CALCULATION SHEET

DESIGN OF A TWO STAGE MANUAL TRANSMISSION GEAR BOX

Reinaldy
Group Members: Maslim 13115153
Henry
Samuel 13115004
Manurung
MPV Car Manual Transmission Anton 13115007
Function: Units
H, Power (hp) 142 hp
max. input shaft rpm 3400 rev/min
Reliability[R] 0.99
Life 12000 h
Ko 1.25
K(full depth teeth) 1
Quality number (Qv) 7
nd (design factor) 1.2
2 STAGE MAN. TRANSMISSION 1st Stage 2nd Stage
HELICAL GEAR CALCULATIONS PINION GEAR PINION GEAR
Gear Number #2 #3 #4 #5
No. of teeth 22 35 22 35
mG 1.5909090909 1.5909090909
Normal Pressure Angle (_n) 20
Helix Angle () 30
Transverse Pressure Angle (_t) 22.7958772589
Transverse Diametral Pitch (Pt) 3
Normal Diametral Pitch (Pn) 3.4641016151
Pitch Diameter (dp) 7.333333333 11.66666667 7.33333333 11.66666667
Pitch-line Velocity (V) 6527.531402 6527.531402 4103.01974 4103.019739
Wt, Transmitted Load 717.8824139 717.8824139 1142.08566 1142.085658
counter shaft rpm, w3, w4 2137.142857
Output shaft rpm, w5 1343.346939
T input shaft 219.3529598
T counter shaft 348.9706179
T output shaft 555.1805284
radius 3.666666667 5.833333333 3.66666667 5.833333333
base circle radii 3.380267121 5.377697693 3.38026712 5.377697693
addendum 0.288675135
Z first term 2.05390432 2.05390432
second term 2.925637573 2.925637573
third term -3.680767898 -3.6807679
Z 1.298773994 1.29877399

pN, normal cicular pitch 0.8522069391

 mN, load sharing ratio 0.690697488 0.69069749
I, geometry factor 0.158770471 0.158770471 0.15877047 0.158770471
Kv A 65.063751665
B 0.7310044346
Kv 1.804185856 1.804185856 1.65037707 1.650377072
F (Face Width) 2.5 2.2 4.2 3.5
Km Cma
A 0.127 0.16591875 0.16130988 0.19171948 0.18116075
B 0.0158
C -0.000093
Cpf 0.027840909 0.008857143 0.07227273 0.03625
Cmc (uncrowned teeth) 1 1 1 1
Cpm (straddle-mounted) 1 1 1 1
Ce 1 1 1 1
Km 1.193759659 1.170167023 1.26399221 1.21741075
Cp 2300 2300 2300 2300
Y, Lewis Form Factor (Table 14-2) 0.331 0.374 0.331 0.374
Ks 1.137243194 1.13318831 1.16925004 1.161689631
Ko 1.25 1.25 1.25 1.25
Cf 1 1 1 1
Pitting Resistance (Contact Stress)
_c (Contact Stress) 63201.8331 52790.4671 61374.7084 52142.89152
Life 2448000000 1538742857 1538742857 967209795.9
HB 200 150 200 150
ZN 0.88118232 0.890642916 0.89064292 0.900205084
KR, Reliability Factor 1 1 1 1
KT, Temperature Factpr 1 1 1 1
CH, Hardness-Ratio Factor (Only 1 1.002176515 1 1.002176515
for Gear)
Calculated Sc, Strength 86068.6807 70972.30517 82692.6804 69357.05977
Sc (Figure 14-5) 93500 77400 93500 77400
nc, factor of safety 1.303610083 1.305837313 1.35683109 1.336248748
Bending
KB 1 1 1 1
(BendingStress) 7992.490938 8131.873521 7537.05503 7933.591361
J, Strength Geometry Factor 0.33 0.36 0.33 0.36
(Figure 14-6)
YN 0.837242588 0.8498934 0.8498934 0.862735367
St (Figure 14-2) 28260 24395 28260 24395
n, factor of safety 3.535818835 2.999923688 3.74947508 3.07489999
OX

Units

degrees
degrees
degrees
teeth/in
teeth/in
in

in
in
psi
rev

psi

psi