CCI DRAG

100DSV for
Spraywater
Control
Applications
 2 DRAG technology for severe service
spraywater applications.

Save Energy The control of steam temperatures is of vital importance for safe, reliable
and efficient operation of a thermal power plant. The attemperator spray
Improve Heat Rate control valves are the final control elements in the control of the Superheat &
Reheat temperatures. These are one of the critical components responsible for
Efficiencies fine tuning the steam temperature control. A well tuned steam temperature
control maintains the throttle temperature at the set point resulting in an
Stop Costly efficient turbine operation.
Maintenance Cycles Attemperator Spraywater Valve Requirements

Solve the Application Provide precise quantity of spray water in response to the control circuit
demand over the entire load range.
with DRAG Technology
Operate at high pressure drops (up to 3500 psi or 240 bar) without
damaging the trim components.

Consistent and reliable operation.

Tight shutoff to prevent damaging effects to the valve or to the

Reheater downstream equipment such as the steam turbine and HP piping.

Consequences of Attemperator Spraywater Valve Problems

CCI DRAG 100DSV for Spraywater Control Applications

Reheater
Spray Control
Valve
Heat Rate Losses. Leaking spray water valves result in lowering the
throttle steam temperature. The lower temperatures affect the heat rate

H.P. I.P.
appreciably. Additional heat input is required in the boiler to keep the
Turbine Turbine
throttle steam temperature at set point.
Secondary
Superheater

Temperature Control Problems. Poor steam temperature control also

Superheater affects the HP steam piping and steam turbine. A change of 34-40 F
Primary Spray Control
Superheater Valve
(19-22 C) corresponds to a change of about 1% in heat rate at pressures
above 1800 psi (124 bar).

High Maintenance Costs. Frequent trim replacement or maintenance

cycles due to trim erosion damage.
Economizer
Area of Boiler
Deagrator Condensate Symptoms of Attemperator Spraywater Valve Problems
Pump
Feedwater
Regulator
DA Level
Erosion damage. Caused by insufficient number of trim stages and
Valve Boiler
Feedpump Control Valve Hot Well
excessive trim velocities.

Cracking or fatigue failures of valve stems. Typically caused by high

Figure 1: An example of a typical spraywater
system schematic. The CCI 100DSV DRAG trim velocities and subsequent trim vibration and fatigue failure.
valve is engineered to exceed the demands of
these severe service applications. Operation of an upstream isolation valve to block the control
valve leakage.
 3
Let CCIs DRAG 100DSV valve provide the
solution!

DRAG Velocity control protects valve components and

Vvc ensures reliable system performance!
P1 Vvc
High trim exit velocities are responsible for erosion damage in control valves
inlet pressure Vvc
(erosion is proportional to the 3rd or 4th power of velocity). The CCI DRAG
valve eliminates trim and body damage caused by erosion by incorporating
V1 V2 outlet velocity multiple tortuous flow paths designed to limit the trim exit velocities. Each
inlet velocity P2 outlet pressure flow path has a series of turns which break up the pressure drop across the
Pvc
valve into multiple stages. The flow path has expanding passages to reduce
Pv flashpoint Pvc exit fluid velocity.
Pvc
cavitation bubbles form here, flashing occurs
CCI spray valves meet or exceed the control valve fluid
Figure 2: Typical control valve. The high fluid velocity limits set by ISA Guide, Control Valves, Practical
velocity and low number of pressure reducing Guides for Measurement and Control.
stages combine to produce insufficient stages
to protect trim from cavitation erosion. Velocity (H20)
Service conditions ft/s m/s

Continuous service single phase fluids 100 30

P1 Cavitating & multi-phase fluid outlet 75 23

pressure
CCI DRAG 100DSV for Spraywater Control Applications

How many pressure reducing stages are required?

Fluid velocity vs. stages of pres- Recommended velocity

Delta P
V1 V2 outlet velocity sure drop / turns
1 stage 3 stages velocity
inlet velocity P2 outlet pressure Psi turns
ft / sec ft / sec ft / sec
Pv
600 100 155 105 100 4
flashpoint
1500 100 259 172 100 10
Figure 3: The DRAG solution. The fluid 2400 100 331 233 100 12
velocities are kept low and a high number of
4200 100 441 302 100 16
pressure reducing stages ensure a controlled
letdown of the fluid pressure. Example: ambient temperature water

Accurate control and reliable operation at all flow conditions

with the CCI DRAG disk stack
The DRAG spray valve disk stack features a modified equal percentage trim
characteristic providing very fine temperature control. The disk stack uses
disks with more pressure letdown stages near the seat end of the trim (up to
20 stages), and fewer stages near the full-open end of the trim. This provides
critical protection of the seat ring while allowing superior temperature
control throughout stroke of the valve. Independent and isolated flow paths
are utilized to eliminate short circuits between the flow paths.

Reliable Long Term Shutoff

Figure 4: CCI 100DSV multi-path, multi-
stage trim designs are characterized to
provide optimal valve performance at all flow
conditions.
The DRAG spray valve uses a hard seat, which resists trash cutting, and a
very high seat loading to provide reliable and repeatable long-term shutoff for
very high pressure differentials. The actuator is sized to provide a minimum
seat ring loading of 500 lbf per circumferential inch (9 kg/mm). The DRAG
velocity control trim design protects the seat ring and plug surfaces from
cutting or pitting due to erosion.
 4
CCIs new attemperator
Spraywater control valve
solution.

Stem Packing
Multiple teflon packing with
graphite guide spacer.

Top Entry Design

Gasket Seal Bonnet Minimize service time, no trim

parts are welded or screwed into
2500 ANSI design. the valve.

Spindle
Inconel 718

Multi-stage DRAG control

element
Disk Stack Limits velocity, control vibration
and erosion. Provides superior
Provides superior control
control compared to seat-
compared to seat-throttling trim.
throttling trim.
CCI DRAG 100DSV for Spraywater Control Applications

Easy-to-Service-Seat
No welding or grinding. Trim can
be inspected, repaired or replaced
quickly and with minimum effort.

Class V Shutoff
Metal seat standard.

Valve Performance Characteristics (% Cv vs. % Stroke)

Valves are custom characterized to accommodate a wide range of variables.

Modified Equal Percentage Equal Percentage

 5 Use this checklist to evaluate the benefits of
the DRAG 100DSV Spraywater design.

Benefits DRAG 100DSV Competitors

1 DRAG Velocity Control Protects Valve Trim. Up to 20

stages used to limit trim exit velocity to 100 fps or less.
Eliminates erosion and cavitation damages.

2 Improve Heat Rate Efficiencies. The CCI spray valve

minimizes lost energy through leakage and lost
production which results in significant cost savings.

3 Reliable and Repeatable Long Term Shutoff Eliminates

Leakage. Actuator is sized to provide 500 PLI or more.
Metal seat ring is used to resist trash damage. The
DRAG velocity control design protects trim from
CCI DRAG 100DSV for Spraywater Control Applications

damage. Eliminating spray water leakage prevents

excess cooling of main steam and conserves fuel.

4 Improve Temperature Control. Equal-percentage trim

characteristics custom-engineered to meet your plant
specifications combined with a long stroke and high
actuator resolution to improve control.

5 Reduce Maintenance Costs. Costly and frequent

maintenance procedures are eliminated by DRAG
velocity control, actuator sizing and seat ring design.
Erosion is eliminated.

6 Easy to Service Design. Top entry design minimizes

service time, and no welding or inline machining
required.
 6 Technical specifications and materials.

Table 1: DRAG 100 DSV Spraywater Valve Materials

Components Item No. Materials of Construction

Body 1 A216 WCB

7 2
Bonnet 2 A182-F22

Seat Ring 3 316 SS

6
8
Spindle 4 Inconel 718

5 Disk Stack 5 Inconel 718

3
Balance Seal 6 Glass Filled Teflon
4
1 Stem Packing 7 Glass Filled Teflon
CCI DRAG 100DSV for Spraywater Control Applications

Gasket 8 Flexitalic
(Graphite/Stainless Steel)

Table 2: DRAG 100 DSV Spraywater Valve Technical Specifications

Pressure Rating ANSI 2500

Body Configuration Angle or Globe (through)
Maximum Inlet Temperature 500 F (260 C)
Flow Direction Over-the-plug (Flow-to-close)
Rangeability 100:1
Actuator Spring Diaphragm with Positioner
(3-15 PSIG) &
Filter Regulator
Failure Mode Fail Close- Standard
(Optional fail in place)
Manual Override (Optional) As shown
Integral Positional Transmitter (Stan- Output signal = 4-20 mA
dard)
Integral I/P Transducer Input signal = 4-20 mA
Limit Switches (Optional) Double pole/Double throw
Shutoff ANSI Class V with 500 PLI

Notes:
Customs designs available to meet your C v 1. All buttweld end connections in accordance with ANSI B16.25
and piping requirements. Please contact a CCI 2. All socket weld end connections in accordance with ANSI B16.11
representative for details. 3. Use CCIs Valsiz program for sizing and selection.
 7
CCI DRAG 100DSV for Spraywater Control Applications

Table 3: DRAG 100 DSV Spraywater Valve Outline Dimensions

Normal Size: 1 in Normal Size: 2 in

Dimension
in (mm) Trim: 3/8 in, 5/8 in, 1 in Trim: 1.5 in
Angle Globe Angle Globe
A 4.0 in (102 mm) - 5.8 in (146 mm) -
B - 8.0 in (203 mm) - 11.5 in (292 mm)
C 37 in (940 mm) 44 in (1120 mm)
D 3.1 in (79 mm) - 4.6 in (117 mm) -

Table 4: DRAG 100 DSV Spraywater Valve Options

Trim 3/8 in (9.5 mm) 5/8 in (15.9 mm) 1 in (25.4 mm) 1.5 in (38.1 mm)
Weight 200 lbs 450 lbs
(90 kg) (200 kg)
Rated CV Reduced Trim 0.60 1.60 4.60 10.60

Full Trim 0.90 4.90 11.70 32.00

Valve Stroke 1.5 in. 2.5 in.

(38 mm) (65 mm)

BW 1 in, 1.5 in, 2 in, 2.5 in, 3 in 2 in, 2.5 in, 3 in, 3.5 in, 4 in
Connection Per ANSI B16.25 SCH 40, 80, 160 & XXS SCH 40, 80, 160 & XXS

SW 1 in, 1.5 in, 2 in, 2.5 in

Connection Per ANSI B16.10 SCH 40, 80, 160 & XXS 2 in, 2.5 in SCH 40, 80, 160 & XXS
 Throughout the world, companies rely
on CCI to solve their severe service
control valve problems. CCI has provided
custom solutions for these and other
industry applications for more than
40 years.

Sales and service locations worldwide.

CCI World Headquarters CCI Korea CCI Austria
California Telephone: 82 31 980 9800 (Spectris Components GmbH)
Telephone: (949) 858-1877 Fax: 82 31 985 0552 Telephone: 43 1 869 27 40
Fax: (949) 858-1878 26-17, Pungmu-Dong Fax: 43 1 865 36 03
22591 Avenida Empresa Gimpo City, Kyunggi-Do 415-070 Lembockgasse 63, 1230 Wien
Rancho Santa Margarita, Republic of Korea AT-1233 Vienna
California 92688 Austria
USA CCI Japan
Telephone: 81 726 41 7197 CCI Italy
CCI Switzerland Fax: 81 726 41 7198 (STI)
(Sulzer Valves) 4-15-20 Shukunosho Telephone: 39 035 29282
Telephone: 41 52 264 95 00 Ibaraki-City, Osaka 567-0051 Fax: 39 035 2928247
Fax: 41 52 264 95 01 Japan Via G. Pascoli 10 A-B
Im Link 11, P.O. Box 65 24020 Gorle, Bergamo
CH-8404 Winterthur CCI Sweden Italy
Switzerland (BTG Valves)
Telephone: 46 533 689 600 Contact us at:
CCI China Fax: 46 533 689 601 info@ccivalve.com
Telephone: 86 10 6501 0350 Box 603
Fax: 86 10 6501 0286 SE-661 29 Sffle Visit us online at:
Room 567/569 Office Tower, Poly Plaza Sweden www.ccivalve.com
14 Dongzhimen South Avenue
Beijing 100027
DRAG is a registered trademark of CCI.
China 2003 CCI 316 01/03 7K