P345 Relay Test Report

ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 1 of 16
Generator Protection Relays Site Test Report

Manufacturer ALSTOM Consultant SEC-SOA
Equipment MiCOM P345 Contract # 41021031/00
Designation MAIN-1 Contractor ALSTOM
Test date 16-10-2012 PP Name NAJRAAN P/P
Name of Bay GENERAT.N3 REMOTE CONTROL BOARD
FINAL SETTING TEST OF GENERATOR PROTECTION RELAY TYPE: MICOM P345
1. RELAY DATA
RATINGS:
Current 1/5 A Model No. P345311K3N0360K
Voltage 100-120VAC S. No. 965449T
Frequency 60Hz Software Ref. 360K
2. CHECKS
S. No. on module, case and cover are identical

Relay case connected to a local earth bar
3. WATCHDOG RELAY CHECK
Check status of watchdog contacts as below
Contact Status
Terminals Remarks
Relay De- energized Relay Energized
M11-M12 Closed Open OK
M13-M14 Open Closed OK
4. FIELD VOLTAGE
Measure the field voltage across M7 (+) and M9 (-) .49.19VDC.

(Check that the voltage is about 48V DC)
Repeat the test for terminals M8 (+) and M10 (-) 49.21VDC..
INSTRUMENT NAME: CMC-256
SERIAL NO: CD749G
CALIBRATION DATE: 07-03-13
ALSTOM Grid Najran Power Plant SEC-SOA
Signature
Name LAKSHMANAN PAULRAJ ENGR. MOHAMMED A. ALMAKRAMI
Date 16-10-12 16-10-12
5. MECHANICAL CHECKS AND VISUAL INSPECTION:

Result
Sl.no General checks
Ok (Y/N)
1. Inspect for no physical damage. Y
2. Verify the wiring connection as per approved drawing. Y
3. Relay case connected to a local earth bar. Y
4. Confirm ring type lugs are used for CT/VT and DC circuits. Y
5. Power up the relay circuit and check relay is healthy. Y
Send the relay setting configuration file to relay through Front RS232
6. Y
communication Port.
Relay Test ID on front label and the serial number in the display
7. Y
match.
6. OPTO-COUPLER STATUS
This is to verify the healthiness of the DC Opto inputs.
- Apply a rated voltage at each spare binary input and verify the status of the input at Front panel.
- Opto Inputs status can be monitored using front LCD System Data .
- Scroll down System Data to Opto input status , using the Key. Use key to identify which
bit correlates to under test.
Note: Only spare inputs shall be checked with external voltage initiation and other inputs shall be checked
during respective functional test.
OPTO Input No. Terminal Configuration Result

OPTO 01 E1-E2 CB OPEN OK
OPTO 02 E3-E4 SPARE OK
OPTO 09 G1-G2 SPARE OK
Signature
Date 16-10-12 16-10-12
7. LED CHECK
Check the operation of all LEDs on the relay front panel
LED No. Allocation Result
LED 01 REVERSE POWER OK
LED 02 FIELD FAILURE OK
LED 03 NPS THERMAL OK
LED 04 GEN. DIFFERENTIAL OK
LED 05 ROTOR EARTH FAULT OK
LED 06 100% STATOR EARTH FAULT OK
LED 07 UNDER VOLTAGE OK
LED 08 OVER VOLTAGE OK
Function Keys LEDS check:

LED No. Allocation Result
FN LED 01 UNDER FREQUENCY OK
FN LED 02 CBF TRIP OK
FN LED 03 VOLTAGE BALANCE OK
FN LED 04 Vdep OVER CURRENT OK
FN LED 05 OVER FLUX(V/Hz) OK
FN LED 06 DEAD MACHINE OK
FN LED 07 52G CB OPEN OK
FN LED 08 SPARE OK
FN LED 09 52G CB CLOSE OK
FN LED 10 ANY START OK
8. OUTPUT RELAY CHECKS

This is to verify the healthiness of the Control output relay healthiness.
Operate each Spare output through Commissioning Test on front LCD, Check continuity of the contact that
closes.
- Scroll to Commissioning Test , use to test mode.

- Change Test Mode to Contact Blocked. Under Test pattern identify the output to close. Apply Test
using the Contact test option.
- Reset the output relays by setting cell [COMMISSIONING TESTS, Contact Test] to Remove Test.
Note: Only spare outputs shall be checked using above procedure and other Outputs shall be checked
during respective functional test.
Signature
Date 16-10-12 16-10-12
Output Relay No. Terminal Configuration(IEC NO.S) Result

RL 1 L1-L12 60 OK
RL 2 L3-L4 27 OK
RL 3 L5-L6 87G,64S OK
RL 4 L7-L8 59,81,32,64R & 46 OK
RL 5 L9-L10 51-27 & 40 OK
RL 6 L11-L12 40 OK
RL 7 L13-L14-L15 46 OK
RL 8 L16-L17-L18 87G OK
RL 9 K1-K2 51-27 OK
RL 10 K3-K4 81 OK
RL 11 K5-K6 64S OK
RL 12 K7-K8 59 OK
RL 13 K9-K10 64R OK
RL 14 K11-K12 81 OK
RL 15 K13-K14-K15 64B OK
RL 16 K16-K17-K18 32 OK
RL 17 J1-J2 CBF OK
RL 18 J3-J4 CBF OK
RL 19 J5-J6 CBF OK
RL 20 J7-J8 CBF OK
RL 21 J9-J10 CBF OK
RL 22 J11-J12 CBF OK
RL 23 J13-J14-J15 60 OK
RL 24 J16-J17-J18 59 OK
RL 25 H1-H2 27 OK
RL 26 H3-H4 81 OK
RL 27 H5-H6 51-27 OK
RL 28 H7-H8 46 OK
RL 29 H9-H10 40 OK
RL 30 H11-H12 32 OK
RL 31 H13-H14-H15 GENERAL ALARM OK
RL 32 H16-H17-H18 ANY TRIP OK
Signature
Date 16-10-12 16-10-12
9. MEASUREMENT CHECK
Note:
- This test is intended to verify the CT/VT inputs and CT Ratio, VT Ratio setting in the local relay.
- During the injection on one phase, the LCD will show that the angle of that phase changing randomly but
angle measurement is not required.
When inject 3ph current, the LCD will display correct angles.
VTR: 14.4kV/120V // CTR: 2000/1 A

APPLIED & MEASURED CURRENT:
, Current Applied: 1.0 A, Tolerance +5%
Applied Result
Expected Current Measured Current
Ph-Current Ok (Y/N)
IA-1 2000 A 2005 A Y

IB-1 2000 A 2005 A Y
IC-1 2000 A 2005 A Y
IA-2 2000 A 2006 A Y
IB-2 2000 A 2005 A Y
IC-2 2000 A 2005 A Y
IN-1 IN-2 2000 A 2004 A 2006 A Y
APPLIED & MEASURED VOLTAGE:

Voltage Applied: V ( Ph-N) AC, Tolerance +5%
Result
Applied Measured Values (Applicable only for 230kV)
Ok (Y/N)
Ph-
Voltage PHASE AN MAG<ANG PHASE BN MAG<ANG PHASE CN MAG<ANG
AN 8.335kV, 0deg - - Y
BN - 8.334kV, -120deg - Y
CN - - 8.334kV, 120deg Y
ABCN AB 14.44kV BC Y CA 14.44kV Y
10. DIFFERENTIAL PROTECTION (87G):
Biased differential protection

In a biased differential relay, the through current is used to increase the setting of the differential element.
For heavy through faults, it is unlikely that the CT outputs at each zone end will be identical, due to the
effects of CT saturation. In this case a differential current can be produced. However, the biasing will
increase the relay setting, such that the differential spill current is insufficient to operate the relay.
Signature
Date 16-10-12 16-10-12
The through current is calculated as the average of the scalar sum of the current entering and leaving the
zone of protection. This calculated through current is then used to apply a percentage bias to increase the
differential setting. The percentage bias can be varied to give the operating characteristic shown in Figure
2.
10.1 Differential Protection Settings:
Item Description Setting
1 IS1 100mA
2 IS2 1.0 A
3 K1 0%
4 K2 150%
Signature
Date 16-10-12 16-10-12
10.2 Pickup Test Setting (ISI):

Expected: I I Diff I > [IS1/(1-0.5K1)]
PHASE IA-1 IB-1 IC-1 Expected Value

Pick Up - Amps 100 mA 100 mA 100 mA 100.0 mA
PHASE IA-2 IB-2 IC-2 Expected Value

Pick Up - Amps 100 mA 100mA 100 mA 100.0mA
10.3 Bias Characteristic Test:

BIAS = (1 + 2)/2
DIFF > K2.BIAS (K2 K1) s2 + s1 +/- 20% where BIAS > s2
PHASE I1 I2 IRESTRAIN Expected IDIFF Measured IDIFF
A 1.0 1.411 1.205 0.408 0.413

B 2.0 8.416 5.231 6.446 6.447
C 3.0 1.22 2.11 1.77 1.78
10.4 Operating Time Test With DT Characteristic:
Operating Time at I = 1A T = 0 Sec

Phase A B C Expected Value
Operating Time 21.2 mSec 18.6 mSec 20.7 mSec < 40 m Sec
11. 100% STATOR EAERTH FAULT PROTECTION

Enabled Element: VN 3RD HARMONIC -VN3H< 1V Characteristic: DT
Delay Time: 1 sec
11.1 PICKUP TEST
Phase Measured Pick-up Measured Drop-off

VN3H< 1.0 1.06
Signature
Date 16-10-12 16-10-12
11.2 DEFINITE TIME CHARACTERISTICS
CURRENT SETTING: VN3H< 1V TIME SETTING: 1 sec
APPLIED VOLTAGE Measured Time (Sec)

0.5 V 1.03 sec
12. UNDER FREQUENCY PROTECTION (81U):
12.1 Under Frequency Protection:
1 F<1 Status Enabled

2 F<1 Setting 56 Hz
3 F<1 Time Delay 5.0 sec
4 F<2 Status Enabled
5 F<2 Setting 58 Hz
6 F<2 Time Delay 30.0 sec
12.2 First Stage Under Frequency Pickup Check:
Frequency Setting (Hz) Operated Frequency (Hz)

56 Hz 56.0 Hz
12.3 First Stage Under Frequency Operating Time Check:
Injected Frequency (Hz) Measured Operating Time (S)

54 Hz 5.06 Sec
12.4 Second Stage Under Frequency Pickup Check:

58 Hz 58.0 Hz
12.5 Second Stage Under Frequency Operating Time Check:

57 Hz 30.09 Sec
Signature
Date 16-10-12 16-10-12
12.6 OVER FREQUENCY PROTECTION (81U):
12.7 Over Frequency Protection:
1 F>1 Status Enabled

2 F>1 Setting 62.4 Hz
3 F>1 Time Delay 2.0 sec
4 F>2 Status Disabled
12.8 First Stage Over Frequency Pickup Check:

62.4 Hz 62.40 Hz
12.9 First Stage Over Frequency Operating Time Check:

66 Hz 2.05 Sec
13. OVERVOLTAGE/ UNDERVOLTAGE PROTECTION (59/27):
13.1 Overvoltage Protection:

1 V> Measurement Mode Phase-Phase
2 V> Operate Mode Any Phase
3 V>1 Function DT
4 V>1 Voltage Set 127 V
5 V>1 Time Delay 2.00 Sec
13.1.1 Stage-I Overvoltage Pickup Check:
Phase Reference Voltage Setting Operated Voltage

AB 127 127.1
BC 127 127.1
CA 127 127.1
Signature
Date 16-10-12 16-10-12
13.1.2 Stage-I Operating Time Check:
Phase Reference Applied Voltage (V) Measured Operating Time

AB 127 2.033 sec
BC 127 2.034 sec
CA 127 2.031 sec
13.2 Undervoltage Protection:

1 V< Measurement Mode Phase-Phase
2 V< Operate Mode Any Phase
3 V<1 Function DT
4 V<1 Voltage Set 102 V
5 V<1 Time Delay 2.00 Sec
6 V<1 Pole Dead Inh Enabled
13.2.1 Stage-I Under Voltage Pickup Check:

Phase Reference Voltage Setting (V) Operated Voltage
AB 102 102.0 V
BC 102 101.9 V
CA 102 101.9 V
13.2.2 Stage-I Operating Time Check:

Phase Reference Applied Voltage (V) Measured Operating Time
AB 101 2.027 sec
BC 101 2.028 sec
CA 101 2.026 sec
14. REVERSE POWER PROTECTION (32R):
14.1 Reverse Power Protection:

1 Power 1 Function Enabled
2 -P>1 Setting 11.0 W
3 Power 1 Time Delay 1.5 sec
4 Power 1 DO Timer 0.0 sec
5 P1 Pole dead Enabled
Signature
Date 16-10-12 16-10-12
14.1.1 Reverse Power Pickup Check:
Applied Current Calculated Pick - Measured

-P>1 Setting Applied Voltage (V)
(A) up Power Power
11 W 69.20 V 53 mA 11.01 W 10.99 W
Note: The current should be 180 degree phase displaced from the reference voltage phases.
14.1.2 Reverse power Operating Time Check:
Applied Power in (W) Measured Operating Time (S)

20 1.53 sec
15. THERMAL NEGATIVE PHASE SEQUENCE PROTECTION (46T):
15.1 Negative Phase Sequence Settings:

1 I2>1 Alarm Enabled
2 I2>1 Current Set 40 mA
3 I2>1 Time Delay 5 Sec
4 I2>2 Trip Enabled
5 I2>2 Current Set 70 mA
6 I2>2 k Set 3.8 sec
7 I2>2 kRESET 3.8 sec
8 I2>2 tMAX 500 sec
9 I2>2 tMIN 6.0 sec
15.1.1 Thermal NPS Alarm Function Check:
I2>1 Alarm Pickup I2>1 Alarm I2>1 Alarm

set (mA) Value (mA) set (sec) (sec)
40 mA 41 mA 5 sec 5.059sec
15.1.3 Thermal NPS Tripping Function Check:
Note: The negative phase sequence thermal characteristic is given as
Injected I2 Current (A) Expected Operating Time Measured Operating Time

140mA 223.09 Sec 223.1 sec
Signature
Date 16-10-12 16-10-12
16. LOSS OF EXCITATION PROTECTION (40)
16.1 Alarm Function Checks:

1 FFail Alm Status Enabled
2 FFail Alm Angle 15.00 deg
3 FFail Alm time delay 5 sec
Alarm observed when the injected fault Impedance above 9.5<-30 deg after 5.04 Sec.
16.2 Field Failure 1:

1 FFail 1 Status Enabled
2 FFail 1 Xb1 240.0 Ohm
3 FFail Time Delay 2.0 Sec
4 FFail DO Timer 0 Sec
5 FFail 1 Xa1 15 Ohm
Calculated Operated
Total Impedance Applied Voltage (V) Applied Current (A)
Impedance
(Xa1+Xb1)
15+240
100 V, 0 deg 1A , 270deg 100 Ohm
Operating Time Check

Applied Impedance Measured Operating Time
50 Ohm(50V,0deg,1A, 90deg)
2.035 sec
Field Excitation Failure Impedance Characteristics:
1.)Apply the following voltage and current: Va = 100V0, Ia = 0.25A+90. The applied impedance is at
position A of the polar diagram in Figure 8.
2) Increase the current until the relay operates. This should occur at roughly 0.40A (100V/(220+15)) and indicates
that we are now at the outer edge of the circle point B (Xa1+Xb1).
3) Increase the current to 0.5A. The relay should be operating strongly as the relay impedance is now at point
C.
4) Rotate the phase angle of the current anti-clockwise until the relay drops off 310 and it is possible to reset it.
Slowly rotate the current phase angle clockwise until the relay just operates again at 295 . Record the phase
angle between the current and voltage (1 on the polar diagram). 15
5) Without changing the magnitude of the current and voltage, rotate the current phase angle clockwise, passing
Signature
Date 16-10-12 16-10-12
through the operating area, until once again it is possible to reset the relay at 225. Slowly rotate the current
phase angle anti-clockwise until the relay again just operates at 240. Measure the new angle, 2 on the polar
diagram.
The relay characteristic angle is the mean of the two measured angles and should be
roughly 0.
17. SYSTEM BACKUP PROTECTION:
17.1 Voltage Restrained Settings:

1 Backup Function Volt Controlled
2 Vector Rotation None
3 V Dep OC Char DT
4 V Dep OC I> set 0.800 A
5 V Dep OC Delay 1.50 sec
6 V Dep OC tRESET 0.0 sec
7 V Dep OC V<1 Set 36.0 V
9 V Dep OC k Set 0.10
17.2 Pickup Test:

Item Condition Pick Up(I>) tI> sec Remarks
1 Vs > V<1 0.810 A 1.522 sec
Signature
Date 16-10-12 16-10-12
2 Vs < V<1 0.080 A 1.526 sec
18. GENERATOR ROTOR EARTH FAULT PROTECTION:

18.1 Rotor Earth Fault Settings:
1 Injection Frequency 0.25 Hz
2 CL I/P Select CL1
3 64R R<1 Alarm Enabled
4 64R R<1 Alarm Set 40.0 k
5 64R R<1 Alarm Delay 10.0 sec
6 64R R<2 Trip Enabled
7 64R R<2 Trip Set 5.0 k
8 64R R<2 Trip Dly 1.0 sec
18.2 Calibration:
R Compensation = 110
18.4 Perform Timing Tests:
Element Applied Resistance Expected Time Measured Time
64R R< 1 Alarm 10.00k 10.0 sec 10.01 sec
Element Applied Resistance Expected Time Measured Time

5.
64R R<2 Trip 1.0 k 1.0 sec 1.023 sec
6.
19. VTS FUNCTION TEST:
19.1 Loss of one or two phases test:

Fixed setting V2=10V
-Apply 3 Phase rated voltage (Ur V) with balanced angles.
-Apply 3 Phase rated current (Ir A) with balanced angles.
-for the phase under test start decrease the voltage on one phase and / or two phases
till you get Internal fuse fail (fuse fail without time lag).
- For time test inject voltage more than V2.and stop Omicron BO. VTF alarm
Fixed setting: V2 = 10 volt, I2> inhibit less than setting= 50 mA
I> Inhibit less than setting= 1.25 A
Signature
Date 16-10-12 16-10-12
Set Time Measured Time

Phase Pick up Drop Off
(sec) (Sec)
One phase 38.2 V 41.2 V 5.017
5.0
Two phase 39.2 V 41.2 V 5.017
19.2 Loss of all 3 phase voltages under load condition test(detect 3p):
Fixed Setting: a- for fuse fail pick up; V1=10 volts.
b- for fuse fail reset; V1=30 volts.
Pick up
Reset measurement
measurement
voltage(v)
voltage(v)
10 V 30 V
20. Breaker Fail protection
20.1 CBF Pick-up Current Test
R-Phase Y-Phase B-Phase N

Current
Settings Drop Drop
Pick up Pick up Drop out Pick up Pick up Drop out
out out
100mA 101 mA 99 mA 101 mA 99mA 101 mA 99 mA 101 mA 99 mA
20.2 CBF Time Test
Pick-up current set for phase and N: 0.1A , Current injected for phase and N : 0.2 A
CBF start initiated through operation of other protection.
Stage 1
Delay Set Delay Mesured in Sec
in Sec R Y B N
0.150 0.170 0.171 0.170 0.170
Signature
Date 16-10-12 16-10-12
21. VOLTS/HERTZ PROTECTION :

21.1 Over fluxing Settings
1 V/Hz Status Enabled
2 V/Hz Alarm Set 2.10
3 V/Hz Alarm Delay 10 sec
4 V/Hz>1 Status Enabled
5 V/Hz>1 Trip Function DT
6 V/Hz>1 Trip Set 2.2
7 V/Hz>1 Trip Delay 2 sec
21.2 Volts/Hertz Alarm Check:
V/Hz Alarm Set Hz Volts

2.1 60 124.8V
21.3 Volts/Hertz Alarm Timing Test :
V/Hz Alarm Set Alarm Delay Measured Time

2.1 10 sec 10.4
21.4 Volts/Hertz Trip Check :
V/Hz Alarm Set Hz Volts

2.2 60 131.28
21.5 Volts/Hertz Trip Timing Test :
V/Hz Trip Set Trip Delay Measured Time

2.2 2 sec 2.03 ec
22.DEAD MACHINE PROTECTION :

22.1 DEAD Machine Settings
Signature
Date 16-10-12 16-10-12

1 Dead Mach Status Enabled
2 Dead Mach I> 80.0 mA
3 Dead Mach V< 70 V
4 Dead Mach tPU 0 Sec
5 Dead Mach tDO 500 msec
22.2 Dead Mach Trip Timing Test :
Dead Mach PU D.O Delay Set Measured Time

Set time
80 mA 80mA 76mA 0 sec 31.4 m sec
FINAL CHECKS
Item Description Result
1 All test equipment, leads, shorts and test block removed safely? OK
2 Disturbed customer wiring re-checked? OK
3 All commissioning tests disabled? OK
4 Circuit breaker operations counter reset? OK
5 Current counters reset? OK
6 Event records reset? OK
7 Fault records reset? OK
8 Disturbance records reset? OK
9 Alarms reset? OK
10 LEDs reset? OK
11 Secondary front cover replaced? (If applicable) OK
Remarks:
..
..
..
..
..
Signature
Date 16-10-12 16-10-12
..
Signature
Date 16-10-12 16-10-12

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ALSTOM/PRT/RELAYS/P345_Final Setting REV-00 Page 1 of 16

Generator Protection Relays Site Test Report

S. No. on module, case and cover are identical

3. WATCHDOG RELAY CHECK

Check status of watchdog contacts as below

Measure the field voltage across M7 (+) and M9 (-) .49.19VDC.

INSTRUMENT NAME: CMC-256

SERIAL NO: CD749G

CALIBRATION DATE: 07-03-13

ALSTOM Grid Najran Power Plant SEC-SOA

5. MECHANICAL CHECKS AND VISUAL INSPECTION:

OPTO Input No. Terminal Configuration Result

Function Keys LEDS check:

8. OUTPUT RELAY CHECKS

- Scroll to Commissioning Test , use to test mode.

ALSTOM Grid Najran Power Plant SEC-SOA

Output Relay No. Terminal Configuration(IEC NO.S) Result

ALSTOM Grid Najran Power Plant SEC-SOA

VTR: 14.4kV/120V // CTR: 2000/1 A

IA-1 2000 A 2005 A Y

APPLIED & MEASURED VOLTAGE:

10. DIFFERENTIAL PROTECTION (87G):

Biased differential protection

ALSTOM Grid Najran Power Plant SEC-SOA

10.1 Differential Protection Settings:

Item Description Setting

ALSTOM Grid Najran Power Plant SEC-SOA

10.2 Pickup Test Setting (ISI):

PHASE IA-1 IB-1 IC-1 Expected Value

PHASE IA-2 IB-2 IC-2 Expected Value

10.3 Bias Characteristic Test:

PHASE I1 I2 IRESTRAIN Expected IDIFF Measured IDIFF

A 1.0 1.411 1.205 0.408 0.413

10.4 Operating Time Test With DT Characteristic:

Operating Time at I = 1A T = 0 Sec

11. 100% STATOR EAERTH FAULT PROTECTION

11.1 PICKUP TEST

Phase Measured Pick-up Measured Drop-off

ALSTOM Grid Najran Power Plant SEC-SOA

11.2 DEFINITE TIME CHARACTERISTICS

CURRENT SETTING: VN3H< 1V TIME SETTING: 1 sec

APPLIED VOLTAGE Measured Time (Sec)

12. UNDER FREQUENCY PROTECTION (81U):

12.1 Under Frequency Protection:

Item Description Setting

1 F<1 Status Enabled

3 F<1 Time Delay 5.0 sec

4 F<2 Status Enabled

6 F<2 Time Delay 30.0 sec

12.2 First Stage Under Frequency Pickup Check:

Frequency Setting (Hz) Operated Frequency (Hz)

12.3 First Stage Under Frequency Operating Time Check:

Injected Frequency (Hz) Measured Operating Time (S)

12.4 Second Stage Under Frequency Pickup Check:

Frequency Setting (Hz) Operated Frequency (Hz)

12.5 Second Stage Under Frequency Operating Time Check:

Injected Frequency (Hz) Measured Operating Time (S)

ALSTOM Grid Najran Power Plant SEC-SOA

12.6 OVER FREQUENCY PROTECTION (81U):

12.7 Over Frequency Protection:

Item Description Setting

1 F>1 Status Enabled

3 F>1 Time Delay 2.0 sec