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Final assembly
The video unit (V) and the keyboard
unit (K) have been preassembled (with
connecting cables). Simply connect
the sockets on the end of their cables
to the corresponding plugs at the rear
of the processor unit (P). Your
computer is now ready to use.
Item Computer V P K M A B C S X Z R Y
Lead time (Period) 1 2 1 2 3 2 1 1 2 1 2 2 1
(e) Develop the MRP records for items: P, M, A and S. Use the MPS given in Table 2, and
inventory status and other details given in Table 3.
Table 2 MPS for Computer
Period 1 2 3 4 5 6 7 8 9 10
Production quantity 20 20 40 30 30 30 20 20 40 30
Table 3 Inventory status and other details
Part Computer P M A S
Initial inventory -- 10 ------ ------ 300
balance
LT (Periods) 1 1 3 2 2
Lot size - Lot-for-lot Lot-for-lot Lot-for-lot 300
Schedule receipt 20 in period 1 80 in period 1 90 in period 3 ------ -----
Solution
(a).
Computer
Product Structure tree with quantity required to make one unit of parent item
(b).
Item Computer V P K M A B C S X Z R Y
Low level Code 0 1 1 1 2 2 2 3 3 3 3 3 3
Low level code
(c)
Item Computer V P K M A B C S X Z R Y
Number of parts required to 0 1 1 1 3 2 1 12 9 3 2 4 2
make 1 final assembly
Quantity of components and subassemblies required to make one unit of the final
assembly
(Period)
Gantt of assembly sequence (Forward schedule)