M KOMOTO Process Control Valves = 08 Series Globe Valves Heavy Duty < 900# ~ 2500# > Unbalanced & Balanced VMKOMOTO Bere aRMKOMOTO General Specification - Valve Assembly Index KOMOTO's Features - General Construction - Bonnet type Guide & Packing system Plug system -~ Seat system -- General Material of parts Cv table & characteristic curve ~~~ Dimensions Options 41. Operation ‘Manual Handle, Pneumatic actuators, Electric Motors, Electro-hydraulic Actuators. 2. Body rating & size ‘ANS! 150#, 300i, 600 - 3/4" — 24” — (series 07) ‘ANS! 900#, 1500# - 3/4" (series 08) ‘ANS! 2500# - 3/4" — 12" — (series 08) 3. End Connection RF & RTJ, Butt Weld ( over 3"), socket weld ( below 2"), ‘Threaded ( up to 2" ) 4, Material ASTMA216 WCB, WCC, WC6, WC3, Alloy 20, Hystelloy B&C ‘Monel, Inconel , Etc. ‘kopton - NACE construction (8000 Series are evalabe to comply wit the requirements of NACE [MR0103, MRO7S or SO15156. For deals please contact factory or sales office. 4 MKOMOTOValve Modeling System MKOMOTO o|ea/e|eo|o|e ® ao] 35 | o | > | 1 | m © Power source 47: 4 way ball valve AO : Air operate 51: non-lning diaphragm valve EM : Electic Motor 52 : lined diaphragm valve EH : Electric Hydraulic 61 : discharge valve ( globe ) PR : Pressure Regulator 62: discharge valve ( ball) TR: Temperature Regulator 63: plug valve MH : Manual Handwheel 165 : wedge gate valve 66 : knife gate valve @ Actuator type 67 : pinch valve 01: Hand Lever 02: Hand whee! 03 : Gear with Wheel 04 : Hydraulic Hand Pup 08 : other hand operate 416 : Linear spring return cylinder 17: Linear double acting cylinder 36 : Linear dia, actuator(reversible) 36 : Heavy duty die. actuator 38 : Rotary spring return cylinder 39 : Rotary double acting cylinder 21 : Electric motor (1 ph ) 23 : Electric Motor (3 ph ) @ Valve Body Series 08 :Teffon block globe 07: standard globe 08; Heavy duty globe ‘11 :high performance butterfly valve 13: damper butterfly 14: lined butterfly 20: angle valve ( globe ) 31: 3 way globe 41: ball valve ( soft seat) 42 : Voball valve (top entry ) 43 : V-ball valve (side entry ) 45 : 3 way ball valve ( mixing ) 48 : 3 way ball valve (diverting ) Vex OM OT O @ Symbol of action D R N direct ~air to close reverse ~ air to open Neutral @ Trim type 1 Unbalanced top guided contoured type. balanced cage guided contoured type cage guided unbalanced type cage guided balanced type anti-cavitation trim low-noise trim multi-stage trim others @ Seattype M s metal seat soft seat Bonnet type 4. standard 2. extension 3. cryogenic 4. bellows ® Optional v F semijacketed full jacketedRKOMOTO KOMOTO’s Features Series 08 process control valves are designed for Energy saving, Clean environmental, cost saving as well as perfect performance in the various conditions : various fluids, from low pressure to high pressure, and from low. Temperature to high temperatures. Also these series provide whole process isolation and control solutions for the global needed. Series 0008 provides. Cost saving Large flow gallery provides higher flow capacity (Cv), parts interchangeably, Cost effect parts, easy maintenance are essential elements for cost saving. Clean environmental products Typical packing system compliance with the CAA(Clean Air Act) Sour service capability. Energy saving design 08 series process control valves are stream line design permitting high flow Cv design combines with lower pressure recoveries (high F1 factor). And efficient and dependable performance over a wide range in critical application High performance For high performance in any application should be based on the best selection and specification of the valves with is simplified with the standard construction and material combinations. Cost effective Economy parts All parts are changeabilty on the pipe line without removing the valve body. Balanced valve plug construction provide smaller and lower cost actuator, rugged cage guiding permit high plug stability which reduces vibration and noise.MKOMOTO VKOMOTOMKOMOTO Bonnet type EXTENTION BONNET. Standard Bonnet For application, the controlled fui is ‘from the Temperature 20 to 230. Even graphite packing can Be used over 230°, {tis not recommendable 10 void lagging of the valve body. Extension Bonnet Even modern packing materials are suitable for much higher temperature , itis recommended extension bonnet for ‘normalizing the temperature in the packing box. For protection of the gland packing at temperature above230C. and below — 18°C down to -100. Cryogenic Bonnet For application below — 100°C, the packing ox should be distanced from the process fluids, and the bonnet is designed by the long neck with a minimum wall thickness Bonnet types. ‘CRYOGENIC BONNET ws MKOMOTO EaMKOMOTO Bellow Seal Bonnet ‘To minimize heat transfer form flu. ‘The cold box extension / cryogenic bonnets are also available. ‘The design consist of a welded flexible steel bellows, ‘which is clamped in an extended bonnet and packing bonnet flanges. This effectively cuts out any possible leakage path around the valve stem, and it prevents ‘emissions from the valve packing. Also additional | ‘standard packing box acts as secondary stem seal. BELLOWS BONNET ram | me se ‘Maximum life time design — a | seen [7 vsiee aie All the bellows are designed for 50% stroke to lat Tewcene for were 65 cea ent aati vean 5 +o) achieve zero stress at the valve middle position for maximum cycle life. Also the bellows torsion stress are minimized [sratot ines 8.8 with antrotetion feature provided | se fonsets bya flat on the stem. | Saimin ‘a Tenreaie Material of bellow : Standard - 316/316L ‘Grape + Grated Es 70 10 Option -Heainloy, Inooane, Monel Se [casera pan ertbeca | eerie | mes Bonnet packing box ConstructionRKOMOTO Typical guiding and packing system ‘Standard packing box is longer than the other conventional manufacturers. ‘And it can be provided exceptional guiding, The upper guide is using as a Packing flower and under guide is guiding close to the plug head for accurate ‘Quiding, insuring alignment of the plug, seat and Giand packing ‘CLEAN-Packing System (Live loading packing system) ‘Clean-seal packing system provides exceptional packing sealing ability ‘These live-loading systems are staining constant pressure in the packing box. The long-ife and reliability of these packing systems also reduce maintenance cost. ‘These packing systems are available to assist in compliance with environmental emissions requirement. ‘Stem guide ‘Two guides with long lantern ring provide accurate alignment ofthe plug and seat. ‘Various guides permits superior guiding over wide temperature ranges and. ‘completely eliminate stem galling [)-URPERSUBE ~_UPPER PACKING SET ~+._LOWER PACKING SET > LOWER GUIDE 3 MKOMOTOMKOMOTO lug & Seat system Series 08 is available with a various trim design ; tight shut-off, anti-cavitation, anti-noise trim. There is a wide range of standard and heavy duly trims available which can be fitted withn the same valve body. The options are 1 to 5 stages of mul letdown flow trims and various designs which is Covered to suit the special application. A big pressure drop, noise and potential cavitation are all considered to give the most cost effective solution for the particular application. Single port plug — provides excellent low leak, low noise in gaseous fluids and ant-cavittion solution in quid service. Double port plug — provides high temperature and high pressure solution with mul-stage trim which i provided highly effective low noise and ant-cavitation solution. Pilot port plug - provides tight shutoff solution in high temperature applications. ‘Special tim design — provides special applications not covered by standard plug. DOUBLE CONTOURED PLUG PILOT PORT PLUG - Vex OM OT ORKOMOTO Seating system ‘DUNBALANGED CONTURED co NEAR onrore ‘BEAGE GUDED BALANCED TPE ‘BGAGE GUIDED UNBALANCED TYPE A © Go G ‘BALLANGED CAGE GUIDED GONTURED TYPE an tunean Material Construction Cage Plug Plug stem Seat 0 st st 0a st st S16 st st 30a stst [ao0% 0d stst chrome plated [304 st st = stelite 30a st st+ stele [550° Sie stst Biestst 16 stst [anor s04.ststs chrome plated _[316.st.st+ stelite jgig.stst stele [550°C Available special materials Monel, Inconnel, Hatelloy C & B, other Alloy, etc. MKOMOTOKOMOTO “opos for Soi ace of ut ste able or mos matenais c 1 l¢ 1 Materials construction Cage Plug) Plug Stem Seat ‘Service TORTS Hawa | SASSY Hae] 6ST SIT Tra wen CaO TEE RIE Tee S16 ST ST “SF 0150 42057 ST Haines s16STSt wh 16 stents aonb west State Boe § CU Ta to 10607 saststy | stesr'st win creame rated NACE NR-O175 1a H ST ST ide Darter ascnime AUF dsb 4201 ST Horne rapastst | stestst Asvtozzt Harsenaswtn PTFE Face OF 04507 Mest Ks00| ‘one 400 None 400" | rtogral wth Cage? “28% smo ‘Monet kso0 ont SOD 0F 0377 Hasty Hastaloy Hasialoy | tegralwth Cagotastoy Decke Dupin Cugiox | rtogalwth capa ‘czamio20 ST ST s1BSTST + Commie | si8stst. | SI8STST + Corie Leakage class Cato PTFEU'Ses i Caw 2 asc AT reno ea i Cassy BY area gr PT V Sed ' Caeth 8 Crone. 350 Caton Sel i is ‘a0 SEC Plat Galret Chev aussshet ssease Sota Seat 1 CissVI 350m are or (oe) cost, Wav coon a se6tMKOMOTO — MKOMOTOfa MROMOTON | ‘Multiflow trim design CV (800LBS, 1500LBS, 2500LBS) VALE TRAVEL 13°28 Se 2 ue Simm Ja sae | oo | wo [smn | fe 0 sat | ‘00 MoO | Penn ec abismm | cF_ | CF | VANE SIE 85 ne wo UN ‘wn | we ADORE 20s) | Te Ti Ser [Femmes aoe) tO FSO | 900, 16008 2000LB | 60 | 72 | 12| 16 | i | 2114" Stem ‘410mm | 900, 1500820008; 721% | | 9 | | 18 9 9 | 21eSimm ‘| © A ewes reat os 2 ee aoe Tom ulenons Pane) oe Tet «Py se sa J asonsacsoows ono zea | on tae | oo | sos a 1 orm ec 31 com. 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