Texeurop (BD) Ltd.

OPERATION BREAKDOWN & LINE BALANCIG SHEET

Buyer : Mustang Process Manpower SMV
Style No : 1004401 Stitching 18 4.12
PO No : 160-30004761 Manual 6 1.45
Item : T-Shirt Pressing 0 0.00
Order Qty : 7800 Total 24 5.57
Prepare Date : 20-Nov-17
CM ($) : Thread Consumption
Size : Regular Thread
Description : Contras Thread
Process Information Manpower & Tar
Process M/C Type or M/
Operation Name Process SMV Actual Man
No Manual Requi

1 Shoulder Join OL/2N/4T 0.35 2 2

2 Shoulder T/S FL/1N/2T 0.28 1 1
3 Sleeve Join OL/2N/4T 0.45 2 2
4 Sleeve Hem FL/2N/3T 0.40 2 2
5 Neck Rib Join OL/2N/4T 0.25 1 1
6 Rib Cut & Stitch Open HP 0.55 2 0
7 Neck Rib Tack SNLS/1N/2T 0.30 1 1
8 Neck Closing OL/2N/4T 0.25 1 1
9 Back Neck Piping FB/1N/2T 0.25 1 1
10 Front Neck T/S FL/1N/2T 0.24 1 1
11 Back Neck T/S with Loop SNLS/1N/2T 0.50 2 2
12 Side Seam with Label OL/2N/4T 0.60 3 3
13 Sticket Remove & Body Turn HP 0.30 1 0
14 Body Hem FL/2N/3T 0.25 1 1
15 Thread Cut HP 0.60 3 0

Balancing Information Machine & At

Bottle Neck Target @ 100% 200 M/C Type Qty

-
Total Manpower Required 24 -
-
Pieces per Man 8.33 -
-
Balancing % 77% -
-
Balancing Loss % 23% -
-

Departmnet of IPE
 50
Hourly Target Image
Target @ 50% 129
Target @ 55% 142
Target @ 60% 155
Target @ 65% 168
Target @ 70% 181
Target @ 75% 194
Target @ 80% 207
Target @ 100 % 259
Manpower & Target Information Others Information
M/C Process Remarks
Attachment Process CM
Required Target

2 343 $ - ###
1 214 $ - ###
2 267 $ - ###
2 300 $ - ###
1 240 $ - ###
0 218 $ - ###
1 200 $ - ###
1 240 $ - ###
1 240 $ - ###
1 250 $ - ###
2 240 $ - ###
3 300 $ - ###
0 200 $ - ###
1 240 $ - ###
0 300 $ - ###
###
Machine & Attachment Information Person Signature & Date
Technical
Qty Attachment Qty Officer
- - Production
- - Officer
- -
Maintenance
- -
- - Production
- - Manager
- - Asst.
- - Manager IE
- -

Departmnet of IPE
 TEXEUROP (BD) LTD.
Capacity Study Report
Section & Unit : Style 1004401 Operator : Min Line Capacity : 0 Pcs Date:

Line : PO No : 160-30004761 Helper: Efficiency :

Buyer : Mustang Item : T-Shirt SMV : 5.57 Studied By :

Cycle Time
Avg. Capacity/ Process
SLAllowance
Process No Operation Name Operator Name Operator ID M/C Time SAM Hr(pcs) Capacity Remarks
1 2 3 4 5 6 7 8 9 10

01 12%

02 12%

03 12%

04 12%

05 12%

06 12%

07 12%

08 12%

09 12%

10 12%

11 12%

12 12%

13 12%

14 12%

15 12%

16 12%

17 12%

18 12%

19 12%

20 12%

21 12%

22 12%

23 12%

24 12%

25 12%

26 12%

27 12%

28 12%

29 12%

30 12%

31 12%

32 12%

33 12%

34 12%

35 12%
36 12%

37 12%

38 12%

39 12%

40 12%

41 12%

42 12%

43 12%

44 12%

45 12%

46 12%

47 12%

48 12%

49 12%

50 12%

51 12%

52 12%

53 12%

54 12%

55 12%

56 12%

57 12%

58 12%

59 12%

60 12%

61 12%

62 12%

63 12%

64 12%

65 12%

66 12%

67 12%

68 12%

69 12%

70 12%

71 12%

72 12%

73 12%

74 12%

75 12%

76 12%

77 12%

78 12%
 79 12%

80 12%

Remarks:
 Buyer Mustang

Style 1004401

Line info

Date

Days run

Graph info

SMV 5.57

Layout
Manpower 24

Total
Manpower
Current Pcs

Possible Line Process

Efficiency Performance%

SMV
Scientific
Target
Capacity / HR

Total Cycle
Time (Min) Cy.T
M/C

UCL

LCL
ME
 Gap
Productivity

Process PROCESS NAME

No
Texeurop (BD) Ltd.
Thread Consumption
Seam
SL Name Of Operation Machine Type Length Ratio
(CM)

1 Shoulder Join OL/2N/4T 24

2 Shoulder T/S FL/1N/2T 7
3 Sleeve Join OL/2N/4T 24
4 Sleeve Hem FL/2N/3T 14
5 Neck Rib Join OL/2N/4T 24
6 Rib Cut & Stitch Open HP
7 Neck Rib Tack SNLS/1N/2T 3
8 Neck Closing OL/2N/4T 24
9 Back Neck Piping FB/1N/2T 12.5
10 Front Neck T/S FL/1N/2T 7
11 Back Neck T/S with Loop SNLS/1N/2T 3
12 Side Seam with Label OL/2N/4T 24
13 Sticket Remove & Body Turn HP
14 Body Hem FL/2N/3T 14
15 Thread Cut HP
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
 115%
Picture
Thread
Required Remarks
(Meter)