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FOOD PRESERVATION
INTRODUCTION
Food spoilage refers to undesirable changes
occurring in food due to the influence of air, heat,
light, moisture, which foster the growth of
microorganisms.
Foods are spoilt by the action of: (1) Micro-
organisms (2) Enzymes and (3) Insects.
BACTERIA
FUNGI
PROTOZOA
VIRUS
FOOD PRESERVATION
In the majority of food-borne bacterial diseases the presence
of bacteria and their toxins are closely related and the
disease presents at the same time character of an infection
and intoxication.
The clinically healthy subjects that host pathogens in their body
without being affected by the disease are called "carriers".
FOOD POISONING
Cross contamination is one of the
most common causes of food
poisoning. It happens when harmful
germs are spread onto food from
other food, surfaces, hands or
equipment.
Don't let raw meat, poultry or unwashed raw vegetables touch other foods.
Never prepare ready-to-eat food using a chopping board, utensil or knife that
you have used to prepare raw meat, poultry or unwashed raw vegetables unless
they have been washed and disinfected thoroughly first.
Clean worktops and utensils with hot water and detergent and remember to
disinfect those surfaces that have come in contact with raw meat, poultry and
unwashed raw vegetables.
MICROORGANISMS CLASSIFICATION
TIME: In 20 hours the single cell can develop five billion cells.
MOISTURE: Foods with a higher moisture content are the ones that
most easily allow bacterial growth (eg. broths).
TEMPERATURE: The ideal temperature for their development is
between 10-60 C. The temperature which they prefer is very close
to that of the human body (37 C).
MICROORGANISMS GROWTH
.... other conditions that affect microbial growth:
MICROORGANISMS GROWTH
Growth conditions Food Frequence
Growth Food improperly Rare
temperature 10 sterilized.
Anaerobic, and 45C. Homemade
spore formed Spores are preserves.
in canned or destroyed at 121C
and toxins by
vacuum-
boiling at 100C
packed. for 15 minutes.
Listeria is unlike many other germs because it can grow even in the cold temperature
of the refrigerator. Listeria is killed by cooking and pasteurization.
Nematodes (worms) are commonly present in fish caught in
the wild, most frequently in the liver and belly cavity, but can
also occur in the flesh.
ENVIRONMENT:
MANUFACTURING PRACTICES:
PRESERVED FOOD
PHYSICAL: temperature control, water content control,
oxygen content control in the packaging, exposure to
radiations
REFRIGERATION
The refrigeration temperatures range from -1 to +8 C, the
choice depending on the type of food.
REFRIGERATION
Postharvest life of fruits can be extended by both refrigeration and
CONTROLLED ATMOSPHERE (CA) storage in which oxygen is kept at
about 5 percent and CARBON DIOXIDE at 1 to 3 percent, while
temperature is held at a level best suited to the particular fruit.
So-called CA storage is common today for apples and pears and is
being adapted to other fruits.
barrier properties
Packaging materials such as polyvinyl chloride (PVC), and
polypropylene (PP) offer low moisture permeability. Similarly, packaging
materials with low gas permeability are used for fatty foods in order to
minimize oxidation reactions.
Because fresh fruits and vegetables respire, they require packaging
materials, such as polyethylene (PE), that have high permeability to
gases.
FREEZING
Industrial flash freezing process allows reaching quickly
temperatures below -18C. This quick process forms very
small ice crystals in the cells and no damage is caused to the
structure of the food.
FREEZING
Flash freezing refers to the process in various food
industries to quickly freeze perishable food items. This
rapid freezing is done by submerging the sample in
liquid nitrogen or a mixture of dry ice and ethanol.
Then, the flash freezing differs from freezing
depending on the cooling time: by the law, a frozen
product undergoes a rapid freezing, such that at the
end of the process, which lasted up to 4 hours, the
temperature is lower than or equal to -18C throughout
the mass and the same temperature is maintained
throughout the process of preservation.
FLASH FREEZING
1. CONTACT WITH PLATES: the product is pressed between two
plates at -40, -50C (cubes of spinach)
2. FORCED AIR: bulk foodstuffs are subjected to a jet of air to -40,
-50C in a tunnel or freezing cells. Ex. Freezers fluid bed (eg.
peas, green beans, carrot cubes, etc.)
3. IMMERSION IN NON-FREEZABLE LIQUIDS: the product, sealed
in waterproof packaging, is immersed in solutions that freeze at
very low temperatures (poultry)
4. DIRECT USE OF THE FREEZING AGENT : the food is treated with
liquid nitrogen (-196C) or carbon dioxide (-80C), which does
not leave any residue on the food.
COLD CHAIN
The vegetables are subjected to "BLANCHING" or burn, a very short
cooking that inactivates the enzymes that could alter the food quality.
BLANCHING
Slows or stops enzymatic action, preserving flavor, color and texture
cleanses the surface of dirt, bacteria, molds and other organisms
brightens the color
helps retard loss of vitamins
softens vegetables and makes them easier
to pack and less susceptible to freezer burn
PASTEURIZATION
The milk is pushed via pumps into a hollow space between two thin
plates in steel, in contact with heat exchangers filled of water at
70C (HTST).
The milk reaches the same
temperature for a few seconds.
In cheese making, the heat
pasteurization destroys the lactic
acid bacteria (Lactobacillus
acidophilus). These bacteria are
essential for the subsequent stages
of processing, so, they are
necessarily added after
pasteurization for lactose
fermentation.
MILK PASTEURIZATION
All microbial forms, including spores are destroyed.
Canning products are not completely aseptic
Temperatures and exposure times for:
COMMERCIAL STERILIZATION
CANNING
In order to reach temperatures above 100C, the thermal treatment has to
be performed under P in pressure cookers, also called autoclaves or
retorts. In the autoclaves, high temperatures are generated either by direct
steam injection, by heating water up to temperatures over 100C or by
combined steam and water heating.
vertical autoclaves
CANNING
Larger autoclaves are usually horizontal and loaded through a front lid.
Horizontal autoclaves can be built as single or double vessel system. The
double vessel systems have the advantage that the water is heated up in
the upper vessel to the sterilization temperature and released into the lower
(processing) vessel, when it is loaded and hermetically closed.
AUTOCLAVE OR RETORT
Using the twovessel system, the
heat treatment can begin
immediately without lengthy
heating up of the processing
vessel and the hot water can be
recycled afterwards for
immediate use in the following
sterilization cycle.
CANNING
- Indirect UHT (Ultra High Temperature) : 140-150C for a
few seconds, carried on the food packaged plunged in
water or in an autoclave;
- Direct UHT : 140-150C for a few seconds, carried out by
the injection of superheated steam in the bulk product.
ASEPTIC PACKAGING
The food packaging can be sanitized on the surface by using
vapors of hydrogen peroxide (H2O2).
All the online manufacturing are carried out safely in a clean
room maintained in over Pressure, eliminating the risks related to
the presence of residual sterilizing agents in contact with the
product.
ASEPTIC PACKAGING
Paper
2
(75%)
4
Aluminum
5 (5%)
PE 1
3
(20%)
ASEPTIC PACKAGING
The presence of liquid water is essential for the life of
microorganisms and the enzyme activity. Its elimination,
even partial, creates a hostile environment to microbial
growth and enzymatic activities and, therefore, constitute
a tool for the preservation of food products.
The percentage of water to be eliminated depends on
the nature of the food: it must be almost total (eg. Milk,
cereal grains) or can also be partial (eg. Tomato
concentrates, fruit juices about 60 70%).
DEHYDRATION
DEHYDRATION CAN BE CARRIED OUT EITHER BY HOT OR COLD
METHODS.
CLASSICAL DRYING
In the drying process the
initial content of water is
lowered up to 5%.
It can also be done via
microwaves, electromagnetic
radiation with = 1 cm;
considerably used in food
industry, for the property to
quickly penetrate in the food Tunnel Oven
reducing the heating time.
DRYING
The main goal of the food's concentration is to reduce its
volume and weight, in the case it is destined to a direct
consumption or must be processed by industries, making its
transportation and storage easier and less expensive.
CONCENTRATION
The concentration of a food product can be achieved by
using different technologies, based on different physical
principles. It is important to identify for each type of food
the more suitable process to preserve the nutritional,
organoleptic characteristics and physical appearance.
FOOD CONCENTRATION
Concentration by evaporation
It is the classic and most common
method, also used at domestic level:
water is removed by evaporation
heating the food, to increase the speed
of the process. A disadvantage of this
method can be the altering of foods
characteristics for such nutrients
sensitive to high temperatures, and for
volatile components loosed in
significant amounts with a consequent
decrease of the aroma. It is used for
fruit juices, canned tomatoes, etc.
CONCENTRATION BY EVAPORATION
CRYOCONCENTRATION
This technique exploits the properties of a solution to lower its
congelation point with respect to the pure water (eg. orange
juice 11% freezes at -2C; 50% freezes at -9C).
When it drops below 0C, pure water is separated from the rest
of the solution in the form of ice. The ice can be then removed
and the remaining liquid solution becomes more concentrated as
it has lost some of the water.
This technique allows to maintain the nutritional and
organoleptic characteristics of foods, avoiding the loss of such
components sensitive to high temperatures, in orange juice, wine,
beer (which is only concentrated for an easier transport), coffee,
vinegar, milk, tea.
CRYOCONCENTRATION
These techniques utilize semipermeable membranes. They can be
considered special sieves that have a tight weave that allows the
retention of larger particles and pass the smaller ones. Depending on
the size of the pores of the membrane, there are the following
processes: traditional filtration, microfiltration, and ultrafiltration.
LYOPHILIZATION
The product to be treated is placed in a chamber in which vacuum is rapidly
produced. As pressure in the chamber drops, temperature also drops and the
water contained in the product freezes. Next, still under vacuum, the product is
heated and ice sublimation occurs (water turns into vapor without passing through
the liquid phase).
Conventional industrial installations produce vacuum by means of a combination of
vacuum pumps and cold traps which operate at -40 or -50C, to freeze water to be
extracted from the product and to reduce the pressure within the freeze-drying
chamber.
The large mechanical vacuum pumps and freezing equipment require specialized
labor to run and maintain - which increases cost.
LYOPHILIZATION PLANT
The freeze-dried food must be packaged in pouches resistant to
oxygen and moisture, usually aluminum and polyethylene, but
also glass.
Food Types Suitable For Freeze Drying
Coffee
Fruit and juice
Vegetables
Meat
Fish and Seafood
Eggs
Dairy
The packaging of these products is a crucial manufacturing
process, and must be accomplished in vacuum or in
CONTROLLED ATMOSPHERE
LYOPHILIZATION
RADIANT ENERGY HAS DIFFERING WAVELENGTHS AND
DEGREES OF POWER. Light, infrared heat and microwaves are
forms of radiant energy.
The radiation of interest
in food preservation is
IONIZING RADIATION,
also known as
irradiation.
IRRADIATION
The preservation technique that employs ionizing
radiation has been used for the first time in the USA
in 1943 to sterilize hamburgers.
It consists in subjecting the food to the action of
electromagnetic radiations, such as:
X rays
rays
UV radiation
IRRADIATION
HOW IRRADIATION IS USED:
Sterilization of medical equipment (instruments, surgical gloves,
alcohol wipes, sutures, etc.)
Sterilization of consumer products (adhesive bandages, contact
lens cleaning solutions, cosmetics, etc.)
Foods for immune-compromised hospital patients (e.g., AIDS,
cancer, or transplant patients)
Some foods for astronauts, who cannot risk foodborne illness
Spices and seasonings used in products such as sausage and
certain baked goods.
IONIZING RADIATION
The treatments can:
1. reduce the microbial load of some foods increasing
shelf life
2. destroy parasites and insects as an alternative to
chemical pesticides
3. inhibit the germination of tubers and bulbs
TO NORMAL STRENGTH (DOSE OF
RADIATION) IS A SURFACE STERILIZATION
IONIZING RADIATION
Two things are needed for the irradiation process:
a source of radiant energy
a way to confine that energy
The radiation can only be made in authorized
buildings, using radioactive sources such as the
60Co and 137Cs.
IONIZING RADIATION
Salting is used because most bacteria, fungi and other potentially
pathogenic organisms cannot survive in a highly salty (NaCl)
environment, due to the hypertonic nature of salt. Any living cell in
such an environment will become dehydrated through osmosis and
die or become temporarily inactivated.
DRY SALTING: by rubbing the salt on the surface of solid food or overlapping layers,
where the salt is generally mixed with spices. The salt must quickly penetrate into the tissues
of the food. This method of salting is suitable for long aging products and long shelf life
(fish, sausages).
WET SALTING: action is slower and less intense. It is used for
food that need other treatments such as smoking, refrigeration
or cooking. It is performed using saline solutions at different
concentrations. The wet salting can be carried out by immersion
or injection of saline solutions (cheese).
FOOD SMOKING
Food most frequently submitted to smoking:
1. MEAT (sausages, frankfurters, sausages, Prague ham,
bacon)
2. FISH (salmon, herring, mackerel, swordfish)
3. CHEESES (mozzarella, ricotta, provolone).
The smoked food has more concentrated nutrients than the fresh
food: 100 grams of smoked salmon provide 25.4 grams of
protein compared with the same weight of fresh that provide
18.5 grams.
FOOD SMOKING
To avoid these harmful substances, which can be present in the
smoke, such as benzopyrene, considered a carcinogen, the food
industry has looked for other solutions, such as the use of smoke
flavorings or liquid smoke.
LIQUID SMOKE is produced by condensing
wood smoke created by the pyrolysis of
sawdust or wood chips followed by removal
of the carcinogenic polyaromatic
hydrocarbons. The main products of wood
pyrolysis are phenols, carbonyls and organic
acids which are responsible for the flavor,
color and antimicrobial properties of liquid
smoke.
LIQUID SMOKE
SOLPHYTES (E221-228)