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Abstract I Harmonics
There is an ever-increasing use of variable speed drives in Harmonics in Power Systems
submersible pump applications. However as with all new Power systems are designed to transfer generated power in a
applications new problems can be encountered. The long sinusoidal voltage waveform, oscillating at 50 or 60 Hz with
cable lengths associated with submersible pump equipment little distortion (little harmonics). A pure (ideal) sinusoidal
have limited the effectiveness of variable speed drives. Many wave has just one frequency called the Fundamental
drives have to use external filters, inductors and conditioners Frequency and no harmonics.
to keep from damaging the cable and motor. The extra costs
associated with this equipment, as well as the custom use, It can be shown mathematically that most real life periodic
limit the overall effectiveness. VSG (Variable Sine-wave curves (square, triangle, or any pattern that repeats itself and is
Generation) technology has been developed to overcome these bounded) can be expressed by a series of sinusoidal curves
limitations, as well as providing the user all the flexibility that which have frequencies equal to the fundamental frequency of
initially attracted them to Variable Speed Drives. the periodic curve and 2nd, 3rd, and harmonics (integer
numbers greater than one fundamental frequency). In
Introduction mathematics, this infinite series of sinusoidal waves
IEEE 519 - 1992 defines a harmonic as, A sinusoidal representing the original periodic wave is called a Fourier
component of a periodic wave of quantity having a frequency Series. Each of the 2nd or higher order sinusoidal waves is
that is an integral multiple of the fundamental frequency. called a harmonic of order 2nd, 3rd, etc.
There are numerous papers and articles published that address
specifically input harmonics or line harmonics specific to The waveform is a sine wave, which has a fundamental
variable speed drives. component and no harmonics. In mathematical form this
curve can be represented by:
There is still a lot of confusion when it comes to harmonics,
especially in relation to variable speed drives. The objective Y = Sin (2ft) = Sin (120t)
of this paper is to help make this subject a little easier to
Where f =60 Hz is fundamental frequency and t is time. The
understand for those who use drives in their day to day work, maximum (amplitude of the sine wave) was assumed to be 1.
but do not come from Electrical Engineering disciplines, or
are not experts in drive applications. Power systems by nature (3 phase Y or Delta connection) and
because of the symmetry in the shape of the waveforms
The following topics are discussed: produced by generators, do not have even harmonics or
I. Harmonics multiples of 3rd harmonics. They instead, contain harmonics
II. THD Total Harmonic Distortion in the order 2n+1 (exclude multiples of 3), i.e. 5th, 7th, 11th, etc.
III. How drives create harmonics (n=harmonic number).
IV. Adverse effects of harmonics on power systems
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To demonstrate how an ideal sinusoidal wave deforms as There are two types of loads:
harmonics are added, a 2nd order harmonic with amplitude 1. Linear Load (any load composed of ideal resistors,
equal to 50% of the fundamental (magnitude of 2nd harmonic inductors, and capacitors)
half of the fundamental) is added to the previous sine wave. 2. Non-Linear Load (Drives, switching components,
saturated inductors)
In mathematical terms one can write:
Non-linear loads introduce harmonics onto the power system.
Y = Sin (2ft) + 0.5 Sin (5*2ft) = Sin (120t) + If an ideal sinusoidal source is connected to a non-linear load,
0.5Sin(600t) the load current will not be sinusoidal and will introduce
f=60 Hz, waveform with 5th harmonic content harmonics onto the power system. These periodic non-
sinusoidal currents will cause non-linear voltage drops in
Y = Sin (2ft) + 0.5 Sin (7*2ft) = Sin (120t) + transmission lines, generators, and transformers impedances
0.5Sin(840t) (inductance, resistance, and capacitance). Even if the
f=60 Hz, waveform with 7th harmonic content generator produces an ideal sinusoidal voltage, the voltage at
the load centers with linear or non-linear loads will not be
In this case both the 5th and 7th harmonics (a typical case in sinusoidal any more. This causes a secondary effect of
power systems in terms of troublesome harmonics) have creating currents with harmonic content in both linear and
amplitudes equal to 25% of the fundamental, and are added to non-linear loads due to distorted voltage waveform. Unless
the sinusoidal waveform. the voltage is significantly distorted, only the harmonics
generated by non-linear loads are of concern.
In mathematical terms:
Y = Sin (2ft) + 0.25 Sin (5*2ft) + 0.25 Sin (7*2t) = Sin Linear Loads
(120t) + 0.25Sin(600t) + 0.5Sin(840t) One of the first questions is, what is a Linear Load? Figure 1
is a typical example of the waveforms from a linear load:
Higher order harmonics introduce sharp spikes in the
waveform. This is because higher order harmonics fluctuate Voltage
faster than lower order harmonics. Similarly it can be
concluded that waveforms, which have sharp points, also have Current
higher order harmonics.
0V
Higher order harmonics are attenuated in several ways:
1. In calculating the magnitude of each harmonic in a
Fourier series, the harmonic number n always
appears in the denominator. Thus their magnitude has
a tendency to be smaller. Power Factor Angle
2. Power systems are inductive and filter (suppress) Figure 1.
higher order harmonics. Some Linear Commercial Loads are:
3. Three phase power systems suppress harmonics of - Induction Motors
order 3n (n 1) - Incandescent Lights
- Resistance Heaters
Discussion - Electromagnetic Devices
How are harmonics created or introduced onto power - Transformers (non-linear with over-voltage)
systems?
Non-Linear Loads
Harmonics are created in two ways:
What are Non-Linear Loads, and what is the difference?
a. Harmonics generated at a power plant
The voltage generated at power plants is not a pure
sinusoidal waveform. As a result, it can be expressed as a AC Input Current
sinusoidal voltage with a fundamental frequency (60 Hz) Drive Fundamental Current
that has a dominant amplitude and harmonics (5th, 7th, Input
Current
11th, etc) that have smaller amplitudes. The fundamental
and harmonics of the generated voltage produce currents
at the same frequency in linear loads. The system
Time
naturally has a tendency to dampen the higher harmonics Figure 2.
(filter them), as power systems are usually inductive and
show high resistance towards higher frequencies (act as a Non-linear loads introduce the harmonics. Harmonics are the
low pass filter). deviation from the ideal fundamental AC line voltage and
b. Harmonics generated by load current waveforms as shown in Figure 2. Non-linear loads
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II - THD Total Harmonic Distortion The combined system, including a logic controller, constitutes
Any non-linear device causes harmonics. Harmonics are well the Drive, or sometimes the term Inverter is used. A
documented and can be reviewed in detail in many reference motor designed for use with Variable Speed Drives is called
papers that exist. Simply, a harmonic is defined as a An Inverter Duty Motor.
sinusoidal component of periodic wave having a frequency
that is an integral multiple of a fundamental frequency. For a. Drive Input The Converter
example, a component which is five times the fundamental
frequency is call a fifth harmonic. The input side of the drive, the utility side, constantly turns the
diodes on and off to rectify the AC power, producing current
In order to compare levels of harmonic distortion in a power harmonics, which flow back onto the power system. The
system, the harmonic distortion factor (HDF) is used and magnitude of these harmonics depends upon the drive, and can
defined as THD. THD, Total Harmonic Distortion, is defined be reduced by using different pulse front ends on the drive.
as follows and is expressed as a percentage. Remember, harmonics that flow back onto the utility line use
up valuable power.
THD = { ( of Amplitudes2 of all Harmonics) }1/2 X 100
(Amplitude2 of Fundamental)
b. Drive Output The Inverter
OR
The output side of the drive, the load side, constantly turns the
(I h) *100
2
transistors on and off to convert the DC power to AC,
THD % = 2
producing harmonics that flow to the ESP system. The
I fundamental
magnitude of these harmonics depends upon the drive, the
To analyze the impact of harmonics, reliable measurement is loading and the setup. Remember a correctly set up drive will
necessary. The method and location of measurement always give lower output harmonics. Drive output harmonics
instruments used to measure harmonics is very important. are discussed later on in this paper.
n S2 S4 S6
Figure 3.
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While there are complicated algorithms that allow Drives to be basic design and contributions drives have with regards
programmed to control both the speed and torque, the basic to harmonics.
principal still remains the same. A drive keeps the V/F, or the
Now we need to look at the effect of harmonic distortions on
ratio of voltage and frequency, constant. This helps to prevent
the supply power system (Utility Lines).
motor saturation at lower speeds, and develops a constant
torque in the motor at all speeds. The use of drives, and the resulting harmonics, does have an
effect on the power system. Harmonic currents flowing
Example:
through the power system produce voltage distortions at
The nominal voltage of a drive is 600 V at 60 Hz. If this drive Points of Common Coupling (PCC) with other loads
is running a motor at 6 Hz, what is the voltage at the output of and systems.
drive if this drive is programmed to keep V/F constant to
avoid motor steel saturation? The amount of the Voltage Distortion depends on two major
factors. The first factor is the System Impedances (%Z). The
For this drive V/F is equal to:
second factor is the amplitude of the Injected Harmonics
V/F = 600/60 =10
placed back on the power system. Figures 5 and 6 show the
At 6 Hz, the voltage at the terminal of the motor will be 10*6 effects of these two factors.
or 60 volts.
It should be noted that drives usually provide additional
voltage boost to the V/F ratio at lower frequencies. T
1>
Power System
Figure 4 demonstrates the connection of an ESP to a Drive and
simplified power system. Generators in power plants provide
2>
power at a voltage not exceeding 30KV due to insulation
restrictions. A step-up transformer increases the generated 1) Ref A:
T
100 A 2 ms T
amount of power and the distance that power has to be Figure 5. 6-Pulse supply side voltage and current waveforms
transmitted (to reduce I2 R losses). Note: Current harmonic distortions as seen in Figure 5
produce spikes/distortions in the voltage waveform. These
harmonics are injected back onto the power system and effect
the overall power quality of the supply line.
Voltage Flat
Topping
Figure 6.
Figure 4. A Simplified Power System Supplying a Drive-ESP
System
Voltage Flat Topping is a result of High Harmonic Current
The transmission voltage could be as high as 400 KV, interacting with a soft power system e.g. (Diesel/Gas
depending on transmission distance and consumption, or as Turbine Auxiliary Generator at 12% - 25% Z). Voltage flat
low as generator voltage (no transformer needed) for short topping may affect the generator control and stability, or result
distances, e.g. in an offshore isolated power system. in computers and other sensitive equipment tripping on
under-voltage.
At distribution substations, step down transformers (at one or
more steps) lower the voltage to match the rated voltage of the The input waveform, and its harmonics content, from a 6-
electrical equipment, e.g. input voltage of a VSD. Pulse drive on the power system are depicted in Figures 7
and 8.
IV. Adverse Effects of Harmonics on the
Power System
The previous sections discussed harmonic distortions and how
they are created, THD as a measurement of harmonics, what
types of equipment can produce harmonic distortions and the
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600
400
400
200
200
Amps-RMS
Amps-RMS
0
0
-200
-200
-400
-600
-400
Time
Time
Figure 7. Measured input current to a 6-pulse converter
300
1 250
200
200
A
mp Am
s- ps- 150
R RM
M S
100
5 100
7 11
3 13 17 19
50
23
0 2 4 6 8 9 10 12 141516 18 202122 2425262728293031
0 11 13
Harmonic 0 2 3 4 5 6 7 8 910 12 141516171819202122232425262728293031
0
Figure 8. Harmonics contents of current depicted in Figure 7. Harmonic Order
Q: Power factor, as we know it, is due to reactive power taken Figure 12. shows the output harmonic spectrum for the current
by reactive elements from the power system, mainly inductive waveform in Figure 11.
circuits (motors, transformers). Harmonics do not have this
characteristic, how can they reduce power factor?
A: Power factor has traditionally been allocated to reactive
power because drives used to account for only a small portion
of the total load. With the introduction of non-linear loads,
like drives, into the system and their increased popularity, the
power factor should be determined as the ratio of real power to
total apparent power supplied to the load (V*I). Since Figure 12
harmonics do no real work, they simply add to the RMS value Six Step Current Harmonic Spectrum
of the current and reduce the power factor.
Q: In load centers where power factor is poor, capacitor banks
were used to improve power factor, can the same thing be Effect of Harmonics on the Load
done for harmonics?
Simply put, THD translates into wasted energy that must be
A: No. Capacitors can only compensate inductors at dissipated at the motor in the form of excess heat and reduced
fundamental frequency. Where harmonic distortion is large, system efficiency. The reduced efficiency has long been
there is a possibility that the system inductance and tolerated, as the production efficiency gained by using variable
capacitance will go to resonance at higher frequencies and frequency drives far out weighed the expected losses.
increase harmonic content drastically as a result. If capacitor
banks for PF correction are already in place and a Drive load The typical total harmonic distortion (THD) of a PWM
is present, a resonance study has to be done to detune the inverter output voltage is between 80% and 180%, depending
capacitors in order to prevent resonance with the inductors. on the operating speed. Motors have been designed to handle
Also, surge capacitors on motors must be avoided where the excessive heat associated with the dissipation of
drives are used. harmonics, however these motors will not handle the voltage
Q: What methods are available to mitigate the effects of levels associated with the Reflected Wave, which can be two
harmonics on supply power. to three times the VDC bus level depending on the cable and
motor characteristics.
A: Multi-pulse inputs have been developed to reduce the
harmonics injected back onto supply power. This solution is
discussed in more detail later in the paper. Reflected Wave What is it?
The inverter section of a Pulse Width Modulation (PWM)
drive does not produce a sinusoidal output voltage waveform;
IV - Adverse Effects of Drive Outputs on ESP instead they generate a train of pulses as in Figure 13.
Equipment
As discussed in the introduction, harmonics are present on These voltage pulses are transmitted to the motor terminals
both the drive input and output. This section discusses two via the motor cable. Peak pulse voltage at the drive output is
problems, Drive Output Harmonics and Reflective Waves. equal to the drive DC bus magnitude and contains steep
fronted rise and fall times controlled by the GTO, BJT, or
Output Harmonics What is it? IGBT semiconductor switching device used in the drive. Peak
pulse voltage at the motor terminals is not necessarily VDC bus
Generation of harmonic currents as applied to power but is dependent upon the dynamics of the drive-cable-motor
electronic equipment is defined as non-linear because it draws circuit, which defines the drive output voltage rise time, cable
non-sinusoidal current. Six step variable speed drives produce transmission line characteristics, cable length, and motor
non-sinusoidal output currents. In Figure 11 we can establish impedance to the pulse voltage.
that Six-step variable speed drives produce output harmonics
as a result of their non-sinusoidal output currents.
Figure 14 shows the pulse train at the motor terminals,
momentary transient over-voltages are seen at every switch
point, up to twice the VDC bus pulse voltage from the drive.
These over-voltages may produce potentially destructive
voltage stress on the motor insulation.
Figure 11
Six Step Current Wave Form
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c. Sine-Wave Filter
1> 1> T
Figure 17A.
VSG Voltage Wave Form
1) Ref A: 200 A 2 ms 1) Ref A: 10 Volt 5 ms
Figure 17B.
VSG Voltage Harmonic Spectrum
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12-PULSE OPTION
T
T
1>
1>
1) Ref A: 5 Volt 2 ms
1) Ref A: -1474836471742464 pA 5 ms
13th
17th
19th
25th
5th
7th
harmonics:
Harmonic [h]
- IEEE-519 is the main standard in North
6 pulse America. It places limits on voltage distortion
and current THD.
Current THD 20% - 33% full load - IEC-555 is for Europe and some areas of South
12 pulse America. It places limits on voltage distortion.
Removes 5th & 7th harmonic
- IEC-61000-3-12 proposed draft. It places limits
on voltage distortion for input currents >16A and
Current THD 9% - 11% full load <75A.
18 pulse
Removes 5th & 7th harmonic
Removes 11th & 13th harmonic
Current THD 3.5% - 4% full load
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18-PULSE OPTION
18-PULSE Input Current
References
1. IEEE 519 - 1992
2. NEMA MG 1-1993, Revision 1
3. S. Breit, THD Total Harmonic Distortion, The effect
on Electrical Submersible Motors.
4. G. Skibinski, Riding the Reflected Wave IGBT
Drive Technology Demands New Motor and Cable
Considerations
5. S. Breit, Harmonics Tutorial, Internal Wood Group
ESP, Inc., Application Paper.