Documente Academic
Documente Profesional
Documente Cultură
AIRWORTHINESS
ENGINEERING(CAE)
4000SERIES
REGULATORYARTICLES
IntentionallyBlankforPagination
FOREWORD
1. Military Aviation Authority. With effect from 1 April 2010, the Secretary of State for
Defence (SofS) established by Charter the Military Aviation Authority (MAA) as the single
independent regulatory body for all Defence aviation activity. As the Regulator, Director General
MAA (DG MAA) is accountable to SofS, through the 2nd Permanent Under Secretary of State
(2nd PUS), for providing a regulatory framework, given effect by a certification, approvals and
inspection process for the acquisition, operation and airworthiness of air systems within the
Defence aviation environment. DG MAA is responsible for providing assurance to SofS that the
appropriate standards of military Air Safety are maintained and is the Convening Authority for
Service Inquiries into aircraft occurrences.
a. Overarching documents:
c. MAA Manuals:
(7) Manual of Maintenance and Airworthiness Processes MOD Form 700 Series
of Forms.
3. Unless specifically excluded, the CAE 4000 series of Regulatory Articles apply to any
personnel, be they civilian or military involved in continuing airworthiness engineering of a civil or
military registered aircraft, under MAA regulations.
4. Scope of Activity. The MAA has full oversight of all Defence aviation activity and
undertakes the role of the single regulatory authority responsible for regulating all aspects of Air
Safety across Defence.
5. Military Applicability. The Regulatory Articles within the MRP are Orders within the
meaning of the Armed Forces Act. With the exception of Queens Regulations and MAA
Regulatory Notifications (see below), the MRP has primacy over all other military aviation orders
or instructions.
6. Equal Opportunities Statement. All reference to the masculine gender (he, him and
his) is to be taken to include the feminine gender (she, her and hers).
7. Responsibilities. The Regulations contained within the MRP do not absolve any
person from using their best judgement to ensure the safety of aircraft and personnel. Where
safety or operational imperatives demand, the Regulations may be deviated from provided that a
convincing case can be offered in retrospect. Where authorized individuals issue their own
amplifying orders or instructions, they must be based on the Regulations and they cannot be less
restrictive.
8. Regulatory Notifications. Where the routine amendment process for the MRP is not
sufficiently agile, to effect timely communication of regulatory changes, the MAA will employ one
of 3 types of notification, dependent upon the nature of the information conveyed:
Notifications will be approved by DG MAA, or at Director (2*) level, on his behalf. They will be
promulgated to those with delegated/contracted responsibility for Air Safety such as Aviation Duty
Holders within the Services and Accountable Managers within DE&S and Industry. Recipients will
be required to acknowledge receipt, and copies of the notifications will also be published on the
MAA website. Receiving organizations are responsible for cascading notifications internally in an
effective way. This Regulatory Notification process will exist in addition to the routine document
amendment service but will only be used where more timely notification is required.
<Original signed>
J ALLAN
Head of Regulation
MAA Technical Group
Military Aviation Authority
1 July 2011
Intentionally left blank for print pagination
4000 SERIES (CAE) REGULATORY ARTICLES
1. The CAE series of RA support preventive and corrective maintenance standards that
can affect continuing airworthiness and hence influence Air Safety. Whilst the intention is to
eventually merge the military and industry derived streams into a single regulatory set, by
necessity, there are currently 2 streams of RA originating variously from either the former
JAP100A-01 or Def Stan 05-130. Pending further rationalisation by the MAA, their usage is
in accordance with the direction below:
a. The 4000-4700 series is drawn from the former JAP100A-01 and must be used
to support Service CAE practices. It must be noted that these RA are very much an
interim step and the formal MAA language adopted throughout the remainder of the
MRP are not as yet rigorously enforced in these RA. The Regulation is contained in
the RA, but the AMC and GM remain intermingled within the referenced MAP
chapters.
b. The 4800-4849 series is drawn from the former Def Stan 05-130 Pt1 and are
intended for those holding a Mil Part 145 approval. The remaining parts of Def Stan
05-130 are yet to be ratified and thus no RA are yet available for Mil Part M, Mil Part
147 or Mil Part 66. Again it must be noted that these RA are very much an interim step
and the formal MAA language and style adopted throughout the remainder of the MRP
are not as yet rigorously enforced in these RA.
2. The associated section headings from the input material have been retained to ease
navigation, and sufficient scope exists to incorporate additional RA in the future.
4. The 4000 Series (CAE) RA are owned by Dir Tech Gp. Table D-1 below shows the
current documents, along with the associated Regulation titles.
RA
RA DESCRIPTION SUB RA
NUMBER
Station, Ship, Unit and Squadron, Unit 4009(1): Station, Ship, Unit and Squadron, Unit Aviation
RA 4009
Aviation Engineering Orders Engineering Orders
Page 1 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
Engineering Aspects of Physical
RA 4052 Security of Aircraft at Foreign and UK 4052(1): Physical Security
Civilian Airfields
4053(1): Aircraft Preparation
RA 4053 Royal Flights
4053(2): Aircraft Selection
Fuelling Operations for Aircraft on the 4055(1): Ground Fuelling Operations Personnel
RA 4055
Ground
4055(2): Ground Fuelling Operations Considerations
RA 4058 Flight Servicing Competency Checks 4058(1): Flight Servicing Competency Checks
Page 2 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
Signatures on Maintenance
RA 4153 4153(1): Signatures on Maintenance Documentation
Documentation
RA 4154 Aircraft Ground Engineers 4154(1): Aircraft Ground Engineers
4200(1): Maintenance
RA 4200 Maintenance Policy General
4200(2): Continued Airworthiness
Page 3 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
Maintenance of Aircraft in Hardened
RA 4209 Not used
Aircraft Shelters
Anti-Deterioration Maintenance of 4210(1): Anti-Deterioration Maintenance of Equipment in
RA 4210
Equipment In Store Store
Ground Instructional Aircraft and Aero- 4212(1): Effective GIA and Aero Engines
RA 4212
Engines
4212(2): Non-effective GIA
Control of Aircraft Components used in 4213(1): Control of Aircraft Components used in Ground Test
RA 4213
Ground Test Facilities Facilities
RA 4214 Support Policy Statements 4214(1): Support Policy Statements
Surface Finish of Military Air 4257(1): Surface Finish of Military Air Environment
RA 4257
Environment Equipment Equipment
Modular Support Storage and
RA 4258 Not used
Transportation System
Usage and Management of Remote
RA 4259 Not used
Viewing Aid Equipment
4260(1): Checks on Helicopter Blades and Tail Pylons after
Checks on Helicopter Blades and Tail Spreading Using Automatic or Semi-Automatic Systems
RA 4260 Pylons after Spreading using Automatic
or Semi-Automatic Systems 4260(2): Checks after Spreading/Folding System
Disturbance
Page 4 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
RA 4265 Laser Equipment Maintenance 4265(1): Laser Equipment Maintenance
RA 4302 MOD Form 700 Documentation 4302(1): MOD Form 700 Documentation
Production and Maintenance of Flight 4352(1): Production and Maintenance of Flight Test
RA 4352
Test Procedures Schedules
Page 5 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
Assessment, Categorization and Repair
4405(1): Assessment, Categorization and Repair of Aircraft
RA 4405 of Aircraft and Aircraft Structural
and Aircraft Structural Components
Components
New Repair Instructions and Aerospace 4406(1): New Repair Instructions and Aerospace Equipment
RA 4406
Equipment Design Requests Design Requests
Page 6 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
Aircraft Role Equipment Maintenance, 4607(1): Role Equipment Preventive Maintenance Schedule
RA 4607
Modification and Control
4607(2): Maintenance of Role Equipment
Organizations Responsible for
RA 4650 Ordnance, Munitions and Explosives Not used
Safety
Page 7 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
Air Launched Munitions PT
RA 4651 Responsibilities for Aircraft Weapon Not used
Systems and OME Safety
RA 4652 Weapon Preparation and Loading 4652(1): Weapon Preparation and Loading
Examination of in-use Pyrotechnics and
4653(1): Examination of In-Use Pyrotechnics and Dangerous
Dangerous Goods issued for use in
RA 4653 Goods Issued for use in Survival Equipment and on Airborne
Survival Equipment and on Airborne
Platforms
Platforms
RA 4654 Connecting Electro-Explosive Devices 4654(1): Connecting Electro-Explosive Devices
RA 4655 Aircraft Armament System Maintenance 4655(1): Aircraft Armament System Maintenance
Lifing of Explosives and Associated
RA 4656 4656(1): Lifing of Explosives and Associated Ancilliaries
Ancilliaries
RA 4657 Armed Aircraft Safety Precautions 4657(1): Armed Aircraft Safety Precautions
Chaff Hazards Associated with
RA 4658 Not used
Spillage
RA 4659 Operational and End of Runway Arming Not used
Aircraft Explosive Armament Stores,
4660(1): Aircraft Explosive Armament Stores, Explosive
RA 4660 Explosive Components and Related
Components and Related Equipment - Performance Failures
Equipment - Performance Failures
RA 4661 Armament Engineering Documentation Not used
RA 4700 Military Air Environment Quality Policy 4700(1): Military Air Environment Quality Policy
RA 4800 General Requirements (MIL Part 145) 4800(1): General Requirements (MIL Part 145)
RA 4804 Terms of Approval (MIL 145.A.20) 4804(1): Terms of Approval (MIL 145.A.20)
RA 4805 Facility Requirements (MIL 145.A.25) 4805(1): Facility Requirements (MIL 145.A.25)
Page 8 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
4807(1): Certifying Staff Knowledge (MIL.145.A.35(a))
4807(2): Certification Authorization to Certifying Staff
(MIL.145.A.35(b))
4807(3): Certification Staff Experience Requirements
(MIL.145.A.35(c))
Page 9 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
4811(3): Handover of Maintenance Tasks (MIL 145.A.47(c))
Page 10 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
4821(3): Corrective Action Plan (MIL 145.A.95(c))
Use of MOD Form 731 for Maintenance
RA 4822 Not used
(MIL PART 145 APPENDIX A)
4825(1): Scope (MIL 145.B.01)
Page 11 of 12
RA
RA DESCRIPTION SUB RA
NUMBER
RA 4956 CAMO Tasks Performed by
RA4956 Other Organizations - MRP Part M Sub 4956(1): Sub-Contracting of CAMO Tasks
Part G
Manual of Maintenance and
-
Airworthiness Processes
Maintenance and Airworthiness
- Processes Supplement MOD Form 700
Series of Forms
Page 12 of 12
UNCONTROLLED COPY WHEN PRINTED Regulatory Article 4009
Rationale Stn/Ship/Unit and Sqn/Unit Aviation Engineering Standing Orders (AESOs) and
Aviation Engineering Routine Orders (AEROs) are a method of publicizing low-level
engineering instructions from hierarchical organizations to a wider audience. This
regulation describes the purpose, scope, layout and format of AESOs and AEROs,
and defines how they are issued and reviewed.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 1.10.2.
4009(1)
Rationale RPAS consist of several elements that are critical to engineering and flight safety. A
RPAS includes elements such as the ground-based control unit, ground-launch
system and the RPAS and all associated flight safety-critical elements.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.1.
4050(1)
4050(2)
Rationale Flight testing is conducted to ensure that the overall performance or handling qualities
of an aircraft or airborne equipment have not fallen below defined standards of
acceptance. Flight testing may be conducted at a set periodicity, post-scheduled
maintenance or to confirm the airworthiness of an aircraft after certain fault rectification
or replacement of components when checks for proper operation cannot be carried out
on the ground.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.2.
4051(1)
4051(2)
Rationale When UK military aircraft containing classified equipment are at foreign or UK civilian
airfields, their physical security is an operational matter in accordance with JSP 440.
In broad terms, the measures fall into 2 groups: those associated with NATO/UK
civilian airfields and those associated with non-NATO foreign airfields. The degree of
any aircraft engineering input required will vary according to the threat level.
Acceptable 1. The extent of the physical security measures should be determined by Front
Means of Line Command. Further details are contained within MAP Chapter 2.3.
Compliance
4052(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.3.
4052(1)
Rationale This Regulatory Article identifies the criteria for the selection and use of RN, RAF,
Army, and Military-Registered Civil-Owned (MRCO) aircraft for royal flights. It applies
to flights, of any nature, at home and abroad, by any of the Principal members of the
Royal Family, plus any other nominated person of comparable status, when so
directed by the Secretary of State for Defence. Additionally there will be occasions
when other members of the Royal Family or other VIPs, are authorized to fly in a
Service aircraft. On these occasions, any special engineering measures considered
necessary are to be determined by the appropriate Front Line Command (FLC) and
the relevant Project Team (PT).
Guidance 2. Guidance Material and associated processes are contained within Chapter 2.4.
Material
4053(1)
4053(2)
Rationale This Regulatory Article identifies the general precautions and actions required to
minimize the safety risk to both aircraft and personnel during ground operations, other
than taxing.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.5.
4054(1)
4054(2)
4054(3)
Rationale This Regulatory Article identifies the precautions to be followed to minimize the safety
risk both to aircraft and personnel during aircraft fuelling operations, in any
environment.
Guidance 2. Guidance Material and Associated processes are contained within MAP
Material Chapter 2.6.
4055(1)
4055(2)
Rationale The build-up of frost, ice or snow on aircraft can degrade performance and lead to
equipment failure. It is therefore operationally essential that aircraft systems are
protected from ice accretion, or where this is not possible, that de-icing measures are
adopted as soon as possible.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.7.
4056(1)
4056(2)
Rationale A flight servicing regime contains those maintenance activities that determine the
condition of an aircraft post flying and those maintenance activities that prepare it for
its next period of flying to ensure that it may be carried out safely and effectively.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.8.
4057(1)
Rationale Flight servicing is one of the principle processes utilized within the Military Air
Environment (MAE) to maintain the airworthiness of aircraft. It is therefore imperative
that high standards of workmanship are employed at all times when carrying out these
activities.
Guidance 2. Guidance Material and associated process are contained within MAP Chapter
Material 2.8.1.
4058(1)
Rationale The concept of operations for some aircraft types demands that they land, stop their
engine/s, change crews, possibly refuel, restart engine/s and take off again in order to
complete a particular mission. When used as such, the aircraft is considered to be on
continuous charge and the aircraft and any requirements for flight servicing activities
remain the responsibility of the Aircraft Commander throughout the mission.
Guidance 2. Guidance Material and associated processes are contained within MAP 2.9.
Material
4059(1)
Rationale CBRN contamination of aircraft presents health and safety risks to personnel, disrupts
operational capability and degrades the performance of aircraft, aircraft equipment,
systems and structures. Prompt and appropriate action following incidences of CBRN
contamination of aircraft and aircraft equipment reduces risks and effects by
absorbing, destroying, neutralizing, making harmless or removing CBRN elements
and/or agents.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.10.
4060(1)
4060(2)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.11.
4061(1)
4061(2)
Rationale This Regulatory Article deals with the special requirements, training, techniques and
regulations regarding air engineering at sea required due to the increased risk of
operating in the maritime environment.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.12.
4062(1)
Rationale Some aircraft have liquid or gaseous oxygen systems, which require replenishing.
However, the leakage of oxygen creates an oxygen-rich atmosphere in which any fire
will spread rapidly. Furthermore, if certain petroleums, oils and lubricants (POL)
contaminate an aircraft oxygen system, the act of replenishment may itself initiate
combustion. Due to these hazards, aircraft oxygen systems are never replenished
within a ships hangar and are not normally replenished when passengers are on
board, emplaning or deplaning.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 2.6.1.
4063(1)
4063(2)
Rationale Cabin pressure testing is a recurring maintenance task for all aircraft that have
pressurised cockpits or cabins. Whether pressurization is achieved through use of a
ground test rig or the aircrafts own engines, the cabin becomes a pressure container
during the testing and therefore precautions need to be taken to safeguard both
personnel and aircraft.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 3.3.
4101(1)
4101(2)
Rationale The term Biological Security encompasses a number of different but related threats to
nations. In simple terms a biological security policy is required to stop the spread of
diseases affecting humans, animals and flora, and the spread of pests, flora and fauna
to a country or region where they do not currently, or naturally, occur. Biological
security policy exists for most countries in a myriad of disparate legislative documents.
MOD biological security policy has brought together policies from these disparate
sources and consolidated them further by country and subject.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 3.4.
4102(1)
Rationale Body fluids may present not only a biological hazard but also a significant corrosive
hazard to aircraft structures and materials. Whilst precautions appropriate to the role
and use of aircraft should be taken to prevent any spillage of body fluids leaking into
aircraft structures, where leakage occurs, timely and effective removal of such
substances is essential to reduce health and corrosion risks.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 3.5.
4103(1)
Rationale Addresses possible Safety, Health, Environment and Fire (SHEF) hazards and
responsibilities relating to the use of compressed gas and pneumatic lubricating
equipment for aircraft-related maintenance activities.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 3.7.
4104(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.1.
4150(1)
4150(2)
Rationale The authority to carry out engineering tasks and to sign maintenance documentation is
granted to personnel who have demonstrated competence. Engineering managers
require a range of personnel with a variety of competencies to perform all the
engineering activities required to maintain aircraft and equipment to an airworthy
standard and to perform their operational roles.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.3.
4151(1)
Rationale Whenever an engineering authorization has been granted to, or withdrawn from,
personnel in accordance with MAP Chapter 4.3, a system is required to ensure that
the activity is recorded in an auditable fashion.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.3.1.
4152(1)
4152(2)
Rationale In the interest of safety and airworthiness there is a chain of individual responsibilities
for maintenance work and a system for recording any work carried out. Once signed,
maintenance documents constitute legally binding certificates; therefore, the
importance of correct recording and certification cannot be over-emphasized.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.3.2.
4153(1)
Rationale Aircraft that operate away from their Stn/Unit may be accompanied by Aircraft Ground
Engineers (AGEs) to provide engineering support in order to optimize operational
availability at deployed locations. AGEs are specially trained and authorized to
undertake a wide range of aircraft type flight servicing and maintenance tasks within
and outside their own trade group, with the minimum of technical support and
resources as standard, for the period of their tour.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.4.
4154(1)
RA 4155 - Self-Supervision
Rationale To maintain the airworthiness of an aircraft, there are 2 distinct sets of responsibilities
associated with each task, reflected in the need for a 1st and 2nd signature on the
relevant documentation. Studies into maintenance practices have highlighted that
significant numbers of activities are capable of being carried out by one person only,
who is deemed to possess sufficient experience and capability to undertake both sets
of responsibilities. Personnel that undertake this form of working practice, where they
assume the responsibilities of both the 1st and 2nd signatures, are known as self-
supervisors.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.5.
4155(1)
4155(2)
PageIntentionallyBlankforPagination
Rationale The processes embedded within RA 4155 require relevant Project Teams (PTs) to
identify maintenance activities that must not be carried out by self-supervisors. The
remaining maintenance activities (which are therefore eligible for self-supervision)
encompass the full spectrum of maintenance tasks and consequently include a broad
range of complexity. It is therefore appropriate to further identify those activities that
are simple and/or repetitive in nature that can be carried out by less-experienced
personnel. These are called Elementary Self-supervision (ESS) maintenance
activities.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.5.1.
4156(1)
4156(2)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.7.1.
4158(1)
Rationale Operation of aircraft systems during the loading and unloading of aircraft is normally
undertaken by either aircrew or authorized engineering personnel. However, to
increase operational flexibility within the aircraft fleet, movements personnel may be
authorized to instruct on, or operate, those aircraft systems necessary for loading and
unloading aircraft.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.7.3.
4159(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 4.8.2.
4161(1)
4161(2)
Regulation Maintenance
4200(1) 4200(1) Aircraft and associated equipment shall be subject to
4200(2) preventive and corrective maintenance, supported by
appropriate sustainment or enhancement modification action.
XTypeW Airworthiness
4200(2) PTs shall ensure the XtypeW airworthiness of their platform-
type by using a system of assessment that ensures the on-
going analysis of the fault management system, a
fundamental part of which is the Fault Reporting And
Corrective Action System (FRACAS).
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material X5.1W.
4200(1)
4200(2)
PageIntentionallyBlankforPagination
Rationale The use of Composite Materials (CM) within the Military Air Environment (MAE) is
continuing to grow because they offer high specific strength; that is, a high strength to
weight ratio, high specific stiffness and excellent fatigue resistance, combined with
increased design flexibility when compared with traditional aerospace alloys.
Consequently, for CM there are aspects that may require more care, additional
husbandry or different processes as compared to those employed in the maintenance
of aircraft structure and components constructed from more traditional materials.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.1.1.
4201(1)
4201(2)
4201(3)
Rationale Specific conditions must be satisfied prior to personnel from one UK Armed Service
undertaking any maintenance on an aircraft of another UK Armed Service or on a
foreign aircraft under an Aircraft Cross-Servicing (ACS) agreement.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.2.
4202(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.3.
4203(1)
Rationale Most failures of aerosystem components occur in an unpredictable manner that is not
related to usage; such failures can only be dealt with by replacing components as and
when they become unserviceable. There are, however, some components, usually
mechanical ones, for which the probability of failure increases with age and usage.
Two groups of such components justify replacement or removal for maintenance on a
predetermined basis. They are:
a. Components for which airworthiness and safety considerations require
that in-use failure should be minimized or eliminated.
b. Components for which the timely replacement or removal for maintenance
would significantly increase system availability or decrease overall costs.
Components that belong to either or both groups are subject to lifing procedures.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.3.1.
4204(1)
Rationale Corrective maintenance includes all those maintenance activities required to return an
aircraft or equipment to a serviceable state following an unscheduled arising.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.4.
4205(1)
4205(2)
4205(3)
4205(4)
4205(5)
4205(6)
4205(7)
4205(8)
Rationale Aircraft, and role equipment subject to MOD Form 700 management, must be
maintained in accordance with the regulations and limits detailed within the Aircraft
Document Set (ADS) or Technical Information (TI). However, where operational
needs dictate or where it is expedient to do otherwise, it may be necessary to
authorize deferment of maintenance that is outside the ADS or TI limits.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.4.2.
4206(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.6.
4208(1)
Rationale The condition of certain types of aircraft equipment held in store may deteriorate to an
extent that it may no longer be fit for use or economic repair. Equipment held in store
can deteriorate through a number of mechanisms; oils and greases can solidify,
bearings can dry out, elastomerics and rubber components can harden or deform,
desiccants can become ineffective and fabrics can weaken. Appropriate preventive
maintenance may therefore be required to ensure that equipment is retained in a
suitable condition for issue, repair or reconditioning. However, the use of suitable
storage environments and protective packaging should make the need for Anti-
Deterioration Maintenance (ADM) of equipment in store the exception rather than the
rule.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.8.
4210(1)
Rationale It is vitally important that permanent training equipment does not accidentally re-enter
the supply chain once it has been allocated to a training organization. In order to
identify these items, aircraft components that are physically capable of being fitted to
an aircraft or aircraft system need to be controlled to stop fitment.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.9.
4211(1)
Rationale Ground Instructional Aircraft (GIA) and/or aero-engines are used for ground training in
order to maintain a high degree of realism during training. GIA and/or aero-engines
can be fully representative aircraft or aero-engines with fully or partly operational
systems and components, or less representative aircraft or aero-engines with only
certain systems or components used for training purposes. To maintain realism and
allow return to service, GIA and Aero-Engines need to be maintained as fully
operational equipment.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.10.
4212(1)
4212(2)
Rationale Ground test facilities enable diagnostic, pre-use or standard serviceability tests to be
carried out on aircraft components. In some instances, the component under test is
installed in a test facility that uses aircraft components as part of a simulated aircraft
system. As it may be physically possible to subsequently fit these components to an
aircraft, it is imperative to ensure that they undergo appropriate maintenance before
they are returned to aircraft use.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 5.12.
4213(1)
Rationale The aircraft Release to Service (RTS) is central to defining the airworthiness of an
aircraft. The Aircraft Document Set (ADS) is the hierarchical document of the
structure of documents used to ensure the safe operation of the aircraft. One of the
main subordinate documents within the ADS is the Support Policy Statement (SPS).
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 5.14, 5.14.1 and 5.14.2.
4214(1)
Rationale Control and management of hand tools is essential to flight safety and the
maintenance of airworthiness. This regulation details the general principles for the
management of hand tools, in order to reduce the risk of a hand tool being misplaced
and becoming a loose article hazard.
Contents 4250(1): Use of Hand Tools and Test and Measuring Equipment
(TME)
4250(2): Identification of Hand Tools and Test and Measuring
Equipment (TME)
Regulation Use of Hand Tools and Test and Measuring Equipment (TME)
4250(1) 4250(1) Organizations within the Military Air Environment shall only
4250(2) use Service supplied hand tools and Test and Measuring
Equipment (TME) of the correct type when undertaking
maintenance activities on aircraft and aircraft associated
equipment.
Identification of Hand Tools and Test and Measuring Equipment
(TME)
4250(2) All hand tools and TME shall be uniquely identified and
stored in an authorized location.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.1.
4250(1)
4250(2)
Rationale Any unaccounted tool left in or on an aircraft poses a serious flight safety risk.
Therefore, strict tool control procedures are required to prevent such occurrences.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.1.1.
4251(1)
Rationale Loose articles are classified as any items that have been dropped, lost, become
detached or unaccounted for in and around aircraft, creating a potential hazard to the
aircraft. Typical loose articles include items such as hand tools, pens, coins, nuts,
bolts, washers and split pins which, when lost within an aircraft, could cause control
restrictions and system malfunctions. In addition, engine compressors can also ingest
loose articles, leading to significant damage or catastrophic failure.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.2.
4253(1)
4253(2)
4253(3)
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 6.3 and
Means of 11.7.
Compliance
4254(1)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 6.3 and 11.7.
4254(1)
Rationale Electrical bonding and earthing of Aircraft and associated GSE prevents the build-up
of electrostatic charges in equipment frames rising to dangerous voltages under fault
conditions or, in alternating current systems, out-of-balance currents flowing in neutral
lines.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.4.
4255(1)
Rationale For the safe and effective operation of aircraft the weight and centre of gravity (C of G)
need to remain, at all times, within the limits specified in the Aircraft Release To
Service (RTS). If these conditions are not satisfied, the consequences may range
from failure to maintain adequate control and stability, loss of performance and
increased consumption of fatigue life, to loss of the aircraft.
The weight and C of G of an aircraft in flight can only be accurately determined if the
weight and C of G are precisely known in a specified unloaded condition, ie the
aircrafts basic weight and C of G.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.5.
4256(1)
Rationale The preservation and renewal of surface finishes is an essential part of the overall
maintenance of aircraft, aircraft components and equipment, and of associated ground
support equipment (GSE).
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.6.
4257(1)
Rationale Helicopters with an automatic main rotor folding/spreading system and a pylon spread
interlock system, or with automatic main rotor and pylon folding/spreading systems,
have integral indication and interlock systems to ensure system integrity after
spreading. These interlock systems maintain the airworthiness of the system during
and post blade folding and spreading operations.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.9.
4260(1)
4260(2)
Rationale The integrity of aircraft control systems is vital to the safety of an aircraft and its
occupants. Independent inspections following maintenance activities, including any
action that could affect the correct functioning of the system, are vital to the
airworthiness of an aircraft.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.10.
4261(1)
Rationale Removing serviceable parts from aircraft or uninstalled aircraft equipment in order to
make other aircraft serviceable cannibalization wastes engineering resources and
causes unwanted disturbances to donor aircraft systems or uninstalled aircraft
equipment. As an exception, however, cannibalization may be necessary if
Stns/Ships/Units are to meet specific tasking. In addition, it may be necessary to
cannibalize an item to ensure that an aircraft meets its scheduled rollout date following
maintenance/modification.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.11.
4262(1)
Rationale Particularly within the Military Air Environment (MAE), maintenance personnel
frequently work under operational pressures and in inhospitable environments. It is
universally recognized that at the point of changing shift, or handing over a task, the
need for effective communication between the outgoing and incoming personnel in
aircraft maintenance is an extremely important process that can help reduce human
error.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.12.
4263(1)
Rationale There are occasions when it may be necessary to fabricate or repair parts for aircraft
and aircraft equipment utilizing welding techniques. This welding can either be carried
out in-situ (where the part remains fitted to the next higher assembly) or stand-alone
(where the part is isolated from the next higher assembly). The risks involved in
carrying out in-situ welding are such that stand-alone welding should always be
considered as the first option.
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 6.13 and
Means of 11.7.
Compliance
4264(1)
4264(2)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 6.13 and 11.7.
4264(1)
4264(2)
Rationale The operation of a laser can result in injury to the skin and eyes. The purpose of this
Regulatory Article is to mitigate these risks by detailing the regulation for the
maintenance of laser equipment.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.14.
4265(1)
Rationale Whenever a self-locking fastener is re-used it is vital to airworthiness that the fastener
retains the ability to function as designed. To ensure this, checks are required at the
time of re-installation.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 6.15.
4266(1)
Rationale In the interest of flight safety and airworthiness integrity, there is a chain of individual
responsibility for maintenance work carried out within the Military Air Environment
(MAE) and a supporting system of recording and certification, which ensures full
accountability for all such work.
In specific instances, particularly in the context of aircraft, an individual's certification
affirms that the equipment is operationally ready and that operators may entrust their
lives to it. Therefore, the importance of correct recording and certification cannot be
over-emphasized and all personnel are reminded that it is a serious offence to certify a
maintenance record without first ensuring its accuracy. Electronic certification of
aircraft maintenance documentation is legally equivalent to certification on hardcopy
maintenance documents.
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 7.1 and
Means of 7.2.
Compliance
4300(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.1 and 7.2
4300(1)
Rationale The MOD Form 700 is an omnibus title given to a collection of MOD Forms in the 700
numerical series. When assembled and allocated to a specific aircraft, flight simulator,
Uninstalled Engine Test Facility (UETF) or associated equipment, these forms provide
the means of compiling a complete technical history of the in-service use of that
aircraft/equipment and provide a current statement of its condition.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.2.1.
4302(1)
Rationale A Logistic Information System (LIS) is defined as any electronic information system
that allows the management, planning and detailed co-ordination of logistic operations
within the Military Air Environment (MAE) ,whilst exploiting technology to minimize,
where possible, the maintenance burden. The system may host administrative,
financial, asset management and maintenance functionality or any combination of
these functions.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.3.
4303(1)
4303(2)
Rationale With the use of Logistic Information Systems (LIS) in recording maintenance there is a
requirement to certify maintenance actions using electronic signatures. This
Regulatory Article mandates the minimum acceptable requirements for the electronic
certification of maintenance documentation in the Military Air Environment (MAE).
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.3.1.
4304(1)
Rationale When utilized, Electronic Documentation (ED) of aircraft maintenance offers a number
of potential advantages over traditional paper systems. These advantages can be
summarized as follows:
a. The concept of write once, access many times will avoid duplication that is
prevalent in current paper documentation and simplify and enhance
maintenance data accuracy.
b. Time spent on data recording, associated with aircraft maintenance, will be
reduced. There will be cost benefits through significantly reduced
requirements for paper forms.
c. Backup and electronic archiving of maintenance data will be readily
achievable.
d. The need for asset tracking using manual returns will be reduced or in some
cases removed altogether.
For these reasons the adoption of ED is encouraged and once adopted needs to be
managed and stored effectively.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.3.2.
4305(1)
Rationale For platforms utilizing a Ground Maintenance System (GMS), an arising indication
represents a potential aircraft system fault or exceedance generated from a monitoring
system either electronically recorded or manually reported as a symptom or work
required.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.3.3.
4306(1)
4306(2)
Rationale The accurate and timely reporting of faults in aircraft and airborne equipment is
essential to ensuring airworthiness. It enables the cost-effective utilization of assets
through improved reliability and maintainability. All faults are reported through a
routine system; some, considered of particular interest, are given an additional
reporting route, which ensures that particular attention is paid to the nature of the fault
and possibly to any affected components as well.
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 7.5, 7.5.1,
Means of 7.5.2 and 7.5.3.
Compliance
4307(1)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 7.5, 7.5.1, 7.5.2 and 7.5.3.
4307(1)
Rationale To maintain an audit trail for maintenance activities it is necessary to retain certain
records. The period for which these records are to be retained is dependent on the
category of the document. Military Aviation Engineering Documentation (MAED) is
categorized according to the relevance of the information to the continuing
airworthiness of the aircraft to which it relates. It also provides an aid to engineering
investigations.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.6.
4311(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 7.6.1.
4312(1)
Rationale Technical Information (TI) is the information necessary to operate, maintain, repair,
support and dispose of equipment throughout its life. It includes paper, fiche,
drawings, Computer-Aided Design data, electronic text and non-textual data (eg
graphics, video. The standard of TI has a direct effect on airworthiness from both a
technical content as well as a usability perspective. It is vitally important that TI is
produced and managed to ensure that it is of the required standard to maintain
airworthiness.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 8.1.
4350(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 8.1.1.
4351(1)
Rationale The Flight Test Schedule details those essential tests of the handling, performance
and systems functionality considered essential to proving the airworthiness and safe
operation of air vehicles. It is limited to testing those parts of the aircraft and its
equipment that cannot be checked for proper operation on the ground following
maintenance activity.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 8.1.2.
4352(1)
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 8.2, 8.2.1
Means of and 8.2.2.
Compliance .
4353(1)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 8.2, 8.2.1 and 8.2.2.
4353(1)
Rationale The aircraft and/or equipment Topic 2 deals with Design Organization modifications.
However, there are instances where Project Teams (PTs) need to promulgate specific
information relating to their aircraft and/or equipment. The Topic 2(N/A/R) series
General Orders, Special Instructions and Service Modifications, is a tri-Service
publication, which provides the means for PTs to publish their aircraft and/or
equipment-specific orders, special instructions and modifications.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 8.4.
4356(1)
Rationale This chapter details specific instructions for the engineering and flight indemnity
aspects of the transfer of aircraft and equipment between aviation organizations.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 9.4.
4401(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 9.5.
4402(1)
Rationale There may be occasions when, due to a lack of either time or resources and the need
to meet an overriding operational requirement, it is necessary to undertake repairs
(which may include repairs to structural, mechanical, electrical, avionic and weapon
systems) to an aircraft that are outside the limits for normal peacetime operations
detailed in the Aircraft Document Set (ADS). Such a repair, which generates a level of
operational capability, potentially at the expense of a reduced level of airworthiness or
longer-term aircraft structural and systems integrity, is termed an Expedient Repair
(ER).
Guidance 2. Guidance material and associated processes are contained within MAP Chapter
Material 9.12.
4403(1)
Rationale The repair of an aircraft or aircraft structural component may be beyond the capability
of the aircraft custodian or its Forward maintenance organization. This may be due to
complexity of repair, skill levels required, lack of approved repair instruction in the
Aircraft Document Set (ADS) or lack of resources. On these occasions the use of a
Repair Organisation (RO) to control the repair process ensures that structural integrity
of the repair and aircraft remain airworthy.
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 9.13 and
Means of 9.13.1.
Compliance
4405(1)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 9.13 and 9.13.1.
4405(1)
Rationale Repairs to aircraft and aircraft structural components have a direct affect on
airworthiness. It is therefore essential that repairs are carried out in accordance with
approved repair schemes and instructions.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 9.13.2.
4406(1)
Rationale Special Instructions (Technical) (SI(T)) are temporary instructions, issued by, or on
behalf of, the Project Team (PT), to undertake a work package to identify, monitor,
repair or prevent the occurrence or re-occurrence of a potential fault. SI(T) comprise:
Special Technical Instruction (STI), Servicing Instruction (SI), Urgent Technical
Instruction (UTI) and Routine Technical Instruction (RTI).
Acceptable Generic Acceptable Means of Compliance (AMC) for STIs, SIs, UTIs
Means of and RTIs
Compliance 1. Generic AMC for STIs, SIs, UTIs and RTIs is contained within MAP Chapters
4457(1) 10.5.1, 10.5.2 and 10.5.3.
Specific AMC for STIs and SIs
2. Specific AMC for STIs and SIs is contained within MAP Chapters 10.5.1 and
10.5.4.
Specific AMC for UTIs and RTIs
3. Specific AMC for STIs and SIs is contained within MAP Chapters 10.5.1 and
10.5.5.
Guidance Generic Guidance Material (GM) for STIs, SIs, UTIs and RTIs
Material 4. Generic GM and associated processes for STIs, SIs, UTIs and RTIs are
4457(1) contained within MAP Chapters 10.5.1 and 10.5.3.
Specific GM for STIs and SIs
5. Specific GM and associated processes for STIs and SIs are contained within
MAP Chapters 10.5.1 and 10.5.4.
Specific GM for UTIs and RTIs
Specific GM and associated processes for STIs and SIs are contained within MAP
Chapters 10.5.1 and 10.5.5.
Rationale The purpose of an Aviation Local Technical Instruction (ALTI) is to enable the
promulgation of a formal instruction, which satisfies an urgent local engineering
requirement where high or mid-level directives are inadequate due to local operational
or environmental circumstances.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 10.5.6.
4462(1)
4462(2)
Rationale The term Health and Usage Monitoring (HUM) encompasses a variety of techniques
including operational load monitoring, vibration analysis, visual inspections, oil and
wear debris analysis. The data obtained through such monitoring is used to preserve
and enhance the airworthiness of the platform.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.2.
4500(1)
4500(2)
Acceptable
Means of 1. Acceptable Means of Compliance is contained within MAP Chapter 11.3.
Compliance
4501(1)
Guidance
Material 2. Guidance Material and associated processes are contained within MAP Chapter
4501(1) 11.3.
Rationale Any components within an oil-wetted system that are in moving contact will generate
small particles from the contact surfaces, mainly because of local loading between
these surfaces. Excessive friction or abnormal loading of such components will
increase the rate of particle generation and may change the nature of wear debris. It
is therefore important to recognize the onset and significance of such changes in wear
characteristics; such recognition forms the basis of effective wear debris monitoring
(WDM).
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.4.
4502(1)
4502(2)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.4.2.
4503(1)
4503(2)
Rationale Non-Destructive Testing (NDT) is the generic term given to those inspection methods
that permit the examination of materials, structures and components without causing
any damage that may render the material, structure or component unfit for further use.
The NDT methods most widely used on military aircraft are those employing
radiography, ultrasound, eddy current, magnetic particle and penetrant flaw detection.
Other methods and techniques are also employed within the Military Aircraft
Environment (MAE), these include enhanced visual inspection, ultrasonic thickness
gauging, bond testing, percussion testing, conductivity testing and hardness testing.
An organisation's NDT capability is dictated by the design materials, platform and
equipment fatigue lifing and maintenance philosophies and operating constraints.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.5.
4504(1)
Rationale Environmental Damage (ED) is the term used to describe the physical degradation of
material properties as a direct result of interaction with the climate or the environment.
ED includes corrosion, erosion and the degradation of surface finish and composite
material properties. The methods of minimizing the effects of ED on metallic and
composite materials have commonality in that prevention relies heavily on the effective
maintenance of protective systems such as coatings, tapes and corrosion-preventive
compounds (CPCs).
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.6.
4507(1)
4507(2)
Rationale It is important that only water that is safe to drink (potable) is supplied to an aircraft
domestic water storage or supply system. Potable water must be free both from
disease-causing organisms (pathogens) and chemical contamination. It must
therefore be drawn from an Aircraft Water Replenishment Point (AWRP). Even if the
water at source is potable, it may become contaminated during transfer to the aircraft
or in the aircraft domestic water storage or supply systems unless special precautions
are taken.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.8.
4509(1)
Rationale There are occasions when aircraft services are required in order to carry out
maintenance activities. Where ground support equipment (GSE) is not available or is
unsuitable, aero-engines and auxiliary power units (APUs) may be used to provide
these services. In addition, aero-engines and APUs may need to be started for
diagnostic or testing purposes.
Acceptable 1. Acceptable Means of Compliance are contained within MAP Chapters 11.9,
Means of 11.9.1, 11.9.2 and 11.9.3.
Compliance
4510(1)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 11.9, 11.9.1, 11.9.2 and 11.9.3.
4510(1)
Rationale Contamination of an aircrafts breathing oxygen system due to the ingress of moisture
or other foreign bodies can adversely affect aircrew efficiency and therefore poses a
serious flight safety hazard.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.10.
4514(1)
Rationale The Fuels, Lubricants and Associated Products (FLAP) used in the maintenance and
operation of aircraft is required to perform in a severe operating environment under
extremes of temperature, pressure and loading. Hence the responsibilities for the
provision and use of FLAP within the MAE are to be clearly defined to ensure the
safety and availability of platforms.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 11.11.
4515(1)
4515(2)
Rationale The Electrical Wiring Interconnect System (EWIS) is a major aircraft system that
requires careful consideration to ensure it will perform adequately for the life of the
aircraft. Consequently, it is essential that the EWIS is maintained to an acceptable
level.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.1.
4550(1)
4550(2)
Rationale The majority of aircraft wiring in service is of thin wall construction and, as such, is
vulnerable to mechanical damage. Specific factors in the maintenance of aircraft
wiring are required to prevent early failure.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.1.1..
4551(1)
Rationale This regulation details the conditions governing the use of in-line crimped splices in
aircraft Electrical Wiring Interconnect System (EWIS) installations.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.1.2.
4552(1)
Rationale Aircraft Electrical Wire (AEW) as utilised within the aircraft Electrical Wiring
Interconnect System (EWIS) requires regulatory governance to prevent the
introduction of unsuitable wire types into Service aircraft during maintenance and
modification
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.1.3.
4553(1)
4553(2)
Rationale In order to manage the large amounts of data transferred between systems on aircraft,
one or more Data Buses may be employed. Experience has shown that maintaining
the integrity of an aircraft Data Bus is paramount in ensuring the correct operation of
the systems connecting to it.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.1.4.
4554(1)
Rationale Compared to conventional electrical systems, Fibre Optic (FO) systems offer
significant weight saving, greater bandwidth and intrinsic TEMPEST hardening.
However, FO systems do require careful use and handling compared to conventional
electrical systems.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.1.5.
4555(1)
Rationale Insufficient care during maintenance or disturbance of aircraft pitot static systems
could cause incorrect or badly made pipeline connections that could cause false
information to be fed to vital flight instruments and other systems. It is therefore
essential that certain checks be done following any maintenance task associated with
pitot and static systems.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.2.
4556(1)
4556(2)
Rationale Modern avionic equipment may contain many complex components that are
susceptible to damage from an electrostatic discharge (ESD). These items are known
as Electrostatic Discharge Sensitive (ESDS) devices. An ESD may cause either
immediate failure or hidden damage, which may subsequently degrade performance,
reduce reliability or shorten the devices operational life.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.3.
4557(1)
Rationale TEMPEST is not an acronym but it is an unclassified term used to describe the study
of and measures to prevent unintentional radiation through space, along nearby
conductors or by other unintended channels of compromising emanations. The
unintentional transmission of Protectively Marked (PM) information either coded or not,
can be described as a TEMPEST hazard. The interceptability and the value of that
information together with the number and physical installation of Communications and
Information Systems (CIS) in airborne platforms are used to designate TEMPEST risk.
The TEMPEST risk is used to decide the requirements for TEMPEST testing a
platforms CIS in order to reduce the risk of TEMPEST hazards to acceptable levels.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.6.
4558(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.7.
4559(1)
Rationale Many things, including those maintenance activities not directly involving work on
compass systems, may cause compass inaccuracies. Consequently, to restore and
maintain the accuracy of aircraft compass systems it is essential that appropriate
maintenance actions are carried out.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 12.9.
4561(1)
Rationale Inadvertent operation of an Aircraft Assisted Escape System (AAES) or Crew Escape
System (CES) has the potential to cause serious injury or death.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.1.
4600(1)
4600(2)
4600(3)
Rationale Maintenance carried out on/in the vicinity of an Aircraft Assisted Escape Systems
(AAES) or Crew Escape Systems (CES) is potentially lethal and particular care is
required to prevent the possibility of accidents.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.1.1.
4601(1)
Rationale It is imperative that Aircraft Assisted Escape Systems (AAES) and Crew Escape
Systems (CES) function correctly when operated. To achieve this, their maintenance
is subject to mandatory checks.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.1.2.
4602(1)
Rationale Carbon dioxide (CO2) cylinders used in life preservers may be rechargeable or
disposable. Manufacturers supply all cylinders in a charged condition. Compressed
CO2 cylinders are survival equipment and as such are required to operate as designed
in an emergency.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.3.
4603(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.4.
4604(1)
Rationale Compressed Gas cylinders that have or may have an airborne application pose a
considerable risk to aircraft. It is essential that cylinders have a strict lifing criteria to
reduce this risk to a minimum.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.5.
4605(1)
Rationale Most aircraft in the Military Air Environment are capable of performing a variety of
roles. To enable this, each aircraft type may employ a suite of role equipment which,
when installed, will permit operations in the required role to be carried out. Because
role equipment is fitted to the aircraft to carry out specific tasks the maintenance and
control of role equipment is an essential part of airworthiness.
Acceptable 1. Acceptable Means of Compliance is contained within the MAP Chapter 13.7.
Means of
Compliance
4607(1)
4607(2)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 13.7.
4607(1)
4607(2)
Rationale Due to the significant risks associated with explosive armament stores, it is necessary
to ensure that all personnel involved with the preparation, loading or unloading of such
stores are trained and authorized. These personnel are required to have currency in
the procedures for carrying out weapon preparation and loading/unloading tasks,
including failure to release procedures, to ensure ongoing competency and immediate
availability of trained personnel when required.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 14.2.
4652(1)
Rationale The environmental conditions to which in-use pyrotechnics and dangerous goods are
subjected may cause them to deteriorate more rapidly than those stored in custom-
designed storage areas. Additionally, some of the pyrotechnics and dangerous goods
packed in survival equipment may not be readily available at the time of the
inspections of explosives. Thus, special arrangements must be made for the
examination of in-use pyrotechnics and dangerous goods issued for use in survival
equipment and on airborne platforms.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 14.3.
4653(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 14.4.
4654(1)
Rationale In the interests of safety and reliability, the highest standards of maintenance are
required when applied to Aircraft Armament Systems (AAS).
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 14.5.
4655(1)
Rationale Modern explosives are both costly and time-consuming to develop, procure and
modify. It is therefore essential to optimise the maximum safe life of explosives and to
avoid early and expensive replacement or modification.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 14.6.
4656(1)
Rationale The inadvertent release or firing of an aircraft's weapons, or other weapon system
mishap whilst an aircraft is on the ground, could cause extensive damage and loss of
life. Therefore, extreme caution is needed when an aircraft is armed or is in the
process of being loaded or unloaded.
Acceptable 1. Acceptable Means of Compliance is contained within MAP Chapters 14.7 and
Means of 14.7.2.
Compliance
4657(1)
Guidance 2. Guidance Material and associated processes are contained within MAP
Material Chapters 14.7 and 14.7.2.
4657(1)
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 14.8.
4660(1)
Rationale Achieving optimal operational performance and maintaining air safety are paramount
features of air environment engineering and logistics support activities. Therefore, the
use of defined safe processes, practices and procedures, adequate supervision and
high-calibre management are all essential elements of an integrated management
system. Increased confidence is gained through a rigorous process of independent
review and evaluation that verifies the continued adequacy and effectiveness of these
essential control arrangements. This whole process ensures that air environment
engineering and logistics standards and working practices are being maintained and
adapted, thus ensuring that front-line forces are provided with consistent levels of
high-quality support.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 15.1.
4700(1)
Rationale There are occasions when there is a requirement to report perceived quality
occurrences in the condition of equipment, delivery of services, audit observations or
potential improvements within the Military Air Environment (MAE). The Quality
Occurrence Report (QOR) system provides a method of reporting and investigating
these perceived quality occurrences throughout the MAE.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 15.1.1.
4701(1)
Rationale Auditing is an essential part of any Quality Management System (QMS). It is used to
provide feedback to management at all levels on the effectiveness of policies, plans,
processes and documented procedures.
Guidance 2. Guidance Material and associated processes are contained within MAP Chapter
Material 15.2.
4702(1)
Acceptable 1. An organization should use the RA 4800-4849 series to qualify for the issue or
Means of continuation of an approval for the maintenance of military aircraft or components
through the Maintenance Approved Organization Scheme (MAOS).
Compliance
4800(1)
Applicability
6. This XRAWwill be applied to contractors carrying out maintenance on military
Acceptable 1. To be determined.
Means of
Compliance
4801(1)
4801(2)
Guidance 2. Nil.
Material
4801(1)
4802(2)
Guidance 3. This Guidance Material (GM) provides guidance on how the smallest
Material organizations satisfy the intent of RA 4800-4849 (MIL. Part 145):
Ministry of Defence
Military Aviation Authority
Technical Group
MAA Form 4
Management Personnel
Signature: Date:
ANNEX B
MAA FORM 3A
MAA Form 3a
APPROVAL SCHEDULE
Organization: xxxxxxx
Reference: MAOS 145..
Exposition reference:
xxxxxxxx
Date of issue:
Acceptable 1. In a form and in a manner established by the MAA means that the application
Means of should be made on a MAA Form 2.
Compliance
4803(1)
Guidance 2. Nil.
Material
4803(1)
Acceptable 1. The following table identifies the AECMA Specification 1000D chapter for the
Means of MIL. Category C component rating.
Compliance CLASS DESCRIPTION RATING
4804(1)
C1 Air Cond & Press 21
C2 Auto Flt 22
C4 Doors Hatches 52
C5 Electrical Power 24 33 91
C6 Equipment 25 38 41 45 50
C7 Engine APU 49 71 72 73 74 75 76 77
78 79 80 81 82 83 84
86
C9 Fuel Airframe 28 48
C12 Hydraulic 29
C13 Instruments 31 46
C16 Propellers 61
C17 Pneumatic 36 37
C25 Missiles/Drones/Telemetry 96
C26 Reconnaissance 97 98
Guidance 2. Nil.
Material
4804(1)
ANNEX A
ORGANIZATIONS APPROVAL CLASS AND RATING SYSTEM
1. Table A-1 outlines the full extent of approval possible under MIL. Part 145 in a standardized
form. An organization must be granted an approval ranging from a single class and rating with
limitations to all classes and ratings with limitations.
2. In addition to Table A-1 the approved maintenance organization is required by MIL 145.A.20 to
indicate scope of work in the maintenance organization exposition (see also para 11).
3. Within the approval class(es) and rating(s) granted by the MAA, the scope of work specified in
the maintenance organization exposition defines the exact limits of approval. It is therefore essential
that the approval class(es) and rating(s) and the organization's scope of work are compatible.
4. A Category A class rating means that the approved maintenance organization may carry out
maintenance on the aircraft and any component (including engines/APUs) only whilst such
components are fitted to the aircraft except that such components can be temporarily removed for
maintenance when such removal is expressly permitted by the aircraft maintenance manual to
improve access for maintenance subject to a control procedure in the maintenance organization
exposition acceptable to the Member State The limitation section will specify the scope of such
maintenance thereby indicating the extent of approval.
5. A Category B class rating means that the approved maintenance organization may carry out
maintenance on the uninstalled engine/APU (Auxiliary Power Unit) and engine/APU components only
whilst such components are fitted to the engine/APU except that such components can be temporarily
removed for maintenance when such removal is expressly permitted by the engine/APU manual to
improve access for maintenance. The limitation section will specify the scope of such maintenance
thereby indicating the extent of approval. An approved maintenance organization with a category B
class rating may also carry out maintenance on an installed engine during line and base
maintenance subject to a control procedure in the maintenance organization exposition. The
maintenance organization exposition scope of work must reflect such activity where permitted.
6. A Category C class rating means that the approved maintenance organization may carry out
maintenance on uninstalled components (excluding engines and APUs) intended for fitment to the
aircraft or engine/APU. The limitation section will specify the scope of such maintenance thereby
indicating the extent of approval. An approved maintenance organization with a Category C class
rating may also carry out maintenance on an installed component during base and line maintenance
or at an engine/APU maintenance facility subject to a control procedure in the maintenance
organization exposition. The maintenance organization exposition scope of work must reflect such
activity where permitted.
7. A Category D class rating is a self-contained class rating not necessarily related to a specific
aircraft, engine or other component. The D1 - Non-Destructive Testing (NDT) rating is only necessary
for an approved maintenance organization that carries out NDT as a particular task for another
organization. An approved maintenance organization with a class rating in A or B or C category may
carry out NDT on products it is maintaining subject to the maintenance organization exposition
containing NDT procedures, without the need for a D1 class rating.
8. Category A class ratings are subdivided into line or base maintenance. An approved
maintenance organization may be approved for either line or base maintenance or both.
9. The limitation section is intended to give the MAA maximum flexibility to customise the
approval to a particular organization. Table A-1 specifies the types of limitation possible and whilst
maintenance is listed last in each class rating it is acceptable to stress the maintenance task rather
than the aircraft or engine type or manufacturer, if this is more appropriate to the organization. An
example could be avionic systems installations and maintenance.
10. Table A-1 makes reference to series and type in the limitation section of Class A and B. Series
means a specific type series such as Tornado or Lynx or Pegasus etc. Type means a specific type or
model such as F3/GR4 or Mk 106/Mk 107 etc. Any number of series or types may be quoted.
11. When a lengthy capability list is used which could be subject to frequent amendment, then such
amendment must be in accordance with a procedure acceptable to the MAA and included in the
maintenance organization exposition. The procedure must address the issues of who is responsible
for capability list amendment control and the actions that need to be taken for amendment. Such
actions include ensuring compliance with MIL. 145 for products or services added to the list.
Acceptable 1. Where the hangar is not owned by the organization, it may be necessary to
Means of establish proof of tenancy. In addition, sufficiency of hangar space to carry out
planned base maintenance should be demonstrated by the preparation of a
Compliance projected aircraft hangar visit plan relative to the maintenance programme. The aircraft
4805(1) hangar visit plan should be updated on a regular basis.
2. Protection from the weather elements. aircraft hangar and component workshop
structures should prevent the ingress of rain, hail, ice, snow, wind and dust etc.
Aircraft hangar and component workshop floors should be sealed to minimise dust
generation.
3. For line maintenance of aircraft, hangars are not essential but it is
recommended that access to hangar accommodation be demonstrated for usage
during inclement weather for minor scheduled work and lengthy fault rectification.
4. Aircraft maintenance staff should be provided with an area where they may
study maintenance instructions and complete maintenance records in a proper
manner.
5. It is acceptable to combine any or all of the office accommodation requirements
into one office subject to the staff having sufficient room to carry out assigned tasks.
6. Storage facilities for serviceable aircraft components should be clean, well
ventilated and maintained at a constant dry temperature to minimise the effects of
condensation. Manufacturers storage recommendations should be followed for those
aircraft components identified in such published recommendations.
7. Storage racks should be strong enough to hold aircraft components and
provide sufficient support for large aircraft components such that the component is not
distorted during storage.
8. All aircraft components, wherever practicable, should remain packaged in
protective material to minimise damage and corrosion during storage.
Guidance 9. Until the MOD extends the applicability of the RA 4800-4849 series of
Material regulations to Forward organisations, traditional military aviation engineering
structures will continue to be applied to Forward using procedures contained in RAs
4805(1) 4000-4799 and associated Joint-Service and Air Publications (JSPs & APs). To cater
for the intervening, situation the MAA will determine the interfaces between the Depth
and Forward organisations of each fleet of aircraft an a case-by-case basis.
Acceptable 1. With regard to the Accountable Manager, it is normally intended to mean the
Means of Chief Executive Officer of the approved maintenance organization, who by virtue of
position has overall (including in particular financial) responsibility for running the
Compliance organization. The Accountable Manager may be the Accountable Manager for more
4806(1) than one organization and is not required to be necessarily knowledgeable on
technical matters as the maintenance organization exposition defines the maintenance
standards. When the Accountable Manager is not the Chief Executive Officer the MAA
should be assured that such an Accountable Manager has direct access to the Chief
Executive Officer and has a sufficiency of maintenance funding allocation.
Guidance 2. Nil.
Material
4806(1)
Acceptable 3. Dependent upon the size of the organization, the RA 4800-4849 (MIL Part 145)
Means of functions may be subdivided under individual managers or combined in any number of
ways.
Compliance
4. The organization should have, dependent upon the extent of approval, a base
4806(2) maintenance manager, a line maintenance manager, a workshop manager and a
quality manager, all of whom should report to the Accountable Manager except in a
small RA 4800-4849 (MIL Part 145) organization where any one manager may also be
the Accountable Manager.
5. The base maintenance manager should be responsible for ensuring that all
maintenance required to be carried out in the hangar, plus any fault rectification
carried out during base maintenance, is carried out to the design and quality
standards specified in RA 4815(2) (MIL. 145.A.65(b)). The base maintenance
manager should also be responsible for any corrective action resulting from the
quality compliance monitoring of RA 4815(3) (MIL. 145.A.65(c)).
6. The line maintenance manager should be responsible for ensuring that all
maintenance required to be carried out on the line including line fault rectification is
carried out to the standards specified in RA 4815(2) (MIL. 145.A.65 (b)) and also
responsible for any corrective action resulting from the quality compliance monitoring
Acceptable 12. Monitoring the quality system includes requesting remedial action as necessary
Means of by the Accountable Manager and the nominated persons referred to in RA 4806(2)
(MIL. 145.A.30 (b)).
Compliance
4806(3)
Acceptable 14. Has sufficient staff means that the organization employs or contracts such staff
Means of of which at least half the staff that perform maintenance in each workshop, hangar or
flight line on any shift should be employed to ensure organizational stability. Contract
Compliance staff, being part time or full time should be made aware that when working for the
4806(4) organization they are subjected to compliance with the organizations procedures
specified in the maintenance organization exposition relevant to their duties. For the
purpose of this sub-paragraph, employed means the person is directly employed as an
individual by the maintenance organization approved under RA 4800-4849 (MIL Part
145) whereas contracted means the person is employed by another organization and
contracted by that organization to the maintenance organization approved under RA
4800-4849 (MIL Part 145). In the case of MOD/Industrial partnered support
arrangements, the MOD element of the organization should be considered, for the
purpose of this clause, as part of the industry workforce.
15. The maintenance man-hour plan should take into account any maintenance
carried out on aircraft/aircraft components from outside the UK and should also take
into account all work carried out outside the scope of the RA 4800-4849 (MIL Part
145) approval.
16. The maintenance man-hour plan should relate to the anticipated maintenance
workload except that when the organization cannot predict such workload, due to the
short-term nature of its contracts, then such plan should be based upon the minimum
maintenance workload needed for commercial viability. Maintenance workload
includes all necessary work such as, but not limited to, planning, maintenance record
checks, production of worksheets/cards in paper or electronic form, accomplishment of
maintenance, inspection and the completion of maintenance records.
17. In the case of aircraft base maintenance, the maintenance man-hour plan
should relate to the aircraft hangar visit plan as specified in AMC RA 4805(1) (MIL.
AMC 145.A.25 (a)).
18. In the case of aircraft component maintenance, the maintenance man-hour plan
should relate to the aircraft component planned maintenance as specified in AMC RA
4805(1) Paragraph 2 (MIL. 145.A.25 (a)(2)).
19. The quality monitoring compliance function man-hours should be sufficient to
meet the requirement of RA 4815(3) (MIL. 145.A.65 (c)), which means taking into
account AMC RA 4815(3) (MIL. AMC 145.A.65 (c)). Where quality-monitoring staff
perform other functions, the time allocated to such functions needs to be taken into
account in determining quality monitoring staff numbers.
Acceptable 20. The maintenance man-hour plan should be reviewed at least every 3 months
Means of and updated when necessary.
Compliance 21. Significant deviation from the maintenance man-hour plan should be reported
through the departmental manager to the quality manager and the Accountable
4806(4) Manager for review. Significant deviation means more than a 25% shortfall in available
man-hours during a calendar month for any one of the functions specified in RA
4806(4) (MIL. 145.A.30 (d)).
Acceptable 23. The referenced procedure requires amongst others that planners, mechanics,
Means of specialised services staff, supervisors and certifying staff are assessed for
competence by 'on the job' evaluation and/or by examination relevant to their
Compliance particular job role within the organization before unsupervised work is permitted. A
4806(5) record of the qualification and competence assessment should be kept. The
Maintenance Organization should have in place procedures for:
a. Ensuring that all personnel are competent by virtue of their training, and
experience for the tasks on which they are employed.
b. Assessing and/or verifying the training and experience of personnel
joining the company.
c. Ensuring staff are trained, assessed and authorised for specific tasks.
d. Providing initial and continuation training by a RA 4900 (MIL Part 147 to
be issued) approved organization.
e. Maintaining a record system detailing the training and qualification of all
Staff.
Guidance 35. The training syllabus below identifies the topics and sub-topics to be addressed
Material during the human factors training. The maintenance organization may combine, divide,
change the order of any subject of the syllabus to suit its own needs, so long as all
4806(5) subjects are covered to a level of detail appropriate to the organization and its
personnel. Some of the topics may be covered in separate training (health and safety,
management, supervisory skills, etc.) in which case duplication of training is not
necessary. Where possible, practical illustrations and examples will be used,
especially accident and incident reports. Topics will be related to existing legislation,
where relevant. Topics will be related to existing guidance/advisory material, where
relevant (e.g. ICAO HF Digests and Training Manual). Topics will be related to
maintenance engineering where possible; too much unrelated theory will be avoided.
a. General/Introduction to human factors:
(1) Need to address human factors;
(2) Statistics;
(3) Incidents.
b. Safety Culture/Organizational factors.
Guidance c. Human Error:
Material (1) Error models and theories;
4806(5) (2) Types of errors in maintenance tasks;
(3) Violations;
(4) Implications of errors;
(5) Avoiding and managing errors;
(6) Human reliability.
d. Human performance & limitations:
(1) Vision;
(2) Hearing;
(3) Information-processing;
(4) Attention and perception;
(5) Situational awareness;
(6) Memory;
(7) Claustrophobia and physical access;
(8) Motivation;
(9) Fitness/Health;
(10) Stress;
(11) Workload management;
(12) Fatigue;
(13) Alcohol, medication, drugs;
(14) Physical work;
(15) Repetitive tasks / complacency.
e. Environment:
(1) Peer pressure;
(2) Stressors;
(3) Time pressure and deadlines;
(4) Workload;
(5) Shift Work;
(6) Noise and fumes;
(7) Illumination;
(8) Climate and temperature;
(9) Motion and vibration;
(10) Complex systems;
(11) Hazards in the workplace;
(12) Lack of manpower;
(13) Distractions and interruptions.
f. Procedures, information, tools and practices:
Acceptable 38. Continued airworthiness non-destructive testing means such testing specified
Means of by the type certificate holder/aircraft or engine or propeller manufacturer in accordance
with the maintenance data as specified in RA 4810 (MIL. 145.A.45) for in service
Compliance aircraft/aircraft components for the purpose of determining the continued fitness of the
4806(6) product to operate safely.
39. Appropriately qualified means to Level 1, 2 or 3 as defined by the European
Standard 4179:2000 (EN4179) or MOD NDT Certification of Competence levels
defined in RA 4504 and MAP Chapter 11.5, dependant upon the non-destructive
testing function to be carried out.
40. Notwithstanding the fact that Level 3 EN 4179 or MOD NDT personnel certified
in accordance with RA 4504 and MAP Chapter 11.5 may be qualified to establish and
authorise methods, techniques, etc, this does not permit such personnel to deviate
from methods and techniques published by the type certificate holder/manufacturer, or
in the case of MOD owned aircraft the type PT, in the form of continued airworthiness
data, such as in non-destructive test manuals or service bulletins, unless the manual
or service bulletin expressly permits such deviation.
41. Notwithstanding the general references in EN 4179 to a national aerospace
non-destructive testing (NDT) board, all examinations should be conducted by
personnel or organizations under the general control of such a board or the MAA Tech
Cert ASI.
42. Particular non-destructive test means any one or more of the following; dye
penetrant, magnetic particle, eddy current, ultrasonic and radiographic methods
including x ray and gamma ray.
43. Not used.
44. Any maintenance organization approved under RA 4800-4849 (MIL Part 145)
that carries out NDT should establish NDT specialist qualification procedures detailed
in the exposition and accepted by the MAA.
45. Boroscoping and other techniques such as delamination coin tapping are non-
destructive inspections rather than non-destructive testing. Notwithstanding such
differentiation, the maintenance organization should establish an exposition
procedure accepted by the MAA to ensure that personnel who carry out and interpret
such inspections are properly trained and assessed for their competence with the
process. Non-destructive inspections, not being considered as NDT by RA 4800-4849
(MIL Part 145) are not listed in Appendix B under class rating D1.
46. The referenced standards, methods, training and procedures should be
Acceptable 49. For the purposes of MIL. category A, minor scheduled line maintenance means
Means of any minor scheduled inspection/check up to and including a weekly check specified in
the approved aircraft maintenance programme. For aircraft maintenance programmes
Compliance that do not specify a weekly check, the MAA should determine the most significant
4806(7) check that is considered equivalent to a weekly check.
50. Typical tasks permitted after appropriate task training to be carried out by the
MIL. Category A for the purpose of the MIL. Category A issuing an aircraft certificate of
maintenance as specified in RA 4812 (MIL. 145.A.50) as part of minor scheduled line
maintenance or simple fault rectification are contained in the following list:
a. Replacement of wheel assemblies.
b. Replacement of wheel brake units.
c. Replacement of crew escape and emergency equipment.
d. Replacement of ovens, boilers and beverage makers.
Acceptable 52. The MIL. Category B1 and B2 support staff (or other MOD equivalent) need not
Means of hold a certifying authorisation in accordance with RA 4807(2) (MIL. 145.A.35 (b)) but
the organization should use such appropriately authorised certifying staff to satisfy the
Compliance requirement.
4806(8)
Acceptable 56. For the issue of a limited certification authorisation the commander or flight
Means of engineer should hold either a valid air transport pilots license (ATPL), commercial
pilots license (CPL) or flight engineer (F/EL) licence in accordance with JAR-FCL, or
Compliance an appropriate MOD aircrew qualification on the aircraft type. In addition, the limited
4806(10) certification authorisation is subject to the Maintenance Organization Exposition
containing procedures to address the personnel requirements of RA 4806(5) (MIL.
145.A.30 (e)) and associated AMC and guidance material. Such procedures should
include as a minimum:
a. Completion of adequate maintenance airworthiness regulation training.
b. Completion of adequate task training for the specific task on the aircraft.
The task training should be of sufficient duration to ensure that the individual
has a thorough understanding of the task to be completed and will involve
training in the use of associated maintenance data.
c. Completion of the procedural training as specified in RA 4800-4849 (MIL
Part 145).
NOTE: The above procedures should be specified in the Maintenance
Organization Exposition and be accepted by the MAA.
57. Typical tasks that may be certified and/or carried out by the commander holding
an ATPL or CPL or an MOD appropriate aircrew qualification, are specific minor
maintenance or simple checks for which training has been given and recorded by the
maintenance organization. Examples given below are not prescriptive or exhaustive
but indicate, in general terms, the scope of complexity for aircrew technical tasks:
a. Replacement of internal lights, filaments and flash tubes.
b. Closing of cowlings and re-fitment of quick access inspection panels.
c. Minor role changes not involving weapon systems e.g. stretcher fit, dual
controls, doors, photographic equipment etc.
d. Resetting of aircraft arrestor gear and stowage of brake chutes.
Acceptable maintenance organization with full details of the fault. If necessary the supporting
Means of maintenance organization will then request the use of a one off authorisation from the
quality department.
Compliance
65. When issuing a one off authorisation, the quality department of the organization
4806(10) should verify that:
a. Full technical details relating to the work required to be carried out have
been established and passed to the certifying staff.
b. The organization has an approved procedure in place for co-ordinating
and controlling the total maintenance activity undertaken at the location under
the authority of the one off authorisation.
c. The person to whom a one-off authorisation is issued has been provided
all the necessary information and guidance relating to maintenance data and
any special technical instructions associated with the specific task undertaken.
A detailed step-by-step worksheet has been defined by the organization,
communicated to the one off authorisation holder.
d. The person holds authorisations of equivalent level and scope on other
aircraft type of similar technology, construction and systems.
66. The one off authorisation holder should sign off the detailed step-by-step
worksheet when completing the work steps. The completed tasks should be verified
by visual examination and/or normal system operation upon return to an appropriately
approved RA 4800-4849 (MIL Part 145) maintenance facility.
67. This clause addresses staff not employed by the maintenance organization who
meet the requirements of RA 4806(10) (MIL. 145.A.30 (j)(5)). In addition to the items
listed in RA 4806 AMC Paragraphs 66, 67 (a, b and c) and 68 (MIL. AMC 145.A.30
(j)(5)(i) paragraph 1, 2(a), (b) and (c) and 3), the quality department of the organization
may issue such one off authorisation providing full qualification details relating to the
proposed certifying personnel are verified by the quality department and made
available at the location.
RA 4807 - Certifying Staff and MIL. Cat' B1 & B2 Support Staff (MIL.
145.A.35)
Guidance 3. Nil.
Material
4807(1)
Acceptable 4. The organization should issue the certification authorisation when satisfied that
Means of compliance has been established with the appropriate clauses of RA 4800-4849 (MIL
part 145) and RA 4950 (MIL. Part 66 to be issued) (or other MOD equivalent
Compliance qualification). In granting the certification authorisation the maintenance organization
4807(2) approved under RA 4800-4849 (MIL Part 145) needs to be satisfied that the person
holds a valid RA 4950 (MIL Part 66 to be issued) (or other MOD equivalent
qualification) aircraft maintenance licence.
Guidance 5. Nil.
Material
4807(2)
Acceptable 6. To be determined.
Means of
Compliance
4807(3)
Guidance 7. Nil.
Material
4807(3)
Acceptable 8. Continuation training is a two way process to ensure that certifying staff remain
Means of current in terms of procedures, human factors and technical knowledge and that the
organization receives feedback on the adequacy of its procedures and maintenance
Compliance instructions. Due to the interactive nature of this training, consideration should be
4807(4) given to the possibility that such training has the involvement of the quality department
to ensure that feedback is actioned. Alternatively, there should be a procedure to
ensure that feedback is formally passed from the training department to the quality
department to initiate action.
9. Continuation training should cover changes in relevant requirements such as
RA 4800-4849 (MIL Part 145), changes in organization procedures and the
modification standard of the products being maintained plus human factor issues
identified from any internal or external analysis of incidents. It should also address
instances where staff failed to follow procedures and the reasons why particular
procedures are not always followed. In many cases the continuation training will
reinforce the need to follow procedures and ensure that incomplete or incorrect
procedures are identified to the company in order that they can be corrected. This
does not preclude the possible need to carry out a quality audit of such procedures.
10. Continuation training should be of sufficient duration in each 2-year period to
meet the intent of RA 4807(4) (MIL. 145.A.35 (d)), and may be split into a number of
separate elements. RA 4807(4) (MIL. 145.A.35 (d)), requires such training to keep
certifying staff updated in terms of relevant technology, procedures and human factors
issues which means it is one part of ensuring quality. Therefore sufficient duration
should be related to relevant quality audit findings and other internal/external sources
of information available to the organization on human errors in maintenance. This
means that in the case of an organization that maintains aircraft with few relevant
quality audit findings, continuation training could be limited to days rather than weeks,
whereas a similar organization with a number of relevant quality audit findings, such
training may take several weeks. For an organization that maintains aircraft
components, the duration of continuation training would follow the same philosophy
but should be scaled down to reflect the more limited nature of the activity. For
example certifying staff who release hydraulic pumps may only require a few hours of
continuation training whereas those who release turbine engines may require a few
days of such training. The content of continuation training should be related to relevant
quality audit findings and it is recommended that such training is reviewed at least
once in every 24 month period.
11. The method of training is intended to be a flexible process and could, for
example, include a RA 4900 (MIL Part 147 - to be issued) continuation training course,
aeronautical college courses, internal short duration courses, seminars, etc. The
elements, general content and length of such training should be specified in the
maintenance organization exposition unless such training is undertaken by an
organization approved under RA 4900 (MIL Part 147 - to be issued) when such details
Acceptable 13. The programme for continuation training should list all certifying staff and
Means of support staff and when training will take place, the elements of such training and an
indication that it was carried out reasonably on time as planned. Such information
Compliance should subsequently be transferred to the certifying staff and support staff record as
4807(5) required by RA 4807(10) (MIL. 145.A.35 (j)).
Acceptable 15. As stated in RA 4807(6) (MIL. 145.A.35(f)) with one exception, all prospective
Means of certifying staff are required to be assessed for competence, qualification and capability
related to intended certifying duties. There are a number of ways in which such
Compliance assessment may be carried out but the following points need to be considered to
4807(6) establish an assessment procedure that fits the particular organization.
16. Competence and capability can be assessed by working the person under the
supervision of either another certifying person or a quality auditor for sufficient time to
arrive at a conclusion. Sufficient time could be as little as a few weeks if the person is
fully exposed to relevant work. It is not required to assess against the complete
spectrum of intended duties. When the person has been recruited from another
approved maintenance organization and was a certifying person in that organization
then the organization should accept a written confirmation from the person responsible
for running the quality system about the person.
17. Qualification assessment means collecting copies of all documents that attest to
qualification, such as the licence and/or any authorisation held. This should be
followed by a confirmation check with the organization(s) that issued such
Acceptable document(s) and finally a comparison check for differences between the product type
Means of ratings on the qualification documents and the relevant product types maintained by
the organization. This latter point may reveal a need for product type differences
Compliance training.
4807(6)
Acceptable 25. The following minimum information as applicable should be kept on record in
Means of respect of each certifying person:
Compliance a. Name.
4807(10) b. Date of Birth.
c. Basic Training.
d. Type Training.
e. Continuation Training.
f. Experience.
g. Qualifications relevant to the approval.
h. Scope of the authorisation.
i. Date of first issue of the authorisation.
j. If appropriate - expiry date of the authorisation.
k. Identification Number of the authorisation.
l. Security clearance where applicable.
26. The record may be kept in any format but should be controlled by the
organization's quality department. This does not mean that the quality department
should run the record system.
27. Persons authorized to access the system should be maintained at a minimum to
ensure that records cannot be altered in an unauthorized manner or that such
confidential records become accessible to unauthorized persons.
28. A member of the MAA is an authorized person when investigating the records
system for initial and continued approval or when the MAA has cause to doubt the
competence of a particular person.
Guidance 29. In the case of an approval based on one person using a subcontracted quality
Material monitoring arrangement, the requirement for a record of certifying staff is satisfied by
the submission to and acceptance by the MAA of the MAA Form 4. With only one
4807(10) person the requirement for a separate record of authorization is unnecessary because
the MAA Form 3 approval schedule defines the authorization. An appropriate
statement, to reflect this situation, should be included in the exposition.
Acceptable 1. Once the applicant for approval has determined the intended scope of approval
Means of for consideration by the MAA, it will be necessary to show that all tools and equipment
as specified in the maintenance data can be made available when needed. All such
Compliance tools and equipment that require to be controlled in terms of servicing or calibration by
4808(1) virtue of being necessary to measure specified dimensions and torque figures etc,
should be clearly identified and listed in a control register including any personal tools
and equipment that the organization agrees can be used. Where agreed in the
relevant contract, Government Furnished Equipment (GFE) is acceptable but, where
appropriate must be controlled in the manner stipulated above.
Guidance 2. Nil.
Material
4808(1)
Acceptable 3. The control of these tools and equipment requires that the organization has a
Means of procedure to inspect/service and, where appropriate, calibrate such items on a regular
basis and indicate to users that the item is within any inspection or service or
Compliance calibration time-limit. A clear system of labelling all tooling, equipment and test
4808(2) equipment is therefore necessary giving information on when the next inspection or
service or calibration is due and if the item is unserviceable for any other reason
where it may not be obvious. A register should be maintained for all precision tooling
and equipment together with a record of calibrations and standards used. An AMC for
control and calibration of tools, equipment and test equipment is contained in MAP
Chapter 6.1.
4. Inspection, service or calibration on a regular basis should be in accordance
with the equipment manufacturers' instructions except where the organization can
show by results that a different time period is appropriate in a particular case.
Guidance 5. Nil.
Material
4808(2)
Guidance 2. Nil.
Material
4809(1)
Acceptable 3. The EASA Form 1 identifies the eligibility and status of an aircraft component.
Means of Block 13 "Remarks" on the EASA Form 1 in some cases contains vital airworthiness
related information, which may need appropriate and necessary actions. The MOD
Compliance Form 731 may also contain airworthiness related information. The receiving
4809(2) organization should be satisfied that the component in question is in satisfactory
condition and has been appropriately released. In addition, the organization should
ensure that the component meets the approved data/standard, such as the required
design and modification standard. This may be accomplished by reference to the
manufacturer's parts catalogue or other approved data (i.e. SB/MOD SI(T)). Care
should also be exercised in ensuring compliance with applicable airworthiness
directives and the status of any life limited parts fitted to the aircraft component.
Acceptable
Means of
Compliance
4809(2)
Guidance 4. Nil.
Material
4809(2)
Acceptable 5. The agreement by the MAA for the fabrication of parts by the approved
Means of maintenance organization should be formalised through the approval of a detailed
procedure in the Maintenance Organization Exposition. This AMC contains principles
Compliance and conditions to be taken into account for the preparation of an acceptable
4809(3) procedure.
6. Fabrication, inspection assembly and test should be clearly within the technical
and procedural capability of the organization.
7. All necessary data to fabricate the part should be approved by the PT.
8. Items fabricated by an organization approved under RA 4800-4849 (MIL. Part
145) may only be used by that organization in the course of overhaul, maintenance,
modifications, or repair of aircraft or components undergoing work within its own
facility. The permission to fabricate does not constitute approval for manufacture, or to
supply externally. A MOD F731 annotated in red, FABRICATED ITEM IAW RA
4809(3) (MIL145A.42c) FOR EXCLUSIVE USE BY THE FABRICATING
ORGANIZATION WITHIN ITS OWN FACILITIES is to be attached to the Part. This
prohibition also applies to the bulk transfer of surplus inventory, in that locally
fabricated parts are physically segregated and excluded from any delivery certification.
9. Fabrication of parts, modification kits etc for onward supply and/or sale may not
be conducted by an organization approved under RA 4800-4849 (MIL. Part 145).
10. The data specified in paragraph 7 may include repair procedures involving the
fabrication of parts. Where the data on such parts is sufficient to facilitate fabrication,
the parts may be fabricated by an organization approved under RA 4800-4849 (MIL.
Part 145). Care should be taken to ensure that the data include details of part
numbering, dimensions, materials, processes, and any special manufacturing
techniques, special raw material specification or/and incoming inspection requirement
and that the approved organization has the necessary capability. That capability
should be defined by way of exposition content. Where special processes or
inspection procedures are defined in the approved data, which are not available at the
organization, the organization cannot fabricate the part unless the aircraft type PT
gives an approved alternative.
11. Examples of fabrication under the scope of an RA 4800-4849 (MIL. Part 145)
approval can include but are not limited to the following:
Acceptable 1. To be defined.
Means of
Compliance
4810(1)
Guidance 2. Nil.
Material
4810(1)
manual.
Acceptable b. Service bulletins, service letters, (all covered in the MOD system by
Means of SI(T)s ).
Compliance c. Modification leaflets.
4810(2) d. Non-destructive inspection (NDI) manual.
e. Parts catalogue.
f. Type certificate data sheet.
g. Any other specific document issued by the type certificate holder or the
MOD PT/Project Engineer, as maintenance data.
6. In addition to Paragraph 3, an organization with an approval class rating in MIL.
Category C - Components other than complete engines/APUs, should hold and use
the following maintenance data where published:
a. The appropriate sections of the vendor maintenance and repair manual.
b. Service bulletins and service letters or MOD SI(T)s;
c. plus any document issued by the type certificate holder or the MOD
PT/Project Engineer as maintenance data on whose product the component
may be fitted when applicable.
7. Appropriate sections of Paragraphs 4 to 6, additional maintenance data means
in relation to the maintenance work scope at each particular maintenance facility. For
example, a base maintenance facility should have almost complete set(s) of the
maintenance data whereas a line maintenance facility may need only the
maintenance manual and the parts catalogue.
8. An organization only approved in class rating MIL. Category D Specialised
Services, should hold and use all applicable specialised service(s) process
specifications.
9. An organization with an approval in class rating MIL. Category W Weapons /
Escape Systems / Explosives, should hold and use all applicable process
specifications and maintenance data where published. The appropriate sections of the
vendor maintenance and repair manual, service bulletins, service letters and/or MOD
SI(T)s plus any document issued by the type certificate holder or the MOD PT/Project
Engineer, as maintenance data on whose product the equipment may be fitted when
applicable.
Acceptable 11. The referenced procedure should ensure that when maintenance personnel
Means of discover inaccurate, incomplete or ambiguous information in the maintenance data
they should record the details. The procedure should then ensure that the RA 4800-
Compliance 4849 (MIL. Part 145) approved maintenance organization notifies the problem to the
4810(3) author/sponsor of the maintenance data in a timely manner. A record of such
communications to the author/sponsor of the maintenance data should be retained by
the RA 4800-4849 (MIL. Part 145) approved organization until such time as the Type
Certificate Holder/MOD approved Design Organization has clarified the issue by e.g.
amending the maintenance data.
12. The referenced procedure should be specified in the Maintenance Organization
Exposition.
Acceptable 14. The referenced procedure should address the need for a practical
Means of demonstration by the mechanic to the quality personnel of the proposed modified
maintenance instruction. When satisfied the quality personnel should approve the
Compliance modified maintenance instruction and ensure that Type-Certificate
4810(4) Holder/Supplemental Type-Certificate Holder/MOD approved designer is informed of
the modified maintenance instruction. The procedure should include a paper/electronic
traceability of the complete process from start to finish and ensure that the relevant
maintenance instruction clearly identifies the modification. Modified maintenance
instructions should only be used in the following circumstances:
15. Original intent can be carried out in a more practical or more efficient manner.
16. Where the TC/ STC holders/ MOD PTs original intent cannot be achieved by
following the maintenance instructions. For example, where a component cannot be
replaced following the original maintenance instructions.
17. For the use of alternative tools/equipment.
Acceptable 19. Relevant parts of the organization means with regard to aircraft base
Means of maintenance, aircraft line maintenance, engine workshops, mechanical workshops
and avionic workshops. Therefore, for example engine workshops should have a
Compliance common system throughout such engine workshops that may be different to that in
4810(5) aircraft base maintenance.
20. The work cards should differentiate and specify, when relevant, disassembly,
accomplishment of task, reassembly and testing. In the case of a lengthy maintenance
task involving a succession of personnel to complete such task, it may be necessary
to use supplementary work cards or worksheets to indicate what was actually
accomplished by each individual person.
Acceptable 24. To keep data up to date a procedure should be set up to monitor the
Means of amendment status of all data and maintain a check that all amendments are being
received by being a subscriber to any document amendment scheme. Alternatively, a
Compliance suitable arrangement should be made with the relevant MOD publication sponsor to
4810(7) receive data amendments.
25. Data being made available to personnel maintaining aircraft means that the data
should be available in close proximity to the aircraft being maintained, for supervisors,
mechanics and certifying staff to study.
26. Where computer systems are used, the number of computer terminals should
be sufficient in relation to the size of the work programme to enable easy access,
unless the computer system can produce paper copies. Where microfilm or microfiche
readers/printers are used, a similar requirement is applicable and, where prints are
taken, a control procedure is required to ensure out of date data is not used.
Acceptable 1. Depending on the amount and complexity of work generally performed by the
Means of maintenance organization, the planning system may range from a very simple
procedure to a complex organizational set-up including a dedicated planning function
Compliance in support of the production function.
4811(1) 2. For the purpose of RA 4800-4849 (MIL. Part 145), the production planning
function includes two complementary elements:
a. Scheduling the maintenance work ahead, to ensure that it will not
adversely interfere with other work as regards the availability of all necessary
personnel, tools, equipment, material, maintenance data and facilities.
b. During maintenance work, organising maintenance teams and shifts and
provide all necessary support to ensure the completion of maintenance without
undue time pressure.
3. When establishing the production planning procedure, consideration should be
given to the following:
a. Logistics;
b. Inventory control;
c. Square metres of accommodation;
d. Man-hours estimation;
e. Man-hours availability;
f. Preparation of work;
g. Hangar availability;
h. Environmental conditions (access, lighting standards and cleanliness);
i. Co-ordination with internal and external suppliers, etc.
Guidance 4. Nil.
Material
4811(1)
Guidance 6. Nil.
Material
4811(2)
Guidance 9. Nil.
Material
4811(3)
Acceptable 1. A component which has been maintained off the aircraft needs the issue of a
Means of certificate of maintenance (MOD Form 731) for such maintenance. Further certification
is required in regard to a component being installed properly on the aircraft when such
Compliance action occurs. In the later case the certification is on a maintenance document (MOD
4812(1) Form 707 or equivalent). In the case of base maintenance this takes the form of a
separate task sign off for the maintenance and installation tasks.
2. When an organization maintains a component for use by the organization, a
certificate of maintenance may not be necessary depending upon the organizations'
internal release procedures defined in the Maintenance Organization Exposition.
3. Hazard seriously the flight safety means any instances where safe operation
could not be assured or which could lead to an unsafe condition. It typically includes,
but is not limited to, significant cracking, deformation, corrosion or failure of primary
structure, any evidence of burning, electrical arcing, significant hydraulic fluid or fuel
leakage and any emergency system or total system failure. Any ADs/SI(T) overdue for
compliance is also considered a hazard to flight safety.
4. In the case of the issue of a certificate of maintenance (MOD Form 731) for
components in storage prior to RA 4800-4849 (MIL. Part 145) and not released on a
MOD F731 or equivalent in accordance with RA 4809(1) (MIL. 145.A.42 (a)), or
removed serviceable from a serviceable aircraft or an aircraft which have been
withdrawn from service the following applies.
5. A certificate of maintenance may be issued for an aircraft component which has
been:
a. Maintained before RA 4800-4849 (MIL. Part 145) became effective or
Acceptable containers. In addition or in the absence of specific storage instructions the aircraft
Means of component should be inspected for damage, corrosion and leakage to ensure good
condition.
Compliance
12. The storage life used of any storage life limited parts should be established.
4812(1)
13. If it is not possible to establish satisfactory compliance with all applicable
conditions specified in RA 4812(1) AMC Paragraphs 9, 10 and 11 inclusive the aircraft
component should be disassembled by an appropriately rated organization and
subjected to a check for incorporated ADs/MOD SI(T)s, repairs and modifications and
inspected/tested in accordance with the manufacturers maintenance instructions to
establish satisfactory condition and, if relevant, all seals, lubricants and life limited
parts replaced. On satisfactory completion after reassembly a certificate of
maintenance may be issued stating what was carried out and the reference of the
manufacturers maintenance instructions included.
Used Aircraft Components Removed from a Serviceable Aircraft
14. Serviceable aircraft components removed from a UK military registered aircraft
may be issued a certificate of maintenance by an appropriately rated organization
subject to compliance with the following sub-clauses:
a. The organization should ensure that the component was removed from
the aircraft by an appropriately qualified person.
b. The aircraft component may only be deemed serviceable if the last flight
operation with the component fitted revealed no faults on that
component/related system.
c. The aircraft component should be inspected for satisfactory condition
including in particular damage, corrosion or leakage and compliance with any
additional manufacturers maintenance instructions.
d. The aircraft record should be researched for any unusual events that
could affect the serviceability of the aircraft component such as involvement in
accidents, incidents, heavy landings or lightning strikes. Under no
circumstances may a certificate of maintenance be issued if it is suspected that
the aircraft component has been subjected to extremes of stress, temperatures
or immersion that could effect its operation.
e. A maintenance history record should be available for all used serialised
aircraft components.
f. Compliance with known modifications and repairs should be established.
g. The flight hours/cycles/landings as applicable of any service life limited
parts including time since overhaul should be established.
h. Compliance with known applicable ADs/MOD SI(T) should be
established.
15. Subject to satisfactory compliance with RA 4812(1) AMC Paragraph 14, a
certificate of maintenance may be issued and should contain the information as
specified in RA 4812(1) AMC Paragraph 8, including the aircraft from which the aircraft
component was removed.
16. Serviceable aircraft components removed from a non-UK military registered
aircraft may only be issued a certificate of maintenance if the components are leased
or loaned from the maintenance organization approved under RA 4800-4849 (MIL.
Part 145) who retains control of the airworthiness status of the components. A
certificate of maintenance may be issued and should contain the information as
specified in RA 4812(1) AMC Paragraph 8, including the aircraft from which the aircraft
component was removed.
Acceptable 21. The certificate of maintenance/release should contain the following Statement:
Means of 'Certifies that the work specified except as otherwise specified was carried out in
accordance with RA 4800-4849 (MIL. Part 145) and in respect to that work the
Compliance aircraft/aircraft component is considered ready for use'. Where the MOD Form 700
4812(2) documentation is used to certify that all maintenance has been carried out on an
aircraft prior to flight the appropriate instructions for completion of the documentation
are to be used.
22. The certificate of maintenance/release should relate to the task specified in the
manufacturer's or operator's instruction or the aircraft maintenance program which
itself may cross-refer to a manufacturer's/operator's instruction in a maintenance
manual, service bulletin etc.
23. The date such maintenance was carried out should include when the
maintenance took place relative to any life or overhaul limitation in terms of date/flying
hours/cycles/landings etc., as appropriate.
24. When extensive maintenance has been carried out, it is acceptable for the
certificate of maintenance/release to summarise the maintenance so long as there is a
Acceptable 35. Being unable to establish full compliance with RA 4812(1) (MIL. 145.A.50 (a))
Means of means that the maintenance required by the aircraft operator could not be completed
due either to running out of available aircraft maintenance downtime for the scheduled
Compliance check or by virtue of the condition of the aircraft requiring additional maintenance
4812(5) downtime.
36. The aircraft operator is responsible for ensuring that all required maintenance
has been carried out before flight and therefore RA 4812(5) (MIL. 145.A.50 (e)),
requires such operator to be informed in the case where full compliance with RA
4812(1) (MIL. 145.A.50 (a)), cannot be achieved within the operators limitations. If the
operator agrees to the deferment of full compliance, then details of the deferment,
including the operators authority, should be entered in the aircraft technical log/MOD
Form 700 and sanctioned by an approved certifying engineer.
NOTE: Whether or not the aircraft operator does have the authority to defer
maintenance is an issue between the aircraft operator and the MAA. In case of doubt
concerning such a decision of the operator, the approved maintenance organization
should inform the MAA of such doubt, before releasing the aircraft.
37. The procedure should draw attention to the fact that RA 4812(1) (MIL. 145.A.50
(a)), does not normally permit the issue of a release certificate in the case of non-
compliance and should state what action the mechanic, supervisor and certifying staff
should take to bring the matter to the attention of the relevant department or person
responsible for technical co-ordination with the aircraft operator so that the issue may
be discussed and resolved with the aircraft operator. In addition, the appropriate
person(s) as specified in RA 4806(2) (MIL. 145.A.30 (b)), should be kept informed in
writing of such possible non-compliance situations and this should be included in the
procedure.
Acceptable 1. To be determined.
Means of
Compliance
4813(1)
Acceptable 2. To be determined.
Means of
Compliance
4813(2)
Guidance 6. Properly executed and retained records provide owners, operators and
Material maintenance personnel with information essential in controlling unscheduled and
scheduled maintenance, and trouble shooting to eliminate the need for re-inspection
4813(1) and rework to establish airworthiness. The prime objective is to have secure and
4813(2) easily retrievable records with comprehensive and legible contents. The aircraft record
should contain basic details of all serialised aircraft components and all other
4813(3) significant aircraft components installed, to ensure traceability to such installed aircraft
component documentation and associated maintenance data as specified in RA 4810
(MIL. 145.A.45).
7. Some gas turbine engines are assembled from modules and a true total time in
service for a total engine is not kept. When operators wish to take advantage of the
modular design, then total time in service and maintenance records for each module is
to be maintained. The maintenance records as specified are to be kept with the
module and should show compliance with any mandatory requirements pertaining to
that module.
8. Reconstruction of lost or destroyed records can be done by reference to other
records which reflect the time in service, research of records maintained by repair
facilities and reference to records maintained by individual mechanics etc. When these
things have been done and the record is still incomplete, the operator may make a
statement in the new record describing the loss and establishing the time in service
based on the research and the best estimate of time in service. The reconstructed
records should be submitted to the MAA for acceptance.
NOTE : Additional maintenance may be required.
9. The maintenance record can be either a paper or computer system or any
combination of both.
10. Paper systems should use robust material which can withstand normal handling
Guidance and filing. The record should remain legible throughout the required retention period.
Material 11. Computer systems may be used to control maintenance and/or record details of
4813(1) maintenance work carried out. Computer systems used for maintenance should have
at least one backup system which should be updated at least within 24 hours of any
4813(2) maintenance. Each terminal is required to contain programme safeguards against the
4813(3) ability of unauthorized personnel to alter the database.
Acceptable 1. To be determined.
Means of
Compliance
4814(1)
Guidance 2. Nil.
Material
4814(1)
Guidance 7. Nil.
Material
4814(2)
Acceptable 8. To be determined.
Means of
Compliance
4814(3)
Guidance 9. The organization shall make such reports in a form and manner established by
Material the MAA. RA 4814(3) (MIL.145.A60 (c)) means that extant MOD procedures for
occurrence reporting shall be used. Details are published in:
4814(3)
10. RA 2425 - Aircraft Accident, Forced Landings or Incidents.
11. RA 5404 - Fault Reporting and Investigation.
12. MAP 01 Chapter 7.5.1 - Narrative Fault Reporting Using the MOD Form 760
Series.
13. MAP 01 Chapter 7.5.2 - Serious Fault Signal Procedure.
Acceptable 1. The safety and quality Policy should as a minimum include a Statement
Means of committing the organization to:
Compliance a. Recognise safety as a prime consideration at all times.
4815(1) b. Apply Human factors principles.
c. Encourage personnel to report maintenance related errors/incidents.
d. Recognise that compliance with procedures, quality standards, safety
standards and regulations is the duty of all personnel.
e. Recognise the need for all personnel to co-operate with the quality
auditors.
Guidance 2. Nil.
Material
4815(1)
145.A.95) inclusive.
Regulation b. The maintenance procedures established or to be
4815(2) established by the organization under this Clause shall
cover all aspects of carrying out the maintenance
activity, including the provision and control of
specialised services and lay down the standards to
which the organization intends to work.
c. With regard to aircraft line (where appropriate) and
base maintenance, the organization shall establish
procedures to minimise the risk of multiple errors and
capture errors on critical systems, and to ensure that
no person is required to carry out and inspect in
relation to a maintenance task involving some element
of disassembly/reassembly of several components of
the same type fitted to more than one system on the
same aircraft during a particular maintenance check.
However, when only one person is available to carry
out these tasks then the organizations work card or
worksheet shall include an additional stage for re-
inspection of the work by this person after completion
of all the same tasks.
d. Maintenance procedures shall be established to
ensure that damage is assessed and modifications and
repairs are carried out using approved data.
Acceptable 3. Maintenance procedures should be held current such that they reflect best
Means of practice within the organization. It is the responsibility of all organizations' employees
to report any differences via their organizations internal occurrence reporting
Compliance mechanisms.
4815(2) 4. All procedures, and changes to those procedures, should be verified and
validated before use where practical.
5. All technical procedures should be designed and presented in accordance with
good human factors principles.
RA 4815(2)(b) (MIL 145.A.65(b)(2))
6. Specialised services include any specialised activity, such as, but not limited to
non-destructive testing requiring particular skills and/or qualification. RA 4806(6) (MIL
145.A.30(f)), covers the qualification of personnel, but in addition, there is a need to
establish maintenance procedures that cover the control of any specialised process.
RA 4815(2)(c) (MIL 145.A.65(b)(3))
7. The purpose of this procedure is to minimise the rare possibility of an error
being repeated whereby the identical aircraft components are not reassembled
thereby compromising more than one system. One example is the remote possibility of
failure to reinstall engine gearbox access covers or oil filler caps on all engines of a
multi-engined aircraft resulting in major oil loss from all engines. Another example is
the case of removal and refitment of oil filler caps, which should require a re-inspection
of all oil filler caps after the last oil filler cap has supposedly been refitted.
8. Procedures should be established to detect and rectify maintenance errors that
could, as minimum, result in a failure, malfunction, or fault endangering the safe
operation of the aircraft if not performed properly. The procedure should identify the
Acceptable method for capturing errors, and the maintenance tasks or processes concerned.
Means of 9. In order to determine the work items to be considered, the following
Compliance maintenance tasks should primarily be reviewed to assess their impact on safety:
4815(2) a. Installation, rigging and adjustments of flight controls.
b. Installation of aircraft engines, propellers and rotors.
c. Overhaul, calibration or rigging of components such as engines,
propellers, transmissions and gearboxes, but additional information should also
be processed, such as:
(1) Previous experiences of maintenance errors, depending on the
consequence of the failure.
(2) Information arising from the occurrence reporting system required
by RA 4814 (MIL 145.A.60.
(3) MAA requirements for error capturing, if applicable.
10. In order to prevent omissions, every maintenance task or group of tasks should
be signed-off. To ensure the task or group of tasks is completed, it should only be
signed-off after completion. Work by unauthorized personnel (i.e. temporary staff,
trainee), should be checked by authorized personnel before they sign-off. The
grouping of tasks for the purpose of signing-off should allow critical steps to be clearly
identified.
NOTE A sign-off is a statement by the competent person performing or
supervising the work, that the task or group of tasks has been correctly performed. A
sign-off relates to one step in the maintenance process and is therefore different to the
release for use of the aircraft. Authorized personnel means personnel formally
authorized by the maintenance organization approved under RA 4800-4849 (MIL Part
145) to sign-off tasks. Authorized personnel are not necessarily certifying staff.
Guidance 28. The purpose of this GM is to give guidance on just one acceptable working audit
Material plan to meet part of the needs of RA 4815(3)(a) (MIL. 145.A.65 (c)(1)). There are any
number of other acceptable working audit plans.
4815(3)
29. The proposed plan lists the subject matter that should be covered by the audit
and attempts to indicate applicability in the various types of workshops and aircraft
facilities. The list should therefore be tailored for the particular situation and more than
one list may be necessary. Each list should be shown against a timetable to indicate
when the particular item is scheduled for audit and when the audit was completed.
L2.1 MOE If No No No
applicable
L2.2 MOE If No No No
applicable
L2.3 MOE If No No No
applicable
L2.4 MOE If No No No
applicable
L2.5 MOE If No No No
applicable
L2.6 MOE If No No No
applicable
L2.7 MOE If No No No
applicable
Regulation certificate.
4816(1) i) A specification of the organization's scope of work
4816(2) relevant to the extent of approval.
4816(3) j) The notification procedure of RA 4819 (MIL. 145.A.85)
for organization changes.
4816(4)
k) The MOE amendment procedure.
l) The procedures and quality system established by the
organization under RA 4805 (MIL. 145.A.25) to RA
4820 (MIL. 145.A.90).
m) A list of operators, to which the organization provides
an aircraft maintenance service.
n) A list of subcontracted organizations, where applicable,
as specified in RA 4817(2) (MIL. 145.A.75(b)).
o) A list of line stations, where applicable, as specified in
RA 4817(4) (MIL. 145.A.75(d)).
p) A list of contracted organizations, where applicable.
Amendment of an MOE (MIL 145.A.70(b))
4816(2) The exposition shall be amended as necessary to remain an
up-to-date description of the organization. The exposition and
any subsequent amendment shall be approved by the MAA.
Minor Amendment of an MOE (MIL 145.A.70(c))
4816(3) Notwithstanding RA 4816(2) (MIL 145.A.70(b)) minor
amendments to the exposition may be approved through an
exposition procedure (hereinafter called indirect approval).
Exemption to Content of MOE Due to EASA Part 145 Approval (MIL
145.A.70(d))
4816(4) Where a maintenance organization has an extant EASA Part
145 approval, those parts of the organizations EASA Part
145 exposition that are equally applicable to satisfy the RA
4800-4849 (MIL. Part 145) requirements will generally be
accepted by the MAA as equivalent in respect of the RA
4800-4849 (MIL. Part 145) exposition. In this case it is
permissible that only those regulations that are military
specific need be addressed in the RA 4800-4849 (MIL. Part
145) exposition; those regulations covered by the read
across of the sections of the EASA exposition document
must be identified and the EASA document Clause reference
quoted.
Guidance 7. The purpose of the MOE is to set forth the procedures, means and methods of
Material the organization. Compliance with its contents will assure compliance with the
requirements of RA 4800-4849 (MIL. Part 145), which is a pre-requisite to obtaining
4816(1) and retaining an approved maintenance organization certificate.
4816(2) 8. RA 4816(1)(a) to (k) (MIL. 145.A.70 (a)(1) to (a)(11)), constitutes the
4816(3) 'management' part of the MOE and therefore could be produced as one document and
made available to the person(s) specified under RA 4806(2) (MIL. 145.A.30(b)), who
4816(4) should be reasonably familiar with its contents.
9. RA 4816(1)(f) (MIL. 145.A.70 (a)(6)), list of certifying staff may be produced as a
separate document.
10. RA 4816(1)(l) (MIL. 145.A.70 (a)(12)), constitutes the working procedures of the
organization and therefore as stated in the requirement may be produced as any
number of separate procedures manuals. It should be remembered that these
documents should be cross-referenced from the management MOE.
11. Personnel are expected to be familiar with those parts of the manuals that are
relevant to the maintenance work they carry out. The organization should specify in
the MOE who should amend the manual particularly in the case where there are
several parts.
12. The quality manager should be responsible for monitoring the amendment of
the MOE, unless otherwise agreed by the MAA, including associated procedures
manuals and submission of the proposed amendments to the MAA. However the MAA
may agree via a procedure stated in the amendment section of the MOE that some
defined class of amendments may be incorporated without prior approval by the MAA.
13. The MOE should cover four main parts:
a. The management MOE covering the parts specified earlier.
b. The maintenance procedures covering all aspects of how aircraft
components may be accepted from outside sources and how aircraft will be
maintained to the required standard.
c. The quality system procedures including the methods of qualifying
mechanics, inspection, certifying staff and quality audit personnel.
d. Contracted operator procedures and paperwork.
14. The Accountable Managers exposition statement as specified under RA
4816(1)(a) (MIL. 145.A.70 (a)(1)), should embrace the intent of the following clause
and in fact this statement may be used without amendment. Any modification to the
statement should not alter the intent.
15. This exposition and any associated referenced manuals defines the
organization and procedures upon which the MAA RA 4800-4849 (MIL. Part 145)
approval is based as required by RA 4800-4849 (MIL. 145.A.70). These procedures
are approved by the undersigned and should be complied with, as applicable, when
work/orders are being progressed under the terms of the RA 4800-4849 (MIL. Part
145) approval.
16. It is accepted that these procedures do not override the necessity of complying
with any new or amended regulation published by the MAA from time to time where
these new or amended regulations are in conflict with these procedures.
17. It is understood that the MAA will approve this organization whilst the MAA is
satisfied that the procedures are being followed and work standards maintained. It is
further understood that the MAA reserves the right to suspend, limit or revoke the
approval of the organization if the MAA has evidence that procedures are not followed
or standards not upheld.
18. Signed . . . . . . . . . . . . . . . . . . . . . . . . . .
19. Dated . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acceptable organization has the necessary expertise and procedures to control such sub-
Means of contractors.
Compliance 7. An organization working outside the scope of its approval schedule is deemed
to be not approved. Such an organization may in this circumstance operate only under
4817(1) the sub contract control of another organization approved under RA 4800-4849 (MIL.
Part 145).
8. Authorization to sub-contract is indicated by the MAA accepting the
maintenance organization exposition containing a specific procedure on the control of
sub-contractors.
Principal RA 4800-4849 (MIL. Part 145) Procedures for the Control
of Sub-contractors Not Approved Under RA 4800-4849 (MIL. Part
145)
9. A pre-audit procedure should be established whereby the maintenance
organizations subcontract control section, which may also be the RA 4815(2) (MIL.
145.A.65 (b)), quality system independent audit section, should audit a prospective
sub-contractor to determine whether those services of the sub-contractor that it wishes
to use meets the intent of RA 4800-4849 (MIL. Part 145).
10. The organization approved under RA 4800-4849 (MIL. Part 145) needs to
assess to what extent it will use the sub-contractors facilities. As a general rule the
organization should require its own paperwork, approved data and material/spare
parts to be used, but it could permit the use of tools, equipment and personnel from
the sub-contractor as long as such tools, equipment and personnel meet the
requirement of RA 4800-4849 (MIL. Part 145). In the case of sub-contractors who
provide specialised services it may for practical reasons be necessary to use their
specialized services personnel, approved data and material subject to acceptance by
the organization approved under RA 4800-4849 (MIL. Part 145).
11. Unless the sub-contracted maintenance work can be fully inspected on receipt
by the organization approved under RA 4800-4849 (MIL. Part 145) it will be necessary
for such organization to supervise the inspection and release from the sub-contractor.
Such activities should be fully described in the organization procedure. The
organization will need to consider whether to use its own staff or authorize the sub-
contractor's staff.
12. The certificate of maintenance/release may be issued either at the sub-
contractor or at the organization facility by staff issued a certification authorization in
accordance with RA 4806 (MIL. 145.A.30), as appropriate, by the organization
approved under RA 4800-4849 (MIL. Part 145). Such staff would normally come from
the organization approved under RA 4800-4849 (MIL. Part 145) but may otherwise be
a person from the sub-contractor who meets the approved maintenance organization
certifying staff standard which itself is approved by the MAA via the maintenance
organization exposition. The certificate of maintenance/release will always be issued
under the maintenance organization approval reference requirements.
13. The sub-contract control procedure will need to record audits of the sub-
contractor, to have a corrective action follow up plan and to know when sub-
contractors are being used. The procedure should include a clear revocation process
for sub-contractors who do not meet the RA 4800-4849 (MIL. Part 145) approved
maintenance organizations.
14. The RA 4800-4849 (MIL. Part 145) quality audit staff will need to audit the sub-
contract control section and sample audit sub-contractors unless this task is already
carried out by the quality audit staff as stated in Paragraph 9.
15. The contract between the RA 4800-4849 (MIL. Part 145) approved maintenance
organization and the sub-contractor should contain a provision for MAA staff to have
right of access to the sub-contractor.
Acceptable 1. This Clause is intended to cover the situation where the larger organization may
Means of temporarily not hold all the necessary tools, equipment etc., for an aircraft type or
variant specified in the organization's approval. This Clause means that the MAA need
Compliance not amend the approval to delete the aircraft type or variants on the basis that it is a
4818(1) temporary situation and there is a commitment from the organization to re-acquire
tools, equipment etc. before maintenance on the type may recommence.
Guidance 2. Nil.
Material
4818(1)
Acceptable 1. The primary purpose of this clause is to enable the organization to remain
Means of approved if agreed by the MAA during negotiations about any of the specified
changes. Without this Clause the approval would automatically be suspended in all
Compliance cases.
4819(1)
Guidance
Material 2. Nil.
4819(1)
Acceptable 1. To be determined.
Means of
Compliance
4820(1)
4820(2)
Guidance 2. Nil.
Material
4820(1)
4820(2)
Acceptable 1. To be determined.
Means of
Compliance
4821(1)
4821(2)
4821(3)
Guidance 2. Nil.
Material
4821(1)
4821(2)
4821(3)
recommendations.
Acceptable 1. To be determined.
Means of
Compliance
4825(1)-(13)
Guidance 2. Nil.
Material
4825(1)-(13)
ANNEX A
APPROVAL CERTIFICATE
MinistryofDefence
MilitaryAviationAuthority
TechnicalGroup
APPROVALCERTIFICATE
Reference145.
TheMinistryofDefenceMilitaryAviationAuthorityherebycertifies:
CompanyName
Companyaddress
asaMilPART145maintenanceorganization,approvedtomaintainproductslistedintheattached
approvalschedule.
CONDITIONS
1.ThisapprovalislimitedtothatspecifiedinthescopeoftheapprovalsectionoftheMilPart145
approvedmaintenanceorganizationexposition,and
2.ThisapprovalrequirescompliancewiththeproceduresspecifiedintheMilPart145approved
maintenanceorganizationexposition,and
3.Thisapprovalisvalidwhilsttheapprovedmaintenanceorganizationremainsincompliancewiththe
MilPart145.
4.Subjecttocompliancewithforegoingconditions,thisapprovalshallremainvalidforanunlimited
durationuntiltheapprovalissurrendered,supersededorrevoked.
Dateofissue:Signed:
Position:Name:
Regulation Application
4941(1) 4941(1) An application for issue or change of a CAMO approval shall
be made to the MAA.
Rationale The purpose of the CAME is to set forth the procedures, means and methods of the
CAMO. Compliance with its contents will assure compliance with regulatory
requirements.
Acceptable 4943(1)
Means of 1. The CAME should comprise:
Compliance a) Part 0 - General organization
4943(1) b) Part 1 - Continuing airworthiness procedures
4943(2)
c) Part 2 - Quality system
d) Part 3 - Contracted maintenance
e) Part 4 - Airworthiness Review procedures
2. Personnel should be familiar with those parts of the exposition that are relevant
to their tasks.
3. The person responsible for the management of the quality system should be
responsible for monitoring and amending the CAME, including associated procedural
7. Whenever the DH is changed, the new DH should sign the CAME statement at
the earliest opportunity and within a time period not exceeding 30 days from
changeover to avoid invalidation of the CAMO approval.
8. The CAME should contain information as applicable to the platform, on how the
CAMO complies with military configuration control procedures for individual aircraft
within its control.
4943(2)
9. The CAMO should seek approval for any amendment to the CAME prior to
enacting the change.
Guidance 10. The CAMO may use electronic data processing (EDP) for publication of the
Material CAME. The CAME must be made available to the MAA in a form acceptable to the
MAA.
4943(1)
11. The MAA website contains an example of an exposition layout, titled Military
Anybody's CAME, which may be utilised as appropriate.
Qualification of Personnel
4945(3) The CAMO shall have sufficient suitably qualified and
experienced personnel for the expected work:
a) The competence of all personnel involved in CAMO activities
shall be recorded.
b) The MOD CAM shall establish and control the continuing
competence of personnel involved in the CAMO, Airworthiness
Review and/or quality audits in accordance with a procedure and
to a standard agreed by the MAA.
ARC Personnel
4945(4) For CAMOs with ARC privileges, the CAMO shall ensure that
an up to date list of its Airworthiness Review staff is documented
and referenced in the CAME.
Acceptable 4945(2)
Means of 1. The MOD CAM should have:
Compliance a) Practical experience and expertise in the application of air safety standards and
4945(2) safe operating practices.
4945(3) b) A comprehensive knowledge of:
4945(4) (1) Relevant operational requirements and procedures.
(2) Applicable aircraft operations and procedures.
(3) Quality systems.
c) Been a previous holder of Authority Level J.
d) Previous engineering experience in the Acquisition environment (air domain).
e) Engineering Council Professional Registration at CEng.
f) A thorough knowledge of the organization's CAME.
g) Knowledge of the type(s) of aircraft for which responsibility is held gained through
a formalised training course. Such courses should cover typical systems
embodied in those aircraft being within the scope of approval.
h) Successfully completed the Duty Holder Air Safety Course and MAA03
Airworthiness of Military Aircraft module.
i) Knowledge of applicable regulations.
4945(3)
2. In order to gain MAA approval for the number of individuals and their requisite
qualifications, the CAMO should:
a) Make an analysis of the tasks to be performed and the way in which it intends to
divide and/or combine these tasks.
b) Indicate how it intends to assign responsibilities.
c) Establish the manpower resource and the qualifications needed to perform the
tasks.
3. Adequate initial and recurrent training should be provided and recorded to ensure
continued competence.
Guidance 4945(1)
Material 4. Indirect approval may be granted for personnel changes within the CAME, as
4945(1) per RA AMC 4943(1).4.
4945(2) 4945(2)
4945(3) 5. The MOD CAM is responsible for all continuing airworthiness functions.
Depending on the size of the operation and structure of the organization, continuing
4945(4) airworthiness functions may be divided between separate managers or combined
under one individual. However, the quality system must be independent from the
other functions.
6. For multi-platform CAMOs, day-to-day responsibility for continuing airworthiness
activity may be delegated to a nominated deputy dedicated to an individual platform
category, though accountability remains with the overall MOD CAM. Such delegation
could also cover aircraft at operating bases remote from the MOD CAM. In both
cases, any nominated deputies will also be subject to the criteria stipulated in RA
4945(2).
7. An adequate formalised type training course for the MOD CAM would typically
be expected to be of several days duration.
4945(3)
8. The actual number of persons to be employed and their necessary qualifications
are dependent upon the size and complexity of the organization, number, complexity
and age of the aircraft, the operational profiles and the amount and complexity of
maintenance to be carried out. Consequently, the number of persons needed and
their qualifications may differ greatly from one organization to another and a simple
formula covering the whole range of possibilities is not feasible.
9. The resource analysis by the CAMO is not necessarily required to cover any
functions carried out by the TAA on the CAMOs behalf, though this does not preclude
such assurance activity as may be deemed necessary by the CAMO.
10. When significant changes in the tasks occur relevant to the number and
qualifications of persons needed, this analysis should be updated.
4945(4)
11. The approval by the MAA of the CAME, referencing the list of names of
Airworthiness Review staff, constitutes their formal acceptance by the MAA and also
their formal authorization by the organization.
Rationale There are specific requirements to be met by an organization to qualify for the issue or
continuation of an approval for the management of aircraft continuing airworthiness.
Acceptable 4947(1)a
Means of 1. The CAMO should undertake trending and analysis of maintenance data for
Compliance reliability purposes. This will enable it to act upon faults and arising rates, deferred
4947(1) faults, unscheduled arisings, fault issues/trends etc in order to highlight proactively any
concerns/issues/adverse trends. Based on these, the CAMO should propose
amendments and additions to the existing maintenance schedules to the TAA as a
result of the analysis.
4947(1)b
MODIFICATIONS
2. The CAMO should assess the impact of all planned modifications, consider
implications for the DH fleet and develop an implementation strategy in consultation
with the TAA and the embodiment organization.
3. The CAMO should schedule the modification plan and then manage
modifications embodiment.
a) For modifications with a safety impact, the CAMO should ensure that the
embodiment is completed within the TAA-mandated timescales for the
platform.
b) The CAMO should monitor embodiment progress through to full fleet
embodiment.
c) The CAMO should ensure configuration control of the modification and that
the overall state of the aircraft is maintained.
REPAIRS
4. The CAMO should:
a) Schedule the repair plan and then manage its embodiment in conjunction
with the repair organization.
b) Request an appropriate repair scheme or concession for damage outside
approved data.
c) Monitor the use of repair schemes and concessions and highlight DH issues
or requirements to the TAA.
4947(1)c
5. For Forward, the CAMO is part of the DHs assurance system for the standards
and practices of work carried out on Forward units. For Depth, the CAMO should
agree the work package content and assure its satisfactory completion.
6. The CAMO should:
a) Ensure the maintenance organization has access to the applicable current
approved data, including those relating to modifications and repairs.
b) Seek instructions from the TAA where no approved data exists for faults
arising during maintenance.
c) Be responsible for the management and oversight of any issues arising
from the maintenance including the delivery and acceptance processes.
7. The CAMO should maintain an airworthy fleet, and therefore assure the
standard of output from any maintenance organization.
a) For the Forward environment, and where the CAMO and maintenance
organization share the same Quality Management System (QMS), this
could be achieved through the internal QA process. For contractor-run
Forward units, the CAMO should ensure appropriate contract cover is in
place in order to provide equivalent levels of assurance.
b) For the Depth environment and/or where the CAMO and Forward
maintenance organization do not share the same QMS, such assurance
should be achieved through either formal visits to the organization or
external/3rd party auditing.
4947(1)d
8. The CAMO should ensure the satisfaction of SI(T)s or other directives from
authorized organizations (TAAs, the MAA) that have a continuing airworthiness impact
on aircraft within its Fleet (in Forward and Depth) within the mandated timescales.
9. The CAMO should manage the compliance of such instructions by:
a) Arranging for their distribution, and ensuring their receipt.
b) Tasking appropriate maintenance organizations.
c) Ensuring compliance within prescribed timescales or seeking and obtaining
their deferment.
4947(1)h
22. Nil.
4947(1)k
23. The CAMO should maintain oversight of occurrence reports raised (this
includes, but is not limited to, D-ASOR, F760s, SFSs) and subsequent action.
24. The CAMO should report to the MAA, TAA and any other MOD operator any
identified condition of an aircraft, component or maintenance procedure that
endangers Air Safety as identified by the CAMO.
25. Where an aircraft occurrence report has an airworthiness aspect, the CAMO
should ensure the investigation of the occurrence and subsequent recovery of the
aircraft (including any associated components) is robust.
Guidance 4947(1)a
Material 26. The TAA manages the Aircraft Document Set (ADS), which is the method by
4947(1) which approved data is published. This includes the approved Maintenance
Schedules. The CAMO develops and controls the maintenance programme in
accordance with the ADS endorsed by the TAA.
27. Continual assessment of the utility of the maintenance aspects of the ADS (ie its
fitness for purpose) rests with the CAMO. The TAAs own the information contained
within the APs, whilst the CAMO ensures it can be (and is being) used.
28. The CAMO will monitor fleet usage and any proposed changes to the use of the
aircraft type (eg changes to flying hours, SOIU, planned environmental changes
deployments to the desert, arctic, embarked operations etc), so that impact on the
effectiveness of the Aircraft Maintenance Programme can be assessed and
incorporated. The CAMO is to inform the TAA as necessary so that impact on the
type-approved data within the ADS can be assessed and incorporated.
29. The TAA will determine whether any requirements arising from
recommendations or changes requested by the CAMO are deliverable and appropriate
within existing funding/support contracts. If they are not achievable, then the TAA
must engage with CAMO/DH to address priorities/funding lines to agree what will be
delivered.
30. The CAMO will obtain assurance of the effectiveness of the Aircraft
Maintenance Programme through the Airworthiness Review process and other CAMO
tasks, the condition and standard of individual aircraft, receipt checks from Depth and
the condition of the fleet as a whole.
31. The CAMO must manage the trending and analysis of the effectiveness of the
Aircraft Maintenance Programme from a continuing airworthiness perspective and
consider where appropriate - reliability/affordability issues. The TAAs will maintain
specific reliability programmes and will continue to monitor platform and equipment
reliability, fault issues/trends, arising rates etc to improve the efficiency and
effectiveness of the maintenance schedule (systems and components) and to drive
down support costs (often as part of the platform support contract). These two
activities must be coherent to ensure that changes to the Maintenance Schedule
continue to meet user requirements whilst maintaining type airworthiness.
32. The CAMO proposes amendments to the Maintenance Schedules to meet the
way it operates its aircraft by highlighting to the TAA any requirements or issues
(operational or engineering) it is aware of that would benefit from either a minor
schedule amendment or a major schedule review (eg restructuring or repackaging
maintenance schedules or specific activities that would improve the effectiveness of
the maintenance carried out and/or increase the platform availability or capability for
the DH).
33. The CAMO must ensure that the TAA has a plan to undertake the required
Maintenance Schedule reviews and that funding lines are planned.
34. The TAA must also be informed of any aircraft-related low level engineering
orders, eg AEROs, JHC CIs.
4947(1)b
MODIFICATIONS
35. The CAMO will consider reliability/availability/maintainability issues associated
with delivery of modifications and repairs, taking into account DH fleet
capability/availability requirements to meet operational and training commitments.
36. The CAMO is not responsible for identifying the requirement for capability
modifications.
37. The TAA will determine whether a modification is deliverable within existing
funding lines/support contracts.
38. The TAA will manage and approve the modification leaflet. Modifications are
developed by the appropriate DAOS approved organization.
39. There are a number of reasons for modifying an aircraft, including airworthiness,
reliability, efficiency, survivability and capability. In managing their embodiment the
CAMO must:
a) Schedule the embodiment of airworthiness modifications.
b) Advise the DH on the impact of non-airworthiness modifications and the
scheduling of embodiment where applicable.
c) In consultation with embodiment organizations and/or TAA, help determine
affordability of embodiment and advise the DH accordingly.
d) Ensure that configuration control of the modification and overall
airworthiness condition of the aircraft is maintained.
e) Maintain oversight of the assembly, storage and issue of Modification kits.
REPAIRS
40. The CAMO must maintain oversight of individual airframe airworthiness as well
as trends across the fleet. Therefore, whilst the requirement for repairs is likely to
derive from the maintenance organization, the CAMO must coordinate the scheduling
of repairs and manage their approvals where suitable data is not available. This will
be achieved by:
a) All requests for approved data/repair schemes being made to the TAA
through the CAMO.
b) Performing the function of fleet manager/controller.
c) Consulting with repair organizations to determine repair priorities.
d) Deciding where repairs are carried out and managing the tasking and
transfer process where appropriate.
e) Authorising cannibalisation from Cat 3 and Cat 4 aircraft undergoing
repair to facilitate recovery of aircraft.
4947(1)c
41. For Depth, the PT will set up the support contract and framework where
aircraft/component maintenance is contracted out to an Approved Organization on
behalf of the CAMO.
42. Where hard-copy publications are employed, the CAMO must ensure that they
are available in sufficient quantity, quality and are at the correct amendment state.
43. Where digital publications are employed, the CAMO must ensure that the
Intentionallyleftblankforprintpagination
Rationale The use of approved maintenance and associated documentation is essential to meet
the requirements of continuing airworthiness.
Regulation Documentation
4948(1) 4948(1) The approved CAMO shall hold and use applicable current
maintenance data in the performance of RA 4947 Continuing
Airworthiness Management tasks.
Acceptable 4948(1)
Means of 1. Nil.
Compliance
4948(1)
Guidance 4948(1)
Material 2. Applicable maintenance data is:
4948(1) a. Applicable instructions for continuing airworthiness contained within the
Aircraft Document Set, issued by the TAA.
b. Any applicable data issued in accordance with RA 4810 / Def Stan 05-
130 Part 1 (MIL.Part 145.A.45).
c. Any applicable SI(T) and ADs.
d. Any applicable requirement, procedure, standard or information issued by
the MAA.
Rationale Increased confidence is gained through a rigorous process of independent review and
evaluation that verifies the continued adequacy and effectiveness of continuing
airworthiness processes.
Acceptable 4951(1)
Means of 1. Procedures should be subject to periodic review. It is the responsibility of all
Compliance personnel to report any difficulties with the procedures via their organizations internal
feedback mechanisms.
4951(1)
2. All procedures, and changes to the procedures, should be verified and
4951(2) validated before use where practicable.
3. The feedback part of the system should address who is required to rectify any
non-compliance in each particular case and the procedure to be followed if rectification
is not completed within appropriate timescales; the feedback system should include
the MOD CAM.
4. The independent quality audit reports should be sent to the relevant
department for rectification action giving target rectification dates. These dates should
have been previously discussed with the department. The relevant department is
required to rectify findings and inform the Quality Manager or the quality auditor of
such rectification.
5. The MOD CAM should hold regular meetings with staff to check progress on
rectification. In large CAMOs, such meetings may be delegated on a routine basis to
the Quality Manager, subject to the MOD CAM meeting at least twice per year with the
senior staff involved to review the overall performance and receiving at least a half-
yearly summary report on findings of non-compliance.
4951(2)
6. The primary objectives of the quality system should be to enable the CAMO to
ensure airworthy aircraft and to remain in compliance with the MRP Part M
requirements.
7. The independent audit is an objective process of routine sample checks of all
aspects of the CAMOs ability to meet the required standards. It should include some
product sampling, as this is the end result of the process.
8. The independent audit should ensure that all aspects of compliance are
checked annually, including all the sub-contracted activities, and this may be carried
out as a complete single exercise or subdivided over the annual period in accordance
with a scheduled plan. The independent audit does not require each procedure to be
checked against each platform when it can be shown that the particular procedure is
common to more than one platform and the procedure has been checked every year
without resultant findings. Where findings have been identified, the particular
procedure should be rechecked against other platforms until the findings have been
rectified, after which the independent audit procedure may revert back to the annual
interval for that particular procedure. Provided that there are no safety related
findings, the audit time periods specified in this AMC may be increased by up to 100%
(ie to a 2 year cycle) by the MOD CAM.
9. Where the organization has more than one location approved, the quality
system should describe how these are integrated into the system and include a plan
to audit each location every year.
10. A report should be raised each time an audit is carried out describing what was
checked and the resulting findings against applicable requirements, procedures and
products.
11. The independence of the audit should be established by always ensuring that
audits are carried out by personnel not responsible for the function, procedure or
products being checked.
12. An organization should establish a quality plan to show when and how often
the CAMO activities will be audited.
Guidance 4951(1)
Material 13. The CAMO quality system may be combined with the quality systems of other
4951(1) Service or MAA-approved organizations if appropriate. Such arrangements should be
clearly articulated in the CAME.
4951(2)
14. Sub-contracted activities also include any continuing airworthiness activities
delivered by the TAA on behalf of the CAMO.
4951(2)
15. The independent audit represents an objective overview of all CAMO-related
activities. It is intended to complement the Airworthiness Review, to ensure that all
aircraft managed by the organization remain airworthy. The independent auditor must
not be directly involved with the task being audited, though may be a part of the
organization.
16. Where a PT utilises a Contract Monitoring Team to assure contracted
maintenance, evidence from such activity may be accepted by the CAMO for
assurance purposes.
Intentionallyleftblankforprintpagination
Rationale The purpose of this regulation is to ensure that there is an audit trail of all decisions
that affect continuing airworthiness.
Retention of Records
4953(2)
a) Records shall be stored in a manner that ensures
protection from damage, alteration and theft.
b) Computer hardware used to ensure backup shall be
stored in a different location from that containing the
working data and in an environment that ensures they
remain in good condition.
c) Electronic data shall be stored in such a fashion so as to
remain permanently accessible and readable.
d) Where Continuing Airworthiness Management of an
aircraft is transferred to another organization, all retained
records shall be transferred to the said organization. The
time periods prescribed for the retention of records shall
continue to apply to the said organization.
e) Details of the transfer shall be recorded to show who
effected the transfer and who received the records.
Acceptable 1. Nil.
Means of
Compliance
Rationale There are specific requirements to be met by an organization to qualify for the issue or
continuation of an approval for the management of aircraft continuing airworthiness.
Acceptable 1. Nil.
Means of
Compliance
4954(1)
4954(2)
Guidance 2. Nil.
Material
4954(1)
4954(2)
Intentionally Blank for Print Pagination
Rationale Non-compliance with a Part M requirement has the potential to have a negative effect
on safety standards and hazard air safety and therefore requires rectification.
Regulation Findings
4955(1) 4955(1) After receipt of notification of MAA findings, the MOD CAM
shall devise and execute a corrective action plan which
demonstrates how the finding, and the root cause, will be
dealt with in order to prevent recurrence. This shall be done
to the satisfaction of the MAA within a stipulated period.
Acceptable 1. Nil.
Means of
Compliance
4955(1)
Guidance 4955(1)
Material 2. A Level 1 finding is any significant non-compliance with MRP Part M
4955(1) requirements, which lowers the safety standard and seriously hazards Air Safety.
3. A Level 2 finding is any non-compliance with the MRP Part M requirements,
which could lower the safety standard and possibly hazards Air Safety.
Rationale In some circumstances CAMO functions may be carried out on behalf of the CAMO by
other parties.
Acceptable 1. Where tasks are carried out on behalf of the CAMO by other parties, the MOD
Means of CAM should ensure that such activity is sufficient to fulfil continuing airworthiness
requirements and that adequate assurance and control measures are in place.
Compliance
4956(1)
Guidance 2. Depending on the construct of the organization it may be appropriate for some
Material CAMO functions to be sub-contracted or delegated to, or carried out by, other
organizations (MOD or contractor) on behalf of the CAMO. This may include a Civil
4956(1) Regulation Approved CAMO with appropriate scope, conducting tasks on behalf of the
MOD CAM. Further guidance is provided in GM 1016(1).
3. For the avoidance of doubt, the MOD CAM retains responsibility for all CAMO
functions irrespective of who is discharging them or where they are being discharged.