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Apeks Fabrication
14381 Blamer Rd
Johnstown OH 43031
www.apekssupercritical.com
The following instructions are recommended for connecting the 1500-5L or 1500-20L
subcritical/supercritical CO2 systems to your facility. Variations in utilities and available
space may require modifications to these recommendations. Contact Apeks Supercritical
to insure installation modifications will not be detrimental to the system.
1.1.1. Location
CAUTION - The system stores CO2 during use. A suitable location with
adequate ventilation is required to prevent buildup of CO2 which can
cause asphyxiation. Use of a CO2 monitor is recommended for indoor or
low lying applications.
CAUTION The 1500-5L system weighs approximately 550 pounds, and
the 1500-20L system weighs approximately 750 pounds. Appropriate
rigging equipment and methods should be used to move the system.
Use the supplied leveling feet to provide adequate clearance below the
system and to keep the system from sliding when being operated. Use
caution to ensure the leveling feet bolts are not touching the frame. There
should be clearance between the top of the leveling feet bolt and the
bottom of the frame.
1.1.2. Electrical
CAUTION - Do not modify the power connections or attempt to use a
higher or lower voltage than is specified.
Electrical connections are made using the supplied power cords.
Updated 6-12-2013 2 Copyright Apeks Fabrication, 2013
CO2 system control box 110V, 15A, 50-60Hz, 1 phase. Plug is NEMA
5-15 male.
Chiller/heater unit 220V, 15A, 60Hz, 1 phase. Plug is NEMA 6-15
male.
1.1.3. Air
Compressed air must be non-lubricated and should be filtered to between
5 and 40 and have a dew point between 0F and 50F
Max pressure 150psi. No regulator or lubricator is required.
Minimum pressure 100psi.
Minimum flow 30 SCFM
Maximum flow 120 SCFM
NOTE: CO2 flowrate (and subsequently extraction time) is proportional to
air flow
CO2 system air connection is NPT female. Connection to facility
compressed air should be made through a minimum inner diameter
pipe or flexible hose. Runs longer than 50 feet should be minimum
inner diameter.
Always follow the air compressor manufacturers operating instructions to
insure proper performance of the compressed air system.
It may be necessary to adjust the chiller settings for Remote Probe Control
mode:
1. To verify chiller is in Remote Probe Control mode, press
Menu button 5 times until the left display shows P1 or P2
2. If left display shows P1, then chiller is in Remote Probe
Control mode and no other adjustments are necessary. Press
menu 1 time so the left display shows water pressure in psi.
3. If left display shows P2, then press and hold menu button for
3 seconds, press menu button 6 times until rP is displayed on
the left, and use the temperature control knob to adjust the right
setting to rPC. Wait for 10 seconds for the chiller to reset out
of the menu mode, then repeat step 1 and 2.
Circulating fluid is added to the system through the reservoir cap on the
top of the chiller/heater while the chiller/heater is running. Maintain a
visible level of fluid in the chiller/heater reservoir during operation.
More detailed operating instructions for the heater/chiller can be found in
the manufacturers operating instructions.
1.1.5. CO2
CO2 should be beverage grade or better for operations that come in
contact with food product
1500-5L system holds approximately 12# of liquid CO2 while operating
1500-20L holds approximately 35# of liquid CO2 while operating
CO2 system connection is CGA-320.
The supplied hose should be connected directly to the CO2 bottle valve.
No regulator is required. A supplied CGA-320 plastic gasket is required
to seal the connection between the hose and the CO2 bottle.
CO2 storage bottle should be high pressure liquid (siphon or dip tube) or
gas feed with no check valves. Siphon tube bottles will fill the system
faster on startup, but are only recommended for use by experienced
operators due to the rapid changes in pressure that occur during system
startup.
NOTE: a liquid CO2 dewar is not recommended due to the limited amount
of CO2 lost during the extraction process.
2. Theory of Operation
The 1500-5L and 1500-20L systems perform botanical oil extractions using CO2 as a
solvent. When CO2 is a supercritical fluid or a liquid it has the ability to dissolve and
carry certain oils, waxes and other compounds from botanical plant materials. When the
liquid CO2 with suspended oils and waxes is subsequently decompressed, the CO2 loses
its ability to hold the suspended oils and waxes in solution and drops them out of solution
at the point of decompression. In addition to the oil and wax extraction, the 1500-5L and
1500-20L systems also recirculate the CO2 during operation and recover the CO2 at the
end of the extraction to minimize CO2 usage.
After oil and wax separation, the cold, gaseous CO2 is heated in the regenerative heat
exchanger by heat from the pump discharge, and is directed to the inlet of the pump
where it is compressed to 1100-1200 psi. The pump discharge is cooled in the
regenerative heat exchanger by the gaseous CO2 from the separator, and then is
cooled/heated to the appropriate temperature by the temperature control heat exchanger
and water chiller/heater. The liquid or supercritical CO2 then enters the Extraction
Vessel to extract more oils and waxes again.
The 1500-5L and 1500-20L systems are constructed from 304 or 316 stainless steel and
can be cleaned with any cleaner that is compatible with both stainless steel and your
extracted product. Simple Green cleaner works well for most applications.
Apeks Fabrication takes great care to ensure all manufacturing oils and fluids are cleaned
from the system prior to shipping, however the user should verify the system is cleaned to
the appropriate level prior to processing any materials.
To remove any air and moisture the entire system must be evacuated:
3.3.1. Open all valves on system except CO2 bottle valve and valve 4.
3.3.2. Connect vacuum pump to valve 10 and pump system down to 20-25
in.Hg.
3.3.3. Hold vacuum for several minutes to ensure no gross leaks and to remove
all moisture.
3.3.4. Close all valves and disconnect vacuum pump from valve 10.
The system is now circulating CO2 and extracting. It may be necessary to adjust the
amount of CO2 in the system to maintain the desired extraction pressure:
The control system is equipped with a timer that will automatically shut down the system
after a set amount of time has elapsed. The timer can be adjusted at any time during the
extraction. Actual time elapsed is displayed as red text.
It may be necessary to reverse the flow in the Extraction Vessel during operation to either
back flush a clogged filter, to prevent channeling through the media, or both.
The Extractor vessel filter may need backflushed if a differential pressure greater than
300 psi exists between the Extractor pressure and either the inlet or outlet pressure for the
Extractor.
To reverse flow through the Extractor (Note: these instructions assume the valves are in
the original positions. If a reversal has already been performed, use the valves in
parenthesis):
On rare occasions it may be necessary to clean the orifice during operation. The orifice is
clogged when separation pressure continually decreases with a corresponding increase in
extraction pressure.
Once the extraction is complete, recover the CO2 as follows. NOTE: if the system shut
down with the timer, it will be necessary to switch the system to STOP to reset the
timer, then returning the system to START to start the pump.
The size of the orifice must be chosen such that the flow of CO2 into the separators
matches the flow of CO2 from the gas booster. The following are recommended settings
for choosing the correct orifice:
NOTE: Subcritical CO2 operation requires the Extraction Vessel be completely full of
liquid CO2. It may be necessary to add CO2 to the system several times per section 2.5
to maintain the desired extraction pressure.
The 1500-5L and 1500-20L control system will monitor and attempt to protect the system
in the event of an overpressure or underpressure condition. There are 4 system errors:
High Separator Pressure - Pressure in the Separator Vessels is higher than 500psi.
High Extractor Pressure Pressure in the Extraction Vessel is higher than 1500psi.
Low Separator Pressure Pressure in the Separator Vessels is less than 70psi.
Air Pressure Fault Air Pressure is greater than 140psi or less than 40psi.
Pre-extraction Post-extraction
Time Started Time Stopped
Weight of material loaded in vessel (g) Weight of oil collectd (g)
Weight of material loaded in vessel (lbs) Room Temperature (F)
CO2 bottle #1 pressure at start (psi)
CO2 bottle #1 pressure after filling (psi)
CO2 bottle #2 pressure at start (psi)
CO2 bottle #2 pressure after filling (psi)
Total weight of CO2 added to system (lbs)
Room Temperature (F)