-Ring 37 1327861 Strainer 38 4 Pump 86 1976727 Clamp 57 1876779 Bracket. 58 369815 Clamp 59 1950682 Hose (Silicone) 60 1943550 Shield ..... 61320157 Washer... 62 292681 Lockwasher 63239503 Nut 64 1339720 Grommet 65 160773 Cap .........- 66 > 63899 Cap 66 > 138880 Shim reteatetoholicitatsttot tet tisieiselelelon teeta es Included In Fuel Pump Kit 1830324 > Optional ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER senal cope Drs FUEL (Figure 79) DIESEL 2.4L a] (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresPage 135 SERIAL CODE 0177-US. FUEL DIESEL 2.4L REF__PARTNO. NAME OF PART __ary HYSTER 1 1343448 Cover 1 24 1827898 Fuel Fitter. af 2 329067 Screw 2 25 1934350 Cartridge Kit 1 3 820157 Washer 7 25 1930033 Cartridge . 1 4 353000 O-Ring 2 25 > 1334352 Label 1 5 1343449 Seal 1 28 1374930 Housing 1 6 1350286 Valve 1 27 1330035 Sensor . 1 7 14303 Fitting . 1 28 1330036 Plug 1 8 1350291 Washer 1 29 © 1330037 Gasket . 1 8 1350290 Washer... 1 30 1351011 Hose a 10 1351000 Washer 1 81 137852 Clamp 2 11 1386459 Screw 1 82 1350292 Pipe 1 12 197067 Washer 1 8317343. Fitting 1 131350298. Nut 2 34 — 1374611 Clamp 2 14 1950299 Lockwasher 02.2.0... 2 95 296418 Washer .. 2 15 1343550 Shield 1 36 296418 Screw... 2 16 168718 Clamp... sees 5 37 1320922 Hose 1 17 292681 Lockwasher 8 38 1801601 Hose 1 18 239503 Nut 5 39 9 63899 Safety Cap wl 19 1939720 Grommet ...... 1 99 138880 ShiM eee ceeeceeeeee ee AR 20 1847153 Fuel Sender... 2... ee eeeee 1 40 157704 Cap. ced 21 1350226 Bracket 1 22 136681 Capscrew .... 2 ® Optional 23 222480 Fitting 2 Included In Repair Kit 996423 ‘©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senal coos bvr48 FUEL (Figure 80) DIESEL 3.1L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPARTNO. NA\ REF__PARTNO. NAME OF PART ____aTy. Page 137 SERIAL CODE D177-US. FUEL DIESEL 3.1L HYSTER REF _PARTNO. NAME OF PART __aTy 1 1943448 Cover 1 26 1330035. Sensor 1 2 329067 Screw 2 27 1330036 Plug wt 3 320157 Washer 7 28 1930037 Gasket . 1 4 353000 O-Ring... 2 29 168718 Clamp 9 5 1349449 Seal 1 30 197852. Strap Clamp 3 6 1350286 Valve 1 31 1980292 Pipe 1 ei pascainaiing 1 82 17343 Fitting a eI Bese sein 1 33 1303195 Hose aa) 2, Se 1 Sian fe 35 1379822 Fuel Line . 1 th geugee washer ~1 96 1373823. Fuel Line a Sar eeaiveibiiae 87 sa74611 Clamp 2 38 296418 Washer... 22 14 1350298. Nut 2 15 1350289. Lockwasher 12 89 267851 Gapsorew 1 16 1349550 Splash Shield . Rea toee ' 17 292681 Lockwasher ... ee poo cee i en =aocas Nat 5 42 1847153 Fuel Sender 1 19 1339720 Grommet 1 431888437 Hose a a ee + 44 119074 Clamp at 21 1936681 Capscrew ..2 453 63899 Safety Cap 1 22 222480 Fitting 2 45 ® 138880 Shim AR 23 1927898 Fuel Filter. +1 46 187704 Cap 1 24 1994350 Cartridge Kit 1 47 820158 Washer 2 24 1930033 Cartridge 1 24 > 1994352 Label 1 2 Optional 25 1374930 Housing 1 Included In Repair Kit 996423 (©2000 HYSTER COMPANY See Service Manual 02/2000, for service proceduresHYSTER sna cece prs GOVERNOR (Figure 81) GASOLINE AND LPG 2.0L REF__PART.NO. NAME. OF PART ________QTY REF PART NO, NAME OF PART __aTy 1961751 Governor 5 1867523 Gasket 5 1 5 1967517 Connector se:2 6 167524 Screw 1367519 Snap Ring 1 7 1867525 Spring 1867520 Bushing : 1 8 1367526 Screw 1867522 Cover ..eeeeeeseeeseee 1 9 1367527 Bolt (©2000 HYSTER COMPANY See Service Manual 2/2000 for service procedurescaren HYSTER CARBURETOR (Figure 82) GASOLINE 2.0L. PARTNO. 1460225. Carburetor . <1 14 1961781” Slow Jet . 1 4 1961768 Plunger Set . .1 15 1361782 Solenoid Valve 1 2 1961769 Nozzle Set + 16 1361783 Idle Screw 1 3 1361770 Screw Set 1 17 1861784 Screw & Washer 1 4 1361772 Washer 2 18 — 1361785 Throttle Adjustment Screw 1 5 1361773 Vacuum Hose Se ee 6 136174 Air Hom 1 coe 7 1361771 Power Jet 1 21 1361786 Screw Set ad 22 1961787 Gasket Set 4 eI pect ZZe RB OAFing y 23 2037066 Gasket 1 D postZZo Sco a 24 2037067 = Insulator......... 1 101961777 Drain Plug 125 1361788 Vacuum Diaphragm M4 111982673 Pump Arm 1 26 1361789. Idle Compensator .. M4 121961779 Main Jet 1271390858 Cushion Jet M4 13, 1361780 Nut 2 28 Tube (Vacuum) . a1 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresPage 140 SERIAL CODE 0177-US. CARBURETOR (Figure 83) HYSTER LPG 2.0L 02/2000 ‘See Service Manual for service procedures (©2000 HYSTER COMPANYPage 141 HYSTER SERIAL CODE D177-US, CARBURETOR LPG 2.0L KEY: ‘A Last Used On SIN D177B-15620 First Used On S/N D177B-15621 ©: 3-Way Type Carburetor ary ary REF_PARTNO. NAMEOFPART A BG REF PARTNO.NAMEOFPART ABC 1356523 Carburetor ...cccsccee ts 18 1858245 Spring... 22 1376621 Carburetor . 1. 19 1858238 Lever ate 1377689 Carburetor .... 1 19 1875905 Lever 1. 1 132478 Screw 444 19 Lever 1 2 208780 Cover 111 20 1958244 Screw 1 3 374713. Spring 111° 20 16751 Screw 141 4 1453779 Valve & DiaphragmKit....1 1 .. 21 1358241 Floating Lever . at 4 1382974 Valve & DiaphragmKit...... . 1 22 1358242 Stop Lever 144 5 sees. Back-Up Plate. (11 23 1388243 Screw 1442 6 1369038 Diaphragm .. “14. 24 204824 Spring 222 7 204858 Ring 11. 28 1388240 Throttle Body 144 8 . Valve ad 26 204797 Retainer . 222 9 220288 Screw 44 27 204786 Seal wBiwn 10 250371 Air Horn 14 27 1382059 Seal sa 22 10 1383600 Air Horn... ee ceeesee 1 28 © 214121 Bearing 222 11 326926 SOW eect t 29 © 2at074 Fly aad 12 826516 IdleSorew ot 1 30 12490 Screw 222 12 1983601 Idle ScreW oer we 18H : Shaft ata 18 832277 Spring... sessed 1. 82 1974057 Screw wt 13 1883602 NUL... eeeceecececseen ue 1 82 1988244 Screw ce 14 1961164 Fitting 14 33 387478 Bushing 12 14 323541 Fitting - 2 34 987480 Retainer ad 18 204787 Gasket 33 35 387481 Screw 444 16 303072 Spacer seed 11 96 204790 Screw 444 17 1358289 Bracket........ 114 87 195771 Mounting Gasket ........1 1 4 ©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER smal coos ors THROTTLE BODY INJECTION (Figure 84) GASOLINE 2.2L REF_P FP. TY REF _PART NO, NAME OF PART ary 1349643. Throttle Body Injection 8 1358682 Screw Package .............-- 1 1 11350986 Throttle Body Injection Kit...... 1 9 1358683 Tube Module Package 1 2 1350987 Fuel Meter Kit 1 10 1358684 Throttle Body Replacement Kit. 1 3 1850988 Fuel Injector Kit +1 11 9 1360748 Gasket 1 4 1950989 Throttle Body Kit....... 1 14 © 197022 Gasket .... 1 5 1337978 Throttle Position Sensor Kit .... 1 6 1350990 Idle Air Control Kit... 1 3 Engine 1335942 7 1950991 Fuel Inlet & Outlet Nut Kit 1 P- Engine 1375902 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduressen oboe or HYSTER NOTES (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sen, coors CARBURETOR (Figure 85) LPG 2.2L (©2000 HYSTER COMPANY See Service Manual 2/2000 for service procedureseno oe HYSTER key: ‘A: Standard B: High Altitude Performance REF PART NO, NAME OF PART AB CARBURETOR LPG 2.2L ary ary REF _PARTNO, NAMEOFPART AB @ 1354096 Carburetor 1 23 308072 Spacer 11 > 1368981 Carburetor ....... 1 24 1858228 Governor 14 1 1374056 Mixer Assembly . 1. 28 --. Bracket . v4 2 182473 Screw 22 26 1342997 Clamp (Lever) 11 3 Cover 11 27 1958244 Screw 11 4 208781 Spring... 41 28 1358241 Floating Lever 14 5 1858233 Gasket : 11 29 1358242 Stop Lever 14 6 1358235 Back-Up Plate 11 90 1358243 Screw 33 7 1958231 Diaphragm 41 81 204824 Spring 22 8 1369049 Valve 1. 82 1961164 Fitting 11 8 Valve . 1 38 874709 Ring 14 9 12490 Screw 44 34 : Shaft 14 10 1988286 Screw 44 35 Fly 11 11 1358237 Spacer 1 36 974708 Bearing. 22 12 1958234 Plate 1. 87 1998102 Diaphragm .. 14 13 204858 Ring 11 98 1370941 Spring 11 13 1369048 Ring 33 399 ceo Lever 11 14 220283 Screw 144 40 323541 Fitting... 4 15 Spacer 1 41 1374087 Screw 14 16 seve Plate 1 42 16703 Screw 1 17 250371 Air Horn ttt 43 18152 Lockwasher .. 1 18 926926 Screw 114 44 1376607 Spacer cette 19 326516 Screw (Idle) 11 45 198771 Mounting Gasket 14 20 382277 Spring...... 14 24 204790 Screw 88 Last Used On S/N D177B-6314 22 204787 Gasket ...... 13.3 © FirstUsed On SIN D177B-6315 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER CARBURETOR (Figure 86) LPG 3.0L 2/2000 for service procedures ‘See Service Manual (©2000 HYSTER COMPANYREF_PARTNO, NAME OF PART ____—aTy. @ 1371592 Carburetor . 1389498 Carburetor 182473 Screw 204780 Cover 374713 Spring : Back-Up Plate . 1969450 Diaphragm 204858 Ring Valve 220283 Screw 250371 Air Horn 326926 Screw 326516. Idle Screw .. 332277 Spring .. 1961164 Fiing 2... 204787 Gasket . 303072 Spacer ...... 387481 Screw 1958245. Spring....... 1380268 Throttle Assembly BSSISARES FS 0envoaa son ® 1985712 Air-Gas Valve Assembly > 1452798 Air-Gas Valve Assembly Page 147 SERIAL CODE 177-US. CARBURETOR LPG 3.0L 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33, 34 35 36 16751 1958241 1958242 1958243, 204824 1985719, 1455262 204797 1382059 2i4i21 241074 12490 1374057 387478 387480 323541 204790 HYSTER Screw Floating Lever . Stop Lever .. Screw Spring . Throttle Body Throttle Body Retainer Seal .. Bearing .. Fy Screw Shaft Screw Bushing Retainer Fitting Screw ® Last Used On SIN 01778-39471 » First Used On S/N D177B-39472 REF _PARTNO. NAME OF PART __aTy Rada e aaa (©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000HYSTER senws cove 7 NOTES (©2000 HYSTER COMPANY ‘See Service Manual 2/2000 for service proceduresPage 149 sennt cone 017.08 HYSTER INJECTION PUMP (Figure 87) DIESEL 2.4L, 2.8L, AND 3.1L 12 "1 13 14 key: ‘A Last Used On S/N D177B-8291 First Used On S/N D177B-8282 Used On Engine 1335948 ary ary F Pl 1AME OF REF_PARTNO. NAME OF PART ABC 1842752 Injection Pump (2.8L)...... 1 71842787 Bolt eee dw 1974967 Injection Pump (8.1L)....... 1. 7 1884200 Bolt : 14 1957184 Injection Pump (2.4L). . 4 8 1884201 O-Ring... eeeeeeeeed V4 1 1334026 O-Ring .... v2 22 9 1834212 Solenoid (Fuel Shut-Of..1 11 2 1884027 Cover 111 10 1334213 O-Ring seed 14 3 1334028 Bolt 444 1 1334214 Wire ceed 14 4 1884029 Cover 111 12 1334215 Nut 144 5 1942786 Plug seve 13 1834282 O-Ring 144 5 1884199 Plug 11 14 1342819 Plug : Was 6 1834142 Gasket 114 14 1334281 Plug vite ‘©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sent coeorr-8 AIR FILTER (Figure 88) GASOLINE AND LPG 2.0L AND 2.2L 2.0L LPG Engine 2.0L Gasoline Engine (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 151 SERIAL CODE D177-US. HYSTER AIR FILTER GASOLINE AND LPG 2.0L AND 2.2L Key: B: 201 Engine ary ory REF RT PARTN PART 1 1343635 Air Filter 11 19 9 320157 Washer . 2 2 © 305080 Element . . 14 20 120857 Hose 1 3 125847 Nut And Gasket 11 20 © 1374917 Hose 2 4 290734 Clamp awd at 166857 Clamp 14 5 290735 Baffle vd 22 © 2004005 Strap Clamp 1 6 374922 Cup ey 22 2004005 Strap Clamp . 3 oa 1] By some ra SR scotcae aa 242 1974916 Fiting 1 10 287854 Capscrew 22 bY 198008 Hose 1 11 292682 Lockwasher 22 26% 168718 Clamp 1 12 273775 Strap Clamp 14 27 1361794 Hose 1 13, 1343638 Hose 11 28 1361797 Hose 4 14 1368980 Hose 1 29 * 1361766 Elbow 1 14 9 1368917 Hose 7 30 ® 1361765 Seal 1 14 © 1368980 Hose a 31 1365895 Hose wd 15 ® 1347013 Air Bonnet 1 16 ® 1347021 Bonnet Gasket 1 @ Gasoline 17 9 313828 Nut .2 > LPG 18 ® 145831 Washer 2 © Included In Repair Kit 996423. (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER sent cove Drs AIR FILTER AND BREATHER (Figure 89) GASOLINE AND LPG 3.0L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 153 sen. coot 017-06 HYSTER AIR FILTER AND BREATHER GASOLINE AND LPG 3.0L - on on REE__PARTNO. NAME OF PART __A B REF__PART.NO. NAME OF PART AB 1 1375174 Hose (Intake) oad 23 292680 Lockwasher................ 2 2 3 16598 Capscrew .. 22 2 166857 Clamp 14 4 15156 Lockwasher . 22 26 1343635 Air Filter ad 5 1359608 Plug 14 27 © 305080 Element ....... 11 6 112989 Clamp ene 28 125847 Nut & Gasket 11 ; Sa shee 1: Bm cae . 10 109919 Washer (Seal) 2 2 746 Vah 1 W 320157 Washer 2 : eeeeee ae u “4 4376726 1 1 35 287854 Capscrew 22 16 1350042 14 37 166857 Clamp 11 18 44761 44 39 112989 Clamp 22 49 1950036 : 41 40 923864 Strap Clamp 14 21 292500 Capscrew 22 @ Not Used With Dual Fuel System 22 136687 Nut 22 b included In Repair Kit 996423 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Erne rer AIR FILTER (Figure 90) DIESEL (©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedurespees HYSTER AIR FILTER DIESEL KEY: A 2.4L Engine B: 28L&3.1LEngine ary ary REF PARTNO. NAMEOF PART AB REF_-PARTNO, NAMEOF PART AB 1 1843635 Air Fiter cee 1 18 292681 Lockwasher Bw 2 © 305080 Element 11 19 1347193 Hose vied 3 125847 Nut & Gasket 11 20 190845 Clamp 1 4 290734 Clamp 11 21 2004005. Strap Clamp 1 5 290735 Battle +11 22 136681 Capscrew 1 6 374922 Cup 11 23 292681 Lockwasher . ad 7 374923 Valve 11 24 166857 Clamp 11 8 1399265 Gril 11 25 1847075 Air Bonnet 1 9 112989 Clamp 44 © 26 287860 Capscrew 2 10 287854 Capscrew 22 27 292682 Lockwasher 2 11 292682 Lockwasher 22 28 1898761 Gasket 1 12 9 1359569 Silencer 11 29 1359608 Plug vad 12 > 1389783 Silencer 11 30 292500 Capscrew 14 13 1350215 Nut 44 31 282680 Washer 14 14 1361104 Hose 11 92> 1389784 Elbow . 14 14 1347100 Hose 1 83114312 Clamp 11 15 1947101 Tube a 34 1394008. Clamp 22 18 1347106 Tube ead 16 1347105 Hose a4 ® Last Used On S/N D17B-31975 16 1347108 Hose. ceed First Used On S/N D177B-31976 17 136681 Capscrew 12 © Included In Repair Kit 996423 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER seni cooe onus FUEL INJECTION (Figure 91) DIESEL 2.4L ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresREF__PARTNO, NAME. OF PART _ary. Page 157 ‘SERIAL CODE 0177-US, FUEL INJECTION DIESEL 2.4L HYSTER REF__PARTNO, NAME OF PART ___QTy. 1 1829353 Clip 2 14 1870927 Retainer (Nut) . 1 2 Fuel Filter 1 15 8 324412 Seal 8 1 Figure 79 16 1929350 Pipe 1 3 1929852 Clamp 5 17 1329351 Hose wd 4 1329349 Pipe 1 18 1329362 Gear aA 5 1929948 Pipe 1 19 1329363. Bracket. wl 6 1329347 Pipe 1 20 1329364 Bracket . aa 7 1329348 Pipe <1 21 1329359 Bolt 2 8 324410 Washer 4 22 1329865 Bolt 1 9 324408 Shield 4 23 1329866 Bolt 2 10 @ 324411 Washer 4 26 Injection Pump 1 11 1376449 Nozzle (Assembly) 4 1 Figure 87 12 324407 Nozzle 1 18 928807 Holder 1 ® Included In Seal Kit 1457161 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER sent 008 o17-Us FUEL INJECTION (Figure 92) DIESEL 2.8L LAST USED ON S/N D177B-8291 ©2000 HYSTER COMPANY See Service Manual ‘02/2000 for service proceduresREE _PARTNO,. NAMEOF PART ___QTY —REF_PART.NO. NAMEOF PART __ary. Page eee ores HYSTER FUEL INJECTION DIESEL 2.8L LAST USED ON S/N D177B-8291 1 1838763 Injection Pipe #1 1 11 1338772 Bolt 4 2 1338764 Injection Pipe #2 1 12. 1838773 Hose 3 3 1898765. Injection Pipe #3 . 1 13 1338774 Cap 1 4 1898766. Injection Pipe #4 1 14 1829953. Clamp 9 5 1829352 Clamp Assembly 3 15 1898775 Hose a1 6 1898768 Nozzle Holder 4 16 Fuel Filter... 4 7 1338767 Nozzle 4 > Figure 79 8 1338769 O-Ring. 4 17 +++ Injection Pump... ceed 9 1898770 Gasket . 4 7 Figure 87 10 1338771 Bracket .. 4 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER gnu cobs ors FUEL INJECTION (Figure 93) DIESEL 3.1L FIRST USED ON S/N D177B-8292 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 161, ‘SERIAL CODE D177-US. FUEL INJECTION DIESEL 3.1L HYSTER FIRST USED ON S/N D177B-8292 REE _PARTNO. NAME OF PART ____QTY -REF_PARTNO. NAMEOFPART TY 11874958 Injection Pipe #1...............1 12 1874986. Nozzle Holder 4 2 1874989 Injection Pipe #2 1 13 1374987 Nut 1 31374960 Injection Pipe #3 1 14 @ 1379763 Washer 4 4 1374961 Injection Pipe #4 1 15 9 1456641 Shield . 4 5 1829952 Clamp +2 46 ® 1379761 Wave Washer . 4 6 1374962 Pipe Assembly .... 1 47 ® 4456640 Washer 4 7 — 1974963 Hose ” 1 48 Injection Pump... 1 8 1829353 Clamp 2 > Figure 87 9 1374983 Nozzle 4 10 1374984 Nut 4 @ Included In Seal Kit 1457161 11 8 1974985 Gasket 4 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER sens esos orn FILTER AND LOCK-OFF VALVE (Figure 94) LPG REF _PARTNO. NAMEOFPART __—=—GTY «=-REF_PARTNO. NAME OF PART _—_——_—gTY 258321 Lock-Off Filter .. ponent ee) ves Valve Seat ........ ar 12 Screw 2 6 263962 Filter 1 09 Washer . . +2 78 Gasket ......... err 28 Diaphragm at 38 O-Ring 1 @ Included In Repair Kit 263958 a8 Screw 1 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service procedureseco HYSTER LPG CONVERTER (Figure 95) LAST USED ON S/N D177B-10965 QTY REF_PARTNO. NAME OF PART Ty. 1954076 Converter (LPG) vet OH =. Lockwasher ... 2 1% 12445 Capscrew siseseee® 12 9 1957703 Seat 1 1 Lockwasher 6 13 ® 1357745 Gasket 1 2 1987740 Cover 1 14 1857748 Plate 1 3 ® 1367742 Diaphragm . 115 1857749. Fitting Plug 1 4% 46719 Screw 1 16 204835 Spring 1 4 Lockwasher . 117 8 1357747. Pin cee 1 5 Lever 1 18 @ 1357741 Diaphragm ....... 1 6 Pin 1 19 1357743 Cover 1 7% 0... Seat 1 20% 16849 Screw 7 8 cee Pin 1 20 sees. Lockwasher . 7 9 204831 1 21 ® 1369066 Check Valve 1 10 1957739 1 1" 2 _Inoluded In Repair Kit 1367119 ©2000 HYSTER COMPANY See Service Manual 022000 for service proceduresHYSTER sen cooeoirus LPG CONVERTER (Figure 96) FIRST ON S/N D177B-10966 14 PARI 1369572 Converter Assembly 1 11 1957749 Plug 1 1 1455310 Body 1 12 1957707 Plug 1 2 ceses Cover oocd 1 13 1369085 Screw 2 3 ® 1375047 Diaphragm (Secondary) 1 14 ® 1450126 Screw 2 ae = Diaphragm (Primary) 1 15 1455306 Screw 1 5 1375037 Cover (Primary) 1 16 9 1450126 Screw aa) 68 ..... Gasket .... o 1 17 1375030 Spring a 7 204829 Lever (Secondary) 1 18 204831. Spring... 1 mas) Seat 5 1 19 1369066 Check Valve 1 8 ® 1376429 Pin Assembly a 9 204830 Pin 1 ® Included In Repair Kit 1375031 10 1975029 Plate 1 © Service With Converter 1457964 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service procedureseee HYSTER THROTTLE LINKAGE (Figure 97) DIESEL 4 of 8 Y ° 7 3 key: A: 2.4L Engine B: 2.8L &3.1L Engine ary ary REE T REF_PARTNO. NAME OF PART AB 1 162836 RodEndPin ...............1 1 8 292500 Capscrew vee Bin 2 18212 Pin tecstuseseeses 11 8 292515 Capscrew 3 1956522 Cable 1 9 292680 Lockwasher .. 3 1399632 Cable sa 1 9 292682 Lockwasher .. 4 203010 Ball Joint +141 10 820159 Washer. 5 15002 Nut a ; 22 11 1363958 Spring 6 1320766 Bracket 1. 12 1869956 Plate 6 1329285 Bracket 1 13 1963957 Plate 7 292679 Washer... 1 (©2000 HYSTER COMPANY ‘See Service Manual 2/2000 for service proceduressenna Cove DIS HYSTER THROTTLE LINKAGE (Figure 98) GASOLINE AND LPG 2.2L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Page 167 SERIAL CODE D177-US. THROTTLE LINKAGE GASOLINE AND LPG 2.2L key: A: Gasoline B: LPG ary ary REF __PART NO. NAME OF PART ___A_B REF__PART.NO._NAME OF PART ~ AB 1 162896. Rod End Pin 11 17 137852 Strap Clamp .. ad 2 18212 Pin 11 18 1359450. Actuator . 1 3 1356438 Cable Bracket 4 1 19 1352641 Throttle Cable (To Pedal Assy) 1 4 198675 Clamp 41 20 1852642 Throttle Cable (To Throtte) ... 1. 5 196681 Capscrew v2 4 21 1856115 Actuator Bracket 1. SM escent visctar 35 2 1354254 Throttle Bracket 1. 7 239503 Nut vee ee eee 22 23 1954251 Plate 1 8 1999628 Throttle Cable ... a ee ' 9 1954253 Throllle Bracket. a ee | 28 203010 Ball Joint . 1 10 1356390 Spring Bracket 1 a 15002 Nut 2 a 1956404 Spring v 28 292679 Washer 1 : 2 1863921 Spring a 29 292501 Capscrew 24. 43. 1345022 Link oR siscstun A 13 ® 1376613 Link . a 3 320156 Washer 2 14 426 Rod End Pin 132287816 Capscrew a4 15815200 Pin 1 16 320156 Washer. 2 @ High Altitude Performance ©2000 HYSTER COMPANY See Service Manual 02/2000, for service proceduresPage 168 pees coo crus HYSTER THROTTLE LINKAGE (Figure 99) GASOLINE AND LPG 3.0L (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER Page 169 SERIAL CODE D177-US. THROTTLE LINKAGE GASOLINE AND LPG 3.0L Kev: A: Gasoline B: LPG ory ory REE_PARTNO, NAMEOFPART AB REF PARI m 1 1875834 Throttle Cable at. 17 1339632 Cable a 2 1875835 Throttle Cable 1 18 161252 Ball Joint 1 3 1859450 Actuator 1 19 9 1376577 Bracket...... a4 ee eacoed 1 19 > 1380499 Bracket 1 See toa or a 15154 Lockwasher 1 7 320188 Washer . 4 184 Lockwasher 22 16896 Capscrew a4 8 1375848. Spacer 3 sree 5 23 1515 Lockwasher 4 10 320156 Washer .. a4 a ea 1 11 313805 Locknut . 3 25 18004 Nut 1 12 1875786 Bracket .. a4 26 162836 Pin 14 13 136681 Capscrew 1 27 18212 Cotter Pin 14 14 282681 Lockwasher . 2 15 136681 Capscrew .... 2. ® Last Used On S/N D177B-39471 16 1376782 Clamp 2 First Used On SIN D177B-39472 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER erececaend NOTES (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 171 Seni c00e D178 HYSTER THROTTLE LINKAGE (Figure 100) GASOLINE AND LPG 2.0L key: Gasoline : LPG ary ary 1 162836 11 7 292678 Lockwasher 1 2 15212 11 8 309109 Pin 1 3 1399626 1. 9 ® 320155 Washer 1 3 1356522 : sees 1 10 > 15200 Cotter Pin . 1 4 197852 Strap Clamp sesese 11 44 461617 Rod End . 1 5 203010 Ball Joint ....... 1 6 15002 Nut 2 8 Last Used On S/N D177B-15620 6 > 15002 Nut 1 > First Used On S/N D177B-15621 ©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER Sen, ConE DIT PEDAL LINKAGE (Figure 101) Forward/Reverse key: ‘A: Monotrol Pedal B: Forward/Reverse Lever ary ory IF PART 1 + Monotrol Pedal .. ced 15 953172 Spring.. 1 we Figure 102 16 353230 Cap 1 B 292523 Capscrew ceed 17 142 Pin oo... ote 2 292521 Capscrew ........ eee 7 18 292682 Lockwasher . 44 ee “1 48 136692 Nut. 22 8 Te ee 19 1339717 Bracket wes .at A AeDoot PE 20 353164 Crank 14 6 eaaees 21 353142. Spring 14 PEesicchaad 22 353143. Spring 14 costs 23° 287851 Capscrew 1 8 296128 Nut |. 23° (287854 Capscrew at 9 320158 Washer . 24 196985 Capscrew . .22 40 46212 Pin... 25 820159 Washer. 122 W 920160 Washer........ 26 196692 Nut 22 12 353195 Bumper ..... 27 292681 Lockwasher 2 13 352950 Bracket... 27 292682. Lockwasher : 1 13 353159 Bracket : so. 1 28 352499 Pedal ra 14 953453 Mount ee eeeeeeceeecee Te 29 952885 Pad oa ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresendear HYSTER MONOTROL PEDAL (Figure 102) PART.NO. ,F Pal Pal 1952575 Pedal +1 11 853175 Monotrol Pad....... 1 1 953397 Pedal 1 12 1352090 Switch Assembly 1 2 185685 Bushing . -2 2 see. Harness ... 1 3 220932 Screw 2 18 1880410 Connector 1 3 360387 Loctite R13 1330415 Lock 1 4 353154 Pin 118 1330435 Terminal . 23 5 353168 Spring 1114 53162 _Lockwasher 2 6 353422 Magnet 2 14 16865 Nut. a2 7 353492 Nut 2 18 353165 Retainer oA 8 353448 Washer... 4 16 220834 Screw 2 9 57568 O-Ring... 8 17 114312 Strap Clamp 3 10 359207 Plate 2 18 352969 Screw 6 (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER senna soee 7 NOTES. (©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service procedureseee cad HYSTER ELECTRICAL SYSTEM ALTERNATOR (Figure 141) GASOLINE AND LPG 2.0L .... ceveeeeeseesees Page 260 ALTERNATOR (Figure 142) GASOLINE AND LPG 2.2L Page 261 ALTERNATOR (Figure 143) GASOLINE AND LPG 3.0 LAST USED ON SIN D177B41709 ......... coc ceceeeeeseee Page 262 ALTERNATOR (Figure 144) GASOLINE AND LPG 3.0L FIRST USED ON SIN D1778-41710 cesses Page 264 ALTERNATOR (Figure 145) DIESEL 2.4L Page 266 ALTERNATOR (Figure 146) DIESEL 2.8L AND 3.1L . Page 268 ALTERNATOR (Figure 147), TYPES GS, LPS AND DS. LAST USED ON SIN D177B-42119 cote veteseeseesesess Page 270 ALTERNATOR (Figure 148) TYPES GS, LPS AND DS FIRST USED ON SIN D177B-42120 . Page 272 DISTRIBUTOR (Figure 139) ‘GASOLINE AND LPG 2.0L - Page 258 DISTRIBUTOR (Figure 140) GASOLINE AND LPG 3.0L . 5 - Page 259 ELECTRICAL CONNECTORS (Figure 156) LESS TERMINALS .. . » Page 284 ELECTRICAL (Figure 112) GASOLINE AND 1P@ 2.2L seeeeeseessees Page 198 ELECTRICAL (Figure 113) GASOLINE AND LPG 3.0L LAST USED ON SIN D177B-35854 00.0.0... cceeeeeeeeeeeee es Page 200 ELECTRICAL (Figure 114) GM 3.0L GASOLINE FIRST USED ON SIN D1778-35855 ceeteeeeeeeeees Page 204 ©2000 HYSTER COMPANY ‘See Service Manual 02/2000 for service proceduresHYSTER cen coneorrs ELECTRICAL SYSTEM (CONTINUED) ELECTRICAL (Figure 115) GM 3.0L LPG FIRST USED ON SIN D177B-35855 «22.0.2... .0cscceeseeeeeeseey Page 206 ELECTRICAL (Figure 116) GASOLINE AND LPG 2.0L = Page 210 ELECTRICAL (Figute 117) DIESEL Pa oer Page 212 ELECTRICAL (Figure 136) LPG FIELD CONVERSION 2.2L ......... ceseesees Page 250 ELECTRICAL (Figure 137) TYPES GS,LPS AND DS... ..0c0cccesececseeeerseeseesrees Page 252 ELECTRICAL (Figure 138) TYPES GS AND LPS 3.0L.........200005 cecseecsresses Page 256 ELECTRICAL COWL inure 109) TASTUSED ON SINDIV7B.95854 sss Page 180 ELECTRICAL-COWL (Figure 104) FIRST USED ON S/N D177B-35855 Page 182 ENGINE HARNESS (Figure 124) ‘GASOLINE 2.2L. Page 226 ENGINE HARNESS (Figure 126) ‘GASOLINE 3.0L. LAST USED ON SIN 01778-35854 ... Page 230 ENGINE HARNESS (Figure 127) ‘GASOLINE 3.0L, FIRST USED ON S/N D177B-35855 .... « Page 232 ENGINE HARNESS Figure 128) LPG 2.2L .... ceceestetieesieereseeeseeeresesee Page 234 ENGINE HARNESS (Figure 129) LPG 3.0L LAST USED ON SIN 1778-35854 . - Page 236 ENGINE HARNESS (Figure 190) USED ON SIN 01778-35656 THRU SIN D177B-99471 ..........+++. Page 298 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresfeet cote HYSTER ELECTRICAL SYSTEM (CONTINUED) ENGINE HARNESS (Figure 191) LPG 3.0L WITHOUT MSTS. FIRST USED ON S/N D177B-39472 Page 240 ENGINE HARNESS (Figure 132) LPG 3.0L WITH MSTS FIRST USED ON SIN D177B-39472 «0... ..00.c0ceeeeeecees Page 242 ENGINE HARNESS-LPS (Figure 194) LPG22l ... oe coeeeeees Page 246 HARNESS AND SWITCH (Figure 133) DUAL FUEL3.0L .. cevteesees cee Page 244 HARNESS (Figure 105) COWL LAST USED ON SIN D177B-35854 ... 5 ceeseeessess Page 184 HARNESS (Figure 106) ‘COWL FIRST USED ON S/N D177B-95855. 0.00.00. 00ceccceseseeseeees Page 186 HARNESS (Figure 107) CLUSTER, LAST USED ON SIN D177B-35854 «00.0.2... Page 188 HARNESS (Figure 108) CLUSTER FIRST USED ON SIN D177B-35855. 0.0... ..0.e0cececees Page 189 HARNESS (Figure 109) (CLUS TEE BOWEL ements eeeeenetstiecereeeteeearny Page 190 HARNESS (Figure 110) LIGHTING LAST USED ON S/N D177B-35854 «6.22.22... ee eee Page 192 HARNESS (Figure 111) FORWARD/REVERSE LEVER .... sess Page 195 HARNESS (Figure 118) DIESEL, LAST USED ON S/N D177B-35854 ..... cote Page 214 HARNESS (Figure 119) DIESEL, FIRST USED ON SIN D177B-95855 ............... Page 216 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER seal coos onus ELECTRICAL SYSTEM (CONTINUED) HARNESS (Figure 120) ‘CHASSIS LAST USED ON SIN D177B-35854 6.0... cece cccee cere eeeees Page 218 HARNESS (Figure 121) CHASSIS FIRST USED ON S/N D177B-35855 Page 220 HARNESS (Figure 122) GASOLINE AND LPG 2.01, LAST USED ON S/N 01778-35854 Page 222 HARNESS (Figure 123) GASOLINE AND LPG 2.0L. FIRST USED ON S/N D177B-25855 7 es - Page 224 HARNESS (Figure 195) LPG FIELD CONVERSION 2.2L . Page 248 INSTRUMENT CLUSTER (Figure 153) ce eteieteetteeereneeess Page 280 INSTRUMENT PANEL (Figure 152) ........2.00:essceeeeeeeseeeeseees Page 278, LIGHTS (Figure 155) ......-.. Page 283 SHIFT LEVER (Figure 154) 2.2... .0cccsccsseeeeeeeereeeraee «+ Page 282 STARTER (Figure 149) GASOLINE AND LPG 2.0L. cectteeees -. Page 274 STARTER (Figure 150) DIESEL 2.4L, 2.8L &3.1L : Page 275 STARTER (Figure 151) GASOLINE AND LPG 2.2L & 3.0L : Page 276 TYPE GS HARNESS (Figure 125) GASOLINE 2.2. . Page 228 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service procedurescen seco HYSTER NOTES. (©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER peetecce ora ELECTRICAL-COWL (Figure 103) LAST USED ON S/N D177B-35854 yh 4 hy CO iy 1 1 (©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000Page 181, SERIAL CODE D177. ELECTRICAL-COWL LAST USED ON S/N D177B-35854 s HYSTER REF__PART.NO, NAME OF PART ory es 1 Harness-Cluster... 1 34 Harness-Lighting 1 7 Figure 107 ex Figure 110 2 Harness-Cluster Power 1 35 Instrument Cluster 1 7 Figure 109 7 Figure 153 3 1820669 Fuse (30 Amp) + 86 1387197 Key 1 4 Harness-Cowl .....c.ssccs1...1 87 292680 Spring Washer 4 7 Figure 105 38 292500 Capscrew 4 5 1889778 Horn 1 99 © 1343696 Switch 4 6 370863. Cover 1+ 40° Harness (Fwd/Rev) 1 7 370646 Fuse (5 Amp) 1 & Figure 111 8 970647 Fuse (10 Amp) 12 41 & Shift Lever . 1 9 1354088 Bracket... a c > Figure 154 10 302244 Capscrew 14 42 © 1343595 Plate 1 " 320155 Washer g 43.5 220426 Screw 8 12 316833 Nut 3 44© 53162 Lockwasher 8 13 1350282 Nut + 45.& 18419 Lockwasher 8 14 1954923 Nut 4 46 © 16865 Nut 8 15 970864 Latch 4 47 © 292500 Capscrew 4 16 370868 Switch 2 48 © 292680 Lockwasher . 4 16 ® 387869 Boot “2 49.© 820156 Washer 4 417 316122. Sparer 2 80 © 1943596. Bracket .. wt 18 © 1330412 Connector ........ v1 81 1949597 Plug i 19 86510 Screw ...... ra = acco 22 20 198573 Lockwasher 4 8 + Hanition Switch 1 21 187554 Hom Relay 1 a Chad a 84.4 1347114 Reverse Light Relay 1 21 ® 272155 Boot 1 a 22 197067 Washer... 2 88 4 302245 Screw J Ao eae 6 86.4 ta76581 UNut 1 eI 57 1965859 Label Fuse Panel) .... 1 By od 2 58 1965860 Label (Cab Fuses) 1 ener AR 59196395 Clamp... 2 donee +160 292681 Washer. vee 2 a7 -2a2501 Screw ot 6 Wire Harness (Optional) a 28 320156 Washer... at ic Figure 256 29° 176640 Capscrew 1 30 820158 Washer 1 9 Types GS,LPS and DS 31 292654 Nut 3 > Monotrol Pedal 32 196681 Capscrew . .. 1 © Forward/Reverse Lever 933820157 Washer 1 @ First Used On S/N D177B-10149 (©2000 HYSTER COMPANY ‘See Service Manual (02/2000 for service proceduresHYSTER peeetecce ee te ELECTRICAL-COWL (Figure 104) FIRST USED ON S/N D177B-35855, (©2000 HYSTER COMPANY ‘See Service Manual ‘02/2000 for service proceduresPage 183, SERIAL CODE 0177-US. ELECTRICAL-COWL FIRST USED ON S/N D177B-35855 REF__PART NO. NAME OF PART ane FP HYSTER 1 Hamess-Cluster.-- 31 292654 Nut... - 8 x Figure 109 32 196681 Capscrew 1 2 1361305 Diode 2 33 320157 Washer... 1 3 1320669 Fuse (80 Amp) 2 94 987892 Wire Assy 1 4 Harness-Cow! 1 35 292681 Lockwasher .. 3 Figure 106 36 187852 Strap Clamp 1 5 2021957 Horn . . 1 37 322784 Silicone Grease aR 6 870863 Cover... + 88 196395 Clamp....... 2 7 370646 Fuse (6 Amp) + 89 302245 Screw 2 8 370647 Fuse (10 Amp) 1 40 Instrument Cluster 1 8 1376748 Bracket 1 7 Figure 153, 10 902244 Screw 1 41 1337197 Key Set 1 11 820155 Washer 3 42 282680 Lockwasher .- 4 12 1976581 UNut . 3 43 282500 Capscrew 4 13 1350282 Nut 1 44 1943597 Plug (Monotro! Pedal) 1 44 1954323 Nut 1 45 1351683 End Cap Connector 15 370864 Latch 1 (Monotrol Pedal) 1 16 370868 Switch... 1 48 1361121 Connector (Blade) 16 370868 Switch (Monotrol Pedal). 2 (Forward/Reverse Lever 1 16 ® 387869 Boot (Monotrol Pedal) 2 47 1947004 Shift Lever Assy 17 816132 Spacer ....... 4 (Forward/Reverse Lever} ....... 1 17 316132 Spacer (Monotrol Pedal) ........ 2 48 1349595 Switch Plate 48 1989485 Label (Fuse Panel) si (Forward/Reverse Lever) a 19 88510 Suew... 12 49 1949006 Switch (Forward/Reverse Lever) . 4 19 86510. Screw (Monotrol Pedal) 4 50 220426 Screw (Forward/Reverse Lever) . 8 20 198573 Washer... 2 51 53162 Lockwasher 20 198573 Washer (Monotrol Pedal) 1.2... 2 (Forward/Reverse Lever) ....... 8 21 1343596 Bracket (Forward/Reverse Lever) 1 52 ‘18418 Lockwasher 22 313805 Nut ...... vee (Forward/Reverse Lever) ....... 8 23 1365860 Label (Accessory Fuses) [4 8316865. Nut (Forward/Reverse Lever)... 8 24 ~ Hames 54 292500 Capscrew (Forward/Reverse Lever) 1 (Forward/Reverse Lever) ....... 4 ex Figure 111 55 262680 Lockwasher 25 129563. Strap Clamp aR (Forward/Reverse Lever) ....... 4 26 1989475 Bracket + 56 820186 Washer 27 292501 Capscrew 3 (Forward/Reverse Lever) ....... 4 28 320156 Washer . 3 87 1952606 Clamp... vetned 29 176640 Capscrew M4 30 320158 Washer... al 9 Types GS, LPS, And DS ©2000 HYSTER COMPANY See Service Manual 2/2000 for service proceduresHYSTER pecera SERIAL CODE DI77-US. HARNESS (Figure 105) COWL LAST USED ON S/N D177B-35854 (©2000 HYSTER COMPANY See Service Manual for service procedures 02/2000Page 185 SERIAL CODE D177-US. HARNESS COWL LAST USED ON S/N D177B-35854 HYSTER REE__PARTNO, NAME OF PART __ary. FP 1347137 Hamess-Cowl 5 + 10 1934999. Pin 3 4 1330299 Connector 2 11 1897392 Terminal 2 2 1836178 Socket 2 12 1936870 Connector 1 3 1929147 Seal 5 13 1836871 Lock 1 4 1330419 Plug 2 14 1336874 Seal a 5 1330424 Lock sect 2 18 1890499 Plug 1 6 1930434 Socket 12 16 1990422 Connector 1 7 1990420 Plug 1 171330428 Lock 5 1 8 1330426 Lock + 18 381846 Fuse Holder 3 9 1330298 Body 3 ©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresHYSTER eeccerrea HARNESS (Figure 106) COWL FIRST USED ON S/N D177B-35855 (©2000 HYSTER COMPANY See Service Manual 02/2000 for service proceduresPage 187 SERIAL CODE DI77-US. HARNESS COWL, FIRST USED ON S/N D177B-35855 HYSTER REF__PART.NO,NAMEOFPART ___QTY = —-REF_PARTNO. NAME OFPART __—_——_—aTY 1976732 Harness-Cowl 1 15 1329147 Seal 2 1 1830422 Connector 2.2 16 1330299 Connector 2 2 — 1330428 Lock 2 17 1929147 Seal 2 3 1830438 Socket 95 18 1336173 Socket . a 2 4 1830420 Connector 2 19 1389479 Terminal 14 5 1830426 Lock .. 52 20 1389480 Terminal 2 6 — 1330423 Connector 7-21 1947224 Relay Socket 4 7 1990429 Lock 1 22 1931283 Terminal : ci 18 8 1990439 Plug 3 23 1389476 Fuse Holder wt 9 1330421 Connector 2 24 © 1989477 Lock .. 1 10 1830427 Lock 2 25 1836870 Connector 1 11 1830419 Connector .... 2 26 1336871 Lock 1 42 1990424 Lock : 2 27 1936874 Seal 1 43 1390298 Connector . 2 28 1937893 Terminal 1 14 1934999 Pin 2 29 1928581 Plug 1 (©2000 HYSTER COMPANY See Service Manual 2/2000 for service procedures