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OPERATORS/INSTRUCTION MANUAL

AND PARTS LIST


INTELLISYS REMOTE
INTERFACE

Before installation or starting the compressor for the first


time, this manual should be studied carefully to obtain
a clear knowledge of the unit and of the duties to be
performed while operating and maintaining the unit.

RETAIN THIS MANUAL WITH UNIT.


This Technical manual contains IMPORTANT SAFETY DATA
and should be kept with the Intellisys Remote Interface at
all times.

More Than Air. Answers. C.C.N. : 80440985


Online answers: http://air.ingersollrand.com REV. : C
PHONE: 1-800-526-3615 DATE : JULY 2008
AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material
and workmanship for a period of twelve months (see extended airend warranty) from the date of placing the Equipment in
operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson, NC, whichever shall
first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the
Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to
such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed
maintained and operated such Equipment in accordance with good industry practices and has complied with specific
recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others,
shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the
Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs
of labor performed by the Purchaser or others without Companys prior written approval.

The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited
to those specifically stated within the Companys proposal. Unless responsibility for meeting such performance warranties
are limited to specified tests, the Companys obligation shall be to correct in the manner and for the period of time
provided above.

THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED,
EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE HEREBY DISCLAIMED.

Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided
above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract,
warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.

The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in
writing of its intention to do so. Any such Equipment will be at Purchasers sole risk and liability.

Note that this is Ingersoll-Rands standard warranty. Any warranty in force at the time of purchase of the compressor or
negotiated as part of the purchase order may take precendence over this warranty.

INGERSOLL RAND COMPANY


This unit was purchased from:

_______________________________________________

_______________________________________________

_______________________________________________

Ingersoll Rand Company reserves the right to make


changes or add improvements without notice and without
incurring any obligation to make such changes or add such
improvements to products sold previously.

Number of units on order: __________________________

Customer Order Number: __________________________

Ingersoll Rand Company Order Number: ______________

For ready reference, record the serial number and


model number of your unit here:

Serial Number:___________________________________

Model Number:___________________________________

2.72" (69mm)

6.69" (170mm)
5.12" (130mm)
Contents
0.0 SAFETY AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 INTELLISYS REMOTE INTERFACE MOUNTING . . . . . . . . . . . . . . . . . . . . . . 7
3.2 IRI TO INTELLISYS CONTROLLER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 IRI TO NETWORK WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 TERMINATING RESISTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 POWER SUPPLY CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5.1 WALL ADAPTOR CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS . . . . . . . . . . . . . . . . 13
3.6 POWER ON CONFIRMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 OPERATOR PANEL LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 PUSH BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.2 POWER LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.3 NETWORK PORT LED (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.4 INGERSOLL RAND PORT LED (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.5 SERVICE PORT LED (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.6 TWO CHARACTER DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.7 SETTING UP THE IRI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.8 ADDRESS [Ad] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.9 BAUD RATE [b1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.10 BAUD RATE [b3] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.11 COMMUNICATIONS MODE [CO] . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.12 CALL UP [Cu] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1.13 DISPLAY CHECK [dc] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 IRI COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2.1 MODBUS READ COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2.2 MODBUS WRITE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 REGISTER LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.1 SSR CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.2 SSR SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3.3 SE 15-100 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.4 SIERRA 50-100 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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4.3.5 SIERRA 100-200 HP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.6 SIERRA 125-400 HP SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . 36
4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER . . . . . . . . 40
4.3.8 RECIP CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3.9 RECIP SG CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.3.10 RECIP BOOSTER CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.3.11 NIRVANA SGN CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER . . . . . . . . . . . . . . . 67
4.3.13 PEGASUS SE CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.3.14 ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.3.15 Nirvana SGNe of (Oil-Free) Controller . . . . . . . . . . . . . . . . . . . . . . . 80
5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
0.0 SAFETY AND WARNINGS The IRI receives commands from the Network port (Port
1) and passes the commands to the Intellisys controller
Before you install the Intellisys Remote Interface (IRI) you through the Ingersoll Rand port (Port 2). In return, the
should take the time to carefully read all the instructions Intellisys controller responds back to the Network port by
contained in this manual, and the compressor manual. sending the response to the IRI (via Port 2), which in turn,
Electricity and compressed air have the potential to cause relays the response back to the Network (via port 1).
severe personal injury or property damage. The operator In addition to communication taking place between the
should use common sense and good working practices Network port and the Intellisys controller, communication
while operating and maintaining this unit. All applicable is allowed to take place between the Service port and
codes should be strictly adhered to. the Intellisys controller. Communication between the
Maintenance should be done by qualified personnel, Service port and the Intellisys controller is transparent
adequately equipped with proper tools. to the operation of the communication taking place
between the Network port and the Intellisys controller.
1.0 INTRODUCTION The IRI receives commands from the Service port (Port
3) and passes them to the Intellisys controller through
The Intellisys Remote Interface (IRI) is a device to allow the Ingersoll Rand port (Port 2). In return, the Intellisys
electronic communication with an Intellisys controller controller responds back to the Service port by sending
through a serial communication link (See FIGURE 1-1). the response to the IRI (via Port 2), which in turn, relays
the response back to Service (via port 3)
The Network port is the main communication port for
Intellisys control. The Network port allows both read
2.72" (69mm) and write operations to the registers of the Intellisys
controller, allowing control functions to be performed via
the Network port. The Service port provides only the
ability to read registers from the Intellisys controller.
There is no ability to control the Intellisys controller
through the Service port. Write commands sent through
6.69" (170mm) the Service port to registers are ignored by the IRI. The
5.12" (130mm) Service port is provided to allow only reading of registers,
transparent to the Network port operations.

FIGURE 1-1 INTELLISYS REMOTE INTERFACE


The IRI allows 2 different paths of communication. First,
the IRI allows communication between a Network port
and an Intellisys controller port . Second, the IRI allows
communication between a Service port and an Intellisys
controller port (See FIGURE 1-2).
The IRI has three communication ports. The first port Two Character
Display
is an RS-485 serial communication link to transmit and
receive data with a Network. The second port provides
Service Port LED
communication with an Intellisys controller. The third port Power LED Intellisys Controller Port LED
provides RS-232 communication for Service personnel. Network Port LED
Communication
FIGURE 1-3 FRONT PANEL OF IRI
FIGURE 1-3 shows the front view of the IRI. Indicators
consisting of 4 LEDs and a two character display provide
Port 1 IRI Port 2 status on the operating conditions of the IRI. An amber
RS-485
NETWORK Port 3 INTELLISYS LED luminates to show that input power is applied.
CONTROLLER
RS-232 Three dual color (red/green) LEDs provide information
on the operating status of each of the three serial
communication ports. A two character display provides
Communication various information depending upon the current mode of
the IRI.
SERVICE

FIGURE 1-2 IRI COMMUNICATION LINKS

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Operators/Instruction Manual and Parts List Intellisys Remote Interface

Machine Type EPROM Minimum


Version Level
9-18 VDC
Recip SG 1.0
Switch Input Nirvana SGN 1.0
Nirvana SGNe 2.0
Power Input Pegasus SE 1.0
Service Port
ESA SE 22-150 KW 1.6
Intellisys Controller Port
Nirvana of SGNe 1.0
Network Port
When monitoring compressor data only, no options
FIGURE 1-4 REAR VIEW OF IRI
are required to be installed in the Intellisys controller. If
FIGURE 1-4 shows the rear view of the IRI. The rear has machine control is desired, the Remote Start/Stop and
a power input port - PWR, the Network communication Sequence options must be installed and turned On.
port - COM1, the Intellisys Controller communication port
Perform the following tasks to install the IRI. Each task is
- COM2, the Service communication port - COM3, and a
described in steps that can be checked off to help insure
switch input - SW1.
trouble-free installation.
2.0 RECEIPT OF EQUIPMENT IRI Mounting
When you receive the Intellisys Remote Interface (IRI) IRI to Intellisys Controller Wiring
please inspect it closely. Any indication of careless IRI to Network Wiring
handling by the carrier should be noted on the delivery
receipt especially if the IRI will not be immediately Terminating Resistors
unboxed. Obtaining the delivery persons signed Power Supply Connection
agreement to any noted damages will facilitate any future
insurance claims. Power On Confirmation

3.0 INSTALLATION 3.1 INTELLISYS REMOTE INTERFACE MOUNTING

Before beginning Intellisys Remote Interface installation The IRI can be installed on any suitable surface in the
and system operation, the following requirements and general vicinity of the Intellisys controller and the Network
recommendations must be satisfied: computer. NOTE the MAXIMUM lengths that the cables
can be for proper operation is shown in FIGURE 3-1.
Each Intellisys controller must have its controller
software revision at or above a certain minimum level 4000 Ft. Max.
(1219m)
1000 Ft. Max.
(305m)
to work with the IRI. The machine types and required Port 1 IRI Port 2
INTELLISYS
software EPROM minimum version levels are listed below. NETWORK Port 3
CONTROLLER

Check the machine to be connected to an IRI for the 50 Ft. Max. (15.2m)

appropriate EPROM. If the EPROM is not of the correct


minimum version level, the appropriate EPROM may be
ordered from your local Ingersoll Rand Distributor or Air
SERVICE
Center.
FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS
Machine Type EPROM Minimum
Version Level A location should be selected that provides access for
connection of the IRIs external power supply. Additional
SSR 50-450 Horsepower - 1 stage 2.3
consideration should be given for accessibility of the
(Red Eye)
Service port and wire routing for the Network port and
SSR 50-450 Horsepower - 2 stage 2.3 Ingersoll Rand port. A NEMA 4 type enclosure should be
(Red Eye) provided for the IRI if mounting in harsh environments.
SSR SG Controller 1.0 Use FIGURE 3-2 to locate the four mounting holes for the
15-50 Horsepower SE 1.4 IRI.
Sierra 50-100 Horsepower (SE) 1.2
Sierra 100-200 Horsepower (Red 2.5
Eye)
Sierra 125-400 HP SG 1.0
Recip (Red Eye) 1.6

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

FIGURE 3-2 IRI DRILL TEMPLATE

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Operators/Instruction Manual and Parts List Intellisys Remote Interface

GE
ST RIPE 3.2 IRI TO INTELLISYS CONTROLLER WIRING
ORAN
IRE RIPE
HITE
W E ST
W
WIR
EW
HIT The IRI is connected to the Intellisys controller using 22
NGE
ORA gauge, 4 conductor twisted pair (only 1 pair of conductors
is utilized) telephone type wire (P/N 39204508 Cable,
6

Communication 1000 Feet). This wire should be routed in


5
4

grounded electrical conduit. This wire should be the only


3
2

wire in the conduit(s), e.g. do not mix this wire with other
1

TOM
high voltage conductor in the conduit. This wire should
BOT
E TA
B ON not be any longer than 1000 feet.
EAS
REL
Install one modular plug (P/N 39204466 Plug, Modular)
FIGURE 3-3 MODULAR PLUG CONNECTIONS FOR
on each end of the wire using a hand crimping tool (P/N
INTELLISYS CONTROLLER WIRING
39204458 Tool, Hand Crimping). Refer to FIGURE 3-3 and
FIGURE 3-4 for instructions on the tool and for proper
wire color codes and pin numbers. Be careful to match
color codes and pin numbers.

FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR

For IRI connections to an SGN or Nirvana controller, the


P7 port will be used. P7 is a 6 position, pluggable screw
terminal connection like other sensor inputs on the SG
and SGN controllers. A 6 position plug, IR Part Number
39186093, or a 2 position plug, IR Part Number 39242367,
is required to make connections to this port. P7 pin 1
should be connected to the modular phone plug terminal
#2 using the orange wire white stripe. P7 pin 2 should be
connected to the modular phone plug terminal #4 using
the white wire orange stripe.

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
3.3 IRI TO NETWORK WIRING
The connection of the IRI to the Network is dependent
upon the particular Network being used at the
installation site. The following instructions are suggested
for connecting the IRI to the Network. Adaptations
may be needed to match the IRIs Network port to the
installation sites Network.
The IRIs Network port is an RS-485 interface that can be
used in a full-duplex or half-duplex mode. The Network
port pinout on the IRI is configured as shown in FIGURE
3-6. The Network connector on the IRI is a 6 conductor 123456
RJ-11 style connector.
The IRI Network port can be connected to the installation
sites Network port using 22 gauge, 4 conductor twisted
pair telephone type wire (only 1 pair of conductors is
needed for half-duplex mode; P/N 39204508 Cable,
Communication 1000 Feet). This wire should be routed in
grounded electrical conduit. This wire should be the only
wire in the conduit(s), e.g. do not mix this wire with other
high voltage conductor in the conduit. The length of this
wire should not exceed 4000 feet.
COM1
For both full-duplex and half-duplex operation, Pin 2 BACK VIEW OF IRI NETWORK PORT
A(+) Full-Duplex Receiver / Half-Duplex Transceiver and
Pin 4 B(-) Full-Duplex Receiver / Half-Duplex Transceiver PIN 1: IRI Ground (Normally No Connection)
should be a twisted pair, e.g. Pin 2 Orange wire with white PIN 2: Orange Wire White Stripe
stripe paired with Pin 4 white wire with orange stripe. A(+) Full-Duplex Receiver/
Optionally, for full-duplex operation, Pin 3 A(+) Full- A(+) Half-Duplex Transceiver
Duplex Transmitter and Pin 5 B(-) Full-Duplex Transmitter PIN 3: Blue Wire White Stripe
should be a twisted pair, e.g. Pin 3 Blue wire with white A(+) Full-Duplex Transmitter
stripe paired with Pin 5 white wire with blue stripe. PIN 4: White Wire Orange Stripe
Following this wiring scheme, the connections would B(-) Full-Duplex Receiver/
appear as shown in FIGURE 3-5. B(-) Half-Duplex Transceiver
E
PIN 5: White Wire Blue Stripe
TRIP IPE
UE S R B(-) Full-Duplex Transmitter
E BL NGE ST E
E WIR RA RIP
O E
WHIT WIRE HITE ST STRIP PIN 6: RESERVED - No Connection
E W HITE
WHIT WIRE EW
E WIR
BLU E
NG
ORA FIGURE 3-6 PINOUT OF IRI RS-485 NET-WORK PORT
Install a modular plug (P/N 39204466 Plug, Modular)
6

NOTE: NO CONNECTION TO PIN 1 OR PIN 6.


5

using a hand crimping tool (P/N 39204458 Tool, Hand


4
3

Crimping) on the IRI end of the wire as described in the


2
1

FIGURE 3-4 and using FIGURE 3-5 for the wiring guideline.
TOM
B ON
BOT Be careful to match color codes and pin numbers as
E TA
EAS
REL shown in FIGURE 3-5.
FIGURE 3-5 MODULAR PLUG CONNECTIONS FOR Refer to the installation sites Network manuals for proper
NETWORK WIRING mating and connections to the sites network port.

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Operators/Instruction Manual and Parts List Intellisys Remote Interface
As an example, FIGURE 3-7 shows-the configuration of
three IRIs connected to a single Network set to operate in
full-duplex mode. Pin 2 A(+)
J6
A(+) Pin 2 A(+) 485
R1
485 B(-) Pin 4 B(-) 485 Pin 4 B(-)
INTELLISYS
A(+) Pin 3 A(+) CONTROLLER
485
T* Pin 5 B(-) 485 INTELLISYS
B(-) CONTROLLER
NETWORK IRI
COMPUTER Pin 3 A(+)
J7
Pin 2 A(+) 485
R7
Pin 4 B(-) 485 Pin 5 B(-)
INTELLISYS
Pin 3 A(+) CONTROLLER
Pin 5 B(-) 485

IRI
IRI

FULL-DUPLEX
Pin 2 A(+)
Pin 4 T*

FIGURE 3-9 FULL-DUPLEX TERMINATING RESISTOR


485
B(-) INTELLISYS
Pin 3 A(+) CONTROLLER
ORIENTATION
Pin 5 B(-) 485

IRI 3.4 TERMINATING RESISTORS


T*-Terminating Resistor
The IRI is delivered with termination resistors already
FIGURE 3-7 MULTIPLE IRIs CONFIGURED FOR FULL- installed. Under normal circumstances these termination
DUPLEX MODE resistors will work properly as shipped, however, if your
configuration demands extra attention, the termination(s)
As an example of half-duplex configuration, FIGURE 3-8
can be removed, as needed, by removing jumper(s)
shows the configuration of three IRIs connected to a
on the IRI circuit board. Jumper J6 provides a 1K Ohm
single Network set to operate in half-duplex mode.
resistor (R1) across A(+) and B(-) of pins 2 and 4 of the IRIs
A(+) Pin 2 A(+) Network port. Jumper V provides a 1K Ohm resistor (R7)
T T
485
T*
B(-)
Pin 4 B(-) 485

INTELLISYS
across A(+) and B(-) of pins 3 and 5 of the IRIs Network
CONTROLLER port.
The orientation of terminating resistors for a full-duplex
NETWORK IRI configuration is shown in FIGURE 3-9. A terminating
COMPUTER
resistor should be in place on the receiver of the last IRI
Pin 2 A(+)
T
on the bus. A terminating resistor resides on the receiver
Pin 4 B(-)
of the Network port side as well (refer to FIGURE 3-7).
485

INTELLISYS
CONTROLLER
Access may be gained to the termination jumpers by
removing the four screws of the rear enclosure plate
IRI
of the IRI, exposing the IRI circuit board. To remove the
terminating resistor from the A(+) and B(-) lines, remove
Pin 2 A(+)
Pin 4 T*
T
485
the appropriate jumper(s). FIGURE 3-10 on the next page
B(-) INTELLISYS
CONTROLLER
shows the location of the terminating jumpers.

IRI

T*-Terminating Resistor

FIGURE 3-8 MULTIPLE IRIs CONFIGURED FOR HALF-


DUPLEX MODE

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

FIGURE 3-10 LOCATION OF TERMINATING RESISTOR JUMPERS

Proper termination for a half-duplex configuration is 3.5.1 WALL ADAPTOR CONNECTIONS


shown in FIGURE 3-11 with a terminating resistor in place
at the transceiver of the last IRI on the bus. A termination Insert the female plug, FIGURE 3-12, of the wall adaptor
resistor resides on the transceiver of the Network port as power supply into the back jack of the IRI labeled 9-
well (refer to FIGURE 3-8). 18VDC. Next, connect the wall adaptor power supply to
the appropriate wall connector.
3.5 POWER SUPPLY CONNECTIONS
Connect the power supply according to the appropriate
instructions for the type power supply supplied with the
IRI.

INTELLISYS
Pin 2 A(+) CONTROLLER
J6

Pin 4 B(-)
R1
485
FIGURE 3-12 EXTERNAL POWER SUPPLY FEMALE
PLUG

IRI

HALF-DUPLEX
FIGURE 3-11 HALF-DUPLEX TERMINATING RESISTOR
ORIENTATION

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Operators/Instruction Manual and Parts List Intellisys Remote Interface
3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

FIGURE 3-13 may be used to locate 2 mounting holes for


the chassis mount power supply

FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

FIGURE 3-14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

With power disconnected from the power source, attach 4.0 OPERATION
the stripped ends of the female plug cable to the chassis
mount power supply. Attach the wire connected to the This section of the manual describes the panel controls of
outside of the female plug to -V on the chassis mount the IRI, detailed instructions of how to use these controls
power supply. Attach the wire connected to the inner tip to setup the IRI, and commands for communicating with
of the female plug cable to +V on the chassis mount the IRI.
power supply (Refer to schematic shown on FIGURE 3-14).
4.1 OPERATOR PANEL LAYOUT
Attach an 18 gauge wire between a chassis ground
point of the chassis and the chassis ground of the power The IRI has one push button, four LED (light emitting
supply, G. diode) lamps and two seven-segment displays. The push
button is used for operator input, the LEDs provide
With power disconnected from the power source, continuous status information, and the display exhibits
connect the chassis mount power supply to the power the IRI address and set point information.
source connections. Attach an 18 gauge wire between
VAC-NEUTRAL of the power source to the N connection The following sections outline the function of the button
of the chassis mount power supply. Attach an 18 gauge and the meaning of the LEDs. The display information
wire between VAC-HOT of the power source to the L is described in Section 4.1.7, SETTING UP THE IRI, where
connection of the chassis mount power supply. detailed instructions are provided for each IRI function.
The adjustment screw on the power supply is factory set. 4.1.1 PUSH BUTTON
If an adjustment is necessary, adjust screw so that 12 Volt
DC signal is measured on the output of the power supply The push button on the IRI is a multi-functional input. It
between +V and -V. allows the operator to enter the set point mode, move
within the set points, and alter set points. There are two
Insert the female plug, FIGURE 3-12 , into the back jack of methods for using the push button, the short depress
the IRI labeled 9-18VDC. and long depress. The short depress is defined as
depressing the button for less than two seconds. In
3.6 POWER ON CONFIRMATION
contrast, the long depress is defined as depressing the
After all physical installation and wiring is complete, apply button for longer than two seconds. Long depresses are
power to the external power supply, confirm the Power used to enter the menu structure, select set points to alter
LED is on. and accept new set points. Short depresses are used to
cycle through the various set points and the selections of
If problems are encountered with any part of the IRI each set point.
operation, refer to Section 5.0 IRI TROUBLE SHOOTING
CHART.

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4.1.2 POWER LED 4.1.8 ADDRESS [Ad]

This amber LED lights to indicate there is power supplied The operator uses this set point to give the IRI and
to the IRI. its corresponding Intellisys controller a unique
device address that the Network will use in order to
4.1.3 NETWORK PORT LED (1) communicate with it. Addresses range from 0 to 255
(00 - FF hex).
This LED flashes a green light whenever bytes are
received on the network port. 4.1.9 BAUD RATE [b1]
4.1.4 INGERSOLL RAND PORT LED (2) The baud rate for the Network port is set through this set
point. The user can select a 2400, 4800, 9600, or 19200
This LED flashes a green light whenever bytes are
baud rate.
received on the Ingersoll Rand port. Also, this LED will
light up red if the IRI does not receive status information 4.1.10 BAUD RATE [b3]
from the Intellisys controller after several status requests.
The baud rate for the Service port is set through this set
4.1.5 SERVICE PORT LED (3) point. The user can select a 2400, 4800, 9600, or 19200
baud rate.
This LED flashes a green light whenever bytes are
received on the service port. 4.1.11 COMMUNICATIONS MODE [CO]
4.1.6 TWO CHARACTER DISPLAY The communications mode for the Network port can
either be RTU mode (8 data bits, no parity, two stop bits)
This multifunction display is used to show the device
or ASCII mode (7 data bits, no parity, two stop bits). Refer
address during normal operations. The display is also
to Modicon Modbus Protocol Reference Guide (PIMBUS-
used when setting parameters.
300 Rev. E) for more information on Modbus transmission
4.1.7 SETTING UP THE IRI modes.

Setting up the IRI is done by entering chosen values for 4.1.12 CALL UP [Cu]
the IRI operating parameters, which are called set points.
This menu function is used to control the ICU function
Section 6 displays a chart of all the IRI set points and the
of the IRI. This function is only used in conjunction with
range of values for each one.
IntelliGuard. Consult the factory for further information.
To alter any of the set points, go into the set point mode OF = Call up Off. on = Call up On.
by performing a long depress on the push button. The
IRI will display a two character code showing which set 4.1.13 DISPLAY CHECK [dc]
point the menu is on. To move through the set points,
This menu function will perform a display check by
perform a series of short depresses. To change one of
lighting up the display with 88 and the IRI software
the set points, select the set point to alter and perform a
version number. In addition, the LEDs cycle from green to
long depress. The IRI will display the current value of the
red then off.
set point. To alter a set point, perform a series of short
depresses which will allow the user to move through the 4.2 IRI COMMUNICATIONS
choices for that particular set point. To enter a particular
choice for a set point, perform a long depress which will The IRI uses Modbus protocol to communicate with
cause the display to flash the display as a way to indicate personal computers or Programmable Logic Controllers
acceptance of the set point, The IRI will then exit the set (PLCs) over the Network port. The IRI only responds to
point mode and display the current address. The IRI will two Modbus commands, Read Holding Register (03) and
automatically exit the set point mode if the push button is Preset Single Register (06) (See Modicon Modbus Protocol
not depressed within ten seconds. Note: When changing Reference Guide, PI-MBUS-300 Rev. E, for more details on
the address, the most significant digit (MSD) is changed Modbus). There are several types of Intellisys controllers
first. To accept it, perform a long depress. The MSD will with each having its own unique set points and sensors.
flash then the least significant digit( LSD) can be changed. All the values are stored within registers in the controllers.
Perform a long depress to accept the new address. The register listings for each Intellisys controller are in
section 4.3.
The following sections provide descriptions on all the set
points within the IRI. The letters within the brackets are
the two letter designations exhibited on the IRI display.

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4.2.1 MODBUS READ COMMAND 4.2.2 MODBUS WRITE COMMAND

To read the registers from an Intellisys controller, a Read To write to the registers in an Intellisys controller, a Preset
Holding Registers command (03) needs to be sent to the Single Register command (06) needs to be sent to the
IRI. A maximum of 32 registers can be read at one time. IRI. Note: Writing to registers can only be executed when
The formats for the query and response are as follows: the compressor is stopped. The formats for the query and
response are as follows:
The form of the query is: (Hex)
IRI address = XX The form of the query is: (Hex)
Function = 03 IRI address = XX
Starting Address Hi = XX Function =06
Starting Address Lo = XX Starting Address Hi = XX
Number of points Hi = XX Starting Address Lo = XX
Number of points Lo = XX Number of points Hi = XX
Error check (CRC or LRC) = XX Number of points Lo = XX
Error check (CRC or LRC) = XX
The form of the response is: (Hex)
IRI Address = XX The form of the response is: (Hex)
Function =03 IRI Address = XX
Byte Count = XX Function =06
Data 1 Hi = XX Byte Count = XX
Data 1 Lo = XX Data 1 Hi = XX
Data 2 Hi = XX Data 1 Lo = XX
Data 2 Lo = XX Data 2 Hi = XX
Error check (CRC or LRC) = XX Data 2 Lo = XX
Error check (CRC or LRC) = XX
Here is an example of a request to read offline pressure
(register 40112 and online pressure (register 40113 Here is an example to set offline pressure (register
from IRI address 22(Hex) using RTU mode: 40112 to 95 through IRI address 22(Hex) using RTU
mode:
The form of the query is: (Hex)
IRI address =22 The form of the query is: (Hex)
Function =03 IRI address =22
Starting Address Hi =00 Function =06
Starting Address Lo =6F Starting Address Hi =00
Number of points Hi =00 Starting Address Lo =6F
Number of points Lo =02 Data Hi =00
Error check (CRC hi) =F3 Data Lo =5F
Error check (CRC lo) =45 Error check (CRC hi) =FE
Error check (CRC lo) =BC
The form of the response is: (Hex)
IRI Address =22 The form of the response is: (Hex)
Function =03 IRI Address =22
Byte Count =04 Function =06
Data 1 Hi =00 Starting Address Hi =00
Data 1 Lo =5F Starting Address Lo =6F
Data 2 Hi =00 Data 2 Hi =00
Data 2 Lo =55 Data 2 Lo =5F
Error check (CRC hi) =18 Error check (CRC hi) =FE
Error check (CRC lo) =DC Error check (CRC lo) =BC
Error check (CRC lo) =DC

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4.3 REGISTER LISTING
The following sections contain register definitions for the various Ingersoll Rand Intellisys Controllers.

4.3.1 SSR CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-2
003 Discharge Pressure R
004 Sump Pressure R
005 Inlet Vacuum R Divide Value by 10
006 Coolant Temperature R
007 Airend Temperature R
008 Discharge Temperature R
009 Low Ambient Coolant Temp. R Low Ambient Option
064 Total Hours (hours) R
065 Loaded Hours (hours) R
096 Language Selection R See FIGURE 4-3
097 Units of Measure R See FIGURE 4-3
098 Rated Pressure R
099 Rated Horse Power R See FIGURE 4-3
112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Display Timer (seconds) R/W 10-600
115 Star-Delta Time (seconds) R
116 Auto Start/Stop (AS/S) Time (minutes) R/W 2-60 No Write if AS/S is off
117 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1=On
118 Sequence Control On/Off R 0 or 1 0=Off, 1=On
119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
120 Mod Only On/Off R/W 0 or 1 0=Off, 1 =On
121 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On
122 PORO Time (seconds) R/W 10-120 No Write if PORO is off
123 Load Delay Time (seconds) R/W 0-60
124 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option
125 Unloaded Stop Time R/W 10-30
255 Warning Code R See FIGURE 4-5
256-270 Alarm Code History R See FIGURE 4-5
272-286 Inlet Vacuum Alarm History R
288-302 Sump Pressure Alarm History R
304-318 Dischage Pressure Alarm History R
320-334 Coolant Temperature Alarm History R
336-350 Airend Temperature Alarm History R
352-366 Discharge Temperature Alarm History R
368-382 Low Ambient Coolant Temp. History R Low Ambient Option
384-398 Run Hours Alarm History R
400-414 Load Hours Alarm History R
512-526 Status Alarm History R See FIGURE 4-4
999 IRI Version Number R Reads from IRI only
FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms
1 = Host 1 = Alarms
Bit 1: Run/Stop (R/W) Bit 7: Warning (R)
0 = Stop 0 = No Warnings
1 = Run 1 = Warnings
Bit 2: Load/Unload (R/W) Bit 8: On/Off Line Mode (R)
0 = Unload
0 = Not in On/Off Line Mode
1 = Load
1 = On/Off Line Mode
Bit 3: Modulating (R)
Bit 9: Mod/ACS or Mod Only (R)
0 = Not Modulating
0 = Not in Mod/ACS Mode
1 = Modulating
1 = Mod/ACS Mode
Bit 4: Unused
Bits 10-12: Unused
Bit 5: Stopped in Auto Restart (R)
Bits 13-15: Unit Type (R)
0 = Not Stopped in Auto Restart
001 = SSR controller
1 = Stopped in Auto Restart
FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 99: Rated Horse Power
0 = English 0 = 50
1 = Spanish 1 = 60
2 = French 2 = 75
3 = Portuguese 3 = 100
Register 097: Units of Measure 4 = 125
0 = F and PSI
5 = 150
1 = C and PSI
6 = 200
2 = C and Bar
7 = 250
3 = C and kPa
8 = 300
4 = C and kg/cm
9 = 350
10 = 400
11 = 450
FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 3: Load/Unload (R)
0 = Stop 0 = Unload
1 = Run 1 = Load
Bit 1: On/Off Line Mode (R) Bit 4: Stopped Auto Restart (R)
0 = Not in On/Off Line Mode 0 = Not Stopped in Auto Restart
1 = On/Off Line Mode 1= Stopped in Auto Restart
Bit 2: MOD/ACS Mode (R) Bit 5: Unused
0 = Not in Mod/ACS Mode Bit 6: Unused
Bit 7: Unused
1 = Mod/ACS Mode
FIGURE 4-4 INTELLISYS SSR CONTROLLER STATUS ALARM HISTORY

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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 3APT
03 Sensor Failure 4APT
04 Sensor Failure P4 (Spare)
05 Sensor Failure P5 (Spare)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure 3CTT (Optional)
13 Sensor Failure T5 (Spare)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 Door Open (Starter)
21 Stepper Limit Switch
22 Check Motor Rotation
23 Check Inlet Control System
25 Remote Stop Failure
26 Remote Start Failure
27 Check Inlet Control
28 Low Unload Sump Pressure
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 1AVPT Sensor Error (Calibration)
37 Memory Fault
FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.2 SSR SG CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-7
003 Discharge Pressure R
004 Sump Pressure R
005 Inlet Vacuum R Divided by 10
006 Coolant Temperature R
007 Airend Temperature R
008 Discharge Temperature R
009 Low Ambient Coolant Temp. R Low Ambient Option
010 Separator Pressure Drop R
011 Spare Pressure Input 4 R
012 Dry Side Sump Pressure R Spare Pressure Input #5 if no
separator delta-p sensor option
013 Spare Pressure Input 6 R
014 Spare Pressure Input 7 R
015 Remote Pressure R Spare Pressure Input #8 if no
remote sensor option
016 Spare Temperature Input 5 R
017 Spare Temperature Input 6 R
018 Spare Temperature Input 7 R
019 Spare Temperature Input 8 R
020 % Load Modulation R
064 Total Hours (hours) R 0-9999 Less Than 10000
065 Loaded Hours (hours) R 0-9999 Less Than 10000
066 Ten Thousand Total Hours R Multiply by 10000
067 Ten Thousand Loaded Hours R Multiply by 10000
096 Language Selection R 0-11 See FIGURE 4-8
097 Units of Measure R 0-4 See FIGURE 4-8
098 Rated Pressure R
099 Rated Horse Power/Kilowatt R 0 - 21 See FIGURE 4-8
100 Starter Type R 0-4 See FIGURE 4-8
101 Service Level R 0 or 1 0=Level 1, 1 =Level 2
102 Service Type R 0 or 1 0=Hours, 1 =Months
103 Service Interval R 0-3 3, 6, 9, or 12 months
112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Mode of Operation R/W 0-2 See FIGURE 4-8
115 Star-Delta Time (seconds) R 5-20
116 Auto Start/Stop (AS/S) Time (minutes) R/W 2-60 No Write if AS/S is off
117 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1 =On
118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On
119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On
120 Solenoid Delta-P R 0 or 1 0=Off, 1 =On
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
121 Power Out Restart Option (PORO)On/Off R 0 or 1
122 PORO Time (seconds) R/W 10-120 No Write if PORO is off
123 Auto Start/Stop Delay Time (seconds) R/W 0-60
124 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option
125 Unloaded Stop Time R/W 10-30
126 Low Ambient Option On/Off R 0 or 1 0= Off, 1=On
127 Contrast R 0-10
128 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag
129 Lag Offset R/W 0-10
130 Max Modulation Pressure R/W (Online+10)
- (Offline + 7)
131 Lead/Lag Cycle Length (Hours) R/W 0-750
132 Scheduled Start (Hour) R/W 0-23
133 Scheduled Start (Minute) R/W 0-59
134 Scheduled Stop (Hour) R/W 0-23
135 Scheduled Stop (Minute) R/W 0-59
136 Modbus Protocol R 0 or 1 0=Off, 1 =On
137 Modbus Address R 1-247
138 High Dust Filter R 0 or 1 0=Off, 1 =On
139 Integral Sequencing Lead R/W 0-3 0=Off, 1 =On, 2=Always,
3=Never
140 Integral Sequencing Address R/W 1-4
141 Integral Sequencing Total R/W 2-4
142 Integral Sequencing Load Delay R/W 10-60
143 Integral Sequencing Lead Change R/W 0-750
(Hours)
144 Integral Sequencing Lead Change - Day R/W 0-9 See FIGURE 4-8
145 Integral Sequencing Lead Change - Hour R/W 0-23
146 Integral Sequencing Lead Change - Min R/W 0-45 Steps of 0, 15, 30, 45
147 Separator Delta-P Sensor R 0 or 1 0=Off, 1 =On
148 Variable frequency Drive R 0 or 1 0=Off, 1 =On
149 Scheduled Start (Day) R/W 0-9 See FIGURE 4-8
150 Scheduled Stop (Day) R/W 0-9 See FIGURE 4-8
151 Remote Sensor R 0 or 1 0=Off, 1 =On
250 Options R See FIGURE 4-8
251 Unloaded Inlet Vacuum R
252 Software Part Number - Most Significant R High Digits
253 Software Part Number - Least Significant R Low Digits
254 Software Version Number R
255 Warning Code R See FIGURE 4-10
256-270 Alarm Code History R See FIGURE 4-10
272-286 Inlet Vacuum Alarm History R
288-302 Sump Pressure Alarm History R
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Register Variable Read/ Range Notes


(40XXX) Write
304-318 Discharge Pressure Alarm History R
320-334 Coolant Temperature Alarm History R
336-350 Airend Temperature Alarm History R
352-366 Discharge Temperature Alarm History R
368-382 Low Ambient Coolant Temp. History R Low Ambient Option
384-398 Total Hours Alarm History R Less Than 10000 Hours
400-414 10000 Total Hours Alarm History R Multiply by 10000
416-430 Loaded Hours Alarm History R Less Than 10000 Hours
432-446 10000 Loaded Hours Alarm History R Multiply by 10000
448-462 Unloaded Inlet Vacuum Alarm History R
464-478 Spare R
480-494 Dry Side Sump Pressure Alarm History R
496-510 Remote Pressure Alarm History R
512-526 Status Alarm History R See FIGURE 4-9
528-542 Real Time Clock Alarm History - Hours R
544-558 Real Time Clock Alarm History - Minutes R
560-574 Real Time Clock Alarm History - Month R
576-590 Real Time Clock Alarm History - Date R
592-606 Real Time Clock Alarm History - Year R
999 IRI Version Number R Reads from IRI only
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE
Bit 0: Host/Local (R/W) Bit 6: Alarm (R)
0 = Local 0 = No Alarms
1 = Host 1 = Alarms
Bit 1: Run/Stop (R/W) Bit 7: Warning (R)
0 = Stop 0 = No Warnings
1 = Run 1 = Warnings
Bit 2: Load/Unload (R/W) Bit 8: On/Off Line Mode (R)
0 = Unload 0 = Not in On/Off Line Mode
1 = Load 1 = On/Off Line Mode
Bit 3: Modulating (R) Bit 9: Mod/ACS or Mod Only (R)
0 = Not Modulating 0 = Not in Mod/ACS Mode
1 = Modulating 1 = Mod/ACS Mode
Bit 4: Unused Bits 10-12: Unused
Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)
0 = Not Stopped in Auto Restart 001 = SSR controller
1 = Stopped in Auto Restart
FIGURE 4-7 INTELLISYS SSR SG CONTROLLER REGISTER 01-STATUS/CONTROL

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Register 096: Language Register 097: Units of Measure


0 = English 6 = German 0 = F and PSI
1 = Spanish 7 = Danish 1 = C and PSI
2 = Portuguese 8 = Norwegian 2 = C and Bar
3 = French 9 = Swedish 3 = C and kPa
4 = Italian 10 = Finnish 4 = C and kg/cm
5 = Dutch 11 = Turkish
Register 99: Rated Horse Power/Kilowatt
0 = 50hp 8 = 300hp 15 = 110kw
1 = 60hp 9 = 350hp 16 = 132kw
2 = 75hp 10 = 400hp 17 = 150kw
3 = 100hp 11 = 450hp 18 = 200kw
4 = 125hp 12 = 500hp 19 = 250kw
5 = 150hp 13 = 75kw 20 = 300kw
6 = 200hp 14 = 90kw 21 = 250kw
7 = 250hp
Register 100: Starter Type Register 114: Mode of Operation
0 = Star-Delta 0 = MOD/ACS
1 = Full Voltage 1 = On/Off Line
2 = Remote Star-Delta 2 = Modulation Only
3 = Remote Full Voltage
4 = Soft Starter
Register 144, 149, 150: Day
0= Sunday 4 = Thursday 7 = Daily
1 = Monday 5 = Friday 8 = Weekdays
2 = Tuesday 6 = Saturday 9 = Weekends
3 = Wednesday
Register 250: Options
Bit 0: Power Out Restart and Scheduled Start/Stop
0 = Off
1 = On
FIGURE 4-8 INTELLISYS SSR SG CONTROLLER REGISTER CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)


0 = Stop 0 = Not Stopped in Auto Restart
1 = Run 1 = Stopped in Auto Restart
Bit 1: On/Off Line Mode (R) Bit 5: Unused
0 = Not in On/Off Line Mode
Bit 6: Unused
1 = On/Off Line Mode
Bit 2: MOD/ACS Mode (R) Bit 7: Unused
0 = Not in Mod/ACS Mode
1 = Mod/ACS Mode
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-9 INTELLISYS SSR SG CONTROLLER STATUS ALARM HISTORY

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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 3APT
03 Sensor Failure 4APT
04 Sensor Failure P4 (Spare)
05 Sensor Failure 6APT (Optional)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure 3CTT (Optional)
13 Sensor Failure T5 (Spare)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 Control Power Loss
21 Stepper Limit Switch
22 Check Motor Rotation
23 Check Inlet Control System
25 Remote Stop Failure
26 Remote Start Failure
27 Check Inlet Control
28 Low Unload Sump Pressure
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 1AVPT Sensor Error (Calibration)
37 Memory Fault
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm - Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Line/Sump Differential
44 Communication Failure 1
45 Communication Failure 2
46 Communication Failure 3
47 Communication Failure 4
49 Sensor Failure Remote
FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.3 SE 15-100 HP CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-12
003 Discharge Pressure R
004 Sump Pressure R
005 Separator Pressure Drop R
006 Airend Temperature R
064 Total Hours (hours) R
065 Loaded Hours (hours) R
096 Language Selection R See FIGURE 4-13
097 Units of Measure R See FIGURE 4-13
098 Rated Pressure R
099 Starter Type R See FIGURE 4-13
100 Star-Delta Timer (seconds) R
101 Contrast R
102 Modulation On/Off R/W 0 or 1 0=Off, 1=On
112 Offline Pressure R/W 75 - (rated+3)
113 Online Pressure R/W 65-(offline-10)
114 Mode of Operation R/W 0-2 See FIGURE 4-13
115 Display Timer (seconds) R/W 10-600
116 Auto Start/Stop (AS/S) R 0 or 1 0=Off, 1 =On
117 Auto Start/Stop Time (minutes) On/Off R/W 2-20 No Write if AS/S is off
118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On
119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On
120 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1 =On
121 PORO Time (seconds) R/W 10-120 No Write if PORO is off
122 Load Delay Time (seconds) R/W 0-60
123 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag
124 Lag Offset R/W 0-10
125 Low Ambient On/Off R/W 0 or 1 0=Off, 1=On
252 Software Part Number High Word R
253 Software Part Number Low Word R
255 Warning Code R See FIGURE 4-15
256-270 Alarm Code History R See FIGURE 4-15
272-286 Discharge Pressure Alarm History R
288-302 Sump Pressure Alarm History R
304-318 Airend Temperature Alarm History R
320-334 Separator Pressure Alarm History R
336-350 Run Hours Alarm History R
352-366 Load Hours Alarm History R
368-382 Status Alarm History R See FIGURE 4-14
999 IRI Version Number R Reads from IRI only
FIGURE 4-11 INTELLISYS SE 15-100 HP CONTROLLER REGISTER STRUCTURE

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Mod/ACS or Mod Only (R)
Bit 3: Modulating (R) 0 = Not in Mod/ACS or Mode
0 = Not Modulating 1 = Mod/ACS or Mod Mode
Bits 10-12: Unused
1 = Modulating
Bit 4: Sump Pressure (R/W) Bits 13-15: Unit Type (R)
1 = Get Sump Pressure 010 = SE controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-12 INTELLISYS SE 15-100HP CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 =C and Bar
1 = Spanish 1 =C and PSI
2 = French 2 =C and kPa
3 = Portuguese 3 =F and PSI
Register 099: Starter Type 4 =C and kg/cm
0 = Full Voltage Register 114: Mode of Operation
1 = Star-Delta 0 = MOD/ACS
2 = No Starter 1 = Modulation Only
2 = On/Off Line
FIGURE 4-13 INTELLISYS SE 15-100HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 3: Load/Unload (R)
0 = Stop 0 = Unload
1 = Run 1 = Load
Bit 1: On/Off Line Mode (R) Bit 4: Stopped Auto Restart (R)
0 = Not in On/Off Line Mode 0 = Not Stopped in Auto Restart
1 = On/Off Line Mode 1 = Stopped in Auto Restart
Bit 2: MOD/ACS Mode (R) Bit 5: Unused
0 = Not Modulating Bit 6: Unused
1 = Modulating Bit 7: Unused
FIGURE 4-14 INTELLISYS SE 15-100HP CONTROLLER STATUS ALARM HISTORY

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Code Description
01 Pressure Sensor Failure
02 Temperature Sensor Failure 1
04 Starter Fault
05 Motor Overload
06 Reverse Rotation
07 Remote Stop Failure
08 Remote Start Failure
09 Calibration Error
10 High Airend Discharge Temperature
12 High Pressure
15 Separator Element
16 Control Power Loss
17 Fan Motor Overload
18 Emergency Stop
19 Low Sump Pressure
20 Memory Fault
21 Low Unloaded Sump Pressure
FIGURE 4-15 INTELLISYS SE 15-100HP CONTROLLER ALARM & WARNING CODES

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4.3.4 SIERRA 50-100 HP CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-17
003 Discharge Pressure R
004 Package Discharge Temp. R
005 Bearing Oil Temp. R
006 2nd Stage Inlet Temp. R
007 2nd State Discharge Temp. R
008 1st Stage Discharge Temp. R
064 Total Hours (hours) R
065 Loaded Hours (hours) R
096 Language Selection R See FIGURE 4-18
097 Units of Measure R See FIGURE 4-18
098 Rated Pressure R
099 Starter Type R See FIGURE 4-18
100 Star-Delta Timer (seconds) R
101 Contrast R
112 Off line Pressure R/W 75 - (rated+3)
113 Online Pressure R/W 65-(offline-10)
114 Display Timer (seconds) R/W 10-600
115 Auto Start/Stop On/Off R 0 or 1 0=Off, 1 =On
116 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off
117 Condensate Switch On/Off R 0 or 1 0=Off, 1=On
118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On
119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On
120 PORO On/Off R 0 or 1 0=Off, 1=On
121 PORO Time (seconds) R/W 10-120 No Write if PORO is off
122 Load Delay Time (seconds) R/W 0-60
123 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag
124 Lag Offset R/W 0-45 psi
125 Condensate Discharge Time (seconds) R/W 2-10
126 Condensate Interval Time (seconds) R/W 90-270
252 Part Number R High 16-bits
253 Part Number R Lower 16-bits
254 Software Version R
255 Warning Code R See FIGURE 4-20
256-270 Alarm Code History R See FIGURE 4-20
272-286 Discharge Pressure Alarm History R
288-302 Package Disch. Temp. Alarm History R
304-318 Bearing Oil Temp. Alarm History R
320-334 2nd Stage Inlet Temp. Alarm History R
336-350 2nd Stage Disch. Temp. Alarm History R
352-366 1st Stage Disch. Temp. Alarm History R
368-382 Run Hours Alarm History R
384-398 Load Hours Alarm History R
400-414 Status Alarm History R See FIGURE 4-19
999 IRI Version Number R Reads from IRI only
FIGURE 4-16 INTELLISYS SIERRA 50-100HP CONTROLLER REGISTER STRUCTURE

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused
Bits 10-12: Unused
Bit 4: Unused
Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)
110 = Sierra SE controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-17 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 = C and Bar

1 = Spanish 1 = C and PSI

2 = French 2 = C and kPa

3 = Portuguese 3 = F and PSI

Register 099: Starter Type 4 = C and kg/cm

0 = Full Voltage
1 = Star-Delta
2 = No Starter
FIGURE 4-18 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused

0 = Not in On/Off Line Mode Bit 6: Unused

1 = On/Off Line Mode Bit 7: Unused

Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-19 INTELLISYS SIERRA 50-100 HP CONTROLLER STATUS ALARM HISTORY

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Code Description
01 Pressure Sensor Failure
02 Package Disch. Temp. Sensor Failure
03 Bearing Oil Temp. Sensor Failure
04 Starter Fault
05 Motor Overload
06 2nd Stage Inlet Temp. Sensor Failure
07 Remote Stop Failure
08 Remote Start Failure
09 Calibration Error
10 2nd Stage Disch. Temp. Sensor Failure
11 1st Stage Disch. Temp. Sensor Failure
12 High Pressure
13 Oil Pressure Switch
14 Condensate Level
15 High Package Disch. Temp.
16 Control Power Loss
17 High Bearing Oil Temp.
18 Emergency Stop
19 High 2nd Stage Inlet Temp.
20 Memory Fault
21 High 1st Stage Disch. Temp.
22 High 2nd Stage Disch. Temp.
23 Excessive Unloaded Operation
FIGURE 4-20 INTELLISYS SIERRA 50-100HP CONTROLLER ALARM & WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.5 SIERRA 100-200 HP CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-22
003 Discharge Pressure R
004 2nd Stage Inlet Pressure R
005 2nd Stage Discharge Pressure R
006 Inlet Vacuum R
007 Oil Filter In Pressure R
008 Bearing Oil Pressure R
009 1st Staqe Discharge Temp. R
010 1st Stage lnlet Temp. R
011 2nd Stage Discharge Temp. R
012 Bearing Oil Temp. R
013 Package Discharge Temp. R
064 Running Hours (<10,000 hours) R
065 Ten Thousand Running Hours R Multiply value by 10,000
066 Load Hours (<10,000 hours) R
067 Ten Thousand Load Hours R Multiply value by 10,000
096 Language Selection R See FIGURE 4-23
097 Units of Measure R See FIGURE 4-23
098 Ratinq Pressure R
112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Display Timer (seconds) R/W 10-600
115 Condensate Time (seconds) R/W 90-270
116 Start-Delta Time (seconds) R 10-20
117 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off
118 Max. 1st Stage Temperature R/W 310-410
119 Max. 2nd Stage Temperature R/W Variable Refer to Sierras Manual
120 PORO Time (seconds) R/W 10-120 No Write if PORO is off
121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On
122 PORO On/Off R 0 or 1 0=Off, 1=On
123 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
124 Sequence Control On/Off R 0 or 1 0=Off, 1=On
125 Condensate Level On/Off R 0 or 1 0=Off, 1=On
126 Water Unit Yes/No R 0 or 1 0=No, 1=Yes
255 Warning Code R See FIGURE 4-25
256-270 Alarm Code History R See FIGURE 4-25
272-286 Inlet Vacuum Alarm History R
288-302 2nd Stage Inlet Pressure Alarm History R
304-318 2nd Stage Discharge Press. Alarm History R
320-334 Package Discharge Press. Alarm History R
336-350 Oil Filter In Pressure Alarm History R
352-366 Bearing Oil Pressure Alarm History R
FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE (Continued)

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Register Variable Read/ Range Notes


(40XXX) Write
368-382 1st Stage Discharge Temp Alarm History R
384-398 2nd Stage Inlet Temp Alarm History R
400-414 2nd Stage Discharge Temp Alarm History R
512-526 Bearing Oil Temp Alarm History R
528-542 Package Discharge Air Temp Alarm R
History
544-558 Run Hours Alarm History R
560-574 Run Hours, Ten Thousand, Alarm History R
576-590 Load Hours Alarm History R
592-606 Load Hours, Ten Thousand, Alarm History R
608-622 Status Alarm History R See FIGURE 4-24
999 IRI Version Number R Reads from IRI only
FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE
Bit 0: Host/Local (R/W) Bit 6: Alarm (R)
0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused Bits 10-12: Unused
Bit 4: Unused Bits 13-15: Unit Type (R)
Bit 5: Stopped in Auto Restart (R) 100 = Sierra controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-22 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Register 96: Language Register 97: Units of Measure


0 = English 0 = F and PSI

1 = Spanish 1 = C and PSI

2 = Portuguese 2 = C and Bar


3 = C and kPa
4 = C and kg/cm
FIGURE 4-23 INTELLISYS SIERRA 100-200 HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused

0 = Not in On/Off Line Mode Bit 6: Unused

1 = On/Off Line Mode Bit 7: Unused

Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-24 INTELLISYS SIERRA 100-200 HP CONTROLLER STATUS ALARM HISTORY

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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Sensor Failure 5OPT
06 Sensor Failure 6OPT
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2ATT
10 Sensor Failure 3ATT
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 High 1st Stage Discharge Temp.
21 High 2nd Stage Discharge Temp.
22 High Bearing Oil Temp.
23 High I/C Air Temp,
24 Unused
25 Remote Stop Failure
26 Remote Start Failure
27 High Vacuum
28 High Loaded Vacuum
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
33 Change Inlet Filter
34 High I/C Pressure (Unloaded)
35 Change Coolant Filter
36 High 2nd Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
40 2nd Stage Over Ratio
FIGURE 4-25 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.6 SIERRA 125-400 HP SG CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-27
003 Discharge Pressure R
004 2nd Stage Inlet Pressure R
005 2nd Stage Discharge Pressure R
006 Inlet Vacuum R Value Divided by 10
007 Oil Filter In Pressure R
008 Bearing Oil Pressure R
009 2nd Stage Inlet Temp R
010 1st Stage Discharge Temp. R
011 2nd Stage Discharge Temp. R
012 Bearing Oil Temp. R
013 Package Discharge Temp. R
014 Remote Pressure R Option
064 Running Hours (<10,000 hours) R
065 Ten Thousand Running Hours R Multiply value by 10, 000
066 Load Hours (<10,000 hours) R
067 Ten Thousand Load Hours R Multiply value by 10,000
093 Service Level R 0 or 1 0=Level 1, 1=Level 2
094 Service Type R 0 or 1 0=Hours, 1=Months
095 Service Interval R 0-3 3, 6, 9, or 12 months
096 Language Selection R See FIGURE 4-28
097 Units of Measure R See FIGURE 4-28
098 Rating Pressure R
099 Starter Type R 0-4 See FIGURE 4-28
100 Power Type R 0-1 0=50 Hz, 1=60 Hz
112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Condensate Release Time (seconds) R/W 2-10
115 Condensate Interval Time (seconds) R/W 90-270
116 Start-Delta Time (seconds) R 10-20
117 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off
118 Max. 1st Stage Temperature R/W 310-410
119 Max. 2nd Stage Temperature R/W Variable Refer to Sierras Manual
120 PORO Time (seconds) R/W 10-120 No Write if PORO is off
121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On
122 PORO On/Off R 0 or 1 0=Off, 1=On
123 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
124 Sequence Control On/Off R 0 or 1 0=Off, 1=On
125 Condensate Level On/Off R 0 or 1 0=Off, 1=On
126 Load Delay Time (seconds) R/W 0-60
127 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag
128 Lag Offset R/W 0 - 45 psi
129 Contrast R 0-10
130 Lead/Lag Cycle Length (Hours) R/W 0-750
131 Scheduled Start (Hours) R/W 0-23
FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE (CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
132 Scheduled Start (Minutes) R/W 0-59
133 Scheduled Stop (Hours) R/W 0-23
134 Scheduled Stop (Minutes) R/W 0-59
135 Real Time Hours R 0-23
136 Real Time Minutes R 0-59
137 Month of Year R 1-12
138 Day of Month R 1-31
139 Year R 0-99
140 Integral Sequencing Lead R/W 0-3 0=Off, 1=On, 2=Always,
3=Never
141 Integral Sequencing Total R/W 2-4
142 Integral Sequencing Address R/W 1-4
143 Integral Sequencing Load Delay (Seconds) R/W 10-60
144 Integral Sequencing Lead Change (Hours) R/W 0-750
145 Integral Sequencing Lead Change - Day R/W 0-9 See FIGURE 4-28
146 Integral Sequencing Lead Change - Hour R/W 0-23
147 Integral Sequencing Lead Change - Min R/W 0-45 Steps of 0, 15, 30, 45
148 Scheduled Start-Day R/W 0-9 See FIGURE 4-28
149 Scheduled Stop-Day R/W 0-9 See FIGURE 4-28
150 High Dust Filter R 0 or 1 0=Off, 1=On
151 Remote Sensor R 0 or 1 0=Off, 1=On
252 Part Number R High 16-bits
253 Part Number R Lower 16-bits
254 Software Version R
255 Warning Code R See FIGURE 4-30
256-270 Alarm Code History R See FIGURE 4-30
272-286 Inlet Vacuum Alarm History R
288-302 2nd Stage Inlet Pressure Alarm History R
304-318 2nd Stage Discharge Press. Alarm History R
320-334 Package Discharge Press. Alarm History R
336-350 Oil Filter In Pressure Alarm History R
352-366 Bearing Oil Pressure Alarm History R
368-382 1st Stage Discharge Temp Alarm History R
384-398 2nd Stage Inlet Temp Alarm History R
400-414 2nd Stage Discharge Temp Alarm History R
416-430 Remote Pressure Alarm History R
512-526 Bearing Oil Temp Alarm History R
528-542 Package Discharge Air Temp Alarm History R
544-558 Run Hours Alarm History R
560-574 Run Hours, Ten Thousand, Alarm History R
576-590 Load Hours Alarm History R
592-606 Load Hours, Ten Thousand, Alarm History R
608-622 Status Alarm History R SEE FIGURE 4-29
999 IRI Version Number R Reads from IRI only
FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused Bits 10-12: Unused
Bit 4: Unused Bits 13-15: Unit Type (R)
Bit 5: Stopped in Auto Restart (R) 100 = Sierra controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-27 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER 01- STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 6 = German 0 = F and PSI
1 = Spanish 7 = Danish 1 = C and PSI
2 = Portuguese 8 = Norwegian 2 = C and Bar
3 = French 9 = Swedish 3 = C and kPa
4 = Italian 10 = Finnish 4 = C and kg/cm
5 = Dutch 11 = Turkish
Register 099: Starter Type Register 145, 148, 149: Day
0 = Star-Delta 0 = Sunday 4 = Thursday 7 = Daily
1 = Full Voltage 1 = Monday 5 = Friday 8 =Weekdays
2 = Remote Star-Delta 2 = Tuesday 6 = Saturday 9 = Weekends
3 = Remote Full Voltage 3 = Wednesday
4 = Soft Starter
FIGURE 4-28 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused

0 = Not in On/Off Line Mode Bit 6: Unused

1 = On/Off Line Mode Bit 7: Unused

Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-29 INTELLISYS SIERRA 125-400HP SG CONTROLLER STATUS ALARM

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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Sensor Failure 5OPT
06 Sensor Failure 6OPT
07 Sensor Failure Remote
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2ATT
10 Sensor Failure 3ATT
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
20 High 1st Stage Discharge Temp.
21 High 2nd Stage Discharge Temp.
22 High Bearing Oil Temp.
23 High I/C Air Temp.
24 2nd Stage Over Ratio
25 Remote Stop Failure
26 Remote Start Failure
27 High Vacuum
28 High Loaded Vacuum
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
33 Change Inlet Filter/Inlet Restriction
34 High I/C Pressure (Unloaded)
35 Change Coolant Filter
36 High 2nd Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
40 Auxiliary 1
41 Auxiliary 2
42 Service Required
43 100 Hours To Service
44 14 Days To Service
45 Alarm Service Required
46 No Control Power
47 Invalid Calibration
48 Communication Failure 1
49 Communication Failure 2
50 Communication Failure 3
51 Communication Failure 4
52 Excessive Unloader Operation
FIGURE 4-30 INTELLISYS SIERRA 125-400HP SG CONTROLLER ALARM/WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-32
003 Package Discharge Pressure R
004 Airend Inlet Pressure R Value Divided by 10
005 Airend Discharge Pressure R
007 Oil Filter In Pressure R
008 Bearing Oil Pressure R
009 Airend Inlet Temp. R
011 Airend Discharge Temp. R
012 Bearing Oil Temp. R
013 Package Discharge Temp. R
064 Running Hours (<10,000 hours) R
065 Ten Thousand Running Hours R Multiply value by 10,000
066 Load Hours (<10,000 hours) R
067 Ten Thousand Load Hours R Multiply value by 10,000
093 Service Level R 0 or 1 0=Level 1, 1=Level 2
094 Service Type R 0 or 1 0=Hours, 1=Months
095 Service Interval R 0-3 3, 6, 9, or 12 months
096 Language Selection R See FIGURE 4-33
097 Units of Measure R See FIGURE 4-33
098 Rating Pressure R
099 Starter Type R 0-4
112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure
113 Online Pressure R/W 65-(offline-10) offline = offline pressure
114 Condensate Release Time (seconds) R/W 2-10
115 Condensate Interval Time (seconds) R/W 90-270
116 Start-Delta Time (seconds) R 10-20
117 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off
119 Max. Airend Temperature R/W 328-428
120 PORO Time (seconds) R/W 10-120 No Write if PORO is off
121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On
122 PORO On/Off R 0 or1 0=Off, 1=On
123 Remote Start/Stop OR/Off R 0 or 1 0=Off, 1=On
124 Sequence Control On/Off R 0 or 1 0=Off, 1=On
125 Condensate Level On/Off R 0 or 1 0=Off, 1=On
126 Load Delay Time (seconds) R/W 0-60
127 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag
128 Lag Offset R/W 0-45 psi
129 Contrast R 0-10
130 Lead/Lag Cycle Length (Hours) R/W 0-750
131 Scheduled Start (Hours) R/W 0-23
132 Scheduled Start (Minutes) R/W 0-59
FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER
REGISTER STRUCTURE (CONTINUED)

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Operators/Instruction Manual and Parts List Intellisys Remote Interface

Register Variable Read/ Range Notes


(40XXX) Write
133 Scheduled Stop (Hours) R/W 0-23
134 Scheduled Stop (Minutes) R/W 0-59
135 Real Time Hours R 0-2
136 Real Time Minutes R 0-59
137 Month of Year R 1-12
138 Day of Month R 1-31
139 Year R 0-99
252 Part Number R High 16-bits
253 Part Number R Lower 16-bits
254 Software Version R
255 Warning Code R See FIGURE 4-35
256-270 Alarm Code History R See FIGURE 4-35
288-302 Airend Inlet Pressure Alarm History R
304-318 Airend Discharge Press. Alarm History R
320-334 Package Discharge Press. Alarm History R
336-350 Oil Filter In Pressure Alarm History R
352-366 Bearing Oil Pressure Alarm History R
384-398 Airend Inlet Temp Alarm History R
400-414 Airend Discharge Temp Alarm History R
512-526 Bearing Oil Temp Alarm History R
528-542 Package Discharge Air Temp Alarm History R
544-558 Run Hours Alarm History R
560-574 Run Hours, Ten Thousand, Alarm History R
576-590 Load Hours Alarm History R
592-606 Load Hours, Ten Thousand, Alarm History R
608-622 Status Alarm History R See FIGURE 4-34
999 IRI Version Number R Reads from IRI Only
FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER REGISTER STRUCTURE

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Unused
Bit 3: Unused Bits 10-12: Unused
Bit 4: Unused Bits 13-15: Unit Type (R)
Bit 5: Stopped in Auto Restart (R) 100 = Sierra controller
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-32 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 = C and Bar

1 = Spanish 1 =C and PSI

2 = French 2 = C and kPa

3 = Portuguese 3 = F and PSI

Register 099: Starter Type 4 = C and kg/cm

0 = Full Voltage
1 = Star-Delta
2 = No Starter
FIGURE 4-33 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused

0 = Not in On/Off Line Mode Bit 6: Unused

1 = On/Off Line Mode Bit 7: Unused

Bit 2: Unused
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-34 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
STATUS ALARM HISTORY

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Code Description
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Sensor Failure 5OPT (Warn)
06 Sensor Failure 6OPT
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
10 Sensor Failure 3ATT (Warn)
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT (Warn)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Starter Fault
18 Motor Overload (Main)
19 Fan Motor Overload
21 High Airend Discharge Temp.
22 High Bearing Oil Temp.
23 Hi I/C Air Temp.
24 Control Power Loss
25 Remote Stop Failure
26 Remote Start Failure
29 High Discharge Air Pressure
30 Low Bearing Oil Pressure
31 High I/C Pressure (Loaded)
32 Emergency Stop
33 Change Inlet Filter
34 High I/C Pressure (Unloaded)
35 Change Oil Filter (Warn)
36 Airend Stage Pressure
37 Memory Fault
38 Low Water Flow
39 High Condensate
FIGURE 4-35 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SGCONTROLLER
ALARM/WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.8 RECIP CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-37
003 1st Stage Discharge Pressure R
004 Package Discharge Pressure R
005 Air Filter Pressure Drop R
006 Frame Oil Pressure R
007 Package Water In Pressure R
008 Package Water Out Pressure R
009 Pressure AA R
010 Pressure BB R
011 1st Stage Discharge Temp. R
012 2nd Stage Discharge Temp. R
013 Frame Oil Temperature R
014 Package Water In Temp. R
015 2nd Stage Air In Temp. R
016 1st Stage Out Temp. R
017 2nd Stage Water Out Temp. R
018 Unused R
064 Run 10,000 Hours R
065 Run Hours (<10,000) R
066 Load 10,000 Hours R
067 Load Hours (<10,000) R
068 Load 75% 10,000 Hours R
069 Load 75% Hours (<10,000) R
070 Load 50% 10,000 Hours R
071 Load 50% Hours (<10,000) R
072 Load 25% 10,000 Hours R
073 Load 25% Hours (<10,000) R
074 Unload 10,000 Hours R
075 Unload Hours (<10,000) R
096 Rated Pressure R
097 Recip Type R See FIGURE 4-38
098 Regulation Type R See FIGURE 4-38
112 Offline Pressure R/W 30 - rated rated=rated pressure
113 Online Pressure R/W 20-(offline-10) offline=offline pressure
114 Data View Time R/W 10-600
115 Load Delay Time R/W 15-60
116 Star-Delta Time R 3-19 Star-Delta Units Only
117 Auto Start/Stop Time R/W 10-180
118 Remote Start/Stop R 0 or 1 0=Off, 1 =On
119 Sequence Control R 0 or 1 0=Off, 1=On
120 1st Stage Discharge Temp. (max) R/W 150-500
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
121 2nd Stage Discharge Temp. (Max) R/W 150-500
122 Frame Oil Temp. (Max) R/W 120-210
123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1 =Yes
124 Package Water In Temp. (Min) R/W 25-45
125 Package Water In Temp. Shutdown R 0 or 1 0=No, 1 =Yes
126 Package Water In Temp. (Max) R/W 50-150
127 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes
128 2nd Stage Air In Temp. (Max) R/W 80-160
129 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1 =Yes
130 1st Stage Water Out Temp. (Max) R/W 80-155
131 1st Stage Water Out Temp. Shutdown R 0 or 1 0=No, 1 =Yes
132 2nd Stage Water Out Temp. (Max) R/W 80-155
133 2nd Stage Water Out Temp Shutdown R 0 or 1 0=No, 1 =Yes
134 Package Discharge Pressure (Max) R/W 30-X X=rated + 10% of rated
135 Package Discharge Press. Shutdown R 0 or 1 0=No, 1 =Yes
136 Air Filter Pressure Drop (Max) R/W .2-1.0
137 Frame Oil Pressure (Min) R/W 8-60
138 Package Water In Pressure (Max) R/W 50-76
139 Package Water In Press. Shutdown R 0 or 1
140 Package Water In Pressure (Min) R/W 6-40
141 Package Water In Press. Shutdown R 0 or 1 0=No, 1 =Yes
142 Package Water Pressure Loss (Min) R/W 0-30
143 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1 =Yes
144 Pressure AA (Min) R/W 0-200
145 Pressure AA Shutdown R 0 or 1 0=No, 1 =Yes
146 Pressure BB (Max) R/W 0-200
147 Pressure BB Shutdown R 0 or 1 0=No, 1 =Yes
148 Lubricator Failure Shutdown R 0 or 1 0=No, 1 =Yes
149 Intercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes
150 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes
151 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1 =Yes
152 Frame Oil Level Shutdown R 0 or 1 0=No, 1 =Yes
153 Switch AA Shutdown R 0 or 1 0=No, 1 =Yes
154 Switch BB Shutdown R 0 or 1 0=No, 1 =Yes
155 Condensate Time R/W 5-60
156 PORO On/Off R 0 or 1 0=No, 1 =Yes
157 PORO Time R/W 10-120
255 Warning Code R See FIGURE 4-40
256-270 Alarm Code History R See FIGURE 4-40
272-286 1st Stage Disch. Press. Alarm History R
288-302 Package Disch. Temp. Alarm History R
304-318 Air Filter Press. Drop Alarm History R
320-334 Frame Oil Press. Alarm History R
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
336-350 Package Water In Press Alarm History R
352-366 Package Water Out Press Alarm History R
368-382 Pressure AA Alarm History R
384-398 Pressure BB Alarm History R
400-414 1st Stage Disch. Temp. Alarm History R
416-430 2nd Stage Disch. Temp. Alarm History R
432-446 Frame Oil Temp. Alarm History R
448-462 Package Water In Temp. Alarm History R
464-478 2nd Stage Air In Temp. Alarm History R
480-494 1st Stage Water Out Temp Alarm History R
496-510 2nd Stage Water Out Temp Alarm History R
512-526 Run Hours >10,000 Alarm History R
528-542 Run Hours <10,000 Alarm History R
544-558 100% Load Hours >10,000 Alarm History R
560-574 100% Load Hours <10,000 Alarm History R
576-590 75% Load Hours >10,000 Alarm History R
592-606 75% Load Hours <10,000 Alarm History R
608-622 50% Load Hours >10,000 Alarm History R
624-638 50% Load Hours <10,000 Alarm History R
640-654 25% Load Hours >10,000 Alarm History R
656-670 25% Load Hours <10,000 Alarm History R
672-686 Unload Hours >10,000 Alarm History R
688-702 Unload Hours <10,000 Alarm History R
704-718 Status Alarm History R See FIGURE 4-39
999 IRI Version Number R Reads from IRI only
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: Constant Speed Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in Constant Speed Mode
0 = Unload 1 = Constant Speed Mode
1 = Load Bit 9: Auto/Dual Mode (R)
Bits 3-4: Load Level (R/W) 0 = Not in Auto/Dual Mode
00 = 25% 1 = Auto/Dual Mode
01 = 50% Bits 10-12: Unused
10 = 75% Bits 13-15: Unit Type (R)
11 = 100% 111 = Recip controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-37 INTELLISYS RECIP CONTROLLER REGISTER 01-STATUS/CONTROL

Register 097: Recip Type Register 098: Regulation Type


1 = LLE 0 = 2 step

2 = XLE 1 = 3 step

3 = PHE 2 = 5 step (4 output)


3 = 5 step (3 output)
FIGURE 4-38 INTELLISYS RECIP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bits 5-6: Load Level

0 = Not in On/Off Line Mode 00 = 25% Load

1 = On/Off Line Mode 01 = 50% Load

Bit 2: Auto Dual Mode (R) 10 = 75% Load

0 = Not in Auto Dual Mode 11 = 100% Load

1 = Auto Dual Mode Bit 7: Unused

Bit 3: Load/Unload (R)


0 = Unload
1 = Load
FIGURE 4-39 INTELLISYS RECIP CONTROLLER STATUS ALARM HISTORY

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Code Description
01 1st Stage Disch. Press. Sensor Failure
02 Package Disch. Press. Sensor Failure
03 Air Filter Press. Drop Sensor Failure
04 Frame Oil Press. Sensor Failure
05 Package Water In Press. Sensor Failure
06 Package Water Out Press. Sensor Failure
07 Pressure AA Sensor Failure
08 Pressure BB Sensor Failure
17 1st Stage Disch. Temp. Sensor Failure
18 2nd Stage Disch. Temp. Sensor Failure
19 Frame Oil Temp. Sensor Failure
20 Package Water In Temp. Sensor Failure
21 2nd Stage Air In Temp. Sensor Failure
22 1st Stage Water Out Temp. Sensor Failure
23 2nd Stage Water Out Temp. Sensor Failure
33 Emergency Stop
34 Starter Fault
35 Main Motor Overload
36 Motor Not Synchronized
37 Lubricator Failure
38 Intercooler Condensate
39 Aftercooler Condensate
40 Lubricator Oil
41 Frame Oil
42 Switch AA
43 Switch BB
44 Remote Stop Failure
45 Remote Start Failure
46 1st Stage Discharge Temp.
47 2nd Stage Discharge Temp.
48 Frame Oil Temp.
49 Package Water In Temp. (Low)
50 Package Water In Temp. (High).
51 2nd Stage Air In Temp.
52 1st Stage Water Out Temp.
53 2nd Stage Water Out Temp.
61 Package Discharge Pressure
62 Air Filter Pressure Drop
63 Frame Oil Pressure
64 Package Water In Pressure (Low)
65 Package Water In Pressure (High)
66 Package Water Pressure Loss
67 Pressure AA
68 Pressure BB
77 High Disch. Press. caused by host
FIGURE 4-40 INTELLISYS RECIP CONTROLLER ALARM & WARNING CODES

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4.3.9 RECIP SG CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-42
003 Oil Pressure R
004 Water In Pressure R
005 Water Out Pressure R
006 Package Discharge Pressure R
007 1st Stage Discharge Pressure R
008 2nd Stage Discharge Pressure R 3 Stage Units Only
009 Suction Pressure R Booster Units Only
010 Inlet Vacuum R Air Filter Press Drop Option
011 Oil Temperature R
012 Water In Temperature R
013 2nd Stage Inlet Temperature R
014 3rd Stage Inlet Temperature R 3 Stage Units Only
015 Package Discharge Temperature R
016 1st Stage Discharge Temperature R
017 2nd Stage Discharge Temperature R
018 3rd Stage Discharge Temperature R 3 Stage Units Only
064 Total Hours (hours) R 0-9999 Less Than 10000
065 Ten Thousand Total Hours R Multiply by 10000
066 100% Loaded Hours (hours) R 0-9999 Less Than 10000
067 Ten Thousand 100% Loaded Hours R Multiply by 10000
068 50% Loaded Hours (hours) R 0-9999 Less Than 10000
069 Ten Thousand 50% Loaded Hours R Multiply by 10000
070 25% Loaded Hours (hours) R 0-9999 Less Than 10000
071 Ten Thousand 25% Loaded Hours R Multiply by 10000
072 75% Loaded Hours (hours) R 0-9999 Less Than 10000
073 Ten Thousand 75% Loaded Hours R Multiply by 10000
096 Language Selection R 0-2 See FIGURE 4-43
097 Units of Measure R 0-4 See FIGURE 4-43
098 Recip Type R 0-5 See FIGURE 4-43
099 Rated Pressure R
100 Sensor 2APT R 0-2 0=225,1=500,2=1000
101 Sensor 1APT R 0-2 0=225,1=500,2=1000
102 Sensor 7APT R 0-2 0=225,1=500,2=1000
103 Sensor 3APT R 0-2 0=225,1=500,2=1000
104 Regulation R 0-4 See FIGURE 4-43
105 Starter Type R 0-3 See FIGURE 4-43
112 Offline Pressure R/W 30 - rated rated = rated pressure
113 Online Pressure R/W 20-(offline-2) offline = offline pressure
114 Mode of Operation R/W 0-1 See FIGURE 4-43
115 Load Delay Time (seconds) R/W 15-60
116 Star-Delta Time (seconds) R 10-20
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Register Variable Read/ Range Notes


(40XXX) Write
117 Auto Start/Stop (AS/S) Time (minutes) R/W 2-20
118 Condensate Time (seconds) R/W 3-60
119 Contrast R 0-10
120 Condensate Interval (seconds) R/W 60-300
121 Inlet Regulation Time (10ths of seconds) R/W 0-5.0
122 Minimum 1st Stage Discharge Pressure R/W 50-300
123 Auto Start Delay Time (seconds) R/W 0-60
128 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
129 Sequence Control On/Off R 0 or 1 0=Off, 1=On
130 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On
131 PORO Time (seconds) R 10-120
132 Air Filter Pressure Drop On/Off R 0 or 1 0=Off, 1=On
133 Air Filter Pressure Drop Value (10th of psi) R .2-1.0
134 CIosed Loop Water System R 0 or 1 0=Off, 1=On
144 High 1st Stage Discharge Temperature R/W 150-500
145 High 2nd Stage Discharge Temperature R/W 150-500
146 High 3rd Stage Discharge Temperature R/W 150-500
147 High Oil Temperature R/W 120-210
148 Low Water In Temperature R/W 30-50
149 High Water In Temperature R/W 50-150
150 High 2nd Stage In Temperature R/W 80-160
151 High 3rd Stage In Temperature R/W 80-160
152 High Package Discharge Temperature R/W 80-500
153 High 1st Stage Discharge Pressure R/W 100-400
154 High 2nd Stage Discharge Pressure R/W 100-400
155 Low Suction Pressure R/W 30-400
156 High Suction Pressure R/W 35-405
157 Low Oil Pressure R/W 8-60
158 Low Water In Pressure R/W 25-45
159 High Water In Pressure R/W 50-76
160 Low Water Pressure Drop R/W 0-40
252 Software Part Number - Most Significant R High Digits
253 Software Part Number - Least Significant R Low Digits
254 Software Version Number R
255 Warning Code R See FIGURE 4-44
256-270 Alarm Code History R See FIGURE 4-44
272-286 Oil Pressure Alarm History R
288-302 Water In Pressure Alarm History R
304-318 Water Out Pressure Alarm History R
320-334 Package Discharge Press Alarm History R
336-350 1st Stage Discharge Press Alarm History R
352-366 2nd Stage Discharge Press Alarm History R
368-382 Suction Pressure Alarm History R
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
384-398 Inlet Vacuum Alarm History R
400-414 Oil Temperature Alarm History R
416-430 Water In Temperature Alarm History R
432-446 2nd Stage In Temperature Alarm History R
448-462 3rd Stage In Temperature Alarm History R
464-478 Package Discharge Temp Alarm History R
480-494 1st Stage Discharge Temp Alarm History R
496-510 2nd Stage Discharge Temp Alarm History R
512-526 3rd Stage Discharge Temp Alarm History R
528-542 Run Hours Alarm History R Less Than 10000 Hours
544-558 10000 Run Hours Alarm History R Multiply by 10000
560-574 100% Loaded Hours Alarm History R Less Than 10000 Hours
576-590 10000 100% Loaded Hours Alarm History R Multiply by 10000
592-606 50% Loaded Hours Alarm History R Less Than 10000 Hours
608-622 10000 50% Loaded Hours Alarm History R Multiply by 10000
624-638 Status Alarm History R See FIGURE 4-43
640-654 Real Time Clock Alarm History - Hours R
656-670 Real Time Clock Alarm History - Minutes R
672-686 Real Time Clock Alarm History - Month R
688-702 Real Time Clock Alarm History - Date R
704-718 Real Time Clock Alarm History - Year R
720-734 25% Loaded Hours Alarm History R Less Than 10000 Hours
736-750 10000 25% Loaded Hours Alarm History R Multiply by 10000
752-766 75% Loaded Hours Alarm History R Less Than 10000 Hours
768-782 10000 75% Loaded Hours Alarm History R Multiply by 10000
999 IRI Version Number R Reads from IRI only
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: Constant Speed Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in Constant Speed Mode
0 = Unload 1 = Constant Speed Mode
1 = Load Bit 9: Auto/Dual Mode (R)
Bits 3-4: Load Level (R/W) 0 = Not in Auto/Dual Mode
00 = 25% 1 = Auto/Dual Mode
01 = 50% Bits 10-12: Regulation Type
10 = 75% 00 = 2 Step
11 = 100% 01 = 3 Step
Bit 5: Stopped in Auto Restart (R) 10 = 5 Step 1 (4 Outputs)
0 = Not Stopped in Auto Restart 11 = 5 Step 2 (3 Outputs)
1 = Stopped in Auto Restart Bits 13-15: Unit Type (R)
111 = Recip controller
FIGURE 4-42 INTELLISYS RECIP SG CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 097: Units of Measure
0 = English 0 = F and PSI

1 = Spanish 1= C and PSI

2 = Portuguese 2 = C and Bar

Register 098: Recip Type 3 = C and kPa

0 = ESV 4 = C and kg/cm


Register 104: Regulation
1 = ESV Booster
0 = 2 Step
2 = PHE, LLE, XLE 2 Stage
1 = 3 Step
3 = PHE, DXE 3 Stage
2 = 5 Step 1
4 = PHE 2 A/E Booster
3 = 5 Step 2
5 = PHE 2 Stage Booster
4 = Inlet Regulation
Register 105: Starter Type
Register 114: Mode of Operation
0 = Star-Delta 0 = Constant Speed
1 = Full Voltage 1 = Auto/Dual
2 = Remote Star-Delta
3 = Remote Full Voltage
FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER REGISTER CODES

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Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)


0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: Constant Speed Mode (R) Bits 5-6: Load Level

0 = Not in Constant Speed Mode 00 = 25% Load

1= Constant Speed Mode 01 = 50% Load

Bit 2: Auto Dual Mode (R) 10 = 75% Load

0 = Not in Auto Dual Mode 11 = 100% Load

1 = Auto Dual Mode Bit 7: Unused

Bit 3: Load/Unload (R)


0 = Unload
1 = Load
FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER STATUS ALARM HISTORY
Code Description
01 Sensor Failure 1APT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4OPT
05 Sensor Failure 5WPT
06 Sensor Failure 6WPT
07 Sensor Failure 7APT
08 Sensor Failure 3AVPT
09 Sensor Failure 3OTT
10 Sensor Failure 7WTT
11 Sensor Failure 5ATT
12 Sensor Failure 6ATT
13 Sensor Failure 4ATT
14 Sensor Failure 1ATT
15 Sensor Failure 2ATT
16 Sensor Failure 8ATT
17 Starter Fault
18 Motor Overload
19 High Vibration
20 Control Power Loss
21 Lubricator Line Alert
22 Low Lubricator Oil Level
23 Low Frame Oil Level
24 Intercooler Condensate
25 Remote Stop Failure
26 Remote Start Failure
27 Aftercooler Condensate
28 High Package Inlet Temperature
29 High Water Out Temperature
FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES (PART 1 OF 2 CONTINUED)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Code Description
30 High Frame Oil Temperature
31 Low Water In Temperature
32 Emergency Stop
33 High 2nd Stage In Temperature
34 High 3rd Stage In Temperature
35 High Package Discharge Temp
36 High 1st Stage Discharge Temp
37 High 2nd Stage Discharge Temp
38 High 3rd Stage Discharge Temp
39 High Water In Temp
40 Low Frame Oil Pressure
41 Low Water In Pressure
42 High Water In Pressure
43 Low Water Pressure Loss
44 High Package Discharge Pressure
45 High 1st Stage Discharge Pressure
46 High 2nd Stage Discharge Pressure
47 Low Suction Pressure
48 High Suction Pressure
49 Air Filter Pressure Drop
50 High Discharge Pressure by Host
51 Motor Not Synchronized
52 Memory Fault
53 Invalid Calibration
FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES (PART 2 OF 2)

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4.3.10 RECIP BOOSTER CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-48
003 1st Stage Discharge Pressure R
004 Package Discharge Pressure R
005 Package Suction Pressure R
006 Frame Oil Pressure R
007 Package Water In Pressure R
008 Package Water Out Pressure R
009 Pressure AA R
010 Pressure BB R
011 1st Stage Discharge Temp. R
012 2nd Stage Discharge Temp. R
013 Frame Oil Temperature R
014 Package Water In Temp. R
015 2nd Stage Air In Temp. R
016 Package Inlet Air Temp. R
017 Package Water Out Temp- R
018 Unused R
064 Run 10,000 Hours R
065 Run Hours (<101000) R
066 Load 10,000 Hours R
067 Load Hours (<10,000) R
068 Load 75% 10,000 Hours R
069 Load 75% Hours (<10,000) R
070 Load 50% 10,000 Hours R
071 Load 50% Hours (<10,000) R
072 Load 25% 10,000 Hours R
073 Load 25% Hours (<10,000) R
074 Unload 10,000 Hours R
075 Unload Hours (<10,000) R
096 Rated Pressure R
097 Recip Type R See FIGURE 4-49
098 Regulation Type R See FIGURE 4-49
099 Language R See FIGURE 4-49
100 Unit of Measure R See FIGURE 4-49
112 Offline Pressure R/W 30 - rated rated=rated pressure
113 Online Pressure R/W 20-(offline-10) offline=offline pressure
114 Data View Time R/W 10-600
115 Load Delay Time R/W 15-60
116 Star-Delta Time R 3-19 Star-Delta Units Only
117 Auto Start/Stop Time R/W 10-180
118 Remote Start/Stop R 0 or 1 0=Off, 1=On
119 Sequence Control R 0 or 1 0=Off, 1=On
FIGURE 4-45 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Register Variable Read/ Range Notes


(40XXX) Write
120 1st Stage Discharge Temp. (Max) R/W 150-500
121 2nd Stage Discharge Temp. (Max) R/W 150-500
122 Frame Oil Temp. (Max) R/W 120-210
123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1=Yes
124 Package Water In Temp. (Min) R/W 25-45
125 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes
126 Package Water In Temp. (Max) R/W 50-150
127 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes
128 2nd Stage Air In Temp. (Max) R/W 80-160
129 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1=Yes
130 Package Inlet Air Temp. (Max) R/W 50-200
131 Package Inlet Air Temp. Shutdown R 0 or 1 0=No, 1=Yes
132 Package Water Out Temp. (Max) R/W 80-200
133 Package Water Out Temp Shutdown R 0 or 1 0=No, 1=Yes
134 Low 1st Stage Discharge Pressure R/W 80-320
135 High 1st Stage Discharge Pressure R/W 100-400
136 High 1st Stage Discharge Shutdown R 0 or 1 0=No, 1=Yes
137 Low Package Discharge Pressure R/W 15-558
138 High Package Discharge Pressure R/W 500-715
139 High Package Discharge Shutdown R 0 or 1 0=No, 1=Yes
140 Low Package Suction Pressure R/W 50-180
141 High Package Suction Pressure R/W 50-180
142 Low Frame Oil Pressure R/W 8-60
143 Low Package Water In Pressure R/W 6-40
144 Low Package Water In Press. Shutdown R 0 or 1 0=No, 1=Yes
145 High Package Water In Pressure R/W 50-76
146 Hgih Package Water In Press. Shutdown R 0 or 1 0=No, 1=Yes
147 Package Water Pressure Loss (Min) R/W 0-30
148 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1=Yes
149 Pressure AA (Min) R/W 0-200
150 Pressure AA Shutdown R 0 or 1 0=No, 1=Yes
151 Pressure BB (Max) R/W 0-200
152 Pressure BB Shutdown R 0 or 1 0=No, 1=Yes
153 Lubricator Failure Shutdown R 0 or 1 0=No, 1=Yes
154 Intercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes
155 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes
156 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1=Yes
157 Frame Oil Level Shutdown R 0 or 1 0=No, 1=Yes
158 Switch AA Shutdown R 0 or 1 0=No, 1=Yes
159 Switch BB Shutdown R 0 or 1 0=No, 1=Yes
160 Condensate Time R/W 5-60
255 Warning Code R See FIGURE 4-51
256-270 Alarm Code History R See FIGURE 4-51
FIGURE 4-46 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
272-286 1st Stage Disch. Press. Alarm History R
288-302 Package Disch. Temp. Alarm History R
304-318 Package Suction Press. Alarm History R
320-334 Frame Oil Press. Alarm History R
336-350 Package Water In Press Alarm History R
352-366 Package Water Out Press Alarm History R
368-382 Pressure AA Alarm History R
384-398 Pressure BB Alarm History R
400-414 1st Stage Disch. Temp. Alarm History R
416-430 2nd Stage Disch. Temp. Alarm History R
432-446 Frame Oil Temp. Alarm History R
448-462 Package Water In Temp. Alarm History R
464-478 2nd Stage Air In Temp. Alarm History R
480-494 Package Inlet Air Temp Alarm History R
496-510 Package Water Out Temp Alarm History R
512-526 Run Hours >10,000 Alarm History R
528-542 Run Hours <10,000 Alarm History R
544-558 100% Load Hours >10,000 Alarm History R
560-574 100% Load Hours <10,000 Alarm History R
576-590 75% Load Hours >10,000 Alarm History R
592-606 75% Load Hours <10,000 Alarm History R
608-622 50% Load Hours >10,000 Alarm History R
624-638 50% Load Hours <10,000 Alarm History R
640-654 25% Load Hours >10,000 Alarm History R
656-670 25% Load Hours <10,000 Alarm History R
672-686 Unload Hours >10,000 Alarm History R
688-702 Unload Hours <10,000 Alarm History R
704-718 Status Alarm History R See FIGURE 4-50
999 IRI Version Number R Reads from IRI only
FIGURE 4-47 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: Constant Speed Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in Constant Speed Mode
0 = Unload 1 = Constant Speed Mode
1 = Load Bit 9: Auto/Dual Mode (R)
Bits 3-4: Load Level (R/W) 0 = Not in Auto/Dual Mode
00 = 25% 1 = Auto/Dual Mode
01 = 50% Bits 10-12: Unused
10 = 75% Bits 13-15: Unit Type (R)
11 = 100% 111 = Recip controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-48 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER 01-STATUS/CONTROL
Register 097: Recip Type Register 098: Regulation Type
1 = LLE 0 = 2 step

2 = XLE 1 = 3 step

3 = PHE 2 = 5 step (4 output)

Register 099: Language 3 = 5 step (3 output)


Register 100: Units of Measure
0 = English
0 = F and PSI
1 = Other language
1 = C and PSI
2 = C and Bar
3 = C and kPa
4 = C and kg/cm
FIGURE 4-49 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER CODES

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Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: Constant Speed Mode (R) Bits 5-6: Load Level

0 = Not in Constant Speed Mode 00 = 25% Load

1= Constant Speed Mode 01 = 50% Load

Bit 2: Auto Dual Mode (R) 10 = 75% Load

0 = Not in Auto Dual Mode 11 = 100% Load

1 = Auto Dual Mode Bit 7: Unused

Bit 3: Load/Unload (R)


0 = Unload
1 = Load
FIGURE 4-50 INTELLISYS RECIP BOOSTER CONTROLLER STATUS ALARM HISTORY

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Code Description
01 1st Stage Disch. Press. Sensor Failure
02 Package Disch. Press. Sensor Failure
03 Package Suction Sensor Failure
04 Frame Oil Press. Sensor Failure
05 Package Water In Press. Sensor Failure
06 Package Water Out Press. Sensor Failure
07 Pressure AA Sensor Failure
08 Pressure BB Sensor Failure
17 1st Stage Disch. Temp. Sensor Failure
18 2nd Stage Disch. Temp. Sensor Failure
19 Frame Oil Temp. Sensor Failure
20 Package Water In Temp. Sensor Failure
21 2nd Stage Air In Temp. Sensor Failure
22 Package Inlet Air Temp. Sensor Failure
23 Package Water Out Temp. Sensor Failure
33 Emergency Stop
34 Starter Fault
35 Main Motor Overload
36 Motor Not Synchronized
37 Lubricator Failure
38 Intercooler Condensate
39 Aftercooler Condensate
40 Lubricator Oil
41 Frame Oil
42 Switch AA
43 Switch BB
44 Remote Stop Failure
45 Remote Start Failure
46 1st Stage Discharge Temp.
47 2nd Stage Discharge Temp.
48 Frame Oil Temp.
49 Package Water In Temp. (Low)
50 Package Water In Temp. (High)
51 2nd Stage Air In Temp.
58 Low 1st Stage Discharge Pressure
59 High 1st Stage Discharge Pressure
60 Low Package Discharge Pressure
61 Package Discharge Pressure
62 Air Filter Pressure Drop
63 Frame Oil Pressure
64 Package Water In Pressure (Low)
65 Package Water In Pressure (High)
66 Package Water Pressure Loss
67 Pressure AA
68 Pressure BB
77 High Disch. Press. caused by host
FIGURE 4-51 INTELLISYS RECIP BOOSTER CONTROLLER ALARM & WARNING CODES

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4.3.11 NIRVANA SGN CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-53
003 Discharge Pressure R
004 Sump Pressure R
005 Dry Side Sump Pressure R
006 Spare Pressure Input 4 R
007 Spare Pressure Input 5 R
008 Spare Pressure Input 6 R
009 Spare Pressure Input 7 R
010 Spare Pressure Input 8 R
011 Coolant Temperature R
012 Airend Temperature R
013 Discharge Temperature R
014 Spare Temperature Input 4 R
015 Spare Temperature Input 5 R
016 Spare Temperature Input 6 R
017 Spare Temperature Input 7 R
018 Spare Temperature Input 8 R
019 Separator Pressure Drop R
020 Percent Capacity R
021 Percent Energy Savings R
025 Motor Speed R
026 Motor Current R
027 Input Voltage R Volts AC
028 DC Bus Voltage R
029 Remote Pressure R
030 Motor Voltage R
031 Package kW R
032 kW Hours R 0-999 Add to (mW hours 1000)
033 mW Hours R
048 Average Package kW-hr R
049 Average % Capacity R
050 Average Capacity R CFM or M3
051 Package Energy Cost (Low) R 0-99.99 Divide by 100
052 Package Energy Cost (High) R Multiply by 100
053 Energy Savings (Low) R 0-99.99 Divide by 100
054 Energy Savings (High) R Multiply by 100
055 Lifetime Energy Saving (Low) R 0-99.99 Divide by 100
056 Lifetime Energy Saving (High) R Multiply by 100
064 Total Hours (hours) R 0-99.99 Less Than 10000
065 Ten Thousand Total Hours R Multiply by 10000
096 Language Selection R 0-11 See FIGURE 4-54
097 Units of Measure R 0-4 See FIGURE 4-54
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
098 Kilowatt Rating R 0-12 See FIGURE 4-54
099 Service Level R 0 or 1 0=Level 1, 1 =Level 2
100 Service Type R 0 or 1 0=Hours, 1 =Months
101 Service Interval R 0-3 3, 6, 9, or 12 months
112 Target Pressure R/W 65-145
113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure
114 Immediate Stop Pressure R/W ASP-(ASP+1 0) ASP= auto stop pressure
115 Blowdown Mode R/W 0 or 1 0=Off, 1 =On
116 Energy Rate R Divide by 1000
117 Compare Savings To R/W 0-2 0=Mod,1=On/Off,2=Geo
120 Remote Sensor R 0 or 1 0=Off, 1 =On
121 Sequence Control On/Off R 0 or 1 0=Off, 1 =On
122 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On
123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1 =On
124 PORO Time (seconds) R/W 10-600 No Write if PORO is of
125 Low Ambient Option On/Off R 0 or I 0=Off, 1 =On
126 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option
127 Scheduled Start - Day R/W 0-9
128 Scheduled Stop - Day R/W 0-9
129 Scheduled Start (Hour) R/W 0-23
130 Scheduled Start (Minute) R/W 0-59
131 Scheduled Stop (Hour) R/W 0-23
132 Scheduled Stop (Minute) R/W 0-59
133 Modbus Protocol R 0 or 1 0=Off, 1 =On
134 Modbus Address R 1-247
250 Options R See FIGURE 4-54
251 VSD Software Version Number R Divide by 10
252 Software Part Number - Most Significant R High Digits
253 Software Part Number - Least Significant R Low Digits
254 Software Version Number R Divide by 100
255 Warning Code R See FIGURE 4-56
256-270 Alarm Code History R See FIGURE 4-56
272-286 Discharge Pressure Alarm History R
288-302 Sump Pressure Alarm History R
304-318 Dry Side Sump Pressure Alarm History R
320-334 Remote Pressure Sensor Alarm History R
336-350 Coolant Temperature Alarm History R
352-366 Airend Temperature Alarm History R
368-382 Discharge Temperature Alarm History R
384-398 Total Hours Alarm History R Less Than 10000 Hours
400-414 10000 Total Hours Alarm History R Multiply by 10000
416-430 Percent Capacity Alarm History R
448-462 Package kW alarm History R
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
464-478 Motor Voltage Alarm History R
480-494 Motor Speed Alarm History R
496-510 Motor Current Alarm History R
512-526 Input Voltage Alarm History R
528-542 DC Bus Voltage Alarm History R
544-558 Status Alarm History R See FIGURE 4-55
560-574 Real Time Clock Alarm History - Hours R
576-590 Real Time Clock Alarm History - Minutes R
592-606 Real Time Clock Alarm History - Month R
608-622 Real Time Clock Alarm History - Date R
624-638 Real Time Clock Alarm History - Year R
640-654 IGBT U Temperature Alarm History R Modular Drive Only
656-670 IGBT V Temperature Alarm History R Modular Drive Only
672-686 IGBT W Temperature Alarm History R Modular Drive Only
688-702 Input Rectifier Temperature Alarm History R Modular Drive Only
704-718 VSD Ambient Temperature Alarm History R Modular Drive Only
999 IRI Version Number R Reads from IRI Only
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 3 OF 3)
Bit 0: Host/Local (R/W) Bit 6: Alarm (R)
0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bits 8 - 9: Normal/Unloaded
Bit 2: Load/Unload (R/W) 00 = Unloaded Operation
0 = Unload 11 = Normal Operation
1 = Load Bit 12: Nirvana Compressor (R)
Bit 3: Operating at Minimum Speed (R) 0 = Not Nirvana
0 = Operating above Minimum Speed 1 = Nirvana
1 = Operating at Minimum Speed Bit 13-15: Unit Type (R)
Bit 4: Operating at Maximum Speed (R) 001 = SSR controller
0 = Operating below Maximum Speed
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-53 INTELLISYS NIRVANA SGN CONTROLLER REGISTER 01-STATUS/CONTROL

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Register 096: Language Register 097: Units of Measure


0 = English 6 = German 0 = F and PSI
1 = Spanish 7 = Danish 1 = C and PSI
2 = Portuguese 8 = Norwegian 2 = C and Bar
3 = French 9 = Swedish 3 = C and kPa
4 = Italian 10 = Finnish 4 = C and kg/cm
5 = Dutch 11 =Turkish
Register 98: Compressor Type
0 = 37kW / 50HP
1 = 45kW / 60HP
2 = 55kW / 75HP
3 = 75kW / 100HP
Register 144: Integral Sequencing Lead Change - Day
0 = Sunday 4 = Thursday 7 = Daily
1 = Monday 5 = Friday 8 = Weekdays
2 = Tuesday 6 = Saturday 9 = Weekends
3 = Wednesday
Register 250: Options
Bit 0: Power Out Restart and Scheduled Start/Stop
0 = Off
1 = On
Bit 1: Remote Start/Stop
0 = Off
1 = On
FIGURE 4-54 INTELLISYS NIRVANA SGN CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bits 1-3: Unused Bits 5-7: Unused

FIGURE 4-55 INTELLISYS NIRVANA SGN CONTROLLER STATUS ALARM HISTORY

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Code Description
01 Sensor Failure 4APT
02 Sensor Failure 3APT
03 Sensor Failure 6APT
04 Sensor Failure P4 (Spare)
05 Sensor Failure P5 (Spare)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure T4 (Spare)
13 Sensor Failure T5 (Spare)
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Fan Motor Overload
20 VSD Communication Failure
21 VSD Initialization Fault
22 Check Motor Rotation
23 Stop Failure
24 Control Power Loss
25 Remote Stop Failure
26 Remote Start Failure
27 Incorrect VSD Type
28 Replace Coolant Filter (Idle Mode)
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 Invalid Calibration
37 Check Set Points
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm - Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Start Pressure
100 VSD Fault 0
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES (CONTINUED)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
Code Description
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
107 VSD Fault 7
108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES

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4.3.12 NIRVANA SGNe CC (Contact Cooled) CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-58
003 Discharge Pressure R
004 Sump Pressure R
005 Dry Side Sump Pressure R
006 Interstage Pressure R Only in 2-stage units.
007 Spare Pressure Input 5 R
008 Spare Pressure Input 6 R
009 Spare Pressure Input 7 R
010 Spare Pressure Input 8 R
011 Coolant Temperature R
012 Airend Temperature R
013 Discharge Temperature R
014 Inlet Temperature R
015 Cooler Out Temperature R Units with Hot Side
Thermal Valve only
016 Spare Temperature Input 6 R
017 Spare Temperature Input 7 R
018 Spare Temperature Input 8 R
019 Separator Pressure Drop R
020 Percent Capacity R
021 Percent Energy Savings R
025 Motor Speed R
026 Motor Current R
027 Input Voltage R Volts AC
028 DC Bus Voltage R
029 Remote Pressure R
030 Motor Voltage R
031 Package kW R
032 kW Hours R 0 999 Add to (mW hours * 1000)
033 mW Hours R
048 Average Package kW-hr R
049 Average % Capacity R
050 Average Capacity R CFM or M3
051 Package Energy Cost (Low) R 0 99.99 Divide by 100
052 Package Energy Cost (High) R Multiply by 100
053 Energy Savings (Low) R 0 99.99 Divide by 100
054 Energy Savings (High) R Multiply by 100
055 Lifetime Energy Saving (Low) R 0 99.99 Divide by 100
056 Lifetime Energy Saving (High) R Multiply by 100
064 Total Hours (hours) R 0 9999 Less Than 10000
065 Ten Thousand Total Hours R Multiply by 10000
FIGURE 4-57 INTELLISYS NIRVANA SGNe CC CONTROLLER REGISTER STRUCTURE
(PAGE 1 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
096 Language Selection R 0 11 See FIGURE 4-59
097 Units of Measure R 04 See FIGURE 4-59
098 Kilowatt Rating R 0 12 See FIGURE 4-59
099 Service Level R 0 or 1 0=Level 1, 1=Level 2
100 Service Type R 0 or 1 0=Hours, 1=Months
101 Service Interval R 0-3 3, 6, 9, or 12 months
102 Water Cooled R 0 or 1 0=Off, 1=On
103 Hot Side Thermal Valve R 0 or 1 0=Off, 1=On
112 Target Pressure R/W 65 - 145
113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure
114 Immediate Stop Pressure R/W ASP(ASP+10) ASP = auto stop pressure
115 Blowdown Mode R/W 0 or 1 0=Off, 1=On
116 Energy Rate R Divide by 1000
117 Compare Savings To R/W 0-2 0=Mod, 1=On/Off, 2= Geo
118 Condensate Release Time R 2 - 20
119 Condensate Interval Time R 90 - 270
120 Remote Sensor R 0 or 1 0=Off, 1=On
121 Sequence Control On/Off R 0 or 1 0=Off, 1=On
122 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On
124 PORO Time (seconds) R/W 10 - 600 No Write if PORO is off
125 Unused
126 Unused
127 Scheduled Start - Day R/W 0-9
128 Scheduled Stop - Day R/W 0-9
129 Scheduled Start (Hour) R/W 0 23
130 Scheduled Start (Minute) R/W 0 59
131 Scheduled Stop (Hour) R/W 0 23
132 Scheduled Stop (Minute) R/W 0 59
133 Modbus Protocol R 0 or 1 0=Off, 1=On
134 Modbus Address R 1 247
135 Reset Averaging R/W 01010-12319 MMDDY
250 Options R See FIGURE 4-59
251 VSD Software Version Number R Divide by 10
252 Software Part Number Most Significant R High Digits
253 Software Part Number Least Significant R Low Digits
254 Software Version Number R Divide by 100
255 Warning Code R See FIGURE 4-61
256-270 Alarm Code History R See FIGURE 4-61
272-286 Discharge Pressure Alarm History R
288-302 Sump Pressure Alarm History R
304-318 Dry Side Sump Pressure Alarm History R
FIGURE 4-57 INTELLISYS NIRVANA SGNe CC CONTROLLER REGISTER STRUCTURE
(PAGE 2 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
320-334 Remote Pressure Sensor Alarm History R
336-350 Coolant Temperature Alarm History R
352-366 Airend Temperature Alarm History R
368-382 Discharge Temperature Alarm History R
384-398 Total Hours Alarm History R Less Than 10000 Hours
400-414 10000 Total Hours Alarm History R Multiply by 10000
416-430 Percent Capacity Alarm History R
432-446 Inlet Temperature Alarm History R
448-462 Package kW alarm History R
464-478 Motor Voltage Alarm History R
480-494 Motor Speed Alarm History R
496-510 Motor Current Alarm History R
512-526 Input Voltage Alarm History R
528-542 DC Bus Voltage Alarm History R
544-558 Status Alarm History R See FIGURE 4-60
560-574 Real Time Clock Alarm History Hours R
576-590 Real Time Clock Alarm History Minutes R
592-606 Real Time Clock Alarm History Month R
608-622 Real Time Clock Alarm History Date R
624-638 Real Time Clock Alarm History Year R
640-654 Interstage Pressure Alarm History R Only in 2-stage units.
656-670 IGBT U Temperature Alarm History R
672-686 IGBT V Temperature Alarm History R
688-702 IGBT W Temperature Alarm History R
704-718 Input Rectifier Temperature Alarm History R
720-734 VSD Ambient Temperature Alarm History R
736-750 Cooler Out Temperature Alarm History R
999 IRI Version Number R Reads from IRI only
FIGURE 4-57 INTELLISYS NIRVANA SGNe CC CONTROLLER REGISTER STRUCTURE (PAGE 3 OF 3)

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bits 8 - 9: Normal/Unload Operate (R)
Bit 2: Load/Unload (R/W) 00 = Unloaded Operation
0 = Unload 11 = Normal Operation
1 = Load Bits 10 11: Unused
Bit 3: Operating at Minimum Speed (R) Bit 12: Nirvana Compressor (R)
0 = Operating above Minimum Speed 0 = Not Nirvana
1 = Operating at Minimum Speed 1 = Nirvana
Bit 4: Operating at Maximum Speed (R) Bits 13-15: Unit Type (R)
0 = Operating below Maximum Speed 001 = SSR controller
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-58 INTELLISYS NIRVANA SGNe cc CONTROLLER REGISTER 01- STATUS/CONTROL

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Register 096: Language Register 097: Units of Measure


0 = English 11 = Turkish 0 = F and PSI
1 = Spanish 12 = Lithuanian 1 = C and PSI
2 = Portuguese 13 = Latvian 2 = C and Bar
3 = French 14 = Estonian 3 = C and kPa
4 = Italian 15 = Maltese 4 = C and kg/cm
5 = Dutch 16 = Slovenian
6 = German 17 = Slovakian
7 = Danish 18 = Czech
8 = Norwegian 19 = Hungarian
9 = Swedish 20 = Polish
10 = Finnish
Register 98: Compressor Type
0 = 37kW/50HP 9 = 200HP 18 = 160kW-2S 27 = 132kW-2S XP
1 = 45kW/60HP 10 = 160kW 19 = 250HP-2S 28 = 200HP-2S XP
2 = 55kW/75HP 11 = 75kW/100HP-2S 20 = 200kW-2S 29 = 160kW-2S XP
3 = 75kW/100HP 12 = 90kW-2S 21 = 300HP-2S
4 = 90kW 13 = 125HP-2S 22 = 250kW-2S
5 = 125HP 14 = 110kW-2S 23 = 90kW-2S XP
6 = 110kW 15 = 150HP-2S 24 = 125HP-2S XP
7 = 150HP 16 = 132kW-2S 25 = 110kW-2S XP
8 = 132kW 17 = 200HP-2S 26 = 150HP-2S XP
Register 127, 128 Scheduled Start & Stop
0 = Sunday 4 = Thursday 7 = Daily
1 = Monday 5 = Friday 8 = Weekdays
2 = Tuesday 6 = Saturday 9 = Weekends
3 = Wednesday
Register 250: Options
Bit 0: Power Out Restart and Scheduled Start/Stop
0 = Off
1 = On
Bit 1: Remote Start/Stop
0 = Off
1 = On
FIGURE 4-59 INTELLISYS NIRVANA SGNe CC CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bits 1-3: Unused Bits 5-7: Unused

FIGURE 4-60 INTELLISYS NIRVANA SGNe CC CONTROLLER STATUS ALARM HISTORY

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Code Description
01 Sensor Failure 4APT
02 Sensor Failure 3APT
03 Sensor Failure 6APT
04 Sensor Failure 2APT (2-stage units)
05 Sensor Failure P5 (Spare)
06 Sensor Failure P6 (Spare)
07 Sensor Failure P7 (Spare)
08 Sensor Failure P8 (Spare)
09 Sensor Failure 2CTT
10 Sensor Failure 2ATT
11 Sensor Failure 4ATT
12 Sensor Failure 1ATT
13 Sensor Failure 4CTT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Blower Fault
20 VSD Communication Failure
21 VSD Initialization Fault
22 Check Motor Rotation
23 Stop Failure
24 Control Power Loss
25 Remote Stop Failure
26 Remote Start Failure
27 Incorrect VSD Type
28 Replace Coolant Filter (Idle Mode)
29 High Air Pressure
30 Low Sump Air Pressure
31 High A/E Discharge Temperature
32 Emergency Stop
33 Change Inlet Filter
34 Change Separator Element
35 Change Coolant Filter
36 Invalid Calibration
37 Check Set Points
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm Service Required
41 Auxiliary 2
42 Auxiliary 1
43 High Start Pressure
44 Condensate Drain Error
FIGURE 4-61 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES (CONTINUED)

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Code Description
45 High Interstage Pressure
100 VSD Fault 0
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
107 VSD Fault 7
108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-61 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.13 PEGASUS SE CONTROLLER

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-63
003 Discharge Pressure R
004 Sump Pressure R
005 Separator Pressure Drop R
006 Airend Temperature R
007 Spare Temperature R
064 Total Hours (hours) R
065 Loaded Hours (hours) R
096 Language Selection R See FIGURE 4-64
097 Units of Measure R See FIGURE 4-64
098 Rated Pressure R
099 High Temperature R
100 Starter Type R See FIGURE 4-64
101 Contrast R
102 Coolant Type R 0 = Ultraplus,
1 = Ultracoolant
103 Dryer Installed R 0 or 1 0=Off, 1=On
112 Offline Pressure 1 R/W 75 - (rated +3)
113 Online Pressure 1 R/W 65-(offline-10)
114 Offline Pressure 2 R/W 75 - (rated +3)
115 Online Pressure 2 R/W 65-(offline-10)
116 Mode of Operation R/W 0-2 See FIGURE 4-64
117 Star-Delta Timer (seconds) R/W 4-15
118 Auto Start/Stop Time (minutes) R/W 0, 2-60 0 = Off
119 Sequence Control On/Off R 0 or 1 0=Off, 1=On
120 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On
122 PORO Time (seconds) R/W 10-120 No Write if PORO is off
123 Auto Start Delay (Seconds) R/W 0-60
124 Load Delay Time (seconds) R/W 0-3600
125 Contact Sequencing R 0 or 1 0=Off, 1=On
255 Warning Code R See FIGURE 4-66
256-270 Alarm Code History R See FIGURE 4-66
272-286 Discharge Pressure Alarm History R
288-302 Sump Pressure Alarm History R
304-318 Airend Temperature Alarm History R
320-334 Spare Temperature Alarm History R
336-350 Separator Pressure Alarm History R
352-366 Run Hours Alarm History R
368-382 Load Hours Alarm History R
384-398 Status Alarm History R See FIGURE 4-65
999 IRI Version Number R Reads from IRI only
FIGURE 4-62 PEGASUS SE CONTROLLER REGISTER STRUCTURE

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Mod/ACS or Mod Only (R)
Bit 3: Modulating (R) 0 = Not in Mod/ACS or Mode
0 = Not Modulating 1 = Mod/ACS or Mod Mode
1 = Load Bit 10-12: Unused
Bit 4: Sump Pressure (R/W) Bit 13-15: Unit Type (R)
1 = Get Sump Pressure 010 = SE controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-63 PEGASUS SE CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 098: Units of Measure
0 = English 0 = C and Bar

1 = Spanish 1 = C and PSI

2 = French 2 = C and kPa

3 = Portuguese 3 = F and PSI

4 = Dutch 4 = C and kg/cm

5 = Danish
6 = Italian
7 = Norwegian
8 = Swedish
9 = Finnish
10 = German
11 = Turkish
Register 100: Starter Type Register 116: Mode of Operation
0 = Full Voltage 0 = MOD/ACS
1 = Star-Delta 1 = Modulation Only
2 = No Starter 2 = On/Off Line
FIGURE 4-64 PEGASUS SE CONTROLLER REGISTER CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)


0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused

0 = Not in On/Off Line Mode Bit 6: Unused

1 = On/Off Line Mode Bit 7: Unused

Bit 2: MOD/ACS Mode (R)


0 = Not Modulating
1 = Modulating
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-65 PEGASUS SE CONTROLLER STATUS ALARM HISTORY
Code Description
01 Pressure Sensor Failure
02 Temperature Sensor Failure
04 Starter Fault
05 Motor Overload
06 Reverse Rotation
07 Remote Stop Failure
08 Remote Start Failure
09 Calibration Error
10 High Airend Discharge Temperature
12 High Pressure
15 Separator Element
16 Control Power Loss
18 Emergency Stop
19 Low Sump Pressure
20 Check Set Points
21 Service Required
FIGURE 4-66 PEGASUS SE CONTROLLER ALARM & WARNING CODES

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4.3.14 ESA SE 22-150 KW

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W
003 Discharge Pressure R
004 Sump Pressure R
005 Separator Pressure Drop R
006 Airend Temperature R
007 Spare Temperature R
064 Total Hours (hours) R
065 Loaded Hours (hours) R
096 Language Selection R See FIGURE 4-69
097 Kilowatt Rating R 0 = 22 - 50 kW
098 Units of Measure R 1 = 55 - 150 kW
099 Rated Pressure R See FIGURE 4-69
100 High Temperature R
101 Starter Type R See FIGURE 4-69
102 Contrast R
112 Offline Pressure 1 R/W 75 - (rated +3)
113 Online Pressure 1 R/W 65-(offline-10)
114 Offline Pressure 2 R/W 75 - (rated +3)
115 Online Pressure 2 R/W 65-(offline-10)
116 Mode of Operation R/W 0-2 See FIGURE 4-69
117 Star-Delta Timer (seconds) R/W 4-15
118 Auto Start/Stop Time (minutes) R/W 0, 2-60 0 = Off
119 Sequence Control On/Off R 0 or 1 0=Off, 1=On
120 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On
122 PORO Time (seconds) R/W 10-120 No Write if PORO is off
123 Load Delay Time (seconds) R/W 0-60
255 Warning Code R See FIGURE 4-71
256-270 Alarm Code History R See FIGURE 4-71
272-286 Discharge Pressure Alarm History R
288-302 Sump Pressure Alarm History R
304-318 Airend Temperature Alarm History R
320-334 Spare Temperature Alarm History R
336-350 Separator Pressure Alarm History R
352-366 Run Hours Alarm History R
368-382 Load Hours Alarm History R
384-398 Status Alarm History R See FIGURE 4-70
999 IRI Version Number R Reads from IRI only
FIGURE 4-67 INTELLISYS ESA SE 22-150 KW CONTROLLER REGISTER STRUCTURE

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bit 8: On/Off Line Mode (R)
Bit 2: Load/Unload (R/W) 0 = Not in On/Off Line Mode
0 = Unload 1 = On/Off Line Mode
1 = Load Bit 9: Mod/ACS or Mod Only (R)
Bit 3: Modulating (R) 0 = Not in Mod/ACS or Mode
0 = Not Modulating 1 = Mod/ACS or Mod Mode
1 = Load Bit 10-12: Unused
Bit 4: Sump Pressure (R/W) Bit 13-15: Unit Type (R)
1 = Get Sump Pressure 010 = SE controller
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
FIGURE 4-68 ESA SE 22-150 KW CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language Register 098: Units of Measure
0 = English 0 = C and Bar

1 = Spanish 1 = C and PSI

2 = French 2 = C and kPa

3 = Portuguese 3 = F and PSI

4 = Dutch 4 = C and kg/cm

5 = Danish
6 = Italian
7 = Norwegian
8 = Swedish
9 = Finnish
10 = German
11 = Turkish
Register 101: Starter Type Register 116: Mode of Operation
0 = Full Voltage 0 = MOD/ACS
1 = Star-Delta 1 = Modulation Only
2 = No Starter 2 = On/Off Line
FIGURE 4-69 ESA SE 22-150 KW CONTROLLER REGISTER CODES

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Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)


0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused

0 = Not in On/Off Line Mode Bit 6: Unused

1 = On/Off Line Mode Bit 7: Unused

Bit 2: MOD/ACS Mode (R)


0 = Not Modulating
1 = Modulating
Bit 3: Load/Unload (R)
0 = Unload
1 = Load
FIGURE 4-70 ESA SE 22-150 KW CONTROLLER STATUS ALARM HISTORY
Code Description
01 Pressure Sensor Failure
02 Temperature Sensor Failure 1
03 Temperature Sensor Failure 2
04 Starter Fault
05 Motor Overload
06 Reverse Rotation
07 Remote Stop Failure
08 Remote Start Failure
09 Calibration Error
10 High Airend Discharge Temperature
11 High Separator Temperature
12 High Pressure
13 Air Filter
14 Coolant Filter
15 Separator Element
16 Control Power Loss
18 Emergency Stop
19 Low Sump Pressure
20 Check Set Points
21 Service Required
FIGURE 4-71 ESA SE 22-150 KW CONTROLLER ALARM & WARNING CODES

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Intellisys Remote Interface Operators/Instruction Manual and Parts List
4.3.15 Nirvana SGNe of (Oil-Free) Controller

Register Variable Read/ Range Notes


(40XXX) Write
001 Status/Control R/W See FIGURE 4-73
003 Discharge Pressure R
004 2nd Stage Inlet Pressure R
005 2nd Stage Discharge Pressure R
006 Inlet Vacuum R
007 Oil Filter Pressure Drop R
008 Bearing Oil Pressure R
009 2nd Stage Inlet Temperature R
010 1st Stage Discharge Temperature R
011 2nd Stage Discharge Temperature R
012 Bearing Oil Temperature R
013 Discharge Temperature R
014 Spare Pressure Input 7 R
015 Spare Temperature Input 5 R
016 Spare Temperature Input 6 R
017 Spare Temperature Input 7 R
018 Spare Temperature Input 8 R
019 1st Stage Inlet Temperature R
020 Percent Capacity R
021 Percent Energy Savings R
022 Blower Speed R Percentage
025 Motor Speed R
026 Motor Current R
027 Input Voltage R VAC
028 DC Bus Voltage R
029 Remote Pressure R
030 Motor Voltage R
031 Package kW R
032 kW Hours R 0-999 Add to (mW hours * 1000)
033 mW Hours R
034 Motor kW R
048 Average Package kW-hr R
049 Average % Capacity R
050 Average Capacity R CFM or M3
051 Package Energy Cost (Low) R 0-99.99 Divide by 100
052 Package Energy Cost (HIgh) R Multiply by 100
053 Energy Savings (Low) R 0-99.99 Divide by 100
054 Energy Savings (High) R Multiply by 100
055 Lifetime Energy Saving (Low) R 0-99.99 Divide by 100
056 Lifetime Energy Saving (High) R Multiply by 100
064 Total Hours (hours) R 0-9999 Less Than 10000
065 Ten Thousand Total Hours R Multiply by 10000
Figure 4-72 Intellisys Nirvana Sgne of controller register structure (PAGE 1 OF 3 CONTINUED)

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Register Variable Read/ Range Notes


(40XXX) Write
096 Language Selection R 0-20 See FIGURE 4-74
097 Units of Measure R 0-4 See FIGURE 4-74
098 Kilowatt Rating R 0-14 See FIGURE 4-74
099 Service Level R 0 or 1 0=Level 1, 1=Level 2
100 Service Type R 0 or 1 0=Hours, 1=Months
101 Service Interval R 0-3 3, 6, 9 or 12 months
112 Target Pressure R/W 65-145
113 Auto Stop Pressure R/W (T+1)-(T+10) T=Target pressure
114 Immediate Stop Pressure R/W ASP-(ASP+10) ASP=Auto Stop Pressure
116 Energy Rate R Divide by 1000
118 Condensate Interval Time R 90-270
119 Condensate Release Time R 2-20
120 Remote Sensor Enable R 0 or 1 0=Off, 1=On
121 Sequence Control On/Off R 0 or 1 0=Off, 1=On
122 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On
123 Power Out Restart Option (PORO) On/Off R 0 or 1 0=Off, 1=On
124 PORO Time (Seconds) R/W 10-600 No Write if PORO is off
125 Low Ambient On/Off R 0 or 1 0=Off, 1=On
127 Scheduled Start - Day R/W 0-9
128 Scheduled Stop - Day R/W 0-9
129 Scheduled Start (Hour) R/W 0-23
130 Scheduled Start (Minute) R/W 0-59
131 Scheduled Stop (Hour) R/W 0-23
132 Scheduled Stop (Minute) R/W 0-59
133 Modbus Protocol R 0 or 1 0=Off, 1=On
134 Modbus Address R 1-247
135 Max 1st Stage Temperature R
136 Max 2nd Stage Temperature R
250 Options R See FIGURE 4-74
252 Software Part Number - Most Significant R High Digits
253 Software Part Number - Least Significant R Low Digits
254 Software Version Number R Divide by 100
255 Warning Code R See FIGURE 4-76
256-270 Alarm Code History R See FIGURE 4-76
272-286 Discharge Pressure Alarm History R
288-302 Discharge Temperature Alarm History R
304-318 1st Stage Inlet Temperature Alarm History R
320-334 1st Stage Discharge Temperature Alarm R
History
336-350 2nd Stage Inlet Pressure Alarm History R
352-366 2nd Stage Inlet Temperature Alarm History R
368-382 2nd Stage Discharge Pressure Alarm R
History
Figure 4-72 Intellisys Nirvana Sgne of controller register structure (PAGE 2 OF 3 CONTINUED)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Register Variable Read/ Range Notes


(40XXX) Write
384-398 2nd Stage Discharge Temperature Alarm R
History
400-414 Oil Pressure Alarm History R
416-430 Oil Temperature Alarm History R
432-446 Inlet Vacuum Alarm History R
448-462 Unused R
464-478 Oil Filter Alarm History R
480-494 Total Hours Alarm History R Less Than 10000 Hours
496-510 10000 Total Hours Alarm History R Multiply by 10000
512-526 Percent Capacity Alarm History R
528-542 Motor Speed Alarm History R
544-558 Motor Current Alarm History R
560-574 Input Voltage Alarm History R
576-590 DC Bus Voltage Alarm History R
592-606 Blower Speed Alarm History R Percentage
608-622 Package kW Alarm History R
624-638 Motor Voltage Alarm History R
640-654 Status Alarm History R See FIGURE 4-75
656-670 Real Time Clock Alarm History - Hours R
672-686 Real Time Clock Alarm History - Minutes R
688-702 Real Time Clock Alarm History - Month R
704-718 Real Time Clock Alarm History - Date R
720-734 Real Time Clock Alarm History - Year R
999 IRI Version Number R Reads from IRI only
Figure 4-72 Intellisys Nirvana Sgne of controller register structure (PAGE 3 OF 3)

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Bit 0: Host/Local (R/W) Bit 6: Alarm (R)


0 = Local 0 = No Alarms

1 = Host 1 = Alarms
Bit 7: Warning (R)
Bit 1: Run/Stop (R/W)
0 = No Warnings
0 = Stop
1 = Warnings
1 = Run
Bits 8-9: Normal/Unload Operate (R)
Bit 2: Load/Unload (R/W) 00 = Unloaded Operation
0 = Unload 11 =Normal Operation
1 = Load Bits 10-11: Unused
Bit 3: Operating at Minimum Speed (R) Bit 12: Nirvana Compressor(R)
0 = Operating above Minimum Speed 0 = Not Nirvana
1 = Operating at Minimum Speed 1 = Nirvana
Bit 4: Operating at Maximum Speed (R) Bits 13-15: Unit Type (R)
0 = Operating below Maximum Speed 100 = Sierra Controller
1 = Operating at Maximum Speed
Bit 5: Stopped in Auto Restart (R)
0 = Not Stopped in Auto Restart
1 = Stopped in Auto Restart
Figure 4-73 Intellisys Nirvana Sgne of Controller Register 01-status/control

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Register 096: Language Register 097: Units of Measure


0 = English 11 = Turkish 0 = F and PSI
1 = Spanish 12 = Lithuanian 1 = C and PSI
2 = Portuguese 13 = Latvian 2 = C and Bar
3 = French 14 = Estonian 3 = C and kPa
4 = Italian 15 = Maltese 4 = C and kg/cm
5 = Dutch 16 = Slovenian
6 = German 17 = Slovakian
7 = Danish 18 = Czech
8 = Norwegian 19 = Hungarian
9 = Swedish 20 = Polish
10 = Finnish
Register 98: Compressor Type
0=22kW/30HP 10=110kW
1=30kW/40HP 11=150HP
2=37kW/50HP 12=132kW
3=45kW/60HP 13=200HP
4=55kW/75HP AC 14=160kW
5=55kW/75HP WC
6=75kW/100HP AC
7=75kW/100HP WC
8=90kW
9=125HP
Register 127 & 128: Scheduled Start/Stop-Day
0 = Sunday 4 = Thursday 7 = Daily
1 = Monday 5 = Friday 8 = Weekdays
2 = Tuesday 6 = Saturday 9 = Weekends
3 = Wednesday
Register 250: Options
Bit 0: Power Out Restart and Scheduled Start/Stop
0 = Off
1 = On
Bit 1: Remote Start/Stop
0 = Off
1 = On
Figure 4-74 Intellisys Nirvana Sgne of controller register codes
Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)
0 = Stop 0 = Not Stopped in Auto Restart

1 = Run 1 = Stopped in Auto Restart

Bits 1-3: Unused Bits 5-7: Unused

Figure 4-75 Intellisys Nirvana Sgne of controller status alarm history

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Code Description
01 Sensor Failure 1AVPT
02 Sensor Failure 2APT
03 Sensor Failure 3APT
04 Sensor Failure 4APT
05 Spare
06 Sensor Failure 5OPT
07 Sensor Failure 6OPT
08 Sensor Failure 1ATT
09 Sensor Failure 2ATT
10 Sensor Failure 3ATT
11 Sensor Failure 4ATT
12 Sensor Failure 5OTT
13 Sensor Failure 7ATT
14 Sensor Failure T6 (Spare)
15 Sensor Failure T7 (Spare)
16 Sensor Failure T8 (Spare)
17 Sensor Failure Remote (Optional)
18 High VSD Temperature
19 Fan Motor Overload
20 High 1st Stage Discharge Temperature
21 High 2nd Stage Discharge Temperature
22 High Bearing Oil Temperature
23 High Intercooler Condensate Level
24 High 2nd Stage Over Ratio
25 Remote Stop Failure
26 Remote Start Failure
27 Incorrect VSD Type
28 High Intercooler Condensate Level
29 High Air Pressure
30 Low Bearing Oil Pressure
31 High 1st Stage Inlet Temperature
32 Emergency Stop
33 Inlet Restriction
34 High Intercooler Pressure
35 Oil Filter Pressure Drop
36 High 2nd Stage Discharge Pressure
37 Check Set Points
38 100 Hours/14 Days To Service
39 Service Required
40 Alarm Service Required
41 Auxiliary 2
42 Auxiliary 1
43 Failed Check Valve
44 Condensate Drain Error
45 High Interstage Pressure
46 Control Power Loss
47 Invalid Calibration
FIGURE 4-76 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES (Continued)

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Intellisys Remote Interface Operators/Instruction Manual and Parts List

Code Description
50 VSD Communication Failure
51 VSD Initialization Fault
52 Stop Failure
53 Check Motor Rotation
100 VSD Fault 0
101 VSD Fault 1
102 VSD Fault 2
103 VSD Fault 3
104 VSD Fault 4
105 VSD Fault 5
106 VSD Fault 6
107 VSD Fault 7
108 VSD Fault 8
109 VSD Fault 9
110 VSD Fault 10
111 VSD Fault 11
112 VSD Fault 12
113 VSD Fault 13
114 VSD Fault 14
115 VSD Fault 15
116 VSD Fault 16
117 VSD Fault 17
118 VSD Fault 18
119 VSD Fault 19
120 VSD Fault 20
121 VSD Fault 21
122 VSD Fault 22
123 VSD Fault 23
124 VSD Fault 24
125 VSD Fault 25
126 VSD Fault 26
127 VSD Fault 27
128 VSD Fault 28
129 VSD Fault 29
130 VSD Fault 30
131 VSD Fault 31
133 VSD Fault 33
134 VSD Fault 34
135 VSD Fault 35
136 VSD Fault 36
137 VSD Fault 37
138 VSD Fault 38
139 VSD Fault 39
140 VSD Fault 40
141 VSD Fault 41
142 VSD Fault 42
143 VSD Fault 43
144 VSD Fault 44
FIGURE 4-76 INTELLISYS NIRVANA SGNe CC CONTROLLER ALARM & WARNING CODES

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5.0 IRI TROUBLE SHOOTING CHART
TROUBLE CAUSE AND/OR DISPLAY WHAT TO DO
Power light is off. No number in display, no lights on. Check power supply connections to IRI and
power source.
No communications with LED 2 is lit red. 1. Check connections between IRI and
Ingersoll Rand controller Intellisys controller.
2. Check connector wiring.
3. Check EPROM in Intellisys controller to
insure a compatible version is installed.
. Check the Intellisys controller to insure
power is applied.
No communication with LED 1 does not flicker when 1. Check connections between IRI and
Network. network communicates. Network.
2. Check connector wiring.
3. Check IRI address to insure Network is
communicating to the correct IRL.
. Check Network port baud rate (b1)
to insure the baud rate matches with
Network setting.
. Check communications mode (CO) to
insure it matches with the Network.
Network cannot load or 1. The Network is not in control. 1. The Network must issue a host control
unload the compressor The compressor is not in a command (Bit 0 =1).
load mode.
2. The operator must select a load mode
2. The compressor has not at the compressor.
completed its start.
3. Refer to the compressors operator
3. The sequence control set manual for timing information.
point on the compressor set
. Set sequence control setpoint to ON.
to ON.
Network cannot start or stop 1. The Network is not in control. 1. The Network must issue a host control
the compressor command (Bit 0 =1).
2. The sequence control set
point on the compressor is not 2. Set sequence control set point to ON.
set to ON.
3. Install the remote start/stop option.
3. The remote start/stop option Note: If the remote start/stop option
is not installed. is installed and remote start/stop
switches are not connected to the
. The remote start/stop set
compressor, a wire jumper must be
point on the compressor is not
installed in the remote stop connection
set to ON.
on the compressor.
. The timing is wrong for
. Set remote start/stop set point to ON.
starting the unit.
. Refer to the compressor operating
manual for start and stop timing
information.

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6.0 IRI SET POINT MAP

Normal Display
Intellisys Remote Interface

Short
(< 2 Second) Long (>2 Seconds)

Short Short Short Short Short

Address (Ad) Baud Rate (b3) Baud Rate (b3) Comm mode Call Up (CU) Display Check
(CO) (dc)
Long Long Long Long Long

Enter Data Select Baud Select Baud Select mode Select On/Off Long
Rate Rate Call Up
Long Long Long Long Long 'On'=ON
'OF'=OFF

Address Baud Rate (b1) Baude Rate (b3) Comm Mode


00 - FF 24 = 2400 24 = 2400 ru = RTU Mode
48 = 4800 48 = 4800 AC = ASCII mode
96 = 9600 96 = 9600
19 = 19200 19 = 19200

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Operators/Instruction Manual and Parts List
Operators/Instruction Manual and Parts List Intellisys Remote Interface
7.0 PARTS LIST

SUPPLIED:
IRI with Chassis Mount Power Supply
BOM 42412122
QTY PART NO. DESCRIPTION
1 39866629 Assembly, Intellisys Remote Interface
1 39237979 Power-Supply, Chassis Mount, 85-265 VAC 47-440 Hz
Input, 12 VDC 850 mA Output
1 39238001 Cable, Power Supply IRI

IRI with Wall Adaptor Power Supply


BOM 42412130
QTY PART NO. DESCRIPTION
1 39866629 Assembly, Intellisys Remote Interface
1 39237987 Power-Supply, Wall Adaptor 120 VAC 60 Hz Input, 9
VDC 500 mA Output

NOT REQUIRED, HOWEVER, REFERRED TO IN MANUAL:


QTY PART NO. DESCRIPTION
1 39204458 Tool, Hand Crimping
A/R 39204508 Cable, Communication 1000 Feet
A/R 39204466 Plug, Modular (RJ-11)

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LOOK WHAT INGERSOLL RAND CAN DO FOR YOU!

Efficient Field Service


We maintain a highly trained staff of technicians
to service your equipment for preventive
maintenance, or to assist you should emergencies
ever occur.
Complete Repair Service
Our trained technicians will repair or overhaul
your equipment to factory specifications,
using only genuine Ingersoll Rand parts.

Special Engineering Service


We can help you identify and solve your problems
by evaluating your needs and recommending
theproper equipment to give your maximum
efficiency.
Spare Parts
By stocking genuine Ingersoll Rand spare
parts, we can help you avoid costly delays
or substituting inferior parts. Using genuine
Ingersoll Rand parts on you Ingersoll
Rand equipment will help to keep even
older equipment running in good-as-new
Complete Stock of Equipment condition.
We carry a complete line of Ingersoll Rand
equipment and accessories designed to meet
any compressed air application. We are backed
by Ingersoll Rands prompt factory shipment to
ensure you on-time delivery.

A SUBSTITUTE IS NOT A REPLACEMENT!


Ensure you get peak performance and longevity out of your Ingersoll Rand product by insisting on genuine Ingersoll
Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-
specified metallurgy, but each part is backed by the Ingersoll Rand warranty. Your local Customer Center, Distributor, or
direct Ingersoll Rand salesperson will work with your to ensure you get the parts you need to do the job right. Equip your
machines with only the best Ingersoll Rand genuine parts.

NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL RAND COMPANY
APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL
RAND COMPANY HAS NO CONTROL. INGERSOLL RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR
EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.

The manufacturer reserves the right to make changes or add improvements without notice and without incurring any
obligation to make such changes to products previously sold.

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