Documente Academic
Documente Profesional
Documente Cultură
FINAL REPORT
TYPE : 5 TUT 16 C 3
FINAL
INSPECTION
REPORT
INSPECTED BY
Sofyan hadi
March 13th, 2014
PT. TORISHIMA GUNA ENGINEERING
TABLE OF CONTENT
Overhaul Service Peerless PUMP ( 5 TUT 16 C3 - 1 STAGE ) Pump Unit S0 4313 0049
2 Dismantling
Dismantling as follow Casing Upper Lower, Left & Rigth Hand Impeller, Rotor Assy, Pump Shaft, Bolt
Casing Pump removing the pump bolt casing And after dismantling perform mechanical cleaning.
(Pic : PPC, Workshop,
QC)
5 Balancing
Performed balancing rotor set using balancing machine (Schenck) with the following result ; 0.18 Which
is lower then the dynamic of balance reference grade 2.5
(Pic : Workshop, QC)
TABLE OF CONTENT
ng Lower & Upper Casing with devcon and Caoting with belzona
TABLE OF CONTENT
6 NDT - PENETRANT
NDT penetrant inspection performed on the impeller, left and Right hand casing ring, shaft sleeve DE and NDE,
interstage sleeve, interstage bushing, Pump Shaft with the following, result ; No crack or no indication crack
and No indication linier.
NDT inspection of the pump casing is not done because there is no implementation of heating or welding process
on theupper and lower casing.
7 Assembling
Before assy all pump parts, visual and dimensional inspection were done to make sure whole parts condition
already
inspected. Result : OK
The pump assembling process, obtained :
Total Gap Value : 8.6 mm
End Play Value : 15 mm
Thickness Gasket Casin : 0.5 mm
9 Painting
The pump unit was painted Rose White
10 Final Inspection
After assembling, visual inspection for the overall condition of the pump was done, the result; OK
Result of measurement inspection for rotor setting, Total gap 8.6 mm and endplay 15 mm
Water pressure test for pump with pressure 140 Psi, 10 Kg/cm, result : No leakage
NDT penetrant inspection performed on the impeller, left and Right hand casing ring, shaft sleeve DE and ND
interstage sleeve, interstage bushing, Pump Shaft with the following, result ; No crack or no indication crack
and No. indication linier.
TABLE OF CONTENT
n the impeller, left and Right hand casing ring, shaft sleeve DE and NDE,
Pump Shaft with the following, result ; No crack or no indication crack
med on the impeller, left and Right hand casing ring, shaft sleeve DE and NDE,
ing, Pump Shaft with the following, result ; No crack or no indication crack
PT. TORISHIMA GUNA ENGINEERING
TABLE OF CONTENT
NO DESCRIPTION
TABLE OF CONTENT
NO DESCRIPTION
35
36
37
38
39
41
42
45
PT. TORISHIMA GUNA ENGINEERING
TABLE OF CONTENT
NO DESCRIPTION
ENCLOSER
1. Time Schedule Overhaul of Peerless pump
2. Inspection And Test Plan ( ITP ) Overhaul of Peerless pump
3. Hardness Test Report
4. Parts Investigation Report For Overhaul Pump
5. NDT With Penetrant Inpection
6. Materials Certificate of parts fabricated
7. Certificate calibration of Pressure gauge
8. Certificate of Warranty
TABLE OF CONTENT
PT. TORISHIMA GUNA ENGINEERING
DIMENSION
&
DATA
INSPECTION REPORT
RECEIVED
FI 7.5-04/03-01
Rev.1
Edisi A
MENSION
&
DATA
CTION REPORT
ECEIVED
PT. TORISHIMA GUNA ENGINEERING
270 90
180
Unit : Milimeter
Note :
Recommendation :
FI 5.7.1 - 09
Rev.1
JUDGEMENT APPROVED BY CHECKED BY INSPECTED BY
AS RECEIVED Name : Hambali Name : Sofyan hadi Name : Anto K
Date : Date : Date :
Page :
FI 5.7.1 - 09
Rev.1
ONAL INSPECTION REPORT
RECONDITION
Milimeter
FI 5.7.1 - 09
Rev.1
INSPECTED BY
Anto K
FI 5.7.1 - 09
Rev.1
PT. TORISHIMA GUNA ENGINEERING
X AS RECEIVED AS FINAL
1. Specific Unbalance ( e )
Residual Unbalace Correction Plane
UI 1057.050
UI = 1057.05 g.mm 1360.00 degree eI = = = 0.00220 mm
(m/2) . 1000 480.5 x 1000
I II
3. Judgement
Balance Radius 145 250 mm
Criteria
Residual Unbalance Weight 7.29 5.44 gr = G 6.3 or less
Unit : Milimeter
Note :
Recommendation :
FI 5.7.1 - 09
Rev.1
JUDGEMENT APPROVED BY CHECKED BY INSPECTED BY
AS RECEIVED Name : Hambali Name : Sofyan hadi Name : Anto K
Date : Date : Date :
Page :
FI 5.7.1 - 09
Rev.1
ONAL INSPECTION REPORT
mm
mm
Milimeter
FI 5.7.1 - 09
Rev.1
INSPECTED BY
Anto K
FI 5.7.1 - 09
Rev.1
PT. TORISHIMA GUNA ENGINEERING
DIMENSION
&
DATA
INSPECTION REPORT
FINAL
MENSION
&
DATA
CTION REPORT
FINAL
PT. TORISHIMA GUNA ENGINEERING
270 90
180
A B C D E F G H
POSITION A B C D E F G H
0 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
90 0.000 0.000 0.000 0.000 0.000 0.000 - 0.010 0.000
180 0.000 0.000 - 0.010 - 0.010 - 0.010 - 0.010 0.000 0.000
270 0.000 0.000 - 0.015 - 0.010 - 0.010 - 0.015 - 0.010 0.000
Unit : Milimeter
Note :
Measurement : Dial Indicator 0 - 10 mm Accuracy 0.01 mm
Acceptance Run Out Standard 0.03 mm
FI 5.7.1 - 03
Rev.1
JUDGEMENT APPROVED BY CHECKED BY INSPECTED BY
AS FINAL Name : Hambali Name : Sofyan hadi Name : Anto K
Date : November 11th, 2013Date : November 11th, 2013Date : November 11th, 2013
Page :
FI 5.7.1 - 03
Rev.1
OUT INSPECTION REPORT
RECONDITION
D E F G H
Milimeter
FI 5.7.1 - 03
Rev.1
INSPECTED BY
Anto K
November 11th, 2013
32
FI 5.7.1 - 03
Rev.1
PT. TORISHIMA GUNA ENGINEERING
270 90
180
POSITION A B C D E F G H I
0 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
90 0.000 0.000 0.000 - 0.010 - 0.010 - 0.020 + 0.020 - 0.010 0.000
180 - 0.010 0.000 + 0.025 + 0.020 - 0.030 + 0.010 + 0.015 0.000 0.000
270 - 0.010 0.000 + 0.005 + 0.010 - 0.020 + 0.015 + 0.020 0.000 0.000
Unit : Milimeter
Note :
Measurement : Dial Indicator 0 - 10 mm Accuracy 0.01 mm
Acceptance Run Out Standard 0.03 mm
FI 5.7.1 - 03
Rev.1
JUDGEMENT APPROVED BY CHECKED BY INSPECTED BY
AS FINAL Name : Hambali Name : Sofyan hadi Name : Anto K
Date : November 11th, 2013Date : November 11th, 2013Date : November 11th, 2013
Page :
FI 5.7.1 - 03
Rev.1
OUT INSPECTION REPORT
RECONDITION
Milimeter
FI 5.7.1 - 03
Rev.1
INSPECTED BY
Anto K
November 11th, 2013
33
FI 5.7.1 - 03
Rev.1
PT. TORISHIMA GUNA ENGINEERING
PHOTOGRAPH
RECORD
OTOGRAPH
RECORD
PT. TORISHIMA GUNA ENGINEERING
PHOTO RECORD
270 90
180
Unit : Milimeter
Note :
Recommendation :
JUDGEMENT APPROVED BY CHECKED BY INSPECTED BY
AS RECEIVED Name : Hambali Name : Sofyan hadi Name : Anto K
Date : Date : Date :
FI 7.5-04/03-01
Rev.1
Page :
Edisi A
PHOTO RECORD
RECONDITION
Milimeter
INSPECTED BY
Anto K
1
PT. TORISHIMA GUNA ENGINEERING
PHOTO RECORD
270 90
180
Unit : Milimeter
Note :
Recommendation :
JUDGEMENT APPROVED BY CHECKED BY INSPECTED BY
AS RECEIVED Name : Hambali Name : Sofyan hadi Name : Anto K
Date : Date : Date :
FI 7.5-04/03-01
Rev.1
Page :
Edisi A
PHOTO RECORD
RECONDITION
Milimeter
INSPECTED BY
Anto K
1
PT. TORISHIMA GUNA ENGINEERING
ENCLOSER
FI 7.5-04/03-01
Rev.1
Edisi A
NCLOSER